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Model UP750 Program Controller User`s Manual for Temperature

1. Current voltage from the OT2 ae ne pulse output Relay contact output parameter Communication 1 Communication 2 PSL1 PSL2 a NC 48 x Wiring can only be Temperature side PV input M Receiving 4 20 mA DC Current 46 T RS 485 communication High performance 7 ji ji 20mADC RS 485 communication Carried out for controllers Not configured at factory before shipment Signals with the Controller ai Voltage puko USV 47 NO E j I pn ai See 2 Initial Settings z lra ia nie my Tee oe iumidity side input 28 JRDB 4 functions TCi P set the PV input type to 1 setpoint lt in RTD inpui Factory set to TC type K com 50 23 spB put put See 2 Initial Settings Retransmission Contact rating 250 V AC 3 A od lebat 229P 11 A rian lt TC input RTD input output 2 BING SA fasistan e load 30 ee ke 5 5 250 Q 4 20mA RIO retransmission type 25 post Ag a 7 42 E eena 46 rer 5 13 0 20mADC Retransmission output 2 is 26 RDA 42 b 4 20mA
2. PV2 display Process 2 Program monitor f a PY variable PV display lamps He l f fi f l f abi t 7 Setpoint 3 Event indicator p Sal im 0y oy y ll display lamps hriEp rna F4 10 MODE key 8 Instrument alarm ta mo indicator lamps Lac want 11 DISP key 4 Status indicator pece lamps ro c 12 Vand A keys 5 Lightloader ES move ove 7 LA J interface V7PTNOLN RUN reser 9 SET ENT key x x _ 15 RESET k S ey 13 PT No key 14 RUN key Name of Part Function Indicator lamp for PV2 display Is lit when humidity side is displayed on PV display Program monitor lamps lt ls lit in green when a program setpoint is increasing gt lIs lit in green when a program setpoint is constant amp ls lit in green when a program setpoint is decreasing Event indicator lamps Display the statuses of PV events time events and instrument alarms in orange PVE1 and PVE2 lamps Come on when PV event 1 and PV event 2 turn on TME1 to TME4 lamps Come on when time event 1 to time event 4 turn on AL1 lamp Comes on when instrument alarm 1 turns on Status indicator lamps Is lit in green to indicate the status of operation or control PRGils lit when in program mode RST Is lit when in reset mode HLD Is lit when in hold mode LOC Is lit when in local mode MAN1 I
3. PID 1 1 PTE SG 1 The question mark changes to C 50 0 C PID 1 1 SP1 30 0 C PT 1 gt SP2 20 0 C SG 1 DTM 0h20 RCY 0 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 22 4 14 Executing the Advance Function The following operating procedure advances the controller from segment 1 to segment 2 If you execute the advance function during hold mode operation the hold mode is disabled Simultaneously for Temperature side and Humidity side 1 Bring the current operating display for program operation into view PRG lamp ON Indicates the controller is running on segment 1 I _ ma PV2 50 0 C PID 1 1 SP1 27 0 C PT 21 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 2 Press the key twice to display the LOC ON mode parameter Jr rt L LILI 5510 F MODE DISPLAY oDe oise a PROG advance switch changing N ADV 3 Press the key once The controller resumes operation from the target setpoint of segment 1 Indicates the controller is running on segment 2 iki m PV2 50 0 C PID 1 1 SP1 27 0 C PT ii SP2 40 0 C SG 2 TM 0h20 RCY 0 0
4. lt 3 Programming gt 3 9 35 Press the key once to display the Target Setpoint parameter TSP2 for Humidity side segment 2 The setpoint of this parameter is not changed in this example At this point the PV display shows 001 02 the first three digits denote the pattern number and the last two digits the segment number et mi Lit LLI MENU PROG PRG 25 target set point 2 PV Display gt TSP2 60 0 C Segment Time parameter TIME for segment 2 Simultaneously from Tempera ture side and Humidity side MENU PROG PRG 26 segment time TIME oise Fon Fs 37 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 26 segment time changing TIME 0 EJ mone pis ag s WPT Nod run reser IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 10 38 Press the key once to register the setpoint MENU PROG PRG 26 segment
5. transistor output terminals amp Parameter Name of Parameter Setting Range and Description Initial User Symbol Value Setting OT1 Control output 0 Time proportional PID relay contact output terminals 0 type of Loop1 1 Time proportional PID voltage pulse output terminals T 2 Current output terminals 3 ON OFF control relay contact output terminals 0 0 4 Heating side relay output terminals cooling side relay output terminals 9 5 Heating side pulse output terminals 4 cooling side relay output terminals 6 Heating side current output terminals 7 cooling side relay output terminals D 7 Heating side relay output terminals O cooling side transistor output terminals 8 Heating side pulse output terminals cooling side transistor output terminals 65 9 Heating side current output terminals cooling side transistor output terminals 10 Heating side relay output terminals cooling side current output terminals 11 Heating side pulse output terminals cooling side current output terminals 12 Heating side current output terminals M cooling side current output terminals 4 45 OT2 Control output 0 Time proportional PID relay contact output terminals amp 60 0 type of Loop2 1 Time proportional
6. 3 Press the X key once to display the main 7 Press the key once to display the menu STUP parameter UPM controller mode STUP MENU UPMD MD 1 password input UP mode select SETUP main menu UPM 1 Ge DISP J TZ EN Fe fmone T All a 4 Press the key once to display the 8 Press the 4 or key to display the set setup parameter main menu PARA point 12 PARA MENU UPMD MD 1 UP mode select setup parameter i changing SETUP main menu 12 Blinks during change UPM oo iem WPT Node e reser MoE DISP lt 5 Press the key once to display the setup parameter main menu UPMD UPMD UP750 configuration SETUP main menu IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 5 9 Press the key once to register the 10 The controller re starts which is normal setpoint Then set PV input type See 2 4 Setting PV Input Types of Temperature side and oe Humidity side SETUP UPM 2 IN eI input set SETUP sub menu Dis
7. Press the key once to display the main 5 Press the key once to display the main menu STUP menu UPMD STUP UPMD password input UP750 configuration main menu SETUP main menu oo LPE FULE wove f ose 97 ore Rao IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt 6 Press the key once to display the submenu MD MD UP mode set SETUP sub menu 7 Press the 4 key twice to display the submenu OUT OUT output set SETUP sub menu 8 Press the key once to display the parameter OT1 control output type of Temperature side MENU UPMD OUT 1 output 1 select SETUP OTi 0 7 aba mope pise va J WPT Noda aun reser lt 2 Initial Settings gt 2 11 9 Press the 4 or key to display the required setpoint The figure below shows an example of setting to current output 4 to 20 mA DC MENU UPMD OUT 1 output 1 select changing i 2 Blinks during change oo ie
8. IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 23 4 15 Switching to Local mode LOCAL Operation The controller can be switched to local mode operation when it is in program operation or in a RESET mode The following operating procedure switches the controller to local mode operation during program operation Simultaneously for Temperature side and Humidity side Indicates the controller is running on segment 1 PID 1 1 1 Bring the current display for program operation into view PRG or RST lamp ON Pie Ss oo PV2 50 0 C Ca Mosese A SP1 27 0 C Pra orma Jon fese SP2 20 0 C SG 1 TM 0h20 RCY 0 0 2 Press the key several times to display the LOC ON mode parameter Blinks during change SS MODE DISPLAY 3 local drive switch changing LOC ON 3 Press the key once The controller begins running with a local setpoint L SP The figure below shows an example of setting the controller with the local setpoint of 50 0 C The symbol L represents a local setpoint LOC lamp ON DY ncas 50 0 C PID 1 1 gt L SP1 27 0 C PT 1 b LSP2 20 0 C SG 1 TM 0h20 RCY 0 0
9. SETENT 57 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 10 min setpoint 0h10 MENU PROG PRG 26 segment time changing TIME 10 58 Press the I key once to register the setpoint MENU PROG PRG 26 segment time TIME 0h10 59 Programming is now complete Press the key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON Move DISP WPT Node iaa SP 0 0 C PTNO O SEGNO 0 0 TM RCY 0 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 13 3 4 Changing Program Patterns The following operating procedure describes an example of changing the program pattern created in 3 3 Creating Program Patterns to the program pattern shown in the figure below Example of Changing Program Pattern 1 T A The Target emperature Setpoint TSP1 parameter for OC ae ee E segment 2 is changed from 80 0 C to 90 0 C BOSC
10. Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting IN2 PV input type of Specify the type of PV input of Humidity side as a range code typeK1 1 Humidity side See Instrument Input Range Codes in 2 Initial Settings INPUT 2 terminals Terminals and U N 2 PV input unit of Select the unit of PV input of Humidity side C 1 Humidity side 0 Percent 2 No unit C 1 Degree Celsius F 5 Fahrenheit RH2 Max value of PV Set the instrument input range RL2 lt RH2 1370 0 input range of Humidity side For temperature input Min value of PV Set the range of temperature that is actually controlled 270 0 RL2 input range of For voltage input Humidity side Set the range of a voltage signal that is applied The scale across which the voltage signal is actually controlled should be set using the parameters Maximum Value of PV Input Scale SH2 and Minimum Value of PV Input Scale SL2 S D P2 PV input decimal Set the position of the decimal point of voltage mode PV input 2 point position of of Humidity side Humidity side Oto 4 shown when in 0 No decimal place voltage input mode 1 One decimal place 2 to 4 Two three four decimal places S H2 Max value of PV Set the read out scale of voltage mode PV input of 100 00 input scale of Humidity side Humidity side 19999 to 30000 where SL2 lt SH2 shown when in voltage input m
11. Select this option from icati icati Temperature side PV input r z Receiving a ma DO curah i Change the seting of the Control output ype Current voltage Relay contact output the OT2 parameter Communication 1 Communication 2 Not configured at factory H Signals with the Controller OT1 and OT2 parameters to the Heating Cooling pulse output H PSL1 PSL2 before shipment See 2 Initial Settings i When receiving 4 20 mA DC current signals Control a Wiri i y int 41 ne lag Lege nnui High performance Wiring can ony Be s TC input RTD input i set the PV input type to 1 5 V DC setpoint 41 H e 46 T RS 485 communication f eera aan las 1 with communication A i 42 lt H o E Voltage pulse 12 V 7 47 k l La 28 RDB Fe functions 12 i Humidity side PV input G on 23 s0B i 12 i 250 0 4 20mA Factory set to TC type K SOM I I i S i See 2 Initial Setti f 29 RDA 13 i 13 i ee E E Settings Retransmission Contact rating 250 V AC 3 A 24 SDAC 1 13 B t TC input RTD input output 2 30 V DC 3 A resistance load I 30 se i H Detaurt Unspeciied 25 ROBY 7 ry mV V input Note Connecting a 250 resistor to the 41A retransmission type I t terminals is optional i 46 _ 3 1 Model X010 250 2 resistor with M3 5 i ee a b o 2omape E Retransmission output 2 is ee RDA res crimp on terminal lugs 43 LAA 47 available only when
12. Starting Point of Operation Controller Behavior a Begins to run from point a according to the time setting defined for segment 1 b Begins to run from point b according to the time setting defined for segment 1 c Begins to run from point c according to the time setting defined for segment 1 d Begins to run from point d according to the time setting defined for segment 1 e Begins to run from point e according to the time setting defined for segment 1 Setpoint a Final target setpoint b Program c setpoint d A Segment SegmentiSegmentiSegment Segment T po Tog 4 i 5 Time Startof i j program operation lt Controller Settings gt Set the STC Start Code program parameter to 2 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 29 3 Letting the controller start from the current setpoint and run according to ramp settings defined for segment 1 of the created program Starting Point of Operation Controller Behavior a Begins to run from point C1 ignores the time setting defined for segment 1 b Begins to run from point C1 ignores the time setting defined for segment 1 c Begins to run from point C1 ignores the time setting defined for segment 1 d Begins to run from point D1 according to the preset ramp setting the time setting defined for segment 1 is reduced e Begins to run from point E1 accor
13. Disp wrtNom RUN reset 49 Press the key once to display the Junction Code parameter JC for segment 2 The setpoint of this parameter is not changed in this example MENU PROG PRG 53 junction code select mone pise F a WPT Nod Run reser 50 Press the key once to display the Target Setpoint parameter for Temperature side segment 3 At this point the PV display shows 001 03 the first three digits denote the pattern number and the last two digits the segment number o I MENU PROG PRG 24 target set point 1 TSP1 80 0 C mone pill via WPT RUN Reser lt 3 Programming gt 3 11 51 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 0 C MENU PROG PRG 24 target set point 1 changing TSP1 0 0 C Mone pise l WPT Node RUN RESET 52 Press the key once to register the setpoint MENU PROG PRG 24 target set point 1 TSP1 0 0 C I MODE pisP
14. 6 The controller re starts which is normal Then set PV input type See 2 4 Setting PV Input Types of Temperature side and Humidity side IN input set SETUP sub menu IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 4 2 3 Changing UP mode The following operation describes a procedure of changing a UP mode to Temperature and Humidity Control set 12 1 Bring the operating display into view display appears at power on RST lamp ON Tr dons i in o fem mone os PLA SP 270 0 C wer Nows Fon freser PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 6 Press the key once to display the to call up the main menu PROG setup parameter submenu MD PROG MD programming UP mode set main menu SETUP sub menu oo eves MODE bisp zZ I A WPT Node RUN I RESET
15. IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 12 9 Press the key for more than 3 seconds This returns you to the display shown at power on figure below PRG lamp ON PV2 50 0 C PID 1 1 SP1 27 0 C PT 4 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 758 Mone Dise tal a WPT Node 4 6 Selecting the Program Pattern Number PT No The following operating procedure selects program pattern 1 Aprogram pattern number can only be selected when the controller is in a RESET mode Simultaneously for Tempera ture side and Humidity side A NOTE If contact input which is used to select between program pattern numbers is on any program pattern number cannot be selected by key operation 1 Bring the operating display into view appears at power on RST lamp ch H ON 2n T PV2 50 0 C PID 1 1 fel Mone foise a SP1 27 0 C PT 0 WPT Nod RUN J RESET SP2 20 0 C SG 0 TM RCY 0 0 2 Press the key This selects the program pattern number Select the program IIT pattern number of the ber ike a coe controller being operated PT 2 41 PT Node AUN RESET SP2 0 SG 1 TM RCY 0
16. STOPS RUN O STOPS JAON 15 V loop Retransmission TN OT2 X power supply output Temperature Humidity R tee Mot CET Current or Relay Current or Relay Current Current Current Unavailable when control pulse terminals terminals pulse terminals terminals terminals terminals terminals output is current or pulse Bad and Gand A Qand and Wand Band PV event output Time event output Instrument alarm a Cem Gem o Extended contact output Instrument Time Time Time Time nae 1 aa 2 alarmi eventi event2 event3 event4 O Terminal C Parameter Function Legend gt Analog signal gt Contact signal IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 3 E Function Block Diagram for Temperature and Humidity Heating Cooling Control Temperature side PV Extended Contact input input terminals contact ara I Humidity side PV Extended input terminals contact input O and and INPUT
17. V key to display the MENU PROG PRG 24 target set point 1 changing TSP1 90 0 C Move Dis J l WPT Node RUN RESET 13 Press the key once to register the setpoint MENU PROG PRG 24 target set point 1 TSP1 90 0 C I MODE pisP 7 A WPT Nod run ffReser 14 Changing the program is now complete Press the key for more than 3 seconds This returns you to the display shown at power on figure below ev PV dard Z 0 rt RST lamp Pa mA ON PE MODE DISP SP 0 0 C eami Tala PTNO 0 SEGNO 0 0 TM RCY 0 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 16 3 5 Program Parameter Map Operating display amp key Press this key for more than 3 seconds Press the F8 key for more than 3 seconds to switch to an operating display PROG programming oise key Program Parameter Setting Display A key or 7 key LOC local mode set PRG program
18. WPT RUN RESET How to return to a menu Press the key once during parameter setting This lets you return to the param eter menu IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 6 2 4 Setting PV Input Types of Temperature side and Humidity side The following operating procedure describes an example of setting the PV input type of Temperature side to K type thermocouple 200 0 to 500 0 C and a measurement range of 0 0 to 200 0 C You can take the same steps for the PV input type IN2 and ranges RH2 RL2 or scales SH2 SL2 of Humidity side that are displayed after the Temperature side related parameters PV input of Temperature side Factory set to Not configured PV input terminal Thermocouple mV V input 0 0 eee LRTD input niiina 0 0 PV input of Humidity side Factory set to K type thermocouple PV input terminal Thermocouple mV V input 0 0 eee LRTD input siiicar Example of Voltage Input 1V 2V 4V 5V Instrument input range input range a A Seta range PV input range to be RLT PV input range H gt fhi controlled Set a range to 0 0 C 800 0 C i Zo be controlled Minimum value of Maximum value of Pv input scale PV input range RL1 PV input range RH1 0 0m h 50 0m h Minimum value
19. Fon JFET 11 Press the key once to display the parameter UNI1 MENU UPMD IN 2 input 1 unit select SETUP UNIT C oisP 7 Le J Fs IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 8 12 Press the key once to display the parameter RH1 maximum value of PV input range of Temperature side MENU UPMD IN 3 input 1 range high SETUP RH1 500 0 ay MODE HEA EN WPT Node Run REseT 13 Press the 4 or key to display the required setpoint The figure below shows an example of setting the maximum value of the PV input range to 200 0 C Blinks during change 14 Press the 2 key once to register the MENU UPMD IN 3 input 1 range high changing RHI 200 0 oo Leren Fa Mons nsP WPT Nod RUN RESi setpoint MENU UPMD IN 3 input 1 range high SETUP RH1 200 0 a Jo YPT 15 Press the ke
20. IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 24 4 16 Changing Setpoints during Local mode 1 2 3 4 Operation The following operating procedure changes setpoints during local mode operation Change the controller to local mode operation To do this see 4 15 Switching to Local mode LOCAL Operation LOC lamp ON The symbol L represents a local setpoint ae P 50 0 PID 1 1 gt L SP1 27 0 C PT 2 1 b L SP2 20 0 C SG 1 TM 0h20 RCY 0 0 L SP1 Local setpoint of Temperature side L SP2 Local setpoint of Humidity side When changing the local setpoint of Humidity side press the gt L SP2 Press the key once to display the symbol gt gt A Press the Mone pise VTA or YJ key to change the local setpoint ae m PV2 50 0 C _ gt L SP1 30 0 p L SP2 20 0 C TM 0h20 PID 1 1 PT 1 SG 1 RCY 0 0 e PV2 The question mark changes to
21. The same steps can be used for integral time 1 1 and derivative time 1 D that are displayed after this 9 Press the key for more than 3 seconds This returns you to the display shown at power on figure below PRG lamp ON MODE WPT Node PV2 50 0 C PID 1 1 SP1 27 0 C PT 1 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 11 4 5 Setting PID Manually of Humidity side If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values 1 Bring the operating display into view display appears at power on PRG lamp ON oo PV2 50 0 C PID 1 1 liea a C jas SP1 27 0 C PI 4 WPT Nod Run fREseT SP2 20 0 C SG 1 TM 0h20 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 6 Press the key once to display the to call up the main menu PROG parameter 1 P MENU LP2 1 PID 1 PROG A proportional band programming main menu 1 P 5 0 ij Move ois 7 A
22. 5 Press the key once again to display the parameter AT MENU LP1 PAR 1 auto tuning switch A OFF uean ipa mone DISP Vila WPT RUN RESET 6 Press the 4 or key to display the required setpoint Tuning for 1st group of PID is AT 1 MENU LP1 PAR 1 auto tuning switch changing Blinks during change To cancel auto tuning set AT OFF AT mone ose l WPT Node RUN fReser 7 Press the key once to register the setpoint This starts auto tuning If the key is pressed when AT OFF auto tuning will be cancelled In this case PID contains the value existing before auto tuning MENU LP1 PAR 1 auto tuning switch AT 1 nisp Jen Fs 8 During auto tuning the panel indications become as shown below i m PV2 50 0 C PTNO 1 SEGNO 1 3 OUT1 100 0 Auto tuning is complete when the MAN1 lamp goes off IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 8 4 3 Performing Canceling Auto tuning of Humidity side Perform auto tuning wh
23. Leysan EAE RUN REser ere hanging TY1 Ea move oisp 7 RUN RTN IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt 32 Press the J key once to display the Event Number parameter EV2 MENU PROG PRG 32 event 2 no select EV2 0 Disp wrtNom RUN reset Junction Code parameter JC for segment 1 The setpoint of this parameter is not changed in this example MENU PROG PRG 53 junction code select JC 0 uy move oise 7 J WPT Nod Fun reser 34 Press the key once to display the Target Setpoint parameter TSP1 for Temperature side segment 2 The setpoint of this parameter is not changed in this example At this point the PV display shows 001 02 the first three digits denote the pattern number and the last two digits the segment number yiri Iri 1 LILI ILLIC MENU PROG PRG 24 target set point 1 PV Display gt TSP1 80 0 C Mone Dis F A Werno jf run jfreser
24. TIME Time set segment time Ramp set segment time Time setpoint unregistered 0 00 to 99 59 hour minute or minute second Without a time setpoint it is not possible to create programs range span per hour or minute For soak segments 0 00 to 99 59 hour minute or minute second Without a time setpoint or a ramp grade setpoint it is not possible to create programs For ramp segments ramp setpoint unregistered 0 0 to 100 0 of PV input PID Segment PID group number This parameter is shown for segment PID parameters when the setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1108 1 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 21 Program Prameters Parameters for Setting the Event Action You can set a maximum of eight units each for the parameters listed below for each indi vidual segment Located in Main menu PROG Submenu PRG Parameter Symbol EVn n 1 to 8 Name of Parameter Event number Setting Range and Description 0 Unregistered 1 Time event 1 terminal numbers 6 2 Time event 2 terminal numbers 63 65 3 Time event 3 terminal numbers D 4 Time event 4 terminal numbers 61 5 to 16 Time events 5 to 16 see the CD ROM ver sion user s manual for details on the terminal number 21
25. IM 05E01B02 52E 1st Edition May 31 2000 00 lt Int gt lt Toc gt l Revision Information Title Model UP750 Program Controller User s Manual for Temperature and Humidity Control Manual No IM 05E01B02 52E May 2000 1st Edition Newly published Written by Products Documents Controllers amp Conditioners Division Yokogawa M amp C Corporation Published by Yokogawa M amp C Corporation 1 19 18 Nakacho Musashino shi Tokyo 180 0006 JAPAN IM 05E01B02 52E 1st Edition May 31 2000 00
26. STC 0 Ae JMs e WPT Nome LR reser 14 Press the 3 key once to display the Target Setpoint parameter TSP1 for Temperature side segment 1 At this point the PV display shows 001 01 the first three digits denote the pattern number and the last two digits the segment number soa F O00 607 0 PV Display HE ILI Hi MENU PROG PRG 24 target set point 1 TSP1 25 0 C n oo Eas MODE DisP 7 I A SwPTNode RUN REseT 15 Press the 4 or amp key to display the required setpoint The figure below shows an example of the parameter set to 80 0 C MENU PROG PRG 24 target set point 1 changing TSP1 80 0 C IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 7 16 Press the key once to register the setpoint MENU PROG PRG 24 target set point 1 TSP1 80 0 C uea aya mone DISP Vila WPT RUN reset 17 Press the key once to display the Target Setpoint parameter TSP2 for Humid
27. Dual loop control Temperature and humidity control Cascade control with two universal inputs Loop control with PV switching and two universal inputs Loop control with PV auto selector and two universal inputs IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 4 uP7s0 Setup Parameter Map Password To operating parameter setting check display display main menu PROG on the previous page lt gt CTL AIN oe ee Gearon eae Aree eee Tiree keen Wee SET SET SET SET ees Me ee ee ce SPT PEH1 OPR1 A BS1 TMU PEH2 OPR2 A FL1 SEG T PEH3 MOD1 A SR1 PT2 G PEH4 MOD2 A LC1 PNC PEH5 AR1 A BS2 SPH1 PEH6 AR2 A FL2 SPL1 PEH7 ZON A SR2 SPH2 PEH8 R MD A LC2 SPL2 ALt R TM A BS3 AL2 GRP A FL3 AL3 1 RP1 A SR3 AL4 2 RP1 A LC3 HY1 3 RP1 HY2 PST eee HY3 5 RP1 HY4 6 RP1 AMD RHY1 RDV1 1 RP2 2 RP2 3 RP2 4 RP2 5 RP2 6 RP2 RHY2 RDV2 Pressing the DISP key once when a parameter setting display is shown retrieves the submenu of that p
28. lt 4 Operations gt 4 20 4 12 Enabling Disabling the Hold Mode of Program Operation Enabling disabling the hold mode of program operation should be done when the controller is in operation The following operating procedure is an example of setting program operation in the hold mode Simultaneously for Temperature side and Humidity side 1 Bring the operating display into view appears at power on RPG lamp ON 2 To enable the hold mode of program operation Press the key once to display the HOLD ON mode parameter To disable the hold mode of program operation Press the key once to display the HOLD OFF mode parameter The figure below is an example of enabling the hold mode of program operation Blinks during change HLD lamp is ON in Hold HLD lamp is OFF in non Hold Di neas Other operating procedures for disabling the hold mode 1 Press the key for two seconds during hold mode operation In this case the controller resumes program operation 2 Execute the advance function during hold mode operation In this case the segment is advanced IM 05E01B02 52E 1st Edition May 31 2
29. lt Toc gt lt 1 Installation gt 1 4 E How to Install Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock CAUTION After opening the mounting hole on the panel follow the procedures below to install the controller 1 Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side 2 Set the brackets in place on the top and bottom of the controller as shown in the figure below then tighten the screws of the brackets Take care not to overtighten them Large bracket lt top mounting hardware Direction to insert the controller Insert the controller into the opening at the front of the panel sert a screwdriver into the ckets to tighten the screws Small bracket bottom mounting hardware IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 5 1 3 Howto Connect Wires A CAUTION Before carrying out wiring turn off the power to the controller and check that the cables to be connected are not alive with a tester or the like because there is a possi bility of electric shock Wiring must be carried out by personnel who have basic electrical knowledge and practical experience A NOTE 1 Provide power from a single phase instrument power supply If there is a lot of noise in the power line insert an insulating transformer
30. 2 WZ1 2nd group of wait zones Same as the 1st group of wait zones 2 WTM 2nd group of wait times Same as the 1st group of wait times 3 WZ1 3rd group of wait zones Same as the 1st group of wait zones 3 WTM 3rd group of wait times Same as the 1st group of wait times 4 WZ1 4th group of wait zones Same as the 1st group of wait zones 4 WT M 4th group of wait times Same as the 1st group of wait times 5 WZ1 5th group of wait zones Same as the 1st group of wait zones 5 WTM 5th group of wait times Same as the 1st group of wait times RCY Number of repetitions 0 to 999 The controller repeats the segment specified by the RST and REN parameters as many times as defined by this parameter CONT The controller indefinitely repeats the segment specified by the RST and REN parameters RST Start of repetition segment number REN End of repetition segment number 1 lt RST REN 99 Program Parameters Parameters for Setting the Final Target Setpoints and Segment Times Located in Main menu PROG Submenu PRG Parameter Symbol TSP1 Name of Parameter Final target setpoint 1 Temperature side Setting Range and Description The final target setpoint of each segment Initial Value User Setting TSP2 Final target setpoint 2 Humidity side The final target setpoint of each segment
31. IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 2 Lists of Parameters This section describes the functions of parameters briefly In addition each parameter table has a User Setting column where you can record your setpoints when setting them in the controller Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table is provided for the customer to record setpoints Numbers in are the parameter setpoints that apply when the communication func tion is used ex AUTO1 0 MAN1 1 E Operation Mode Parameters Located in MODE key f5 key on the instrument s front panel Parameter Symbol HOLD Name of Parameter Pause of program operation Setting Range and Description Set as HOLD ON to enable the hold mode of program operation Initial Value User Setting ADV Advance of segment Set as ADV ON to advance from the current segment to the next segment LOC Local mode Set as LOC ON to switch from program operation or RESET mode to local mode operation operation A IM Temperature side To switch between AUTO and MAN AUTO MAN To switch to AUTO mode set as MODE AUTO1 0 switching To switch to MAN mode set as MODE MAN1 1 A
32. OT2 is a setup parameter You can change the settings of the parameter OT2 to change the Humidity side control output types See 2 Initial Settings Correspondence between parameter OT2 and heating side output types cooling side output types of Humidity side OT2 4 OT2 5 OT2 6 OT2 7 OT2 8 OT2 9 Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output terminals and terminals and 4 terminals and D terminals and terminals and D terminals and D Cooling side Relay output Cooling side Relay output Cooling side Relay output Cooling side Transistor output Cooling side Transistor output Cooling side Transistor output terminals and terminals 6 and D terminals G and terminals and terminals and H terminals Dand lt uoneyjelsu 4 gt GL L Blank Page lt Toc gt lt 2 Initial Settings gt 2 1 2 Initial Settings This chapter describes examples of setting PV input types control output types Carrying out settings described herein allows you to perform basic control Refer to examples of various settings to understand how to set parameters required Refer to 6 1 Parameter Map for an easy to understand explanation of setting various parameters If you cannot remember how to carry out an operation during setting press the pe key no more than fo
33. PV input range Segment 1 Segment 2 RL1 RL2 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 32 E Retaining the End of Program State Hold mode End This function keeps the controller in the same state as when program operation was com pleted When in hold operation the controller retains its states of control output and event output To cancel hold operation use either key operation or external contact input When the hold operation is cancelled the control output is set to 0 or OFF and the event output is set to OFF To retain the end of program state set the Junction Code program parameter of the seg ment in question to 1 Setpoint Time E Suspending the Progress of a Program Wait Function When a running program moves from one segment to another the wait function places the program in a wait stand by state by using a wait zone and a wait time until any deviation is cancelled A wait zone is a deviation bandwidth from which the degree of PV input tracking is judged Await time is the length of time that elapses until the PV input enters the wait zone The program progresses if the PV input fails to re enter the wait zone within the wait time When the program is in wait state the time setpoints of Segment Time and Time Event parameters temporarily cease to be passed At this point the output based on the Time Event parameter is retained IM 05E01B02 5
34. l WPT Node J RUN fReser 3 Press the key three times to display 7 Press the or key to display the the main menu LP2 required setpoint LP2 peat mie per 1 loop 2 parameter ciate changing main menu 1 P 18 0 Dis wif ad Blinks during po change fe Move oise TF A WTN J RUN RESET WPT Noda Run Reser 4 Press the key once to display the 8 Press the key once to register the submenu PAR setpoint PAR ter proportional band i sub menu 1P 18 0 oo uezo E Mone osr Ed A WPT Nod RUN reser I MODE pisP A WPT Nod RUN reser The same steps can be used for integral time 1 1 and derivative time 1 D that are displayed after this 5 Press the 4 key once to display the submenu 1 PID 1 PID PID parameter SPno 1 sub menu mone Dis z WPT Nod RUN reser
35. 50 0 C PTNO 1 SEGNO 1 3 OUT2 35 0 MAN2 lamp is OFF in AUTO IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 16 4 10 Manipulating Control Output during Manual Operation of Temperature side A NOTE Control output cannot be changed if the controller is in the RESET mode In this case the preset output value operating parameter PO will be output A control output value is linked with a display value changed using the or 4 key Note that the control output changes as displayed without requiring the key 1 Bring manual operating display into view For switching to manual operation see 4 8 Switching between AUTO and MAN of Temperature side MAN1 lamp ON e M PV2 50 0 C PTNO 1 SEGNO 1 3 OUT1 35 0 EVENT 2 Press the 4 or key to change a control output value You don t need to press the key MAN1 lamp ON J PV2 50 0 C FNO PTNO 1 SEGNO 1 3 _POUT1 40 0 E Manipulating the Control Output during Heating Cooling Control Showing the Heating Cooling OUT display of tempe
36. 50 0 C PTNO 1 SEGNO 1 3 OUT2 30 0 EVENT 2 Press the 4 or key to change a control output value You don t need to press the key SS m PV 50 0 C FNU PTNO 1 SEGNO 1 3 om Jee Fr POUT2 40 0 E Manipulating the Control Output during Heating Cooling Control Showing the Heating Cooling OUT display of humidity side MAN2 lamp ON PV 50 0 C C2 30 0 H2 0 0 CooL Cooling side Heating side output Heating Cooling OUT output display IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 19 Controller Behavior and Control Output Manipulation when the Dead Band is Positive The following is an example when the DB parameter is set at 12 4 If you hold down the v7 key with the heating side output under manipulation i e cooling side output C2 0 0 the heating side output H2 decreases Consequently both the heating side and cooling side outputs change to 0 0 If you keep the Ly key held down longer you enter the state of manipulating the cooling side output and its value begins to increas
37. Instruction Manual Model UP750 REEN Program Controller User s Manual for Temperature and Humidity Control IM 05E01B02 52E YOKOGAWA IM 05E01B02 52E Yokogawa M amp C Corporation 1st Edition Blank Page lt Toc gt lt Rev gt Introduction Thank you for purchasing the UP750 program controller E How to Use the Manuals Purpose Manual Title Description Setup 1 Installation Describes the tasks installation wiring and others required to make the controller ready for operations Basic operation 2 Initial Settings Describes examples of setting PV input types and control output types Making settings described herein and program creation in 3 Programming allows you to carry out basic control Program creation 3 Programming Describes examples of creating basic programs The use of the program pattern setup charts included in the 3 7 Program Pattern Setup Charts is recommended ing of programming operations General understand 3 5 Program Parameter Map 3 6 Lists of Program Parameter Contains a parameter map that serves as a guide to creating programs Also includes a brief explanation of the functions of program parameters Operating procedures and troubleshooting 4 Operations Describes key operation sequences For operation control through external contact inputs see 1 5 Terminal Wiring Diagrams Brief operation
38. relay is 27 sa ina aa a lana i selected as the Humidity side A 43 B y heating side control output z sO NOTE 7 la Le Amde l 9 ry Installation category overvoltage category II IEC1010 1 mV V input Wiring can only be na si Auxiliary analog input tring y Temperature side y zils carried out for heating side control output controllers with l42 sos fe ili i NOTE Relay contact output Select this option from MA fo 21 scam arange ot auxiliary analog input installation category 43 O hig 1 the OT1 parameter 4 I 15V 0G 02 V DC Factory set to PV retransmission TERS mae O G 22 Retransmission output 1 15 V DC loop power supply NO 2 o A 3 3 3 Default 1 5 V DC hal MO COM 3 eo 420 Of T ier H V DC nm Temperature side Select this option from the OT1 parameter 9 20 mn B er mA DS me Power supply Contact rating 250 V AC 3A heating side Retransmission output 2 is available 15 io 15 30 V DC 3 A resistance load only when relay is selected as the Power supply control output Temperature side heating side control output Default 4 20 mA DC Le AXcaution Current voltage Retransmission Temperature side Retransmission output 1 is not available if a 8 EA carrying out win tum off tre power fo big aanroer pulse output output 2 cooling side control output 15 V DC loop power supply is used I and check that cables to be conne
39. 0 0 of humidity side PV input range 2 011 Ten segment 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 PMD inearizer 2 mode 1 Ten segment linearizer approximation inearizer 2 span span 0 0 of humidity side PV input output 11 66 7 to 105 0 of humidity side PV input range range when in ten segment linearizer when in ten segment linearizer approximation approximation Ten segment 0 Ten segment linearizer biasing 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 1 7 E Setup Parameters Program Setpoint related Parameters Located in Main menu PARA Submenu SP Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting S PT SP tracking selection OFF 0 ON 1 OFF 0 Tracking is performed when the mode changes from program to Local The local setpoint keeps track of the program setpoint TM U Program time unit Sets the time unit of a program hh mm 0 hh mm 0 hour minute mmiss 1 minute second S EG T Segment setting Defines the method of programming Note that changing the 0 method setpoint of this parameter deletes the program in question 0 Programming by setting segment times 1 Programming by setting segment ramps PNC Program pattern The controller resets clears the program pattern number on OFF 0 number clearance the op
40. 6 1 Parameter Map Contains the parameter map used as a guideline for setting parameters Function description and setpoint 6 2 List of Parameters Briefly describes the functions of parameters In addition each parameter table has a User Setting column where recording you can record your setpoints when setting them in the controller E Controllers Applicable to Temperature and Humidity Control The specification codes of the UP750 applicable to temperature and humidity control are given in the table below UP750 50 UP750 51 E Regarding This User s Manual 1 2 Media No IM 05E01B02 52E CD This manual should be provided to the end user Keep an extra copy or copies of the manual in a safe place Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation This manual describes the functions of this product Yokogawa M amp C Corporation hereinafter simply referred to as Yokogawa does not guarantee the application of these functions for any particular purpose Under absolutely no circumstances may the contents of this manual in part or in whole be transcribed or copied without permission The contents of this manual are subject to change without prior notice Every effort has been made to ensure that the details of this manual are accurate However should any errors be found or important information be omitted plea
41. 7 A WPT Nod run ffReser Target Setpoint parameter for Humidity side segment 3 At this point the PV display shows 001 03 the first three digits denote the pattern number and the last two digits the segment number OE 2 MENU PROG PRG 25 target set point 2 TSP2 60 0 C _ _ _ _ oo Leya Move DISP 7 a WPT Node RUN RESET 54 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 0 C MENU PROG PRG 25 target set point 2 changing TSP2 0 0 C Move os 7 erma Fo fres IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt 3 12 lt 3 Programming gt 55 Press the C key once to register the setpoint MENU PROG PRG 25 target set point 2 TSP2 0 0 C 56 Press the 5 key once to display the Segment Time parameter TIME for segment 3 Simultaneously for Tempera ture side and Humidity side MENU PROG PRG 26 segment time
42. 9 Performs auto tuning to all groups 1 to 8 SC SUPER function OFF 0 Disable OFF 0 1 Overshoot suppressing function Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances 2 Hunting suppressing function Stable mode Suitable to stabilize the state of control when the load varies greatly or the target setpoint is changed Enables to answer the wider characteristic changes compared with Response mode 3 Hunting suppressing function Response mode Enables quick follow up and short converging time of PV for the changed target setpoint Note Use SUPER function SC 2 or 3 in PID control or PI control SUPER function 2 or 3 is not available in the following controls 1 ON OFF control 2 P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control BS PV input bias 100 0 to 100 0 of humidity side PV input range span 0 0 of Used to correct the PV input value humidity side PV input range span FL PV input filter OFF 0 1 to 120 sec OFF 0 Used when the PV input value fluctuates ORB ON OFF rate 0 0 to 100 0 of humidity side PV input range span 1 0 of detection band humidity side PV input range span ORH ON OFF rate ORL 1 digit to 105 0 100 0 high limi
43. Controller Behavior and Control Output Manipulation when the Dead Band is Negative The following is an example when the DB parameter is set at 12 4 If you hold down the key with the heating side output under manipulation i e cooling side output C1 0 0 the heating side output H1 decreases If the output H1 falls below 24 8 the cooling side output C1 begins to increase from 0 0 If you keep the y key held down longer and the output C1 rises above 24 8 the output H1 goes to 0 0 and you enter the state of manipulating the cooling side output Output 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is negative IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 18 4 11 Manipulating Control Output during Manual Operation of Humidity side A NOTE Control output cannot be changed if the controller is in the RESET mode In this case the preset output value operating parameter PO will be output A control output value is linked with a display value changed using the or 4 key Note that the control output changes as displayed without requiring the key 1 Bring manual operating display into view For switching to manual operation see 4 9 Switching between AUTO and MAN of Humidity side MAN2 lamp ON M PV
44. PV event 1 terminal numbers 22 PV event 2 terminal numbers 23 to 28 PV events 3 to 8 see the CD ROM version user s manual for details on the terminal number Initial Value User Setting ONn On time of time event OFF Unused 0 00 to 99 59 hour minute or minute second OFF OFFn Off time of time event OFF Unused 0 00 to 99 59 hour minute or minute second OFF TYn PV event type OFF Temperature side 1 to 10 28 to 31 Humidity side 41 to 50 68 to 71 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action See the next page for details on other alarm types OFF PEn PV event setpoint PV SP alarm 100 0 to 100 0 of PV input range Deviation alarm 100 0 to 100 0 of PV input range span Output value alarm 5 0 to 105 0 PV SP high limit alarm 100 0 of PV input range Deviation alarm 0 0 of PV input range
45. for which operation is in progress and the number of segments included in the selected program pattern and the control output value OUT Deviation Trend Display Temperature side The PV input value of Temperature side appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Deviation Trend Display Humidity side The PV input value of Humidity side appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Pattern Display On the Setpoint display LCD the controller displays the selected program pattern Event Display On the Setpoint display LCD the controller displays the event number for which an event has occurred IM 05E01B02 52E 1st Edition May 31 2000 00 PV2 50 0 C PID 1 1 SP1 27 0 C PT 1 SP2 20 0 C Gil TM 0h20 RCY 0 0 nisp key SP1 27 0 80 0 C SP2 20 0 60 0 C PTNO 1 SEGNO 1 3 nisp key PV2 77 6 C PTNO 1 SEGNO 1 3 OUT1 35 0 pisp key PV2 77 6 C PTNO 1 SEGNO 1 3 OUT2 35 0 nisp key DV1 trend scan pisp key DV2 trend scan nisp key nisp key TME 1 PVE 21 ALM 3 nisp key PV2 SP TM RCY display Target SP display Temperature side and Humidity side PV2 OUT
46. lt P RH1 where P RH1 P RL1 30000 Maximum value of temperature side PV input range or scale Minimum value of temperature temperature side side PV input range or scale P U N2 PV2 unit Set the unit of PV2 Same as the humidity side 0 Percent 2 No unit unit of humidity C 1 Degree Celsius F 5 Fahrenheit side PV input P DP2 PV2 decimal point position humidity side Under normal operation set the same value as in the PV Input Decimal Point Position SDP2 parameter of Humidity side To shift the decimal point for temperature input use this parameter For example set as P DP2 0 to change a temperature reading of one decimal place to that of no decimal places This involves reconfiguring the P RH2 and P RL2 parameters Oto 4 P RH2 Maximum value of PV2 range humidity side P RL2 Minimum value of PV2 range humidity side Under normal operation keep the values of these parameters between the maximum and minimum values of the PV input range of Humidity side 19999 to 30000 P RL2 lt P RH2 where P RH2 P RL2 30000 Maximum value of humidity side PV input range or scale Minimum value of humidity side PV input range or scale IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 30 Output related Parameters Located in Main menu UPMD Submenu OUT
47. segment linearizer biasing Actual input 2 b6 Ten segment i es linearizer i biasing Ten segment linearizer output 2 63 2 b4 gt Ten segment linearizer input 2 a1 2 a2 2 a8 2 a4 2 a5 seal 2 a7 66 7 to 105 0 of humidity side PV input range 66 7 to 105 0 of humidity side PV input range span e Ten segment linearizer approximation Ten segment 4 The parameters 2 b5 to linearizer output 2 b11 are equalized to PV input range after ten segment linearizer approximation 2 b3 2 b2 abi 2 a11 are equalized to the parameter 2 a4 2 b4 p ___________ the parameter 2 04 The parameters 2 a5 to 66 7 to 105 0 of humidity side PV input range 2 aa1 2 a2 2 a3 2 a4 2 a11 Ten segment Actual PV input range linearizer input 66 7 to 105 0 of humidity side PV input range IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 16 Parameter Symbol 2 al Name of Parameter Ten segment inearizer 2 input 1 Setting Range and Description 66 7 to 105 0 of humidity side PV input range Initial Value 0 0 of humidity side PV input range User Setting 2 61 Ten segment inearizer 2 output 1 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input ran
48. tag 2a4 parameter E setting display 1 b4 2 b4 mainmenu 1 a5 2 a5 PARA Same 1 b5 2b5 on the Setup as LP1 ECS Bea Ven 1 b6 2 b6 1 a7 2 a7 1 b7 2 b7 1 a8 2 a8 1 b8 2 b8 R D 1 a9 29 Pressing the DISP key once when a parameter setting display is shown 1 b9 9 pg retrieves the menu of that parameter setting display 1 a10 2 a10 Example Pressing the ISP key once when the PAR submenu is displayed 1 610 2 610 will display the LP1 main menu Conversely the PAR submenu 1 a11 2 a11 will reappear by pressing the DisP key once when the PAR ee 1 011 2 11 submenu s FL parameter display is shown 1 PMD 2 PMD SELECT displays 1 to 5 are shown only when they are registered ee gee BD Viste Bene nee ot ar Na F 4 Main menu LP2 is displayed when UP mode is Cascade control Dual loop control Temperature and humidity control Cascade control with two universal inputs 5 Main menu USR is displayed when UP mode is Loop control with PV switching Loop control with PV auto selector Loop control with PV switching and two universal inputs Loop control with PV auto selector and two universal inputs 6 Main menu PYS2 is displayed when UP mode is Cascade control Loop control with PV switching
49. 0 0 to10 0 of temperature side PV input range span 0 5 of Temperature side Allows hysteresis to be set for switching at a reference point temperature hysteresis side PV input range span R DV1 Reference of Used to select a group of PID parameters according to a deviation from OFF 0 Temperature side the given program setpoint The controller uses the PID parameters of the deviation number selected in PID group number GRP if the PV input falls outside the given deviation range The following example shows a case when only the reference deviation is set without setting any reference point The selected group of PID parameters is as follows Since region 1 is within the deviation range the controller uses the 1st group of PID parameters Since region 2 is outside the deviation range the controller uses the PID parameters of the number selected in PID group number GRP Maximum value of PV input value temperature side PV input range i RH1 a Reference deviation RDV 7 Reference deviation RDV the program setpoint i G Target setpoint Minimum value of Z temperature side H PY input ranga Segment 1 Segment 2 OFF 0 Disable 0 0 to 100 0 of temperature side PV input range span RP2 Zone PID of 0 0 to 100 0 of humidity side PV input range 100 0 of Humidity side Note that 1 RP2 lt 2 RP2 3 RP2 4 RP2 5 RP2 lt 6 RP2 humidity reference point 1 Sets reference points at which switching is carried out between groups side
50. 00 Vv _ 0 1 of instrument range 1 digit 0 0010 1 25V Display range is scalable in a range of 19999 to 30000 DC voltage Note 3 0 00 to 1 25 V 52 0 000 to 1 200 V Display span is 30000 or less 10 to 20 mV mV1 55 10 00 to 20 00 mV 0 to 100 mV mV2 56 0 0 to 100 0 mV t Numbers in are the setting value that apply when the communication is used Performance in the standard operating conditions at 23 2 C 55 10 RH and 50 60 Hz power frequency Note 1 The accuracy is 0 3 C of instrument range 1 digit for a temperature range from 0 C to 100 C Note 2 The accuracy is 0 5 C of instrument range 1 digit for a temperature range from 100 C to 200 C Note 3 Only used for PV input of Humidity side IN2 To receive a 4 20 mA DC signal select a standard signal of 1 to 5 V DC and connect it to a 250 Q resistor This resistor is optional Model X010 250 2 resistor with M3 5 crimp on terminal lugs IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 10 2 5 Setting Control Output Types of Temperature 1 2 3 side and Humidity side The following operating procedure describes an example of changing the control output type of Temperature side from time proportional PID relay output 0 factory set default to current output 2 You can take the same steps for the control output type of Humidity side OT2 that is displayed after the control output
51. 10 ms 0 Parameter initializing Parameters Located in Main menu UPMD Submenu INIT Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting IN Parameter initialization OFF 0 OFF 0 ON 1 Initialize parameters IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 35 E Tips about Heating Cooling Control In heating cooling control the controller outputs the result of computation after splitting it into heating purpose and cooling purpose signals In addition the controller can perform PID control or ON OFF control on the heating and cooling sides separately When perform ing ON OFF control set the proportional band to 0 The controller splits the result of computation 0 to 100 into heating side and cooling side signals as described below 0 to 50 of the computation result is presented as a 0 to 100 cooling side output e 50 to 100 of the computation result is presented as a 0 to 100 heating side output PV SP Communication S pS y PID computation Manual MV output 0 to 100 Heating cooling computation 0 to 50 50 to 100 Cooling side Heating side output limiter output limiter v v Cooling side MV Heating side MV output output 0 to 100 0 to 100 Heating cooling control provides two methods in which either none of the heating and cooling s
52. 10 sec 10 sec On state duration 2 sec On state duration 5 sec On state duration 8 sec Off state duration 8 sec Off state duration 5 sec Off state duration 2 sec CT2 Control output cycle 1 to 1000 sec 30 sec time of Humidity side A Heating side control gt y n mi output cycle time On On in heating cooling Off Off control gt Cycle time Cycle time Relay s Behavior when Cycle Time 10 sec For 20 of Control Output For 50 of Control Output For 80 of Control Output 10 sec 0 sec 10 sec On state duration 2 sec On state duration 5 sec On state duration 8 sec Off state duration 8 sec Off state duration 5 sec Off state duration 2 sec CTc1 Cooling side control 1 to 1000 sec 30 sec output cycle time of Temperature side CTc2 Cooling side control 1 to 1000 sec 30 sec output cycle time of Humidity side AO1 Analog output 1 type Allows control output or retransmission output to be presented 0 OUTPUT 1 as one of the following current signals Terminals and 0 4 to 20 mA AQ2 Analog output 2 type 1 0 to 20 mA 0 OUTPUT 2 2 20 to 4 mA Terminals and 3 20 to 0 mA AO3 Analog output 3 type 0 OUTPUT 3 Terminals and A1 H Analog output 1 100 Set the values of segmental points for the 0 and 100 output 100 0 segmental point levels at which the values are presented via OUTPUT 1 Analog output 1 0 terminals and See tl Performing
53. 105 0 of temperature side PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a2 Ten segment linearizer 1 input 2 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 62 Ten segment linearizer 1 output 2 66 7 to 105 0 of temperature side PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a3 Ten segment linearizer 1 input 3 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 63 Ten segment linearizer 1 output 3 66 7 to 105 0 of temperature side PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a4 Ten segment linearizer 1 input 4 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 4 Ten segment linearizer 1 output 4 66 7 to 105 0 of te
54. 2 1 GS AIM g encina aa ro a aa a a a 5 5 5 2 2 Replacing BraCkolS crasina 5 5 5 2 3 Attaching Terminal Cover cccccccesceeeeeeeseneeceneeeeeeeseaeeseaeeseneeeeaes 5 5 5 2 4 Replacing Parts with a Limited Service Life cccceseeeesteeetneees 5 7 5 2 5 Replacing Control Output Relays ccceeceeeeeeeeeeseteeeeeeeeeneeeeneeee 5 8 6 PAPAIN icesicscetsinnis crasscteveissacensdnaddniiseusancsichisenssvsdcetnaucsadenndanabanuanenadees 6 1 6 1 Parameter Map neriasi a 6 1 6 2 Lists of Parameters ccceeececeeeeeeeeeeeeeeeeenseeeeeenneeseensneeeeeenseeeeeenseeeeeenseeeeeeenees 6 6 7 Function Block Diagram and Descriptions nnnnsssuunnnnnnnnnnnnnnnnnnnnnnnnn 7 1 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 1 1 Installation This chapter describes installation wiring and other tasks required to make the controller ready for operation 1 1 Model and Suffix Codes Before using the controller check that the model and suffix codes match your order Model Suffix Code Description UP750 Program controller provided with Custom Computing Function Tipe 0 Single loop type YP 5 Temperature and Humidity type Optional functions 0 None 1 With communication auxiliary analog input Check that the following items are provided Program controller of ordered model cccccceeeeeeeeeeeeeeeeeeeeeeeeeeseees 1
55. 35 Correspondence between parameter OT2 and Humidity side control output types Contact rating 12 V DC 10 mA or more Common COM OT2 0 OT2 1 OT2 2 OT2 3 Relay contact rating 240 V AC 1A Time proportional control Time proportional control Current output On off control A 30 V DC 1 A resistance load Relay output Voltage pulse output terminals and 4 Relay output Transistor contact rating 24 V DC 50 mA terminals 48 49and 60 terminals and 4 terminals 48 49 and60 lt uoneyjelsu 4 gt YL L E UP750 Temperature and Humidity Heating Cooling Control Model UP750 5L_ AA IMPORTANT Humidity side heating side control output
56. 50 C i gt Segment 1 Time To change the temperature linearly over a minute set the TMU parameter to mm ss minute and second before you begin programming When programming the controller set the Segment Time TIME parameter for segment 1 to 5 C This allows the controller to raise the setpoint in increments of 5 C per minute during the interval of segment 1 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 28 E Controller Behavior at the Start of Program Operation You can determine how the controller should behave at the start of program operation 1 Letting the controller run from a starting target setpoint Astarting target setpoint refers to a setpoint from which program operation begins The controller operates in such a manner that the setpoint changes to the final target setpoint over the segment time set for segment 1 irrespective of what the PV value is A Setpoint Segment1 Segment 2 Final target setpoint Starting target setpoint Program setpoint gt r Time A Segment time Start of program operation lt Controller Settings gt Set the STC Start Code program parameter to 0 2 Letting the controller start from the current setpoint and run according to time settings defined for segment 1 This method is not available if the SEG T Segment Setting Method parameter is set to ramp setting
57. Alarm setpoint Alarm type code Contact closes if alarm occurs Alarm action Contact closes if alarm occurs Contact opens if alarm occurs Alarm type Open close shows status of relay contact and lit and unlit shows status of lamp Hysteresis lt gt De energized on deviation low limit alarm Closed x unlit ae lt lt Deviation PV setpoint Target SP Open lit Alarm type code Contact opens if alarm occurs PV low limit Deviation high limit Hysteresis gt Closed lit Open unlit lt lt Alarm setpoint PV Hysteresis lt gt Open unlit Closed lit A PV m Deviation setpoint Target SP Hysteresis lt gt lt gt Closed lt j i lt ry A gt Deviation setpoint PV rae gt Target SP Hysteresis Open Closed Deviation high unlit and low limits Hysteresis Closed Hysteresis lt it lt gt Open unlit i i A a Deviation setpoint lt a Target SP Open unlit PV Deviation within high and low limits Deviation low limit De energized on deviation high limit alarm Hysteresis lt Closed lit i Open unlit Deviation setpoint PV Target SP Hysteresis i Open lit j Deviation PV m gt setpoint Target SP Closed unlit Hysteresis gt Closed lit Open unlit SP Alarm setpoint Hys
