Home

Harvester - Sampo

Contents

1. Falling of the machine or of Keep at a safe distance from objects handled with it the harvester the crane the head and the wood handled Electric shock Keep at a safe distance from power lines See the safety distances above gt 7 JE 8 E 0a Danger Fire Fire Service measures Safety belt not worn Normal exit not available Pressurized oil spray Refrigerant HARVESTER HR 46 To avoid danger In case of fire turn off the engine turn off the main power extinguish the fire get help if necessary Extinguish the fire with the fire extinguisher stored under the guard marked with this sticker Before starting of service turn off the engine turn off the main power when servicing the harvester head remove pressure from the pressure accumulator as instructed Always wear a properly adjusted safety belt while working and driv ing on the road Open the handle on the right hand door and exit through the open door Before starting work make sure that emergency exit is unlocked also from the outside Before disconnecting hydraulic connections let the presure off the pressurized oil tank by opening the breather filter with a gloved hand while keeping your face far from the breather Leaking refrigerant may cause frostbite D instruction manual Symbol nnen huoltoa sammuta moottor sulje p
2. HR46 instruction manual Starting of the engine Fig 14 The forest harvester is equipped with a Safety ignition system which prevents the harvester from moving with the engine being started It allows the start up to take place only when the drive pedal is not pressed The engine is started using the ignition key E Turn the key to the right to switch on the ignition The same position also operates the engine glow During the glow the engine will not start and this is also displayed on the Iqan display When turning the ignition key farther to the right to position HS the engine starts With the throttle A in its rear position the engine runs at idle In the center position the working revolutions are used When pressed forward the diesel engine uses full revolu tions Have the engine always idle before switching the diesel off and on The instruc tions on adjusting the revolutions are avai lable in the section Using the Igan display Stopping of the engine Before stopping of the engine move the throttle into the idling position The engine is stop ped using the electric stopper by turning the ignition key to position 0 Beware of the movements of the harvester head when you switch off the diesel engine When the power is switched off the harvester head controls switch off as well and the head may return to its resting position from certain functions These kinds of functions include for example Head closed a
3. Differential lock switch information Sensor that grounds the input when the drive pedals are in the center position Sensor for gear 1 Sensor for gear 2 Four wheel drive switch information Four wheel drive lock switch information Fuel filling 227 Joystick Inputs JS Steering Rotator JS Lift JS Harvester Head JS Slew JS Jib JS Tilt Adjustable parameters FP Idle rpm FP Working revolutions rpm FP Full throttle rpm JS Trigger JS Trigger Tilt Down Up Setting 1 0 FP Steering Deceleration FP Autotilt Stopping Angle FP Autotilt Deceleration Angle FP Autotilt Start Slope ms FP Side tilt sensor installed 1 0 Lever selection 1 0 FP Automatic gear shift FP Fuel pump running intermediate FP Dampening Steering FP Dampening Turn FP Dampening Lifting FP Dampening Angle HARVESTER HR 46 instruction manual Articulated steering Rotator Crane lift Head open closed Crane slew Crane jib Crane side tilt Diesel engine idle speed Diesel engine working revolutions Diesel engine maximum operating speed If the joystick is turned to the right more than the value the harvester head rotator will start rotating to the right If the joystick is turned to the left more than the value the harvester head rotator will start rotating to the left With the value at 1 the harvester head automatic tilt up is in use after th
4. Harvester instruction manual Sampo Rosenlew Ltd 10 2013 P O Box 50 0812386 FI 28101 PORI FINLAND Englanti HARVESTER HR46 instruction manual Introduction The purpose of this book is to familiarize the operator with the forest harvester It is of utmost importance that the operator becomes familiar with the structures adjustments and main tenance of his harvester Compliance with the advice and instructions given in this manual guarantees the best results at the lowest costs This manual provides descriptions of as well as operating and maintenance instructions for the forest harvester The other manuals you will find useful when using and servicing your forest harvester include the instructions and spare parts catalogue for the harvester head the instruc tions for the harvesting computer the instructions for the crane the instructions for the base machine control system as well as the engine manual and the spare parts catalogue Have these manuals always in the cab in the special pocket reserved for them for conve nient reference If for some reason they are not supplied together with the harvester send immediately for new manuals Item Technical Specifications has a description of all the features of the forest harvester in accordance with the delivery contract It does however not include retro fitted accessories The Manufacturer reserves the right to modify the structure adjustments or accessories of the ha
5. virtakytkin VAROITUS VARNING i K yt aina olkeln GD s detty turva pi ep yoni ja siirto Anv nd alltid riktigt GE SE lusterad s kerhets a nar maskinen i dritt FT HATAPOISTUMISTIE SE NopuTGANG CD NOTAUSGANG EMERGENCY EXIT Kylm aine R134a Paine max 32 bar CED l irrota J hdytyslaltteen letkua Vuotava kylm aine voi aiheuttaa paleltuman T yt sm r kg K ldmedium R134a under tryck GE Maximum 32 bar Li ossa ej kylanl ggningens slangar Utstr mmande gas skada K ldmediam ngd g ILMASTOINTI 0451407 HARVESTER HR46 instruction manual Type marking When ordering spare parts or service always quote the type marking and number shown on the machine plate When ordering engine parts also quote the engine number Write down the serial numbers of the forest harvester and engine on this page and in the spare parts list SAMPO 4 ROSENLEW Sampo Rosenlew Ltd C 4 P O BOX 50 FIN 28101 Pori Made in Finland ve NE _ TYPE 33 44 49 DEE NUMBER I N TEHO cower Fill in the serial numbers of the crane and the harvester head Engine number Note Left side of the forest harvester The side of the cab with the stairs Right side of the forest harvester The side with the side instrument panel 12 HARVESTER HR46 instruction manual Technical specifications The base forest harvester with articulated steering includes the ca
6. On some models turning of the measuring wheel by hand makes the knives tracks and rolls close This is extremely dangerous if the engine is running or there is pressure in the hydraulic accumulator of the harvester head Do not go near the harvester head particularly the knives tracks and rolls with the engine running Before welding disconnect the battery cables input cable of the diesel engine control unit the left hand side cable under the cover of the control unit attached to the engine all the cables to the PC processor the cables of the measuring device head module MCC and the cab MCI module connector of the large wiring harness between the frames the two large connectors positioned on the rear frame that connect the frames and the central unit cables of the optional fire extinguishing system Always have the earth cable of the welding set near where welding is done Do not use inappropriate tools to connect and disconnect the battery Do not make an open fire or smoke near the battery Handle the battery acids with care Do not add air in the tyres without a pressure gauge due to risk of explosion Do not add coolant with the engine running Do not remove the radiator cap from an overheated engine Beware of hot surfaces of the engine and exhaust pipe Do not refuel with the engine running Do not smoke while fuelling Do not adjust the hydraulic working pressure without a pressure gauge due to possible injury and damage
7. The Back button takes you back to the previous page Pressing F1 on the subpages takes you directly back to the main menu SETTINGS You can change the display settings by clicking the F3 button in the main menu Then by pressing F1 F2 or F3 you can view information on the display date and time as well as language The Back button takes you back to the previous page Pressing F1 on the subpages takes you directly back to the main menu HARVESTER HR46 instruction manual esc button to go back esc button to go back 2A x MEASURING You can measure the sensors and valves connected to the Iqan control system by pressing F2 in the main menu First a page with different measure ment groups such as crane joysticks steering rota tor etc opens The desired measurement group is selected with the up down arrows and by pressing OK Use the arrow buttons also to select a measu rement route such as a sensor or valve You can toggle between the raw value provided by the route and the scaled value using the F2 button The Back button takes you back to the previous page Pres sing F1 on the subpages takes you directly back to the main menu ADJUSTMENTS You can access several outputs and parameters
8. daily or every 8 hours 1 Checking of the engine oil level Stop the engine on level ground and wait for a few minutes The oil level shall be between the marks on the dipstick Fig 27 Fig 27 A Oil measuring dipstick B Oil filler C Coolant check refill 2 Checking of the coolant level Note Open the over pressurised radiator cap with great care when the engine is hot Never use plain water as coolant Do not pour cold coolant into a hot engine The coolant level shall be approx half way up the expansion tank Coolant is added through the expansion tank Make sure there is anti freeze in the radiator in the cold season 3 Checking of the hydraulic oil level Check the hydraulic oil level in the measuring glass on the tank with the lift cylinders in their inner position Note The oil level shall always be visible in the measuring glass Add oil using the oil refill pump A figure 28 The pump starts from switch B and oil is sucked into the tank through hose C This will leave all the impurities in the filter 4 Daily lubrication Lubricate the daily lubrication points in compli ance with the lubrication table See Lubrica tion Table 51 HARVESTER HR 46 ji bi Li pi LATE Wooten ai instruction manual 5 Cleaning of radiator grilles Depending on the operating environment the radiator grilles shall be cleaned often enough to prevent the engine from over
9. heating Clean the rear cog screen and the removable grille using compressed air or a brush fig 29 When necessary clean the oil engine and air conditioner condensers Note The rear cog and the grilles must not be covered with the engine running 6 Checking of tyre air pressure Check the tyre air pressure and external condition visually Use manometer if neces sary The correct air pressure for the 500 60 26 5 tyres is 3 7 bar the 600 55 26 5 tyres 4 0 bar the 540 65R28 tyres 3 2 bar Do not exceed the indicated pressures 7 Checking for leakage Check for any liquid fluid and oil leakage 8 Checking of connections Check the screw and pipe connections visually HARVESTER HR46 teen am AZZ ttti mm gt REELE instruction manual 7 4 2 AA MASS let i VR ae Sa Rag LE ee Ge tt runt Saiano di i vata ia f oe SO N Mark gt INS PITTI AZZ Note During the first operating month the tightness of the screw connections in the crane Shafts and joint shall be checked daily It is important to tighten the screw connections to the correct torque The required wrench sizes and torques Note Tightening torques for wheel fixing screws 540 Nm HARVESTER HR46 instruction manual Service measures weekly or every 50 hours 1 All daily service measures The service measures to be taken every 50 hours include all the measures listed in service measures daily or eve
