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User Manual for MiniOCS, MiniRCS, and SmartStix Mini Hardware

1. 61 6 12 SmartStix UO Module Network ID 61 CH 1 15 MAR 2003 PAGE 9 5 04 CHAPTER 1 INTRODUCTION 1 1 Scope The Mini Hardware User Manual provides information about the following products a MiniOCS HE5000CSxxx MiniRCS HE500RCSxxx The specifications installation and configuration procedures of the Operator Control Station OCS and the Remote Control Station RCS are covered in detail in this user manual Information is also provided for the use of the products in CSCAN and DeviceNet Networks Note Mini data sheets are now located in their own manual Refer to Additional References on page 18 b SmartStix Modules for Networks HE550xxxxxx SmartStix is a family of remote products for the OCS This manual covers programming information for SmartStix used in CSCAN networks Figure 1 1 Front View of MiniOCS Shown on Door in Panel Box 1 2 MiniOCS and MiniRCS Product Description 1 2 1 Functions and Features The MiniOCS provides controller I O operator interface and optional networking capabilities in one unit The MiniRCS has the same functionality as the MiniOCS except that it does not have local operator interface capabilities Both the MiniRCS and the MiniOCS support a remote operator interface through a PC connected to the Mini unit s built in network or serial port The remote operator interface Remote Text Terminal is part
2. 49 PAGE 8 15 MAR 2003 PREFACE MANO0305 04 CHAPTER 62 SMARTS TIX il alacant lyst Eed 53 Gerietal 53 6 2 SMartStix l O Introduction tela ena en 53 6 3 EAA edu 53 BASIC SMARTSTIX PROOGRAMMING 54 64A Usno GET and enger d dE ea ates ok EE eda pe 54 6 4 1 Get Remote I O Function Block 54 6 4 2 Get Remote Parameter Description 54 6 4 3 Put Remote I O Function Block 55 6 4 4 Put Remote Parameter Description 56 6 5 SmartStix Default Operation AA 56 ADVANCED SMARTSTIX PROGRAMMING 57 6 6 SmartStix I O Module Device Classes 57 6 7 SmartStix UO Module Consumed Received Directed Data 58 6 8 Consumed Directed Data Power Up 59 6 9 SmartStix UO Module Produced Transmitted Global 60 6 10 Produced Global Data Power Up 60 6 11 SmartStix Module LED Indicators 61 6 11 1 Diagnostic LED Indicators EE a S A dees erie 61 BIL Status LED Indie aere
3. 2 1 4 57 15mm L Figure 2 5 Bottom View CH 2 15 MAR 2003 PAGE 21 5 04 3 11 3 Le 152 40 Figure 2 6 Panel Cut out MiniOCS Figure 2 7 MiniOCS Mounted in Panel Box using Mounting Clips 21 3 MiniOCS Mounting Orientation The bases of the MiniOCS model needs to be mounted with the proper orientation Figure 2 8 Orientation of MiniOCS Shown in Panel Box NOTE There are NO orientation restrictions on the MiniOCS However the above orientation provides for optimum readability of the screen and ease of use of the keypad PAGE 22 15 MAR 2003 CH 2 MAN0305 04 2 2 MiniRCS Mounting Requirements 221 MiniRCS Mounting Procedures Installed a Panel Box The MiniRCS is designed for permanent installation in a panel box To install the MiniRCS in a panel box use the instructions that follow 1 Prior to mounting the MiniRCS observe requirements for the panel layout design and adequate clearances A checklist is provided on page 25 2 Drill holes as described in the Figure 2 9 Warning Make sure the power and network connectors are removed from the MiniRCS 3 Install and tighten washers and nuts Do not over tighten 4 Connect the communications and power cables to the MiniRCS ports using the provided connectors 5 Begin configuration procedures for the MiniRCS models 222 MiniRCS Dimensions and Panel Cut outs MOUNTING HOLES FOR 6 OR M3 5 HARDWARE a 4
4. Figure 5 1 Note The configuration examples in this chapter depict the MiniOCS but the procedures also apply to the MiniRCS b Manual Selection of MiniOCS MiniRCS Model and Obtaining a Description of the Model Config HE5000CS100 CsCAN ele l Config mart tack m Empty ee EMPTY mu Config Empty Pe Conta Config Empty m EMPTY Empty C EMPTY O Cancel Figure 5 2 CH 5 15 MAR 2003 PAGE 51 5 04 If a different controller is installed select the MiniOCS MiniRCS by double clicking the box or press the top Config button and select the desired controller from the pull down menu Mini0CS CsCAN e i Description Mini Operator Control Station with fixed 1 0 ODC HE5000 5061 e in 8DC pos out lt Properties Display Type D nn Keypad Type J16 key numerice Program Memory 64K Bus Network Type CAN CsCAN Advanced Ladder Functions Supports Analog Data Real Time Clock Support Supports Retentive Data Cancel Figure 5 3 Note The configuration examples in this chapter depict the MiniOCS but the procedures also apply to the MiniRCS Using pull down menus select either a network version of the MiniOCS MiniRCS MiniOCS MiniRCS CsCAN non network version MiniOCS MiniRCS No net Then select the MiniOCS MiniRCS model that is going to be configured A description of the selected model is pro
5. Be sure to consider the Ground Screw extension Are the device bases oriented correctly See page 25 The MiniOCS MiniRCS devices are mounted on the door of a panel box Is there adequate ventilation Is the ambient temperature range maintained Are cooling or heating devices required Are noise suppression devices or isolation transformers be required Is there adequate distance between the base of the MiniOCS MiniRCS and noisy devices such as relays or motor starters Ensure that power and signal wires are not routed in the same conduit Are there other requirements that impact the particular system which need to be considered Warning To provide maximum noise immunity and to insure minimum EMI radiation the V signal DC power return need to be connected to earth ground at the power supply The user must ensure that the power supply selected is compatible with this method of grounding PAGE 26 15 MAR 2003 CH 2 5 04 2 4 Ports Connectors and Wiring 2 4 1 Power Network and Programming Ports The MiniOCS MiniRCS Power Network and Programming Ports are shown in Figure 2 11 Figure 2 12 for both the network and non network versions of the MiniOCS MiniRCS The MiniOCS MiniRCS I O Module receptacle is located on the bottom 2 4 2 Primary Power Port Table 2 2 Primary Power Port Pins Pin Signal Description input power supply voltage Input power supply ground Figure 2 11 Power C
6. 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Input Heartbeat Send Time Data Life Expectancy Time Data 0 0 to 25 5 seconds Minimum Send Interval 0 0 to 25 5 seconds Maximum Receive Interval See Directed Data Word 3 s CLT CHT and CIT command descriptions above CH 6 15 MAR 2003 PAGE 59 MAN0305 04 Table 6 8 Consumed Directed Data Word 5 16 bit Word 8 bit High Byte 8 bit Low Byte Hip HI Determines default state of the SmartStix I O Module s 1st 16 Digital Outputs if any when the configured Life Expectancy Time expires If an H bit is 1 its corresponding Digital Output by default holds its last state If an H bit is 0 its corresponding Digital Output is forced Off or On depending on the corresponding F bit in Word 7 Table 6 10 16 bit Word 0 Force Off On 1 Hold Last State Default Digital Output Data High Word H32 H17 Determines default state of the SmartStix I O Module s 2nd 16 Digital Outputs if any when the configured Life Expectancy Time expires If an H bit is 1 its corresponding Digital Output by default holds its last state If an H bit is 0 its corresponding Digital Output is forced Off or On depending on the corresponding F bit in Word 8 Table 6 11 16 bit Word 0 Force Off 1 Force On Default Digital Output Data Low Word F16 F1 Determines default Off or On state of each of the SmartStix I O Module s 1st 16 Digital Outputs if any when the configured Life Expectancy T
7. MiniRCS features an RS 232 port Programming Debug for connection to a personal computer This port is used for the purposes of MiniOCS MiniRCS programming configuring monitoring and debugging This port can also be used for general ladder logic controlled serial communications to printers modems terminals etc When ladder has control of this port it is not available for programming or debugging The wiring diagram for the RS 232 ports is shown in Figure 2 18Figure 2 18 For connection between the MiniOCS MiniRCS and the PC the use of a shielded multiple conductor wire with a maximum length of 15 24 meters 50 feet enables proper performance Note A shorter cable can be required when used for high speed MiniOCS MiniRCS firmware updating SHIELDED MULTI CONDUCTOR OCSIRS 232 See 9 PIN D s DB9 15 24 METERS MAX FEMALE ea 50 FEET MAX Figure 2 18 MiniOCS RCS to PC Wiring 2 3 5 Modem Setup A modem can be used for remote communications between a computer using Cscape Software and the MiniOCS MiniRCS The modem must operate at 9600 baud or higher Mini Telephone Telephone System System Figure 2 19 Modem Setup PAGE 32 15 MAR 2003 CH 2 5 04 Setup Setup the modems to match the default serial port characteristics of the MiniOCS MiniRCS 9600 baud 8 data bits No parity 1 stop bit disable error checking disable compression b Cable Wiring 25
8. 00 to 2 55 Version Number 0 to 255 Device Class Number Device Class Number SmartStix UO Module s numeric product identifier see Table 6 3 Version Number SmartStix UO Module s numeric firmware identifier 6 10 Produced Global Data Power Up Initialization At power up a SmartStix I O Module s four Produced Global Data words are initialized as follows Digital Inputs are read and loaded into Words 1 and 2 Power up self test result is loaded into Word 3 if tests passed only PUP bit is On Module s Device Class Number and Version Number are loaded into Word 4 All four Produced Global Data words are transmitted to the Network Pon CH 6 15 MAR 2003 PAGE 61 MAN0305 04 6 11 SmartStix I O Module LED Indicators SmartStix I O Modules provide diagnostic and status LED indicators 6 11 1 Diagnostic LED Indicators The MS an NS diagnostic LEDs indicate the fault status of the module and the network respectively Note that the diagnostic LEDs correspond directly to the Module Fault and Network Fault bits as shown in Table 6 14 The following table shows the possible LED states and their meanings Table 6 16 SmartStix UO Module Diagnostic LED Indicators Diagnostic LED MS Solid Red RAM or ROM test failed RAM or ROM bit On Module Blinking Red I O test failed I O bit On Status 6 11 2 Status LED Indicators In addition to the MS and NS diagnostic LED indicators described above SmartStix I O Mo
9. CHAPTER 3 SYSTEM MENU 3 1 General Chapter Three describes the System Menu for the MiniOCS MiniRCS The System Menu is used to access and edit information using the MiniOCS front panel or using the Remote Text Terminal which is a feature available in both the MiniOCS and the MiniRCS The Remote Text Terminal is particularly useful when using the MiniRCS because the MiniRCS does not have a physical front panel display screen or keypad For more information see page 45 The following list contains examples of parameters that can be set using the System Menu Network ID Network Baud RS232 Mode Time Date e LCD contrast e Fkeys mode 3 2 Navigating Through the System Menu Prior to configuration it is important to know how to navigate through the System Menu using the following guidelines 1 Pressing the T and J keys scroll up or down through the menu options 2 Pressing the Enter key selects the system screen that the indicator arrow is pointing to 3 Once in a system screen press ESC if not currently modifying a field to return to the main System Menu 3 3 Editing System Menu Screen Fields Prior to configuration it is important to know how to edit the System Menu screen fields using the following guidelines 1 Some fields in the system screens are editable others are not editable The MiniOCS MiniRCS model indicates an editable field with a solid cursor _ under the first character in the field 2 To change a value
