BIOTRONIC TURBO - Telenet Service
Contents
1. S N 4 LO DEFROST WATER Defrost water is collected in the resin bottom A two way drain 1 is provided at the back and at the front of the appliance drain trap In the case of a front draining forecast a surface grid under the flowing Complies with Electric Safety EN 60 335 1 Food Hygiene 060010 Complies with requirements Codes S 100 E 01 without refrigeration unit S 100 E 05 with external unit POSITIONING The appliance must be set on a perfectly horizontal smooth and flat surface Allow for a silicon bead on its periphery CONSTRUCTION Austenitic stainless exterior casing 4 sides and interior lining Outdoor ceiling in galvanised sheet Polyester resin base Insulated body Demountable panels with assembling hook system Radiused interior lining base and sides Polyurethane foam insulation 75 mm thick Thermal break between inner and outer structure Door Door bib water proof joint 3 rising butt hinges avoiding ground joint friction Central door closing mechanism with interior opening Polyethylene access ramp 15 mm thick Door opening can be reversed at the plant TECHNICAL DATA Voltage 3N 400V 50 Cycle Input power Without compressor 2400 W With compressor 8100 W Protection Without compressor aM 4 With compressor aM 16 Conne2. 2 Start of the compressor with production of cold air until 1 Start of the defrost cycle with a pre set ventilation power weak until the temperature of the appliance is superior to the pre set temperature 5 C without exceeding a maximum the pre set temperature is reached 15 C Manual selection Brass AF The led A indicates the running cycle and the temperature of the appliance is f 5 Manual launch displayed in real time Press Automatic end of cycle The preservation after cycle led lights up E The bell ja rings during a few seconds The appliance moves to the preservation stage waiting for the products to be loaded During the Full and definitive stop of the running cycle press a few sec x The door is open during Temporary stop of the running cycle the cycle When the door is closed the cycle starts again During the cycle Voluntary stop of the running prefunction cycle to select a xb T refrigeration cycle see paragraph 1 5 2 or 1 5 3 Press ce Opening or closing the Choosing a refrigeration cycle is automatically asked door during or after the AT cycle by modifying the The leds flash 9 5 factory setting parameter 02 The bell rings until a cycle is chosen All operatin
3. 4 3 INCORPORATED UNIT To ease the access to the unit it is possible to hold down the front After having unscrewed by the top the 2 sheet screws located on each side of the door switch take off the front from the clips of the group cover sides and from the positionning stubs of the ceiling For reassembling locate the clip of the front on the plastic washers with edges of the sides and screw the 2 sheet screws Front side w Appliance top Front Stubs Appliance door Instructions n 648257 Page 15 5 ELECTRICAL DIAGRAMS 5 1 PRINCIPLE DIAGRAM FOR R80 IG N SE138 ALIMENTATION 400 V 3N E N L1 L2 La q 9 v7 KMg ral Tec I I L 1 f t R carter N gt SE gt 27 PEL KW KMv2 37 38 39 41 42 43 45 46 7 HPC Barrett n n arrette aM 2 Ve2 Vel i t 10 10 9 13 m KMv2 9 Lj 10 m KMv1 9 Alim Contr le Report 230V 2
4. Slide the top and bottom hinges after unlocking them Unscrew the three RL M6 20 attachment screws on the evaporator 4 Remove the evaporator fixed to the right side of the unit 5 Unlock and remove the top using the provided allen wrench 6 Unlock and remove as follows the left side the back for wall chiller the right side 2 5 CHILLER REASSEMBLY During assembly apply a bead of silicon mastic between the various panels forming the refrigeration containment in order to make a good seal 1 Place the resin bottom on the ground and engage the 8 mm studs in the hook assembly boxes 2 Position the vertical walls adjusting them to fit using 8 mm studs and lock them to the bottom using the provided allen wrench rotate in the clockwise direction until you hear a click fit 3 Then lock the vertical walls 4 Engage the 8 mm studs on the upper edge of the sides put the top in position and lock it 5 Block holes in the assembly boxes using the 10 mm plugs provided with the appliance 6 Fix the evaporator on the right side using TH M6 screws 7 Fix the fan support Offer it up in the closed position Fix it to the evaporator using the 3 RL M6 20 screws Slide and lock the 2 top and bottom pivots on the hinges 8 Install the control panel Front opened fix with the help of 8 screws TH M6 and 4 self tapping screws Connect the probe and the fans Connect and pair the group for the incorporated group models 9
5. 10 10 12 KMv1 9 Nim Contr le DV 23N o ooo x Carte Extension Hz Carte Carte Afficheur Dj 1 Nominal intensity 6A Break power 10000A Dj 2 3 4 5 Nominal intensity 1A Break power 10000A Vd Shunt 1 between 49 and 53 0 Sec Q 3 without winter pressure sensitive 16 9 Switch Dd Ev Y 21 F KMg 9 The installer is responsible for protecting the appliance against overloads or electrical defects Instructions n 648257 Page 19 5 5 CONNECTION DIAGRAMS N SE145 5 5 1 UNITS DELIVERED WITH EXTERNAL REFR UNIT POWER BOX TERMINAL 1 1 1 Power 400 V 3N Nominal intensity See technical sheet and instuction plate 5 5 2 UNITS DELIVERED WITHOUT EXTERNAL REFR UNIT i8 O Lab ES 2 Z gt 5 gt s P OS LQ 8 87 E SN Go 990 os m o29t amp Oo CU w N 22 E E CONTROL BOX TERMINALS Instructions n 648257 Page 20 6 SPARE PARTS 6 1 CASING e e S321P53 Solid door 430x1818 00 S323P53 Soliddoor630x1818 o o O e e 209 11 Door magnetic seal type R80 e e e j S210P1 Door magnetic seal type R160 RF80 160 e e 5078 64 Door lower par