58. Analog Output 3 100 Segmental Point ASH parameter to 0 6 Set the Analog Output 3 0 Segmental Point A3L parameter to 75 The figure below shows an example where both analog outputs 1 and 3 are set to the current signal of 4 to 20 mA DC The type of output signal can be determined separately for each of the analog outputs listed above using the following three parameters Analog output 1 Analog output 1 type AQ1 Analog output 2 Analog output 2 type AQ2 Analog output 3 Analog output 3 type AQ3 Analog output 3 100 segmental point ASH Analog output 1 100 segmental point A1H mA A 20 100 c 2 g a i6 75 E 8 output 1 5 pur oO S 3 12 50 5 Qa 6 a be Analog output 3 0 segmental Analog output 1 point A3L 0 segmental 7 point A1L 4 0 0 25 50 75 100 Output value before split computation IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 33 Parallel mode Output The following explains an example of letting Analog OUTPUT 1 terminals 46 and 4D and Analog OUTPUT 3 terminals 4 and present the parallel mode characteristics of split computations 1 Set the Control Output Type OT1 parameter to 2 This sets the control output to current output 2 Setthe Retransmission Output 1 RET1 parameter to 3 This sets the retransmission output of temp
59. Brackets mounting hardware cccceeeeeseeeeeeeeeeeneeeeseeeteneeeseneeeenaeees 1 pair Unit LAID OM stata ahs bcd tc cadets cdi en ates abet theca dedetusie desis aed shasdetens desehesengedaadesdes 1 User s Manuals for Single loop Control 0 0 eeeseeeeeeeeeeeeeeneeeeeneeeneeeeees 7 A2 size User s Manual Reference CD ROM version cccssceeseseeeeeteees 1 Using an optional custom computation building tool Model LL200 E10 that runs on a personal computer you can build a variety of computations e g four arithmetic operations logical operations ten segment linearizer computa tions temperature correction factor computations and pressure correction factor computations to be applied to the controller s I O signals IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 2 1 2 Howto install A NOTE To install the controller select a location where 1 noone may accidentally touch the terminals mechanical vibrations are minimal corrosive gas is minimal AUN temperature can be maintained at about 23 C and the fluctuation is minimal no direct radiant heat is present no magnetic disturbances are caused no wind blows against the terminal board reference junction compensation element no water is splashed O N O gi no flammable materials are around Never place the controller directly on flammable items or equipm
60. Deviation Trend Display Temperature side The PV input value of Temperature side appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Deviation Trend Display Humidity side The PV input value of Humidity side appears on the PV display On the Setpoint display LCD the controller displays the deviation trend Pattern Display The PV input value of Temperature side appears on the PV display On the Setpoint display LCD the controller displays the selected program pattern IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt Event Display The PV input value of Temperature side appears on the PV display On the Setpoint display LCD the controller displays the event number for which an event has occurred l PV2 50 0 C PID 1 1 SP1 27 0 C PT 1 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 nisp key SP1 27 0 80 0 C SP2 20 0 60 0 C PTNO 1 SEGNO 1 3 nisp key Pv2 25 0 C PID 1 Ci 10 0 Hi 0 0 CooL1 nisp key Pv2 25 0 C PID 1 C2 10 0 H2 0 0 CooL2 nisp key DV1 trend scan l DISP DV2 trend scan 20sec DISP key nisp key TME 1 PVE 21 ALM o bisp key PV2 SP OUT2 display Target
61. Output limiter n OL n OH LP2 n PID E Contact Output PV event 1 is outputted via DO1 contact output 1 PV event 2 is outputted via DO2 contact output 2 Instrument alarm 1 is outputted via DO3 contact output 3 Time event 1 is outputted via DO4 contact output 4 Time event 2 is outputted via DO5 Time event 3 is outputted via DO6 Time event 4 is outputted via DO7 contact output 7 contact output 5 contact output 6 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt E Extended Contact Output When contact input output extension module is connected PV event contact and time event is output to expended contact output R151 to R158 R251 to R258 lt 7 Function Block Diagram and Descriptions gt Contact output Output configuration 1 Function R151 2 Relay O C PV event 3 output R152 2 Relay O C PV event 4 output R153 2 Relay O C Time event 5 output R154 2 Relay O C Time event 6 output R155 2 Relay O C Time event 7 output R156 2 Relay O C Time event 8 output R157 2 Relay O C Time event 9 output R158 2 Relay O C Time event 10 output R251 3 Relay O C PV event 5 output R252 3 Relay O C PV event 6 output R253 3 Relay O C Time event 11 output R254 3 Relay O C Time event 12 output R255 3 Relay O C Time event 13 output R256 3 Relay O C Time event 14 output R257 3 Relay O C Time event 15
62. PV input of PID constants according to the given temperature zone You can set range 2 RP2 Zone PID of a maximum of six reference points and therefore a maximum of seven 3 Humidity side temperature zones reference point 2 Zone PID of The example below sets reference points 1 and 2 to provide 3 zones to 3 R P2 Humidity side switch PID constants automatically reference point 3 x A 4 RPo zero uty Humidity side PV inputrange Zone 3 reference point 4 BHP Setpoint The controller is operated with N A the 3rd group of PID constants Zone PID of j ey peera ate 5 R P2 Humidity side P y controller is operated with reference point 5 Reference point 1 Pi EEE ee the 2nd group of PID constants 1 RP2 PV input Ze 1 Zone PID of Minimum value of value ites The controller is operated with 6 R P2 Humidity side humidity side _ the 1st group of PID constants reference point 6 ees Time R HY2 Zone switching of 0 0 to10 0 of humidity side PV input range span 0 5 of Humidity side Allows hysteresis to be set for switching at a reference point humidity hysteresis side PV input range span Reference of Used to select a group of PID parameters according to a deviation from OFF 0 RDV2 Humidity side deviation the given program setpoint The controller uses the PID parameters of the number selected in PID group number GRP if the PV input falls outside the given deviation range The foll
63. PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a11 Ten segment linearizer 1 input 11 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 611 Ten segment 66 7 to 105 0 of temperature side PV input 0 0 of temperature side PV input range 1 PMD linearizer 1 range span span 0 0 of temperature side PV input output 11 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer range when in ten segment linearizer approximation approximation Ten segment 0 Ten segment linearizer biasing 0 linearizer 1 mode 1 Ten segment linearizer approximation IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 1 2 The following parameters are for Humidity side Operation related Parameters Located in Main menu LP2 Submenu PAR Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting AT Auto tuning OFF 0 No auto tuning OFF 0 1 Auto tuning for 1st group of PID 2 Auto tuning for 2nd group of PID 3 Auto tuning for 3rd group of PID 4 Auto tuning for 4th group of PID 5 to 8 Perform auto tuning on a group basis in the same way as 1 to 4
64. PV input of Temperature side INPUT1 is a universal input which can receive signals from thermocouple RTD or DC voltage signals The controller is capable of biasing square root extraction first order lag computation filtering ten segment linearizer approximation and ten segment linearizer biasing on input signals Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Input selection IN1 UPMD IN Unit selection UNI1 UPMD IN Analog input range conversion RH1 RL1 SDP1 SH1 SL1 UPMD IN Analog input bias A BS1 CMLP AIN Square root extraction A SR1 A LC1 CMLP AIN Analog input filter A FL1 CMLP AIN Operating Parameters Function Parameter Main menu Submenu Ten segment linearizer mode 1 PMD PYS1 None Ten segment linearizer approximation biasing 1 a1 to 1 a11 1 61 to 1 611 PYS1 None PV input bias BS LP1 PAR PV input filter FL LP1 PAR Note PV input bias BS and PV input filter FL among the operating parameters are used as bias and filter when normal operation Analog input bias A BS1 and analog input filter A FL1 among the setup parameters are used when PV correction value is decided in advance IM 05E01B02 52E 1st Edition May 31 2000 00 E PV Input of Humidity side lt 7 Function Block Diagram and Descriptions gt PV input of Humidity side INPUT2 is a universal input which can receive signals
65. SP display Temperature side and Humidity side Heating cooling PV2 OUT display Temperature side Heating cooling PV2 OUT display Humidity side Deviation Trend display Temperature side Deviation Trend display Humidity side Pattern display Event display For monitoring only However allows the setpoint and segment time to be changed during hold mode operation soak segment For monitoring only Allows the control output value to be changed during manual operation Allows the control output value to be changed during manual operation For monitoring only For monitoring only For monitoring only For monitoring only IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 6 4 2 Performing Canceling Auto tuning of Temperature side Perform auto tuning when you have finished creating program patterns Make sure the controller is in program RUN mode and in automatic AUTO mode before carrying out auto tuning See 4 7 Switching between RUN and RESET Modes to change to RUN or 4 8 Switching between AUTO and MAN of Temperature side to change to AUTO PID constants are obtained by using the current program setpoint value at the start of auto tuning A NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes e Control processes with quick
66. changing SSP1 25 0 C 9 Press the key once to register the setpoint MENU PROG PRG 3 start set point 1 SSP1 25 0 C mone pis A RUN PPT 10 Press the key once to display the Humidity side Starting Target Setpoint parameter SSP2 MENU PROG PRG 4 start set point 2 SSP2 0 0 C Dis WPT RUN Fes 11 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 0 C MENU PROG PRG 4 start set point 2 changing SSP2 0 0 C Fa mone pisP ag RUN DTN 12 Press the key once to register the setpoint MENU PROG PRG 4 start set point 2 SSP2 0 0 C Leran aw Al MoDe DISP via WPT Node RUN reser 13 Press the key once to display the Start Code parameter STC MENU PROG PRG 5 start code select
67. describes a procedure of setting a UP mode to Temperature and Humidity Control set 12 1 Display view at power on RST lamp ON Jr COU NIN WPT Node RUN fREseT Les Fa move ise lel a T Displays submenu IN input se t SETUP sub menu In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key once to display the submenu MD MD UP mode set SETUP sub menu oo Lezan _ move oise J ILE WPT Nod Run aa 3 Press the key once to display the parameter UPM controller mode MENU UPMD MD 1 UP mode select UPM 4 Press the 4 or Y key to display the setpoint 12 MENU UPMD MD 1 UP mode select UPM 12 Blinks during change 5 Press the key once to register the setpoint MENU UPMD MD 1 UP mode select UPM 12 SS oo uve mone pisP 7 A WPT RuN Reser
68. display Temperature side PV2 OUT display Humidity side Deviation Trend display Temperature side Deviation Trend display Humidity side Pattern display Event display lt 4 Operations gt For monitoring only However allows the setpoint and segment time to be changed during hold mode operation soak segment For monitoring only Allows the control output value to be changed during manual operation Allows the control output value to be changed during manual operation For monitoring only For monitoring only For monitoring only For monitoring only IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 4 E Operating Displays for Temperature and Humidity Heating Cooling Con trol PV2 SP OUT2 Display The PV input value of Temperature side appears on the PV display On the Setpoint display LCD the controller displays the PV input value of humidity side PV2 the PID number PID being used the current setpoint of temperature side SP1 the current setpoint of humidity side SP2 the program pattern number PT selected the segment number SG for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment TM for which opera tion is in progress the current number of repetitions RCY and the total sum of repetitions Target SP Display Temperature side and Humidi
69. for 1 minute Between secondary terminals At least 500 V AC for 1 minute Primary terminals indicate power terminals and relay output terminals kk Secondary terminals indicate analog I O signal voltage pulse output and contact input terminals Note The withstanding voltage is specified as 2300 V AC per minute to provide a margin of safety Insulation resistance 20 MQ or more at 500 V DC between power terminals and grounding terminal Grounding Class 3 grounding grounding resistance of 100 or less IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 11 Signal Isolations Temperature side PV input terminals Isolated from other input output terminals Not isolated from the internal circuit Humidity side PV input terminals Isolated from temperature side PV input terminals other input output terminals and internal circuit Auxiliary analog input terminals Isolated from other input output terminals and the internal circuit 15 V DC loop power supply terminals Not isolated from analog current output and voltage pulse control output Isolated from other input output terminals and internal circuit Analog output terminals for control output and retransmission Not isolated between analog outputs and from 15 V DC loop power supply and voltage pulse control output Isolated from other input output terminals and internal circuit Voltage pulse control output terminals Not isolat
70. in which a combination of 6 bits of on and off is converted into a decimal number The following shows the relationship between each bit and parameter to be checked for abnormality Bit No 6 5 4 3 2 1 0 Parameter to be checked Operation mode output Operating parameters Setup parameters Range data UP mode Custom computing data Calibration data For example if an error occurs with the operating parameter and calibration data the error code will be as follows Bit No Error Code Setpoint display unit IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt E Possible Errors during Operation E Remedies if Power Failure Occurs during Operations The following shows possible errors occurring during operations Display position Description Alarm Retransmis Commu Note Error indication of orvor PV Control output output sion output nication Remedy Displays RJC and Measured PV alternately moror with RJC 0 Normal action Faulty E300 KDC ertor E Contact us for repair i In AUTO Dependent on the Preset value output BSL parameter In MAN Check wires and 3 BOUT PY Burnout error Up scale 105 Normal action Normal sensor Down scale 5 action Excessive PV Normal Normal OVER or OVER Out of 5 to 105 5 or 105 Normal action actio
71. into the primary side of the line and use a line filter recommended part ZAC2205 00U from TDK on the secondary side As a countermeasures against noise do not place the primary and secondary power cables close to each other For thermocouple input use shielded compensating lead wires for wiring For RTD input use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires The cables to be used for wiring terminal specifications and recommended parts are as shown below Control output relays may be replaced However because they have a life of 100 000 times that of the resistance load use auxiliary relays to turn on off a load The use of inductance L loads such as auxiliary relays motors and solenoid valves causes malfunction or relay failure always insert a CR filter for use with alternating current or a diode for use with direct current as a spark removal surge suppression circuit into the line in parallel with the load E For DC Relay Wiring E For AC Relay Wiring UP s contact Relay to the relay coil External DC power supply UP750 J External AC power supply T R l R Ji A Diode a Mount it directly 3 UP s contact Relay CR filter Use one with a relay coil terminal socket Use one with a relay coil Mount it directly rating less than the UP s rating less than the UP s to the relay coil contact rating conta
72. is set as SEG T 1 Factory set to Time setting TIME Shown for segment PID parameters when the setup parameter ZON is set to 0 8 i Maximum value of PV input range RH1 RH2 System name Program No Program time unit TMU Segment setting method SEG T Program name Model Serial No Unit 100 Minimum value of PV input range RL1 RL2 0 SegmentNo gt 1 2 3 4 5 6 Final target setpoint 1 TSP1 lt Temperature side gt Final target setpoint 2 TSP2 lt Humidity side gt 4 Segment time TIME TM RT lt for both Temperature side and Humidity side gt 4 PID number PID Event number EV1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF1 Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ON3 PV event setpoint PE3 off time of time event OFF3 Event number EV4 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OFF5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time ev
73. less Continuous vibration at 14 to 150 Hz 4 9 m s or less Short period vibration 14 7 m s 15 seconds or less Shock 14 7 m s or less 11 ms Installation height Height above sea level of 2000 m or less Warm up time 30 minutes or more after power on Transportation and storage conditions Temperature 25 to 70 C Temperature change rate 20 C h or less Humidity 5 to 95 RH no condensation allowed Effects of changes in operating conditions Effects from changes in ambient temperature On voltage or thermocouple input 1 V C or 0 01 of F S C whichever is larger On auxiliary analog input 0 02 of F S C OnRTD input 0 05 C C ambient temperature or less On analog output 0 05 of F S C or less Effects from power supply fluctuation within rated voltage range Onremote input 1 wV 10 V or 0 01 of F S 10 V whichever is larger On analog output 0 05 of F S 10 V or less IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 1 3 1 5 Terminal Wiring Diagrams A NOTE Do not use unassigned terminals as relay terminals Terminal wiring diagrams are shown on and after the next page IM 05E01B02 52E 1st Edition May 31 2000 00 E UP750 Temperature and Humidity Control Model UP750 5L Humidity side control output Note Select this option
74. of 0 0 to 100 0 of temperature side PV input range 100 0 of Temperature side Note that 1 RP1 S 2 RP1 lt 3 RP1 4 RP1 5 RP1 S6 RP1 temperature reference point 1 Sets reference points at which switching is carried out between groups side PV of PID constants according to the given temperature zone You can set input range 9 R P Zone PID of a maximum of six reference points and therefore a maximum of seven i emperature side temperature zones reference point 2 Zone PID of The example below sets reference points 1 and 2 to provide 3 zones to 3 R P 1 Temperature side Switch PID constants automatically reference point 3 Maximum value of 4 RP1 Zone PID of temperature Sie Temperature side ar Zone 3 faterarioe painta amin Bases roc Zone PID of ee fret Eeste i 5 R P 1 Temperature side A The controller is operated with reference point 5 Reference point 1 Ps eae the 2nd group of PID constants 1 RP1 PV input i g value Jari 6 R P 1 Zone PID of Minimum value of 5 111 ane contol 7 Pacha emperature side temperature side s Sreupror ety co reference point 6 PV ipat ronge Time IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 21 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting R HY1 Zone switching of
75. of Maximum value of PV input scale SL1 PV input scale SH1 Parameters to be set for voltage input 1 PV input type IN1 Set according to an input signal 2 Maximum value of PV input range RH1 Set the maximum value of an input signal 3 Minimum value of PV input range RL1 Set the minimum value of an input signal 4 Position of PV input decimal point SDP1 Set the position of the decimal point for PV input display 5 Maximum value of PV input scale SH1 Set the maximum value of the scale to be controlled 6 Minimum value of PV input scale SL1 Set the minimum value of the scale to be controlled A NOTE The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type IN1 IN2 Maximum Value of PV Input Range RH1 RH2 Minimum Value of PV Input Range RL1 RL2 PV Input Decimal Point Position SDP1 SDP2 Maximum Value of PV Input Scale SH1 SH2 or Minimum Value of PV Input Scale SL1 SL2 After a change has been made to any of these data items be sure to verify the registered operating parameter setpoints to ensure that they are correct If any data item has been changed to its default set it to a required value Parameters to be set for temperature input 1 PV input type IN1 Set according to a sensor 2 Maximum value of PV input range RH1 Set the maximum value of the range to be controlled 3 Minimum value of PV input range R
76. output 5129 output flag registration 5131 Time event 3 output for DO4 5133 Time event 4 output DO5 Open col enter transistor See External contact output in 1 5 Terminal Wiring Sten output flag registration Diagrams for DO5 DO6 Open collector transistor 5131 output flag registration for DO6 D O7 Open collector transistor 5133 output flag registration for DO7 R 5 R151 output flag For contact input output module 1 5 07 registration See Green series communication manual chapter R 52 R152 output flag 7 Input Output Extension 5709 registration 5707 PV event 3 output R153 output flag 5709 PV event 4 output 5134 R1 53 registration 5134 Time event 5 output R154 output flag 5135 Time event 6 output 5135 R154 eo erates 5137 Time event 7 output a euraat te 5138 Time event 8 output 5137 R1 55 Heal Upu 9 5145 Time event 9 output gistration 5146 Time event 10 output R 56 R1 56 output flag 5138 registration R 57 R1 57 output flag 5145 registration R 58 R1 58 output flag 5146 registration R25 R251 output flag For contact input output module 2 5710 registration See Green series communication manual chapter R252 output flag 7 Input Output Extension 5711 R252 registration 5710 PV event 5 output R253 R253 output flag 5711 PV event 6 output 5147 registration 5147 Time event 11 output R254 output flag 5149 Time event 12 output 5149 R254 A 5150 Time event 13 output registration 5151 Time event 14 o
77. programming loop 2 parameter main menu main menu oo Leesa Mos J 7 a wrt p a Jer Fosse e WPTNode Run i REseT IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 9 4 Press the key to display the submenu 6 Press the 4 or key to display the PAR required setpoint Tuning for 1st group of PID is AT 1 PAR parameter MENU LP2 PAR 1 sub menu auto tuning switch dhangir AT 1 Pecans i mone DISP via WPT RUN RESET Blinks during re cd jes change WPT Nod RUN REseT 5 Press the key once again to display To cancel auto tuning set AT OFF the parameter AT T Press the key once to register the si iring swich setpoint This starts auto tuning a m If the key is pressed when AT OFF z auto tuning will be cancelled In this case PID contains the value existing before RAES auto tuning MENU LP2 PAR 1 auto tuning swit
78. response such as flow control or pressure control e Processes where even temporary output on off results in inconvenience Processes where a large output change at control element results in inconvenience Processes where variations in PV may exceed an allowable range adversely affecting product quality 1 Bring the operating display into view display appears at power on PRG lamp ON e M PV2 50 0 C PID 1 1 SP1 27 0 C PT 4 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 an In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 3 Press the 4 key twice to display the main to call up the main menu PROG menu LP1 PROG LP1 programming loop 1 parameter main menu main menu 5 ed Mone Dis J MoE osr f 7 I A WPT Node Lees reser l WPT Run JfReser IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 7 4 Press the key to display the submenu PAR PAR parameter sub menu
79. seconds The following show effects caused in settings and operation status Alarm action Continues Alarm with standby function will enter standby status Setting parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Differs with setting of setup parameter R MD restart mode R MD setting Control action after recovery from power failure CONT Action before power failure continues factory shipped setting MAN Outputs preset output value PO NOTE as control output and continues action set before power failure in MAN mode RESET Outputs preset output value PO NOTE as control output and continues action set before power failure in AUTO mode Operation mode is set to RESET NOTE For heating cooling control the preset output value is 50 of PID computation E Troubleshooting when the Controller Fails to Operate Correctly If your control tasks are not successful check the preset parameters and controller wiring before concluding the controller to be defective The following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems The Controller does not Show the Correct Process Variable PV The UP750 controllers have a universal input The type of PV input can be set changed using the parameter IN1 IN2 At this point the controller must be wired corr
80. set to time prioritized PV start setpoint 2 MENU PROG PRG 5 start code select changing STC 2 osr 7 an IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt 9 Press the key once to register the setpoint MENU PROG PRG 5 start code select STC 2 Dis WPT RUN reset Target Setpoint parameter TSP1 for Temperature side segment 1 MENU PROG PRG 24 target set point 1 TSP1 80 0 C Lez al mone DISP Vila WPT RUN reser 11 Press the 5 key eight times to display the Target Setpoint parameter TSP1 for segment 2 At this point the PV display shows 001 02 the first three digits denote the pattern number and the last two digits the segment number l n m PV Dispey f Li ie MENU PROG PRG 24 target set point 1 TSP1 80 0 C move DISP J F 4 Werno jf run jfreser lt 3 Programming gt 3 15 12 Press the 4 o required setpoint The figure below shows an example of the parameter set to 90 0 C
81. side PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a8 Ten segment linearizer 1 input 8 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 68 Ten segment linearizer 1 output 8 66 7 to 105 0 of temperature side PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a9 Ten segment linearizer 1 input 9 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 69 Ten segment linearizer 1 output 9 66 7 to 105 0 of temperature side PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a10 Ten segment linearizer 1 input 10 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 610 Ten segment linearizer 1 output 10 66 7 to 105 0 of temperature side
82. time TIME 1h20 mone osr f 7 I WPT Node RUN RESET 39 Press the key once to display the Event Number parameter EV1 MENU PROG PRG 29 event 1 no select EV1 0 Dis WPT o RUN Reser 40 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to time event 1 setpoint 1 MENU PROG PRG 29 event 1 no select changing EVi 1 oo Ca JM esr WPT RUN Fes 41 Press the key once to register the setpoint MENU PROG PRG 29 event 1 no select Evi 1 Dis WPT RUN Fes 42 Press the key once to display the On Time of Time Event parameter ON1 MENU PROG PRG 30 time event 1 ON time ON1 OFF esr Vila WPT Run f mone 43 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter se
83. type of Temperature side Control output of Temperature side Control output terminal Values in parentheses are setpoints Time proportional PID relay 0 on off 3 output Current 2 time proportional PID voltage pulse 1 output For details on the output terminals for heating cooling control see 1 5 Terminal Wiring Diagrams Control output of Humidity side Control output terminal Values in parentheses are setpoints Time proportional PID relay 0 on off 3 output B A Current 2 time proportional PID voltage pulse 1 output B D For details on the output terminals for heating cooling control see 1 5 Terminal Wiring Diagrams Bring the operating display into view display appears at power on RST lamp ON ke SP 0 0 C PTNO 0 SEGNO 0 0 TMe RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than 3 seconds 4 Press the key once to display the main to call up the main menu PROG menu PARA PROG PARA programming setup parameter main menu SETUP main menu oo Pre MODE oise a WPT Node Res IRESET
84. 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt 4 13 lt 4 Operations gt 4 7 Switching between RUN and RESET Modes The following operating procedure switches the RUN mode and the RESET mode Simultaneously for Temperature side and Humidity side 1 Brings the operating display into view appears at power on Select the program J y ri pattern number of the bees coe controller being operated oa Eas 0 PID 1 1 Ped_ move oise a SP1 27 0 C PT 1 ap ru run reser SP2 20 0 C SG 1 TM RCY 0 0 2 Press the key for 2 seconds The selected program pattern starts Start of operation Displays the time PRG lamp of segment 1 a p PV2 50 0 C ID 1 1 SP1 27 0 C Pre SP2 20 0 SG 1 TM 0h20 RCY 0 0 3 Hold down the key for 2 seconds The running program stops Stop of operation RST lamp ON The time reading changes to mi PV2 50 0 C PID 1 1 SP1 27 0 C PT SP2 20 09 SG 1 TM RCY 0 0 When in the RESET mode the controller provides the following input output values PV input Temperature side Humidity side Value of process variable Control outp
