Home

Genset Control - Precision Controls

1. simple function extended configuration result Undelayed close GCB 0 If TRUE the GCB will be Logice Mane ae lo closed in an emergency gt Undelayed close GCB gt Delay ON gt Delay OFF loc operation without waiting for a 20c Y expiration of the delayed engine 0409 Emergency mode STOP monitoring ae 0 dependent on AUTO 1 emergency MAN v EB X operation pues g a ETE Cancel Help Inhibit emergency run 0 If TRUE an emergency Logics manana x lo operation is inhibited or gt Inhibit Emergency run NE loc interrupted 20c Y Prepared for ost ries al STOP Deactivated by default mie AUTO Y el 1 FALSE pores ETE Cancel Help External acknowledgment 0 Y If TRUE alarms Logics manana xl lo Y acknowledged from an external DISSE IGE TEEN CES D n loc Y source 20c Y Prepared for ost ries ell 0 STOP v External acknowledgement AUTO v required 9403 Manual mode ii FALSE MAN v Remote acknowledgement
2. simple function extended configuration result External digital output x REx x free external expansion card if connected x 1 16 0 Control of the external Dosis mS E relay x if this is connected pm MEOS E oc 2oc Y Prepared for 9 STOP v Deactivated by default 0 AUTO Y pomme CC FALSE MAN ppo gt EH EE Factory Setting Internal Flags Internal flag 1 free 0 Y freely configurable relay Logics man x esp m INE LS oc Y Note I 0 01 Flag 1 zl 0 STOP v This flag is used in all logical zi AUTO v outputs as default setting E 4 FALSE a sb Cancel Help Internal flag 2 free 0 Y freely configurable flag Logics x 10 z gt Flag 2 gt Delay ON gt Delay OFF 7 Prepared for 000 00 sec 00000 sec 20c Y Deactivated by default oor Feat El 0 STOP Y sai AUTO Y poor isa Kj i FALSE ME forrest 9 1 1217 sb Cancel Help Page 164 208 Woodward Manual 37391C easYgen 1000 Genset Control
3. No Parameter Index Data type Setting range Default value Customer setting 3 CONFIGURE ENGINE Diesel O Diesel O Diesel 37 Start stop mode 3321 UNSIGNED 16 Gas Diesel Gas Gas External O External External 3 1 Engine type Diesel 38 Fuel relay close to stop 3320 UNSIGNED 16 YES NO NO 39 Preglow time 3308 UNSIGNED 16 0 to 300 s 3s NO No No 40 Preglow mode 3317 unsioneD 16 neat TI NO d ae Analog input T2 T2 T2 41 Preglow temp threshold 3309 SIGNED 16 10 to 140 C 0 C 3 2 Engine type Gas 42 Ignition delay 3310 UNSIGNED 16 0 to 999 s 3s 43 Gas valve delay 3311 UNSIGNED 16 0 to 999 s 3s 44 Min speed for ignition 3312 UNSIGNED 16 10 to 1800 RPM 100 RPM 3 3 Pickup 45 Speed Pickup 1600 UNSIGNED 16 ON OFF ON 0100 00 46 Nominal speed 1601 UNSIGNED 16 500 to 4000 RPM 1500 RPM 47 Pickup measurement from 1604 UNSIGNED 16 Pickup Sensor Pickup OPOS OPOS 48 Fly wheel teeth 1602 UNSIGNED 16 2 to 260 118 49 Pulses per revolution 1603 UNSIGNED 16 2 00 to 260 00 118 00 50 Filter time constant 10102 UNSIGNED 16 0to8 0 3 4 Start stop automatic 51 Auxiliary services prerun 3300 UNSIGNED 16 0 to 999 s 05 52 Starter time 3306 UNSIGNED 16 110996 56 53 Start pause time 3307 UNSIGNED 1
4. 202 APPENDIX I SERVICE OPTIONS 00cccceeeececceseeeneceeseeeeeuesseneecesseeeecussseueassesseuassesseeessssessesssees 203 Producti Service O pllonS c aces at 203 Returning Equipment For 203 Pack MOA COMO 204 Return Authorization Number 0 204 Replacement Parts EDI eI TENER ME LA 204 How To Contact ener nennen nenmentr nennen 205 Engineering Services rede tte tee de v ede be de Rod dd ue v eee d ned d dd e ud d ue 206 Technical Assistance ir Lern aee ee Fen qe a ee eo Fas ne ev qub aede mue 207 Page 6 208 Woodward Manual 37391C easYgen 1000 Genset Control Illustrations And Tables A Illustrations Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 Figure 3 14 Figure 3 15 Figure 3 16 Figure 3 17 Figure 3 18 Figure 3 19 Figure 3 20 Figure 3 21 Figure 3 22 Figure 3 23 Figure 3 24 Figure 3 25 Figure 3 26 Figure 3 27 Figure 3 28 Figure 3 29 Figure 3 30 Figu
5. scarsa saa Resa sro rua 16 PASS WOM 17 Event 18 E 19 Measuring Rated Values Ep ei coh ede hayas 19 Measuring eto rtc er et pi eed o qu c tected n XR eder aede 22 25 Application Application 25 Application Start AUTOMATIC Operating Mode LogicsManager 26 Application Stop In AUTOMATIC Operating Mode LogicsManager 26 Application Operating 26 Application Liquid Crystal Display LC 27 Application Dynamical 28 Application Critical Mode Sprinkler Operation 5 2 31 c r 33 Engine Start Stop Sequence ener 33 Engine Diesel Engin eitis tL decla Ed ca sane aane eed 33 Engine Gas Engine iiiie ctm dta det eset Lo dune E cadum e EE Lade 36 Engine PACK Up EE 39
6. e Powet SUPPLY e Pe 12 24 Vdc 6 5 to 40 0 Vdc Battery ground terminal 48 must be grounded to the chassis Intrinsic consumption 2 1 enne max 15 W Degree of pollUtions scccctesiicacscsccescssicssecssesvedessesccescbescceucsdsnseessastacacsaneascensedescavdccsscssnseat s 2 Woodward Page 199 208 Manual 37391C easYgen 1000 Genset Control Discrete inputs isolated Input range VCont digital input Rated voltage 12 24 Vdc 6 5 to 40 0 Vdc 2 Input resistances acere prt RN RR eee HG See RES Oo approx 6 7 Relay outputs potential free Contact material e E REOR ORA AgCdO General purpose GP VCont relay output AC TR ROSE 2 00 Aac 250 Vac DG is aet n teret 2 00 24 Vdc 0 36 Adc 125 Vdc 0 18 Adc 2250 Vde Pilot duty PD relay output INC dto ER RD e ee e ent B300 DG ient eret 1 00 24 Vdc 0 22 125 0 10 Adc 2250 Vdc Analog inputs freely scaleable z Resolution ee DEREN I ERE EG 10 Bit 0 4 to 20 mA input sse eren ener nnn nnns internal l
7. No Parameter Index Data type Setting range Default value Customer setting 6 MONITORING 6 1 14 Generator overload level 1 120 Monitoring level 1 2300 UNSIGNED 16 ON OFF ON O100 O100 121 Limit level 1 2304 _ UNSIGNED 16 50 0 to 300 0 110 0 122 Delay level 1 2305 UNSIGNED 16 0 02 to 99 99 s 11 00 s 123 Alarm class level 1 2301 UNSIGNED 16 A B C D E F B 124 Self acknowledge level 1 2302 UNSIGNED 16 YES NO NO Oy ON OyYON 6 1 15 Generator overload level 2 120 Monitoring level 2 2306 UNSIGNED 16 ON OFF ON O100 O100 121 Limit level 2 2310 UNSIGNED 16 50 0 to 300 0 120 0 122 Delay level 2 2311 UNSIGNED 16 0 02 to 99 99 s 0 105 123 Alarm class level 2 2307 UNSIGNED 16 A B C D E F E 124 Self acknowledge level 2 2308 UNSIGNED 16 YES NO NO DYLDN LDvL w 6 1 16 Generator unbalanced load level 1 125 Monitoring level 1 2400 UNSIGNED 16 ON OFF ON O100 O100 126 Limit level 1 2404 _ UNSIGNED 16 0 0 to 100 0 10 0 127 Delay level 1 2405 UNSIGNED 16 0 02 to 99 99 s 10 00 s 128 Alarm class level 1 2401 UNSIGNED 16 A B C D E F B 129 Self acknowledge level 1 2402 UNSIGNED 16 YES NO NO Oy ONn OYON 130 Delayed by engine speed level 1 2403 UNSIGNED 16 YES NO NO Oy ONn OYON 6 1 17 Generator unbalanced load level 2 125 Monitoring level 2 2406 UNSIGNED 16 ON OFF ON O100 O100 126 Limit level 2 2410 UNSIGNED 16 0 0 to 10
8. Ee ba dg a dd 119 Counters Running Hours kWh And kvarh 120 Counters Start Counter ii ricette eee decet eene epa eden pb 121 Counters Free Adjustable Hours Counter 4 0 121 Logics M 122 LogicsManager Limit Switch Load sse 122 LogicsManager Internal 123 LogicsManager Tiel cceeeecceeeeeeeeeeeeeeeeeceeeaeeeceeaaeeeceeaaeeeeeeaaeeeceeaaeeeeeeaaeeeeeeaaeseseeaeeeesenaeeeeeeas 124 Interfaces EAA 126 Interfaces CAN Bus FIoxOAM AENEAN EAE 126 Interfaces 127 Interfaces J1939 131 Interfaces Serial Interface ssssssssssssssseeneeeee nennen ener nennen nnne 133 Page 4 208 Woodward Manual 37391C easYgen 1000 Genset Control EET 134 System Password 134 System Factory 135 System Real Time 136 System Versions S 137 APPENDIX A COMMON 22 aiii 138 Alarm GIASSES c 138
9. simple function extended configuration result Internal flag 3 free 0 freely configurable flag Logics Manager lo Y 1 Y Prepared for 20c v Deactivated by default STOP Er AUTO Y FALSE MAN Y Internal flag 4 free 0 Y freely configurable flag Ex lo v loc Y Prepared for 20c Y Deactivated by default STOP AUTO Y FALSE MAN 4 Internal flag 5 free 0 freely configurable flag Exc loc Y Prepared for 20c Y Deactivated by default STOP AUTO Y FALSE MAN Y Woodward Page 165 208 Manual 37391C easYgen 1000 Genset Control simple function extended configuration result Internal flag 6 free 0 freely configurable flag Ed lo gt Flag 6 gt Delay ON gt Delay OFF 000 00 sec 000 00 sec loc v Prepared for 20c Y Deactivated by default oar Fest Fa 0 STOP Y EE LA AUTO Y zl 1 FALSE MAN P 00 01 Flag 1 1 4 ET Cancel Help Internal flag 7 extend emergency power operation 0 Y freely configurable flag E 10 X gt Flag 7 gt Delay ON gt Delay
10. si 829 Ades NO Buuojuoui Mo 6 31q saomes fueyxny yeg ne poeds peeds Figure 3 3 Start stop sequence diesel engine Woodward Page 34 208 Manual 37391C easYgen 1000 Genset Control Parameter a Fuel relay close to stop 5 Kraftstoffmagnet Stopmag 0 lo loc 38 Y Y Y EN Preglow time 8 Vorgl hzeit loc 20c Y Y Y MS 39 Preglow mode Vorgl hmodus 0 loc 20cj 40 Y Y Y Y DE Preglow temp threshold a Vorgl hen wenn T 0 loc 20c 41 Y Y Y Y Diesel engine Fuel relay for close to stop YES NO Stop solenoid To stop the engine the stop solenoid is energized The stop solenoid remains energized for and additional 30 s after speed is no longer detected from the engine NO Operating solenoid Before each starting sequence the operating solenoid is energized To stop the engine the operating solenoid is de energized Diesel engine Preglow time tyg 0 to 300 s Before each starting the diesel engine is preheated for this time 1f a 0 has been configured here the engine will be started without preglow The display indicates Preglow Diesel engine Preglow mode NO Always An input Tx This parameter dictates if and under what conditions a diesel engine is preheated NO The diesel engine
11. 94 Protection Engine Unintended 94 Protection Engine Dead Bus Operation 95 Protection Battery Overvoltage Limits 1 8 m 96 Protection Battery Undervoltage Limits 1 amp 2 98 Protection CANopen Interface 0 100 Protection J1939 Interface nennen nennen 101 Protection J1939 Interface Amber Warning Lamp 1 102 Protection J1939 Interface Red Stop Lamp 1 103 BICcXeucauemtc H 104 Discrete Outputs EogicsMgpager cenae tee ect ertet 107 Analog Inputs FOXIN 108 Analog Inputs IU E 109 Analog Inputs 109 Analog Inputs Monitoring mnes 112 Analog Inputs Wire Break Monitoring sse nennen eene 114 Analog Inputs Characteristics Linear 2 Point 115 Analog Inputs Configure Flexible Thresholds 115 Analog Inputs Characteristics Table A And Table B 9 Point Scaling 118 SINIT den eee 119 Counters Maintenance
12. The resetting of the factory settings via DPC RS 232 will be enabled a Y Y y 7 The resetting of the factory settings via DPC RS 232 will not be enabled 8 Werkseinstellung CAN Factory settings Factory settings CAN YES NO B Factory Settings CAN 00 loc Qo YES The resetting of the factory settings via CAN bus will be enabled 39 Y The resetting of the factory settings via CAN bus will not be enabled amp Standardwerte Factory settings Set default values YES NO 8 Set default values 0 floc d YES The factory settings which have been enabled with Parameter 359 or Parameter 360 will be transferred to the unit NO The factory settings will not be transferred to the unit amp Bootloader starten Factory settings Start Bootloader 00000 8 Start Bootloader 0 lo loj oc This function may be used to start the Bootloader In order to do this the correct 361 eode must be entered here while the unit is in the code level required for this Attention This function is used to flash the software and may only be used by authorized Woodward technicians NOTE If the easYgen parameters are read out via CAN DPC and stored as standard values all parameters behind Parameter 360 Set default values will not be overwritten when writing back the standard value file via CAN DPC This prevents an unintentional start of the Bootloader or an ove
13. sse B Humidity Germanischer Lloyd 2 2120 0 0000000000000000 00000000 000000043 Environmental Class D Lloyd s Register of Shipping LRS ENV1 ENV2 ENV3 und ENV4 Page 202 208 Woodward Manual 37391C easYgen 1000 Genset Control Appendix I Service Options 4 Product Service Options The following factory options are available for servicing Woodward equipment based on the standard Woodward Product and Service Warranty 5 01 1205 that is in effect at the time the product is purchased from Woodward or the service is performed If you are experiencing problems with installation or unsatisfactory performance of an installed system the following options are available e Consult the troubleshooting guide in the manual e Contact Woodward technical assistance see How to Contact Woodward later in this chapter and discuss your problem In most cases your problem can be resolved over the phone If not you can select which course of action you wish to pursue based on the available services listed in this section Returning Equipment For Repair If a control or any part of an electronic control is to be returned to Woodward for repair please contact Woodward in advance to obtain a Return Authorization Number When shipping the unit s attach a tag with the following information name and location where the control is inst
14. 246 Ext DI 8 Text 16270 Text 16 user defined Ext DI 8 Woodward Page 189 208 Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 7 DISCRETE INPUTS 7 17 Discrete input DEx09 N O O N O L1 N O 241 Operation 16081 UNSIGNED 16 NC N O ONC ONC 242 Delay 16080 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 16082 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16083 UNSIGNED 16 YES NO NO DYLDN LDvL w 245 Self acknowledge 16084 UNSIGNED 16 YES NO NO OyYyON OyYON 246 Ext DI 9 Text 16280 16 user defined Ext DI 9 7 18 Discrete input DEx10 N O O N O L1 N O 241 Operation 16091 UNSIGNED 16 NC N O ONC ONC 242 Delay 6090 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 6092 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16093 UNSIGNED 16 YES NO NO OyYyONn OYON 245 Self acknowledge 6094 UNSIGNED 16 YES NO NO 246 Ext DI 10 Text 6290 Text 16 user defined Ext DI 10 7 19 Discrete input DEx11 N O L1 N O L1 N O 241 Operation 16101 UNSIGNED 16 NC N O ONC ONC 242 Delay 610
15. cp prepared 0414 te acknowledge 0 4 2 Cancel Help Hours counter free adjustable 0 Y If TRUE the freely adjustable xi Y hours counter will be enabled gt Hrs count free adi gt Delay ON gt Delay OFF loc X Prepared for 000 00 sec 000 00 sec 2 Critical mode enabled SURG ae STOP X Emergency mode enabled AUTO v Speed detected MAN 7 04 09 Emergency mode FALSE Cancel Help Page 160 208 Woodward Manual 37391C easYgen 1000 Genset Control simple function extended configuration result Factory Setting Relay Outputs Relay 1 R01 centralized alarm horn freely configurable 0 Relay energizes if the internal x d condition Horn is TRUE cM cM E oc 20 E xi dependent on STOP Y 0 Logics AUTO 1 1 Command alel co gt Variable unrest male 03 05 MAN v am Cancel Help Relay 2 R02 shut down alarm class active freely configurable 0 Relay energizes if one of the d lo alarm classes C D E or F is AS ZUG OR LOS ore 7 active 000 00 sec 000 00 sec Y 01 09 Stopping alarm e dependent
16. Y gt Logics AUTO poor Fiag i Command ET Eee x Variable puma 9 1 mal 01 09 MAN Y alel Cancel Help Relay 3 R03 Crank 10 Fixed to Crank lo loc 20c N A s STOP Y AUTO MAN Y Relay 4 R04 Fuel solenoid 0 Fixed to Fuel solenoid 1 20c N A STOP Y AUTO MAN d Woodward Page 161 208 Manual 37391C easYgen 1000 Genset Control simple function extended configuration result Relay 5 R05 preglow ignition ON freely configurable 0 Relay energizes to preglow the 23012177 x Diesel engine or enables the Deed CDI OFR dn 00000 sec 10000 sec floc ignition of the gas engine 20c 03 04 Preglow Ignition xl zm dpenendent STOP 0 on Logics AUTO Y Fiag 1 zj 1 Command amj s Variable 4 03 04 MAN y alel Cancel Help Relay 6 R06 auxiliary services 0 Relay energizes to activate the 2302110 10 Y auxiliary services it energizes zee loc prior to an engine start and de 20c energizes with the engine stop 03 01 Aux
17. Woodward Page 93 208 Manual 37391C easYgen 1000 Genset Control Protection Engine Shutdown Malfunction If it is not possible to stop the engine within a configured time an alarm will be initiated If this protective function is triggered the display indicates Shutdown malfct amp Monitoring Stop failure Monitoring ON OFF 8 brwachung 0 lo lo Qod ON Monitoring of the stop sequence is carried out according to the 199 c We e ue following parameters OFF Monitoring is disabled 8 Max stopdelay Stop failure Delay 3 to 999 s 5 Verz gerung Abstellst rung 0 19 lec oj maximum permissible time between the output of a stop command and the 20 Xo o oy reply that the engine is stopped successfully is defined here If the engine cannot be stopped within this time this means speed via the Pickup frequency via the generator voltage or the LogicsManager is detected the action specified by the alarm class is initiated Alarmclass Stop failure Alarm class Class A B C D E F DE i 0 loc 20c See chapter Alarm page 138 201 Y Y Y Y The alarm class assigned to each limit alarm 8 Selfacknowledge Stop failure Self acknowledgment YES NO Sebstquitierend 6 0 loc The control automatically clears the alarm if it is longer valid ar 4 4 4 An automatic reset of the alarm does not occur The
18. Monitoring calculated generator ground fault 2 2 cecececsseescesececeeseeeecescesecseeeseeseceaecseeeeeeseceaecaseeeseseeeseaeeeeeeees Monitoring calculated generator ground current vector diagram Monitoring generator inverse time overcurrent characteristic Normal Monitoring generator inverse time overcurrent characteristic High Monitoring generator inverse time overcurrent characteristic Extreme Monitoring Engine Overspeed i s sisi terne epo e eee Eee bs Oe Age dp eo ebria dd Eee Re ep de GRE Monitoring engine underspeed Monitoring plausibility check n f Monitoring battery overvoltage ii Monitoring battery undervoltage eese eese id rape ene etra KARESAS eh ees ko chara ge o ie eaae aes M 105 Analog inputs possibilities of combinations Flex n 108 Analog input scaling linear characteristics sessed suns EE ASEE aae veo eS oap we 115 Analog input scaling table example e 118 LogicsManager function d beste dt cnet ie Ee to Lente E OF POR dena Mec dn ete Pede eo aae Ro seats 141 LogicsManager display in LeOPC cccecessceesceseesseeseeseceseececseeecessecusecsseeseeaeceaecaeeesesseeseceaeeaaeeseeseseasenees
19. reverse reduced power Engine delayed monitoring Limit 1 Limit2 YES NO 8 VerzigertdurchMotordrehz 0 loc YES The alarm is delayed until engine monitoring is enabled Therefore jo yY o the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Page 64 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Engine Generator Overload Limits 1 amp 2 ANSI 32 Power is monitored depending on Parameter 6 Gen voltage measuring and Parameter 7 Gen current measuring If the real power is above the configured limit an alarm will be issued If this protective function is triggered the display indicates Gen Overload 1 Overload 2 76 SP2 Hysteresis SP1 CRT e SP1 cae eee xou ELE EM d SP2 Hysteresis Rated value 100 Minimum Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 NE D Figure 3 14 Monitoring generator overload Parameter table Limit Text Setting range Standard value The parameters represented in Monitoring ON OFF this table are specified in the Limit 50 0 to 300 0 following whereas the Delay 0 02 to 99 99 s description is identical for all
20. Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 5 Figure 3 15 Monitoring generator unbalanced load Parameter table Limit Text Setting range Standard value Unbalanced load The hysteresis is 1 of the rated value The parameters represented in Limit 1 Monitoring ON OFF this table are specified in the Limit 0 0 to 100 0 following whereas the Delay 0 02 to 99 99 s description is identical for all Alain class A B C DIE F limits the limits may only differ in their setting ranges Self acknowledgment YES NO Delayed by engine speed YES NO Limit 2 Monitoring ON OFF Limit 0 0 to 100 0 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES NO Delayed by engine speed YES NO Table 3 10 Monitoring standard values generator unbalanced load Woodward Page 67 208 Manual 37391C easYgen 1000 Genset Control Formulas for calculation Phase L1 Phase L2 Phase L3 Exceeding s Sgr Ra tlra hin xPA thi ths 3xI xP tI Ij 2 L2 2 2 Undershooting Thy 15 3x Iy x PA Ij l 3xIy x PA lj tT 3xIy x P4 2 2 2 Example 1 exceeding of a limit value Current in phase L1 current in phase L3 Current in phase L2 has been exceeded P percentage tripping value here 10 96 Ine rated current here 300 A Tripping value for phase L
21. loc ej control will attempt to start the engine with this number of start attempts If the f ue c mos engine fails to start after the configured number of attempts an alarm will be initiated An engine has been successfully started if the ignition speed reaches the configured firing speed within the start delay time 8 Start attempts override Start alarm Number of starting attempts for override 1 to 20 Anzahl Startvers Sprinker 0 o loc oc Ifa critical operation mode is initiated the engine will continue to attempt to start 196 asan override function The engine will continue to attempt to start for the additional number of starts configured here An engine has been successfully started if the ignition speed reaches the configured firing speed within the start DE delay time amp Alarmcas Start alarm Alarm class Class A B C D E F Alarmklasse 0 lo loc 20c 0 See chapter Alarm on page 138 197 Y Y Y Y The alarm class assigned to each limit alarm Selfacknowledge Start alarm Self acknowledgment YES NO B Selbstquittierend zn 00 093 floc ed YES The control automatically clears the alarm if it is no longer valid Y NO An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface
22. be assigned to each alarm input The discrete input 2207 7 must be enabled without interruption for the delay time before a fault is recognized If the discrete input is used within the LogicsManager this delay is taken into account as well DE Woodward Page 105 208 Manual 37391C easYgen 1000 Genset Control amp DI x alarmclass Discrete input Alarm class Class A B C D E F Control 8 DI xj Alarmklasse 0 loc 20c see chapter Alarm Classes on page 138 243 Y Y Y y An alarm class may be assigned to the discrete input The alarm class is executed when the discrete input is enabled If control has been configured as alarm class a function out of the LogicsManager description at page 139 can be assigned to the discrete inputs There will be no entry in the event history in case of an alarm 5 DI x delayed by eng speed Discrete input Engine delayed monitoring YES NO 8 Dif verz g d Motordreh 0 a a 0 loc 200 YES The alarm is delayed until engine monitoring is enabled Therefore 24404 4 04 the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO us The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed NOTE If a discrete input has been configured with a shut down alarm that has been enabled to self acknowledge and has been configured as engine delayed the following scenario may happen
23. see 2 49 Table 3 3 Monitoring standard values generator 52 Table 3 4 Monitoring Standard values generator underfrequency 54 Table 3 5 Monitoring standard values generator overvoltage Table 3 6 Monitoring standard values generator undervoltage sse eene Table 3 7 Monitoring standard values generator time overcurrent sessi eene nennen Table 3 8 Monitoring standard values generator reverse reduced power Table 3 9 Monitoring standard values generator overload Table 3 10 Monitoring standard values generator unbalanced load Table 3 11 Monitoring standard values generator voltage asymmetry sess enne tnn Table 3 12 Monitoring standard values generator ground fault ssesseeseee eene nennen Table 3 13 Monitoring standard values generator voltage phase rotation Table 3 14 Monitoring standard values generator inverse time overcurrent Table 3 15 Monitoring standard values mains voltage phase rotation Table 3 16 Monitoring standard values engine Table 3 17 Monitoring standard values engine underspeed sss ener nennen enne Table 3 18 Monito
24. The critical mode alarm classes will override the normal operation alarm classes when in MANUAL operation mode if enable via the LogicsManager NO The alarm classes will not be changed in the MANUAL operating mode Critical mode override emergency operations 0 to 999 s The emergency power operations are overridden for the configured time when the critical mode starts to supply the complete generator power to the sprinkler pump Page 32 208 Woodward Manual 37391C easYgen 1000 Genset Control Engine Start Stop Sequence NOTE All functions which are described in the following text may be assigned by the LogicsManager to any afelay that is available via the LogicsManager and not assigned another function amp Start Stopmode Engine Type of engine Diesel Gas External 8 StatStpModus aaa 0 loc oc Diesel or gas engine start stop logic must be selected The starting sequences are ov described in the following chapters If this parameter is configured to External the start stop sequence must be done externally 37 Engine Diesel Engine Start sequence The relay Pre glow will be energized for the preheating time period Preglow display Following preheating the fuel solenoid is first energized and then the starter is engaged Start display When the configured firing speed is exceeded the starter is disengaged and the fuel solenoid remains energized via the
25. 0 oj loc 2 This is the CAN ID on which SDO requests are received 35 Y VY amp 5th Server gt Client COB ID t CAN bus Server gt Client COB ID tx 1 to 4294967295 5 Server gt Client COB ID tx 0 lo loe ej This is the CAN ID on which SDO replies are sent 326 Y yY VY DE NOTE The COB IDs must be entered in decimal numbers in LeoPC1 Here are some important conversions Hexadecimal value Decimal value 80h 128 181h 385 201h 513 281h 641 301h 769 381h 897 401h 1025 481h 1153 501h 1281 581h 1409 601h 1537 80000000h 2147483648 Page 128 208 Woodward Manual 37391C easYgen 1000 Genset Control Interfaces CANopen Receive PDO RPDO x x 1 2 Two RPDOs are available amp COB ID COB ID 1 to 4294967295 8 COB ID 0 lo loc 2 This corresponds to object 1400h sub index 1h refer to the Interface Manual gr Ye 37393 CAUTION The COB IDs must be configured different even if one RPDO is configured to OFF a Function Function OFF 1 IKD 2 IKD Bk 16DIDO Co 16DIDO 8 Funktion 0 lo loc 2c Function for the external device is selected 328 Y Y Y Y OFF no function 1 IKD IKD for the discrete inputs 1 to 8 2 IKD IKD for the discrete inputs 9 to 16 Bk 16DIDO Phoenix terminal with 16 DIs and DOs only for RPDO1 IL CAN BK Phoenix order no 271801 Co 16DIDO Phoenix termi
26. 0 00MWh 2510 UNSIGNED 16 YES NO NO OYON 292 Set reactive energy 0 00Mvarh 2511 UNSIGNED 16 YES NO NO OyYyOn OYON 293 Counter value preset 2541 UNSIGNED 16 0 to 65535 00000 294 Set number of starts 2542 _ UNSIGNED 16 YES NO NO OYOnN OYON 297 Hours counter free adjustable 2570 _ UNSIGNED 16 refer to LogicsManager chapter starting page 164 default 0 amp 1 amp 1 Woodward Page 195 208 Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 11 LogicsManager 11 1 Limit switch 296 Gen load limit 1 4001 UNSIGNED 16 0 0 to 200 0 80 0 297 Gen load limit 2 4002 _ UNSIGNED 16 0 0 to 200 0 90 0 298 Gen load hysteresis 4000 UNSIGNED 16 0 0 to 100 0 5 0 299 Mains load limit 1 4011 INTEGER 16 999 9 to 999 9 80 0 300 Mains load limit 2 4012 INTEGER 16 999 9 to 999 9 90 0 301 Mains load hysteresis 4010 UNSIGNED 16 0 0 to 100 0 5 0 11 2 Internal Flags 302 Flag 1 2230 Logman refer to LogicsManager chapter starting page 164 default 0 amp 1 amp 1 302 Flag 2 2240 Logman refer to LogicsManager chapter starting page 164 default 0 amp 1 amp 1 302 Flag 3 2250 Logman refer to LogicsManager chapter starti
27. NOTE It is absolutely essential that correct rated values to be entered when configuring the controller as many measurement and monitoring functions refer to these values Measuring Rated Values amp Rated system frequency Rated system frequency 50 60 Hz 8 Nennfrequenz im System cso F Oe The rated frequency of the system is used as a reference figure for all frequency 3 related functions which use a percentage value like frequency monitoring or breaker operation windows amp Rated voltagegenerator Rated generator voltage 50 to 650 000 V 8 Nennspannung Generator Z lt lt CSQ 0 lo loc 20c This value refers to the rated voltage of the generator generator voltage on 4 Veo oy data plate and is the voltage measured on the potential transformer primary The generator potential transformer primary voltage is entered in this parameter The generator rated voltage is used as a reference figure for all generator voltage related functions which use a percentage value like generator voltage monitoring or breaker operation windows amp Rated voltage mains Rated mains voltage 50 to 650 000 V Nennspannung Netz CSO 0 119 log P 0 This value refers to the rated voltage of the mains and is the voltage 5 ia measured on the potential transformer primary The mains potential transformer primary voltage is entered in this parameter The mains rated voltage is used as a reference figure
28. 208 The limit of the value to be monitored is defined by this parameter If this value is 259 reached or exceeded fallen below dependent on Parameter 262 for at least the delay time configured in Parameter 261 the action ispecified by the alarm class is initiated after the configured delay expires Entering the limits may only be performed in the engineering units C or bar not in F or psi Limit level y Ide Run Analog input x x 1 or 2 Idle mode threshold value y y 1 2 9 999 to 9 999 Limit Stufefy Idle Modus dlo D See Engine Idle Mode on page 43 260 DE If the engine idle mode is enabled an alternative threshold value is configured here This threshold is used instead of the threshold defined in Parameter 259 while the idle mode is active Page 112 208 Woodward Manual 37391C easYgen 1000 Genset Control 8 Delay levelfy Analog input x x 1 or 2 Delay time threshold value y 1 2 0 02 to 99 99 s Verz gerung Stufe y 0 09 202 If the monitored analog input value exceeds or falls below the threshold value for DE 261 the delay time configured here an alarm will be issued If the monitored analog input value falls below or exceeds dependent on Parameter 262 the threshold plus minus the hysteresis before the delay expires the time will be reset amp Monitoring level t Analog input x x 2 Monitoring limit y 1 2
29. 8 Mains load limit Limit monitoring Mains power limit value Limit 1 999 9 to 999 9 NeghstSt S 0 loc 2 This value refers to the rated values of the mains current and voltage DE 295 eh transformer Parameters 14 15 and 19 The percentage value which is to be monitored is configured with this parameter If this value is reached or exceeded the command variable is set to TRUE amp Mainsloadlimit2 Limit monitoring Mains power limit value Limit 2 999 9 to 999 9 8 NetdastSt 0 lo loc 2oc D This value refers to the rated values of the mains current and voltage 20 ce 7 transformer Parameters 14 or 15 and 19 The percentage value which is to be monitored is configured with this parameter If this value is reached or exceeded the command variable is set to TRUE amp Mains load hysteresis Limit monitoring Mains power hysteresis Limit 1 Limit 2 0 0 to 100 0 8 NetzastHysteree lt 0 loc 12 This value refers to the rated values of the mains current and voltage M on transformer Parameters 14 or 15 and 19 If the monitored value has exceeded the configured set point the monitored value must fall below the limit set point and the value configured here for the hysteresis this value applies to both limit values When the monitored value falls below the hysteresis the internal flag is set to FALSE Logi
30. A B C D E F B Self acknowledgment YES NO NO Engine delayed monitoring YES NO Limit 2 Monitoring ON OFF ON Limit 0 to 9 999 RPM 1 900 RPM Delay 0 02 to 99 99 s 0 10s Alarm class A B C D E F F Self acknowledgment YES NO NO Engine delayed monitoring YES NO NO Table 3 16 Monitoring standard values engine overspeed Woodward Page 87 208 Manual 37391C easYgen 1000 Genset Control 8 Monitoring Engine overspeed Monitoring Limit 1 Limit 2 ON OFF Uberwachung 00 0 lo loc 20c ON Overspeed monitoring of the engine speed is carried out according to the following parameters OFF Monitoring is disabled for limit 1 and or limit 2 8 Limit Engine overspeed Threshold value Limit 1 Limit 2 0 to 9 999 RPM B Limit 0 t loc 20c threshold values that are to be monitored are defined here If the monitored jg mes 4 4 engine speed reaches or exceeds this value for at least the delay time without interruption the action specified by the alarm class is initiated 8 Delay Engine overspeed Delay Limit 1 Limit 2 0 02 to 99 99 s a Verz gerung 00 09 lec oc Ifthe monitored engine speed exceeds the threshold value for the delay time ce X x ow configured here an alarm will be issued If the monitored engine speed falls below the thres
31. Current is monitored depending on Parameter 7 Gen current measuring The generator overcurrent alarm contains three limits and can be setup as a step definite time overcurrent alarm as illustrated in the figure below Monitoring of the maximum phase current is performed in three steps Every step can be provided with a delay time independent of the other steps If this protective function is triggered the display indicates Gen overcurr 1 Gen overcurr 2 or Gen overcurr 3 lates 70 ces t sP1 gt t sP2 gt t sP3 SP3 H k T Protected Area SP2 pp paa ee eee TU LIC 5 3 5 2 5 1 t s Figure 3 12 Monitoring generator time overcurrent Parameter table Limit Text Setting range Standard value The parameters represented in Limit 1 Monitoring ON OFF this table are specified in the Limit 50 0 to 300 0 following whereas the Delay 0 02 to 99 99 s description is identical for all Alarm class A B C D E F limits the limits may only Self acknowledgment YES NO differ in their setting ranges Limit 2 Monitoring ON OFF Limit 50 0 to 300 0 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES Monitoring ON OFF Limit 50 0 to 300 0 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES NO Table 3 7
32. _ _ __ _ 00 loc c Ifthe monitored load exceeds the threshold value for the delay time configured a here an alarm will be issued If the monitored load exceeds or falls below the threshold minus the hysteresis before the delay expires the time will be reset Alarmclass unbalanced load Alarm class Limit 1 Limit 2 Class A B C D E F 8 Alarmkase lt lt 0 loc Do See chapter Alarm on page 138 08 7 Y Y The alarm class assigned to each limit alarm amp Selfacknowledge Gen unbalanced load Self acknowledgment Limit 1 Limit 2 YES NO B Selbstquiterend 0 Qo YES The control automatically clears the alarm if it is no longer valid pe e Fo An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed byenginespeed Gen unbalanced load Engine delayed monitoring Limit 1 Limit 2 YES NO 8 Verz gertdurch Motordrehz 22 2 0 lo loc 200 YES The alarm is delayed until engine monitoring is enabled Therefore jap y yoy the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed NOTE An alarm will only be issued for 3Ph 3W or 3Ph 4W app
33. me x 011 Flag 1 1 41 1 Operation mode MANUAL 0 Y If TRUE the unit changes into ERENG 0 x lo X MANUAL operating mode gt Operation mode MAN Delay ON gt Delay OFF loc Prepared for ene 2 Y Deactivated by default 00 01 Flag 0 STOP Y AUTO igi n FALSE 1 gu 00 01 Flag 1 1 41 Operation mode STOP 0 Y If TRUE the unit changes into Logice mancad x lo X STOP operating mode gt Operation mode STOP Delay ON gt Delay OFF loc Prepared for 2 Y Deactivated by default 00 01 Flag 0 STOP v Se S AUTO Y 0001 Flag 1 zl 1 FALSE MAN m S 1 es Page 158 208 Woodward Manual 37391C easYgen 1000 Genset Control simple function extended configuration result Critical mode 0 y If TRUE critical mode x operation is initiated see moda ceo OF flock F page 26 sec see 2oc Y Prepared for 0 STOP Observe start fail sb AUTO emergency stop wh
34. will be closed The simultaneous activation of other LogicsManager outputs e g Stop req in Auto Start w o load may affect this function Only loc 20c If this logical output becomes FALSE again GCB will be opened again and the generator will be stopped after the cool down phase amp Startreq in Auto Start request in operation mode AUTOMATIC LogicsManager 8 Startanf in Auto cso p o te 20c LogicsManager and its default settings are explained on page 140 in Appendix 21 B LogicsManager Application Stop In AUTOMATIC Operating Mode LogicsManager If this logical output becomes TRUE it inhibits all other start processes e g Start req in Auto emergency power etc Stopping of the engine can be initiated externally via a discrete input or any logical combination Stop Auto Stop request in operation mode AUTOMATIC LogicsManager 8 Stopanf in Auto cso 1 oe 200 LogicsManager and its default settings are explained page 140 in Appendix 22 B LogicsManager Application Operating Mode amp Startw oload Start without assuming load LogicsManager 8 Start ohne bernahme mm Cso 10 5 If this LogicsManager condition is TRUE switching from mains to generator 23 supply following an engine start is prevented operation is blocked This function may be used to perform a test operation If an emergency power case occurs me
35. 0 00 loc 20c 167 7 Y Mains failure detection Threshold value undervoltage 50 0 to 130 0 This value refers to the Rated mains voltage Parameter 5 see page 19 The percentage threshold value that is to be monitored If this value is reached or fallen below for at least the delay time without interruption the action specified by the alarm class is initiated Mains failure detection Hysteresis Voltage 0 0 to 50 0 This value refers to the Rated mains voltage Parameter 5 see page 19 The percentage value configured in this parameter defines the upper and lower limits that permit for an assessment of the mains and if a failure has occurred If the monitored value exceeds the configured limit a mains failure has occurred and the emergency power operation is initiated If the measured value is close to the configured limits positive or negative deviation the hysteresis value must be exceeded on negative deviations or fallen below on positive deviations for a mains failure to be assessed as having ended This operation must occur for the configured mains settling time Parameter 80 If the measured values fall below or exceed the limits before the failure delay time has expired the failure delay timer is reset Mains failure detection Threshold value overfrequency 70 0 to 160 0 This value refers to the Rated system frequency Parameter 3 see page 19 The percentage value configured in t
36. 2o Enter the minute of the daily time set point here Example 9 A MS EU AP CU 1 0 minute of the hour MEM 59 minute of the hour amp Setpoint x Second Timer Daily time set point x x 1 2 second 0 to 59s a Setpoint x Sekunde loc 2 Enter the second of the daily time set point here Example YO 0 second of the minute 59 59 second of the minute 9 lt s LogicsManager Active Time Set Point Utilizing the LogicsManager it is possible to establish specific days or hours minutes seconds that functions i e generator exerciser can be enabled The active switching point is activated only on a specified day or hour minute second The set points may be configured individually or combined via the LogicsManager You may configure monthly daily hourly minutely or even secondly time set points depending on how you combine the set points in the LogicsManager amp Activeday Timer Active time set point day 1to31 AktiverTag 0 o lee Enter the day of the active switch point here Example 7 Y Y 1 day of the month 31 day of the month The active time set point is enabled during the indicated day from 0 00 00 hours to 23 59 59 hours DE 8 Activehour Timer Active time set point hour 0 to23h 2 4 00 o oe 20c Enter the hour of the active switch point here Example
37. 6 Monitoring at a berwachung auf 0 loc 20c Y Y Y 6 Alarm class 8 Alarmklasse 0 lo loc 20c 26 Y Y Y Y a Self acknowledge B Selbstquittierend 0 loc 20c 277 Y Y Y Y amp Delayed by engine speed amp Verz gert durch Motordrehz 0 10 loc 20c xs Y Y Y Y 6 Hysteresis DE Hysterese 20c 29 Y Y Y Y 5 Description B Beschreibung Flexible limit x x 1 to 4 Delay 00 02 to 99 99 s If the monitored value exceeds or falls below the threshold value for the delay time configured here an alarm will be issued If the monitored value falls below the threshold plus minus the hysteresis dependent on Parameter 275 before the delay expires the time will be reset Flexible limit x x 1 to 4 Monitoring for Overrun Underrun Overrun The monitored value must exceed the threshold limit for a fault to be recognized Underrun The monitored value must fall below the threshold limit for a fault to be recognized Flexible limit x x 1 to 4 Alarm class Class A B C D E F Control See chapter Alarm on page 138 The alarm class assigned to each limit alarm Flexible limit x x 1 to 4 Self acknowledge YES NO The control automatically clears the alarm if it is no longer valid An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by energizing the appropriate discrete input or v
38. B Generator voltage 3Ph om 11 A L2 B L3 C N Detail Connection of the transducers 1 1 L pe 1 1 Note Connect the common wires of the transducer Generator voltage 3Ph AW near the unit Figure 3 45 Average generator current calculating principle 3Ph 4W Generator Current Measuring Configured to 111213 The calculated average generator current is calculated from the currents of all three available phases Formula Lr 13 3 Generator Current Measuring Configured to L1 The calculated average generator current is the current of phase L1 Formula IGenavg Generator Current Measuring Configured to L2 The calculated average generator current is the current of phase L2 Formula IGenave 12 Generator Current Measuring Configured to L3 The calculated average generator current is the current of phase L3 Formula Page 178 208 Woodward Manual 37391C easYgen 1000 Genset Control List Of Parameters Appendix F Unit number P N Rev Version easY gen Project Serial number S N Date No Parameter Index Data type Setting range Default value Customer setting PASSWORD 1 Password CAN 10402 UNSIGNED 16 0000 to 9999 0003 2 Pas
39. Ohm Figure 3 29 Analog input scaling linear characteristics amp Valueat0 Scaling linear xj x A B Value at 0 9 999 to 9 999 8 Wertbei0 777 7 77077 Dj The analog input is assigned to a straight line This parameter defines the actual 269 value at 0 of the total range of the analog input For example the input is configured as a 0 to 20 mA input 0 equals 0 mA If 4 to 20 mA is selected 0 equals 4 mA 8 Value at100 Scaling linear x x A B Value at 100 9 999 to 9 999 R i 0 1 lec 2o analog input is assigned to a straight line This parameter defines the actual valueat 100 of the range of the analog input For example the input is configured as a 0 to 20 mA input 100 equals 20 mA Analog Inputs Configure Flexible Thresholds Monitoring of the respective limit is performed according to the configuration If this protective function is triggered the display indicates Flexible Limit x where x indicates the flexible limits 1 to 4 or the display indicates the text configured in Parameter 280 amp Monitoring Flexible limit x x 1 to 4 Monitoring ON OFF A Uberwachung peas 0 Qod ON Monitoring of the flexible limit x is carried out according to the Y vv 271 following parameters OFF Monitoring is disabled Woodward Page 115 208 Manual 37391C easYgen 1000 Genset Cont
40. The Enable MCB is set fit is not possible to switch to mains operation GCB attempts to continuously close e Alarm class C F If the GCB can not be closed the engine is stopped and the unit switches to mains operation if The mains voltage is within the configured limits The mains settling time has expired The Enable MCB is set fit is not possible to switch to mains operation the busbar remains de energized dead until the fault is acknowledged Fault at opening the GCB This alarm is operated according to the description of the alarm classes During the reply that the GCB is still closed the MCB cannot be closed Page 84 208 Woodward Manual 37391C easYgen 1000 Genset Control amp GCB monitoring Circuit breaker monitoring GCB Monitoring ON OFF GLS Uberwachung 0 loj lo Qod Monitoring of the GCB is carried out according to the following i 7 9 7 parameters OFF Monitoring is disabled amp GCBalarmclass Circuit breaker monitoring GCB Alarm class Class A B C D E F B GLS Alarmklasse 0 lo loc 20c 0 See chapter Alarm on page 138 169 Y Y y The alarm class assigned to each limit alarm 8 max closing attempts Breaker monitoring GCB Max close attempts 1 to 10 5 GLS ZU max Schaltversuche 0 09 lec 2o number of breaker closing attempts is configured in this parameter relay
41. The discrete input shuts down the engine because of its alarm class Due to the engine stopping all engine delayed alarms are ignored The alarm class is acknowledged automatically The alarm will self acknowledge and clear the fault message that shut the engine down This prevents the fault from being analyzed After a short delay the engine will restart e After the engine monitoring delay expires the fault that originally shut down the engine will do so again This cycle will continue to repeat until corrected amp DI x self acknowledge Discrete input Self acknowledgment YES NO a DI x Selbstquittierend 0 loc 200 The control automatically clears the alarm if it is no longer valid 245 Y Y Y Y An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface If the DI is configured with the alarm class Control self acknowledgement is always active DI x text Discrete input Message text user defined DI x Text 0 o loc oc Ifthe discrete input is enabled this text is displayed on the control unit screen The Y Y Y Y 6 event log will store this text message as well DE Se Note This parameter may only be configured using Note If the DI is used as control input with the alarm class Control you may ente
42. Value Cx The value Cx is passed 1 1 Ox Operator x Ax Output x AND Logical AND NAND NOT VALUE Cx Logical negated AND The opposite of the value Cx is passed do pm OR The description and the tables of Logical OR The description and the tables of all values flags and internal functions that are able to combine via the LogicsManager can be found on page 140 NOTE 0 always 0 The value Cx is ignored and this logic path will always be FALSE 0 1 always 1 The value Cx is ignored and this logic path will always be TRUE Logical negated XOR Exclusive OR NXOR Exclusive negated OR See Table 3 26 for symbols all logical outputs flags and functions that are able to combine via the LogicsManager can be found on page 140 Table 3 25 LogicsManager command overview A logical output may either be delayed when switching on or switching off The time starts when all logical functions of the operation have been met Woodward Page 141 208 Manual 37391C easYgen 1000 Genset Control Configuration of the chain of commands Using the values specified in the above table the chain of commands of the LogicsManager for example operating the relays setting the flags specification of the automatic functions is configured as follows Ax C1 amp S1 amp O1 amp C2 amp S2 amp 02 amp
43. ohm is displayed following the measured value Note Configuring a unit is only required if an analog input is selected in Parameter Value display field x and the analog input type Parameter 247 is configured as linear Table A or Table B As an example if the power frequency or a J1939 value is configured to a display field the measured values are automatically provided with the appropriate engineering unit It is possible to add a display field unit bitmap to the displayed value This may result in the engineering units overlapping and causing the display to appear corrupted or displaying an incorrect engineering unit Display of the Units Depending on the Analog Input Type The display of the analog input values on the screen depends on the configured analog input type Parameter 247 The following table indicates which analog input types are already assigned an engineering unit Analog input type Screen display Off empty display VDO 5 bar xx xx bar or psi bitmap VDO 10 bar xx xx bar or psi bitmap VDO 150 C temp value C F bitmap VDO 120 C temp value C F bitmap Pt 100 temp value C F bitmap SMP 2125 temp value or F bitmap linear Depending on the formatting of the analog value The formatting may be configured with the parameter Value format Parameter 253 which may only be accessed via Table A De
