8BVI0440HWS0.000-1 ACOPOS MULTI manual
Contents
1. 8BVI0220HxS0 000 1 8BVI0440HxS0 000 1 E x E 424v o o z E e im m l FA i aes D i tr oc i i T T i CB E E i 1 i lu i H i IBI Il qu NEM cates ist sims RN UP CUR dale dal le da ms cmi m m cms dm Je l ci Pe PEE SES EFS CEE E ba i i CIA IR IR IR ICI o i E ERRERA RAE i 5 ALEL 1 3 958888 Lcid emis E Go i l i x2 x1 i I i y o I 2 i l i 3 i I i l i l i TA o 0 l l m X5A I I 3 QA l i el I Wi l 12 EnDat i J 6 Resolver l i l T ACOPOSmulti E Figure 110 Overview of pin assignments 8BVI0220HxS0 000 1 8BVI0440HxS0 000 1 310 ACOPOSmulti User s Manual V 0 39 6 3 1 Pin assignments X1 plug Wiring 8BVI inverter modules x1 Pin Name Function 1 Enable 1 Axis 1 Enable 1 1 eS 2 COM 1 Axis 1 Enable 1 0 V 5 D 3 Enable 2 Axis 1 Enable 2 4 COM 3 Axis 1 Enable 2 0 V 3 e 5 St B 1 Axis 1 Brake Activation for the external 4 e holding brake 5 D 6 S2 B 1 Axis 1 Brake Activation for the external holding brake 6 Table 144 Pin assignments for X1 plug 8BVI0220HxS0 000 1 8BVI0440HxS0 000 1 1 If the holding brake is connected via an additional external relay contact ground in e g via the conections S1 S2 instead of via the internal transistor then the internal quenching circuit has n2. Model number Short description X20CA0E61 0002 Ethernet POWERLINK connection cables RJ45 to RJ45 0 2 m X20CA0E61 0005 Ethernet POWERLINK connection cables RJ45 to RJ45 0 5 m X20CA0E61 0010 Ethernet POWERLINK connection cables RJ45 to RJ45 1 0 m X20CA0E61 0020 Ethernet POWERLINK connection cables RJ45 to RJ45 2 0 m X20CA0E61 0030 Ethernet POWERLINK connection cables RJ45 to RJ45 3 0 m X20CA0E61 0040 Ethernet POWERLINK connection cables RJ45 to RJ45 4 0 m X20CA0E61 0050 Ethernet POWERLINK connection cables RJ45 to RJ45 5 0 m X20CA0E61 0080 Ethernet POWERLINK connection cables RJ45 to RJ45 8 0 m X20CA0E61 0100 Ethernet POWERLINK connection cables RJ45 to RJ45 10 0 m X20CA0E61 0150 Ethernet POWERLINK connection cables RJ45 to RJ45 15 0 m X20CA0E61 0300 Ethernet POWERLINK connection cables RJ45 to RJ45 30 0 m X20CA0E61 0500 Ethernet POWERLINK connection cables RJ45 to RJ45 50 0 m X20CA3E61 0100 Ethernet POWERLINK connection cables RJ45 to RJ45 can be used in cable drag chains 10 0 m X20CA3E61 0150 Ethernet POWERLINK connection cables RJ45 to RJ45 can be used in cable drag chains 15 0 m X67CA0E41 0010 Ethernet POWERLINK attachment cables RJ45 to M12 1 0 m X67CA0E41 0050 Ethernet POWERLINK attachment cables RJ45 to M12 5 0 m X67CA0E41 0150 Ethernet POWERLINK attachment cables RJ45 to M12 15 0 m X67CA0E41 0500 Ethernet POWERLINK attachment cables RJ45 to M12 50 0 m X67CA3E41 0150 Ethernet POWERLINK a
3. Overvoltage cat according to Ill IEC 60364 4 443 1999 EN 60529 protection IP20 Storage and transport conditions Storage temperature 25 to 55 C Relative humidity during storage 5 to 95 non condensing Transport temperature 25 to 70 C Relative humidity during transport 95 at 40 C Table 43 Technical data for inverter modules 16kW 32kW Forts 84 ACOPOSmulti User s Manual V 0 39 Technical data 8BVI inverter modules 16kW 32kW Product ID Wall mounting 8BVI0220HWS0 000 1 8BVI0440HWS0 000 1 Cold plate or feed through mounting 8BVI0220HCS0 000 1 8BVI0440HCS0 000 1 Mechanical characteristics Dimensions Width 106 5 mm Height 317 mm Depth Wall mounting 263 mm Cold plate 212 mm Feed through mounting 209 mm