TPSS series
Contents
1. For example when the display shows F Un E press the ZERO key to begin The display will show on lb press the TARE key to set the to set weighing unit ON OFF status After pressing the ZERO key to sure scale will show next weighing unit use TARE key to set ZERO key sure after you set press U key to escape FUNCTION MENU SETTINGS DEFAULT FUNCTION SUB FUNCTION DESCRIPTION VALUE FIU aE Sets the displayed unit of weight Kg lb Select kg Lb ozt ounce If all unit weight set off the unit key will no function Fe dh t 99 Set year The display will show current 2000 01 01 year or 00 01 01 Enter new year 00 00 nada Set date the display will show current date or 01 01 enter new date format mm dd month date HHnn Set time The display will show current time or 00 00 Enter new time format hh mm hour minute scale have no built in real time clock after power off scale will reset when turn on the power the date and time will be 2000 01 01 00 00 F3 oFF C LoL F Set clock off or on CLK off oFF don t use clock function on TPSS will turn to clock display after TPSS standby for 5 minutes bF Set the backlight to be on automatic or auto off TPSSS series pallet scale user s manual on always on Auto hit key and weight2. When you get new scale please charge battery at first Even you haven t use the scale please also charge battery every 3 month As the battery is used it may fail to hold a full charge If the battery life becomes unacceptable then contact your distributor ZERO Press key to escape It may be necessary to either use TARE to move the active digit and then using the TARE key and TARE display shows F Un E press TARE key display shows Pn You can press setting mode press TARE TPSSS series pallet scale user s manual SECTION 10 TECHNICAL PARAMETERS 10 1 ENTER TECHNICAL PARAMETER SETTING MODE key when normal weighing mode to enter setting mode key until display shows FP rab press ZERO M U TARE key orderly to enter technical key to select parameter press Zero key to sure press U PT key set a value or using the M and key to increment a digit key 10 2 FUNCTION SETTING TABLE FUNCTION SUB FUNCTION DESCRIPTION PI EF Ace O This option is used to select the auto zero maintain Options O no zero tracking 0 5d 1d 2d 4d DALE o This option is used to select the auto zero range when turn the indicator Options 0 2 5 10 20 O FANLE This option is used to select the manual zero range when press the ZERO key Options 2 4 10 20 50 100 5PEEd
3. 1 2 000 Internal resolution 1 600 000 Stabilisation Time 1 Seconds typical Operating Temperature 0 C 40 C 32 F 104 F Power supply External AC adapter 9V 800mA built in rechargeable battery lead acid 6V 10Ah Calibration Automatic External Display 5 2 digits LCD digital display with 52mm high digits EL backlight Interface RS 232 Output Optional Load cells 4 load cells TPSSS series pallet scale user s manual SECTION 3 INSTALLATION 3 1 GENERAL INSTALLATION Avoid extremes of temperature Do not place in direct sunlight or near air conditioning vents Avoid high humidity that might cause condensation Avoid direct contact with water Do not spray or immerse the scales in water Keep the scales clean Do not stack material on the scales when they are not in use Please ascent the pallet before read weight data Please don t read data when pallet truck moving Please charge battery to full before use see detail in SECTION 9 3 2 INSTALLATION OF TPSS SERIES 3 2 1 Install handle The handle is packing separate from pallet truck La pr gt 1 Loosen the setting screw 140H on the crank link 139H 2 Remove three screws H109 and three spring washers H110 from the base 103 3 Place the handle H101 on the base 103 please note Feed the rod and chain H107 through the centre of the base 103 and axle 109 4 Insert th
4. Format 1 Without tare weight DATE 2005 06 12 TIME 12 12 30 18 30kg With tare weight DATE 2005 06 12 TIME 12 12 30 GW 20 50kg N W 18 30kg Format 2 COMPANY NAME DATE 2005 06 12 TIME 12 12 30 1 1 36kg 2 2 54kg 3 3 06kg TOTAL 6 96kg Format 3 NO 3 GW 20 50kg N W 18 30kg Format 4 NO 3 N W 18 30kg Format 5 DATE 2005 06 12 TIME 12 12 30 NO 3 N W 18 30kg TOTAL 60 40kg Format 6 7 8 DATE TIME No N W G W T W COMPANY NAME TOTAL l All of these above items could be selected and also the order could be set as you required you just need to set the item as 1 2 3 18 TPSSS series pallet scale user s manual APPENDIX2 DRAWING OF PUMP ASSEMBLY AND HANDLE E 101 ona ATAR ans aa 108 107 106105 104 103 L 171 150 151 H101 H102 H103 H104 H111 H105 H112 9 H106 H107 H108 TPSS series Pallet scale User s Guide Parts List of Pump Assembly Part No Description Q ty Part No Description Q ty 101 Steel ball 1 136 Pressure regulating screw O ring 1 102 Rod 1 137 Screw 1 103 Base 1 138 Crank link 1 104 Steel roller 1 139H Setting screw 1 105 Bushing 1 140H Nut 1 106 Pin 1 141 Parallel pin 1 107 Shaft 2 142 Retaining cover 1 108 Retaining ring 1 143 Spring cover 1 109 Axle 1 144 Spring 1 110 Screw 1 145 Pump rod 1 111 Washer 1 146 Dust proof ring 1