44. 15 LogicsManager REx16 LogicsManager 1 The relay has superimposed the Ready for operation information and operates as idle current relay N C Table 3 22 Relay outputs assignment Woodward Page 107 208 Manual 37391C easYgen 1000 Genset Control Analog Inputs The table of analog inputs lists the various types of inputs that may be utilized with this control unit The inputs to be used on the control unit are T1 and T2 The free definable characteristic curves located in tables A and B may be assigned as user defined to each analog input The linear characteristic curves of T1 and T2 may only be assigned to the current analog inputs The following assignment configurations are possible Table of analog Table of characteristic curves type inputs VDO Pressure 0 to 5 bar 0 to 72 psi VDO Pressure 0 to 10 bar 0 to 145 psi VDO Temperature 40 to 120 C 104 to 248 F VDO Temperature 50 to 150 C 122 to 302 F Linear 2 Points Characteristics for T1 Linear 2 Points Characteristics for T2 Table 9 Points Characteristics A Table 9 Points Characteristics B SMP TH2125 Temperature 25 to 150 C 77 to 302 F Analog input 0 to 20 mA 4 to 20 mA 0 to 500 Ohm 0 to 20 mA 4 to 20 mA 0 to 500 Ohm Table 3 23
45. Analog inputs possibilities of configuration Example for the possibilities of combinations for the Example for the possibilities of combinations for the Analog input T1 with 20 mA hardware Analog input T1 with resistance hardware Analog input pool Analog input pool 2 MU VDO 0 5 bar VDO 0 5 bar VDO 0 10 bar 5 VDO 0 10 bar VDO 40 120 C a VDO 40 120 C VDO 50 150 C 8 VDO 50 150 C Pt100 5 Linear 1 2points 5 Linear T2 2points 4 Table A 9points Table A 9points Table 9points Table B 9points SMP TH2125 SMP TH2125 0 20 mA 0 20 mA Linear T1 2points Linear T2 2points 0 500 Ohm 4 20 mA lt S E o o Figure 3 28 Analog inputs possibilities of combinations FlexIn Page 108 208 Woodward Manual 37391C easYgen 1000 Genset Control Analog Inputs Display amp Display temperaturein Temperature display in C F B Temperaturanzeige in M 0 loc 200 The temperature is displayed in C Celsius ag XX XY The temperature is displayed in F Fahrenheit Display pressurein Pressure display in bar psi 8 Druc ige in DI Do The pressure is displayed Bar 248 DS cei The pressure is displayed in psi NOTE These parameters define only the display Monitoring of the limits is always performed with the engine
46. C3 amp S3 Programming example for the LogicsManager Relay R1 shall energize whenever Discrete input D2 is energized AND the control does NOT have a fault that is Alarm class C AND does NOT have a fault that is Alarm class D gt Logics Manager gt Relay 1 gt Delay ON gt Delay OFF 000 00 sec 00000 sec 01 03 Alarm class zi 01 04 Alarm class D 2 09 02 014 Cancel Help Figure 3 32 LogicsManager display in LeoPC Figure 3 33 LogicsManager display in LCD Logical Symbols IEC617 12 Table 3 26 LogicsManager logical symbols Page 142 208 Woodward Manual 37391C easYgen 1000 Genset Control Logical Outputs The logical outputs or combinations may be grouped into three categories e internal logical flags e Internal functions e relay outputs NOTE The numbers of the logical outputs in the third column may again be used as input variable for other outputs in the LogicsManager Logical Outputs Internal Flags 8 internal logical flags may be programmed to activate deactivate functions This permits more than 3 commands to be included in a logical function They may be used like auxiliary flags Name Function Number Flag 1 Internal flag 1 00 01 Flag 2 Internal flag 2 00 02 Flag 3 Internal flag 3 00 03
47. CONVERSION FACIONS siasii ani 139 139 PHOSSUMNG 139 APPENDIX B 206 140 LOGICAL SYMDOIS asenne vena deceased ei 142 143 Logical Outputs Internal ntn a nannte a abeant 143 Logical Outputs Internal functions 040 08 143 Logical Outputs Relay 144 Logical Command Varlables nar Ree eL depen ae tecta gap 145 Logical Command Variables 00 00 Internal 145 Logical Command Variables 01 00 Alarm Classes 0 1 146 Logical Command Variables 02 00 System Status 147 Logical Command Variables 03 00 Engine Control sene 148 Logical Command Variables 04 00 Operating Status 149 Logical Command Variables 05 00 Alarms of the 150
48. Cancel Help Relay 9 R09 free Command open MCB 0 Y In application mode Logics manaa A lo X 0 lo and loc freely gt Relay 9 Delay ON gt Delay OFF loc Y configurable relay unassigned 20c 0 01 Flag 1 zl 0 STOP v Inapplication mode 20c 0 AUTO v Command open MCB TRITT m FALSE Prepared for Deactivated by default EE Ej y E Cancel Help Relay 10 R10 free Command close GCB 0 y In application mode Logice x lo X 0 and lo freely gt Relay 10 gt Delay ON gt Delay OFF loc configurable relay unassigned T 20c 0001 Flagt 21 0 STOP v Inapplication mode loc and 0 AUTO v Qocj Command close FALSE gt 4 Prepared for Deactivated by default Veal 2 1 MAN y rr Cancel Help Relay 11 R11 Ready for operation OFF 0 Y Relay will be de energized if Logice mananan x lo 4 unit is not ready for operation gt Ready for OFF gt Delay ON gt Delay OFF loc or the logics manager output is 2 Y TRUE y 01 Flag 1 zl 0 STOP AUTO v Note 1 FALSE The unit is only ready for alel x operation after an start up delay MAN y following the power supply a connection Cancel Help Woodward Page 163 208 Manual 37391C easYgen 1000 Genset Control
49. Characteristics Table A And Table B 9 Point Scaling The characteristic curves of Table A and Table B freely configurable over 9 defined percentage points are independently configurable for all analog inputs Each percentage point may be scaled to related values measured from the analog input 0 to 500 Ohm 0 to 20 mA or 4 to 20 mA so that the actual display reflects the measured values i e 100 to 100 kW The so developed characteristic curve can be used for visualization and monitoring via the configuration to Table A for Table A as well as Table B for Table B corresponds Value 600 kW y9 550 KW i e 500 kW yn oe 3 450 kW y6 400 kW y5 350 kW y4 300 kW y3 250 kW y2 200 kW y1 Input x1 x2 x3 x4 x5 x6 x7 x8 x9 0 100 M Range i H Oto 20 mA 52 25 50 75 100 125 152 175 209 mA 41020 40 6 0 80 100 120 140 160 180 200 mA 010500 00 625 1250 1875 2500 3125 3750 4375 5000 Ohm Figure 3 30 Analog input scaling table example NOTE The X and Y junction may be moved within the range of values the junctions don t have to be equidistant When configuring the X coordinates ensure the coordinates always increase in scale continuously In the following example the firs
50. Engine Idle Mode When the engine is operated at idle speed undervoltage underfrequency and underspeed monitoring are not performed The analog input monitoring uses the alternative limits which may be configured for the idle mode Parameter 260 The GCB cannot be closed in idle mode This function allows for a controlled operation of an engine without alarm messages at a lower speed lower than the configured monitoring values e g warm up of an engine Note The idle mode is blocked when the GCB is closed A message may be output to a relay here using the LogicsManager Idle mode is active command variable 4 15 e g as a signal for s speed controller The display indicates Idle run active during idle mode amp Constantidlerun Engine LogicsManager continuous idle mode LogicsManager a DauerndIdleModus 0 lo loc 2o the conditions of the LogicsManager have been fulfilled the engine will be 61 X continuously operated in idle mode Undervoltage underfrequency and underspeed monitoring are not performed A key switch via a DI may be configured here for example The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager amp Idle mode automatic Engine LogicsManager automatic idle mode LogicsManager a Automatic Ide Mods 0 lo loc 2 the conditions of the LogicsManager have been fulfilled the engine will be 62 X X operated in idle mode
51. Flag 4 Internal flag 4 00 04 Flag 5 Internal flag 5 00 05 Flag 6 Internal flag 6 00 06 Flag 7 Internal flag 7 00 07 Flag 8 Internal flag 8 00 08 Logical Outputs Internal functions The following logical functions may be used to activate deactivate functions Name Function Number Start request in AUTO Start in AUTOMATIC operating mode from page 26 00 09 Stop request in AUTO Stop in AUTOMATIC operating mode from page 26 00 10 Inhibit emergency run Blocking or interruption of an emergency power operating in AUTOMATIC 00 11 operating mode from page 49 Undelayed close GCB Immediately closing of the GCB after engine start without waiting for the 00 12 engine delayed monitoring and generator stable timers to expire from page 46 Critical mode Activation of a Critical operation mode where most alarms are downgraded to 00 13 warnings functional description from page 31 Constant idle run Enables idle rated speed modes from page 43 00 14 External acknowledge The alarm acknowledgement is performed from an external source from 00 15 page 51 Operation mode AUTO Activation of the AUTOMATIC operating mode from page 26 00 16 Operation mode MAN Activation of the MANUAL operating mode from page 26 00 17 Operation mode STOP Activation of the STOP operating mode from page 26 00 18 Start without load request Starting the engine without closing the GCB from page 26 00 19 Idle mode automatic Automatic idle mode blocks the undervoltage underfreq
52. MCB has been opened 0 10 to 5 00 s If the Reply MCB is open is not detected as energized once this timer expires a MCB failure alarm is issued This timer initiates as soon as the open breaker sequence begins The alarm configured in Parameter 173 is issued Page 86 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Engine Overspeed Limits 1 amp 2 ANSI 12 The speed measured by the magnetic pickup unit MPU is monitored for overspeed If the MPU is disabled the speed may only be monitored using the generator overfrequency monitoring If the MPU speed exceeds the overspeed limits the configured alarms will be initiated If this protective function is triggered the display indicates Overspeed 1 2 SP1 Hysteresis Rated value 100 Minimum Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 Parameter table The parameters represented in this table are specified in the following whereas the description is identical for all limits the limits may only differ in their setting ranges Limit Text ee ae Figure 3 22 Monitoring engine overspeed Setting range Standard value Engine overspeed The hysteresis is 50 min Limit 1 Monitoring ON OFF ON Limit 0 to 9 999 RPM 1 850 RPM Delay 0 02 to 99 99 s 1 00 s Alarm class
53. Parameter 34 is configured to YES Manual operation e The operating mode MANUAL has been selected e Noclass C alarm or higher is present e The engine is running e The engine delayed monitoring Parameter 60 as well as the GCB breaker delay Parameter 72 have been expired The generator voltage and frequency are within the configured limits Parameters 70 and 71 The MCB has been open for at least the time configured in Transfer time GCB lt gt MCB Parameter 77 only e The button Close GCB has been pressed Page 44 208 Woodward Manual 37391C easYgen 1000 Genset Control Dead bus start MCB 2 The MCB is closed if the following conditions are met simultaneously The display indicates MCB dead bus cls Automatic operation e The operating mode AUTOMATIC has been selected e The mains voltage is available and within the configured limits Parameters 70 and 71 e The GCB is open or has been opened for at least the Transfer time GCB lt MCB Parameter 77 e Enable MCB Parameter 76 is configured as ALWAYS or discrete input 6 is energized if configured as DI6 Manual operation Operating mode MANUAL has been selected e The mains voltage is available and within the configured limits Parameters 70 and 71 e The GCB is open or has been opened for at least the Transfer time lt 2 MCB Parameter 77 e Enable MCB Parameter 76 is configured as ALWAYS or discrete input 6 is energized if configure
54. R03 13 04 Digital output DO4 R04 13 05 Digital output DOS R05 13 06 Digital output DO6 R06 TRUE logical 1 this condition indicates the logical status of the internal relays 13 07 Digital output DO7 R07 13 08 Digital output DO8 R08 13 09 Digital output DO9 R09 13 10 Digital output DO10 R10 13 11 Digital output DO11 R11 FALSE logical 0 this condition indicates the logical status of the internal relays 13 12 free 13 13 free 13 14 free 13 15 free 13 16 free 13 17 free 13 18 free 13 19 free 13 20 free Woodward Page 155 208 Manual 37391C easYgen 1000 Genset Control Logical Command Variables 14 00 Status Of The External Relay Outputs Discrete output commands 14 01 14 16 The external discrete outputs may be used as command variable in a logical output Name Function External digital output DO R01 External digital output DO2 R02 External digital output DO3 R03 External digital output DO4 R04 External digital output DOS R05 External digital output DO6 R06 TRUE logical 1 this condition indicates External digital output DO7 R07 the logical status of the relays which are External digital output DO8 R08 connected via external expansion boards External digital output DO9 R09 FALSE logical 0 this condition indicates External digital output DO10 R10 the logical status of th
55. Unnecessary CB switching operations and voltage interruptions should be avoided by utilizing this parameter Woodward Page 47 208 Manual 37391C easYgen 1000 Genset Control Breaker MCB Settings 20c MCB auto unlock NLS auto entriegeln 0 lo DE EN loc 20c Y 73 Close MCB in stop mode 5 8 schlie en im Stopmodus 10 flo loc 2 Y 74 6 MCB time impulse B NLS Impulsdauer 10 lo loc 20c mm 4 Y Y Enable MCB a Freigabe NLS 0 loc 20c mes X Breaker Switch unblocking MCB YES NO This is used for special circuit breakers to put the breaker into a defined initial state or to enable closing at all YES Before every close pulse an open pulse is issued for 1 second A CB close pulse is enabled only after the open pulse is issued NO The CB close pulse is enabled without being preceded by a CB open pulse Breaker Close MCB in STOP mode YES NO YES The MCB may be closed in the STOP operation mode as long as the closing conditions are fulfilled NO usus The MCB cannot be closed in the STOP operation mode Breaker Impulse duration to close the MCB 0 04 to 10 00 s The time of the pulse output may be adjusted to the breaker being utilized Breaker Enable MCB ALWAYS DI6 ALWAYS The MCB is always enabled and the discrete input 6 may be configured freely DI6 Enabling the MCB is per
56. VL2N and VL3N 3Ph 3W Measurement is performed Line Line Delta connected system Phase voltages must be connected for proper calculation The measurement display and protection are adjusted according to the rules for Delta connected systems Monitoring refers to the following voltages e VL12 VL23 VL31 1Ph 2W Measurement is performed for single phase systems The measurement display and protection are adjusted according to the rules for single phase systems Monitoring refers to the following voltages e VLIN Ph 3W Measurement is performed Line Neutral WYE connected system The measurement display and protection are adjusted according to the rules for single phase systems Monitoring refers to the following voltages e VLIN VL3N amp Mains current measuring Measurement principle Mains Phase L1 Phase L2 Phase L3 a Netz Strommessung CSO 101 lo loc 20c Please refer to the comments on measuring principles in the installation ee manual 37390 Phase L 1 2 3 Measurement is performed for the selected phase only The measurement and display refer to the selected phase The configured phase CT must be connected to perform current measurement NOTE It is absolutely essential that correct rated values to be entered when configuring the controller as many measurement and monitoring functions refer to these values amp Rated active power kW Rated activ
57. automatically m The value of this counter is not changed Counter Set kWh counter YES NO YES The current value of this counter is overwritten with the value configured in Counter value preset After the counter has been re set this parameter changes back to NO automatically NO inse The value of this counter is not changed Counter Set kvarh counter YES NO YES The current value of this counter is overwritten with the value configured in Counter value preset After the counter has been re set this parameter changes back to NO automatically NO ees The value of this counter is not changed Example The counter value preset Parameter 288 is configured to 3456 If Parameter 289 will be configured to YES the operation hour counter will be set to 34 56h If Parameter 291 will be configured to YES the active energy counter will be set to 34 56MWh Page 120 208 Woodward Manual 37391C easYgen 1000 Genset Control Counters Start Counter amp Counter value preset Counter Set point value for start counter Zahler Setzwert 0 lo loc 20c 293 Y Y Y Y 0 to 65535 DE This parameter defines the number of times the control unit registers a start of the generator set The number entered here will overwrite the current displayed value after confirming with Parameter 294 amp Set number of starts Counter Set start counter YES NO a Anzahl Starts setzen
58. default 0 amp 1 amp 1 28 Alternative screen 4104 _ UNSIGNED 16 YES NO NO OyYyONn OYON 29 Show mains data 4106 UNSIGNED 16 YES NO YES Oy ON Oy ON 30 Value display field 1 4300 UNSIGNED 16 refer to Parameter 30 Gen frq 31 Unit display field 1 4305 UNSIGNED 16 refer to Parameter 31 OFF 30 Value display field 2 4301 UNSIGNED 16 refer to Parameter 30 Gen Pwr 31 Unit display field 2 4306 UNSIGNED 16 refer to Parameter 31 OFF 30 Value display field 3 4302 UNSIGNED 16 refer to Parameter 30 Gen Cur A 31 Unit display field 3 4307 UNSIGNED 16 refer to Parameter 31 OFF 30 Value display field 4 4303 UNSIGNED 16 refer to Parameter 30 Gen Cur B 31 Unit display field 4 4308 UNSIGNED 16 refer to Parameter 31 OFF 30 Value display field 5 4304 UNSIGNED 16 refer to Parameter 30 Gen Cur C 31 Unit display field 5 4309 UNSIGNED 16 refer to Parameter 31 OFF 2 1 Critical Mode 32 Critical mode 12220 Logman refer to LogicsManager chap on page 157 default 0 amp 05 08 amp 09 01 33 Critical mode postrun 4109 UNSIGNED 16 0 to 6000 s 600 s 34 close GCB in override 4100 UNSIGNED 16 YES NO NO Oy On OYON 35 Override alarmcl also in MAN 4105 UNSIGNED 16 YES NO NO Oy ONnN OyYON 36 Break emergency in override 4101 UNSIGNED 16 0 to 999 s 5s Page 180 208 Woodward Manual 37391C easYgen 1000 Genset Control
59. pip ee vmm P output Command close GCB When the breaker reaches the configured number of attempts a GCB failure alarm is issued if the breaker is still open and the GCB open monitoring timer Parameter 171 has expired N amp GCB open monitoring Breaker monitoring GCB Max time until reply GCB has been opened 0 10 to 5 00 s GLSAUF berwchung 0 1j loc oj If the Reply is open is not detected as energized once this timer expires a Y GCB failure alarm is issued This timer initiates as soon as the open breaker sequence begins The alarm configured in Parameter 169 is issued DE Monitoring of the MCB 2oc NOTE If an alarm is detected when attempting to close the MCB an emergency power operation will be carried out if the Emergency power with MCB failure is ON If an alarm class higher than B class has been selected it will not be possible to start the engine with the setting Emergency power with MCB failure Parameter 81 configured as ON in an emergency power condition Circuit breaker monitoring contains two alarms A breaker reclose alarm and a breaker open alarm Reclose Alarm If the control initiates a close of the breaker and the breaker fails to close after the configured number of attempts the monitoring CB alarm will be initiated See Parameter 170 Breaker monitoring MCB Max MCB close attempts If this protective function is triggered the display indicates MCB fail
60. 0 do loj Qo YES The current value of the start counter is overwritten with the value 294 Y Y Y Y configured in Set point value for start counter After the counter has been re set this parameter changes back to NO automatically NO ous The value of this counter 1s not changed Counters Free Adjustable Hours Counter The freely adjustable hours counter may be used to add up the duration of certain events It is possible to record how long the system has been in emergency power operation or how long the system has been connected to the mains by configuring the respective command variable for the related LogicsManager output for example This counter will be enabled if the related LogicsManager output becomes TRUE This counter will be disabled if the related LogicsManager output becomes FALSE This counter may be set using Parameter 290 Hours counter free adjustable Counter Enable free adjustable hours counter Frei konf h Zahler lo loc 20c 295 Y Y Y Y LogicsManager DE EN Once the conditions of the LogicsManager have been fulfilled the free adjustable hours counter begins to count The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager Woodward Page 121 208 Manual 37391C easYgen 1000 Genset Control LogicsManager LogicsManager Limit Switch Load LogicsManager Limit switch generator power It is possible configure multiple
61. 0 s DE EN Verz gerung loc 2 amber warning lamp delay is configured with this parameter If the ECU sends the Amber Warning Lamp ON message the action specified by the alarm class is initiated after the delay configured here expires lt 5 Ko SN a3 Y amp Alarmclass 1939 Interface Amber warning lamp DM1 Alarm class Class A B C D E F Control 0 loc 2c 0 See chapter Alarm on page 138 The alarm class assigned to each limit alarm amp Selfacknowledge 1939 Interface Amber warning lamp DM1 Self acknowledgment YES NO B Selbstquiterend SSO 0 loc YES The control automatically clears the alarm if it is no longer valid ap e X NL LL en An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed by enginespeed 1939 Interface Amber warning lamp DM1 Engine delayed YES NO 8 VWer gertdurchMotordrehz 0 loj Qe YES The alarm is delayed until engine monitoring is enabled Therefore ng y Y the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed NOTE This protection is only available if an engine control is conne
62. 1 176 Monitoring level 1 2100 UNSIGNED 16 ON OFF ON 0100 0100 177 Limit level 1 2104 UNSIGNED 16 0 to 9999 RPM 1850 RPM 178 Delay level 1 2105 UNSIGNED 16 0 02 to 99 99 s 1 00s 179 Alarm class level 1 2101 UNSIGNED 16 A B C D E F B 180 Self acknowledge level 1 2102 UNSIGNED 16 YES NO NO 181 Delayed by engine speed level 1 2103 UNSIGNED 16 YES NO NO Oy OY ON 6 4 2 Engine overspeed level 2 176 Monitoring level 2 2106 UNSIGNED 16 ON OFF ON 0100 0100 177 Limit level 2 2110 UNSIGNED 16 0 to 9999 RPM 1900 RPM 178 Delay level 2 2111 UNSIGNED 16 0 02 to 99 99 s 0 10s 179 Alarm class level 2 2107 UNSIGNED 16 A B C D E F F 180 Self acknowledge level 2 2108 UNSIGNED 16 YES NO NO 181 Delayed by engine speed level 2 2109 UNSIGNED 16 YES NO NO Oy OY ON 6 4 3 Engine underspeed level 1 182 Monitoring level 1 2150 UNSIGNED 16 ON OFF ON 0100 0100 183 Limit level 1 2154 UNSIGNED 16 0 to 9999 RPM 1300 RPM 184 Delay level 1 2155 UNSIGNED 16 0 02 to 99 99 s 1 00 s 185 Alarm class level 1 2151 UNSIGNED 16 A B C D E F B 186 Self acknowledge level 1 2152 UNSIGNED 16 YES NO NO 187 Delayed by engine speed level 1 2153 UNSIGNED 16 YES NO YES Oy ON OyY ON 6 4 4 Engine underspeed level 2 182 Monitoring level 2 2156 UNSIGNED 16 ON OFF ON 0100 0100 183 Limit level 2 2160 UNSIGNED 16 0 to 9999 RPM 1250 RPM 18
63. 1 amp 2 There are two battery overvoltage alarm levels available in the control Both alarms are definite time alarms and are illustrated in the below figure The figure diagrams a frequency trend and the associated pickup times and length of the alarms It should be noted that this figure illustrates a limit 1 alarm that is self acknowledged Limit 2 alarms cannot be self acknowledged Monitoring of the voltage is done in two steps If this protective function is triggered the display indicates Batt overvolt 1 Batt overvolt 2 8 2 Nee Hysteresis SET iub P SPA V enm XR Hysteresis SP2 Rated value 100 Minimimmi T om ert Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 55 55 E s Figure 3 25 Monitoring battery overvoltage Parameter table Limit Text Setting range Standard value Battery overvoltage The hysteresis is 0 7 of the rated value The parameters represented in Limit 1 Monitoring ON OFF this table are specified in the Limit 8 0 to 42 0 V following whereas the Delay 0 02 to 99 99 s description is identical for all limits the limits may only differ in their setting ranges Alarm class A B C D E F Control Self acknowledgment YES NO Engine delayed monitoring YES NO Limit2 Monitoring ON OFF Limit 8 0 to 42 0 V Delay 0 02 to 99 99 s Alarm c
64. 1000 Genset Control Appendix B LogicsManager p t The LogicsManager is used to customize the sequence of events in the control unit such as the start command of the engine or the operation of control unit relay outputs For example the start routine may be programmed so that it requires the closing of a discrete input or a preset time of day Depending on the application mode of the unit the number of available relays that may be programmed with the LogicsManager will vary Two independent time delays are provided for the configured action to take place and be reset The following table shows the function of each relay in each of the application modes Starting the engine can be carried out externally via a discrete input With it the LogicsManager is used whose conditions and programming is defined as follows Relay Application mode Number GCB open GCB open close GCB MCB open close lo loc 20c Internal relay outputs RI 30 35 LogicsManager R2 31 35 LogicsManager R3 32 35 Crank R4 33 35 Diesel Fuel solenoid Gas Gas valve R5 34 35 LogicsManager pre assigned with Diesel Pre glow Gas Ignition LogicsManager pre assigned with Auxiliary services LogicsManager Command open GCB LogicsManager Command close MCB LogicsManager Command open MCB LogicsManager Command close GCB Ready for operation LogicsManager External re LogicsManager LogicsManager
65. 16 Overrun Overcun over over Underrun O under O under 263 Alarm class level 2 1064 UNSIGNED 16 A B C D E F Control F 264 Self acknowledge level 2 1065 UNSIGNED 16 YES NO NO Oy ON OYON 265 Delayed by engine level 2 1066 UNSIGNED 16 YES NO NO Oy ON OYON 9 2 3 Wire Break AI 2 OFF OFF OFF 266 Monit wire break 1053 UNSIGNED 16 High OFF O bigh H bigh Low low low high low Lh 267 Wire break alarm class 1054 UNSIGNED 16 A B C D E F Control B 268 Self acknowledge wire break 1055 uNsIGNED 16 YES NO NO 9 2 4 Linear Scale AI 2 269 Value at 0 1051 INTEGER 16 9999 to 9999 0 270 Value at 100 1052 NTEGER 16 9999 to 9999 1000 Woodward Page 193 208 Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 9 ANALOG INPUTS FlexIn 9 3 Flexible Thresholds 9 3 1 Configure limit 1 271 Monitoring 4200 _ UNSIGNED 16 ON OFF ON O100 O100 Battery voltage Battery Battery AnalogIn1 Anin AnalogIn2 AnIn2 AnIn2 272 Monitored analog input 4206 UNSIGNED 16 SCESPNI 10 AnalogInl O SPN110 O SPN110 ECUSPN100 SPN100 O SPN100 ECUSPN190 SPN190 O SPN190 273 Limit 4205 INTEGER 16 320
66. 186 Y YY NO An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface 8 Delayed by enginespeed Engine underspeed Engine delayed monitoring Limit 1 Limit 2 YES NO 5 Verzigert durch Motordrehz 2 2 0 1 loc 200 The alarm is delayed until engine monitoring is enabled Therefore cS 7 ow the conditions of Parameter 60 Engine delayed monitoring must be fulfilled INO enses The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Page 90 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Engine Generator Speed Frequency Mismatch Speed Detection Speed frequency mismatch n f mismatch checks if the generator voltage frequency f determined from the measured generator voltage differs from the measured engine speed n determined from the Pickup signal Af n If the two frequencies are not identical Af n 0 an alarm is output Additionally the LogicsManager output Firing speed is checked upon its logical status with respect to the measuring values generator frequency and Pickup speed If this protective function is triggered the display indicates Speed det alarm NOTE Speed frequency mismatch n f mismatch is carried out only if an MPU is connected to the
67. 2 alarms cannot be self acknowledged Monitoring of the voltage is done in two steps If this protective function is triggered the display indicates Batt undervolt 1 or Batt undervolt 2 76 Rated value 100 96 SP 1 hysteresis SP1 SP2 Hysteresis SP2 Minimum Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 3 v6 Figure 3 26 Monitoring battery undervoltage Parameter table Limit Text Setting range Standard value Battery undervoltage The hysteresis is 0 7 of the rated value The parameters represented in Limit 1 Monitoring ON OFF this table are specified in the Limit 8 0 to 42 0 V following whereas the Delay 0 02 to 99 99 s desorption 15 identical tor all Alarm class A B C D E F Control limits the limits may only differ in their setting ranges Self acknowledgment YES NO Engine delayed monitoring YES NO Limit2 Monitoring ON OFF Limit 8 0 to 42 0 V Delay 0 02 to 99 99 s Alarm class A B C D E F Control Self acknowledgment YES NO Engine delayed monitoring YES NO Table 3 20 Monitoring standard values battery undervoltage Page 98 208 Woodward Manual 37391C easYgen 1000 Genset Control 8 Monitoring Battery undervoltage Monitoring Limit 1 Limit 2 ON OFF a Uberwachung 00 lo loj 20 Undervoltage moni
68. 212 Y Y The alarm class assigned to each limit alarm amp Selfacknowledge Battery overvoltage Self acknowledgment Limit 1 Limit 2 YES NO Sebstquitierend 0 YES The control automatically clears the alarm if it is no longer valid 70 OX ONG SIL oss An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface 8 Delayed by enginespeed Battery overvoltage Engine delayed monitoring Limit 1 Limit 2 YES NO VWem gertdurchMotordrehz 0 200 YES The alarm is delayed until engine monitoring is enabled Therefore 5207 the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Woodward Page 97 208 Manual 37391C easYgen 1000 Genset Control Protection Battery Undervoltage Limits 1 amp 2 There are two battery undervoltage alarm levels available in the control Both alarms are definite time alarms and are illustrated in the below figure The figure diagrams a frequency trend and the associated pickup times and length of the alarms It should be noted that this figure illustrates a limit 1 alarm that is self acknowledged Limit
69. 260 Limit level 2 idle run 048 INTEGER 16 9999 to 9999 100 261 Delay level 2 019 UNSIGNED 16 0 02 to 99 99 s 1 00 s d Overrun over over 262 Monitoring level 2 at 1017 UNSIGNED 16 Und rrum Overrun Dl under Elder 263 Alarm class level 2 014 UNSIGNED 16 A B C D E F Control F 264 Self acknowledge level 2 015 UNSIGNED 16 YES NO NO 265 Delayed by engine level 2 1016 UNSIGNED 16 YES NO NO Oy On OyY ON 9 1 3 Wire Break AI 1 OFF O OFF L1 OFF 266 Monit wire break 1003 UNSIGNED 16 High OFF L tagh en Low low low high low 267 Wire break alarm class 1004 UNSIGNED 16 A B C D E F Control B 268 Self acknowledge wire break 1005 UNSIGNED 16 YES NO NO Oy ON OyY ON 9 1 4 Linear Scale AI 1 269 Value at 0 1001 INTEGER 16 9999 to 9999 0 270 Value at 100 1002 INTEGER 16 9999 to 9999 1000 Page 192 208 Woodward Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 9 ANALOG INPUTS FIexIn 9 2 Analog input T2 OFF OFF OFF VDO Sbar 5bar 5bar VDO 10bar 10bar L1 10bar VDO 120 C 120 C 120 C 249 Type 1050 UNSIGNED 16 VDO 150 C OFF O 150 C L1 150 C Pt100 L1 Pt100 L1 Pt100 Linear linear linear Table A
70. 27 free 06 28 free 06 29 free 06 30 free 06 31 free 06 32 free 06 33 free 06 34 free 06 35 free Woodward Page 151 208 Manual 37391C easYgen 1000 Genset Control Logical Command Variables 07 00 Alarms of the Mains Alarms of the mains commands 07 01 07 05 These mains alarms may be used as command variable in a logical output to set parameters for customized operations Function Note Mains overfrequency emergency power recognition Mains underfrequency emergency power recognition Mains overvoltage emergency power recognition Mains undervoltage emergency power recognition Mains mismatched phase rotation rotation field alarm TRUE limit value reached FALSE alarm acknowledged Page 152 208 Woodward Manual 37391C easYgen 1000 Genset Control Logical Command Variables 08 00 Alarms of the System Alarms of the system commands 08 01 08 10 These system alarms may be used as command variable in a logical output n to set parameters for customized operations Function Battery overvoltage limit 1 Battery overvoltage limit 2 Battery undervoltage limit 1 Battery undervoltage limit 2 GCB fail to close TRUE limit value reached GCB fail to open FALSE alarm acknowledg
71. 37391C easYgen 1000 Genset Control Counters Running Hours kWh And kvarh 8 Counter value preset Zahler Setzwert 0 lo loc 2 288 Y Y Y Y DE 6 Set operation hours in 0 00h Betriebsstd setzen in 0 00h 0 lo loc 20c 289 Y Y Y Y DE 6 Set counter free adj 0 00h Frei konf h setzen in 0 00h 0 lo loc 20c 290 Y Y Y Y DE 8 Set active energy 0 00M Wh 5 Wirkarbeitsz setzen in 0 00M Wh 0 lo loc 20c 291 Y Y Y Y Set reactive energy 0 00Mvarh Blindarbeitsz set 0 00Mvarh 0 lo loc 20c 292 Y Y Y Y DE NOTE Counter Set point value for counters 0 to 99 999 999 This value is utilized to set the hours in the following parameters e running hours e kWh counter e kvarh counter The number entered into this parameter is the number that will be set to the parameters listed above when they are enabled Counter Set running hours counter YES NO YES The current value of this counter is overwritten with the value configured in Counter value preset After the counter has been re set this parameter changes back to NO automatically NO The value of this counter is not changed Counter Set free adjustable hours counter YES NO 8 The current value of this counter is overwritten with the value configured in Counter value preset After the counter has been re set this parameter changes back to NO
72. 4 delay 1260 UNSIGNED 16 0 08 to 650 00 s 0 50s 243 DI 4 alarm class 1262 UNSIGNED 16 A B C D E F Control B 244 DI 4 delayed by eng speed 1263 UNSIGNED 16 YES NO NO 0 245 014 self acknowledge 1264 UNSIGNED 16 YES NO NO OyYyONn OyYON 246 DI A text 1430 16 user defined Digital Inp 4 7 5 Discrete input D5 ON O O N O 241 DI 5 operation 1281 UNSIGNED 16 NC N O ONC ONC 242 DI 5 delay 1280 UNSIGNED 16 0 08 to 650 00 s 0 505 243 DI 5 alarm class 1282 _ UNSIGNED 16 A B C D E F Control B 244 DI 5 delayed by eng speed 1283 UNSIGNED 16 YES NO NO DYLDN LDvL w 245 DI 5 self acknowledge 1284 UNSIGNED 16 YES NO NO Oy ON OyY ON 246 DI 5 text 1440 16 user defined Digital Inp 5 7 6 Discrete input D6 N O O N O O N O 241 DI 6 operation 1301 UNSIGNED 16 NC N O ONC ONC 242 DI 6 delay 1300 UNSIGNED 16 0 08 to 650 00 s 0 50 s 243 DI 6 alarm class 1302 _ UNSIGNED 16 A B C D E F Control B 244 DI 6 delayed by eng speed 1303 UNSIGNED 16 YES NO NO 245 DI 6 self acknowledge 1304 UNSIGNED 16 YES NO NO 246 DI 6 text 1450 16 user defined Digital Inp 6 7 7 Discrete input D7 N O O N O O N O 241 DI 7 operation 1321 UNSIGNED 16 NC N C ONC ONC 242 DI 7 delay 1323 UNSIGNED 16 0 08 to 650 00 s 0 00 s 243 DI 7 alarm class 1322 UNSIGNED 16 A B C D E F Control Control 244 DI 7 delayed by eng spe
73. A Description see page 138 TRUE as long as this alarm class is active Alarm class B Description see page 138 TRUE as long as this alarm class is active Alarm class C Description see page 138 TRUE as long as this alarm class is active Alarm class D Description see page 138 TRUE as long as this alarm class is active Alarm class E Description see page 138 TRUE as long as this alarm class is active Alarm class F Description see page 138 TRUE as long as this alarm class is active All alarm classes Description see page 138 TRUE as long as at least one of the alarm classes A B C D E F is active Warning alarm Description see page 138 TRUE as long as at least one of the alarm classes A B is active Stopping alarm TRUE as long as one of alarm classes C D E F is active Centralized alarm Description see page 138 TRUE as long as at least one of the alarm classes B C D E F is active Page 146 208 Woodward Manual 37391C easYgen 1000 Genset Control Logical Command Variables 02 00 System Status System status commands Logic command variables 02 01 02 15 The status of the system may be used as command variable in a logical output to set parameters for customized operations Name Function Note Firing speed Ignition speed reached via MPU gen frequency LogicsManager TRUE as long as the ignition speed has been reached either via the MPU the generator frequency
74. B C D E F Self acknowledgment YES NO Engine delayed monitoring YES NO Limit 2 Monitoring ON OFF Limit 50 0 to 125 0 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES NO Engine delayed monitoring YES NO Table 3 5 Monitoring standard values generator overvoltage Page 56 208 Woodward Manual 37391C easYgen 1000 Genset Control Monitoring overvoltage Monitoring Limit 1 Limit 2 ON OFF a berwachung 00 lo loj Overvoltage monitoring is carried out according to the following Up we 7 parameters Monitoring is performed at two levels Both values may be configured independent from each other prerequisite limit 1 lt limit 2 OFF Monitoring is disabled for limit 1 and or limit 2 Limit Gen overvoltage Threshold value Limit 1 Limit 2 50 0 to 125 0 B Wim 0 200 This value refers to the Rated generator voltage Parameter 4 see page 19 98 The percentage values that are to be monitored for each threshold limit are defined here If this value is reached or exceeded for at least the delay time without interruption the action specified by the alarm class is initiated 8 Delay overvoltage Delay Limit 1 Limit 2 0 02 to 99 99 s 8 Verz gerung 0 o loc 2o Ifthe monitored generator voltage exceeds the threshold value for the
75. Control Password The unit is equipped with a multi level code and configuration hierarchy which allows different user access to the control A distinction is made between Code level CS0 User Level Standard password none This code level permits for monitoring of the system but does not permit access to the parameters Configuration is blocked Only the time may be adjusted The unit powers up in this code level Code level CS1 Service Level Standard password 0 0 0 1 This code level entitles the user to change selected non critical parameters such as setting Bar PSI C F and horn reset time Changing a password is not permitted at this level Access granted by this password expires two hours after the password has been entered and the user is returned to the CLO level Code level CL2 Temporary Commission Level No standard password available Permits temporary access to most of the parameters displaying and changing It is calculated out of the random number and a formula It is designed to grant an user one time access to a parameter without having to give hima reusable password Access granted by this password expires two hours after the password has been entered and the user is returned to the CLO level Code level CS3 Commission Level Standard password 0 0 0 3 Permits complete direct access to all parameters displaying and changing In addition the user may also change the passwords for levels CL1 and CL2 Access
76. Discrete inputs The discrete inputs may be grouped into two categories e programmable The programmable discrete input has been programmed with a factory default function using the LogicsManager The following text describes how these functions may be changed using the LogicsManager e fixed The discrete input has a specific function that cannot be changed The discrete input cannot be used in the Logics Manager NOTE Depending on the configured application mode Parameter 20 the discrete inputs can be programmable or fixed Please refer to the table on page 104 Emergency stop programmable to discrete input D1 terminal 51 50 This discrete input is configured as alarm class F and it is not delayed by the engine Automatic all programmable to discrete input D2 terminal 52 50 Activated in the operation mode AUTOMATIC logic 1 If the unit is in the operating mode AUTOMATIC selected with the operating mode selection push button on the front foil the controlled engine is automatically started logic 0 The engine will be stopped Enable MCB 20c fixed to discrete input D6 terminals 56 50 Note Only if parameter Enable MCB via DI6 is enabled refer to page 48 logic 1 The MCB is enabled logic 0 The MCB is not enabled and switching back to mains supply following an emergency power operation will be blocked Reply MCB is open 2oc fixed to discrete input D7 terminals 57 50
77. Engine Start Stop Automatic sarisari aA tbc 40 Engine Firing Speed And Engine Delayed 41 zc 44 Breaker Operation Of The Circuit 44 Breaker GCB Settifigs iiie idein sut Eo se REL Le aae e PEE ca duse cade 46 Breaker MCB Settings 206 48 Breaker GCB MCB Settings 120 48 Emergency Power AMF a Em 49 Woodward Page 3 208 Manual 37391C easYgen 1000 Genset Control miii M 51 Protection Alarm 51 Protection Generator 51 Protection Generator Overfrequency Limits 1 amp 2 ANSI 810 52 Protection Generator Underfrequency Limits 1 amp 2 5 810 54 Protection Generator Overvoltage Limits 1 amp 2 ANSI 59 56 Protection Generator Undervoltage Limits 1 amp 2 27 58 Protection Generator Time Overcurrent Monit Limits 1 2 amp
78. Logical Command Variables 06 00 Alarms of the 151 Logical Command Variables 07 00 Alarms of the 152 Logical Command Variables 08 00 Alarms of the 153 Logical Command Variables 09 00 Discrete Inputs 153 Logical Command Variables 10 00 Analog 154 Logical Command Variables 11 00 Time 154 Logical Command Variables 12 00 External Discrete Inputs Expansion Board 155 Logical Command Variables 13 00 Status Of The Internal Relay Outputs 155 Logical Command Variables 14 00 Status Of The External Relay Outputs 156 FACIORY COMING e 157 Factory Seting FUNCIONS C 157 Factory Setting Relay Outputs aeeiiaii editae e laedi ca audae 161 Factory Setting Internal Elags iere rhe eet ete eite bia 164 BI eiae cm EP 167 APPENDIX C CHARACTERISTICS OF THE VDO INPUTS eene enne 168 VDO Input Pressure 0 to 5 bar to 72 psi Index 2 4 168 VDO Input Pressure 0 to 10 bar 0 to 145 psi
79. LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager LogicsManager Table 3 24 Relay outputs Assignment Page 140 208 Woodward Manual 37391C easYgen 1000 Genset Control Operator O2 Figure 3 31 LogicsManager function overview Structure and description of the LogicsManager Command C1 Sign S1 Operator O1 Sign S2 Command variable A list of over 100 parameters and functions is provided for the command inputs Sign S3 Examples of the parameters that may be configured into these commands are Generator undervoltage set points 1 and 2 Start fail and Cool down These command variables are used to control the output function or relay Refer to Logical Command Variables starting on page 145 for a complete list of all command variables Sign The sign field can be used to invert the state of the command or to fix its output to a logical true or false if the command is not needed Setting the sign to the NOT state changes the output of the command variable from true to false or vise versa Operator A logical device such as AND or OR Logical output The action or control sequence that occurs when all parameters set into the LogicsManager are met Command C2 Command C3 Cx Command x Sx Sign x
80. Mar 29 09 31 16 03 14704 Mains failure 2006 Mar 29 09 31 16 03 14700 MCB open 2006 Mar 29 09 31 16 02 14702 GCB open 2006 Mar 29 09 31 16 02 14354 Stop mode 2006 Mar 27 10 13 18 07 2604 GCB fail to open 2008 Mar 27 10 13 17 03 10600 Emergency Stop Figure 3 41 GetEventLog event history content in Excel eap HEEHHEHE EE EEE ON A oe Page 174 208 Woodward Manual 37391C easYgen 1000 Genset Control Resetting the Event History NOTE Be sure to be in the appropriate code level to reset the event history If you have not entered the correct password for the required code level the parameters for resetting the event history are not available refer to the Event History section on page 18 for more information The event history can be reset using the parameter Clear event log via the front panel or LeoPC1 deleted events or empty entries are represented with a series of dashes in the event history To do this perform the following steps Resetting the Event History Using the Front Panel Make sure that you are in code level CS3 refer to the Password section on page 17 Set the parameter Clear event log to YES refer to the Event History section on page 18 The complete event history is now being cleared single events may be cleared by pressing the amp button Resetting the Event History Using LeoPC1 Connect the easYgen with your PC and start as described
81. Note Negative logic function This discrete input indicates to the control that the MCB is open if it is energized logic 1 This operating status will be displayed in the LCD Reply is open loc 20c fixed to discrete input D8 terminals 58 50 c Note Negative function logic This discrete input logic 1 signalizes the control that the GCB is open This operating status will be displayed in the LCD Alarm inputs allj All discrete inputs which are not assigned a function can be used as alarm inputs The alarm or control inputs can be configured freely Please refer to Discrete Inputs on page 104 Woodward Page 13 208 Manual 37391C easYgen 1000 Genset Control Relay outputs The discrete outputs can be grouped into two categories e programmable The relay output has been pre defined programmed with this function using the LogicsManager which are described in the following text The function may be changed by using the LogicsManager e fixed The relay output has a specific function that cannot be changed The relay output is not visible at the unit in the LogicsManager NOTE The relay outputs can be programmable or fixed depending on the application mode refer to Parameter 20 Also refer to Table 3 22 Relay outputs assignment on page 107 Centralized alarm all programmable to relay R1 terminals 30 35 By energizing this relay a centralized alarm is issued A horn or a buzzer can be ac
82. OFF 000 00 sec 00000 sec loc Y Prepared for dependent on 20c Y Deactivated by default ror Flea Iz m Logics STOP Y 0 Command AUTO Y Flagt z 1 Variables apy I i 04 08 and 00 01 Flag 1 Y 1 er 04 07 and MAN Y EI 02 11 Cancel Help Internal flag 8 engine start via timer 0 ff Prepared for Logics Manager TRUE once the configured iol raon floc Y time 1 has been reached 20c Y 11 01 and the configured 11 01 Setpoint 1 STOP time 2 11 02 has not been 0 AUTO v reached as well if the current Sepoin2 1 dependent day is the configured day ajel mre mre x timer 11 03 see page 124 1 M Ti 11 03 Activeweekday 2 MAN ogicsManager Timer se Cancel Help Page 166 208 Woodward Manual 37391C easYgen 1000 Genset Control Discrete Inputs 0 p1 freely configurable EMERGENCY OFF loc alarm class F 20c 0 D2 m freely configurable Remote start start request loc alarm class Control 2oc D3 0 lo freely configurable discrete input unassigned loc alarm class 20c 110 lo freely configurable discrete input unassigned loc alarm class 2oc D5 0 lo freely configurable discrete input unassigned loc alarm class 2oc D6 0 lo loc freely confi
83. Server gt Client COB ID tx 9026 UNSIGNED 32 1 to 4294967295 0x80000582 4th Client gt Server COB ID rx 9028 UNSIGNED 32 1 to 4294967295 0x80000603 4th Server gt Client COB ID tx 9030 UNSIGNED 32 1 to 4294967295 0x80000583 5th Client gt Server COB ID rx 9032 _ UNSIGNED 32 1 to 4294967295 0x80000604 5th Server gt Client COB ID tx 9034 UNSIGNED 32 1 to 4294967295 0x80000584 12 1 1 2 CAN OPEN RPDO 1 COB ID 9300 UNSIGNED 32 I to 4294967295 513 no func Function 9050 UNSIGNED 16 Ist IKD 2nd IKD no func BK 16DIDO Co 16DIDO Node ID of the device 9060 UNSIGNED 16 1 to 127 2 RPDO COB ID ext device 1 9070 UNSIGNED 32 1 to 4294967295 385 12 1 1 3 CAN OPEN RPDO 2 COB ID 9310 UNSIGNED 32 I to 4294967295 514 no func Function 9051 UNSIGNED 16 Ist IKD 2nd IKD no func Node ID of the device 9061 UNSIGNED 16 1 to 127 3 RPDO COB ID ext device 2 9072 UNSIGNED 32 1 to 4294967295 386 12 1 1 5 CAN OPEN TPDO 1 COB ID 9600 UNSIGNED 32 1 to 4294967295 385 Transmission type 9602 UNSIGNED 16 0 to 255 255 Event timer 9604 UNSIGNED 16 20 to 65000 ms 20 ms Number of mapped objects 9609 UNSIGNED 8 0to4 4 1 Mapped Object 9605 UNSIGNED 16 0 to 65535 8001 2 Mapped Object 9606 UNSIGNED 16 0 to 65535 8000 3 Mapped Object 9607 UNSIGNED 16 0 to 65535 8000 4 Mapped Object 9608 UNSIGNED 16 0 to 65535 8000 12 1 1 6 CAN OPEN TPDO2 COB ID 9610 UNSIGNED 32 I to 4294967295 386 Transmission type 9612 UNSIGNED 16 0 to 255 255 E