6. E Er MEE 5300 15 32A Fuses support e s307P15 aM 1A 10 3x38 Fuses S122P15 LC1D25M7 Group contactor e 5076 15 LA1D11 auxiliary contact 5116 15 LR2D1316 thermal rela 15118 15 T250U32 le o S423P15 Tetrapolar circuit breaker e 5424 15 Bipolar circuit breaker EE S S S S O jSt67P40 TAG456BZCompessor o o o o l 505223 CEBV 235 Water condenser 5079202 10 Pressostatic water vae 2 4 12221222000 2 50014 TAG4588ZHRGrup o o o SSS e 500240 jUAK100CCGoup o 0 0 00 0 00 KIA WIE e E 1510119 f 8viraionelimmatr e 5608 19 1 5 8 vibration eliminator e e e S054P20 e e e gsot7P20 JDN3bSdye o e e e 516019 SGN16Ssightgass _ E EEUU e e S032P20 HP KP5 Pressure sensitive switch KE LL LI _ _ jJ Ic e TS px GH CS 59 rr ee 80 a 12 0 _ Instructions n 648257 Page 23 BONNET DECLARATION DE CONFORMITE CONFORMITY DECLARATION HERSTELLERKONFORMIT TSERKL RUNG D TYPE TYPE TYP N DE SERIE SERIAL N FAB Nr Cet appareil est conforme aux dispositions de la directive Basse tension 73 23 CEE et de la directive Compatibilit lectromagn tique 89 336 This appliance complies with the provisions of the low voltage directive 73 23 and with the provisi
7. anti freezing function This function should only be used for reduced quantities of products After selecting the cycle with core probe or with timer press Fragile Products key In this case the cycle will operate following the factory settings with an air temperature superior to 15 C with a strong ventilation This can be modified case by case whenever it is needed for example a weak ventilation can be applied for light products see paragraph 1 6 Special settings 1 3 6 PRESERVATION AFTER THE CYCLE At the end of each cycle the appliance programs automatically the preservation to a temperature of 3 C with a weak ventilation following the factory settings The display indicates the ambient temperature The storage duration inside the appliance can be unlimited thanks to an automatic control of the defrost during the preservation cycle User Manual n 648257 Page 4 1 4 SIMPLIFIED GUIDE with factory settings Press and if necessary cg F or Press and if necessary Jor CYCLE START Press cg CYCLE EXECUTION Led Aj Led 2 STOP OF THE APP Press for a few seconds To selec
8. To exit programmation Restart of the system Press simultaneously During or after programmation the system and for a few sec cg restarts E pressed in less The parameters modifications are definitively taken into account Instructions n 648257 Page 11 3 3 3 TABLE OF PARAMETERS Code Parameters Min Max Fact 2 PA Password to access level 2 set on 19 55 99 0 PROBES I1 Core probe calibration correction by 1 8 55 99 0 Number of core probe points 0 1 point 1 5 points 0 1 1 JD Ambient probe calibration correction by 1 8 C 0 6 0 18 Temperature scale 0 F 1 C 0 1 1 MACHINE CONFIGURATION o0 Cycle type 0 chill 1 comb 0 1 0 01 Door contact 0 1 Yes 0 1 1 02 Choice of cycle when closing the door 0 No1 Yes 0 1 0 o3 Automatic prefunction cycle when powered up 0 1 0 1 0 r and REGULATOR CONFIGURATION rO Prefunction cycle regulation differential C 1 15 3 r1 Prefunction cycle set point CC 55 99 15 c0 Preservation after cycle regulation differential C 1 15 3 1 ci Chilling cycle duration without core probe mn 30 180 120 1 2 End of chilling cycle set point with core probe W 0 99 10 c3 Chilling cycle pres
9. appliance is not used it is recommended to let the door half open 2 2 LOADING A space of 15 to 20 mm is required between each item to allow refrigerated air to pass around the products The chilling depends on the weight nature and thickness of the food therefore it is difficult to accurately define a loading capacity 2 3 CORE PROBE POSITION The core probe must be introduced as deep as possible in the product to be cooled To guaranty refrigerating performance take care the fans grids and the funnel for air outlet have not been blocked up 2 5 DEFROST WATER EVACUATION Defrost water evacuation is made with a drain trap located inside the box of the control panel or in the back of the appliance Check that nothing blocks up the evacuation hole located at the bottom of the tank in front of the evaporator User Manual n 648257 Page 11 3 IMPORTANT Before any cleaning operation ensure that the appliance is unplugged or isolated Do not use a spray hose To avoid water spattering on the products 3 1 STAINLESS STEEL Use warm soapy water or a non corrosive cleaner such as Teepol or an equivalent product then rinse thoroughly and dry Do not use abrasive aggressive or concentrated cleaning products Do not use wire wool under any circumstances Fingerprints can be removed with a cloth soaked in alcohol 3 2 INTERIOR LINING This should be cleaned daily RL M6 20 To ease the
10. few seconds T Display of the indication Selection of parameters Display of the parameters one after another Press successively cg Display of the parameters codes Access to the selected parameter Press V Presetting display of the parameter Modification of the parameter setting Display of the parameter s values one after another Press successively cg Display of the parameter s values Validation of the parameter s setting Press V Display of the modified parameters code To exit programmation Restart of the system Press simultaneously During or after programmation the system nd for a few sec I restarts automatically if no key is pressed in less a E than 15 seconds The parameters modifications are definitively taken into account 1 6 2 TABLE OF PARAMETERS Code Parameters Min Max Factory PA Password to access level 2 reserved to fitter 99 99 Temperature parameters Core probe temperature reading read only cc Fragile Products interior probe set point 55 99 15 Defrost parameters d6_ Defrost at the beginning of the prefunction cy
