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User Manual – IMET M550

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2. LOGICA SLOTF SLOTE SLOTD SLOTC SLOTB RADIO SLOTA lt 2 CLE S CLL clo a eee NC 9S NC S NCLET lt IRE Noe OLLI OLLI Noe NC o NC NCL NC x lt NOLL NO OLLI NO ie J I cio nic SI NO ET NOLLET d lt lt NO NO ol NO 5 clo C EI E gt 2 ar NO TI NC JN INCI Nols NO OLLI No x r1 m CLE CLE CLE 3 n S 3 NC e NC NO e eles lt No O Q ay ar T o NCL NOLLET No No OLLI E 8 4 lt gera No ol Cam rj C LET CILE SET QS lt 2 L1
3. 7 SLOT PER INSERIMENTO SCHEDE lt gt z IN 9 AD2 IN m AD1 IN ADO IN 45V GND 10 7V COM ON OFF IN D7 ON OFF IN EN orswmca FS D4 ON OFF IN l D3 ON OFF IN D2 ON OFF IN D1 ON OFF IN L1 DO ON OFF IN RX IN ipi STROBE OL g ACK oO ERROR O V IN m 5 512 m m gt 2 g L250V pr E STOP 1 2 7 SAFETY STOP NO S N c E 12 28Vdc IN SAFETY STOP IS F1 D E STOP 2 2 GND TIMED STOP NO i E sTOP TIMED STOP NC C I E STOP TIMED STOP C STOP 7 HORN NO _ START C HORN NC HORN START S START NC HORN C 5 START NO Options on SYMBOL DESCRIPTION request 12 28V DC IN Input for main power supply GND Ground connection input F10 1 25A L250V power supply fuse E STOP STOP relay connection F12 T5A L250V E STOP contact protection fuse START NO NC relay output HORN Horn control relay output T STOP Time Stop relay connection S STOP Safety Stop relay connection F11 T5A L250V S STOP contact protection fuse SERIAL CONNECTION
4. LOGICA SLOTF SLOTE SLOTB RADIO SLOTA u n c 2 era mer mr 55 902115 Nee nm pio cho DATA ERROR CH B L Io I LL z pu Dal TT LT OCT OTT cf PASSIVE EMERGENCY B sE e n 6 M E DATA ERROR CH A 07 ofc oL cla STBLLI c LET C LET 2 PASSIVE EMERGENCY CH A oder oc No oL ches ERA c LL X ET hohe nee No O o O M x POWER SUPPLY arn hos TT o NC LT e NCCI na i m eno TT oL OLLI c 0O a ks e EE akon 4 WORKING 8m vpo BND TI OL ri eno TT OLLI oL OLI c 0O xL eno O C LE c E TREES e NET SEA 217 15 g O cO 5 S o NC T
5. 2 2 5 lt lt 2 Zozo E 0 0 0 0 0 ODL E ES 2 Zw AU 2 2 eV u 5 L250V L250V 2 a o s PET X SS _ lt amp lt lt lt lt lt lt lt NS TUM 8 ees T x a Dow ax Serial no 25252 ma upply 24 55555 Power 1 2A 20VA D amp 8 ti E Radio Model M550D UHF ISM Band IMET eo Lu 58888 58 0470 RADIO REMOTE CONTROL s 81 1 05 E en 2 T125AL250V SERIALS gt aa atau gt 2 Q Z 9 o 9 13 24V 22 5 8 8 A BIA 5 B 96 9 1 LA AY La ANT B 52 63 6a 55 56 57 58 59 60 62 63 ea 65 66 67 68 69 7 m 2 2 74 d 76 77 78 79 5 CODO CODO 5 OG TER DIAL NUTS aoe 58858888258 9 Powerin PSD ASS OB C gt 55755 5 5 5 2 13 24V g
6. Bi Ta B1 A8 E 8 B2 i B2 AT E B3 pt B3 A6 E A6 B B4 A5 ENS A A4 rA B5 A4 B6 R gt B6 B7 2 B7 A2 B8 au S N sd A1 NE lt B8 lt c2 iie S c2 H S we one RADIO REMOTE COMTROL 5ONLC REVOC 7 N C4 a C3 a y Version with 12A relays for L DC and K DC 3 S o B1 DE N B1 A8 6 4 IS aH s 2 B2 B2 A7 a LIS Ql Ol c 88 C B3 A6 9 1 gt B4 y k B4 AS c E E y Ee B5 A4 i T 11 aH I9 B6 P e T B7 gt F S B7 A2 Q2 DIN ERE BB4 a Ld B8 M so T IMET RADIO REMOTE CONTROL EWC 22 53 8 A7 9 A6 9 AS 9 A4 9 2 Al Version for L AC receiver Relays C3 and C4 can be configured for the the respective jumpers _ horn and the blinker by closing the contacts on Version with 16A relays for L DC and K DC T E E m 1 7 L B2 A5 JE mM ae x
7. 1 POWER IN 13 24 VDC AD1 LAMP START HORN E STOP ses NC NO NO HHBHBHBE HHEBBHBHEHE NC NO HBHE HEBBEnt NO F1 1 25AT POWER INPUT AC NO 2 24 55VAC 1 25AT 110 230VAC 0 63AT NO NO NO NC NO LAMP START HORN me E STOP i NC NO
8. 38 8 1 BEFORE CHANGING FREQUENCY ente tensa sesenta 38 2 CHANGING FREQUENCY dm 38 6 3 AVAILABLE seen tete anas 39 9 COS 40 9 1 MALFUNCTIONS IN THE TRANSMITTER S STOP 41 0 22 PASSIVE EMERGENCY sx ence tet vec eec D ERE ede da eet Cede dee de e v Ne 41 9 53 LECHNICAT ASSISTANGE tete eo Rede ch eee cae a sete a eye bte e D ev eee 41 10 TECHNICAL SPECIFICATIONS vasssssvecssseevsesessssensossescesecsscosssinscosesdecsssestecssbestesesiesissesdessesendecsesvsvessooess 42 JO J WAVE TRANSMITIER cack Gob Obagi de 43 10 2 THOR AND ZEUS TRANSMITTERS 43 10 3 81 92 AND G4 TRANSMITTERS a 43 10 4 5 43 10 95 c eri Id idc P s 44 10 6 RECEIVER codes 45 7072 46 10 5 M AC RECEIVERS 52 47 10 9 CB5000
9. IMET M550 ALL1 EN doc 15 53 5 4 3 Analog command card LO x oA AnA SA A QA AQAA ZA LAO LAO LAO LAO LAO ZO0ZzZZ0zzZ50z25z25zz5zz zzoz OO OO OO OO OO OO 2 371 1000Hz gt 131 370Hz 9913 ap 50 130HZ eT JUMPER FREQ SEL P2 5 2 TEST POINT PER e ty Teeth lesa ante qo Sn ht TARATURA FREQUENZA FREQ REG PWM 5 550 1 5 IN 8 COLLEGATO SOLO PER PWM USED ONLY FOR PWM OUTPUT Control modules 550 2 0 20mA 4 20mA current operated control 550 1 PWM current operated control 550 voltage operated control 550 2 550 1 PWM 550 SERIES RANGE SEL amp X lt a 9 9 9 lt lt lt lt lt Vout REG GAIN REG Vout MIN REG 16 53 IMET M550 ALL1 EN doc 5 4 4 Logic board The logic board receives and decodes the commands coming from the transmitting unit The board is preset for an optional serial connect
10. SERIALS DATA ACQUISITION VIA RS232 PORT z PARALLEL Ez intenrace 8 8 98 57 585960 i 62 63 6a 65 O 68 69 70 91 SYMBOL DESCRIPTION SS NC Not connected SERIAL DATA INPUT RS232 serial user input 22020 2 2 zl SERIAL DATA OUT Not connected REQUEST TO SEND Not connected Ranae DIGITAL INPUTS 07 Digital inputs COMMON 00 07 00 07 common input 55 5 458 2 SERIALS T 38 DATA ACQUISITION VIA RS485 PORT 22222200222 SYMBOL DESCRIPTION NC Not connected UC AIAG A AP QAG Not connected x SERIAL DATE INPUT B Differential input for 585 DIGITAL INPUTS receiving data via 5485 SERIAL DATE INPUT A Differential input for SS TE NSS85828885S8 receiving data via RS485 58 DO D7 Digital inputs amp 3 COMMON 00 07 00 07 common input 5 DATA ACQUISITION PARALLEL PORT Eu SYMBOL DESCRIPTION 5 SS VDCCOMMON Input for enabling ACKNOWLEDGE 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 00 07 DATA ERROR digital outputs and parallel port power supply L DATA ERROR Parallel port control output 7 LI LI LI ACKNOWLEDG Parallel port control output SATAO STROBE Parallel port control input eg fe Dur ee te 00 207 Parallel port inputs sggg COMMON 00 07 Pa
11. 31 RADIO REMOTE CONTROL OPTIONS 32 IMET M550 ALL1 EN doc Zl MIRSANDMTITRS EASY OPTION aste tee esteso 32 VE E C ERANSMITETER tree NE lot ct tnc e LT LR EAE LEER LEE 32 7 1 1 1 DEFINITION OF COMBINATION e eee 32 7 1 1 2 SELECTING THE DESIRED COMBINATION nnn nnne nennen nnn 32 Tal 163 LOGREPROGEDURE 32 7 1 1 4 RADIO REMOTE CONTROL START UP 33 PALS UNLOCK PROC DU RE esee bie udine iie ede uiae i i eiu 33 7 1 1 6 FREQUENCY sean sese 33 7 BASE RECEIVER PEERS 33 T 35 ANOMALIES M eer eu RE RI RN NICE 34 421 OPTION A esee dawn tei ou M EIE 34 43 IREADYIOPTION eii ke EE NAVEM NITE Pe ESOS E SENE Ee ORDEN Nei De 35 PES Tec WARNINGS A E eset M E 35 7 9 2 En dd ER ada nn IA 35 73 3 RECEIVER nA OE dc nae dde dieti denda 35 75 42 OPERATION S o ra eoe Es ite ls BEL ER RIE Ls it Ua BENDS a at Ris etie 36 7 3 3 TECHNICAL CHARACTERISTICS 37 8 CHANGING THE OPERATING FREQUENCY eee eeee esee ee eee eene
12. I T No e e Ic I c 1 NC NINC CT ET n 5 No ol OLLI No alte 1 c oO c oO NC 1 OLLI LI 5 E ed wje oO r e 5 NO q NOLL gt 1 1 TINO NO THI ae 3 IMET M550 ALL1 EN doc a DATA ERROR B PASSIVE EMERGENCY B DATA ERROR CH A PASSIVE EMERGENCY CH A RF BUSY POWER SUPPLY WORKING In its basic configuration the receiving unit is supplied with a relay card on slot A and a logic board Depending on project specifications units may include cards for control groups B C D E an analog output card and in case of dual transmission a data feedback card Note On each project the controls are based on a unique configuration that may be changed only by IMET 13 53 5 4 1 H receiver with analog output and data feedback card
13. 4 53 IMET M550 ALL1 EN doc 1 Identification data M550 Single transmission S Dual transmission D T TT Integrated circuit board Modular circuit board DIN rail BUS receiver gt gt Alternating current power supply AC Direct current power supply DC Project reference number nnnn Cable clamp output Recessed multipolar plug output _ L 1 i d Gey H Cable plug output M Unwired output Whip antenna Version Land 24V AC power supply H 48V AC power supply L external antenna 55V AC power supply LandK 110V AC power supply H 230V AC power supply ETA Power supply selectable from A to E L AC only 18 28V AC power supply m gj 3X 12 28V DC AC power supply IMET M550 ALL1 EN doc 5 53 TRANSMITTING UNIT ID M550 Single transmission Dual transmission mo o Transmission exclusively by way of cable Pushbutton transmitter with 12 WAVE L1
14. 5 4 7 Potentiometer card Used for controlling tower cranes The potentiometer card lets you set the operating speeds independently Regolazione Regolazione Regolazione Regolazione IV velocita IlI velocita velocita velocita 0 104 B DD n VIV II 18 53 IMET M550 ALL1 EN doc 5 5 Connection diagrams for L receivers L and K receiving units are equipped with 1 slot that can be used for 1 card with relay outputs for AC or DC versions or alternatively 1 card with MOSFET outputs 1 card with analog outputs for DC versions only The safety controls and the basic functions are located directly on the motherboard as shown in the table in Chap 5 3 5 5 1 L AC Version DIPSWITCH SLOT PER INSERIMENTO SCHEDE c NB 427 228 al pm EN
15. RADIO REMOTE CONTROL AD5 Analogue control card 371 1000Hz FREQ REG PWM 131 370Hz FOR 55001 Control modules A C8 ENABLE JUMPER A 32 FREQ SEL amp C7 ENABLE MS50C2 MSS0C1 PWM M550V SERIES FREQ TP S IN C8 RANGE SEL e A E S H cnp oe 2 8 lt lt lt E 5 I UR lt IN C7 g oo E 9 9 9 g lt 5 lt GND 2 5 8 I I z Vout MAX REG IN AD1 29 29 29 INAD8 4 2 2 2 GAIN REG Vout MIN REG OUT AD1 lt lt lt C9 OUT AD8 INAD2 Pi gt IN AD7 OUT AD2 OUT AD7 IN AD3 C IN AD6 OUT AD3 A OUT AD6 M550C2 0 20mA 4 20mA current operated control e oc IN AD4 lt lt lt IN AD5 o8 550 1 PWM current operated control OUT AD4 E lt g lt 9 lt gt AD5 I I zb 59 z9 M550V voltage operated control lt lt lt ANALOG CARD ANALOG CARD AD4 CH AD5 IN AD1 8 COLLEGATO SOLO PER PWM IMET ivi roc 23 53 5 6 Serial data transmission The radio remote control is preset for optional serial data transmission and acquisition 5 6 1 User serial RS232 This connection is used with transceiving applica
16. Superheterodyne IF 83 16 MHz 455 kHz 10 mW ERP external antenna 25KOF1D Synthesizer 12 28 V AC 12 28 V DC 20W Max 1 2 A in DC 17 4 3 START HORN LAMP 8 TYPE OF OUTPUT TYPE OF OUTPUTS AC POWER DATA DC POWER DATA COMMAND E STOP relay Relay 1 NO 6A 130 250V AC1 6A 28V DC1 Safety Stop relay Relay 1 NO 6A 130 250V AC1 6A 28V DC1 Service relay Relay 3 NO 6A 130 250V AC1 6A 28V DC1 Control relay Relay 17 NO 6A 130 250V AC1 6A 28V DC1 4 NO NC ADD V1 voltage Proportional 4 25 50 75 DC operated analog analog OV DC V DC 3 V card DCmax 28V DC 10V DC OV DC 10V DC ADD C2 current Proportional 4 0 20 mA operated analog analog 4 20 mA card Data acquisition input ports Max number of digital inputs Max number of analog inputs Parallel port data exchange speed Asynchronous serial port data exchange speed Transceiver version IMET M550 ALL1 EN doc RS232 RS485 Parallel 8 4 50000 char s 4800 9600 bit s 47 53 Transmitter dimensions WAVE S WAVEL THOR THOR with display ZEUS ZEUS with display 81 S2 G4 M8 Transmitter weight battery included WAVE S WAVEL THOR ZEUS 51 52 G4 M8 Receiver dimensions H series L and K series M series Receiver weight H series L and K series M series necessary strength of fastening tools H series L and K series M series 48 53 75x43x180 mm L W H 75x4
