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USER MANUAL - Clean

1. Delete Assignments Easy Add Air Air Water Delivery Chemical 2 Chemical 3 Chemical 4 Exit AllocationLogix 04 02 2014 09 59 36AM Manifolds Flush Time Assignments Easy Add fa Manifold B Logs SISI A Exit Chemical 1 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Pump Controller Settings Continued Click Apply to finalize changes After clicking Apply a dialog box will appear saying Must Update Calibrations for Pump See Page 21 to calibrate pumps for time based dispensing Migrating Pumps To move a pump controller s settings including calibra tions manifold and chemical assignment to a different pump controller select the controller to be moved and click Migrate This brings up a dialog box that asks which new pump con troller the old configuration will be moved to Select the new pump controller from the drop down menu and click Migrate If the new pump controller had no chemicals previously assigned the process will be complete If the new pump controller had a previous assignment an alert will appear warning that the previous configuration will be overwrit ten USER MANUAL MODEL ALX PRO Page 15 of 32 Must Update Calibrations for Pump
2. USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions Dispensing To begin dispensing the user can either swipe their RFID card or type in their 4 digit passcode to login See Page 12 to assign RFID cards to users Correct passcodes will bring the user to the next screen while incorrect codes will appear in red Select an application to dispense by typing in its 4 digit code Once the application has been selected the unit shows the name location manifold and allowed uses of the application NOTE If any errors appear on this screen refer to the Troubleshooting guide See Page 30 Press START to confirm the application and continue USER MANUAL MODEL ALX PRO Page 24 of 32 Allocation Logix 06 25 2014 02 07 31PM A ri OG 4 ty e Cle Integrated Sanitation Intelligenc Swipe RFID Or Enter Passcode Allocation Logix 06 25 2014 02 07 31PM f y A Siy 5 Integrated Sanitation Intelligence 2 Allocation Logix Plant User 1 Enter Application ID 06 25 2014 02 07 35PM Application Details Name Chemical 1 amp Water 1 Gal Location General Manifold Manifold B Blue Uses 2 out of 100 used in a 24 hour period Press Start to Continue Allocation Logix 06 25 2014 02 07 38PM Plant User 1 Application Details Name Chemical 1 amp Water 1 Gal Location General Value
3. Calibrate Pump Without a few calibration points close to your regular dispense amounts the unit will not perform up to its capability To add a calibration click the button below Click Add Calibration Point The onscreen instructions will read Run the Pump Dispense a measure that is close to what would normally be used Be sure that you dispense into a jug that will let you accurately measure how much was dispensed You ll stop the pump by pressing STOP To proceed press the START button Press START and dispense an amount close to what will be normally dispensed e g if users will be dispensing one gallon of chemical dispense one gallon of chemical for a calibration point Press STOP when the desired amount of chemical is reached USER MANUAL MODEL ALX PRO Page 21 of 32 Allocation Logix 04 07 2014 04 49 24PM Select Pump Scale Select Pump Pump 152 Chemical 1 Pump 153 Chemical 2 Pump 154 Chemical 3 Calibrate Without a few calibration points close to your regular dispense amounts the unit will not perform up to it s capability Easy Add To add a calibration click the button below Allocation Logix 04 07 2014 04 49 26PM Pump 152 Chemical 1 y Calibrate Calibrate Pump Without a few calibration points close to your regular dispense amounts the unit will not perform up to it s capability To add a cali
4. Enter an app code Passcode Entered Correctly 2 Select an application by typing in the 4 digit code for the formula you want to dispense A description will come up to confirm the formula AllocationLogix Plant User 1 Enter Application ID 06 25 2014 02 07 35PM Application Details Name Chemical 1 amp Water 1 Gal Location General Manifold Manifold B Blue 2 out of 100 used in a 24 hour period Press Start to Continue 3 If you have selected the correct application press ENTER or START to continue DISPENSE INSTRUCTIONS MODEL ALX PRO Page 33 of 34 6 8 2015 DISPENSE INSTRUCTIONS ALx PRO Allocation Logix Cleanl lt ALWAYS WEAR THE PROPER PPE S INCLUDING FACESHIELD WHILE DISPENSING CHEMICALS 4 Make sure the proper hose is in the proper container before dispensing IF AT ANY TIME THE DISPENSE NEEDS TO BE STOPPED PRESS STOP DO NOT DO ANY OF THE FOLLOWING WHILE A DISPENSE IS IN PROCESS 1 TOUCH THE JUG 2 TOUCH THE SCALE 3 TOUCH OR LEAN AGAINST THE TOWER 5 Confirm the application details and press START to begin the dispense Allocation Logix 06 25 2014 02 07 38PM Allocation Logix 06 25 2014 02 08 03PM Plant User 1 Dispense Status Current Total Plant User 1 4 17 8 32 Done Dispensing Chemical 1 Currently Dispensing Water Application Details Name Chemical 1 amp Water 1 Gal Location General Value 1 00 Gallons Application Details Name Chem
5. USER MANUAL MODEL NUMBER ALX PRO Allocation Logix English Original Instructions Integrated Sanitation Intelligence j q RN f i Y Cl yO Integrated Sanitation Intelligence USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Table of Contents Installation Instructions EE 4 Control Box rrrrrrrnnnnorrnnnnnerrnnnnnernrnnnnerrrnnnnernrnnnnerrnnnnnenennnnnenennnnnesennnnnenennnnneeee TWICE EEE REE 4 Pump Controller Boards rrrrrrnnnnnornrnnnrrrrrnnnnerrnnnnnernnnnnerrrnnnneernnnnnnernnnnneenenn 5 Air and Water SUD DY EEE EEE 6 Mva 7 Setup NST re 8 Gleden 8 Js PPP A 10 Site IM O EEE EE 11 ID 12 Pump Controller Settings EEE 14 Manifold SUN eee 17 Priming Pumps eorornonnnorronnnnnnornnnnnnnnerennnnnnensrnnnnnnenennnnnnensennnnnnensennnnnnensennnnnen 19 Calibrating the EE 20 Pump AOL ATOM EEE 21 Post Dispense Water Flush occccoonccnnnnooccnnnnnoconononoronnnnnoronononoronnnnanoconnns 23 Operacion INN NN init 24 I BIE SS EEE 24 gt 27 Manual Water Flush incorpo utilidad 28 Standard amp Event Logs rrrrrrnnnnnrrrrrnnnnnrrrrnnnnnnnrrsnnnnnnnrrnnnnnnnessnnnnnnnsnsnnnnnnnesee 29 Dee EOS NG 30 Printable Instructions waesedicncxesoncsescenesecscevessewaceneneseawetesewesweauseourerdeanerseeeers 33 Dispensing Instructions English ooooccconoonnnnnnnnonnconnnononocnnnnnnnncnnnnnnanos 33 Dispensing In
6. the unit will not perform up to it s capability To add a calibration click the button below Logs Exit Clear All Calibrations f Allocation Logix 04 07 2014 04 50 46PM Pump 152 Chemical 1 y Calibrate Easy Add ar Logs Exit Clear ALL calibrations for this pump Clicking clear all will remove ALL calibrations from this pump Are you sure Clear All Calibrations 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Post Dispense Water Flush To change the length of time that water flushes after a dispense log into the Admin screen by selecting the Admin button on the bottom right of the screen and typing in the 4 digit administrator passcode Click on the Settings tab on the left side of the screen then click on the Flush Time tab near the top of the screen Use the buttons to increase or decrease the time by 1 0 seconds or 0 1 seconds The scroll bar can also be manually moved by clicking it The maximum time that water will flush after a dispense is 10 seconds Click the checkbox on the bottom to require a water flush after every dispense If this is not checked users can skip the post dispense water flush by pressing STOP Any changes made on this page will automatically be saved Press STOP A or click Exit to return to the home screen USER MANUAL MODEL ALX P