85. 0 Ten segment Linearizer 1 Parameters Located in Main menu PYS1 66 7 to 105 0 of temperature side PV input range span Ten segment linearizer output Ten segment linearizer biasing factory set default gt Correction Actual input Ten segment linearizer biasing Actual input Ten segment Cae linearizer biasing gt j Ten segment 1 a8 linearizer input 1 a1 1 a2 1 a3 1 a4 1 a5 1 a6 1 a7 66 7 to 105 0 of temperature side PV input range Ten segment linearizer approximation D g 5 Ten segment A The parameters 1 b5 to e linearizer output 1 b11 are equalized to gt 1 b4 e the parameter 1b4 ke D PV input range after ten segment 2 linearizer 1 b3 approximation 5 1 b2 o 2 1 b1 ive The parameters 1 a5 to Q 1 a11 are equalized to 2 the parameter 1 a4 a tal 1 a2 1 a3 1 a4 1 a11 w py Ten segment Actual PV input range linearizer input 66 7 to 105 0 of temperature side PV input range gt IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 11 Parameter Symbol 1 a1 Name of Parameter Ten segment linearizer 1 input 1 Setting Range and Description 66 7 to 105 0 of temperature side PV input range Initial Value 0 0 of temperature side PV input range User Setting 1 61 Ten segment linearizer 1 output 1 66 7 to
86. 0 years rated Lithium battery for backup About 10 years rated Alarm output relays About 100 000 more ON OFF operations or with resistance load Control output relays About 100 000 more ON OFF operations or with resistance load If any of these parts except control output relays cause a controller failure due to deterio ration contact your dealer for replacement at your cost Control output relays can be replaced by yourself SEE ALSO 5 2 5 Replacing Control Output Relays for how to replace the control output relays IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 8 5 2 5 Replacing Control Output Relays This subsection describes how to replace the control output relays The replacement must be performed by an engineer qualified for the work Always turn off the power before starting the work in order to avoid electric shock Do not pull out the internal unit for any other purpose other than to replace the control CAUTION output relays 1 Insert a flat blade screwdriver tip width of 6 mm is recommended into the opening with the tip in parallel with the front panel and then turn the screwdriver gently Take this procedure to four openings 1 2 3 and 4 see the figure below on the upper and lower parts of the bezel in order The bezel slightly moves forward from the housing 2 Push up the center of the bottom gasket of b
87. 00 sec 240 sec time De Cooling side derivative OFF 1 to 6000 sec 60 sec s time Cooling side ON OFF 0 0 to 100 0 0 5 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 9 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting DB Dead band In heating cooling control 100 0 to 50 0 3 0 When performing heating cooling control setting any positive value prohibits both the heating and cooling outputs from turning on setting any negative value allows both the heating and cooling outputs to turn on and setting a value of zero either the heating or cooling output to turn on PO Preset output Heating 5 0 to 105 0 0 0 side preset output In RESET mode fixed control output can be generated in heating cooling control In heating cooling control Heating side 0 0 to 105 0 Cooling side preset 0 0 to 105 0 0 0 1 0c output In RESET mode cooling side fixed control output can be generated If you are using two or more groups of PID parameters use the following table to record their values Parameter n P n 2 n 3 n 4 n 5 n 6 n 7 n 8 n l n D n OH n OL n MR n H n DR n Pc n Ic n Dc n Hc n DB n PO n Oc IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 1
88. 000 00 lt Toc gt lt 4 Operations gt 4 21 4 13 Changing Program Setpoints when in Hold Mode The following operating procedure changes program setpoints when program operation in soak segment is put in hold mode When you have finished changing the setpoints disable the hold mode of program opera tion as instructed in 4 12 Enabling Disabling the Hold Mode of Program Operation The controller resumes program operation when the hold mode is disabled 1 Set program operation in the hold mode To do this see 4 12 Enabling Disabling the Hold Mode of Program Operation HLD lamp ON 2 3 Press the 4 or key to change the setpoint 4 Press the key once to require the setpoint This symbol appears for soak segments only p SP2 20 0 C SG 1 DTM 0h20 RCY 0 0 50 0 C PID 1 1 27 0 C PT Make sure the gt gt symbol is shown gt SP2 20 0 C SG 1 pTM 0h20 RCY 0 0 50 0 C PID 1 1 27 0 C PT 24 Blinks during change rh Pv2 50 0 C _ gt SP1 30 0 gt SP2 20 0 C DTM 0h20 RCY 0 0 m PVv2
89. 05 0 100 1 0L Output low limit Cooling side output high limit in heating cooling control 5 0 to 105 0 Cooling side limiter in heating cooling control 0 0 to 105 0 1 0L lt 1 0H SD shutdown Set in manual operation in 4 20 mA control output Output is 0 mA 0 0 Heating cooling control 100 0 1 MR Manual reset 5 0 to 105 0 enabled when integral time 1 1 is OFF The manual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 when PV SP becomes true 50 0 1 H ON OFF control hysteresis Heating side ON OFF control hysteresis in heating cooling control In ON OFF control 0 0 to 100 0 of temperature side PV input range span Hysteresis can be set in the program setpoint when ON OFF control 0 5 of temperature side PV input range span Heating cooling control 0 5 1 DR Direct reverse action the controller is performing ON OFF control Point of ON OFF action Output Program setpoint Y On Hysteresis Off gt PV value REVERSE 0 reverse action DIRECT 1 direct action REVERSE 0 1 He control hysteresis switching Control output Deviation PV SP Pc Cooling side 0 0 to 999 9 of temperature side PV input range 5 0 proportional band Cooling side ON OFF control applies when 0 0 Ic Cooling side integral OFF 1 to 60
90. 1 i MS WM Hold operation when Program i28 RDIM01 changes Input selection _ pattern selection o Qio Qio Q from OFF to ON Input selection Y o 8 ia 8 ia g Advance operation Unit selection z ze l af when RDI102 changes Unit selection Analog input range conversion gl Rot iG iG 1G 3 fomOFFtoON i Analog input range conversion q Oo O oO Q A Analog input bias Program operation i S 8 5 g 3 2 Analog input bias Square root extraction SR oz f o D Square root extraction Local Local O9 Q9 Q8 T Analog input filter setpoint 1 setpoint 2 im im ino Analog input filter SS P A RRA iS id is 10 seg linearizer approx bias Local d F Local io io 10 seg linearizer approx bias operation operation 2 2Z2 2 1 PV input bias Oo Oo PV input bias I Oe co One Sean oe Weed I PV input filter f i PV input filter Manual operation Control computation 1 Manual operation Control computation 2 i MAN AUTO i MAN AUTO AM2 NN AMIL JAA Eee eee Heating Cooling computation Heating Cooling computation 2 2 Heating side Cooling side Heating side Cooling side output limiter output limiter output limiter output limiter Heating Cooling side Heating side Cooling side i side preset preset output preset output preset output 5 STOP RUN switching output Aee a ee ee ee a a aeara eal akaras p STOP RUN switching 15 V loop Retransmission on OTD oT power Supply output Cooling side Hea
91. 2 3 4 5 6 7 89 10 11 12 13 14 15 T 3 I Py PV event 2 output DO2 ro OT1 is a setup parameter DIt ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON pj2 18 o 5V Di2 18 amp You can change the settings of the parameter OT1 to change the Temperature side Di2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFFIOFF ON ON I i T Instrument alarm 4 o ta gt DIS DO3 control output types See 2 Initial Settings Dis OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON 1 output DI3 40 0 5V 40 Di4 OFF OFF OFF OFF OFFIOFF OFF ON ON ON ON ON ON ON ON I T Common COM 7 Correspondence between parameter OT1 and Temperature side control output types 39 0 sy Dl4 39 T OT1 0 oTt 1 OT1 2 OT1 3 pia i 3 Die ime eveni tii output DO4 34 Time proportional control Time proportional control Current output On off control oer dt program operation when DI5 38 5V 38 r changes from OFF to ON I Relay output Voltage pulse output terminals and M Relay output j Di6 Time event2 no5 33 terminals and terminals and D terminals and Stop of program operation when Di6 37 o 5V 37 output DI6 changes from OFF to ON I 2 ov d w 5 i F i h g megge loos O72 is a setup parameter oar ov asl ss s You can change the settings of the parameter OT2 to change the Humidity side control aa COM 20 Time event 4 po7 31 output types See 2 Initial Settings Common COM 7 outpu J
92. 2 input 8 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 68 Ten segment inearizer 2 output 8 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input range span 0 0 of humidity side PV input range when in ten segment linearizer approximation 2 a9 Ten segment linearizer 2 input 9 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 09 Ten segment linearizer 2 output 9 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input range span 0 0 of humidity side PV input range when in ten segment linearizer approximation 2 a10 Ten segment inearizer 2 input 10 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 010 Ten segment inearizer 2 output 10 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input range span 0 0 of humidity side PV input range when in ten segment linearizer approximation 2 a11 Ten segment inearizer 2 input 11 66 7 to 105 0 of humidity side PV input range
93. 2E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 1 4 Operations This chapter describes key entries for operating the controller For operations using external contact inputs see 1 5 Terminal Wiring Diagrams If you cannot remem ber how to carry out an operation during setting press the key no more than four times This brings you to the display operating display that appears at power on 4 1 Monitoring purpose Operating Displays Available during Operation The monitoring purpose operating displays available during operation include those for controllers of Temperature and Humidity and Temperature and Humidity position propor tional control and those for controllers of Temperature and Humidity heating cooling control The Process Variable PV display always shows the value of PV input E Operating Displays for Temperature and Humidity and Temperature and Humidity Position Proportional Control PV2 SP TM RCY Display The PV input value of Temperature side appears on the PV display On the Setpoint display LCD the controller displays the PV input value of humidity side PV2 the PID number PID being used the current setpoint of temperature side SP1 the current setpoint of humidity side SP2 the program pattern number PT selected the segment number SG for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for
94. 3 seconds to call up the main menu PROG PROG programming main menu Press the key once to display the submenu LOC local mode set sub menu Press the LAJ key once to display the submenu PRG PRG programming main menu DISP oo ro mone WPT Run i RESET Press the key once to display the Pattern Number parameter PTN MENU PROG PRG 1 PTno input PTN 1 6 Press the key once to display the Segment Number parameter SEG MENU PROG PRG 2 SEGno input SEG 0 m EAA WPT Nod Fun j Feser 7 Press the key twice to display the Start Code parameter STC MENU PROG PRG 5 start code select STC 0 Leran Move DISP F a WPT Nod Fun Jese 8 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter
95. 6 14 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting 1 DB Dead band In heating cooling control 100 0 to 50 0 3 0 e When performing heating cooling control setting any positive value prohibits both the heating and cooling outputs from turning on setting any negative value allows both the heating and cooling outputs to turn on and setting a value of zero either the heating or cooling output to turn on PO Preset output Heating 5 0 to 105 0 0 0 side preset output In RESET mode fixed control output can be generated in heating cooling control In heating cooling control Heating side 0 0 to 105 0 Cooling side preset 0 0 to 105 0 0 0 1 0c output In RESET mode cooling side fixed control output can be generated If you are using two or more groups of PID parameters use the following table to record their values Parameter n 2 n 3 n 4 n 5 n 6 n 7 n 8 n P n l n D n OH n OL n MR n DR n Pc n lc n Dc n Hc n DB n PO n Oc IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 15 The following parameters are for Humidity side Ten segment Linearizer 2 Parameters Located in Main menu PYS2 e Ten segment linearizer biasing factory set default Correction Actual input Ten
96. A IM Temperature side AUTO MAN switching Program pattern number selection 0 AUTO when contact input is ON MAN when contact input is OFF 1 2 3 4 3 6 1 8 Humidity side AUTO MAN D1 ON OFF ON OFF ON OFF ON OFF 0 A M2 switching Di2 OFF ON ON OFF OFF ON ON OFF L IC LOCAL CASCADE switching DI3 OFF OFF OFF ON ON ON ON OFF 0 Di4 OFF OFF OFF OFF OFF OFF OFF ON PTN 0 Bit 0 of program pattern 5161 number 9 10 11 12 13 14 15 PTN 1 Bit 1 of program pattern D1 ON OFF ON OFF ON OFF ON 5162 number DI2 OFF ON ON OFF oFF ON ON PTN 2 pit A pattern DI3 OFF OFF OFF ON ON ON ON 5163 PTN 3 Bit 3 of program pattern DIRE ON ONN ONG AON EON ON PON 5164 n niber See External contact output in 1 5 Terminal Wiring PTN 4 Bit 4 of program pattern Diagrams 0 number M G Interruptive message 0 display 1 M G D Interruptive message 0 display 2 M G 3 Interruptive message 0 display 3 MG4 Interruptive message 0 display 4 UP Mode Parameters Located in Main menu UPMD Submenu MD Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting U P M Controller mode 12 Temperature and Humidity control 1 UP mode For another Controller mode see User s Manual Reference CD ROM version PV sampling period 100 200 and 500 ms 200 ms SMP setting The controller restarts if any change is made to the PV sampli
97. AI CA 1 P 7 P 8 P i setting display A2 SC 1 1 7 8 l submenu A3 BS 1 D 7 D 8 D SELECT Loc 1 display 5 fon the Programi ii A4 Li FL 1 0H 7 0H 8 0H Parameter Mapl ORB 1 0L 7 0L 8 0L i be eee eee cece eeeeeet Sesser tees ORH 1 MR 7 MR 8 MR E E E See 3 5 Program Parameter Map ORL 1 H 7 H 8 H S TM 1 DR 2 7 DR 8 DR 1 Pc 7 Pc 8 Pc 1 Ic 7 Ic 8 lc 1 Dc 3 7 Dc 8 Dc 1 Hc 7 Hc 8 Hc 1 DB 7 DB 8 DB 1 PO 7 PO 8 PO 1 0c 3 7 0c 8 0c 1 Not displayed for ON OFF control 2 Not displayed for heating cooling control 3 Displayed for heating cooling control IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 3 SET Press the _ _ key once MODE Press the MODE key once DISP Press the DISP key once Press the key for 1 second Press the amp key for 3 seconds Press the A or 7 key once S 4 5 lt lt lt gt STUP SET Password ea check display 2 61 F 2 1 b2 2 b2 te fos eta eh See oe s 14b3 i 2b3 Tosetup
98. C 50 0 C PID 1 1 SP1 30 0 C PT 1 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 IM 05E01B02 52E Alor V ie T Pv2 50 0 C PID 1 1 L SP1 27 0 C PT 1 p L SP2 200 C SG 1 TM 0h20 RCY 0 0 Blinks during change key to display 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 1 5 Troubleshooting and Maintenance 5 1 Troubleshooting E Troubleshooting Flow If the operating display does not appear after turning on the controller s power follow the measures in the procedure below Ifa problem appears complicated contact our sales representative Is the instrument defective Is Is ke r Totally td Is display Communication inoperable opstation faulty link faulty e faulty j ink faulty Yes Yes Yes v AA v Yy Check wiring on the Check the key lock Turn off power and Check the Check the power supply setting then turn it on instrument s I O instrument s suffix terminals again specifications code AA v Check the supply Check the specifications Does the code voltage of I O counterpart for include a communication wrong polarity option lt X No communication Check the Normal capability communication related No s i parameters a key lock enabled x Yi Corre
99. C program parameter 8 Final target setpoint Segment time Events PV event and Time event and Junction code Setpoint of each program parameter 9 Draw the program pattern Starting target setpoint 1 SSP1 lt Temperature side Starting target setpoint 2 SSP2 6 0 C Humidity side Start code STC 1st group of wait zones 1 WZ1 1st group of wait times 1 WTM 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM 3rd group of wait zones 3 WZ1 3rd group of wait times 3 WTM See User s Manual Reference CD ROM version for more information 4th group of wait zones 4 WZ1 4th group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Program time unit TMU Number of repetitions RCY Segment setting method SEG T Start of repetition segment number RST End of repetition segment number REN IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt Maximum value of PV input range RH1 RH2 1 100 Minimum value of PV input range RL1 RH2 lt 3 Programming gt 3 3 unt FS 2 C D 100 E 80 C ee cee f Temperature side Humidity side 0 Segment No Final target setpoint 1 TSP1 lt Temperature side gt Final target setpoint 2 TSP2 lt Humidity side gt Segment time TIME TM RT for both Tempe
100. DC ilable only when relay i Ht 47 avalible Only when relay 1s mV V in Note Connecting a 250 resistor to the 8 faal 5 selected as the Humidity side 27 se put terminals is optional h Default 4 20 mA DC control output T Model X010 250 2 resistor with M3 5 ee crimp on terminal lugs mvV Vinput A ili i Wiring can only be 12 H __ Temperature side control output Auxiliary analog input nied cut ae 5 controllers with NOTE 2 fee oe Note Select this option from ai GY 21 OT auxiliary analog input category overvoltage category Il IEC1010 1 SS we al z select this opi Q 1 t Specify in a range of installation category 43 O the OT1 parameter I 15V DG 02 V DC overotage catego 7 Jallala a O T ee SAO la Deteut 15V D0 Retransmission ouput 1 Factory set to PV retransmission CoM 3 7 4 T Contact rating VARA n load 65 Note Select this option from the OT1 parameter l 4 20 or aes Resistance toad So Temperature side Retransmission output 2 is available rra ea waa velon Output 2 Power supply control output Temperature sde contol output ype h Power supply A CAUTION Current voltage Retransmission Default 4 20 mA DC Load resistance 600 or less L T Before carrying out wiring turn off the power to the controller D O pulse output output 2 15 V DC loop power supply Retransmission output 1 is not available ifa and check that
101. F OFF OFF OFF ON ON ON ON DI4 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON For example set contact input 2 DI2 only to ON to change the program pattern 1 to the program pattern 2 Set contact input 1 DI1 and contact input 2 D12 to ON to select the program pattern 3 E Switching Operation Mode Using Contact Input Program operation for the selected program pattern starts when DI5 contact input 5 changes from OFF to ON Program operation stops when DI6 contact input 6 changes from OFF to ON Preset output value is outputted when the operation stops Local mode operation starts when DI7 contact input 7 changes from OFF to ON E Switching Operation Mode and Selection Program Pattern Using Ex tended Input Output When connecting contact input output extension module switching operation mode and more than sixteen program pattern by extension input RDI101 to RDI108 can be selected Extended ae contact input Function Switching method Function RDI101 Hold operation When OFF to ON program _ operation temporarily STOP RDI102 Advanced When OFF to ON operation advanced next segment RDI103 Switching AUTO ON AUTO When manual operation output value can MAN OFF MAN be changed A or lt 7 key RDI104 Program pattern number of other contact Rpr a6 Program pattern selection by ei aa b
102. G PRG programming main menu a Mone pise J wif ad WPT Nod Run Reser 5 Press the key once to display the Pattern Number parameter PTN At this point the PV display shows 001 00 the first three digits denote the pattern number and the last two digits the segment num ber olay FONT OFT PV Display g LI LLI i MENU PROG PRG 1 PTno input PTN 1 a MODE pisP gt A Proa 6 Press the key once to display the Segment Number parameter SEG MENU PROG PRG 2 SEGno input SEG 0 MODE IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 6 7 Press the key once to display the Temperature side Starting Target Setpoint parameter SSP1 MENU PROG PRG 3 start set point 1 SSP1 0 0 C HEA EN WPT Node Run REseT a MODE 8 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 25 0 C MENU PROG PRG 3 start set point 1
103. G 2 7 key remaining unused SEGno input PENE SEGno input SEGno input EARRA events SEG SEG 99 SEG o Program pattern copying Program pattern clearance wee ee eee eee eens Pees eee eee eee lt These parameter symbols appear on the PV display r i H 5 e Seacccecss i TSP1 Final target setpoint Final target setpoint TSP1 of temperature side of temperature side Final target setpoint TSP2 of humidity side TIME Time set segment time TR RT Ramp set segment time Final target setpoint TSP2 of humidity side TIME Time set segment time TR RT Ramp set segment time PID PID group number PID PID group number Evn Event number Evn Event number ONn On time of ONn On time of time event time event Pressing the o s key once during programming Off time of Off time of returns to the display marked OFFn time event OFFn time event TYn PV event type TYn PV event type PEn PV event setpoint PEn PV event setpoint eee PTT TET eer ers eer Tree rer re rere ys JC Junction code JC Junction code ET EFTS IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 18 3 6 Lists of Program Parameters Parameters relat
104. ID constants of the group number set in PID group number GRP PV input value Maximum value of PV input range q RH1 RH2 Alo Peel E S x T diak Pa en ee ces aa Sse ee el t Reference PS D deviation RDV Reference 1 t deviation RDV Program setpoint Minimum value of PV input range Segment 1 Segment 2 RL1 RL2 Method 2 As shown in the figure below the controller selects an appropriate group of PID constants for each zone and if the PV input value goes beyond the given deviation from the program setpoint selects the PID constants of the group number set in PID group number GRP 1 The controller uses the 1st group of PID constants if the PV input value is both within the zone set off by the minimum value of the PV input range and reference point 1 and within the given reference deviation bandwidth 2 The controller uses the 2nd group of PID constants if the PV input value is both within the zone set off by reference points 1 and the maximum value of the PV input range and within the given reference deviation bandwidth 3 The controller uses the PID constants of the group number set in PID group number GRP PV input value Maximum value of PV input range RH1 RH2 see OTB ee oe l a sa cee Reference Titestecsetenes deviation RDV 2 Reference Peida N EE A E ER deviation RDV Reference point 1 1 RP1 Program setpoint Minimum value of K
105. L1 Set the minimum value of the range to be controlled 1 Bring the operating display into view display appears at power on The PV display in the figure below shows the error code for input burnout halft if PV input wiring is not yet complete The error code disappears when you wire the PV input terminals correctly RST lamp ON E n i f SP 270 0 C Mea A PTNO 0 SEGNO 0 0 TMe RCY 0 0 WPT Node RUN freser In steps 2 and later illustrations of the LCD are cited to explain the procedure IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 7 2 3 6 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu Press the LJ key once to display the main menu STUP STUP password input main menu oo Leyen Ca JM DISP TZ WPT RUN RESE Press the key once to display the main menu PARA PARA setup parameter SETUP main menu Press the key once to display the main menu UPMD UPMD UP750 configuration SETUP ma
106. M2 Humidity side To switch between AUTO and MAN AUTO MAN To switch to AUTO mode set as MODE AUTO2 0 switching To switch to MAN mode set as MODE MAN2 1 SST Start of program segment number 1 to 99 Program operation begins with the segment whose number is specified by this parameter IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 7 E Operating Parameters Instrument Alarm Setting Parameters Located in Main menu AL Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting A1 Instrument alarm 1 Allows alarm action to be set irrespective of the PV high limit SP high setpoint program limit alarm 100 0 of PV input range A2 Instrument alarm 2 PV alarm SP alarm 100 0 to 100 0 of Deviation alarm 0 0 of setpoint PV input range PV input range span Deviation alarm 100 0 to 100 0 of PV Other PV SP low limit A3 Instrument alarm 3 input range span alarm 0 0 of PV input range setpoint Output alarm 5 0 to 105 0 Output high limit A 4 Instrument alarm 4 a tpoint Sapon alarm 0 0 The following parameters are for Temperature side Operation related Parameters Located in Main menu LP1 Submenu PAR Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting AT Auto tuning OFF 0 No auto tuning OFF 0 1 Auto tuning fo
107. O 1 SEGNO 1 3 OUT1 35 0 an MAN1 lamp is OFF in AUTO IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 15 4 9 Switching between AUTO and MAN of Humidity side A NOTE If AUTO and MAN of Humidity side have been switched using contact input when the contact input is ON switching between AUTO and MAN cannot be achieved by keystroke 1 Brings the operating display into view appears at power on PRG or LOC lamp ON ie 55 Pv2 50 0 C PID 1 1 EIA SP1 27 0 C PT 1 Cona SP2 20 0 C SG 1 TM 0h20 RCY 0 0 2 To change from AUTO to MAN mode Press the key several times to display the MODE MAN2 mode parameter To change from MAN to AUTO mode Press the key several times to display the MODE AUTO2 mode parameter The figure below is an example of changing the AUTO mode to the MAN mode iia MODE DISPLAY 4 AUTO MAN1 select changing MODE MAN1 3 Press the key once The controller switches to either MAN mode or AUTO mode operation The figure below is an example of the display after a change from the AUTO mode to the MAN mode MAN2 lamp is ON in MAN _ m PV2
108. OFF ON OFF ON OFF ON OFFION pio haloo v 18 I a has Sina ae am aput D12 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON 5 Epa 7 EERS 0 YOU GOUNE tis ase DIS OFF OFF OFF ON ON ON ON OFF OFFIOFFIOFF ON ON ON oN me CoM Humidity side cooling side control output the pia OFF OFFOFF OFF OFFIOFFIOFF ON ON ON ON oN onJon on P S oho 5V bal Thee avert t DO2 serves as the Temperature side alarm 2 output D J REET DO4 3 Note 2 If you define the DOS as the Temperature side pia 39 oN 45V 39 pi I cooling side control output the DO4 I Time event 2 p05 33 base as the Temperalare am 4 output Sin St program operation when pis asl ond 45V DI5 38 a output inversely if you define the as the changes from to X 5 Temperature side cooling side control output the Stop of tion wh Di6 2 Timeevent3 po9 32 DOS serves as the Temperature side alarm 3 output Di6 changes from OFF to ON pie 37 0 5v 37 g output If the Temperature side cooling side control output bi7 J Relay contact rating Time event 4 is the current the DO3 serves as the Start of local mode operation when DI7 36 oN 36 240 V AC 1 A cutout po7 31 Temperature side alarm 3 output and the DO4 DI7 changes from OFF to ON com SVC VA serves as the Temperature side alarm 4 output 20 20 resistance load h Common COM F Transistor contact rating Common ICOM 35 Temperature side Select from the OT1 parameter T 24 V DC 50 mA Humidity side Selec
109. ONTENTS 1 lostaat sisitansecnsteuicnadaunssuncnsmadananiinannadaneinysieasecunucnuseniuaniuweaitendiouthbreaiien 1 1 1 1 M del and Suffix CodeS anene arenaene seieencteesenercsenesraneecnneercunecsaterdencerenters 1 1 1 2 How to Install 0 2 eceeeceeeeceee ee eeeeee ee eeneee seen nnee seen neeeeeeenneeeeeeesneeeeeenseeeeeeenseeeeeensnes 1 2 1 3 HOW to Connect Wires cecceeeeeseeeeeseeeeeteeesneeeenseeeseaeseseaeenseeeeeeesseseeeenseeeeeaees 1 5 1 4 Hardware Specifications ecccsccssseeseeeeeeeeeeeeeeesnaeseseeeenseeeseeeseseaesnseeeeees 1 7 1 5 Terminal Wiring Diagrams sssssssssnneunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnna 1 13 2 Initial Settings ccsisicicssinssdscdinancratensisncdsnanndas sduissacnainaaacsadsnnesadsncasaddvancndadues 2 1 2 1 Names and Functions of Front Panel Parts c ccssseeeeseeeeeseeeeeeeeeeeeeeees 2 2 2 2 Setting UP mode Setting First at PoWer OM ccssssesseesseeesseeenseeeeeteeeeees 2 3 2 3 Changing POG senses ea ca cscs accent aeaaea aenema e ete vn dont e Eae reaa e ara Eie Eaa 2 4 2 4 Setting PV Input Types of Temperature side and Humidity side 4 2 6 2 5 Setting Control Output Types of Temperature side and Humidity side 2 10 2 6 Initializing Parameters ccceeeeeceeeeeeceeeeeeeeeeeseeeeeeeseeeeeeeseeeeeenseeeeeenseeeeeenees 2 13 3 Progr MMING asuissa aaan aaaeaii aeaieie snina 3 1 3 1 Overview of Program Patterns ccsccsccc
110. PID voltage pulse output terminals 2 Current output terminals 3 ON OFF control relay contact output terminals 60 4 Heating side relay output terminals 0 cooling side relay output terminals 5 Heating side pulse output terminals cooling side relay output terminals 6 Heating side current output terminals cooling side relay output terminals 7 Heating side relay output terminals 4 0 cooling side transistor output terminals 8 Heating side pulse output terminals amp cooling side transistor output terminals 8 65 9 Heating side current output terminals cooling side IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 31 Parameter Name of Parameter Setting Range and Description Initial User Symbol Value Setting CT1 Control output cycle 1 to 1000 sec 30 sec time of Temperature side yoo 1 4 Heating side control i 4 output cycle time On On in heating cooling Off Off control p lt gt Cycle time Cycle time Relay s Behavior when Cycle Time 10 sec For 20 of Control Output For 50 of Control Output For 80 of Control Output 10 sec
