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1.                                                   11 47 40 800  11 47 50 800  11 48 00 800  11 48 10 800  11 48 20 800  11 48 30 800  11 48 40 800  11 48 50 800    time    Fig  5 19 Logarithmic representation of PLC analog signals with Excel      Furnace 6                                                                      700  600  900 HFW 130  400 ET 3  300     10 DW 10  100  0   O O O O O O O O   O O O O O O O O   CO cO CO cO cO cO cO cO   oO oO oO oO fe    oO oO oO    lt  LO O _ N co St LO   N N cO cO cO cO cO CO   b Y Y  Y  b Y b Y     Fig  5 20 3D representation of PLC analog values with Excel     Signal display and analysis 5 19    Impulse plan    29             21 7          32 2        32 1      Q 3 1      Q 3 2      Q 3 7             5000  10000  15000  20000  25000  30000    Fig  5 21 Discrete signals with Excel     5 14 Importing signal files    With PLC ANALYZER pro it is also possible to import data which are in a text format  The  import format has same structure than the format fort the signal export  see section 5 13 5  Exporing signal files as a text      Separating characters Data format of columns        Semicalan   ORalative time in ms   comma  Absolute time     Tab  Date     Space     Measured value  Name      Data definition in the first line   Mit 3    Format                      Unsigned Decimal        Don t import column       Relativzeit Datum Absolutzeit LU YROS YADI  vAU2    YAOH    vRO4    110 07 04 2003 10 34 33 110  Lif 07 04 2003 10 34 33 177
2.        Now select in the menu Project the menu item Start acquisition  The modules are transferred  either during operation or after control stop  depending on the setting you have made in the PLC  driver window Properties  see section 6 2 Configuring the PLC driver      Information      iJ  The following modifications will now be made in AD     New  FB 3  DB 3Modification  OB 1    For safety resons  stop the connected process machine    The PLC ANAL YZER  sets PLC into stop state for a few seconds     PROCESS STOPPED NOVY        Fig  8 2 Message before modifications in the AD for setting  With AD safety stop     SIMATIC S5 8 7    Information    l  The following modifications will now be made during  JJ operation of AD     New  FB 3  DB 3Modification  OB 1    Process behaviour may be affected   Put the system into a safe statel        Fig  8 3 Message before modifications in the AD for setting  No AD safety stop     Confirm with Yes only after you have stopped the process or put it in a safe state  Make sure  that injury or damage cannot happen by affecting control operation     PLC ANALYZER pro searches in the PLC for a free module number and creates a function  module and a data module for data recording  In addition  a call to the new function module is  appended to the end of OBI     The controller is now in the RUN state or is switched to the RUN state  Cycle precise acquisi   tion begins  The screen appears as follows      m AUTEM PLC ANALYZER pro 5  PRO JECT35 PR J    
3.   234 07 04 2003 10 34 35 234  eod 07 04 2003 10 34 35 288  he 07 04 2003 10 34 33 342                                              Fig  5 22 Importing Data       Signal display and analysis 5 20    Clicking the  mport button in the file menu starts the importing of data  Choose the data file   which shall be imported and click Open  The window Import will appear  There you can make  the settings for importing the data     Within the lower range of the window is a data preview  Here you can see  how the made set   tings affect themselves     Set the Separating character  which separates the measured values in the data file  By activating  Data definition in the first line the first line will be ignored when importing the data  because  normally the headlines of the columns included here     Under Data format of columns it is possible to give each column the desired format  Therefore  mark those column in the data preview  you like to change the format  Change the desired for   mat  A column can include the Relative time  the Absolute time  a Date or a Measured value   For a measured value determine a Name of the measured value and the Format     Choose Don   t import column  if a column shall be ignored     Then click  mport  PLC ANALYZER pro will take over the data form the text file and will shoe  them in an online window  As usual it 1s possible to change and store this created signal file  afterwards     Remote diagnosis 6 1    6 PLC Process data recording and remote serv
4.   During cycle precise signal acquisition a limited number of signals are acquired in a memory  within the PLC  The selected signals are stored in the memory during each PLC cycle and  transmitted to the PC in such a clever way that a continuous cycle precise acquisition 1s possi   ble     There is no visible difference in contrast to a normal acquisition for you as user  Online display  can be used as usual       The S7 200 doesn   t support the cycle precise acquisition    SIMATIC S7 7 6    7 4 1 Installation of additional software    For using the SIMATIC 57 driver the STEP7 Software  at least version 3 0  must be installed  on your computer  Also you have to install SIMATIC NET  if you want to establish a connec   tion with the SIMATIC Industrial Ethernet driver     7 4 2 Installation of additional Hardware    We strongly recommend the usage of a PROFIBUS   Ethernet  or MPI card for cycle precise  acquisition  Otherwise you may get gaps in the acquisition     7 4 3 Configuration of PLC driver for cycle precise acquisition    You can set important parameters in the menu Options     PLC driver under Properties for the  cycle precise S7 driver  The base configuration of the driver is described in section 7 2 Config   uring the PLC driver     Properties    CPU Time performance    Station address  Time stamp     a only when signal changes  seqment IL  E   _  continuously    Slotnumber of CPU        Scan interval   Rack number      Iv  Cycle acquisition symbolism  TORREA aE    
5.   It is important that you read the driver appendix before using a PLC driver  Please pay attention  to the WARNINGS that advise you on possible dangers when using PLC ANALYZER pro     WARNING    Errors that can occur in the automated facility endangering humans or causing    large scale material damage must be prevented by additional external measures   These measures  e g  independent limit monitors  mechanical interlocks  must  guarantee safe operation even in the case of dangerous errors        7 1 Installation    The PLC driver can be installed while PLC ANALYZER pro is operating  Select PLC driver in  the menu Options  In the window PLC driver click the button Add  If the desired driver is not in  the list  then you have to install a new driver by activation via the License Key management   see section 2 2 Installation      With PLC ANALYZER pro you can load the same or different PLC drivers more than once   For example  you can acquire signal data from a SIMATIC S7 and a SIMATIC S5 simultane   ously       also suitable for SIMATIC C7  SAIA xx7 and VIPA    SIMATIC S7 7 2    7 1 1 Installing additional hardware    If you have already connected your programming unit  or your PC  for programming under  STEP7  or alternative programming software  with the automation device through a  PROFIBUS   Ethernet  an MPI or a PPI interface  then you normally must do nothing else  The  following interfaces can be used     Interface Explanation    PC Adapter Connects the COM port of yo
6.   This makes it possible to use  symbolic identifier fort he address definition  see section 4 1 Address selection   Besides the  absolute addresses  the symbolic identifier and the comments will be shown and stored in a sig   nal file resp  a project file     8 3 Data acquisition    8 3 1 Supported PLC models and CPUs  The following models of the SIMATIC S5 family are supported by the AS511 driver     AG CPU Particularities  90U No acquisition of PW    No cycle precise acquisition  95U No acquisition of PW  100U 100  102  103  101U No cycle precise acquisition  115U 941  942  943  944  945  135U 921  922  928  928B  150U No cycle precise acquisition  155U 946  947  948    Table 8 1 Overview of the supported SIMATIC S5 models    Other automation devices and CPUs from the S5 family are generally compatible with PLC   ANALYZER pro  but have not been explicitly tested     8 3 2 Recordable PLC addresses    The following table shows the recordable addresses and the corresponding address syntax     Syntax Address type Example  Qx z Output byte x  bit z Q32 4  QBx Output byte x QB9    QWx Output word x QW 14    SIMATIC S5    Syntax Address type Example  QDx Output double word x QD98  Ix z Input byte x  bit z I17 0  IBx Input byte x IBI127  IWx Input word x IWI2  IDx Input double word x  D124  Fx z Flag byte x  bit z F3 7  FBx Flag byte x FB250  FWx Flag word x FW24  FDx Flag double word x FD134  FGx Flag x  floating point representation  FG104  FWAx Flag word analog    x FWA26  PWx 
7.  7 3 Insert notes    Choose menu item Notice   New in the signal file menu and click a point in window where the  signals are shown and where you want the note to be shown  A text field will appear  Fill in  your desired text  By  lt ENTER gt  you get into the following line  Click with the mouse in this  text field or press  lt ESC gt  to accept the note     It is possible to move existing notes  Drag with the left mouse button to the new position  The  position of the arrowhead can be changed that way too     Via double click on a note it is possible to change the text   If you like to remove a note press with the right mouse button on the note and choose menu item    Delete     5 7 4 Changing of symbol addresses and symbol comments    Position the mouse cursor onto the PLC address whose symbol or comments you wish to mod   ify  Right click the mouse and select the menu item Signal info     Signalinfo    Absolute  symbol           IT 0 v  Runtime    Comment       Runtime of system             Fig  5 11 Signalinfo  Via the window Signalinfo it is possible to change the symbol and the comments     5 7 5 Mark area    For using of specific features of PLC ANALYZER pro it is necessary to mark an area of a sig   nal file  E g  if you like to store  export  print an area or to make a statistic analysis     Position the signal cursor to the beginning of the part  which shall be marked  Choose Area    Mark in the menu Signal file and drag the cursor with the mouse to the desired end
8.  AD safety stop   Message before modifications in the AD for setting  No AD safety stop   Message before modifications in the AD for setting  With AD safety stop   Message before modifications in the AD for setting  No AD safety stop   Driver settings  SIMATIC 55   Message before modifications in the AD for setting  With AD safety stop     J amp odmes mes Gm    ri aca AA A d ee AMA    vi    AAAA AA d Co Co CO CO CO CO COCO hO2O h2        OO KRW    DOWAAUOAAANAKNA ABWN HK WN        Table of contents    Fig  8 3 Message before modifications in the AD for setting  No AD safety stop   Fig  8 4 Cycle precise acquisition status   Fig  8 5 Message before modifications in the AD for setting  With AD safety stop   Fig  8 6 Message before modifications in the AD for setting  No AD safety stop     List of Tables    Table 3 1 Toolbar icons   Table 4 1 Address syntax SIMATIC S7   Table 4 2 Saving behaviour at trigger recording  Table 4 3 Trigger operator   Table 4 4 Modes of data acquisition   Table 5 1 Signal cursor   Table 5 2 Statistical evaluation of a bit address  Table 5 3 Statistical evaluation of a register address  Table 7 1 Interface types SIMATIC S7   Table 7 2 Address syntax SIMATIC S7   Table 7 3 Time stamp settings   Table 8 1 Overview of the supported SIMATIC S5 models  Table 8 2 Address syntax SIMATIC S5   Table 8 3 Status display cycle precise recording S5    vil    M od adi  CONN    Introduction 1 1    1    Introduction    Welcome to PLC ANALYZER pro 5  the software logi
9.  Default Onlineset     e File Project Signalfle Find Yiew Tools Extras Window 7     O uz    Trigger   Mem full  Transfer  T1 active  T2 active    Time base  Aa        gt                 Trigger  21 Permanent acquisition active 00 01 26    Fig  8 4 Cycle precise acquisition status    The displayed signals serve as status display for cycle precise recording  Their meaning is  shown in the following table     Signal    Trigger  Mem full    Transfer    T1 active    T2 active    SIMATIC S5 8 8    Meaning    Signals whether the trigger condition is fulfilled   Shows that the circular memory is full     The circular memory is transferred from the PLC to the PC and a signal file is  created     The trigger combination from AND block   1 is activated   The trigger combination from AND block    2 is activated     Table 8 3 Status display cycle precise recording S5    Recording is stopped with Stop acquisition  You should now stop your system  process  or put  the system into a safe state  Removal of the modifications 1s now done analogously in the stop  state or online  One of the following message windows appears     Information    i    The following modifications will now be made in AD   Delete  FB 3  OB 3Modification  OB 1    For safety resons  stop the connected process machine    The PLC ANAL YZER  sets PLC into stop state for a few seconds     PROCESS STOPPED NOVY     Information       The following modifications will now be made during  operation of AD     Delete  FB 3  OB 3Modi
10.  Hold the button   Ctr   and change the  position of the measuring point with arrow keys     and  gt       Mark a time difference measurement with the mouse to remove it and press   Del       5 5 3 2 Bit measurement    With the bit measurement it is very easy to measure bit signals  The time between two edges of  a bit signal will be measured  Activate the bit measurement and choose under Signalfile the  menu item Time measurement   time difference or click symbol    in the toolbar    Click with the signal curser on a bit signal  The corresponding bit signal will be measured auto   matically  Finish measurement via menu item Time measurement   time difference or click sym   bol    in the toolbar    Mark a bit measurement with the mouse to remove it and press   Del       Signal display and analysis 5 6    5 6 Search functions    PLC ANALYZER pro supports searching according to specific bit patterns  signal edges  trig   ger  Specific points in time or notes within a signal file     Activate the search function with the menu Find by clicking the right mouse button in the dis   play area of the signal window  keyboard  Ctrl       or choose the according symbol in the tool   bar     5 6 1 Find trigger    The triggers set within a signal file are displayed as vertical dashed lines  Select the menu item  Find     Find trigger      in order to activate the Find trigger window     Find trigger    Trigger     All trigger v    search direction d search in all signalfiles in this direct
11.  Note      Find Note    Note     All Notices v    search direction      forward      backward       Fig  5 10 Find note  First choose the note you are looking for  If you select   All Notices    all notices will be sear   ched  Set the search direction via forward und backward     Set Find to start  The program will search fort he next note in the search direction and positions  the signal cursor on it     5 7 Adapting signal display    PLC ANALYZER pro makes possible the individual configuration of signal display  You can  change the signal color  shift signals and title signals     5 7 1 Moving of signals    Choose in the left column of the online window the identifier of the PLC address with the  mouse and drag the signal with the left mouse button to the desired position     It is also possible to change the height of analog signals  Therefore drag the upper or lower gage  of the signal scale with the left mouse button upward or downwards     It is also possible to move the signals in the online window directly   see section 5 2 Signal se     lection     5 7 2 Change signal color    Choose in the left column of the online window the identifier of the PLC address which belongs  to the color you want to change  Press the right mouse button and select the menu item Change  signal color  Choose the desired color     It is also possible to change the color of the signals in the online window directly   see section  5 2 Signal selection     Signal display and analysis 5 10    5
