QUICK203G High-Power Intelligent Lead Free Soldering Station
Contents
1. Precautions In this instruction manual Warning Caution and Note are defined as follows WARNING WARNING Misuse may potentially cause death of or serious injury to the user CAUTION Misuse may potentially cause injury to the user or physical damage to the objects involved For your own safety be sure to comply with these precautions NOTE A NOTE indicates a procedure or point that is important to the process being described CAUTION When the power is on the tip temperature is very high Since mishandling may lead to burns or fire be sure to comply with the following precautions Please avoid an abuse of the equipment use the appliance only in the described way Don t touch the metallic parts near the Tip Don t use the product near flammable items Advise other people in the work area that the unit can reach a very high temperature and should be considered potentially dangerous Turn the power off while taking breaks and when finished using the unit Before replacing parts or storing the unit turn the power off and allow the unit to cool to room temperature To prevent damage to the unit and ensure a safe working environment be sure to comply with the following precautions Appliance shall only be used with rated voltage and frequency Refer to the trademark back of equipment Don t use or stop the use if th2. Calibrating the iron temperature 4 care and 666 Maintenance Error Messages Trouble shooting Guide ccc cccccccccccc Checking for breakage of the heating element and cord mM Replace the fuse Specification
3. ENTER THE 3 DIGIT PASSWORD ONCE AGAIN DISPLAY _ WORKING MODES TABLE WORKING HANDLE MODE TEMPERATUE AUTO SLEEPING AND MODE RANGE SWITCHING OFF 0 High frequency soldering iron 200 C 420 C Yes 1 High frequency soldering iron 200 C 420 C Yes High frequency tweezers or 200 C 420 C 2 using special very large Yes type of soldering tip High frequency tweezers 50 C 600 C Yes 3 stripper iron 4 High frequency soldering iron 50 C 420 C Yes 5 High frequency soldering iron 50 C 420 C Yes 6 High frequency soldering iron 200 C 480 C Yes 7 High frequency soldering iron 200 C 480 C Yes 0 High frequency soldering iron 200 C 420 C No 1 High frequency soldering iron 200 C 420 C No High frequency tweezers or 200 C 420 C 2 using special very large No type of soldering tip 3 High frequency tweezers 50 C 600 C No stripper iron 4 High frequency soldering iron 50 C 420 C No 5 High frequency soldering iron 50 C 420 C No 6 High frequency soldering iron 200 C 480 C No 7 High frequency soldering iron 200 C 480 C No Note The station has many working modes and the default mode is six Sleeping If sleeping and working mode are selected and the soldering iron is not used for 20 minutes the power to the heating element will be decreased and the display shows This state 15 sleeping mode When the station is
4. and V buttons simultaneously the soldering station enters into calibration mode 4 Atthe moment the 100 s digit of LED display temperature is flashing Press the and Y buttons to select the value and press the button to select the digit Press button after inputting the reading Here the calibration operation has finished 5 the temperature still has deflection you can repeat calibration in accordance with above steps recommend using the 191 192 thermometer for measuring the tip temperature Tf the unit is locked by password it will not be able to calibrate and you must input the right password Tip Care and Use Tip Temperature Cleaning When not in use e After use Maintenance Inspect and Clean the Tip High soldering temperatures can degrade the tip Use the lowest possible soldering temperature The excellent thermal recovery characteristics ensure efficient and effective soldering event at low temperatures This also protects the soldered items from thermal damage Clean the tip regularly with a cleaning sponge as oxides and carbides from the solder and flux can form impurities on the tip These impurities can result in defective joints or reduce the tip s heat conductivity When using the soldering iron continuously be sure to loosen the tip and remove all oxides at least once a week This helps prevent seizure and reduction of the tip
5. original working mode digit AWarning The heater and soldering tips will be seriously oxidized or damaged when working with a high temperature So please choose the working mode carefully and try to operate with a lower temperature if possible POWER OFF PRESS DOWN THE KEY a Po AND w SIMULTANEOUSLY PRESS POWER SWITCH PARAMETER SETTING MODE DISPLAY C Lx PRESS THE DISPLAY PASSWORD SETTING MODE PRESS POWER SWITCH DISPLSY THE SET TEMPERATURE FOR 25 TEMPERATURE T BE ADJUSTED IF LOCKED BY PASSWORDS i NO V YES PASSWORDS CORRECT gt ENTER THE ORIGINAL PASSWORDS DISPLSY THE SET TEMPERATURE FOR 2S i NO ANY KEY PRE a DOWN WITHIN 4S i YES NO e uu PRESS DOWN THE a AND TRESS THE KEY a T Tw SIMULTANEOUSLY YES Y DISPLAY f PASSWORD SETTING MODE WORKING NORMALLY TEMPERATURE CAN T BE ADJUSTED IF LOCKED BY PASSWORDS 1 1 1 1 DISPLSY THE SET TEMPERATURE FOR 2S TEMPERATURE ADJUSTABLE V ENTER NEW 3 DIGIT PASSWORD 0 9 FIGURES YES DISPLSY THE SET TEMPERATURE ADJUSTABLE PRESS THE KEY PRESS THE KEY w OR A TO SET WORKING MODE WORKING MODE SETTING DISPLAY WORKING MODE FIGURES ARE THE LATEST TWO PRESS THE KEY PASSWORDS SAME PRESS THE KEY