10. the brakes should also be relea sed mechanically When towing on the road statutory traffic regulations must be followed 33 HARVESTER HR 46 y N KC ON instruction manual Vi J Q ON 7 Engine source of power The engine is a water cooled four stroke Common rail diesel For a more detailed description of the engine see the engine manual Power is transmitted from the rear of the engine to the working hydraulics and traction transmission pumps The front of the engine houses belt drives for the fan and the alterna tor generators and the AC compressor Suction air filter fig 18 The engine suction air is cleaned by prefilter and two part paper filter A A warning text and symbol in the Iqan display indicate a blockage in the filtering system See cleaning instruc tions under service and maintenance Fill the tank with fuel free from impurities fig 19 The volume of the fuel tank is 150 litres Use high quality diesel oil as fuel Check the fuel requirements in the engine manual The fuel must be free from any impurities and water Before refuelling remove all impurities from around filler A Never drain a spare tank into the fuel tank as impurities and water tend to settle on the bottom If fuel is added from a spare tank a funnel with a sieve must be used There are air bleeds on the outer rim of the filler through which air gets into the tank Make sure these
11. DIN Gear 2 engaged DIN Four wheel drive button DIN Four wheel drive lock button DIN Automatic fuel pump Brake switch information Drive pedal sensor The crane side tilt sensor range 15 15 Select the diesel engine revolution direction Fuel level sensor Hydraulic oil temperature sensor An indicator for low hydraulic oil level blocked diesel engine intake air filter as well as for blocked vacuum pressure and return filter of the hydraulics Potentiometer for maximum speed limit Ignition key information A door switch that stops the crane frame steering and rotator movements Sensor that grounds the input when the frame steering angle is wide Selects whether the right joystick controls the stee ring of the frame or rotation of the head Side tilt switch data mini EME lever Side tilt switch data mini EME lever Side tilt switch data vertical grip Side tilt switch data vertical grip Head closed vertical grip EME lever Head open vertical grip EME lever End dampening sensor for articulated steering Selects whether the crane side tilt automation is on or off After the start of the harvester or manual use of the Side tilt the crane does not return to the center posi tion automatically until the reset button is pressed After the start of the harvester or manual use of the Side tilt the crane does not return to the center posi tion automatically until the reset button is pressed on the vertical levers
12. Installations and adjustments as well as repairs must be carried out when the engine is stopped and the key removed from the ignition Moving parts must be in balance and stopped and when necessary locked For example the crane and harvester head may move or slide on their own over time Make sure that there is no stored pressure in the fluid systems before you open mechani cal or hydraulic joints pressurized oil tank harvester head pressure battery AC equipment radiator etc Make sure there is no danger of injuries if you need to start the engine while performing main tenance and also after maintenance work Ensure that all periodic maintenance work and cleaning are performed on schedule in accor dance with the instructions This reduces the risk of danger caused by malfunctions Proper maintenance and service guarantee a long working life and the validity of the warranty General instructions Make sure you are sufficiently qualified before you perform maintenance tasks If you are not sure have the work performed by a qualified individual Familiarize yourself with the structure of the harvester and the maintenance instructions before you start the maintenance work Wear protective clothing suitable for the work Use appropriate tools and other equipment Handle the machine to be maintained and the substances used as instructed so that there is no danger to yourself other people or the environment 50 Service measures
13. as well as from leaks in the working hydraulics pump and the harvester head and its pumped through the condenser and the Suction return filter back to the tank When dealing with hydraulics uncompromising cleanliness is of utmost importance The oils used shall comply with the Manufacturer s instructions Refill shall always be done through the return filter 38 x Fuses Electricity HARVESTER HR 46 instruction manual The fuses F1 F54 are located on the circuit board below the side instrument panel The fuses F55 F60 are located in the trailer next to the starting motor F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 Fil F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 15A 7 5A 7 5A 4A 7 5A 5A 15A 20A 10A 5A 10A 3A 20A 20A 25A 5A 20A 20A 20A 20A 20A 20A 10A 10A 15A 3A 3A 15A 20A 3A 10A 10A 3A 7 5A 15A 5A 12V socket cabin radio time delay light control AC compressor K16 PC 12V 12V measure shears sunit hub module A4 printer 12V radio memory motor heater worklights time delay motor heater water pump motor heater clock and remote control MD3 rtc cabin blower main switch control worklights E6 E7 E10 E11 head module voltage supply start motor solenoid CTA 15 control worklight voltage reduce U1 worklights E8 E9 E26 worklights E12 E13 E18 E19 worklights E14 E15 E22 E23 w
14. bleeds stay unblocked Never use a filler without air bleeds HARVESTER HR 46 instruction manual It is able to refuel the fuel tank using electric filling pump Refueling point can be found behind the right rear tire and under the hinged hatch Connect the quick coupler equipped hose to the farm tank etc Turn the three way cock valve to the down position Start the filling pump Finally remove the refuel hose and turn the three way cock valve to the upright position Close the hatch WFuel tank consists of two parts Bigger tank welded to frame and a smaller one from which the fuel is sucked into the diesel engine Electric pump operates in the normal work situation as the fuel transfer pump from bigger tank to smaller one It pumps the small tank full after start up if there is still fuel left in the big tank For a longer period of use the pump also makes a filling The refueling interval is adjustable at Iqan screen using FP PA pump running interval parameter 34 x HARVESTER HR46 instruction manual Daily Checks of the Engine Fig 20 Lubrication System It is of utmost importance to use correct lubri cating oil types in accordance with the load placed on the engine See Lubrication Table under Maintenance Check the oil level daily before starting it shall be between the mini mum and maximum marks on dipstick A preferably near the maximum fig 20 Oil is refilled through filler B Symbol on the igan monito
15. closed For safety reasons their construc tion must not be changed When driving on frozen rivers or lakes make sure the ice is strong enough When driving on ice keeping doors open helps exiting cabin In this case beware of thight curves that may cause rear tyre to hit the door Note the recommended safety distances when harvesting under power lines Stop the engine before cleaning or servicing the harvester Stop the harvester and the engine immediately if there is an alarm or any abnormal sounds or smells Find out the reason for them and solve the problem before carrying on with harvesting If there are leaking hydraulic connections tighten the connections and wipe the oil off the frame and underpan Support or lock the crane and the harvester head before going beneath them Never clean the harvester without proper equipment When leaving the harvester lower the crane stop the engine remove the ignition key lock the door and turn the master switch to its zero position SAFETY DISTANCES WHEN HARVESTING UNDER OPEN WIRE POWER LINES The minimum space between the harvester and power lines with voltage must be in accordance with the enclosed illustration in which the danger zone is darkened Low voltage power lines 230 400V can be distinguished from high voltage lines over 1 kV by the smaller insulators and the fact that there are usually 4 low voltage lines In case the height or voltage of the power line is difficult to esti
16. in order to adjust them by pressing the F1 button in the main menu First a page opens on screen with a number of adjustable groups such as diesel engine revolutions crane adjustments driver selection function parameters etc The desired adjustment group is selected with the up down arrow buttons and by pressing OK A lock symbol may be displayed behind the adjustment group name This means that a password is needed for adjustments After selecting the adjustment group select the desired measurement route such as a sensor or valve using the arrow buttons Several instru ments have two different directions of movement The correct direction is selected with the F3 or F4 button The current adjustment values are displayed on the right side of the display After you have selected the desired route and direction press OK HARVESTER HR46 instruction manual press OK to select press OK to select J press OK to select sA HARVESTER HR 46 instruction manual Adjusting a parameter You are now on the page where the actual adjustment is done You can move from one para meter to be adjusted to the next by pressing the OK button repeatedly When you are at the parameter you want to adjust press the up or down arro
17. on the same location repeatedly find out the reason for it 39 HARVESTER HR46 instruction manual Iqan control system The Iqan monitor consists of the following elements monitor display A bottom F1 F4 buttons B OK button C and the arrow buttons above and below it D Menu button E at the bottom right three horizontal lines Back button F arrow to the left The display brightness can be adjusted by pressing the Menu button and selecting the back light setting SAFETY SYMBOLS Speed pedal Various notifications and warnings can Low error be displayed in the Iqan monitor They appear in separate windows partly cove ring the basic display The F1 F4 buttons of the display are used to select the most Suitable option at the bottom of the warning window For example the sensor error in the picture here can be reset by selecting OK or pressing the F1 button SAO HARVESTER HR46 instruction manual There are seven types of notifications and warnings The type Message is the least serious and Critical is the most serious The important notifications are always shown before the less criti cal ones The following is a list of all notifications and warnings in the order of importance message information confirmation warning alarm error critical The no
18. should be kept close to the harvester and tied The harvesting computer must be switched off in case of unintended crane movements When parking forest harvester equipped with hydrostatic transmission the parking brake must always be engaged The hydraulic motor cannot keep the harvester stationary for a long period Four wheel drive 4 wheel drive is switched on electrically using switch L on the right side instrument panel fig 2 The coupling shall be done with the harvester stationary 4WD is available on both speed ranges When towing the harvester four wheel drive must be off and the engine running to allow the wheel motors to be disengaged Tap near the oil tank should be in towing position Short distance towing at a low speed is permitted if the engine and the drive pump cannot be kept running Four wheel drive lock There are sometimes situations when some of the wheels do not have sufficient grip in respect to the required traction power In this case the wheel stops gripping which will further decrease the traction power This can be avoided by engaging Traction transmission lock using switch M fig 2 The engagement of the Traction transmission lock generates anti skid between wheels The lock does not hold 100 Thus it allows different wheels to turn at a different speed On solid ground the 4WD lock makes turning difficult so it should be switched off 28 HARVESTER HR46 instruction manual JO HARVESTER
19. switches on the EME levers fig 8 1 Saw 2 Programmable tree species 1 3 Programmable tree species 2 4 Programmable tree species 3 5 Programmable tree species 4 6 Driving direction backwards 7 Driving direction forward 8 Single wipe 9 Feed backward 10 Feed forward 11 Vacant 12 Slow feed backward 13 Slow feed forward 14 Vacant 15 Tilt up 16 Tilt down 17 Vacant 18 Boom side tilt vertical straightening or side tilt automation reset 19 Boom side tilt vertical straightening or side tilt automation reset the same function as above 20 Vacant 21 Programmable quality 1 22 Programmable quality 2 26 Programmable quality 3 24 Programmable quality 4 25 Programmable quality 5 26 Programmable quality 6 27 Programmable color test 28 Programmable shift 29 Programmable new frame 30 Programmable reset 31 Head open 32 Head closed 33 Vacant 34 Knives open 35 Tracks rolls open 36 Rear knife open 37 Programmable up 38 Programmable down 39 Programmable cross cutting length 40 Boom side tilt right 41 Boom side tilt left 42 Vacant A Drive harvest switch DA Signs and symbols Glow Suction filter Return filter Hydraulic oil temp Seat heating Ignition lock Oil pressure Engine revolutions Sound signal Working light Phone Fan Rotating flasher Heat alarm for coolant Headlight full Brake Differential lock 4WD Master switc