12.  Please note that changing the sign interpretation may cause the  minimum and maximum values to be reversed     4 5 Modes of data acquisition    Three different types of acquisition are available  You specify the type of data acquisition under  Acquisition mode     Project options    Addresses   Online   Scaling   Trigger  Acquisition mode       Acquisition mode Signalfile size     Ringbuffer       No limit  Free Space on Harddisk   O Trigger     Maximum length    O Time controlled O Maximum size    Description  Manual acquisition    The acquisition is started manually and terminated manually  All signals are stored  fig  I   The signals are stored in a signal file only limited by the disk size or in several signal files  with adjustable size     Manual acquisition with ringbuffer  ignals are saved in signal files with adjustable  firm size  Signal files  which are older than the adjusted ringbuffer size  are deleted  fig  II            Fig  4 11 Setting the acquisition mode    The signal data acquired by the PLC are saved in a signal file according to the acquisition mode   Following table shows the differences     Data acquisition 4 15    Acquisition mode Description    Manual The selected PLC signals are recorded from manual start to end with   out breaks  Under Signalfile size you can limit the size of the signal  file  If the limit is reached  then the current signal file is saved and a  new signal file automatically created     With the control field Ringbuffer you acti
13.  You can define several triggers     By using control field Trigger active you can activate or deactivate the selected trigger  With a  deactivated trigger no trigger will be activated  even if the trigger conditions are performed     Data acquisition 4 7    The Trigger time of the trigger indicates  how many times the trigger conditions must be per   formed in order to activate a trigger     The activation of the control field Save leads  by the controlled trigger record  see section 4 5  Modes of data acquisition  to the fact that PLC signals are saved in a signal file only if all the  trigger conditions are performed  You can also define how many times before and after the trig   ger occurrence information will be saved  The save reaction depends of the activating of the  control field start trigger and stop trigger     Activated control fields Save reaction   Start trigger The saving begins when the trigger condition is performed  It  ends when a stop trigger occurs or if the storage is ended  manually    Stop trigger If a start trigger was activated before  the stop trigger will    end the storage of signals  Otherwise the stop trigger has no  influence on the data storage     Start trigger and Stop trigger At first appearance of trigger condition the storage will be  started and at second time it will be ended     Neither start trigger nor stop Data around trigger event are saved  Set how many times  trigger before the trigger and how many times after the trigger sig   
14.  backward  Start the search with Search     The program finds the next analog value in the given search direction corresponding to the  given parameters  The signal cursor is set to the found value     5 6 5 Find edge    Find edge    Addresses Edqes   SADT any edge  SRO  SAD  aH  positive edge  cAD3  SROs negative edge  SROB    r dr 4  Sb o3 4 4    FK    Search direction   8 forward    C  backward       Search in all signalfiles in this directory       Fig  5 9 Find edge    In order to search for a particular signal edge  select  the menu item Find     Find edge        All bit addresses displayed in the active signal window  are listed under Addresses  Now enter the desired edge  form in the text fields to the right of the addresses   Permitted entries are              B   and  X       posi   tive edge        negative edge  B   any edge  X   don t  care   Alternatively  you can change the search values  by using of the spin controls on the appropriate spin  field     If you like to scan all signal files in the directory of the  current signal file  choose the menu item Search in all  signal files in this directory     Specify the search direction with forward and back   ward  Click on Find to start the search     The program now searches for the next edge pattern in  the given search direction and positions the signal cur   sor on it     Signal display and analysis 5 9    5 6 6 Find note    To find the notes you have to choose menu item Find     Note  see section 5 7 3 Insert
15.  be recorded in sequence  e g  EBO  EB1  EB2  then click on the  Next address button  You can change already inserted addresses with Replace  With Remove  you delete the signal addresses that should not continue to be recorded     Data acquisition 4 2    Project options    Addresses   Online   Scaling   Trigger   Acquisition mode      symbol addresses    Name   Absolute    iv  Default Set FB 238  FB 238  FB 240    Adresses in set    Absolute  QB 5   IB 0   IB 32  FW 3  AE qm    Address sets   Driver   SIMATIC S7    SIMATIC S7     SIMATIC S7    SIMATIC S     SIMATIC S       Symbol Comment  QB 5   IB 0   IB 32   FW 3   ES ae    Symbol Comment  COMPR  DELETE  COD B4  FB 241 COD 15  FB 242 MUL_16  FB 243 CONTROL  FB 244 RESET  FB 245 SYSTEM  FB 246 POSITION  FB 24  STATUS  FB 248 DELETE2  Te 330 TIMER 30  31 TIMER 31  32 TIMER 32  33 TIMER 33  34 T34   35 T35   3b T36   37 T3    38 T38   39 T39   40 T40   41 T41    Properties   v  Acquire address set    Insert Addresses in   Default Onlineset      AAAAAAAAAASA    v    PLC  Driver   SIMATIC S   MPI J he     Update Symbols    Address    Absolute  FB 245  Symbol   SYSTEM    Comment  i           Abbrechen         Fig  4 2 Entering signals to acquire    NOTE   35  The simultaneous acquisition of signals from different PLC controllers with sev     eral drivers 1s possible  Simply load all necessary drivers and make sure that the    correct driver has been selected for each address        The following table shows as an example the addr
16.  cannot be deinstalled      Pay attention that during the deinstallation the License Key diskette remains in the floppy  drive    gt  There is a psoobility of a forced deinstallation  NOTE  All activated licenses get lost      Start Deinstallation    Click    More    as long as a License Key error message appears  e g  read fault error     Do not confirm this message  but open the Windows Registration Editor   Start   Run   insert   regedit  OK      Change HKEY CURRENT USERNSoftwarevVAutemPLC ANALYZER pro Settings Deinstall_error from    to 0    Now confirm the error message  The ANALYZER will be deinstalled completely now     Dongle malfunctioning     gt  Under http   www aladdin de produkte softwaresicherheit hardlock support setup html  download file hldrv32 zip and install it     Start PLC ANALYZER    PLC ANALYZER pro doesn t start    gt  Did you activate the license of the ANALYZER     An errors appears while starting PLC ANALYZER pro    gt  If the PLC ANALYZER crashes during the start or other errors appear during the start   remove following key in the registry  Start   Run   insert   regedit  OK     HKEY CURRENT USER Software  AUTEMWPLC ANALYZER pro 5 DRIVER  Start the PLC ANALYZER pro again     No drivers can be loaded    gt  Be sure that you installed a PLC driver     gt  In the registry  Start   Run   insert    regedit     OK   the key  DriverPath  is defined under  HKEY_CURRENT_USER SOFTWARE AUTEM PLC ANALYZER pro 5 Settings  Check whether the PLC driver of PLC AN
17.  from  your PC  e g  your USB mouse etc  and try it again    General help for problems with connecting to the PLC    gt   fitis not possible to make a connection to your PLC via your programming software   Concept  Medoc  Modsoft     check the hardware connection first        Did you make the right settings under Extras PLC driver properties  COM Port  Baudrate   PL C adddress          gt  Close all programs using the same interface  which you set under Extras PLC   driver properties    There are interrupts during the recording   gt  Deaktivate the Powermanager via the system control of your PC         Check the hardware connection  Take care for electromagnatic shielding against electrical  and magnetical fields     
18.  high degree of operational reliability enables a practically continuous recording of signals  over several years  When the capacity has been reached  the oldest signal file 1s automatically  deleted to create space for new signal data     Remote diagnosis 6 2    6 2 Fields of application BLACKBOX    PLC process data recording  Failure diagnosis   Determine cause of downtimes  Preventive maintenance   Plant documentation   QS  TPM  OEE   Remote service    This form of continuous recording is relevant for system and machine manufacturers and users  because the data obtained is applicable for localizing faults as well as documenting operating  behavior and system operation     Maintenance  construction and quality assurance receive valuable information concerning the  system     The recorded data also serves as incorruptible evidence in searching for the cause and the elimi   nation of faults  for example     It is connected to the PLC by means supported by the PLC ANALYZER pro 5  i e  via connec   tion to the PU interface or an automation network  MPI  PROFIBUS  Industrial Ethernet  TCP IP  Modbus           The optionally available AD  USB Box even enables the additional  simultaneous acquisition of  external electrical measured values  Input  8 x analog  20 x discrete      It is possible acquire data from several  different PLCs simultaneously  It is possible to record  the same values like PLC ANALYZER pro does  input  output  flag  counter  timer  data word   data block  et
19.  of the part   The marked area will be displayed in blue  Left click to end marking  Or choose the menu item  Area   Mark via right click    It is also possible to hold the shift button  Shift tT  pressed and place the signal cursor with  mouse and keyboard     5 8 Signal file comparison    One of the favourites of PLC ANALYZER pro is to compare two signal files easily  So it easy  to find out creeping wear and tear of a machines e g     Open the signal files which you like to compare one after another to compare it  Then choose  Compare in the signal file menu  Now the signals of both signal files will be shown superim   posed in one online window     Signal display and analysis 5 11    Pm AUTEM PLC ANALYZER pro 5    Default Onlineset  SYSTEM 2   17 02  2005 SPS    File Project Signalfle Find View Tools Extras Window      5 460 s          Timebase Active Signalfile Cursortime _  130_   ms_ O SYSTEM 2  17 04 2005 8PS 11 59 38 579     zm     SYSTEM 2   17 02 2005 8PS      lt           Fig  5 12 Signal file comparison    The signals of the non active signal file are displayed in gray  The signals of the active signal  file appear in the color previously set  Under Active signal file you change the active signal file  in need     All signal file functions  e g  cursor time  time difference  search functions  refer to the active  signal file     With Offset you can shift the signals of the active signal file horizontally  This enables you to  specify a common reference point     
20.  or enter the text the computer should pronounce     With Test you can test in advance if all settings are correct and if the acoustic signaling has been  sent duly     Note L            35  The installation of Microsoft Text to Speech Engine is been required for a text    announcement as well as a soundcard with online speakers  Get Microsoft Text to   Speech Engine free under  http   www microsoft com       4 4 Scaling of register values    Data acquisition 4 13    With the help of online scaling you can influence the display of analog values in respect to their  number value and the graphical representation  For example  you can convert signal values to  physical units  m  kg  hPa      and display them correspondingly on the screen  You can specify  unit  factor  and offset of an analog value  The analog signal is converted according to the fol   lowing formula     Display value   Factor   Measured value   Offset    Project options    Addresses   Online   Scaling   Trigger   Acquisition mode    Adresses    Absolute Symbol Comment Driver Format Unit Factor Offset Offset Unsharpness Min  SIMATIC S     Unsigned Decimal Analog auto  SIMATIC S    Unsigned Decimal Analog auto  SIMATIC 57   Unsigned Decimal Analog auto  SIMATIC 57    Signed Decimal i  SIMATIC S    SIMATIC Time  S5TIME  Analog    Format signal display scaling  Signed Decimal v   Factor  0 001   Analog    Auto scaling    Decimal places   2   Offset  0 O Bitpattem  8  Fix scaling     Display as floating point 5 Low 
21.  the mouse in the list Addresses in  online window  Alternatively the buttons All  gt  and  gt  can also be used  Position the addresses in  the list Addresses in online window with the mouse in the succession as they will set in the  online window  Adjust if it   s necessary Position  Height as well as Color of the signals     Data acquisition 4 6    Under Reset all signals  Position  Height and Color are reset to default values  see section 3 2 1   Options   Signals      If previously selected addresses are no longer displayed in the online window  please drag them  with the mouse out of the list Addresses in online window or use the button  lt  all and  lt      Under Change address symbol you change the symbolic designator and the comment of an ab   solute address  For this select the desired Absolute address and register the Symbol as well as  the Comment of the address  With Accept the change will be undertaken     4 3 Trigger    PLC ANALYZER pro allows you to trigger recording upon occurrence of certain events  e g   sporadically occurring errors  With this feature you can create signal files containing a specific  event with the signal history leading up to and following the event     You can trigger on binary and analog signals  For binary signals you can trigger on either logi   cal  0  or  I   For analog signals you can trigger on the relations greater than   gt    less than   lt     equal      and not equal   lt   gt       Trigger conditions can be combined with th
22.  two signal files with each other  Activate a stopwatch function    Activate bit measurement       3 wt er    Configuration 3 7    Button Meaning    Inserts note into the online window   Stores the selected range of the active signal file  Prints the signal file of the active online window  Starts signal recording in the current project   Stops signal recording in the current project   Opens the Project settings window   Opens the Bit pattern search window   Opens the Signal edge search window   Opens the Analog value search window   Opens the Trigger search window   Opens the Time search window   Displays all open online windows as overlapping  Displays all open online windows as contiguous  Toggles the grid on off in the active online window  Changing between relative and absolute time display  Graphical display of the signals   Signal display in text mode   Loads a PLC driver and the corresponding settings    Opens the help window of the PLC ANALYZER pro and indicates the  list of the help themes       EIE IW C HB Aa Be we PER ED     Qu EP         Starts context sensitive Help  Click this button and then select a menu  item or a toolbar button in order to display a corresponding help text     Table 3 1 Toolbar icons    3 3 Tools    Extras Window  Step7    Set PG PC interface  Customize       Fig  3 8 Tools menu       The Tools menu can be used to start external programs from PLC ANALYZER pro  Any pro   eram can be selected free and modified at any time using Customize  Cli