10. Installed a Panel 19 2 1 2 MiniOCS Dimensions and Panel Cut oute 19 2 1 3 MiniOCS Mounting Orientation 2 0 2 0 cece eeceeeeeee center ee eee eres 21 2 2 MiniRCS Mounting 22 2 2 1 MiniRCS Mounting Procedures Installed a Panel 22 2 2 2 MiniRCS Dimensions and Panel Cut outs 22 2 23 MiniRCS Mounting Orientation 23 2 3 Factors Affecting Panel Layout Design and Clearances 23 2 3 1 Panel Layout Design and Clearance Checklet 25 2 4 Ports Connectors And WINING 26 2 4 1 Power Network and Programming Portes 26 2 4 2 Primaty Power POM et EAR Eeer 26 2 3 3 Network DeviceNet Network Port and Wiring 27 2 3 4 RS 232 Programming Port Wiring 30 230 MOdEM SOtUPcccss cticesedetecosestatcedesiancortesatobesbeatcorbersteaderatncetdeattueeetags toubena tay EEN 31 2 5 Selecting DeviceNet Network Firmware Update 33 2 6 MiNIOCS Mine LEDS ei a Genial SEN
11. PLCS 4 13 104 78mm 3 75 0 19 4 78mm 0 91 23 19mm 4 00 101 60mm 1 83 46 48mm 5 83 147 98mm 001RCS001 Figure 2 9 MiniRCS Dimensions Mounting Holes and MiniRCS Side View CH 2 15 MAR 2003 PAGE 23 5 04 223 MiniRCS Mounting Orientation There are NO orientation restrictions on the MiniRCS However the orientation shown provides for the ease of use of the keypad 2 3 Factors Affecting Panel Layout Design and Clearances Warning Itis important to follow the requirements of the panel manufacturer and to follow applicable electrical codes and standards The designer of a panel layout needs to assess the requirements of a particular system and to consider the following design factors A convenient checklist is provided on page 25 Note Consider the length of the Ground Screw extension when determining clearances Ground strap Figure 2 10 Back view of MiniOCS Shown On Panel Door PAGE 24 15 MAR 2003 CH 2 MAN0305 04 a Clearance Adequate Space Install devices to allow sufficient clearance to open and close the panel door Note that the MiniOCS is mounted on a panel door and the MiniRCS is mounted in a panel box Table 2 1 Minimum Clearance Requirements for Panel Box and Door Minimum Distance between base of device and sides of cabinet 2 inches 50 80mm Minimum Distance between base of device and wiring ducts 1 5 inches 38 10mm ice i i nel box or r If mo
12. User Screens CL EN Data Fields Per Ladder Code 64K 10 User Screen CH 1 15 MAR 2003 PAGE 13 MANO305 04 1 3 2 Resource Definitions This section defines the resources listed in Table 1 2 System Registers System Registers 5 SR are used to store general OCS or RCS status information This information is used internally and is also available to the operator via the System Menu using the Control Station s display and keypad The System Registers are also available for User Screens and can be accessed by Ladder Code a S Registers S Registers are 1 bit memory locations containing system status information implemented as shown in Table 1 3 Table 1 3 S Registers Name FST_SCN On during first scan after entering RUN mode EN b SR Registers SR Registers are 16 bit memory locations containing system status information implemented as shown in Table 3 Note Where 2 SRs are combined to make a 32 bit value the lower numbered SR is the low word while the higher numbered SR is the high word Table 1 4 SR Registers Register Description SR1 Current User Screen Number 0 none SR2 Current Alarm Screen Number 0 SR3 Current System Screen Number 0 none SR4 BitMapped Self Test Result Control Station Mode 0 Idle 1 Do VO 2 Run 5 6 Average Scan Rate in tenths of mS SR7 MIN_RATE Minimum Scan Rate in tenths of mS 5 8 MAX_RATE Maximum Scan Rate in tenths of m
13. as the MiniOCS except that it does not have a local operator screen and keypad However the MiniRCS as well as the MiniOCS supports a remote operator screen and keypad through a PC connected to the Mini unit s built in network or serial port The remote operator interface and keypad can be displayed using Cscape software by pressing Screens Remote Text Terminal A virtual display screen and keypad appear that are similar to the MiniOCS physical front panel and the user can navigate through various screens make selections and edit fields using a mouse 4 1 2 Status Bar When the MiniOCS MiniRCS is connected to a PC using Cscape software and the Remote Text Terminal feature is selected a Cscape Status Bar appears at the bottom of the screen The Cscape Status Bar can be used to determine if communications have been established between the Mini and the Cscape program Components of the Cscape Status Bar are explained in page 45 Message Line contains Cscape Equal Indicator indicates whether the current program in Cscape is equal to the program messages sent by stored in the Target Controller the programs If Equal the program in Cscape is the same as the program stored in the Target The contents of Controller these messages e f Not Equal the program in Cscape is not the same as the program stored in the Target are context Controller sensitive The e P Unknown there may have been a change since the last time
14. data Destination Data Address This is the location to start placing data received from the remote I O device The number of registers used is defined by the Num Words parameter in this section Any valid read write OCS reference types be used R l M etc Status This 16 bit register is used internally It must not written by any other function block Use the power flow from this function for the pass fail status CH 6 MANO0305 04 15 MAR 2003 PAGE 55 Num Words This is the number of words to receive from the remote I O device Up to four words can be received from the remote I O device The function of these words are described in Table 6 1 Consumed Directed Digital Data Words Word 1 bits 1 to 16 Word 2 bits 17 to 32 Word 3 bits 33 to 48 Word 4 bits 49 to 64 Word 5 bits 65 to 80 Word 6 bits 81 to 96 Word 7 bits 97 to 112 Word 8 bits 113 to 128 Table 6 1 Consumed Produced Parameter Descriptions Relay or Digital output SmartStix Relay or Digital output SmartStix Controls on off state of digital outputs 1 16 Controls on off state of digital outputs 17 32 Specifies whether SmartStix uses default configuration or values from Word 4 Sets digital inputs heartbeat and life expectancy time data Sets the default state of outputs 1 16 Sets the default state of outputs 17 32 Determines if default state is on or off for outputs 1 16 Determines if default state i
15. information on the Remote Test Terminal and the Status Bar feature see page 45 Note The examples in this chapter depict the MiniOCS but the information also applies to the MiniRCS when using the Remote Text Terminal screen The MiniOCS MiniRCS models use Cscape Software for configuration General information is also provided pertaining to the screens that the user encounters when configuring specific modules In addition each MiniOCS MiniRCS model has its own data sheet which covers specifications wiring and other pertinent information See page 18 5 2 Preliminary Configuration Procedures 1 The MiniOCS MiniRCS configuration is accomplished through the Configure Controller Type Dialog Note The configuration examples in this chapter depict the MiniOCS but the procedures also apply to the MiniRCS as well a Using Auto Configuration From the Main Menu select Controller Configure for the following dialog If the desired MiniOCS MiniRCS is physically connected to the PC press Auto Config A dialog box appears and indicates that settings will be deleted from currently configured models If OK press Yes Then press OK To obtain a description of the MiniOCS MiniRCS model double click on the box or press the top Config button to select the desired controller from the pull down menu PAGE 50 15 MAR 2003 CH 5 MANO0305 04 MiniOCS CAN MiniOCS 8 x 24VDC in and out Config Auto Config OK
16. may have been a change since the 1 Idle last time the Target Controller was compared to the Cscape is not communicating with the remote unit configured no forces indicates no I O has been forced e Controller Model and Network PAGE 46 15 MAR 2003 CH 4 MANO0305 04 4 1 3 Establishing Communications using the Remote Text Terminal 1 Start Cscape software Press Screens Remote Text Terminal 2 Establish communications between the Cscape program and Mini by pressing Controller Set Network Target ID Set the Target ID 3 Again select Controller Configure I O Follow the procedures specified in Chapter Five Configuration 4 Download the program from Cscape to the Mini by pressing Program Download 5 Check the Cscape Status Bar as described in Section 4 1 2 to ensure that the program in Cscape matches the program downloaded to the Mini model Be sure to check the Status Bar often Another way to check that the download occurred is to press Program Verify 6 Click on the System Key in the display representation and continue the procedures to enter the system menu beginning on page 38 4 2 Keypad Description The MiniOCS keypad contains 10 user programmable keys Esc Enter and four direction keys The user programmable keys or function keys also serve the purpose of numeric and alphabetic character entry Function keys F1 F10 are available K registers Depending on the configuration of the Mi
17. power power pair 22 black red e g Belden 3084A Separate aluminized mylar shields around power pair and signal pair Overall foil braid shield with drain wire 22 High Speed Vp 75 min low loss low distortion data pair to keep propagation delays to a minimum 3 amp maximum current capacity PVC insulation on power pair Industrial temperature range High flexibility Network Topology Bus with limited branching truckline dropline Redundancy Not Supported Network Power for Node Nominal 24 VDC 4 devices Allowed Nodes Bridging 64 nodes excluded 0 8 bytes with allowance for message fragmentation Addresses verified at power up Error Detection Correction CRC retransmission of message if validity not acknowledged by recipient The drain wire connects shields within the cable and serves as a means to terminate the shield into the connector PAGE 30 15 MAR 2003 CH 2 MANO0305 04 Bus Length Several factors affect the maximum length of the bus including the accumulated length of drop lines cable type transfer rate and the number of drop lines Although a branch is limited to one network per drop it can have multiple ports A branch can not exceed 6 meters Table 2 5 CAN Network Baudrate vs Total Cable Length Note The following values apply to both CsCAN or DeviceNetworks except as indicated Maximum bus length is independent of network data rate Maximum bus length is 100m Note N
18. s Flash memory User Screens can be selected for display by operator entries on the keypad or by Ladder Code d Data Fields A Data Field is an area on a User Screen where variable data is displayed and edited The source data for a Data Field can be any of the Control Station s Register resources as defined above The field size and display format is programmable via Cscape dialogs PAGE 16 15 MAR 2003 CH 1 MAN305 04 Text Tables A Text Table is a list of Text Items which can be used in a Data Field to display descriptive words phrases to describe the value of a Register instead of displaying numeric values A simple example of this would allow the strings OFF and ON to be displayed instead of 0 and 1 to describe the state of the l4 digital input The maximum number of Text Tables and Text Items per Text Table is shown in Table 1 but the number can be further limited by overall User Screen memory usage Physical UO Registers Physical I O Registers l Q AI and AQ give the user access to the Physical I O Module data This data can be accessed via User Screens and or by Ladder Code a l Registers A l Register is 1 bit memory location which is normally used to store the state of one of the digital inputs associated with a Physical I O module When used in this way l registers are non retentive All extra l registers which are not associated with physical inputs are retentive and can be use