11. supply cable that is fitted is a specific part and should only be replaced with an original part Ensure that the plug is easily accessible n the event of problems with the electrical circuit only the installer or the manufacturer should intervene Observe hygiene guidelines by regularly cleaning the following interior fittings door seal interior lining Do not use corrosive or acidic products Water splashing can cause damage To avoid the risk of splash damage do not clean with a hose or high pressure spray Do not locate the unit where it is exposed to the elements Reference to the label NF FOOD HYGIENE certified by AFNOR Certification Tour Europe 92049 PARIS LA DEFENSE Cedex France The label NF FOOD HYGIENE complies with the 031 requirement The main certified characteristics are Cleaning qualification Refrigerating performances f the installation the use or the service is modified the appliance will lose the right to use the label NF FOOD HYGIENE SPECIFICATION AND CHARACTERISTICS IN THIS DOCUMENT MAY BE SUBJECT TO BE MODIFIED WITHOUT PRIOR NOTICE User Manual n 648257 Page 2 1 PRESENTATION THE CONTROL PANEL 1 1 IMPORTANT Stop of the unit does not cut the power supply to the appliance If the appliance is not to be used for a period of time power must be cut off with the insulation switch located on the control panel s side the plug or the disconnector because of th
12. 30V Alarme l6o 9999 0 L S5 ESS Carte Extension gt 2n Carte M croprocesseur Carte Afficheur piquer 5 Imprimante 3 8 5 t E JL J ooosooelleoooo Sd A Sd P 17 p 19 e e dn Lt 8 Jr 18 hg a 16 v 9 KMg 9 The installer is responsible for protecting the appliance against overloads or electrical defects Instructions n 648257 Page 16 5 2 PRINCIPLE DIAGRAM FOR R80 R160 REFRIGERATION UNIT NOT SUPPLIED edam ALIMENTATION 400 V IN uad 7 7 1 lt 2 X x x x N LUN Dr 300 5 e D n 1 Inter d isolement EF N 11 12 13 x 1 5 AT Se GE Ke Se SES 7 I 24 x 9 ere I Dj w KMI KM2 3 38 Lag 41 42 45 46 47 nter 3 i x d isolement N J HPC Barrette C3 C2 Ci aM 2A Ve2 Vel 7 ml 10 9 13 KMv2 9 12 KMv1 ai 9 Alim Contr le Report 230V 230V Alarme o 9 looo quy BE 00000
13. 60 400LT Evaporator e e 5150 20 5 68 4011 expansion valve piece e s156P20 TES 5 68B3342 Thermostatic train 5144 20 n 1 68B2089 Expansion valve nozzle pe Css e e jSt67P15 A3504PLSOMXCBOP2Fan 51615 A450 4PL30 MXC7OP4Fan EE e e e e 5198 15 gt SSS O fee Ne aa ee e e e 52 1 Control panel label _ 0005 e e e s196P20__ Electronicregulation cards zg e e e 51920 Micoproessorregulationcard e e e 519920 Extension regulation card _ e e s197P20 pompe e e e e s194P20 Ambient probe 000220 e e e S20P20 Coreprobe O e e 520120 Core probe connection connector Rp cp e e s207P15 Control panel insulating switch e e e 5406 5 jUnipolrorcutbreaker O e e 530615 aM2A10 3x38fuse O 5423 15 Tetapolrcicutbreaker ias Ik eS eS e 5 104 15 LC1K0910M7 Ventilation contactor e s102P15 LC1D1210M7 contactor 076 15 j LAiDitauxliryconact O S1106P15 LR2D1316 Thermalrelay O O o foes O Instructions n 648257 Page 22 REFRIGERATING ELECTRIC EQUIPMENT 274 part R80GI R80 R 160 e So26P56 6CV Group power box unit e 5032 56 10 CV Group mm 5429 15 3P N 32A Circuit breaker EN Er
14. C Barrette an 49 oM 16A 3 E X Zu e Ya 2 I 6 du gt e S x 4 I 9 zi Geck e Di KMv1 KMv2 37 38 39 Inter amp 5 3 d isolement J HPC Barrette C3 C2 Li ct aM 2A 10 10 gt 13 KMv2 10 28 KMv1 Alim Report 230V 230V Alarme dod PP 299 BB Loco EI 0000 3A Qus g seg ges Carte Extension Carte Microprocesseur Carte Afficheur Ir Di 1 Sonde piquer imprimante 3 8 5 5 3 Nominal intensity 6 Break power 10000 ll Ale q SOA Dj 2 3 si ze Nominal intensity 1 x 17 m IP 19 Break power 10000A imm HP It Shunt 1 between 49 and 53 7 m 10 20 Vd without winter pressure sensitive M Gi 9 switch ve HK Ev Dd KMg The installer is responsible for protecting the appliance against overloads or electrical defects Instructions n 648257 Page 18 5 4 PRINCIPLE DIAGRAM FOR 160 5 141 REFRIGERATION UNIT SUPPLIED ALIMENTATION Vel 400 V 3N Y x x w vt T Pr Dr 300 H H 2 56 Inter d isolement ET N ul uli d JHPC HBarrette aM 16A x l5 5 5 a Ee m UM 3 7 X e e x 4 _ MC Se Dit m KMv2 57 38 9 Inter d isolement C3 C2 aM 2A
15. DOCUMENTATION EI TECHNIQUE ROLL IN BLAST CHILLER BIOTRONIC TURBO Electronic Regulation Types R80 R160 External refrigeration unit R80 Incorporated refrigeration unit TECHNICAL MANUAL inctupinc USER MANUAL INSTRUCTIONS BONNET GRANDE CUISINE Rue des Fr res Lumi re Z I Mitry Compans 77292 MITRY MORY cedex T l 01 60 93 70 00 Fax 01 60 93 70 43 FORM050B1 1 n 648257 04 00 USER MANUAL ROLL IN BLAST CHILLER BIOTRONIC TURBO Electronic Regulation Types R80 R160 with or without external refrigeration unit R80 Incorporated refrigeration unit CONTENTS Important recommendations 2 1 Use of the control panel 3 2 Use 10 3 Maintenance 11 BONNET GRANDE CUISINE Rue des Fr res Lumi re 2 1 Mitry Compans 77292 MITRY MORY cedex T l 01 60 93 70 00 Fax 01 60 93 70 43 User Manuel n 648257 Page 1 IMPORTANT RECOMMENDATIONS This unit is designed for use in Restaurants or Catering facilities It is not intended for industrial use Installation should be undertaken by a refrigeration engineer Avoid installing the unit near major sources of heat or in direct sunlight Note that too high an ambient temperature can reduce performance The compressor condenser must be cleaned regularly every 3 to 6 months by a refrigeration engineer Do not modify the electrical connection made during installation particularly the earth continuity circuit The
16. Install the service door s the position of the latches mounted in the factory may be modified after removing their casing 10 Locate the chiller see paragraph 2 3 2 Instructions n 648257 Page 7 1 Resin bottom 2 Resin top 3 Left side 4 Right side 5 Rear 6 Door 7 Door clip 8 Stub 28 9 Allen wrench 10 Hole cover plug 11 Evaporator 12 Evaporator bib 13 Fan support 14 Refrigerating pipes passage 15 Fan cable passage 16 Control panel 17 Drain trap 18 Access Ramp 2 6 EXPLODED VIEW Instructions n 648257 Page 8 2 7 CONNECTIONS See paragraph 1 Technical data 2 7 1 REFRIGERATING EXTERNAL REFRIGERATION UNIT The chiller is delivered with the pipes of outlet connections to the ceiling The access to the evaporator expansion valve is made by opening the fan support See paragraph 3 2 in the user manual The operating temperature of the refrigeration units connected to the chiller must extend from at least 15 C to 10 C evaporation temperature Connecting the chiller to a refrigerating power station is not recommended ask us 2 7 2 WATER CONNECTION WATER REFRIGERATION UNIT The water incorporated group chillers are delivered with a 20 27 power cord and a 32mm PVC drain trap with funnel system