17. receiver will flash meaning the frequency change procedure is being executed Press START to begin the command sequence If the command sequence does not begin the frequency change procedure was not executed correctly Turn off all devices and repeat the entire procedure NOTE on the Any Step procedure If you press the tens control C F x10 more than 3 times or the units control C F x1 more than 9 times the count will restart from zero To select 0 tens or 0 units you do not need to press the respective controls For example to select channel 20 press the tens control C F x10 2 times then press START D to execute the procedure If you select 3 tens the units will be 0 whatever number you choose If the selected channel is disturbed by interferences change the frequency again Interference free channels are indicated by the RF Busy LED on the receiver The LED is off when the receiver is powered and on when the transmitter is on 38 53 IMET M550 ALL1 EN doc 8 3 Available frequencies oa 494 125 Mie 06 494175MHz 494225MHz 09 494250MHz The table below shows the countries where the radio remote controls have been notified to the national authorities responsible for assigning radio frequencies in compliance with Art 6 4 of Directive 1999 5 CE Table updated to 26 June 2007 No Country No Country 1 Austria 17 Lithuania 2 Bel
18. RADIO REMOTE CONTROL M550 User s Manual No part of this manual may be reproduced in any way without written authorization from IMET This manual is subject to change with no further notice Every possible care has been taken in compiling and verifying the contents of this manual however IMET declines any responsibility deriving from using the manual or from any errors or omissions in the information contained herein Furthermore IMET cannot be held responsible for damages or problems deriving from using non original accessories or spare parts The same applies to any person or company involved in the realization of this manual M550 ALL 1 EN doc 3rd edition 02 dicember 2010 IMET S r l via Fornace 8 33077 Sacile PN Italy Tel 39 0434 7878 Fax 439 0434 737848 IMET M550 ALL1 EN doc 1 58 5 1 1 1 2 3 3 1 3 2 4 4 1 4 2 5 5 1 5 2 5 2 1 3 2 2 3 2 3 5 3 5 4 5 4 1 5 4 2 5 4 3 5 4 4 5 4 5 5 4 6 5 4 7 5 5 Del 3 2 2 5 5 3 5 5 4 DD 5 6 5 6 1 5 6 2 5 7 5 7 1 DADs 3 7 3 6 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 7 1 6 7 2 6 8 7 2 53 DOCUMENTATION iii RE ERREUR ER E o agna Lea RE ea ore rana ESOS a A soak eu R Fea REN EE VR Ce LEER e Ue Ue 6 CONVENTIONS USED IN THIS 7 d
19. every part in a safe place IMET M550 ALL1 EN doc 41 53 10 TECHNICAL SPECIFICATIONS Manufacturer Operating frequency Modulation Receiver sensitivity F offset block or desensitisation 2 MHz F offset block or desensitisation 10 MHz Channelling Emission designation Number of programmable channels Range Hamming distance Error non detection probability Available pairing addresses Delay time at receiver start up Delay time at start command Command response time STOP circuit response time Passive emergency operate time e STOP circuit safety class Movement commands safety class Feedback controls safety class Number of safety controls Operating and storing temperature range Casing protection degree Portable units housing material Housing material of versions and 8 DIN Fixed units housing material WAVE transmitters with H L and K receivers Max number of ON OFF commands e Number of service commands Max number of analog commands Max number of switch commands optional Transceiver version WAVE transmitters with M receivers Max number of ON OFF commands e Number of service commands Max number of analog commands Max number of switch commands optional Transceiver version F offset block or desensitisation 50 1000 KHz IMET S r l 1 5 Band 434 050 434 775 MHz GMSK Dev 3 kHz 0 22 uV 12 dB Sinad 40 dBm 25 dBm Limit g
20. hexadecimal value different from any ASCII character that can be shown on the display XOR of all the preceding bytes starting from 0x01 parity check 5 6 2 Serial connection cable RS232 Maxi5m _ This option is used to transmit actuation command data via cable from the transmitter to the receiver and vice versa in case of dual transmission radio remote controls The serial connection cable excludes radio frequency transmission and the receiver provides the power for the transmitter After using the serial cable with the radio remote control disconnect the cable and switch off the transmitter and the receiver to restore radio operation 24 53 IMET M550 ALL1 EN doc 5 7 Connection diagrams for M AC receivers M receivers are designed for industrial applications and come in 4 standard versions Version S single transmission Version D SPP dual transmission with data acquisition via parallel port Version D RS232 dual transmission with data acquisition via RS232 serial port Version D RS485 dual transmission with data acquisition RS485 serial port The safety controls and the basic functions are located directly on the motherboard as shown in the table in Chap 5 3 Attention with AC power supply it is MANDATORY to insert a transformer with double isolation or with reinforced isolation between the
21. 8 a amp 5 amp 7 F11 F12 F13 210 DOT m NG SAFETY STOP NO D o SAFETY STOP C 2 Dome E STOPAC 3 ore 42 E STOP A NO 4 20 230 ONL E STOP BC 5 33 E STOP B D d4 START NO T 55 START NC e erum I 16 N START 9 Options on request SYMBOL DESCRIPTION N Neutral for main power supply 50 110 230V AC 50V AC Input for 48 55V AC power supply 110V AC Input for 110V AC power supply 230V AC Input for 230V AC power supply 50 230V AC Connection for power supplies from 48V AC to 230V AC ONLY MUST BE DISCONNECTED IN CASE OF 24V AC POWER SUPPLY EE 24V AC Input for 24V AC power supply F13 T80mA L250V with 230V AC power supply F13 T200mA L250V with 110V AC power supply F13 T315mA L250V with 48 55V AC power supply F10 T1 25A L250V power supply fuse S STOP Safety Stop relay connection F11 T5A L250V S STOP contact protection fuse E STOP Emergency Stop contact F12 T5A L250V E STOP contact protection fuse START NO NC relay output SERIAL DO DATA IN for RS232 serial CONNECTION VIN ENABLE Input enabling RS232 down active CABLE 10 7 10 7V DC Imax 250mA auxiliary voltage output GND Ground connection input 5 5 2 L DC version zi
22. CB5000 AC FS031 F1 fuse 5x20 T 50mA L250V for CB3600 AC FS031 F1 fuse 5x20 T 1A L250V for CB5000 DC FS029 F1 fuse 5x20 T 1 25 L250V for CB3600 DC FS002 H receiver Description Item Remarks code 520 28 02507 soe FStse5xOTSALZV O O L and K receivers Description Item Remarks code F10 230V fuse 5x20 T 80 mA L250V FS035 For L AC only F10 110V fuse 5x20 T 200 mA L250V FS034 For L AC only Fro tuse 5x20 T 12541250V S 20754120 _ roos Fi2 fuse 520754120 roos M AC receivers IMET M550 ALL1 EN doc 51 53 Description Item code F1 fuse 5x20 T 1 25A L250V FS002 F2 fuse 5x20 T 5A L250V FS005 F3 fuse 5x20 T 5A L250V FS005 12 DISPOSAL Once it is no longer in use the radio remote control should be handed over to the local waste disposal service handled separately from normal waste The owner is responsible for handing over scrapped equipment to the designated points of collection for the recycling of electric or The symbol of the crossed out waste container on the device means that it must be electronic waste material pec Waste separation contributes to protecting the environment and facilitates recycling Exhausted batteries should be disposed of at the specific points of collection as required by law Illegal disposal of the product is punished in Italy by the penalties indicated in Legislative Decree no 22 1997 Art 50 et seq impleme
23. Check the wiring between the receiver and the application Receiver turns on but does not operate the application and the red LEDs are on Check the radio remote control s operating range e Make sure the device is not in passive emergency if so change the frequency Certain commands are not executed Problem e Check the wiring between the receiver and the application Possible Remedies On the models CB500 and CB3600 the green ON LED does not turn on e Check the power cable e Check the battery charging fuse The Charge LED turns off after 5 20 minutes e Check input voltage stability Battery charge does not last as long as expected 40 53 e Check the battery charger s power supply e Charge the battery when its is completely exhausted IMET M550 ALL1 EN doc 9 1 Malfunctions in the transmitter s STOP circuit If the green LED flashes rapidly and without interruption after you press START there may be a malfunction in the transmitting unit s STOP circuit Test the radio remote control to verify the functioning of the STOP circuit The test is very simple while the LED is flashing press the STOP button and then the START button The result should be one of the following A If the STOP circuit is in order the transmitter will resume its normal operation after you reset the STOP button and press START B If the LED continues to flash rapidly after the test repeat
24. DO DATA IN for RS232 serial CABLE VIN ENABL Input enabling RS232 down active E 10 7 10 7V DC Imax 250mA auxiliary voltage output GND Ground connection input 20 53 IMET M550 ALL1 EN doc 5 5 3 version 204 SLOT PER INSERIMENTO SCHEDE 55 IN 5 AD2 IN th AD1 IN u ADO IN 5V GND 10 7V COM ON OFF IN D7 ON OFF IN Es DIPSWITCH E D4 ON OFF IN sus D3 ON OFF IN D2 ON OFF IN D1 ON OFF IN DO ON OFF IN RX IN STROBE g ACK E EIN lt that 5 introducing a 2 the receiver 5 E OE 5 on the BUS gj 3 g maintains the TERN BE line B impedance E E e 3c adjusted F10 CAN H por E STOP 1 2 SAFETY STOP NO zip N jr 12 28Vdc IN SAFETY STOP F To E S