5. STABLE HOLD ZERO 2 4 GROSS NET TAR Net weight mode Weighing Units TPSSS series pallet scale user s manual SECTION 7 OPERATION 7 1 BASIC OPERATE 7 1 1 Zeroing The Display You can press the ZERO key at any time to set the zero point from which all other weighing and counting is measured within 2 of power up zero This will usually only be necessary when the pallet is empty When the zero point is obtained the display will show the indicator for zero The scale has an automatic rezeroing function to account for minor drifting or accumulation of material on the pallet However you may need to press the ZERO key to rezero the scale if small amounts of weight are shown when the pallet is empty 7 1 2 Taring Zero the scale by pressing the ZERO key if necessary The zero indicator will be on Place a container on the pallet a value for its weight will be displayed Press the TARE key to tare the scale The weight that was displayed is stored as the tare value and that value is subtracted from the display leaving zero on the display The GROSS indicator will be off and NET indicator on As product is added only the weight of the product will be shown The scale could be tared a second time if another type of product was to be added to the first one Again only the weight that is added after taring will be displayed When the container is removed a negative value
6. equipment without notice All information contained within this publication was to the best of our knowledge timely complete and accurate when issued However we are not responsible for misimpressions which may result form the reading of this material The latest version of this publication can be found on our Website 22
7. more than 20d backlight auto on oF F always off oFF Set the auto power off time 0 3 5 15 30 minutes FH PrE Set the printer format or mode 1 0 no printer continuously mode 1 print format 1 2 print format 2 3 print format 3 4 print format 4 5 print format 5 Prob Pin Enter the programming and calibration menus by entering the correct password See the section 10 When the scales are set to display in other units of weight the accumulation function is still Keeping the weight in kilograms TPSS series Pallet scale User s Guide SECTION 9 BATTERY OPERATION The weighing indicator is operated from the battery The battery life is approximately 80 hours When the battery needs charging a symbol on the weight display will turn on The battery should be charged when the symbol is on The scale will still operate for about 30 minutes after which it will automatically switch off to protect the battery To charge the battery simply plug into the mains power The scale does not need to be turned on The battery should be charged for 15 hours for full capacity Just at the left side of display window there is an LED to indicate the status of battery charging When the scale is plugged into the mains power the internal battery will be charged If the LED is green the battery has a full charge If it is Red the battery is nearly discharged and yellow indicates the battery is being charged
8. 112 Spring 1 147 Pump cylinder 1 113 Pressure rod 1 148 Seal ring 1 114 Steel ball 1 149 Nylon bushing 1 115 Pressure valve body 1 150 Red copper washer 1 116 Split ring 1 151 Retaining ring 1 117 O ring 2 152 Rhombus plate 1 118 Washer 2 153 Pin 1 119 Steel needle 1 154 Dowel pin 2 120 Bushing 2 155 Dust proof ring 2 121 Pin 2 156 O ring 1 122H Pump body 1 157 O ring 1 123 Dust cover 1 157 1 O ring 1 124 Bearing 1 158H Cylinder 1 125 Steering wheel axle 1 159H Seal ring 1 126 Bearing 4 160H O ring 1 127A Steering wheel Nylon 2 161H Filler plug 1 127B Steering wheel Polyurethane 2 162H Reservoir cover 1 127C Steering wheel Poly Nylon 2 163H Screw 1 127D Steering wheel Rubber 2 164H Reservoir 2 128 Retaining ring 2 165H Retainer 1 129 Steel ball 1 166 Retainer 3 130 Discharge valve body 1 167 Retainer 1 131 Spring 1 168 O ring 1 132 O ring 1 169 Retainer 1 133 Discharge valve shaft 1 170 Dust cover 1 134 Valve taper core 1 171 Bearing Cover 2 135 Spring 1 Parts List of Handle Part No Description Q ty Part No Description Q ty H101 Handle 1 H107 Rod and chain 1 H102 Spring pin 1 H108 Rubber cushion 1 H103 Spring leaf 1 H109 Screw 3 H104 Spring pin 2 H110 Spring washer 3 H105 Spring pin 1 H111 Nylon roller 1 H106 Control lever 1 H112 Spring pin 1 20 TPSSS series pallet scale user s manual Appendix3 Drawing of frame Parts List of Frame F304 F313 F314 F316 F317 F318 F