23.  v  Generate timestamp                         or niin    DAUser Projects SPs ANALYZER   PDFEA4d5 Sv    With PLC Security Stap    Fig  7 2 Driver settings for cycle precise driver  SIMATIC S7        For recording of very brief signal changes  activate Cycle acquisition  see section 7 4 Cycle   precise acquisition      Generate time stamp is used to associate the time with the data during cycle precise recording   Deactivate this option when there is so much data to record that data loss results  In this case  there will be no time information available during signal analysis     In addition to that you can choose  if the PLC will be stopped before and after the transmission  of the modules to the PLC  by selecting With PLC Security Stop and you can select whether a  conditional module end  BEB  should be checked with a corresponding notification  Such a  command in OBI can result in the required modules for cycle precise acquisition not being  executed     SIMATIC S7 7 7    Choose in Time stamp whether the data will be stored to signal file continuously for each cycle  or only if the signal changes  Following setting 1s recommended in this connection     Setting Description    continuously Choose this setting  if the signals will probably change in each cycle     Only if signal changes Choose this setting  if the signals will probably not change each cy   cle  So you give the PLC ANALYZER pro the possibility to opti   mise the recording of the signals and to acquire more sign
24.  want is not in the list  you   ISE 57 a have to install the driver license via the   SIMATIC 85 5 0 0 License Key management  see section  2 2 Installation  on your PC     Driver       Select a driver and click on the Add  button  in order to load it     After loading of all desired drivers set  all important parameters of the selected  PLC driver with Properties You will  find a description of these parameters  Fig  3 3 Selecting the PLC driver in the corresponding driver appendix  under Configuring the PLC driver        Loaded PLC drivers can be removed from the list of the loaded drivers with Delete     3 2 Options    Use Options to configure PLC ANALYZER pro as you wish  Your configuration settings are  stored and used when the program is restarted     Configuration 3 3    3 2 1 Signals    With Signals you set the signal display and the scope of information     Options    signale   Directories   Language   Toolbars    Addresses    Address display Font  Font size    O Absolute aol 5 0 MI  B    oy    O Comment    signals    standard Signal color standard height of binary signals  15 Fixel w     8  colored standard height of analog signals    100 Pixel v      C  black                 CEST oignal line width     signal file              Open signal file with saved time base        Open signal file with saved cursor position  Print  Iv  Adjust signal height       Fig  3 4 Setting signal options    Select under Address display the display of the address indication  Next to the 
25. 5 25 17 04 50  sps  mm  0    D  10s   m    9s 900ms    5s Oms    Os Oms  240    120    D       Ue   17 05 19 17 08 29 17 05 39 105  Cursortime     M Timebase        479455 17 05 50 irosso  Cursortime  100  Sms  S 17 05 26 489     602  ms_    17 06 01 769      lt    K    gt              Fig  5 2 Signal file display    The name of the opened signal file is displayed in the title bar of the signal window  You can  have several signal files opened simultaneously  so that a direct comparison is possible     A signal window is opened with the signal selection and scaling contained in the signal file  In a  signal window the left side displays the address identifiers of the displayed signals in absolute  or symbolic form  The right side shows the signal values at the current cursor position     The time base for the display is always chosen so that the contents of the entire file fit in the  signal window  For a detailed analysis it is meaningful to set an appropriate time base  s  section  5 5 2 Setting the time base      5 2 Signal selection    When a signal file 1s opened the PLC signals are displayed according to the online selection in  the signal file  If you wish to change the signal selection then click on menu item Selection in  menu Signal file  Alternatively  you can click the right mouse button in the display area of the  signal window and then choose the Selection menu item in the context menu Signal file     Signal display and analysis 5 3    Now make the adequate sett
26. 5 9 Signal statistics    With PLC ANALYZER pro you can create a statistical overview of the signals over time  Se   lect the menu item Signal statistics in the signal file menu in order to obtain various statistics on  a given signal     Signal display and analysis 5 12    Signal statistics    Absolute  Symbol     S8 Ts    Comment  a  Fange   9  Signal file    Binaries    1min 24s  32 1  3 Signal at High Longesthigh phase   2 249 s Longest low phase   emin 58s  67 9   Signal at Low shortest high phase  Shortestlow phase   1  48 s    Cycle time   9  High cycle  from rising edge ta next rising edge     CD Low cycle  from falling edge to next falling edge   Longest cycle   4 2515   Shortest cycle  3 388   Average  4 005 s    Registers       Fig  5 13 Signal statistics  Under Absolute select the address for which statistical information is to be obtained  Symbol  name and comments of the selected address are adapted automatically     Under Range select the desired range of the signal file for which the analysis takes place  If you  marked the desired range of the signal file already  see section 5 7 5 Mark area   only the  marked range will be valuated statistically      The following table explains the statistical evaluation for a discrete signal  bit address      Field Explanation   Signal high Gives the period of time during which the signal in the selected range  was HIGH  TRUE  logical 1    Signal low Gives the period of time during which the signal in the selected range  wa
27. 85  15 2          Fig  5 14 Signal statistics   register values    When selecting a register value you can also determine how often a particular signal value has  occurred  Enter an operand and a signal value  Click on the Calculate and the result 1s dis   played     5 10 Project info    For documentation of a project it 1s possible to create a general view of all project settings with  PLC ANALYZER pro     Select the menu item Project info in the project menu  All project data will be shown by Project  info  If you select Save all project settings will be stored in a text file  Use Print to print all pro   Ject data     5 11 Saving a signal file    To save changes in a signal file select in menu File the menu item Save signal file or Save sig   nal file as     Signal display and analysis 5 14    5 11 1 Saving an extract    PLC ANALYZER pro enables you to also save extracts of a signal file  Simply select the de   sired area with the help of the time difference measurement  see section 5 7 5 Mark area  and  select option Area   Save under the menu Signalfile  Specify a name for extract and click Save     5 12 Printing a signal file    You can print either entire signal files or extracts of signal files  You reach the printer selection  window through the Print    menu item in the File menu     Print  Printer    Status  Ready  Type  HP LaserJet 1200 Senes PCL  Where  LFT      Comment   Print range Copies     All Mumber of copies  P            Pages fom  1   2   p gp        Cur
28. ALYZER pro occur in this path  If not  change    SIMATIC S5 9 11    the path or copy the driver into the directory     Connection establishment to PLC and data recording    Error during connecting to SIMATIC S7   c   Step7  min  Version 3 0  has to be installed     gt  During the connecting via Ethernet   Softnet  has to be installed    gt   f you are not able to make a connection by Step7 to your PLC  check the hardware  connection between PLC and PC         Check if you made the right settings for the connection under   PG PC set interface    STEP7      gt  Did you make the right settings for the PLC address in the PLC ANALYZER pro under  Extras PLC Driver   Properties  MPI   Profibus or TCP IP address      gt  Did you make the right settings for the slot of the CPU under Extras PLC Driver    Properties     It is not possible to make a connection via Ethernet to SIMATIC S7    gt   f you made the right settings for an    Industrial Ethernet  connection under   PG PC set  interface   you have to enter the MAC address in the S7 driver of the PLC ANALYZER pro   Format  XX XX XX XX XX XX    If you use the connection   TCP IP  a TCP IP address has to be entered in the S7 driver of  PLC ANALYZER pro  Format  XXX XXX XXX XXX      gt  Pay attention to enter under slot the slot of the CPU and not the slot of the CP     It is not possible to make a connection via MPI USB Cable   gt   f you like to make a connection via USB  you need at least STEP7 Version 5 0 SP3  or 5 1 SP2    It is 
29. C ANALYZER pro    e Fault analysis in PLC systems   e Finding and localizing sporadic errors   e Analysis and optimization   cycle time reduction   e Short term and long term registration of measured values   e Documentation and support for your quality assurance system  e g  QA  TPM  OEE   e Installation  maintenance  development  training      TPM  Total Productivity Management   OEE  Overall Equipment Effectiveness    Introduction 1 3    1 3 Technical features    e Data acquisition through the PLC programming unit interface or the automation network   e Acquisition of input  output  flags  timers  counters  data words  data block  etc       e Signal display in bit  byte  word or double word formats   e Creating of pseudo signals   e Adding of additional addresses or trigger conditions while recording   e Simultaneous acquisition on several PLC systems  e g  SIMATIC S5   S7 or SIMATIC S5    Allen Bradley         e Software solution  no additional hardware necessary   e No modifications in the PLC program necessary      e Cycle precise acquisition for SIMATIC controls   e Recording of the signal waveform on hard disk   e Trigger controlled creation of signal files  continuous recording   e Time controlled signal recording   e Online signal display  similar to an oscilloscope    e Comfortable definition of trigger per drag  amp  drop   e Substantial trigger features with an and  or linkage and cascading   e Pretrigger and posttrigger time can be set by user   e Start  and sto
30. I O word x  only input  PW214  SX Z Special flag x  bit z S1010 1  SYx Special flag x SY2027  SWx Special flag word x SW 1423  SDx Special flag double word x SD1028  SGx Special flag x  floating point  SG1424  Tx Timer x T2   Cx Counter x C5  yDLx Left data byte x from DB y 20DL15  yDRx Right data byte x from DB y 2  DR53  yDWx Data word x from data block y I2DW5  yDDx Data double word x from DB y 27DDO  yDXx Data word x from DX module y 22DXI5    Table 8 2 Address syntax SIMATIC S5    NOTE   35  The automation devices of the SIMATIC 55 family allow only byte oriented data    acquisition  PLC ANALYZER pro automatically converts a given bit address to a  byte address  All bits are available for display            The address type FWA  flag word analog  can be used to acquire analog output values  which are directly trans   ferred in a flag word in the user program to left justified output format and finally to the analog periphery without  using a standard functional module  Backward formatting to the right justified two s complement form takes place     SIMATIC S5 8 5    8 3 3 Time behaviour and particularities    NOTE   35  Acquiring data with PLC ANALYZER pro results in a small increase in cycle    time in the automation device to the same extent that happens with STEPS in op   erating mode STAT VAR        The intervals between scan transfers from the SIMATIC PLC to the computer are dependent on  the PLC CPU and the number of acquired signals     For the SIMATIC 55 115U  CP
31. Number of pictures  in which the signal file shall be separated     Clicking the button Export generates a Web Site and exports the signal file areas as a JPEG   picture     You can open the Web Site with each Web Browser  e  g  Internet Explorer   With this Web   Site you get an overview and it shows the signal file   divided in sectors   as little thumbnails   Click on the thumbnails to display the pictures in original size     Signal display and analysis 5 17    5 13 3 Exporing signal files as a text    Specify under Export file the name of the export file and activate the control field Text  CSV    Under Range you can choose the desired area of the signal file  which shall be exported  You  only can activate Mark  if you marked an area in the signal window before  see section Mark  area      Clicking on the Properties button will open the properties window  Determine the Separating  characters between each measured value  If you activate Data definition in the first line the data  column will be captioned with headlines     With Interval you set the time lag between those signals you like to export  Choose Export when  signal changes only if you like to export signal changes  The export file will be much smaller  then  Choosing Every scan point exports data if a scan point appears    Clicking on Export exports the signal file  Relative time  absolute time  signal values  trigger as  well as occurred errors during the data recording will be exported  The export file 1s for
32. PLC ANALYZER pro 5    User Manual     m AUTEM PLC ANALYZER pro 5    Default Onlineset  12 04 2005 123225  sps    Ele Project Signalfle Find View Tools Extras Window      De iud  ode wf i 2                   Me    3 314e 003    Pressure  MG 30 hPa    system OK                                                  MK       Timebase    Cursortime  300  S ms 12 35 20 803      lt     gt        PLC Logic analysis in no time    User Manual PLC ANALYZER pro 5       Copyright 1995   2005 AUTEM GmbH  All rights reserved  No part of this user manual  including excerpts   may be reproduced  photocopied  or electronically stored without express written permission by AUTEM     The software described in this manual is subject of a software licensing agreement and may be used only according  to the terms of this agreement     AUTEM GmbH   Dithmarscher StraBe 29   D  26723 Emden   Germany   Telephone  49 4921 9610 0  Telefax  49 4921 9610 96  eMail info   autem de  http    www autem de    AUTEM issues no guarantee for this manual  This includes both expressly given and tacit guarantees for commer   cially accepted quality and suitability for a particular use  AUTEM accepts no liability for errors in the manual or  for damages that may occur as a result of using or applying this material     The names of particular software and hardware products mentioned in this book are mostly registered trademarks  whose usage is subject to the terms of appropriate law     We are thankful for any comments  sugge
33. R pro looks as follows     e Connect PC with the PLC programming unit interface   e Select signals to record   e Select signals to be displayed on the screen   e Set trigger combinations to freeze the data being recorded  e Start data recording   e End data recording   e Evaluate and analyze recorded signals in graphical display  e Use recorded signals to calculate time intervals    1 5 Help    You have access to a convenient online help for PLC ANALYZER pro  To activate help just  select the menu item Help topics in the help menu  A help window appears with important in   formation and comments on program operation    If you need detailed help on a specific window  simply press the Fl key when the window is  active  Direct help on an individual dialog element can be obtained by positioning the mouse  over the element and clicking the right mouse key     1 6 Technical Support    Check the online help and this manual if you run into difficulty when using PLC ANALYZER   There is a FAQ list at our Web site http   www autem de containing answers to frequently  asked questions     Please contact our technical support if you cannot solve the problem     Technical support AUTEM     Tel   449   0 4921 9610 0  Fax  449   0 4921 9610 96  eMail support    autem de    Introduction 1 5    Please have the following information at hand in addition     e Exact error description   e Version  and serial number of PLC ANALYZER pro   e Model and exact type description of the PC or programming un