25. Shut off the transmitter unit remove battery from its housing and insert it into the battery charger In order to guarantee better battery duration and efficiency it is best to use the charge until it completely empty signalled by a green flashing LED on the Transmitter unit The battery charger must be powered through a conventional voltage line without significant fluctuations in order to not affect the intelligent charge process managed by the microcontroller The CB3600 and CB5000 type battery chargers are equipped with a green LED that indicates that power is present and a yellow LED that flashes 4 times when the battery is inserted pre charge and remains on until charging is complete The battery charger is capable of detecting residual charge and battery capacity The average charge time for a battery that has been discharged properly is 2 3 hours in relation to residual charge and cell capacity The charge cycle ends when the yellow LED shuts off It is possible that while charging a battery that is completely empty the flashing yellow LED phase pre charge lasts several minutes If the flashing persists clean the golden battery contacts using a soft cloth if this problem continues replace the battery with a new one it is best not to interrupt the charge by removing the battery from the housing or by shutting off the battery charger once the yellow signal LED is no longer on The CB6000 type battery chargers are equip
26. T No oL cfe q cio cO cO NOLLET 9 oO cha U U U U d EIC EI n n n n n alle 5 19 LT Es m NO zc La e c LL tc o No O 5 2 9 5 5 S N n 99290290929029029029029029029029029029029022022 HHAHHHHHHH HHHH IAA AA ATA ATA A8 A6 A5 4 2 Ai 5 5 5 E STOP E STOP HORN START LAMP Version for H AC Jt f E Z receiver TT O O CF 55 REVOO c IMET RADIO REMOTE CONTROL 9929029029902909902909290290290290290290290229022 AB A M 8 s sTOP 8 HORN START LAMP Version for H Lr Lt Cl Ct 0 J li 55 REVO2 IMET RADIO REMOTE CONTROL 14 53 IMET M550 ALL1 EN doc 5 4 2 Power supply connections of H DC and receivers NC NO AD1 Hp pr NO DILE NO NC NO 1 25 HHBBHE
27. en 19 L DC VERSION 20 VERSION E ree ente Parcae deridet ote EE CREER Eee wo ETE 21 RELAY CONTROL CARDS FOR L AND RECEIVERS e eeeeeeesesee eee eeenhnnen seen eet 0 22 OTHER CONTROL CARDS FOR L DC AND K DC 23 SERIAL DATA TRANSMISSION 24 USER SERIAL RPAPAE EE 24 SERIAL CONNECTION CABLE om 24 CONNECTION DIAGRAMS FOR M AC RECEIVERS ucssssccccecssesssecececssusnuscecececseseuseaecesecsessaaecececeesenssaeeeeeceeneseae 25 MAC RECEIVER oasis cod EE eit ede BREE 25 COMMON CONNECTIONS ON M AC TRANSCEIVERS ccccccsssessssecececeeesnsscecececsessnsscecececeesenssaecececeesenssaeeeeeceesensaae 26 M AC TRANSCEIVERS DATA ACQUISITION CONNECTIONS ssescssccececsssensscecececsesenssceceseceesesseaeceeeceeseunsaeseseceeees 27 USING THE RADIO REMOTE CONTROL eee esee 28 TURNING OFF THE REMOTE CONTROL M AUTO POWERZOER ERE MEANING OF LE D S dn aate dadeite NER TRANSMITTING UNIT POWER SUPPLY BATTERY 5 CHANGING AND CHARGING THE BATTERY seen eet thnn ee st stent tens eset eene 30 DIP SWITCH PROGRAMMABLE OUTPUT CONFIGURATIONS
28. has been chosen Verify the combinations in the attachments It is not possible to free the receivers with A frequency change with the selected receivers has the Unlock procedure been carried out switch off all interested receivers It is not possible to put the receivers A frequency change with the selected receivers has selected previously with the Lock procedure been carried out switch off all interested receivers and into gear carry out the lock procedure again 7 2 DSC Option When the transmitting unit has the two toggle switches represented in the image here on the right it is possible to use the DSC function Under normal operational conditions where the snail reduced speed function is active it may be necessary to temporarily correct analogue output calibration values without having to enter the programming phase For this reason using a second 3 unstable position toggle switch toggle switch it is possible to change reduced speed levels in real time for each joystick in order to adapt the application s response to load and precision needs that are required at the moment With the DSC reduced speed limits may vary within the minimum and maximum limits set in hare mode DSC increases the reduced speed limit as long as the joystick is at the end of its stroke DSC decreases the reduced speed limit In this case joystick position is non influential Corrections carried out wit
29. hours 9 hours e Low battery warning time 15 min Liquid Crystal Display 2 lines 16 characters line 55 15 mm e Visualization speed of characters on display 100 char s 10 4 M8 transmitter HF emission power 10 mW ERP external antenna Emission class 25KOF1D e Oscillator type Synthesizer e Power supply voltage 12V 28V AC DC e Absorbed current 240 mA 260 mA e Absorbed power 1 40 W 1 50 W e Liquid Crystal Display Optional 4 lines 20 characters line 75x27 mm e Liquid Crystal Display Standard 2 lines 16 characters line 55x15 mm Visualization speed of characters on display 100 char s e Max number of ON OFF outputs NO relay 16 e Relay max capacity 6A 130V AC1 6A 28V DC1 e Input ports 21 digital 8 analog Transceiver version IMET M550 ALL1 EN doc 43 53 10 5 receivers Oscillator type Type of RF receiver HF emission power Emission class Power supply voltage Superheterodyne IF 83 16 MHz 455 kHz 10 mW ERP internal antenna 25KOF1D Synthesizer 24 48 55 110 and 230 V AC 12 28 V DC Absorbed power 20W Max Maximum absorption 0 9A in AC 1 2A in DC Max number of control relays NC NO 48 Number of service relays NO 4 Max number of analogue commands 8 TYPE OF OUTPUT TYPE OF OUTPUTS AC POWER DATA DC POWER DATA COMMAND E STOP relay Relay 1 NO 6A 130 250V AC1 6A 28V DC1 Safety Stop relay Relay 1 NO 6A 1302
30. main power supply of the control box and the receiver available upon request 5 7 1 M AC receiver o z OZZOZZZOZOoZoozzozzzozozozozozozozozozozozozozotz Qi QU CO CO x MPO D CO CO CO CO X xt I 60 cO START NO E STOPBC E STOP B NO E STOPAC E STOP ANO 5 5 S STOP NO o azz 5 599 5 1250 L250V L LB309 X Q GO x i GO O X i Lr do J POWER SUPPLY lt Unit Mod 5505 MAC Serial no Supply AC Supply DC Power LB304 13 24V 50 60Hz 13 24V 1 2A 20VA Radio Model M550S UHF ISM Band DATAERRORCH A A EMERGENCY Ai OIDATAERRORCH B A7 WORKING OIEMERGENCY CH A A4 5 5 FUSE E STOPA FUSE 5 8 8 8 2 E RADIO REMOTE CONTROL 628483 H 5 8 18 ia 3 I3 583 889248 995 J Bac SYMBOL DESCRIPTION START NO rela
31. tight Although IP65 units are hermetically sealed dust and humidity may accumulate over time when working in particular conditions Carefully remove any foreign matter When closing the transmitting unit apply special care to the casing s sealing in order to prevent the infiltration of humidity Power on the device being careful not to touch any live parts in the receiving unit and perform the following tests e Check the functioning of all the controls e Verify that the STOP circuit intervened correctly By pressing the STOP button during operation relay contacts A and B of the E STOP circuit must be opened e Any broken parts must be replaced with original spare parts in order to keep the characteristics of the radio remote control unchanged See list of parts that can be replaced in Chapter 11 8 53 IMET M550 ALL1 EN doc with the cable clamps any connections at the bottom as obstacle 5 INSTALLING THE RADIO REMOTE CONTROL We recommend following the instructions below to set up a properly operating radio remote control system The radio remote control should be installed by qualified personnel only Install the receiving unit or its antenna in case of versions with an external antenna in the line of sight of the transmitting unit with no electromagnetic shielding To PA gt improve the operating range if the p antenna is integrated do not install the unit on metal surfaces if possible
32. 2 buttons Start Stop Pushbutton transmitter with 10 WAVE L10 buttons Start Stop Pushbutton transmitter with 8 WAVE S8 buttons Start Stop Pushbutton transmitter with 6 WAVE S6 buttons Start Stop Pushbutton transmitter with 4 WAVE 4 buttons Start Stop Transmitter in THOR casing with THOR NJ buttons toggle switches and potentiometers Transmitter in THOR casing with THOR single axis joysticks Transmitter in THOR casing with THOR X single axis and dual axis joysticks Transmitter on THOR casing with THOR B dual axis joysticks Transmitter in ZEUS casing with ZEUS NJ buttons toggle switches and potentiometers Transmitter in ZEUS casing with ZEUS M single axis joysticks Transmitter in ZEUS casing with ZEUS X single axis and dual axis joysticks Transmitter in ZEUS casing with ZEUS dual axis joysticks Transmitter on DIN rail powered Ms from power panel Transmitter on S casing with toggle S1 switches and buttons Transmitter in S casing with S2 selectors buttons and potentiometers Transmitter in G casing compact G4S version Transmitter in G casing standard GAL version nnnn Project reference number 1 to 8 joysticks depending on the type of joystick and casing 1 1 Documentation All IMET radio remote controls are accompanied by the following documents e Users Manual the annexes an integral part of the manual e Warranty Certificat
33. 3x245 mm L W H 296x152x147 mm L W H 296x190x147 mm L W H 212x133x147 mm L W H 212x169x147 mm L W H 175x115x135 mm L W H 430x225x180 mm L W H 180x120x73 mm L W H 20 375 kg 0 465 kg 71 450 kg 1 090 kg 21 050 kg 1 200 kg 4 000 kg 20 910 kg 205x280x130 mm L W H 145x65x225 mm L D H 180x120x73 mm L D H 73 500 kg 71 700 kg 0 910 kg 2 100N gt 50N gt 50 IMET M550 ALL1 EN doc 10 9 CB5000 AC CB5000 DC battery chargers for WAVE transmitters e Power supply voltage 11 32 DC 230V AC optional e Power demand 32mA 230mA DC during charge e Charging current 650mA MET battery Ni MH 2 4V 1 5 A h e charging time 3 hours e Type of charge PVD e Casing protection degree IP30 e Operating temperature during charge 5 45 41 113 F e Storage temperature charger off and without battery 20 70 4 158 F Dimensions 75x49x142 mm L W H e Weight 250g e Weight including 230V AC transformer optional 490g 10 10 CB3600 AC CB3600 DC battery charger for THOR and ZEUS transmitters IMER o lm LDADED 00 36 RECHARGEABLE om 3080 Lh m DES Y e Power supply voltage 12 32 DC 230V AC optional e Power demand 35mA AC 250mA DC during charge e Charging current 650mA IME
34. 50V AC1 6A 28V DC1 Service relay Relay 4 NO NC 12A 130250V AC1 12A 28V DC1 RST relay card Relay 3 NO 12A 130250V AC1 12 NO NC RSA relay card Relay 3 NO 12A 28V DC1 12 NO NC RMP relay card Relay 10 12A 130250V AC1 RMA relay card Relay 10 12A 28V DC1 PWM DAC C1 Proportional 8 0 14 current operated analog F 40 150 Hz analog card F 200 600 Hz DAC C2 current Proportional 8 0 20mA operated analog analog 4 20mA card DAC V voltage Proportional 8 25 50 75 V DC operated analog analog OV DC V DC 3 V card DCmax 28V DC 10V DC OV DC 10V DC Input port Max number of digital inputs Serial Parallel 8 Max number of analogue inputs Parallel port data exchange speed Asynchronous serial port data exchange speed Transceiver version 44 53 4 50000 char s 4800 9600 bit s IMET M550 ALL1 EN doc 10 6 L receiver Type of RF receiver RF emission power Emission class Oscillator type Power supply voltage Absorbed power Maximum absorption Max number of control relays Max number of control relays NC NO Max number of service relays NO number of DC command drivers Max Max number of analogue outputs Superheterodyne IF 83 16 MHz 455 kHz 10 mW ERP internal antenna 25KOF1D Synthesizer 24 V AC 48 55 V 110 V AC 230 V AC 12 28 V DC 15W Max 0 9 Ain AC 1 2A in DC 20 4 with RLC relay cards 14 with RDC cards 3 between START HORN LAMP and T