19. shelf external modem like a U S Robotics Sportster Modem can work well For a more industrial environment however it is appropriate to use a telephone modem designed for that environment Manufacturers such as Datalinc and Sixnet have models which have been known to work more harsh environments at a higher cost If a modem is used which is not appropriate for the environment there may be little that can be done to correct the situation other than change to a more appropriate model For detailed information regarding the use of modems with Control Station Products contact Technical Support See page 18 You can also find specific application information cabling modem commands etc in the Cscape Help file as well 2 5 Selecting DeviceNet Network Firmware Update Wizard To use the OCS in a DeviceNet network use Cscape s Firmware Update Wizard Select File Firmware Update Wizard from the pull down menu The following screen appears Firmware Update Wizard What type of device do you want to update Only the LOCAL device can be updated Product Type Networking ee 2 CsCAN Network C DeviceNet Network Warning Make sure all files in the target have been saved on the PC The firmware update may delete any loaded ladder configuration files Cancel Figure 2 21 Using Firmware Update Wizard Select the product type MiniOCS or MiniRCS using the pull down menu and click on the circle next t
20. the program in Cscape Message line can was compared to the Target Controller be empty Current User File Modified Indicator indicates that the file in indicates who is logged the selected window has been modified but has for security purposes not been saved User NONE HE5000CS061 CsCAN Model Local 1 Target 2 R no forces MOD Controller Model Network Model Confirmation Communications Status indicates the current status of the pass through Connector Controller Model indicates the MiniOCS or MiniRCS for which the program in Cscape is configured e Local xx indicates the Network ID of the Mini to which the Cscape program is physically connected through its e Network indicates the type of network that the program serial port It can serve as a pass through device to other in Cscape expects to us e e g CSCAN or DeviceNet nodes on the network e Model Confirmation provides the following e Target yy R indicates the Network ID of the Mini with indications which the Cscape program is exchanging data Note The Local unit and Target unit can be the e the actual Target Controller matches the same unit or they can be separate units configured Controller Model and Network The following are status indicators e Model Not the actual Target Controller does not match the configured Controller Model and Network R Running 0 Do l o e Model there
21. unit displays the message Self Tests Failed The green light does not illuminate Note The ID checking works when one of two devices with the same ID is powered up more than 1 second before the other If both devices are powered up at the same time this method of ID checking may not work In this case the Mini continues to check for duplicate IDs during operation Scenario 4 If a unit powers up and it has network power and other units are powered up on the network the message SelfTests Passed is displayed and the green light is illuminated At any time the Mini unit can be reset by pressing T F1 F2 press the keys at the same time PAGE 48 15 MAR 2003 CH 4 MAN0305 04 4 4 User Screens In the normal operating mode there are a set of user defined screens that can be scrolled through using the T and J keys If the ladder program energizes a text coil the screen associated with this coil is displayed and overrides the normal user screens This is designed to show alarm conditions or to display other ladder detected events When the text coil is de energized the previous screen that was being viewed before the alarm is returned If the screen contains an editable field the user can press the Enter key to enter the edit mode When in edit mode a cursor appears on one digit of the editable field Use the direction keys and to move to the cursor to the desired position Use the and J ke
22. 120 ohm characteristic impedance In typical industrial environments use a Belden wire 3084A thin Use 3082 thick for network cable lengths greater than 100 meters environments where noise is a concern Place data conductors CN_L and CN_H into a twisted pair together 4 Use power conductors V and V that are 18 AWG twisted pair for thin cable and 15 AWG twisted pair for thick cable Place power conductors V and V into a twisted pair together 5 If local codes require the local CAN power supply to be earth grounded connect the V power conductor to a good earth ground at one place only on the network preferably at a physical endpoint If multiple power supplies are used only one power supply must have V connected to earth ground The remaining power supplies need to be isolated CH 2 15 MAR 2003 PAGE 29 5 04 6 For section of cable between two nodes the cable shield is connected to the cable shield input at one end of the cable only 7 A CAN network without repeaters is limited to 64 nodes with 63 cable segments with a maximum combined cable length of 1500 ft at 125KBaud 8 Up to four CAN network segments which adhere to the above rules may be connected together using three CAN repeaters In this manner a CAN network may be extended to 253 nodes with a total cable distance of 6000 ft at 125KBaud b CsCAN or DeviceNet Cable The 5 wire multi conductor copper cable used in C
23. 33 2 7 Mini Battery 2 35 CHAPTER 3 SYSTEM MENU an 37 SE ET TTT 37 3 2 Navigating Through the System Menu 37 3 3 Editing System Menu Screen Fields 37 3 4 Remote Screen Keypad Using Remote Text Terminal and Status 38 3 5 System Menu Screens and Self Test 38 3 6 Entering the System Menu 38 CHAPTER 4 5 45 4 1 Remote Screen Keypad Capability 45 4 1 1 Remote Text Terminal raia a 45 AAi2 CsGape Status teen EE 45 41 3 Establishing Communications using the Remote Text 46 4 2 Keypad Description w ccecciees ed neice bende A e E N ENEE 46 4 3 OPGlatlOn sees shave egen DESEN Ee de saath EEN dE deet NRY 47 4 WSS SCIEONS E 48 4 4 1 GUISOP ENER BERNAR 48 CHAPTER 5 MINI CONFIGURATION cece ee eeeeeeeeeeeeaeaaeeeeeeeeeseaeaaeaeeeeeeseeaeaaaeeeeeeeeees 49 SL General Geesen 49 5 2 Preliminary Configuration Procedures
24. HORNER APG User Manual for MiniOCs MiniRCS and SmartStix Mini Hardware Fourth Edition 15 March 2003 5 04 PREFACE 15 MAR 2003 PAGE 3 5 04 PREFACE This manual explains how to use MiniOCS MiniRCS SmartStix Copyright C 2003 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG Cscape SmartStix and CsCAN are trademarks of Horner APG DeviceNet is a trademark of the Open DeviceNet Vendor Association OVDA Inc Ethernet is a trademark of the Xerox Corporation For user manual updates contact Horner APG Technical Support Division at 317 916 4274 or visit our website at www heapg com PAGE 4 15 MAR 2003 PREFACE MAN0305 04 LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the Min
25. NSTALLATION 2 1 MiniOCS Mounting Requirements 2 1 1 MiniOCS Mounting Procedures Installed in a Panel Door The MiniOCS is designed for permanent panel mounting To install the MiniOCS follow the instructions below 1 Prior to mounting the MiniOCS observe requirements for the panel layout design and adequate clearances A checklist is provided on page 25 2 Cut the host panel as described in the Figure 2 1 Figure 2 6 Warning Make sure the power and network connectors are removed from the MiniOCS 3 Insert the MiniOCS through the panel cutout from the front The gasket material needs to lie between the host panel and the MiniOCS panel 4 Install and tighten the mounting clips provided with the MiniOCS until the gasket material forms a tight seal See Figure 2 7 Caution Do not over tighten Over tightening can potentially damage the case 5 Connect the communications programming and power cables to the MiniOCS ports using the provided connectors 6 Begin configuration procedures for the MiniOCS models 2 1 2 MiniOCS Dimensions and Panel Cut outs 3 3 16 80 96 Programming Port etme Figure 2 1 Right end View Network Model Figure 2 2 Left end View Network Model PAGE 20 15 MAR 2003 CH 2 MANO0305 04 _ 33 16 e 80 96mm Programming Port _1_ Figure 2 3 Right end View Non Network Model Figure 2 4 Left end View Non Network Model 5 13 16 147 64mm UO Port
26. PIN Bea mo amp on A foo on Figure 2 20 Modem Wiring Note If the modem has a DB25 connector a 9 to 25 pin adapter may need to be supplied The grayed connections are used only if hardware handshaking between the controller and modem is required The wire type used in not overly critical except where the length of the cable must be between 30 and 50 feet 10 to 15 meters In all cases the cable must be shielded multi conductor with conductors of at least 20 gauge The length of the cable must be as short as possible and in no case longer than 50 feet 15 meters The modem must be located as close as possible to the OCS preferably less than one meter However EIA 232 specifications allow for cable runs up to 50 feet 15 meters If cable lengths longer than 30 feet 10 meters are required a special low capacitance cable must be used Warning Damage can result if the CD and RI lines are connected to each other or to any other signal ion the connector or through the cable to the other unit Warning To connect a modem to the MiniOCS MiniRCS the controller to modem cable must be constructed or purchased Using a Null Modem cable can cause damage to the MiniOCS MiniRCS modem or both CH 2 15 MAR 2003 PAGE 33 5 04 Recommended Modem Selection of a telephone modem for use with the OCS is highly dependent on environment Fora relatively benign low noise environment an off the
27. RCS and require no external or additional modules When several MiniOCS MiniRCS units are networked together to achieve a specific purpose the system acts like a large parallel processing controller The MiniOCS MiniRCS have standard features consisting of the following e 24 VDC powered e Integrated Bezel e One Internal I O Module e Real Time Clock e RS 232 Programming Port e Flash Memory for easy field upgrades 1 2 2 Cscape Software Cscape Software pronounced is used with the MiniOCS MiniRCS OCS and RCS products The part number for Cscape is HE5000SW232 Cscape stands for Control Station Central Application Programming Environment The Windows based software package is easy to use and aids in the integration of a CAN based Distributed Control System The program is used for configuring controllers and I O Modules Cscape is also used for programming MiniOCS MiniRCS ladder logic programming user displays for the MiniOCS configuring the network for global digital and analog data setting system wide security and monitoring controllers in the system Provided there is one serial connection to one node on the network i e CSCAN Network the operator has control over the entire system The operator can upload download monitor and debug to any node on the network CH 1 15 MAR 2003 PAGE 11 5 04 123 MiniOCS MiniRCS Specifications TBD To Be Determined Table 1 1 Physical Spec