17. Oo a 0000 LA d Vm ec e a a Carte Extension Carte Microprocesseur Carte Afficheur Sonde piquer 5 Imprimante 8 8 E E mE LJ Di 1 Nominal intensity 6A Sd A Break power 10000 Sd P A Ip TT 17 19 46 15 17 18 Contact Groupe S curit di 20 250V 1 Contact Sec B z LE 2 8 The installer is responsible for protecting the appliance against overloads or electrical defects Instructions n 648257 Page 17 5 3 PRINCIPLE DIAGRAM FOR R80 REFRIGERATION UNIT SUPPLIED ALIMENTATION 400 V 3N lt V Y YV x X Vi x x t EE Q Dr 300 mA amp Ai e l 26 Inter d isolement 5 ei 1 R n E 2 HPC oM 2A q P e S o d 50 ol 3HP
18. afety EN 60 335 1 Food Hygiene 060010 Complies with requirements smooth and flat surface Allow for a silicon bead on its CONSTRUCTION Austenitic stainless exterior casing 4 sides and interior lining Outdoor ceiling in galvanised sheet Polyester resin base Demountable panels with assembling hook system Radiused interior lining base and sides Polyurethane foam insulation 75 mm thick Thermal break between inner and outer structure Door bib water proof joint 3 rising butt hinges avoiding ground joint friction Central door closing mechanism with interior Polyethylene access ramp 15 mm thick Door opening can be reversed at the plant TECHNICAL DATA 3N 400V 50 Cycle 7250 W AM 16 Connections Delivered with a moulded plug The installer is responsible for protecting the appliance against overloads or electrical defects Ensure a circuit breaker or fuses are installed 5500 W at 15 55 C 404 See instruction plate Ventilated corrosion proof hermetic 6 CV Water type Max admissible pressure 10 bars Max temperature 25 C consumption 0 5m h Forced air circulation 2 Inlet 220 27 flexible connection supplied 3 Drain PVC 32 Instructions n 648257 Page 5 2 INSTALLATION 2 1 GENERAL REQUIREMENTS The appliance must be installed modified and repaired by a specialized engineer in accordance with current r
19. ance choosing the chilling cycle at the closing of the door can be made compulsory by modifying the factory parameters see instructions 1 3 2 REFRIGERATION CYCLE WITH CORE PROBE It is recommended to use the core probe whenever it is possible and in particular for chilling cycle because it automatically controls the cycle The 5 points core probe allows to read the hotest point at the heart of the product The cycle ends when the hotest sensor reaches the required temperature factory setting 10 which can be modified case by case The display alternately indicates the temperature at the heart of the product and the remaining duration of the cycle With the factory settings a core probe insertion test indicates that the probe is not used for a hot product sound alarm and the indication SP is displayed 1 3 3 REFRIGERATION CYCLE WITH TIMER When the use of the core probe is impossible a cycle with timer is possible factory setting 120 mn which can be modified case by case The cycle programming time depends on the type and the quantity of food to be cooled During the cycle the display indicates the remaining duration 1 3 4 VENTILATION To avoid water spattering on the products the ventilation power is automatically controlled by the temperature of the appliance with a factory level pre set at 12 1 3 5 FRAGILE PRODUCTS FUNCTION In some cases it is possible to refrigerate the products avoiding frost deposit
20. cle 0 No 1 Yes 0 1 1 Ventilation parameters F1 Ventilation with Fragile Products ON 0 Weak 1 Strong 0 1 1 Printing parameters with optional printer i1 Printing frequency in chilling cycle mn 0 60 5 i2 Printing frequency in preservation cycle mn 0 60 30 i3 Printing at the beginning of the cycle 0 1 0 1 1 i4 Setting of the date Day 1 31 i5 Month 1 12 0 i6 Year 990 050 0 i7 Time setting Hour 0 23 0 i8 Minute 0 59 0 1 the configuration must be set during installation User Manual n 648257 Page 9 1 7 ALARMS AND DEFECTS Indicated by the red light and the sound alarm A The display indicates the type of defects The buzzer can be stopped by pressing the key Ee J 1 7 1 USE SECURITIES 5 B The core probe is not or not well introduced in the product B E The door is open L The normal time is over 5 E A Supply breakdown 1 7 2 OPERATION DEFECTS call for the repairer 5 g Regulation probe defect 5 L Core probe defect HL Refrigerating defect User Manual n 648257 Page 10 2 USE 2 1 GENERAL REQUIREMENTS Do not load products in a way that obstructs the air circulation this is important to ensure even distribution of cold air within the cavity When the probe is not used it must be located absolutely on its support When the
21. complete screws cleaning of the interior lining and to have access to the evaporator A and to the expansion valve it is possible to open the fan support sheet Evaporator 3 3 REGULAR CLEANING Particularly clean the door seals Clean the core probe whenever it is used In order to maintain the refrigerating capacity and to ensure the longevity of the compressor it is necessary to clean regularly every 3 or 6 months the condenser in the case of an air refrigerating group This operation must be carried out by the installer User Manual n 648257 Page 12 INSTRUCTIONS ROLL IN BLAST CHILLER BIOTRONIC TURBO Electronic Regulation Types R80 R160 with or without external refrigeration unit R80 Incorporated refrigeration unit CONTENTS Important recommendations 2 1 Technical data 3 2 Installation 8 3 Operation 12 4 Interventions and repairs 14 5 Electrical diagrams 16 6 Spare parts 22 BONNET GRANDE CUISINE Rue des Fr res Lumi re 2 1 Mitry Compans 77292 MITRY MORY cedex T l 01 60 93 70 00 Fax 01 60 93 70 43 Instructions n 648257 Page 1 IMPORTANT RECOMMENDATIONS When installing the unit ensure that there is adequate circulation and air volume to cool the condenser and compressor Avoid installing the appliance near major sources of heat or in direct sunlight Note that too high an ambient temperature can reduce performance There must be earth continuity betw