111. PT RuN i RESET 4 Press the key once to display the submenu PAR PAR parameter sub menu DISP WPT RuN REseT 5 Press the 4 key once to display the submenu 1 PID 1 PID PID parameter SPno 1 sub menu DISP J Eva Mone RUN ffRESET YPT 6 Press the key once to display the parameter 1 P MENU LP1 1 PID 1 proportional band 1 P 5 0 Leran MoDEJ DISP vie RUN lRESET WPT Node 7 Press the 4 or YJ key to display the required setpoint MENU LP1 1 PID 1 proportional band changing Blinks during change t a wone vis lt WPT Nod RuN REseT 8 Press the key once to register the setpoint MENU LP1 1 PID 1 proportional band 1 P 18 0 move ose J RUN l RESET
112. Set in manual operation in 4 20 mA control output Output is 0 mA 0 0 Heating cooling control 100 0 1 MR Manual reset 5 0 to 105 0 enabled when integral time 1 is OFF The manual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 when PV SP becomes true 50 0 1 H ON OFF control hysteresis Heating side ON OFF control hysteresis in heating cooling control In ON OFF control 0 0 to 100 0 of humidity side PV input range span Hysteresis can be set in the program setpoint when ON OFF control 0 5 of humidity side PV input range span Heating cooling control 0 5 1 DR Direct reverse action the controller is performing ON OFF control Point of ON OFF action Output Program setpoint y On Hysteresis Off gt PV value REVERSE 0 reverse action DIRECT 1 direct action REVERSE 0 1 He control hysteresis switching Control output Deviation PV SP Pc Cooling side 0 0 to 999 9 of humidity side PV input range 5 0 proportional band Cooling side ON OFF control applies when 0 0 Ic Cooling side integral OFF 1 to 6000 sec 240 sec k time De Cooling side derivative OFF 1 to 6000 sec 60 sec time Cooling side ON OFF 0 0 to 100 0 0 5 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt
113. Split Computations below 0 0 Al L segmental point 5 0 to 105 0 A2H Analog output 2 100 Set the values of segmental points for the 0 and 100 output 100 0 segmental point levels at which the values are presented via OUTPUT 2 Analog output 2 0 terminals and See M Performing Split Computations below 0 0 A2L segmental point 5 0 to 105 0 A3H Analog output 3 100 Set the values of segmental points for the 0 and 100 output 100 0 segmental point levels at which the values are presented via OUTPUT 3 Analog output 3 0 terminals 4 and See M Performing Split Computations below 0 0 A3L segmental point 5 0 to 105 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 32 E Performing Split Computations V mode Output The following explains an example of letting Analog OUTPUT 1 terminals 46 and 4 and Analog OUTPUT 3 terminals 4 and 45 present the V mode characteristics of split computations 1 Set the Control Output Type OT1 parameter to 2 This sets the control output to current output 2 Set the Retransmission Output 1 RET1 parameter to 3 This sets the retransmission output of temperature side to control output retransmis sion 3 Set the Analog Output 1 100 Segmental Point A1H parameter to 100 4 Set the Analog Output 1 0 Segmental Point A1L parameter to 25 5 Set the
114. Yn PVeventtype i TYn PV event type Local event 28 H 3rd group of 1 1 type 3 WZ1 Ai eee PEn PV event setpoint PEn PV event setpoint Local event 28 p 1 1 setpoint k 3rd group of Wailsabwsesieeek pateninncia TA E 3 WTM wait times eee ere ere eer re Ts err Teer re Terr eye 4 WZ1 4th group of wait zones 4 WT M 4th group of wait times i JC Junction code JC Junction code The parameter PID is shown for segment PID parameters when the setup parameter ZON is set to 0 5 WZ1 5th group of wait zones 5 WT M 5th group of wait times RCY Number of repetitions Start of repetition RST segment number End of repetition REN segment number ETETETT TITTI TTT erT Tr TT key Parameters of program pattern 1 IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 17 EDIT program edit sub menu Program patterns 2 to 300 Shows the number of remaining unused segments Shows the number of lo AN segments within A key A key A key Segment 3 Segment 99 a a pattern oF Li lt Shows the number of MENU PROG PRG 2 47 key MENU PROG PRG 2 MENU PROG PR
115. age i Deviation within Open sae high Open unlit Closed lit high and low unlit Imi A ss limits PV t Deviation setpoint Deviation setpoint ra Target SP Ee PV Target SP Hysteresis lt Hysteresis gt Deviation low Closed COE Coen nt De energized on Closed E f Open lit a eiee P pen li Deviation setpoint aa erie oon PV Target SP Hysteresis gt De energized on PV Alarm setpoint Hysteresis ahaa Closed Open lit De energized on Closed deviation high unlit E y Open lit f limit alarm Deviation PV low limit unlit PV setpoint Target SP Hysteresis gt Closed lit Open unlit Output high limit A Alarm setpoint PV Hysteresis lt Closed lit Open unlit SP Alarm setpoint Output value Alarm setpoint Hysteresis Hysteresis Closed lit gt Closed lit lt gt Open unlit Output low limit i Open unlit LY A a Alarm setpoint SP Alarm setpoint Output value The following alarm can be used only for instrument alarm 25 65 Sensor grounding alarm 26 66 Fault diagnosis output Note 1 27 67 FAIL output Note 2 Note 1 The fault diagnosis output turns on in case of input burnout A D converter failure or reference junction compensation RJC failure For input burnout or A D converter failure the control output is set to the setpoint of the Pres
116. alarm ifthe temperature goes beyond the range program setpoint 5 C ON OFF Time event 1 4 1 The output turns on after 20 minutes have elapsed since the start of program operation Then it turns off after 100 minutes have elapsed from the start of program operation IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 2 3 2 Example of Program Pattern Setup Charts Complete the following setup chart before setting programs in the controller Filling in the chart makes it easier for you to input program data into the controller See 3 7 Program Pattern Setup Charts In the following chart fill in the fields with bold face borders 1 Maximum value of PV input range Setpoint of the Maximum Value of PV Input Temperature side and Humidity side Range RH1 RH2 setup parameter 2 Minimum value of PV input range Setpoint of the Minimum Value of PV Input Tem perature side and Humidity side Range RL1 RL2 setup parameter 3 PV input unit Setpoint of the PV Input Unit UNI1 setup parameter Program time unit Setpoint of the Program Time Unit TMU setup parameter 5 Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter 6 Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 SSP2 program parameter of Temperature side and Humidity side Start code Setpoint of the Start Code ST
117. alue fluctuates O RB ON OFF rate 0 0 to 100 0 of temperature side PV input range span 1 0 of detection band temperature side PV input range span O R H ON OFF rate ORL 1 digit to 105 0 100 0 high limit O RL ON OFF rate 5 0 to ORH 1 digit 0 0 low limit S TM Starting time of 0 00 to 99 59 hour minute or minute second 0 00 program pattern The controller begins control when the specified time has operation passed after power on IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt The following parameters are for Temperature side PID related Parameters Located in Main menu LP1 Submenu 1 PID 1 0H t Heating side output high lim in heating cooling control Heating side limiter in heating cooling control 0 0 to 105 0 1 0L lt 1 0H Heating cooling control 100 0 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting 1 P Proportional band Heating 0 1 to 999 9 of temperature side PV input range 5 0 side proportional band In heating cooling control 0 0 to 999 9 in heating cooling control heating side on off control applies when 0 0 Integral time OFF 0 1 to 6000 sec 240 sec Heating side integral time in heating cooling control D Derivative time OFF 0 1 to 6000 sec 60 sec Heating side derivative time in heating cooling control Output high limit 5 0 to 1
118. arameter setting display IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 5 SET Press the F J key once DISP Press the DISP key once Press the 4 Jor 7 Jkey once TEST gt INIT fx Note A SET a INI 4 OUT R485 me vee eee ee See SET SET a YO T O O yY T Ore OT1 PSL1 OT2 BPS1 CT1 PRI1 CT2 STP1 CTc1 DLN1 CTc2 ADR1 AO1 RP T1 AQ2 PSL2 AOQ3 BPS2 A1H PRI2 AiL STP2 A2H DLN2 A2L ADR2 A3H RP T2 A3L 1 Submenu R485 is displayed only for the controller with communication function Note The parameter items shown on the TEST submenu of the setup parameter setting display are to be used by Yokogawa service personnel to check the controller functions User cannot set or change these parameters
119. arameters IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 30 Selection of PID Constants when the Control Range is Split into Three Zones As shown in the figure below three zones are set for the controller to automatically switch from one group of PID constants to another Two zones can also be set for the controller to switch between two groups of PID constants 1 The controller uses the 1st group of PID constants if the PV input value is within the zone set off by the minimum value of the PV input range and reference point 1 2 The controller uses the 2nd group of PID constants if the PV input value is within the zone set off by reference point 1 and reference point 2 3 The controller uses the 3rd group of PID constants if the PV input value is within the zone set off by reference point 2 and the maximum value of the PV input range Maximum value of PV input range a 2 eee eect e meee t eee renee RH1 RH2 Program setpoint 3 73 3rd group of Reference point 2 4 gt ae PID constants 2 RP1 a VW gt 2 2nd group of PID constants Reference point 1 fi Washes aeccu de amtue tuaabat 1 RP1 a PV input value 4 1st group of PID constants Minimum value of PV input range RL1 RL2 Segment 1 Segment 2 Segment 3 lt Controller Settings gt e Splitting the control range into two zones To split t
120. arameters gt 6 23 Retransmission Output Parameters Located in Main menu CMLP Submenu RET Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting RET1 Retransmission OFF 0 Disable 1 output 1 type 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 Setpoints 5 to 7 are not available for temperature and humidity control Retransmission output 1 is always provided via terminals 14 and 15 In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 3 is selected 0 to 50 Cooling side output 50 to 100 Heating side output RTH1 Maximum value RET1 1 2 RTL1 1 digit to 100 0 of PV input range 100 0 of PV of retransmission RET1 3 RTL1 1 digit to 100 0 input range output 1 scale RTL1 Minimum value RET1 1 2 0 0 of PV input range to RTH1 1 digit 0 0 of PV of retransmission RET1 3 0 0 to RTH1 1 digit input range output 1 scale R ET2 Retransmission Retransmission output 2 is available when the type of control OFF 0 output 2 type output is not current or voltage pulse The output is provided via terminals 16 and 17 OFF 0 Disable 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 In heating cooling control an output value before allocation to heating cooling control is transmitted if s
121. ated vapor pressure of the dry bulb hPa calculated from Td ew Td Dry bulb temperature C Tw Wet bulb temperature C P Atmospheric pressure of 1013 25 hPa Calculable range of relative humidity H 0 to 100 RH Calculation accuracy 0 31 RH The relative humidity can be calculated when Td and Tw are between 0 and 100 C and Td is greater than Tw Td gt Tw The relative humidity H is 0 RH when Td or Tw is below 0 C and when the resulting humidity is negative The relative humidity H is 100 RH when Td of Tw is over 100 C and when Td is less than Tw The saturated vapor pressure is in conformity with JIS Z8806 1981 IM 05E01B02 52E Saturated vapor pressure of the wet bulb hPa calculated from Tw 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 6 E Selecting Program Pattern Using Contact Input It is possible to select the program pattern by turning the four contact input signals ON or OFF This function is assigned to DI1 contact input 1 to DI4 contact input 4 Note that the program pattern can be selected during RESET mode can not during operation Contact Program pattern number to be selected PT No mut 1 7e2 3 4f sl e6f 7 els 4 12 13 14 15 DI1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON DI3 OFF OFF OFF ON ON ON ON OF
122. cables to be connected are not alive with a tester 3 7 i or the like because there is a possibility of electric shock OEE yee 15 V DC loop power supply is used N gt Da t TEMAS 0 20MADC m N isaeo ybe i Voltage pulse 12 V 4 20MADC mA DC max a lo o Tow r Allowable range 100 240 V AC 10 Default 4 20 mA DC free voltage 50 60 Hz shared The functions of the external contact inputs are the defaults for temperature and humidity control Y To change the functions reconfigure the contact input registration setup parameters lt 301 gt A2S 20d 10390 WI 00 0002 L Ae uonipa IS External contact outputs The functions of the external contact outputs are the defaults for temperature and External contact inputs Dot i U humidity control Switch between the ON and OFF states of the DI1 to D14 CP Contact 5V j Transistor contact PV event 1 output be i ii ji contact inputs to select from program pattern numbers 1 to 15 s o To change the functions reconfigure the contact output registration setup parameters Select a number during a RESET state DH figo ey DH 19 1
123. ch AT 1 nisp Jen Fs 8 During auto tuning the panel indications become as shown below _ M PV2 50 0 C PTNO 1 SEGNO 1 3 OUT2 100 0 RUN Auto tuning is complete when the MAN1 lamp goes off 4 4 Setting PID Manually of Temperature side If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values 1 Bring the operating display into view display appears at power on PRG lamp ON a PV2 50 0 C PID 1 1 SP1 27 0 C PT 1 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 10 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu 3 Press the 4 key twice to display the main menu LP1 LP1 loop 1 parameter main menu oo E mone DISP J vwifad W
124. configuration main menu SETUP main menu a mone ose 7 fa fien MODE oise lt 7 EN 3 Press the key once to display the main 6 Press the key once to display the menu STUP submenu MD STUP password input UP mode set main menu SETUP sub menu rs MODE DISP 7 EN E MODE DISP 7 4 4 Press the key once to display the main 7 Press the key twice to display the menu PARA setup parameter SETUP main menu i mone bse gt A Werno run jfreser submenu INIT INIT parameter initialize SETUP sub menu Move DISP 7 silts WPT Node J RUN RESE IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 14 8 Press the key once to display the 10 Press the key once The display parameter INI momentarily becomes blank which is normal indicating the parameters have been initialized MENU UPMD INIT 1 parameter initialize INI OFF MENU UPMD INIT 1 parameter initialize SETUP INI ON 9 Press the 4 key to disp
125. ct rating terminal socket IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 6 Cable Specifications and Recommended Cables Purpose Name and Manufacturer Power supply grounding relay contact outputs 600 V PVC insulated wires JIS C 3307 0 9 to 2 0 mm Thermocouple Shielded compensating lead wires JIS C 1610 See Yokogawa Electric s GS 6B1U1 E x O 3 RTD Other signals Shielded wires three conductors UL2482 Hitachi Cable Shielded wires Recommended Terminal Lugs Applicable wire size Tightening torque 0 3 to 1 65 mm 0 8 N m or less 3 7mm 7 mm or less Q Terminal Covers 3 7mmed 7 mm or less Target Model Part Number Sales Unit For UP750 T9115YD 1 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 7 1 4 Hardware Specifications PV Input Signals Number of inputs 2 Temperature side terminals 47 42 43 Humidity side terminals Input type Universal input system The input type can be selected with the software Sampling period Can be selected from 100 200 and 500 ms Burnout detection Functions at TC RTD standard signal 0 4 to 2 V or 1 to 5 V Upscale downscale and off can be specified For standard signal burnout is dete
126. ct the es Check error s communication wiring e No Check the specifications Correct of communication counterpart Yes Yes ee Disable key lock AA v Ask the vendor for repair Find the cause A IMPORTANT Take note of the parameter settings when asking the vendor for repair IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 2 E Errors at Power on The following table shows errors that may be detected by the fault diagnosis function when the power is turned on Display position a ee Description Control Alarm Retransmission a Note Error indication aterrar PV output output output Communication Remedy E000 Faulty RAM FE E None 0 or less or less E001 Faulty ROM is Stopped or OFF PP Faulty 1 E002 System data error Undefined Undefined Undefined Contact us PV decimal point blinks aan Normal action Normal action Normal action Normal action for repair Faulty calibration h i value out of out of outo out o e accuracy accuracy accuracy accuracy Normal action Check and Error code 0 or less i set the 2 See description below Parameter error Normal action or OFF Normal action Normal action initialized parameters Note 1 PV display 2 Setpoint display An error code is displayed in the event of an error according to its type An error code is a two digit figure
127. cted are not alive with a tester i 7 i x 3 i i N fg orthe lke because there is a possibility of electric shock ores If you define the Temperature side cooling rae side contorl output as continuous output L je teit TeS Teit 0 20MADC 144 4 20 or retransmission output 1 and the 15 V DC _ 10 Allowable range ate v ja C0 free voltage D Gel Voltage pulse 12 V z 4 20MADC isl 0 20 mA DC loop power supply can no longer be used T iz share yepe m H Note Select this option from the OT1 parameter Default 4 20 mA DC Default 4 20 mA DC Y External contact outputs The functions of the external contact The functions of the external contact inputs are the defaults for temperature and humidity heating cooling control outputs are the defaults for temperature Y _To change the functions reconfigure the contact input registration setup parameters Pvovent toupa oo 8 one OB and pumly heainglezoing conta External contact inputs a the contact output registration setup Switch between the ON and OFF states of the DI1 to DI4 CUP Comact 5V Transistor contact 5 arameters contact inputs to select from program pattern numbers 1 to 15 3 Di D PV event 2 output DO2 5 0 p i Select a number during a RESET state Dit 19 0 So 5v 19 na I Note 1 If you define the DO2 as the 7 21214151617 89 10 14 12 13 14 15 p J mst Aout ta Do3 4 cooling side control output the DOS Dit ON OFE ON orr ON OFF ON
128. ction 1 0 PC link communication 0 1 PC link communication with sum check 2 Ladder communication 3 Coordinated master station 7 MODBUS ASCII 8 MODBUS RTU 9 Coordinated master station 2 loop mode B PS Baud rate 1 600 0 1200 1 2400 2 4800 3 9600 4 9600 4 bps P RI Parity 1 NONE 0 None EVEN 1 EVEN 1 Even ODD 2 Odd STP1 Stop bit 1 1 2 1 DLN Data length 1 7 8 8 7 is fixed for MODBUS ASCII 8 is fixed for MODBUS RTU Ladder AD R1 Address 1 1 to 99 1 However the maximum number of stations connectable is 31 RP T1 Minimum response time 1 0 to 10 x 10 ms 0 PS L2 Protocol selection 2 0 PC link communication l 0 1 PC link communication with sum check 2 Ladder communication 3 Coordinated master station 4 Coordinated slave station 5 I O expansion for single controller applications 6 I O expansion for dual controller applications 9 Coordinated master station 2 loop mode 10 Coordinated slave station loop 1 mode 11 Coordinated slave station loop 2 mode Terminal numbers and terminals for 2 wire connection B PS2 Baud rate 2 600 0 1200 1 2400 2 4800 3 9600 4 9600 4 19200 5 38400 6 bps P RI2 Parity 2 NONE 0 None EVEN 1 EVEN 1 Even ODD 2 Odd STP2 Stop bit 2 1 2 1 DLN2 Data length 2 7 8 8 8 is fixed for Ladder AD R2 Address 2 1 to 99 1 However the maximum number of stations connectable is 31 RP T2 Minimum response time 2 0 to 10 x
129. ding to the preset ramp setting Setpoint A a ZN A1 b Program c setpoint d gt E1 e gt A Segment SegmentSegmentiSegment Segment 7 Po 3 i 4 3 5 Time Start of i program operation lt Controller Settings gt Set the STC Start Code program parameter to 1 E PID Switching Zone PID The UP750 offers two methods of PID switching One of the methods is to automatically switch between groups of PID constants according to the temperature zone The other method is to automatically switch between groups of PID constants on a segment by segment basis This paragraph explains the method of switching between groups of PID constants according to the temperature zone You can set a maximum of seven tempera ture zones When shipped from the factory the UP750 is configured so that it operates in zone 1 only and uses only one group of PID constants When One Group of PID Constants is Used factory set default As shown in the figure below the controller uses one group of PID constants over the range from the minimum value to the maximum value of the PV input range Program setpoint Maximum value of fee 7 PV input range j N Minimum value of RH1 RH2 O PV input value PV input range RL1 RL2 Segment 1 Segment 2 1st group of PID constants lt Controller Settings gt Configure the 1st group of PID constants 1 P 1 1 and 1 D operating p
130. dity control it is shown on the display SL3 Min value of auxiliary analog input scale Although not used in temperature and humidity control it is shown on the display BSL3 Auxiliary analog input burnout action selection gt though not used in temperature and humidity control it is shown on the display IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 29 Parameter Symbol P UN1 Name of Parameter PV1 unit temperature side Setting Range and Description Set the unit of PV1 0 Percent C 1 Degree Celsius 2 No unit F 5 Fahrenheit Initial Value Same as the unit of temperature side PV input User Setting P DP1 PV1 decimal point position temperature side Under normal operation set the same value as in the PV Input Decimal Point Position SDP1 parameter of Temperature side To shift the decimal point for temperature input use this parameter For example set as P DP1 0 to change a temperature reading of one decimal place to that of no decimal places This involves reconfiguring the PRH1 and P RL1 parameters 0to4 P RH1 Maximum value of PV1 range temperature side P RL1 Minimum value of PV1 range Under normal operation keep the values of these parameters between the maximum and minimum values of the PV input range of Temperature side 19999 to 30000 P RL1
131. e Inversely if you hold down the 4 key with the cooling side output under manipulation i e heating side output H2 0 0 the cooling side output C2 decreases Conse quently both the heating side and cooling side outputs go to 0 0 If you keep the A key held down longer you enter the state of manipulating the heating side output and its value begins to increase Output Dead band Operating parameter DB 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is positive Controller Behavior and Control Output Manipulation when the Dead Band is Negative The following is an example when the DB parameter is set at 12 4 If you hold down the L key with the heating side output under manipulation i e cooling side output C2 0 0 the heating side output H2 decreases If the output H2 falls below 24 8 the cooling side output C2 begins to increase from 0 0 If you keep the y key held down longer and the output C2 rises above 24 8 the output H2 goes to 0 0 and you enter the state of manipulating the cooling side output Output 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is negative IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt
132. e as the amount of change in the setpoint per hour or per minute Setpoint t Final target setpoint Define the ramp grade as the amount of change in the Final target setpoint set for setpoint per hour or per minute segment immediately preceding or the starting target setpoint if this is the point of starting program operation IM 05E01B02 52E 1st Edition May 31 2000 00 lt 3 Programming gt 3 27 lt Controller Settings gt Setpoint of TMU Program Time Unit Setup Parameter When changing the setpoint linearly over an hour hh mm factory set default When changing the setpoint linearly over a minute mm ss Note The Program Time Unit TMU parameter is the time unit you use when creating programs When creating a soak segment during programming set a time hour and minute or minute and second rather than a ramp grade A Setpoint Final target Final target setpoint set for setpoint segment immediately preceding i the starting target setpoint if this is the point of starting program operation SS i Segment time i Define as hour and minute or minute and second 5 gt Time For example configure segment 1 so the temperature rises in increments of 5 C per minute from 50 C to 100 C as shown in the figure below A Setpoint Final target setpoint 100 C feceeeceessceeeceeeceseeeee Ramp upgrade of 8 C per minute
133. e key once to register the MENU PROG PRG 31 setpoint PV event 1 set point MENU PROG PRG 29 PE1 0 0 C event 1 no select ee ee Ev1 21 i A JZ WPT Nome Lp RESET 30 Press the 4 or Z key to display the required setpoint The figure below shows an example of the 26 Press the key once to display the PV parameter set to 5 0 C Event Type parameter TY1 MENU PROG PRG 30 MENU PROG PRG 31 PV event 1 type PV event 1 set point changing TY1 OFF PE1 5 0 C oo E Fed move foise lf ag 5 swetNom RuN Reser R mone pisP RUN VPT 27 Press the 4 or key to display the 31 Press the key once to register the required setpoint setpoint The figure below shows an example of the parameter of Temperature side set to Deviation high and low limits Alarm setpoint 7 MENU PROG PRG 30 PV event 1 type MENU PROG PRG 31 PV event 1 set point PE1 5 0 C
134. e of Program Pattern Setup Charts You can register as many as 300 program patterns with the UP750 controller Create as many copies of the chart as necessary First fill in the fields with bold face borders in the order from number 1 to number 9 Then input the data into the controller IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 24 1 Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range of Temperature side and Humidity side RH1 RH2 setup parameter 2 Minimum value of PV input range Setpoint of the Minimum Value of PV Input Range of Temperature side and Humidity side RL1 RL2 setup parameter 3 PV input unit Setpoint of the PV Input Unit UNI1 setup parameter 4 Program time unit Setpoint of the Program Time Unit TMU setup parameter 5 Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter 6 Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 SSP2 program parameter of Temperature side and Humidity side 7 Start code Setpoint of the Start Code STC program parameter 8 Final target setpoint segment time Events PV event and Time event and Junction code Setpoint of each program parameter 9 Draw the program pattern Time setting TIME when the Segment Setting Method SEG T parameter is set as SEG T 0 ramp setting TM RT when the parameter
135. ectly according to the selected type of PV input Check the wiring first if the controller fails to show the correct PV value To do this refer to 2 Initial Settings With the parameters RH1 RL1 SDP1 SH1 and SL1 it is possible to scale the input signal and change its number of decimal places Also check that these param eters are configured correctly The Controller does not Provide any Control Output or the Control Output does not Change at all The UP750 controllers have a universal output The type of control output can be set changed using the parameter OT1 OT2 At this point the controller must be wired correctly according to the selected type of control output Check the wiring first if the controller provides no control output To do this refer to 1 5 Terminal Wiring Diagrams With the parameters OH and OL it is possible to set change the high and low limits of control output The control output may not change at all however because of restrictions on these parameters Also check the restrictions on these parameters The control output can only be changed when the controller is in the MAN mode If the MAN lamp is off i e the controller is in the AUTO mode you cannot change the control output using key operation The Control Output does not Change soon after the Target Setpoint SP has been Changed If this happens check the setpoint of the paramete
136. ed from analog outputs and 15 V DC loop power supply Isolated from other input output terminals and internal circuit Relay contact control output terminals Isolated between contact output terminals and from other input output terminals and internal circuit Contact input terminals Not isolated between contact input terminals and from com munication terminals Isolated from other input output terminals and internal circuit Relay contact output terminals Not isolated between relay contact outputs Isolated from other input output terminals and internal circuit Transistor contact output terminals Not isolated between transistor contact outputs Isolated from other input output terminals and internal circuit RS 485 communication terminals Not isolated from contact input terminals Isolated from other input output terminals and internal circuit Power terminals Isolated from other input output terminals and internal circuit Grounding terminals Isolated from other input output terminals and internal circuit IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 1 2 Environmental Conditions Normal operating conditions Ambient temperature 0 to 50 C 40 C or less for side by side close installation Temperature change rate 10 C h or less Ambient humidity 20 to 90 RH no condensation allowed Magnetic field 400 A m or less Continuous vibration at 5 to 14 Hz Full amplitude of 1 2 mm or
