User`s Manual
Contents
1. Installation 1 CHI H2 1 1 O gt 7 G t vu ul al 1523 Kal Ka 535 2 CHI CH2 2 1 G i ST E 13 bal ul ail 1523 Ka 533 34 3 CHI H2 3 e 1 G 13 kl eo kay 522 514 k s 4 CHI CH2 4 7 Co E oul Ja 524 ka 533 534 5 5 qet f E 513 ul Kaal 524 533 S34 6 To 13 23 33 Al i L M N PE i l 14 24 34 M T T T T 11 21 3 1 41 5 1 Beachten Sie bei der Installation das An schlussschaltbild Schutzt r ge ffnet antivalente ansteue rung automatischer Start Querschlusser kennung Br cke automatischer Start Schutzt r ge ffnet antivalente ansteue rung manueller Start Querschlusserkennung Reset Taster S14 S34 bei AC R ir oof aquivalente ansteue rung automatischer Start Querschlusser kennung S22 unbe schaltet Br dke automatischer Start r gefi quivalente ansteue rung manueller Start Querschlusserkennung S22 unbeschaltet Reset Taster S14 S34 bei AC Not AS zweikanalig manueller Start Querschlusser kennung Reset Taster S14 S34 bei AC Gerat Freigabestronpfade 3 SchliefSer zwangs gef hrt Versorgungsspan nung PE nur bei AC Ger t Please consuit the con nection diagram during installation Safety door open non equivalent activa2. Li mr two N C safety circuits manual start Reset key ac monitoring and cross monitoring E est In accordance up to safety category 4 3 eigtl 13 23 33 i H i i i J ZutA A LOGIC sel T STI etA rye Tihit 11 8 23 S13 S14 33 22 24 14 24 34 l i fg13 s14fs35 522 A2 14 24 34 GE M N L Dual channel safety gate switch monitoring with L1 N C N O safety circuits automatic start and cross monitoring In accordance up to safety category 4 k 5241533 Sail 7 Al 13 23 E Al AQ 334 35 i j j j l RESET DI E CONTROL a SB E s4 B bo Si 4 24 34 3 Door opened SI T r offen g ae ibe Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
3. phases and short to ground Protect against adjacent live components using guards and barriers 6 The devices mst be installed ina Cabinet with a protection class of at least IP 54 A Caution Limited contact protection Protection type according to DIN EN 60529 Housing tenvinals IP 40 IP 20 Finger proof acc to VDE 0660 Part 514 DEN Description of Device and Function This device is a two channel safety switching device with self monitoring on each ON OFF cycle It conforrs to EN 60204 1 and is equipped with positively driven relays Itis intended for monitoring connected switching elenrents on separating safety devices and generating a safety oriented output signal enable Depending on the design separating safety devices may include Basic function After supply voltage has been connected to tenrvinals A1 A2 and the safety inputs dosed operating the reset button closes the enabling current paths manual start When the safety inputs are opened the enabling current paths will open Operating modes systemfunctions Two channel activation The device uses two channel activation Vith equivalent activation safety channel CH1 is connected via positive potential safety channel CH2 via negative potential Vith non equivalent activation both safety channels are connected to positive potential Cross monitoring With equivalent activation cross monitoring is achieved by means of the short circuit principle with non equivale
4. Operating Instruction INT 22 5R1 24 leiere NANY Al 13 23 33 23 24 33 534 E INT 22 5R1 24 S13 S14 35 22 A2 14 24 34 SSGS GYYGSY Base Device for Emergency Stop and Safety Gate Applications e Basic device to EN 60204 1 and EN 954 1 Safety category 4 to EN954 1 Stop category O to EN 60204 1 Manual or automatic start Cross monitoring Feedback circuit for monitoring extemal contactors 3 enabling current paths Equivalent and non equivalent activation Front View SUPPLY LED green Power Supply K1 LED green Relay K1 K2 LED green Relay K2 A Safety Instructions Only trained professional electricians may install startup modify and retrofit this equiprrent Disconnect the device system fromall power sources prior to starting any work If installation or systemenrors occur line voltage may be present at the control Circuit in devices without DC isolation Observe all electrical safety regulations issued by the appropriate technical authorities can be lost if the device is not used for the intended purpose Opening the housing or any other manipulation will void the warranty A Caution Performthe following precautionary steps Prior to installation assembly or disasserrbly 1L Disconnect supply voltage to the equiprrent system prior to starting any work 2 Lockout tag the equiprrent systemto prevent accidental activation Confirmthat no voltage is present Ground the