Weight Wall mounting Approx 5 2 kg Cold plate Approx 4 2 kg Feed through mounting Approx 4 2 kg Table 43 Technical data for inverter modules 16kW 32kW Forts 1 The power consumption P24 y out corresponds to the power that is output on the module s X2 24 V Out 1 and X2 24 V Out 2 connections max 10 W 2 The power consumption Pranggom corresponds to the portion of the power that is used by the fan modules in the mounting plate by the 880M0040HFF0 000 1 fan module and can be found in the technical data for the respective 8BOM mounting plate 3 The continuous power and continuous current are valid for t
4. 0 5 ys digitally filtered Modulation compared to ground potential Max 38 V Table 43 Technical data for inverter modules 16kW 32kW Forts ACOPOSmulti User s Manual V 0 39 83 Chapter 2 Technical data Technical data 8BVI inverter modules 16kW 32kW Product ID Wall mounting Cold plate or feed through mounting 8BVI0220HWS0 000 1 8BVI0220HCS0 000 1 8BVI0440HWS0 000 1 8BVI0440HCS0 000 1 24 V Out Amount Output voltage DC bus voltage 260 315 VDC DC bus voltage 315 900 VDC 25 VDC DC bus voltage 315 24 VDC 6 Fuse protection 500 mA slow blow electronic automatic reset Enable inputs Number of inputs 2 Wiring Sink Electrical isolation Input inverter module Yes Input voltage Rated 24 VDC Maximum 30 VDC Switching threshold LOW lt 5V HIGH gt 15V Input current at rated voltage Approx 30 mA Switching delay 24 VDC Enable 1 gt 0 PWM off Max 20 5 ms Enable 0 gt 1 Ready for PWM Max 100 us Modulation compared to ground potential Max 38 V Operational conditions Ambient temperature during operation 5 to 40 C Max ambient temperature 12 55 C Relative humidity during operation 5 to 85 non condensing Installation at altitudes above sea level 0 to 500 m Maximum installation altitude 9 4000 m Degree of pollution according to EN 60664 1 2 non conductive material
5. 0E 30V 200k 30E IL Enable Highside 1 30V 10p 200k IL gt Enable Lowside 1 30V gt Triggeri 30V 30V gt Trigger2 ec 8BV10014HxS0 000 1 8BVI0028HxS0 000 1 8BVI0055HxS0 000 1 8BV10110HxS0 000 1 Figure 113 Input output circuit diagram ACOPOSmulti User s Manual V 0 39 315 Chapter 5 Wiring Wiring 8BVI inverter modules 24V 24V e 1 0 1 lt Imin lt De 1 Imax NOE I DC DC e 45V off on off P X1 gt 15V U lt Umin f dor S1 B 6 DC DC mho S2 B gt 15V 27V X4A gt ot B S1 ov e e 0 B S2 cov B T T Plug in module 8BAC0120 00x 1 8BAC0121 000 1 8BAC0122 000 1 8BAC0123 00x 1 8BAC0124 000 1 8BAC0132 000 1 X4A TT ee r ET IGBT output stage DC o e e X5A T eiu PE 2 4 ca I Det y EE cO iw I o i PE DC gt e e ELS gy Figure
6. 113 Input output circuit diagram 8BVI0014HxS0 000 1 88VI0028HxS0 000 1 8BVI0055HxS0 000 1 8BVIO110HxS0 000 1 Forts 316 ACOPOSmulti User s Manual V 0 39
7. Technical data 8BVI inverter modules 16kW 32kW 11 8BVI inverter modules 16kW 32kW 11 1 Order data Model number Short description Figure Wall mounting 8BVI0220HWS0 000 1 ACOPOSmulti inverter module 22A HV wall mounting 8BVI0440HWS0 000 1 ACOPOSmulti inverter module 44A HV wall mounting Cold plate or feed through mounting 8BVI0220HCS0 000 1 ACOPOSmulti inverter module 22A HV cold plate or feed through mounting 8BVI0440HCS0 000 1 ACOPOSmulti inverter module 44A HV cold plate or feed through mounting 8BVI0440HCS0 000 1 Table 40 Order data 8BVI inverter modules 16kW 32kW Required accessories Model number Amount Short