7. 04 02 2014 09 59 52AM Valves Manifolds Flush Time Allocation Logix General Status Chemical Chemical 1 Chemical 1 Lege Apply identify Exit Prime Pump Allocation Logix 04 02 2014 09 59 58AM General Pumps Valves Manifolds Flush Time Status Chemical Use this to migrate the config chemical manifold calibrations to a new pump New Pump Pump ID 132 Pump ID 132 Pump ID 134 Logs Apply identify Exit Prime Pump 04 02 2014 10 00 05AM Valves Manifolds Flush Time Allocation Logix General Delete Assignments gt KJ EI a Manifold A Laue Apply R Identify Exit Prime Pump 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Deleting Pumps To remove a pump controller s assignment from the system select the pump and click Delete This will bring up a dialog box for confirmation since any calibrations for time based dispensing will be removed Since the ALX PRO dispenses applications by calibrated time if the pump controller is re added it will have to be recalibrated again Click Yes to delete the pump Deleting pumps should be a rare occurrence and should only happen when a pump controller break
8. ALX PRO Page 28 of 32 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Standard amp Event Logs The data logs on the ALX PRO can be used to see what has been happening on the unit To access the data logs log into the Admin screen by selecting the Admin button on the bottom right of the screen and typing in the 4 digit admin passcode Select Logs from the left side of the screen The Standard Logs show which applications were dispensed when by which user If there is more than one page of logs navigate through the pages by clicking Next Page or Previous Page The Event Logs show each individual action that took place on the unit including all button presses and pointer clicks USER MANUAL MODEL ALX PRO Page 29 of 32 Allocation Logix 04 22 2014 11 40 39AM Generar Pumps Valves Manifolds Flush Time Settings Unit Information Unit Configuration Version Development Jug Selection Calibrate Model ALX MDS Serial 127 Easy Add Time zone App Permissions US Eastern y Exit Use Permissions p Allocation Logix 04 22 2014 11 40 42AM Max Dispense Time Standard Logs Event Logs Learning Clear All Learned Calibrations Settings Date User Amount App Code 04 21 12 58 Acid Wash 1234 Sanitation Mana a Calibrate 04 21 11 18
9. MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Priming Pumps Before the unit can dispense chemical each pump must be primed so the chemical fills up the hose to the manifold Before the pumps start to prime make sure that a pump controller is assigned to water for that manifold so a manual water flush can be performed between priming pumps See Page 14 for instructions on assigning water and chemical to pump controllers Select the pump to be primed from the Pumps list then click Prime Pump This will bring up a screen where the user can prime the pump and bring chemical through the hoses Press START to turn the pump on Once chemical is through the entire hose and is dispensing through the manifold press STOP to turn the pump off Click Close when priming has been completed Perform a manual water flush between priming pumps to cleanse the chemical out of the line before dispensing an other chemical See page 28 for instructions on manual water flushing Repeat this process for each pump USER MANUAL MODEL ALX PRO Page 19 of 32 Allocation Logix Calibrate 04 08 2014 10 16 59AM Pump Prime Press Start to turn on Press Stop to turn off i Migrate Delete Assignments Mi Manifold B Apply identify Prime Pump 1 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTI
10. Name chemical 1 16 oz Membrane a Chemical Room 1121 el enemical 1 3202 MembraneA Chemical Room 2222 E enemical 2 2 anons Membrane B_ Chemical Room 3333 s chemical 3 8 Gallons Membrane Chemical Room s555 Bomen Ao Jore o o ooo Ef membrane 1 Chemical 2 2 5 Gal General 9er T Membrane 2 CousticSurtactant eener eszo B water 1 ca Tenera fosos R Allocation Logix 04 01 2014 02 45 56PM Site Information Name 1i QUEUE USER y4 Regular Plant User OM El Sanitation Manager A AllocationLogix 04 01 2014 02 45 59PM Site Information 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT RFID Association To assign an RFID card to a user so they can log in by swiping their card log into the Admin screen by selecting the Admin button on the bottom right of the screen and typing in the 4 digit administrator passcode Select Easy Add on the left side of the screen Select a user from the drop down menu Once the user is selected from the list scan their RFID card to enter it into the system Once the card has scanned the code will appear in the text box Click Add USER MANUAL MODEL ALX PRO Page 12 of 32 AllocationLogix 04 01 2014 03 54 52PM MN Pumps Valves Manifolds Flush Time Unit Information Unit Configuration Version Development Calibrate Jug Select
11. list of chemicals or applications or added new user permissions on cleanintel com the syncing process will update the unit with this new data The unit is configured to sync to cleanintel com hourly so a user will rarely need to manually sync If the syncing fails ensure the unit has internet connection by checking the router for 3 green lights on the right meaning full signal and that all connections are securely in place If there are only 2 green lights and 1 orange light the router has low signal in the building but still has internet access Red lights show that the router has no service USER MANUAL MODEL ALX PRO Page 27 of 32 Allocation Logix 04 08 2014 10 06 38AM CleanL ogix Integrated Sanitation Intelligence Mater Flush Swipe RFID EN Or Enter Passcode a Allocation Logix 04 08 2014 10 06 40AM Syncing Uploading logs Water Flush Sync in B Admin Site Info Sync Allocation Logix 04 08 2014 10 06 41AM Syncing Inserting new data meni Sync in Process Allocation Logix 04 08 2014 10 06 42AM Cleanl ogix Integrated Sanitation Intelligence Syncing Successful 6 8 2015 USER MANUAL ALX PRO Allocation Logix UTA READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Manual Water Flush To manually flush out the dispense hoses with water select Water Flush from the home screen The screen will say Press Ke
12. not need to be used To change the timezone on the unit select a new one from the drop down menu Click Apply to save any changes made on this page Every time the unit dispenses it records the weight and time creating a learning algorithm to help it dispense accurately every time Clicking Clear All Learned Calibrations will erase the logs of the dispenses making the unit have to relearn how to dispense applications again Clicking this will not stop the unit from being able to per form but it may take 4 to 5 dispenses again before the unit s calibrations are exact again USER MANUAL MODEL ALX PRO Page 9 of 32 Allocation Logix 04 28 2014 10 24 08AM General Pumps Valves Manifolds Flush Time Unit Information Unit Configuration 24h Version Development aa oe 1 min 2 min Calibrate Model ALX MDS Serial 127 Easy Add 18 Time zone Logs US Eastern g Apply k Learning Clear All Learned Calibrations Allocation Logix 04 28 2014 10 24 14AM General Pumps Valves Manifolds Flush Time Unit Information Unit Configuration Version Development Ju9 Selection Exit Calibrate Disabled Model ALX MDS Canada Atlantic App Permissions US Central Use Permissions US Mountain Easy Add Max Dispense Time Learning Clear All Learned Calibrations 04 28 2014 10 24 18AM
