INSTRUCTIONS FOR USE FLEXLINE MOBILE POWER
Contents
1. EXPLODED VIEW OF POWER SUPPLY CABLES Figure 18 Replacement Parts Sheet 2 of 2 14 9 22 S NO D a rA X M 6 7 YYW LLU 24 23 t 77 7 277 Y f 2 Lo e Y 77 f 40 5 WIRING DIAGRAM O o 1 4 4 COB o amp opoo oooo YLEANOD NO NL OL 9E E E z Qu j 59 8Od NIVW 9V1 m AJOS QUO RO pic Q3 VOSA I HIM 318v5 850 asn 39NV9 1905 60 1 9 3IONV IHON OL 8sn 24 IN3WdIHS 3310338 Q31O3NNOOSIG 44 LSNW SIIALLV4 ILON 14405 YIMOd ONE BLACK AND ONE GREEN YELLOW MARKED WITH NEG CL JIIVI NOISNADG V 3IVW33 OL V TIVW 950 NO 3sva 4IAYO NO 931512345 3444 DG Od 42 GS 4IMOd SIYIM JO SON ANIAHS LV3H ISN ISN 34N 1N4 AOS SI GSN 38 LON LA JNO NI TIY OL dN OO TIEVI SIHL aaLNdWOD JNO NI TIY T9 BASIC TROUBLESHOOTING Power Supply Overheating AC DC Module DC DC Module e flow in the power supply may be restricted due to cooling fan not working properly fan blocked or clogged ventilation slots around the power supply case e Turn off computer equipment and then the power supply2. Check that the fan is not blocked Check the ventilation slots around the power supply case for dust build up and clean e Turn on the power supply and restart the computer e If this problem continues contact InterMetro Customer Service Battery Pack overheating e Turn off computer equipment and then the power supply Let cool for 2 hours Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service Battery Pack Overheating Critical System will shut down in 2 minutes e Immediately turn off computer equipment and then the power supply e Let cool for 2 hours Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service No Battery Warning No battery packs are detected in the power supply Battery packs most likely are not connected before the power supply was placed into service NOTE The battery cells are not connected during shipment due to USDOT AND IATA regulations e Turn off computer equipment and then the power supply e Make sure battery packs are connected by performing procedure in Section Connecting the Power Supply Batteries above Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service Power Supply Battery Pack Low Temperature e System temperature below 0 32 F has been detected Ambient temperatu
3. All In One Computer Monitor Vesa Plate Articulating Arm 1 68 11 81 284 2mm 42 9mm SN 474 7mm o MOUNTING LOCATION OF MONITOR RAIL pe A ON OVERBRIDGE o DIM MR 10 18 258 8mm MOUNTING LOCATION OF OVERBRIDGE ON CART DIM METRO a 10 18 DIM C 258 8mm MOUNTING o LOCATION OF OVERBRIDGE DIM CATALOG NO DIM A
4. USB Extension Cable x 60 LG 1524mm 9 jRPRCI3749 DC Power Cable x 60 LG 1524mm S Ethernet Cable x 24 LG 610mm 1 1 2 Dia 38mm Split Bushing 1 2 Dia 13mm Black Hole Plug Converter replacement part number based on output voltage Cable replacement part number based on the monitor computer model Power cord replacement number based on type of plug DC Power Cable Identification 12MM LONG PART NO 12 5 5 OD 2X 42 INCH 25 5 05 5 05 5 MM 04 65 MM 0D2X 0D I I 1 1 l 025MM 0168 5MM ph I 1 RPSXRC13 743 5 13 144 145 746 RPSXRC1 COMPUTER MONITOR 07 9 MM a a ee SS SS SS SS SS SS A A ml 12 e 2 277 21 IET rz A 2 27 27 _ Um o o o o e lg Keyboard GA N C 13 Clamp Figure 17 Replacement Parts Sheet 1 of 2 13 101070707970 J9 To Fuel Gauge To Computer 24 To Computer
5. component immediately Contact InterMetro Customer Service for replacement parts and service DANGER Flexline cart and the power supply are not for use in hazardous classified locations Do not use nor recharge the power supply battery in oxygen enriched areas areas where flammable anesthetics are used or stored or any other hazardous classified location DANGER The maximum design load safe working load limit for the Flexline cart is 300 lbs 136 1kg NOTICE THE RECEIVER OF THIS PRODUCT IS RESPONSIBLE FOR FREIGHT DAMAGE CLAIMS e This equipment must be opened immediately for inspection e All visible damages must be reported to freight within 48 hours and must be noted on freight bill at time of delivery e Concealed damage is your responsibility you must advice carrier of any loss or damage within 15 days after receipt of material e fthere is damage retain original packaging for inspectors INTRODUCTION This document gives detail description of Flexline Mobile Power Cart Operation Maintenance and Troubleshooting Cart Overview and Features Flexline Mobile Power Cart provides a complete management of power which is supplied to the cart and its accessories he power supply is a rechargeable power source which is located in the bottom of the cart The electrical cables and connectors from power supply pass through guided path inside the cart body and up to the All in one computer monitor e Internal exter