description Comment Page 8TB2106 2010 00 1 Screw terminal 6 pins 1 row RM5 08 Label 1 numbered serially Plug for X1 connection 8TB2108 2010 00 1 Screw terminal 8 pins 1 row RM5 08 Label 1 numbered serially Plug for X2 connection 8TB2104 203L 00 1 Screw terminal 4 pins 1 row RM5 08 Label 3 T T B B Coding L 1010 Plug for X4A connection TB4104 204G 00 1 Screw terminal 4 pins 1 row RM10 16 Label 4 PE W V U Coding G 0110 or X5A connection 8TB4104 204G 10 2 1 Screw terminal 4 pins 1 row RM10 16 Label 4 PE W V U Coding G 0110 or X5A connection Table 41 Required accessory for 8BVI inve
8. er s Manual V 0 39 Technical data 8BVI inverter modules 16kW 32kW Product ID Wall mounting 8BVI0220HWS0 000 1 8BVI0440HWS0 000 1 Cold plate or feed through mounting 8BVI0220HCS0 000 1 8BVI0440HCS0 000 1 Design U V W PE Connectors Shield connection Yes Terminal connection cross sections Flexible and fine wire lines with wire tip sleeves 0 5 6 mm 0 5 16 mm Approbation data UL C UL US 20 8 20 6 CSA 20 8 20 6 Terminal cable outer cross section dimension of 12 22 mm 23 35 mm the shield connection Motor holding brake connection monitoring Output voltage 24 VDC 5 8 0 1 Continuous current 42A Max internal resistance 0 15 Q Extinction potential Approx 30 V Max extinction energy per connection 3 Ws Max switching frequency 0 5 Hz Protective measures Overload and short circuit protection Yes Cable breakage monitoring Yes Undervoltage monitoring Yes Max over current limitation 10A Response threshold for cable breakage Approx 0 5 A Response threshold for undervoltage monitoring 24 VDC 0 5 Trigger inputs Number of inputs 2 Wiring Sink Electrical isolation Input inverter module Yes Input Input No Input voltage Rated 24 VDC Maximum 30 VDC Switching threshold LOW lt 5 V HIGH gt 15V Input current at rated voltage Approx 10 mA Switching delay Positive edge 52 us 0 5 ys digitally filtered Negative edge 53 ys
9. he following boundary conditions Nominal DC bus voltage 800 VDC nominal switching frequency 5 kHz 40 C ambient temperature installation altitudes lt 500 m above sea level Valid in the following conditions Nominal DC bus voltage 800 VDC minimum permissible coolant flow volume 3 l min The nominal switching frequency values for the respective ACOPOSmult inverter module are marked in bold 5 The temperature specifications are based on the ambient temperature 6 The temperature specifications are based on the return temperature of the cold plate mounting plate 7 The module cannot supply the full continuous current at this switching frequency This unusual value for the ambient temperature at which a derating of the continuous current must be accounted for ensures that the derating of the continuous current can be determined in the same manner as at other switching frequencies 8 The module cannot supply the full continuous current at this switching frequency This unusual value for the return temperature at which a derating of the continuous current must be accounted for ensures that the derating of the continuous current can be determined in the same manner as at other switching frequencies Caution Condensation can occur at low flow temperatures and low return temperatures The designs in the section Condensation auf Seite 203 must be taken into consideration 9 B amp R recommends operating the module at nominal switching frequency Opera