84. UNE p p oe This value refers to the Rated active power Parameter 10 see page 19 The percentage values that are to be monitored for each threshold limit are defined here If this value is reached or fallen below for at least the delay time without interruption the action specified by the alarm class is initiated amp Delay Gen reverse reduced power Delay Limit 1 Limit 2 0 02 to 99 99 s 8 Verz gerung 0 lo loc ej Ifthe monitored generator power falls below the threshold value for the delay time e configured here an alarm will be issued If the monitored generator power exceeds or falls below the threshold plus minus the hysteresis again before the delay expires the time will be reset amp Alarmclass Gen reverse reduced power Alarm cl Lim 1 Lim 2 Class A B C D E F a Alarmklasse POLEN RENE erra Y ee 0 lo loc 12 D See chapter Alarm on page 138 o cw Xn The alarm class assigned to each limit alarm amp Selfacknowledge Gen reverse reduced power Self acknowledgment Limit 1 Limit 2 YES NO B Selbstquiterend 0 loc YES The control automatically clears the alarm 1f it is no longer valid ng 0 NO S S s An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface 8 Delayed enginespeed
85. as a timestamp and indicates the date and time of the event occurred event no indicates the event ID number that occurred event text indicates the event that occurred in clear text The event text is read out in the language which is selected in the easY gen like English or French Some languages may not be supported by GetEventLog like Japanese or Chinese Then you may change the language in the unit The event numbers are indicated in Table 3 28 at the end of this section Please note that some event texts may be configured freely like analog inputs etc and may not correspond with the original text The event numbers are unambiguous Example The entry 2005 June 15 13 23 05 69 014705 Emergency run means that an emergency run operation 014705 occurred at June 15 2005 at 23 minutes 5 seconds and 69 hundredths of a second after 1 o clock in the afternoon 2005 June 15 13 23 05 69 Storing Event History Data Using the Save Eventlog button on the Eventlog tab you are able to save the content of the event history in CSV format comma separated values You may open the saved file within Excel for example B C D 418 2230 B S N 14207937 gt 2006 Mar 29 09 37 25 07 2604 GCB fail to open 2006 Mar 29 09 37 24 04 10600 Emergency Stop 2006 Mar 29 09 37 24 03 14704 Mains failure 2006 Mar 29 09 37 24 03 14701 MCB close 2006 Mar 29 09 37 24 02 14703 GCB close 2006 Mar 29 09 37 24 02 14354 Stop mode 2006
86. as represented in figure Figure 3 39 since these are the default settings of the easY gen 1000 GetEventLog 1 0005 Baudrate Command GetEventLog Parity Databits Stopbits Figure 3 39 GetEventLog interface configuration Woodward Page 173 208 Manual 37391C easYgen 1000 Genset Control Reading Out GetEventLog On the Eventlog tab of GetEventLog click the Request Eventlog button to read out the content of the event history memory The content of the event history is displayed as shown in Figure 3 40 GetEventLog 1 0005 Eventlog Interface 4 5418 2230 B S N 14207937 2006 Mar 29 17 10 05 07 002604 GCB fail to open 2006 Mar 29 10 04 010600 2006 Mar 29 10 04 03 Mai 1 2006 Mar 29 10 03 014701 MCB close Save Eventlog 2006 Mar 29 10 02 014703 GCB close i 2006 Mar 29 2 014354 Stop mode 2006 Mar 29 16 13 29 67 014701 MCB close Ready 2006 Mar 29 21322197 2014703 GCB close 2006 Mar 29 5 E 40 014354 Stop mode 2006 Mar 29 11 16 H 014355 Manual mode Figure 3 40 GetEventLog event history content The 300 latest events are displayed in chronological order and each entry is composed like this sign event date and time event no event text whereas the sign indicates the occurrence and indicates the disappearance or acknowledgement of the alarm or state event date and time serves
87. asymmetry Page 70 208 Woodward Manual 37391C easYgen 1000 Genset Control 5 Monitoring 8 berwachung 0 10 loc 20c 0 6 Limit a Limit 0 lo loc 20c yY Y amp Delay B Verz gerung 0 lo loc 20c 7 5 Alarm class 8 Alarmklasse 0 lo loc 20c 14 7 Self acknowledge 8 Selbstquittierend 0 loc 2oc 195 Y vow 6 Delayed by engine speed 5 Verz gert durch Motordrehz 0 10 loc 2 owl Gen voltage asymmetry Monitoring ON OFF Voltage asymmetry monitoring is carried out according to following parameters OFF Monitoring is disabled Gen voltage asymmetry Threshold value 0 5 to 99 9 This value refers to Rated generator voltage Parameter 4 see page 19 The percentage value that is to be monitored is defined here If the voltage in one phase differs from the average value of all three phases by more than this value for at least the delay time without interruption the action specified by the alarm class 1s initiated Gen voltage asymmetry Delay 0 02 to 99 99 s If the monitored generator voltage asymmetry exceeds the threshold value for the delay time configured here an alarm will be issued If the monitored generator voltage asymmetry falls below the threshold minus the hysteresis before the delay expires the time will be reset Gen voltage asymmetry Alarm class
88. automatically for the configured time during start up Undervoltage underfrequency and underspeed monitoring are not performed This function may always be configured to 1 for example The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager Time for automaticidlerun Engine Time for automatic idle mode 1 to 9999 s 5 Zeitf r Automatic Idle Modus m 0 F doc 205 The automatic idle mode is active for time configured here Undervoltage 63 d d underfrequency and underspeed monitoring are not performed during this time During emerg critical Engine Idle mode possible during AMF critical operation YES NON 5 W hrendNotstromSprinkHer 00 loc 20 YES If an AMF or sprinkler operation is enabled the engine will go to rated speed only after completing the configured idle mode NO If an AMF or critical operation is enabled the idle mode will be overridden and the engine will go directly to rated speed NOTE The idle mode will be deactivated and normal operation monitoring limits Parameter 259 will be enabled again if one of the following conditions is fulfilled e Generator frequency and voltage are within the dead bus start limits Parameter 70 and 71 e Engine delayed monitoring Parameter 60 has expired after the idle mode has ended NOTE The analog inputs alternate limit of the analog inputs for the idle mode is configured wi
89. be monitored for each threshold limit are defined here If this value is reached or exceeded for at least the delay time without interruption the action specified by the alarm class is initiated NOTE The ground fault threshold shall not exceed the ground current measuring range approx 1 5 lratea refer to the Technical Data section of the Installation Manual 37390 8 Delay Gen ground fault Delay Limit 1 Limit 2 0 02 to 99 99 s B Vergeung 0 lo loc ej Ifthe monitored ground fault exceeds the threshold value for the delay time 39 Y M configured here an alarm will be issued If the monitored ground fault falls below the threshold minus the hysteresis before the delay expires the time will be reset 8 Alarmclass Gen ground fault Alarm class Limit 1 Limit 2 Class A B C D E F a Alrmkase 6 0 dep ded Qoi See chapter Alarm on page 138 ddp ce y The alarm class assigned to each limit alarm 8 Selfacknowledge Gen ground fault Self acknowledgment Limit 1 YES NO B Selbstquiterend SSO 0 loc Qoj The control automatically clears the alarm if it is no longer valid Y An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed by enginespeed Gen ground fault Engine delayed monitoring Li
90. be operated with different protocols and Baud rates 2 Y Y This parameter defines the protocol to be utilized Please note that all participants on the CAN bus must use the same protocol OFF The CAN bus is disconnected Values are not sent or received CANopen The CANopen protocol is used More information may be found in the interface manual 37393 under CANopen LeoPC The CAN CAL protocol is used More information may be found in the interface manual 37393 under CAN CAL amp Baudrate CAN bus Baud rate 20 50 100 125 250 500 800 1 000 kBaud UU S S 0 lo loc o CAN bus of this unit may be operated with different protocols and Baud rates 33 Y Y This parameter defines the used Baud rate Please note that all participants on the CAN bus must use the same Baud rate Page 126 208 Woodward Manual 37391C easYgen 1000 Genset Control Interfaces CANopen CAN open Master CAN open Master 0 lo loc 20c 314 Y Y Y Y DE 6 Producer heartbeat time B Producer heartbeat time 10 loc 20c 315 Y Y Y Y COB ID SYNC Message COB ID SYNC Message 0 loc 12 316 Y Y Y Y DE Max answer time ext devices 5 Max Antwortzeit ext Ger te 10 10 loc 20c 37 Y Y Y Y 6 Time re init ext devices Zeit Re init ext Ger te 0 lo loc 318 Y Y Y Y DE CANopen Master YES NO YES Th
91. control and Parameter 45 Pickup is configured ON The following is valid The measurement via Pickup is enabled ON Mismatch monitoring is carried out using the engine speed from the Pickup and the generator frequency If the speed frequency mismatch or the LogicsManager is enabled and the frequency is outside of the configured limit an alarm will be issued e The measurement via Pickup is disabled OFF gt Mismatch monitoring is carried out using the generator frequency and the LogicsManager If the LogicsManager output is enabled and the frequency is outside of the configured limit an alarm will be issued Hz Limit SP MM fe bI e M M SPHysteresis Activation Frequency Af n 0 Hz Monitoring active Requirement delayed engine monitoring active Activation frequency reached Lee 8 2 Figure 3 24 Monitoring plausibility check n f Woodward Page 91 208 Manual 37391C easYgen 1000 Genset Control Parameter table The parameters represented in this table are specified in the following whereas the description is identical for all limits the limits may only differ in their setting ranges a Monitoring a Uberwachung 0 loc 20c iig yY Y 5 Mismatch limit B Zul ssige Differenz 10 loc 20c ig o amp Delay a Verz gerung
92. delay time d m C Yt ow configured here an alarm will be issued If the monitored generator voltage falls below the threshold minus the hysteresis before the delay expires the time will be reset 8 Alarmclass overvoltage Alarm class Limit 1 Limit 2 Class A B C D E F a Alarmklasse MEM AME w los See chapter Alarm on page 138 The alarm class assigned to each limit alarm amp Selfacknowledge Gen overvoltage Self acknowledgment Limit 1 Limit 2 YES NO B Selbstquiterend 00 Qo YES The control automatically clears the alarm if it is no longer valid ni o Y An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed byenginespeed Gen overvoltage Engine delayed monitoring Limit 1 Limit 2 YES NO Verz gertdurch Motordrehz _ a a a a 0 00 loc Qo The alarm is delayed until engine monitoring is enabled Therefore M ce WU Ne ow the conditions of Parameter 60 Engine delayed monitoring must be fulfilled The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Woodward Page 57 208 Manual 37391C easYgen 1000 Genset Control Protection Generator Undervoltage Limits
93. engine speed 3153 UNSIGNED 16 YES NO NO Oy ON OyY ON 6 6 2 J1939 Interface 6 6 2 1 Monitoring J1939 Interface 226 Monitoring 15110 UNSIGNED 16 ON OFF OFF 0100 00 227 Timeout 15114 UNSIGNED 16 0 0 to 650 0 s 20 0s 228 Alarm class 15111 UNSIGNED 16 A B C D E F B 229 Self acknowledge 15112 UNSIGNED 16 YES NO NO 230 Delayed by engine speed 15113 UNSIGNED 16 YES NO NO 6 6 2 2 Amber warning lamp DM1 231 Monitoring 15120 UNSIGNED 16 ON OFF OFF 0100 0100 232 Timeout 15124 UNSIGNED 16 0 0 to 650 0 s 20s 233 Alarm class 15121 UNSIGNED 16 A B C D E F Control A 234 Self acknowledge 15122 UNSIGNED 16 YES NO YES 235 Delayed by engine speed 15123 UNSIGNED 16 YES NO NO Oy OY ON 6 6 2 3 Red stop lamp DM1 236 Monitoring 15110 UNSIGNED 16 ON OFF OFF 0100 0100 237 Timeout 15114 UNSIGNED 16 0 0 to 650 0 s 2 06 238 Alarm class 15111 UNSIGNED 16 A B C D E F Control A 239 Self acknowledge 15112 UNSIGNED 16 YES NO YES OyOn OYON 240 Delayed by engine speed 15113 UNSIGNED 16 YES NO NO Oy OYON Woodward Page 187 208 Manual 37391C easYgen 1000 Genset Control No Parameter Index
94. firing speed If the engine fails to start the starting sequence is blocked Stop engine display for a configurable time period Time for engine stop and the message Crank protect is displayed if starting of the engine is attempted If the number of unsuccessful start attempts reaches the configured value an alarm message will be issued Start fail display Stop sequence After opening the GCB the coasting time starts and the engine runs without load Cool down display On termination of the coasting time the fuel solenoid is de energized and the engine is stopped Stop engine display If starting of the engine is attempted If the engine cannot be stopped via the fuel solenoid the alarm message Shutdown malfct appears Start stop diagram The formula signs and indices mean HVL ener Lead time auxiliary operation s Preheating time esses s toy sinks Engagement time s Interval between 2 start attempts s UTERINE Engine delayed monitoring s aN etis Coasting time auxiliary operation s NES eere Coasting time erc recens s Woodward Page 33 208 easYgen 1000 Genset Control Manual 37391C 1 2 50 5002 sseoo1q dojs ueis 5 1 i pasop sey 806 Bumoyoy peuuojied s unj jsod uy s x s 1
95. for all mains voltage related functions which use a percentage value like mains voltage monitoring or breaker operation windows Woodward Page 19 208 Manual 37391C easYgen 1000 Genset Control Generator voltage measuring Measurement principle Generator 4W 3W 1Ph 2W 1Ph 3W GenSpannungsmessung SEP cso 1 oe Please refer to the comments on measuring principles in the installation 6 manual 37390 3Ph 4W Measurement is performed Line Neutral WYE connected system Phase voltages and the neutral must be connected for proper calculation The measurement display and protection are adjusted according to the rules for WYE connected systems Monitoring refers to the following voltages Vi and or Viin Vion and Vi sy 3Ph 3W Measurement is performed Line Line Delta connected system Phase voltages must be connected for proper calculation The measurement display and protection are adjusted according to the rules for Delta connected systems Monitoring refers to the following voltages Vii Viz Vrai 1Ph 2W Measurement is performed for single phase systems The measurement display and protection are adjusted according to the rules for single phase systems Monitoring refers to the following voltages Vin 1Ph 3W Measurement is performed Line Neutral WYE connected system The measurement display and protection are adju
96. function is triggered the display indicates Timeout dead bus op Monitoring Dead bus operation Monitoring ON OFF berwachung 0 1o loc Qo Monitoring of the dead bus operation is carried out according to the a c woe following parameters Monitoring is disabled 8 Delay Dead bus operation Delay 1 to 999 s B Verz gerung loc 2o Ifthe frequency deviation Parameter 70 and or the voltage deviation Parameter 71 exceed the configured limits for the time defined here an alarm will be issued If both deviations return within the limits before the delay time expires the delay time will be reset amp Alarmclass Dead bus operation Alarm class Class A B C D E F DE 0 lo loc 2 See chapter Alarm 138 E Ik See chapter Alarm on page The alarm class assigned to each limit alarm Self acknowledge Dead bus operation Self acknowledge YES NO Sebstquitierend 0 The control automatically clears the alarm if it is no longer valid 28 Y Y Y NO An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface Woodward Page 95 208 Manual 37391C easYgen 1000 Genset Control Protection Battery Overvoltage Limits
97. granted by this password expires two hours after the password has been entered and the user is returned to the CLO level NOTE Once the code level is entered access to the configuration menus will be allowed for two hours or until another password is entered into the control If a user needs to exit a code level then code level CSO should be entered This will block any configuration of the control A user may return to CSO by allowing the entered password to expire after two hours or by changing any one digit on the random number generated on the password screen and entering it into the unit It is possible to disable expiration of the password by entering 0000 after the CL1 or CL3 password has been entered Access to the entered code level will remain enabled until another password is entered Otherwise the code level would expire when loading the standard values default 0000 via LeoPC1 amp Password Password Entry via front panel 0000 to 9999 a Passwort Sat wap ee eee eee ee ee Cso 00 09 9 202 To configure the control via the front panel bus enter the password 6 PasswordCAN Password Entry via CAN bus 0000 to 9999 8 Passwort CAN L dlo loe 205 configure the control via CAN bus enter password CAN 1 amp PaswordDPC Password Entry via DPC 0000 to 9999 8 Passwort RS232 DPC L D Ey To configure the control via DPC please enter password DPC 2 Woodward Page 17 208 Manual 37391C e
98. interface 8 Delayed byenginespeed Gen voltage phase rotation Engine delayed monitoring YES NO 5 Verzigert durch Motordrehz a aaa a a a a aaa 0 lo loc 200 The alarm is delayed until engine monitoring is enabled Therefore py ee oe the conditions of Parameter 60 Engine delayed monitoring must be fulfilled The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Page 76 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Generator Inverse Time Overcurrent Monitoring ANSI IEC 255 Current is monitored depending on Parameter 7 Gen current measuring The tripping time depends on the measured current The higher the current is the faster the tripping time according to a defined curve According to IEC 255 three different characteristics are available If this protective function is triggered the display indicates Inv time ov curr 0 14 Normal inverse characteristic 1 Ip 1 13 5 Highly inverse characteristic 1 1 1 ty s 80 Extremely inverse characteristic LUI 711 t s Data meaning tripping time setting value time fault current here measured current setting value current on Please take into account during configuration for I start I start gt In and I start gt Ip for Ip the smaller I is the steeper is the slope of the
99. is used for measuring the mains current The ground current is only provided as calculated ground current The ground current monitoring refers to the rated generator current Ground Mains current input is used for the directly measured ground current The calculated ground current is not evaluated anymore The ground current monitoring refers to the rated transformer current configured at the unit 2222 No measuring is performed at the mains current input and the following mains values are not displayed power factor current real power and reactive power It depends on the setting of the above parameter whether one of the following screens is displayed 6 Mains curent transformer Netz Stromwandler lo loc 20c amp Ground current transformer cso 10 19 Erd Stromwandler lo Y 20c loc Y Current transformer mains 1 to 32 000 x A Current transformer ratio for the mains The control can be optionally equipped with 1 A or with 5 A current transformer inputs Depending on the version there are two different specifications of the parameter which control the same memory location You can find this value at the unit either on the data plate or via the software The input of the current transformer ratio is necessary for the indication and control of the actual monitored value The current transformers ratio should be selected so that at least 60 of the secon
100. may result in damage to the control unit and or generation equipment due to closing the breaker asynchronous or with mismatched phase rotations and phase rotation monitoring enabled at all connected components engine generator breakers cable busbars etc This function may block a connection of systems with mismatched phases systems only under the following conditions e voltages being measured are wired correctly with respect to the phase rotation at the measuring points i e the voltage transformer in front and behind the circuit breaker e measuring voltages are wired without angular phase shift or interruption from the measuring point to the control unit The measuring voltages are wired to the correct terminals of the control unit i e L1 of the generator is connected with the terminal of the control unit which is intended for the L1 of the generator Correct phase rotation of the phase voltages ensures that damage will not occur during an open transition breaker closure to either the mains or the generator The voltage phase rotation alarm checks the phase rotation of the voltages and the configured phase rotation to ensure they are identical The directions of rotation are differentiated as clockwise and counter clockwise With a clockwise field the direction of rotation is L1 L2 L3 with a counter clockwise field the direction of rotation is L1 L3 L2 If the control is configured for a clockwise rotation a
101. name the letter O must be used instead If a numeral is used a numeric value will display in its place Examples Fuel level value at 0 0 value at 100 1000 desired display up to 1 000mm this parameter 0 000mm Angle value at 0 1799 value at 100 1800 desired display 179 9 to 180 0 this parameter 0000 07 Pressure value at 0 0 value at 100 100 desired display up to 10 0bar this parameter 00 0bar Woodward Page 111 208 Manual 37391C easYgen 1000 Genset Control amp Filter time constant Analog input x x 1 or 2 Filter time constant OFF 1 2 3 4 5 8 Filter DE Zoe A filter time constant may be used to reduce the fluctuation of an analog input 256 reading This filter time constant assesses the average of the signal according to the following formula 1 Cut off frequency whereby N is the parameter 20msx2xzx2 OFF The analog input is displayed without filtering I Cut off frequency 7 96 Hz filter time constant 0 02 s pom Cut off frequency 3 98 Hz filter time constant 0 04 s Jnnt Cut off frequency 1 99 Hz filter time constant 0 08 s Cut off frequency 0 99 Hz filter time constant 0 16 s Cut off frequency 0 50 Hz filter time constant 0 32 s amp Hysteres
102. on Overrun Underrun a Uberwachung Stufefy auf 0 lo loc Qo Overrun So that the actual value is identified as reached it must have rised Y e 262 over the limit Underrun So that the actual value is identified as reached it must have fallen below the limit amp Alarm class level fy Analog in x x 1 or 2 Alarm cl limit y y 1 2 Class A B C D E F B Alarmklasse Stufe y 0 lo loc 20c See chapter Alarm on page 138 vv 263 The alarm class assigned to each limit alarm Self acknowledge level y Analog input x x 1 or 2 Self acknowledged limit y 1 2 YES NO B Selbstquittierend Stufe y DU Gy ee YES The control automatically clears the alarm if it is no longer valid 4040 An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface 6 Delayed by engine level y Analog input x x 1 or 2 Engine delayed monitoring y 1 2 YES NO 5 Verz gert d Motordr St SEMEN S9 89 The alarm is delayed until engine monitoring is enabled Therefore 265 the conditions of Parameter 60 Engine delayed monitoring must be fulfilled The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Woodward Pag
103. operation active TRUE with the expiration of the emergency power delay FALSE with the expiration of the mains setting time Cool down Engine cool down cycle active Mains settling Mains setting time active Start without load Start without closing GCB is active Remote request Request over remote control to activate a TRUE if the start bit is set via DPC LeoPC1 function Modbus or CAN bus LeoPC1 CANopen Remote Request over remote control to acknowledge TRUE ifthe acknowledgement bit is set acknowledge Idle run active Idle mode is active TRUE if the idle mode is active This may be used to issue an Idle command to a speed controller free free free free free Woodward Page 149 208 Manual 37391C easYgen 1000 Genset Control Logical Command Variables 05 00 Alarms of the Engine Engine alarm status commands 05 01 05 14 These engine alarms may be used as command variable in a logical output to set parameters for customized operations Name Function Overspeed limit 1 Overspeed limit 2 Underspeed limit 1 Underspeed limit 2 Unintended stop Shutdown malfunction Speed detection alarm Start fail Maintenance days exceeded Maintenance hours exceeded internal Timeout dead bus operation time for dead bus monitoring expired Red stop lamp Amber warning lamp free free TRUE limit value reache
104. parameter may only be configured using Page 110 208 Woodward Manual 37391C easYgen 1000 Genset Control amp Valueformat Analog input x x 1 or 2 Value format user defined 8 Zahlenformat L DI Her loe Ifa sign to denote a negative measured value i e 10 is required then the 255 first 0 of the numeric display is utilized for this symbol To display the measuring value of the analog input for the analog input types linear as well as Table A and Table B Parameter 249 correctly this parameter is to be used to define the format The zeros in the numeric display are used for the measuring values and are configurable The placeholders for the digits may have symbols i e commas Note e This parameter may only be configured using e This parameter only applies to the linear and the user defined Table A and Table B Parameter 249 analog input types e The displayed value should be configured with the same number of digits as the desired value to be measured e The measured value will be displayed from right to left If the measured value is larger than the number of digits in the display only a portion of the measured value will be shown An example of this would be a display of three digits 1s configured when four digits will be needed Instead of the number 1234 being displayed only 234 will be shown e Ifthe parameter being displayed has a numeral 0 in the
105. peeds payey Figure 3 4 Start stop sequence gas engine successful Page 37 208 Woodward easYgen 1000 Genset Control Manual 37391C 1 972 20 9002 sseooig dois ueis m 5 829 A doy NO euiBu3 uoniub seoies Auelixny es uontui 10 peeds Tae eq jou peyoee jou uous 10 peeds peeds 4 peeds Figure 3 5 Start stop sequence gas engine unsuccessful Woodward Page 38 208 Manual 37391C easYgen 1000 Genset Control Engine Pickup To configure the pickup input the following values must be configured e Nominal speed RPM The speed measurement method via pickup MPU or an output at the alternator e Number of teeth on the flywheel detected by the magnetic pick up MPU or the number of pulses per revolution of the engine amp Speed Pickup Pickup ON OFF 8 Pickup SUME MS 0 10 floc Qoj Speed monitoring of the engine is carried out using an MPU speed se X 4 output OFF Speed frequency monitoring of the generator set the engine is performed by measuring the frequency of the generator There is no MPU or sensor wir
106. power limit set points that will energize a discrete output when a specific limit has been reached By utilizing the LogicsManager it is possible to use the monitored values of various parameters to evaluate the condition of the generator and power being monitored as command variable This makes it possible to disconnect the load via an external circuit NOTE This function is not designed to be a generator protection function An external circuit may be combined with the functions performed here to create additional generator protective functions The additional protective functions will not result in the issuing of a centralized alarm or a fault condition message being displayed in the LC Display of the control unit DE 297 SS 10j Y Gen load limit 1 Generatorlast St 1 loc 20c Y Y Y Gen load limit 2 Generatorlast 5 2 lo loc 20c Y Y Y Gen load hysteresis Generatorlast Hysterese loc 2 Y Y Y Limit monitoring Generator power Limit Limit 1 0 0 to 200 0 This value refers to the Rated active power Parameter 10 see page 19 The percentage value which is to be monitored is configured with this parameter If this value is reached or exceeded the command variable is set to TRUE Limit monitoring Generator power Limit Limit 2 0 0 to 200 0 This value refers to the Rated active power Parameter 10 see page 19 The percentage value which is to
107. re ERU EE EM 0 015G Hz RMS Values ueste n ERE 1 04 Grms Standards is eti Eu e HL EHE ER a e E FUP ee dA EN 60255 21 1 EN 60068 2 6 Fc EN 60255 21 3 Lloyd s Register Vibration Test2 SAEJ1455 Chasis Data MIL STD 810F M514 5A Cat 4 Truck Trailer tracked restrained cargo Fig 514 5 Cl Shock eroe m roe o 40G saw tooth pulse 11ms eStandards conie ERR CRT EN 60255 21 2 MIL STD 810F M516 5 Procedure 1 Temperature Cold Dry Heat storage sss 30 C 22 F 80 C 176 F Cold Dry Heat 20 C 4 F 70 C 158 F SLAM ANS iei aderit ote Teese cce cde rt e IEC 60068 2 2 Test Bb and Bd IEC 60068 2 1 Test Ab and Ad Humidity nn rer Lr nn Ter mre T er Le Tero AREE 60 C 95 RH 5 days IUE IEC 60068 2 30 Test Db Marine Environmental Categories Bureau Veritas 33 Det Norske Veritas DNV sss enne ener nennen nene nnne enn Temperature Class sesseseeeeeee B Vibration Class
108. services zi dependent on STOP 0 Logics AUTO Y Fiag 1 zl 1 Command am EA i Variable ipee 03 01 MAN Y 11 Cancel Help Relay 7 R07 free Command open GCB 0 Y In application mode 0 x lo freely configurable relay raon T loc unassigned 20c 00 01 Flagt z 0 STOP X In application mode AUTO Y lo loc and 2 0 01 Flag 1 1 FALSE Command open GCB ca gt MAN y Prepared for LE a Deactivated by default EE Cancel Help Page 162 208 Woodward Manual 37391C easYgen 1000 Genset Control simple function extended configuration result Relay 8 R08 free Command close MCB 0 In application mode x X 0 lo and loc freely gt Relay 8 gt Delay ON gt Delay OFF loc Y configurable relay unassigned paren Ej STOP v Inapplication mode 20c gt AUTO v Command close MCB foot regi Ej a FALSE 4151 cama gt Prepared for Deactivated by default a a MAN y rr
109. standard values generator voltage phase rotation Woodward Page 75 208 Manual 37391C easYgen 1000 Genset Control Generator phase rotation Gen voltage phase rotation Direction CW CCW B Generatordrehfeld 00 lo floc 20 CW The three phase measured generator voltage is rotating CW clock dd ce 7 wise that means the voltage rotates in direction L1 L2 L3 standard setting COW The three phase measured generator voltage is rotating CCW counter clock wise that means the voltage rotates in direction L1 L3 L2 Monitoring Gen voltage phase rotation Monitoring ON OFF 8 brwahung 0 lo lo 29 Phase rotation monitoring is carried out according to the following ia XP Ce parameters OFF Monitoring is disabled 8 Alarmclass Gen voltage phase rotation Alarm class Class A B C D E F a Alarmklasse MERCEDE CES 0 loc 20c See chapter Alarm on page 138 is e a f The alarm class assigned to each limit alarm 8 Selfacknowledge Gen voltage phase rotation Self acknowledgment YES NO 8 Sebstquitierend 0 lo loc 20c The control automatically clears the alarm if it is no longer valid de y y An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an
110. the ignition of the gas engine is enabled Page 14 208 Woodward Manual 37391C easYgen 1000 Genset Control Auxiliary services programmable to relay R6 terminals 36 37 Prior to engine start pre run Before each starting sequence this relay may be energized for an adjustable time i e opening louvers By energizing the relay output the message Aux serv prerun is displayed in the control screen This relay is always energized if speed is detected In the MANUAL operating mode this relay output is always energized The signal remains ON until the operating mode is changed During engine run The relay remains energized while the engine is running or as long as speed is detected Following an engine stop post operation After each engine stop speed is no longer detected this relay may remain energized for an adjustable time i e operate a cooling pump If the operating mode is changed from MANUAL to STOP or AUTOMATIC without a start command the relay remains energized for this period of time The message Aux services will be displayed on the control unit screen In the MANUAL operating mode this relay output is always energized The signal remains ON until the operating mode is changed Command open 410 or loc 20c fixed to relay R7 terminals 38 39 10 This relay remains de energized until the GCB is manually closed The relay will de energize when a fault condition or an engine shut down oc
111. the time set in the Emergency power delay time ON screen an emergency power operation Is activated A mains voltage fault is defined using the following limits Permissible predetermined limits Mains Voltage Parameter values refer to Protection Mains failure detection page 82 Frequency Parameter values refer to Protection Mains failure detection page 82 Rotation Parameter values refer to Protection Mains phase rotation page 81 Table 3 2 Permissible limits The following principles are observed in the case of emergency power Ifan emergency power operation is initiated the engine is started under all circumstances unless the start sequence is interrupted via an alarm or prevented via the LogicsManager or the operating mode is changed e The GCB can be closed regardless of the engine delay time after the dead bus starting limits have been reached if the parameter 69 has be set accordingly e Ifthe mains return during an emergency power operation GCB is closed the mains settling time must expire before the load is transferred from the generator to mains operation MCB malfunction The following is the protocol the unit follows when the control unit is in the AUTOMATIC operating mode there has not been a start request and the control unit is configured as emergency power standby If the MCB opens the control system attempts to reclose the breaker If this 1s not possible due to an MCB alarm the engin
112. value Monitoring ON OFF Overcurrent characteristic Normal High Extreme 0 01 to 1 99 s Inv time overcurrent Tp Inv time overcurrent Ip 10 0 to 300 0 Inv time overcurrent I start 100 0 to 300 0 Alarm class A B C D E F Self acknowledgment YES NO YES NO Engine delayed monitoring Table 3 14 Monitoring standard values generator inverse time overcurrent 8 Monitoring overcurrent inverse Monitoring ON OFF Uberwachung ES 0 Qoi Overcurrent monitoring is carried out according to the following p wee X7 ow parameters Monitoring is disabled Inverse time characteristic overcurrent inverse Tripping characteristic Normal High Extreme Uberstrom Charakteristik 00 loc c Selection of the used overcurrent characteristic ae Y Y 149 Normal The characteristic normal inverse will be used High The characteristic highly inverse will be used Extreme The characteristic extremely inverse will be used 8 Inv time overcurrent overcurrent inverse Time constant Tp 0 01 to 1 99 s a berstrom AMZ Tp 00 loc c Time constant Tp to calculate the characteristics Y Y Y 150 8 Inv time overcurr Ip overcurrent inverse Current constant Ip 10 0 to 300 0 8 berstrom AMZ Ip 7 0 lo loc Current
113. will be activated Page 144 208 Woodward Manual 37391C easYgen 1000 Genset Control Logical Command Variables The logical command variables are grouped into 14 categories 00 00 Internal flags 01 00 Alarm classes 02 00 System status 03 00 Engine control 04 00 Operating status 05 00 Alarms of the engine 06 00 Alarms of the generator 07 00 Alarms of the mains 08 00 Alarms of the system 09 00 Discrete inputs 10 00 Analog inputs 11 00 Time functions 12 00 External discrete inputs 13 00 Status of the internal relay outputs 14 00 Status of the external relay outputs Logical Command Variables 00 00 Internal Flags Internal flag Logic command variables 00 01 00 20 Internal Flags are the result of the output of the logic ladders from Flag 1 to 8 Flags are internal logic that can be sent to other flags or Command variables Function Note Internal flag 1 Internal calculation descr page 143 Internal flag 2 Internal calculation descr page 143 Internal flag 3 Internal calculation descr page 143 Internal flag 4 Internal calculation descr page 143 Internal flag 5 Internal calculation descr page 143 Internal flag 6 Internal calculation descr page 143 00 08 Flag 8 Internal flag 8 Internal calculation descr page 143 Start request in AUTO Start in AUTOMATIC operating mode Internal calculation descr page 26 Stop request in AUTO Stop in AUTOMATIC operating mode Inte
114. 0 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 6102 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 6103 UNSIGNED 16 YES NO NO OyYyONn OYON 245 Self acknowledge 6104 UNSIGNED 16 YES NO NO Oy ONn OyYON 246 Ext DI 11 Text 6300 Text 16 user defined Ext DI 11 7 20 Discrete input DEx12 ON O ON O 241 Operation 16111 UNSIGNED 16 NC N O ONC ONC 242 Delay 16110 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 16112 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16113 UNSIGNED 16 YES NO NO OyYyONn OYON 245 Self acknowledge 16114 UNSIGNED 16 YES NO NO OyYyONn OyYON 246 Ext DI 16 Text 16310 Text 16 user defined Ext DI 12 7 21 Discrete input DEx13 241 Operation 16121 UNSIGNED 16 WO N O Ne Ne 242 Delay 16120 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 16122 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16123 UNSIGNED 16 YES NO NO OyYyON OYON 245 Self acknowledge 16124 UNSIGNED 16 YES NO NO OyYyONn OYON 246 Ext DI 13 Text 16320 Text 16 user defined Ext DI 13 7 22 Discrete input DEx14 241 Operation 16131 UNSIGNED 16 e N O a d 242 Delay 16130 UNSIGNED 16 0 05 to 650 00 s 0 205 243 Alarm class 16132 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16133 UNSIGNED 16 YES NO NO OyYyON OYON 245 Self acknowledge 16134 UNSIGNED 16 YES NO NO DYLDN LDvL w 246 Ext DI 14 Text
115. 0 711 789 54 100 stgt info woodward com Homepage http www woodward com power Woodward has company owned plants subsidiaries and branches as well as authorized distributors and other authorized service and sales facilities throughout the world Complete address phone fax e mail information for all locations is available on our website www woodward com 2011 06 Stuttgart
116. 0 flo loc 20c jp a Activation frequency B berwachung ab 10 lo loc 2 it 4 Alarm class 8 Alarmklasse 10 loc 20c ig 7 6 Self acknowledge a Selbstquittierend 0 lo loc 20c jg yV vY y Limit Text Monitoring Setting range ON OFF Standard value Speed frequency mismatch n f mismatch The hysteresis is 50 RPM Limit 1 5 to 8 5 Hz Delay 0 02 to 99 99 s Monitoring frequency 15 to 85 Hz Alarm class A B C D E F Self acknowledgment YES NO Table 3 18 Monitoring standard values plausibility control n f ON OFF n f LogicsManager mismatch Monitoring Monitoring of the speed frequency LogicsManager mismatch n f LM mismatch is carried out according to the following parameters OFF Monitoring is disabled n f LogicsManager mismatch Threshold value 1 5 to 8 5 Hz The frequency mismatch that is to be monitored is defined here If the monitored frequency mismatch reaches or exceeds this value for at least the delay time without interruption the action specified by the alarm class is initiated The LogicsManager is monitored with respect to his status n f LogicsManager mismatch Delay 0 02 to 99 99 s If the monitored frequency mismatch exceeds the threshold value for the delay time configured here an alarm will be issued If the monitored frequency mismatch
117. 0 0 15 0 127 Delay level 2 2411 UNSIGNED 16 0 02 to 99 99 s 1 00 s 128 Alarm class level 2 2407 UNSIGNED 16 A B C D E F E 129 Self acknowledge level 2 2408 UNSIGNED 16 YES NO NO DYLDN LDvL w 130 Delayed by engine speed level 2 2409 UNSIGNED 16 YES NO NO Oy On OyYON 6 1 18 Generator voltage asymmetry 131 Monitoring 3900 UNSIGNED 16 ON OFF ON O100 O100 132 Limit 3903 UNSIGNED 16 0 5 to 99 9 10 0 133 Delay 3904 UNSIGNED 16 0 02 to 99 99 s 5 00 s 134 Alarm class 3901 UNSIGNED 16 A B C D E F F 135 Self acknowledge 3902 UNSIGNED 16 YES NO NO OyYyON OYON 136 Delayed by engine speed 3905 UNSIGNED 16 YES NO YES Oy ON OyY ON 6 1 19 Generator ground fault level 1 137 Monitoring level 1 3250 UNSIGNED 16 ON OFF OFF O100 O100 138 Limit level 1 3254 _ UNSIGNED 16 0 to 300 10 139 Delay level 1 3255 UNSIGNED 16 0 02 to 99 99 s 020s 140 Alarm class level 1 3251 UNSIGNED 16 A B C D E F B 141 Self acknowledge level 1 3252 UNSIGNED 16 YES NO NO OyYyONnN OYON 142 Delayed by engine speed level 1 3253 UNSIGNED 16 YES NO NO Oy ON Oy ON 6 1 20 Generator ground fault level 2 137 Monitoring level 2 3256 UNSIGNED 16 ON OFF OFF O100 O100 138 Limit level 2 3260 _ UNSIGNED 16 0 to 300 30 96 139 Delay level 2 3261 UNSIGNED 16 0 02 to 99 99 s 0 105 140 Alarm class level 2 3257 _ UNSIGNED 16 A B C D E F F 141 Self acknowledge level 2 3258 UNSIGNED 16 YES NO NO OyYyO
118. 00 to 32000 00100 274 Delay 4207 _ UNSIGNED 16 00 02 to 99 99 s 01 00 s 275 Monitoring at 4204 UNSIGNED 16 Overrun Underrun Underrun LHo HU 00 00 276 Alarm class 4201 _ UNSIGNED 16 A B C D E F Control B 277 Self acknowledge 4202 _ UNSIGNED 16 YES NO NO OyYyON OYON 278 Delayed by engine speed 4203 UNSIGNED 16 YES NO NO Oy ONn OyYON 279 Hysteresis 4216 _ UNSIGNED 16 000 001 280 Description 4208 16 user defined Flexible Limit 1 9 3 2 Configure limit 2 271 Monitoring 4217 _ UNSIGNED 16 ON OFF ON O100 O100 Battery voltage Battery Battery AnalogIn1 AnIn1 AnalogIn2 AnIn2 AnIn2 272 Monitored analog input 4223 UNSIGNED 16 10 AnalogInl O SPNI10 O SPN110 ECUSPN100 SPN100 O SPN100 ECUSPNI90 SPN190 O SPNI90 273 Limit 4222 INTEGER 16 32000 to 32000 00100 274 Delay 4224 _ UNSIGNED 16 00 02 to 99 99 s 01 00 s 275 Monitoring at 4221 _ UNSIGNED 16 Overrun Underrun Underrun 00 00 276 Alarm class 4218 UNSIGNED 16 A B C D E F Control B 277 Self acknowledge 4219 _ UNSIGNED 16 YES NO NO 278 Delayed by engine speed 4220 _ UNSIGNED 16 YES NO NO OyYyON OYON 279 Hysteresis 4233 UNSIGNED 16 000 001 280 Description 4225 16 user defined Flexible Limit 2 9 3 3 Configure limit 3 271 Monitoring 4234 _ UNSIGNED 16 ON OFF ON O100 O100 Battery voltage Battery Battery AnalogInl AnInl Ana
119. 1 lt Figure 3 8 Monitoring generator overfrequency Parameter table Limit Text Setting range Default value Overfrequency The hysteresis is 0 05 Hz The parameters represented in Monitoring ON OFF this table are specified in the Limit 50 0 to 130 0 following whereas the Delay 0 02 to 99 99 s description is identical for all Alarm class A B C D E F limits the limits may only differ in their setting ranges Self acknowledgment YES NO Limit 2 Monitoring ON OFF Limit 50 0 to 130 0 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES NO Table 3 3 Monitoring standard values generator overfrequency Page 52 208 Woodward Manual 37391C easYgen 1000 Genset Control 8 Monitoring Gen Overfrequency Monitoring limit 1 limit 2 ON OFF 8 berwachung 77772 0 lo loj 120 Overfrequency monitoring is carried out according to the following c 7 40 parameters Monitoring is performed at two levels Both values may be configured independent from each other prerequisite limit 1 lt limit 2 OFF Monitoring is disabled for limit 1 and or limit 2 Limit Gen Overfrequency Threshold value limit 1 limit 2 50 0 to 130 0 Limit 2 44 lo 09 200 This value refers to the Rated system frequency Parameter 3 see page 19 87 The percentage values that are to be monitored for each thresho
120. 1 amp 2 ANSI 27 Voltage is monitored depending on Parameter 6 Gen voltage measuring There are two undervoltage alarm levels available in the control Both alarms are definite time alarms and are illustrated in the below figure The figure diagrams a frequency trend and the associated pickup times and length of the alarms It should be noted that this figure illustrates a limit 1 alarm that is self acknowledged Limit 2 alarms cannot be self acknowledged Monitoring of the voltage is done in two steps If this protective function is triggered the display indicates Gen undervolt 1 or Gen undervolt 2 Linsen 76 Rated value 100 96 SP1 SP1 SP2useess SPA mh C QE Minimum TT oie terere nenne d pol Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 T4 2 Figure 3 11 Monitoring generator undervoltage Parameter table Limit Text Setting range Standard value Undervoltage The hysteresis is 0 7 of the rated value The parameters represented in Limit 1 Monitoring ON OFF this table are specified in the Limit 50 0 to 125 0 following whereas the Delay 0 02 to 99 99 s description is identical for all Alarm class A B C D E F limits the limits may only differ in their setting ranges Self acknowledgment ee Engine delayed monitoring YES NO Limit 2 Monitoring O
121. 16330 Text 16 user defined Ext DI 14 7 23 Discrete input DEx15 241 Operation 16141 UNSIGNED 16 M N O DUE 242 Delay 16140 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 16142 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16143 _ UNSIGNED 16 YES NO NO OyYyONn OYON 245 Self acknowledge 16144 UNSIGNED 16 YES NO NO Oy ON 246 Ext DI 15 Text 16340 16 user defined Ext DI 15 7 24 Discrete input DEx16 241 Operation 16151 UNSIGNED 16 ROS N O ae Ne 242 Delay 16150 UNSIGNED 16 0 05 to 650 00 s 0 20s 243 Alarm class 16152 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16153 UNSIGNED 16 YES NO NO Oy 245 Self acknowledge 16154 UNSIGNED 16 YES NO NO 246 Ext DI 16 Text 16350 Text 16 user defined Ext DI 16 Page 190 208 Woodward Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 8 RELAY OUTPUTS LogicsManager Relay 12100 Logman refer to LogicsManager chapter starting page 161 default 03 05 amp 1 amp 1 Relay 2 12110 Logman refer to LogicsManager chapter starting page 161 default 01 09 amp 1 amp 1 Relay 5 12130 Logman refer to LogicsManager chapter starting page 161 default 03 04 amp 1 amp 1 Rela
122. 2 3x300A x10 3x1 xP 1 I 3 300 10 300A 300 dg l2 345A 2 2 2 Example 2 undershooting of a limit value Current in phase L2 current in phase L3 Current in phase L1 has been undershot Pa percentage tripping value here 10 Ty rated current here 300 A Tripping value for phase L1 3 x 300A x10 l l 3xIy xP 300A 300 3x 300A x 10 100 I 255A 2 2 2 Page 68 208 Woodward Manual 37391C easYgen 1000 Genset Control Parameters Monitoring Gen unbalanced load Monitoring Limit 1 Limit 2 ON OFF a berwachung 0 log Qod Unbalanced load monitoring is carried out according to the following 085 070 7 27 parameters Monitoring is performed at two levels Both values may be configured independent from each other condition Limit 1 lt Limit 2 OFF No monitoring is carried out for either limit 1 or limit 2 amp Limit Gen unbalanced load Threshold value Limit 1 Limit 2 0 0 to 100 0 8 Limit 0 loc 2 This value refers to the Rated current Parameter 11 see page 21 du Y 4 4 The percentage values that are to be monitored for each threshold limit are defined here If this value is reached or exceeded for at least the delay time without interruption the action specified by the alarm class is initiated amp Delay Gen unbalanced load Delay Limit 1 Limit 2 0 02 to 99 99 s Verz gerung
123. 208 Woodward Manual 37391C easYgen 1000 Genset Control NOTE When the ignition speed is reached the starter is disengaged under one of the following conditions e The measurement via MPU is enabled ON gt Ignition speed is detected gt Ignition speed measured via the generator voltage is detected c Conditions for discrete input Ignition speed see LogicsManager equal true e The measurement via MPU is disabled OFF gt Ignition speed measured via the generator voltage is detected gt Conditions for discrete input Ignition speed see LogicsManager equal true Pickup Generator frequency Engine speed LogicsManager OFF YES NO YES if programmed ON YES YES YES if programmed Engine Firing Ignition Speed amp Firingspeed Engine Firing speed 5 to 60 Hz B occ Sn ee a ee 0 lo lec oj After firing speed has been reached the starter is disengaged and the time counter Y Y Y forthe engine delayed monitoring is activated The firing speed is to be configured low enough that it is always exceeded during regular generator operation Note Frequency measurement via the generator voltage input is possible beginning with 15 Hz or higher If the MPU measurement is enabled values down to 5 Hz can be measured amp Logicm forfiringspeed Engine Firing speed via LogicsManager YES NO Logikm fiir Zinddrewahl 0 lo loc 200 The engine firing speed i