34. SIMATIC S7    SIMATIC S7 7 5    NOTE   355  The automation devices of the SIMATIC 57 family allow only byte oriented data    acquisition  PLC ANALYZER pro automatically converts a given bit address to a  byte address  All bits are available for display        7 3 3 Time behaviour and particularities    NOTE   35  Acquiring data with PLC ANALYZER pro results in a small increase in cycle    time in the automation device to the same extent that happens with STEP7 in op   erating mode  Watch and control variable         The intervals between scan transfers from the SIMATIC PLC to the computer are dependent on  the PLC CPU  the number of acquired signals and the transmission speed of the Ethernet    PROFIBUS  or the MPI network     For the 87 300 the scan interval  with MPI board  for a byte is approximately 25 30 ms  i e  for  a cycle time    30 ms there is one scan for each cycle  For each additional acquired byte the scan  interval increases by about 2 ms     With Industrial Ethernet  TCP IP  the minimal scan interval is about 10 ms     7 4 Cycle precise acquisition     WARNING  For cycle precise acquisition PLC ANALYZER pro programs a small extension to    the PLC program in the connected automation device  We call attention to the fact  that an effect on the operation of the automation device or the PLC program can   not be completely ruled out        Cycle precise signal acquisition provides you guaranteed an acquisition of selected signals of  each PLC cycle without gaps   
35. Setting the time base    udi  z      J  ll  PW     uli    L Ahbob    O NE T    ee ae    OO RN    A  I    Js  Be Ss ee oe iE Bs   oe  COMONA aAat BWW        I    E DERE           NNN        sm  JA N    Table of contents    5 5 3 Time measurement    5 5 3 1 Time difference measurement  5 5 3 2 Bit measurement  5 6 Search functions    5 6 1 Find trigger  5 6 2 Find time  5 6 3 Find bit pattern  5 6 4   Find analog value  5 6 5 Find edge  5 6 6   Find note  5 7 Adapting signal display  5 7 1   Moving of signals  5   2 Change signal color  5   3 Insert notes  5   4   Changing of symbol addresses and symbol comments  5   5 Mark area  5 8 Signal file comparison  527 Signal statistics  5 10 Project info  5 11 Saving a signal file  Sel Saving an extract  5 12 Printing a signal file  5  3  Exporting signal files  9 159  Export as graphic  bitmap   Dol 9 2 Export as a HIML Site  513 3 Exporing signal files as a text  SASA Graphical evaluation of signal data in Microsoft   Excel    5 14 Importing signal files    PLC PROCESS DATA RECORDING AND REMOTE SERVICE    6 1 BLACKBOX f  r den PLC ANALYZER pro  6 2 Fields of application BLACKBOX  6 3 Remote service with the BLACKBOX    DRIVER APPENDIX SIEMENS SIMATIC S7        Installation  7 1 1 Installing additional hardware  7 1 2 Installing additional software  7 2 Configuring the PLC driver  Jo Data acquisition  7 3 1  Supported PLC models and CPUs    3 2 Recordable PLC addresses    3 3 Time behaviour and particularities  7 4 Cycle precise acqu
36. U942  and the 95U the interval for a byte is approximately 30  ms  i e  for a cycle time  gt  30 ms there is one scan for each cycle  For a longer PLC cycle time  data transfer 1s synchronized with the PLC cycle     For a shorter cycle time the computer does not obtain a scan for each cycle  resulting in a partial  loss of information  In normal acquisition mode this loss can be made up by repeated measure   ment of the signals in question     If you request more signal addresses than one byte  the minimal transfer interval increases by  about 4 ms per byte     The scan interval for the S5 155U has been fixed in the automation device by Siemens to 150  ms  The CPU 921  S processor 135U  is the second slowest CPU in regard to the transfer rate   about 70 ms scan interval for the first byte     8 4 Cycle precise acquisition    WARNING    For cycle precise acquisition PLC ANALYZER pro programs a small extension to  the PLC program in the connected automation device  We call attention to the fact  that an effect on the operation of the automation device or the PLC program can   not be completely ruled out     NOTE    In the properties window of the PLC driver  see section 8 2 Configuring the PLC  driver  you can select whether a conditional module end should be checked with a  corresponding notification  Such a command in OBI can result in the required  modules for cycle precise acquisition not being executed        SIMATIC S5 8 6    During cycle precise signal acquisition a limi
37. absolute indica   tion the display as symbolic identifier or as comment is also possible  But the precondition is  that a symbol file has been loaded  s  Driver Addendum   Besides set the desired font and font  Size     Under Standard Signal Color you set the signal display  The option colored causes a separated  color to be used for every address type  input  output  flag  etc    The option black causes all  signals to be displayed in black  Later the signal color can be changed at any time     Here also set the Standard height of binary signals  the Standard height of analog signals and  the Signal line width     With Signal file you can choose if the last stored cursor position and time base have to be set  automatically     With selection of the control field Adjust signal height the height of PLC signals 1s chosen  automatically so that all signals can be printed on one page     Configuration 3 4    3 2 2 Directories    Now set the standard directory path for project files and signal files  The PLC ANALYZER pro  works with this directory in case you don   t explicit indicate something else     Options    Signale   Directories   Language   Toolbars    Projects     CAPragrammeyAUTEMASPS ANALYZER  pra EPPraject              Fig  3 5 Selecting the standard directories       You can change the directory paths by clicking on the buttons to the right of the text fields     Configuration 3 5    3 2 3 Language    You use this window to set the menu language of PLC ANALYZER pro  T
38. als con   tinuously cycle precise     Table 7 3 Time stamp settings    NOTE   35  If more addresses are stored to the memory than can be read from the PLC so a    overflow of the circular memory will happen  This means that you lose data  You  can avoid this by reduction of the number of addresses which will be recorded        7 4 4 Input of addresses    You can acquire up to 25 addresses  byte   word  or double word values  simultaneously in  cycle precise acquisition mode  This restriction results from the restricted memory capacity of  the PLC and the transmission speed of the PROFIBUS   Ethernet  or MPI Interface  A acquisi   tion without gaps is not guaranteed in any case  if to many addresses are recorded  The number  of addresses which will be recorded continuously depends on the following points     e Cycle time of the PLC program    e Setting of the time stamp option  see section 7 4 3 Configuration of PLC driver for cycle   precise acquisition     e Transmission speed of the PROFIBUS or MPI Interface  e Frequency of the signal change    e Recording with without time stamp    For a cycle time of 2ms with a 87 300  CPU314  you can acquire ca  6 bytes without gaps  if  the bytes changes each cycle  If the bytes change only each 10th cycle you can acquire ca  30  bytes continuously without gaps     7 4 5 Starting acquisition    Select the option Cycle precise acquisition in the Properties windows of the PLC driver     SIMATIC S7 7 8    WARNING    It is absolutely necess
39. are available  the PLC ANALYZER pro for detailed analysis  e g  time measurement  diverse search functions  and signal statistics     5 1 Opening a signal file    After the end of data acquisition PLC ANALYZER pro always automatically loads the last  signal file created     You can also open a signal file in the File menu either with the History list  contains the four  most recently loaded signal files  or with Open signal file       Load signalfile    Suchenin   System 2 O f  amp  fir    Grobe Ge  ndert am  i System Seu S3kB 25005 2005 17 12  FP  2005 05 25 1 04  50 sps 31 KE 25005 2005 0707  FF  2005 05 21 11 02 53 5ps SIEKB 25052005 17 07  F  2005 05 25 17 01 01 55 120 KB 25 052005 17 04  E JInput sps 11S KB 25 05 2005 17 01  FF  2005 05 25 15 57 23 5ps LIE KB 25 05 2005 17 01  FF  2005 05 25 15 54  22 sps LIE KB 25 05 2005 17 01    E  12 04 2005 123225 sps 1Ol1kKB 25 05 2005 14 52  E SYSTEM 17 02  2003 5PS Jo KB 29 04 2003 09 32    Dateityp  siqnalfile  SPS  v Abbrechen    Comment         Fig  5 1 Opening a signal file    The signal files are listed chronologically in the file selection window  Comments with notes on  the contents of a signal file are displayed under Comment     To open a signal file  select it and then simply click on the Open button     Signal display and analysis 5 2    Pm AUTEM PLC ANALYZER pro 5  System 2  prj   File Project Signalfle Find View Tools Extras Window      aQagidisiHd i  ben M2  Fe    LL  2005 05 25 17 04 50 505  ICIIDK  system 3 2005 0
40. ary to put the system into a safe state before making any    modifications  With the setting  With AD safety stop  PLC ANALYZER pro  switches control of module transfer  or modification  into the STOP state  The  operation after the end of recording functions analogously        Now select in the menu Project the menu item Start acquisition  The modules are transferred  either during operation or after control stop  depending on the setting you have made in the PLC  driver window Properties  see section 7 4 3 Configuration of PLC driver for cycle precise  acquisition   One of the following information windows appears     Information    J  The following modifications wil now be made in AD   Mew  FZE 1  CB 1  DE 2 Modification  OB 1    For safety resons  stop the connected process machine    The PLC ANAL YZER  sets PLC into stop state for a few seconds     PROCESS STOPPED NOVY     Information    1j Thee following modifications will now be made during  JJ operation of AD     Mew  FZ 1  CB 1  DE 2 Modification  OB 1    Process behaviour may be affected   Put the system into a safe state     MAKE MODIFICATIONS IN THE AG ROM        Fig  7 4 Message before modifications in the AD for setting  No AD safety stop     Confirm with Yes only after you have stopped the process or put it in a safe state  Make sure  that injury or damage cannot happen by affecting control operation     PLC ANALYZER pro searches in the PLC for a free module number and creates a function  module and a data modu
41. ave to insert the license key   disk in your floppy disk drive and click on the button  Activate licenses now   The License  management will start automatically     NOTE     35  If there is no floppy disk drive during the installation  you can activate the licenses  later        Installation 2 2    License Key Management    File License      Licenses on this License Key diskette       amp Y v Licenses on your PC    Product Number   Version   S N  Product Version   S N   PLC ANALYZER pro 5  base module 1 5 0 0 5004535  PLC Driver Siemens SIMATIC 57   MPI PPI   Profi    1 5 0 0 5004535  PLC Driver Siemens SIMATIC S    Industrial Ethern    1 5 0 0 5004535  PLC Driver Siemens SIMATIC S5   PG interface 1 5 0 0 5004535  Driver AD_USB Box 1 5 0 0 5004535       Fig  2 1 License Key management    Select those licenses from the list of Licenses on this License Key diskette  which you want to  install on your PC  Press and hold the button   Ctrl    if you want to select several licenses  dif   ferent drivers   Afterwards press the button    to transfer the selected licenses to your PC     The button A     installs all licenses at once     After installation you can install additional licenses  e  g  drivers  from your License Key disk  to your PC at any time     Warning    Consider please that a formatting reinstallation of your hard disk causes a lost of    activated license s   Therefore re transfer the activated licenses from your PC back  to the License Key diskette in time before d
42. bol or ad   dress comments in text field Comment  Alternatively you choose a symbol address while mak   ing a double click on it or drag the symbol address with the mouse from the list Symbol ad   dresses to the list Addresses in set     NOTE   35  Some programmable controllers  e g  SIMATIC 57  only allow bytewise data ac     quisition  In such a case PLC ANALYZER pro converts a given bit address auto   matically into a byte address  All bits are available for display        4 1 2 Pseudo signals    The PLC ANALYZER offers you the possibility to generate pseudo signals from chosen ad   dresses  Pseudo signals are artificial signals  which work out via any mathematical formula from  existing signals     According to the formula P 2 U x I  performance   voltage x current  for example the perform   ance of a machine can permanently be calculated and indicated in pseudo signals  if voltage and  current are really present as measuring signals     Data acquisition 4 4    For this choose the button Pseudo signal and click on Add  in order to generate a pseudo signal   Now create a formula for this signal through selection of the appropriate buttons  Now this  pseudo signal will be continuously calculated and indicated during the registration     Pseudo signal    Name    Ree eS    ER ee LJ ES    Addresses  Formula     gre a e 3    Fig  4 3 Generate pseudo signals       4 1 3 Address sets    The PLC ANALYZER pro offers you the possibility to define several sets of addresses  so   call
43. c     Operating trouble and downtimes cause enormous costs  So it is very important for the man   agement to find out who is responsible for damages and to claim against the suppliers e g  De   tailed process data are very helpful by this     6 3 Remote service with the BLACKBOX    In need the keyboard  the mouse and the screen can be connected to the BLACKBOX directly   Very smart 1s the Remote Service via network connection  LAN  from any desired PC  The  software needed is scope of delivery     The BLACKBOX is prepared for distance control by DUN  Dial Up Networking Modem  or  Internet  VPN   Thereby remote service of facilities will be much more easier     At any time it is possible to transfer signal data  recorded by PLC ANALYZER pro  via the  remote network connection to any external PC also during the recording process  The  BLACKBOX will be supplied with the desired software configuration ready to run     SIMATIC S7    SIMATIC S7 7 1    7 Driver appendix Siemens SIMATIC S7    This driver appendix describes the particularities of the following PLC drivers and gives you  hints on using them     e Siemens SIMATIC S7   MPI   PPI   PROFIBUS    cycle precise  e Siemens SIMATIC 57   Industrial Ethernet   cycle precise  The listed driver SIMATIC S7   MPI   PPI   PROFIBUS allows acquisition of PLC signals    through PROFIBUS and all usual MPI PPI PLC circuits from Siemens  The SIMATIC 57 In   dustrial Ethernet driver makes it possible to record data via Industrial Ethernet   
44. c analyzer that gives you valuable help  in solving automation problems     The program is very easy and intuitive to use  Nevertheless please read the manual  in order to  familiarize yourself with the numerous applicabilities of PLC ANALYZER pro     This manual informs you on installation  operation  and application areas of this program     Pm AUTEM PLC ANALYZER pro 5 SUCHE T E  File Project Signalfle Find View Tools Extras Window      Vad   ecHh So we a    o   x BSS    amp  A suo Im     l Flag 3  2005 05 25 17 04  50 sps     ES    system 3  2005 05 25 17 04 50  sps  Simi    Time overflow 3s 100ms          00011010    Timebase 17 05 20 17 05 34 17 08 39 05  17 0549 Cursortime   Timebase     17 05 30 17 05 50 Cursortime  50 jTms    17 0533339    M 200 Sms    17 05 23 889     lt    J  gt           Fig  1 1 PLC ANALYZER pro    1 1 Overview    PLC ANALYZER pro is a software tool for logic analysis and registration of measured values  on facilities operated with a PLC  Programmable Logic Controller   It easily makes possible  acquisition  display  and evaluation of PLC signals of all types  Among others  these signals  include inputs  outputs  flags  timers  counters  and data words     Introduction 1 2    Equipped with the capabilities of a traditional logic analyzer  PLC ANALYZER pro normally  requires no software or hardware modification of the PLC for capturing signal data  This is a  result of using the existing PLC protocol for data acquisition  whereby PLC ANALYZER pro  