137. eee poseiiiocceeneeenesseeceseeee aoreeteesessees lt Temperature side gt 60 C p lt Humidity side gt Current Starting target PV l setpoint SSP1 25 C l 0 C i gt L J JU Time A 20 min 80 min 10 min Start of program operation E Details of the Change Before change Program operation begins with the starting target setpoint SSP1 SSP2 Change the setpoint of the After change For Temperature side and Humidity side program m Start Code STC program operation begins with the current PV value parameter to 2 The time setpoints of segment 1 precede others Before change The Target Setpoint TSP1 program parameter for Change the setpoint of the Temperature side segment 2 was set to 80 0 C gt Target Setpoint TSP1 After change The Target Setpoint TSP1 program parameter for program parameter for Temperature side segment 2 is set to 90 0 C segment 2 to 90 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt 3 14 lt 3 Programming gt 1 2 3 4 5 Bring the operating display into view appears at power on RST lamp ON Displays a process variable PV value T SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 For steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than
138. eeeseeeseeeseseeeeneeeeeeeeeseeeseseaeenseeeeseeeees 3 1 3 2 Example of Program Pattern Setup Charts s sssssnsunneunneunnennennnnnnnnnnnnnnnnnnannna 3 2 3 3 Creating Program Patterns ccccssccsseeeeeseeeeeseeesseeeeseeeeeeeeeseeeseneseneeeeeeeeeeeas 3 4 3 4 Changing Program Pattern cccssccssseeeeseeeeseeeeeeeseseeenseeeseeeseseaeeneeeenseeeees 3 13 3 5 Program Parameter Map csssecccceseeeceeeseeeeeeeseeeeeenseeeeenseeeeeenseeneeenseeeeeennes 3 16 3 6 Lists Of Program Parameters cccccseceeeseeeseeseeeeeeeeneeseeeneeseeesneeseeeneeseesenes 3 18 3 7 Program Pattern Setup Charts ccseecceeeeeeseeesteeenseeenseeeeseeseseeeeseeeenseeeneas 3 23 3 8 Explanation of Program Functions ccccsseeeceseeeeeeseeeeeeseeeeeenteeeeenseeeeenens 3 26 4 Operations iisctcecccieisictntnsnasiecerncrsnd dnanssintanesiecwsddndesnienawtsenetnnadasenniasceuanesees 4 1 4 1 Monitoring purpose Operating Displays Available during Operation 4 1 4 2 Performing Canceling Auto tuning of Temperature Side sccseeseeee 4 6 4 3 Performing Canceling Auto tuning of Humidity side cseceseeeseeees 4 8 4 4 Setting PID Manually of Temperature Side csccssceeseeseseeesseeeseteeeeeeees 4 9 4 5 Setting PID Manually of Humidity Side ccc ccesecsseesseeeseeeenteeeeseeeeeenes 4 11 4 6 Selecting the Program Pattern Number PT NO cccsseeeesscereesseeees 4 12 4 7 Switchi
139. elay output terminals 60 cooling side transistor output terminals 63 Heating side pulse output terminals cooling side transistor output terminals 8 Heating side current output terminals cooling side transistor output terminals 63 OO OND aya IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt 2 6 lt 2 Initial Settings gt 2 13 Initializing Parameters Be sure to follow the steps below after a change of setting has been made to the data item PV Input Type PV Input Range or PV Input Scale 1 Bring the operating display into view display appears at power on RST lamp ON Pi m a SP 0 0 C Bee PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 5 Press the key once to display the main to call up the main menu PROG menu UPMD PROG UPMD programming UP750
140. elow can be used L Switching contact input nine points lt RDI105 ON 432 RDI106 program with DI1 to D14 pattern Available up to 300 patterns e RDI106 ON 64 RDI107 e RDI107 ON 128 RDI108 ON 256 RDI108 For example when selecting seventeenth program pattern set DI1 is ON Dl2 is OFF DI3 is OFF Dl4 is OFF RDI104 is ON RDI105 to RDI108 is OFF IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt E PID Temperature side It is possible to use a maximum of eight groups of PID parameters Operating Parameters Function Parameter Main menu Submenu Proportional band P n P LP1 n PID Integral time I n l LP1 n PID Derivative time D n D LP1 n PID Cooling side proportional band Pc n Pc LP1 n PID Cooling side integral time Ic n lc LP1 n PID Cooling side derivative time Dc n Dc LP1 n PID E PID Humidity side It is possible to use a maximum of eight groups of PID parameters Operating Parameters Function Parameter Main menu Submenu Proportional band P n P LP2 n PID Integral time I n l LP2 n PID Derivative time D n D LP2 n PID Cooling side proportional band Pc n Pc LP2 n PID Cooling side integral time Ic n lc LP2 n PID Cooling side derivative time Dc n Dc LP2 n PID E Control Output of Temperature side Control output of Temperature side OUTPUT1 selects the
141. en you have finished creating program patterns Make sure the controller is in program RUN mode and in automatic AUTO mode before carrying out auto tuning See 4 7 Switching between RUN and RESET Modes to change to RUN or 4 9 Switching between AUTO and MAN of Humidity side to change to AUTO PID constants are obtained by using the current program setpoint value at the start of auto tuning A NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes e Control processes with quick response such as flow control or pressure control e Processes where even temporary output on off results in inconvenience e Processes where a large output change at control element results in inconvenience Processes where variations in PV may exceed an allowable range adversely affecting product quality 1 Bring the operating display into view display appears at power on PRG lamp ON e M PV2 50 0 C PID 1 1 SP1 27 0 C PT 4 SP2 20 0 C SG 1 TM 0h20 RCY 0 0 an In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds 3 Press the Z key three times to display to call up the main menu PROG the main menu LP2 PROG LP2
142. ent If the controller has to be installed close to flammable items or equipment be sure to provide shielding panels all around the controller at least 150 mm away from every side the panels should be made of either 1 43 mm thick metal plated steel plates or 1 6 mm thick uncoated steel plates Installation Position Install the controller at an angle within 30 from horizontal with the front panel facing upward Do not install it facing downward The position of right and left sides should be horizontal Front panel pff of controller Must not exceed 30 Rear of controller IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 3 E External Dimensions and Panel Cutout Dimensions UP750 Unit mm 96 11 100 Large bracket gt gt lt rh XK JARRE Fx 00 a LoC O elr Fo ere LA PT HOLS RUN RESET v Small bracket 1 to 10 mm Panel thickness General installation Side by side close installation 117 min N 1 x96 92 9 gt Fo o 53 145 min K N stands for the number of controllers to be installed 92 28 r However the measured value applies if N 5 y 92 98 25 k s IM 05E01B02 52E 1st Edition May 31 2000 00
143. ent ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 Junction code JC IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 25 Starting target setpoint 1 SSP1 Starting target setpoint 2 SSP2 Start code STC 1st group of wait zones 1 WZ1 6 lt Temperature side 1st group of wait times 1 WTM 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM 3rd group of wait zones 3 WZ1 3rd group of wait times 3 WTM L See User s Manual Reference CD ROM version 4th group of wait zones 4 WZ1 3 for more information 4th group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Number of repetitions RCY Start of repetition segment number RST End of repetition segment number REN IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 26 3 8 Explanation of Program Functions E Programming You can create programs using either method 1 or 2 described below The controller is factory set to method 1 To create programs using method 2 change the setpoint of the SEG T Segment Setti
144. er Setting Range and Description Initial Value User Symbol Setting WA Locking of front panel OFF 0 Unlock OFF 0 up down keys Aand ON 1 Lock PTNo Locking of front panel OFF 0 Unlock OFF 0 PT No key ON 1 Lock RU N Locking of front panel OFF 0 Unlock OFF 0 RUN key ON 1 Lock MOD E Locking of front panel OFF 0 Unlock OFF 0 MODE key ON 1 Lock PROG Locking of operating OFF 0 Unlock OFF 0 parameter main menu ON 1 Lock PROG display L P1 Operating parameter OFF 0 Unlock OFF 0 main menu LP1 lock ON 1 Lock P2 Operating parameter OFF 0 Unlock OFF 0 main menu LP2 lock ON 1 Lock PID Operating parameter OFF 0 Unlock OFF 0 submenu PID lock ON 1 Lock US R Although not used in temperature and humidity control it is shown on the display PYS Operating parameter OFF 0 Unlock OFF 0 main menu PYS1 lock ON 1 Lock PYS2 Operating parameter OFF 0 Unlock OFF 0 main menu PYS2 lock ON 1 Lock PWD Password setting 0 Password not set 0 1 to 30000 Note If a password is set the setup parameters cannot be displayed without entering the correct password SELECT Display Parameters Located in Main menu CONF Submenu CSEL Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting SELECT display 1 OFF 0 101 to 1023 OFF 0 C S1 registration C S2 SELECT display 2 registration C S3 SELECT display 3 registrat
145. erating display to 0 at the end of program operation OFF 0 Not cleared ON 1 Cleared S P H Program setpoint 1 Place limits on the program setpoints when the controller is in 100 0 of limiter upper limit Temperature side program operation temperature 0 0 to 100 0 of temperature side PV input range side PV input Note that SPL1 lt SPH1 range S P L Program setpoint 1 0 0 of limiter lower limit temperature side PV input range S P H2 Program setpoint 2 Place limits on the program setpoints when the controller is in 100 0 of limiter upper limit Humidity side program operation humidity side 0 0 to 100 0 of humidity side PV input range PV input Note that SPL2 lt SPH2 range S P L2 Program setpoint 2 0 0 of limiter lower limit humidity side PV input range IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 18 Alarm related Parameters Located in Main menu PARA Submenu ALM AMD according to the operating condition 0 Always active 1 Not active when in RESET mode 2 Not active when in RESET mode or manual operation Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting P E H PV event 1 hysteresis Allows margins to be set for a PV event setpoint 0 5 With the hysteresis settings it is poss
146. erature side to control output retransmis sion 3 Set the Analog Output 1 100 Segmental Point A1H parameter to 100 4 Set the Analog Output 1 0 Segmental Point A1L parameter to 25 5 Set the Analog Output 3 100 Segmental Point A3H parameter to 75 6 Set the Analog Output 3 0 Segmental Point A3L parameter to 0 The figure below shows an example where both analog outputs 1 and 3 are set to the current signal of 20 to 0 mA DC The type of output signal can be determined separately for each of the analog outputs listed above using the following three parameters Analog output 1 Analog output 1 type AQ1 Analog output 2 Analog output 2 type AQ2 Analog output 3 Analog output 3 type AQ3 Analog output 3 100 segmental point ASH mA A o 100 Analog output 1 100 segmental point A1H output 1 Output value after computation 15 25 Analog output 3 0 segmental point A3L Analog output 1 0 segmental Le point A1L 0 25 50 75 100 Output value before split computation 20 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 34 Communication Parameters Located in Main menu UPMD Submenu R485 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting PS L1 Protocol sele
147. et Output Value operating parameter PO Note 2 The FAIL output is on during normal operation and turns off case failure Treated as normal Stand by Action Normal Abnormal The alarm output turns on The alarm output does not turn on in this region even if the PV value is below the low limit of the alarm setpoint Low limit of alarm setpoint Power on gt Time IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 20 Control Action related Parameters Located in Main menu PARA Submenu CTL Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting OPR1 Output of OFF 0 OFF 0 Temperature side 0 1 to 100 0 sec velocity limiter can limit control output velocity OPR2 Output of OFF 0 OFF 0 Humidity side 0 1 to 100 0 sec velocity limiter can limit control output velocity MOD1 PID of 0 Standard PID control with output bump at SP change 0 Temperature side 1 Fixed point control without output bump at SP change control mode Choose Fixed point Control when controlling pressure or flow rate MOD2 PID of 0 Standard PID control with output bump at SP change 0 Humidity side 1 Fixed point control without output bump at SP change control mode Choose Fixed point Control when controlling pressure or fl
148. etpoint 3 is selected 0 to 50 Cooling side output 50 to 100 Heating side output RTH2 Maximum value RET2 1 2 RTL2 1 digit to 100 0 of PV input range 100 0 of PV of retransmission RET2 3 RTL2 1 digit to 100 0 input range output 2 scale RTL2 Minimum value RET2 1 2 0 0 of PV input range to RTH2 1 digit 0 0 of PV of retransmission RET2 3 0 0 to RTH2 1 digit input range output 2 scale Deviation Trend Parameters Located in Main menu CMLP Submenu TRND Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting TSC Deviation trend scale Allows the deviation axis of the Deviation Trend operating 0 5 of of Temperature side display to be rescaled temperature 0 1 to 100 0 of temperature side PV input range span side PV input range span TSC2 Deviation trend scale Allows the deviation axis of the Deviation Trend operating 0 5 of of Humidity side display to be rescaled humidity 0 1 to 100 0 of humidity side PV input range span side PV input range span Deviation trend time Allows the time axis of the Deviation Trend operating display 5 sec TTM to be rescaled 1 to 600 sec IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 24 Security related Parameters Located in Main menu CMLP Submenu LOCK Parameter Name of Paramet
149. ezel by a finger to release the latch jLatch invisible in the panel Center of the bottom gasket 4 Panel View from the bottom IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 9 Insert the flat blade screwdriver into the four openings and flip the tip forward to move the bezel more forward Hold the bezel and pull it along with the internal unit out of the housing Note Be careful not to damage the RJC sensor w The location and number of the relays differ depending on the model code of the UP750 Confirm the location of the control output relay to be replaced before pulling out the relay Lower Two relays for direct and reverse action UP750 5 Pull out the relay to be replaced The control output relays are easy to remove and mount since they are connected via a socket onto the print boards te Insert the new relay in the socket Use the following relay Manufacturer OMRON Model G6B 2114P FD US P6B Power supply 12 VDC IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 10 7 Insert the internal unit into the housing Apply power to the controller and confirm that the initial operating display is shown If the operating display is not shown properly turn off the controller and pull out the internal unit Then inse
150. f Humidity side TSP2 parameter for segment 2 not changed in this example Steps 36 to 38 configure the Segment Time TIME parameter for segment 2 Steps 39 to 47 configure the Time Event parameters EV1 ON1 and OFF1 Steps 50 to 55 configure the Final Target Setpoint of Temperature side and Humidity side TSP1 TSP2 parameter for segment 3 Steps 56 to 58 configure the Segment Time TIME parameter for segment 3 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 5 1 Bring the operating display into view appears at power on RST lamp ON oo ia FS rors DISP Rae WPTNod RUN RESET Displays a process variable PV value SP 0 0 C PTNO 0 SEGNO 0 0 TMk RCY 0 0 For steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu ume _ mone oisp via PPT pun Reser 3 Press the key once to display the submenu LOC local mode set sub menu Lean DISP via Pun ffreser 4 Press the 4 key once to display the submenu PR
151. from thermocouple RTD or DC voltage signals The controller is capable of biasing square root extraction first order lag computation filtering ten segment linearizer approximation and ten segment linearizer biasing on input signals Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Input selection IN2 UPMD IN Unit selection UNI2 UPMD IN Analog input range conversion RH2 RL2 SDP2 SH2 SL2 UPMD IN Analog input bias A BS2 CMLP AIN Square root extraction A SR2 A LC2 CMLP AIN Analog input filter A FL2 CMLP AIN Operating Parameters Function Parameter Main menu Submenu Ten segment linearizer mode 2 PMD PYS2 None Ten segment linearizer approximation biasing 2 a2 to 2 a22 2 b2 to 2 b22 PYS2 None PV input bias BS LP2 PAR PV input filter FL LP2 PAR Note PV input bias BS and PV input filter FL among the operating parameters are used as bias and filter when normal operation Analog input bias A BS2 and analog input filter A FL2 among the setup parameters are used when PV correction value is decided in advance Relative Humidity Calculation The controller determines the relative humidity using the following equation which is based on the wet and dry bulb temperatures and then outputs this humidity level Relative humidity H Rh x Where ed ew 05 x P x TMw 755 ed Satur
152. g and Maintenance gt 5 6 E Attaching Terminal Cover The procedure for attaching the terminal cover is as follows Do not touch the terminals on the rear panel when power is being supplied to the controller Doing so may result in electric shock CAUTION Before attaching the terminal cover turn off the source circuit breaker and use a tester to check that the power cable is not conducting any electricity 1 Before attaching the terminal cover fold it once or twice so that the side which has the Handle With Care symbol is on the outside MP Fold over Grooved Fold over Alert symbol on the back Folding Direction of Terminal Cover A NOTE Do not fold the terminal cover the wrong way doing so not only reduces the cover s strength but may also cause the hinge to crack thereby disabling attachment 2 With the cover properly folded fit its top and bottom holes to the protrusions of the mounting brackets Fit the hole of the terminal cover to the protrusion on the mounting bracket Attaching Terminal Cover IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 7 5 2 4 Replacing Parts with a Limited Service Life The following UP750 parts have a limited service life The service life given in the table assume that the controller is used under normal operating conditions Part Service life Aluminum electrolytic condenser About 1
153. ge span 0 0 of humidity side PV input range when in ten segment linearizer approximation 2 a2 Ten segment inearizer 2 input 2 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 02 Ten segment inearizer 2 output 2 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input range span 0 0 of humidity side PV input range when in ten segment linearizer approximation 2 a3 Ten segment inearizer 2 input 3 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 03 Ten segment inearizer 2 output 3 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input range span 0 0 of humidity side PV input range when in ten segment linearizer approximation 2 a4 Ten segment inearizer 2 input 4 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 04 Ten segment inearizer 2 output 4 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input range span 0 0 of humidity side PV input range when in ten segment
154. ge span A FL 1 Analog input 1 filter OFF 0 Disable OFF 0 1 to 120 sec A S R Analog input 1 Performs square root computation for the PV input value of Temperature side OFF 0 square root OFF 0 Do not compute the square root computation ON 1 Compute the square root A LC1 Anal og input 1 low 0 0 to 5 0 l 1 0 signal cutoff The slope equals 1 at levels below the low signal cutoff point A BS2 Analog input 2 bias Used to correct the PV input value of Humidity side beforehand 0 0 of When in normal operation use the PV Input Bias BS operating humidity parameter side PV input 100 0 to 100 0 of humidity side PV input range span range span A FLO Analog input 2 filter OFF 0 Disable OFF 0 1 to 120 sec A S R2 Analog input 2 Performs square root computation for the PV input value of Humidity side OFF 0 square root OFF 0 Do not compute the square root computation ON 1 Compute the square root Analog input 2 low 0 0 to 5 0 1 0 A BS3 Although not used in temperature and humidity control it is shown on the display A FL3 Although not used in temperature and humidity control it is shown on the display A SR3 Although not used in temperature and humidity control it is shown on the display A LC3 Although not used in temperature and humidity control it is shown on the display IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 P
155. he control range into two zones define reference point 1 i e the 1 RP1 setup parameter Define the 1st and 2nd groups of PID constants i e the 1 P 1 1 and 1 D operating parameters for the 1st group and the 2 P 2 1 and 2 D operating parameters for the 2nd group e Splitting the control range into three zones To split the control range into three zones define reference points 1 and 2 i e the 1 RP1 and 2 RP1 setup parameters Define the 1st 2nd and 3rd groups of PID constants i e the 1 P 1 1 and 1 D operating parameters for the 1st group the 2 P 2 1 and 2 D operating parameters for the 2nd group and the 3 P 3 1 and 3 D operating parameters for the 3rd group IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 31 Selecting PID Constants According to the Deviation PID constants can be selected according to the deviation in two ways One method is to select a group of PID constants only by a deviation from a program setpoint The other method is to use a reference point as discussed earlier as well as a deviation from a program setpoint to switch between groups of PID constants Method 1 As shown in the figure below the controller selects the PID constants of the group number set in PID group number GRP if the PV input value goes beyond the given deviation from the program setpoint 1 The controller uses the 1st group of PID constants 2 The controller uses the P
156. he following EMC standards the instrument continues to operate at a measuring accuracy of within 20 of the range during tests EMI emission EN55011 Class A Group 1 EMS immunity EN50082 2 1995 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 1 0 Construction Installation and Wiring Construction Only the front panel is dust proof and drip proof protection class IP55 For side by side close installation the controller loses its dust proof and drip proof protection Material ABS resin and polycarbonate Case color Black Weight About 1 kg or less Dimensions 96 W x 96 H x 100 depth from panel face mm Installation Panel mounting type With top and bottom mounting hardware 1 each Panel cutout dimensions 924 W x 92 82 H mm Installation position Up to 30 upward facing not designed for facing downward Wiring M3 5 screw terminals for signal wiring and power ground wiring as well Power Supply Specifications Power supply Rated voltage of 100 to 240 V AC 10 50 60 Hz Power consumption Max 20 VA 8 0 W max Data backup Lithium cell with life expectancy of 10 years Withstanding voltage Between primary terminals and secondary terminals At least 1500 V AC for 1 minute Note Between primary terminals and grounding terminal At least 1500 V AC for 1 minute Note Between grounding terminal and secondary terminals At least 1500 V AC
157. he following operating procedure describes an example of creating the program dis cussed in 3 1 Overview of Program Patterns A NOTE Before creating the program reverify the Maximum Value of PV Input Range of Tempera ture side and Humidity side RH1 RH2 Minimum Value of PV Input Range of Tempera ture side and Humidity side RL1 RL2 Program Time Unit TMU and Segment Setting Method SEG T parameters If the setting of the setup parameter SEG T is changed the program patterns created and stored so far will be all cleared initialized Be careful Is common as program pattern segment of Temperature side and Humidity side The programming example given in this section includes the following steps Step 5 selects the program pattern number PTN Steps 7 to 12 configure the parameter Starting Target Setpoint of Temperature side SSP 1 so that the program starts from 25 C and the parameter starting Target Setpoint of Humidity side SSP2 so that the program starts from 0 C Steps 14 to 19 configure the Final Target Setpoint TSP1 parameter for segment 1 Steps 20 to 22 configure the Segment Time TIME parameter of Temperature side and Humidity side for segment 1 Steps 23 to 31 configure the PV Event parameters EV1 TY1 and PE1 Step 34 configures the Final Target Setpoint of Temperature side TSP1 parameter for segment 2 not changed in this example Step 35 configures the Final Target Setpoint o
158. ible to prevent relays from chattering PV event 2 hysteresis P E H2 Hysteresis for PV high limit alarm PV event 3 hysteresis Point of ON OFF action PEH3 Output PV event setpoint v P E H 4 PV event 4 hysteresis On PV event 5 hysteresis M P E H 5 off 5 Hysteresis PV event 6 hysteresis P E H 6 H y l PV value 0 0 to 100 0 P E H 7 PV event 7 hysteresis P E H 8 PV event 8 hysteresis AL1 nstrument alarm 1 OFF 0 1 to 20 25 to 31 1 type 1 PV high limit energized no stand by action 7 3 2 PV low limit energized no stand by action 3 AL2 J rument alarm lt 3 Deviation high limit energized no stand by action ype 4 Deviation low limit energized no stand by action nstrument alarm 3 5 Deviation high limit de energized no stand by action 1 AL3 type 6 Deviation low limit de energized no stand by action For other alarm types see the next page AL4 nstrument alarm 4 2 type HY1 nstrument alarm 1 0 0 to 100 0 of PV input range span 0 5 of PV hysteresis Output alarm 0 0 to 100 0 input range span Allows margins to be set for an alarm setpoint Output nstrument a With the hysteresis settings it is possible to prevent relays from chattering alarm 0 5 HY2 hysteresis Hysteresis for PV high limit alarm Point of ON OFF action Alarm setpoint HY3 nstrument alarm 3 Output 3 point hysteresis On HY 4 nstrument alarm 4 Off N Hysteresis hysteresis gt PV value Alarm mode Allows the instrument alarm function to be enab
159. ide outputs are presented or both of the heating and cooling side outputs are presented as shown in the following figures Output Output 100 A 100 A Cooling side Heating side Cooling side Heating side output A output output l i l l 7 NN I i 0 Z N gt 0 50 100 0 50 100 e ARAA A Aee Dead band Dead band Value of control output before split into Value of control output before split into heating and cooling side outputs heating and cooling side outputs Precautions in Heating Cooling Control e Keep the ratio of the heating side proportional band P to the cooling side propor tional band Pc equal to or below 5 e f neither the heating side nor the cooling side is performing ON OFF control setting the integral time I or Ic of one side to 0 results in the Integral Time parameters of both sides being set to OFF irrespective of the integral time setting of the other side IM 05E01B02 52E 1st Edition May 31 2000 00 Blank Page lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 1 7 Function Block Diagram and Descriptions This chapter contains the function block diagrams for Temperature and Humidity control Temperature and Humidity heating cooling control For details on these function block diagrams refer to the descriptions mentioned later IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Desc
160. in menu _ move oise WPT i RUN RESET Press the key once to display the submenu MD MD UP mode set SETUP sub menu Lezan iy mone DISP F a WPT RUN RESET 7 Press the 4 key once to display the submenu IN IN input set SETUP sub menu 8 Press the key once to display the parameter IN1 PV input type of Tempera ture side MENU UPMD IN 1 input 1 type select SETUP N1 OFF 9 Press the 4 or key to display the required setpoint The figure below shows an example of setting the PV input type to a K type thermocouple 200 0 C to 500 0 C MENU UPMD IN 1 input 1 type select changing IN1 typeK3 Blinks during change WPT Node mone osr S JL Ag 10 Press the key once to register the setpoint MENU UPMD IN 1 input 1 type select SETUP IN1 typeK3 nisp
161. ing to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table below is provided for the customer to record setpoints Local Setpoint Parameters Located in Main menu PROG Submenu LOC Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting L S P Local setpoint for 0 0 to 100 0 of Temperature side PV input range 0 0 of temperature side PV local mode operation input range of temperature side LS P2 Local setpoint for 0 0 to 100 0 of Humidity side PV input range 0 0 of humidity side PV local mode operation input range of humidity side P D PID group number for Shown for segment PID parameters when the 1 local mode operation setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1 Uses the 1st group of PID parameters 2 Uses the 2nd group of PID parameters 3 Uses the 3rd group of PID parameters 4 Uses the 4th group of PID parameters 5 to 8 Likewise selecting these numbers uses the 5th to 8th groups of PID parameters E2 A Local event 21 type OFF OFF 0 Temperature side 1 to 10 28 to 31 Humidity side 41 to 50 68 to 71 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by ac