124. 3 ANSI 50 51 60 Protection Generator Reverse Reduced Power Limits 1 amp 2 ANSI 32R F 62 Protection Engine Generator Overload Limits 1 amp 2 ANSI 32 65 Protection Generator Unbalanced Load Limits 1 amp 2 ANSI 46 67 Protection Generator Voltage 70 Protection Generator Ground Fault Limits 1 amp 2 72 Protection Generator Voltage Phase 74 Protection Generator Inverse Time Overcurrent Monitoring ANSI IEC 255 77 Protection Mains Protection 206 irse a EEEE nieto diit rette dd nd 80 Protection Mains Voltage Phase Rotation 2 81 Protection Mains Mains Failure Detection 2 82 Protection Breaker Circuit Breaker 84 Protection Engine Overspeed Limits 1 amp 2 ANSI 12 87 Protection Engine Underspeed Limits 1 amp 2 emm 89 Protection Engine Generator Speed Frequency Mismatch Speed Detection 91 Protection Engine Start 93 Protection Engine Shutdown Malfunction
125. 37391C M5 wooDWARD easYgen 1000 Genset Control Configuration Software Version 2 1xxx EASY GEN 1000 Manual 37391C Manual 37391C easYgen 1000 Genset Control WARNING Read this entire manual and all other publications pertaining to the work to be performed before installing operating or servicing this equipment Practice all plant and safety instructions and precautions Failure to follow instructions can cause personal injury and or property damage The engine turbine or other type of prime mover should be equipped with an overspeed overtemperature or overpressure where applicable shutdown device s that operates totally independently of the prime mover control device s to protect against runaway or damage to the engine turbine or other type of prime mover with possible personal injury or loss of life should the mechanical hydraulic governor s or electric control s the actuator s fuel control s the driving mechanism s the linkage s or the controlled device s fail Any unauthorized modifications to or use of this equipment outside its specified mechanical electrical or other operating limits may cause personal injury and or property damage including damage to the equipment Any such unauthorized modifications i constitute misuse and or negligence within the meaning of the product warranty thereby excluding warranty coverage for any resulting damage and ii invalidate product certifications o
126. 4 Delay level 2 2161 UNSIGNED 16 0 02 to 99 99 s 0 10s 185 Alarm class level 2 2157 UNSIGNED 16 A B C D E F F 186 Self acknowledge level 2 2158 UNSIGNED 16 YES NO NO Oy OY ON 187 Delayed by engine speed level 2 2159 UNSIGNED 16 YES NO YES Oy OY ON 6 4 5 Speed detection 188 Monitoring 2450 UNSIGNED 16 ON OFF ON 0100 0100 189 Mismatch limit 2454 UNSIGNED 16 1 5 to 8 5 Hz 5 0 Hz 190 Delay 2455 UNSIGNED 16 0 02 to 99 99 s 2 00s 191 Activation frequency 2453 UNSIGNED 16 15 to 85 Hz 20 Hz 192 Alarm class 2451 UNSIGNED 16 A B C D E F E 193 Self acknowledge 2452 UNSIGNED 16 YES NO NO OyYyOn OYON Woodward Page 185 208 Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 6 MONITORING 6 4 6 Start failure 194 Monitoring 3303 UNSIGNED 16 ON OFF ON O100 O100 195 Start attempts 3302 UNSIGNED 16 1 to 20 3 196 Start attempts override 4102 UNSIGNED 16 1 to 20 10 197 Alarm class 3304 UNSIGNED 16 A B C D E F F 198 Self acknowledge 3305 UNSIGNED 16 YES NO NO Oy ON OyYON 6 4 7 Shutdown malfunction 199 Monitoring 2500 UNSIGNED 16 ON OFF ON O100 O100 200 Max stop delay 2503 UNSIGNED 16 3 to 999 s 30s 201
127. 5 1 81 51 19 3 63 53 32 5 44 55 46 7 25 57 59 9 27 59 72 11 28 61 86 13 30 63 99 15 36 66 17 17 49 68 44 19 62 70 71 21 76 72 97 Page 168 208 Woodward Manual 37391C easYgen 1000 Genset Control VDO Input Pressure 0 to 10 bar 0 to 145 psi Index IV 12 160 bar VDO Eingang VDO Input psi 0 10 bar 0 145 psi 0 10 bar 0 145 psi iai 10 120 8 100 80 6 60 psi U bar 0 20 40 60 80 100 120 140 160 180 200 Figure 3 35 Analog inputs characteristics diagram VDO 0 to 10 bar Index TV Ohm bar psi psi Ohm bar psi 42 75 97 00 0 00 46 92 101 53 3 45 51 19 106 36 6 91 55 46 111 20 10 36 59 63 116 03 13 81 63 66 120 87 17 27 67 69 125 70 20 72 71 71 130 54 24 17 75 74 135 72 27 63 79 77 140 90 31 30 83 80 146 08 35 11 87 93 38 93 92 46 Woodward Page 169 208 Manual 37391C easYgen 1000 Genset Control VDO Input Temperature 40 to 120 C 104 to 248 F Index 92 027 004 160 300 VDO Einganga VDO Input F 140 120 C 104 248 F 40 120 C 104 248 F 140 250 120 200 100 80 150 60 100 40 50 20 0 0 50 100 150 200 250 300 350 Figure 3 36 Analog inputs characteristics diagram VDO 40 to 120 C Index 92 027 004 Ohm F oF Ohm F 151 210 119 20 255 146 220 117 30 229 142 230 115 40 210 138 240 113 50 196 135 250 111 60 18
128. 5 132 260 109 70 175 129 270 107 80 168 126 90 162 123 100 156 121 Page 170 208 Woodward Manual 37391C easYgen 1000 Genset Control VDO Input Temperature 50 to 150 C 122 to 302 F Index 92 027 006 180 350 9 VDO Eingang VDO Input F 160 p 50 150 C 122 302 F 50 150 C 122 302 F 140 250 120 F 100 200 80 150 C 60 100 40 50 20 Ohm 0 0 0 50 100 150 200 250 300 350 Figure 3 37 Analog inputs characteristics diagram VDO 50 to 150 C Index 92 027 006 Ohm F Ohm F F 120 174 146 20 296 130 172 143 30 263 140 169 141 40 242 150 166 138 50 227 160 164 136 60 215 170 161 133 70 205 180 159 130 80 197 190 156 128 90 190 200 154 125 100 184 210 151 123 110 178 220 148 Woodward Page 171 208 Manual 37391C easYgen 1000 Genset Control Resistance Ohms 600 0 4 500 0 4 400 0 4 300 0 4 200 0 4 100 0 0 0 SMP Input Temperature 25 to 150 C 77 to 302 F 1 1 L 1 1 1 L 1 1 1 1 1 1 1 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 Temperature C Figure 3 38 Analog inputs characteristics diagram SMP TH2125 Temp F R Ohm Table 3 27 Analog inputs charact
129. 5 6mA Page 118 208 Woodward Manual 37391C easYgen 1000 Genset Control Counters Counters Maintenance Call A maintenance call will be issued if the configured number of operating hours has expired or the configured number of days has expired since the last maintenance In case of a maintenance call the display indicates Mainten days exceeded or Mainten hours exceeded Maintenance hours Wartungsintervall Stunden 0 flo loc 20 283 Y Y Y Y DE 6 Maintenance days 8 Wartungsintervall Tage 10 loc 20c 284 Y Y Y Y amp Reset maintenance period h B Wartungsstunden r cksetzen 0 10 loc 20c 285 Y Y Y Y 5 Reset maintenance period days B Wartungstage r cksetzen 0 10 loc 20c 286 Y Y Y Y Code level for reset maintenance 5 Codeebenef r Wrtg r cksetzen 0 flo loc 2oc 287 Y Y Y Y Counter Maintenance interval Hours 0 to 9 999 h D To disable the maintenance hours counter configure 0 for this entry This parameter defines the remaining hours until the next maintenance call occurs Once the generator has been operated for the number of hours configured here a maintenance message is displayed If the maintenance counter is reset either by the push buttons at the front panel see manual 37392 or by configuring the parameter Reset maintenance call to YES see Parameter 285 the maintenance counter is reset to the configured va
130. 500 UNSIGNED 16 ON OFF ON O100 O100 216 Limit level 1 3504 UNSIGNED 16 8 0 to 42 0 V 24 0 V 217 Delay level 1 3505 UNSIGNED 16 0 02 to 99 99 s 60 00 s 218 Alarm class level 1 3501 UNSIGNED 16 A B C D E F Control B 219 Self acknowledge level 1 3502 UNSIGNED 16 YES NO NO OYyON OYON 220 Delayed by engine speed level 1 3503 UNSIGNED 16 YES NO NO Oy ON OyYON 6 5 4 Battery undervoltage level 2 215 Monitoring level 2 3506 UNSIGNED 16 ON OFF ON O100 O100 216 Limit level 2 3510 UNSIGNED 16 8 0 to 42 0 V 20 0 V 217 Delay level 2 3511 UNSIGNED 16 0 02 to 99 99 s 10 00 s 218 Alarm class level 2 3507 UNSIGNED 16 A B C D E F Control B 219 Self acknowledge level 2 3508 UNSIGNED 16 YES NO NO Oy ONn OyYON 220 Delayed by engine speed level 2 3509 UNSIGNED 16 YES NO NO Oy ONnN OyYON Page 186 208 Woodward Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 6 MONITORING 6 6 Monitoring Interface 6 6 1 Monitoring CAN Open interface 221 Monitoring 3150 UNSIGNED 16 ON OFF OFF 0100 0100 222 Timeout 3154 _ UNSIGNED 16 0 1 to 650 0 s 20s 223 Alarm class 3151 UNSIGNED 16 A B C D E F B 224 Self acknowledge 3152 UNSIGNED 16 YES NO NO Oy OYON 225 Delayed by
131. 6 1 to 99 s 7s 54 Cool down time 3316 UNSIGNED 16 1 to 999 s 20s 55 Auxiliary services postrun 3301 UNSIGNED 16 0 to 999 s 05 56 Time of engine stop 3326 UNSIGNED 16 0to 99s 10s 57 Firing speed 3313 UNSIGNED 16 5 to 60 Hz 15 Hz 58 Logicm for firing speed 3324 UNSIGNED 16 YES NO NO Oy OYON 59 Ignition speed 12500 Logman refer to LogicsManager chapter starting page 157 default 0 amp 1 amp 1 60 Engine monit delay time 3315 UNSIGNED 16 0 to 99 s 8s 3 5 Idle Mode 61 Constant idle run 12550 Logman refer to LogicsManager chapter starting page 157 default 0 amp 1 amp 1 62 Idle mode automatic 12570 Logman refer to LogicsManager chapter starting page 157 default 0 amp 1 amp 1 63 Time for automatic idle run 3328 UNSIGNED 16 1 to 9999 s 10s 64 During emerg critical 3329 UNSIGNED 16 YES NO NO Oy OY ON 4 BREAKER N O ON O ON O 65 GCB open relay 3403 UNSIGNED 16 NC N O El NC El NC 66 time pulse 3416 UNSIGNED 16 0 04 to 10 00 s 0 24 s 67 GCB close pulse 3409 UNSIGNED 16 YES NO NO 68 GCB auto unblock 3405 UNSIGNED 16 YES NO NO Oy On OY ON 69 Undelayed close GCB 12210 Logman refer to LogicsManager chapter starting page 157 default 04 09 amp 1 amp 1 70 GCB frequency window 3350 UNSIGNED 16 0 2 to 10 0 2 0 71 GCB voltage window 3351 UNSIGNED 16 1 to 100 10 72 settling time 3415 UNSIGNED 16 0 10995 28 73 MCB auto u
132. 6 YES NO NO OY ON OyYON 310 Sunday active 676 UNSIGNED 16 YES NO NO Oy ONn OYON 12 COMMUNICATION INTERFACES 311 Device number 1702 UNSIGNED 16 1 to 127 1 12 1 CAN Interfaces OFF OFF OFF 312 Protocol 3155 UNSIGNED 16 CANopen CANopen CANop CANop LeoPC O LeoPC O LeoPC 313 Baudrate 3156 unsicnep 16 20 1 309 125 kBd Page 196 208 Woodward Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 12 COMMUNICATION INTERFACES 12 1 1 CANopen Refer to manual 37393 for CAN bus parameter settings CAN Open Master 8993 UNSIGNED 16 YES NO YES Producer Heartbeat Time 9120 UNSIGNED 16 20 to 65530 ms 2000 ms COB ID SYNC Message 9100 UNSIGNED 32 1 to 4294967295 128 Max answer time ext devices 9010 UNSIGNED 16 0 1 to 9 9 s 3 05 Time re init ext devices 9009 UNSIGNED 16 0 to 9999 s 10s 12 1 1 1 Additional S SDO 2nd Client gt Server COB ID rx 9020 _ UNSIGNED 32 1 to 4294967295 0x80000601 2nd Server gt Client COB ID tx 9022 _ UNSIGNED 32 1 to 4294967295 0x80000581 3rd Client gt Server COB ID rx 9024 UNSIGNED 32 1 to 4294967295 0x80000602 3rd
133. 99 99 s 5 00 s 106 Alarm class level 1 2051 UNSIGNED 16 A B C D E F B 107 Self acknowledge level 1 2052 UNSIGNED 16 YES NO NO Oy OYON 108 Delayed by engine speed level 1 2053 UNSIGNED 16 YES NO YES Oy ON OY ON 6 1 8 Generator undervoltage level 2 103 Monitoring level 2 2056 UNSIGNED 16 ON OFF ON 0100 0100 104 Limit level 2 2060 UNSIGNED 16 50 0 to 125 0 88 0 105 Delay level 2 2061 UNSIGNED 16 0 02 to 99 99 s 0 30s 106 Alarm class level 2 2057 UNSIGNED 16 A B C D E F F 107 Self acknowledge level 2 2058 UNSIGNED 16 YES NO NO Oy OY ON 108 Delayed by engine speed level 2 2059 UNSIGNED 16 YES NO YES Oy OY ON 6 1 9 Generator overcurrent level 1 109 Monitoring level 1 2200 UNSIGNED 16 ON OFF ON 0100 0100 110 Limit level 1 2204 UNSIGNED 16 50 0 to 300 0 110 0 111 Delay level 1 2205 UNSIGNED 16 0 02 to 99 99 s 30 00 s 112 Alarm class level 1 2201 UNSIGNED 16 A B C D E F E 113 Self acknowledge level 1 2202 UNSIGNED 16 YES NO NO Oy On OY ON 6 1 10 Generator overcurrent level 2 109 Monitoring level 2 2206 UNSIGNED 16 ON OFF ON 0100 0100 110 Limit level 2 2210 UNSIGNED 16 50 0 to 300 0 150 0 111 Delay level 2 221 UNSIGNED 16 0 02 to 99 99 s 1 00 s 112 Alarm class level 2 2207 UNSIGNED 16 A B C D E F F 113 Self acknowledge level 2 2208 UNSIGNED 16 YES NO NO Oy ON OY ON 6 1 11 Generator overcurrent level 3 109 Monitoring level 3 2212 UNSIGNED 16 O
134. 9999 2553 281 X value 2 3611 UNSIGNED 16 0 to 100 6 282 Y value 2 3601 INTEGER 16 9999 to 9999 2288 281 X value 3 3612 UNSIGNED 16 0 to 100 8 282 Y value 3 3602 INTEGER 16 9999 to 9999 2100 281 X value 4 3613 UNSIGNED 16 0 to 100 13 282 Y value 4 3603 INTEGER 16 9999 to 9999 1802 281 X value 5 3614 UNSIGNED 16 0 to 100 16 282 Y value 5 3604 INTEGER 16 9999 to 9999 1685 281 X value 6 3615 UNSIGNED 16 0 to 100 23 282 Y value 6 3605 INTEGER 16 9999 to 9999 1488 281 X value 7 3616 UNSIGNED 16 0 to 100 28 282 Y value 7 3606 INTEGER 16 9999 to 9999 1382 281 X value 8 3617 UNSIGNED 16 0 to 100 42 282 Y value 8 3607 INTEGER 16 9999 to 9999 1188 281 X value 9 3618 UNSIGNED 16 0 to 100 58 282 Y value 9 3608 INTEGER 16 9999 to 9999 1035 10 CONFIGURE COUNTERS 283 Maintenance hours 2550 UNSIGNED 16 0 to 9999 h 300h 284 Maintenance days 2551 UNSIGNED 16 0 to 999 days 365 days 285 Reset maintenance period h 2562 UNSIGNED 16 YES NO NO Oy OY ON 286 Reset maintenance period days 2563 UNSIGNED 16 YES NO NO 287 Code level for reset maintenance 2567 _ UNSIGNED 16 0 to 3 3 288 Counter value preset 2515 UNSIGNED 16 0 to 99999999 00000000 289 Set operation hours in 0 00h 2554 UNSIGNED 16 YES NO NO Oy OYON 290 Set counter free adj in 0 00h 2572 UNSIGNED 16 YES NO NO 291 Set active energy
135. ANopen Additional Server SDOs E 2nd Client gt Server COB ID rx CAN bus Client gt Server COB ID rx 1 to 4294967295 8 2 Client gt Server COB ID rx 0 lo loc 2 This is the CAN ID on which SDO requests are received 39 Y yY VY y 5 2nd Server gt Client COB ID tx CAN bus Server gt Client COB ID tx 1 to 4294967295 2 Server gt Client COB ID tx 0 toj loc ej This is the CAN ID on which SDO replies are sent 320 Y YY y DE amp 3rd Client gt Server COB ID rx CAN bus Client gt Server COB ID rx 1 to 4294967295 8 3 Client gt Server COB ID rx 0 do loc 2 This is the CAN ID on which SDO requests are received i yY amp 3rd Server gt Client COB ID tx CAN bus Server gt Client COB ID tx 1 to 4294967295 3 Server gt Client COB ID tx 0 lo loe ej This is the CAN ID on which SDO replies are sent 32 Y v DE E 4 Client gt Server COB ID rx CAN bus Client gt Server COB ID rx 1 to 4294967295 8 4 Client gt Server COB ID rx 0 do flo 20 This is the CAN ID on which SDO requests are received Y amp Server gt Client COB ID tx CAN bus Server gt Client COB ID tx 1 to 4294967295 4 Server gt Client COB ID tx 0 lo loc This is the CAN ID on which SDO replies are sent 34 Y Y Y DE 5 Client Server COB ID rx CAN bus Client gt Server COB ID rx 1 to 4294967295 B 5 Client gt Server COB ID rx
136. Alarm class 2501 UNSIGNED 16 A B C D E F F 202 Self acknowledge 2502 UNSIGNED 16 YES NO NO Oy ON OyYON 6 4 8 Unintended stop 203 Monitoring 2650 UNSIGNED 16 ON OFF ON O100 O100 204 Alarm class 2651 UNSIGNED 16 A B C D E F F 6 4 9 Dead bus operation 205 Monitoring 2640 UNSIGNED 16 ON OFF ON O100 O100 206 Delay 2643 UNSIGNED 16 1 to 999 s 30s 207 Alarm class 2641 UNSIGNED 16 A B C D E F B 208 Self acknowledge 2642 UNSIGNED 16 YES NO NO Oy ON Oy ON 6 5 Monitoring Battery 6 5 1 Battery overvoltage level 1 209 Monitoring level 1 3450 UNSIGNED 16 ON OFF ON O100 O100 210 Limit level 1 3454 UNSIGNED 16 8 0 to 42 0 V 32 0 V 211 Delay level 1 3455 UNSIGNED 16 0 02 to 99 99 s 5 00 s 212 Alarm class level 1 3451 UNSIGNED 16 A B C D E F Control B 213 Self acknowledge level 1 3452 UNSIGNED 16 YES NO NO Oy ONn OyYON 214 Delayed by engine speed level 1 3453 UNSIGNED 16 YES NO NO Oy ONn OyYON 6 5 2 Battery overvoltage level 2 209 Monitoring level 2 3456 UNSIGNED 16 ON OFF OFF O100 O100 210 Limit level 2 3460 UNSIGNED 16 8 0 to 42 0 V 35 0 V 211 Delay level 2 3461 UNSIGNED 16 0 02 to 99 99 s 1 00 s 212 Alarm class level 2 3457 UNSIGNED 16 A B C D E F Control B 213 Self acknowledge level 2 3458 UNSIGNED 16 YES NO NO OyYyONnN OyYON 214 Delayed by engine speed level 2 3459 UNSIGNED 16 YES NO NO Oy ON OyY ON 6 5 3 Battery undervoltage level 1 215 Monitoring level 1 3
137. Alarm class A B C D E F limits the limits may only Self acknowledgment YES NO differ in their setting ranges Limit 2 Monitoring ON OFF Limit 50 0 to 300 0 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES NO Table 3 9 Monitoring standard values generator overload Woodward Page 65 208 Manual 37391C easYgen 1000 Genset Control 8 Monitoring Gen overload Monitoring Limit 1 Limit 2 ON OFF Uberwachung uu 0 flo Qoj ON Overload monitoring is carried out according to the following jj 7 parameters Monitoring is performed at two levels Both values may be configured independent from each other prerequisite limit 1 lt limit 2 OFF Monitoring is disabled for limit 1 and or limit 2 Limit overload Threshold value Limit 1 Limit 2 50 0 to 300 00 B Limit lt 0 d D This value refers to the Rated active power Parameter 10 see page 19 121 The percentage values that are to be monitored for each threshold limit are defined here If this value is reached or exceeded for at least the delay time without interruption the action specified by the alarm class is initiated 8 Delay Gen overload Delayed Limit 1 Limit 2 0 02 to 99 99 s 8 Verz gerung 0 o floc i209 If the monitored generator load exceeds the threshold value for the delay time 122 configured here an alarm will be issue
138. C easYgen 1000 Genset Control Protection Generator Overvoltage Limits 1 amp 2 ANSI 59 Voltage is monitored depending on Parameter 6 Gen voltage measuring There are two overvoltage alarm levels available in the control Both alarms are definite time alarms and are illustrated in the below figure The figure diagrams a frequency trend and the associated pickup times and length of the alarms It should be noted that this figure illustrates a limit 1 alarm that is self acknowledged Limit 2 alarms cannot be self acknowledged Monitoring of the voltage is done in two steps If this protective function is triggered the display indicates Gen overvolt 1 or Gen overvolt 2 SP2 Hysteresis SP1 Hysteresis timin 5 2 I SP2 SP1 Rated value 100 96 qp aa aac ca me Grae a a ea a Be ee RC ea Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 i Figure 3 10 Monitoring generator overvoltage Parameter table Limit Text Setting range Standard value Overvoltage The hysteresis is 0 7 of the rated value The parameters represented in Limit 1 Monitoring ON OFF this table are specified in the Limit 50 0 to 125 0 following whereas the Delay 0 02 to 99 99 s description is identical for all limits the limits may only differ in their setting ranges Alarm class A
139. CANopen not included in easYgen delivery can be e g IKD1 etc DEx01 Alarm input LogicsManager DEx02 Alarm input LogicsManager DEx03 Alarm input LogicsManager DEx04 Alarm input LogicsManager DEx05 Alarm input LogicsManager DEx06 Alarm input LogicsManager DEx07 Alarm input LogicsManager DEx08 Alarm input LogicsManager DEx09 Alarm input LogicsManager DEx10 Alarm input LogicsManager DEx11 Alarm input LogicsManager DEx12 Alarm input LogicsManager DEx13 Alarm input LogicsManager DEx14 Alarm input LogicsManager DEx15 Alarm input LogicsManager DEx16 Alarm input LogicsManager 1 If the parameter Enable MCB is configured to ALWAYS this DI may be used as alarm input Logics Manager Table 3 21 Discrete inputs assignment NOTE Alarm inputs may also be configured as control inputs and then be used as command variables in the LogicsManager Page 104 208 Woodward Manual 37391C easYgen 1000 Genset Control NOTE Operating current NO The relay is enabled i e in the operating state when current flows through the coil If a loss of the supply voltage occurs the relay contacts will not transfer and a fault condition will not be monitored In this mode of operation the state of the system should be monitored through other means than the state of the relay Closed circuit current NC The rel
140. Class A B C D E F See chapter Alarm on page 138 The alarm class assigned to each limit alarm Gen voltage asymmetry Self acknowledgment YES The control automatically clears the alarm if it is no longer valid An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface Gen voltage asymmetry Engine delayed monitoring YES NO YES The alarm is delayed until engine monitoring is enabled Therefore the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed An alarm will only be issued for 3Ph 3W applications and monitored 3Ph 4W voltage systems Woodward Page 71 208 Manual 37391C easYgen 1000 Genset Control Protection Generator Ground Fault Limits 1 amp 2 Mains current transformer is configured to mains current calculated ground current Please refer to Current Transformer on page 23 Current is monitored depending on Parameter 7 Gen current measuring The configured three conductor currents Icen L1 IGen L2 and are vectorially summated Is Icen L1 IGen t2 IGen 13 and compared with the response value The calculated actual value is indicated in the display if th
141. Data type Setting range Default value Customer setting 7 DISCRETE INPUTS 7 1 Discrete input D1 O N O O N O 241 DI 1 operation 1201 UNSIGNED 16 NC N C ONC ONC 242 DI 1 delay 1220 UNSIGNED 16 0 08 to 650 00 s 0 20s 243 DI 1 alarm class 1222 _ UNSIGNED 16 A B C D E F Control F 244 DI 1 delayed by eng speed 1223 UNSIGNED 16 YES NO NO Oy ONn OyYON 245 DI 1 self acknowledge 1224 _ UNSIGNED 16 YES NO NO Oy ONnN OyYON 246 DI 1 text 1400 16 user defined Emerg Stop 7 2Discrete input D2 N O N O O N O 241 DI 2 operation 1221 UNSIGNED 16 NC N O ONC ONC 242 DI 2 delay 1220 _ UNSIGNED 16 0 08 to 650 00 s 0 50 s 243 DI 2 alarm class 1222 _ UNSIGNED 16 A B C D E F Control Control 244 DI 2 delayed by eng speed 1223 UNSIGNED 16 YES NO NO OYyONnN OYON 245 DI 2 self acknowledge 1224 _ UNSIGNED 16 YES NO NO OyYyONn OYON 246 DI 2 text 1410 Text 16 user defined Startr in AUTO 7 3 Discrete input D3 N O ONO O N O 241 DI 3 operation 1241 UNSIGNED 16 NC N O ONC ONC 242 DI 3 delay 1240 UNSIGNED 16 0 08 to 650 00 s 0 505 243 DI3 alarm class 1242 _ UNSIGNED 16 A B C D E F Control B 244 DI 3 delayed by eng speed 1243 UNSIGNED 16 YES NO NO Oy ON OyY ON 245 DI3 self acknowledge 1244 _ UNSIGNED 16 YES NO NO 246 DI 3 text 1420 16 user defined Digital Inp 3 7 4 Discrete input D4 241 DI 4 operation 1261 UNSIGNED 16 Ne N O 1 ud 242 DI
142. ED 16 Mains Ground Off Mains O Ground L1 Ground O Off Off 18 Mains c 01807 UNSIGNED 16 1 to 32000 5 A 500 5 01809 UNSIGNED 16 1 to 32000 1 500 1 A 19 Ground 01810 UNSIGNED 16 1 to 32000 5 A 500 5 A dM D reac MER 01811 UNSIGNED 16 1 to 32000 1 A 500 1 A Woodward Page 179 208 Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 2 APPLICATION None 0 10 10 flo 20 Application mode 3401 UNSIGNED 16 Ec RU Es 2 m 1 E a GCB MCB 20c 20c O 20c 21 Start req in Auto 12120 Logman refer to LogicsManager chapter on page 157 default 09 02 0 0 22 Stop req in Auto 12190 Logman refer to LogicsManager chapter on page 157 default 0 amp 1 amp 1 23 Start w o load 10718 Logman refer to LogicsManager chapter on page 157 default 0 amp 1 amp 100 13 Stop O STOP O STOP Auto O AUTO O AUTO 24 Startup in mode 1795 UNSIGNED 16 Manual Stop O MAN O MAN last last last 25 Operation mode AUTO 12510 Logman refer to LogicsManager chapter on page 157 default 0 amp 1 amp 1 26 Operation mode MAN 12520 Logman refer to LogicsManager chapter on page 157 default 0 amp 1 amp 1 27 Operation mode STOP 12530 Logman refer to LogicsManager chapter on page 157
143. Index IV emen 169 VDO Input Temperature 40 to 120 104 to 248 F Index 92 027 004 170 VDO Input Temperature 50 to 150 122 to 302 F Index 92 027 006 171 SMP Input Temperature 25 to 150 77103029 nennen 172 APPENDIX D _ 173 GetEventLog 173 Installing 0 2 173 Starting 00 00 0 173 Resetting the Event 175 APPENDIX E AVERAGE GENERATOR CURRENT CALCULATION 177 Calculating Principle auci iiit oed irae atte oed 177 Generator Voltage Measuring Configured to 1Ph 2W 177 Generator Voltage Measuring Configured to 1Ph 177 Generator Voltage Measuring Configured to 3Ph 3W or SPA 4 178 APPENDIX F LIST OF 5 nnne nura nn annu 179 APPENDIX G TECHNICAL DATA 199 Woodward 5 208 Manual 37391C easYgen 1000 Genset Control APPENDIX H ENVIRONMENTAL DATA
144. Io OR SERE REO APRANORM DIN 43 700 Dimensions W XH X D RU C RR MM 192 x 144 x 64 mm Front cutout W 186 1 1 x 138 1 0 mm SWING ioc eee ERU et OR Ct screw plug terminals 2 5 mm Recommended locked torque sse 4 inch pounds 0 5 Nm use 60 75 C copper wire only use class 1 wire only or equivalent t E E E a dom ue dame i approx 800 g Protection Protection system IP42 from front with proper installation IP54 from front with gasket gasket P N 8923 1043 IP20 from back s Front olio eR BAAR RAR EATER ee HU Rea insulating surface EME test ies tiae ees tested according to applicable EN guidelines CE marking UL listing for ordinary locations Type UL cUL listed Ordinary Locations File No 231544 Woodward Page 201 208 Manual 37391C easYgen 1000 Genset Control Appendix H Environmental Data _ _ a a a aaa Dynamics Frequency Range Sine Sweep sess 5Hz to 150Hz eirACCelerablonie o od E Nm A RID UE 4G Frequency Range Random 10Hz to 500Hz Power Intensity Da tp
145. It is recommended this relay should be wired to an emergency stop function i e open GCB and stop engine Additionally it is possible to configure further events which cause the relay to de energize using the LogicsManager LogicsManager Relay all All relays not assigned a defined function may be configured via the LogicsManager Woodward Page 15 208 Manual 37391C easYgen 1000 Genset Control Chapter 3 Parameters The description of the parameters is confined to the illustration via the PC program The parameters are thereby described as follows Language and parameter text EN English parameter text DE German parameter text Caption Brief description of the parameter Setting range Setting limits valid for these parameter deem loc 200 Explanations 2 Explanations i Exact description of the parameter its settings as well i as their effects Validity i 0 Valid for the basic mode lo Valid for the 0 CB mode loc Valid for the 1 CB mode 2 Valid for the 2 CB mode all Valid for all application modes i Present in this mode i E Present in this mode if the function was B configured accordingly i Not present in this mode Parameter Display CSx Visible in code level x p Parameter number L Only displayed in LeoPC1 for configuration Page 16 208 Woodward Manual 37391C easYgen 1000 Genset
146. Manager have to become TRUE twice The first time is for acknowledging the horn the second for all alarm messages The On delay time is the minimum time the input signals have to be 1 The OFF delay time is the time how long the input conditions have to be 0 before the next high signal is accepted Once the conditions of the LogicsManager have been fulfilled the alarms will be acknowledged The first high signal into the discrete input acknowledges the command variable 03 05 horn The second high signal acknowledges all inactive alarm messages The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager Protection Generator Protection 5 Voltage monitoring generator Generator protection Type of monitoring 3 phase 4 phase Spg berwachungGeneratr 0 loc ej The unit can either monitor the wye voltages phase neutral 3ph 4w 1ph 3w and dp eb Iph 2w or the delta voltages phase phase 3ph 3w and 3ph 4w Usually for the low voltage system the phase voltages are monitored while for the medium to high voltage systems the delta voltages are monitored The monitoring of the wye voltage is above all necessary to avoid earth faults in a compensated or isolated network resulting in the tripping of the voltage protection V WARNING This parameter influences the protective functions 3 phase The phase phase voltage will be measured and all subsequent parameter
147. Monitoring standard values generator time overcurrent Page 60 208 Woodward Manual 37391C easYgen 1000 Genset Control Monitoring overcurrent TOC Monitoring Limit 1 Limit 2 Limit 3 ON OFF Uberwachung PEE 0 loj lo Overcurrent monitoring Is carried out according to the following w9 a y o parameters Monitoring is performed at three levels All three values may be configured independent from each other prerequisite Limit 1 lt Limit 2 lt Limit 3 OFF Monitoring is disabled for limit 1 limit 2 and or limit 3 Limit Gen overcurrent TOC Threshold value Limit 1 Limit 2 Limit 3 50 0 to 300 0 B Limit 0 loc 2oc This value refers to the Rated current Parameter 11 see page 19 H Y y The percentage values that are to be monitored for each threshold limit are defined here If this value is reached or exceeded for at least the delay time without interruption the action specified by the alarm class is initiated amp Delay Gen overcurrent TOC Delay Limit 1 Limit 2 Limit 3 0 02 to 99 99 s 8 Verz gerung 0 o E e If the monitored generator current exceeds the threshold value for the delay time Hi 7 configured here an alarm will be issued If the monitored generator current falls below the threshold minus the hysteresis before the delay expires the time will be reset amp Alarmclass Gen overcurrent TOC Alarm cla
148. N OFF Limit 50 0 to 125 0 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES NO Engine delayed monitoring YES NO Table 3 6 Monitoring standard values generator undervoltage Page 58 208 Woodward Manual 37391C easYgen 1000 Genset Control Monitoring undervoltage Monitoring Limit 1 Limit 2 ON OFF a berwachung 7 00 lo floc 1206 Undervoltage monitoring is carried out according to the following 103 ee d ey x parameters Monitoring is performed at two levels Both values may be configured independent from each other prerequisite limit 1 lt limit 2 OFF Monitoring is disabled for limit 1 and or limit 2 Limit undervoltage Threshold value Limit 1 Limit 2 50 0 to 125 0 B Limit 0 200 This value refers to the Rated generator voltage Parameter 4 see page 19 104 The percentage values that are to be monitored for each threshold limit are defined here If this value is reached or fallen below for at least the delay time without interruption the action specified by the alarm class is initiated 8 Delay undervoltage Delay Limit 1 Limit 2 0 02 to 99 99 s 8 Verz gerung 0 o loc ej Ifthe monitored generator voltage falls below the threshold value for the delay time em oo 4 configured here an alarm will be issued If the monitored generator voltage excee
149. N OFF ON 0100 0100 110 Limit level 3 2216 UNSIGNED 16 50 0 to 300 0 250 0 111 Delay level 3 2217 UNSIGNED 16 0 02 to 99 99 s 0 40 s 112 Alarm class level 3 2213 UNSIGNED 16 A B C D E F F 113 Self acknowledge level 3 2214 UNSIGNED 16 YES NO NO Oy OY ON 6 1 12 Gen reverse reduced pow level 1 114 Monitoring level 1 2250 UNSIGNED 16 ON OFF ON 0100 0100 115 Limit level 1 2254 INTEGER 16 99 9 to 99 9 3 0 96 116 Delay level 1 2255 UNSIGNED 16 0 02 to 99 99 s 5 00 s 117 Alarm class level 1 2251 UNSIGNED 16 A B C D E F B 118 Self acknowledge level 1 2252 UNSIGNED 16 YES NO NO 119 Delayed by engine speed level 1 2253 UNSIGNED 16 YES NO NO Oy OY ON 6 1 13 Gen reverse reduced pow level 2 114 Monitoring level 2 2256 UNSIGNED 16 ON OFF ON 0100 0100 115 Limit level 2 2260 UINTEGER 16 99 9 to 99 9 5 0 96 116 Delay level 2 2261 UNSIGNED 16 0 02 to 99 99 s 3 00 s 117 Alarm class level 2 2257 UNSIGNED 16 A B C D E F E 118 Self acknowledge level 2 2258 UNSIGNED 16 YES NO NO OYON 119 Delayed by engine speed level 2 2259 UNSIGNED 16 YES NO NO Oy OYON Woodward Page 183 208 Manual 37391C easYgen 1000 Genset Control
150. NnN OYON 142 Delayed by engine speed level 2 3258 UNSIGNED 16 YES NO NO Oy ON OyYON 6 1 21 Generator phase rotation 143 Generator phase rotation 3950 UNSIGNED 16 CW CCW CW O O O O 144 Monitoring 3954 UNSIGNED 16 ON OFF ON O100 O100 145 Alarm class 3951 UNSIGNED 16 A B C D E F F 146 Self acknowledge 3952 UNSIGNED 16 YES NO NO OYyONn OYON 147 Delayed by engine speed 3953 UNSIGNED 16 YES NO YES Oy ON OyYON 6 1 22 Gen inverse time overcurrent 148 Monitoring 4030 UNSIGNED 16 ON OFF ON O100 O100 149 Inverse time characteristic 4034 uwsiGNED 16 Normal High Extreme Normal On Oh Oe On Oh Oe 150 Inv time overcurrent Tp 4035 UNSIGNED 16 0 01 to 1 99 s 0 06s 151 Inv time overcurrent Ip 4036 UNSIGNED 16 10 0 to 300 0 100 0 152 Inv time overcurrent I start 4037 UNSIGNED 16 100 0 to 300 0 115 0 153 Alarm class 4031 UNSIGNED 16 A B C D E F F 154 Self acknowledge 4032 UNSIGNED 16 YES NO NO 155 Delayed by engine speed 4033 UNSIGNED 16 YES NO NO OyYyON OyYON Page 184 208 Woodward Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 6 MONI
151. O Tab A O Tab A Table B L1 Tab B L1 Tab B 0 to 500 Ohm L1 5000hm L1 5000hm 250 Select hardware 1070 UNSIGNED 16 0 to 20 mA 0 500 Ohm L1 0 20mA L10 20mA 4 to 20 mA 0 4 20mA L14 20mA 251 Offset 1096 INTEGER 16 20 0 to 20 0 Ohm 0 0 Ohm 252 Bargraph minimum 3634 INTEGER 16 9999 to 9999 00000 253 Bargraph maximum 3635 INTEGER 16 9999 to 9999 01000 254 Description 1075 16 user defined Analog inp 2 255 Value format 1085 Text 8 user defined 0000 256 Filter time constant 10114 UNSIGNED 16 OFF 1 2 3 4 5 3 257 Hysteresis 1095 UNSIGNED 16 0 to 999 1 9 2 1 Limit 1 AI 2 258 Monitoring level 1 1056 UNSIGNED 16 ON OFF ON 0100 00 259 Limit level 1 1061 INTEGER 16 9999 to 9999 95 260 Limit level 1 idle run 1097 INTEGER 16 9999 to 9999 95 261 Delay level 1 1062 UNSIGNED 16 0 02 to 99 99 s 1 00s e Overrun over over 262 Monitoring level 1 at 1060 UNSIGNED 16 Underin Overrun C nd t O under 263 Alarm class level 1 1057 UNSIGNED 16 A B C D E F Control B 264 Self acknowledge level 1 1058 UNSIGNED 16 YES NO NO Oy ON OYON 265 Delayed by engine level 1 1059 UNSIGNED 16 YES NO NO Oy ON OYON 9 2 2 Limit 2 AI 2 258 Monitoring level 2 1063 UNSIGNED 16 ON OFF ON 0100 00 259 Limit level 2 1068 INTEGER 16 9999 to 9999 100 260 Limit level 2 idle run 1098 INTEGER 16 9999 to 9999 100 261 Delay level 2 1069 UNSIGNED 16 0 02 to 99 99 s 1 00s 262 Monitoring level 2 at 1067 UNSIGNED
152. SIGNED 16 50 0 to 130 0 110 0 88 Delay level 1 905 UNSIGNED 16 0 02 to 99 99 s 1 50s 89 Alarm class level 1 901 UNSIGNED 16 A B C D E F B 90 Self acknowledge level 1 902 UNSIGNED 16 YES NO NO Oy ON OyY ON 6 1 2 Generator overfrequency level 2 86 Monitoring level 2 906 UNSIGNED 16 ON OFF ON O100 O100 87 Limit level 2 910 UNSIGNED 16 50 0 to 130 0 115 0 88 Delay level 2 911 UNSIGNED 16 0 02 to 99 99 s 0 30 s 89 Alarm class level 2 907 UNSIGNED 16 A B C D E F F 90 Self acknowledge level 2 908 UNSIGNED 16 YES NO NO Oy ON OyYON 6 1 3 Generator underfrequency level 1 91 Monitoring level 1 950 UNSIGNED 16 ON OFF ON O100 O100 92 Limit level 1 954 UNSIGNED 16 50 0 to 130 0 90 0 93 Delay level 1 955 UNSIGNED 16 0 02 to 99 99 s 5 00 s 94 Alarm class level 1 951 UNSIGNED 16 A B C D E F B 95 Self acknowledge level 1 952 UNSIGNED 16 YES NO NO Oy 96 Delayed by engine speed level 1 1953 UNSIGNED 16 YES NO NO DYLDN LDvL w 6 1 4 Generator underfrequency level 2 91 Monitoring level 2 956 UNSIGNED 16 ON OFF ON O100 O100 92 Limit level 2 960 UNSIGNED 16 50 0 to 130 0 84 0 93 Delay level 2 961 UNSIGNED 16 0 02 to 99 99 s 0 305 94 Alarm class level 2 957 UNSIGNED 16 A B C D E F F 95 Self acknowledge level 2 958 UNSIGNED 16 YES NO NO Oy ON OyY ON 96 Delayed by engine speed level 2 959 UNSIGNED 16 YES NO NO OyYyON OyYON Page 182 208
153. SSSSSSTTSCSS 20 100 i 1c This parameter configures the displayed measurement value for the respective 30 d display field Consider the value length restrictions for the different fields Off No measurement value is displayed Gen frq The generator frequency is displayed in Hz 31 px Gen Pwr The generator power is displayed in kW 30 px Gen PF The generator power factor is displayed 27 px Gen Cur A The generator current of phase L1 is displayed in A 25 px Gen Cur B The generator current of phase L2 is displayed in A 25 px Gen Cur C The generator current of phase L3 is displayed in A 25 px GenCurAvg The average generator current of all three phases is displayed in A 25 px Note Refer to Appendix E Average Generator Current Calculation on page 177 for detailed information about the calculation of the average generator current depending on the parameters Generator voltage measuring Parameter 6 and Generator current measuring Parameter 7 Batt Vol The battery voltage is displayed in V 24 px An Inp 1 The value of the analog input 1 1s displayed 35 px An Inp 2 The value of the analog input 2 is displayed 35 px Eng Spd The engine speed is displayed in rpm 28 px Note The following J1939 engine status messages may be displayed if an ECU is connected and configured accordingly If the J1939 values are not received correctly due to a
154. Signal This signal issues a control command only It may be assigned to a digital input for example to get a control signal which may be used in the LogicsManager No alarm message and no entry in the alarm list or the event history will be issued This signal is always self acknowledging but considers a delay time and may also be configured with an engine delay NOTE If an alarm has been configured with a shutdown alarm that has been enabled to self acknowledge and has been configured as engine delayed the following scenario may happen The alarm shuts down the engine because of its alarm class Due to the engine stopping all engine delayed alarms are ignored The alarm class is acknowledged automatically The alarm will self acknowledge and clear the fault message that shut the engine down This prevents the fault from being analyzed After a short delay the engine will restart e After the engine monitoring delay expires the fault that originally shut down the engine will do so again This cycle will continue to repeat until corrected Page 138 208 Woodward Manual 37391C easYgen 1000 Genset Control Conversion Factors Temperature C c F op e C T F T C x 1 8 32 T C T F 32 1 8 Pressure bar 5 psi psi bar P psi P bar x 14 503 P bar P psi 14 503 Woodward Page 139 208 Manual 37391C easYgen
155. TORING 6 2 Monitoring Mains 156 Voltage monitoring mains 1771 UNSIGNED 16 3 phase 4 phase 3 phase 0304 0304 6 2 1 Mains phase rotation 157 Mains phase rotation 3970 UNSIGNED 16 CW CCW CW 0 0 O O 158 Monitoring 3974 UNSIGNED 16 ON OFF ON 0100 0100 159 Alarm class 3971 UNSIGNED 16 A B C D E F B 160 Self acknowledge 3972 UNSIGNED 16 YES NO YES Oy OYON 161 Delayed by engine speed 3973 UNSIGNED 16 YES NO NO Oy OY ON 6 2 2 Mains failure 162 High voltage threshold 2704 UNSIGNED 16 50 0 to 130 0 110 0 163 Low voltage threshold 2709 UNSIGNED 16 50 0 to 130 0 90 0 164 Voltage hysteresis 2710 UNSIGNED 16 0 0 to 50 0 2 0 165 High frequency threshold 2754 UNSIGNED 16 70 0 to 160 0 110 0 166 Low frequency threshold 2759 UNSIGNED 16 70 0 to 160 0 90 0 167 Frequency hysteresis 2760 UNSIGNED 16 0 0 to 50 0 2 0 6 3 Monitoring Breakers 168 GCB monitoring 2600 UNSIGNED 16 ON OFF ON 0100 0100 169 GCB alarm class 2601 UNSIGNED 16 A B C D E F B 170 max closing attempts 3418 UNSIGNED 16 1 to 10 5 171 open monitoring 3420 UNSIGNED 16 0 10 to 5 00 s 2 00s 172 MCB monitoring 2620 UNSIGNED 16 ON OFF ON 0100 0100 173 MCB alarm class 2621 UNSIGNED 16 A B B 174 MCB max closing attempts 3419 UNSIGNED 16 1 to 10 5 175 MCB open monitoring 342 UNSIGNED 16 0 10 to 5 00 s 2 00s 6 4 Monitoring Engine 6 4 1 Engine overspeed level
156. USPN190 Direct input in rpm example 1500 rpm gt input 01500 AnalogIn1 2 Input depends on the configured format of the respective analog input VDO 5 bar Input in 0 01 bar psi example 5 0 bar gt input 00500 VDO 10 bar Input in 0 01 bar psi example 73 6 psi gt input 07360 VDO 150 C Direct input in C F example 69 C gt input 00069 VDO 120 C Direct input in C F example 156 F gt input 00156 Pt100 Direct input in C F example 69 C gt input 00069 Linear Input according to the configured format Parameter 255 Tab Input according to the configured format Parameter 255 SMP 2125 Direct input in C F example 73 C gt input 00073 depending on the setting of Parameter 248 depending on the setting of Parameter 247 Examples Fuel level value at 0 0 value at 100 1000 desired display up to 1 000mm this parameter 0 000mm Angle value at 0 1799 value at 100 95 1800 desired display 179 9 to 180 0 this parameter 0000 0 Pressure value at 0 0 value at 100 100 desired display up to 10 0bar this parameter 00 0bar Page 116 208 Woodward Manual 37391C easYgen 1000 Genset Control 8 Delay Verz gerung 0 lo loc 20c 274 Y Y Y Y DE
157. Woodward Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 6 MONITORING 6 1 5 Generator overvoltage level 1 97 Monitoring level 1 2000 UNSIGNED 16 ON OFF ON 0100 0100 98 Limit level 1 2004 UNSIGNED 16 50 0 to 125 0 108 0 99 Delay level 1 2005 UNSIGNED 16 0 02 to 99 99 s 5 00 s 100 Alarm class level 1 2001 UNSIGNED 16 A B C D E F B 101 Self acknowledge level 1 2002 UNSIGNED 16 YES NO NO OYON OYON 102 Delayed by engine speed level 1 2003 UNSIGNED 16 YES NO NO Oy OY ON 6 1 6 Generator overvoltage level 2 97 Monitoring level 2 2006 UNSIGNED 16 ON OFF ON 0100 0100 98 Limit level 2 2010 UNSIGNED 16 50 0 to 125 0 112 0 99 Delay level 2 2011 UNSIGNED 16 0 02 to 99 99 s 0 30 s 100 Alarm class level 2 2007 UNSIGNED 16 A B C D E F F 101 Self acknowledge level 2 2008 UNSIGNED 16 YES NO NO 102 Delayed by engine speed level 2 2009 UNSIGNED 16 YES NO NO Oy ON OY ON 6 1 7 Generator undervoltage level 1 103 Monitoring level 1 2050 UNSIGNED 16 ON OFF ON 0100 0100 104 Limit level 1 2054 UNSIGNED 16 50 0 to 125 0 92 0 105 Delay level 1 2055 UNSIGNED 16 0 02 to
158. aeeeeeas 142 LogicsManager display in LCD w 142 Analog inputs characteristics diagram VDO 0 to 5 bar Index III 168 Analog inputs characteristics diagram VDO 0 to 10 bar Index IV 169 Analog inputs characteristics diagram VDO 40 to 120 C Index 92 027 004 170 Analog inputs characteristics diagram VDO 50 to 150 C Index 92 027 006 2 171 Analog inputs characteristics diagram SMP TH2125 172 GetEventLog interface Comfi guration ccccccesceseesseescesecssecsecseesecsecssecseesecsaecaaeesessecsaecaecnsecaseseseaeeaeesseeeeeeaes 173 GetEventLog event history COntent cc cceeccesscesecseeescesecssesseeseesecaeceseesessecsaecaseesessececaecasecseseeasenaeeseeeeeass 174 GetEventLog event history content in Excel 42174 Average generator current calculating principle 1Ph 2 177 Figure 3 43 Average generator current calculating principle 1Ph 3W 177 Figure 3 44 Average generator current calculating principle 3W 178 Figure 3 45 Average generator current calculating principle 3Ph 4W 178 Woodward Page 7 208 Manual 37391C easYgen 1000 Genset Control Tables Table Manual oVetvI6W eerte cen eto rre es rise Rete retreat 9 Table 3 1 Dynamical display fields units Table 3 2 Permissible limits
159. agg Y OU T os 0 hour of the day NEN 23 hour if the day The active time set point is enabled every day during the indicated hour from minute 0 to minute 59 Active minute Timer Active time set point minute 0 to 59 min Aktive 0 o oc ej Enter the minute of the active switch point here Example A oues 0 minute of the hour 59 59 minute of the hour The active time set point is enabled every hour during the indicated minute from second 0 to second 59 DE Page 124 208 Woodward Manual 37391C easYgen 1000 Genset Control amp Active second Timer Active time set point second 0 to 59s B Aktive Sekunde 0 o loc oc Enter the second of the active switch point here Example 9S5 o3 0 second of the minute 59 59 second the minute The active time set point is enabled every minute during the indicated second LogicsManager Weekly Time Set Point Utilizing the LogicsManager it is possible to establish specific days of the week that functions i e generator exerciser can be enabled The weekly time set point is enabled during the indicated day from 0 00 00 hours to 23 59 59 hours amp x active Timer Weekly time set points x x Mo Su days YES NO B dak v aaa 0 0 o loc 2 Please enter the days of the weekly workdays Example agp ww o Monday YES The switch point is e
160. al DO 9 12410 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 10 12420 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 11 12430 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 12 12440 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 13 12450 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 14 12460 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 15 12470 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 16 12480 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 Woodward Page 191 208 Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 9 ANALOG INPUTS FlexIn 247 Display temperature in 3631 UNSIGNED 16 C F O F O C O F 248 Display pressure in 3630 UNSIGNED 16 bar psi bar bar par O psi O psi 9 1 Analog input T1 OFF O OFF O OFF VDO 5bar L1 5bar L1 5bar VDO 10bar 10bar 10ba
161. al transformer must be entered into this parameter If the application does not require potential transformers 1 e the measured voltage is 480 V or less then the measured voltage will be entered into this parameter Mains volt transf secondary Voltage transformer mains secondary 50 to 480 V 5 Netz Spg Wandler sekund r 2 Cso 0 lo log 0 control is equipped with dual voltage measuring inputs The voltage 15 range of these measurement inputs is dependent upon input terminals are used see below This value refers to the secondary voltages of the potential transformers which are directly connected to the control Some applications may require the use of potential transformers to facilitate measuring the mains voltages The rating of the secondary side of the potential transformer must be entered into this parameter If the application does not require potential transformers i e the measured voltage is 480 V or less then the measured voltage will be entered into this parameter e Rated voltage 100 V this parameter configured between 50 and 130 V Mains voltage Terminals 14 16 18 20 e Rated voltage 400 V this parameter configured between 131 and 480 V Mains Voltage Terminals 15 17 19 21 WARNING Only connect the measured voltage to either the 100 V or the 400 V inputs Do not connect both sets of inputs to the measured system Current Transformer Generator current tr
162. alled name and phone number of contact person complete Woodward part numbers P N and serial number S N description of the problem instructions describing the desired type of repair CAUTION To prevent damage to electronic components caused by improper handling read and observe the precautions in Woodward manual 82715 Guide for Handling and Protection of Electronic Controls Printed Circuit Boards and Modules Woodward Page 203 208 Manual 37391C easYgen 1000 Genset Control Packing A Control Use the following materials when returning a complete control protective caps on any connectors antistatic protective bags on all electronic modules packing materials that will not damage the surface of the unit at least 100 mm 4 inches of tightly packed industry approved packing material a packing carton with double walls a strong tape around the outside of the carton for increased strength Return Authorization Number RAN When returning equipment to Woodward please telephone and ask for the Customer Service Department in Stuttgart 49 0 711 789 54 0 They will help expedite the processing of your order through our distributors or local service facility To expedite the repair process contact Woodward in advance to obtain a Return Authorization Number and arrange for issue of a purchase order for the unit s to be repaired No work can be started until a purchase order is received NOTE We highly reco
163. anager KeinNostrombetrib aa 0 09 loc 2 the conditions of the LogicsManager have been fulfilled the emergency ji 59 Ge e power operation will be terminated or blocked The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager Page 50 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Protection Alarm Acknowledgement amp Time until horn reset Self acknowledgment of the centralized alarm horn 0 to 1 000 s ZeitHupenreset 0 loc 2 Alarm class A Alarm class messages acknowledged using the v button 83 vv onthe front panel Alarm class B to F After each alarm of this alarm class occurs the alarm LED flashes and the command variable 03 05 horn is issued After the delay time time until horn reset has expired the flashing LED changes into a steady light and the command variable 03 05 horn is reset The alarm LED flashes until the alarm has been acknowledged either via the push button the LogicsManager or the interface Note If this parameter is configured to 0 the horn will remain active until it will be acknowledged amp External acknowledge Protection External acknowledgment of alarms LogicsManager ExtQuitierung 220202059590 00000002 2 0 lo loc 2c 115 possible to acknowledge all alarms simultaneously from remote e g with a 84 Y Y x discrete input The command variables of the Logics