20. them Electrical instruments Clean the battery surfaces check the fluid level and charge the battery full Charge the battery every three months 65 HARVESTER HR46 instruction manual Recommended tools and accessories Recommended accessories e Pulse sensors e Inductive sensors e Light bulbs e Connection relays e Gaskets and packing For the saw e Chains e Spare guide bar General Parts e Hexagonal screws M6 M12 the most common lengths of 16 40 mm strength class min 8 8 e Hexagonal nuts M6 M12 strength class 8 A few lock nuts e Washers and spring washers 6 5 13 mm e Spring cotters 3 8 mm lengths 20 50 mm e Grease nipples 6 mm and 1 8 straight and angled e Fuses 7 5 10 15 25 40A 66 Battery HARVESTER HR46 instruction manual The gas generated by the battery is very explosive Avoid open fire and sparks in the vicinity of the battery When servicing an electrical instrument disconnect the negative cable of the battery Checking of the charge state of the battery During harvesting the engine recharging equipment keeps the battery charged At other times check the state of the battery at regular intervals and recharge if necessary An acid gauge may be used for checking In the table below you can see the charge state of the battery compa red with the acid specific weight Specific weight reading 1 280 1 240 1 200 1 160 1 120 Charge state Fully
21. to the components When servicing the hydraulics be aware of the high pressure in the system Make sure there is no pressure in the system not in the head pressure accumulator either before disconnect ing the connectors Never use over sized fuses they involve risk of accident Never start the harvester with anything but the ignition key When refitting a wheel tighten the fixing screws to the correct torque Switching on the diesel engine is allowed only when the hub is connected to the motor Do not make any such structural changes or additions to the harvester that would make it less safe Tow the harvester only from designated points HARVESTER HR46 instruction manual 5 Local laws and regulations Forest harvester is a complex device and dangerous if misused User manual must always be preserved with the machine at the place reserved for it and if needed new drivers should be instructed to operate the machine Different countries have different safety at work and traffic regulations Get to know the existing regulations of your area This symbol in The manual refers to a special risk involved in taking a certain measure due to which extra caution shall be practised 6 Fire safety Two factors are needed to start a fire flammable material and ignition Oxygen is always available In the forest highly flammable dust accumulates in and on the harvester Clean the harvester periodically Oil and fuel leaks also increase
22. to the customer 2 The guarantee does not cover e freight and postage costs e transport damage e damage due to carelessness misuse or injury e damage due to impurities in the hydraulic oil or the use of wrong type of oil e damage due to non compliance with the operating instructions e damage due to neglected periodical maintenance procedures e damage caused by spare parts not approved of by the Manufacturer e damage due to the natural wear of parts parts and materials likely to show natural wear Such as rubber hoses light bulbs sensors chain and guide bar tyres belts and chains windscreen wipers fuel oil coolant and brake fluids filter cartridges packing and gaskets electric cables injection nozzles windows and guards made of polycarbonate e damage due to measures taken by the purchaser affecting the quality and structure of the harvester Increasing of the hydraulic working pressure and pressure limits may cause damage e indirect damage such as loss of output or down time compensation claims submitted by a third party overtime and holiday compensations e damage to property caused by the equipment e if there is a change in the ownership of the harvester 3 When working in cold conditions the guarantee is valid only when the outdoor temperature does not drop below 250C 4 Any compensation claims under guarantee shall be submitted to the Manufacturer in a complete form within two weeks of the damage 5 The g
23. to the main display from the subpages by pressing the F4 button On Diesel temperatures page pressing the F2 gets you to see momentary fuel consumption longer cycle fuel consumption of diesel trip meter and the momentary load percentage Measurement for a longer period fuel consumption is started by pres sing F1 button on this screen Ty tunnit POLTTOAINEEN KULUTUS Crane measurements Pressing the F3 button in the main disp lay opens a window showing the status of the crane controls You can return to the previous page from the measurement pages by pressing the Back button Mb HARVESTER HR46 instruction manual Parameters in the iqan control system Below you can find a list with explanations of the data adjustable and observable on the display INPUTS Voltage Inputs VIN Brake Valve mV VIN Drive pedal mV VIN Tilt Sensor VIN Hand throttle VIN Fuel sensor VIN Hydraulic oil temperature VIN Alarm symbols VIN Speed reduction potentiometer Digital Inputs DIN Ignition SW Activation DIN Joint angle DIN Steering rotator Mini EME sidetilt right Mini EME sidetilt left Banana sidetilt right Banana sidetilt left Harvester Head closed Harvester Head open SW Steering angle DIN Side tilt automation on DIN Side tilt automation reset DIN Side tilt automation reset vertical levers SW Differential lock switch act DIN Drive pump zero angle sensor NPN DIN Gear 1 engaged
24. 1 button in the main menu a window opens in which you can select the VALITSE SAATOKOHDE crane adjustments driver selection and func tion parameters The function parameters open a new page on which you can select the vibration filters VALITSE SAATOKOHDE power limits or other parameters You can return to the previous page from the Subpages by pressing the F4 button Adjusting the diesel engine revolu tion speed Dieselin kierrosasetukset _ When you press the F4 button in the main display the diesel engine revolution adjust ment window opens Taysi kaasu In this window you can adjust the idle speed by pressing F1 adjust working revolutions by pressing F2 adjust full throttle by pressing F3 return to the main page by pressing F4 45 HARVESTER HR46 instruction manual Diesel temperatures oil pres sure operating hours and fuel consumption and load percentage When you press the F2 button in the main display a page opens displaying the diesel engine coolant temperature fuel tempe rature intake air temperature and oil pressure When you press F1 you can view the total hours operating hours and working hours The total hours indicate the time that the Kokonaistunnit machine power has been on The operating hours indicate the time the diesel engine Kayttotunnit has been on The working hours indicate the time the diesel engine s speed has excee ded 1 200 rpm You can return
25. 3 HARVESTER instruction manual HR46 Summary of periodical procedures The summary always includes checks and service performed at shorter intervals For more detailed crane and harvester head service instructions see the respective manuals Daily or every 8 hours 1 Check the engine oil level Check the radiator coolant level Check the hydraulic oil level Lubricate the points to be lubricated daily Clean the coolers and the grille Check the tyre air pressure visually Check for any fluid and oil leakage Check the connections mae N ONAN Weekly or every 50 hours 1 Lubricate all the points specified in the lubrication table Every 100 hours 1 Clean the engine air filter Check the battery fluid level Clean the breather area on the oil tank Check the condition of the power trans mission equipment Clean the cab air filter Check the light functions Drain water out of the water separator Check the brake functions Check the belt tension 0 Clean the or when the blockage indicator alarms PO KH OONAM windows Every 500 hours 1 Change the engine oil and filter 2 Check the drive pedal function 3 Run the additional heater and air conditioning outside the heating season 4 Replace the hydraulic oil filters after the first 500 operating hours 5 Check the screw tightness after the first 500 operating hours particularly in the crane and the joint 6 Adjust the diesel engin
26. Dirt is efficiently removed from a dry harvester by compressed air A high pressure washer may also be used with caution To reduce drying time use warm water Do not direct water jets at the bearings as the packing does not hold against a strong spray of water Apply suit able solvent on heavily greasy spots before washing Start cleaning from the top Clean the radiator cells by blowing air from the direction of the wings Checking Take a pen and paper and write down all the shortcomings and required service measures in the following order e Condition of the harvester head e Bearing clearances and attachments e Wear corrosion and dents It is important to have the recorded defects repaired before storage to ensure the efficient functioning of the harvester in the future Protection Use engine oil or special protective oil in a sprayer Places to be protected e Scratched paintwork paint e Electrical connections special protective spray Cab ventilation Clean the filters Clean the air channels and the fan unit with its cells This may be done with a vacuum cleaner Air Conditioning Clean the air conditioner condenser and vaporiser cells preferably with compressed air Engine Clean the engine externally Replace the fuel filter Change the engine oils Replace the engine oil filter Check the anti freezing quality of the coolant Clean or replace the air filter Clean the cable lugs and apply grease to
27. RVESTER HR46 instruction manual Certificate on conformity to the EU directives CERTIFICATE ON CONFORMITY TO THE EU DIRECTIVES Manufacturer Sampo Rosenlew Ltd Konepajanranta 2A P O Box 50 28101 Pori Finland Collector of technical spec Jari Karen Address Sampo Rosenlew Ltd Konepajanranta 2A P O Box 50 28101 Pori Finland Description of the machine Forest harvester HR46 e complies with the machinery directives 2006 42 EC and requirements of the national regulations set into force by that e complies with the requirements specified in the following machinery directives 97 68EEC directive on diesel engine exhaust fumes 89 336 EEC directive on electro magnetic compatibility The machinery has been designed in conformity with the following international standards SFS EN ISO 12100 Safety of machinery Basic concepts general principles for design SFS EN 14861 Forest machinery Self propelled machinery Safety requirements EN ISO 14982 1998 Electromagnetic compatibility Test methods and acceptance criteria Zane ROS i yess A INE teo LIPSIA 30582 Ig amp kg RE MG o Misena PO BO Lia La PT Tei i sq n s fa 3 FEN e PR 14 HARVESTER HR46 instruction manual Guarantee Sampo Rosenlew Ltd later called the Manufacturer grants a guarantee regarding defects in the material and workmanship 1 The guarantee period starts as soon as the harvester has been delivered
28. V3 Crane turn left V4 Crane turn right V5 Change gear V6 Side tilt automation reset Crane control lever right O1 Crane lift up 02 Crane lowering down 03 Frame steering left rotator turn 04 Frame steering right rotator turn O5 Sidetilt left 06 Sidetilt right Mini levers fig 5 Crane control lever left Vi Outer boom inwards V2 Outer boom outwards V3 Crane turn left V4 Crane turn right V5 Sidetilt left V6 Sidetilt right HARVESTER HR 46 instruction manual Crane control lever right O1 02 03 04 O5 O6 BO Crane lift up Crane lowering down Frame steering left rotator turn Frame steering right rotator turn Head open up Head closed down HARVESTER HR 46 instruction manual Pyramidin muotoinen nappain Pyramid shaped button Switches on the push button boards on mini joysticks fig 6 Left side push button board 19 Programmable tree species 1 20 Programmable tree species 2 21 Programmable color B 22 Programmable tree species 3 23 Programmable tree species 4 24 Programmable color A 25 Programmable shift 26 Rear knife open 27 Tracks rolls open 28 Front knives knives open 29 Speed Range Selection switch 30 Tilt up 31 Tilt down 32 Boom side tilt vertical straightening 33 Single wipe B Driving direction Right side push button board 1 Programmable preset 2 Programmable preset 3 Programmable preset 4 Programmable pres