35. AC CB5000 DC BATTERY CHARGERS FOR WAVE TRANSMITTERS 0 cccccececececececececececececececesesesesesess 49 10 10 CB3600 AC CB3600 DC BATTERY CHARGER FOR THOR AND ZEUS TRANSMITTERS eee 49 10 11 CB6000 AC CB6000 DC BATTERY CHARGER FOR 1 2 AND G4 TRANSMITTERS eene 50 11 RADIO REMOTE CONTROL SPARE PARTS 118 7 1 2 0 0 11 1111 tn esee tenes eee tese ee enne eS 51 12 M 52 ANNEXES EEA A E 52 ANNEX D FOR K DG RECEIVERS 52 OTHERANNEXES 52 13 DECLARATION OF CONFORMITY 0470 eene ee eere eese eee eee e ene seen 53 IMET M550 ALL1 EN doc 3 53 INTRODUCTION The 550 family is the result of IMET s many years experience in the production of radio remote controls IMET radio remote controls are advanced instruments designed and built using state of the art technology IMET M550 radio remote controls are available in a large number of versions for any application They are easy to install and they become an integral part of any machine that can be operated by remote control IMET radio remote controls come in many versions simple units with single transmission and digital controls ON OFF or more complex units with digital analog controls CA
36. ET accepts no responsibility for failure to carry out a proper risk analysis A possible loss of communication between the transmitter and receiver caused by disturbances or electromagnetic interferences has to automatically block the radio command clause 9 2 7 3 EN 60204 32 This implies a new procedure of starting the machine so this blockage should be considered a foreseen condition 3 2 Applications The most common radio remote control applications regard lifting or carrying apparatus such as tower cranes bridge cranes truck cranes and concrete pumps Other applications are possible provided the following conditions are observed Do not use the radio remote control in environmental and electrical conditions other than those specified in Chap 9 Do not use the radio remote control in environments that are required to be explosion proof The radio remote control should be installed by qualified personnel following the local regulations Keep this manual and the warranty certificate filled out in every part in a safe place IMET M550 ALL1 EN doc 7 53 4 PREVENTIVE MAINTENANCE Before performing any maintenance operation turn off the power to both the receiving unit and the machine and remove the battery from the transmitter Do not expose to heat sources Avoid prolonged exposure to direct sunlight Do not wash with water under pressure or dip the device in water Avoid contact with oil or solvents e f the dev
37. ISM Band IMET lt lt amp 5 g 4 C 0470 RADIO REMOTE CONTROL 3 LB305 LB534 T125A L250V 22 ppese 3s 13 24V o m gt 2 2 2 2 San 222226 5 58 9 6 89 9 GQ 51 52 53 54 56 56 57 67 68 69 70 71 72 78 74 2806 68 9 T 2 2 2 AAD Y 10 53 IMET M550 ALL1 EN doc 5 2 Connecting the receiver Do not perform any operation until the equipment is powered off The power supply for the radio remote control should be located downstream from the machine s main switch Connecting to the distribution network directly is prohibited The network disconnecting switch foreseen for the distribution network must be equipped with a device protecting from unauthorised closing padlock The connection between the receiving unit and the machine should always be REMOVABLE If the connection is made directly on the terminal board inside the machine a multipolar connector should be used so that the receiver can be disconnected and the original wired controls restored at any time The wire connections between the receiving unit and the machine should respect Standard EN60204 The wires must have a cross section of at least 0 75 and must be self extinguishing If possible use ferrules for conductor ends and make sure that the terminals are fastened tightly Con
38. N bus and dual transmission data feedback option The practical ergonomic control panel lets you manage all machine functions and perform the most difficult operations from a safe position The units are easily identified by the ID code printed on the nameplate affixed to every unit The meaning of the ID codes is shown in the tables on pages 5 and 6 The casings are made of shockproof plastic to guarantee complete functionality even in the toughest operation conditions 550 portable transmitters are equipped with a removable rechargeable sealed battery ensuring continuous operation over long work shifts even in extreme environmental conditions The frequency synthesis radio section PLL lets you change the frequency of the transmission channel directly on the control panel Continuous encoded radio transmission is used the receivers are designed to recognize control signals coming from transmitters having the same ID code Signals coming from other transmitters are ignored In the presence of interference bad reception or interruption of the radio signal the receiver automatically puts itself in stop status that involves opening the E STOP circuit clause 9 2 7 3 EN 60204 32 Every radio remote control is designed and built in conformity with the European Directives and with the relevant standards and can be used to set up a wireless control station complying with the strictest safety requirements mT
39. NT GAIN IMET M550 ALL1 EN doc 17 53 5 4 6 Relay control cards The following control cards can be mounted on the free slots depending on the user s requirements The cards are available in versions with 8 or 10 relays Version for H AC receiver OO OO0 00 00 OO O00 OO O00 OZzOzzOzzOzzOzzozzozzozzozzozz LU DE IMET RADIO REMOTE CONTROL M550RMP 00 Version for H DC receiver OO OO OO OO OO gt gt 2 gt 92 gt 9 gt gt 9 gt gt 2 gt 92 gt gt 9 gt 2 gt gt 9 gt 2 gt 9 gt gt 9 gt gt 9 gt gt IMET RADIO REMOTE CONTROL gt M550RMA REVO1
40. STOP 20 8 TYPE OF OUTPUT TYPE OF OUTPUTS AC POWER DATA DC POWER DATA COMMAND E STOP relay Relay 1 L AC 6A 130250V AC1 6A 28V DC1 2 L DC Safety Stop relay Relay 1 NO 6A 130 250V AC1 6A 28V DC1 Service relay Relay 3 AC version 12A 130 250V AC1 12A 28V DC1 NO NC 1 DC version RLC relay card Relay 16 8A 130 250V AC1 4 NO NC RDC relay card Relay 2 NO 12A 28V DC1 L DC only 14 NO NC RMC relay card Relay 14 NO 16A 28V DC1 L DC only RLS driver card MOSFET 20 6A 28V L 0 L DC only 2A 28V L 10mH PWM ADD C1 Proportional 8 0 14 current operated analog F2 40 150 Hz analog card 200 600 Hz ADD C2 current Proportional 8 0 20 operated analog analog 4 20 mA card ADD V1 voltage Proportional 8 25 50 75 V DC operated analog analog OV DC V DC 3 V card 28 DC 10V DC OV 10V DC e Input ports Max number of digital inputs Max number of analog inputs Asynchronous serial port data exchange speed e Transceiver version IMET M550 ALL1 EN doc Serial Parallel 8 4 4800 9600 bit sec 45 53 10 7 receiver HF emission power Superheterodyne IF 83 16 MHz 455 kHz 10 mW ERP internal antenna Emission class 25KOF1D Oscillator type Synthesizer Power supply voltage 12 28 V DC Absorbed power 15W Max Maximum absorption 1 2A in DC Max Max Max nu
41. T M550 ALL1 EN doc 49 53 IMET battery Ni MH 3 6V 1 7 A h e Max charging time 3 hours e Type of charge PVD e Casing protection degree IP30 e Operating temperature during charge 0 35 C 32 F 95 F e Storage temperature charger off and without battery 20 C 70 4 F 158 F e Dimensions 75x49x156 mm L W H e Weight 251g e Weight including 230V AC transformer optional 491g 10 11 CB6000 AC CB6000 DC battery charger for S1 S2 and G4 transmitters IIET MADE IH 3 1 0 DLED 0 D e Power supply voltage 12 32V DC 230V AC optional e Power demand 26mA AC 190mA DC during charge e Charging current 450mA e IMET battery Ni MH 6V 1 A h e charging time 3 hours e Type of charge PVD e Casing protection degree IP30 e Operating temperature during charge 5 45 41 113 F e Storage temperature charger off and without battery 20 70 4 158 F e Dimensions 137x94x260 mm L W H e Weight 250g e Weight including 230V AC transformer optional 620g 50 53 IMET M550 ALL1 EN doc 11 RADIO REMOTE CONTROL SPARE PARTS LIST Transmitting units and battery charger CB6000 AC 230 V AC battery charger with Italian plug CR008 CB6000 AC 230 V AC battery charger with Schuko plug CB6000 DC 12 32 V DC battery charger CHR007 6V 1 A h Ni MH battery 5034 F1 fuse 5x20 T 50mA L250V for
42. TOP E STOP Connect the contact of the E STOP circuit so that it commands the coil of the machine s main line contactor and remember that the maximum allowable current is 5A Attention The E STOP circuit has been designed for category 4 UNI EN 954 1 standard and or PLe according to the 15013849 1 standard In order to keep this safety category the relays must be connected in series pre cable standard configuration by IMET or in parallel ONLY to manage interruption of the main power supply line See Example 2 5 2 3 Safety STOP S STOP The Safety Stop is an additional safety function It consists in relay inside the receiver monitored by the RX logic that can be associated with the commands sent by the transmitter and which in case of problems automatically stops the receiver as shown by the status LEDs Example 1 in series to control commands The Safety Stop introduces a redundancy which activates the safety function in case the control command relays fail to open Example 2 operating the bypass valve The Safety Stop can command the drain valve in a hydraulic machine so that the machine is powered only when a control command is given The Safety Stop must not be associated with the bistable selection controls The risk analysis and safety class are based on Standard UNI EN 954 1 and ISO 13849 1 The safety class of each control is shown in Annex B Take good notice of the maximum currents allowable on the relay con
43. TOP 2 2 ES GND TIMED STOP NO i TIMED STOP NC TIMED T5A 5 TIMED 6 STOP L25oy F7 HORN NO DEED START C HORN NC HORN START START NC HORN C lt 5 Options on request SYMBOL DESCRIPTION POWER IN Input for main power supply GND Ground connection input F10 1 25A L250V power supply fuse E STOP STOP relay connection F12 T5A L250V E STOP contact protection fuse START NO NC relay output HORN Horn control output T STOP Time Stop relay connection S STOP Safety Stop relay connection F11 T5A L250V S STOP contact protection fuse CAN H CAN H line input CAN L CAN L line input SERIAL CONNECTION DO DATA IN for RS232 serial CABLE VIN ENABLE Input enabling RS232 down active VOUT 10 7 10 7V DC Imax 250mA auxiliary voltage output GND Ground connection input IMET M550 ALL1 EN doc 21 53 5 5 4 Relay control cards for L K receivers