28. RUN mode 1 4 MiniOCS MiniRCS Models Because there are several models of MiniOCS MiniRCS models available the MiniOCS MiniRCS can be used in a wide range of applications The MiniOCS consists of an Operator Control Station and the MiniRCS consists of a Remote Control Station Each model comes equipped with one factory installed UO board The models vary according to the type of I O board installed and are available in non network and network versions Network versions contain an additional connector allowing connectivity to CAN networks Refer to Additional References on page 18 to locate model specific information for each Mini PAGE 18 15 MAR 2003 CH 1 MAN305 04 1 5 Additional References For further information regarding products covered in this manual refer to the following references a Mini MAN0581 Contains a collection of individual data sheets covering model specific information b DeviceNet Implementation Using Control Station Modules SUP0326 Covers the implementation of Control Station products in a DeviceNet network Cscape Reference Manual MAN0313 Contains topics specifically selected to assist you through the programming process 1 6 Technical Support For user manual updates contact Technical Services at the following locations North America 317 916 4274 www heapg com Europe 353 2 1 4321 266 www horner apg com CH 2 15 MAR 2003 PAGE 19 5 04 CHAPTER 2 I
29. S SRY 10 EDIT_BUF Data Field Edit Buffer SR11 12 Ladder Code Size SR13 14 User Text Screen Table Size SR15 16 SR17 18 Configuration Table Size SR19 20 Network Configuration Table Size SR21 22 Security Data Table Size SR23 Ladder Code CRC SR24 User Text Screen Table CRC 5 25 SR26 Configuration Table CRC SR27 NET_CRC Network Configuration Table CRC PAGE 14 15 MAR 2003 CH 1 MAN305 04 Table 1 4 SR Registers 5 28 SD_CRC Security Data Table CRC o 65535 aen NET 10 This Station s Primary Network ID CsCAN This Station s Primary Network ID DeviceNet 10 J6 Network Baud Rate CsCAN 3 S 0 125 1 250KB 2 500KB 3 1MB pens NET BAUD Network Baud Rate DeviceNet 2 0 125KB 1 250KB 2 500KB Network Mode mm NET NET MODE MODE Not Required 1 Network Required 2 Reserved 3 Network Required and Optimized nn LH DONT 1CD Display ContrastSeting LE SR33 _ Function Key Mode 0 Momentary 1 Toggle 0 H RS232 Serial Protocol Mode o 0 Firmware Update RISM 1 CsCAN 2 Generic SR34 SERIAL_PROT 1 adder Controlled 3 Modbus RTU 4 Modbus ASCII SR35 36 SERIAL_NUM This Station s 32 bit Serial Number SR37 MODEL_NUM This Station s Binary Model Number tier 55835 SR38 ENG_REV Main CPU Engine Firmware Rev Number x 100 0000 9999 SR39 REV Main CPU BIOS Firmware Rev Number x 100 0000 9999 SR40 FPGA_REV FPGA Image Rev N
30. S Module The I O Map is determined by the model number The I O Map is not edited by the user The Module Setup is used in applications where it is necessary to change the default states of the outputs when the controller e g OCS100 enters idle stop mode The default turns the outputs OFF when the controller enters idle stop mode By selecting the Module Setup tab each output can be set to either turn ON turn OFF or to hold the last state Generally most applications use the default settings Warning The default turns the outputs OFF when the controller enters idle stop mode To avoid injury of personnel or damages to equipment exercise extreme caution when changing the default setting using the Module Setup tab 4 There is no further configuration required for most MiniOCS MiniRCS models The exceptions are the High Speed Counter MiniOCS MiniRCS Models which include 033 063 and 034 064 Refer to the SmartStack High Speed Counter Supplement for further information CH 6 15 MAR 2003 PAGE 53 MAN0305 04 CHAPTER 6 SMARTSTIX 6 1 General Chapter Six covers SmartStix I O programming and configuration parameters 6 2 SmartStix UO Introduction SmartStix I O is a family of low cost Remote I O devices that are designed to extend the I O capabilities of Control Station products such as MiniOCS OCS and RCS SmartStix I O Modules connect to Control Station devices via the CsCAN Network and communicate using CSCAN Protocol Devic
31. SCAN or DeviceNet network include 1 Two wires used as a transmission line for network communications 2 Two wires used to transmit network power 3 One conductor used as an electromagnetic shield Cabling is available in a variety of current carrying capacities On a CsCAN or DeviceNet fieldbus every device must at least power its network transceivers from the network power supply Some devices draw all of their power from the network supply In CsCAN or DeviceNet thick and thin cable is used as indicated 1 Thick cable Use for long distances and more power Usually used for Trunk cable 2 Thin cable Use for shorter distances Usually used for drop cables or where cable flexibility is needed Table 2 4 CsCAN DeviceNet Cable Specifications Thick Cable Two twisted shielded pairs axis with drain wire in center general specifications One signal pair 18 blue white One power power pair 15 black red e g Belden 3082A Separate aluminized mylar shields around power pair and signal pair Overall foil braid shield with drain wire 18 High Speed Vp 75 min low loss low distortion data pair to keep propagation delays to a minimum 8 amp maximum current capacity PVC insulation on power pair Industrial temperature range High flexibility Thin Cable Two twisted shielded pairs axis with drain wire in center general specifications One signal pair 24 blue white One
32. ata Pet WO RO010 1N Status A0001 Figure 6 2 Put Remote I O Function Block and Parameter Screen PAGE 56 15 MAR 2003 CH 6 MANO0305 02 6 4 4 Put Remote Parameter Description ID This is the network ID of the remote I O to direct the sent data This can be a constant from 1 to 253 or can be a 16 bit register Digital Analog These radio buttons allow choosing digital or analog network data Remote UO devices with discrete inouts outputs normally require digital data Remote I O devices such as voltage current or thermocouple require analog data Source Data Address This is the starting location to get data to send to the remote I O device When this data changes state it is sent to the remote I O device The number of registers used is defined by the Num Words parameter in this section Any valid OCS reference types can be used R AQ Q M etc Status this 16 bit register is used internally It must not be written by any other function block Bit 1 12 reserved or internal use only Bit 13 Remote I O OK and in sync with supplied data Bit 14 the Remote I O detected a heartbeat error Bit 15 the Remote I O has just powered Bit 16 the function is forcing a send unit just power cycled or first scan Num Words This is the number of words to send to the remote I O device Up to 8 words can be sent to the remote I O device The function o
33. bit Word 8 bit High Byte 8 bit Low Byte Diagnostic Command Data Configuration Command Data SE der PF CLT 0 Command the SmartStix I O Module to set its Life Expectancy Time to 2 0 seconds as the maximum time to wait between Control Station to SmartStix I O Module output control data messages before setting all Digital Outputs to their default states CLT 1 Command the SmartStix I O Module to use Word 4 s Life Expectancy Time In this case a value of 0 0 disables the Life Expectancy feature CHT 0 Command the SmartStix I O Module to set its Heartbeat Send Time to 1 0 second as the minimum time between SmartStix I O Module to Control Station Heartbeat messages CHT 1 Command the SmartStix I O Module to use Word Ae Heartbeat Send Time In this case a value of 0 0 disables the Heartbeat Send feature CIT 0 Command the SmartStix I O Module to send its Digital Input data to the Control Station only when the Digital Inputs change state CIT 1 Command the SmartStix I O Module to use Word As Digital Input Send Time to determine how often to periodically send its Digital Input data to the Control Station In this case a value of 0 0 disables automatic sending of Digital Input data Note Regardless of the CIT setting Digital Inputs are always sent to the Control Station when the SmartStix I O Module powers up and when specifically requested by the Control Station Table 6 7 Consumed Directed Data Word 4
34. cooling device is required allow adequate space and clearances for the device in the panel box or on the panel door CH 2 15 MAR 2003 PAGE 25 5 04 Orientation Observe guidelines for proper orientation of the bases when mounting the MiniOCS MiniRCS page 25 Proper orientation helps to ensure a good connection when MiniOCS MiniRCS models are installed into the devices Noise Consider the impact on the panel layout design and clearance requirements if noise supression devices are needed Be sure to maintain an adequate distance between the MiniOCS MiniRCS and noisy devices such as relays motor starters etc Note Do not route power and signal wires in the same conduit 2 3 1 Panel Layout Design and Clearance Checklist The following list provides highlights of panel layout design factors Meets the electrical code and applicable standards for proper grounding etc Meets the panel manufacturer s requirements for grounding etc Is the panel box properly connected to earth ground Is the panel door properly grounded Has the appropriate procedure been followed to properly ground the devices in the panel box and on the panel door See page 25 Are minimum clearance requirements met See Table 2 1 Can the panel door be easily opened and closed Is there adequate space between device bases as well as the sides of the panel and wiring ducts Is the panel box deep enough to accommodate the MiniOCS MiniRCS
35. d Screw extension PAGE 12 15 MAR 2003 CH 1 MAN305 04 1 3 MiniOCS MiniRCS Resources 1 3 1 Overview This section defines the resource limits that a programmer needs to know when writing a program using the MiniOCS MiniRCS A MiniOCS MiniRCS combine local I O analog and digital networking and controller into a single product The MiniOCS also provides an operator interface display and keypad The controller portion of the MiniOCS MiniRCS is programmed in ladder logic via the Windows based Cscape Control Station Central Application Programming Environment package Each MiniOCS MiniRCS provide a set of resources for use by the ladder logic control program as indicated in Table 1 2 The table shows the resources available in MiniOCS MiniRCS products Note that although each register type inherently consists of either 1 bit or 16 bit registers all registers can be accessed via User Screens and or Ladder Code as 1 8 16 or 32 bit values or as ASCII character strings Table 1 2 MiniOCS MiniRCS Resource Limits SSES SCH 16 Keys Membrane The faceplate is made of Marnot XL Polyester by Tekra The material is resistant to most corrosive substances found in industrial environments The material also holds up well in most industrial conditions If used outdoors the materials can yellow or crack Local MiniOCS Display Remote Text Terminal for MiniRCS and MiniOCS ae SE ea ams Par Tent Taba
36. d just like M registers b Q Registers Q Register is a non retentive 1 bit memory location which is normally used to store the state of one of the digital outputs associated with a Physical I O module Registers Register is a 16 bit memory location which is normally used to store the value of one of analog inputs associated with a Physical I O module When used in this way Al registers are non retentive All extra AI registers which are not associated with physical inputs are retentive and can be used just like R registers d AQ Registers AQ Register is a non retentive 16 bit memory location which is normally used to store the value of one of the analog outputs associated with a Physical I O module Global Data I O Registers Global Data I O Registers IG QG AIG and AQG give the user access to the Network Porte Global I O data This data can be accessed via User Screens and or by Ladder Code a Registers A lG Register is a retentive 1 bit memory location which is normally used to store a global digital state obtained from another Control Station on the network b QG Registers QG Register is a retentive 1 bit memory location which is normally used to store a digital state to be sent as global data to the other Control Stations on the network CH 1 15 MAR 2003 PAGE 17 5 04 AIG Registers AIG Register is a retentive 16 bit memory location which