29. b valves and crane on the front frame the engine pumps and tanks on the rear frame Weight Weight approx 8000 9500 kg Maximum permissible weight ROPS 10000 kg Main Dimensions Length without crane 4 9m Width 2 1 32 3 m Height in transport position 3 14m Ground clearance 0 65 m Engine Agcosisudiesel 44 CTA power 84 kW 2200 rpm fuel tank 1351 Transmission Traction hydraulics pump 123 min amp 420 bar Rear wheels with hub motors 3150 1575 cc Three speed ranges forward and backward Slow 0 3km h Fast 0 6km h Front Wheel Drive 0 12km h Electrically controlled flow divider valve continuous traction control Tyres Front 500 60 26 5 500 65R28 540 65R28 600 55 26 5 650 60 26 5 Rear 500 60 26 5 500 65R28 540 65R28 600 55 26 5 650 60 26 5 Hydraulic system Pump in working hydraulics 300 I min 230 bar Load sensing programmable electric joystick control IQAN Design Oil tank 110 Electric system Voltage 24V Battery 2 x 145 Ah Charging generator 100A Working lights 19 Crane Kesla H671 Operating range 7 13m Lifting capacity gross 55 kNm Crane weight 1200 kg Harvesterhead e g Keto 51 51 Supreme 51 EcoSupreme 55 Supreme Kesla 18RH Nisula 400H 3 hose hydraulic system Max delimbing diameter 420 mm Weight 500 550 kg Brakes Negative multi disc brakes Cab Quiet safety cab FOPS ROPS OPS Noise level lt 71 dB A Windows Lexan Margard polycarbonate Harvesting computer Motomit IT PC sf HA
30. charged 75 50 25 No charge Do not leave a flat battery unused for a long time A low charged battery freezes easily and exposure to frost will cause extensive damage If a recharging device is available recharging can also be done at home Before starting to recharge Disconnect the battery cables Unplug the cells Make sure the fluid level is high enough Use 5 10 of the Ah of the battery for charging current For example A 100 Ah battery may be recharged using 5 10 ampere current Recommended recharging interval is 6 10 weeks Cleaning of battery and other maintenance Clean the battery cover regularly Remove any oxidisation off the battery poles and cable lugs Make sure the cable lugs are properly tightened Coat the outer faces of the poles and lugs with Vaseline Check that the battery is properly faste ned and the poles protected Make sure the rubber rug on the battery is properly adjusted Check the fluid level a few times a year and before storage Add distilled water if necessary up to the upper fluid level NOTE Wrong connection of either the battery or the generator will damage the generator Before electrical welding disconnect the battery and generator cables Check the condition of the cable insulation and the protective cables on a regular bases and perform any necessary repairs 67 HARVESTER HR46 instruction manual Using of auxiliary battery If additional power is needed f
31. cooler element For detailed instructions see the SisuDiesel manual 60 HARVESTER HR46 instruction manual Service measures every 6 months The fire extinguishers shall be serviced every 6 months or more often if so stipulated in local regulations Service measures every 1 year If the harvester is equipped with an automatic extinguishing system it shall be serviced as instructed by the Manufacturer See Servicing of the Fire Extinguishing System in the Opera tor Manual In some countries an annual official inspection of the machine is required in the insurance terms and conditions Service measures every 2 years 1 Replacement of the AC drying cartridge To guarantee faultless functioning of the air conditioning the drying cartridge needs to be replaced every 2 years 2 Changing of engine coolant The coolant shall be changed at least every other year to maintain its anti corrosion proper ties The cooling system is drained by opening the draining taps in the radiator water cell and on the left hand side of the engine at the rear and by unscrewing the cap in the expansion tank In order to drain the coolant from the heater cell too turn the thermostat to its maxi mum position Used coolant is problem waste which shall be disposed of in an appropriate manner Therefore the draining taps are equipped with connectors to which a collection hose can be attached to drain the liquid fig 48 Radiator draining Engine d
32. e head open function With the automa tic tilt up it is also required that the head open button or lever is pressed for more than 0 7 seconds Deceleration speed of articulated steering while end dampe ning happens Side tilt automation does not try to correct deviations from the mid position smaller than this angle Standard setting 1 5 The angle at which side tilt automation starts decelera ting movement speed towards mid position Standard setting 6 Side tilt automation acceleration ramp at the beginning of the correction movement Defines whether the side tilt sensor has been installed The value O disables the sensor The value for the mini levers and EME levers should be 1 Automatic exchange of speed range from slow to high when the pedal is pressed enough Value O the feature is not enabled This value provides a time after which the fuel pump is starting to move fuel from bigger tank to smaller tank Normal operating interval is about 60 minutes Dampening of vibration in the frame steering Prevents the vibration from the hand from transferring to the steering The greater the value the greater the hand vibration that is dampened Dampening of the vibration in the crane turn Prevents the vibration from the hand from transferring to the crane The greater the value the greater the hand vibration that is dampened Dampening of the vibration in lifting Prevents the vibration from the hand from transferring to t
33. e oil filter is replaced every time the oil is changed Clean around the oil filter Remove the old filter using a filter key Coat the gasket of the new filter lightly with new oil fig 38 and make sure the gasket surfaces are clean Attach the filter manually Wipe off any exces sive oil Pour new oil through the filler B to the top mark on the dipstick Pay attention to the amount of oil poured into the filter Acceptable oil types and amounts are given in the Lubrication Table and the Engine Manual For further instructions see the Engine Manual NOTE Only use oil recommended by the manufacturer Check the engine breather pipe every time the oil is changed The pipe shall be clean inside and it must not be dented 3 Checking of the operations of the drive pedal Check the operation and position of the drive pedal The pedal shall move to its upper posi tion as the foot is removed off the pedal The frame lock and the brakes shall be disengaged slightly before the harvester starts moving 4 Use Of An Additional Heater And Air Conditioning Outside The Heating Season The heater shall be used approx once a month outside the heating season too This is done to prevent the fan motor and water pump from getting stuck Also air conditioning must be used at least once a month 5 Replacing Of The Hydraulic Oil Filters For more information on filter replacement see items Service Measures Every 1000 Hours 6 Checking Of Sc
34. e symbol remains visible indicating a problem These problems indicated by the symbols will also activate the yellow alarm light in the ceiling of the cab Investigate the cause of an active problem immediately and take the necessary corrective measures When selecting slow seed range number 1 appears below engine revolutions When selec ting high speed range number 2 appears When using the brakes electronically the brake symbol will appear below the number of the speed range depending on whether the brake is on or off That is the letter P is displayed when the brakes are on At the bottom of the screen shows a dark blue backgrounded harvester character The harves ter s front end is on the left joint in the middle and the rear end on the right Green triangle mark on the harvester front frame indicates the drive direction forward The green indicator triangle on harvesters rear frame indicates the drive direction backward Differential lock symbols on harvester axles indicates engaged traction transmission lock When selecting four wheel drive 4WD symbol appears in the rear frame of the harvester character 44 HARVESTER HR46 instruction manual SUBMENUS The images and text at the bottom of the main display indicate the functions of the F1 F4 buttons in each display The purpose of these submenu displays is to provide you with some of the most important facts collected on templates Adjustments When pressing the F
35. e valves after the first 500 operating hours and then every 1000 operating hours Every 1000 hours 1 Change the fuel filter 2 Change the fuel pre filter watersepara tor 3 Drain condensed water out of the fuel tank minimum once a year 4 Change the oil in the crane turning motor 5 Change the hydraulic filters 6 Check the hydraulic hoses Replace the hoses at least every 15 years 7 Check the radiator and engine air hoses visually replace if necessary 8 Change the engine cooling water hoses at least every five years 9 Adjust the engine orwhen indicated by service code inthe engine system valves or when the blockage indicator alarms Every 1500 hours 1 Change the hydraulic oil 2 Checking condition of hydraulic hoses Every 2000 hours 1 Inspect and clean diesel engine injectors EEM3 service tool Every 4000 hours 1 Inspect compressor clearances check the cleanliness of the intercooler Every 6 months 1 Service the fire extinguisher Every 1 year 1 Check service of the automatic fire extinguishing system Every 2 years 1 Replace the AC drying cartridge 2 Change the engine coolant 64 HARVESTER HR46 instruction manual Storage when not in use In case of a longer storage the pre storage service is recommended The pre storage service can be divided into three parts in order of performance cleaning checking and protection Cleaning
36. esel engine revolu tions decrease under load The smaller the value the Smaller the effect Deceleration of the crane lifting speed to the value set with this parameter when the diesel engine revolu tions decrease under load The smaller the value the smaller the effect Deceleration of the crane angle speed to the value set with this parameter when the diesel engine revolu tions decrease under load The smaller the value the Smaller the effect Deceleration of the crane side tilt speed to the value set with this parameter when the diesel engine revolu tions decrease under load The smaller the value the Smaller the effect Deceleration of the drive speed to the value set with this parameter when the diesel engine revolutions decrease under load The smaller the value the smaller the effect Traction transmission pump proportional Crane lift proportional Harvester articulated steering proportional Crane Sidetilt proportional Crane jib proportional Crane slew proportional Diesel engine start Differential lock engaged Four wheel drive engaged Four wheel drive lock engaged hydraulic Automatic control of the breaks and the frame lock disengaged Fuel transfer pump on 49 HARVESTER HR 46 instruction manual Service and maintenance Safety Installations and adjustments may be carried out only by a person with the required skills and qualifications and the necessary knowledge of the machine in question
37. et 5 Programmable down 6 Programmable preset 7 Programmable preset 8 Programmable preset 9 Programmable up 10 Programmable preset 11 Programmable preset 12 Slow feed backward 13 Slow feed forward 14 Feed backward 15 Feed forward 16 Saw 17 Programmable color test 18 Programmable urea A Drive harvest toggle switch Functions displayed on this list are usually programmed in the programmable switches However it is possible to tailor the programming for each customer 21 HARVESTER HR 46 instruction manual Joystick switches on vertical levers fig 7 Kun kourassa ei ole takater No rear knife Kun kourassa on takater With rear knife Vertical lever switches when the harvester Vertical lever switches when the harvester head does not have a rear knife B head has a rear knife C 1 Tilt up down 1 Knives open 2 Knives open 2 Tracks rolls open 3 Tracks rolls open 3 Tilt up down 4 Slow feed forward 28 Rear knives open 5 Slow feed backward 6 7 Programmable urea 8 Fast feed forward 9 Fast feed backward 10 Head open closed 11 Saw 12 15 Programmable tree species 1 4 16 27 Programmable preset A Drive harvest switch D Driving direction Functions displayed on this list are usually programmed in the programmable switches However it is possible to tailor the programming for each customer De HARVESTER HR 46 instruction manual Joysticks