9. 319 F320S F320L F321 F322 F323 F324 F325 F326B F327S F327L F328 F101 Part No Description Screw Washer Spring washer Bolt Wire clip Screw Fix screw Cover plate assembly 555mm Cover plate assembly 690mm Convex spherical washer Concave spherical washer Bolt Load cell Frame 555mm Frame 690mm Pull rod Torsion tube assembly Q ty D PR OO PR PR R R D PR R Part No F102 F103 F104 F105 F112 F113 F114 F115 F116B F117B F118 F119 F120 F121 F122 F123 F124 F126 Description Bushing Hexagon socket screw Spring pin Torsion tube shaft Spring pin H link Load roller axle Bearing Poly load roller tandem type Poly load roller single type Axle Roller Wheel frame H link axle Pull rod axle Nut Spring washer Eccentric pin Q ty p Note Quantity for tandem roller is 8 for single roller is 4 21 TPSS series Pallet scale User s Guide TAIWAN SCALE is a international supplier with more than 30 years experience in the production and sale of electronic weighing equipment Products are supplied and serviced from our company locations in the CHINA TAIWAN and distributed through a world wide dealer network also we make OEM ODM products for world wide customer TAIWAN SCALE s products are predominantly designed for the laboratory medical business and industrial markets The product range can be summarised as
10. SCALE TPSS series Pallet Scales User s guide UGTPSS E1 3 TPSSS series pallet scale user s manual Table of Contents SECTION 1 INTRODUCTION cerca tects seh dea 1 SECTION 2 SPECIFICATIONS es ee ieee Mare acl Hee us 2 SECTION INSTALLATION cons EAA hoi orn e tetes 3 3 1 General Mestalla cat O Oda IE 3 3 2 Installation of TPSS SOMOS oran tard a A bea 3 3 21 install and lios id act o dada 3 3 2 2 Adjust release TONI ti SS E AA AAA ASA 3 SECTION 4 PALLET TRUCK OPERAT Bi 00 4 4 1 Control OO dr a 4 RS EL ests tI Bak alah eR a ar ta 4 43 MamtenalcS estereo iria dete vce il cia 5 CG A eRe ee O eer res 5 4 3 2 How to expel aire form the pump unit 5 4 3 3 Daily check and maintenance 5 43 A O 5 SECTIONS KEY DESCRIPTION Ss e 7 SECTION 6 DISPLATSS RS a at us tus 8 SECTION 7 OPERATION ESS CSSS e dee bad E ee 9 TV BASIC OP Slate cesciusvadcs riadas 9 Fell Zeroing Ihe disp conos sir oler ia 9 A A de 9 7 1 9 Weighing operater nn LR aca al oed tage en ene ee Saleen aS 9 TA NEU OIOSS CMa Gy Aa hte citer vad SS IS nt 9 7 1 5 change weighing UN vesocestesionar occasion de etes at 10 Tie ACCUMUlated lola duros tutes oer ce eii ii ii in a eiea eae eiei ie 10 1 21 Acc mulated MAS o dee 10 72 2 ACCUMUIATS operat csi aero 10 TPSS series Pallet scale User s Guide A NOCAW cacy rte ttc ese ss alah A A i 10 Freie AAA Se cea ea hae eae al E EE 10 SECTIONS PARAMETERS ernier vetted o 12 SECTION 9 BATTERY OPERATION s
11. Set ADC speed press U Wt Key to select ADC speed press Tare key to enter 7 5 7 5 times per second 15 15 times per second 30 30 times per second 60 60 times per second Note 15 times per second or 30 times per second are recommendatory Pe CAL gEL This option is used to select the decimal Options 0 0 0 0 00 0 000 int This option is used to select the division Options 1 2 5 10 20 50 ERP This display will show xxxxxx for setting the capacity CAL Calibrate see detail below Cont This display will show xxxxxx for indicating the internal counts Gru Set the gravity Input the local gravity directly 10 3 CALIBRATE Enter technical parameter setting mode press TARE LAL press ZERO key to enter press TARE key to enter calibrate ZERO After enter calibrate mode the display will show key until display show Pe key until display show CAL press UnL a 15 TPSS series Pallet scale User s Guide Remove any weight from the fork after STABLE indicator on press the ZERO key The display will show calibrate weight value you can use M PT TARE key to set the weight value use M PT key to move active digit use TARE key to change value also you can press G N key to make value as 0 after you input press ZERO key to sure