5. ass Weight DC device AC device Terminals and connection Single core or finely stranded Stripping length Finely stranded with wire end ferrule to DIN 46228 Max tightening torque For UL and CSA applications Conductor sizes Max tightening torque Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com AC DC 24V AC 115 120V AC 230V 20W 2 6W 3 2VA 24V 50 60Hz O85 L1xUn Short circuit proof DC devices PTC thenristor AC devices short circuit proof transfonrer DC 22V lt 40V 100 nA Yes No DC 17 4V to DC 26 4V 40 mA 100 nA 5mA 50nA lt 1000s lt 10s 20 ns to40ns 200 n to 600 15 100 ms to 400 ns gt 80 ns approx 200 ns 2 Omg lt 25 175 3 NO contacts positively driven AC 230V DC 300V 6A RA 8A AC 15 Ue 230 V le 4A 3601 DC 13 Ue 24V le 4A 360 h AC 15 Ue 230 V le 3 A 3600 H DC 13 Ue 24V le 2 5 A 3600 h 10x10 switching cycles EN 60947 1 12 99 Di AW 2 3 300V 2k IP 40 IP 20 25 455 C 25 475 C HV G to DIN 40040 04 87 O21kg 0 25 kg 1x0 14 mm to 2 5 m nax 8nm 1x0 25 mm to 2 5 m 0 5 to 0 6 Nm AWG 18 16 use only Cu lines 0 79 ibs 2x0 14 m to 0 75 m 2x0 25 m to 0 5 m
6. covery tine ta release tive Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Technical data Power circuitry Rated voltage Un Rated power DC Rated power AC Residual ripple Uss Rated frequency Operating voltage range Protection for control circuit supply Control circuit Outputs S13 S23 Rated output voltage 13 23 No load voltage AC device Output current Short cirquit proof current limiting Inputs S14 S33 S22 S24 S34 S35 Input voltage range for extemal supply only on DC devices Rated current peak current S14 S33 S22 S24 Rated current peak current S34 S35 Times Pemissible test pulse tire trp test frequency Operate tine tu S34 Operate tine tv S35 Operate tine ths Min ON tirre tu S34 S35 Synchronous tine ts CH1 before CH2 Recovery tine tw Release tire tr K1 K2 Output circuit Enabling paths Contact equipment Rated switching voltage Uh Max continuous Current In per current path Max total current for all AC DC 24V current paths AC 115 120V AC 230V Utilization category according to IEC 947 5 1 Mechanical service life General data Clearance creepage distance between circuits Overvoltage category Rated inqoulse withstand level Contamination level of device inside outside Rated voltage Powerfrequency test voltage Protection dass to DIN VDE 0470 Part 1 housing tenvinals Ambient storage tenperature Climatic application d
7. exions p DEE ORG EEN DEE 31 32 33 34 l i HA 34 35 3 23 33 fe se 11 1213 14 l 1 52315241533534 sep D we Di Sais I Kl 4 l Removable ae CONTROL LOGIC t V ij Terminals l a WE Si amp 1 Pay i d Ce l S73 S13 S14 33 S22 S24 MMM Ni 41424344 Ze I t oea aap 4 e TH Montage Assembly Montage 1 3 1 Reais auf die Hutschiene eine Attach rday to DIN rail Posez le raais sur le rail DIN SL S h ngen een e l i i Durch leichten Druck in Pfeilrich Press the relay carefully onto Appuyez le relais l g rement contre le tung Reais auf die Hutschiene the DIN rail in direction of rail DIN en direction de la fl che aufschnappen arrow until it locks into pla ce 2 Demontage Disassembly D montage 3 3 3 Relais in Pfeilrichtung heunte Push relay down in direction Appuyez sur le raais en direction de la drucken of arrow fl che 4 4 4 Imbheruntergedriickten Zustand Release ray andrenmoveit D verrouillez le raais et retirez le du rail Relais in Pfeilrichtung aus der fromthe DIN rail see arrow DIN voir la fl che Verrastung l sen und von der Hutschiene nehnren Abmessungen Dimension Diagram Dimensions 107 6 Pi se S899 esoe jess 22 5 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Application Examples L Dual channel Emergency Stop monitoring with