10. m 1 hose clamp W 9mm D 23 35mm 8BXF001 0000 00 ACOPOSmulti fan module Replacement fan for ACOPOSmulti Replacement fan for ACOPOSmulti modules modules 8BVP 8BOC 8BVI 8BVE 8BOK 8BVP 8BOC 8BVI 8BVE 8BOK Table 42 Optional accessory for 8BVI inverter modules 16kW 32KW 1 Only for 8BVIO220HxS0 000 1 2 Only for 8BVI0440HxS0 000 1 11 2 Technical data Product ID Wall mounting 8BVI0220HWS0 000 1 8BVI0440HWS0 000 1 Cold plate or feed through mounting 8BVI0220HCS0 000 1 8BVI0440HCS0 000 1 General information C UL US listed Yes Available cooling and mounting methods Wall mounting Yes Cold plate or feed through mounting Yes Module width 2 Table 43 Technical data for inverter modules 16kW 32kW ACOPOSmulti User s Manual V 0 39 81 Chapter 2 Technical data Technical data 8BVI inverter modules 16kW 32kW Product ID Wall mounting 8BVI0220HWS0 000 1 8BVI0440HWS0 000 1 Cold plate or feed through mounting 8BVI0220HCS0 000 1 8BVI0440HCS0 000 1 DC bus Voltage 800 VDC Max 900 VDC Continuous power consumption In preparation Power loss at max device power In preparation DC bus capacitance 495 uF 990 UF Design ACOPOSmulti backplane 24 VDC supply Input voltage 25 VDC 1 6 Input capacitance 32 9 UF Max power consumption 20 W Pog y out 0 10 W ProidingBrake 2 PFangBoM Design ACOPOSmulti backplane Motor connector Continuous power 9 16 kW 32 kW Continuou
11. o effect In this case the customer must make sure that neither the relay contact nor the braking coil are damaged when switching off the brake This can be done by interconnecting the coil or better still interconnecting the contact with a quenching circuit 6 3 2 Pin assignments X2 plug X2 Pin Name Function 1 Trigger1 Trigger 1 1 amp 2 COM 1 Trigger 1 0 V 2 O D 3 COM 4 24 V output 1 0 V r1 e 4 24 V Out 1 24 V output 1 a 5 Trigger2 Trigger 2 T LI e 6 COM 5 Trigger 2 0 V 5 MIO 7 COM 24 V output 2 0 V 6 B IQ 8 424 V Out 2 424 V output 2 7 B e MIO Table 145 Pin assignments for X2 plug 8BVI0220HxS0 000 1 8BVI0440HxS0 000 1 ACOPOSmulti User s Manual V 0 39 311 Chapter 5 Wiring Wiring 8BVI inverter modules 6 3 3 Pin assignments X3A X3B plugs X3A X3B Pin Name Function 1 RXD Receive signal 2 RXD Receive signal inverted 3 TXD Transmit signal 4 Shield Shield 5 Shield Shield 6 TXD Transmit signal inverted 7 Shield Shield 8 Shield Shield Table 146 Pin assignments for X3A X3B plugs 8BVI0220HxS0 000 1 8BVI0440HxS0 000 1 Usage guidelines for B amp R Powerlink cables Special usage guidelines Special usage guidelines must be adhered to for the following B amp R Powerlink cables
12. rter modules 16kW 32kW 1 Only for 8BVI0220HxS0 000 1 2 Only for 8BVIO440HxS0 000 1 80 ACOPOSmulti User s Manual V 0 39 Technical data 8BVI inverter modules 16kW 32kW Optional accessories Model number Amount Short description Comment Page 8BAC0120 000 1 max 2 ACOPOSmulti plug in module 99 EnDat 2 1 interface 8BAC0120 001 1 max 2 ACOPOSmulti plug in module EnDat 2 2 interface 8BAC0122 000 1 max 2 ACOPOSmulti plug in module 107 Resolver interface 8BAC0124 000 1 max 2 ACOPOSmulti plug in module 127 SinCos interface 8SCS000 0000 00 1 1 Shield component set consisting of Shield component set for motor cables with 1 shield plate 1x type 0 a cable diameter of 12 22 mm 1 hose clamp W 9mm D 12 22mm 8SCS005 0000 00 Up to2 Shield component set consisting of Shield sheet for