162. ion C S4 SELECT display 4 registration C S5 SELECT display 5 registration Select the desired parameter from among the operating and setup parameters then register the number D register No accompanying that parameter For example registering 231 for C S1 allows you to change instrument alarm 1 setpoint in operating display Numbers for registering instrument alarm SP parameter for operating display Instrument alarm 1 setpoint 231 Instrument alarm 2 setpoint 232 Instrument alarm 3 setpoint 233 Instrument alarm 4 setpoint 234 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 25 Contact Output Registration Parameters Located in Main menu CONF Submenu DO R258 registration IM 05E01B02 52E Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting DO1 Relay output flag The following setpoints are registration numbers for 5705 registration for DO1 temperature and humidity control only D O 2 Relay output flag 5705 PV event 1 output 5706 registration for DO2 5706 PV event 2 output Relay output flag 5689 Instrument alarm 1 output 5689 DO3 registration for DO3 5129 Time event 1 output DO4 Open collector transistor 3130 Time event 2
163. ition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt E Instrument Input Range Codes Inst t Input Instrument Input Type Range Code Input Rang a Measurement Accuracy ie Set the data item PV Input Type IN1 to the OFF option to leave the PV input Unspecified OFF 0 type undefined 270 0 to 1370 0 C typeK1 1 450 0 to 2500 0 F 270 0 to 1000 0 C K pee 450 0 to 2300 0 F 0 1 of instrument range 1 digit at 0 C or more typeK3 3 200 0 to 500 0 C 0 2 1 digit for temperatures below 0 C yP 200 0 to 1000 0 F__ where the accuracy is 2 of instrument range 1 J typed 4 200 0 to 1200 0 C digit for temperatures below 200 0 C for a type K YP 300 0 to 2300 0 F thermocouple or 1 of instrument range 1 digit for 270 0 to 400 0 C temperatures below 200 0 C for a type T thermocouple p typeT1 5 450 0 to 750 0 F 0 0 to 400 0 C typeT2 6 2200 0 to 750 0 F B typeB 7 0 0 to 1800 0 C 0 15 of instrument range 1 digit at 400 C or more yP 32 to 3300 F 5 of instrument range 1 digit at less than 400 C 0 0 to 1700 0 C id PS E 32 to 3100 F Bi 0 15 of instrument range 1 digit 0 0 to 1700 0 C 3 WSR E 32 to 3100 F Thermocouple 0 1 of instrument range 1 digit 200 0 to 1300 0 C ah i is N typeN 10 300 0 to 2400 0 F 0 25 ae instrument range 1 digit for temperature
164. ity side segment 1 At this point the PV display shows 001 01 the first three digits denote the pattern number and the last two digits the segment number PV Display f Hy l AA if MENU PROG PRG 5 target set point 2 TSP2 0 0 C ueza j mone DISP va 4 Werno run jfreser 18 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 60 0 C MENU PROG PRG 5 target set point 2 changing TSP2 60 0 C 19 Press the key once to register the setpoint MENU PROG PRG 25 target set point 2 TSP2 60 0 C 7 pa mope pise 7 WPT Noda Run reser 20 Press the key once to display the Segment Time parameter TIME for segment 1 Simultaneously for Tempera ture side and Humidity side MENU PROG PRG 26 segment time TIME Sa move Dis l WPT Node RUN RESET 21 Press the 4 or key to display the required setpoint The figure below shows an example of the para
165. lay ON MENU UPMD INIT parameter initialize INI ON 00 m eo mone DISP J Eva ALE wrna aun frese 11 Press the key for more than 3 seconds This returns you to the display shown at power on figure below _ SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 MODE wrna Jf run IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 1 3 Programming This chapter explains how to create programs by citing specific examples Create user programs by referring to the given programming examples Use the parameter map included in 3 5 Program Parameter Map in order to further familiarize your self with the required operations Be sure to carry out the settings instructed in 2 Initial Settings before beginning any of the tasks discussed in this chapter 3 1 Overview of Program Patterns E Programming Overview The programming example given here demonstrates how to do the tasks outlined below 1 Program the controller to start program operation of Temperature side at 25 C and raise the temperature up to 80 C in 20 minutes And program the controller to start program operation of Humidity side at 0 C and raise the temperature up to 60 C in 20 minutes 2 When the temperature of Tem
166. lay though the number of presses depends on the operating status Used to change numerical values On setting displays for various parameters you can change target setpoints parameters and output values in manual operation Pressing the V key decreases a numerical value while pressing the A key causes it to increase You can hold down a key to gradually increase the speed of change These keys also switch between menu displays when a main menu or submenu of parameter setting display is shown 13 PT No key S No A Use this key when the controller is at a stop to select a program pattern number on an operating display 14 RUN key Pressing this key for more than 2 seconds while an operating display is shown starts the controller 15 RESET key RESET Pressing this key for more than 2 seconds while an operating display is shown stops the controller IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 3 2 2 Setting UP mode Setting First at Power on A NOTE The controller displays an operating display when the power is turned on The submenu IN appears at this point if the type of PV input has not been defined yet In this case first set a UP mode to Temperature and Humidity Control following the operating procedure described below Then PV input type control output type and others The following operation
167. led or disabled 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt 6 Parameters gt List of Instrument Alarm Types 6 19 The table below shows the types and actions of instrument alarm In the table codes 1 to 20 28 to 31 are for Temperature side codes 41 to 60 68 to 71 are for Humidity side codes 1 to 10 41 to 51 are not provided with stand by actions while codes 11 to 20 51 to 60 are provided with stand by actions Alarm type code Alarm action Ooniact Contact P closes opens Open close shows status of relay contact ifalarm if alarm and lit and unlit shows status of lamp Alarm type Alarm type No alarm Hysteresis De energized Alarm action Open close shows status of relay contact occurs occurs and lit and unlit shows status of lamp Hysteresis lt gt gt Open lit Closed on deviation low unlit PV high limit Open unlit Closed lit limit alarm Deviations U PV PV Alarm setpoint setpoint Target SP Hysteresis Hysteresis Hysteresis gt lt gt Closed Deviation high lit PE trin Et A a PV low limit Closed lit i Open unlit and low limits pe Alarm setpoint PV Deviation setpoint PV rea gt Target SP Alarm type code Contact Contact closes opens if alarm if alarm occurs occurs Hysteresis Hysteresis Closed Hysteresis lt gt lit lt gt lt gt
168. linearizer approximation 2 a5 Ten segment inearizer 2 input 5 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 05 Ten segment inearizer 2 output 5 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input range span 0 0 of humidity side PV input range when in ten segment linearizer approximation 2 a6 Ten segment inearizer 2 input 6 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 06 Ten segment inearizer 2 output 6 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input range span 0 0 of humidity side PV input range when in ten segment linearizer approximation 2 a Ten segment inearizer 2 input 7 66 7 to 105 0 of humidity side PV input range 0 0 of humidity side PV input range 2 67 Ten segment inearizer 2 output 7 66 7 to 105 0 of humidity side PV input range span 66 7 to 105 0 of humidity side PV input range when in ten segment linearizer approximation 0 0 of humidity side PV input range span 0 0 of humidity side PV input range when in ten segment linearizer approximation 2 a8 Ten segment inearizer
169. m WPT Node RUN RESET Move Dis 10 Press the key once to register the setpoint MENU UPMD OUT 1 output 1 select SETUP OT1 2 I MODE pisP gt A WPT Node You can take the same steps for the control output type of Humidity side OT2 that is displayed after the control output type of Temperature side 11 Press the key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON SP 0 0 C PTNO 0 SEGNO 0 0 Tha RCY 0 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 12 List of Control Output Types of Temperature side Parameter Name of Parameter Setpoint Control Output Types Symbol 0 Time proportional PID relay contact output terminals 1 Time proportional PID voltage pulse output terminals 2 Current output terminals 3 On off control relay contact output terminals 4 Heating side relay output terminals cooling side relay output terminals OT 1 hacia iba ee 5 Heating side pulse output termi
170. meter set to 20 min 0h20 MENU PROG PRG 26 segment time changing TIME 20 22 Press the key once to register the setpoint MENU PROG PRG 26 segment time TIME 0h20 oise ce 23 Press the 5 key once to display the Event Number parameter EV1 MENU PROG PRG 29 event 1 no select EVi 0 ose 7 JL J fs IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 8 key to display the 28 Press the key once to register the setpoint 24 Press the 4 or required setpoint The figure below shows an example of the parameter set to PV event 1 setpoint 21 MENU PROG PRG 30 PV event 1 type MENU PROG PRG 29 TY1 7 event 1 no select changing e EVI 21 ies ae MoDe DISP KAES RUN REseT WPT Node Ped mone DSP If gt Adis WPTNod i RUN 29 Press the key once to display the PV Event Setpoint parameter PE1 25 Press th
171. ming sub menu oise key Program pattern 1 Setpoint for MENU PROG PRG A key or 7 key PTno input local mode operation of temperature side PTN 1 LSP2 _ ocal mode operation Segment 1 Segment 2 of humidity side MENU PROG PRG MENU PROG PRG 2 MENU PROG PRG SEGno input SEGno input SEGno input PID group number for local mode operation SEG SEG SEG Local event 21 type Local event 21 setpoint Local event 22 1 1 1 1 1 1 i 1 1 1 1 1 1 1 type i Local event 22 H setpoint r Starting target setpoint Final target setpoint Final target setpoint i of temperature side TSP1 of temperature side 1 TSP1 of temperature side Local event 23 amece TIME is shown when the Segment 7 PRA type t ing target setpoint 1 TSP2 Final target setpoint 1 Setting Method SEG T parameter 1 TSP2 Final target setpoint A of humidity side of humidity side 1 of humidi
172. mperature side PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a5 Ten segment linearizer 1 input 5 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 65 Ten segment linearizer 1 output 5 66 7 to 105 0 of temperature side PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a6 Ten segment linearizer 1 input 6 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 66 Ten segment linearizer 1 output 6 66 7 to 105 0 of temperature side PV input range span 66 7 to 105 0 of temperature side PV input range when in ten segment linearizer approximation 0 0 of temperature side PV input range span 0 0 of temperature side PV input range when in ten segment linearizer approximation 1 a7 Ten segment linearizer 1 input 7 66 7 to 105 0 of temperature side PV input range 0 0 of temperature side PV input range 1 b7 Ten segment linearizer 1 output 7 66 7 to 105 0 of temperature
173. n action Check process Auto tuning Action with PID Check process Press E200 failure existing before any key to erase error Time out auto tuning indication Normal Check wires and Faulty action communication 2 ie oa nit communication Normal action tile parameters and make Play line resetting Recovery at normal receipt Decimal point at right end Runaway due to heii eat 1 lights d defective power Undefined dii the unit Contact us for or noise 0 or less or OFF OFF E Stopped repair heck fi No display All indications off Power off None Check forabnorma power Note 1 PV display 2 Setpoint display 3 Display showing the PV of the corresponding loop The operation status and remedies after a power failure differ with the length of power failure time Instantaneous Power Failure of 20 ms or less A power failure is not detected Normal operation continues Power Failure of about 2 seconds or less The following show effects caused in settings and operation status Alarm action Continues Alarm with standby function will enter standby status Settig parameter Set contents of each parameter are retained Auto tuning Cancelled Control action Action before power failure continues IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 4 Power Failure of more than about 2
174. nals cooling side relay output terminals PUEIYRS 6 Heating side current output terminals cooling side relay output terminals O 7 Heating side relay output terminals cooling side transistor output terminals 64 8 Heating side pulse output terminals cooling side transistor output terminals 9 Heating side current output terminals 2 cooling side transistor output terminals 64 10 Heating side relay output terminals cooling side current output terminals 11 Heating side pulse output terminals cooling side current output terminals 12 Heating side current output terminals cooling side current output terminals List of Control Output Types of Humidity side Parameter Name of Parameter Setpoint Control Output Types Symbol Time proportional PID relay contact output terminals 60 Time proportional PID voltage pulse output terminals Current output terminals On off control relay contact output terminals 60 W mM oO OT2 Humidity side Control output type Heating side relay output terminals 60 cooling side relay output terminals O Heating side pulse output terminals cooling side relay output terminals O Heating side current output terminals cooling side relay output terminals O Heating side r
175. ng period this does not affect other parameter settings at all however SM EC Sampling period 0 to 30000 Shows 0 at error counter power on reading only IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 27 Input related Parameters Located in Main menu UPMD Submenu IN Parameter Symbol IN1 Name of Parameter PV input type of Temperature side INPUT 1 terminals Terminals 2 and 3 Setting Range and Description Specify the type of PV input of Temperature side as a range code See Instrument Input Range Codes in 2 Initial Settings Initial Value OFF 0 User Setting UNI1 PV input unit of Temperature side Select the unit of PV input of Temperature side 0 Percent 2 No unit C 1 Degree Celsius F 5 Fahrenheit Depends on the temperature side PV input type RH1 Max value of PV input range of Temperature side RL1 Min value of PV input range of Temperature side Set the instrument input range RL1 lt RH1 For temperature input Set the range of temperature that is actually controlled For voltage input Set the range of a voltage signal that is applied The scale across which the voltage signal is actually controlled should be set using the parameters Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 Depends on the temperature
176. ng Method setup parameter to 1 Before you begin programming determine whether your programs are created using the time unit of hour and minute or minute and second The controller is factory set to the hour and minute time unit To create programs using the minute and second time unit change the setpoint of the TMU Program Time Unit setup parameter to mm ss lt Controller Settings gt Setpoint of SEG T Segment Setting Method Setup Parameter Time setting method 1 0 factory set default Ramp setting method 2 1 Choose the desired method and unit from the two programming methods and time unit options discussed above Then create programs according to the chosen options 1 Creating programs by setting final target setpoint and time unit As shown in the figure below this method creates programs by setting a segment time and a final target setpoint on a segment by segment basis i This single definite line is Setpoint referred to as a segment Final target setpoint Final target setpoint set for segment immediately preceding c the starting target Saro i Segment time if this is the point of starting program operation Time 2 Creating programs by setting final target setpoint and ramp As shown in the figure below this method creates programs by setting a final target setpoint and a ramp grade on a segment by segment basis Define the ramp grad
177. ng between RUN and RESET Modes cccsccssceseseseeesseeeseeeeeseees 4 13 4 8 Switching between AUTO and MAN of Temperature side 0sce10 4 14 4 9 Switching between AUTO and MAN of Humidity side ceeeeeeeeee 4 15 4 10 Manipulating Control Output during Manual Operation of Temperature side c ecccceeeeeceeeeeeeeeeeeeeeeseeeeneeseseseneeseseeeeesesesneeseseeenseseeenenens 4 16 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Int gt lt Rev gt Toc 2 4 11 Manipulating Control Output during Manual Operation of Humidity side eeeeceeeceeee ce eeeeee ee eeeneee seen seen seen neeee seen sees eeeeseeeeeeenseeeeeenseeeeeeennes 4 18 4 12 Enabling Disabling the Hold Mode of Program Operation s ese1e 4 20 4 13 Changing Program Setpoints when in Hold Mode cseceseeseseeees 4 21 4 14 Executing the Advance Function ccessececeeeeeeeeeeeeeeeeneeseeeneneeeeeeeseeeees 4 22 4 15 Switching to Local mode LOCAL Operation ccseccsseceeesseeseeeesees 4 23 4 16 Changing Setpoints during Local mode Operation csscsseeseeeeees 4 24 5 Troubleshooting and Maintenance ccccessseeeeeeeeeeseeeseeneeeeeeeeeeeees 5 1 5 1 Troubleshooting 2 eeecceeeeseeeeeseeeeeeeeseneeeeeseneeeeeeseneeeseseeneeeseseeneeseeseeneeenseeneoees 5 1 5 2 MAaINTONANGCE iene cccssiceecc sea scrsassetecnsasecdecunasteveuuctbeesudawtaesussastensutestcdeeusetceeeuns 5 5 5
178. ode SL2 Min value of PV 0 00 input scale of Humidity side shown when in voltage input mode BSL2 Selection of PV Allows the PV input value to be determined as shown below in OFF 0 input burnout action case of PV input burnout of Humidity side of Humidity side 105 of PV input range of Humidity side if set to Upscale 5 0 of PV input range of Humidity side if set to Downscale OFF 0 Disable UP 1 Upscale DOWN 2 Downscale RJC2 Presence absence Allows input compensation to be applied to thermocouple input ON 1 of PV input of OFF 0 Absent Humidity side ON 1 Present reference junction compensation IN3 Auxiliary analog input type P sags aig x INPUT 3 terminals Although not used in temperature and humidity control it is shown on the display Terminals and U N 13 fe la Although not used in temperature and humidity control it is shown on the display RH3 Maximum value of auxiliary analog input range Although not used in temperature and humidity control it is shown on the display RL3 Minimum value of auxiliary analog input range Although not used in temperature and humidity control it is shown on the display SDP3 Auxiliary analog input decimal point position gt though not used in temperature and humidity control it is shown on the display SH3 Max value of auxiliary analog input scale Although not used in temperature and humi
179. output R258 3 Relay O C Time event 16 output 1 The sign O C stands for open collector output transistor output 2 The first of contact input output extension module 3 The third of contact input output extension module E Retransmission Output PV program setpoint or control output can be output to retransmission output 1 OUT PUT3 Retransmission output 2 OUTPUT 1 can be used when the control output is relay Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Retransmission output 1 type RET1 CMLP RET Retransmission output 1 scale RTH1 RTL1 CMLP RET Retransmission output 2 type RET2 CMLP RET Retransmission output 2 scale RTH2 RTL2 CMLP RET IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 10 E 15 V DC Loop Power Supply The 15 V DC loop power supply OUTPUTS uses the same terminal of retransmission output 1 or 2 The 15 V DC loop power supply can not be used when retransmission output 1 or 2 is used To use the 15 V DC loop power supply set 4 in retransmission output type 1 RET1 or 2 RET2 selection parameter Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Retransmission output 1 type RET1 CMLP RET Retransmission output 2 type RET2 CMLP RET
180. output type among the current output voltage pulse output and relay contact output signal Preset output value is output when the operation is stopped by key operation or contact input which takes priority over the manual operation Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Control output type selection OT1 UPMD OUT Control output cycle time CT1 UPMD OUT Analog output 1 type AO1 UPMD OUT Operating Parameters Function Parameter Main menu Submenu Preset output n PO LP1 n PID Output limiter n OL n OH LP1 n PID IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt E Control Output of Humidity side Control output of Humidity side OUTPUT2 selects the output type among the current output voltage pulse output and relay contact output signal Preset output value is output when the operation is stopped by key operation or contact input which takes priority over the manual operation Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Control output type selection OT2 UPMD OUT Control output cycle time CT2 UPMD OUT Analog output 2 type AQ2 UPMD OUT Operating Parameters Function Parameter Main menu Submenu Preset output n PO LP2 n PID
181. ow rate AR Anti reset windup of AUTO 0 50 0 to 200 0 AUTO 0 Temperature side The larger Setting the sooner PID computation integral computation stops Excess integration Used when the control output travels up to 100 or down to 0 and prevention stays at this point AR2 Anti reset windup of AUTO 0 50 0 to 200 0 AUTO 0 Humidity side The larger Setting the sooner PID computation integral computation stops Excess integration Used when the control output travels up to 100 or down to 0 and prevention stays at this point ZON Zone PID selection 0 Segment PID 1 1 Zone PID If set to Segment PID allows PID constants to be selected for each segment If set to Zone PID automatically selects PID constants according to the temperature range set in the given Reference Point parameter R M D Restart mode CONT 0 Continues action set before power failure CONT 0 MAN 1 Starts from manual operation status RESET 2 Continues action set before power failure and starts computation from the preset output value R TM Restart timer 0 to 10 sec 0 sec Sets time between power on and the instant where controller starts computation G RP PID group number Allows you to determine how many groups of setpoint alarm and 8 PID parameters the controller should show 1 Show one set 2 Show two sets 3 Show three sets 4 Show four sets 5 to 8 Show as many groups of parameters as have been set R P Zone PID
182. owing example shows a case when only the reference deviation is set without setting any reference point The selected group of PID parameters is as follows Since region 1 is within the deviation range the controller uses the 1st group of PID parameters Since region 2 is outside the deviation range the controller uses the PID parameters of the number selected in PID group number GRP Maximum value of humidity side PV input range RH2 PV input value a Reference deviation RDV Reference deviation RDV A slope is set to vary the program setpoint Target setpoint Minimum value of humidity side F H PV input range RL2 Segment 1 Segment 2 OFF 0 Disable 0 0 to 100 0 of humidity side PV input range span IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 22 Analog Input Computation Parameters Located in Main menu CMLP Submenu AIN A LC2 signal cutoff The slope equals 1 at levels below the low signal cutoff point Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting A B S Analog input 1 bias Used to correct the PV input value of Temperature side beforehand 0 0 of When in normal operation use the PV Input Bias BS operating temperature parameter side PV input 100 0 to 100 0 of temperature side PV input range span ran
183. perature side reaches 80 C keep it at this level for 80 minutes And when the temperature of Humidity side reaches 60 C keep it at this level for 80 minutes 3 Finally Temperature side and Humidity side lower the temperature to 0 C in 10 minutes Event output Seta deviation of 5 C on both the positive and negative sides of a program setpoint to allow the controller to output of Temperature side an event signal if the temperature goes beyond the deviation range Letthe controller output of Temperature side an event signal when the temperature stabilizes to 80 C Example of Creating Program Pattern 1 T A Temperature side Target Temperature side Target emperature setpoint TSP1 to be reached setpoint TSP1 to be reached by segment 1 by segment 2 l 2 80 C p 7 lt Temperature side gt Humidity side Target setpoint TSP2 to be reached by segment 1 60 C ffm Temperature side lt Humidity side gt Starting target l setpoint SSP1 Humidity side Target setpoint TSP2 to be reached by segment 3 Humidity side Target setpoint TSP2 to be reached by segment 2 Humidity side Starting target setpoint SSP2 A JN A N N J e Segment time for segment 1 Segment time for segment 2 Segment time for segment 3 Time j 20 min 80 min 10 min A l Start of program operation PV event 1 Outputs an
184. put range SSP2 STC Starting target setpoint 2 Humidity side Start code 0 0 to 100 0 of Humidity side PV input range 1 Shows parameters for setting the wait and repeat actions 0 Program operation begins with the starting target setpoint 1 Temperature side ramp prioritized PV start program operation begins with the PV value by giving priority to the ramp of Temperature side segment 1 2 Time prioritized PV start program operation begins with the PV value by giving priority to the time of segment 1 3 Humidity side ramp prioritized PV start program operation begins with the PV value by giving priority to the ramp of Humidity side segment 1 TIP The option 1 is not a setpoint 0 0 of humidity side PV input range 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 20 Program Parameters Parameters for Setting the Wait and Repeat Actions The parameters listed below are shown when the Start Code STC parameter is set to 1 Located in Main menu PROG Submenu PRG 1 WT M times 0 01 to 99 59 hour minute or minute second Use the TMU setup parameter to set the time unit Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting WZ1 1st group of wait OFF No function OFF zones 0 0 to 10 0 of PV input range span 1st group of wait OFF No function OFF
185. r MOD1 In cases where fixed point control is selected as the PID control mode MOD1 1 tracking based on the l term works to prevent the control output from changing suddenly even if the target setpoint SP is varied The control output therefore may appear to be working incorrectly at first however it gradually adapts itself to the new target setpoint Be especially careful when the controller is in the fixed point control mode the control output may fail to change and therefore result in a loss of control if you change the target setpoint SP too frequently IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshooting and Maintenance gt 5 5 5 2 Maintenance This section describes the cleaning and maintenance of the UP750 5 2 1 Cleaning The front panel and operation keys should be gently wiped with a dry cloth A NOTE Do not use alcohol benzine or any other solvents 5 2 2 Replacing Brackets When the brackets are broken or lost purchase the following brackets for replacement Target Model Part No Sales Unit UP750 T9115NL A large bracket and small bracket in pair SEE ALSO 1 2 How to Install for how to replace brackets 5 2 3 Attaching Terminal Cover When a terminal cover is necessary purchase the following part Target Model Part No Sales Unit UP750 T9115YD 1 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 5 Troubleshootin
186. r 1st group of PID 2 Auto tuning for 2nd group of PID 3 Auto tuning for 3rd group of PID 4 Auto tuning for 4th group of PID 5 to 8 Perform auto tuning on a group basis in the same way as 1 to 4 9 Performs auto tuning to all groups 1 to 8 SC SUPER function OFF 0 Disable OFF 0 1 Overshoot suppressing function Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances 2 Hunting suppressing function Stable mode Suitable to stabilize the state of control when the load varies greatly or the target setpoint is changed Enables to answer the wider characteristic changes compared with Response mode 3 Hunting suppressing function Response mode Enables quick follow up and short converging time of PV for the changed target setpoint Note Use SUPER function SC 2 or 3 in PID control or PI control SUPER function 2 or 3 is not available in the following controls 1 ON OFF control 2 P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control BS PV input bias 100 0 to 100 0 of temperature side PV input range span 0 0 of Used to correct the PV input value temperature side PV input range span FL PV input filter OFF 0 1 to 120 sec OFF 0 Used when the PV input v
187. rature side MAN1 lamp ON Cooling side Heating side output Heating Cooling OUT output display IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 17 Controller Behavior and Control Output Manipulation when the Dead Band is Positive The following is an example when the DB parameter is set at 12 4 If you hold down the key with the heating side output under manipulation i e cooling side output C1 0 0 the heating side output H1 decreases Consequently both the heating side and cooling side outputs change to 0 0 If you keep the Ly key held down longer you enter the state of manipulating the cooling side output and its value begins to increase Inversely if you hold down the 4 key with the cooling side output under manipulation i e heating side output H1 0 0 the cooling side output C1 decreases Conse quently both the heating side and cooling side outputs go to 0 0 If you keep the A key held down longer you enter the state of manipulating the heating side output and its value begins to increase Output Dead band Operating parameter DB 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is positive