164. ansformer Current transformer generator 1 to 32 000 x A 8 Generator Stromwandler CSO 10 lo loc 20c 0 Current transformer ratio for the generator 16 Y Y Y Y The control can be optionally equipped with 1 A or with 5 A current transformer inputs Depending on the version there are two different specifications of the parameter which control the same memory location You can find this value at the unit either on the data plate or via the software The input of the current transformer ratio is necessary for the indication and control of the actual monitored value The current transformers ratio should be selected so that at least 60 of the secondary current rating can be measured when the monitored system is at 10096 of operating capacity 1 e at 10096 of system capacity a 5 A CT should output 3 A If the current transformers are sized so that the percentage of the output is lower the loss of resolution may cause inaccuracies in the monitoring and control functions and affect the functionality of the control 1 easY gen 1xxx 51B Current transformer with 1 A rated current x 5 easYgen 1xxx 55B Current transformer with 5 A rated current Woodward Page 23 208 Manual 37391C easYgen 1000 Genset Control CS3 10 7 Y NOTE Input mains current Current transformer input Mains Ground Off Eingang Netzstrom loc 10 Y 20c mm Mains current input
165. anwhile it is still possible to change to generator operation The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager amp Startupin mode Operating mode after applying the power supply Stop Auto Manual last B Einschalten in Betriebsart Cso 10 lo loc 12 Ifthe controller is powered down the unit will start in the following configured 24 Y when it is powered up again Stop The unit starts in the STOP operating mode Auto The unit starts in the AUTOMATIC operating mode Manual The unit starts in the MANUAL operating mode last The unit starts in the last operating mode the control was in prior to being de energized Page 26 208 Woodward Manual 37391C easYgen 1000 Genset Control NOTE For the selection of the operating mode via the LogicsManager if two different operating modes have been selected simultaneously the control unit will prioritize the modes as follows 1 STOP 2 MANUAL 3 AUTOMATIC Operation mode AUTO a Betriebsart AUTO CSO 0 lo loc 20c 25 Y Y v Y amp Operation mode MAN 8 Betriebsart MAN CSO 0 loc 2oc 26 Y Y Y Y amp Operation mode STOP a Betriebsart STOP 50 0 loc 20c 27 Y Y Y Y NOTE Activate operating mode AUTOMATIC LogicsManager Once the conditions of the LogicsManager have been fulfilled the unit will change int
166. art fail Engine could not be started within the configured attempts 003907 Gen asymmetry Generator voltage asymmetry has exceeded threshold 003955 Gen phase rot misw Generator voltage phase rotation is not as configured 003975 Mains phase rot misw Mains voltage phase rotation is not as configured 004038 Inv time ov curr Generator current has exceeded threshold 010005 Batt undervolt 1 Battery voltage has fallen below threshold 1 010006 Batt undervolt 2 Battery voltage has fallen below threshold 2 010007 Batt overvolt 1 Battery voltage has exceeded threshold 1 Woodward Page 175 208 Manual 37391C easYgen 1000 Genset Control Eventno Event text Description 010008 Batt overvolt 2 Battery voltage has exceeded threshold 2 010010 Lv1 Analog inp 1 Analog input 1 level 1 is exceeded fallen below 010011 Lv2 Analog 1 Analog input 1 level 2 is exceeded fallen below 010012 Lv1 Analog inp 2 Analog input 2 level 1 is exceeded fallen below 010013 Lv2 Analog inp 2 Analog input 2 level 2 is exceeded fallen below 010014 Wb Analog 1 Wire break at analog input 1 010015 Wb Analog inp 2 Wire break at analog input 2 010016 CAN Open Fault No CANopen protocol message is received 010017 CAN Fault J1939 No 71939 data is received from an ECU 010018 Flexible Limit 1 Flexible limit 1 exceeded fallen below 010019 Flexible Limit 2 Flex
167. asYgen 1000 Genset Control Event History The event history is a FIFO First In First Out memory for logging alarm events and operation states of the unit The capacity of the event history is 300 entries As new event messages are entered into the history the oldest messages are deleted once 300 events have occurred The individual events which are stored in the event history are listed in Table 3 28 on page 176 The event history display is password protected and may only be viewed if the password for code level 2 or higher is entered If the password for code level 2 3 or 4 is entered depending on the setting of the parameter Code level for reset event log it is also possible to delete single entries from the event history with the button when they are highlighted Refer to Appendix D GetEventLog starting at page 173 for a description about reading out the event history using a software tool Figure 3 1 Event history display NOTE The amp button deletes the highlighted entry if the appropriate password is entered A date time stamp is added to each entry Additional characters and indicate the state of the alarm The character indicates an alarm condition that is still active If the alarm conditions are no longer present anymore the character will be changed to a Ereignisspeicher anzeigen m CS2 9 lo de De Individual entries can be selected with the B keys and deleted f
168. ault is enabled One of the following actions is carried out e Emergency power operation is enabled ON c The MCB will not be closed and an emergency power operation is carried out e Emergency power operation is disabled OFF gt The MCB will not be closed an emergency power operation is NOT carried out 8 Monitoring Mains voltage phase rotation Monitoring ON OFF Uberwachung 0 lo 20 Phase rotation monitoring is carried out according to the following jag e cmm m parameters OFF Monitoring is disabled amp Alarmclass Mains voltage phase rotation Alarm class Class A B C D E F a Alrmkase 0 lo loc 200 CAUTION CAE db ae If an alarm class that leads to an engine shutdown alarm class C or higher is configured into this parameter a main phase rotation alarm may lead to an interruption of power See chapter Alarm on page 138 The alarm class assigned to each limit alarm amp Selfacknowledge Mains voltage phase rotation Self acknowledgment YES NO B Selbstquiterend 0 loc YES The control automatically clears the alarm 1f it is no longer valid pce T NL aa An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delaye
169. ay OFF loc Y operating mode or a start of the 2 Y engine is suppressed also an 0 STOP emergency operation mimi AUTO X Prepared for Al FALSE MAN ___ Deactivated by default EI Tea 205 gt 00 01 Flag 1 x 1 aps eres ETT Start without load transfer 0 Y Engine start without load lo X transfer to the generator gt Start w o load gt Delay ON gt Delay OFF loc Y closing of the GCB is 2 X blocked 00 01 Flag 1 0 STOP v Prepared for Fife AUTO v Deactivated by default Bl ss FALSE MAN E Observe critical mode when x activating o012UndelayedcloseGCB 411 Cancel Help Woodward Page 157 208 Manual 37391C easYgen 1000 Genset Control simple function extended configuration result Operation mode AUTOMATIC 0 v If TRUE the unit changes into x 1 Y AUTOMATIC operating mode Operation mode AUTO Delay ON Delay OFF floc Y Prepared for 20c Y Deactivated by default 0 STOP Y Toe AUTO Y 011 Flag 1 Ez 1 FALSE MAN
170. ay is disabled i e in idle state when current flows through the coil The relay is energized in idle state If a loss of the supply voltage occurs the relay contacts will transfer and a fault condition will be monitored Relay as operating current relay Relay programmed as idle current relay Ore current Idle current contact RELEASE RELEASE Idle current Operating current contact gt contact 8 L P 5 if 3 75 MEME RELEASE Relay operates Relay releases ov Figure 3 27 N O N C If the discrete input is used as a reply message for the breaker position the discrete input must be configured as N C All reply messages from breakers are evaluated as N C amp DI x operation Discrete input Operation N O N C 8 Ui 0 o loc ej discrete inputs may be operated by an operating current contact an idle 241 Y Y circuit current contact The idle circuit current input can be used to monitor for a wirebreak A positive or negative voltage polarity referred to the reference point of the DI may be applied The discrete input 1s analyzed as enabled by energizing the input N O operating current The discrete input is analyzed as enabled by de energizing the input N C idle current amp DI x delay Discrete input Delay 0 08 to 650 00 s a w Verz gerung CEEE oc o delay time in seconds
171. be monitored is configured with this parameter If this value is reached or exceeded the command variable is set to TRUE Limit monitoring Generator power hysteresis Limit 1 Limit 2 0 0 to 100 0 This value refers to the Rated active power Parameter 10 see page 19 If the monitored value has exceeded the configured set point the monitored value must fall below the limit set point and the value configured here for the hysteresis this value applies to both limit values When the monitored value falls below the hysteresis the internal flag is set to FALSE Page 122 208 Woodward Manual 37391C easYgen 1000 Genset Control LogicsManager Limit switch mains power 20c Load It is possible to configure multiple power limit set points that will energize a discrete output when that limit has been reached By utilizing the LogicsManager it is possible to use the monitored values of various parameters to evaluate the condition of the mains and power being monitored as command variable This makes it possible to disconnect the load via an external circuit NOTE This function is not designed to be a mains protection function An external circuit may be combined with the functions performed here to create additional mains protective functions The additional protective functions will not result in the issuing of a centralized alarm or a fault condition message being displayed in the LC Display of the control unit
172. be monitored using the generator underfrequency monitoring If the MPU speed falls below the underspeed limits the configured alarms will be initiated If this protective function is triggered the display indicates Underspeed 1 or Underspeed 2 76 Rated value 100 96 Minimum Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 Parameter table The parameters represented in this table are specified in the following whereas the description is identical for all limits the limits may only differ in their setting ranges Limit Engine underspeed The hysteresis is 50 Limit 1 Text Monitoring Figure 3 23 Monitoring engine underspeed Setting range ON OFF Standard value ON Limit 0 to 9 999 RPM 1 300 RPM Delay 0 02 to 99 99 s 1 00 s Alarm class A B C D E F B Self acknowledgment YES NO NO Engine delayed monitoring YES NO YES Limit 2 Monitoring ON OFF ON Limit 0 to 9 999 RPM 1 250 RPM Delay 0 02 to 99 99 s 0 10s Alarm class A B C D E F F Self acknowledgment YES NO NO Engine delayed monitoring YES NO Table 3 17 Monitoring standard values engine underspeed Woodward Page 89 208 Manual 37391C easYgen 1000 Genset Control Moni
173. be opened and the engine will be stopped Start request will be terminated before the critical mode is terminated The critical mode operation is continued The engine keeps running until the conditions for the critical mode are no longer fulfilled Woodward Page 31 208 Manual 37391C easYgen 1000 Genset Control Parameters If this logical output becomes TRUE in AUTOMATIC operating mode it starts the critical mode 32 DE 33 36 Critical mode Sprinklerbetrieb 10 lo loc 20c Y Y Y Y Critical mode postrun Sprinkler Nachlaufzeit 10 lo loc 20c Y Y Y Y Close GCB in override GLS schlie en bei Sprinkler 10 lo loc 20c E Y Y Override alarm cl also in MAN Sprinkler Alarmkl in MAN 10 lo loc 20c Y Y Y Y Break emergency in override Pause Notstrom bei Sprinkler 105 lo loc 20c a Y Critical mode request LogicsManager The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager Critical mode postrun time 0 to 6000 s The critical mode operation is continued for the time configured here after the critical mode request has been terminated Close GCB in critical mode YES NO YES If a critical mode operation is detected the GCB will close The cannot be closed during a critical mode operation Critical mode alarm classes active in MANUAL operating mode YES NO YES
174. ble depending on the product and location from our facility in Colorado or from one of many worldwide Woodward offices or authorized distributors Field engineers are experienced on both Woodward products as well as on much of the non Woodward equipment with which our products interface For field service engineering assistance please contact us via our toll free or local phone numbers e mail us or use our website and reference field service Page 206 208 Woodward Manual 37391C easYgen 1000 Genset Control Technical Assistance If you need to telephone for technical assistance you will need to provide the following information Please write it down here before phoning Contact Your company Your name Phone number Fax number Control see name plate Unit no and revision P N REV Unit type easY gen Serial number S N Description of your problem Please be sure you have a list of all parameters available You can print this using LeoPC Additionally you can save the complete set of parameters standard values and send them to our Service department via e mail Woodward Page 207 208 We appreciate your comments about the content of our publications Please send comments to stgt documentation woodward com Please include the manual number from the front cover of this publication M5 wooDWARD Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone 49 0 711 789 54 0 Fax 49
175. by a double click on a file ending cfg in the subdirectory LeoPC e After the PC program was started establish the communication by pressing the F2 button This will establish a data link between the unit and the laptop PC e Start the sub program Device Parameterization and adjust the parameter of the unit to your application using this manual NOTE The connection cables delivered with the DPC must be used to connect to the easYgen to ensure that the controller functions properly An extension or utilization of different cable types for the connection between easYgen and DPC may result a malfunction of the easYgen This may possibly result in damage to components of the system If an extension of the data connection line is required only the serial cable between DPC and laptop PC may be extended NOTE If the laptop PC fails to communicate with the control unit being configured refer to LeoPC1 manual 37146 NOTE Depending on the used computer and the installed operation system problems with the communication via an infrared connection may occur NOTE If you want to read or write parameters using a LeoPC1 Gateway RS 232 via GW4 connection you must configure the parameter Visualization to not active in LeoPC1 The parameter Visualization may be configured back to active after reading and or writing Page 12 208 Woodward Manual 37391C easYgen 1000 Genset Control Function Of The Inputs And Outputs
176. ceived SISU Standard J1939 messages plus special Sisu EEM2 3 messages will be received Refer to manual 37393 chapter CAN SAE J1939 for more information J1939 Interface Request send address 0 to 255 The J1939 protocol device number is necessary to request special parameter groups which are only sent on request With this participant address also the acknowledge command for passive alarms is sent Diagnostic Data Clear Reset of Previously Active DTCs DM3 Details may be found in the manual of the genset control J1939 Interface Receive device number 0 to 255 The unit sends J1939 request and control messages with this ID It must be changed for different ECU types according to the following table The ECU listens only to control messages if they are sent to the correct address Scania S6 EMR2 EMS2 MTU SISU Deutz Volvo ADEC EEM2 EEM3 39 3 17 128 0 Details may be found in the manual of the ECU because above addresses indicates only the default values for the ECUs J1939 Interface Reset previously active DTCs DM3 YES NO If this parameter is set YES a DM3 message Acknowledge passive faults is sent After that this parameter is reset automatically to NO As a result alarms DM2 which no longer apply are cleared Woodward Page 131 208 Manual 37391C easYgen 1000 Genset Control 6 SPN version J1939 Interface SPN version Version 1 Version 2 Version 3 8 SPN V
177. class 16042 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16043 UNSIGNED 16 YES NO NO OyYyOn OYON 245 Self acknowledge 16044 UNSIGNED 16 YES NO NO 246 Ext DI 5 Text 16240 Text 16 user defined Ext DI 5 7 14 Discrete input DEx06 2 N O ONO ON O 241 Operation 16051 UNSIGNED 16 NC N O ONC ONC 242 Delay 16050 UNSIGNED 16 0 05 to 650 00 5 0 20 s 243 Alarm class 16052 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16053 UNSIGNED 16 YES NO NO 245 Self acknowledge 16054 UNSIGNED 16 YES NO NO Oy On 246 Ext DI 6 Text 16250 Text 16 user defined Ext DI 6 7 15 Discrete input DEx07 N O ON O O N O 241 Operation 16061 UNSIGNED 16 NC N O ONC ONC 242 Delay 16060 UNSIGNED 16 0 05 to 650 00 s 0 20s 243 Alarm class 16062 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16063 UNSIGNED 16 YES NO NO 245 Self acknowledge 16064 UNSIGNED 16 YES NO NO 246 Ext DI 7 Text 16260 Text 16 user defined Ext DI 7 7 16 Discrete input DEx08 ON O L1 N O 241 Operation 16071 UNSIGNED 16 NC N O ONC ONC 242 Delay 16070 UNSIGNED 16 0 05 to 650 00 5 0 205 243 Alarm class 16072 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16073 UNSIGNED 16 YES NO NO OyYyOn OYON 245 Self acknowledge 16074 UNSIGNED 16 YES NO NO
178. constant to calculate the characteristics iu Y y 7 6 Inv time overcurr Istart overcurrent inverse I start 100 0 to 300 0 5 berstrom AMZ I Start 0 lo loc oc Lower tripping value for inverse time overcurrent protection If monitored 152 current is below the inverse time overcurrent protection does not trip If Istat Ip Ip is used as the lower tripping value Woodward Page 79 208 Manual 37391C easYgen 1000 Genset Control 6 Alarmclass Gen overcurrent inverse Alarm class Class A B C D E F 8 Alarmklasse 0 lo loc 20c D See chapter Alarm on page 138 133 o The alarm class assigned to each limit alarm 6 Selfacknowledge overcurrent inverse Self acknowledgment YES NO 8 Selbstquittierend ner 0 loc 200 YES The control automatically clears the alarm 1f it is no longer valid jap e 7 An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed by engine speed Gen overcurrent inverse Engine delayed monitoring YES NO VWerm gertdurchMotordrehz 0 1 200 The alarm is delayed until engine monitoring is enabled Therefore ji ee Oe the conditions of Parameter 60 Engine delayed monitorin
179. csManager Internal Flags Internal flags within the LogicsManager logical outputs may be programmed and used for multiple functions For conditions and explanation of programming please refer to page 140 in chapter LogicsManager 8 Flag x Internal flags Flag x x 1 to 8 LogicsManager B 8 0 t loc 2 flags may be used as auxiliary flags for complex combinations by using the s Y 9 logical output of these flags as command variable for other logical outputs NOTE Flag 1 is also used as placeholder in other logical combinations Flag 8 is preset with a timer start Woodward Page 123 208 Manual 37391C easYgen 1000 Genset Control LogicsManager Timer LogicsManager Daily Time Set Point Utilizing the LogicsManager it is possible to establish specific times of the day that functions i e generator exerciser can be enabled The two daily time set points are activated each day at the configured time Using the LogicsManager these set points may be configured individually or combined to create a time range amp Setpoint x Hour Timer Daily time set point x x 1 2 hour 0 to 23h a Setpoint x Stunde m 0 t lee o Enter the hour of the daily time set point here Example Y Y 0 hour of the day midnight 23 hour of the day 11pm amp Setpoint x Minute Timer Daily time set point x x 1 2 minute 0 to 59 min a Setpoint x Minute 2 do lec
180. cted which communicates with the easYgen using the J1939 protocol Page 102 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection J1939 Interface Red Stop Lamp DM1 This watchdogs monitors whether a specific alarm bit is received from the CAN J1939 interface This enables to configure the easY gen in a way that a reaction is caused by this bit e g warning shutdown If this protective function is triggered the display indicates Red stop lamp Monitoring 1939 Interface Red stop lamp DM1 Monitoring ON OFF berwachung 0 lod 20 ON Monitoring of the Red Stop Lamp message from the ECU is carried ze 77 WX oe out according to the following parameters OFF Monitoring is disabled amp Delay 1939 Interface Red stop lamp DM1 Delay 0 1 to 650 0 s B Verz gerung 0 o loc ej The red stop lamp delay is configured with this parameter If the ECU sends the Red Stop Lamp ON message the action specified by the alarm class is initiated after the delay configured here expires Z Alarmclass 1939 Interface Red stop lamp Alarm class Class A B C D E F Control a Alarmklasse 0 lo loc 2 See chapter Alarm on page 138 238 Y Y Y Y The alarm class assigned to each limit alarm amp Selfacknowledge J1939 Interface Red stop lamp DM1 Self acknowledgment YES NO 8 Selbstquittierend 0 YES The control aut
181. curs loc or 2oc This relay will be energized by the control unit to perform the GCB switching operation If Reply GCB is open occurs the relay will de energize Command close MCB 2 fixed to relay R8 terminals 40 41 By energizing this relay the MCB will be closed This output 1s always a closing pulse This requires the MCB have a holding coil and sealing contacts which are external to the control unit Command open MCB 20 fixed to relay R9 terminals 42 43 By energizing this relay the MCB will be opened If Reply MCB is open occurs the relay output will be terminated Command close GCB 1oc or 20c fixed to relay R10 terminals 44 45 Configured maintaining output Energizing this relay will close the GCB If the GCB is configured as a maintaining output the relay will remain energized as long as the discrete input Reply GCB is open is not active If an alarm class C or higher occurs or the GCB is opened this relay de energizes Configured momentary output If the relay is configured in this manner a holding coil and sealing contacts must be installed externally to the control unit Ready for operation all fixed to relay R11 terminals 46 47 This relay energizes when the control unit is powered up and the control unit does not detect any internal fault conditions within the CPU If the relay de energizes safe operation of the control unit cannot be ensured This is a watchdog relay for the control unit CPU
182. cy window GLS Frequenzabweichung 0 lo loc 20c g cem DE H EN GCB voltage window 5 GLSSpannungsabweichung 0 flo loc 20c 71 Gen settling time a GLS Schalterverz gerung 0 loc 2oc 2 Y Breaker Breaker unblocking GCB YES NO This is used for special circuit breakers to put the breaker into a defined initial state or to enable closing at all YES Before every close pulse an open pulse is issued for 1 second A CB close pulse is enabled only after the open pulse is issued NO The CB close pulse is enabled without being preceded by a CB open pulse Breaker Undelayed closing of the GCB LogicsManager Once the conditions of the LogicsManager have been fulfilled the GCB will be closed immediately without waiting for the delayed by engine speed timer to expire When using the standard setting the GCB will be closed without delay in AMF operation The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager Breaker Command GCB close maximum frequency deviation 0 2 to 10 0 This value refers to the Rated system frequency Parameter 3 see page 19 This is the maximum amount that the frequency will be allowed to deviate from the rated frequency and the Command GCB close may be issued This is to prevent the prime mover from going into an underfrequency condition due to ov
183. d FALSE alarm acknowledged Page 150 208 Woodward Manual 37391C easYgen 1000 Genset Control Logical Command Variables 06 00 Alarms of the Generator Generator alarm status commands 06 01 06 22 These generator alarms may be used as command variable in a logical output to set parameters for customized operations Number Name Function 06 01 Generator overfrequency limit 1 06 02 Generator overfrequency limit 2 06 03 Generator underfrequency limit 1 06 04 Generator underfrequency limit 2 06 05 Generator overvoltage limit 1 06 06 Generator overvoltage limit 2 06 07 Generator undervoltage limit 1 06 08 Generator undervoltage limit 2 06 09 Generator definite time overcurrent limit 1 06 10 Generator definite time overcurrent limit 2 06 11 Generator definite time overcurrent limit 3 TRUE limit value reached 06 12 Generator reverse reduced power limit 1 FALSE alarm acknowledged 06 13 Generator reverse reduced power limit 2 06 14 Generator overload limit 1 06 15 Generator overload limit 2 06 16 Generator unbalanced load limit 1 06 17 Generator unbalanced load limit 2 06 18 Generator voltage asymmetry 06 19 Ground fault limit 1 06 20 Ground fault limit 2 06 21 Generator mismatched phase rotation rotation field alarm 06 22 Generator inverse time overcurrent 06 23 free 06 24 free 06 25 free 06 26 free 06
184. d If the monitored generator load falls below the threshold minus the hysteresis before the delay expires the time will be reset amp Alarmclass Gen overload Alarm class Limit 1 Limit 2 Class A B C D E F 8 Alarmklasse 0 loc 20c D See chapter Alarm on page 138 03 Y Y Y The alarm class assigned to each limit alarm Selfacknowledge Gen overload Self acknowledgment Limit 1 Limit 2 YES NO 8 Selbstquittierend 0 flo loc 20c The control automatically clears the alarm if it is no longer valid 124 5 4 A An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface Page 66 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Generator Unbalanced Load Limits 1 amp 2 ANSI 46 Power is monitored depending on Parameter 6 Gen voltage measuring and Parameter 7 Gen current measuring The generator unbalanced load alarm is a phase imbalance alarm The percentage threshold value indicates the permissible variation of phase current from the arithmetic mean value of all three phase currents If this protective function is triggered the display indicates Unbal load 1 1 load 2 SP1 Hysteresis Rated value 100 Minimum Monitoring active Requirement delayed engine monitoring active
185. d as DI 6 e The button Close MCB has been pressed Open GCB 10 or 10c or 20c The GCB is opened when the relay Command GCB close de energizes only if Parameter 67 GCB close pulse is configured as NO and when the relay Command GCB open energizes The GCB will be opened under the following circumstances e In STOP operating mode e Incaseofaclass C alarm or higher e By pressing the button GCB open or MCB close depending on the CB logic which has been set in MANUAL operating mode e By pressing the button stop engine in MANUAL operating mode e Inthe event of an automatic stopping in the AUTOMATIC operating mode the start request has been terminated or a stop request has been initiated e Prior to the MCB closing onto the dead busbar Incritical mode Sprinkler operation provided that an emergency power operation is not active and Close GCB in override Parameter 34 has been configured to NO e If Start without load has been enabled through the LogicsManager Open MCB 2oc The MCB is opened when the relay Command MCB open is energized The MCB will be opened under the following circumstances Ifan emergency power operation is initiated mains failure once the generator voltage is within the permissible limits e Prior to the closure of the GCB e Upon pressing the MCB OPEN or GCB CLOSE push button dependent upon the configured CB logic in MANUAL operating mode Woodward Page 45 208 Ma
186. d by an alarm of this alarm class the engine is shutdown without a cool down immediately Engine Coasting auxiliary operation post operation 0 to 999 s After each engine stop speed is no longer detected this relay may remain energized for an adjustable time 1 e operate a cooling pump If the operating mode is changed from MANUAL to STOP or AUTOMATIC without a start command the relay remains energized for this period of time The message Aux services will be displayed on the control unit screen In the MANUAL operating mode this relay output is always energized The signal remains ON until the operating mode is changed Engine Engine blocking 0 to 99 s During this time a restart of the engine is blocked This time should be configured so that the engine is total shutdown to protect the starting circuit Once speed from the engine is no longer detected the time configured in this parameter is initiated Stop engine display Page 40 208 Woodward easYgen 1000 Genset Control Manual 37391C 1 2790 0 5002 Aejaq peeds Buuojuoui peAejaq peeds uous jsenbai ues peeds T Nd U POSAS PLY Wd Engine Firing Speed And Engine Delayed Monitoring Figure 3 6 Engine firing speed and engine delayed monitoring Page 41
187. d byenginespeed Mains voltage phase rotation Engine delayed monitoring YES NO 8 Ver gertdurchMotordrehz 0 loc 200 YES The alarm is delayed until engine monitoring is enabled Therefore igi umm oN ONE the conditions of Parameter 60 Engine delayed monitoring must be fulfilled INO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Protection Mains Mains Failure Detection 20c Voltage is monitored depending on Parameter 8 Mains voltage measuring 8 High voltage threshold Mains failure detection Threshold value overvoltage 50 0 to 130 0 8 Obere Grenzspannung 0 loc 200 This value refers to the Rated mains voltage Parameter 5 see page 19 162 7 7 7 This is the percentage of the rated voltage that determines if there has been a mains failure If the value exceeds the configured limit a mains failure is detected and an emergency power operation is initiated Page 82 208 Woodward Manual 37391C easYgen 1000 Genset Control 8 Low voltage threshold 8 Untere Grenzspannung 0 lo loc 20c 163 o o Voltage hysteresis B Spannungshysterese 0 10 loc 20c 164 High frequency threshold Obere Grenzfrequenz 10 lo DE loc 12 165 7 Low frequency threshold 8 Untere Grenzfrequenz 10 10 loc 20c Frequency hyteresis a Frequenzhysterese
188. dary current rating can be measured when the monitored system is at 100 of operating capacity i e at 100 of system capacity a 5 ACT should output 3 A If the current transformers are sized so that the percentage of the output is lower the loss of resolution may cause inaccuracies in the monitoring and control functions and affect the functionality of the control easYgen Ixxx 51B Current transformer with 1 rated current 5 1 55 Current transformer with 5 A rated current Current transformer ground 1 to 32 000 x A Ground current transformer ratio The control can be optionally equipped with 1 A or with 5 A current transformer inputs Depending on the version there are two different specifications of the parameter which control the same memory location You can find this value either on the data plate or via the software The input of the current transformer ratio is necessary for the indication and control of the actual monitored value The current transformers ratio should be selected so that at least 60 of the secondary current rating can be measured when the monitored system is at 100 of operating capacity i e at 100 of system capacity a5 ACT should output 3 A If the current transformers are sized so that the percentage of the output is lower the loss of resolution may cause inaccuracies in the monitoring and control functions and affect the functionality of th
189. ds the threshold plus the hysteresis again before the delay expires the time will be reset amp Alarmcas Gen undervoltage Alarm class Limit 1 Limit 2 Class A B C D E F a Alarmklasse _ _ 0 lo loc 20c See chapter Alarm on page 138 i o o The alarm class assigned to each limit alarm amp Selfacknowledge Gen undervoltage Self acknowledgment Limit 1 Limit 2 YES NO B Selbstquiterend UU 0 Qo YES The control automatically clears the alarm if it is no longer valid dp O07 NO An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface 6 Delayed by engine speed undervoltage Delayed engine speed Limit 1 Limit 2 YES NO Verz gertdurch Motordrehz aaa a aa a a a a a a a a a 0 o loc Qo The alarm is delayed until engine monitoring is enabled Therefore WO 4 7 the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed NOTE This monitoring function is disabled in idle mode see page 43 Woodward Page 59 208 Manual 37391C easYgen 1000 Genset Control Protection Generator Time Overcurrent Monit Limits 1 2 amp 3 ANSI 50 51
190. e Minimum speed for ignition is reached after the expiration of this time the ignition is energized Gas valve delay Gas engine Gas valve delay 0 to 999 s Gasverz gerung En loc By energizing the ignition relay the gas valve delay is started Ignition 43 EO ow ee display After the time set here has expired and as long as the speed is higher than the minimum speed for ignition the gas valve is enabled for the time configured in Parameter 52 Starter time Start display Once the ignition speed has been reached the gas valve remains opened If the speed falls below ignition speed the gas valve will be closed and the Ignition relay is de energized 5 seconds later DE EN amp Min speed for ignition Gas engine Minimum speed for ignition 10 to 1 800 RPM 5 Mindestdrehz f r Z ndung mm 0 loc ic After expiration of the ignition delay the number of revolutions set here must be 44 we o reached so the Ignition relay will be energized Page 36 208 Woodward easYgen 1000 Genset Control Manual 37391C 2 0 22 20 9002 sseoo1g dojs ueis 481 pesop sey 909 eui peuuojied s unJ jsod uy p Joy peeds pesop si 829 Ades NO Buuoijuoui uoniub fieixny jsenbei yeas uoniui JO peeds peeds
191. e positive limit e Reverse power Tripping if the direction of the real power reverses and the negative limit is exceeded The values for reverse reduced power monitoring can be configured as follows e Limit 1 Limit 1 Positive and Limit 2 Limit 2 Positive whereas Limit 2 gt Limit 1 gt 0 Both limits are reduced power monitoring e Limit 1 Limit 1 Negative and Limit 2 Limit 2 Negative whereas Limit 2 Limit 1 0 gt Both limits are reverse power monitoring e Limit 1 Limit 1 Positive and Limit 2 Limit 2 Negative whereas Limit 1 gt 0 gt Limit 2 gt Limit 1 is reduced power monitoring and gt Limit 2 is reverse power monitoring Page 62 208 Woodward Manual 37391C easYgen 1000 Genset Control Rated value 100 Minimu Wace cana puna Sr tein SPred tinin sPrecy SPredyycteresis 5 a SPred Ff ana 0 SPrOVpysteresis E VA FMMMMMMMMMMESMARMM AM JM cepe Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 t s Measuring Input Monitoring cdr Figure 3 13 Monitoring generator reverse reduced power Parameter table Limit Text Setting range Standard value Rever
192. e 113 208 Manual 37391C easYgen 1000 Genset Control Analog Inputs Wire Break Monitoring The respective analog input is monitored for wire break If this protective function is triggered the display indicates Wb Text of Parameter 254 amp Monitoring wire break Analog input x x 1 or 2 Wire break monitoring Off High Low high low 8 Drahtbruch berw 0 lo loc oc analog input can be monitored for a wire break The following configurations 266 are used to monitor for a wire break No wire break monitoring is performed High If the actual value rises over the maximum value overshoot this is identified as a wire break Low If the actual value falls below the minimum value undershoot this is identified as a wire break high low If the actual value rises over the maximum value overshoot or falls below the minimum value undershoot this is identified as a wire break NOTE If the control unit detects that the measuring range for an analog input has been exceeded and an alarm is issued the limit value monitoring of this analog input is disabled The measuring range is recognized as being exceeded and an alarm is issued e 4to 20 Minimum value 2 mA Undershooting Maximum value 20 5 mA Overshooting e 0 to 500 Ohm Minimum value 5 Ohm Undershooting Offset 0 Ohm Max
193. e control T easYgen Ixxx 51B Current transformer with 1 A rated current 5 easY 1 55 Current transformer with 5 A rated current Page 24 208 Woodward Manual 37391C easYgen 1000 Genset Control Application Application Application Mode NOTE All functions which are described in the following text may be assigned by the LogicsManager to any relay which is available via the LogicsManager and not assigned to another function The assignment of the defined relays to defined functions occurs by selection of the application mode i e function Command Close GCB on relay R10 this relay can no longer be operated via the LogicsManager The same way some relays are designated to specific functions others may be assigned to different functions These are listed as programmed relays If a relay is programmable the function may be assigned to other relays via the LogicsManager by configuration NOTE Changing the application mode will not change other configured values in the parameters The application mode parameter is the only mode that will be affected Application mode Application modes None GCB open GCB GCB MCB a Betriebsmodus a 0 CSO 0 10 loc 126 The unit may be configured for four different application modes The discrete Y Y Y Y aoe 20 inputs and relay outputs are pre defined dependent upon the selected application mode Only the screens and
194. e easYgen is the CANopen Master The easYgen automatically changes into operational mode and sends broadcast messages Start Remote Node which cause all other units to change into operational mode as well Attached external devices were configured from the easYgen with SDO messages The easY gen sends a SYNC message all 20ms on COB ID 80 Hex NO ues The easYgen is a CANopen Slave CAN bus Producer heartbeat time 20 to 65 530 ms The object producer heartbeat time defines the heartbeat cycle time If the producer heartbeat time is equal 0 the heartbeat will only be sent as response to a remote frame request COB ID SYNC Message 1 to 4294967295 This corresponds to object 1005h refer to the Interface Manual 37393 Max response time ext devices 0 1 to 9 9 s The maximum time that an attached external device has to answer an SDO message If the external device fails to answer before this time expires an abort message is sent and the SDO message will be sent again This is only effective if easY gen CANopen master is enabled Time re init re initialization ext devices 0 to 9 999 s An external device will be configured again with SDO messages after the time set for this parameter If 0 is input in this parameter the external device will not be configured again with SDO messages This only functions if easY gen CANopen master is enabled Woodward Page 127 208 Manual 37391C easYgen 1000 Genset Control Interfaces C
195. e is started due to the MCB malfunction if the parameter Emergency power is configured to ON Emergency power subsequently supplies the busbar Only following the successful acknowledgment of the MCB malfunction alarm is the GCB opened and the MCB closed and the engine shuts off again Emergency power is also triggered via the detection of a switch fault when the MCB is switched on regularly In order to achieve this the Emergency start with MCB failure Parameter 81 and MCB monitoring Parameter 172 must be configured as ON Mains rotation field alarm If the mains returns after a mains failure with a reversed rotation direction the generator remains in emergency power operation until the mains rotation matches the rotation of the generator set Woodward Page 49 208 Manual 37391C easYgen 1000 Genset Control On Off Emergency power Monitoring ON OFF 8 Ein Aus 0 flo 20 If the unit is in the AUTOMATIC operating mode and a mains fault jur dee occurs according to the following parameters the engine 1s started and an automatic emergency operation is carried out OFF No emergency operation is carried out amp Mains fail delay time Emergency power Mains failure Start delay 0 20 to 99 99 s B Startverz gerung 0 lo loc 200 To start the engine and to carry out an emergency operation the monitored mains 79 Oe US must be failed continuously for the mi
196. e monitoring is enabled If the actual value rises over the response value a ground fault is present and an alarm is issued If this protective function is triggered the display indicates Ground fault 1 or Ground fault 2 NOTE Please consider that the installation location of the generator current transformers determines the protection area of the ground fault monitoring L1 L2 L3 Figure 3 17 Monitoring calculated generator ground fault Test If one of the current transformers is short circuited while the others have rated current the actual value amounts to 100 The ground current calculation does not consider the current in a possibly existing neutral conductor In order to be able to consider the calculation result as ground current the neutral conductor must not conduct an appreciable operating current The threshold value is indicated as a percentage It refers likewise to the generator rated current and should be adjusted in practice because of asymmetries which cannot be avoided to at least 10 Page 72 208 Woodward Manual 37391C easYgen 1000 Genset Control Calculation a b ee lt a No ground fault b Ground fault with vectorial calculation c Ground fault Is ground fault current Figure 3 18 Monitoring calculated generator ground current vector diagram The sum current I is calculated e g after previous complex dismantling ge
197. e power 0 5 to 99 999 9 kW B Nennwirkleistung kW mE cso 19 Boc This value specifies the generator real power rating which is used as a reference 10 figure for related functions The generator rated active power is the generator apparent power multiplied by the generator power factor typically 0 8 These values are indicated in the generator data plate 8 Ratedcurrent Rated current 5 to 32 000 A 8 Nennstrom Generator l CS0 y n lon This value specifies the generator rated current which is used as reference figure 11 for related functions Woodward Page 21 208 Manual 37391C easYgen 1000 Genset Control Measuring Transformers Voltage Transformer voltage transf primary Voltage transformer generator primary 50 to 650 000 V 8 Gen Spg Wandler primar m Cso 0 o loc 126 Some generator applications may require the use of potential transformers to 12 facilitate measuring the voltages produced by the generator The rating of the primary side of the potential transformer must be entered into this parameter If the generator application does not require potential transformers i e the generated voltage is 480 V or less then the generated voltage will be entered into this parameter 5 Gen voltage transf secondary Voltage transformer generator secondary 50 to 480 V 5 GenSpgWandersekundir 80 10 lo loc 20c The control is equipped with d
198. e relays which are External digital output DO11 R11 connected via external expansion boards External digital output DO12 R12 External digital output DO13 R13 External digital output DO14 R14 External digital output DO15 R15 External digital output DO16 R16 free free free Page 156 208 Woodward Manual 37391C easYgen 1000 Genset Control Factory Setting The inputs outputs and internal flags which may be programmed via the LogicsManager have the following factory default settings when delivered simple function extended configuration result Factory Setting Functions Start request in Auto 0 Y If TRUE the engine is started in TEMEN ad lo X AUTOMATIC operating mode gt Start req in Auto gt Delay ON gt Delay OFF loc Prepared for start via clock 20c v Flag 8 and remote start 8 02012 z STOP E J gt dependent AUTO ons Fige on discrete L 0 gt input D2 Stop request in Auto 0 Y If TRUE the engine is either Logica Meteo ad lo 4 stopped in AUTOMATIC gt Stop req in Auto Delay ON gt Del
199. e which is defined over 9 points stored in a table Two independent tables table A and table B may be allocated to the analog inputs Note that if these tables are to be used with the analog inputs the defined points of these tables must be programmed into the control unit SMP 21325 The value of the analog input is interpreted with a SMP TH2125 characteristic Woodward Page 109 208 Manual 37391C easYgen 1000 Genset Control 5 Select hardware B Auswahl Hardware 0 loc 20c Y Y Y Y Offset A Offset 6 Bargraph minimum 8 Bargraph maximum a Bargraph Maximum lo tock loc Ko w 4 Y Description Beschreibung 20c E lo loc m Analog input x x 1 or 2 Hardware 0 to 500 Ohm 0 to 20 mA 4 to 20 mA The software in the control unit may be configured for various types of sensors The configurable ranges apply to the linear analog input Configurable ranges are 0 to 500 Ohm The measuring range of the analog input is 0 to 500 Ohm 0 Ohm 0 500 Ohm 100 0 to 20 mA The measuring range of the analog input is 0 to 20 mA 0 mA 096 20 mA 100 95 4 to 20 mA The measuring range of the analog input is 4 to 20 mA 4 mA 0 20 mA 100 Analog input x x 1 or 2 Offset 20 0 to 20 0 Ohm The resistive input the 0 5000hm analog input may be calculated with a permanent offset to adjust for inaccuracies If the offset feature i
200. ears the alarm if it 15 no longer valid n9 Y C An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed by enginespeed Battery undervoltage Engine delayed monitoring Limit 1 Limit 2 YES NO 5 Verz gert durch Motordrehz 00 loc Qo The alarm is delayed until engine monitoring is enabled Therefore xx GR the conditions of Parameter 60 Engine delayed monitoring must be fulfilled The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Woodward Page 99 208 Manual 37391C easYgen 1000 Genset Control Protection CANopen Interface Monitoring The CANopen interface is monitored If the interface does not receive a CANopen protocol message before the delay expires an alarm will be initiated If this protective function is triggered the display indicates CAN Open Fault Monitoring CANopen Interface Monitoring ON OFF Uberwachung 0 lo lo Qod Monitoring of the CANopen interface is carried out according to the mp X following parameters OFF Monitoring is disabled 8 Delay CANopen Interface Delay 0 1 to 650 0 s B Verz gerung 020202202222 7 777 0 loc 12c delay is configured wit
201. ection J1939 Interface Monitoring This watchdog triggers if the easY gen is configured to receive J1939 data from an ECU Parameter 339 connected to the CAN bus to evaluate these data and no data is received from the ECU If this protective function is triggered the display indicates CAN Fault J1939 Monitoring 1939 Interface Monitoring ON OFF Uberwachung 0 lo loc Qo Monitoring of the J1939 interface is carried out according to the Ww o3 Wow following parameters Monitoring is disabled amp Delay 1939 Interface Delay 0 1 to 650 0 s 8 Verz gerung 0 t loc 2o delay is configured with this parameter If the interface does not receive a CAN SAE 71939 protocol message before the delay expires the action specified by the alarm class is initiated The delay timer is re initialized after every message is received amp Alarmclas 1939 Interface Alarm class Class A B C D E F DE 2 e 0 loc 2 See chapter Alarm 138 T i wey See chapter Alarm on page The alarm class assigned to each limit alarm Self acknowledge 1939 Interface Self acknowledgment YES NO 8 Selbstquittierend 0 YES The control automatically clears the alarm if it is no longer valid 29 V Y 7 4 02 2 An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate button