12. be set in three positions LOWER to lower the forks NEUTRAL to move the load ASCENT to raise the forks After assembling the handle you can adjust the three positions 4 2 SAFETY NOTE For safe operation of the truck please read all warning signs and instructions here and on the truck before using this truck 1 Do not operate the pallet truck unless you are familiar with it and have been trained or authorised to do so 2 Do not operate the truck unless you have checked its condition Give special attention to the wheels the handle assembly the forks lift and the lower control 3 Do not use the truck on za sloping ground 4 Never place any part of your body in the lifting mechanism or under the forks or load Do not carry passengers 5 The operator had better take on wear gloves and security shoes for labor protecting 6 Do not handle unstable or loosely stacked loads 7 Do not overload the truck 8 Do not subject to unbalanced load either side to side or along the length of the frame 9 The capacity of the truck assumes an evenly distributed TPSS series Pallet scale User s Guide load with the centre of the load being at the halfway point of the length of the forks 10 Make sure that length of the forks matches the length of the pallet 11 Lower the forks to lowest height when the truck is not being used 12 At other specific conditions or places the ope
13. display will show LoAd add calibrate weight on fork after STABLE indicator on press ZERO key to sure If the calibration is acceptable the display will return to normal If an error message is shown try calibration again as a disturbance may have prevented a successful calibration If the problem persist then contact your dealer 16 TPSSS series pallet scale user s manual SECTION 11 ERROR CODES ERROR CODES DESCRIPTION RESOLUTION Over range Remove weight from the scale If the problem persist contact your dealer for assistance Err Date Setting Error Enter date using correct format and reasonable values Format yy mm dd Err E Time Setting Error Enter time using correct format and reasonable values Format hh mm ss Err H Zero Setting Error The scale was outside the normal zero setting range either when it was turned on or when the ZERO key was pressed Remove weight from the scale and try again Use the TARE key to set the display to zero value If the problem persist contact your dealer for assistance Err amp A D out of range The values from the A D converter are outside the normal range Remove weight from the scale if overloaded make sure the pan is attached Indicates the load cell or the electronics may be faulty If the problem persist contact your dealer TPSS series Pallet scale User s Guide APPENDIX1 PRINT FORMAT
14. follows Counting scales for general industrial and warehouse applications Digital weighing check weighing scales High performance platform scales with extensive software facilities including parts counting percent weighing etc Digital electronic scales for medical use Retail price computing scales Floor scales Truck scale Crane scales Weighing indicator for platform scales floor scales and truck scales Hand push and pull gauge Customize auto weighing systems TAIWAN SCALE and their distributors offer a full range of technical services such as on site and workshop repair preventative maintenance and calibration facilities TAIWAN SCALE operates an approved quality management system and is certified to ISO9001 2000 Visit our Website at WwWwW taiwanscale com W amp P Scales Mfg Kunshan Co Ltd No 99 Shunchang Road Zhoushi Kunshan Jiangsu China TEL 86 512 57669080 FAX 86 512 57669100 e mail sales taiwanscale com Taiwan Scale Mfg Co Ltd 282 Sec 3 Hoping W Rd Taipei Taiwan TEL 886 2 23068203 FAX 886 2 23044354 e mail tscale giga net tw Copyright by Taiwan Scale Mfg Co Ltd All rights reserved No part of this publication may be reprinted or translated in any form or by any means without the prior permission of Taiwan scale Taiwan Scale reserves the right to make changes to the technology features specifications and design of the