6. temperature Never leave the soldering iron sitting at high temperature for long periods of time as the tip s solder plating will become covered with oxide which can greatly reduce the tip s heat conductivity Wipe the tip and coat the tip with fresh solder This helps to prevent tip oxidatio 1 Set the temperature to 250 C 2 When the temperature stabilizes clean the tip with the cleaning sponge and check the condition of the tip l Caution Never file the p to remove oxide 4 Why A Detinned Tip fails To work A detinned tip is one not wetted with solder This exposes the plating to oxidation and degrades the heat transfer efficiency of the tip Detinning is caused by 1 Restore Detinned tip 2 3 If there is black oxide on the solder plated portion of the tip apply new solder containing flux and wipe the tip on the cleaning sponge Repeat until the oxide is completely remove Coat with new solder The solder protects the tip from oxidation and prolongs the life of the tip If the tip is deformed or heavily eroded replace it with a new one a Failure to keep the tip covered with fresh solder during idling periods b Hightip temperatures c Lack of sufficient flux in soldering operations d Wiping the tip on dirty or dry sponges and rags Always use a clean wet industrial grade sulfur free sponge e Impurities in the solder iron plating or on the surfaces to be sold
7. 1 Small Cleaning Sponge Dampen the small cleaning sponge with water and then squeeze it dry Place it in one of the openings of the iron holder N base 2 Add water to the approximate level as shown The small sponge will absorb water to keep the large sponge above it wet at all times large sponge may be used alone without small sponge amp water 3 Dampen the large cleaning sponge and place it on the iron holder base Connections CAUTION Be sure to turn off the power switch before connecting or disconnecting the soldering iron Failure to do so may result in damage to the soldering station Connect the cord assembly to the receptacle Place the soldering iron in the iron holder Plug the power cord into a power supply Be sure to ground the unit Turn the power switch on The temperature is preset at 300 C or 350 C at the factory The temperature has stabilized heater lamp flickers when the Press the button to display the preset temperature It will be displayed for two seconds Setting the temperature Set Temperature Normally cov Heater Lamp CAUTION Make sure the temperature of the station can be adjusted password is OK or the password is initial While setting the temperature normally the heating element is off If the button is pressed for less than one second the present temperature setting will be shown for two seconds and the
8. QUICK203G High Power Intelligent Lead Free Soldering Station High Frequency Heating Rapid Recovery of Temperature Operation and Maintenance Manual Thank you for purchasing a Intelligent Lead Free Soldering Station It is designed for lead free soldering Please read this manual before operating the unit Store this manual in a safe easily accessible place for future reference Table of Contents Prec autions Name of PartS s5 hh hh hh nhe Setting up amp Operating station Parameters Sleeping 4 444 06 Select the Correct tip for a soldering station
9. e appliance is damaged especially the supply cord This machine is equipped with a 3 wires grounding plug and must be plugged into a 3 terminal grounded socket Do not modify plug or use an ungrounded power socket If an extension cord is necessary use only a 3 wire extension cord that provides grounding Do not use the unit for applications other than soldering Do not rap the soldering iron against the work bench to shake off residual solder or otherwise subject the iron to severe shocks Do not modify the unit Use only genuine replacement parts Do not wet the unit or use and disconnect the unit when your hands are wet and without to force the supply cord The soldering process will produce smoke so make sure the area is well ventilated While using the unit don t do anything which may cause bodily harm or physical damage Children don t recognize the risks of electrical appliances Therefore use or keep the appliance only under supervision of adults and out of the reach from children Names of Parts Cord Assembly Display Iron Receptacle Button Power Switch Cleabing Sponge Power Cord Iron Holder Base Setting up amp Operating the soldering station l CAUTION The sponge is compressed It will swell when moistened with water Before using the unit dampen the sponge with the water and squeeze it dry Failure to do so may result in damage to the Soldering tip Iron Holder
10. ered Remove the tip from the solder handle and allow the tip to cool down Remove scale and oxides from the tinned area of the tip with 80 grit abrasive polyurethane foam stock or a 100 grit emery cloth Wrap rosin core solder 0 031 diameter or larger around the newly exposed iron surface insert the tip into the handle and turn on the system NOTE Detinned tips are preventable with proper daily care Extending Tip Life Tin the tip before and after each use This protects the tip from oxidizing and prolongs the tip s life Do the job at the lowest temperature Lower temperatures decrease tip oxidation and are easier on the components being joined Error Messages Use fine point tips only when necessary The plating on fine precision tips is less durable than the plating on blunter tips 4 Do not use the tip as a prying tool Bending the tip can cause the plating to crack shortening tip life Use the minimum activation flux necessary to do the job Higher activation flux is more corrosive to the tip plating Extend life by switching the system off when not in use Don t apply pressure to the tip More pressure does not equal more heat To improve heat transfer use solder to form a thermal bridge between the tip and the solder joint Various error messages will be display when there is a problem with the unit If the following message is displayed see the trouble shooting guide Sensor Erro