45. cking on an existing  menu item causes the corresponding program to be started from PLC ANALYZER pro     Data acquisition 4 1    4 Data acquisition    This chapter describes how to acquire data from a PLC  With PLC ANALYZER every data ac   quisition is navigated by a so called project  All options for registration are saved in this project     Start a project with Assistant  New project    in the File menu  The project assistant leads you  step by step to a new project  On the first dialog window of the assistant you give the project an  appropriate name with eventual descriptive comments  Move to the next page with Continue   On each page enter the data appropriate to your new project     The menu item New project    in the File menu offers another possibility in defining a project  In  the Create new project window you give the project an appropriate name with eventual descrip   tive comments  Go to project settings with Continue     Create new project    Name     Description     Continue Cancel    Fig  4 1 Definition of a new project          4 1 Address selection    In the Addresses window you specify which signal you want to record  First  select the PLC  driver under driver for the desired address  Then enter the desired addresses sequentially into  the text field Absolute according to the syntax of the PLC driver  Clicking on the Accept button  or pressing  lt ENTER gt  causes the entered address to be included in the Addresses in set list  If  several addresses should
46. e for the loaded driver  This makes it possible to use  symbolic identifier fort he address definition  see section 4 1 Address selection   Besides the  absolute addresses  the symbolic identifier and the comments will be shown and stored in a sig   nal file resp  a project file     For recording of very brief signal changes  activate Cycle acquisition  see section 7 4 Cycle   precise acquisition      7 3 Data acquisition    7 3 1 Supported PLC models and CPUs    The drivers for the SIMATIC S7 family supports all CPUs for the ADs AS200  AS300  AS400   M7  C7 and also the simulation software S7 PLCSIM     7 3 2 Recordable PLC addresses    The following table shows the recordable addresses and the corresponding address syntax     Syntax Address type Example  Qx z Output byte x  bit z Q32 4   QBx Output byte x QB9   QWx Output word x QWIA   QDx Output double word x QD98   Ix z Input byte x  bit z 117 0   IBx Input byte x IBI127   IWx Input word x IWI2   IDx Input double word x  D124   Fx z Flag byte x  bit z F3 7   FBx Flag byte x FB250   FWx Flag word x FW24   FDx Flag double word x FD134   Tx Timer x T2   Cx Counter x C5  DByDBXx z Data byte x  bit z from data block y DB23DBX2 5  DByDBBx Data byte x from data block y DB2DBB5  DByDBWx Data word x from data block y DBI2DBWS5  DByDBDx Data double word x from data block y DB27DBDO  PIB x Peripheral input byte x PEB 231  PIW x Peripheral input word x PEW 232  PID x Peripheral input double word x PED 304    Table 7 2 Address syntax 
47. e logical operators AND and OR  enabling you to  specify complex trigger conditions     Project options    Addresses   Online   Scaling Trigger   Acquisition mode    Trigger  Addresses  Trigger definition     Name Absol   Symbol Comment Driver SRD6 1  iv Trigger 1 5 0 5 0 SIMATIC S    C 1    5 1 5 1 SIMATIC S     FW 3  120    52 52 SIMATIC S7    SR0 2   1  amp     53 53 SIMATIC S7    21  MKz1 AND  OR    5 4 5 4 SIMATIC S     5 5 5 5 SIMATIC S      L HH  AND    Trigger 1    5 6 5 6 SIMATIC S7    57 57 SIMATIC S7    5 OB 5 SIMATIC 57     0 0  SADI SIMATIC S7    01 SRO SIMATIC S7    02 SA02 SIMATIC S7    03  SR02 SIMATIC S7    04  SA03 SIMATIC S7    05  SR03 SIMATIC S7    06 SRO6 SIMATIC S7    07 MK SIMATIC S7    320   320 SIMATIC S7    321 READ    SIMATIC S7    322 READ   SIMATIC S7    323 READ   SIMATIC S7    324 READ   SIMATIC S7    325 READ   SIMATIC S7    F stertrigger 32 6 READ   SIMATIC S7    327 READ    SIMATIC S7        Stoptrigger B 0 BO SIMATIC 57    IB 32 IB 32 SIMATIC S7     FW 3 FW 3 SIMATIC S7     T  20 T en SIMATIC S7      Description     Trigger active  Trigger time  0  a   v  Save  Before Trigger  After Trigger   30  ms s 30 gals    v v v    Q  Q  Q  Q  Q  Q  Q  Q  Q                                                    CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO CO       Fig  4 5 Entering trigger conditions  Through activating the button Add you generate a new trigger  Give the trigger a name and as   sign it a Description 
48. ed address sets  You can assign specific signals to each address set  Through the selection of  the button New  you generate a now address set     Give the address set a name and choose the online window  in which the address has to be dis   played  With the control field Generate address set you decide 1f the signals of the address set  have to be generated     You delete the selected address set with Remove     4 2 Online signal selection    A particular feature of PLC ANALYZER pro is the online display of recorded values in a fash   ion similar to an oscilloscope  In the Online window you can select the current signal to be dis   played     Data acquisition 4 5    Project options    Addresses   Online   Scaling   Trigger   Acquisition mode    Online windows Addresses Addresses in Online window    Name Absolute Symbol Comment Driver Position Signal  SIMATIC S7     SIMATIC 57     SIMATIC S      SIMATIC S      SIMATIC S      SIMATIC S7     SIMATIC S      SIMATIC S7     SIMATIC S7     32 0 SIMATIC 57    32 1 SIMATIC S     32 2 READY 2 SIMATIC S     32 3 READY 3 SIMATIC S     32 4 READY 4 SIMATIC 57    Add 32 5 READY 5 SIMATIC S     32 6 READY 6 SIMATIC 57     Display 32 7 READY 7 SIMATIC 57     8  y t  graph IB 0 IB 0 SIMATIC S7    A B  32 IB 32 SIMATIC S7    C  Tex FW 3 Fw 3 SIMATIC S7    T  ie T 20 SIMATIC S       iW  System 3     Flag 3  Timer       Q  Q  Q  Q  Q  Q  Q  Q  Q                            CO CO CO CO CO CO CO CO CO Co CO CO CO Co CO CO Co Co CO CO CO    Time ba
49. eleting your hard disk        2 3 Uninstallation    If you do not need a license on your PC anymore  you can uninstall it and transfer the license  back to the License Key diskette     Start the License Key management in the program group PLC ANALYZER pro 5  Select those  licenses from the list of licenses Licenses on your PC you want to uninstall  Press and hold the  button   Ctrl    if you want to select several licenses  Afterwards press the button    to uninstall  the licenses from your PC     The button A     uninstalls all licenses at once     In both cases the licenses will be transferred back to the License Key diskette     Installation 2 3    NOTE   353  The licenses can be transferred back to that License Key diskette only  from which    they were installed originally  The license to be transferred back and the License   Key diskette must have the same serial numbers        2 4 Starting the program    NOTE     35  Please make sure that your computer s time and date are set correctly  Correct the  values if need be        Start PLC ANALYZER pro simply by double clicking on the PLC ANALYZER pro 5 icon in  the program group PLC ANALYZER pro       Ad D zu Ti LK 1  p pm P    AUTEM PLC ANALYZER pro 5 Ix    File Project Signalfle Find View Tools Extras Window         Fig  2 2 The initial screen    After successful activation of the licenses  your screen should appear as in the above figure 2 2   Otherwise you will see a message window with the request to install the correc
50. er individually     SIMATIC S7 7 3    Properties             CPU Time pertormance          Station address  Time stamp                only when signal changes             segment IL  te      continuously  Slot number af CPL                             Scan interval           Rack number             minimal y                    Cyele acquisition Symbolism  RUNE ODD Symbolset    IDAUser Projects vSPS ANALYZER    PDFA46 SY      Fig  7 1 Driver settings  SIMATIC S7                 Choose a meaningful Name for he driver first  Set the Station address and the slot number of the  desired Ethernet    PROFIBUS   PPI  or MPI  interface under PLC address     Note       35  For SIMATIC 57 Ethernet driver you can enter either the TCP IP address or the    MAC address of the CP  Pay attention to enter under slot the slot of the CPU and  not the slot of the CP        Use Time stamp to specify whether the time stamps should be entered into the signal file con   tinually  at every scan point  or only for signal changes  For a continuous time stamp the exact s  can points are documented even for a signal which does not change  The signal files are there   fore larger     Under Scan interval enter the length of time between read out of data from the PLC  A longer  scan interval may be chosen for non critical time signals  e g  temperature  The signal files thus  created then become smaller        Only with SIMATIC S7 Ethernet driver    SIMATIC S7 7 4    Under Symbolism you can refer a symbol fil
51. es not move   Ctrl e scroll backward by 10 pixels  cursor does not move   Page tt page up   Page page down   Home cursor to beginning of screen on left   End cursor to end of screen on right   Ctrl Home cursor to beginning of signal file   Ctrl End cursor to end of signal file    Table 5 1 Signal cursor    Signal display and analysis 5 4    5 5 Time information    The bottom portion of the graphics signal window contains important information and options  in respect to time display     Timebase 0500   wos 00 0    170529  Lursartime  aon lems    17 05 23 588   lt  li    gt        Fig  5 3 Time information    5 5 1 Absolute and relative time display    In the Cursor time text field the current time at the signal cursor position is displayed continu   ously  You can select between two different display possibilities     1  Relative  Time display relative to the beginning of the signal file   2  Absolute  System time  computer time  from the moment of incoming data     You can change the time display on menu item Relative time display in menu View or via the  symbol     in the toolbar  The general format for time display is  hh mm ss xxx  hh   hour  mm    minute  ss   second  xxx   millisecond      5 5 2 Setting the time base    The time base gives the time per screen pixel  The setting takes place under Time base  Activate  the left spin field with the mouse in order to modify the time base  Alternatively  you can enter  the new time base directly into the text field  Confirm yo
52. ess syntax for the Siemens SIMATIC 57    family    Syntax Address type Example  Qx z Output byte x  bit z Q32 4  QBx Output byte x QB9  QWx Output word x Qw 14  QDx Output double word x QD98  Ix z Input byte x  bit z 117 0  IBx Input byte x IBI27  IWx Input word x IWI2  IDx Input double word x  D124  Fx z Flag byte x  bit z p     FBx Flag byte x FB250  FWx Flag word x FW24    Data acquisition 4 3    Syntax Address type Example  FDx Flag double word x FD134   FGx Flag x  floating point representation  FG104   Tx Timer x T2   Cx Counter x C5  DByDBXx z Data byte x  bit z from data block y DB23DBX2 5  DByDBBx Data byte x from data block y DB2DBB5  DByDBWx Data word x from data block y DBI2DBWS5  DByDBDx Data double word x from data block y DB27DBDO  PIBx Periphery input byte x PIB 123  PIWx Periphery input word x PIW 124  PIDx Periphery input double word x PED 126    Table 4 1 Address syntax SIMATIC S7  Please consult the appropriate driver appendix for the address syntax of other PLC systems     4 1 1 Use of PLC symbol files    With PLC ANALYZER pro you can use the PLC symbol files produced by the programming  software  For this purpose load the desired symbol file in the PLC driver settings  You find the  exact procedure in the corresponding driver addendum under Configuration of PLC Driver  If a  symbol file 1s loaded all symbolic identifiers and comments of the symbol file will be indexed in  the list Symbol address  Now you can also give symbolic addresses in text field Sym
53. fication  OB 1    Process behaviour may be affected   Put the system inte a safe statel     Fig  8 6 Message before modifications in the AD for setting  No AD safety stop     Confirm the message after you have stopped your system or put it into a safe state  The original  state in the AD is now reinstated     After the    end of acquisition the last signal file created 1s automatically opened for display  The    time base is chosen so that the entire file fits onto the screen     SIMATIC S5 8 9    8 4 4 Particularities of signal display and analysis    Evaluation of cycle precise acquired signal files is practically identical to normal signal files   One difference 1s that the data within the PLC cannot be assigned an exact data time  Because of  this  the time is always shown relative in cycles  The time base here is  milli cycles per pixel    mcp      SIMATIC S5 9 10    9 Appendix A   Frequently Asked Question  FAQ     Installation and License key management    During the installation following error message appears   File xxx cannot be opened     gt  The Installation CD is defect     You can start the License key management  but there are no licenses visible  poss  following   message appears    Licenses not found           Check if there are data files in the installation directory  Data 000  Data 001        If there are  no data files  install the PLC ANALYZER pro on another PC  but do not activate  and copy  the data files to the first PC afterwards     PLC ANALYZER pro
54. g   Fig     O     2    SO CONA ABRWNH KH MH AHANOONA ABWNKONAAABWN   N         PLC ANALYZER pro  License Key management  The initial screen  Options menu  Contiguring the PLC driver  Selecting the PLC driver  Setting signal options  Selecting the standard directories  Language selection  Contiguring toolbars  Tools menu  Definition of a new project  Entering signals to acquire  Generate pseudo signals  Selecting signals for online display  Entering trigger conditions  Entering of trigger value of a bit signal  Entering trigger value of an analog signal  Principles of analog triggering   lt   gt     lt  gt    Setting trigger properties  Register scaling for online display  Setting the acquisition mode  Signal acquisition with graphics and text online window  Opening a signal file  Signal file display  Time information  Activated time difference measurement  Find trigger  Find time  Find bit pattern  Search for analog value  Find edge  Find note  Signalinfo  Signal file comparison  Signal statistics  Signal statistics   register values  Printer selection window  Printout of a signal file  not to scale   Export in ASCII format  Example of an exported signal file  extract   Logarithmic representation of PLC analog signals with Excel   3D representation of PLC analog values with Excel   Discrete signals with Excel   Importing Data  BLACKBOX  Driver settings  SIMATIC 57   Driver settings for cycle precise driver  SIMATIC S7   Message before modifications in the AD for setting  With