15. ii a 14 SECTION 10 TECHNICAL PARAMET ES sated ee 15 10 1 Enter technical parameter setting mode 15 10 2 Function setting Tablas ladito dridco 1D TS GalbDra tes ips o a beh aranea io rotos Ser NO SECTION 1 ERROR CODE o dotadas 17 APPENDDCIRRINT BORMAN picts severe a ido ci ie 18 APPENDIX2 DRAWING OF PUMP ASSEMBLY AND HANDLE 19 APPENDIX3 DRAWING OF FRAME vdceossieiiewecveniadsesiovivesereipiesesdandesubendeds 21 TPSSS series pallet scale user s manual SECTION 1 INTRODUCTION The TPSS series of pallet scale provides an accurate fast weighing solution for pallet truck There are 4 series scales within the range with 2 different fork size and optional built in min printer All the keypads are mechanical switches and the displays are large easy to read liquid crystal type displays LCD The LCD s are supplied with a backlight All units include automatic zero tracking weighing unit change pretare gross net change and an accumulation facility that allows the individual weights to be stored and recalled as an accumulated total TPSS series Pallet scale User s Guide SECTION 2 SPECIFICATIONS Model TPSS Max Lifting weight 2000kg Min Fork Height 85mm Max fork height 200mm Fork length 1135mm Fork overall width 555mm 688mm Individual fork width 180mm Capacity 1000kg 2000kg division 0 5kg 1kg External resolution
16. nt weight in memory as a tare value subtracts the tare value from the weight and shows the results This is the net weight A secondary function A of incrementing the active digit when setting a value for parameters or other functions PT Pretare key press this key to recall pretare hole this key for 3 seconds for store pretare values gt move the active digit right when setting values for other functions M adds the value to the accumulation memory In zero point press this key to show current total value when you select optional mini printer press key will also print the results to printer dore the active digit left when setting values for other functions G N Gross weight Net weight display shift only available after do tare pretare operate Secondary function C is to act as a clear key when setting values for parameters or other functions UNIT or U Press this key to select the weight unit It also have secondary function ESC is to return to normal operation when the scale is in a parameter setting mode ON OFF or Turn on or off the power TPSS series Pallet scale User s Guide SECTION 6 DISPLAYS The LCD display will show a value and a unit to the right of the digits In addition there are symbols for TARE GROSS weight Zero and for Low battery Low Battery Symbol 0 EELA E Kp 3 4 5 CX XX X
17. rator should be carefully to operate the pallet truck 4 3 MAINTENANCE 4 3 1 OIL Please check the oil level every six months The volume of oil is about 0 3lt Use the hydraulic type oil according to temperature scale below Temperature Oil 5 C 45 C L HM68 Hydraulic oil equivalent to ISO VG68 15 C 5 C L HM46 Hydraulic oil equivalent to ISO VG46 4 3 2 HOW TO EXPEL AIR FROM THE PUMP UNIT The air may come into the hydraulic because of transportation or pump in upset position lt can cause that forks do not elevate while pumping in the ASCENT position The air can be banished in the following way Let the control lever H106 to the LOWER position then move the handle H1501 up and down for several times 4 3 3 DAILY CHECK AND MAINTENANCE Daily check of the pallet truck can limit wear as much as possible Give special attention to the wheels 127 F116 or F117 the axles F114 F118 F121 F122 the handle H101 the forks F110 and lift and lower control The forks should be unloaded and lowered in the lowest position when the job is over 4 3 4 LUBRICATION Use motor oil or grease to lubricate all moveable parts TPSSS series pallet scale user s manual SECTION 5 KEY DESCRIPTIONS ZERO or Set the zero point for all subsequent weighing The display shows zero A secondary function 4 of Enter key when setting parameters or other functions TARE or Tares the scale Stores the curre
18. ree screws H109 with spring washers H110 into the base 103 Then tighten them securely 5 Raise the crank link 139H and put the pin on rod and chain H107 ce TPSS series Pallet scale User s Guide into the groove of crank link 139H 3 2 2 to adjust release device On the handle of the pallet truck you will find the control lever H106 which can be set in three positions 1 First tighten the setting screw 140H on the crank link 139H until the LOWER position function works 2 If the forks elevate while pumping in the NEUTRAL position me turn the setting screw 140H ee clockwise until pumping the handle dens not raise the forks and the NEUTRAL position functions correctly 3 If the forks descend while pumping in the NEUTRAL position turn the setting screw 140H counter clockwise until the forks do not lower 4 lf the forks do not descend when the control lever H106 is in the LOWER position turn the setting screw 140H clockwise until raising the control lever H106 lowers the forks Then check the NEUTRAL position as per item 2 and 3 5 If the forks do not lift while pumping in the ASCENT position turn the setting screw 140H counter clockwise until the forks elevate while pumping in the ASCENT position Then check the NEUTRAL and LOWER position as per item 2 3 and 4 TPSSS series pallet scale user s manual SECTION 4 PALLET TRUCK OPERATE 4 1 CONTROL LEVER the control lever H106 which can