13. operation of the solenoids Do not use lubricated air with this system USER MANUAL MODEL ALX PRO Page 5 of 32 Air Out to AODD Pumps 6 8 2015 USER MANUAL ALX PRO Allocation Logix Clear ingens READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Water Out to Air Water Kit Manifolds NOTE If the ALX 400 was ordered with a tower the Air Water Kit will be mounted inside the tower and already have the water lines pre connected to the manifolds If the ALX PRO was ordered without a tower the Air Water Kit will be mounted on a separate HDPE plate that can be mounted to a wall near the control box Once the Air Water Kit is installed run 1 2 tubing from the Water Out connections to the 1 2 Water In connections on the manifolds Connect 1 2 tubing for the water line from the plant s water supply into the Water In connection Water Regulator Adjustment Turn the water supply on to the system Use a flathead screwdriver to adjust the water pressure if needed Clean Logix recommends setting the water pressure between 40 amp 60 PSI Water In Connect 3 8 tubing for the air line from the plant s air supply into the Air In connection String the outgoing 3 8 air connection from the Air Out connection out to the pump controllers Turn the air supply on then turn the master shut off valve to the left to send air through all the lines To relieve air press
14. 1 00 Gallons Please type jug code 06 25 2014 02 07 38PM Plant User 1 Allocation Logix Application Details Name Chemical 1 amp Water 1 Gal Location General Value 1 00 Gallons Press start to begin 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Dispensing Continued The bar on the left of the screen shows the current volume of chemical being dispensed The bar on the right shows the total amount of chemical in the application If there is more than one chemical being dispensed these bars will be different If there is only one chemical being dispensed the bars will be the same Once the dispense has been completed press START to flush the hose and manifold with water See Page 23 to change the length of time the post dispense water flush runs If another dispense is required press START This will bring up the pre dispense screen If the same application needs to be dispensed again press START to begin the dispensing process again If a different application is required press CE E on the keypad to remove the current code and type in the new code for the different application When dispensing is finished press STOP to log out USER MANUAL MODEL ALX PRO Page 26 of 32 Allocation Logix Dispense Status Current Total Plant User 1 4 17 8 32 Done Dispensing Chemical 1 Currently Dispensing Water 06 25 2014 02 08 03PM Applicat
15. 1 00 Gallons Press start to begin 6 8 2015 USER MANUAL ALX PRO Allocation Logix pi y OOO f tH bash it Cl Wj Integrated Sanitation Intelligence READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Dispensing Jug Selection If the Jug Selection is set to RFID a screen will come up requesting the RFID card for the jug be scanned This is to ensure that acids dispense into jugs designed for acids and caustics dispense into jugs designed for caustics See Page 8 to change the Jug Selection If the Jug Selection is set to Keypad a message will come up requesting the 4 digit code for the jug This is to ensure that acids dispense into jugs designed for acids and caustics dispense into jugs designed for caustics Once the jug selection requirements have been fulfilled or if the Jug Selection is set to Disabled the unit will automatically go to the pre dispense screen Make sure the dispensing hose from the manifold is securely in the jug that the chemical will dispense into Press START to begin the dispense USER MANUAL MODEL ALX PRO Page 25 of 32 06 25 2014 02 07 38PM Plant User 1 Allocation Logix Application Details Name Chemical 1 amp Water 1 Gal Location General Value 1 00 Gallons Please scan jug 06 25 2014 02 07 38PM Plant User 1 Allocation Logix Application Details Name Chemical 1 amp Water 1 Gal Location General Value
16. Acid Wash 1234 Sanitation Mana 04 16 09 05 Acid Wash 1234 Sanitation Mana E 04 15 11 04 Acid Wash 1234 Sanitation Mana Easy Add 04 14 19 02 Acid Wash 1234 Sanitation Mana 04 11 14 00 Acid Wash 1234 Sanitation Mana O 04 11 10 54 Acid Wash 1234 Sanitation Mana Exit 04 22 2014 11 40 43AM Standard Logs Event Logs Allocation Logix Settings par User Amount App Code 04 21 12 58 Acid Wash 1234 Sanitation Mana Calibrate 04 21 11 18 Acid Wash 1234 Sanitation Mana 04 16 09 05 AcidWash 1234 Sanitation Mana FT 04 15 11 04 AcidWash 1234 Sanitation Mana Easy Add 04 14 19 02 AcidWash 1234 Sanitation Mana 04 11 14 00 AcidWash 1234 Sanitation Mana mn 04 11 10 54 Acid Wash 1234 Sanitation Mana S Exit Allocation Logix 04 22 2014 11 40 49AM Message Type Date Dies Pl Settings Easy Add Admin Plant Manager Legge ADMIN LOGIN 2014 04 22 Exit ft 6 8 2015 USER MANUAL ALX PRO Allocation Logix p hi f Sito FW v g Cl O Integrated Sanitation Intelligence READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Dispensing Errors Use the following guides to help troubleshoot if errors appear on the unit Message Invalid App Code The code typed in does not reference any existing application setup on cleanintel com Check the
17. EFORE OPERATING EQUIPMENT Troubleshooting Continued Message No Scale Assigned to this Manifold The scale has not been assigned to a manifold in the Admin screen On unit go into the Admin screen and assign the scale to a manifold under the Manifolds tab See Page 17 Message The Scale is not Connected The scale assigned to the manifold of the application is not connected to the CAN network Check for a red light on the scale condi tioner signaling power then check the connection from the scale conditioner to the scale Message The Scale is not Calibrated Cause The scale has not been calibrated On unit go into the Admin screen then under Calibrate tab Tare the scale then follow on screen instructions to calibrate See Page 20 Message Dispense Cancelled C User pressed STOP before the dispense AMOS finished During a dispense do not press any buttons until the screen shows a green check mark signaling the end of the dispense If this error appears press STOP to return to the home screen USER MANUAL MODEL ALX PRO Page 32 of 32 Allocation Logix 04 23 2014 03 31 52PM Plant Manager Enter Application ID Application Details Name Acid Wash Location Dairy Membrane 1 Manifold Manifold B Blue Error There is no scale assigned to this manifold App has errors Allocation Logix 04 23 2014 03 31 52PM Plant Manager Enter Application ID Application Deta