38. eturn filter UNUW gt It is forbidden to change the pressure in working and traction hydraulics without permission from the Manufacturer as it may damage the harvester and cause risk of injury to the mechanic and the harvester operator 37 HARVESTER HR 46 instruction manual Drive motors 2 speed range high speed range is turned on using directional valve A The operations of the brakes fig 24 are controlled by directional valve B The brakes get disengaged when the pressure is dire cted to the housing of the hydraulic motors brake When unpressurised brakes are on Releasing the brakes derive their driving force from the pump in working hydraulics by means of a pressure reducing valve Individual work pump pressures are set for the harvester head functions from the measuring device In addition depending on the head it is possible to set compres sion pressures based on the type of tree being handled for knives and tracks rolls for example valve C A 2 speed valve B Brake valve C Harvester head pressurization D Brakes The frame lock is equipped with a dual function cylinder The cylinder derives its load from the return flow When the frame lock is engaged the directional valve closes the flow routes and the cylinder becomes locked in its place The basic harvester is equipped with a separate cooler for the hydraulic oil The cooler inclu des a pump and condenser The pump receives oil from the tank
39. fter 50 hours See further instruc tions in the crane manual Refill in accordance with the oil table A Fillling opening B Control opening C Drain opening 5 Changing of the hydraulic oil filter Change the filters in the working and traction hydraulics fig 42 A Return filter B Breather C Pressure filter D Suction return filter HARVESTER HR 46 instruction manual 357 The hydraulic oil does not need to be drained when changing the filters See further instructions in item SERVICE MEASURES EVERY 1500 HOURS 6 Checking condition of hydraulic hoses Check The condition of hoses Replace worn out and leaking hoses to New Replace all hoses with new ones at least once in 15 years 7 Checking air hoses of cooler and engine Check hoses visually Replce with new if needed Engine s cooling water hoses must be changed at least every five year 8 Adjust diesel engine valves See instructions in the engine maual Service measures every 1500 hours HARVESTER instruction manual HR46 wn ss sai 6 i a id 1 All service measures to be performed daily weekly every 100 and 500 hours The service to be performed every 1500 hours includes all the service measures listed under service measures daily or every 8 hours service measures weekly or every 50 hours service measures every 100 and service measures every 500 hours 58 HARVESTER HR46 instructi
40. function prop erly When replacing bulbs comply with the Manufacturer s recommendations 7 Draining of water out of water separator The fuel pre filter with water separator is located on the left side of the engine Drain any accumu lated water into a dish weekly Replace the filters in compliance with the service table or more often if you suspect a clogged filter Fault code Fuel pressure low indicates a clogged pre fil ter or air leakage in the pipes When changing the filter remember to take the metal water separator plug from the old filter Used filters are problem waste that must be dealt with accordingly For further instructions refer to the engine manual 8 Checking of brake functions 9 Check Fan Belt Tightness The engine is equipped with a spring loaded belt tensioner and the belt is of V ribbed type The tensioner tightens the belt automatically during the operation Check the belt visually Change a worn oily or damaged belt Belt Replacing Turn the tensioner against the direction of tightening until the belt to be loosened using a 3 8 in square drive inserted into the Square hole in the tensioner pay attention to free rotation of tensioner roller and also the right tightness of fixing screw 48 Nm fit the new belt and other loosened parts Make sure the engine cannot be started during belt replacing Disconnect the battery before doing this job 54 HARVESTER HR 46 inst
41. h electric Air filter Ea t P I da er E THook O RS Gi HARVESTER HR46 Hour gauge Pressure filter Hydraulic oil level Fuel Windscreen washer Diesel engine stop Charge Gear diagram Gear 1 Gear 2 Turning signal Windscreen wiper Parking light Air conditioning Emergency flasher red symbol Headlights dipped Indoor light Joint lock Harvesting computer PC Emergency exit Alarm symbols appear on the Iqan display with the exception of the low charging voltage symbol on the front instrument panel 24 instruction manual DO e t DE 4 3 N m gt O DEU _ ond ma OP HARVESTER HR46 instruction manual Operation and Adjustments The harvester functions have been divided into two different functioning environments harvesting in forest and longer range driving The difference between these operating environments is in automation With the harvesting driving switch fig 6 7 and 8 switch A in the harvest ing position the harvester head can always be rotated using the right side joystick with the drive pedal in its mid position When depressing the drive pedal the right side joystick starts to steer the frame thus enabling a quick and efficient change from harvesting to driv ing towards the next tree Both the brakes and the frame lock can be made to function automatically depe
42. harvester will be guarded at a safe distance Do not try to get on the harvester even if the power in the power lines may seem to have gone off HARVESTER HR46 400 230 V 2m instruction manual On side 2 m 1 45 kV 400 kV 220 kV On side 3 m Ca 6 8m 110 kV 4m On side 5 m HARVESTER HR 46 instruction manual Remember that open wire lines never have a blown fuse but they are always dangerous unless made dead by an electrician Even if the power went off it might come back on in a while due to technical reasons This may be repeated several times Contact the Electric Company and inform them about the exact site of the accident By doing this any risk can be eliminated and the fault repaired Ask the Electric Company for advice and follow it Inform them about any contact with power lines even if there was no actual damage Source Koneviesti Magazine 15 87 4 Repair and service Always keep the harvester in good condition Check the condition of fast moving parts daily Pay special attention to the transmission mechanism and the rotating parts in the harvester head Replace defective parts before they become dangerous Clean repair and service the harvester with the transmission and engine off the ignition key off the ignition switch and main switch off The harvester head has many danger points Read the harvester head manual to familiar ize yourself with them
43. he crane The greater the value the greater the hand vibration that is dampened Dampening of the vibration in the crane angle Prevents the vibration from the hand from transferring to the crane The greater the value the greater the hand vibration that is dampened AA FP Dampening Side tilt FP damping Driving FP Steering power limit FP Turn power limit FP Lift power limit FP Angle power limit FP Side tilt power limit FP Drive power limit OUTPUTS Current Outputs PV Drive pump PV Lift PV Steering PV Sidetilt PV Jib PV Slew Digital Outputs DOUT Start diesel DOUT Differential lock DOUT Four wheel drive DOUT Four wheel drive lock engaged DOUT Break and frame lock DOUT Fuel transfer pump HARVESTER HR46 instruction manual Dampening of the vibration in the crane side tilt Prevents the vibration from the hand from transferring to the crane The greater the value the greater the hand vibration that is dampened Dampening of the vibration in driving Prevents the vibration from the foot from transferring to the transmission The greater the value the greater the foot vibration that is dampened Deceleration of the frame steering speed to the value set with this parameter when the diesel engine revolu tions decrease under load The smaller the value the smaller the effect Deceleration of the crane turning speed to the value set with this parameter when the di
44. impurities in the oil are filtered off Monitor the oil level and check for any leakage in the filter There is a glass gauge on the side of the oil tank to monitor the oil level The oil level shall be visible in the gauge window Add oil when necessary REFILL ALWAYS THROUGH THE RETURN FILTER PLUG At the base of the oil filter there is an alarm switch to indicate pressure loss through the filter In case the alarm light is on in the cab and the oil is in its operating tempe rature the filter cartridge is clogged and shall be replaced If hydraulic oil becomes over heated The temperature of the hydraulic oil should not exceed 70 degrees C A temperature increase of 10 degrees cuts the oil lifetime in half When the signal light comes on the temperature of the hydraulic oil is 90 degrees In this case you should wait long enough to let the temperature decrease The engine can be kept running but unloaded Find out the reason for the excessive oil temperature The most common reason is blockage in the radiator and its protective screens 3 Checking condition of hydraulic hoses Check The condition of hoses Replace worn out and leaking hoses to New Replace all hoses with new ones at least once in 15 years SERVICE MEASURES EVERY 2000 OPERATING HOURS 1 Inspect and clean the diesel engine injectors EEM3 service tool SERVICE MEASURES EVERY 4000 OPERATING HOURS 1 Check compressor clearances check the cleanliness of the inter
45. is replaced after five filter services or every other year Clean the inside of the filter housing carefully before removing the inner cartridge When refitting the filters make sure that the gaskets are intact the mating surfaces clean and that the filter fits well When servicing the filter check the condition and attachment of the air hoses and the cleanliness of the hose in the exhaust fume ejector Note Never run the engine without filters 2 Checking of battery fluid level Clean the battery housing carefully Check that the battery fluid level is 5 10 mm above the cells Make sure the cable lugs are properly tightened Remove any oxidisation with hot water Coat the cable lugs with copper or aluminium paste 3 Cleaning of breather on the hydraulic tank Clean the filter and the surrounding area care fully fig 32 53 4 Checking of the condition of traction transmission Check the attachment of hub motors Ensure there are no cracks Check the attachment of the hydraulic pumps Check for leaks in hose connections 5 Cleaning of cab air filter Remove the cab fresh air filter with its hous ing and clean it carefully with compressed air Replace a soiled or broken filter The paper filter shall be replaced at least once a year Check also the condition of the air intake suction channel 6 Checking of light operations Make sure the headlights working lights turn ing signals and signal lights
46. ity of the air the filters shall be cleaned or replaced often enough to prevent impurities and fungi from clogging the filters In dusty conditions it is necessary to clean the coarse mesh filter several times a day Heater Provides Additional Heat from the Engine The air in the cab is heated by a heating element in which the engine coolant circulates Turn switch G to the right to increase the amount of coolant circulating in the element This will increase the temperature in the cab Air conditioner cools the Air in the Cab The cab can be equipped with air conditioning system Turn switch D fig 16 to the right to switch on and regulate the air conditioner Note A difference of over 8 C between indoor and outdoor temperature is harmful to your health Keep the cab door closed when the air conditioning is on Keep the heater regulator lever in its cold position i e the heater water circulation off cv Towing fig 17 Allowed from Towing Points Only The harvester may be towed from desig nated points only When towing backward the towline is put around the pin as shown in fig 17a When towing forward there are holes as shown in fig 17b near the trac tion motor With the harvester on tow the operator must be in the cab and the engine running to enable steering Four wheel drive must be off Unless the engine can be started the harvester must be towed with great care as steering is not working In this case