44. asy option there are outputs destined to the signalling the transmitter which at that time has exclusive use of the receiver For safety every machine will have to be equipped with lit signals which inform various operators which transmitter has the exclusive use of the receiver at that time The number of dedicated outputs are e From 1 to 4 for L and M receivers IMET M550 ALL1 EN doc 33 53 e From 1 to 8 for H receivers These outputs are activated with the Lock procedure and remain active even during work session interruption caused by the transmitter switching off To deactivate them it is necessary to carry out the Unlock procedure or remove power to the receiver Any lack of power to the receiver will delete the priorities acquired by the transmitters To reset the desired conditions choose the desired combination with the rotating selector and subsequently a lock procedure 7 1 3 Anomalies Some useful suggestions are given in this chapter in addition to those in the main manual Chap 9 in case anomalies in the functioning of the radio controls with MtrS or MtrS Easy option are verified Chap 6 Anomaly Possible solution Verify they are not already controlled by another TX in this case carry out an Unlock procedure with the It is not possible to have exclusive control transmitter controlling the desired receivers of the desired receivers Verify that the correct combination using the rotating selector
45. aximum distance between TX and RX IR transmitter data Emission angle Emission class of the Infrared transmitter Infrared modulation Combination addresses available for infrared IR receiver data Power supply voltage Maximum absorption Sensitivity angle Maximum capacity of NC NO relay contacts Maximum retention time of the relay from when the command is received from the transmitter IP degree Dimensions of the receiver Weight without bracket IMET M550 ALL1 EN doc 30 metres 1 indirect sun light 20 metres 1 incident solar light with an angle greater than 45 20 X Y axis 1 EN 60825 1 PPM 65536 12 28 Vac 12 28 Vdc 40 mA 60 X Y axis indirect solar light 45 X Y axis incident solar light with an angle greater than 45 2A 250Vac AC1 12A 28Vdc DC1 3 seconds 65 mm 126x87x62 L P H 0 2 Kg 37 53 8 CHANGING THE OPERATING FREQUENCY Nearby radio devices transmitting on the same frequency channel may cause interference To check for interferences turn off the transmitter and check the RF busy LED on the receiver if the LED stays on it means that other devices are using the same frequency If disturbances occur during operation the Data Error LED will turn off every time the system detects a data reception error Reception errors lasting more than 0 8 seconds will put the receiver on passive emergency see Chap 8 2 To change the operating frequency choose anoth
46. ay of the radio receiver paragraph LED the 35 53 It is possible to connect multiple iREaDy in parallel according to the diagram shown here below IRE lt Dy IRE lt Dy IRE lt Dy RX iREaDy iREaDy iREaDy relay relay relay START ralay 22 al L COMANDO START 7 3 4 Operation Once the initial conditions from the user manual have been verified Chap 6 2 proceed as follows e For one second activate the START control pointing the front part of the pushbutton towards the infrared receiver with an angle of inclination and a distance that conforms to what is contained in paragraph 7 3 5 e When the green LED switches on it indicates that the transmitter is functioning correctly A temporary switch on of the green LED DATA on the infrared receiver indicates that the two units are aligned correctly e When the white LED START of the infrared receiver switches on it indicates that the START command of the radio remote control has been activated From this moment on itis possible to carry out the commands 77 P EE PU MAX RANGE e LL I CS MOL 2 26 A 2 ASD Af Range of action of the infrared receiver 36 53 IMET M550 ALL1 EN doc 7 3 5 Technical characteristics M
47. d Passive Emergency Stop A and B LED and the green Power Supply LED will stay on e To enable the transmitter introduce the magnetic key or on G4 units turn the keylock switch clockwise e Press the Start button for one second The green light on the transmitter should turn on and remain steady meaning the unit is working properly On the receiver the red LEDs will turn off while the yellow Data Error and B LEDs and the green RF Working LEDs will turn on The radio remote control is now ready to work e The safety class of the each control is shown in Annex B 6 3 STOP Press the red mushroom button This will open the STOP circuit on the receiving unit f 2 N and disable all the controls To restore operations reset the STOP ISO 13850 button and press START 6 4 Turning off the remote control STOP Remove the magnetic key or on G4 units turn the keylock switch anticlockwise The transmitter will turn off the safety circuits will open and all active controls will be disabled The transmitting unit also turns off when the battery runs down completely In this case the LED on the transmitter will flash rapidly after shutdown 6 5 Auto power off On request the auto power off time can be set to a maximum of 45 minutes by 3 steps Transmitting units 5505 8 and M550D 8 switch off automatically after 20 hours of work to perform automatic tests on safety systems as required by S
48. e If any documents are missing please contact IMET and provide the unit s serial number 6 53 M550 ALL1 EN doc gt 2 CONVENTIONS USED THIS MANUAL Warning This symbol indicates instructions to be strictly followed for the radio remote control to work properly Dange This symbol indicates important information on avoiding dangerous situations when using the radio remote control This symbols indicates useful suggestions for the proper use of the radio remote control 3 CAUTION READ THE INSTRUCTIONS CAREFULLY BEFORE INSTALLING THE RADIO REMOTE CONTROL FAILURE TO APPLY ANY OF THE PROCEDURES DESCRIBED IN THIS MANUAL MAY LEAD TO INJURIES TO PERSONS OR DAMAGES TO PROPERTY NO PART OF THE RADIO REMOTE CONTROL SHOULD BE USED AS A SPARE PART FOR OTHER RADIO REMOTE CONTROLS Follow the local laws on safety and workplace accident prevention All the regulations on using radio remote controls for industrial machinery MUST BE OBSERVED AT ALL TIMES IMET accepts no responsibility for the unlawful use of the radio remote control 3 1 Risk analysis It is necessary to evaluate the risks in order to establish the safety and health safeguard requisites concerning the machine with radio remote control use A risk analysis must be carried out when deciding whether an application can be radio controlled It should be carried out by qualified personnel who assume all the relevant responsibilities IM
49. er frequency channel There are 30 channels available 8 1 Before changing frequency Make sure transmitter s battery is charged and insert the magnetic key or if you are using a G4 transmitter turn the key to ON Make sure the receiver is powered and bring the transmitter as close to the receiver as possible 8 2 Changing frequency Z 2 Press the two frequency change controls at the same time see NOS Annex A for identification and press and release the START button D The green ON light on the transmitter should flash 4 times and pause repeatedly Release the two controls CF Follow one of the two procedures below Aw f Two step procedure Moving to the second upper channel Press the START button and make sure the LED flashes at regular SZ intervals Any step procedure Choose one of the 30 channels available m using first the control for the tens C F x10 and then the control for the units C F x1 see Annex A Example To select channel 26 on a WAVE transmitter press control P1 for the tens 2 times and press control P2 for the units 6 times Press the START button D and PRESSION ON No Se is make sure the LED flashes at regular intervals 222 the end of either procedure for about 5 seconds The CP mme LE aAA transmitter will turn off The device is now ready to operate using the e C new channel The red LEDs on
50. ersonnel and following the manufacturer s instructions Use original spare parts when making replacements in order to preserve the original features of the radio remote control see the list of replaceable parts in Chap 10 Problem Limited operating range Possible Remedies e Check the antenna and move it to a new location if necessary see Chap 5 e Check the Data Error LEDs and change the frequency if necessary See Chap 7 Certain functions perform improperly Problem e See Annexes B and C Possible Remedies Transmitting unit does not turn on LED flashes rapidly at start up sure the STOP button is not pressed e Check battery charge e sure the magnetic key is in place e Make sure no controls are in the working position when you press START e Malfunction in the STOP circuit see Chap 8 1 LED makes one short flash at start up even if you keep pressing the Start button e Make sure the EEPROMs are correctly installed on both the receiver and the transmitter At start up the LED lights up only when you press the Start button Problem e Check the contacts on the STOP button Possible Remedies Receiving unit does not turn on e Check the protection fuses e Check the power cables Receiver turns on but does not operate the application and the yellow LEDs are on e On the receiver check the fuse in series to the STOP relay and the control relay e
51. gium 18 Luxembourg 3 Bulgaria 19 Malta 4 Cyprus 20 Netherlands 5 Denmark 21 Poland 6 Estonia 22 Czech Rep 7 Finland 23 Romania 8 France 24 Slovakia 9 Germany 25 Slovenia 10 26 Portugal 11 England 27 Spain 12_ Ireland 28 Sweden 13 lceland 29 Norway 14 Italy 30 Switzerland 15 Latvia 31 Hungary 16 Liechtenstein IMET radio remote controls comply with the specifications of ERC Recommendation 70 03 1 Band E2 The national authorities for telecommunications may impose further restrictions or require use permits in the single countries We recommend that you become acquainted with the local laws before using the radio remote control More information can be found on the following website http ec europa eu enterprise rtte weblinks htm IMET M550 ALL1 EN doc 39 53 9 TROUBLESHOOTING This chapter contains advice on handling malfunctions in the radio remote control First of all make sure that the problem actually depends on the remote control To do so operated the machine using the wired remote control instead of the radio remote control The test is valid provided the same controls are tested and that the radio remote control and the wired remote control use the same connector Any tampering with the radio remote control or its components will automatically void the manufacturer s warranty All repairs should be performed by qualified authorized p