18. Information Unit Configuration Version Development Jug Selection Disabled Calibrate Model ALX MDS App Permissions Use Permissions Serial 127 Easy Add Use Permissions Access All Apps Time zone Learning Clear All Learned Calibrations 6 8 2015 US Eastern Apply USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT General Settings Continued The Max Dispense Time sets a time limit for weight based applications to dispense within This safety feature provides partial protection against accidental overflows when dispensing To change the time limit select an option from the drop down menu Example A user starts to dispense a 1 gallon application but forgets to place the jug on the scale If the Max Dis pense Time is not set the unit will continue to dispense for forever since the scale is not reading any increases in weight If the Max Dispense Time is set at 5 minutes the dis pense will automatically terminate after 5 minutes therefore preventing chemical being dispensed all over for an unlimited amount of time If large amounts of chemical are being dispensed the Max Dispense Time must be set in a way that will not end the dispense before it is done NOTE Since the ALX PRO is a time based dispensing system and does not use a scale the Max Dispense Time feature is invalid and does
19. ONS BEFORE OPERATING EQUIPMENT Calibrating the Scale NOTE Since the ALX PRO does not use a scale for dispensing disregard the following instructions To calibrate the scales to ensure the best accuracy when dispensing log into the Admin screen by selecting the Admin button on the bottom right of the screen and typ ing in the 4 digit admin passcode Select Calibrate on the left side of the screen then click Scale on the top of the screen Select a scale from the drop down menu If this is the first time calibrating the scale both sides will appear red with an exclamation point Make sure there is nothing on the scale then click Tare Scale Next place a dumbbell or a weight on the scale The specific weight of this object must be known to ensure accuracy Using the numbers on the keypad type in the weight of the dumbbell and click Calibrate Scale Both sides will appear green with check marks signaling that the scale is fully calibrated If the scale must be recalibrated click Tare Scale and start over This will wipe all previous calibration values and will require the user to recalibrate the scale before dispensing again Clean Logix recommends recalibrating the scale every 2 3 months to ensure the best accuracy USER MANUAL MODEL ALX PRO Page 20 of 32 Allocation Logix 04 08 2014 10 27 24AM n ETTE Select Scale Select Scale Scale 105 Calibr
20. Plant Manager Enter Application ID Application Details Name Acid Wash Location Dairy Membrane 1 Manifold Manifold B Blue Not all chemicals are on the same E did manifold App has errors Allocation Logix 04 29 2014 08 16 13AM Plant Manager Enter Application ID Application Details Name Acid Wash Location Dairy Membrane 1 Manifold Manifold B Blue Error No water pump water flush required App has errors 6 8 2015 USER MANUAL ALX PRO Allocation Logix i q NE SF O 0 Y A Cl yO Integrated Sanitation Intelligence READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Continued Message No App Permissions Set Up No permissions to dispense this application have been setup for this user on cleanintel com On website edit the user s permissions to be able to dispense that application then sync the unit Alternative under General Settings select Don t Use Permissions See Page 8 The application has been dispensed by that particular user to their max permis sion level within a 24 hour period On website edit the user s permissions to be able to dispense that application more times within a 24 hour period then sync the unit Alternative under General Settings select Don t Use Permissions See Page 8 Warning No Calibrations Near Dispense Message lt There are no calibrations close to the Cause amoun
21. Pumps Valves Manifolds Flush Time US Pacific US Alaska US Hawaii Logs US Eastern h 18 ES Unit Information Unit Configuration Version Development 9 Selection Model ALX MDS Disabled App Permissions Use Permissions Serial 127 Max Dispense Time pa 5 min B Learning Clear All Learned Calibrations 04 28 2014 10 24 22AM Valves Manifolds Flush Time Time zone US Eastern ES Unit Information Unit Configuration Version Development 9 Selection Calibrate Model ALX MDS Disabled App Permissions Use Permissions Serial 127 Max Dispense Time Time zone Logs US Eastern A Learning Exit 6 8 2015 i AG 100110 A ON taati Cl Pj Integrated Sanitation Intelligence USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Sleep Function AllocationLogix 04 21 2014 12 58 45PM To prevent the computer from building up too much heat a inside the control box the unit will begin a eanLogix Sleep Function after 90 minutes of inactivity e Water Flush Swipe RFID ESTOS Or Enter Passcode After 80 minutes of inactivity the unit will load a screen that says Preparing to Sleep This screen will appear Allocation Logix for 10 minutes before turning the screen off Press any number key on
22. RO Page 23 of 32 04 08 2014 09 56 30AM Flush Time Allocation Logix General Pumps Valves Manifolds Settings Post Dispense Water Flush Time Calibrate This value controls how many seconds the unit will flush water for after a dispense is done Easy Add HU lv Require water flush after every dispense 04 08 2014 09 56 32AM General Pumps Valves Manifolds AllocationLogix Settings Post Dispense Water Flush Time Calibrate This value controls how many seconds the unit will flush water for after a dispense is done Easy Add l lv Require water flush after every dispense MEL m x gt o A 9 O 3 r O 2 x 04 08 2014 09 56 35AM General Pumps Valves Manifolds Settings Post Dispense Water Flush Time Calibrate This value controls how many seconds the unit will flush water for after a dispense is done Easy Add 18 i M Require water flush after every dispense Logs Exit Allocation Logix 04 08 2014 09 56 38AM General Pumps Valves Manifolds Flush Time Post Dispense Water Flush Time Settings Calibrate This value controls how many seconds the unit will flush water for after a dispense is done Easy Add 18 V Require water flush after every dispense Logs 6 8 2015
23. Site Info tab to see the existing applications setup on the unit then type in a correct code to dispense an existing application A chemical in the application is not assigned to a pump Ensure all pump controllers have power On unit go into the Admin screen then under Pumps tab Assign the chemical to a pump See Page 14 The application trying to dispense has multiple chemicals but not all are assigned to the same manifold On unit go into the Admin screen then under Pumps tab Assign the chemicals in the application to the same manifold See Page 14 Message No Water Pump Water Flush Required Water is not assigned to the manifold that has an application that is trying to dispense but a post dispense water flush is required On unit go into the Admin screen then under Pumps tab and assign water to the correct manifold or go under the Flush Time tab and deselect Require a flush after each dispense See Page 23 USER MANUAL MODEL ALX PRO Page 30 of 32 Allocation Logix 04 23 2014 02 44 25PM Plant Manager Enter Application ID am Application Details Error Invalid App Code Enter an app code Allocation Logix 04 23 2014 02 47 31PM Plant Manager Enter Application ID Application Details Name Acid Wash Location Dairy Membrane 1 Manifold Error Not all chemicals have a pump App has errors Allocation Logix 04 23 2014 03 25 27PM