11. g value will not be stored in the memory If a temperature value outside of this range is selected the display will return to flashing the 100 s digit If this happens input a correct temperature value In the work if it is necessary to set temperature quickly and the heat elements can t be cut off the way may be selected Temperature rising Don t press button and press A button directly If so the setting temperature will raise one degree centigrade and the display window will display the set temperature When loose the A button the display window will delay the set temperature about 2 seconds If within 2 seconds of time press the A button again the setting temperature will raise one degree centigrade again If press the button and not loose at least 1 second the setting temperature will rise rapidly Till the needed temperature reaches then loose the A button Temperature dropping Don t press button and press V button directly If so the setting temperature will drop one degree centigrade and the display window will display the set temperature When loose the V button the display window will delay the set temperature about 2 seconds If 2 seconds later press the V button again the setting temperature will drop one degree centigrade again If press V button and not loose at least 1 second the setting temperature will drop rapidly Till the needed temperature reaches then loose the button Paramete
12. in sleeping mode the tip temperature will decrease to 200 C if the set temperature is more than or equal to 200 C or 50 if the set temperature is less than 200 C and remain the temperature until resuming the station To resume soldering there are several ways as follows 1 Cycle the power switch OFF then ON 2 Hit any button 3 Take up the iron handpiece If the soldering station is not resumed more than 40 minutes after it comes to sleep the power supply will be shut off automatically and the display window will not show anything To Select The Correct Tip For A Solder Application 1 Pick a tip that maximizes contact area between the tip and solder Joint Maximizing contact area gives the most efficient heat transfer allowing operators to produce high quality solder joints quickly 2 Pick a tip that allows good access to the solder joint Shorter tip lengths allow more precise control Longer or angled may be needed for soldering densely populated boards NA Correct Too Light Too Heavy Calibrating the Iron Temperature The Soldering Iron should be recalibrated after changing the iron or replacing the heating element or tip Method of recalibrating temperature Use the thermometer to calibrate 1 Setthe unit s temperature to a certain value 2 When the temperature stabilizes measure the tip s temperature with thermometer and write down the reading 3 Press button not loose and press the A
13. ithout cord 3 7Kg ESD Safe by design The tip temperature is measured by 191 thermometer Specification and design subject will be changed without notice Tips 500 3 5D 6mm mm 8mm 10mm 10mm 4 0 40703 6mm 6mm 6mm 8mm 8mm
14. n the display will return to showing the tip temperature Example 400 C to 350 C 1 1 V Press button once 2 Press the button and hold it down for at least one second The left most digit the 100 s digit in the display will flash This indicates that the station is in temperature setting mode and that the 100 s digit can be adjusted Select the desired value for 100 s digit Using the Wbutton will change displayed Press A or V button oo F Press button once iD iD Press button once Press button once 450 Set temperature on line value as follows ha 24 3 4 A Press the button when the desired value is displayed This will cause the middle digit the 10 s digit in the display to begin flashing 3 Select the desired value for the 10 s digit Using the V button will change displayed value as shown below p PS Press the button The right the 1 s digit will then begin flashing to indicate that the 1 s digit can be set Select the desired value for the 1 s digit Using the A or Wbutton will change the displayed value as shown above for the 10 s digit selection Press the button Here pressing the button A enters the temperature setting into the internal memory B displays the temperature setting and C starts heater control Note If you turn off the power switch during the temperature setting settin
15. oken Replace it with a new one Check3 Is the power cord broken See how to check the breakage of cord assembly Check4 Is the sensor element broken See how to check the breakage of heating and sensor element Check3 Check4 Check5 Is the tip temperature too high Set an appropriate temperature Check6 Is the tip cleaned See Tip Care and Use Check7 Is the tip coated with oxide See Inspect and clean the tip 8 Is the iron calibrated correctly Please recalibrate Check9 Is the soldering Iron cord broken See how to check the breakage of cord assembly Check10 Is the heating element broken See how to check the breakage of heating and Problem7 Temperature value are displayed frequently Problem8 Can t set the temperature Problem9 Soldering iron heats up continually with the indicator always lightening sensor element Check11 Is there a tip on the iron Assemble a tip on the iron Check12 Is the soldering iron cord broken See how to check the breakage of heating and sensor element Check13 Is the item to be soldered too big Use a higher out power iron or ignore Check14 Locked the button on the panel Enter into setting the password If you have forgot the password Disassemble the Front panel see parts list station plug the power into a power supply turn the power switch on Press the 0 5 button inside PCB see parts list The pas