22. ct On Off Defect Programming keys Led Led Up setting Refrigeration Cycle end Cycle preservation Key Sound Alarm Cycle start Led Led M off key V Validation key Y Down setting 3 3 ELECTRONIC CARD SETTING 3 3 1 CONFIGURATION OF PARAMETERS The appliance is delivered from the factory with a standard configuration to fit the most current uses see paragraph 1 3 page 4 of user manual If needed this configuration can be modified There are 2 levels of configuration Level 1 Accessible to user see user manual page 9 paragraph 1 6 Level 2 Password protected only accessible to installer in order to select and change the factory setting of all parameters see table of parameters paragraph 3 3 2 page 12 Parameters accessible at level 1 are also accessible at level 2 The modifications of parameters at level 1 as well as at level 2 are definitively taken into account even after the stop of the chiller When the appliance is used for the first time it is necessary to program a code which must be set with the user and which must be attributed to the chiller with the L5 and L6 parameters Check the date and the hour of the regulator s internal clock with the i4 i5 i6 i7 and i8 parameters Instructions n 648257 Page 10 3 3 2 55 5 The chiller is ON Access to level 1 Beginning of the programmation mode Press simultaneously and for a few
23. ctions 2 5 mm2 Provide for the protection against overloads or electrical defects The control panel of the delivered appliance without compressor includes an insulating switch a tetrapolar and an unipolar circuit breaker with fuse bar and a connecting strip with contactors The appliance with compressor is delivered pre loaded with pressure sensitive switch dryer solenoid valve sight glass vibration eliminator and also pre cabled with an electric box including a connecting strip a protection circuit breaker a circuit breaker with fuse bar contactor with thermal relay voltage and defect indicator connection between compressor and blast chiller length 5M Refr power 5500 W at 15 55 C Refrigerant 404 Load See instruction plate Evaporator Ventilated corrosion proof Expansion valve Thermostatic RA04A Defrost Forced air circulation Connections 2 Suction 1 3 8 Liquid 5 8 Air compressor 6 hp Hermetic L 1270 x D 640 x H 570 Instructions n 648257 Page 3 1 2 160 SG and GE Type 1470 1825 ees E Li 2000 35 1125 974 1050 830 DEFROST WATER Defrost water is collected in the resin bottom A two way drain 1 is provided at the back and at the front of the appliance drain trap In the case of a front draining forecast a surface grid under t
24. e risk of dammaging the refrigerating equipment 1 2 KEYBOARD DESCRIPTION Display Temperature Time h mn Coded defect On Off switch Defect Cycle start validation For the use of the keyboard see SIMPLIFIED GUIDE DETAILED GUIDE Start Cycle with probe Cycle without probe Timer SPECIAL SETTINGS ALARMS AND DEFECTS Defrost cycle and or Prefunction cycle Timer cycle Core probe cycle Fragile products End of cycle indicator storage Cycle indicator paragraph 1 4 page 5 paragraph 1 5 paragraph 1 5 1 page 6 paragraph 1 5 2 page 7 paragraph 1 5 3 page 8 paragraph 1 6 page 9 paragraph 1 7 page 10 User Manual n 648257 Page 3 1 3 GENERAL RECOMMENDATIONS 1 3 1 DEFROST PREFUNCTION CYCLE Before loading products a prefunction cycle should be launched in order to cool the interior of the appliance It can be launched automatically when the appliance is powered up by modifying the factory settings see instructions Each prefunction cycle is automatically preceded by a defrost cycle If needed this function can be stopped see paragraph 1 6 Special settings During the defrost and or the prefunction cycle the display indicates the ambient temperature of the appliance Defrost is made with a weak ventilation It can be made with a strong ventilation by modifying the factory settings see instructions After loading products into the appli
25. een the appliance and the mains connections The supply cable that is fitted is a specific part and should only be replaced with an original part Ensure that the plug is easily accessible The installer should ensure that the electrical connection is suitably protected by an appropriate fuse or circuit breaker see rating plate Ensure that the appliance is switched OFF before any intervention on the electrical or refrigeration circuits and during cleaning The compressor condenser must be cleaned regularly every 3 to 6 months Water splashing can cause damage To avoid the risk of splash damage do not clean with a hose or high pressure spray Do not locate the unit where it is exposed to the elements After any intervention ensure that the original installation guidelines are respected to avoid any form of risk Reference to the label NF FOOD HYGIENE Certified by AFNOR Certification Tour Europe 92049 PARIS LA DEFENSE Cedex France The label NF FOOD HYGIENE complies with the NF031 requirement The main certified characteristics are Cleaning qualifications Refrigerating performances If the installation the use or the service is modified the appliance will lose the right to use the label NF FOOD HYGIENE SPECIFICATION AND CHARACTERISTICS IN THIS DOCUMENT MAY BE SUBJECT TO BE MODIFIED WITHOUT PRIOR NOTICE Instructions n 648257 Page 2 1 TECHNICAL DATA 1 1 R 80 SG and GE Type 1170 o 7