188. rature side terminals 4 4 heating side output terminals 4 4 cooling side output terminals 49 45 Humidity side terminals 4 4 heating side output terminals 4 4 cooling side output Not selected Number of outputs 2 or 3 two for heating cooling type switched between a voltage pulse output and current output Output signal 4 20 0 20 20 4 or 20 0 mA DC Load resistance 600 or less Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz e Voltage pulse output Temperature side terminals 46 4 heating side output terminals 4 4 cooling side output Not selected Humidity side terminals 4 4 heating side output terminals 4 4 cooling side output Not selected Number of 2 or 3 two for heating cooling type outputs switched between a voltage pulse output and current output Output signal On voltage 12 V or more load resistance 600 2 or more Off voltage 0 1 V DC or less Resolution 10 ms or 0 1 of output whichever is larger IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 9 Relay contact output Temperature side terminals heating side output terminals cooling side output terminals Humidity side terminals 60 heating side output terminals 4 4 6 cooling side output terminals N
189. rature side and Humidity side PID number PID Note Event number EV1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF1 Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ON3 PV event setpoint PE3 off time of time event OFF3 Event number EV4 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OFF5 Event number EV6 PV event type TY6 on time of time event ON6 a dwexe sy ul pasn JON PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 Junction code JC Note Shown for segment PID parameters when the setup parameter ZON is set to 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 4 3 3 Creating Program Patterns T
190. riod Input resistance About 1 MO Input accuracy 0 3 1 digit of input span for 0 to 2 V DC 0 2 1 digit of input span for 0 to 10 V DC 0 375 1 digit of input span for 0 4 to 2 0 VDC 0 3 1 digit of input span for 1 to 5 V DC Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 1 Installation gt 1 8 Loop Power Supply Power is supplied to a two wire transmitter 15 V DC terminals 44 45 A resistor 10 to 250 Q connected between the controller and transmitter converts a current signal into a voltage signal which is then read via the PV input terminal Supply voltage 14 5 to 18 0 V DC max 21 mA provided with a protection circuit against a field short circuit Retransmission Output Either PV program setpoint or control output is output Either the retransmission output or the loop power supply can be used with terminals Number of outputs 1 or 2 terminals 44 45 terminals 46 4 e Output signal 4 20 0 20 20 4 or 20 0 mA DC where outputting signal levels of less than 0 mA is not feasible Load resistance 600 Q or less e Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz Control Output Universal output system The output type can be selected with the software e Current output Tempe
191. riptions gt E Function Block Diagram for Temperature and Humidity Control Temperature side PV input terminals Dand Input selection I Unit selection I Analog input range conversion eed Analog input bias I Extended contact input RDI104 to 108 Contact input Program attern selectio Program operation BS SEENA TEA A ENEE Extended contact input RDI101 to 103 Hold operation when RDI101 changes from OFF to ON Advance operation from OFF to ON Humidity side PV input terminals Mand Input selection I when RDI102 changes Unit selection I Analog input range conversion ee ee Analog input bias I uolyesado weibod jo yes NO 0 440 Wo seBueyo jq uaym uoyesedo wesBoud zo dog Square root extraction Square root extraction I I uolye1edo pow je20 Jo HEJS Local Analog input filter setpoint 1 Analog input filter I I 10 seg linearizer approx bias Local 10 seg linearizer approx bias 1 operation E NO 01 440 Woy sabueyo q ueym PV input bias 0 PV input filter PV input bias PV input filter a Manual operation Control computation 1 Manual operation Preset output Preset output
192. rmined to have occurred if it is 0 1 V or less Input bias current 0 05 A for TC or RTD b terminal Measurement current RTD About 0 13 mA Input resistance 1 MO or more for thermocouple or mV input About 1 MO for DC voltage input Humidity side PV input of 0 00 to 1 25 V range is about 8 Q Allowable signal source resistance 250 or less for thermocouple or mV input Effects of signal source resistance 0 1 V Q or less 2 KQ or less for DC voltage input Effects of signal source resistance About 0 01 100 0 Allowable wiring resistance for RTD input Maximum 150 Q wire Conductor resistance between three wires should be equal However 10 Q wire for a maximum range of 150 0 to 150 0 C Wire resistance effect 0 1 C 10 Q Allowable input voltage 10 V DC for thermocouple mV or RTD input 20 V DC for DC voltage input Noise rejection ratio 40 dB 50 60 Hz or more in normal mode 120 dB 50 60 Hz or more in common mode Reference junction compensation error 1 0 C 15 to 35 C 1 5 C 0 to 15 C 35 to 50 C Applicable standards JIS IEC DIN ITS 90 for thermocouples and RTD Auxiliary Analog Input Signals Available only for controllers with auxiliary analog input terminals Number of inputs 1 terminals 1 2 Input type Settable in a range of 0 2 0 10 0 4 2 0 or 1 5 V DC Sampling period 100 200 and 500 ms The sampling period of a remote input signal is associated with the PV input s sam pling pe
193. rt it into the housing again This completes replacement of the control output relay IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt 6 6 1 lt 6 Parameters gt 6 1 Parameters Parameter Map This section contains Operating Parameter Map and Setup Parameter Map for UP750 as a guideline for setting parameters These maps are helpful in finding the positions of the displays when setting the param eters and should be used as a quick reference for the entire range of parameter displays IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 2 UP750 Operating Parameter Map Operating Display eee Operating Operating Operating Operating display1 display2 display 3 display n aigesan sae ip ccs ca oa asthe tn A A A Se eas aS ee ak he Bin ta he Sone H SETIS MODE GETSS CSET3S or ColsP isP DISP SELECT zy aay H y display 1 gt LA proe kt a k ir SELECT display 2 x SELECT i display 3 SET SELECT display 4 To Y Yy Y Y Y i To program parameter
194. s below 0 C 270 0 to 1000 0 C F typeE 11 450 0 to 1800 0 F 200 0 to 900 0 C 0 1 of instrument range 1 digit at 0 C or more HDN Wipe TNA 300 0 to 1600 0 F 0 2 1 digit for temperatures below 0 C where the typeU1 13 200 0 to 400 0 C _ accuracy is 1 5 of instrument range 1 digit for U DIN ype 300 0 to 750 0 F _ temperatures below 200 0 C for a type E thermocouple typeU2 14 0 0 to 400 0 C yP 200 0 to 1000 0 F W typeW 15 oe i rei 0 2 of instrument range 1 digit Platinel 2 Plati2 16 oe o 0r 0 1 of instrument range 1 digit 5 0 0 to 1900 0 C 0 5 of instrument range 1 digit at 800 C or more phat PREDO 17 32 to 3400 F No accuracy is guaranteed at less than 800 C W97Re3 0 0 to 2000 0 C DEP pta W75Re25 W97Re3 18 32 to 3600 F 0 2 of instrument range 1 digit JPt1 30 200 0 t9500 0 p 0 1 of instrument range 1 digit Note 1 Note 2 JPtH100 300 0 to 1000 0 F 150 00 to 150 00 C en alt JPt2 31 200 0 to 300 0 F 0 2 of instrument range 1 digit Note 1 200 0 to 850 0 C RID ES 300 0 to 1560 0 F l 0 1 of instrument range 1 digit Note 1 Note 2 200 0 to 500 0 C Bae eee 300 0 to 1000 0 F 150 00 to 150 00 C be Hs a Pt3 37 200 0 to 300 0 F 0 2 of instrument range 1 digit Note 1 Standard 0 4to2V 0 4 to 2 V 40 0 400 to 2 000 V signal 1to5V 1 to 5 V 41 1 000 to 5 000 V Oto2V 0 to 2 V 50 0 000 to 2 000 V oh Abi ia Oto10V Oto010V 51 0 00to 10
195. s lit when in manual mode of Humidity side MAN2 Is lit when in manual mode of Humidity side CAS Not used in temperature and humidity control Light loader interface Interface for an adapter cable used when setting and storing parameters from a PC This requires an optional parameter setting tool Process variable PV display Setpoint display LCD Displays PV Displays an error code in red if an error occurs Displays the name and value of a target setpoint SP output OUT deviation trend or a parameter Displays an error code if an error occurs Instrument alarm indicator lamps The AL1 lamp comes on in orange if instrument alarm 1 turns on SETIENT SET ENT key ce Used to switch or register a parameter Pressing the key for more than 3 seconds allows you to switch between the operating display and the main menu for operating parameter setting display alternately 10 MODE key MODE Presents a display for switching between the hold advance local AUTO and MAN modes ii DISP key J n v Vand A keys qo Used to switch between displays Pressing this key while any operating display is shown lets you switch to another prearranged operating display Pressing this key while any display other than an operating display is shown lets you go one display back One to four presses maximum of this key lets you return to the current operating disp
196. se contact your nearest Yokogawa representative or our sales office 1st Edition May 2000 YK IM 05E01B02 52E 1st Edition May 31 2000 00 All Rights Reserved Copyright 2000 Yokogawa M amp C Corporation lt Toc gt lt Rev gt Il E Safety Precautions The following symbol is indicated on the controller to ensure safe use instruction manual in order to avoid the risk of injury or death of personnel or damage to the instrument The manual describes how the operator should exercise special care to avoid CAUTION electric shock or other dangers that may result in injury or loss of life h This symbol on the controller indicates that the operator must refer to an explanation in the The following symbols are used in the hardcopy user s manuals and in the user s manual supplied on the CD ROM A NOTE Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure A IMPORTANT Draws attention to information that is essential for understanding the operation and or features of the controller E Regarding Force Majeure Yokogawa M amp C Corporation assumes no liability for any loss or damage direct or indirect caused by the use of or unpredictable defects of the product IM 05E01B02 52E 1st Edition May 31 2000 00 lt Int gt lt Rev gt Toc 1 Model UP750 Program Controller User s Manual for Temperature and Humidity Control IM 05E01B02 52E 1st Edition C
197. side PV input type SDP1 PV input decimal point position of Temperature side shown when in voltage input mode Set the position of the decimal point of voltage mode PV input of Temperature side 0to4 0 No decimal place 1 One decimal place 2 to 4 Two three four decimal places Depends on the temperature side PV input type SH1 Max value of PV input scale of Temperature side shown when in voltage input mode SL1 Min value of PV input scale of Temperature side shown when in voltage input mode Set the read out scale of voltage mode PV input of Temperature side 19999 to 30000 where SL1 lt SH1 Depends on the temperature side PV input type BSL1 Selection of PV input burnout action of Temperature side Allows the PV input value to be determined as shown below in case of PV input burnout of Temperature side 105 of PV input range of Temperature side if set to Upscale 5 0 of PV input range of Temperature side if set to Downscale OFF 0 Disable UP 1 Upscale DOWN 2 Downscale Depends on the temperature side PV input type RJC1 Presence absence of PV input of Temperature side reference junction compensation Allows input compensation to be applied to thermocouple input OFF 0 Absent ON 1 Present ON 1 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 28
198. span Other PV SP low limit alarms 0 0 of PV input range Output high limit alarm 100 0 Output low limit alarm 0 0 Program Parameters Junction Code Parameter Located in Main menu PROG Submenu PRG Parameter Symbol JC Name of Parameter Junction code Setting Range and Description 0 Switching for continuation 1 Hold on switching the controller holds the end of segment setpoint when the segment is completed to perform control 2 Local mode end the controller switches to a local setpoint when the segment is completed 11 to 15 Wait during switching between segments see the CD ROM version user s manual 21 to 25 Wait within a segment interval see the CD ROM version user s manual INSERT Allows a segment to be added to the end of a specified segment DELETE Allows a specified segment to be deleted Initial Value User Setting IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 22 List of PV Event and Local Event Types The table below shows the types and actions of PV event and Local event In the table codes 1 to 10 are for Temperature side 41 to 50 and 68 to 71 are Humidity side Alarm type No alarm PV high limit Alarm action Open close shows status of relay contact and lit and unlit shows status of lamp Hysteresis gt Open unlit i Closed lit PV
199. t ORL ON OFF rate 5 0 to ORH 1 digit 0 0 low limit S TM Starting time of 0 00 to 99 59 hour minute or minute second 0 00 program pattern The controller begins control when the specified time has operation passed after power on IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt The following parameters are for Humidity side PID related Parameters Located in Main menu LP2 Submenu 1 PID 6 13 1 0H Heating side output high limit in heating cooling control Heating side limiter in heating cooling control 0 0 to 105 0 1 0L lt 1 0H Heating cooling control 100 0 Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting P Proportional band Heating 0 1 to 999 9 of humidity side PV input range 5 0 side proportional band In heating cooling control 0 0 to 999 9 in heating cooling control heating side on off control applies when 0 0 1 l Integral time OFF 0 1 to 6000 sec 240 sec Heating side integral time in heating cooling control 1 D Derivative time OFF 0 1 to 6000 sec 60 sec Heating side derivative time in heating cooling control Output high limit 5 0 to 105 0 100 1 0L Output low limit Cooling side output high limit in heating cooling control 5 0 to 105 0 Cooling side limiter in heating cooling control 0 0 to 105 0 1 0L lt 1 0H SD shutdown
200. t from the OT2 parameter Contact rating 12 V DC 10 mA or more OT1 is a setup parameter You can change the settings of the parameter OT1 to change the Temperature side control output types See 2 Initial Settings lt 301 gt 3zS z0810390 WI 00 0007 Fe Aew uonipa 1S Correspondence between parameter OT1 and heating side output types cooling side output types of Temperature side OT1 4 OT1 5 OT1 6 OT1 7 OT1 8 OT1 9 OT1 10 OT1 11 OT1 12 Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output Heating side Relay output Heating side Voltage pulse output Heating side Current output terminals and terminals and M terminals and D terminals and terminals and D terminals and terminals and terminals and 4 terminals and D Cooling side Relay output Cooling side Relay output Cooling side Relay output Cooling side Transistor output Cooling side Transistor output Cooling side Transistor output Cooling side Current output Cooling side Current output Cooling side Current output terminals and terminals and terminals and terminals and terminals and H terminals and terminals and terminals and terminals and
201. t to 0 min setpoint 0h00 MENU PROG PRG 30 time event 1 ON time changing ON1 00 44 Press the key once to register the setpoint MENU PROG PRG 30 time event 1 ON time ON1 0h00 45 Press the key once to display the Off Time of Time Event parameter OFF1 MENU PROG PRG 31 time event 1 OFF time OFF1 OFF E MODE f oise lt 7 2 WPT Noda RuN RESET 46 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 31 time event 1 OFF time changing OFF1 1h20 IM05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt 47 Press the key once to register the setpoint MENU PROG PRG 31 time event 1 OFF time OFF1 1h20 Disp KAEN WPT RUN reset Event Number parameter EV2 MENU PROG PRG 32 event 1 no select
202. teresis Closed lit gt Open unlit SP A _ Alarm setpoint Hysteresis gt De energized on PV high limit Closed unlit Open lit e PV Alarm setpoint Hysteresis Open lit f oreo a PV De energized on PV low limit Aa Alarm setpoint Hysteresis lt Closed lit Output high limit Open unlit a Output value Alarm setpoint Hysteresis Closed lit lt gt Output low limit i A Alarm setpoint Open unlit Output value Program Parameters Parameters for Editing Programs Located in Main menu PROG Submenu EDIT Symbol on Name of Parameter Setting Range and Description Initial Value User PV Display Sa mre Number of remaining Read only TILL unused segments ALL S CV im Number of segments TFerma4 within a pattern PTN S mi eo Number of remaining AL Le unused events ALL E im rou Program pattern copying Specify the numbers of the source of copying L oO r a program pattern and target of copying program COPY pattern 1 to 300 rico Program pattern clearance Specify the number of the program pattern to be LLome cleared CLEAR 1 to 300 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 23 3 7 Program Pattern Setup Charts For details on how to use the program pattern setup chart see 3 1 Overview of Program Patterns and 3 2 Exampl
203. the E21A parameter E25B Local event 25 setpoint Same as the E21B parameter E26A Local event 26 type Same as the E21A parameter E26B Local event 26 setpoint Same as the E21B parameter E27A Local event 27 type Same as the E21A parameter E27B Local event 27 setpoint Same as the E21B parameter E28A Local event 28 type Same as the E21A parameter E28B Local event 28 setpoint Same as the E21B parameter Program Parameters Parameters for Setting the Conditions of Program Operation Startup Use the program pattern setup chart discussed in 3 2 Example of Program Pattern Setup Charts of this chapter to record your setpoints of program parameters Located in Main menu PROG Submenu PRG Parameter Symbol PTN Name of Parameter Pattern number Setting Range and Description 1 Program pattern 1 3 Program pattern 3 4 to 300 Likewise specifying these numbers sets their corresponding program pattern numbers 2 Program pattern 2 Initial Value User Setting SEG Segment number 0 Shows parameters for setting the starting target setpoint start code etc 1 to 99 Specify the corresponding segment numbers Specify 0 when creating a program for the first time SSP1 Starting target setpoint 1 Temperature side 0 0 to 100 0 of Temperature side PV input range 0 0 of temperature side PV in
204. ting side Cooling side i output output output C RET2 C RETI Yy Y a Relay Relay Transistor Current or pulse Relay Current or Current or pulse Relay Current Current Current terminals terminals terminals transistor terminals terminals terminals terminals terminals Bad and Wand and B Vand Dad and Band 1 Unavailable when control output is current or pulse 2 Unavailable when cooling side PV event output Time event output output of Humidity side is relay 3 Unavailable when cooling side output of Temperature side is relay Unavailable when cooling side output of Temperature side is transistor Unavailable when cooling side output of Humidity side is 4 5 Instrument alarm output R151 to 158 R251 to 258 S S ds Extended contact output PV Instrument Time event 2 alarm 1 Sa 1 event 1 Time Time event3 event 4 Time S event 2 transistor O Terminal gt Analog signal Leg C Parameter gt Contact signal Function IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 7 Function Block Diagram and Descriptions gt 7 4 Functions and Parameters for Temperature and Humidity control in Initial State Functions and parameters in initial state are given in the tables below For details on each parameter refer to 6 2 Lists of Parameters E PV Input of Temperature side
205. tion 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action E21 B Local event 21 PV SP alarm 100 0 to 100 0 of PV input PV SP high limit alarm setpoint range 100 0 of PV input range Deviation alarm 100 0 to 100 0 of PV Deviation alarm input range span 0 0 of PV input range span Output value alarm 5 0 to 105 0 Other PV SP low limit alarms 0 0 of PV input range Output high limit alarm 100 0 Output low limit alarm 0 0 IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 3 Programming gt 3 19 Parameter Symbol E22A E22B Name of Parameter Local event 22 type Local event 22 setpoint Setting Range and Description Same as the E21A parameter Same as the E21B parameter Initial Value User Setting E23A Local event 23 type Same as the E21A parameter E23B Local event 23 setpoint Same as the E21B parameter E24A Local event 24 type Same as the E21A parameter E24B Local event 24 setpoint Same as the E21B parameter E25A Local event 25 type Same as
206. ty side Local event 23 y 1 _ s set using a time setpoint TM RT y setpoint epee ARI J Time set i is shown when the Segment Setting 1 Time set P i TIME segment time Method SEG T parameter is set 1 TIME segmenttime Local event 24 Paras aera es Siac eee gt using a ramp grade setpoint 3 type 1 A Ramp set 1 The controller is factory set to 1 Ramp set Local event 24 TR RT segmenttime show TIME y TR RT segment time E setpoint 1 The parameter PID is shown for 1 A STC PID PID group number 1 segment PID parameters when the it PID PID group number Local event 25 1 setup parameter ZON is set to 0 t 1 type 1 ven cin PEE E S E 1 Local event 25 one PO Peers Peet Cee rere setpoint H H 1 1 Local event 26 Ta r H H st group oi A s A ype i 1 WZ1 wait zones Evn Eventnumber n 1to8 Evn Event number Local event 26 i d 1 If EVn 1 to 16 then this parameter setpoint r 1st group of On time of 1 refers to time events 1 to 16 4 On time of Local event 27 1 WT waittimes i ONn time event IFEVn 21 to 28 then this parameter ONn ima event 1 ocal event 1 refers to PV events 1 to 8 type 2WZ1 2nd group of OFF Off time of ARRES OFF Off time of i wait zones A n time event n time event t Local event 27 5 ond 3 1 1 1 i H nd group of a 1 setpoint 2 WTM roe 1 T
207. ty side The PV input value of Temperature side appears on the PV display On the setpoint display LCD the controller displays the program setpoint SP1 and final target setpoint TSP the program setpoint SP2 and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 Heating Cooling PV2 OUT Display Temperature side The PV input value of Temperature side appears on the PV display On the Setpoint display LCD the controller displays the PV input value of humidity side PV2 the program pattern number PTNO the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern and the heating side HEAT and cooling side COOL control output values Heating Cooling PV2 OUT Display Humidity side The PV input value of Humidity side appears on the PV display On the Setpoint display LCD the controller displays the PV input value of humidity side PV2 the program pattern number PTNO the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern and the heating side HEAT and cooling side COOL control output values
208. umber of outputs 2 or 4 two for heating cooling type Output signal Three terminals NC NO and common Contact rating 250 V AC or 30 V DC 3 A resistance load Resolution 10 ms or 0 1 of output whichever is larger Contact Inputs Purpose Program pattern no selection and run reset switching Number of inputs 7 points Input type Non voltage contact or transistor open collector input Input contact rating 12 V DC 10 mA or more On off determination For non voltage contact input contact resistance of 1 KQ or less is determined as on and contact resistance of 20 KQ or more as off For transistor open collector input input voltage of 2 V or less is determined as on and leakage current must not exceed 100 pA when off Minimum status detection hold time PV input s sampling period x3 Contact Outputs Purpose Event output FAIL output and others Number of outputs 7 points Relay contact rating 240 VAC 1A or 30 V DC 1A Transistor contact rating 24 VDC 50 mA Display Specifications PV display 5 digit 7 segment red LEDs character height of 20 mm Setpoint display 32128 dot LCD with back lighting Status indicating lamps LEDs Safety and EMC Standards Safety Compliant with IEC1010 1 1990 and EN61010 1 1992 Approved by CSA1010 CSA1010 installation category overvoltage category CATII IEC1010 1 Approved by UL508 EMC standards This instrument complies with t
209. ur times This brings you to the display operating display that appears at power on After carrying out the settings described here create programs in 3 Programming Setup Procedure Power on Denotes a step that must always be followed y C Denotes a step that should be followed as necessary Set UP Mode 11 Factory set to Single loop Control UP Mode 1 See 2 2 Setting UP mode Setting First at Power on or 2 3 Changing UP mode Vv Set PV input Factory set to Not configured Temperature side K type thermocouple Humidity side See 2 4 Setting PV Input Types of Temperature side and Humidity side Vv Set the control output Factory set to Time Proportional Relay Output of Temperature side Humidity side See 2 5 Setting Control Output Types of Temperature side and Humidity side Yy Initialize parameters See 2 6 Initializing Parameters Be sure to follow this step whenever a change of setting is made to the UP Mode and the PV input type Set the alarm type and other setup parameters Set operating parameters Set program patterns See 3 Programming v Controller operation IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 2 Initial Settings gt 2 1 1 Indicator lamp for Names and Functions of Front Panel Parts
210. ut Temperature side Humidity side Preset output value factory set to 0 Event output OFF if there is any event IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 14 4 8 Switching between AUTO and MAN of Temperature side A NOTE If AUTO and MAN of Temperature side have been switched using contact input when the contact input is ON switching between AUTO and MAN cannot be achieved by keystroke 1 Brings the operating display into view appears at power on reel PV2 50 0 C PID 1 1 MODE DisP a SP1 27 0 C Pra wrna Aun Jf SP2 20 0 C SG 1 TM 0h20 RCY 0 0 2 To change from AUTO to MAN mode Press the key several times to display the MODE MAN1 mode parameter To change from MAN to AUTO mode Press the key several times to display the MODE AUTO1 mode parameter The figure below is an example of changing the AUTO mode to the MAN mode M MODE DISPLAY 4 AUTO MAN1 select changing MODE MAN1 3 Press the key once The controller switches to either MAN mode or AUTO mode operation The figure below is an example of the display after a change from the AUTO mode to the MAN mode MAN1 lamp is ON in MAN I ia m PV2 50 0 C PTN
211. utput R255 R255 output flag 5153 Time event 15 output 2190 registration 5154 Time event 16 output R256 R256 output flag 5151 registration R257 R257 output flag 5153 registration R258 output flag 5154 1st Edition May 31 2000 00 lt Toc gt lt 6 Parameters gt 6 26 Contact Input Registration Parameters Located in Main menu CONF Submenu DI Parameter Name of Parameter Setting Range and Description Initial Value User Symbol Setting P ROG Start of program operation These parameters determine which contact input to use to 5165 When Din changes from make selections switches listed on the left OFF to ON DI1 5161 No function 0 RST Stop of program operation DI2 5162 5166 When Din changes from DI3 5163 OFF to ON DI4 5164 LOC Start of local mode operation DIS 5165 5167 When Din changes from DI6 5166 Start of hold mode operation The contact inputs are factory set as shown below 0 HOLD When Din changes from Contact inputs 1 to 4 DI1 to D14 Program pattern number OFF to ON selection see below TTT Contact input 5 DI5 Start of program operation ADV Advance of segment 0 When Din changes from Contact input 6 DI6 Stop of program operation Wa to ON Contact input 7 DI7 Start of local mode operation
212. which operation is in progress the current number of repetitions RCY and the total sum of repetitions Target SP Display Temperature side and Humidity side The PV input value of Temperature side appears on the PV display On the Setpoint display LCD the controller displays the program setpoint SP1 and final target setpoint TSP the program setpoint SP2 and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 PV2 OUT Display Temperature side The PV input value of Temperature side appears on the PV display On the Setpoint display LCD the controller displays the PV input value of humidity side PV2 the program pattern number PTNO the segment number SEGNO for which operation is in progress and the number of segments included in the selected program pattern and the control output value OUT IM 05E01B02 52E 1st Edition May 31 2000 00 lt Toc gt lt 4 Operations gt 4 2 PV2 OUT Display Humidity side The PV input value of Humidity side appears on the PV display On the Setpoint display LCD the controller displays the PV input value of humidity side PV2 the program pattern number PTNO the segment number SEGNO
213. y once to display the parameter RL1 minimum value of PV input range of Temperature side MENU UPMD IN 4 input 1 range low SETUP RL 200 0 be Move PsP EA WPT Node Lp reser 16 Press the 4 or key to display the required setpoint The figure below shows an example of setting the minimum value of the PV input range to 0 0 C MENU UPMD IN 4 input 1 range low RL1 Blinks during 17 Press the 2 key once to register the setpoint MENU UPMD IN 4 input 1 range low SETUP RL1 0 0 If the type of Input is voltage also config ure the PV Input Decimal Point Position of Temperature side SDP1 Maximum Value of PV Input Scale of Temperature side SH1 and Minimum Value of PV Input Scale of Temperature side SL1 parameters that are displayed after this 18 Press the key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON TSP 0 0 C PTNO 0 SEGNO 0 0 Thie RCY 0 0 IM05E01B02 52E 1st Ed

Model UP750 Program Controller User`s Manual for Temperature

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