55. gnal goes outside the range      lt  gt  Triggering occurs if the measured value leaves the range between the  lower and upper cut off values  Triggering can occur again only if the  signal enters the range     Table 4 3 Trigger operator    Data acquisition 4 10      trigger   trigger       Upper cut off    hysteresis       trigger value      trigger   trigger    trigger value           hysteresis       lower cut off      trigger   trigger       Upper cut off i         hysteresis  trigger value    hysteresis             lower cut off y      trigger   trigger       upper cut off i  hysteresis    trigger value       hysteresis          lower cut off Y    Fig  4 8 Principles of analog triggering   lt   gt     lt  gt      Data acquisition 4 11    Confirm your choice with OK  Now the address appears with it trigger value in the trigger list     With a double click on the address you can also change the trigger condition later  With  lt Del gt   the selected address will be removed from the trigger list     4 3 4 Trigger action    With Action in the window Trigger you reach the action window of the selected trigger  Here  you set all the actions  which should be carried out during the trigger action     Trigger action    If trigger occured  then       Trigger aktivate deaktivate Address set aktivate deaktivate    aktivate deaktivate aktivate deaktivate      Trigger 1     Trigger 1     Default Set iw  Default Set    Number      To  E Mail Addresses  Comment n16012345678  abci test c
56. hen click the OK  button to switch to the desired language while using PLC ANALYZER pro     Options  Signele   Directories   Language   Toolbers    Used Language     Francais          Fig  3 6 Language selection    3 2 4 Toolbars    PLC ANALYZER pro offers several toolbars enabling you to directly select important func   tions through the corresponding icons     You can configure the toolbars according to your needs  on the Toolbars tab page       Icon   small symbolic graphic     Configuration 3 6    Options       Signale   Directories   Language   Toolbars      Toolbars  Drag a symbol to a toolbar     Project file    Description   Create a new project       Fig  3 7 Configuring toolbars  The available toolbars are listed under Toolbars  Activate the check box next to the correspond   ing name in order to make the toolbar visible     You can move individual icons from the selected toolbar to another toolbar simply by dragging  the desired symbol with the mouse onto the corresponding toolbar in the PLC ANAYLZER pro  main window     Use Reset to reestablish the original state of the selected toolbar     The following table describes the toolbar icons     Button Meaning      Creates a new project  Any project still open is closed  ES Loads a project  Any project still open is closed   E Stores the current project   m Loads a signal file     Stores the active signal file under its current name    Exports the current signal file as graphic  text or HTML Site              Compares
57. ice    Long term recording of signals is favourable in many respects  Besides the detecting of sporadic  errors  the recorded data also serves as incorruptible evidence in searching for the cause and the  elimination of faults  for example  Based on the logic analyzer   PLC ANALYZER pro     AUTEM provides a BLACKBOX Mlini PC  which archives PLC signals by smallest dimen   sions  This equipment records signal data of different PLCs over years and also allows remote  service        Fig  6 1 BLACKBOX    6 1 BLACKBOX f  r den PLC ANALYZER pro    The BLACKBOX from AUTEM provides an ultra compact data acquisition computer for the  long term recording of PLC signals and external electrical values  PLC process data archiving    Due to its small dimensions  the system can be integrated in a switching cabinet without any  problem     The BLACKBOX can continuously record and archive processing data over a longer period of  time  typically in excess of 3 years  A special recording software will be used    PLC   ANALYZER pro for BLACKBOX        The BLACKBOX works autarchic and does not need any additional periphery  Simply a power  supply  24 V DC or 100 240 V AC  and a connection to the PLC are necessary  An integrated  Watchdog ensures that the BLACKBOX is automatically rebooted in the case of a recording  fault  The operating status of the BLACKBOX can also be requested at any time from an exter   nal device  floating contact   Recording 1s automatically resumed after rebooting     The
58. ings  see section 5 2 Signal selection  and press the button OK   Now the signal course is displayed in the signal window     5 3 Signal Scaling of register values    While opening a signal file the PLC signals will be displayed as set by the stored online selec   tion  If you like to change the signal selection choose under Signal file the menu item Signal  selection  You also can use the right mouse button in the current signal display and choose Sig   nal selection     Now make the adequate settings  see section 4 4  Scaling of register values  and press the but   ton OK  Now the signal course will be displayed in the signal window     5 4 Signal cursor    The vertical green line  blinking  is the signal cursor  All values displayed in the display fields   such as current level and time  are always in respect to the current cursor position  You simply  move the cursor to the signal position you wish to investigate and then read the corresponding  measurement values     The signal cursor can be easily moved either with the mouse or the keyboard  You can move the  cursor to a desired position e g  by moving the mouse  If you move the cursor through the left or  right border of the signal display window  the signal file view will scroll slowly forward or  backward  The same effect can be achieved by clicking in the address display or on the current  values     Key Function    gt  cursor steps forward   e cursor steps backward   Ctrl  gt  scroll forward by 10 pixels  cursor do
59. isition  7 4 1 Installation of additional software  7 4 2 Installation of additional Hardware    4 3   Configuration of PLC driver for cycle precise acquisition    4 4 Input of addresses    4 5   Starting acquisition    4 6   Particularities of signal display and analysis    DRIVER APPENDIX SIEMENS SIMATIC S5    8   Installation  8 1 1 Installing additional hardware  8 1 2 Installing additional software  8 2 Contiguring the PLC driver  8 3 Data acquisition    D Q O A Y A Q Q  NO    SO SO SO CO N N  amp   amp    O     10    NAA A A N g N g g g Q  EAN    10    8 4    Table of contents    8 3 1   Supported PLC models and CPUs   8 3 2 Recordable PLC addresses   8 3 3 Time behaviour and particularities  Cycle precise acquisition   8 4 1 Address entry   8 4 2 Trigger condition entry   8 4 3 Starting acquisition   8 4 4  Particularities of signal display and analysis    APPENDIX A   FREQUENTLY ASKED QUESTION  FAQ     DRIVER APPENDIX PILZ  FESTO  BOSCH  MITSUBISHI     ALLEN BRADLEY  GE Fanuc  OMRON  SCHNEIDER  AD USB Box         please refer to special reference book    NO  I        Qo Qo Qo Qo Co Qo Qo OO  O oo000 010   01C   2 CO    Table of contents    Table of Figures    Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fig   Fi
60. it  release number  e Amount of memory  RAM  and free space on the hard disk   e Exact version of operating system  e g  Windows XP   ServicePack2    e PLC model and CPU type  e g  SIMATIC 57 300   CPU 314  and release number    NOTE     35  Don t forget to register the software with the enclosed recording form  This gives  a titel to you to use our support hotline free of charge         Installation 2 1    2 Installation    2 1 Hardware and software requirements  To operate PLC ANALYZER pro the following system configuration is necessary     Intel  Pentium   Processor  Microsoft   Windows 9x NT 2000 XP  128 MB RAM   ca  100 MB free hard disk memory  Graphic adapter 800 x 600 pixel    Depending on the PLC driver  the computer used to acquire data may have to satisfy additional  requirements such as the installation of a network card and supplementary device drivers  For  such cases please read Chapter Installation in the corresponding driver appendix     2 2 Installation  Install the PLC ANALYZER pro on your PC     e Insert the CD of the PLC ANALYZER pro in your CD drive   e Click on the Windows Start button on the task bar   e Select menu item Run   e Search for SETUP EXE on the CD and start the installation program with OK   After the installation program starts several dialog windows appear in which you are requested  to make settings  Simply follow the instructions given by the installation program     After the installation the licenses will be activated  Therefore you h
61. itted sig   nal conditions are  1    0   and  X   1   TRUE  0    FALSE  X   don   t care   Alternatively  you can change the  search values by using of the spin controls on the appropri   ate spin field     SRO  eA  aH   SAS  SRS  SROb          ar 4      ok  ok dh 4 SP    FK   If you like to scan all signal files in the directory of the cur     rent signal file  choose the menu item Search in all signal  files in this directory     Search direction    Oean Specify the search direction with forward and backward   Click on Find to start the trigger search      O backward    The program now searches for the next bit pattern in the  given search direction and positions the signal cursor on it        Search in all signalfiles in this directory          Fig  5 7 Find bit pattern    5 6 4 Find analog value    To find a specific analog value in a signal file you use the analog value search  Select the menu    item Search   analog value 7      Search Value    Address  DOperand     Value     Search directian             Search in all signalfiles in this directory     8  forward      backward  VER Seach       Fig  5 8 Search for analog value    Signal display and analysis 5 8    First  select under Address the signal to be examined  Then enter the Operand and the Value    you wish to find     If you like to scan all signal files in the directory of the current signal file  choose the menu item  Search in all signal files in this directory     Specify the search direction with forward or
62. le for data recording  In addition  a call to the new function module is  appended to the end of OBI     SIMATIC S7 7 9    The controller is now in the RUN state or is switched to the RUN state  Cycle precise acquisi   tion begins  The screen shows online the signal changes     Recording is stopped with Stop acquisition  You should now stop your system  process  or put  the system into a safe state  Removal of the modifications 1s now done analogously in the stop  state or online  One of the following message windows appears     Information      J  The following modifications wil now be made in AD     Delete  FC 1  DE 1  DB 2Modification  OB 1    For safety resons  stop the connected processimachine  The PLC ANAL YZER  sets PLC into stop state for a few seconds     PROCESS STOPPED NOVY     Information    The following modifications will now be made during  operation of AD     Delete  FC 1  DE 1  DB 2Modification  OB 1    Process behaviour may be affected   Put the system into a safe state     MAKE MODIFICATIONS IN THE AG ROM        Fig  7 6 Message before modifications in the AD for setting  No AD safety stop     Confirm the message after you have stopped your system or put it into a safe state  The original  state in the AD is now reinstated     After the end of acquisition the last signal file created is automatically opened for display  The  time base 1s chosen so that the entire file fits onto the screen     7 4 6 Particularities of signal display and analysis    Evaluati
63. mated  automatically to process with it in Microsoft   Excel  e g               HT  time           e      9    31  9  9 997   mms 9     39  7   sep a 9  E E   9  S  s  sS  3xem      0     9   G7 7a se  9 3      0  9   9  72 dp    3  3     9      Swmso4nxo   9  wm   s 97 0    9   9   3      Ss zso4nso       1      i      9      O  SB   en     30N      9     e       1      i      9      O  S87  5  GR     on  9         sw msoanaso       0      3     9      9  S87  S         em     9       Fig  5 18 Example of an exported signal file  extract     5 13 4 Graphical evaluation of signal data in Microsoft  Excel     In the following you see examples for the graphical evaluation of signal data in a spread sheet  program  Microsoft  Excel     The examples shown are designed to give you ideas  Interesting  results can also be obtained by using other analysis programs  e g  mathematics and statistics  programs     Start Excel  and open the CSV file exported by PLC ANALYZER pro  After you have re   sponded to some queries regarding import  e g  used separators   Excel  reads the data format   ted into cells  see Fig  5 18      Now you can use the built in graphics functions of Excel  to obtain meaningful graphical repre   sentations for various application purposes     Signal display and analysis    Revolution turbine SLK04                                                                         Fw 3         10 DW 123     C 4                            1 min                                
64. me performance  Fart    VE Time stamp  COMI                                     nnly when signal changes     8  continuously        Cycle acquisition    Scan interval           minimal    Symbolism                                c date projects mk_rtez0 seq    Fig  8 1 Driver settings  SIMATIC S5        Choose a meaningful Name for he driver first  Then specify under Connection the COM Port   serial interface  of the PC  which is connected by a cable to the AG     For recording of very brief signal changes  activate Cycle acquisition  see section 7 4 Cycle   precise acquisition   This setting has priority over the choice of acquisition mode  s  section  4 5   You also specify here whether for safety reasons the automation device should be stopped  before and after transfer of the acquisition modules  You also specify whether a conditional  module end should be checked     SIMATIC S5 8 3    Use Time stamp to specify whether the time stamps should be entered into the signal file con   tinually  at every scan point  or only for signal changes  For a continuous time stamp the exact  scan points are documented even for a signal which does not change  The signal files are there   fore larger     Under Scan interval enter the length of time between read out of data from the PLC  A longer  scan interval may be chosen for non critical time signals  e g  temperature  The signal files thus  created then become smaller     Under Symbolism you can refer a symbol file for the loaded driver
65. nals have to be saved     Table 4 2 Saving behaviour at trigger recording    Activating the control field Create new signal file  if trigger occurs causes the creating of a new  signal file of every trigger  Otherwise all files will be saved in one signal file     NOTE     35  With recording method Manual  see section 4 5 Modes of data acquisition  the  trigger option set under Save are annulled        Under Action you reach the dialogue window  in which settings for events at trigger release  could be made  see section 4 3 4 Trigger actions      In the window Addresses all addresses are listed  which are available for the formatting of trig   ger conditions     4 3 1 AND   OR combination of trigger signals    In order to specify complex trigger conditions PLC ANALYZER pro allows you to combine  individual conditions with the logical AND and OR operations  There are up to AND blocks  which are combined with logical OR  The individual conditions within each block are combined  with logical AND     Data acquisition 4 8    4 3 2 Trigger on bit signals    Drag with the mouse a bit signal address on the desired position in the list Trigger  As soon as  you let go the address the window Trigger value will open  Now choose 1   TRUE or 0    FALSE  Confirm your choice with OK  Now the address appears with it trigger value in the  trigger list     With a double click on the address you can also change the trigger value later  With  lt Del gt  the  selected address will be removed from 