26. egulations 2 2 HANDLING The appliance must be handled with suitable lifting equipment transported on its original pallet and not stacked If moving the appliance without its pallet it must be carried and not pulled 2 3 UNPACKING AND INSTALLATION 2 3 1 LOCATION When choosing the location make sure that there is sufficient air circulation around the appliance to allow correct cooling of the condenser and compressor Do not install near a source of heat IMPORTANT Roll in units do not have adjustable feet therefore they must be placed on a smooth and level floor 2 3 2 INSTALLATION After unpacking slide the unit off its pallet Ensure that the weight of the unit is evenly distributed Slide the appliance into its final location apply silicon mastic between the resin bottom and the floor and fix the access ramp directly to the floor E Ew 045 o Instructions n 648257 Page 6 2 4 CHILLER DISASSEMBLY The appliance has been designed to be disassembled in case the selected location is not accessible 1 Remove the hinges from the service door s 2 Remove the control panel Open the facade by unscrewing the two top and bottom left screws Disconnect the probe and the fans Disconnect and unpair the group for the incorporated group models 3 Remove the fan support
27. ervation temperature set point 55 99 3 1 c4 Chilling freezing cycle duration without core probe mn 30 300 270 1 c5 Chill freezing end of cycle set point with core probe C 55 0 18 c6 Chil fr cycle preservation temperature set point C 55 99 20 c7 probe insertion check with cb 1 C 0 99 5 1 c8 Temperature level for countdown start C 0 99 63 c9 of cycle buzzer alarm duration s 0 99 3 2 cA Core probe temperature read only cb Core probe insertion test according toc7 and cE 0 No 1 Yes 0 1 1 2 cc Fragile products ambient probe set point 55 99 15 cd Temperature level for weak strong ventilation cycle C 55 99 12 probe insertion test duration with cb 1 s 1 99 30 C COMPRESSOR PROTECTIONS CO Compressor delay at power up mn 0 15 0 C1 Mim time between 2 starts of the compressor mn 0 15 0 C2 Min break after stop of the compressor mn 0 15 0 C8 0 99 85 d DEFROST dO between 2 defrosts h 0 99 8 di 0 Ventil 1 Elect 0 1 0 d2 End of defrost temperature ambient probe CC 0 30 5 d3 Defrost max duration Safety time mn 1 99 30 d4 Defrost at the beginning of the chilling cycle 0 No 1 Yes 0 1 0 d5 Defrost delay at the beginning of the pres cycle Uz Without mn 0 99 0 2 d6 at the beginning of the prefunction cycle 0 No 1 Yes 0 1 1 d7 Draining time m
28. g parameters set in factory can be modified when needed see instructions User Manual n 648257 Page 6 1 5 2 START AND STOP OF A CYCLE WITH CORE PROBE Open the door and introduce the products to be cooled Introduce the core probe as deep as possible inside the product Close the door Selection The cycle with core probe led lights up and the temperature of the set point set in f m Press factory is displayed Settings eventual To modify the end of cycle set point Display of the temperature in real time The running cycle led Y lights up and the temperature at the heart of the product is displayed 5 in real time alternately with the remaining if duration of the cycle The cycle starts with a weak ventilation power until the 12 C level set in factory is reached and automatically moves to strong ventilation mode until the end of the cycle at a temperature of 10 C at the heart Fragile products Avoid frost deposit on the products by limiting the air temperature to 15 C with strong ventilation Press KL This function can be set by modifying the factory settings with a different air temperature cc parameter and or a a few seconds during the weak ventilation F1 parame
29. he containment Install a vent funnel principle between the unit trap and the waste water network 32 Le The drawing shows the drain trap the CY 2 front position The 274 evacuation located in the i back must be blocked up with the wired tap provided with the appliance LZ Procede of a similar way for the drain trap in 1 Cell drain trap the back position 2 32 2 PVC Tube 3 Ground grid Instructions n 648257 Page 9 3 OPERATION 3 1 GENERAL REQUIREMENTS Check that nothing blocks up the fans If the appliance has been laid during transport or locating wait 24 hours before using the appliance to allow return of oil of the refrigerating circuit toward the compressor casing 3 2 PRESENTATION OF THE CONTROL PANEL ES Leds ee TURBO LL Defrost cycle and or Cycle with Fragile Display Prefunction cycle core probe products KP PP Za R Ka 2 Led lt Ete Us 8BB 6 with timer Temperature RE Sd Duration h mn S5 ms Key N Key Z key Coded defe
30. he flowing Complies with Electric Safety EN 60 335 1 Food Hygiene U 60 010 Complies with E C requirements Codes S 100 E 03 without compressor S 100 E 07 with external compressor POSITIONING The appliance must be set on a perfectly horizontal smooth and flat surface Allow for a silicon bead on its periphery CONSTRUCTION Austenitic stainless exterior casing 4 sides and interior lining Outdoor ceiling in galvanised sheet Polyester resin base Insulated body Demountable panels with assembling hook system Radiused interior lining base and sides Polyurethane foam insulation 75 mm thick Thermal break between inner and outer structure Door Door bib water proof joint 3 rising butt hinges avoiding ground joint friction Central door closing mechanism with interior opening Polyethylene access ramp 15 mm thick Door opening can be reversed at the plant TECHNICAL DATA Voltage Input power Protection Connections 6 mm2 3N 400V 50 Cycle Without compressor 2400 W With compresssor 13000 W Without compressor aM 4 With compressor aM 25 Provide for the protection against overloads or electrical defects The control panel of the delivered appliance without compressor includes an insulating switch a tetrapolar and an unipolar circuit breaker with fuse bar and a connecting strip with contactors The appliance with compressor is delivered