covering free plug in 1 slot cover shield sheet module slots 8SCS002 0000 00 1 Shield component set consisting of Shield component set for I O cable with a 1 clamping plate cable diameter of 4 13 5 mm 2 clamps D 4 13 5mm 2 screws 8SCS007 0000 00 2 1 Shield component set consisting of Base plate for mounting shield component 1 shield mounting plate 2x 45 set 8SCS008 0000 00 4 screws 8SCS008 0000 00 1 Shield component set consisting of Shield component set for motor cables with 1 shield plate 2x type 0 a cable diameter of 23 35 m
13. s current 22 Aes 44 Aeg Reduction of continuous current depending on switching frequency and cooling method 2 Switching frequency 20 kHz Wall mounting nstalling the cold plate Feed through mounting Switching frequency 10 kHz Wall mounting nstalling the cold plate Feed through mounting Switching frequency 5 kHz Wall mounting nstalling the cold plate Feed through mounting 0 31 A K from 16 C 0 36 A K from 5 C 9 In preparation 0 4 A K from 31 C 0 5 A K from 49 C In preparation No reduction No reduction In preparation 0 36 AKK from 77 C 0 32 AKK from 82 C 9 In preparation 0 5 AK from 10 C 0 62 A K from 6 C 9 In preparation 1 57 A K from 40 C 0 8 A K from 45 C In preparation Reduction of continuous power depending on altitude Starting at 500 m above sea level 2 2 Age per 1000 m 4 4 Ag per 1000 m Peak curren 55 Aeff 88 Act Rated switching frequency 5 kHz Possible switching frequencies 5 10 20 kHz Max rate of rise in voltage according to 10 kV us EC EN 60034 17 10 Protective measures Overload protection Yes Short circuit and ground fault Yes Maximum motor line length depending on the Switching frequency Switching frequency 5 kHz 25m Switching frequency 10 kHz 25m Switching frequency 20 kHz 25m Table 43 Technical data for inverter modules 16kW 32kW Forts 82 ACOPOSmulti Us
14. ting the module at a higher switching frequency for application specific reasons reduces the continuous current and increases the CPU load When using double axis modules the increased CPU load causes a reduction of the functional range in the drive if this is not taken into consideration then it can cause the computing time to be exceeded in extreme cases 10 The value listed is only valid for motor cables with a length gt 3 m and also depends to a small extend on the motor used 11 Information When using two motor cables that are connected in parallel the maximum permissible motor cable lengths are reduced by half The total length of all motor cables per backplane module is limited see section 3 Line filter 8BVF on page 41 12 Continuous operation of ACOPOSmulti inverter modules at ambient temperatures ranging from 40 C to max 55 C is possible taking the continuous current reductions listed into consideration but results in a shorter lifespan 13 Continuous operation of ACOPOSmulti inverter modules at altitudes ranging from 500 m to 4000 m above sea level is possible taking the continuous current reductions listed into consideration Additional requirements are to be arranged with B amp R 14 The dimensions define the true device dimensions including the respective mounting plate Make sure to leave additional space above and below the device for mounting connections and air circulation see section 2 Dimension diagrams and installa