19. umulate operate please empty the fork ZERO indicator on and stable STABLE indicator on Accumulate operate only available current weight more than 20d min capacity 7 2 2 accumulate operate After weighing a pallet with goods display show weight data after STABLE indicator on press M key the weight displayed will be stored in memory The display will show ACC l and then the total in memory for 2 seconds before returning to normal If the optional min printer is installed the weight will be output to a printer Remove the weight allowing the scale to return to zero and put a second weight on Press the M key the display will show ALE Ue and then the new total Continue until all weights have been added The scale can do accumulation operate 99 times at most 7 2 3 memory recall To view the totals in memory press the M key in zero point ZERO indicator on display will show ACL n n is current accumulate times and then the total in memory for 2 seconds then returning to normal If you install a mini printer when do memory recall operate printer will print out accumulate report total value 7 2 4 memory clear To clear the accumulate data in memory just press G N key during total values display mode 7 3 PRETARE 7 3 1 use pretare press PT key display show PEL D press TARE key to select Preset item 0 9 total 10 preset item then press ZERO ke
20. will be shown If the scale was tared just before removing the container this value is the gross weight of the container plus all product that was removed The zero indicator will also be on because the pallet is back to the same condition it was when the ZERO key was last pressed Press TARE key again to escape NET mode 7 1 3 Weighing operate Put the control lever in the LOWER position and lower the truck to lowest position Press the ON OFF key until the backlight on After the indicator being checked by itself it display Okg Put the forks under pallet and judge by eyes it will be balanced load Put the control lever in the ASCENT position pump the handle to make the fork rise until you can make sure the pallet leave ground The stable reading of the indictor is the gross weight of the goods total weight of the pallet and the goods 7 1 4 Net Gross change This function only available after do TARE operate or pretare NET indicator ON press N G key can shift NET weight display and GROSS weight display in GROSS 9 TPSS series Pallet scale User s Guide display mode GROSS indicator ON in NET display mode NET indicator on 7 1 5 Change weighing unit Press U key to change weighing unit only weighing unit set as ON can by shown after press U key see SECTION 8 parameter setting 7 2 ACCUMULATED TOTAL 7 2 1 accumulate note Every time before do acc
21. y to sure the tare value store in pretare item will used for current weighing scale enter NET mode 10 TPSSS series pallet scale user s manual 7 3 2 store pretare value To store tare value to pretare item just hold PT key for 3 second display will show current tare value if you want to modify this data just use M PT key to move active digit use TARE key to change value press ZERO key to sure if you want to use current tare value just press ZERO then display will show PES D press TARE key to select pretare item 0 9 total 10 preset item after you select press ZERO sure pretare value stored in memory key to TPSS series Pallet scale User s Guide SECTION 8 PARAMETERS The scale has 4 parameters that can be set by the user plus a method of entering the calibration section To set parameters press the ZERO key and TARE key at the same time hit and release at the same time The display will show the first function F I Un ib Pressing the TARE key will cycle through the other functions Pressing ZERO key will allow you to set the function It may be necessary to either use TARE key set a value or using the M and PT key to move the active digit and then using the TARE key to increment a digit followed by the ZERO key to enter the value Use the U key to leave a parameter unchanged
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