52. h the DSC remain valid until the receiver is turned off The next time it is turned back on the limits that were previously programmed with the limits calibration will be restored Turning only the transmitting unit off and on will not erase the corrections carried out with the DSC During the programming or test phase for minimum and maximum limits of analogue outputs the DSC function is not active The DSC function is excluded by the activation of the Snail S mode 34 53 IMET M550 ALL1 EN doc ALIMENTAZIONE ALIMENTAZIONE 7 3 iREaDy Option With this option it is possible to activate the radio remote control only if pointing the transmitter towards a supplemental receiver unit called iREaDy receiver Transition of the start signal takes place through an infrared ray combined with the normal radio signal The additional safety makes it possible to avoid involuntary and undesired start up of the radio remote control and therefore of the system 7 3 1 Warnings Steps and behaviour to be adopted when using infrared e Donotlook at the LEDs directly or point them directly towards someone s eyes e Do not attempt to replace or repair the LEDs since these components cannot be replaced or repaired by the user e Donot scratch the lenses Periodically clean the lenses with a clean soft cloth 7 3 2 Transmitter The transmitter with the iREaDy option is equipped with two led for infrared transmission It is sufficient to p
53. hat all receivers are free meaning they are not already being exclusively used by other transmitters see page 12 32 53 IMET M550 ALL1 EN doc MtrS MtrS Easy e Keep the Lock button pressed see technical attachments Procedure unnecessary e Press the start button for 1 s Once the Start button is released verify that all selected dis oan SS pressad all Selecied receivers will start see paragraph receivers activate the lit signal of the transmitter with EA 2 4 which it intends to operate e Release the lock button From this moment the receivers are for the exclusive use of the transmitter No other transmitters will be able to control the selected receivers until the Unlock procedure is carried out 7 1 1 4 Radio remote control start up Once the initial conditions of the user manual are verified Chap 6 2 press the START button to operate All selected receivers with the Lock procedure will activate and from this moment it will be possible to carry out the desired manoeuvres During the work session it is possible to switch from one combination to another Before this operation always interrupt the gear by pressing STOP If not the transmitter will automatically switch itself off If the receivers are already being exclusively used choose the new desired combination with the rotating selector and press start If the receivers are not being used exclusively choose the new desired comb
54. ice has been opened for any reason make sure all the seals and gaskets are in place when closing To keep you radio remote control in good working order regularly clean it using a brush and a damp cloth Do not use alcohol or solvents they might damage the components and the casing 4 1 Routine maintenance to be carried out by operator Periodically clean the outside of the receiving and transmitting units Dirt deposits can hinder the functioning of buttons toggle switches and manipulators Apply special care to the STOP button keeping it clean and making sure it works with no difficulty Remove any traces of oxidation from the battery contacts Check the casing and the components for cracks or apparent damages All rubber parts buttons seals and gaskets should show no sign of tearing Damaged components should be immediately replaced to prevent humidity or dirt from penetrating and jeopardizing the safe operation of the radio remote control 4 2 Maintenance and internal checks After every year of use we recommend carrying out a general inspection on the radio remote control to be performed by qualified personnel Open the housings of the transmitting and receiving units and make sure e thatthe gaskets are in order e thatthe cable clamps are efficient e that the connection terminal screws and the connector couplings are tight e thatthe electronic boards are securely fastened e thatthe fastening screws of all components are
55. im EN NE ies s L B4 A3 pie 2 B5 e Ps be Nim o IMET M550 ALL1 EN doc 5 5 5 Other control cards for L DC and K DC receivers MOSFET control card Mosfet analogue command board for HSC 50 130Hz 181 370Hz 371 1000Hz 3 FREQ PWM FOR M55001 E O E a JUMPER a z 08 GND FREQ SEL GND IN C7 IN C8 alc 2 7 els ATL ap 82 _ 182 i B4 COM e A7 ENSE K B3 gt A5 A6 gt BL Pol el c A6 8 24 B3 B4 gt 184 z 5 GAIN REG x 5 COM A4 AD8 B6 Oo g Als B6 B5 COM B5 B6 AS di E AW ADD GAIN REG A7 B8 Ees te A2 A6 COM B7 B8 5 c3 5 amp COM 9 A4 c21 Cil CL amp CI A3 1 4 C3 C4 8 C2 GAIN REG A2 S GAIN REG
56. ination with the rotating selector and repeat the desired Lock procedure Then press START 7 1 1 5 UNLOCK Procedure Once the working session is finished to once again be able to make the receivers available to other operators it is necessary to free the receivers from the exclusive use of the transmitter MtrS MtrS Easy e Radio remote control not started e Choose a combination of receivers to be freed by way of the toggle switch if the toggle switch is not present e Press the UNLOCK button for 1 s e Radio remote control started pass on to the next point at the first click see technical e Keep the Unlock control pressed see technical attachments attachments e Press the start key for 1 s Verify that all selected receivers deactivate the lit signal indicated the transmitter which had the exclusive control From this moment the receivers are free and can operate with the other transmitters which form part of the system 7 1 1 6 Frequency change The frequency change is carried out in the same mode described in chap 8 of the main manual The initial condition to be respected is that the transmitter must not have any selected receiver at exclusive use Attention with the MtrS or MtrS Easy option the receiver does not give any information that the frequency change has been carried out Keep to the information of the LED of the transmitting unit 7 1 2 Receiver Inside the receiver with the MtrS and MtrS E
57. ion to the transmitting unit for receiving data via cable CAVO SERIALE DIP SWITCH 1 IZ 493 5 4 5 Data feedback card DATA ERROR CH B PASSIVE EMERGENCY CH B DATA ERROR CH A PASSIVE EMERGENCY CH A RF BUSY POWER SUPPLY WORKING The data feedback card is used when it is necessary to collect data from the application and send it via radio to the display on the transmitting unit Data collection can be performed in parallel 50 or in series as shown in the table below D2 D3 Option Terminal Description os USER STB RS232 user input D6 SERIAL D7 PARALLEL DO D7 Optoisolated parallel port STB digital inputs STB Parallel port control ERR VIN ENABLE Input enabling the ACK and ADO ERR outputs AD1 ACK Parallel port control I O AD2 ERR Parallel port control I O AD3 ADO AD3 12 bit A D converter inputs A 45V Auxiliary power supply output GND Imax 5mA GND GND Ground connection inputs GND CURRENT Current amplification regulator 2 GAIN ADO ADS3 for ADO ADS input signal CURRENT GAIN AD PENNE CURRENT AD2 CURRE
58. ire le notice pour l usager Before carrying out any type of work turn off the voltage and read the user s manual Bevor irgendwelche Arbeit ausgefuehrt wird Spannung unterbrechen und Bedienungsanleitungen lesen Passive Emergency ch B Passive Emergency ch A Data Error ch Data Error ch A RF Busy Power Supply Working RX Unit Mod 5505 LAC Serial no Supply 24 48 55 110 230 50 60 2 Power Imax 0 9A 20VA Class Protection IP65 IME T Radio Model 5505 UHF ISM Band RADIO REMOTE CONTROL B 6 182 1 200006002 IAQ E 2000000 A 2 2 C CA AZ 2 2 2 F T 5A L250V T 5A L250V N 2 8 TRX Unit Mod 5500 5 RR a Hi AG 18 24V 50 60H i u 2 25555 13 24V N S gt a gt a upply Ta 2228205 1 2A 20VA gt Radio Model M550D UHF
59. mber of control relays 16 number of control relays NC NO 4 only with RDC relay cards number of service relays NO 3 between START HORN LAMP and T STOP Max number of DC command drivers 20 Max number of analog outputs 8 TYPE OF OUTPUT TYPE OF OUTPUTS AC POWER DATA DC POWER DATA COMMAND E STOP relay Relay 1 NO 6A 28V DC1 Safely Stop relay Relay 1 NO 6A 28V DC1 Service relay Relay NO NC 3 NO 12A 28V DC1 RDC relay card Relay 12 NO 12A 28V DC1 4 NO NC RMC relay card Relay 14 NO 16A 28V DC1 RLS driver card MOSFET 20 6A 28V 1 0 2A 28V L 10mH operated analog card analog PWM ADD C1 Proportional 8 0 14 current operated analog F2 40 150 Hz analog card F 200 600 Hz ADD C2 current Proportional 8 0 20mA operated analog analog 4 20 mA card ADD V1 voltage Proportional 8 25 50 75 DC OV DC V DC 3 V DCmax 28V DC 10V DC OV DC 10V DC e Input ports CAN Serial Parallel e Max number of digital inputs 8 e Max number of analog inputs 4 e CAN bus interface data exchange speed lt 500 kbit s Transceiver version 46 53 IMET M550 ALL1 EN doc 10 8 M AC receivers Type of RF receiver RF emission power Emission class Oscillator type Power supply voltage Absorbed power Maximum absorption Max number of control relays Max number of control relays NC NO Max number of service relays NO Max number of analog outputs
60. nd e 7 eec e erede etu ceret pe A e abe recu e E Te Ta Eee ter ese aa ERE 7 ROUTINE MAINTENANCE TO BE CARRIED OUT BY 8 MAINTENANCE AND INTERNAL CHECKS RECEIVING UNIT DIMENSIONS AND DRILLING DIAGRAM essent enne te 9 CONNECTING THE RECEIVER eese dass eet seen te naa 11 INSTALLING THE EXTERNAL ANTENNA eene tete seen tena 11 STOP E STOBJ ne detta e Here Un qune adire recs 12 SAFETY SSTOP S STOP J id tt eee e e dete aedes ud n ive EE 12 BASIC FUNCTIONS ss PE 13 CONNECTION DIAGRAMS H RECEIVERS ccessesessecececssesssececececsessuccecececeeseececececeesesaeseseceesensaaeseeeceesensaaa 13 RECEIVER WITH ANALOG OUTPUT CARD AND DATA FEEDBACK CARD ccce eene 14 POWER SUPPLY CONNECTIONS OF H DC AND H AC RECEIVERS 15 ANALOG CARD sete Ee eo EY GENERE VERE AE 16 LOGIC BOARD ee DATA FEEDBACK CARD RELAY CONTROL CARDS iae eee o e eere eo 18 POTENTIOMETER CARD eee eene nennen 18 CONNECTION DIAGRAMS FOR L AND RECEIVERS 202 22 0000000000000000000522200000 19 VERSION deett ea enema
61. nting European Directive 2002 96 CE ANNEXES This manual is completed by the following Annexes indicating specific information on the project number by which the radio remote control is identified Annex A Arrangement and electric symbols of the actuators in the transmitting unit Annex B Table of controls Annex C Wiring diagram of the outputs in the receiving unit Annex D for K DC receivers Details of CAN bus interface Other annexes Special functions 52 53 IMET M550 ALL1 EN doc