37. dules also provide a Power Status LED which illuminates Red when power is applied to the module Also there are I O Status LED indicators for each of the Digital I O points which illuminate Red when the I O point is On 6 12 SmartStix I O Module Network ID Each SmartStix I O Module as well as all other CSCAN Nodes on the CsCAN Network must be assigned a unique Network ID number to arbitrate network data exchanges Since a Network ID is a number in the range 1 to 253 up to 253 CsCAN Nodes can be logically connected to a CsCAN Network However the use of standard CAN transceiver chips limits the number of physically attached devices to 64 Thus to reach the logical limit of 253 devices up to three smart CAN repeaters HE200CGM100 are used to connect groups of devices together Assigning a SmartStix I O Module s Network ID is accomplished by setting its two hexadecimal base 16 Network ID rotary switches which are labeled HI and LO Each rotary switch has 16 positions labeled 0 1 2 3 4 5 6 7 8 9 A B C D E and F where A through F represent the decimal values 10 through 15 The Network ID rotary switches are set as follows Network ID Network x 16 Network 10 This allows the Network ID to be set to any number from 0 to 255 However since Network IDs 0 254 and 255 00 FE and FF are reserved for other purposes they are illegal settings for a SmartStix I O Module If a SmartStix I O Module s rotar
38. er firmware Ok The loaded BIOS firmware is valid Fault The loaded BIOS is invalid Engine Firmware This test validates the controller firmware Ok The firmware is valid Fault The controller firmware is invalid User Program This tests for a valid user program and configuration data Ok The user program and configuration is valid Fault The user program and or configuration are not valid System RAM This test checks the functionality of the controller RAM at power up Ok The RAM is functioning correctly Fault The RAM is not functioning correctly Logic Error This test checks for problems with the user program while running Ok No errors have been encountered while running a user program Fault Indicates the user program contained an instruction that was invalid or unsupported W Dog Trips This test checks for resets caused by hardware faults power brownouts or large amounts of electrical interference 0 No unintentional resets have occurred XX Indicates a fault with xx showing the number of occurrences Net Errors This test checks for abnormal network operations while running Network models only 0 No network errors were counted XX Indicate serious networking problems exist xx indicates the number of occurrences Network State This test checks that the network sub system is powered and operating correctly Network models only Ok The network system is receiving power and has determined other devices are communicati
39. es with CSCAN Network ports that are connected to each other for peer to peer communication are called CSCAN Nodes A device that is connected to a CsCAN Node s programming port for master slave supervisory communication is called a CSCAN Host For example SmartStix UO Modules and OCS Control Stations CSCAN Nodes while a PC running Cscape is a CsCAN Host 6 3 SmartStix UO Modules SmartStix I O Modules are devices that exchange data with Control Stations over the CSCAN Network and control and monitor physical I O points To control physical outputs data is sent by a Control Station to the SmartStix I O Module using CsCAN Directed Data Messages To monitor physical inputs a Control Station receives data from the SmartStix UO Module using CsCAN Global Data Messages In addition to I O control and monitoring configuration and status data can be exchanged between Control Station and a SmartStix I O Module For example a Control Station can send configuration data to SmartStix I O Module to tell it how often to expect output control data and what to do if the Control Station stops sending output control data Also a Control Station can receive status data from a SmartStix I O Module indicating if it needs configuration or if a fault has been detected All this is accomplished by using the PC based Cscape programming tool to program the Control Station Since the Control Station dynamically configures the SmartStix UO Module SmartSt
40. etwork baud rates above 250Kbit sec are not recommended for the MiniOCS MiniRCS The potential for a high rate of network messages can cause an unacceptable increase in the ladder scan rate d Bus Power and Grounding When using CsCAN or DeviceNet i A power supply of 24VDC 4 at 16A maximum is required for use in a CSCAN DeviceNet network 2 With thick cable a single network segment can have a maximum of 8A To do this the power supply needs to be located in the center of two network segments Thin cable has maximum of 3A To ground the cable shield connect to pin 3 as shown in Figure 2 16 5 If local codes require the local CAN power supply to be earth grounded connect the V power conductor to a good earth ground at one place only on the network preferably at a physical endpoint If multiple power supplies are used only one power supply must have V connected to earth ground The remaining power supplies need to be isolated AU 2 3 4 RS 232 Programming Port and Wiring Table 2 6 RS 232 Port Pins Pm Siga LI Descripton Direction if oo Awasi O O oo RecevedDaa Ou OOOO o TransmiedDaa m oR DataTemina Reay mo E E SCPC CCS 6 DSR___ DaaSeRey On Ze cos eer Send RT o Ronee Oo Pin 1 Pin 9 Figure 2 17 RS 232 Port CH 2 15 MAR 2003 PAGE 31 5 04 RS 232 Communications Wiring The MiniOCS
41. f these words are described in Table 6 1 6 5 SmartStix UO Default Operation SmartStix I O has been designed so that its default operation satisfies the most common applications This keeps the user interface simple and makes the product easy to use The default operation is summarized in Table 6 2 To change the default operator see Advanced SmartStix Programming page 57 Table 6 2 SmartStix UO Default Operation Data Reporting Method Change of State Heartbeat Generation Interval 1000msec Update Method using NETPUT Remote I O Function block Heartbeat Generation Interval 1000msec LET Life Expectance Time 2000msec Receipt of Heartbeat LET Action Upon Expiration Turn all outputs OFF Change of State CH 6 15 MAR 2003 PAGE 57 MAN0305 04 ADVANCED SMARTSTIX PROGRAMMING 6 6 SmartStix UO Module Device Classes There are currently five SmartStix UO Module device classes 0 1 2 and 7 that control and monitor Digital UO points and exchange Directed and Global Data words with a Control Station via the CsCAN Network Table 6 3 shows the five device classes along with the number of Digital I O points they contain and the number of Directed and Global Data words they exchange Example Determining the class of a SmartStix module 1 Select the number of digital output points and the number of digital input points using Table 6 3 2 Upon doing so the device class is located in the same row as the digital outp
42. iOCS RCS SmartStix manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS MiniOCS RCS SmartStix THIS WARRANTY SHALL NOT APPLY TO THIS MiniOCS RCS SmartStix OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE MiniOCS RCS SmartStix IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort
43. icularly useful when using the MiniRCS which does not have a physical front panel screen or keypad The MiniOCS is mounted in a panel door the MiniRCS is designed for backplate mounting Both the MiniOCS and the MiniRCS can be used in CsCAN or DeviceNet networks To use the MiniRCS ina DeviceNet network a DeviceNet file can be downloaded from Cscape s Firmware Update Wizard PAGE 10 15 MAR 2003 CH 1 MAN305 04 A variety of MiniOCS MiniRCS models are available Each model comes equipped with one factory installed I O board Models of the MiniOCS MiniRCS which vary according to the type of I O board installed are available in non network and network versions Network versions contain an additional connector allowing connectivity to networks MiniOCS MiniRCS devices have Serial and CAN Controller Area Network communication abilities The units contain a standard 9 pin RS 232 port for programming debugging monitoring and network administration from an IBM compatible PC MiniOCS MiniRCS models which have built in networking capabilities use CsCAN pronouned Sea scan protocol and standard CAN network hardware CAN based network hardware is used in the controllers because of CAN s automatic error detection ease of configuration low cost of design and implementation and ability to operate in harsh environments The MiniOCS MiniRCS can also be used in DeviceNet networks Networking abilities are built in to the MiniOCS Mini
44. ifications MiniOCS and MiniRCS Operating Temperature Humidity NEMA Rating Primary Power Range ______ y yO Maximum Power Draw Non network Version Maximum Power Draw Network Version Maximum Inrush Current Non network Version Maximum Inrush Current Network Version Ladder Execution Serial Input Output Keypad 0 C to 50 C Although the MiniOCS MiniRCS withstands the temperature range of 0 C to 60 C such temperatures can decrease the life of the display The recommended rating is 0 C to 50 C 5 to 95 non condensing NEMA 4X 10 30VDC Mini OCS 200mA max 24VDC 200mA max 24VDC 900mA max 24VDC for 1mS 900mA max 24VDC for 1mS To Be Determined 2 0ms per 1K of Boolean logic 12 25 VDC Standard 9 pin RS 232 for programming monitoring and network administration from a IBM compatible PC Mini RCS To Be Determined To Be Determined To Be Determined Faceplate made of Marnot XL Polyester by Tekra Please refer to Compliance Table located at http Awww heapg com Support compliance htm Mounting Depth User Keys MiniOCS Only Display MiniOCS only 4 4 111 76mm 7 177 80 2 25 57 15 approximately 2 75 69 85 including Ground Screw extension 2x20 LCD w backlight 3 2mm w x 5 55mm h characters Height Width Mounting Depth 4 13 104 78mm 5 83 147 98mm 1 83 46 48mm approximately 2 33 59 18 including Groun
45. ime expires and when the corresponding H bit in Word 5 Table 6 8 is 0 Table 6 11 Consumed Directed Data Word 8 16 bit Word 8 bit High Byte 8 bit Low Byte 0 Force Off 1 On Default Digital Output Data High Word F32 F17 Determines default Off or On state of each of the SmartStix I O Module s 2nd 16 Digital Outputs if any when the configured Life Expectancy Time expires and when the corresponding H bit in Word 6 Table 6 9 is 0 6 8 Consumed Directed Data Power Up Initialization At power up the SmartStix I O Module s eight Consumed Directed Data words all cleared to 0 Until Directed Data is actually received from a Control Station the SmartStix I O Module will exhibit the following behavior All Digital Outputs are Off until Q data is received from a Control Station The device expects to receive Q data at least every two seconds The device transmits a Heartbeat every second The device transmits its Digital Input data only when the Digital Inputs change state If Q data is received and then not received for 2 seconds the outputs go Off again At power up a request for Directed Data is transmitted to the CsCAN Network OOP PAGE 60 15 MAR 2003 CH 6 MAN0305 02 6 9 SmartStix UO Module Produced Transmitted Global Data Table 6 12 Produced Global Data Word 1 16 bit Word 8 bit High Byte 8 bit Low Byte 116 11 Monitors the Off On state of the SmartSt