24. Water Name Chemical 1 amp Water 1 Gal Location General Value 1 00 Gallons Application Details Name Chemical 1 amp Water 1 Gal Location General Press start to begin Value 1 00 Gallons 6 Cuando haya terminado de la dispensaci n presione START para enjuagar el manguera con agua Coloque la manguera de nuevo en la bandeja de jarra y pulse STOP para cerrar sesi n en el sistema cuando haya terminado Allocation Logix 06 25 2014 02 08 11PM Plant User 1 Application Chemical 1 amp Water 1 Gal Total Weight 7 87 Ibs Dispense Time 28 3 secs Dispense Successful Remove Jug Press Start To Flush DISPENSE INSTRUCTIONS MODEL ALX PRO Page 36 of 36 6 8 2015
25. ate Scale 107 Easy Add i A 1 04 08 2014 10 27 29AM o A 9 O 3 ES O e x l Bi 1 e E Scale 105 Calibrate Easy Add Ibs a I i 3 a Exit Tare Scale 04 08 2014 10 27 35AM D o n 9 O 3 r O a x Bi 1 jo E Scale 105 Calibrate Easy Add Exit Tare Scale Calibrate Scale 04 08 2014 10 27 36AM Allocation Logix Pump E Scale 105 Calibrate Easy Add ga ll 6 Exit Tare Scale 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Pump Calibration To calibrate the pumps for time based dispenses log into the Admin screen by selecting the Admin button on the bottom right of the screen and typing in the 4 digit admin passcode Select Calibrate on the left side of the screen then click Pump on the top of the screen Select a pump from the drop down menu Only pumps that have been assigned to a chemical will appear in this list See Page 14 for instructions on assigning water and chemicals to pump controllers The unit needs to know how much chemical it pumps out for a set amount of time so to calibrate it for timed dispenses it must have calibration points setup close to the regular amounts of chemical that will be dispensed The unit s text will read
26. bration click the button below Easy Add 4 D Logs Exit Add Calibration Point AllocationLogix 04 07 2014 04 49 29PM Pump 152 Chemical 1 y 1 Run the Pump Dispense a measure that is close to what would normally be used Calibrate Easy Add Be sure that you dispense into a jug that will let you accurately measure how much was dispensed i You ll stop the pump by pressing STOP To proceed press the START button 3 Exit Allocation Logix 04 07 2014 04 49 36PM Pump 152 Chemical 1 y 2 Stop the Pump Press STOP when you ve dispensed roughly the desired amount Calibrate Easy Add i Logs Exit 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Pump Calibration Continued Enter the amount of chemical that was dispensed and select the correct value from the drop down menu fluid ounces mililiters liters or gallons Click Confirm to save the calibration value If the measurement was inaccurate spilled chemical etc click Cancel and try again The saved calibration values will appear in a table on the right hand side of the screen Clean Logix recommends having 2 calibration points per pump Repeat this process with all of the pump controllers that will be dispensing chemical via time Once they are all calibrated the unit can dispense tim
27. e based applications Clearing Calibrations To clear calibration points on pumps select the pump from the drop down menu and click Clear all Calibrations The unit will bring up a confirmation message Click Clear all Calibrations again to erase all the timed calibration points on this pump Clearing calibrations should be a rare occurance but may be required when changes in the plant environment e g change in air pressure water pressure length of hose type of pump etc affect the speed at which chemical is dispensed USER MANUAL MODEL ALX PRO Page 22 of 32 gt o A 9 a O 3 r O e x 04 07 2014 04 49 55PM Scale Settings Pump 152 Chemical 1 Calibrate Easy Add 4 L 2 Stop the Pump Press STOP when you ve dispensed roughly the desired amount AllocationLogix 04 07 2014 04 50 36PM Settings Pump 152 Chemical 1 y Calibrate Easy Add 4 L Logs Exit Calibrate Pump Without a few calibration points close to your regular dispense the unit will not perform up to it s capability To add a calibration click the button below Amount Time Clear All Calibrations Add Calibration Point gt o A 9 a O 5 r O a x 04 07 2014 04 50 43PM Pump 152 Chemical 1 Calibrate Easy Add 4 L Calibrate Pump few calibration points regular dispense
28. ergency exit paths e Distance to electrical connection e Space to access control box e Cell signal strength for the 3G router inside box e Distance from pumps and pump controllers Attach the included mounting feet to the back of the control box with a phillips screwdriver Securely mount the control box to the wall then plug into 115 volt wall outlet Turn the unit on by pulling out on the red E stop located on the right side of the box Open the box and look for 3 green lights on the router to turn on signaling there is full cell service lf there are only 2 green lights and 1 orange light the router has low signal in the building but still has internet access Red lights show that the router has no service Move the box until an area with decent cellular service is found Tower If the ALX PRO was purchased with a tower assembly set the unit in desired location Aspects to consider when deciding on placement e Room for entering and exiting e Emergency exit paths e Space to access control box e Cell signal strength for the 3G router inside box e Distance from pumps and pump controllers e Connections for water air and chemical lines Once the unit has been positioned correctly level it using the adjustable feet USER MANUAL MODEL ALX PRO Page 4 of 32 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Air rom Air Supply Pump Cont
29. formance of the unit It only acts as a reference guide Click Yes to finish adding the new manifold If another manifold is added the Pumps tab will show the new manifold in the drop down menu The new manifold will have no pumps chemicals or scales assigned to it USER MANUAL MODEL ALX PRO Page 17 of 32 AllocationLogix 04 02 2014 11 06 10AM Valves Manifolds Flush Time Edit Delete es a Manifold A ManifoldB amp E Manifold A F Scale Scale 105 Calibrate Chemical Easy Add Exit Valid Manifold MAHL Allocation Logix 04 02 2014 11 06 05AM Flush Time General Pumps valves mm maniroa Delete Chemicals Assigned No Scale Assigned Chemical No Scale Assigned Calibrate Scale 106 Easy Add an Valid Manifold Allocation Logix 04 02 2014 11 06 19AM Flush Time SS SS SE Chemicals k ale No Scale Assigned a Name Manifold C ct Color E Green Ci Cancel You have no water 1 04 02 2014 11 06 30AM Flush Time Manifolds Status Chemical 131 Ok MChemical1 132 ok water 133 Ok Mchemical2 Chemical 3 Assignments Chemical 4 E Manifold B Manifold Cn B Manifold B fl Manifold A identify Exi
30. ical 1 amp Water 1 Gal Location General Press start to begin Value 1 00 Gallons 6 Press START at the end of the dispense to flush the hose with water Place the hose back into jug tray and press STOP to log out of the system when finished AllocationLogix 06 25 2014 02 08 11PM Plant User 1 Application Chemical 1 Water 1 Gal Total Weight 7 87 Ibs Dispense Time 28 3 secs Dispense Successful Remove Jug Press Start To Flush DISPENSE INSTRUCTIONS MODEL ALX PRO Page 34 of 34 6 8 2015 Las Instrucciones Para Dispensan ALx PRO Allocation Logix SIEMPRE USAR LA ROPA ADECUADA INCLUYENDO LA CARETA CUANDO SE DISTRIBUYE PRODUCTOS QU MICOS Deje el Interruptor de Alimentaci n Principal en Todo Momento Allocation Logix 06 25 2014 02 07 31PM an CleanL ogix Integrated Sanitation Intelligence Mater Flush Swipe RFID Admin NS Or Enter Passcode 1 Escriba su c digo de usuario de 4 d gitos que entrar Si se ha introducido correctamente el c digo se le llevar a la siguiente pantalla Si se introduce el c digo de forma incorrecta el asteriscos se volver ROJO Si se introduce el c digo de forma incorrecta pulse la tecla CLR DEL para borrar los n meros err neos y vuelva a intentarlo Allocation Logix 06 25 2014 02 07 31PM Allocation Logix 06 25 2014 02 07 33PM Plant User 1 Enter Application ID CleanLogix Integrated Sanitation Intelligence Water F