62. oint the transmitter towards the iREaDy receiver and press the Start key Maximum transmission distance is 30m with indirect solar light 20m with direct solar light The transmitter with send the recognition code by way of radio and infrared The application will only activate if both codes are recognised by their respective receivers 7 3 3 Receiver The iREaDy receiver must be installed close to the receiver of the radio remote control and connected according to the diagram shown below POWER SUPPLY COMANDO e 4 iREaDy relay POWER RX gt SUPPLY START ralay START requirements time reception indicates that START DATA SY IMET LED IR RADIO REMOTE CONTROL gt iREaDy Power 12 24 Vac 12 28 Imax 40 mA 12 130Vac 1 12A 28Vdc DC1 res IMET M550 ALL1 EN doc The power supply must conform to the contained in 7 3 5 The following LED are present on the iREaDy receiver LED for reception of the infrared signal IR LED e Green DATA led indicates reception of the infrared signal it lights up every infrared receives a signal White START LED infrared signal is correct and the receiver activates the relay connected in series with the rel
63. ose application sectors which require for multiple operators to safely operate on the machines Automatic warehouses Funicular cranes Overhead travelling crane 7 1 1 Transmitter 7 1 1 1 Definition of combination Das The combination indicates which receivers have to work at the same time 4 se during the working session ACT 9 Qa 71 The combinations are personalised depending the clients needs and are programmed by IMET during the radio remote control manufacture Each transmitter can handle up to 16 different receiver combinations with which it can operate at the same time The combinations may vary from one transmitter to another The MtrS option enables to realise different functioning typical of lifting machines TANDEM MASTER SLAVE CATCH PITCH TAKE RELEASE 7 1 1 2 Selecting the desired combination Attention if a toggle switch is not present pass on to the next paragraph The desired receiver combination is selected using a rotating selector Makes it possible to select the receivers and therefore the machines on intends to operate with Once the desired work combination has been set one must proceed with taking control of the receivers in order to guarantee that they are exclusively used by the transmitter 7 1 1 3 Lock procedure This procedure allows taking control of the receivers to guarantee the exclusive use on behalf of the transmitter Before proceeding ensure t
64. ped with a single LED that has the same function of the yellow LED from the CB3600 and CB5000 battery chargers described above In order to extend battery life cycles if possible avoid charging batteries that are already completely or partially charged The battery charger is designed for indoor use do not expose it to the elements To preserve battery life recharge the battery in a place with no humidity and a temperature between 5 and 45 The battery charger s power plug should be installed close to the equipment and be easily accessible In case of direct voltage power supplies the connection between the battery charger and the power supply should not be permanent In this case use a connector that can be disconnected at any time If you are using a CB6000 DC battery charger see Chap 9 11 protect the connection with a fuse Warning Explosion hazard if non compatible batteries are used Use IMET batteries only See Chap 11 for information on the disposal of exhausted batteries 30 53 IMET M550 ALL1 EN doc 6 8 Dip switch programmable output configurations The receiving unit can be programmed to follow preset operation schedules for the more common applications e g tower cranes bridge cranes and industrial cranes This is done using the dip switches on the receiver The dip switches can be Enabled as per the tables below for WAVE transmitters tables 0 5 Enabled as per table 6 only 1 2 3 4 Enabled a
65. peration red LED On when channel B is STOPPED System errors are indicated by coded flashing similar to Morse code RF busy On when channel is occupied by radio signals Rapid flashing during dual green LED transmission Power Supply On when power supply is present green LED Working On when the two E STOP relays are closed and the controls are enabled green LED _ Data Error ch f RF BUSY E Passive Emergency ch B POWER SUPPLY _ Data Error ch EMERGENCY CH A Passive Emergency ch _ ERROR CH A _RF Busy EMERGENCY B Power Supply ERROR B Working WORKING M receivers L and receivers IMET M550 ALL1 EN doc 29 53 6 7 Transmitting unit power supply Radio remote controls with portable transmitters are supplied complete with two rechargeable Ni Mh batteries and a dedicated battery charger 6 7 1 Battery state of charge The battery s state of charge is shown by the green LED on the transmitting unit A steady green LED means the battery is charged A flashing green LED means the battery is low Turn off the transmitting unit and change the battery The LED begins to flash when the battery has power left for approximately 15 more minutes A low battery charge can also be indicated by an intermittent acoustic warning by connecting a horn to the respective relay output on the receiver which in this case closes for 1 every 8 seconds 6 7 2 Changing and charging the battery
66. rallel port common input 8 M550 ALL1 EN doc 27 53 6 USING THE RADIO REMOTE CONTROL Use of the radio remote control following the safety precautions below to ensure safety at work 6 1 Safety rules The radio remote control should be used only by competent personnel with a thorough understanding of the remote control and of the machine controlled the persons using the radio remote control should be adequately instructed Do not turn on the transmitting unit if the controlled machine is not completely visible If the transmitting unit is used in a closed area or far from the receiving unit the operator cannot be fully aware of the movements of the controlled machine This can lead to hazardous situations Whenever work is suspended even if for short periods turn off the control unit and remove the key from the transmitter to prevent unauthorized use 6 2 Powering and starting the radio remote control Initial conditions Data Error ch Transmitting unit off Pasive Emergency ati Data Error ch e Load a charged battery in the transmitter except for M8 DIN units Passive Emergency ch A Busy Make sure the mushroom head STOP button is not Supply pressed and that no control is in the working Working position Power on the machine and the receiving unit Wait 2 seconds for the receiver to carry out the safety checks If the checks are successful the re
67. ressing the STOP control commands button or passive emergency 4 Machine power supply HORN Horn control relay Warns of potentially hazardous it can be associated situations to the first START START START control relay Powers the machine s control box and enables machine Start function LAMP Blinker control relay Blinker power supply 5 4 Connection diagrams of H receivers Receiving unit version H is provided with 7 slots where the control relay cards the analogue output cards and the data feedback card are plugged in Slot A includes as well as the group A controls the basic functions in the table above
68. s 7 Do not bypass the machine s safety systems follow the manufacturer s instructions Do not install the receiving unit too high above the ground 10 20 metres At these heights the unit may receive local e radio signals that disturb RECOMMENDED transceiving operations m 1 Non attenuating obstacle To prevent water infiltrations install the receiving unit vertically 2 Partially attenuating shown in the figure 3 Shielding obstacle In case of strong mechanical vibrations place a rubber shock absorber between the machine and the receiver dampers M AC receivers and M8 transmitters must be fastened to DIN rails inside a cabinet provided with a locked door preventing unauthorized access 5 1 Receiving unit dimensions and drilling diagram dis H version 147 131 Y p 1 gt NU BR E re gt N N E 5 E 2 550 ALL1 EN doc 9 53 L versions 162 Prima di eseguire qualsiasi tipo di lavoro togliere la tensione e leggere il manuale di istruzione Avant d effectuer n importe quel type de travail couper la courant et l
69. s per the customizable tables shown in Annexes A B C Table 0 For applications with gantry cranes The transmitters commands are executed with no conditions posed by the receiver except for the interlock between right button and left button on the same line The second speed commands are common the second function of every pair of buttons on the same line produces the same command Table 1 For applications with tower cranes Three speeds associated with three different buttons While holding the main speed button pressed A1 or A2 briefly press the second speed button A3 or the third speed button A4 They will remain effective until the main button is released Table 2 For applications with tower cranes Same as in Table 1 but with controls A5 A8 Table 3 For applications with tower cranes Combines the functions of the two previous tables Table 4 For applications with tower cranes Three speeds associated with two buttons with holding function In this case the button s dual function is exploited producing the main speed when pressed once and the second speed when pressed twice The third speed is obtained with respectively for button A1 B5 or A2 B5 and 4 for button A5 B7 or A6 B7 Table 5 For applications with gantry cranes This solution distinguishes the second speed controls which are normally the same for pairs of adjoining buttons Table 6 DIP4 OFF Both the start and horn relays are activated every time
70. smitter HF emission power 10 mW ERP internal antenna Emission class 25KOF1D e Oscillator type Synthesizer e Power supply voltage 2 4V DC e Absorbed current 100 mA 120mA Max absorbed power 0 3 W IMET battery Ni MH 2 4V 1 5 A h Run time at 20 C with charged battery continuous operation 15 hours 12 hours e Low battery warning time 215 min Liquid Crystal Display 2 lines 8 characters line 30x15 mm e Visualization speed of characters on display 100 char s 10 2 THOR and ZEUS transmitters HF emission power 10 mW ERP internal antenna Emission class 25KOF1D e Oscillator type Synthesizer e Power supply voltage 3 6 V DC e Absorbed current 160 mA 180 mA e Absorbed power 0 58 W 0 65 W IMET battery Ni MH 3 6V 1 7 A h e Runtime at 20 C with charged battery continuous operation 11 hours 9 hours e Low battery warning time 15 min e Liquid Crystal Display Optional 4 lines 20 characters line 75x27 mm e Liquid Crystal Display Standard 2 lines 16 characters line 55x15 mm e Visualization speed of characters on display 100 char s 10 3 51 52 and G4 transmitters e RF emission power 10 mW ERP internal antenna e Emission class 25KOF1D e Oscillator type Synthesizer e Power supply voltage 6V DC e Absorbed current 90 mA 110mA e Absorbed power 0 54 W 0 66 W battery Ni MH 6V 1 Run time at 20 C with charged battery continuous operation 11