46. in an editable field press the Enter key to select edit mode The MiniOCS MiniRCS model indicates edit mode by displaying a flashing block cursor 3 In edit mode the fields require one of the following methods for modifying the value Refer to the field description to determine which method to use e Enumerated entry use and J keys to select appropriate value e Numeric entry use Numeric keys and J keys on the appropriate digit e Bar graph entry use lt and to adjust value 4 After the value is correctly entered press the Enter key to accept the value 5 Should the user not wish to accept the value before the Enter key is pressed the ESC key may be pressed instead This action restores the original value to the display The MiniOCS MiniRCS model also immediately exits edit mode however the Text models remains in edit mode with the original value and requires the Enter key to be pressed to exit PAGE 38 15 MAR 2003 CH 3 MAN0305 04 3 4 Remote Screen Keypad Using Remote Text Terminal and Status Bar The MiniRCS has the same functionality as the MiniOCS except that it does not have a local operator screen and keypad However the MiniRCS as well as the MiniOCS supports a remote operator screen and keypad through a PC connected to the Mini unit s built in network or serial port If desired the remote operator interface and keypad can be displayed using Cscape software by pressing Screens Remote Te
47. including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the MiniOCS RCS SmartStix to appropriately design the end system to appropriately integrate the MintOCS RCS SmartStix and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integ
48. irtual keypad and screen Be sure to follow the procedures to establish and verify proper communications page 46 After doing so the following menu options can be accessed by clicking the specified key in the display representation using a mouse CH 3 15 MAR 2003 PAGE 39 5 04 3 7 System Menu Option Screens In addition to providing access to the MiniOCS MiniRCS configuration parameters the System Menu also provides power up and runtime status For brevity both configuration and status fields are covered in this section There are up to ten different menu options which include the following e Set Network ID e Set Network Baud Set Contrast View OCS RCS Status View OCS RCS Diags View I O LEDs View OCS RCS Model Set Fkeys Mode Set RS232 Mode e Set Time Date Set Network ID This screen contains two fields The first field contains the current network status The second field contains the current Network ID of the model The second field is numerically editable and is used to configure the Network ID Each unit on the network needs a unique ID number The correct ID number should be entered here before physically attaching the unit to the network Cscan model 1 253 DeviceNet model 0 63 Note If the Network ID setting is changed the unit stops executing the ladder code for up to 1 second while the network is re tested If the Network OK status changes from Yes to No the
49. is normally used to store a global analog value obtained from another Control Station on the network d AQG Registers AQG Register is a retentive 16 bit memory location which is normally used to store an analog value to be sent as global data to the other Control Stations on the network Network Port The CsCAN Network is based on the Bosch Control Area Network CAN and implements the CsCAN Protocol which is designed to take maximum advantage of the global data broadcasting capability of CAN Using this network protocol up to 64 Control Stations can be linked without repeaters and up to 253 Control Stations can be linked by using repeaters For more information regarding CSCAN Protocol refer to the CSCAN Protocol Specification document DeviceNet is an open higher layer protocol which is supported by products from multiple vendors In an OCS or RCS DeviceNet can be loaded as a replacement for the CsCAN Protocol Message Layer and as a result the OCS or RCS becomes a DeviceNet Slave device Note that the Mini still implements the CsCAN Protocol Command Layer with respect to the RS 232 programming port For more information regarding DeviceNet Protocol contact the DeviceNet governing body ODVA Ladder Code The Ladder Code stores ladder instructions generated by Cscape This Ladder Code is downloaded and stored into the Control Station s Flash memory to be executed each controller scan when the controller is in
50. ix I O Module s 1st 16 Digital Inputs if any Table 6 13 Produced Global Data Word 2 16 bit Word 8 bit High Byte 8 bit Low Byte Digital Input Status Data High Word 132 117 Monitors the Off On state of the SmartStix I O Module s 2nd 16 Digital Input if any Table 6 14 Produced Global Data Word 3 16 bit Word 8 bit High Byte 8 bit Low Byte Module Fault Data Network Fault Data Configuration Status Data PUP vo RAM e ip oue sa set SLT CLT command status matches CLT when command is complete SHT CHT command status matches CHT when command is complete SIT CIT command status matches CIT when command is complete NAK Network Acknowledge test failed found no other Network devices DUP Network Duplicate ID test failed found another Network device with our Network ID ID Network ID test failed Network ID rotary switches illegally set to 00 FE or FF LIFE Network Life Expectancy Time has expired outputs are in default state RAM Module RAM test failed found a RAM memory fault during power up self test ROM Module ROM test failed found a ROM memory fault during power up self test Module I O test failed found an I O fault during power up self test PUP Module just powered up using default configuration outputs are Off Table 6 15 Produced Global Data Word 4 16 bit Word 8 bit High Byte 8 bit Low Byte Firmware Revision Status Data Device Identification Status Data 0
51. ix UO Modules can be readily deployed without having to configure them first PAGE 54 15 MAR 2003 CH 6 MANO0305 02 BASIC SMARTSTIX PROGRAMMING 6 4 Using GET and PUT 6 41 Get Remote I O Function Block This function handles receiving data from a remote I O device and places the received data in a set of registers specified by the user This function passes power flow if the function is actively receiving data heartbeat messages from the remote I O device This function stops passing power flow if it has not received data heartbeat messages from the remote I O device for 2000 milliseconds A remote I O device consists of a CSCAN device such as a SmartStix Module that transmits global data and receives directed network data Network Get Remote 170 Network Data DE Name e Digital Analog Destination Data Address 11025 v Name X x Num Words Status 1003 Name Num Words 2 gt Cancel Figure 6 1 Get Remote I O Function Block and Parameter Screen 6 4 2 Get Remote Parameter Description ID This is the network ID of the remote I O from which to receive data This can be a constant from 1 to 253 or a 16 bit register Digital Analog These radio buttons allow choosing digital or analog network data Remote UO devices with discrete inputs outputs normally require digital data Remote I O devices such as voltage current or thermocouple would require analog
52. l of the I O from Cscape without interference from the ladder program In this mode the green RUN LED flashes This feature is a valuable troubleshooting tool Shows the number of milliseconds for the scan The scan rate is the sum of the time required to execute the following items Scan inputs Solve logic Write outputs Handle network communications Handle host communications request Process data for operator interface S CH Shows the percentage of the network used by the Mini Shows the percentage of the network used by all devices on the network Shows the number of bytes used by the ladder program Shows the number of bytes used by the I O configuration Shows the number of bytes used by the text screens Shows the execution engine firmware version Shows the BIOS firmware revision Shows the FPGA Image version Shows if the power up self test passed or failed by displaying Ok or Fault CH 3 15 MAR 2003 PAGE 41 5 04 e View OCS RCS Diags This screen displays a list of self test diagnostics results no editable fields Each item describes a test and shows a result of Ok if the test passed or Fault Warn if an error was found while running the test Fault indications will prevent the loaded application from running Warn ing indications allow the application to run but inform the user that a condition exists that needs correction System BIOS This test checks for a valid BIOS portion of the controll
53. mote Text Terminal 45 Establishing Communications 46 Resources 12 Definitions 13 Global Data I O Registers 16 HMI Registers 15 Ladder Code 17 Physical UO Registers 16 System Registers 13 User Registers 15 RS 232 Communications Wiring 31 RS 232 Programming Port and Wiring 30 Scope 9 Self Test System Menu 38 Set Contrast 39 Set FKeys Mode 43 Set Network Baud 39 Set Network ID 39 Set RS232 Mode 43 Set Time Date 43 SmartStix 53 Consumed Data 58 Consumed Data Power Up 59 PAGE 64 CsCAN 9 Default Operation 56 Device Classes 57 GET 54 Introduction 53 LED Indicators 61 Module Network ID 61 Modules 53 Modules Functions of 53 Produced Data 60 Produced Data Power Up 60 Programming Advanced 57 Programming Basic 54 PUT 55 15 MAR 2003 INDEX 5 04 Specifications 11 Status Bar 45 System Menu Entering 38 Option Screens 39 System Menu Navigating through 37 System Menu Screen Fields Editing 37 Technical Support 18 User Screens 48 View I O LEDs 42 View OCS RCS Status 40 View OCS RCS Diags 41 View OCS RCS Model 42
54. new Network ID is a duplicate and another ID needs to be selected e Set Network Baud This screen contains an editable enumerated field allowing the user to select the current baud rate of the network Cscan model 125K 250K 500K 1M DeviceNet model 125K 250K 500K Note All devices on the network must be at the same baud rate A device configured for the wrong baud rate may shut down the network entirely e Set Contrast This menu contains an editable bar graph entry allowing the user to set the contrast of the LCD display PAGE 40 MAN0305 04 15 MAR 2003 CH 3 e View OCS RCS Status This screen contains both a single enumerated editable field that sets the MiniOCS MiniRCS scan mode and status fields that display information about the internal state of the MiniOCS MiniRCS Pressing the and J keys scrolls through the different items Pressing Esc returns to the System Menu Parameter OCS Mode Scan Rate OCS Net Use All Net Use Ladder Size Config Size Text Size Firmware Rev BIOS Rev FPGA Rev Self Test Description Displays the current scanning mode Idle Run DolO In d e mode the I O is not scanned and the OCS ladder program does not execute The green RUN LED is OFF In Run mode the ladder program executes and the green RUN LED illuminates Do O mode is similar to Run mode except the ladder logic is not solved When the OCS is in DolO mode the user is able to exercise al
55. ng on the network Warn Power is not being applied to the network or no other devices were found to be communicating on the network Network ID This test checks that the network ID is valid Network models only Ok The network ID is valid Warn The network ID is not valid for the selected protocol Dup Net ID This test checks for duplicate IDs on a network Network models only Ok This controller s ID was not found to be a duplicate Warn Another controller on the network was found with the same ID as this controller PAGE 42 15 MAR 2003 CH 3 MANO0305 04 DeviceNet In DeviceNet model only Ok DeviceNet master is maintaining a polled connection and not sending IDLE Warn The DeviceNet master is no longer maintaining a polled connection or sending IDLE IDLE is a network state in which some masters maintain a polled connection but sends zero data if an associated PLC controller is in IDLE mode Refer to Master documentation for more information Clock Error This test checks that the real time clock contains valid data Ok The real time clock contains valid data Warn Indicates invalid data in the real time clock UO System This test checks that the configured downloaded model number matches the physical UO module installed in the controller Ok The configured model number matches the installed I O module Warn Indicates the configured model number does not match the installed I O module See View OCS RCS Model system sc