47. machine itself is tilted sideways on a slope This automatic function can be switched on from the side instrument panel If the side tilt is used manually the automatic stabilizer function is disengaged The automatic stabilizer can be re engaged by pressing the side tilt vertical straightening button on the joysticks The same button must also be pressed after starting the diesel engine This is to avoid accidental movements that the driver may not notice 35 HARVESTER HR46 instruction manual Fire extinguishers The harvester is supplied with two portable 6 kg fire extinguishers They are located above the rear wheel inside a side guard that opens backwards The extinguishers shall be checked every six months by an authorised service outlet The harvester may also be equipped with a semi automatic fire extinguishing system which shall be operated in compliance with the Manufacturer s instructions Opening of the guards The movable guards of the forest harvester are equipped with latches and quick release locks The guards can be locked placing an ordinary padlock in the hole for the quick release lock ma s N if EE Ta 1 b PN 4 eN N le N sa ds AN AS n mi AN EG ke ey h A D SS SV ER Wa NIS or A 7 86 HARVESTER HR46 instruction manual Hydraulics Hydraulics is divided in traction and working hydraulics They have a joint oil tank on the rear frame of
48. manual Traction transmission Engine power is transmitted to the consecutive work and drive pumps by means of a flexi switch From the pump to the hydraulic motor of the gear box the power is transmitted by means of liquid The pump output is adjusted steplessly using the drive pedal between positions 0 and maximum The harvester has 2 speed hydraulic motors in the wheel hubs Slow speed range should be used in difficult terrain In High speed range speed is doubled Normally at start slow speed range is selected Pressing the driving speed range selector button when driving left button keypad 29 goes the high speed range on After a stop slow speed range is selected again If you want to drive fast all the time press the button 29 at a longer period of time when staying stationary Similarly to get back on the slow speed range press the button 29 for longer period of time when staying stationary The speed of the harvester is controlled by drive pedal A When the pedal is not pressed the harvester is stationary Driving direction forward backward is chosen by switch close to left joystick switch A picture 13a Drive direction forward is selected by pushing switch forward Correspondingly drive direction backwards is selected by pushing switch backwards Speed is controlled by pedal Also the engine speed r min and potentiometer B fig 13a near left joystick affect the speed When driving in traffic the harvester head
49. mate the Electric Company shall be consulted In case the height or voltage of the power line is difficult to estimate the Electric Company shall be consulted In case of accident If there is an accident despite all precautions keep calm and consider carefully what to do First try to reverse the harvester away from the power line If there are other people near ask them to check that the harvester is not stuck in the line If the harvester is just leaning against the lines try to drive it away from them Follow the advice from the people nearby Due to their own safety they Shall stay a minimum of 20 metres away from the harvester touching the power line If the harvester cannot be driven off and you have to leave the machine jump down with your feet together in order not to touch the harvester and the ground simultaneously Do not make yourself a conductor through which electricity can pass the real danger lies in touching the harvester and the ground simultaneously Get away from the harvester jumping either with your feet together or with only one foot on the ground at a time Otherwise the electric field on the ground may create a fatal electric current between your legs You will be safe at a distance of 20 metres from the harvester Beware of broken power lines lying on the ground A harvester touching a power line may catch fire Leave the harvester immediately if smoke starts coming from the tyres Make sure the
50. nd Tilt down depending on the type of the head The harvester heads often also contain pressurized batteries potentially causing there to be enough power left for head movements even after the power has been switched off When finishing working it is recommended to turn off harvesting computer and PC In this case there is no danger that even accidental use of harvesting head would cause unwanted movements in restarting When you turn the ignition key to the left of the 0 position and press it simultaneously down the vacuum pump of the oil tank switches on automatically This is a way to protect the envi ronment and reduce oil waste in cases of hose breaks The vacuum also should be used when servicing the hydraulic system Do not try to run the machine while the vacuum pump is on since a vacuum causes cavitation and quickly damages the hydraulic pumps 30 HARVESTER HR46 instruction manual Main power switch Fig 15 Controls Electricity for the Whole Forest Harvester There is an electric main power switch to control the electrical instruments of the harvester It is located on the left hand side behind the rear wheel inside a closed box There are two power switches B One is inside the cabin on the side instrument panel and the other one inside the box behind right rear wheel When you leave the cab for an extended period of time always switch the power off from the main switch as well Just turning the ignition key to the O p
51. nding on the drive pedal position When depressing the frame lock switch fig 2 switch C and the work ing brake switch fig 2 switch D in their forward position the working brakes and the frame lock get always engaged when the drive pedal is in its mid position Correspondingly when depressing the drive pedal the working brakes and the frame lock get disengaged This keeps the harvester stationary and stable during harvesting but allows nimble moving towards the next tree Doorswitch When the left side door is open the crane movements frame steering drive and head move ments are switched off Note in this case steering does not work and some models of harvest ing heads may move back to the resting position in other words close After disconnection by the door switch harvester head is reset back to functional status as follows Press ENTER from the Harvesting computer Select the service menu and then press ENTER Click Reset and then press ENTER Select the switch on harvester head menu and then press ENTER Close the head and then press ENTER Press the ESC button twice The printer of the harvesting computer has its own power switch Turn it on when you want to print Joystick positions can be adjusted fig 9 The positions of the crane joysticks and seat armrests can be adjusted at several points To facilitate entering and leaving the cab the joystick near the door can be turned both up down and sideway
52. on manual 2 Changing of hydraulic oil and filters Traction and working hydraulics have a joint oil tank Oil should be changed at least once a year Before changing the oil run the system until it is warm and adjust all the cylinders in their shortest position Oil is drained from the system by unplug ging the drain plug at the end of the drain hose Have a sufficiently large pan handy as there is approx 100 litres of oil Clean around the filters carefully before removing them Note The oil does not need to be drained when the filters are changed When changing the Suction return filter turn the filter cover counter clockwise The pressure filter is replaced by turning the bottom of the filter off after which the filter can be replaced by hand fig 46 59 HARVESTER HR46 instruction manual To change the return filters unscrew the four fixing screws on the filter cover The cover is spring loaded which means the screws shall be unscrewed evenly Remove the fixing nut at the bottom of the filter element and change the filter cartridge fig 47 Use only genuine filters and oil types in compli ance with the oil table to guarantee perfect functioning Make sure there are no impurities in the oil or the funnel After the oil change let the engine idle for approx 30 minutes during which time hydrau lics must not be used During this period the oil circulates through the filter several times and any
53. or starting proceed as follows As a source of additional power use 24 V input for example another 24V vehicle startbooster or two 12V batteries in series Make sure the harvester batteries has not frozen a flat battery freezes in 10 C Follow carefully the connecting sequence given below 1 Connect the auxiliary starting cable to the positive pole of the additional power source Connect other end of the cable to the 30 pole of the main switch that is 24V cable from harvester batteries fig 49 2 Connect one end of another auxiliary starting cable to the frame of the harvester Same point where batteries grounding is located fig 49 Connect the last end to the negative pole of the additional power source Do not lean over the batteries while making the connections Start the engine Disconnect the cables in exactly the opposite order Installation of Additional Electrical Instruments When installing additional electrical instruments to the harvester make sure the size of the charge generator is 100 A The total consumption of a basic forest harvester in the dark is 70 90 A consisting mainly of the following Headlights 6A Working lights 40A Gauge lights approx 1A Cab fan 7A Harvesting computer 7A Hydraulics 8A Joystick functions approx 3A 68
54. orklights E1 E2 E3 E4 measuring device hazard blinkers rear body sensors 24V extra fuel pump control 30 option rotating beacon switches sensors 24V sierra box 24V supply horn stump treatment full pump PC fuse reserved iqan screen Supply K9 fire protection control worklights E24 E25 hydraulic fullpump worklights control magn valves four wheel drive generator D CTA ignition blinkker relay AC compressor wind wiper washer switch symbol light Ac panel backlights clockswitch eber ambient 15 lubrication F37 F38 F39 F40 F41 F42 F43 F44 F45 F46 F47 F48 F49 F50 F51 F52 F53 F54 F55 F56 F57 F58 F59 F60 F61 F62 3A 7 5A 3A 10A 5A 3A 20A 10A 10A 7 5A 3A 20A 3A 5A 5A 10A 5A 5A 30A 150A 30A 150A 100A 20A measuring shares control 4WD traction control body link lock brakes switches 15 option vacuum pump valve AC compressor bilnkers right seat compressor heater tilt fire protection option parking light joystics iqan XA2 blinkers left drive light left front drive light right front fuelpumps valves Y13 drive light long left drive light long right Bat main fuse battery box main fuse 30 rear body CTA motor control box supply 30 motor grid heater hydraulic fullpump motor room cover 500mA motor heater control remote 20A extra fuel pump fill pump Do not fit an oversized fuse as it may damage the respective electrical instrument If a fuse blows
55. osition leaves several electri cal equipment on including the fan motor This uses enough power to potentially cause the battery to empty while you are away Emergency stop When the emergency stop switch fig 2 switch S is depressed all the way the diesel engine gets switched off but there is still current in the electrical system but the power to the joys ticks the crane control module and harvester head module switches off This engages the brakes When the engine is switched off the harvester cannot be steered i n HARVESTER HR46 instruction manual Working lights You can select the number of the working lights that are on using the working light swit ches on the instrument panel figure 2 switches H and I For the working lights controlled by switch I it is possible to use a so called delayed light function by leaving these lights on before turning the main power switch off Some of the harvester s working lights remain on to light the surroundings while you leave the harvester The lights switch off on their own in about 90 seconds Cab Fresh air fan Provides Good Ventilation The 4 speed fan is started using switch H fig 16 To change the airflow direction turn the nozzles on the panels The fan air is filtered in from the left hand rear bottom corner of the cab The outer most filter is of a coarse mesh type and the inner one is the actual fresh air filter To keep up the fan capacity and secure the pur