71. sult the transmitting unit controls diagram Annex A and the receiving unit wiring diagram to identify the equivalent actuators in the two units Be sure to note the supply voltage when connecting the receiving unit In versions H AC and L AC the fuse current must be adjusted to the supply voltage After installing test the radio remote control and the machine to make sure they work as expected In addition it is very important to make sure that the STOP circuit works properly Pressing the STOP button during normal operation should make the contacts of relays A and B in the E STOP circuit open Lastly fill in the sheet showing the connection diagram between the receiving unit and the machine and write down the date of installation in the box on page 47 of this manual 5 2 1 Installing the external antenna A properly installed antenna is essential for a good operating range Install the antenna outside at the highest and most visible point far from metal structures Use a tuned antenna only and connect it to the receiver using RG58 coaxial cable impedance 500 For M550S 8 and 5500 8 type transmitters only use the antennas supplied by IMET other types of antenna must be approved in conformity to the ETSI EN 300 200 2 standard SYMBOLS 1 Antenna whip 2 Fastening bracket RG58 cable with protective sheath 4 Washer 5 Locking nut IMET M550 ALL1 EN doc 11 53 5 2 2 S
72. t 69 dBm clause 9 4 ETSI EN 300 220 1 10 dBm Limit gt 44 dBm clause 9 4 ETSI EN 300 220 1 25 KHz Simplex 25 KHz Half Duplex 25K0F1D 30 100 gt 9 lt 734x107 65536 3s 750 ms 80 ms 160 ms 170 ms 290 ms 500 ms 1200ms optional 4 UNI EN 954 1 PL e CAT 4 ISO 13849 1 SIL 3 EN 62061 2 3 UNI 954 1 PL c PL d 150 13849 1 SIL 2 EN 62061 see Annex B 1 UNI EN 954 1 PL ISO 13849 1 SIL 1 EN 62061 2 Safety Stop STOP 20 C 70 4 158 F IP 65 except for versions M and M8 Glass filled nylon PVC ISONYL VO 16 WAVE S 20 WAVE L 24 WAVE L 1 Horn 1 4 16 WAVE S 20 WAVE L 21 WAVE L 1 Horn 1 4 THOR ZEUS S1 S2 G4 M8 transmitters with H receivers e Max number of ON OFF commands e Number of service commands e Max number of analog commands Transceiver version 48 38 4 Start Horn Lamp T Stop 8 with 38 ON OFF commands THOR ZEUS S1 S2 G4 M8 transmitters with L and K receivers e Max number of ON OFF commands e Number of service commands e Max number of analog commands 42 53 20 1 3 Start Horn and T Stop optional 8 IMET M550 ALL1 EN doc THOR ZEUS S1 S2 G4 8 transmitters with M AC receivers Max number of ON OFF commands 21 Number of service commands 3 Start Horn and Blinker e Max number of analog commands 4 10 1 WAVE tran
73. t T md O gt gt 2223 6 5888 225 2 5 2222 lt lt oc x SYMBOL DESCRIPTION E STOP A ESTOP B E STOP A and E STOP B connection S STOP Safety Stop relay connection START NO relay output HORN Horn control output LAMP Blinker control output 1 8 NO relay control output B1 B8 NO relay control output outputs B1 and B2 with NO NC contacts C1 C5 NO relay control output outputs C1 and C2 with NO NC contacts GND Common line for input or output signals ANT SMA connection for antenna cable ANALOG INPUT 1 4 Analog data inputs 45V DC 5V DC Imax 1mA output 00 07 Optoisolated Vmax 30V DC digital data inputs 10 7V DC Imax 250mA auxiliary voltage output ANALOG OUTPUT 5 8 Analog data outputs POWER IN Input for main power supply POWER SUPPLY FUSE E STOP FUSE 1 25A L250V power supply fuse 5A L250V E STOP contact protection fuse S STOP FUSE 5A L250V S STOP contact protection fuse 26 53 IMET M550 ALL1 EN doc 5 7 3 M AC transceivers data acquisition connections
74. tacts see Chap 10 Example of wiring of Safety Stop relay for AC applications FUSIBILE 5 Eo i COMUNE DEI COMANDI DI prente M i pU gg p PLL ELETT DVAL VOLA ELE DI COMANDO CON ANALOGICA 12 53 DRAIN CABILITAZIONE POTENZA IDRAULICA IMET M550 ALL1 EN doc 5 3 Basic functions The table below shows the basic functions available on almost all receivers Relay Function Typical Uses Remarks T STOP The relay is activated for 5 seconds from the moment e Delayed STOP of the radio remote control is switched off or enters combustion engine passive emergency mode Engine deceleration The T STOP can be activated at switch off or with a 2 second delay S STOP The relay is activated only by an instable command e Enables the drain valve Relays constantly from a toggle switch button or joystick Common enabling of control monitored by uP Connected in series the function introduces a commands Opens with a 0 8 redundancy that can be used to increase function second delay safety E STOP The two relays are activated when the radio remote Powers the main contactor Relays constantly control is switched on STOP RELAY cat 4 UNI in the machine s control box monitored by uP EN954 1e PL e 15013849 1 stay active untila Common power supply for STOP command intervenes p
75. tandard EN 954 1 Upon explicit request by customers and under their own responsibility the auto power off function can be excluded In this case the STOP circuit is downgraded to category 3 or PLd 28 53 IMET M550 ALL1 EN doc 6 6 Meaning of LEDs The radio remote control is provided with LEDs light emitting diodes that provide the following information ON 2 ERROR M8 e Operating status e Operating malfunctions ni e of malfunction Battery exhausted except M8 Transmitting Unit Transmitter off or malfunctioning see Chap 8 Transmitter off or malfunctioning see Chap 8 Transmitter working Flashing at regular intervals Battery exhausted except M8 Coded flashing Radio remote control error contact Service Centre Rapid flashing Malfunction in STOP circuit see Chap 9 One short flash EEPROM missing or not working Flashing with regular number of Transmitter is in analog output calibrating mode see the flashes manual on calibrating the analog outputs Receiving Unit LED Function Data Error ch On during operation yellow LED Off during data errors on channel A Passive Emergency ch A Off during operation red LED On when channel A is STOPPED System errors are indicated by coded flashing similar to Morse code Data error ch B On during operation yellow LED Off during data errors on channel B Passive Emergency ch Off during o
76. the Start button is pressed DIP4 ON The horn relay is activated the first time you press Start Every time you press Start after that both relays are activated Table 0 Basic configuration no self holding Table 1 or 4 held 1 or A2 Table 2 A7 or A7 and 8 held by 5 or A6 Table 3 Table 1 Table 2 held by A1 B5 or A2 B5 Table 4 A4 held by 5 7 or A6 B7 Table 5 Distinct second speeds Table 6 Start and Horn configurable Table More functions customizable on request IMET M550 ALL1 EN doc 31 53 7 RADIO REMOTE CONTROL OPTIONS These options may not be present in your radio remote control Consult technical attachments and read the paragraphs for the options included with the radio remote control 7 1 5 and MTRS Easy Option The transmitter receiver multi system enables each receiver to be able to recognise a maximum of 8 transmitters with which it can operate one at a time and every transmitter to be able to operate with a maximum of 16 receivers at the same time The MtrS and MtrS Easy option is available on the full range of transmitters and receivers apart from 4 transmitters recognisable on L and M receivers whereas with the H series it can reach up to 8 transmitters The MtrS and MtrS Easy are differentiated by the Lock and Unlock procedure described subsequently The MtrS or MtrS Easy option is indicated for all th
77. the test for a maximum of 4 times until the result is A or C C If the LED flashes and displays the error message STOP circuit fault contact an authorized Service Centre 9 2 Passive emergency Passive emergency is a safety mode automatically assumed by the system when it detects a malfunction clause 9 2 7 3 EN 60204 32 The most common cause is a loss of RF connection between receiver and transmitter lasting more than 0 5 seconds due to e Strong disturbances on the transmission channel or a significant attenuation of the RF signal caused by an obstacle e Excessive distance between transmitter and receiver out of range In all these situations the receiver independently enters passive emergency mode opens the E STOP circuit and disables all the controls 9 3 Technical Assistance In case of malfunctions in the radio remote control that are not addressed in this manual contact exclusively a Service Centre authorized by the manufacturer Contact the closest centre or the dealer where the device was purchased and provide the following information e Version of radio remote control _ Unit Mod 5505 e Serial number Serial no e Defect encountered RX Unit Mod 5505 LAC Date of purchase Serial no Description and history of problem status of receiver and transmitter LEDs during malfunction 522 Keep this manual and the warranty certificate filled out
78. tions to receive data from an external device and to send data to the transmitter s display The following messages can be sent e Messages stored in the application s memory The messages must be sent to the RS232 connection in data packets following the serial protocol shown below The application must send the data feedback card the single characters that make up the message to be shown on the display of the transmitting unit ordine di Description 0x01 A variable indicating the start of the message POS Position of the message s starting point on the display Ch Chy4 Generic i character sent to the display text of message 0 0 A variable indicating the end of the message The variable is a hexadecimal value different from any ASCII character that can be shown on the display XOR XOR of all the preceding bytes starting from 0x01 parity check Messages stored in the data feedback card s memory In this case the application sends an N code to the data feedback card regarding the message N to be sent and shown on the display of the transmitting unit ordine BYTE Description 0x02 A variable indicating the start of the message POS Position of the message s starting point on the display N Number of the message stored in the card data feedback card 0 0 A variable indicating the end of the message variable is
79. y output E STOP A STOP relay connection E STOP B STOP relay connection S STOP Safety Stop relay connection E STOP FUSE T5A L250V E STOP contact protection fuse S STOP FUSE T5A L250V S STOP contact protection fuse HORN Horn control output LAMP Blinker control output A1 A8 NO relay control output B1 B8 NO relay control output outputs B1 and B2 with NO NC contacts C1 C5 NO relay control output outputs C1 and C2 with NO NC contacts ANT SMA connection for antenna cable GND Common line for input and output signals POWER IN Input for main power supply POWER SUPPLY T1 25A L250V power supply fuse FUSE ANALOG OUTPUT 5 8 Analog data outputs OUT VREF 10 7V DC Imax 250mA auxiliary voltage output IMET M550 ALL1 EN doc 25 53 Non connected inputs for dual transmission versions 5 7 2 Common connections on M AC transceivers

User Manual – IMET M550

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User Manual – IMET M550