66. not possible to make a connection SIMATIC S7 200    gt  Step 7 has to be installed  S7 Micro Win is not enough     gt  Choose under PG PC interface an MPI connection or a PPI connection    gt   f you use MPI you have to adjust the MPI speed on 19200 Baud     Check whether you can see the 57 200 via the   accessible notes    in Step7  Use the shown  address and enter it in the PLC driver of the PLC ANALYZER pro under the station  address     It is not possible to make a connection SIMATIC S5    gt   f you are not able to make a connection by Step5 to your PLC  check the hardware  connection between PLC and PC     gt  Did you choose the right COM port under Extras PLC driver properties     gt  Close all programs  which interfere with the choosen COM interface  e  g  Step5     There is no connection to Allen Bradley PLC  DH   possible   gt  Did you make the right DH  address settings of that card in the driver properties      KTXD Card  Enter the address  which you entered on the card        PCMK Card  Open in the system controlthe program PCMKInfo  Enter the driver properties shown in the  PCMK Info     SIMATIC S5 9 12     gt  If you use a PCMK Card the PLC ANALYZER pro will only operate under Win9x    It is not possible to start data recording with the AD USB Box Driver   gt  You need at least Win98 SE to make data recording    There are interrupts during the recording with the AD USB Box   gt  Perhaps there are problems with other USB units you use  Remove all other USB units
67. o a  EOS   E  1  cys   p   a  cvs   l    a  Toes   o  o a  TOWS      aa  Vau   OE OH  aye   ri Bd  qui 2830A    Fig  5 16 Printout of a signal file  not to scale     Signal display and analysis 5 16    5 13 Exporting signal files    It is possible to export signal data as a text  CSV   comma separated values   as a graphic or as a  Web Site  HTML   If you make an export as a text it is possible to work with it in a spread  sheet e g   A HTML export is very useful for showing other people the signal files  with each  kind of Web Browser  e g  Internet Explorer      You call up the export selection window by selecting the Export    menu item in the File menu     Export file   c  analyzersexport csv m    Export as Range                eee eee eee eee x     a fText  CSV Y   All      OGraphic  BMP      Current page     Web Site  HTML   Marked Rage    Fig  5 17 Export in ASCII format       5 13 1 Export as graphic  bitmap     Enter the name of the export file under File   Export and check the check box Graphic  If you  click Properties you specify the graphic format     By using Export the signal file will be exported as a graphic with the specified format     5 13 2 Export as a HTML Site    Activate the control button Web Site and select under Export folder the path of the HTML site  and the attached JPEG pictures  Signal file sector   Clicking on Properties the properties win   dow will open  There you can create a Description and the Size of thumbnails and you can de   fine the 
68. om Customer    d il  Technici  ef mail com DIEM Text  max  160 Characters      Problems in System 3  Subject   FLC AMAL ZER pro   Trigger 1  Text  Acoustic signaling    Problems in System 3     Play wWAV file    C  data  alarm wawv        Say text      T  Attach signal fle to E Mail a    Cancel       Fig  4 9 Setting trigger properties  Activate and inactivate address sets and trigger  cascading     A fired trigger can activate or deactivate a trigger address set and triggers  The lists Address set  activate deactivate display the address sets that were defined before in the Address selection  window  Selecting the control field in front of an address set causes the corresponding set to be  selected  If a trigger fires during signal acquisition  the selected address sets in the lists are acti   vated  or deactivated   After the trigger has fired the addresses in the active address sets are  monitored  Monitoring of deactivated sets is stopped  Triggers can be activated and deactivated  in the same way by selection in the lists Trigger activate and Trigger deactivate     Data acquisition 4 12    4 3 4 1 Send E Mail   Activate the control field Sending E Mail in order to send an E Mail during a trigger event  Un   der Configure you set the options to send an E Mail on your computer  The E Mail will be send  either over the fitted Standard Mail program  e  g  Outlook  or over a SMTP server     Enter one or more E Mail addresses  Under Subject the PLC ANALYZER pro enters a subjec
69. on of cycle precise acquired signal files 1s identical to normal signal files     SIMATIC S7 7 10    If more addresses are stored to the memory than can be read from the PLC so a overflow of the  circular memory will happen  This means that you lose data  These gaps in the acquisition are  displayed as grey lines     SIMATIC S5 8 1    8 Driver appendix Siemens SIMATIC S5    This driver appendix describes the particularities of the following PLC drivers and gives you  hints on using them     e Siemens SIMATIC 55   PG Interface   cycle precise    Both drivers listed make possible the acquisition of PLC signals through the programming inter   face of the PLC  The second driver also makes possible cycle precise data acquisition  Section  8 4 Cycle precise acquisition describes the particularities of this recording mode     It is important that you read the driver appendix before using a PLC driver  Please pay attention  to the WARNINGS that advise you on possible dangers when using PLC ANALYZER pro     WARNING    Errors that can occur in the automated facility endangering humans or causing    large scale material damage must be prevented by additional external measures   These measures  e g  independent limit monitors  mechanical interlocks  must  guarantee safe operation even in the case of dangerous errors        8 1 Installation    The PLC driver can be installed while PLC ANALYZER pro is operating  Select PLC driver in  the menu Options  In the window PLC driver click the but
70. order bits ignore   Unit    m s   0 v       Fig  4 10 Register scaling for online display    Select the signal to be scaled and change if necessary the default values in the corresponding  text boxes     First change the Format of the selected address  Dependent on the selected address different  number representations can be chosen  Enter the number of Decimal places  With choice of Dis   play as floating point the numerical value of the address will be indicated as a floating point  number     If you are interested in seeing the bit pattern for a particular measured value  then switch under  Signal display switch to Bitpattern     In order to reduce the amount of recorded data for lightly fluctuating analog values  choose Low  order bits ignore  Variation of measured values in these bits will not be considered then     The vertical scale of an analog signal can be adapted automatically with Auto scaling  The sig   nal is scaled in such a way that the maximum value lies at the upper end of the scale and the  minimum value at the lower end  Automatic scaling is preset as default     If you desire fixed scaling of the displayed values  then you can choose the Automatic scaling   Now you can manually enter the scaling limits for the display under Min and Max  Entry takes  place according to the format set under format     Data acquisition 4 14    Fixed scaling is useful  for example  if you would like to    zoom    small changes of a measured  value in a particular value range 
71. ory     8  forward        backward       Fig  5 5 Find trigger    Enter the name of the trigger to find in the Trigger text field  The option  All triggers  specifies  search for all triggers  Specify the search direction with forward and backward     If you like to scan all signal files in the directory of the current signal file  choose the menu item  Search in all signal files in this directory     Click on Find to start the trigger search  The program now searches for the next trigger in the  given search direction and positions the signal cursor on it     5 6 2 Find time  select the menu item Find   Find time to find a specific point in time in a signal file   Find time    Time     25052005    170450090   4       Fig  5 6 Find time    Signal display and analysis 5 7    Enter the desired time  It is also possible to use the spin controls to find the specific point in  time  The time search occurs corresponding to the setting in the signal window  absolute or rela   tive time      The time search is started with Find  The program searches for the corresponding time stamp  and positions the signal cursor on it     5 6 3 Find bit pattern    Find bit pattern    In order to search for a particular binary signal pattern  se   lect the menu item Find     Find bit pattern         Addresses Fattem    SAD All bit addresses displayed in the active signal window are    listed under Addresses  Now enter the desired search pattern  in the text fields to the right of the addresses  Perm
72. ptions    1n the Project menu  or confirm LF      Start acquisition with Start acquisition in the Project menu or over the symbol    in the icon  toolbar  PLC ANALYZER pro tests the communication with the automation device first  in  order to test the connection and to determine any particularities of the connected PLC driver or  its CPU     NOTE     33  If the communication test fails  you are notified with the message  Error during  connection attempt   In this case  check the settings of the PLC driver under Extras       Data acquisition 4 16      PLC driver and hardware connection to the PLC  see driver appendix      After successful connection PLC ANALYZER pro records the selected PLC signal data and  creates   depending on the acquisition mode   one or more signal files     If you have selected online signals  then these are displayed on the screen either in an oscillo   scope like manner or in text form  Otherwise the signal display area of the screen remains  empty  For online display the left column shows the address identifier in absolute or symbolical  form as well as the y axis of the signals  In the right column the currently measured values are  displayed  Occurring triggers are displayed immediately as vertical dashed lines on the screen     The time base can be changed during acquisition     Signals and their scaling can be changed when data acquisition is running  To do this  select the  menu item Project     Project settings  4   Data acquisition 1s not inte
73. ptrigger   e Trigger on binary and register value   e Automatic alarm in case of trigger event  E Mail or send SMS  acoustic announcement    e Comparing signal files   e Search for trigger  edge  bit pattern  time and advices over several signal files   e Relative and absolute data time   e Flexible register scaling and conversion to physical units   e Uses symbolical address names and comments from the PLC programming software   e Project files for pre configuring and automating data acquisition runs   e Printout and storage of project settings for documentation of measurements   e Printout of signal files   e Export of signal files as image format  text  csv file  or HTML  file   e Import of measured values in text format  csv file    e Multilingual  German  English  French    e S7 PLCSIM supporting   e AD USB Box   Recording of external voltage and current by means of external box  which  will be connected to the USB Port   e BLACKBOX  optional  ultra compact Mini PC for installation in switching cabinet  long   term recording of measured values over several years    e Available PLC Driver  Siemens SIMATIC S7   C7   M7  SAIA xx7  VIPA  SIMATIC S5   Sinumerik  Festo  BOSCH  PILZ  Allen Bradley  GE Fanuc  OMRON  Mitsubishi  Schnei   der AD USB BoxG  BeckhoffTwinCat a o       Varying terminology and restrictions possible according to PLC model    An exception is cycle precise acquisition     Introduction 1 4    1 4 Typical operation    A typical application run of PLC ANALYZE
74. rent page    Fig  5 15 Printer selection window          Under Printer select the desired printer  Enter the desired portion of the signal file to be printed   Click on the option radio button Current page if you would like to print the displayed area in  the active signal window  Select A   to print the entire signal file with the time base set in the  current online window     If you like to print a very specific area  please mark the area first  see section Mark area   Then  choose Current page in the printer menu to print this area     The option field Copies indicates how many copies of the signal file should be printed     Start printing with OK  An information window appears during printing  Following you see an  example printout     5 15    iaaea G G S G i        c a ca e c a i   i   c a c e e  i  T n un uu b us Ls p D Lk  Ar E  us uou  ten H   e Ee       m n  i    ul uU ge un un in ds di E E  i    ah pa i3 es c    e e D I  m uw 8  m   E   ai a pra ap     oo     c  w hb Ll a in ih i Lei H e T Ls t  BJ ua  E E J i   l d E d e    4     a   sad   in   oad a by A  H     hi  2   x   E H   p F ie Lnd B Tt    SFE    SDOT    Hogs    Signal display and analysis       SOZ PO ST   amp     e9 SSsIDV IdN   5 OILVWIS  t sbe uezTeM ue ueTqozxdirszjxel   IPjUsuMOy    um su OOS  SrSeqirez SE TS 60 SO0Z P0 80   LZ 65 60 S00Z  0 80  Sunuyotezyny  Cad        SOVINVZTVM    axeLoad sds 9z6P60 SO0Z P0 80   sueursied    m    od M3ZA TVNV SdS          L    a  HH    0 a  SOWS   5 u a  rows   k
75. rrupted  however  The set   tings are stored in the signal file being recorded     Pm  AUTEM PLC ANALYZER pro 5  System 2 prj     Ele Project Signalfle Find View Tools Extras Window      du       Timebase  2s 100ms   A P     lt   Nu 224    LJ Timer    Timebase   20 jw ms        lt           Trigger  0 Permanent acquisition active 00 01 15    Fig  4 12 Signal acquisition with graphics and text online window    NOTE   353  An analog signal is displayed in gray if the signal falls outside the range of the    scaling limits  With automatic scaling the scale is corrected after every pass of the  signal over the screen        Data acquisition 4 17    Communications trouble also causes the signal color to change to gray  In this case       the current values are not displayed     The name of a signal file is dependent on the time of the first recorded PLC signal entry  The  name is made up of day  month  year  hour  minute  and second  plus extension   SPS    e g   2005 04 21 12 45 00 SPS  created on 21 April 2005 at 12 5      Acquisition is terminated by selecting the menu item Project   Stop acquisition or by the symbol  d in the icon toolbar     After ending acquisition the last signal file created is automatically opened  The time base is  automatically chosen so that the entire recorded signal is visible in the online window     Signal display and analysis 5 1    5 Signal display and analysis    The evaluation of recorded signal data is described in this chapter  Diverse tools 
76. s LOW  FALSE  logical 0    State change Number of signal edge changes in the selected range    Longest high phase Gives the longest period of time during which the signal in the selected  range was HIGH  TRUE  logical 1     Shortest high phase Gives the shortest period of time during which the signal in the selected  range was HIGH  TRUE  logical 1     Signal display and analysis 5 13    Field Explanation   Longest low phase Gives the longest time during which the signal in the selected range was  LOW  FALSE  logical 0    Shortest low phase Gives the shortest time during which the signal in the selected range    was LOW  FALSE  logical 0   Table 5 2 Statistical evaluation of a bit address    Under Cycle time cycle times of single bit signals will be shown  First adjust the type of cycle   Choose either Signal at High  from rising edge to next rising edge  or Signal at Low  from trail   ing edge to next trailing edge   The longest high phase  the shortest high phase  the longest low  phase and the longest low phase will be displayed     For register values  byte  word  or double word  the following information is displayed     Field Explanation    Maximum value Maximum value of the signal in the selected range   Minimum value Minimum value of the signal in the selected range   Average Average value of the signal in the selected range     Table 5 3 Statistical evaluation of a register address    Registers    Maximal value  255   Minimal value  0 Average  65 905      170   42 48