16. r Flash the Temperature Display Note H E Heater Error If there is a possibility of a failure in the sensor or anywhere in the sensor circuit s will be displayed and power to the soldering iron will be cut off If power is being sent to soldering iron and the tip temperature goes below the setting temperature about 80 C the temperature display will flash Draw your attention to this If power can t be sent to soldering iron the display window will show H E This indicates the possibility of a heater malfunction Trouble shooting Guide V WARNING Disconnect the power plug before servicing Failure to do so may result in electric shock Ifthe power cord is damaged it must be replaced by the manufacturer its service agent or similarity qualified person in order to avoid personal injury or damage to the unit Probleml The unit does not operate Problem2 The tip doesn t heat up Sensor Error is displayed Problem3 The tip heats up intermittently Problem4 Solder will not wet the tip Problems The temperature is too low Problem6 Heater error is displayed Check1 Is the fuse blown Determine why the fuse blew and eliminate the cause then replace the fuse a Is the inside of the iron short circuited b Is the grounding wire touching the heating element c Is the heating element lead twisted and short circuited Check2 Is the power cord br
17. rs The station has the following parameters Parameters settings can be adjusted Setting the password The initial password in station s memory is 000 The setting temperature is admitted in this state If need to restrict the setting temperature the password must be changed 1 Turn off the power switch Press and hold the Enter into Setting The Password Aand V buttons simultaneously then turn on the power switch 2 Continue holding down the A and V buttons until the display shows 3 When the display shows L the station is in parameter input mode 4 Press the button the display shows Input Previously Password 77777 the left most digit 100 s digit in the display will flash This indicates the station is in password setting mode and the 100 s digit can be adjusted Using the A or button will change displayed value Set the password value in the same way described in Set Temperature Normally After selecting the password of three digit press button 5 If the display window shows the present setting temperature two seconds later the The Password of input is error station is in normal work state This indicates The Password of input is correct Input New Password Repeat the New Password Working Mode Setting the password of input is error and the temperature setting can t be done 10 If the display window shows this indicates the password of input is correct After displaying abo
18. sword will be resumed to 000 Assembly it in the reverse order of disassembly Check15 Is the sensor with polarity connected oppositely Resolder the sensor wire Check16 Is the sensor short circuited Replace the sensor Checking for Breakage of the Heating Element and Sensor Element Disconnect the plug and measure the resistance value between the connecting plug pins as follows If the value of a and b are outside the below value replace the heating element sensor Refer to procedures 1 and 2 If the value of is over the below value remove the oxidization film by lightly rubbing with sand paper or steel wool the points as shown a Between pins 4 amp 5 Heating Element c Between pins 3 amp Tip Under 49 Normal b Between pins 1 amp 2 Sensor Under 109 Normal E 6 N Under 20 Replacing the fuse 1 Unplug the power cord from the power receptacle 2 Remove the broken fuse 3 Remove the fuse holder 4 Replace the fuse 5 Putthe fuse holder back in place Specification Item QUICK203G Power Consumption 150W Output Voltage Frequency 36VAC 400KHZ Range of temperature Decide by working mode Tip to Ground Resistance lt 2 Q Tip to Ground Potential lt 2 Max Ambient Temperature 40 C Temperature Stability 2 C Without air flow and no load Housing Material Aluminum Outer Dimension 2004 X 130 W X 100 H mm Weight W
19. ut 4 seconds the station comes into normal work state and the setting temperature will be admitted When display window is showing press button and shows It indicates the station comes into inputting new password state Pressing or V button will change displayed value See Set Temperature Normally When three digits are selected press button the display window shows again Now must input the new password Repeat the same steps If the password is the same as last time the changed password is OK The new password is stored into the internal memory If the password is not the same as last time and the display window shows the station will need to rewrite new password see the last 8 9 steps The changing of password is finished until the lately two passwords are identical Note The word of password is 0 to 9 ten words If not the changed password is unsuccessful If the display window shows press and hold the and V buttons simultaneously then the display sow X This indicates the unit comes into working mode setting state and pressing A or V button will change displayed value as shown below 0 1 2 3 4 5 7 Boe o5 e4 e3 e2 AEN After selecting the working mode press button down The working mode is stored into the internal memory Please refer to the Working Mode Table for the meaning of the digit displayed Note X represents the
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