6. modified without prior consent in writing from InterMetro Industries Corporation Copyright O 2012 by InterMetro Industries Corporation 651 North Washington Street Wilkes Barre PA 18705 U S A Phone 1 800 992 1776 http www metro com support InterMetro Customer Service For all customer service related issues or if you need technical assistance please call our customer service department at 1 800 992 1776 Americas 31 76 58 77550 Europe 9714 811 8286 Middle East 65 6567 8003 Asia Pacific SAFETY INFORMATION This section contains important safety and operating instructions for Flexline mobile power cart Please read all instructions on the cart before putting into service CAUTION User maintenance consists solely of cleaning and minor external adjustments For safety purposes all servicing must be performed by qualified service personnel only For all service items please contact InterMetro Customer Service CAUTION Do not operate the Flexline cart if it has received a severe impact or has been otherwise physically damaged Please have a qualified service person inspect both the Flexline cart in conjunction with its power supply for any performance or safety hazard prior to putting back into service CAUTION To prevent damage to any cords or connectors when disconnecting always grasp and pull by the connector and not the cord Do not operate the Flexline cart with damaged cords or connectors Please replace the damaged
7. DC output power Low voltage 12V 19V 24V DC power is available from the Power Supply even when the AC cord is disconnected from an AC outlet To remove DC power put the ON OFF Switch in the OFF position Refer to power supply Operations Manual Supplement 402546 Rev B MPS4007 Li Nano for more information ON Normal Operation Lm mo o o eee ae ee am a gt e eae O a e a au mae eee Figure 9 Location of ON OFF Switch OPERATION OF MOBILE POWER CART Description of Major Components Depending on your order your Flexline Mobile Power Cart will be delivered in a specific configuration The configuration may employ the following major components Power Supply Lockalert Touchpad e Fuel Gauge BatteryPro Software Keyboard Tray e Monitor and its Mounting Power Cord Power Supply e The Lithium Iron Nano Phosphate Li Nano Power Supply is a rechargeable power source for the Flexline Mobile Power Carts This Power Supply is a fully automatic power supply charger system with a nominal DC output voltage of 12 24 Volts V and a battery capacity of 420 Watt hours Wh 35Ah e When plugged into an AC outlet it supplies power to the equipment while also charging the Li Nano cells
8. DIM B O DIM FL27K KL 41 88 1063 6mm 66 56 1690 7mm 60 56 1538 3mm FL30K KL 1538 45 25 1149 4mm 69 94 1776 4mm 63 94 1624 1mm Figure 16 Overbridge and Monitor Mount Heights Clamp Screw Power Cord Note Disconnect power cord from AC power source before disassembly of power cord from power supply 1 Unplug power cord from power supply 2 Loosen and remove screw from clamp 3 Remove power cord from power supply an REFER TO SECTION 7 Replacement Parts List FOR VARIOUS POWER CORD OPTIONS aa 1 Transfer clamp to new power cord 2 Fix and tighten retained screw to clamp it to base of mobile power cart 3 Plug new power cord to power supply 10 MAINTENANCE 6 REPLACEMENT PARTS LISTS Cleaning Instructions Use 70 percent isopropyl alcohol IPA diluted with water for cleaning power supply You may also use one of these products to clean the power supply e Cidex e Clorox Clean Up e Green soap United States Pharmacopoeia USP Formula 409 Sani Cloth Plus e Virustat NOTE Do not use these products on the All in one computer monitor Ensure that power supply is off and unplugged Apply 70 percent isopropyl alcohol to a clean nonabrasive cloth and then wipe the power supply enclosure Cleaners applied directly to the power supply enclosure could leak inside and cause damage Be careful not to splash solvents on power supply enclosure Di
9. DOT and IATA regulations Connecting the Power Supply Batteries CAUTION Only qualified service personnel should perform the following procedure for connecting the Power Supply Batteries 1 The AC cable must be disconnected from the wall outlet as shown in Figure 2 Figure 2 Disconnect AC Cable 2 The Normal Operation OFF switch of the Power Supply must be in the Standby down position as shown in Figure 3 Figure 3 Power Supply Switch Down to Standby 3 Remove screw from each side of power supply that hold the battery connector access panel as shown in Figure 4 REMOVE SCREW m REMOVE SCREW Figure 5 Battery Connector Access Panel 4 5 Ateach connector firmly grip the cable plug between thumb and index finger Line up the plug with the socket below it and insert it downward all the way until the latch locks completely The latch should click into place as shown in Figure 6 PRESS CABLE PLUG FIRMLY INTO SOCKET UNTIL CLIP LOCKS PROPERLY SEATED CONNECTION Figure 6 Cable Plug and Socket NOTE Instructions for disconnecting the batteries are also printed on a label inside the Battery Connector Access Panel 6 Check that all connections have been made and properly seated with latches locked There are up to of 8 battery pack connectors in an Li Nano power supply as shown in Figure 7 Figure 7 Properly Seated Connections 7 Rotate the Battery Connector Access Panel back up pushing until the top is firmly s