31. ill see the RFID number assigned to them if there is one USER MANUAL MODEL ALX PRO Page 13 of 32 RFID Added Successfully Allocation Logix 04 01 2014 03 55 08PM RFID Assoc User Jug User RFID Please scan RFID Sanitation Manager AllocationLogix Ye OG ma Y f i 5 CleanL ogix Integrated Sanitation Intelligence Swipe RFID Or Enter Passcode 04 01 2014 03 55 18PM Site Information Name RFID AllocationLogix if Regular Plant User ble Sanitation Manager ftdess06c00000006 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Pump Controller Settings In order to dispense chemical with the ALX PRO the following items must be setup under the Pump settings e Each chemical being dispensed must be be assigned to a pump controller e Water must be assigned to a pump controller To edit Pump settings log into the Admin screen by select ing the Admin button on the bottom right of the screen and typing in the 4 digit administrator passcode Click on the Settings tab on the left side of the screen then click on the Pumps tab near the top of the screen This will bring up a list of all the pump controllers connected to this unit Connected pumps will appear as Ok while disconnected pumps will appear as Missing If a pump is missing check its connect
32. ils Name Acid Wash Location Dairy Membrane 1 Manifold Manifold B Blue Error The scale is not connected App has errors Allocation Logix 04 28 2014 10 48 07AM Plant Manager Enter Application ID Application Details Name Acid Wash Location Dairy Membrane 2 Manifold Manifold B Blue Error The scale is not calibrated App has errors Allocation Logix 04 23 2014 03 52 09PM Plant Manager Application Acid Wash Total Volume O oz Dispense Time 6 secs Dispense canceled Remove jug 6 8 2015 DISPENSE INSTRUCTIONS aux PRO Allocation Logix AAN ALWAYS WEAR THE PROPER PPE S INCLUDING FACESHIELD WHILE DISPENSING CHEMICALS Leave Main Power switch ON at all times Allocation Logix 06 25 2014 02 07 31PM tiy y Vill j CleanL ogix Integrated Sanitation Intelligence Swipe RFID MEA ETE Or Enter Passcode 1 Type in your 4 digit user passcode to log in If your code is entered correctly you will be brought to the next screen If your code is entered incorrectly the asterisks will turn RED If your code is entered incor rectly press CLR DEL button to delete the wrong numbers and try again Allocation Logix 06 25 2014 02 07 31PM Allocation Logix 06 25 2014 02 07 33PM Plant User 1 Enter Application ID A Md Application Detalls Integrated Sanitation Intelligence Water Flush Site Info Passcode Entered Incorrectly
33. ion Disabled g Model ALX MDS App Permissions Use Permissions p Max Dispense Time Serial 114 Time Zone US Eastern Exit u Apply Allocation Logix 04 01 2014 03 54 55PM User RFID Sanitation Manager R Regular Plant User QUEUE USER AllocationLogix 04 01 2014 03 55 02PM User RFID fdc6506c00000006 Sanitation Manager 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT RFID Association Continued A dialog box will appear saying RFID Added Successfully Click OK to clear this message If the dialog box says Easy Add Failed ensure that the unit has an internet connection reboot the unit and attempt to Easy Add again Press STOP twice or press the A key to return to the home screen then sync the unit This will send the RFID informa tion up to cleanintel com See Page 27 for instructions on syncing Once the sync has finished the user will be able to log in by swiping that RFID card at the home screen Repeat this process for as many users and RFID cards as required Syncing must occur between each user Each user must be synced one ata time NOTE Only one card can be assigned per user and cards cannot be shared between other users If the user looks at Users under Site Info they w
34. ion Details Name Chemical 1 Water 1 Gal Location General Value 1 00 Gallons Allocation Logix Dispense Status Current Total Plant User 1 4 15 8 32 06 25 2014 02 08 03PM Currently Dispensing Chemical 1 Waiting For Water Application Details Name Chemical 1 Water 1 Gal Location General Value 1 00 Gallons Allocation Logix 06 25 2014 02 08 11PM Plant User 1 Application Chemical 1 amp Water 1 Gal Total Weight 7 87 Ibs Dispense Time 28 3 secs Dispense Successful Remove Jug Press Start To Flush Allocation Logix Plant User 1 Enter Application ID 06 25 2014 02 07 35PM Application Details Name Chemical 1 amp Water 1 Gal Location General Manifold Manifold B Blue Uses 2 out of 100 used in a 24 hour period Press Start to Continue 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Syncing To sync information to and from cleanintel com press the Sync button in the bottom right corner of the home screen This will automatically initiate a data transfer from the unit to the website and back again through the cellular router The unit will sync up all the data logs of dispenses includ ing which users have logged in how much chemical has been dispensed which applications have been used and the times and durations for all dispenses If a manager has created a new user updated the
35. ions to the unit and see if it has a green light signaling power Select a pump from the list by clicking on it The selected pump will be highlighted in orange Click Identify to make the pump controller blink red for a few seconds This allows a user to ensure that the pump controller they are editing is connected to the right pump To assign a chemical to a pump select the pump and click the Assignments tab This brings up a list of all the chemi cals that are set up on this unit Select the chemical that this pump will be dispensing Next click the button underneath the Assignments tab that says Manifold A Select from the drop down menu which manifold this chemical will be dispensing through acids or caustics If there needs to be more than 2 manifolds see Page 17 to add more manifolds in the software USER MANUAL MODEL ALX PRO Page 14 of 32 04 02 2014 09 59 22AM Valves Manifolds Flush Time Allocation Logix Status Chemical Delete Calibrate mn Assignments Easy Add gt hoe KJ EI fl Manifold B Lage Apply Identify Exit Prime Pump 04 02 2014 09 59 24AM Valves Manifolds Flush Time Delete Assignments Air Ml Manifold B Lene Apply Identify Prime Pump 04 02 2014 09 59 32AM Manifolds Flush Time