202. ed MCB fail to close MCB fail to open CANopen fault CAN Fault J1939 free free free free free free free free free Logical Command Variables 09 00 Discrete Inputs Control discrete input commands 09 01 09 08 The discrete inputs may be used as command variable in a logical output to set parameters for customized operations Function Note DI 1 Discrete input D1 DI 2 Discrete input D2 TRUE logical 1 delay times and NO NC DI 3 Discrete input D3 parameters are ignored DI 4 Discrete input D4 FALSE logical 0 alarm has been DI 5 Discrete input D5 acknowledged or immediately after TRUE DI 6 Discrete input D6 condition is not present anymore if Control is DI 7 Discrete input D7 configured as alarm class DI 8 Discrete input D8 free free free free free free free free Woodward Page 153 208 Manual 37391C easYgen 1000 Genset Control Logical Command Variables 10 00 Analog Inputs Control analog input commands 10 01 10 10 The analog inputs may be used as command variable in a logical output Name Function Analog input 1 threshold 1 Analog input 1 threshold 2 Analog input 1 wirebreak Analog input 2 threshold 1 Analog input 2 threshold 2 Analog input 2 wirebreak Flexible thresho
203. ed 1323 UNSIGNED 16 YES NO NO Oy ON OyYON 245 017 self acknowledge 1324 UNSIGNED 16 YES NO YES Oy ONn OyYON 246 DI7 text 1460 16 user defined Digital Inp 7 7 8 Discrete input D8 N O O N O O N O 241 DI 8 operation 1341 UNSIGNED 16 NC ONC ONC 242 DI 8 delay 1340 UNSIGNED 16 0 08 to 650 00 s 0 00 s 243 DI 8 alarm class 1342 _ UNSIGNED 16 A B C D E F Control Control 244 DI 8 delayed by eng speed 1343 UNSIGNED 16 YES NO NO OyYyONn OYON 245 DI 8 self acknowledge 1344 UNSIGNED 16 YES NO YES 246 DI 8 text 1470 16 user defined Digital Inp 8 Page 188 208 Woodward Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 7 DISCRETE INPUTS 7 9 Discrete input DEx01 O N O L1 N O 241 Operation 16001 UNSIGNED 16 NC N O ONC ONC 242 Delay 16000 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 16002 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16003 _ UNSIGNED 16 YES NO NO Oy OYON 245 Self acknowledge 16004 UNSIGNED 16 YES NO NO 246 Ext DI 1 Text 16200 Text 16 user d
204. ed to this unit Nominal speed Nominal speed 500 to 4 000 RPM 8 Nenmdrehzah _ _ _ _ __ 0 lo 009 Number of revolutions per minute of the engine at rated engine speed 46 Pickup measurementfrom Pickup measurement from Pickup Sensor B Pickup Messung ber PEE m 0 loc Qo Pickup Speed monitoring of the engine is carried out using an MPU 47 Y Sensor Speed monitoring of the engine is carried out using the speed output at the alternator terminal W amp Fly wheel teeth Number of flywheel teeth 2 to 260 B Anzahl Pickup Z hne loc Doy This parameter is only visible if Parameter 47 is configured to Pickup 48 Y Y Y Y The number of pulse per revolution teeth on the flywheel is configured here amp Pulses per revolution Pulses per revolution 2 00 to 260 00 a Pulse pro Umdrehung 0 lo loc 12 0 This parameter is only visible if Parameter 47 is configured to Sensor 49 Y Y Y Y The number of pulse per revolution is configured here if a speed output at the alternator is used Since the alternator is usually driven by a V belt by the engine the transmission ratio of the belt must be considered here This parameter provides two decimal digits to be able to adjust any transmission ratio amp Filter time constant Filter time constant 0 to 8 8 Filter 0 lo loc oc filter enables
205. edged and if the MCB can be closed the load is switched to mains supply and the emergency power operation terminates Attempts to close the MCB are still performed until the generator has reached the dead bus start limits Fault at opening the MCB This fault is processed according to the action described within the alarm classes As long as the reply is present that the MCB is still closed the GCB cannot be closed MCB monitoring NLS berwachung loc 20c xe oy MCB alarm class NLS Alarmklasse lo loc 20c MCB max closing attempts 2 NLS ZU max Schaltversuche 10 loc 20c 6 MCB open monitoring DE 175 NLS AUF Uberwachung lo loc 20c wv Circuit breaker monitoring MCB Monitoring ON OFF ugs Monitoring of the MCB is carried out according to the following parameters OFF Monitoring is disabled Circuit breaker monitoring MCB Alarm class Class A B See chapter Alarm on page 138 The alarm class assigned to each limit alarm Breaker monitoring MCB Max MCB close attempts 1 to 10 The number of breaker closing attempts is configured in this parameter relay output Command close MCB When the breaker reaches the configured number of attempts a MCB failure alarm is issued if the breaker is still open and the MCB open monitoring timer Parameter 175 has expired Breaker monitoring MCB Max time until reply
206. efined Ext DI I 7 10 Discrete input DEx02 N O L1 N O L1 N O 241 Operation 16011 UNSIGNED 16 NC N O ONC ONC 242 Delay 16010 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 16012 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16013 UNSIGNED 16 YES NO NO OyOn OYON 245 Self acknowledge 16014 UNSIGNED 16 YES NO NO Oy OYON 246 Ext DI 2 Text 16210 Text 16 user defined Ext DI2 7 11 Discrete input DEx03 4 N O O N O L1 N O 241 Operation 16021 UNSIGNED 16 NC N O ONC ONC 242 Delay 16020 _ UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 16022 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16023 UNSIGNED 16 YES NO NO OyYyOn OYON 245 Self acknowledge 16024 UNSIGNED 16 YES NO NO Oy OYON 246 Ext DI 3 Text 16220 Text 16 user defined Ext DI 3 7 12 Discrete input DEx04 i N O L1 N O L1 N O 241 Operation 16031 UNSIGNED 16 NC N O ONC ONC 242 Delay 16030 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm class 16032 UNSIGNED 16 A B C D E F Control Control 244 Delayed by eng speed 16033 UNSIGNED 16 YES NO NO 245 Self acknowledge 16034 UNSIGNED 16 YES NO NO Oy OYON 246 Ext DI 4 Text 16230 Text 16 user defined Ext DI4 7 13 Discrete input DEx05 N O O N O L1 N O 241 Operation 16041 UNSIGNED 16 NC N O ONC ONC 242 Delay 16040 UNSIGNED 16 0 05 to 650 00 s 0 20 s 243 Alarm
207. en 05 08 Start fait z FALSE MAN ___ activating E gt 0901011 EN Cancel Help Firing speed reached 0 Y If TRUE the unit recognizes Logice X Y that the ignition speed has been Fina speed BOIS ON gt Dele OFF floc reached i 20c Y Prepared for 0 STOP v Deactivated by default AUTO Flag 1 1 FALSE gp m 00 01 Flag 1 1 ETT Cancel Help Constant Idle run 0 Y If TRUE the control outputs x 10 Constant idle run if a start gt Constant Idle run gt Delay ON a gt Delay OFF loc request for the generator is a 20c Y present 0 STOP v Prepared for un AUTO v Deactivated by default pores 4 FALSE MAN 7 pp LESE x 0001 Flag 1 1 4 EH aa Automatic Idle run 0 Y Ifthis condition is fulfilled the Bee lo X control performs an idle run for Idle mode automatic gt Delay ON Y gt Delay ve loc Y aconfigured time at start up m y Prepared for 02 05 Generatar ok pj STOP v Deactivated by defaul 2 AUTO 0415 Idle run active FALSE MAN v Note This function is pre EH Pee x configured and may be activated by passing through the EH l command variable 00 09 Start req in Auto instead of 0 T Abbrechen Hilfe Woodward Page 159 208 Manual 37391C easYgen 1000 Genset Control
208. ency Offset ECU is disabled the value configured as Nominal speed parameter 46 plus 4 droop will be transmitted The 4 relate always to the configured Nominal speed Example If the Nominal speed is configured to 1500 rpm the transmitted value is 1500 rpm 100 104 1560 rpm The engine adjusts to this speed in idle operation amp Frequency OffsetECU 1939 Interface Frequency Offset ECU OFF AnalaogIn1 AnalogIn2 Frequenz Offset ECU 0 lo oc Hoc functionality of this parameter depends on the setting of the Device type vow X parameter 339 Device type configured to Scania S6 or EMS2 This parameter is used to configure a variable offset via an analog input of the easY gen The analog input must be configured with a scaling from 125 to 125 If it is configured otherwise it will be limited to the sizes 125 to 125 125 corresponds to the maximum negative offset of the Scania S6 or Volvo EMS2 by default 120 rpm 125 corresponds with the maximum positive offset of the Scania S6 or Volvo EMS2 by default 120 rpm Device type configured to Standard EMR ADEC or SISU EEM This parameter is used to configure the rated speed of an externally connected ECU via an analog input of the easYgen We recommend to configure the analog input to the desires speed range like 1440 to 1560 rpm In this case 1440 rpm corresponds to the minimum rated speed and 1560 rpm corresponds to the maximum s
209. ering units C or bar Analog Inputs Type 8 Type Analog input x x 1 or 2 Type OFF VDO 5bar VDO 10bar 8 Typ VDO 120 C VDO 150 C Pt100 linear Table A Table B s Y 47 4 The characteristic curves of the inputs can be found in Appendix C page 168 According to the following parameters different measuring ranges are possible at the analog inputs The selectable ranges are OFF The analog input is switched off VDO 5bar The value of the analog input is interpreted with the VDO characteristics 0 to 5 bar VDO 10bar The value of the analog input is interpreted with the VDO characteristics 0 to 10 bar VDO 120 C The value of the analog input is interpreted with the VDO characteristics 40 to 120 C VDO 150 C The value of the analog input is interpreted with the VDO characteristics 50 to 150 C Pt100 The value of the analog input is interpreted with a Pt100 characteristic linear Each analog input may be assigned to a linear characteristic curve which can be only used for the respective defined input T x x 1 to 2 The minimum 0 96 and maximum 100 value refers to the total measuring range of the analog input i e 0 to 500 Ohm 0 to 20 mA or 4 to 20 mA Both benchmark limits of the linear characteristic curves must be defined only in case they are used Table A B The analog input is assigned to a characteristic curv
210. eristics diagram SMP TH2125 Page 172 208 Woodward Manual 37391C easYgen 1000 Genset Control Appendix D GetEventLog 5 The event history is a 300 entry FIFO First In First Out memory for logging alarm events and operation states of the unit Refer to the Event History section on page 18 for more info about the event history It is possible to read out the event history using the direct configuration cable DPC and the GetEventLog software tool GetEventLog Software Installing GetEventLog GetEventLog can either be used as a stand alone or within In order to call it up from LeoPC1 it must be installed into the installation path To install GetEventLog start GetEventLog vxxxxx exe from the GetEventLog directory on the CD delivered with the unit If you want to use GetEventLog from inside LeoPC1 it must be installed into the installation directory Starting GetEventLog Connect the easYgen to a free COM port on your computer using the DPC as described under Configuration Using The PC on page 12 Start GetEventLog directly or call it up by selecting GetEventLog from the menu Tools in LeoPC1 After starting GetEventLog for the first time you must configure the communication settings To do this select the Interface tab configure the COM port according to the port to which you have connected the DPC and enter the other settings
211. erloading Breaker Command GCB close maximum voltage deviation 1 to 100 This value refers to the Rated generator voltage Parameter 4 see page 19 This is the maximum amount that the voltage will be allowed to deviate from the rated voltage and the Command GCB close may be issued Breaker Command GCB close Breaker delay 0 to 99 s The time configured here begins to count down once the engine monitoring delay timer has expired This permits for an additional delay time before the breaker is closed in order to ensure that none of the engine delayed watchdogs trips It is possible to bypass this delay time through the LogicsManager see Parameter 69 in the event an emergency operation condition mains failure occurs Background This additional delay time which starts upon expiration of the delayed engine monitoring is used to prevent unnecessary interruptions of the voltage supply of the consumers This condition occurs during switching operations from the mains to the generator Every time a switching operation occurs the bus is without voltage for a short time The consumers can be supplied once the GCB settling time has been expired If the GCB would be closed prior to expiration of the delayed engine monitoring by enabling this via the LogicsManager and an alarm would become active after expiration of the delayed engine monitoring the GCB would have to be opened and the consumers would be without voltage again
212. ermanently ON Before each starting sequence this relay may be energized for an adjustable time i e opening louvers By energizing the relay output the message Aux serv prerun is displayed in the control screen This relay is always energized if speed is detected In the MANUAL operating mode this relay output is always energized The signal remains ON until the operating mode is changed Engine Maximum starter delay tsy 1 to 99 5 This is the maximum time that the starter relay will remain energized Start display If the discrete input for the LogicsManager function Ignition speed reached TRUE the speed frequency have reached firing speed or the time has expired the relay is then de energized Engine Start pause time tsp 1 to 99 s This is the delay time between the individual starting attempts This time also is used to protect the starter relay The message Start Pause is displayed Engine Cool down time ty 1 to 999 s Regular stop If the engine performs a normal stop start request is disabled or change into STOP operating mode or a stop caused by an alarm of alarm class C D a cool down with an opened GCB is carried out This time is programmable The message Cool down is displayed Stop by a class C or D alarm If the engine is stopped by an alarm of this alarm class a cool down is carried out with an opened GCB This time is programmable Stop by a class E or F alarm If the engine is stoppe
213. ersion 0 lo loc c 1939 protocol provides 4 different versions for formatting Suspect Parameter Y Y Number This is important for a correct display of the alarm messages With this parameter it is defined if formatting occurs according to Version 1 Version 2 or Version 3 Formatting according to Version 4 1s identified automatically Details may be found in the engine control J1939 manual ECU remote controlled 1939 Interface ECU remote control via 1939 ON OFF Fernsteuern der ECU iiber 1939 The ECU remote control via the J1939 protocol will be activated Qe OFF The ECU remote control via the J1939 protocol will be deactivated The blink codes can neither be read nor reset The following two parameters will not be displayed 0 lo loc 34 Y Y Y 8 setdroop mode 1939 Interface ECU set droop mode ON OFF 8 ECU Statik Modus 0 00 loj Qoj ON The droop mode of the ECU will be enabled via the J1939 interface Y The droop mode of the ECU will be disabled via the J1939 interface Note If the Device type parameter 339 is configured to SISU EEM this parameter is enabled and Frequency Offset ECU parameter 346 is configured to AnalogIn1 or AnalogIn2 the behavior as described under Frequency Offset ECU applies If Device type is configured to SISU EEM this parameter is enabled and Frequ
214. escribed in this manual The prerequisite for a proper and safe operation of the product is correct transportation storage and installation as well as careful operation and maintenance NOTE This manual has been developed for a unit fitted with all available options Inputs outputs functions configuration screens and other details described which do not exist on your unit may be ignored The present manual has been prepared to enable the installation and commissioning of the unit On account of the large variety of parameter settings it is not possible to cover every possible combination The manual is therefore only a guide In case of incorrect entries or a total loss of functions the default settings can be taken from the enclosed list of parameters at the rear of this manual Woodward Page 9 208 Manual 37391C easYgen 1000 Genset Control Update Information This manual refers to the easY gen 1000 with software version 2 1xxx The following list shows the most important differences compared with software version 2 0xxx without a claim to completeness Display o Dynamic Display freely configurable main display screen refer to Application Dynamical Display on page 28 o No mains current power and power factor display if mains current measuring is disabled o Calculated average current display available Analog Inputs o New temperature sensor SMP 2125 is available for 25 to 150 C refer to Analog Inputs Type o
215. falls below the threshold minus the hysteresis before the delay expires the time will be reset n f LogicsManager mismatch Start up frequency 15 to 85 Hz The speed frequency mismatch monitoring is enabled at this generator frequency n f LogicsManager mismatch Alarm class Class A B C D E F See chapter Alarm on page 138 The alarm class assigned to each limit alarm n f LogicsManager mismatch Self acknowledgment YES NO YES The control automatically clears the alarm if it is no longer valid feeit An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface Page 92 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Engine Start Failure A configured number of start attempts will be performed If it is not possible to start the engine within this number of start attempts an alarm will be initiated If this protective function is triggered the display indicates Start fail Monitoring Start alarm Monitoring ON OFF a berwachung lt 0 lo loc Qo Monitoring of the start sequence is carried out according to the 3 c xy o following parameters OFF Monitoring is disabled amp Startattempts Start alarm Number of starting attempts 1 to 20 8 Anzahl Startversuche 0
216. fault value Customer setting 12 COMMUNICATION INTERFACES 12 1 2 J1939 Off L1 Off L1 Off Standard L1 Standard L1 Standard S6 Scania S6Scania O S6Scania 339 Device type 15102 UNSIGNED 16 EMR Off O EMR EMR EMS2 EMS2 EMS2 ADEC ADEC ADEC SISU EEM SISU O SISU 340 Request send address 15101 UNSIGNED 16 0 to 255 3 341 Receive device number 15100 UNSIGNED 16 0 to 255 0 342 Reset prev active DTCs DM3 15104 UNSIGNED 16 YES NO NO OyYyONn OYON Ovi Ovi 343 SPN version 15103 UNSIGNED 16 Version 1 2 3 Version 1 O v2 O v2 O v3 v3 ON ON 344 ECU remote controlled 15127 UNSIGNED 16 ON OFF OFF OFF OFF Ll ON 345 ECU set droop mode 15128 UNSIGNED 16 ON OFF OFF OFF OFF OFF OFF 346 Frequency offset ECU 15131 unsicnen 16 OF 22 Ll Ll 12 2 Serial Interfaces 2400 4800 9600 Bd 347 Baudrate 3163 UNSIGNED 16 14 4 19 2 38 4 56 115 kBd 9 600 Bd 348 Parity 3161 UNSIGNED 16 None even odd None 349 Stop Bits 3162 _ UNSIGNED 16 one two one 350 ModBus Slave ID 3185 UNSIGNED 16 0 to 255 0 351 Modbus Reply delay time 3186 UNSIGNED 16 0 00 to 0 20 s 0 00 s 13 SYSTEM 13 1 Codes 352 Code level CAN port 0407 UNSIGNED 16 Info 353 Code level serial port DPC 0406 UNSIGNED 16 Info 354 Commissioning level code 0413 UNSIGNED 16 0000 to 9999 355 Temp commissioning level code 0414 UNSIGNED 16 0000 to 9999 356 Basic
217. figurable time period Time for engine stop and the message Crank protect is displayed if starting of the engine is attempted Stop sequence Function After opening the GCB the coasting time starts and the engine runs without load Cool down display On termination of the coasting time the gas valve is closed or de energized and the engine is stopped Stop engine display If the engine cannot be stopped the alarm message Shutdown malfct appears If no speed is detected anymore the ignition remains active for 5 seconds so that the remaining gas is able to combust CAUTION It is imperative to connect an emergency stop circuit to discrete input DI 1 to be able to perform an emergency stop by disabling the ignition in case the gas valve fails to close Start stop diagram The formula signs and indices mean Lead time auxiliary operation s Starter tire onset teens Start pause drea Ignition delay Gas delay sess Engine delayed monitoring Coasting time auxiliary operation s Coasting time 22 2 2 s Ignition coasting post burning s Z Ignition delay Gas engine Ignition delay tzy 0 to 999 s Z ndverz gerung Im 0 o loc oc With gas engines often a purging operation is desired before starting With the Y Y Y Y z m 42 engaging of the starter the ignition delay is started The display indicates Turning If th
218. finite time alarms and are illustrated in the figure below The figure diagrams a frequency trend and the associated pickup times and length of the alarms It should be noted that this figure illustrates a limit 1 alarm that is self acknowledged Limit 2 alarms cannot be self acknowledged Monitoring of the frequency is performed in two steps Measuring of the frequency occurs three phase if all voltages are larger than 15 of the rated frequency This permits quick and exact frequency measuring The frequency however will be measured correctly even if voltage is applied only to one phase If this protective function is triggered the display indicates Gen underfreq 1 or Gen underfreq 2 Rated value 100 TEM TERIS DP tb ae COE LI In eese esas I bese Minimum sepes Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 mel 2 Figure 3 9 Monitoring generator underfrequency Parameter table Limit Text Setting range Standard value Underfrequency The hysteresis is 0 05 Hz The parameters represented in Limit 1 Monitoring ON OFF this table are specified in the Limit 50 0 to 130 0 following whereas the Delay 0 02 to 99 99 s description is identical for all Alarm A B C D E F limits the limits may only differ in their setting ranges Self acknowledgme
219. formed by energizing discrete input 6 Enable MCB Breaker GCB MCB Settings 20c Transfer time gt a Pausenzeit GLSGNLS 0 lo loc 20c TI Breaker Transfer time GCB gt MCB 0 10 to 99 99 s Switching from generator supply to mains supply or from mains supply to generator supply occurs automatically 1f the operating conditions have been met The time between the reply power circuit breaker is open and a close pulse is set by this parameter This time applies for both directions During this time the consumers are de energized Page 48 208 Woodward Manual 37391C easYgen 1000 Genset Control Emergency Power AMF NOTE The emergency power operation is possible only in application mode 20c 2 power circuit breakers If the function Stop in AUTO or inhibit emergency power has been assigned to a discrete input an emergency power operation may be prevented or interrupted from an external source Prerequisite The emergency power function can only be activated in the case of synchronous generators by the configuration screen Emergency power ON Emergency power is carried out in operating mode AUTOMATIC regardless of the status of the discrete input Start in AUTO LogicsManager The display indicates Emergency run during emergency power operation Activation of emergency power If a mains power fault is detected on at least one or more of terminals 14 21 for the duration of
220. functions that pertain to the application mode selected are displayed Refer to the Operation manual 37392 for additional information None Application mode 0 Engine Control BM The control unit will function as an engine control All necessary inputs and outputs are assigned and pre defined GCB open Application mode 10 Protection open GCB The control unit will function as an engine control with generator and engine protection The control unit can only open the GCB All necessary inputs and outputs are assigned and pre defined Application mode loc 1 CB control open close GCB The control unit will function as a 1 CB unit The control unit can open and close the GCB All necessary inputs and outputs are assigned and pre defined GCB MCB Application mode 20c 2 control open close GCB MCB The control unit will function as a 2 CB unit The control unit can open and close the GCB and the MCB All necessary inputs and outputs are assigned and pre defined Woodward Page 25 208 Manual 37391C easYgen 1000 Genset Control Application Start In AUTOMATIC Operating Mode LogicsManager The start of the engine can be performed via different logical conditions This can be a discrete input a temperature level an interface a timer any logical combination If this logical output becomes TRUE in AUTOMATIC operating mode the generator starts and
221. g must be fulfilled NO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Protection Mains Protection 20c 8 Voltage monitoring mains Mains protection Type of monitoring 3 phase 4 phase 8 Spg berwachungNetz OOO 0 lo loc ej The unit can either monitor the wye voltages phase neutral 3ph 4w 1ph 3w and 16 ce Y y X Iph 2w or the delta voltages phase phase 3ph 3w and 3ph 4w Usually for the low voltage system the wye voltages are monitored while for the medium to high voltage systems the delta voltages are monitored The monitoring of the wye voltage is above all necessary to avoid earth faults in a compensated or isolated network resulting in the tripping of the voltage protection V WARNING This parameter influences the protective functions 3 phase The delta phase phase voltage will be measured and all subsequent parameters concerning voltage monitoring generator are referred to this value V11 4 phase The wye phase neutral voltage will be measured and all subsequent parameters concerning voltage monitoring generator are referred to this value V x Page 80 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Mains Voltage Phase Rotation 20c CAUTION Please ensure during installation that all voltages applied to this unit are wired correctly to both sides of the circuit breaker Failure to do so
222. gurable discrete input unassigned alarm class B Enable MCB not available in the LogicsManager 20 Ifthe parameter Enable MCB is configured to ALWAYS this DI may be used as alarm input LogicsManager D7 0 lo loc freely configurable discrete input unassigned alarm class Control 20c Reply MCB is opened not available in the LogicsManager D8 0 freely configurable discrete input unassigned 10 alarm class Control loc Reply GCB is opened not available in the Logics Manager 20c Reply GCB is opened not available in the LogicsManager Woodward Page 167 208 Manual 37391C easYgen 1000 Genset Control Appendix C Characteristics Of The VDO Inputs VDO Input Pressure 0 to 5 bar 0 to 72 psi Index III Since VDO sensors are available in various different types the Index Numbers of the characteristic curve tables are listed The customer must observe to order a sensor with the correct characteristic curve when selecting a VDO sensor Manufacturers of VDO sensors usually list these tables in their catalogs 6 80 VDO Eingang VDO Input psi 0 5 bar 0 72 psi 0 5 bar 0 72 psi 70 5 60 4 50 40 3 30 2 20 10 1 0 10 0 20 40 60 80 100 120 140 160 180 200 Figure 3 34 Analog inputs characteristics diagram VDO 0 to 5 bar Index psi psi 0 00 49 1
223. h the terminal of the control unit which is intended for the L1 of the generator Correct phase rotation of the phase voltages ensures that damage will not occur during an open transition breaker closure to either the mains or the generator The voltage phase rotation alarm checks the phase rotation of the voltages and the configured phase rotation to ensure they are identical The directions of rotation are differentiated as clockwise and counter clockwise With a clockwise field the direction of rotation is L1 L2 L3 with a counter clockwise field the direction of rotation is L1 L3 L2 If the control is configured for a clockwise rotation and the voltages into the unit are calculated as counterclockwise the alarm will be initiated The direction of configured rotation being monitored by the control unit is displayed in the LCD If this protective function is triggered the display indicates Gen phase rot misw Parameter table The parameters represented in this table are specified in the following whereas the description is identical for all limits the limits may only differ in their setting ranges Limit Text Setting range Standard value Generator voltage phase direction fault The hysteresis is 0 7 of the rated value Direction CW CCW Monitoring ON OFF Alarm class A B C D E F Self acknowledgment YES NO Engine delayed monitoring YES NO Table 3 13 Monitoring
224. h this parameter If the interface does not receive a up oo e CANopen protocol message before the delay expires the action specified by the alarm class is initiated The delay timer is re initialized after every message is received amp Alarmclass CANopen Interface Alarm class Class A B C D E F a Alrmkase O O te loe Qoi See chapter Alarm on page 138 The alarm class assigned to each limit alarm 8 Self acknowledge CANopen Interface Self acknowledgment YES NO Selbstquittierend pF 0 200 YES The control automatically clears the alarm if it is no longer valid mm 7 X N95 ue An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed by engine speed CANopen Interface Engine delayed YES NO 5 Verm gertdurchMotordrehz 0 loc 200 YES The alarm is delayed until engine monitoring is enabled Therefore 2505 y y the conditions of Parameter 60 Engine delayed monitoring must be fulfilled eon The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed NOTE This protection is only available if an external digital I O board e g IKD 1 is connected Page 100 208 Woodward Manual 37391C easYgen 1000 Genset Control Prot
225. has exceeded threshold 1 002263 Gen Rv Rd pow 2 Generator reverse reduced power has exceeded threshold 2 002312 Gen Overload 1 Generator overload has exceeded threshold 1 002313 Gen Overload 2 Generator overload has exceeded threshold 2 002412 Unbal load 1 Generator load imbalance has exceeded threshold 1 002413 Unbal load 2 Generator load imbalance has exceeded threshold 2 002457 Speed det alarm Engine speed and generator frequency difference is exceeded 002504 Shutdwn malfunct Engine could not be stopped within the configured time 002560 Mainten days exceeded Maintenance days counter has expired 002561 Mainten hours exceeded Maintenance hours counter has expired 002603 GCB fail to close GCB could not be closed within the configured attempts 002604 GCB fail to open GCB could not be opened within the configured time 002623 MCB fail to close MCB could not be closed within the configured attempts 002624 MCB fail to open MCB could not be opened within the configured time 002644 Timeout dead bus op Dead bus operation has exceeded the delay 002652 Unintended stop Engine has stopped without intention 003263 Ground fault 1 Generator ground fault current has exceeded threshold 1 003264 Ground fault 2 Generator ground fault current has exceeded threshold 2 003325 St
226. he LC display Refer to manual 28 Y Y Y Y 37392 NO oe The standard screens are shown in the LC display Refer to manual 37392 amp Show mains data Show mains data YES NO amp Netzdaten anzeigen cso 10 lo floc od YES The alternative screens are shown in the LC display Refer to manual ee un y 29 37392 NO cece The standard screens are shown in the LC display Refer to manual 37392 Woodward Page 27 208 Manual 37391C easYgen 1000 Genset Control Application Dynamical Display The easYgen primary measurement display screen Generator values overview provides five configurable display fields The measurement value and the unit may be configured freely for each of these fields The figure below shows these five fields with the default settings The different fields have different value length restrictions If a measurement value is assigned to a field with insufficient length the value will not be displayed correctly Field Field 1 Field 2 Field 3 Field 4 Field 5 maximum length 31 px pixels 35 px pixels 28 px pixels 28 px pixels 35 px pixels Figure 3 2 Dynamical display fields Two parameters are available for each field to configure the measurement value and unit to be displayed in the respective field amp Valuedisplayfiddx Value display field x x 1 to 5 refer to selection below 8 Inhalt AneigeFeldx SSOOOOSO C C CS C C s s CsS
227. he Limit 0 to 300 following whereas the Delay 0 02 to 99 99 s description is identical for all Alarm class limits the limits may only differ in their setting ranges Self acknowledgment YES NO Engine delayed monitoring YES NO Limit 2 Monitoring ON OFF Limit 0 to 300 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES NO Engine delayed monitoring YES NO Table 3 12 Monitoring standard values generator ground fault Woodward Page 73 208 Manual 37391C easYgen 1000 Genset Control Parameter Monitoring ground fault Monitoring Limit 1 Limit 2 ON OFF 8 berwachung 0 toj loj Qoj ON Ground current monitoring is carried out according to the following jp ee Y d parameters Monitoring is performed at two levels Both values may be configured independent from each other prerequisite Limit 1 Limit 2 OFF Monitoring is disabled for limit 1 and or limit 2 amp Limit Gen ground fault Threshold value Limit 1 Limit 2 0 to 300 8 Limit 2 44 48 00 lo loc 20c This value refers to the Rated current of the generator Parameter 11 see Y v M page 21 if the ground current is calculated from the generator current values It refers to the transformer rated current Parameter 19 see page 24 if the ground current is measured directly The percentage values that are to
228. his parameter defines the upper limit threshold for the controller to monitor the mains and determine if a failure has occurred If the monitored value exceeds the configured limit a mains failure has occurred and an emergency power operation is initiated Mains failure detection Threshold value underfrequency 70 0 to 160 0 This value refers to the Rated system frequency Parameter 3 see page 19 The percentage value configured in this parameter defines the lower limit threshold for the controller to monitor the mains and determine if a failure has occurred If the monitored value falls below the configured limit a mains failure has occurred and an emergency power operation is initiated Mains failure detection Hysteresis Frequency 0 0 to 50 0 This value refers to the Rated system frequency Parameter 3 see page 19 The percentage value configured in this parameter defines the upper and lower limits that permit for an assessment of the mains and if a failure has occurred If the monitored value exceeds the configured limit a mains failure has occurred and the emergency power operation is initiated If the measured value is close to the configured limits positive or negative deviation the hysteresis value must be exceeded on negative deviations or fallen below on positive deviations for a mains failure to be assessed as having ended This operation must occur for the configured mains settling time Parameter 80 If
229. hold minus the hysteresis before the delay expires the time will be reset amp Alarmcas Engine overspeed Alarm class Limit 1 Limit 2 Class A B C D E F a Alrmkase O O 0 lo loc 20c See chapter Alarm on page 138 ju ce ve The alarm class assigned to each limit alarm amp Selfacknowledge Engine overspeed Self acknowledgment Limit 1 Limit 2 YES NO B Selbstquiterend SSS 0 loc The control automatically clears the alarm 1f it is no longer valid 180 NO An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface 8 Delayed by enginespeed Engine overspeed Engine delayed monitoring Limit 1 Limit 2 YES NO 5 Verzigert durch Motordrehz aa aaa a a a a __ _ 0 loc 200 The alarm is delayed until engine monitoring is enabled Therefore e eS o the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO enses The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Page 88 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Engine Underspeed Limits 1 amp 2 The speed measured by the magnetic pickup unit MPU is monitored for underspeed If the MPU is disabled the speed may only
230. ia interface Flexible limit x x 1 to 4 Engine speed delay YES NO The alarm is delayed until engine monitoring is enabled Therefore the conditions of Parameter 60 Engine delayed monitoring must be fulfilled The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Flexible limit x x 1 to 4 Hysteresis 0 to 999 During monitoring the actual value must exceed or fall below one of the limits defined in parameter 273 to be recognized as out of permissible limits For a value to register as having returned to the permissible limits the monitored value must rise above or fall below this value for the hysteresis The format for entering the hysteresis depends on the monitored analog input and corresponds with the one of the threshold listed in Parameter 273 Note When using the flexible thresholds the setting of Parameter 257 has no effect Flexible limit x x 1 to 4 Message text user defined L 0 tol ud If the configured threshold of the flexible analog input has been reached or 280 exceeded the text configured here is displayed in the control unit screen the default text is Flexible Limit The event log will store this text message and it is also used for the visualization screen Note This parameter may only be configured using LeoPC1 Woodward Page 117 208 Manual 37391C easYgen 1000 Genset Control Analog Inputs
231. ible limit 2 exceeded fallen below 010020 Flexible Limit 3 Flexible limit 3 exceeded fallen below 010021 Flexible Limit 4 Flexible limit 4 exceeded fallen below 010600 DI 1 Text Discrete input 1 is enabled 010601 DI2 Text Discrete input 2 is enabled 010602 DI3 Text Discrete input 3 is enabled 010603 DI 4 Text Discrete input 4 is enabled 010604 DI 5 Text Discrete input 5 is enabled 010605 DI 6 Text Discrete input 6 is enabled 010607 DI 7 Text Discrete input 7 is enabled 010608 DI 8 Text Discrete input 8 is enabled 010802 Red stop lamp ECU has sent a red stop lamp signal to the control 010803 Amber warning lamp ECU has sent an amber warning lamp signal to the control 014353 Auto mode Automatic mode is active 014354 Stop mode Stop mode is active 014355 Manual mode Manual mode is active 014700 MCB open Status MCB is open 014701 MCB close Status MCB is closed 014702 GCB open Status GCB is open 014703 GCB close Status GCB is closed 014704 Mains failure Mains failure has been detected 014705 Emergency run Emergency power operation is active 014706 Engine is running Engine is running 014707 Critical mode Critical mode operation is active 016360 Ext DI 1 texi External discrete input 1 is enabled 016361 Ext DI2 texi External discrete input 2 is enabled 016362 Ext DI 3 tex External discrete input 3 is enabled 016364 Ext DI 4 tex External discrete input 4 is enabled 016365 Ext DI 5 tex External discrete in
232. iguring a Modbus Slave ID Modbus Reply delay time Serial interface Reply delay time 0 00 to 0 20 s Modbus Zeitverz ger der Antwort EE 277 0 to oe oc This 15 the minimum delay time between a request from the Modbus master DE 351 vy Y Y Y and the sent response of the slave This time is also required if an external interface converter to RS 485 is used for example Please note that you also need the DPC see page 12 in this case NOTE The service interface may be used for the following connections e LeoPC1 via direct driver LeoPC1 via a modem e Requests via Modbus protocol Woodward Page 133 208 Manual 37391C easYgen 1000 Genset Control System Password System Code level CAN port amp Codeebene CAN Schnittstelle 10 10 loc 20c 352 Y Y Y Y amp Code level serial port DPC B Codeebene RS232 DPC 0 loc 2 353 Y Y Y Y NOTE Password system Code level via CAN Bus Info This value displays the code level which is currently selected for the access via the CAN bus Password system Code level via serial RS 232 DPC interface Info This value displays the code level that is currently selected for the access via the serial RS 232 DPC interface The following code levels exist 3 Commissioner 2 Temporary commissioner 1 Service level 0 Operator The following passwords permit different levels of access to the parameters Each individual password ca
233. ilable COB ID COB ID 1 to 4294967295 COB ID i 0 o loc oc This corresponds to object 1800h sub index 1h 31 ov Y DE EN Transmission type Transmission type 0 to 255 Transmission type 0 lo oe Qo This corresponds to object 1800h sub index 2h 332 Y Y Y Y DE Event timer Event timer 20 to 65 000 ms Event timer 0 lo loe c This corresponds to object 1800h sub index 5h 33 Y Y Y DE EN Number of Mapped Objects CAN bus Number of mapped objects 0 to 4 Anzahl der Mapped Objects 0 lo lec Hoc Number ofthe mapped objects in the PDO 34 Y Y Y y DE EN 1 MappedObject 1 Mapped Object 0 to 65535 1 Mapped Object 00 loc o This corresponds to object 1A00h sub index 1h It may always be changed as v v Y DE EN amp 2 Mapped Object 2 Mapped Object 0 to 65535 2 Mapped Object loc ed This corresponds to object 1A00h sub index 2h It may always be changed 36 Y Y VY DE 3 Mapped Object 3 Mapped Object 0 to 65535 3 Mapped Object 0 loc Qo This corresponds to object 1A00h sub index 3h It may always be changed Y Y Y y DE EN 4 Mapped Object 4 Mapped Object 0 to 65535 4 Mapped Object 0 loc Qo This corresponds to object 1A00h sub index 4h It may always be changed 338 Y Y Y Y DE EN NOTE Examples may be found in the Interface Manual 37393 under Setting the Transmit PDO Examples Page 130 208 Wo
234. imum value 515 Overshooting Offset 0 Ohm Note Depending on what was configured for the offset value Parameter 251 the displayed value may be shifted This may result in a broken wire being recognized early or later than the actual value being measured An offset of 200hms will recognize a wire break at 25ohms instead of 5ohms amp Wire break alarmclass Analog in x x 1 or 2 Alarm cl wire break monit Class A B C D E F Control a Drahtbruch Alarmklasse 0 loc 20c D See chapter Alarm on page 138 267 Y Y Y Y The alarm class assigned to each limit alarm Self acknowledge wire break Analog input x x 1 or 2 Self acknowledged YES NO Drahtbruch selbstquitt 0 loc 8 The control automatically clears the alarm if it is longer valid 80 7 NO An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface DE EN Page 114 208 Woodward Manual 37391C easYgen 1000 Genset Control Analog Inputs Characteristics Linear 2 Point Scaling corresponds Value 600 kW y2 1 1 a 1 1 1 1 1 1 1 1 4 1 1 1 a T 1 200 kW y1 0 100 96 Range i 0 to 20 mA 0 0 20 0 mA 4io20mA 40 209 mA 010 500 Ohm 0 0 500 0
235. in Configuration Using The PC on page 12 Set the parameter Clear event log to YES refer to the Event History section on page 18 The complete event history is now being cleared Event Texts and Numbers Event no Event text Description 001912 Gen overfreq 1 Generator frequency has exceeded threshold 1 001913 Gen overfreq 2 Generator frequency has exceeded threshold 2 001962 Gen underfreq 1 Generator frequency has fallen below threshold 1 001963 Gen Unterfreq 2 Generator frequency has fallen below threshold 2 002012 Gen overvolt 1 Generator voltage has exceeded threshold 1 002013 Gen overvolt 2 Generator voltage has exceeded threshold 2 002062 Gen undervolt 1 Generator voltage has fallen below threshold 1 002063 Gen undervolt 2 Generator voltage has fallen below threshold 2 002112 Overspeed 1 Engine speed has exceeded threshold 1 002113 Overspeed 2 Engine speed has exceeded threshold 2 002162 Underspeed 1 Engine speed has fallen below threshold 1 002163 Underspeed 2 Engine speed has fallen below threshold 2 002218 Gen overcurr 1 Generator current has exceeded threshold 1 002219 Gen overcurr 2 Generator current has exceeded threshold 2 002220 Gen overcurr 3 Generator current has exceeded threshold 3 002262 Gen Rv Rd pow 1 Generator reverse reduced power
236. ions Woodward Page 205 208 Manual 37391C easYgen 1000 Genset Control Engineering Services Woodward Industrial Controls Engineering Services offers the following after sales support for Woodward products For these services you can contact us by telephone by e mail or through the Woodward website e Technical support e Product training e Field service during commissioning Technical Support is available through our many worldwide locations through our authorized distributors or through GE Global Controls Services depending on the product This service can assist you with technical questions or problem solving during normal business hours Emergency assistance is also available during non business hours by phoning our toll free number and stating the urgency of your problem For technical engineering support please contact us via our toll free or local phone numbers e mail us or use our website and reference technical support Product Training is available on site from several of our worldwide facilities at your location or from GE Global Controls Services depending on the product This training conducted by experienced personnel will assure that you will be able to maintain system reliability and availability For information concerning training please contact us via our toll free or local phone numbers e mail us or use our website and reference customer training Field Service engineering on site support is availa
237. is Scaling linear x x A B Hysteresis 0 to 999 a Hysterse 0 lo lec ej Tf the analog input is used for monitoring protection the actual value must exceed or Y Y fall below one ofthe limits defined in Parameter 259 and or 260 to be recognized as out of parameters For a value to register as having returned to be within parameters the monitored value must rise above or fall below this value for the hysteresis NOTE The setting of the hysteresis is only valid for the fixed assigned thresholds When using flexible thresholds an own hysteresis Parameter 279 must be defined The setting of this parameter has no effect with flexible thresholds Analog Inputs Monitoring Limits Monitoring of the respective analog input 1s performed according to the configuration If this protective function is triggered the display indicates Lv1 Text of Parameter 254 or Lv2 Text of Parameter 254 6 Monitoring level y Analog input x x 1 or 2 Monitoring threshold value y 1 2 ON OFF berwachung Suey 0 toj loj Qo ON Limit s 1 and or 2 are enabled and monitoring of following Y Y Y MA e 258 parameter is limits carried out Both limits can be enabled independent of each other OFF Monitoring is disabled amp Limitlevel y Analog input x x 1 or 2 Threshold value y y 1 2 9 999 to 9 999 B Limittufey _ _
238. is never preheated before a start attempt Always Before a start attempt the Preheating relay is always energized for the pre glow time previous screen After that a start attempt is initiated An in x Preheating of the engine is initiated by a temperature transducer through the analog input T1 Temp 1 or the analog input T2 Temp 2 A requirement here is that the selected analog input is configured as a temperature measuring input The limit of the temperature is set in the following screen Diesel engine Preheating temperature set point value 10 to 60 C If the transducer temperature falls below the value entered here and the previous parameter temp 1 or temp 2 is enabled and the diesel engine will be preheated Woodward Page 35 208 Manual 37391C easYgen 1000 Genset Control Engine Gas Engine Start sequence Function The starter is engaged Turning display Following the expiration of the firing delay time and if the engine is rotating with at least the configured minimum start speed the ignition is switched on Ignition display Following the expiration of the gas valve delay the gas valve is then enabled Start display If the starting attempt is successful i e the configured firing speed is exceeded the starter is disengaged The gas valve and the ignition remain enabled via the firing speed If the engine fails to start the starting sequence is blocked for a con
239. l Connection of the transducers R x1 k B x2 L 1 24 22 25 29 23 L3 L1 N Generator voltage 1Ph 2W Note Connect the common wires of the transducer near the unit Figure 3 42 Average generator current calculating principle 2 The calculated average generator current is the current of phase L1 Formula Igenavg Generator Voltage Measuring Configured to 1Ph 3W BS L1 12 L3 209 Detail Connection 1 of the transducers Note Connect the common wires of the transducer near the unit Generator voltage 1Ph 3W Figure 3 43 Average generator current calculating principle IPh 3W The calculated average generator current is the average of the currents of phase L1 and L3 Formula IGenave Iri 153 2 Woodward Page 177 208 Manual 37391C easYgen 1000 Genset Control Generator Voltage Measuring Configured to 3Ph 3W or 3Ph 4W If 3Ph3W or 3Ph4W are configured for generator voltage measuring Parameter 6 the calculating principle of the average generator current is dependent on the setting of the parameter Generator current measuring Parameter 7 L1 A L2 B L3 C N Detail Connection of the transducers x1 i m E Note E 5 Connect the common 5 wires of the transducer