8. nes intended to potet persons material and plant Notes e The safety category acc to EN 954 1 depends on the extemal circuitry the choice of control devices and their location on the machine e The indicated tines must be observed when the device is operated otherwise the device could lock Locking can be cancelled by opening the safety inputs properly SNE expansion devices or extemal contactors with positively driven contacts can be used to duplicate the enabling current paths The device and the contacts must be protected at max 6 A utilization category gG The devices are equipped with overload protection for short circuit After the malfunction has been dealt with the device is operational again in approx 3s H Control output S13 is exclusively for connecting control devices as defined in the operating instructions and not for connecting extemal consurrers such as lan ps relays or contactors K1 K1 K2 K2 13 14 13 14 23 24 23 24 ta2 tw ch ie at ta tw lt ts tr ae gt ts ta2 gt ts taz AVA2 AYA2 DE s14 hs 524 SE a s34 ooo 534 KI K1 K2 K2 13 14 13 14 23 24 23 24 twm tat D Ke tm tat tr aa tm Min ON tire tea t2 Operate tine ts Synchronous monitoring time tw re
9. nt activation it is achieved through functional diversity Manei start When the safety inputs are dosed a button is used to dose reset input S34 and then open it again triggering with falling edge or to close reset input S35 triggering with rising edge e Aug erc ic start Reset input S35 is connected to S33 S14 The device starts with the rising edge of the signal on safety input S14 e Starting lockout After supply voltage has been connected and the safety inputs dosed the enabling paths will not dose Starting is only possible after the reset button has been operated For starting lockout the reset inputs have to be activated with the button as in manual start mode e Restarting lockout No restart after the safety inputs have been opened and closed Restarting is only possible after the reset button has been operated For restarting lockout the reset inputs have to be activated with the button as in manual start mode e Synchro check Synchro check is only possible in automatic start mode bridge S33 S14 S35 After safety channel CH1 safety channel CH2 must dose S24 or open S22 within the synchronous tine ts If CH2 doses or opens before CH1 the synchronous tine ts Please observe instructions fromsafety authorities Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Proper Use The devices are safety switching devices They must only be used as conqponents of safety equipment on machi
10. tion automatic start cross monitoring Bridge autorratic start Safety door open non equivalent activa tion manual start cross monitoring Reset button S14 S34 on AC device Safety door open equivalent activation automatic start cross monitoring S22 discon nected Bridge autorratic start Safety door open manual start cross moni toring S22 discon nected Reset button S14 S34 on AC device Errergency stop two channel manual start cross monitoring Reset button S14 S34 on AC device Enabling currert paths 3 NO contacts positively driven Supply voltage PE on AC device only Lors de l installation respecter le sch ma des connexions Porte de protection ouverte conmande Bouton poussoir Reset S14 S34 avec appareil AC Porte de protection ouverte conmande darroreage quivalente d marage automatique d tection de courts Circuits S22 pas recou vert Pont du d marrage au torratique S22 pas recouvert Boutor poussoir Reset S14 S34 avec appareil AC An t durgence deux canaux avec d marrage manuel d tection de courts dircuits Boutor poussoir Reset S14 S34 avec appareil AC Contacts de sortie 3 contacts de travail guidage forc Tension dalirrentation PE uniquerrent pour les appareils AC Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Anschlussschaltbild Connection Diagram Sch ma de conn
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