36. lush Site Info FEN C digo de Acceso Introducido Incorrectamente C digo de Acceso Introducido Correctamente Application Details Enter an app code 2 Seleccione una aplicaci n escribiendo el c digo de 4 d gitos para la f rmula que quiere dispensar Una descripci n se van a plantear para confirmar la f rmula Allocation Logix 06 25 2014 02 07 35PM Plant User 1 Enter Application ID Application Details Name Chemical 1 amp Water 1 Gal Location General Manifold Uses 2 out of 100 used in a 24 hour period Press Start to Continue 3 Si ha seleccionado la aplicaci n correcta Pulse ENTER o START para continuar DISPENSE INSTRUCTIONS MODEL ALX PRO Page 35 of 36 6 8 2015 Las Instrucciones Para Dispensan ALx PRO Allocation Logix Cleanl lt SIEMPRE USAR LA ROPA ADECUADA INCLUYENDO LA CARETA CUANDO SE DISTRIBUYE PRODUCTOS QUIMICOS 4 Asegurese de que la manguera adecuada est en el recipiente adecuado antes de la dispensaci n SI SE NECESITA TERMINAR PULSE STOP NO TOQUE EL JARRA LA ESCALA O LA TORRE DURANTE e LA DISPENSACI N bi 5 Presione START para confirmar la dispensaci n Aplicaci n comenzar a dispensar AllocationLogix 06 25 2014 02 07 38PM Allocation Logix 06 25 2014 02 08 03PM Plant User 1 Dispense Status Current Total Plant User 1 4 17 8 32 Application Details Done Dispensing Chemical 1 Currently Dispensing
37. on the Manifolds tab near the top of the screen This will bring up a list of all the chemicals assigned to the different manifolds on this unit To view different manifolds click on the drop down menu and select one See Page 14 for instructions on assigning water and chemicals to pumps and manifolds Use the Manifolds tab to see which chemicals and pumps are assigned to which manifolds ensuring that all acids are on one manifold and all caustics are on another If Water is assigned to the manifold it will appear as a Valid Manifold If there is no water assigned meaning that the manifold cannot do a post dispense water flush the unit will show You have no water assigned Assigning Scales to Manifolds Before the unit can dispense weight based applications each manifold must have a scale assigned to it Select a scale from the drop down list on the right side of the screen Be sure to assign the correct scale to the correct manifold NOTE Since the ALX PRO does not use a scale the manifolds do not need scales assigned to them Adding Manifolds A manifold can be added in the software by clicking Add The unit will automatically call it Manifold with the letter after the existing manifolds if two manifolds already exist the new manifold will be named Manifold C etc Select the color to be displayed with this manifold The color chosen does not affect the per
38. pplication can be dispensed by a user within a 24 hour period select Use Permissions If permissions do not matter and anyone is allowed to dispense any application freely select Access All Apps When users dispense applications then their permissions will appear as 9999 Uses Left USER MANUAL MODEL ALX PRO Page 8 of 32 04 28 2014 10 23 50AM A t hia T Cle i Integrated Sanitation Intelligence Water Flush Swipe RFID NTN Or Enter Passcode Allocation Logix Allocation Logix 04 28 2014 10 23 57AM General Pumps Valves Manifolds Flush Time Unit Information Unit Configuration Version Development J 9 Selection Calibrate Disabled Model ALX MDS App Permissions Use Permissions Serial 127 Easy Add ES a mnn Max Dispense Time Time zone 5 min Logs US Eastern 3 Learning k Exit Allocation Logix 04 28 2014 10 24 01AM General Pumps Valves Manifolds Flush Time Unit Information Unit Configuration Version Development 9 Selection Disabled X Disabled Calibrate Model ALX MDS RFID Keypad Serial 127 Easy Add 8 Max Dispense Time Time zone 5 dili Logs US Eastern y Learning Exit Allocation Logix 04 28 2014 10 24 04AM General Pumps Valves Manifolds Flush Time Unit
39. re acids run into one manifold and caustics run into the opposite one Dispense Hose Once all of the chemical lines have been run installation is complete and the unit is ready to be configured in the software USER MANUAL MODEL ALX PRO Page 7 of 32 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Setup Instructions General Settings To edit the General Settings log into the Admin screen by selecting the Admin button on the bottom right of the screen and typing in the 4 digit administrator passcode The Admin screen will automatically time out and bring the user back to the home screen after 10 minutes of inactivity for security purposes Click the Settings tab on the left side of the screen Under the General Settings tab the software version model and serial number can be viewed To change the Jug Selection type select an option from the drop down menu See Page 25 for examples of what Jug Selections do before performing a dispense e Disabled This option does not require anything before a dispense e RFID This option requires an RFID card for the jug to be scanned before a dispense e Keypad This option requires a user to type in a 4 digit code for the jug before a dispense Dispense Applications Dispense Recipes are assigned permissions on Cleanintel com To tell the unit to reference those permissions how many times the a
40. roller Boards The pump controllers are comprised of a circuit board and solenoid to control air flow to each air operated double diaphragm pump When a pump controller is turned on the solenoid will open and send air out to its corresponding AODD pump which will send chemical through the lines into the manifolds and out to the dispense hoses Place pump controller board s in desired location Aspects to consider when deciding on placement e Number of pump controllers e Distance between the pumps and their pump controllers e Quantity of hose tubing and CAN lines available to make connections Securely mount the board s to wall The pump controllers come pre daisychained with their CAN lines amp 3 8 air lines Use the 5m CAN cable provided with each board to connect multiple pump controller boards together if the system comes with more than one board Connect the open end of the CAN line on the pump controller board to the CAN cable on the control box String 3 8 airlines from the Air Out connection on the pump controllers to each corresponding pump to finish installation A CleanLogix Make sure the control box is turned on then check for a green light on each pump controller signaling power POWER POWER IDENTIFY IDENTIFY NOTE The pumps require clean dry air for proper operation The customer is responsible for installing an air regulator before the pump controllers to ensure correct
41. s and is replaced If the pump controller is not broken but is deleted it will automatically show up in the list of pumps again with no chemical assignments USER MANUAL MODEL ALX PRO Page 16 of 32 Allocation Logix 04 02 2014 10 30 32AM General NES Valves Manifolds Settings Status Chemical Calibrate Chemical 1 Easy Add Logs Exit Flush Time y Delete Assignments Chemical 1 Mi Manifold A Apply identify Prime Pump Are you sure you want to delete this pump Note Calibrations for this pump cannot be restored once it is deleted Allocation Logix 04 02 2014 10 30 38AM General Pumps Valves Manifolds Status Chemical 132 Ok Water Flush Time Delet Calibrate a Assignments Easy Add Air n Mi Manifold A Logs Apply Identify Prime Pump 04 02 2014 10 30 42AM Pumps Valves Manifolds Status Chemical AllocationLogix Calibrate Easy Add Air E Manifold B Lans Apply Identify Exit Prime Pump Flush Time General 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Manifold Settings To edit Manifold settings log into the Admin screen click on the Settings tab on the left side of the screen and click