240. lass A B C D E F Control Self acknowledgment YES NO Engine delayed monitoring YES NO Table 3 19 Monitoring standard values battery overvoltage Page 96 208 Woodward Manual 37391C easYgen 1000 Genset Control 8 Monitoring Battery overvoltage Monitoring Limit 1 Limit 2 ON OFF 8 brwachung 00 loj 120 Overvoltage monitoring of the battery voltage is carried out 29 7 Y according to the following parameters OFF Monitoring is disabled for limit 1 and or limit 2 8 Limit Battery overvoltage Threshold value Limit 1 Limit 2 8 0 to 42 0 V B Limit 0 lo loc 120 threshold values that to be monitored are defined here If the monitored battery voltage reaches or exceeds this value for at least the delay time without interruption the action specified by the alarm class is initiated 6 Delay Battery overvoltage Delay time Limit 1 Limit 2 0 02 to 99 99 s Verz gerung 0 lo loc oc Ifthe monitored battery voltage exceeds the threshold value for the delay time ne ee configured here an alarm will be issued If the monitored battery voltage falls below the threshold minus the hysteresis before the delay expires the time will be reset Alarmclass Battery overvoltage Alarm class Limit 1 Limit 2 Class A B C D E F Control DE 2 e 0 loc 2 See chapter Alarm on page 138
241. ld 1 analog input Flexible threshold 2 analog input Flexible threshold 3 analog input Flexible threshold 4 analog input TRUE limit value reached FALSE logical 0 alarm has been acknowledged or immediately after TRUE condition is not present anymore if Control is configured as alarm class free free free free free free free free free Logical Command Variables 11 00 Time Functions Time function commands 11 01 11 10 Time functions may be used as command variable in a logical output Number Name Function Note 11 01 Set point 1 exceeded see page 124 11 02 Set point 2 exceeded see page 124 Active weekday equal to setting see page 124 Active day equal to setting see page 124 Active hour equal to setting see page 124 Active minute equal to setting see page 124 Active setting equal to setting see page 124 Engine running hours exceeded by 1 hour Status changes every operating hour Engine running hours exceeded by 10 hour Status changes every 10 operating hours Engine running hours exceeded by 100 hour Status changes every 100 operating hours free free free free free free Page 154 208 Woodward Manual 37391C easYgen 1000 Genset Control Logical Command Variab
242. ld limit are defined here If this value is reached or exceeded for at least the delay time without interruption the action specified by the alarm class is initiated amp Delay Gen Overfrequency Delay limit 1 limit 2 0 02 to 99 99 s B Verz gerung 0 o loc oc Ifthe monitored generator frequency value exceeds the threshold value for the m o delay time configured here an alarm will be issued If the monitored generator frequency falls below the threshold minus the hysteresis before the delay expires the time will be reset amp Alarmclass Gen Overfrequency Alarm class limit 1 limit 2 Class A B C D E F 8 Alarmklasse 0 loc 2 See chapter Alarm on page 138 89 Y Y Y The alarm class assigned to each limit alarm amp Selfacknowledge Gen overfrequency Self acknowledgment limit 1 limit 2 YES NO 8 Selbstquittierend mmm 0 Qo The control automatically clears the alarm if it is no longer valid Bp An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface Woodward Page 53 208 Manual 37391C easYgen 1000 Genset Control Protection Generator Underfrequency Limits 1 amp 2 ANSI 81U There are two underfrequency alarm levels available in the control Both alarms are de
243. le Limit 4 Page 194 208 Woodward Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 9 ANALOG INPUTS FlexIn 9 4 Define Table A 281 X value 1 3560 UNSIGNED 16 0 to 100 96 2 282 Y value 1 3550 INTEGER 16 9999 to 9999 0 281 X value 2 3561 UNSIGNED 16 0 to 100 8 282 Y value 2 3551 INTEGER 16 9999 to 9999 207 281 X value 3 3562 UNSIGNED 16 0 to 100 16 282 Y value 3 3552 INTEGER 16 9999 to 9999 512 281 X value 4 3563 UNSIGNED 16 0 to 100 24 282 Y value 4 3553 INTEGER 16 9999 to 9999 838 281 X value 5 3564 UNSIGNED 16 0 to 100 27 282 Y value 5 3554 INTEGER 16 9999 to 9999 970 281 X value 6 3565 UNSIGNED 16 0 to 100 31 282 Y value 6 3555 INTEGER 16 9999 to 9999 1160 281 X value 7 3566 UNSIGNED 16 0 to 100 96 36 282 Y value 7 3556 INTEGER 16 9999 to 9999 1409 281 X value 8 3567 UNSIGNED 16 0 to 100 37 282 Y value 8 3557 INTEGER 16 9999 to 9999 1461 281 X value 9 3568 UNSIGNED 16 0 to 100 41 282 Y value 9 3558 INTEGER 16 9999 to 9999 1600 9 5 Define Table B 281 X value 1 3610 UNSIGNED 16 0 to 100 4 282 Y value 1 3600 INTEGER 16 9999 to
244. les 12 00 External Discrete Inputs Expansion Board External discrete input commands 12 01 12 16 Additional discrete inputs from an expansion board 1 e IKD 1 extension board may be used as command variable in a logical output Name Function External discrete input 1 D E01 External discrete input 2 D E02 External discrete input 3 D E03 External discrete input 4 D E04 External discrete input 5 D E05 External discrete input 6 D E06 External discrete input 7 D E07 External discrete input 8 D E08 External discrete input 9 D E09 External discrete input 10 D E10 External discrete input 11 D E11 External discrete input 12 D E12 External discrete input 13 D E13 External discrete input 14 D E14 External discrete input 15 D E15 External discrete input 16 D E16 TRUE logical 1 delay times and NO NC parameters are ignored FALSE logical 0 alarm has been acknowledged or immediately after TRUE condition is not present anymore if Control is configured as alarm class free Logical Command Variables 13 00 Status Of The Internal Relay Outputs Discrete output commands 13 01 13 08 The discrete outputs may be used as command variable in a logical output Number Function Note 13 01 Digital output DO1 R01 13 02 Digital output DO2 R02 13 03 Digital output DO3
245. level code 0415 UNSIGNED 16 0000 to 9999 357 Clear event log 706 UNSIGNED 16 YES NO NO OyYyONn OYON 358 Factory settings DPC RS232 704 UNSIGNED 16 YES NO NO OyYyONnN OYON 359 Factory settings CAN 705 UNSIGNED 16 YES NO NO 360 Set default values 701 UNSIGNED 16 YES NO NO OyYyOn OYON 361 Start Bootloader 10500 UNSIGNED 16 00000 to 99999 13 2 Clock Set 362 Hours 710 UNSIGNED 8 0 to 23h 363 Minutes 709 UNSIGNED 8 0 to 59 min 364 Seconds 1708 UNSIGNED 8 0 to 59s 365 Day 711 UNSIGNED 8 11031 366 Month 712 UNSIGNED 8 1 to 12 367 Year 713 UNSIGNED 8 0 to 99 13 3 368 Serial number 910 Text 20 Info 369 Boot item number 950 Text 12 Info 370 Boot revision 960 Text 4 Info 371 Boot version 965 Text 8 Info 372 Program item number 930 Text 12 Info 373 Program revision 940 Text 4 Info 374 Program version 945 Text 4 Info Page 198 208 Woodward Manual 37391C easYgen 1000 Genset Control Appendix G Technical Data 1 S N Serial number numerical 2 S N Date of production YYMM 3 S N Serial number Barcode 4 P N Part number T 5 REV Part revision number PART NO REV EASYGEN 1500 6 Details Technical data 8446 1336 NEW Ese 966 558 7 Type Description short 8 Description long 9 UL UL sign OOO Measuring
246. lications and monitored 3 phase generator current Woodward Page 69 208 Manual 37391C easYgen 1000 Genset Control Protection Generator Voltage Asymmetry The voltage asymmetry alarm monitors the individual three phase voltages of the generator Voltage asymmetry monitoring is always performed phase phase delta The percentage threshold value is the permissible variation from the average measured voltage of all three phases If a measured voltage exceeds a configured permissible asymmetrical voltage deviation from the average voltage value an alarm is issued If this protective function is triggered the display indicates Gen asymmetry Limit Limithysteresis Average value Minimum Monitoring active Requirement delayed engine monitoring active Alarm Alarm limit Parameter table The parameters represented in this table are specified in the following whereas the description is identical for all limits the limits may only differ in their setting ranges Limit Text Figure 3 16 Monitoring generator voltage asymmetry Setting range Standard value Generator voltage asymmetry The hysteresis is 0 7 of the rated value Monitoring ON OFF Limit 0 5 to 99 9 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES NO Engine delayed monitoring YES NO Table 3 11 Monitoring standard values generator voltage
247. limit 1 reached TRUE limit value exceeded Mains load limit 2 reached TRUE limit value exceeded Blinking lamp ECU ECU special ignition TRUE as soon as the ECU activates the diagnosis light only for EMS Scania ECU This command variable is only active if remote control of the ECU via easYgen is activated TRUE as long as a reset or read out of the Scania S6 ECU blink code is requested only for EMS Scania ECU This command variable is only active if remote control of the ECU via easYgen is activated Page 148 208 Woodward Manual 37391C easYgen 1000 Genset Control Logical Command Variables 04 00 Operating Status Operating status commands 4 01 04 15 These operating statuses may be used as command variable in a logical output to set parameters for customized operations Name Function Auto mode AUTOMATIC operating mode active Stop mode STOP operating mode active Manual mode MANUAL operating mode active Lamp test A lamp test is being performed TRUE ifthe lamp test is active Acknowledge Acknowledge push button has been pressed Note this condition is TRUE for approx or an external acknowledgment via 40 ms and must be extended utilizing a delay LogicsManager time GCB closed GCB is closed Reply GCB is closed 0 loc 20c MCB closed MCB is closed Reply MCB is closed 0 20c MCB released Enable MCB only 20c Emergency mode Emergency power
248. logIn2 AnIn2 AnIn2 272 Monitored analog input 4240 UNSIGNED 16 ECUSPNI 10 AnalogIn2 O SPNIIO O SPNIIO ECUSPN100 SPN100 O SPN100 ECUSPNI90 SPN190 O SPN190 273 Limit 4239 INTEGER 16 32000 to 32000 00100 274 Delay 4241 _ UNSIGNED 16 00 02 to 99 99 s 01 00 s 275 Monitoring at 4238 _ UNSIGNED 16 Overrun Underrun Underrun 00 00 276 Alarm class 4235 UNSIGNED 16 A B C D E F Control B 277 Self acknowledge 4236 UNSIGNED 16 YES NO NO Oy On OYON 278 Delayed by engine speed 4237 UNSIGNED 16 YES NO NO 279 Hysteresis 4250 UNSIGNED 16 000 001 280 Description 4242 16 user defined Flexible Limit 3 9 3 4 Configure limit 4 271 Monitoring 4251 _ UNSIGNED 16 ON OFF ON O100 O100 Battery voltage Battery O Battery AnalogIn1 1 Anin 272 Monitored analog input 4257 UNSIGNED 16 4 AnalogIn2 EPOR ECUSPN100 SPN100 SPN100 ECUSPNI90 SPN190 O SPNI90 273 Limit 4256 INTEGER 16 32000 to 32000 00100 274 Delay 4258 UNSIGNED 16 00 02 to 99 99 s 01 00 s 275 Monitoring at 4255 UNSIGNED 16 Overrun Underrun Underrun 276 Alarm class 4252 UNSIGNED 16 A B C D E F Control B 277 Self acknowledge 4253 UNSIGNED 16 YES NO NO OyYyON OyYON 278 Delayed by engine speed 4254 _ UNSIGNED 16 YES NO NO 279 Hysteresis 4267 UNSIGNED 16 000 001 280 Description 4259 16 user defined Flexib
249. lue Counter Maintenance interval Days 0 to 999 days To disable the maintenance days counter configure 0 for this entry This parameter defines the remaining days until the next maintenance call occurs Once the configured number of days has expired since the last maintenance a maintenance message is displayed If the maintenance counter is reset either by the push buttons at the front panel see manual 37392 or by configuring the parameter Reset maintenance call to Y ES see Parameter 286 the maintenance counter is reset to the configured value Counter Reset maintenance call counter Hours YES NO If this parameter is configured to YES the maintenance hours counter is reset to the configured value Once the counter has been reset the control unit changes this parameter to NO Counter Reset maintenance call counter Days YES NO If this parameter is configured to YES the maintenance days counter is reset to the configured value Once the counter has been reset the control unit changes this parameter to NO Counter Code level for resetting the maintenance call 0 to 3 This parameter determines the required code level for resetting the visualization screen Maintenance call in User with a lower code level may not access this function The following code levels exist 3 Commissioner 2 Temporary commissioner 1 Service level 0 Operator Woodward Page 119 208 Manual
250. mit 1 YES NO VWerzgertdurchMotordrehz 0 loj Qej YES The alarm is delayed until engine monitoring is enabled Therefore 42 Y Y M the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO unes The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed Protection Generator Voltage Phase Rotation CAUTION Please ensure during installation that all voltages applied to this unit are wired correctly to both sides Page 74 208 Woodward Manual 37391C easYgen 1000 Genset Control of the circuit breaker Failure to do so may result in damage to the control unit and or generation equipment due to closing the breaker asynchronous or with mismatched phase rotations and phase rotation monitoring enabled at all connected components engine generator breakers cable busbars etc This function may block a connection of systems with mismatched phases systems only under the following conditions e voltages being measured are wired correctly with respect to the phase rotation at the measuring points i e the voltage transformer in front and behind the circuit breaker e measuring voltages are wired without angular phase shift or interruption from the measuring point to the control unit e measuring voltages are wired to the correct terminals of the control unit i e L1 of the generator is connected wit
251. mmend that you make arrangement in advance for return shipments Contact a Woodward customer service representative at 49 0 711 789 54 0 for instructions and for a Return Authorization Number Replacement Parts When ordering replacement parts for controls include the following information e the part numbers P N XXXX XXX that is on the enclosure nameplate e the unit serial number S N which is also on the nameplate Page 204 208 Woodward Manual 37391C easYgen 1000 Genset Control How To Contact Woodward Please contact following address if you have questions or if you want to send a product for repair Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone 49 0 711 789 54 0 8 00 16 30 German time Fax 49 0 711 789 54 100 eMail stgt info woodward com For assistance outside Germany call one of the following international Woodward facilities to obtain the address and phone number of the facility nearest your location where you will be able to get information and service Facility Phone number USA 1 970 482 5811 India 91 129 4097100 Brazil 55 19 3708 4800 Japan 81 476 93 4661 The Netherlands 31 23 566 1111 You can also contact the Woodward Customer Service Department or consult our worldwide directory on Woodward s website www woodward com for the name of your nearest Woodward distributor or service facility For worldwide directory information go to www woodward com ic locat
252. n page 109 o and C F selectable for 71939 engine data J1939 o Remote start stop speed set point for various ECUs mtu ADEC Volvo EMS2 Deutz EMR2 refer to Interface Manual 37393 o SISU EEM2 3 ECU support added with SW version 2 1004 Counter o Freely adjustable hours counter for adding up the duration of certain events refer to Counters Free Adjustable Hours Counter on page 121 o Operating hours counter resolution of 0 01 hours Magnetic Pickup Unit o Number of gear teeth or Pulses per revolution 0 00 configurable for applications with a charge alternator connected with a belt refer to Engine Pickup on page 39 o Adjustable filter for displayed RPMs refer to Engine Pickup on page 39 Firmware update using Woodward ToolKit former Flashtool Updated interface telegrams for LeoPC1 and easYlite to reflect the changes operating hours resolution etc refer to Interface Manual 37393 Page 10 208 Woodward Manual 37391C easYgen 1000 Genset Control Chapter 2 Configuration Configuration Via The Front Panel How to operate the unit via the front panel is explained in manual 37392 Please familiarize yourself with the unit the buttons and their meaning operation and the display monitoring using this manual The display of parameters via the front panel will differ from the display of the parameters via the LeoPC1 program described in this manual The sequence the meaning and the se
253. n be used to access the appropriate configuration level through the different methods of access via the front panel via serial RS 232 DPC interface and via CAN bus amp Commissioning level code 2 Inbetriebnahme Ebene 0 loc 20c 3534 Y Y Y Y z Temp commissioning level B code 5 Codetemp Inbetriebn Ebene 10 loc 20c 355 Y Y Y Y Basic level code A Code Serviceebene 0 10 loc 20c 356 Y Y Y Y Password system Password Commissioner 0000 to 9999 Configuration of the password for the code level Commissioner See chapter Password on page 17 for default values Password system Password Temporary Commissioner 0000 to 9999 Configuration of the password for the code level Temporary Commissioner See chapter Password on page 17 for default values Password system Password Service Level 0000 to 9999 Configuration of the password for the code level Service See chapter Password on page 17 for default values Page 134 208 Woodward Manual 37391C easYgen 1000 Genset Control System Factory Settings amp Ereignisspeicherl schen Factory settings Clear event log YES NO B Clear event log 0 do floc Qo YES The event log will be cleared 8 GS ONES IL es The event log will not be cleared Werkseinstellung DPC RS232 Factory settings Factory settings DPC RS 232 YES NO 5 Factory Settings DPC RS232 0 loc Qo
254. nabled every Monday NO The switch point is disabled every Monday Tuesday YES The switch point is enabled every Tuesday NO The switch point is disabled every Tuesday Wednesday YES The switch point is enabled every Wednesday NO The switch point is disabled every Wednesday Thursday YES The switch point is enabled every Thursday NO The switch point is disabled every Thursday Friday YES The switch point is enabled every Friday NO The switch point is disabled every Friday Saturday YES The switch point is enabled every Saturday NO The switch point is disabled every Saturday Sunday YES The switch point is enabled every Sunday NO The switch point is disabled every Sunday Woodward Page 125 208 Manual 37391C easYgen 1000 Genset Control Interfaces Devicenumber Interfaces Device address 1 to 127 A Ger tenummer 0 09 loe oc So that this control unit may be positively identified on the CAN bus the unit Y Y address must be set in this parameter The address may only be represented once on the CAN bus All other addresses on the CAN bus are calculated on the basis of the address entered in this parameter Interfaces CAN Bus FlexCAN NOTE Refer to the Interface Manual 37393 for detailed information about the CAN bus 6 Protocol CAN bus Protocol OFF CANopen LeoPC aa 0 o loc o CAN bus of this unit may
255. nal with 16 DIs and DOs only for RPDO1 ILB CO 24 16DI 16DO Phoenix order no 2862592 Combine Functions with Each Other 2 IKD Bk 16DIDO 16DIDO OFF Read If PDOI is configured as 1 IKD then PDO2 can only be configured as either 2 IKD or OFF Node ID of the device Node ID of the device 1 to 127 B Node ID des Ger tes O tio tos Node ID of the attached device The SDO messages were sent on the standard 329 p SDO IDs or the answers were expected Z RPDO COP ID ext device x RPDO COB ID ext device x 1 to 4294967295 RPDO COP IDext Gerit amp 0 o loc 020 Value to be written in the object 1800h sub index th of the external device 330 Y Y Y Y CAUTION COB IDs which are already used should not be used COB IDs in a CANopen device after loading the standard values 280h Node ID 640 Node ID Object 1801h Subindex 1 380h Node ID 896 Node ID Object 1802h Subindex 1 480h Node ID 1152 Node ID Object 1803h Subindex 1 The receiving COB IDs are preallocated 300h Node ID 768 Node ID Object 1401h Subindex 1 400h Node ID 1024 Node ID Object 1402h Subindex 1 500h Node ID 1280 Node ID Object 1403h Subindex 1 Problems may be encountered if a COB ID is assigned multiple times Woodward Page 129 208 Manual 37391C easYgen 1000 Genset Control Interfaces CANopen Transmit PDO TPDO x x 1 to 4 4 TPDOs are ava
256. nd the voltages into the unit are calculated as counterclockwise the alarm will be initiated The direction of configured rotation being monitored by the control unit is displayed in the LCD If this protective function is triggered the display indicates Mains phase rot misw Parameter table The parameters represented in this table are specified in the following whereas the description is identical for all limits the limits may only differ in their setting ranges Limit Text Setting range Standard value Mains voltage phase direction fault The hysteresis is 0 7 of the rated value Direction CW CCW Monitoring ON OFF Alarm class A B Self acknowledgment YES NO Engine delayed monitoring YES NO Table 3 15 Monitoring standard values mains voltage phase rotation amp Mains phaserotation Mains voltage phase rotation Direction CW CCW 8 Netzdrehfeld 0 lo floc Qo CW The three phase measured mains voltage is rotating CW clock wise 157 cem ee eee that means the voltage rotates in direction L1 L2 L3 standard setting COW ites The three phase measured mains voltage is rotating CCW counter clock wise that means the voltage rotates in direction L1 L3 L2 Woodward Page 81 208 Manual 37391C easYgen 1000 Genset Control NOTE A mains voltage rotation fault is carried out as mains failure if the monitoring mains voltage rotation f
257. nfigured here alarm will be issued If the monitored generator frequency exceeds the threshold plus the hysteresis again before the delay expires the time will be reset amp Alarmcas Gen underfrequency Alarm class Limit 1 Limit 2 Class A B C D E F a Alarmklasse 0 loc 20c 0 See chapter Alarm on page 138 94 Y Y Y The alarm class assigned to each limit alarm amp Selfacknowledge Gen underfrequency Self acknowledgment Limit 1 Limit 2 YES NO B Selbstquiterend UU 0 Qo YES The control automatically clears the alarm if it is no longer valid 8 V oo NO SL An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed by engine speed Gen underfrequency Engine delayed monitoring Limit 1 Limit 2 YES NO Verz gertdurch Motordreh aaa a aa a a a a a a a a a 0 00 loc Qo The alarm is delayed until engine monitoring is enabled Therefore 8g ee the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed NOTE This monitoring function is disabled in idle mode see page 43 Woodward Page 55 208 Manual 37391
258. ng page 164 default 0 amp 1 amp 1 302 Flag 4 2260 Logman refer to LogicsManager chapter starting page 164 default 0 amp 1 amp 1 302 Flag 5 2270 Logman refer to LogicsManager chapter starting page 164 default 0 amp 1 amp 1 302 Flag 6 2280 Logman refer to LogicsManager chapter starting page 164 default 0 amp 1 amp 1 302 Flag 7 2290 Logman refer to LogicsManager chapter starting page 164 default 0 amp 1 amp 1 302 Flag 8 2300 Logman refer to LogicsManager chap start p 164 def 11 01 amp 11 02 amp 11 03 11 3 Set Timers 303 Setpoint 1 Hour 652 UNSIGNED 8 0to23h 8h 304 Setpoint 1 Minute 651 UNSIGNED 8 0 to 59 min 0 min 305 Setpoint 1 Second 650 UNSIGNED 8 010598 08 303 Setpoint 2 Hour 657 UNSIGNED 8 0to23h 17h 304 Setpoint 2 Minute 656 UNSIGNED 8 0 to 59 min 0 min 305 Setpoint 2 Second 655 UNSIGNED 8 010595 0s 306 Active day 663 UNSIGNED 8 1 to3l 1 307 Active hour 662 UNSIGNED 8 0to23h 12h 308 Active minute 661 UNSIGNED 8 0 to 59 min 0 min 309 Active second 660 UNSIGNED 8 0to 59s 0s 310 Monday active 1670 UNSIGNED 16 YES NO YES Oy ONn OYON 310 Tuesday active 671 UNSIGNED 16 YES NO YES Oy ON OyY ON 310 Wednesday active 672 UNSIGNED 16 YES NO YES 310 Thursday active 673 UNSIGNED 16 YES NO YES 310 Friday active 674 UNSIGNED 16 YES NO YES 310 Saturday active 675 UNSIGNED 1
259. nimum period of time set with this parameter This delay time starts only if the easY gen is in AUTOMATIC operating mode and emergency power is activated amp Mains settling time Emergency power Mains failure Mains settling time 0 to 9 999 s Netzberuhigungszeit 10 loc 2 80 DE To end the emergency operation the monitored mains must be within the configured operating parameters without interruption for the minimum period of time set with this parameter without interruption This parameter permits delaying the switching of the load from the generator to the mains The display indicates Mains settling during this time NOTE The reduced mains settling time is always active in MANUAL operating mode regardless of the breaker feedback and the setting of parameter 78 Emergency power The reduced mains settling time is fixed to 2 seconds The reduced mains settling time is always active in STOP operating mode The reduced mains settling time is fixed to 2 seconds Emerg start with MCB failure Emergency power Emergency operation by MCB failure YES NO B Bei NLS Fehler aktivieren 0 lo loc 208 Emergency power operations may be configured with the failure of the MCB in 81 eem ee addition to a loss of power on the main supply An MCB breaker alarm is indicated if Parameter 172 Monitoring MCB is configured ON amp Inhibit Emergencyrun Emergency power Inhibit emergency power LogicsM
260. nlock 3407 _ UNSIGNED 16 YES NO NO Oy ON OYON 74 Close MCB in STOP mode 3410 UNSIGNED 16 YES NO YES 75 MCB time pulse 3417 UNSIGNED 16 0 04 to 10 00 s 0 24 s 76 Enable MCB 3423 UNSIGNED 16 ALWAYS via DI6 ALWAYS O ALI DI6 0 DI6 77 Transfer time GCB MCB 3400 UNSIGNED 16 0 10 to 99 99 s 1 00 s 5 EMERGENCY POWER AMF 78 On Off 2802 UNSIGNED 16 ON OFF ON 0100 0100 79 Mains fail delay time 2800 UNSIGNED 16 0 20 to 99 99 s 3 00 s 80 Mains settling time 2801 UNSIGNED 16 1 to 9 999 s 20s 81 Emerg start with MCB failure 3408 UNSIGNED 16 YES NO NO Oy OY ON 82 Inhibit emergency run 12200 Logman refer to LogicsManager chapter starting page 157 default 0 amp 1 amp 1 Woodward Page 181 208 Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range Default value Customer setting 6 MONITORING 83 Time until horn reset 756 UNSIGNED 16 0 to 1 000 s 180s 84 External acknowledge 2490 Logman to LogicsManager chapter starting page 157 default 0 amp 104 03 6 1 Monitoring Generator 85 Voltage monitoring generator 770 UNSIGNED 16 3 phase 4 phase 3 phase O3 04 0304 6 1 1 Generator overfrequency level 1 86 Monitoring level 1 900 UNSIGNED 16 ON OFF ON 0100 0100 87 Limit level 1 904 UN
261. nt YES NO Delayed by engine speed YES NO Limit 2 Monitoring ON OFF Limit 50 0 to 130 0 Delay 0 02 to 99 99 s Alarm class A B C D E F Self acknowledgment YES NO Delayed by engine speed YES NO Table 3 4 Monitoring Standard values generator underfrequency Page 54 208 Woodward Manual 37391C easYgen 1000 Genset Control 8 Monitoring Gen underfrequency Monitoring Limit 1 Limit 2 ON OFF a berwachung 00 lo loc 120 Underfrequency monitoring is carried out according to the following 5 2 parameters Monitoring is performed at two levels Both values may be configured independent from each other prerequisite Limit 1 7 Limit 2 OFF Monitoring is disabled for limit 1 and or limit 2 Limit underfrequency Threshold value Limit 1 Limit 2 50 0 to 130 0 B Limit lo 09 200 This value refers to the Rated system frequency Parameter 3 see page 19 92 The percentage values that are to be monitored for each threshold limit are defined here If this value is reached or fallen below for at least the delay time without interruption the action specified by the alarm class is initiated amp Delay Gen underfrequency Delay Limit 1 Limit 2 0 02 to 99 99 s 8 Verz gerung 0 o loc 2o Ifthe monitored generator frequency value falls below the threshold value for the 5 c 2070 delay time co
262. nual 37391C easYgen 1000 Genset Control Breaker GCB Settings NOTE Operating current NO The relay is enabled i e in the operating state when current flows through the coil If a loss of the supply voltage occurs the relay contacts will not transfer and a fault condition will not be monitored In this mode of operation the state of the system should be monitored through other means than the state of the relay Closed circuit current NC The relay is disabled i e in idle state when current flows through the coil The relay is energized in idle state If a loss of the supply voltage occurs the relay contacts will transfer and a fault condition will be monitored Relay 7 as operating current relay Relay programmed as idle current relay 24 Operating current Idle current contact contact RELEASE RELEASE Idle current Operating current contact contact P p SM 8 75 RELEASE Relay operates Relay releases ov Figure 3 7 Operating closed circuit current 8 GCBopenrelay Breaker Command GCB open relay N O N C 8 GLS ffnen Kontakt 0 9 ne Qoc N O normally open If the GCB is to be opened the relay command GCB 65 77 open is energized When the control receives the message Reply GCB is open the relay is de energized N C normally closed If the GCB is to be opened the relay command GCB open de energizes When the control receives the message Reply GCB i
263. o operating mode AUTOMATIC If AUTOMATIC mode is selected via the LogicsManager it 1s not possible to change operating modes via the front panel The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager Activate operating mode MANUAL LogicsManager Once the conditions of the LogicsManager have been fulfilled the unit will change into operating mode MANUAL If MANUAL mode is selected via the LogicsManager it is not possible to change operating modes via the front panel The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager Activate operating mode STOP LogicsManager Once the conditions of the LogicsManager have been fulfilled the unit will change into operating mode STOP If STOP mode is selected via the LogicsManager it is not possible to change operating modes via the front panel The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager If a stopping alarm alarm class C D E or F refer to Alarm on page 138 occurs in AUTOMATIC operating mode the alarm may only be acknowledged via external acknowledgement refer to Protection Alarm Acknowledgement on page 51 or after selecting STOP operating mode Application Liquid Crystal Display LC Display 8 Alternative screen Show alternative screens YES NO B Alternative Anzeigemasken cso 10 lo loc YES The alternative screens are shown in t
264. oad 50 Q 0 to 180 380 isses sedet ete eee load current 2 3 mA Accuracy solely two pole sensors sessseeeee lt 1 single pole lt 2 5 Magnetic Pickup Input capacitive decoupled Input impedance eed Ede RRE EE A min approx 17 Input Voltage cei naan refer to manual 37390 section Pickup Page 200 208 Woodward Manual 37391C easYgen 1000 Genset Control Interface err rrr Lr rro Lr rr Lr ooo Service interface VISIONS Gode e mb ED dte RS 232 z Signal level dm 5V Level conversion and insulation by using DPC P N 5417 557 CAN bus interface isolated angulation voltage de RE dn 1 500 Vdc o RC re CAN bus z Internal line terminatio ret epe Not available Battery dene rete t t e bate alta ence ade NiCd Durability at operation without power supply seeeee approx 5 years Battery field replacement ntu eR RUE not possible Housing eT A
265. odward Manual 37391C easYgen 1000 Genset Control Interfaces J1939 NOTE If a Volvo EDC4 ECU is utilized all settings are to be configured as described for the Deutz EMR ECU in this manual If a Volvo EMS1 or EDC3 ECU is utilized all settings are to be configured as described for the EMS2 Volvo ECU in this manual The rated speed cannot be switched via CAN in this case Device type Betriebsmodus 10 loc 20c 339 Y Y Y Y DE Request send address Request Sendeadressse 10 10 loc 20 340 Y Y Y Y Receive device number Empf Ger te Nummer 0 lo loc 341 Y Y Y Y DE EN amp Reset prev active DTCs Quittieren passiver Fehler DM3 0 lo loc 32 Y Y Y Y J1939 Interf Dev type Off Standard S6 Scania EMR EMS2 ADEC SISU EEM The J1939 interface of this device may be operated with different engine control units This parameter determines the operating mode of the used ECU Off The J1939 interface is disabled No messages will be received Standard Standard J1939 messages will be received S6 Scania Standard J1939 messages plus special S6 Scania messages will be received EMR Standard J1939 messages plus special EMR messages will be received EMS2 Standard J1939 messages plus special Volvo EMS2 messages will be received ADEC Standard J1939 messages plus special MTU ADEC messages will be re
266. omatically clears the alarm if it is no longer valid 9 4 ONO ed sons An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed by enginespeed 1939 Interface Red stop lamp DM1 Engine delayed YES NO 8 VWer gertdurchMotordrehz 0 loc Qo The alarm is delayed until engine monitoring is enabled Therefore agp 7 Y Y the conditions of Parameter 60 Engine delayed monitoring must be fulfilled NO The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed NOTE This protection is only available if an engine control is connected which communicates with the easYgen using the J1939 protocol Woodward Page 103 208 Manual 37391C easYgen 1000 Genset Control Discrete Inputs Terminal Application mode Internal discrete inputs DI 51 Alarm input LogicsManager pre assigned with EMERGENCY OFF D2 52 Alarm input LogicsManager pre assigned with Start in AUTO D3 53 Alarm input LogicsManager D4 54 Alarm input LogicsManager D5 55 Alarm input LogicsManager D6 56 Alarm input LogicsManager Enable MCB D7 57 Alarm input LogicsManager Reply MCB is open D8 58 Alarm input LogicsManager Reply GCB is open Reply GCB is open External discrete inputs via
267. ometrically vectorially as the pointers of the phase currents I and 1 are parallel shifted and lined up The pointer that between the neutral point and the point of the shifted pointer I results is the sum current Is In order to be able to add the pointers vectorially these must be divided into their X and Y coordinates 1 1 3x and I y Afterwards all X and all Y coordinates can be added by an addition and a subtraction Results of a calculation example Phase current Ij Ipateq 7 A Phase current Ij 6 5 A Phase current I3 6 A Sum current ground fault current Is 0 866A Mains current transformer is configured to ground current measured ground current Please refer to Current Transformer on page 23 In this case the value measured at the mains ground current input is monitored The configured percentage refers to the ground current transformer The measured actual value is indicated on the display if the monitoring is enabled If the actual value rises over the response value a ground fault is present and an alarm is issued If this protective function is triggered the display indicates Ground fault 1 or Ground fault 2 NOTE The ground fault protection zone is determined by the physical installation location of the generator current transformer Parameter table Limit Text Setting range Standard value The parameters represented in Limit 1 Monitoring ON OFF this table are specified in t
268. or the LogicsManager output ignition speed reached Speed recognized via MPU gen frequency LogicsManager TRUE as long as a speed is measured this can be lower that the ignition speed either via the MPU the generator frequency or the LogicsManager output ignition speed reached Generator voltage ok Generator voltage within default range TRUE as long as the generator voltage is within the limits for dead bus start Generator frequency ok Generator frequency within default range TRUE as long as the generator frequency is within the limits for dead bus start Generator ok Generator voltage frequency within default range TRUE as long as the generator voltage and frequency are within the limits for dead bus start Internal Internal Internal Mains voltage ok Mains voltage within default range TRUE as long as the mains voltage is not within the limits for an emergency power operation Mnains frequency ok Mains frequency within default range TRUE as long as the mains frequency is not within the limits for an emergency power operation Mains ok Mains voltage frequency within default range TRUE as long as the mains voltage and frequency are not within the limits for an emergency power operation Generator rotation CCW Generator voltage rotating direction CW Generator rotation CW Generator voltage rotating direction CCW only possible fo
269. otitemnumber Version Part number of the firmware P N info B Boot Artikelnummer 0 lo lec oc part number P N is the firmware in the control unit Y Y Y Y 369 Bootrevision Version Revision of the item number of the firmware REV info B Boot Revision m 0 oj loc oc revision number REV is the revision of the control unit firmware 370 Y Y Y Y 6 Bootversion Version Version of the firmware info B Boot Version 0 loj oc This number Vx xxxx represents the version of the control unit firmware 371 Y Y Y Y amp Programitemnumber Version Item number of the application software P N info B Programm Artikelnummer mM 0 oj loc oc part number P N is the application software running the control unit 372 Y Y Y Y 6 Program revision Version Revision of the item number of the software REV info a Programm Revision 2 m 0 oj loc oc revision number REV is the revision of the application software running the Y Y Y 373 control unit amp Program version Version Version of the application software info 8 Programm Version 0 lo loc 2c This number Vx xxxx represents the version of the application software running Y Y Y Y 374 the control unit Woodward Page 137 208 Manual 37391C easYgen 1000 Genset Control Appendix A Common OO a ooo Alarm Classes The control functions are structured in the following alarm classes Ala
270. peed The maximum range is 0 to 8031 rpm if the easY gen is configured to a wider range the range will be limited to the maximum range Device type configured to Off The internal rated speed value of the easYgen is sent to a connected ECU Page 132 208 Woodward Manual 37391C easYgen 1000 Genset Control Interfaces Serial Interface A Baudrate Serial interface Baud rate 2 4 4 8 9 6 14 4 19 2 38 4 65 115 kBaud Baudrate 2 0 lo loc 20c A DPC P N 5417 557 must be used for connecting the control unit DE 347 p s e x from the service interface to a PC or to another participant The serial interface of this unit connects to an RJ45 plug on the side of the housing This parameter defines the baud rate that communications will be performed Please note that all participants on the service interface must use the same Baud rate Parity Serial interface Parity no even odd 2 Parity 0 lo oc Qo used parity of the service interface is set here 348 Y Y Y Y Stopbits Serial interface Stop bits one two B Stop Bits E 0 lo oc oj number of stop bits is set here 349 Y Y Y 6 ModBusSlaveID Serial interface Modbus Slave ID 0 to 255 8 ModBus Slave ID UE 19 p 2 the Modbus device address is entered which is used to identify the 350 device via Modbus NOTE The Modbus Slave module is disabled by default It may be enabled by conf
271. pending on the formatting of the analog value The formatting may be configured with the parameter Value format Parameter 253 which may only be accessed via LeoPC1 Depending on the formatting of the analog value The formatting may be configured with the parameter Value format Parameter 253 which may only be accessed via LeoPC1 t depends on the setting of Display pressure in Parameter 246 whether bar or psi is displayed here the value is converted automatically t depends on the setting of Display temperature in Parameter 245 whether C or F is displayed here the value is converted automatically Table 3 1 Dynamical display fields units Woodward Page 29 208 Manual 37391C easYgen 1000 Genset Control NOTE The freely configurable inputs do not require that the display format consist of numbers It is also possible to mix text with digits Example A customer configures a format for an analog input LeoPC1 as 000lbs The screen will display the measurement value followed by the text Ibs The zeros are only used as placeholder for the measurement value Maximum Length of the Measurement Values The maximum length of the measurement values in the individual fields is Field 1 5 digits Field 2 6 digits Field 3 5 digits Field 4 5 digits Field 5 6 digits Woodward recommends using fields 2 and 5 for analog input values beca
272. put 5 is enabled 016366 Ext DI 6 tex External discrete input 6 is enabled 016367 Ext DI 7 tex External discrete input 7 is enabled 016368 Ext DI 8 texi External discrete input 8 is enabled 016369 Ext DI 9 texi External discrete input 9 is enabled 016370 Ext DI 10 text External discrete input 10 is enabled 016371 Ext DI 11 text External discrete input 11 is enabled 016372 Ext DI 12 text External discrete input 12 is enabled 016373 t DI 13 text External discrete input 13 is enabled 016374 Ext DI 14 text External discrete input 14 is enabled 016375 Ext DI 15 text External discrete input 15 is enabled 016376 Ext DI 16 text External discrete input 16 is enabled This is the default text but may be configured freely X ae Table 3 28 Event history event texts and numbers Page 176 208 Woodward Manual 37391C easYgen 1000 Genset Control Appendix E Average Generator Current Calculation p Calculating Principle The calculating principle of the average generator current depends on the setting of the parameter Generator voltage measuring Parameter 6 Generator Voltage Measuring Configured to 1Ph 2W L1 L2 B L3 OBS z L G Detai
273. r VDO 120 C L1 120 C O 120 C 249 Type 1000 UNSIGNED 16 VDO 150 C OFF 150 C 150 C Pt100 O Pt100 O Pt100 Linear O linear O linear Table A O Tab A O Tab A Table B O Tab B O Tab B 0 to 500 Ohm L1 5000hm L1 5000hm 250 Select hardware 1020 UNSIGNED 16 0 to 20 mA 0to 500 Ohm L10 20mA O 0 20 4 to 20 mA 0 4 20mA O 4 20mA 251 Offset 046 INTEGER 16 20 0 to 20 0 Ohm 0 0 Ohm 252 Bargraph minimum 3632 16 9999 to 9999 00000 253 Bargraph maximum 3633 INTEGER 16 9999 to 9999 01000 254 Description 1025 16 user defined Analog inp 1 255 Value format 035 8 user defined 0000 256 Filter time constant 0113 UNSIGNED 16 OFF 1 2 3 4 5 3 257 Hysteresis 045 UNSIGNED 16 0 to 999 1 9 1 1 Limit 1 AI 1 258 Monitoring level 1 006 UNSIGNED 16 ON OFF ON O100 O100 259 Limit level 1 011 INTEGER 16 9999 to 9999 200 260 Limit level 1 idle run 047 INTEGER 16 9999 to 9999 200 261 Delay level 1 012 UNSIGNED 16 0 02 to 99 99 s 1 00 s Overrun O over O over 262 Monitoring level 1 at 1010 UNSIGNED 16 nderrun Overrun O under 263 Alarm class level 1 007 UNSIGNED 16 A B C D E F Control B 264 Self acknowledge level 1 008 UNSIGNED 16 YES NO NO Oy OY ON 265 Delayed by engine level 1 009 UNSIGNED 16 YES NO NO OY ON 9 1 2 Limit 2 AI 1 258 Monitoring level 2 013 UNSIGNED 16 ON OFF ON O100 O100 259 Limit level 2 018 INTEGER 16 9999 to 9999 100
274. r here its function e g external acknowledgement for a better overview within the configuration Page 106 208 Woodward Manual 37391C easYgen 1000 Genset Control Discrete Outputs LogicsManager The discrete outputs are controlled via the LogicsManager c Please note the description of the LogicsManager starting on page 140 Some outputs are assigned a function according to the application mode see following table Relay Application mode Number Term GCB open GCB open close GCB MCB open close lo loc 20c Internal relay outputs RI 30 35 LogicsManager R2 31 35 LogicsManager R3 32 35 Crank R4 33 35 Diesel Fuel solenoid Gas Gas valve R5 34 35 LogicsManager pre assigned with Diesel Pre glow Gas Ignition R6 36 37 LogicsManager pre assigned with Auxiliary services R7 38 39 LogicsManager Command open GCB R8 40 41 LogicsManager Command close MCB R9 42 43 LogicsManager Command open MCB R10 44 45 LogicsManager Command close GCB R11 46 47 Ready operation LogicsManager External relay output via CANopen not included in easYgen delivery can be an expansion card like IKD1 01 LogicsManager REx02 LogicsManager REx03 LogicsManager REx04 LogicsManager REx05 LogicsManager REx06 LogicsManager REx07 LogicsManager REx08 LogicsManager REx09 LogicsManager REx10 LogicsManager REx11 LogicsManager REx12 LogicsManager REx13 LogicsManager REx14 LogicsManager
275. r listings CAUTION To prevent damage to a control system that uses an alternator or battery charging device make sure the charging device is turned off before disconnecting the battery from the system Electronic controls contain static sensitive parts Observe the following precautions to prevent damage to these parts e Discharge body static before handling the control with power to the control turned off contact a grounded surface and maintain contact while handling the control e Avoid all plastic vinyl and Styrofoam except antistatic versions around printed circuit boards Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices OUT OF DATE PUBLICATION This publication may have been revised or updated since this copy was produced To verify that you have the latest revision be sure to check the Woodward website http www woodward com pubs current pdf The revision level is shown at the bottom of the front cover after the publication number The latest version of most publications is available at http www woodward com publications If your publication is not there please contact your customer service representative to get the latest copy Important definitions WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury NOTE Provides other helpful information that does not fall under the wa
276. r three phase generator voltage measurement Mains rotation CCW Mains voltage rotating direction CW Mains rotation CW Mains voltage rotating direction CCW only possible for three phase mains voltage measurement free free free free free Woodward Page 147 208 Manual 37391C easYgen 1000 Genset Control Logical Command Variables 03 00 Engine Control Engine control commands Logic command variables 03 01 03 14 These variables may be used as command variable in a logical output to set parameters for customized operations Name Function Auxiliary services Starter Start stop Diesel Gas valve Gas Preglow Diesel Ignition Gas Horn active TRUE if alarm class B to F is activated until the time until horn reset is expired or it is acknowledged for the first time Engine released Engine delay over engine delayed monitoring expired TRUE if the engine is requested and the start is released TRUE after expiration of the delayed engine monitoring timer until the fuel relay is de energized Breaker delay over engine delayed monitoring expired TRUE after expiration of the breaker delay timer until the fuel relay is de energized CB may be closed Generator load limit 1 reached TRUE limit value exceeded Generator load limit 2 reached TRUE limit value exceeded Mains load
277. re 3 31 Figure 3 32 Figure 3 33 Figure 3 34 Figure 3 35 Figure 3 36 Figure 3 37 Figure 3 38 Figure 3 39 Figure 3 40 Figure 3 41 Figure 3 42 Event history display Dynamical display fields Start stop sequence diesel engine Start stop sequence gas engine successful oe eececeesseesceeecesecseeeeceecseceaecaeeeecesecsaecaeeeeeesecsaecsecaeeeseeaecaeeaeeenees Start stop sequence gas engine unsuccessful Engine firing speed and engine delayed monitoring Operating closed circuit Monitoring generator overfrequency assesses neret enter enis Monitoring generator underfrequency eseeseseceseeecseesecseeseneeseeseesesecsaeeeceeesecsessesecsaeeesseceesaseecsaeaessesaeeaeeaeeeesaes Monitoring generator overvoltage s Monit nng generator undetvOltage 1 eii ie etes ote thee IE Fea oossvonsecesbudtees auesscszne Monitoring generator Monitoring generator reverse reduced Monitoring generator OVeTIOA ceceeseesceseesseeseeeecsecssesseeseeseceaecaeeeseesecsaecsseeeeeaecaeceaecaeseeeaeceaecaeeeseaesaaecaeeeeees Monitoring generator unbalanced load Monitoring generator voltage asymmetry