10. L01 492 Rev A 10 2012 METRO We put space to work Flexline FLEXLINE MOBILE POWER CART INSTRUCTIONS FOR USE THIS MANUAL COVERS CARTS WITH ELECTRICAL RATINGS OF 12V 19V 8 24V C Metro Mobile Power Carts are for Health Care applications only InterMetro Industries Corporation North Washington Street Wilkes Barre PA 18705 A For Product Information Call 1 800 992 1776 Tor Visit Our Web Site www metro com EMERSON TABLE OF CONTENTS GOPR 6 1 93 Pc eee 2 AFETE INPO RIAT O 2 Bg RB a 3 GETAN TARTEARI CAR 4 OPERATION OFMOBILE FOWER GRIS E 7 MAINTENANCE S REPLACEMENT FARTS LIS 0 11 A PP A 15 t 09 41 98 2 80 16 COPYRIGHT NOTICE This manual is copyrighted All rights reserved This manual may be printed for personal use only This manual whole or in part may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form for distribution This manual whole or in part may not be
11. e When unplugged from the outlet the power supply switches automatically to supply the equipment from the internal Li Nano rechargeable battery cells e The power supply is designed for continuous operation and service is not interrupted by plugging in or unplugging the power supply Figure 10 Power Supply Lockalert Touchpad e Touchpad See Figure1 1 is powered by Li Nano battery supply separate charging for the touchpad is unnecessary Touchpad cable passes through the inside of cart body to the PCB main control board and then to power supply Refer to user manual L01 460 for programming and touchpad maintenance Fuel Gauge To monitor the charge level of the power supply battery cells when operating on mobile power a remote fuel gauge is connected to the power supply See Figure 12 e he remote fuel gauge is located at the back of cart and just below the monitor mounting It gives the user the current battery status at eye level Fuel gauge cable is connected to the power supply by a connector and a cable from power supply 0077 pr NR Z Ea J p n p Battery Power DO HUN 1 1 Figure 11 Touchpad Figure 12 Fuel Gauge Seven 7 multi color LEDs green amber located on the fuel gauge display the charging status of the power supply as described below Fuel Gauge Status 0000 Battery is fully charged all five right LEDs are illuminated Battery is discharging under
12. eated against the case as shown in Figure 8 Re install the screws on sides of power supply that hold the Battery Connector Access Panel Figure 8 Battery Connector Access Panel Close Charging Power Supply Battery NOTE The cart s electrical connections to the monitor keyboard and fuel gauge must be made as per Wiring Diagram Section in Page 15 Before placing a Flexline Mobile Power Cart into service for the first time with the Li Nano Power Supply the power supply battery should be initially charged for a full 24 hours To charge the battery plug the coiled AC power cord into an AC outlet and put the ON into the ON position which is located on the side of power supply as shown in Figure 9 In the position the power supply provides power to the Flexline Mobile Power Cart If the cart is not being used for an extended period of time the ON should be put in the OFF position The switch position disconnects the battery from any internal or external equipment and avoids deep discharges of the battery which can cause damage to the battery NOTE After the initial charge the charge time for a completely discharged battery is typically 4 hours NOTE If the Li Nano Power Supply has been switched to OFF for more than 1 week connect the cart to AC to wake up the power supply before switching it to ON WARNING Risk of Electric Shock The Power Supply employs a Lithium Iron Nano Phosphate Li Nano battery to provide mobile
13. ecutive holes on overbridge which make up the seven different mounting locations for All In One computer monitors Refer to Figure 12 Powering Up the Monitor The Flexline Cart power supply must be turned ON first before turning ON the monitor The ON OFF switch for monitor is located at the back of monitor and can be turned ON OFF as required Adjusting the Display Position To adjust the monitor position to tilt up or down grab the top and bottom in each hand and move to the position desired To adjust the monitor position left or right grab the sides with each hand and move to the position desired In order to avoid damaging the display s screen do not press the screen with your fingers A soft clean lint free cloth or a lens brush of camel hair should be used to clean the screen Never pour or spray any type of liquid onto the display Additional information about the operation of the display can be found in the operating manual from the original manufacturer 8 All In One Computer Monitor Monitor Mounting Bracket Overbridge Monitor Rail Figure 15 Monitor Mounted on Articulating Arm