31. n 0 99 0 db Time basis 1 mns 0 1 0 1 Parameters corresponding to legislation H L indication if the cycle doesn t comply with these settings 2 Configuration parameters on level 1 accessible to the user Instructions n 648257 Page 12 TABLE OF PARAMETERS 274 part Code Parameters Min Max Fact F VENTILATION FO Ventilation ON preservation cycle 0 weak 1 strong 0 1 0 2 F1__ Ventilation ON with fragile products 0 weak 1 strong 0 1 1 F4 Ventilation ON in defrost cycle 0 weak 1 strong 0 1 0 F5 Ventilation rythm after draining 0 15 0 OUTLET ASSIGNATION uO relay operation 0 on off 1 alarm 0 1 1 u1 relay polarity 0 NO 1 NC 0 1 0 i PRINTER iO Printer presence no 1 Yes 0 1 0 2 i1 Printing frequency in chilling cyle mn 0 60 5 2 i2 Printing frequency in preservation cycle mn 0 60 30 2 Printing at the beginning of the cycle 0 no 1 yes 0 1 1 2 H Date setting Day 1 31 3 2 i5 Month 1 12 09 2 i6 Year 990 050 3 2 i7 Time setting Hour 0 23 3 2 i8 Minute 0 59 3 L NETWORK L1 Instrument address 1 15 1 L2 Instrument group 0 7 0 L3 Timeout link 2 250 7 14 Transfer rate 0 1200 bauds 0 3 1 1 2400 bauds 2 4800 bauds 3 9600 bauds L5 Machine code A Y 3 L6 Machine number 1 99 3 1 2 C
32. onfiguration parameters on level 1 accessible to the user 3 Configuration parameters which must be set during the installation Instructions n 648257 Page 13 4 INTERVENTIONS AND REPAIRS IMPORTANT Before any operation ensure that the appliance is unplugged or isolated 4 1 CONTROL PANEL The access to the regulation components is possible by pivoting the front face of the control panel after having unscrewed the 2 TH M6 top and low left screws INCORPORATED GROUP MODEL 1 Cable protection 2 Electric cables spout 3 cable way to connect the probe 4 Connecting strip 5 Unipolar circuit breaker 6 Ventilation contactor 7 contactor with thermal relay 8 Fans condensators 9 Display electronic card 10 Microprocessor card 11 Extension electronic card 12 Insulating switch Instructions n 648257 Page 14 EXTERNAL GROUP MODEL 1 Cable protection 2 Electric cables spout 3 Cable way to connect the probe 4 Connecting strip 5 Unipolar circuit breaker 6 Ventilation contactor 7 Tetrapolar circuit breaker no delivered group 8 Fans condensators 9 Display electronic card 10 microprocessor card 11 Extension electronic card 12 Insulating switch 4 2 EVAPORATOR EXPANSION VALVE To have access to the expansion valve open the fan support see paragraph 3 2 of the user manual
33. ons of the electromagnetic compatibility directive EEC 89 336 Dieses Ger t entspricht nach den Bestimungen der niederspannung richtlinie EWG 73 23 und den Bestimmungen der elektromagnetischen bereinstimmung richtlinie EWG 89 336 Il est galement conforme aux dispositions de normes europ ennes harmonis es suivantes It is in compliance with the following harmonized standards Und entspricht ebenfalls der folgenden Europaischen Norme 60335 1 S curit des appareils lectrodomestiques et analogues Safety of houseold and similar electrical appliances Elektrische Ger te f r den Hausfebrauch und hnliche Zwecke DIRECTION GENERALE G n ral Manager Betriebsleiter 055 1 1 Si ge Social BONNET GRANDE CUISINE Rue de Fr res Lumi re Z I de MITRY COMPANS 77292 MITRY MORY CEDEX T l 0160937000 Fax 016093 70 43 S A S au capital de 1 600 000 Euros RCS MEAUX B 319 053 005
34. pre loaded with pressure sensitive switch dryer solenoid valve sight glass vibration eliminator and also pre cabled with an electric box including a connecting strip a protection circuit breaker a circuit breaker with fuse bar contactor with thermal relay voltage and defect indicator connection between compressor and blast chiller length 5M Refr power Refrigerant Load Evaporator Expansion valve Defrost Connections 2 Air compressor 15300 W at 15 55 C 404 See instruction plate Ventilated corrosion proof Thermostatic RA04A Forced air circulation Suction 1 5 8 Liquid 5 8 10 hp Hermetic L 1410 x D 930 x 1160 Instructions n 648257 Page A 1 3 R 80 Type Code S 100 E 04 POSITIONING The appliance must be set on a perfectly horizontal 400 R periphery 915 1825 pie LT 2030 Insulated body 2560 Door opening 1 598 1 Voltage Input power Protection 995 Refr power Refrigerant Load Evaporator Compressor Condenser 630 4 m d nie Defrost Water connections DEFROST WATER Defrost water is collected in the resin bottom A two way drain 1 is provided at the back and at the front of the appliance drain trap In the case of a front draining forecast a surface grid under the flowing Complies with Electric S
35. sec gt fanal Display of the indication FI Access to PA parameter Press Pre setting display of the parameter Setting of the parameter To adjust value 19 Press successively Ce e Display of the parameters value Validation of the parameter s setting Press cV Display of the modified parameter s code Access to level 2 Beginning of the programmation mode Press simultaneously p f and for a few sec e E Display of the first parameter Selection of parameters Display of parameters one after another Press successively Ce Display of the parameters codes g B Access to the selected parameter Press V Pre setting display of the parameter Modification of the parameter setting Display of the parameters values one after another Press successively cg ar or Display of the parameter s values if Validation of the parameter s setting Press V Display of the modified parameter s code Start again stage 6 to 9 for the other parameters