56. r indicates low oil pressure Should the oil pressure warning light come on with the engine running stop the engine immediately and find the cause for the trouble Cooling System The engine cooling system is filled with coolant that has 40 50 ethylene glycol in it Do not use plain water as coolant as it damages the engine Before refill the engine must cool off When refilling remember the coolant expands considerably when it gets warm so do not fill up the system The coolant level is correct when the cells are clearly covered by the coolant and the coolant level can be seen at level indicator C in the middle of the expansion tank Check the coolant level daily before starting The coolant temperature can be seen on the iqan monitor It shall be between 75 95 C A warning symbol on the igan monitor indicates engine overheating when the temperature reaches 95 C If the temperature starts to rise check that the outside of the radiator is not clogged The best way to clear blockage is to direct compressed air from the side of the fan through the radiator or use a brush for cleaning Always be careful not to damage the lamellas Behind the cooler coarse mesh filter there is a small holed screen To clean it first open the rear door and then lift the screen Crane side tilt automation An automatic stabilizer function is available for the crane side tilt as an optional feature It helps keep the crane in an upright position even if the
57. r is used local regu lations are to be followed 1 Transportation on a vehicle or by rail Make sure you know the measurements and weights of the harvester and the transporter Comply with any regulations concerning transportation Use increased tyre pressure minimum of 3 bar to improve stability Fix the harvester securely to the transporter Harvester tying For road transport lower the crane fully and x fix it to the transporter Slow Vehicle sign N Eer AD ta Y dyp IN bE YIN On public roads a transporter shall be used Apa N to move the harvester ad EF Wy Remember that the harvester has articu Up 2 Driving in traffic p a l VAIN SY lated steering KARA MII Test brake functions before driving on the road Wear the safety belt Never drive downhill with the gear in neutral Danger zone for Crane 60 Only shift gear on level ground and harvester head Never carry passengers on the harvester Never use the harvester for transporting goods If the harvester fault diagnostics detects a malfunctioning brake or drive pedal the driver can still drive the harvester in for a service but at a low speed and with slow crane movements 3 Forest harvesting Get familiar with the structure of the forest harvester by studying the manual before start ing harvesting Make sure the protective guards are properly attached and in good condition Sound the signal to warn people around the har
58. raining Oil cooler draining Bleeder plug ee Note See further instructions in the engine manual The dual functioning thermostat must not be removed to reduce the temperature as this would make most of the coolant circulate through the side circulation pipe which reduces cooling capacity On models equipped with an additional heater air shall be bled from the heater when more coolant is added See the heater instructions 61 HARVESTER HR 46 instruction manual Lubrication Do not lubricate while the engine is running Remove the ignition key before starting lubricating The table below gives recommended lubricants to be used in different temperatures The table also gives different types of air conditioning liquids although they do not normally have to be changed If you want to use biodegradable hydraulic oils consult the Manufacturer Recommended lubricant Oil grade Viscosity Filling quan Change API SAE EE interval Engine 10W40 10W40 500 h Common Rail Hydraulics Tellus S4 VX 32 Tellus S4 VX 32 130 1500 h Univis 32 Univis 46 TellusOil TX32 TellusOil TX46 SERE Je fee me et un PT Rca done fosse FT EN EN n b LL la Lu Crane turning motor See the crane manual 1000 h Chain oil See harvester head manual Initial fills Engine Shell Rimula R5 E 10W 40 Hydraulics Shell Tellus S4 VX 32 Lubrication grease SHELL Rhodina Grease EP2 The initial installation oils are those wi
59. rew Tightness After The First 500 Operating Hours Screw tightness in the crane and joint shall be checked after the first 500 operating hours Torque for the crane M24x2 screws in strength class 10 9 is LOOONm and in strength class 12 9 1200Nm Torque for the M10 screws in the joint strength class 10 9 is 68Nm for the M16 screws strength class 10 9 torque is 300Nm and for the M20 low headed screws strength class 10 9 550Nm and for ordinary hexagonal socket head screws 700Nm strength class 12 9 7 Adjusting the diesel engine valves Adjust the diesel engine valves after the first 500 operating hours and then every 1000 opera ting hours For detailed information see the engine manual D Service measures every 1000 hours 1 All service measures to be performed daily weekly and every 100 and 500 hours The service to be performed every 1000 hours includes all the service measures listed under service measures daily or every 8 hours service measures weekly or every 50 hours and service measures every 100 and service measures every 500 hours 2 Changing of the fuel filter See instructions in the Engine Manual fig 40 3 Draining of condensed water out of the fuel tank Run a little fuel from the filler at the front of the fuel tank into a pan 4 Changing of the oil in the crane turning motor The oil in the turning motor fig 41 is changed every 1000 hours However the first time the oil is changed a
60. ruction manual HARVESTER HR46 instruction manual 10 Compressor belt in the air conditioner Check the tension of belt in air conditioner The tension is correct when there is a defle ction of 15 20 mm when pressing with your thumb Replace worn and damaged belts fig 36 11 Cleaning of polycarbonate windows Remove any particles that may damage the window surface Avoid using any sharp objects Use mild and environmentally friendly deter D Kt Is di e gents and plenty of water for washing Substances suitable for removing stains include pure isopropyl alcohol white spirit heptane white gas butyl etylene glycol methanol hexane and butanol Use plenty of water for rinsing after the removal of stains NOTE Do not use other solvent substances such as gasoline for clean ing windows Service measures every 500 hours 1 All daily and weekly service measures The service measures to be taken every 500 hours include all the measures listed under service measures daily or every 8 hours as well as the measures listed under service measures weekly or every 50 hours and every 100 hours 55 HARVESTER HR46 instruction manual 2 Changing of engine oil and filter Keep the engine running until it warms up Open the drain plugs A in the underpan and the engine sump Drain the oil into a pan When all the oil has been drained close the drain plug with a new gasket fig 37 Th
61. rvester as well as the service and maintenance instructions without further notice Sampo Rosenlew Ltd HARVESTER HR46 Table of contents Introduction Safety precautions Marking of danger points Type marking Technical specifications Certificate on conformity to the EU directives Guarantee Structure and functions of the forest harvester Cut away picture of the forest harvester Operator control instruments Signs and symbols Operation and Adjustments Hydraulics Electricity IQAN control system Service and maintenance Lubrication Summary of periodical procedures Storage when not in use Recommended tools and accessories Battery 10 12 13 14 15 16 17 18 24 25 37 39 40 50 62 64 65 66 67 instruction manual HARVESTER HR46 instruction manual Safety precautions Read carefully these instructions on safety and use before starting to operate the harvester The time spent becoming familiar with the instructions now will save you money or may even Spare you from injury Before accepting the delivery of the harvester make sure it conforms to the delivery contract Do not fit the harvester with any accessories not approved of by the Manufacturer The Manufacturer of the forest harvester is not responsible for any damage or injury caused by such accessories either to people or property If any information provided in this manual contradicts the laws and regulation of the country in which the harveste
62. ry 8 hours 2 Lubrication in compliance with the lubrication table Lubricate in compliance with the lubrication table paying attention to any special instructions See the lubrication table Service measures every 100 hours 1 Cleaning of engine air filter The engine suction air is cleaned by a pre filter and a dry paper filter of a dual element type Faultless functioning of the filter is of utmost importance to the long lifespan of the engine The filter housing is located in the engine compartment The filter housing cover is fastened with locking brackets and the filter cartridges are under the cover fig 30 The outer filter cartridge Shall be replaced when blockage is indicated on IQAN monitor or at least every 100 hours The outer cartridge can also be cleaned but no more than five times Open the locks on the rear filter cover and twist the cartridge out of the housing Be careful not to damage the paper Do not remove the inner cartridge unless it needs replacing The filter protects the suction channel against impu rities during service Blow dry compressed air not over 5 bar inside the filter Great care shall be taken not to damage the filter cartridge or allow dust inside After cleaning check the condition of the filter Direct a strong light from the inside In case the outer filter cartridge is broken it shall be replaced The inner filter shall also be replaced as it has become dirty Otherwise the inner cartridge
63. s After adjustment it is important to lock the positions of the joystick and the armrest to prevent unwanted movements 295 HARVESTER HR46 instruction manual Seat has several adjustments fig 10 To adjust the fore and aft position of the seat lift lever A and move the seat in the required direction Adjust the height using forks B at the front and back of the seat Adjust the suspension using lever C Adjust the backrest angle using lever D Air suspended seat has more adjustments fig 11 To adjust the fore and aft position unlock lever A and move the seat in the required direction Adjust the height and fore aft tilt by pressing levers B on the side of the seat and lifting depressing the front or rear of the seat Adjust the seat suspension pneumatically by pressing button C Adjust the backrest angle using lever D If the seat has side tilt it can be tilted using the regulator unit on the armrest 26 HARVESTER HR46 instruction manual Brakes while driving and harvesting fig 12 The harvester has negative hydraulic Oil Immersed Multi Disc Brakes Braking power is generated by springs and the brakes are released using hydraulics Each wheel hub has its own brake With the gear engaged the hydrostatic drive transmission always brakes itself when the drive pedal goes toward its mid position The brakes are mainly controlled from the cab using a triple position switch fig 2 s
64. t away picture of the forest harvester Traction hydraulics pump Working hydraulics pump Hub motor Fuel tank Radiator OONA 9 11 10 7 12 Oil cooler 11 Engine Intercooler 12 AC condenser Hydraulic valve Oil tank O Air filter HARVESTER HR46 instruction manual Operator control instruments Equipment on the instrument panel fig 1 Engine heater display Harvesting computer display IQAN system display Charge indicator light Turning signal Headlights dipped Headlights full Emergency light Fan speed regulator AC regulator Heater thermostat Phone outlet Ignition starter and electric stop SEARHIOTMUODP Switches on the instrument panel fig 2 Crane automatic stabilization PC Frame lock Brakes Harvesting computer Throttle Emergency light red Working lights Working lights delayed light Seat heating 4WD Lock Traction transmission Sound signal Automatic greasing optional Windscreen washer Windscreen wiper Master switch Emergency stop Measuring device touchpad 17270002 zr z TQ MUNW gt lt ia HARVESTER HR46 instruction manual Equipment on the ceiling fig 3 A Alarm light yellow B Fire extinguishing system light red C Indoor light D Speaker E Radio F PC gt 19 Vertical levers fig 4 Crane control lever left V1 Outer boom inwards V2 Outer boom outwards