14. nal wire management protects cords from snags and damage e Overbridge keeps supplies and equipment readily accessible e Monitor rail and bracket are assembled to overbridge for mounting various All In One computer monitor e Fora greater range of movement Articulating Arm is installed on monitor pole e The fuel gauge is mounted at the back top of cart which is used to monitor the condition of the power supply batteries Overbridge All In One Articulating Computer Monitor Arm All In One Computer Monitor Fuel Gauge Monitor Rail Monitor Bracket Power Cords Monitor Pole Power Supply Power Supply Figure 1 Features of Flexline Mobile Power Cart GETTING STARTED WITH Unpacking The Flexline Mobile Power cart will arrive fully assembled and fully functional at the customer s site most accessories do not ship assembled to the cart After cutting the strapping bands lift the top of the box over the cart In order to avoid any injury two 2 people should lift the cart from the padding blocks Power Supply Preparation CAUTION Before placing the Li Nano Power Supply into service on a Flexline cart the Li Nano batteries must be connected These batteries have been disconnected prior to shipment due to US
15. normal mobile operation Example shown is about 50 charge remaining Low battery LED flashing plug power supply into AC immediately AC indicates the power supply is plugged into the wall AC CH indicates the battery is charging The amber LEDs will turn on in sequence to indicate ine charging status Keyboard A A keyboard is situated underneath cart work surface and can be accessed by pulling out keyboard tray Keyboard is powered from power supply through USB hub The maximum size of keyboard the keyboard tray holds is 20 P A Keyboard Esas e Keyboard Tray aa Figure 13 Keyboard Il In One Computer Monitor Mountin Depending on the accessory ordered your monitor can be either mounted on the overbridge or on a post mounted articulating arm as shown in Figure 10 and 11 When mounted on the overbridge a monitor rail and monitor bracket are used The post mounted articulating arm is mounted at the left hand rear corner of cart Maximum load that overbridge can carry is 100lbs 45 4kg Monitor rail can carry load upto 50lbs 22 7kg Minimum and maximum range of weight the articulating arm can carry is 6lbs 2 7kg to 26lbs 11 7kg Vesa mounted plate is used to fix All In One computer on overbridge and articulating arm Overbridge can be mounted at two different heights on the cart i e 18 6 474 7mm and 24 6 627 1mm shown in Figure 12 Monitor rail can be mounted at any two cons
16. re is below operating range temperature sensor has failed or has become disconnected e If power supply or its workstation are in an area where the temperature is below 0 32 F freezing move to area of ambient temperature above 0 32 F freezing otherwise e urn off computer equipment and then the power supply Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service Output Fuse Blown The DC output fuse is blown e Immediately turn off the power supply Check your workstation cart for a possible short e Replace the fuse as specified in Fuse replacement below Turn on the power supply and restart the computer equipment e fthis problem continues contact InterMetro Customer Service Fuse replacement CAUTION For continued protection against risk of fire replace only with the same type and rating of fuse e AC input No fuse e DC output F 12 A 32 V Fast acting 12 A 32 V fuse 1 4 x 114 in glass 16
17. sassembly of Power Supply from Cart WARNING Before disassembly power cord must be disconnected from the wall outlet NOTE Disconnect all wire harness and electrical cords from power supply B c Pp go ACAUTION DO NOT LIFT OR CARRY POWER SUPPLY WITH BARE HANDS CARRY OR MOVE POWER SUPPLY ON LIFTING EQUIPMENT 11 Replacement Parts List Certain replacement parts are based on voltage or monitor computer type Please confirm desired voltage and monitor computer type when ordering parts DC Power Battery Cable x 36 LG 914mm A Power Conxall Cable x 10 LG 254mm Converter Assembly 12V Output ERIT 19V Converter Assembly 19V Output RPFLCONVR24V 24V Converter Assembly 24V Output DC Power Cable 5 5mm 2 5mm 42 LG 1067mm DC Power Cable 5 5mm x 2 1mm x 42 LG 1067mm DC Power Cable 5 5mm 1 65mm x 42 LG 1067mm DC Power Cable 4 65mm 1 65mm 42 LG 1067mm DC Power Cable 7 4mm x 5mm x 42 LG 1067mm DC Power Cable 7 9mm x 5 4mm 42 LG 1067mm pre US AC Coil Power Cord x 96 LG 2438mm CTL EURO AC Coil Power Cord x 96 LG 2438mm UK AC Coil Power Cord x 96 LG 2438mm AU AC Coil Power Cord x 96 LG 2438mm SWISS AC Coil Power Cord x 96 LG 2438mm Ethernet Cable x 60 LG 1524mm RPFL400669
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