77. se  20    Display online window Change symbol address Position  Height           C  Grid Absolute     o0   x     V  Bar display Symbol  Sant Reset all Signals        Abbrechen     Hilfe         Fig  4 4 Selecting signals for online display    4 2 1 Define online window    You can define several online windows and even indicate them simultaneously in need  Click   ing on the New button causes a new online window  Give the online window a name and under  Display select the type of display in the online window     The Time base gives the time per screen pixel  This can also be changed at any time during ac   quisition    Choose under Display online window if the online window 1s displayed as online window dur   ing acquisition     Activating the control field Grid causes a raster grid to appear in the display area of the online  window  Indicate whether discrete signals  binary signals  are displayed as Bar display or as  lines     Under Display sample points you activate display of sample points  which are then displayed as  small points on the signal curve  The sample interval can be set in the window Properties of the  PLC driver  More information on this can be found in the driver appendix for the corresponding  PLC driver     With Remove you delete the selected online window     4 2 2 Choose addresses for online display    All signals  which are registered with the actual project are indexed under Addresses  Drag all  addresses  which are displayed in the online window with
78. simply uses the typical hookup of programming units via serial connection or automation  network  The programming unit  a PC  connected to the PLC can be used directly for data ac   quisition without further modification     With PLC ANALYZER pro the user can record all internal PLC signals  for example flags or  timers  which are normally not accessible outside the PLC     By using our special measurement interface AD_USB Box   external voltage and current sig   nals  which are not available in the PLC  can be recorded also     In this manual the MPI PPI PROFIBUS driver for Siemens SIMATIC S7 was selected in order  to demonstrate program operation  The essential facts apply also to all other available PLC driv   ers  e g  the ETHERNET driver for Siemens SIMATIC S7 or the AS511 driver for Siemens  SIMATIC S5  You will find specific comments on the particularities of other PLC drivers in the  corresponding driver appendix  It 1s important that you read the appropriate driver appendix  before using a PLC driver  Please pay attention to the highlighted warnings on the possible dan   gers associated with the use of PLC ANALYZER pro     WARNING    Errors that can occur in the automated facility endangering humans or causing    large scale material damage or must be prevented by additional external measures   These measures  e g  independent limit monitors  mechanical interlocks  must  guarantee safe operation even in the case of dangerous errors        1 2 Fields of application PL
79. stions  or ideas you may be willing to write us        Edition 2005    SIMATIC  Sinumerik  S5   7  C7  M7  STEP5  STEP7  87 200  S7 300  S7 400  and S7 PLCSIM are registered trademarks of Siemens AG    Table of contents    Table of Contents    1 INTRODUCTION    Overview   Fields of application PLC ANALYZER pro  Technical features   Typical operation   Help   Technical Support    2 INSTALLATION    2 1 Hardware and software requirements  2 2 Installation   2 9 Uninstallation   2 4 Starting the program    3 CONFIGURATION    3l PLC driver  Options  3 2 1   Signals  3 2 2 Directories  3 2 3 Language  3 2 4 Toolbars  3 3 Tools    4 DATA ACQUISITION    4 1 Address selection  4 1 1   Use of PLC symbol files  4 1 2 Pseudo signals  4 1 3 Address sets  4 2 Online signal selection  4 2 1 Define online window  4 2 2 Choose addresses for online display  4 3 Trigger  4 3 1   AND   OR combination of trigger signals  4 3 2     Trigger on bit signals  4 3 3 Trigger on analog signals  4 3 4   Trigger action    O0 wN    4 3 4 1 Activate and inactivate address sets and trigger  cascading   4 3 4 2 Send E Mail  4 3 4 3 Send SMS  4 3 4 4 Acoustic signaling  4 4 Scaling of register values  4 5 Modes of data acquisition    4 5     Cycle precise acquisition  4 6 Starting data acquisition    5 SIGNAL DISPLAY AND ANALYSIS  5 1 Opening a signal file    9 2 Signal selection   5 3 Signal Scaling of register values  5 4 Signal cursor   5 5 Time information    5 5   Absolute and relative time display  5 5 2 
80. t  line automatically  which could be changed if necessary  Now enter under Text any E Mail text     Through activating Attach signal file to E Mail the signal file  which has been produced by the  trigger event will be automatically added enclosed to the E Mail     With Test you can test in advance if all settings are correct and if the E Mail has been sent duly     4 3 4 2 Send SMS    Activate the control field Send SMS in order to send an SMS during a trigger event    Under Configure you set the options for sending an SMS  First choose how a connection to the  SMS exchange has to be established  Depending on the equipment of your computer the PLC  ANALYZER pro can produce a connection over DUN  Dial Up Networking  adapter  analog  modem or ISDN CAPI   Choose an SMS Center  Enter if necessary your MSN number and acti   vate the control field Modem at an extension line  as long as your DUN adapter is connected to  an extension  Confirm the inputs with OK     NOTE     35  Other settings for DUN adapter have to be made  if necessary  in the control sys   tem of Windows        Now enter the telephone number of the receiver as well as the text of the SMS     With Test you can test in advance if all settings are correct and if the SMS has been sent duly     4 3 4 3 Acoustic signaling   Activate the control field Acoustic signaling in order to announce a trigger event acoustically  via a sound file  WAV file  or alternative via audio response  First choose a path to the WAV   file
81. t licenses     After you have successfully installed PLC ANALYZER pro  you should make several appropri   ate basic settings in the program  How to do this is described in the following chapter     Configuration 3 1    3   Configuration    Before you can acquire and analyze data  you must configure PLC ANALYZER pro  The gen   eral settings are performed in the menu item Extras  Choose an adequate PLC driver and con   figure the program under Options according to your  guideline  During installation the program was al   Window      ready pre configured according to your specifica     PLC driver   Ctrl D om   Options       The options set are saved when exiting PLC   ANALYZER pro  The options saved are automati   cally set when the program starts again        Fig  3 1 Options menu    NOTE     35  All options are also saved in the project files     3 1 PLC driver       PLC driver    The following drivers are loaded     Orivername Connection    ersion  SIMATIC S57 MPI 3 h n       Description  Siemens SIMATIC S7  Records data from Siemens SIMATIC S7 over      MPI    PROFIBUS       Fig  3 2 Configuring the PLC driver    Configuration 3 2    In the window Extras   PLC driver the PLC drivers are listed that have already been loaded   You can select further PLC drivers with Add and define the necessary attributes for communica   tion     To the left you see the selection win    Select driver dow for loading a PLC driver  All   available drivers are listed  In case the       driver you
82. ted number of signals are acquired in a circular  memory within the PLC  The selected signals are stored in the circular memory during each  PLC cycle     Acquisition occurs only through trigger control  After triggering  the acquired signals are trans   ferred to the PC and saved as a signal file  The signal file so created can be displayed and evalu   ated at a later time  Online display is not possible     8 4 1 Address entry    For cycle precise acquisition you can acquire up to 8 addresses  byte or word values  simulta   neously  This restriction results from the limited storage capacity of the PLC  The fewer ad   dresses you enter  the more cycles can be acquired in one run     8 4 2 Trigger condition entry    A trigger condition must be entered for cycle precise acquisition  In contrast to the other acqui   sition modes only two AND blocks are available for entering the trigger condition  For each  AND block you can refer to a maximum of 8 bit values or 2 analog values in the trigger combi   nation  one analog value corresponds to 4 bit values      8 4 3 Starting acquisition    Select the option Cycle precise acquisition in the Properties windows of the PLC driver     WARNING    It is absolutely necessary to put the system into a safe state before making any    modifications  With the setting  With AD safety stop  PLC ANALYZER pro  switches control of module transfer  or modification  into the STOP state  The  operation after the end of recording functions analogously 
83. the trigger list     Trigger value    Signal     SRO  ji Tru HO       Fig  4 6 Entering of trigger value of a bit signal    4 3 3 Trigger on analog signals    Drag with the mouse an analog value address at the desired position in the list trigger  As soon  as you let go the address the window trigger value will open  Select one of the four comparison  operators under Operator  Then enter the corresponding number value under Trigger value     The Hysteresis can be set in order to prevent trigger bouncing resulting from small signal fluc   tuations  The program determines the Upper cut off and Lower cut off automatically according  to the entered hysteresis value  When triggering on equal         or unequal    lt   gt     the entered hys   teresis 1s used as the fuzzy value     Trigger value    Upper cut off   122    TE   ER value       Lower cut off   118       Fig  4 7 Entering trigger value of an analog signal    Data acquisition 4 9  The following table explains how the various trigger operators function     Trigger operator Description     lt  Triggering occurs if the trigger value is exceeded  Triggering can occur  again only if the signal falls below the lower cut off value      gt  Triggering occurs if the signal falls below the trigger value  Triggering  can occur again only if the signal exceeds the upper cut off value       Triggering occurs if the measured value lies in the range between the  lower and upper cut off values  Triggering can occur again only if the  si
84. ton Add  If the desired driver 1s not in  the list  then you have to install a new driver by activation via the License Key management  s   content 2 2 Installation      With PLC ANALYZER pro you can load the same or different PLC drivers more than once   For example  you can acquire signal data from two SIMATIC S5 simultaneously  that are con   nected to two different COM ports of the PC     8 1 1 Installing additional hardware    If you have already connected your programming unit  or your PC  for programming under  STEP 5  or alternative programming software  with the automation device over a serial cable   then you normally must do nothing else     Otherwise connect a free COM port  serial connection  of your programming unit  or PC  with  the PG interface of the automation device  Because the serial PG interface on the automation  device functions as a current interface  TTY 20mA    you will need for connecting your PC an    SIMATIC S5 8 2    appropriate connecting cable with integrated RS232 TTY converter  AUTEM Order  ANA1500  or Siemens Order  6ES5 734 1BD20      8 1 2Installing additional software    No software is required in addition to the PLC ANALYZER pro basic module and the PLC  driver     8 2 Configuring the PLC driver    After installing the driver you can change important parameters under Properties  If you have  loaded several drivers  you can set the properties for each driver individually     Properties                Name   SIMATIC S5       Connection Ti
85. ur PC with the MPI interface resp  Profibus  interface of the AG     MPI ISA on Board This MPI PPI interface is a basic component of the programming units  PG720  PG740  and PG760  and also the PCs RI45  RI25  FI25 and Field   and Power PGs  You only have to make sure of a good connection be   tween the PROFIBUS  the PPI or the MPI interface and the automation  device     CP 5512 CP 5512  Siemens order no  6GK1551 2AA00   is a PCMCIA card  PC   Card  for PROFIBUS  or MPI connection of notebooks and programming  units with a AGs AS300 and AS400     CP 5611 The CP 5611  Siemens order  6GK1 561 1AA00  is a PCI board for con   necting a programming unit or a PC to PROFIBUS or MPI    CP 1612 CP 1612  Siemens order no  6GK1 161 2AA00  is a PCI card for a Ether   net connection of a programming unit or a PC with a AGs AS300 and  AS400    CP 7515 The CP 7515  Siemens order no  6GK1 751 5AA00  is a PCMCIA card    for Industrial Wireless LAN connection of a programming unit or a note   book with a AGs AS300 and AS400     Table 7 1 Interface types SIMATIC S7    7 1 2 Installing additional software    To use the S7 driver STEP 7  at least version 3 0  must be installed on your computer  Also you  have to install SIMATIC NET  if you want to establish a connection over Industrial Ethernet     7 2 Configuring the PLC driver    After installing the driver you can set important parameters under Properties  If you have  loaded more than one driver  then you can set the properties for each driv
86. ur entry with  lt ENTER gt      The time base unit is automatically adapted to the number value entered  When the number  value moves outside certain limits the unit 1s automatically changed to the next lower or higher  unit  If the signal file is long enough  you can also manually change the unit by using the right  spin field     5 5 3 Time measurement    For making a time measurement of signals via PLC ANALYZER pro it is possible to measure  time difference and make a bit measurement     Signal display and analysis 5 5    LJ System 3  2005 05 25 17 04 50  sps     z7 B   s 15 000                1 8         NENNEN    Timebase a Cursartimne    200     ms_   B                   Fig  5 4 Activated time difference measurement    5 5 3 1 Time difference measurement    The time difference measurement makes it possible to measure the time difference between two  arbitrary positions  First  position the signal cursor on a reference point  Now activate the time  difference measurement and choose under Signalfile the menu item Time measurement   time   difference or click symbol    in the toolbar  The reference point is marked by a fixed reference  cursor  Click with the mouse on the second measuring point  The time difference will be shown     If you like to change the measuring points later  drag with the left mouse button to the new  measuring point  If you like to change the measuring points with the keyboard  navigate the  cursor to a measuring point and press the button   Ctr   
87. vate the ring memory func   tioning  On this occasion signals are saved in signal files  under Signal  file size with adjustable  fixed size  When the ring memory is full the  oldest signal file will be erased     Trigger The standby of recording will be started manually and will be ended  manually  According to the trigger conditions set   see section 4 5  Trigger  the measuring data will be saved around one trigger or be   tween a start trigger and a stop trigger in a signal file  if a trigger oc   curs     Time controlled When acquisition starts  you are requested to specify the Start time  and Stop time for the recording  The selected PLC signals are recorded  between these points in time  Recording stops when the stop time 1s  reached     Table 4 4 Modes of data acquisition    4 5 1 Cycle precise acquisition    In addition to the acquisition modes already explained some PLC drivers  e g  SIMATIC 57 and  S5  allow cycle precise data acquisition  Selected signals within the PLC are pre acquired cy   cle precise  More detailed information can be found in the corresponding driver appendix     4 6 Starting data acquisition    Make sure that the data acquisition attributes have been correctly set  Exit the Project options  window only by clicking on the OK button  The online windows you have defined appear on the  screen  Save your project with Save project in the File menu so it can be used again later  If you  want to modify your project again  select the menu item Project o
    
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