278. re is a mains failure during the critical mode the generator will supply the busbar The MCB will be opened and the GCB will be closed The Emerg Critical message is displayed on the LC screen and all shutdown alarms become warning alarms Critical mode ends before mains recovery The emergency power operation will be continued and all shutdown alarms become active again If the mains return the unit transfers the load from generator supply to mains supply after the mains settling delay expires Emergency power operation ends before the end of the critical mode The critical mode is maintained and the load is transferred from generator supply to mains supply after the mains settling delay expires The engine remains running until the conditions for the critical mode are no longer existent Critical mode and start request The critical mode operation has priority If there is a critical mode request while the generator is running the GCB will be opened in application mode 20c there will be a change from generator supply to mains supply of the busbar The Critical mode message is displayed on the LC screen and all shutdown alarms become warning alarms Critical mode ends before the start request is terminated The engine continues running in application mode 20c there will be a change from mains supply to generator supply of the busbar All shutdown alarms will become active again By resetting the start request the GCB will
279. reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface DE NOTE We recommend to assign this monitoring function to a discrete output to be able to shutdown the engine with an external device to provide a shutdown redundancy Protection Engine Unintended Stop If an engine stop has been detected without a stop command being issued an alarm will be initiated If this protective function is triggered the display indicates Unintended stop Monitoring Unintended stop Monitoring ON OFF Uberwachung 0 to loc Qo ON If the engine stops without a stop command the action specified by w Y XY the alarm class is initiated This monitoring is enabled with expiration of the engine delayed monitoring OFF Stop alarm will not be evaluated amp Alarmclass Unintended stop Alarm class Class A B C D E F DE e 0 lo loc 20c See chapter Alarm page 138 Y VY The alarm class assigned to each limit alarm Page 94 208 Woodward Manual 37391C easYgen 1000 Genset Control Protection Engine Dead Bus Operation The dead bus operation monitoring issues an alarm if ignition speed is exceeded and the limits for closing the GCB Parameters 70 and 71 are not exceeded within the configured delay No alarm will be issued in idle mode If this protective
280. ring standard values plausibility control n f Table 3 19 Monitoring standard values battery overvoltage Table 3 20 Monitoring standard values battery undervoltage s Table 3 21 Discrete inputs 2 111 1 2 enne entente nennen tnter tnter ener senenn Table 3 22 Relay outputs assignment enne enne Table 3 23 Analog inputs possibilities of configuration Flex n Table 3 24 Relay outputs Assignment sse Table 3 25 LogicsManager command overview Table 3 26 LogicsManager logical symbols esses neret en rennen Table 3 27 Analog inputs characteristics diagram SMP 2125 22 24 0000000000100000 Table 3 28 Event history event texts and numbers 11 111 Page 8 208 Woodward Manual 37391C easYgen 1000 Genset Control Chapter 1 General Information Related Documents Type English German easYgen 1000 Series easY gen 1000 Installation GR37390 easY gen 1000 Configuration this manual gt GR37391 easY gen 1000 Operation GR37392 easY gen 1000 Interfaces GR37393 easY gen 1000 Application GR37394 Additional Manuals IKD 1 Manual 37135 GR37135 Discrete expansion board with 8 discrete inputs and 8 relay ou
281. rm class Visible in the display LED Alarm Relay Command Shut down engine Engine blocked until amp horn open GCB ack sequence has been performed yes no no no Warning Alarm This alarm does not interrupt the unit operation A message output without a centralized alarm occurs gt Alarm text yes yes no no no Warning Alarm This alarm does not interrupt the unit operation An output of the centralized alarm occurs and the command variable 3 05 horn is issued gt Alarm text flashing LED Alarm Relay centralized alarm horn yes yes yes cool down time yes Shutdown Alarm With this alarm the GCB is opened and the engine is stopped Coasting occurs Alarm text flashing LED Alarm Relay centralized alarm horn GCB open Coasting Engine stop yes yes yes cool down time yes Shutdown Alarm With this alarm the GCB is opened and the engine is stopped Coasting occurs gt Alarm text flashing LED Alarm Relay centralized alarm horn GCB open Coasting Engine stop yes yes yes immediately yes Shutdown Alarm With this alarm the GCB is opened immediately and the engine is stopped gt Alarm text flashing LED Alarm Relay centralized alarm horn GCB open Engine stop yes yes yes immediately Shutdown Alarm With this alarm the GCB is opened immediately and the engine is stopped gt Alarm text flashing LED Alarm Relay centralized alarm horn GCB open Engine stop Control no no no no no Control
282. rnal calculation descr page 26 Inhibit emergency run Blocking or interruption of an emergency power Internal calculation descr page 49 operation in AUTOMATIC operating mode Undelayed close GCB Immediately closing of the GCB without waiting Internal calculation descr page 46 for the engine delayed monitoring timers to expire Critical mode Activation of the Critical operation Internal calculation descr page 31 Constant idle run Constant idle speed mode enabled blocks alarm Internal calculation descr page 43 for undervoltage underfrequency and underspeed constantly External acknowledge The alarm acknowledgement is performed from Internal calculation descr page 51 an external source Operation mode AUTO Activation ofthe AUTOMATIC operating mode Internal calculation descr page 26 Operation mode MAN Activation ofthe MANUAL operating mode Internal calculation descr page 26 00 20 Idle mode automatic Automatic idle speed mode blocks alarm for Internal calculation descr page 43 undervoltage underfrequency and underspeed automatically for a set time Woodward Page 145 208 Manual 37391C easYgen 1000 Genset Control Logical Command Variables 01 00 Alarm Classes Alarm class commands Logic command variables 01 01 01 10 Alarm classes may be configured as command variables for all logical outputs in the LogicsManager Name Function Note Alarm class
283. rning or caution categories CAUTION Indicates a potentially hazardous situation that if not avoided could result in damage to equipment Woodward reserves the right to update any portion of this publication at any time Information provided by Woodward is believed to be correct and reliable However Woodward assumes no responsibility unless otherwise expressly undertaken Woodward All Rights Reserved Page 2 208 Woodward Manual 37391C easYgen 1000 Genset Control Revision History n Rev Date Editor Changes NEW 07 02 02 TP Release based on manual 37321B A 08 05 20 TP Update information added minor corrections B 08 07 01 TP Parameter descriptions from Interface Manual added 11 06 16 Minor corrections Content CHAPTER 1 GENERAL 2 9 Related Documents ege btt dcs e aber rede dene ee aie nee 9 Were i am ET 10 CHAPTER 2 CONFIGURATION qna eO OR UU GR CUOI ELS RIAL NI UM MO AURI 11 Configuration Via The Front 11 Configuration Using The 12 Function Of The Inputs And 13 CHAPTER 3
284. rol Monitored analog input 5 berwachter Analogeingang 0 lo loc 20c 272 Y Y Y Limit Limit 0 lo loc 12 273 Y Y Y Flexible limit x x 1 to 4 Monitored analog input see selection below Battery The battery voltage is monitored with the flexible limit x AnalogIn1 The analog input 1 is monitored with the flexible limit x AnalogIn2 The analog input 2 is monitored with the flexible limit x ECUSPN110 The coolant temperature from an ECU via the CAN bus is monitored with the flexible limit x J1939 SPN 110 ECUSPN100 The oil pressure from an ECU via the CAN bus is monitored with the flexible limit x J1939 SPN 100 ECUSPN190 The engine speed from an ECU via the CAN bus is monitored with the flexible limit x J1939 SPN 190 Flexible limit x x 1 to 4 Threshold 32000 to 32000 The threshold limit of the value to be monitored is defined by this parameter If this value is reached or exceeded fallen below dependent on Parameter 275 for at least the delay time configured in Parameter 274 the action specified by the alarm class is initiated after the configured delay expires The format for entering the threshold value depends on the monitored analog input Battery Input in 0 1 V example 23 5 V gt input 00235 ECUSPN110 Direct input in example 156 C gt input 00156 ECUSPN100 Direct input in kPa example 600 kPa gt input 00600 EC
285. rom the event W Cw e history with the S key Event history display Event history Display event history Info amp Clear eventlog Event history Clear event history YES NO Ereignisspeicher schen CS2 10 lo loc 20 YES The complete event history will be deleted After the event history SO Go Oo has been deleted this parameter changes back to NO automatically NO The event history will not be deleted NOTE The accessibility of this parameter depends on the setting of the parameter Code level for reset event log NOTE The code level for the parameter Clear event log may be changed to prevent unwanted deletion of code level entries In this case it is required to enter the password for the appropriate code level to access this parameter Codelevel for reseteventlog Event history Set code level for resetting the event log 2 to 4 8 Codestufe f Speich l schen m o lor 20c The code level which is required to display the parameter Clear event log and delete entries from the event history may be configured here Page 18 208 Woodward Manual 37391C easYgen 1000 Genset Control Measuring NOTE This controller is available in two different hardware version with either 1A 1 or 5A 5 current transformer inputs Both versions are discussed in this manual The set points for specific parameters will differ depending upon the hardware version
286. rwriting of the time or date in the unit with a wrong old value The following version information is only for info anyway and cannot be overwritten Woodward Page 135 208 Manual 37391C easYgen 1000 Genset Control System Real Time Clock This screen shows the current date and time The clock is implemented as real time clock In case of a voltage supply failure an internal battery guarantees that the information is not lost The data stand for 22 hour minute second AAAA BBB CC Year month day System Adjust Clock amp Hour Adjust clock hour 0to23h B 00 o oc ej current hour of the clock time is set here Example au o xy y 0 hour of the day 23 hour of the day Minute Adjust clock minute 0 to 59 min DE EN Minuten 0 lo loc ej current minute of the clock time is set here Example 35 e Y 0 minute of the hour 59 minute of the hour Second Adjust clock second 0 to 59s Sekunden 0 t loc oc current second of the clock time is set here Example 5 0 second of the minute DE EN 59 second of minute System Adjust Date amp Day Adjust clock day 1to31 B 0 o loc oc current day of the date is set here Example d Agee 1 day of the month pe 31 day of the month 8 Month Adjust clock month 1 to 12 B Mon
287. s by activating the LogicsManager output External acknowledgement via an discrete input or via an interface amp Delayed by engine speed 1939 Interface Engine delayed YES NO 8 VWer gertdurchMotordrehz 0 loc Qo The alarm is delayed until engine monitoring is enabled Therefore zx Y the conditions of Parameter 60 Engine delayed monitoring must be fulfilled aues The alarm is not delayed until engine monitoring is enabled Fault conditions are immediately analyzed NOTE This protection is only available if an engine control is connected which communicates with the easYgen using the J1939 protocol Woodward Page 101 208 Manual 37391C easYgen 1000 Genset Control Protection J1939 Interface Amber Warning Lamp DM1 This watchdogs monitors whether a specific alarm bit is received from the CAN J1939 interface This enables to configure the easY gen in a way that a reaction is caused by this bit e g warning shutdown If this protective function is triggered the display indicates Amber warning lamp Monitoring 1939 Interface Amber warning lamp DM1 Monitoring ON OFF Uberwachung 0 lo lo Qod Monitoring of the Amber Warning Lamp message from the ECU is 2 we om carried out according to the following parameters OFF Monitoring is disabled Delay 1939 Interface Amber warning lamp DM1 Delay 0 1 to 650
288. s concerning voltage monitoring generator are referred to this value V 4 4 phase The phase neutral voltage will be measured and all subsequent parameters concerning voltage monitoring generator are referred to this value V x Woodward Page 51 208 Manual 37391C easYgen 1000 Genset Control Protection Generator Overfrequency Limits 1 amp 2 ANSI 810 There are two overfrequency alarm levels available in the control Both alarms are definite time alarms and are illustrated in the figure below The figure diagrams a frequency trend and the associated pickup times and length of the alarms It should be noted that this figure illustrates a limit 1 alarm that is self acknowledged Limit 2 alarms cannot be self acknowledged Monitoring of the frequency is accomplished in two steps Three phase measurement of the frequency is carried out if all voltages are greater then 15 of the rated value This permits a very rapid and accurate frequency measurement The frequency however will be measured properly even if voltage is applied to one phase only If this protective function is triggered the display indicates Gen overfreq 1 or Gen overfreq 2 SP2 Hysteresis SP1 Hysteresis SP2 5 1 Rated value 100 Minimum eMe Monitoring active Requirement delayed engine monitoring active Alarm SP 1 Alarm limit 1 Alarm SP 2 Alarm limit 2 te eel
289. s monitored by the LogicsManager instead E of the MPU NO The firing speed is measured by the speed frequency input MPU not via the LogicsManager 8 Ignitionspeed Engine Firing speed reached via LogicsManager LogicsManager B Z nddrehzereicht 0 lo loc ej the conditions of the LogicsManager have been fulfilled the ignition speed 59 Y Y Y willbe recognized as above minimum limit e g via an oil pressure switch The LogicsManager and its default settings are explained on page 140 in Appendix B LogicsManager Engine Engine Delayed Monitoring After reaching the minimum ignition speed a timer is started Upon expiration of this timer all engine delayed monitoring configured alarms and discrete inputs will be enabled This timer should be configured in such a manner that it corresponds to the starting time of the engine plus any possible startup transients A GCB closure may take place after the expiration of this timer Note The GCB closure can be initiated prior to engine delayed monitoring by configuring the LogicsManager see Breaker starting page 43 amp Engine monit delay time Engine Engine delayed monitoring 0 to 99 s a Verz g Motor berwach D NN PNE 20c Delay between reaching the firing speed and activation of the monitoring of engine 60 speed delayed alarms i e underspeed Page 42 208 Woodward Manual 37391C easYgen 1000 Genset Control
290. s open the relay is energized again 6 pulse Breaker Pulse duration to close the GCB 0 04 to 10 00 s 8 GLS Impulsdauer m NECS uan The time of the pulse output may be adjusted to the breaker being utilized 66 8 pulse Breaker Command GCB close issue as pulse YES NO a GLS Schlie en Impuls 0 lo loc 20 Configured momentary output The relay Command GCB close pj oe on issues an add on pulse If the relay is configured in this manner a holding coil and sealing contacts must be installed externally to the control unit The DI Reply GCB closed is used to identify closed contacts NO Configured maintaining output The relay Command close GCB may be wired directly into the holding circuit for the power circuit breaker If this method is utilized it is recommended that isolation relays be used After the connect pulse has been issued and the reply of the power circuit breaker has been received the relay Command close GCB remains energized If a class C alarm or higher occurs or the GCB is opened this relay de energizes In both cases the relay Command GCB open energizes to open the GCB Page 46 208 Woodward Manual 37391C easYgen 1000 Genset Control 6 auto unlock B GLS auto entriegeln 0 lo loc 20c 68 oec Undelayed close GCB B GLS unverz gert 0 loc 20c 69 N GCB frequen
291. s utilized the value configured in this parameter will be added to subtracted from the measured resistive value This has the following effect to the measured values please note tables starting on page 168 20 0 to 0 1 Ohm VDO temperature The displayed value will decrease VDO pressure The displayed value will increase 0 1 to 20 0 Ohm VDO temperature The displayed value will increase VDO pressure The displayed value will decrease Analog input x x 1 or 2 Bar graph minimum value 9999 to 9999 The start value for the bar graph display of the analog input is defined here The value must be entered according to the display format which refers to the analog input type Parameter 249 Note This parameter is only effective if Parameter 249 is configured to Linear or Table A B Analog input x x 1 or 2 Bar graph maximum value 9999 to 9999 The end value for the bar graph display of the analog input is defined here The value must be entered according to the display format which refers to the analog input type Parameter 249 Note This parameter is only effective if Parameter 249 is configured to Linear or Table A B Analog input x x 1 or 2 Message text user defined If the programmed limit value of the analog input has been reached or exceeded this text 1s displayed in the control unit screen The event log will store this text message and it is also used for the visualization screen Note This
292. se reduced power The hysteresis is 1 of the rated value The parameters represented in Limit 1 Monitoring ON OFF this table are specified in the Limit 99 9 to 99 0 following foray Limit gt 0 Delay 0 02 to 99 99 s description is identical for a Red power Alarm class A B C D E F limits the limit 2 Limit 1 0 Self acknowledgment YES NO differ in their setting ranges Rev power Engine delayed monitoring YES NO Limit 2 Monitoring ON OFF Limit 99 9 to 99 0 Limit 2 gt 0 Delay 0 02 to 99 99 s Red power Alarm class A B C D E F Limit 2 lt 0 Self acknowledgment YES NO Rev power Engine delayed monitoring YES NO Table 3 8 Monitoring standard values generator reverse reduced power Woodward Page 63 208 Manual 37391C easYgen 1000 Genset Control 8 Monitoring Gen reverse reduced power Monitoring Limit 1 Limit 2 ON OFF a berwachung MI X 0 lo 20 Reverse reduced power monitoring is carried out according to the ine o following parameters Both values may be configured independent from each other prerequisite for loc 20c GCB must be closed OFF Monitoring is disabled for limit 1 and or limit 2 amp Limit Gen reverse reduced power Threshold value Limit 1 Limit 2 99 9 to 99 0 B Limit 7
293. ss Lim 1 Lim 2 Lim 3 Class A B C D E F 8 Alarmklasse 0 lo loc 2 See chapter Alarm on page 138 az p pag The alarm class assigned to each limit alarm Self acknowledge Gen overcurrent TOC Self acknowledgment Limit 1 Limit 2 Limit 3 ON OFF 8 Selbstquittierend 00 lo 200 YES The control automatically clears the alarm if it is no longer valid n ooo An automatic reset of the alarm does not occur The reset occurs manually by pressing the appropriate buttons by activating the LogicsManager output External acknowledgement via an discrete input or via an interface Woodward Page 61 208 Manual 37391C easYgen 1000 Genset Control Protection Generator Reverse Reduced Power Limits 1 amp 2 ANSI 32R F Power is monitored depending on Parameter 6 Gen voltage measuring and Parameter 7 Gen current measuring The generator power limits may be setup as reduced power and or reverse power depending on the threshold value configured in the control The note below explains how a reduced or reverse power limit is configured If the single or three phase measured real power is below the adjusted limit of the reduced load or below the adjusted value of the reverse power the alarm will be issued If this protective function is triggered the display indicates Rv rd pow 1 or Gen Rv rd pow 2 NOTE Definition e Reduced power Tripping if the real power has fallen below th
294. sted according to the rules for single phase systems Monitoring refers to the following voltages Vin Vran amp Generator current measuring Measurement principle Generator L1 L2 L3 Phase L1 Phase L2 Phase L3 8 GenStrommesung lt lt lt CSO 10 20c Please refer to the comments on measuring principles in the installation qo Y manual 37390 L1 L2 L3 All three phases are monitored The measurement display and protection are adjusted according to the rules for 3 phase measurement Monitoring refers to the following currents e In 12 Irs Phase L 1 2 3 Only one phase is monitored The measurement display and protection are adjusted according to the rules for single phase measurement Monitoring refers to the selected phase Page 20 208 Woodward Manual 37391C easYgen 1000 Genset Control 8 Mains voltage measuring Measurement principle Mains 3Ph 4 3W 1Ph 2W 1Ph3W B Netz Spannungsmessung CSO 10 lo loc 20c Please refer to the comments on measuring principles in the installation 8 manual 37390 3Ph 4W Measurement is performed Line Neutral WYE connected system Phase voltages and the neutral must be connected for proper calculation The measurement display and protection are adjusted according to the rules for WYE connected systems Monitoring refers to the following voltages e VLI2 VL23 and VL31 or e VLIN
295. sword DPC 10401 UNSIGNED 16 0000 to 9999 0003 1 MEASURING Rated system frequency 01750 UNSIGNED 16 50 60 Hz 50 Hz 4 Rated voltage generator 01766 UNSIGNED 32 50 to 650000 V 400 V 5 Rated voltage mains 01768 UNSIGNED 32 50 to 650000 V 400 V 3Ph 4W L13Ph4W L13Ph4W 3Ph 3W 3Ph3W O 3Ph3W 6 Generator voltage measuring 01851 UNSIGNED 16 IPh2W 3Ph 4W ElIPR2W 1Ph 3W 1Ph3W 1Ph3wW 111213 1123 1123 Phase L1 O Ph L1 O Ph L1 7 Generator current measuring 01850 UNSIGNED 16 Phase L2 L1 L2 L3 O PhI2 O PhI2 Phase L3 O Ph L3 L1 Ph L3 3Ph 4W L13Ph4W L13Ph4W 3Ph3W L13Ph3W L13Ph3W 8 Mains voltage measuring 01853 UNSIGNED 16 1Ph 2W 3Ph 4W ElIPh2W ElIPR2W 1Ph 3W IPh3W O 1Ph3W Phase L1 O Ph L1 O Ph L1 9 Mains current measuring 01852 UNSIGNED 16 Phase L2 Phase L1 O Ph L2 O Ph L2 Phase L3 O Ph L3 O Ph L3 10 Rated active power kW 01752 _ UNSIGNED 32 0 5 to 99999 9 kW 200 0 kW 11 Rated current 01754 UNSIGNED 16 5 to 32000 A 300A 1 1 Transformer 12 Gen voltage transf primary 01801 UNSIGNED 32 50 to 650000 V 400 V 13 Gen voltage transf secondary 01800 UNSIGNED 16 50 to 480 V 400 V 14 Mains voltage transf primary 01804 UNSIGNED 32 50 to 650000 V 400 V 15 Mains voltage transf secondary 01803 UNSIGNED 16 50 to 480 V 400 V 16 Generat 01806 UNSIGNED 16 1 to 32000 5 A 500 5 A MEE 01808 UNSIGNED 16 1 to 32000 1 A 500 1 A O Mains O Mains 17 Input mains current 01854 UNSIGN
296. t lt 00 o lec ej current month of the date is set here Example agg s 1 month of the year j MINER 12 month of the year Year Adjust clock year 0 to 99 B Jahr 592 4 95 56 6 5 5 45 45 45450 45 9 5 05 0 lo oc e current year of the date is set here Example Y y Y Year 2000 Year 2099 Page 136 208 Woodward Manual 37391C easYgen 1000 Genset Control System Versions The parameters in this section are informational only and cannot be modified The control unit may be identified from the numbers located on the unit and in the software The most important technical information is located on the unit data plate Technical data can be located in manual 37390 1 S N serial number numeric 2 S N manufactured date Y YMM 3 S N serial number as Barcode Ww SReglerbeu Stuttgerp Cernan 4 P N part number 12345678 0310 5 REV part number revision IPART NO EASYGEN 1500 6 Details technical data 8440 1330 NEW EASYGEN 1900 568 7 Type description long 8 Type Description short 9 UL UL sign 6 Serialnumber Version Serial number S N info Seriennummer 4 0 loc 2o serial number S N is utilized to identify individual control units The number can also be found on the data plate items 1 amp 3 6 Bo
297. t set of x y coordinates are correct and the second set of x y coordinates are wrong e correct X coord 0 10 20 40 50 60 80 90 100 Y coordinate 100 95 500 10 3 17 18 100 2000 e wrong X coord 0 10 20 60 20 30 80 40 100 Y coordinate 100 50 95 18 17 3 10 2000 100 If the first X coordinate is gt 0 all values smaller than the first X value will be output with the first Y value If the last Y value is lt 100 all higher values will be output with the value of Y9 X value Table x x X coordinate a a 1 to 9 0 to 100 8 X Wert a The analog input is assigned to a curve This parameter defines the actual 0 lo loc 20 a o 4 percentage assigned to each of the nine points along the X axis of the total range of the selected hardware for analog input For example If a 0 to 20mA input is configured and the X1 coordinate 0 then the Y 1 coordinate 0mA If a 4 to 20mA input is configured and the X1 coordinate 0 then the Y1 coordinate 4mA Y value b Table x x Y coordinate b b 1 to 9 9999 to 9999 B Y Wert fb 7 a 0 o loc oc This parameter defines the Y coordinate the displayed and monitored value at the corresponding X coordinate For example If a 0 to 20mA input is configured the X2 coordinate 10 then the Y2 coordinate 2mA If a 4 to 20mA input is configured and the X2 coordinate 10 then the Y2 coordinate
298. th Parameter 260 Woodward Page 43 208 Manual 37391C easYgen 1000 Genset Control Breaker Breaker Operation Of The Circuit Breakers Switching the pulses takes place in the following screen and has the described effect on the signal sequence the MCB cannot be controlled by the continuous pulse for security reasons because otherwise the MCB would be opened in case of a failure exchange of the easYgen If the parameter Auto unlock is configured to YES an open pulse will be issued prior to each close pulse The parameter Enable MCB prevents the closing of the MCB A closed MCB will not be opened Dead bus start GCB 10c or 20c The GCB is closed if the following conditions are met simultaneously The display indicates GCB dead bus cls Automatic operation e The operating mode AUTOMATIC has been selected e Noclass C alarm or higher is present e The engine is running e The engine delayed monitoring Parameter 60 as well as the GCB breaker delay Parameter 72 have been expired or the LogicsManager function Undelayed close of GCB Parameter 69 is enabled The generator voltage and frequency are within the configured limits Parameters 70 and 71 The MCB has been opened for at least the time configured in Transfer time GCB lt MCB Parameter 77 20c only e The function Start without load Parameter 23 has been disabled through the LogicsManager e Only in critical mode the parameter Close GCB in override
299. the external relay output 2 will be activated External DO 3 Ifthis logical output becomes true the external relay output 3 will be activated External DO 4 Ifthis logical output becomes true the external relay output 4 will be activated External DO 5 Ifthis logical output becomes true the external relay output 5 will be activated External DO 6 Ifthis logical output becomes true the external relay output 6 will be activated External DO 7 Ifthis logical output becomes true the external relay output 7 will be activated External DO 8 Ifthis logical output becomes true the external relay output 8 will be activated External DO 9 Ifthis logical output becomes true the external relay output 9 will be activated External DO 10 External DO 11 External DO 12 Ifthis logical output becomes true the external relay output 10 will be activated Ifthis logical output becomes true the external relay output 11 will be activated Ifthis logical output becomes true the external relay output 12 will be activated External DO 13 Ifthis logical output becomes true the external relay output 13 will be activated External DO 14 Ifthis logical output becomes true the external relay output 14 will be activated External DO 15 Ifthis logical output becomes true the external relay output 15 will be activated External DO 16 Ifthis logical output becomes true the external relay output 16
300. the measured values fall below or exceed the limits before the failure delay time has expired the failure delay timer is reset Woodward Page 83 208 Manual 37391C easYgen 1000 Genset Control Protection Breaker Circuit Breaker Monitoring Monitoring of the GCB Circuit breaker monitoring contains two alarms A breaker reclose alarm and a breaker open alarm Reclose Alarm If the control initiates a close of the breaker and the breaker fails to close after the configured number of attempts the monitoring CB alarm will be initiated See parameter Breaker monitoring GCB Max GCB close attempts If this protective function is triggered the display indicates GCB fail to close Breaker Open Alarm If the control is attempting to open the circuit breaker and it fails to see that the CB is open within the configured time in seconds after issuing the breaker open command then the monitoring CB alarm will be initiated See parameter Breaker monitoring GCB Max time until reply GCB has been opened If this protective function is triggered the display indicates GCB fail to open Application mode 42 The alarm classes have the following influence to the function of the unit Fault at closing the GCB e Alarm class A no consequence e Alarm class B If the GCB can not be closed the control is switched to mains operation if The mains voltage is within the necessary limits The mains settling time has expired
301. tivated By pressing the button next to the symbol v the relay can be reset It will be energized again if a new fault condition occurs The centralized alarm is activated by alarms class B or higher Stopping alarm all programmable to relay R2 terminals 31 35 By energizing this relay a stopping alarm alarms of alarm classes C and higher is issued It will be reset if all stopping alarms have been acknowledged Starter all fixed to relay R3 terminals 32 35 By energizing this relay the starter motor is engaged When reaching ignition speed Parameter 57 or the maximum starter time Parameter 52 this relay will be de energized again Fuel solenoid gas valve Diesel gas engine all fixed to relay R4 terminals 33 35 Fuel solenoid By energizing this relay the fuel solenoid for the diesel engine is energized If the engine should be shut down or engine firing speed drops below the set speed this relay de energizes immediately Gas valve By energizing this relay the gas valve for the engine is enabled If the engine should be shut down or the engine speed drops below the set ignition speed this relay de energizes immediately Pre glow Diesel engine al programmable to relay R5 terminals 34 35 By energizing this relay preheating of the diesel engine is carried out Refer to parameter Preglow mode in section Engine Ignition ON Gas engine all programmable on relay R5 terminals 34 35 By energizing this relay
302. to close Breaker Open Alarm If the control is attempting to open the circuit breaker and it fails to see that the CB is open within the configured time in seconds after issuing the breaker open command then the monitoring CB alarm will be initiated See Parameter 171 Breaker monitoring MCB Max time until reply MCB has been opened If this protective function is triggered the display indicates MCB fail to open Woodward Page 85 208 Manual 37391C easYgen 1000 Genset Control The alarm classes have the following influence to the function of the unit Fault at closing the MCB e Alarm class A no consequence e Alarm class B Parameter 78 Emergency power OFF If the MCB cannot be closed the busbar remains without voltage until the MCB breaker fault is acknowledged The control continues attempting to close the MCB e Alarm class B Parameter 78 Emergency power ON Parameter 81 Emergency operation by MCB failure OFF If the MCB cannot be closed the busbar remains without voltage until the MCB breaker fault is acknowledged The control continues attempting to close the MCB e Alarm class B Parameter 78 Emergency power ON Parameter 81 Emergency operation by MCB failure ON If the MCB cannot be closed an emergency power operation is initiated after the emergency power delay time has expired the engine is started and the GCB is closed the busbar is supplied by the generator If the alarm is acknowl
303. to filter heavily varying speed signals This may be useful if the ap speed is measured using an output at the alternator parameter 47 configured to Sensor because engine ignition timing and the elasticity of the V belt may cause a heavily varying speed display The speed display may be filtered with 8 stages If 0 is configured here no filter is applied Note If the filter is enabled only the speed display is filtered Speed monitoring and the speed value transmitted on the bus systems are not affected by the filter and use the measured speed data Woodward Page 39 208 Manual 37391C easYgen 1000 Genset Control Engine Start Stop Automatic Aux services prerun 8 Hilfsbetriebe Vorlauf 10 loc 20c 51 Y Y Y Y Starter time B Einr ckzeit Anlasser loc 20c Y Y Y Un N MS 6 Start pause time 8 Startpausenzeit 0 lo loc 12 53 Y Y Y Y Cool down time a Motor Nachlaufzeit 0 lo loc 20c 54 Y Y Y Y Auxiliary services postrun B Hilfsbetriebe Nachlauf 0 lo loc 20c 55 Y Y Y Y Time of motor stop Zeit f r Motorstop 10 10 loc 12 56 Y Y Y Y Engine Pre run auxiliary operation start preparation 0 to 999 s CAUTION During an emergency start this delay time auxiliary pre run is not initialized The engine will be started immediately In the MANUAL operation mode the relay auxiliary pre run is p
304. toring Engine underspeed Monitoring Limit 1 Limit 2 ON OFF Uberwachung 0 loc 20c ON Underspeed monitoring of the engine speed is carried out according 182 cue qoo to the following parameters OFF Monitoring is disabled for limit 1 and or limit 2 amp Limit Engine underspeed Threshold value Limit 1 Limit 2 0 to 9 999 RPM B Limit 0 o loc oc The threshold values that are to be monitored are defined here If the monitored ig engine speed reaches or falls below this value for at least the delay time without interruption the action specified by the alarm class is initiated 8 Delay Engine underspeed Delay Limit 2 0 02 to 99 99 s a Verz gerung 000000000 00 09 loc oj Ifthe monitored engine speed falls below the threshold value for the delay time ae x configured here an alarm will be issued If the monitored engine speed exceeds the threshold plus the hysteresis again before the delay expires the time will be reset amp Alarmcas Engine underspeed Alarm class Limit 1 Limit 2 Class A B C D E F a Alrmkase O O 00 loe Qoi See chapter Alarm on page 138 fe Y The alarm class assigned to each limit alarm amp Selfacknowledge Engine underspeed Self acknowledgment Limit 1 Limit 2 YES NO Selbstquittierend loc Qoj The control automatically clears the alarm if it is longer valid
305. toring of the battery voltage is carried out m o ow according to the following parameters OFF Monitoring is disabled for limit 1 and or limit 2 amp Limit Battery undervoltage Threshold value Limit 1 Limit 2 8 0 to 42 0 V B Limit 0 o loc 2 The threshold values that are to be monitored are defined here If the monitored ne V Y y battery voltage reaches or falls below this value for at least the delay time without interruption the action specified by the alarm class is initiated Note The default monitoring limit for battery undervoltage is 24 Vdc after 60 seconds This is because in normal operation the terminal voltage is approximately 26 Vdc alternator charged battery amp Delay Battery undervoltage Delay time Limit 1 Limit 2 0 02 to 99 99 s 8 Verz gerung 0 t loc 2o Ifthe battery voltage falls below the threshold value for the delay time configured dy here an alarm will be issued If the battery voltage exceeds the threshold plus the hysteresis again before the delay expires the time will be reset amp Alarmclass Battery undervoltage Alarm class Limit 1 Limit 2 Class A B C D E F Control 8 Alarmklasse 0 loc 2oc See chapter Alarm on page 138 218 Y Y Y The alarm class assigned to each limit alarm amp Selfacknowledge Battery undervoltage Self acknowledgment Limit 1 Limit 2 YES NO 8 Selbstquittierend 0 09 loc Qej YES The control automatically cl
306. tputs that can be coupled via the CAN bus to the control unit Evaluation of the discrete inputs as well as control of the relay outputs is done via the control unit IKN 1 Manual 37136 GR37136 20 channel NiCrNi temperature scanner that monitors the temperature values for exceeding or falling below a threshold value measured through senders on the IKN 1 A configured relay on the board of the IKN 1 will trip The IKN 1 can be coupled with the control unit using the CAN bus to display measuring values as well as alarms LeoPC1 User Manual 37146 GR37146 PC program for visualization configuration remote control data logging language upload alarm and user management and management of the event recorder This manual describes the set up of the program and interfacing with the control unit LeoPC1 Engineering Manual 37164 GR37164 PC program for visualization configuration remote control data logging language upload alarm and user management and management of the event recorder This manual describes the configuration and customization of the program GW 4 Manual 37133 GR37133 Gateway for transferring the CAN bus to any other interface or bus ST 3 Manual 37112 GR37112 Control to govern the Lambda value of a gas engine The Lambda value will be directly measured though a Lambda probe and controlled to a configured value Table 1 1 Manual overview Intended Use The unit must only be operated for the uses d
307. tripping curve NOTE The maximum tripping time is 327s If a higher tripping time is configured no tripping will be performed Normal Inverse Ip 1 x In I start 1 1 x In tls 1000 100 0 1 I start Ip 1 10 I Ip 100 Figure 3 19 Monitoring generator inverse time overcurrent characteristic Normal Woodward Page 77 208 Manual 37391C easYgen 1000 Genset Control Highly inverse In I Start 1 1 x In tis 1000 100 01 I Start Ip 0 01 1 10 100 Figure 3 20 Monitoring generator inverse time overcurrent characteristic High Extremely inverse In I Start 1 1 x In t s 1000 100 10 1 tp 1616 tp 1 0s 01 tp 0 5s tp 0 2s I Start Ip 0 055 0 18 0 01 1 10 p 100 Figure 3 21 Monitoring generator inverse time overcurrent characteristic Extreme Page 78 208 Woodward Manual 37391C easYgen 1000 Genset Control Parameter table The parameters represented in this table are specified in the following whereas the description is identical for all limits the limits may only differ in their setting ranges Limit Text Setting range Standard value Inverse time overcurrent The hysteresis is 1 of the rated
308. tting limits are identical Woodward Page 11 208 Manual 37391C easYgen 1000 Genset Control Configuration Using The PC CAUTION For the configuration of the unit via the PC please use the LeoPC1 software with the following software version LeoPC1 from 3 1 xxx NOTE Please note that configuration using the direct configuration cable DPC product number 5417 557 is possible starting with revision B of the DPC first delivered July 2003 If you have an older model please contact our sales department For configuration of the unit via PC program please proceed as follows e Install the PC program on your laptop PC according to the installation manual e Before the end of the installation you are requested to select the language with which you want to start the PC program You can change the language at any time The selection of the language refers only to language with which the menus and subprograms of the PC program works This setting will not change the language of the control unit being configured e After the installation of the PC program reboot your laptop PC e Establish the connection between your laptop PC and the unit via the DPC Plug one side to the configuration plug of the unit and the other side to the COMI port of your laptop PC other possibilities are described in the installation manual e You may start the PC program as follows by Start Program Woodward LeoPC starting at version 3 1 xxx or
309. ual voltage measuring inputs The voltage 13 T cw qw range of these measurement inputs is dependent upon input terminals are used see below This value refers to the secondary voltages of the potential transformers which are directly connected to the control Some generator applications may require the use of potential transformers to facilitate measuring the voltages produced by the generator The rating of the secondary side of the potential transformer must be entered into this parameter If the generator application does not require potential transformers i e the generated voltage is 480 V or less then the generated voltage will be entered into this parameter e Rated voltage 100 V this parameter configured between 50 and 130 V Generator voltage Terminals 22 24 26 28 e Rated voltage 400 V this parameter configured between 131 and 480 V Generator voltage Terminals 23 25 27 29 WARNING Only connect the measured voltage to either the 100 V or the 400 V inputs Do not connect both sets of inputs to the measured system Page 22 208 Woodward Manual 37391C easYgen 1000 Genset Control amp Mains volt transf primary Voltage transformer mains primary 50 to 650 000 V 8 Netz Spg Wandler prim r m CSO 101 lo loc 206 Some applications may require the use of potential transformers to facilitate 14 CREE ee NES measuring the voltages to be monitored The rating of the primary side of the potenti
310. uency and underspeed 00 20 monitoring for a configured time automatically from page 43 Woodward Page 143 208 Manual 37391C easYgen 1000 Genset Control Logical Outputs Relay Outputs All relays may be controlled directly by the LogicsManager depending on the respective application mode Function Number If this logical output becomes true the relay output 1 will be activated 13 01 Ifthis logical output becomes true the relay output 2 will be activated 13 02 Ifthis logical output becomes true the relay output 3 will be activated 13 03 Ifthis logical output becomes true the relay output 4 will be activated 13 04 Ifthis logical output becomes true the relay output 5 will be activated 13 05 Relay 8 Ifthis logical output becomes true the relay output 6 will be activated Ifthis logical output becomes true the relay output 7 will be activated Ifthis logical output becomes true the relay output 8 will be activated 13 06 Relay 9 Ifthis logical output becomes true the relay output 9 will be activated Relay 10 Ifthis logical output becomes true the relay output 10 will be activated Relay 11 Ifthis logical output becomes true the relay output 11 will be activated External DO 1 Ifthis logical output becomes true the external relay output 1 will be activated External DO 2 Ifthis logical output becomes true
311. use these fields display 6 digits permitting a higher resolution Page 30 208 Woodward Manual 37391C easYgen 1000 Genset Control Application Critical Mode Sprinkler Operation LogicsManager The critical mode may be externally initiated via a discrete input The LogicsManager is used to define the conditions that will enable the critical mode for conditions and explanation of programming refer to LogicsManager on page 122 Alarm Classes When critical mode is enabled the alarm classes are reclassified as follows Alarm classes Normal operation Critical mode Critical mode ON A critical mode will be initiated started once the critical mode operation LogicsManager output becomes TRUE logic 1 The Critical mode message is displayed on the LC screen If the engine is not already running the controller will attempt to start the engine up to 10 times unless configured for less All shutdown alarms become warning messages see above Critical mode OFF A critical mode will be interrupted stopped once critical mode operation LogicsManager output becomes FALSE logic 0 The critical mode operation is continued for the configured critical mode postrun time If the operation mode changes to STOP this time will be considered as expired With termination of the critical mode a normal cool down is performed Critical mode and emergency power 2 The emergency power operation has priority If the
312. values voltages AIA Measuring voltages 100 V Rated value V a eca a 69 120 Vac Maximum value max max 86 150 Vac Rated voltage phase ground 150 Vac Rated surge voltage sss 2 5 kV 400 V Rated value V aea 2 277 480 Vac Maximum value max max 346 600 Vac Rated voltage phase ground 300 Vac Rated surge voltage sss 4 0 kV Linear measuring range 1 25 x Measuring frequency 50 60 Hz 40 0 to 70 0 Hz Accuracy Class 1 Input resistance per path 0 498 OON 2 0 MQ Maximum power consumption per path sse 0 15 W Measuring values currents isolated Measuring current 1 Rated value La 5 Rated value 1 0 5 A SPCC UAC Y diete muti e ee D Pd LLL Class 1 Linear measuring range Generator terminals 5 8 3 0 X Trated Mains ground current terminals 1 2 approx 1 5 Ia Maximum power consumption per path sse 0 15 VA Rated short time current 1 s E 50 0 10 0 Luca Ambient variables
313. vent timer 9614 UNSIGNED 16 20 to 65000 ms 20 ms Number of mapped objects 9619 UNSIGNED 8 0to4 4 1 Mapped Object 9615 UNSIGNED 16 0 to 65535 8002 2 Mapped Object 9616 UNSIGNED 16 0 to 65535 8000 3 Mapped Object 9617 UNSIGNED 16 0 to 65535 8000 4 Mapped Object 9618 UNSIGNED 16 0 to 65535 8000 12 1 1 7 CAN OPEN TPDO3 COB ID 9620 UNSIGNED 32 1 to 4294967295 897 Transmission type 9622 UNSIGNED 16 0 to 255 253 Event timer 9624 UNSIGNED 16 20 to 65000 ms 20 ms Number of mapped objects 9629 UNSIGNED 8 0to4 1 1 Mapped Object 9625 UNSIGNED 16 0 to 65535 15601 2 Mapped Object 9626 UNSIGNED 16 0 to 65535 0 3 Mapped Object 9627 UNSIGNED 16 0 to 65535 0 4 Mapped Object 9628 UNSIGNED 16 0 to 65535 0 12 1 1 8 CAN OPEN TPDO 4 COB ID 9630 UNSIGNED 32 I to 4294967295 1153 Transmission type 9632 UNSIGNED 16 0 to 255 255 Event timer 9634 UNSIGNED 16 20 to 65000 ms 20 ms Number of mapped objects 9639 UNSIGNED 8 0to4 I 1 Mapped Object 9635 UNSIGNED 16 0 to 65535 3190 2 Mapped Object 9636 UNSIGNED 16 0 to 65535 0 3 Mapped Object 9637 UNSIGNED 16 0 to 65535 0 4 Mapped Object 9638 UNSIGNED 16 0 to 65535 0 Woodward Page 197 208 Manual 37391C easYgen 1000 Genset Control No Parameter Index Data type Setting range De
314. wire break or sensor defect is displayed in front of the engineering unit ECUSPN100 The engine oil pressure is displayed in bar or psi 35 px ECUSPNI110 The engine coolant temperature is displayed in C or F 28 px ECUSPN175 The engine oil temperature is displayed in C or F 28 px ECUSPN190 The engine speed is displayed in rpm 28 px Page 28 208 Woodward Manual 37391C easYgen 1000 Genset Control NOTE The J1939 values from the ECU have the following display range e ECUSPN100 engine oil pressure 0 to 10 00 bar 0 to 145 psi ECUSPN110 engine coolant temperature 40 to 210 C 39 to 410 F ECUSPN175 engine oil temperature 273 to 1735 459 to 3155 F e ECUSPN190 engine speed 0 to 8031 rpm amp Unitdisplayfidd x Unit display field x x 1 to 5 refer to selection below B Einheit AnzeigeFeldx CS3 10 lo loc a Y This parameter configures the unit which is displayed next to the measurement value as a bitmap for the respective display field Off No engineering unit is displayed following the measured value psi psi is displayed following the measured value bar bar is displayed following the measured value C is displayed following the measured value sns F is displayed following the measured value rpm rpm is displayed following the measured value ohm
315. y 6 12140 Logman refer to LogicsManager chapter starting page 161 default 03 01 amp 1 amp 1 Relay 7 12150 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 Relay 8 12160 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 Relay 9 12170 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 10 12180 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 Ready for operat OFF 12580 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 1 12330 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 2 12340 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 3 12350 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 4 12360 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 5 12370 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 6 12380 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 7 12390 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 External DO 8 12400 Logman refer to LogicsManager chapter starting page 161 default 0 amp 1 amp 1 Extern

Genset Control - Precision Controls

Contents

Download Pdf Manuals

Related Search

Related Contents