65. th a temperature range of 25 309 except in hydrau lics where the oil should be Shell Tellus Arctic 32 In the first maintenance switch to oil types Suitable for the area where the machine is used The guarantee is valid only when lubricants in compliance with the initial fill lubri cants are used Correct lubrication is of major importance to the perfect functioning and long working life of the forest harvester due to which the lubrication recommendations shall be followed carefully while simultaneously monitoring if any place requires more lubrication All the lubricants shall be free from impurities Even the slightest impurities may cause damage Oil fillers and nipples shall be wiped clean Apply grease on the nipples in accordance with the lubrication table Apply machine or engine oil to places to be oiled BED HARVESTER HR46 instruction manual Lubrication diagrams Harvester head SS l 2 3 2 6 JAC pf Lubrication of crane and changing of oil in turning motor The crane is lubricated every 10 hours The lubrication points are shown in picture The oil change interval in the turning motor is 1000 hours Hypoid oil type SAE 80W 90 API GL 5 is used in the turning motor See further instructions in the Crane Manual Turning motor oil window Checking TO l 0 2 Turning motor lower plug Emptying draining water 1000 twice a year Turning motor upper plug Filling adding if necessary 1000 6
66. the harvester Traction hydraulics fig 22 includes a suction return filter drive pump distributor valve five directional valves and four hub motors The drive pump produces pressure corres ponding to the drive resistance and a volume flow corresponding to the drive pedal position When using four wheel drive forward the oil flows into the distributor valve The distribu tor valve distributes the volume flow between every hydraulic motor From the distributor valve the oil flows to the hydraulic motors at the front and from there onwards to the pump The oil flows from the distributor valve to the rear hub motors through the directio nal valves The flow from the rear motors goes though the joint return directional valve back to the drive pump When using front wheel drive the directional valves close off the connection to the distributor valve and the drive pump At the same time they engage the rear hub motors in neutral Drive pump Hub motors Distributor valve Directional valves Suction return filter MmMUNUW gt Working hydraulics in the basic harvester fig 23 includes a work pump pressure filter load sensing directional valve and return filter Crane movements are controlled by a load sensing valve The work pump produces the right pressure and output in relation to the load weight and speed This enables fast and precise movements in every circumstance Work pump Pressure filter Directional valve R
67. the risk of fire Repair any detected defects immediately The engine and the exhaust pipes the electric system in case of a short circuit and overheated brakes pose a real risk of fire The harvester comes with two 6 kilo hand extinguishers They are stored above the rear wheel inside the side guard that opens rearwards The extinguishers shall be inspected every 6 months by an authorized service outlet The harvester may be equipped with a semi automatic fire extinguishing system Make sure to comply with the manufacturer s instructions when using the system HARVESTER HR 46 instruction manual Marking of danger points Although an effort has been made to build the forest harvester as safe to use as possible there are certain risks involved in its use These are to be kept in mind when operating the harvester The danger points have been marked on the harvester using danger symbols On the follow ing page you will find the key to these symbols The danger symbols are based on the inter national ISO 11 684 standard Danger symbols Danger To avoid danger Symbol Subject to danger due to Read the manual before starting insufficient information the harvester A raised part may fall down Support raised parts before going under them Gap in belt drive Stop the engine and remove the ignition key before removing any guards Getting entangled in Keep at a safe distance from moving parts jointed components
68. tifications and warnings detected by the Iqan machine control system are always messa ges alarms or errors The notifications and warnings from the diesel engine and base machine are primarily information and warnings IQAN DISPLAY MENUS The Iqan display has a graphical user interface and a menu structure The menu structure is shown in figure 26 Press F1 F4 ADJUSTMENTS PAGE Choose group to adjust Choose function parameter or channel Change parame ters or select defaults basic display Press menu MEASURING PAGE Choose group to measure Choose raw or scaled value Look at measures FROM ANY PAGE Press menu button to go back to main page Press Back button to go former page SETTINGS PAGE Choose display time or language Change settings Al INFORMATION PAGE Choose module modem or log Look at information MAIN MENU The menus contain the base machine setup input and output measurements settings and module status and related logs The menus can be acces sed by pressing the Menu button three horizontal lines Pressing the Menu button again takes you back to the basic display SYSTEM INFORMATION When you press the F4 button in the main menu you can view system information such as the name of the software loaded in the monitor author of the last revision and the date of the revision By pressing F1 F2 or F3 you can view information on modules the modem or log
69. uarantee compensation is limited and the Manufacturer shall only replace the defec tive component unless otherwise agreed with the customer 6 The components replaced under guarantee are the property of the Manufacturer and they Shall be returned to the Manufacturer upon request Otherwise they shall be scrapped 7 The guarantee on components delivered or repaired during the guarantee period will run out at the same time as the guarantee on the harvester Ha HARVESTER HR46 instruction manual Structure and functions of the forest harvester Structure The Sampo HR46 forest harvester has been designed to meet the demands set on the first thinning of forest It is light and easy to handle small but with a wide operating range It does not damage standing trees and due to its light weight it does not cause damage to the roots HR46 model has increased the efficacy of both work and drive hydraulics while improving fuel economy and ergonomics by reducing recommended diesel RPM The forest harvester has articulated steering The crane gears and cab are located on the front frame The engine hydraulic pumps and oil and fuel tanks are located on the rear frame The harvester is steered and tilted by means of a joint The weight of the crane which is the outermost part of the harvester is low down Therefore the whole operating range of the harvester can be utilised and it is easy to get close to the trees A crane that is near and at a lo
70. vester before starting the engine Never use the forest harvester for anything except harvesting trees Manual feeding of trees into the harvester head is forbidden Before starting particularly reversing make sure that everybody nearby is aware of your intentions Fasten the seat belt This is important particularly when driving across steep terrain Test the brakes as soon as you start and stop immediately if the brakes or steering operate defectively Never adjust the seat or joysticks while driving HARVESTER HR 46 instruction manual Never leave the cab while the harvester is moving Never leave the engine running unattended Beware of the crane and the moving parts in the harvester head Never saw with the saw guide bar pointing towards the cab If the saw chain comes loose it is dangerous and may penetrate the window In cold weather heat the oil by circulating it through the harvester head too at low revolu tions and low pressure before starting work Drive carefully on hillsides the harvester may overturn particularly with the crane on the downhill side The forest harvester cab is a safety cab The harvester has two exits The left side door is the normal exit The right hand side window may be used as an emergency exit when the lock has been opened Always before getting in the cab open or ensure from the outside that the lock on the right side door is unlocked When the harvester is in use the exits must be
71. w button The parameter value on screen changes with each time a button is depressed You may reset to the default values at any time after the adjustment by pressing the Reset button or F2 The Back button takes you back to the previous page Pressing F1 on the subpages takes you directly back to the main menu INTERNAL DIAGNOSTICS OF THE IQAN DISPLAY The Iqan display has its own diagnostics page showing information on the status of the display You can access the diagnostics page by pressing the Back and the Menu buttons simulta neously while switching on the power To exit the testing mode switch off the power and switch it on again normally INSTRUMENT PANEL DISPLAY The middle of the instrument panel disp lay shows the diesel engine revolutions as numerical values On the left side of the revolutions is engine coolant temperature both as a tachometer and as numerical values On the right side is the hydraulic oil temperature both as a tachometer and as numerical values On the most left is the fuel gauge When the power is on but the diesel engine off the display shows red alarm symbols The section Signs and symbols explains the meaning of the symbols When the diesel engine is on the symbols disappear from the display if the parts they refer to function correctly A symbol that is displayed while the diesel engine is on indicates an active problem After resetting the error message the problem may continue to be active and th
72. w height does not block the view and its route is visible even when harvesting from the side The inner rims of both the front and rear tyres go along the same tracks which means that the harvester is easy to handle even in dense forest as you only need to keep your eye on the front The harvester is extremely nimble as the turning angle of the frame joint is 50 and the turning radius only 4 0 m Depending on the tyres the width varies between 2 5 3 0 m Although the harvester has been designed to be used in first thinning it also performs efficiently when clearing larger trees off the driving tracks Harvester head The harvester head cuts and fells the tree After that the tree is delimbed and cut into a pre set length When harvesting make sure the engine revolutions are high enough to produce sufficient working pump output to enable the required work movements Too high working revolutions are heavy on petrol The Sampo harvester is supplied with alternative harvester heads The 3 hose system in hydraulics and the CAN route with its easily detachable connectors used in controlling of the head make it easy to change heads As a harvesting computer is Motomit IT and when necessary an on board computer with a GPS and a data transfer function can be selected For further harvesting instructions check the user manuals for the harvesting computer and the harvester head HARVESTER HR46 instruction manual Ae ME Cu
73. witch C Using the triple position brake switch the brakes can be engaged disengaged and put in their automatic position hydraulically In their mid position the brakes are always engaged and when depressed all the way back they are always disengaged In their forward posi tion that is the automatic position the brakes operate depending on the position of the drive pedal When harvesting or driving on hilly roads the brake switch should be in its auto matic position In the cab there is also brake pedal A which can be depressed to generate braking power on the brake shoes comparable to pedal power The brake pedal is mainly intended for use on the road to meet the road traffic regulations Parking brake The parking brake gets engaged automatically when the engine is switched off Multi disc brakes operates as parking and working brakes Frame lock The frame lock operates similarly to the brakes Depending on the position of the frame lock switch the dual function cylinders either locks the frames together allows them to turn indepen dent of each other or operates in the automatic position at the same time with the brakes With the frame lock switch fig 2 switch C in its mid position the frame lock is always engaged and when depressed backward the frame lock is disengaged Normally when harvesting the frame lock switch should be in its automatic that is in its forward position SA HARVESTER HR 46 instruction

Download Pdf Manuals

Related Search

Related Contents

Resizer User`s Manual  Télécharger la fiche technique en PDF    Theoretische Grundlagen des digitalen  仕様書 - 東京都農林水産振興財団  NovoSPT User`s Manual (Novo Tech Software Ltd.)  Apex Dos and Donts Brochure  Manual de instrucciones PROMAX  4 - VThunder  ARNOVA présente son tout premier eReader : une  

Copyright © All rights reserved. Failed to retrieve file