56. niOCS and the field needing to be edited the MiniOCS automatically knows what type of digit or alphanumeric character needs to be entered The MiniOCS keypad also contains four direction keys The and 4 keys contain split fields The key also contains the function The J key also contains the function Similar to the operation of the function keys the MiniOCS automatically knows if a decimal point or a positive or negative indicator is required The and J keys are also used to increment and decrement fields respectively lt and gt keys are used to move the cursor from one character to another in an editable field and to switch from one editable field to another editable field Figure 4 1 MiniOCS Keypad The MiniOCS features an Esc an Enter key The Esc key is used to exit out of a number of different menus and fields or abort an editing operation The Enter key is used to select a field for editing and for sending data to the MiniOCS The Enter key can also be used to escape out of some selected fields CH 4 15 MAR 2003 PAGE 47 5 04 The MiniOCS keypad has and RUN indicators These indicators are green LEDs that are built into the keypad When there no errors present the MiniOCS and the Self Tests have passed the green OK LED illuminates When the controller is running logic the RUN LED illuminates If the controller is in the RUN mode with
57. no logic loaded or if it is in the DO I O mode the RUN LED flashes 4 3 Operation When the MiniOCS unit first powers up it displays MiniOCS Self Test In Progress Next the message MiniOCS Self Tests In Progress appears After the Mini displays this message the unit performs tests to examine the current state of the network Four different scenarios can occur Scenario 1 No power is supplied to the CAN port The message No Network Power Network Disabled is displayed Assuming the controller is configured to require the network the OCS then displays the message Self Tests Failed Also there is a Fault Code of 80 displayed in View OCS Info in the System Menu see Chapter 3 The green light does not illuminate Scenario 2 No other units are on the CAN network or this is the first device to power up on the network The message Waiting for Net F1 Disable Net is shown If another device is placed on the CAN network the message clears and operation continues The message Self Tests Passed is displayed The green light illuminates If F1 is pressed the message No Net Response Network Disabled appears and is followed by the message Self Tests Failed The green light does not illuminate Scenario 3 If a unit powers up and finds another unit with the same node number as itself the display shows Duplicate ID Network Disabled The network is disabled and the
58. o the desired network Press OK On the next screen press Send Firmware is now updated 2 6 MiniOCS MiniRCS LEDs The following LED information is provided for the MiniOCS MiniRCS OFF indicates OCS is in IDLE STOP mode Flashing indicates DO IO mode or RUN with no ladder program ON indicates ladder code running OFF indicates one more self tests failed ON indicates all self tests passed FLASHING indicates all self tests passed and or more I O points is currently forced PAGE 34 15 MAR 2003 CH 2 MAN0305 04 MiniOCS LED status is indicated on the physical unit as shown in the following figure RUNDI Esc Figure 2 22 MiniOCS LEDs The MiniRCS LEDs are also viewed by looking at the physical unit They are not viewable from a remote screen miniOCS RCS OPERATOR CONTROL STATION 001RCS002 Figure 2 23 MiniRCS LEDs I O Connections Not Shown CH 2 15 MAR 2003 PAGE 35 5 04 2 7 Mini Battery Replacement The following instructions apply to the MiniOCS and MiniRCS 1 Disconnect power from the unit 2 Remove ground screw item 1 from back of unit 3 Remove back cover item 2 by carefully pressing in on one corner locking tab and lifting back cover to disengage the locking tab Repeat this for all four corners 4 Unscrew the grounding spacer item 3 using a 1 4 Hex nut driver 5 Gently lift up and remove the I O board item 4 from the three snap top fas
59. onnector Figure 2 12 As viewed looking at Primary Power Port the Mini Front and Side Views Shown Note Power Supply Voltage Range is from 10 30 VDC Warning To provide maximum noise immunity and to insure minimum EMI radiation the V signal DC power return need to be connected to earth ground at the power supply The user must ensure that the power supply selected is compatible with this method of grounding Earth L Connect DC V to earth ground at the power supply Ground Figure 2 13 Grounding CH 2 15 MAR 2003 PAGE 27 5 04 2 3 3 Network DeviceNet Network Port Wiring Table 2 3 CAN Port Pins Figure 2 14 Network Connector Figure 2 15 As viewed looking CAN Port at the Mini PAGE 28 15 MAR 2003 CH 2 MAN0305 04 12 25VDC Figure 2 16 CAN Wiring Note To optimize CAN network reliability in electrically noisy environments the CAN power supply needs to be isolated dedicated from the primary power a CAN Wiring Rules See Figure 2 16 1 Wire the CAN network in a daisy chained fashion such that there are exactly two physical end points on the network 2 The two nodes at the physical end points need to have 121 ohm 1 terminating resistors connected across the CN_L and CN_H terminals 3 Use data conductors CN_L and CN_H that are 24 AWG shielded twisted pair for thin cable and 22 AWG shielded twisted pair for thick cable They must also have
60. rator PREFACE 15 MAR 2003 PAGE 5 5 04 REVISIONS THIS MANUAL This version MAN0305 04 of the Mini Hardware Manual contains the following revisions additions and deletions 1 Removed Mini data sheets from the back of this manual and moved them into a new manual Revised Section 1 5 Additional References 2 Revised Section 1 1 to include the SmartStix product line 3 Added Chapter 6 SmartStix PAGE 6 15 MAR 2003 PREFACE MAN0305 04 PREFACE 15 MAR 2003 PAGE 7 5 04 Table of Contents GHAPTER 1 2 INTRODUCTION een 9 gt ee EE eher ee RES 9 1 2 and MiniRCS Product Description 9 1 2 1 Functions and Featuresin ss 2scce cut sicanchts ege gelato 9 1222 VIGSCAPS SOMWAIS ee ege ee deeg ee EE EE Ee 10 1 23 MiniOCS MiniRCS 11 1 3 MiniOCS MiniRCS Resources AAA 12 1 3 1 OV ONVIOW dt dened dui EE 12 1 3 2 Resource Iert One EE Se AER EE See Ae En 13 1 4 MiniOCS MiniRCS Models 17 1 5 Additional References oie tenia eens DERVUN edie eee 18 126 Technical SUPPOM EE 18 CHAPTER 2 2 sINSTALEA TION izes ietis ia 19 2 1 MiniOCS Mounting Reouirements 19 2 1 1 MiniOCS Mounting Procedures
61. re than one device installed panel box or on door A inches E Minimum Distance between bases of each device device 101 60mm When door is closed Minimum distance between device and closed door sure to allow enough depth for MiniOCS MiniRCS Model comm and Ground Screw Extension b Grounding Warning Be sure to meet the ground requirements of the panel manufacturer also meet applicable electrical codes and standards Warning To provide maximum noise immunity and to insure minimum EMI radiation the V signal DC power return need to be connected to earth ground at the power supply The user must ensure that the power supply selected is compatible with this method of grounding Panel box The panel box needs to be properly connected to earth ground to provide a good common ground reference Panel door Tie a low impedance ground strap between the panel box and the panel door to ensure that they have the same ground reference Figure 2 10 Devices in panel box and on the panel box door Use the mounting hardware provided with the device which includes mounting clips Temperature Ventilation Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a
62. reen for more information e View I O LEDs The View I O LEDs simulate the LEDs and show the statuses of the first 16 l and first 16 Q registers e View OCS RCS Model The View OCS RCS Model screen allows the user to view the MiniOCS MiniRCS model number When viewing the model number the following status screens are possible Note the term OCSxxx or RCSxxx refers to the or MiniRCS model number such as OCS082 RCS082 a If the Mini model number is not configured and no I O module is installed the message 1 0 Empty is displayed b If the Mini model number is not configured but has an I O module installed the message OCSxxx or RCSxx is displayed If the Mini model number is configured but I O module is installed the message Missing is displayed d If the configured Mini model number does not match the installed I O module the message 2Mini OCSxxx or RCSxx is displayed If the installed I O module is not supported by the Mini firmware the message Unsupported is displayed The module is either defective or an Engine firmware upgrade is required to support the module f If the installed I O module has erroneous or outdated firmware in it the message fMini OCSxxx or RCSxx is displayed The module is either defective or a Module firmware upgrade is required g If the installed UO module has a configuration error the message OCSxxx or RCSx
63. s allows a new value to be entered for the field just as it would be entered on a keyboard or a calculator If a direction key lt gt T J is pressed the cursor changes from a blinking blockto a blinking underline and single digit edit mode is entered A blinking underline cursor appears under an editable field which is being edited in single digit edit mode In this mode the digit or character above the cursor can be modified individually This can be done by pressing or J increments or decrements or by pressing a numeric or alphanumeric key Pressing or moves the cursor to the previous or next digit or character CH 5 15 MAR 2003 PAGE 49 5 04 CHAPTER 5 MINI CONFIGURATION 5 1 General Chapter Five provides preliminary configuration procedures that are applicable to all MiniOCS MiniRCS models Remote Screen Usage for the the MiniRCS The MiniRCS has the same functionality as the MiniOCS except that it does not have a local operator screen and keypad However the MiniRCS supports a remote operator screen and keypad through a PC connected to the Mini unit s built in network If desired the remote operator interface and keypad can be displayed using Cscape software by pressing Screens Remote Text Terminal A virtual display screen and keypad appears that is similar to that of the MiniOCS In addition a Status Bar can be used as a tool to ensure that communications are properly established For more
64. s on or off for Relay and Digital input and output Relay and Digital input and output Relay and Digital output Relay and Digital output Relay and Digital output outputs 17 32 Relay and Digital output Produced Global Digital Data Words Word 1 bits 1 to 16 On off state of inputs 1 16 Word 4 bits 49 to 64 Device class number and firmware identifier Rel sent by SmartStix module elay or Digital input and output Note Table 6 1 summarizes SmartStix I O module consumed and produced data words For advanced users refer to pages 58 and 60 for sections describing the Consumed and Produced words in detail 6 4 3 Put Remote I O Function Block This function handles sending data to a remote I O device block obtained from a set of registers specified by the user This function passes power flow if the remote I O device is behavi ng normally This function does not pass power flow if the remote I O device has not sent a heartbeat in 2000 milliseconds This function sends heartbeat messages to the output device every 1000 milliseconds The default remote I O operation is to expect heartbeat messages at least every 2000 milliseconds otherwise the outputs are turned off or their configured default state Data is normally transmitted on change of state or if the remote I O device is power cycled A remote I O device consists of a CSCAN device such as SmartStix Modules that transmit global data and receive directed network d