15. tion T Axis 1 Temperature sensor T Axis 1 Temperature sensor B S2 1 Axis 1 Brake Activation for the external holding brake B S1 Axis 1 Brake Activation for the external holding brake B B T T Table 148 Pin assignments for X4A plug 8BVI0220HxS0 000 1 8BVI0440HxS0 000 1 1 If the holding brake is connected via an additional external relay contact ground in e g via the conections S1 S2 instead of via the internal transistor then the internal quenching circuit has no effect In this case the customer must make sure that neither the relay contact nor the braking coil are damaged when switching off the brake This can be done by interconnecting the coil or better still interconnecting the contact with a quenching circuit 6 3 5 Pin assignments X5A plug X5A Name Function PU Axis 1 Protective ground conductor g W Axis 1 Motor connection W V Axis 1 Motor connection V Axis 1 Motor connection U Table 149 Pin assignments for X5A plug 8BVI0220HxS0 000 1 8BVI0440HxS0 000 1 314 ACOPOSmulti User s Manual V 0 39 6 3 6 Input output circuit diagram Wiring 8BVI inverter modules Enable1 COM 1 Enable2 COM 3 i Trigger COM 1 i Trigger2 i COM 5 COM 4 24V Out 1 COM 8 24V Out2 3
16. tion dimensions on page 143 4 ACOPOSmulti User s Manual V 0 39 85 Chapter 2 Technical data Installation Dimension diagrams and installation dimensions Wall mounting 2 4 7 Inverter modules 8BVI0220HWS0 000 1 8BVI0440HWS0 000 1 Z 600 8B0MnnnnHwo0 000 1 HH n x 53 5 263 Oo o Oo o i J ii n 1 lo o F il i o 1 o lle Ne 1 I 600 n Number of width units of the mounting plate L For proper air circulation at least 60 mm has to be left free above and below the module module To ensure that the fan modules in the mounting plate can be exchanged easily at least 250 mm has to be left free below the OO nnnn indicates the number of slots 0160 equals 16 slots Figure 29 Dimensional diagram and installation dimensions for 8BVI0220HC W0 000 1 8BVI0440HWS0 000 1 156 ACOPOSmulti User s Manual V 0 39 Wiring 8BVI inverter modules 6 3 8BVI0220HxS0 000 1 8BVI0440HxS0 000 1
17. ttachment cables RJ45 to M12 can be used in cable drag chains 15 0 m 312 Table 147 Overview of B amp R Powerlink cables ACOPOSmulti User s Manual V 0 39 Wiring 8BVI inverter modules The unlocking mechanism for this B amp R Powerlink cable is protected by a soft plastic clip see figure 111 B amp R Powerlink cable Unlocking mechanism P Soft plastic clip Figure 111 B amp R Powerlink cable This soft plastic clip connects the unlocking mechanism to the connector housing when extended and is designed to prevent the unlocking mechanism from breaking off when disconnecting the cable Disconnecting the B amp R Powerlink cable from ACOPOSmulti modules The RJ45 plug must be unlocked by pressing on the front part of the soft plastic clip and the B amp R Powerlink cable must then be disconnected from the ACOPOSmulti module see figure 112 Correct unlocking of B amp R Powerlink cables Press here to unlock the B amp R Powerlink cable Unlocking mechanism wee Soft plastic clip Figure 112 Correct unlocking of B amp R Powerlink cables Caution Before disconnecting the B amp R Powerlink cable from ACOPOSmulti modules make sure that the RJ45 plug is completely unlocked ACOPOSmulti User s Manual V 0 39 313 Chapter 5 Wiring Wiring 8BVI inverter modules 6 3 4 Pin assignments X4A plug E X4A Name Func
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