42. structions Spanish cccoooonnnnnnnnnonncnnnononnconnnnnonoccnnnonanocnnnnnnanos 35 USER MANUAL MODEL ALX PRO Page 2 of 32 6 8 2015 p q PR 00110 f i 0 NONE Cl yO Integrated Sanitation Intelligence USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT WARNING Specifications Control Box Avoid Personal Injury Width 14 Depth 8 Avoid contact of cleaning agent with skin and eyes If contact occurs see MSDS sheet for FCT IM sine 16 further first aid measures Tower Follow safety instructions of chemical Width 30 manufacturer MSDS Depth 22 5 Always follow plant and OSHA guidelines Height 68 about the use of hygiene equipment Water Connection Requirements 4 Disconnect power before servicing unit Cold Potable Water 35 PSI Minimum Pressure 60 PSI Maximum Pressure 5 GPM Connection Electrical Connection Requirements 110 Volts AC Single Phase 60 Hz 5 Amps 24 VDC Control Voltage Unit has internal power supply Acceptable Chemical Products Acids Caustics Sanitizers Chlorine USER MANUAL MODEL ALX PRO Page 3 of 32 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions Control Box Aspects to consider when deciding on placement e Room for entering and exiting e Em
43. t 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Deleting Manifolds To remove a manifold from the software go to the Manifolds tab select the manifold and click Delete If the manifold has chemicals assigned to it the pump controllers must be moved to a different manifold in the software before the old manifold can be removed Other wise a screen will appear with a warning that a manifold with assigned chemicals can t be deleted If no chemicals are setup on that manifold a confirmation screen will appear Click Yes to delete the manifold USER MANUAL MODEL ALX PRO Page 18 of 32 Allocation Logix 04 02 2014 11 06 45AM Flush Time General Pumps Valves Settings Chemicals Assigned Scale No Scale Assigned Chemical Calibrate Easy Add id Logs Exit You have no water ass Allocation Logix 04 02 2014 11 06 53AM Calibrate Easy Add Mi Manifold C Loge Apply Identify Exit Prime Pump Valves Manifolds Flush Time General Status Chemical 131 Ok Mchemicat1 132 Ok B water i O 134 Ok Chemical 4 Delete Assignments Chemical 4 You cannot delete a manifold With chemicals on it Are you sure you want to delete this manifold 6 8 2015 USER
44. t of chemical that is attempting to be dispensed On unit go into the Admin screen then under Calibrate tab Select which pump to calibrate then calibrate a value close to the dispense amount See Page 21 Message Pump Needs Calibration The application trying to dispense is Cause time based and needs the pump to be time calibrated but the pump is not On unit go into the Admin screen then under Calibrate tab Select which pump to calibrate See Page 21 USER MANUAL MODEL ALX PRO Page 31 of 32 Allocation Logix 04 23 2014 03 07 45PM Plant Manager Enter Application ID Application Details Name Acid Wash Location Dairy Membrane 1 Manifold Manifold B Blue Error No app permissions set up for your user App has errors Allocation Logix 04 23 2014 02 53 07PM Plant Manager Enter Application ID Application Details Name Acid Wash Location Dairy Membrane 1 Manifold Manifold B Blue Too many uses next valid use E rror Tuesday Jun 24 02 08 PM App has errors Allocation Logix 04 28 2014 10 54 15AM Plant Manager Enter Application ID Application Details Name Acid Wash Location Dairy Membrane 2 Manifold Manifold B Blue Error Pump needs calibration App has errors 6 8 2015 USER MANUAL ALX PRO Allocation Logix P ON AN FW Y A Cl yO Integrated Sanitation Intelligence READ ALL INSTRUCTIONS B
45. the keypad to remove this screen and go back to the home page PREPARING TO SLEEP Press any number key to abort When the unit goes to sleep the screen will turn off but the blue light on the monitor the red light on the RFID reader and the green lights on the pump controllers will all stay on Allocation Logix To wake up the unit simply move or click the mouse on the control box This will bring up a loading screen where the unit will wake up which will take between 30 and 60 seconds LOADING Please wait May take up to 60 seconds Once the home screen appears the unit can be used again USER MANUAL MODEL ALX PRO Page 10 of 32 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Site Info To view the Site Information on this specific unit click Site Info in the bottom left corner of the screen Here the Applications and their codes Jugs Users and Chemicals assigned to this unit can be viewed If a user forgets the code of an application they need to dispense they can simply look it up in the Site Info tab Press STOP or A to return to the home screen USER MANUAL MODEL ALX PRO Page 11 of 32 AllocationLogix 04 01 2014 02 45 48PM Clean ogix Integrated Sanitation Intelligence Swipe RFID Eme into Or Enter Passcode Allocation Logix 04 01 2014 02 45 50PM Site Information Location Code
46. ure at any time turn the master shut off valve to the Air Regulator right Frc Adjustment Use the knob on top of the air regulator to adjust the pressure Clean Logix recommends setting the air pressure between 60 amp 80 PSI Use the provided 5 meter CAN cable to connect the pump controllers in the Air Water kit to the pump controllers mounted on the wall Once the air water and CAN lines have been connected the Air Water Kit is fully setup Air In USER MANUAL MODEL ALX PRO Page 6 of 32 6 8 2015 USER MANUAL ALX PRO Allocation Logix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Manifolds NOTE If the ALX PRO was ordered with a tower the manifolds will be mounted inside the tower and already have the water lines pre connected from the Air Water kit as well as the 3 4 hose for the dispense line If the ALX PRO was ordered without a tower the manifolds will have to be separately mounted to a wall Once the manifolds are mounted run 1 2 tubing from the Water Out connections on the Air Water kit to the 1 2 Water In connections on the manifolds and connect a 3 4 hose to the bottom hosebarb for the dispense hose Water In Terp A Connect the outgoing hose from the pump output onto the check valves on the manifolds using a hose clamp on E a a each hose Make sure the hose is all the way on the hosebarb before tightening the hose clamp Chemical In E BER Make su
47. y That Corresponds to Manifold for Flush Press 1 on the keypad to select the Red manifold Press 2 on the keypad to select the Blue manifold If there are more than 2 manifolds setup on the unit press the corresponding numbers to select the correct manifold e g pressing 3 would select the next manfold etc Once the manifold has been selected press START to manually rinse with water The water will continue to dispense until STOP is pressed Once STOP is pressed the unit will return to the home screen If water is not assigned to a manifold an error message will appear See Page 14 for instructions on assigning water and chemicals to pumps and manifolds AllocationLogix 04 08 2014 10 32 34AM CleanLogix Integrated Sanitation Intelligence Water Flush Swipe RFID Site Info Or Enter Passcode AllocationLogix 04 08 2014 10 32 37AM Vi P ys oe e e Cle Integrated Sanitation Intelligence k MEST Press Key That Corresponds META Site Info to Manifold for Flush Allocation Logix 04 08 2014 10 32 40AM ti CleanL ogix Integrated Sanitation Intelligence k 2 GE Manifold Red Selected pater Flush erate in Press Stop to Cancel PE Site Info Allocation Logix 04 08 2014 10 32 49AM CleanLogix Integrated Sanitation Intelligence ae No Water on Manifold mm Site Info USER MANUAL MODEL

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