65. state information R Registers R Register is a retentive 16 bit memory location used to store application specific values HMI Registers HMI Registers and D give the user access to the OCS or RCS keypad and display The MiniOCS has a membrane keypad and text based LCD display allowing the operator to enter and display general and application specific information This same information can be entered and displayed for the MiniRCS and MiniOCS if desired via a remote PC using Cscape s Remote Display Terminal function a K Registers K Register is non retentive 1 bit memory location contact used to store the state of a function key on the Control Station s keypad If the function keys are set for momentary mode a function key s associated K register will be ON as long as the function key is pressed If the function keys are set for toggle mode a function key s associated K register will toggle each time the function key is pressed b D Registers A D Register is a non retentive 1 bit memory location coil which can be turned ON by Ladder Code to cause the corresponding User or Alarm Screen to be displayed User Screens A User Screen is a combination of fixed text or graphics along with variable Data Fields called Graphics Objects in the MINIOCS which together fill the LCD display screen These screens are defined via Cscape dialogs and are then downloaded and stored into the Control Station
66. teners on the CPU board 6 Once the CPU board is exposed locate the battery item 5 U7 Remove the battery by prying up slightly on each end until it lifts free Dispose of the battery Warning Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries 7 Replace the battery with HE500BAT005 noting the polarity tab at one end of the battery Use care when replacing the battery that this tab is located in the right direction Use only the authorized battery part number Warning Do not make substitutions for the battery Be sure to only use the authorized part number to replace the battery 8 Reassemble the Mini unit by first replacing the I O board then replacing the 14 hex spacer It is recommended that Loctite 222MS Threadlocker or an equivalent be applied to the male threads of item xx before reassembling Line up the back cover with ground hole over the ground spacer and press back in place Make sure all four locking tabs of the back cover snap into place Reconnect the ground wire Follow the instructions in the units manual for powering up the Mini and restoring it to operation Figure 2 24 Battery Replacement PAGE 36 15 MAR 2003 CH 2 MAN0305 04 NOTES CH 3 15 MAR 2003 PAGE 37 5 04
67. umber x 10 000 255 5 41 LCD COLS LCD Text Display Number of Columns LCD Graphics Display Number of Columns oi LCD Text Display Number of Rows 2 PADA KOD ROWS LCD Graphics Display Number of Rows 5 KEY IYPE 0 16 Keys 1 17 Keys 2 32 Keys 3 36 Keys SR44 SEC Real Time ClockSecond SD LSR MN Real Tme Clock Minute o Js _ ESR ATC HOUR Real Time Clock EE Real Time Clock Day Tree eet NET ONT Network Error 0 Jes ege CNT Watchdog Tipped Enorcomn 65595 553517 BAD LADDER Bad Ladder Code Errorindex 0 68534 95855 F_LSELF_TEST Filtered BitMapped Self Test Result O 65535 Key Code of Last Key Press or Release 0 255 BAK LITE LCD Backiight E ZSR USER LEDS UserLEDCono Se us EE ene NOM IDS This Station s Number of Network Ds CsCAN 1 253 __ This Station s Number of Network IDs Deveenej 1 1 CH 1 15 MAR 2003 PAGE 15 5 04 User Registers User Registers T and R are used to store application specific Mini data This data can be accessed via User Screens and or by Ladder Code a T Register T Register is a non retentive 1 bit memory location used to store application specific state information b M Registers A M Register is a retentive 1 bit memory location used to store application specific
68. uts and inputs the words consumed and produced are also shown for that device class Table 6 3 SmartStix I O Module Device Classes Device Digital Digital Directed Data Global Data Class Output Points Input Points Words Consumed Words produced All other device classes are reserved for future products Note that although all of the above device classes can consume eight Directed Data Words and can produce four Global Data words each device class uses specific subset of this data The following terms are defined Consumed Data Directed Data received by a SmartStix I O Module from a Control Station Produced Data Global Data transmitted by a SmartStix I O Module to a Control Station Table 6 4 summarizes SmartStix I O module consumed and produced data words For advanced users the following sections describe the consumed and produced words in detail PAGE 58 15 MAR 2003 CH 6 MANO0305 02 6 7 SmartStix UO Module Consumed Received Directed Data Table 6 4 Consumed Directed Data Word 1 16 bit Word 8 bit High Byte 8 bit Low Byte Q16 Q15 Q14 Q13 Q12 ait aio as s os ai Q16 Q1 Controls the Off On state of the SmartStix I O Module s 1st 16 Digital Outputs if any Table 6 5 Consumed Directed Data Word 2 16 bit Word Q32 Q17 Controls the Off On state of the SmartStix UO Module s 2nd 16 Digital Outputs if any Table 6 6 Consumed Directed Data Word 3 16
69. vided on this screen Press OK 2 The following screen appears MiniOCS CAN MiniOCS 8 x 24VDC in and out Auto Config OK Figure 5 4 PAGE 52 15 MAR 2003 CH 5 MAN0305 04 3 To view the registers associated with the MiniOCS MiniRCS model press the lower Config button screen appears showing the I O Map for the MiniOCS MiniRCS model selected The user programmer needs to view the I O Map to determine which registers are assigned to the model Module Configuration d EA Modde Setup Modis Moret HESOODIGSIS Desmptior H ere 24 YDE posag logic por Kox otou Type Stetng Endro Number of Reciste RK W Si fino GE Sa NONE E zan HONE NONE KE Cance Figure 5 5 Model number Provides the I O part number Description Describes the number of input and output channels and other key characteristics of the module Type Displays the register types assigned to the module Starting Ending Denotes the starting and ending locations of the register type Number Indicates the quantity for a particular register type Note Do not confuse the described number of input and output channels with the numbers found in the Type column e l and Q The numbers do not necessarily match b Selecting the UO Map tab provides information about the VO registers which are assigned to a specific MiniOCS MiniRC
70. x is displayed The configuration data for that module is incorrect h If the configured Mini model number matches the installed I O module the message Mini OCSxxx or RCSxx is displayed CH 3 15 MAR 2003 PAGE 43 5 04 Set FKeys Mode This screen contains an editable enumerated field that allows the Function keys to be configured to operate in one of two modes When a function key is pressed it can TOGGLE the point associated with the key or it can MOMENTARILY turn the point ON when the key is pressed e Set RS232 Mode This screen contains an editable enumerated field that allows the mode of the serial port to be set to one of two modes The CSCAN mode allows Csape to connect to the serial port for uploads downloads monitoring and control The Update mode allows a firmware update and factory test utility to be used When Update mode is selected the firmware is ready to download when the OK LED flashes When using Cscape to perform firmware updates the Update mode is not necessary e Set Time Date This screen contains two editable enumerated fields for displaying and modifying the Mini s time and date Each field is subdivided and allows the and 4 key to modify the value PAGE 44 15 MAR 2003 CH 3 MAN0305 04 NOTES CH 4 15 MAR 2003 PAGE 45 5 04 CHAPTER 4 KEYPAD AND SCREEN 4 1 Remote Screen and Keypad Capability 4 1 1 Remote Text Terminal The MiniRCS has the same functionality
71. xt Terminal A virtual display screen and keypad appear that are similar to that of the MiniOCS and the user can navigate through the system menu make selections and edit fields using a mouse In addition the Cscape Status Bar can be used as a tool to ensure that communications are properly established For more information on the Remote Test Terminal and the Cscape Status Bar feature see page 45 3 5 Initial System Menu Screens and Self Test Note The examples in this chapter depict the MiniOCS but the information also applies to the MiniRCS when using the Remote Text Terminal screen Refer to Section 3 4 1 After turning on the power to the Mini the following screen appears which indicates the product name and the network it is connected to It also indicates that the Self Test is running This screen does not appear when using the Remote Text Terminal MiniOCS CsCAN Self Test Running a If the Self Test passes the following screen appears ER Self Test xx Passed If the Self Test fails see View OCS RCS Diags page 41 3 6 Entering the System Menu a To enter the System Menu on the MiniOCS using the local keypad press both the T and J keys at the same time Notice that the two keys are surrounded by a white outline and the word System on the silkscreen of the keypad b If using the MiniRCS refer to Section 4 1 starting on page 45 to use the Remote Text Terminal to create a v
72. y switches are set for an illegal Network ID a default Network ID of 253 will be used the ID Network Fault bit will be On and the NS LED will blink Red PAGE 62 15 MAR 2003 CH 6 MAN0305 02 NOTES INDEX MANO0305 04 INDEX Auto Configuration 49 Battery Replacement 35 Bus Length CsCAN 30 DeviceNet 30 Bus Power CsCAN 30 DeviceNet 30 Cable CsCAN or DeviceNet 29 CsCAN DeviceNet Bus Length 30 Bus Power and Grounding 30 CAN Wiring Rules 28 Checklist 25 Configuration Preliminary Procedures 49 Connectors Ports CAN 27 DeviceNet 27 Primary Power 26 CsCAN cable 29 Cscape Software 10 Cursor Types 48 DeviceNet cable 29 DeviceNet Network Selecting 33 Dimensions and Panel Cut outs 19 Features 9 Firmware Update Wizard 33 GET 54 Grounding 26 CsCAN 30 DeviceNet 30 Initial System Menu Screens 38 Keypad 46 Ladder Control 17 LEDs 33 Diagnostic 61 Status 61 LEDs MiniOCS and MiniRCS 33 Mini Functions Features 9 Specifications 11 Modem Cable Wiring 32 PAGE 63 Modem Setup 31 Modem Recommended 33 Mounting Orientation 21 Mounting Requirements 19 Operation 47 Panel Box Clearances 24 Design Checklist 25 Grounding 24 Noise 25 Orientation 25 Temperature 24 Panel Box Design 23 Primary Power Port 26 PUT 55 References Additional 18 Registers Global 1 0 16 HMI 15 Physical I O 16 System 13 User 15 Remote Screen and Keypad 45 Using Remote Text Terminal 38 Re
73. ys to increment or decrement the digit or enter the number data with the alphanumeric keys If there is more than one field on the screen needing to be edited use the direction keys lt and to move the cursor to the desired location The value chosen by the user may not exceed the minimum or maximum set by the user program If the user tries to exceed the maximum point or enter a value below the minimum point the value does not change Note If the MiniOCS displays gt gt gt gt gt gt in a text field the value is too big to display in the field or is above the maximum for an editable field If the MINI displays lt lt lt lt in a text field the value is too small to display or is below the minimum for an editable field 441 Cursor Types There are three different cursor types which may show on the display a Solid underline b Blinking block Blinking underline A solid underline cursor appears under an editable field which is not being edited yet lt key and the key can be used to move this type of cursor to select a different editable field if required Press Enter to start editing the selected field This causes a blinking block cursor to appear A blinking block cursor appears in an editable field when Enter is first pressed to start editing the field The blinking block cursor indicates that the field will be cleared when a numeric or alphanumeric for an ASCII field key is pressed Thi

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