36. t seal type R80 ev s078PC64 Door lower part seal type R160 RF80 160 e e e 5090 01 Doorhinge e e 5092 01 JjDoorhandewithcip etes S291P11 Door switch ramp e e 7 1 s858PN42 Accessramp950 _ jJ e e 537045 Fans sheet 2350 evaporatorR80 s371P45 FanssheetZGS0evaporatonRFBO S372P45 Fans sheet 2450 evaporator R160 e We _ 2 1 4 50202 Erster fans sheet hinge 5153 02 Evaporator fans sheet hinge support pepe 4 11 4 s8s5e42__ Probe support airdefiector S058P03 M6x15 triangle button screw e e 57 73 042 Probe connection connector fixingplate e e sotP 4 410 Bib evaporator corking e S015P64 _ 510 Bib evaporator corking e e S088P64 Defrstwaterdraintrapset 2 C e S868PA2 _ pe 8001 fe spm _ S44PN42 type R160 Gs I 3 e S40PM2 type RBO S46PN4 type R160 e 586542 Casing stiffening plate ROOGI o o e e S408P42 552 S Le e 5 07 42 Contolpaneldoor 1 e S897PN42 type R160 Instructions n 648257 Page 21 6 2 REFRIGERATING ELECTRIC EQUIPMENT e e 505030 4N607 300LT Evaporator 00 0 e sosiP30 4
37. t the cycle B Press V to launch the cycle A defrost cycle is launched and automatically followed by a prefunction cycle To select the cycle Sound alarm and the indication SP is displayed if the probe is not correctly used To modify the temperature of the set point at the end of the cycle To select the cycle To modify the cycle duration To limit air temperature avoiding frost deposit press for a few seconds during the cycle 1 To start a cycle 2 To stop a running cycle Press for a few seconds Running cycle Preservation cycle between 0 and 3 C LIANCE Press for a few seconds It is recommended to let the door half open when the appliance is not used User Manual n 648257 Page 5 1 5 DETAILED GUIDE 1 5 1 START Prefunction cycle Power up 1 All the leds as well as the display light up Microprocessor test 2 The machine number pre programmed H i during installation lights up dr E 3 The ON led lights up Ki seconds the temperature of the appliance is c 5 displayed Selection and start The prefunction cycle led lights up This Stage can be launched automatically when the appliance is owered up by modifyin EE the factory settin para tu 03 9 This function can be disactivated with the d6 parameter see paragraph Special condition
38. ter cycle Attention This function must only be used with small loads Automatic end of cycle The preservation after cycle led lights up SCH The bell L rings for a few seconds The appliance moves to the preservation stage at the temperature of 3 C with a weak ventilation power Unloading Do not forget to take out and clean the core probe before unloading Opening of the door Temporary stop of the running cycle during the cycle When the door is closed the cycle starts again During the Full and definitive stop of the running cycle press a few sec All operating parameters set in factory can be modified when needed see instructions User Manual n 648257 Page 7 1 5 3 START AND STOP A CYCLE WITH TIMER Open the door and introduce the products to be cooled Check the core probe is well installed on its support Close the door Selection _ The cycle with timer led lights up and the cycle duration set in factory is if if displayed Settings eventual To modify the cycle duration F lor Display of the cycle duration in real time The running cycle led lights up and the remaining duration of the cycle g D is displayed The cycle starts with a weak ven
39. tilation power until the 12 C level set in factory is reached and automatically moves to strong ventilation mode until the end of the cycle at a temperature of 10 C at the heart Fragile products Avoid frost deposit on the products by limiting the air 9 temperature to 15 with strong ventilation Press KL This function can be set by modifying the factory settings with a different air temperature cc parameter and or a weak ventilation F1 parameter cycle Attention This function must only be used with small loads for a few seconds during the Automatic end of cycle The preservation after cycle led lights up gt The bell e rings for a few seconds The appliance moves to the preservation stage at the temperature of 3 C with a weak ventilation power Unloading Do not forget to take out and clean the core probe before unloading Opening of the door Temporary stop of the running cycle during the cycle When the door is closed the cycle starts again During the cycle Full and definitive stop of the running cycle press a few sec All operating parameters set in factory can be modified when needed see instructions User Manual n 648257 Page 8 1 6 SPECIAL SETTINGS 1 6 1 PROGRAMMATION the regulation is ON Access to programmation Beginning of the programmation mode Press simultaneously and for a
40. to prevent waste water from returning into the containment 2 7 3 ELECTRIC The installer is responsible for protecting the appliance against overloads or electrical defects INCORPORATED REFRIGERATION UNIT The chiller is delivered with a power cord which must not be disossiated in any circumstances Installation of a circuit breaker or protection fuses are the responsibility of the fitter EXTERNAL REFRIGERATION UNIT NO DELIVERED GROUP The chiller delivered without compressor is delivered with a fitted control panel an insulating switch a tetrapolar circuit breaker and a unipolar circuit breaker plus a connecting strip with fuses Connection of the electric connecting strip is forecasted with contacts for the compressor EXTERNAL REFRIGERATION UNIT DELIVERED GROUP Chiller with compressor is delivered with Control panel of the cell with an insulating switch and a unipolar circuit breaker plus connecting strip with fuses Electric box fixed to the compressor with a control circuit breaker a tripolar circuit breaker plus group connecting strip and the bipolar circuit breakers for the fans of the air group condenser Cables of electrical connections 10 meters from the compressor to the chiller 2 7 4 DEFROST WATER The appliance is delivered with 2 32mm 2 PVC tube outlets with a drain trap 1 tap Never connect the appliance DIRECTLY to 1 the waste water network in order to prevent water from returning into t
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