Digital Controller
Contents
1. SU founfour AT ari J AL JALSJMAN PRO 0 20 40 60 80 100 l LU z L AL3 20 40 60 80 100 0 20 40 60 80 100 20 40 60 80 100 Press Key Press lt Key Press CA Key Press Key To display parameter AL1 To change ALI value Increase AL1 value Store the new value of AL1 There are total 16 alarm mode types referenced as below To change Alarm mode press key 5 seconds to enter Level 3 Input Level and then change the value of ALD1 ALD2 ALD3 5 Alarm mode type Referenced for ALD1 ALD2 ALD3 SV A Alarm set value Band al Segment End alarm and alarm Only for Programmable controller with hold action OFF ON OFF OFF 1 ALD1 3 set 07 HIGH PV 07 2 ALD1 3 Alarm Segment LOW 3 ALT1 3 defines as follows Deviation high alarm 0 flicker alarm 99 59 continued alarm Deviation high alarm Process high alarm l others alarm ON time with hold ion OFF ON OFF ON B LOW A HIGH gt Program Run alarm Only for Programmable controller 74 Run Stop Deviation low alarm with hold action ON OFF OFF A Ansi Pv Deviation low alarm Process high alarm ON OFF a on PV System failed alarm ON Low HIGH gt rocess low alarm with hold action ON OFF ON OFF 1 HIGH Py Deviation high low alarm with hold action ON OFF ON LOW HIGH Normal Failed OFF ON AL System failed alarm OFF 8 Normal Failed oF y Low HIGH B PV Process low ala2. 400 0 C 752 0 F 199 9 200 0 C 392 0 F 0 200 C 392 F 0 400 C 752 F 0 600 C 1112 F 10 10mV 2 2V 5 5V 10 10V 0 10mV 0 20mV 0 50mV 0 20mA 0 1V 0 5V 0 10V 0 5KR 0 2V 10 50mV 4 20mA 1 5V 1999 9999 or 199 9 999 9 or 19 99 99 99 or 1 999 9 999 No FYEV4 2005 12
3. 0V 1 5V 2 10V Protocol MODBUS RTU MODBUS ASCII TAIE RS232 RS485 TTL Communication Baud rate 2400 4800 9600 19200 38400 bps Data bits 8 Stop bit 1 or 2bit Odd or Even parity WaterProof DustProof IP65 a Order Information Model amp Suffix codes 2 Input Model Output1 Output2 Alarm TRS Remote SV n p Type Power H ri a o 1 io o o a N FY400 48x48mm 9 None Q_ None 0 None 0 None 0 None Q None See Input A AC 85 265V N None FY600 96x48mm 1 Relay im Relay 11 Set Bi 4 20mA BA 4 20mA BM RS232 Codes Eoc 24v IP65 FY700 72x72mm 2 Voltage Pulse B Voltage Pulsefka 2 Sets Ag 0 20mA i 0 20mA E RS485 FY800 48x96mm SE SSR Drive EM 3 Sets MW o 5v ES osv RTT FY900 96x96mm ee w E 4 20mA EM O 10V ES o 10v EN Rs232_mopBus STANDARD o 7E 0 20mA Om 1 5V om 1 5V Sm RS485 MODBUS Br Y400 48x48mm pg ay a 05 A 2 10V EA 210V AF Y600 96x48mm em 0 10V Na HBA FY700 72x72mm O 10V M asy EES HBA AL2 AF Y800 48x96mm 1 5V em HBA AL2 AL3 MFY900 96x96mm 2 10V 2 10V RAMP SOAK Programmable TE Memon CO 0 gt Ww Combination of options and models RAMP SOAK PROGRAM 1 SCR ZERO CROSS CONTROL 3 SCR ZERO CROSS CONTROL Motor valve control 1 SCR PHASE ANGLE CONTROL 30 SCR PHASE ANGLE CONTROL gt HBA Heater Break Alarm HBA must use AL1 as alarm relay gt k IM Block means option functions with additional charge O Available X Not available Outp
4. 5 Users Manual EEE 6666 ee seuusses EEE Vv FY400 FY600 FY700 FY800 Please confirm the specification of controllers is to totally with your requirement before using it also read this user s manual in detail Danger l Danger Electric Shock DON T touch AC power wiring terminal when controller has been powered Keep the power off until all of the wiring are completed Warning L Please confirm the AC power wiring to controller is correct otherwise it would be caused aggravated damage on controller FY400 connecting with Pin 1 and 6 FY600 700 800 900 with Pin 1 and 2 Digital Controller FY 400 600 700 800 900 il AT o 30 40 8 100 sram lt V IAI 2 Be sure to use the rated power supply AC85 265V or DC24V otherwise it would be caused aggravated damage on controller 3 Please confirm wires are connected with correct terminal Input Output 4 Use M3 screw compatible crimp on terminals with an insulation sleeve as shown below Torque 0 4 N m 4kgf cm 5 8mm or less 5 Avoid to install controller in following spaces s A place where the ambient temperature may reach beyond the range from 0 to 50C II A place where the ambient humidity may reach beyond the range from 50 to 85 RH III A place where the the controller likely to come into contact with water oil chemicals steam and vapor IV A place where the controller is subject to interface with static electricity m
5. INIE Input Error Check whether input loop is opened or wiring incorrect L Lo CJCE Cold Junction Compensation Failed Check the compensation diode outside controller UUU1 PV s above USPL Check whether the input value is correct or not Level 3 Input Level ed g y Set ALI Return to INPI Input type selection Analog input low limit calibration Used for mA and V input Analog input high limit calibration Used for mA and V input Decimal point position Available for mA and V input Lower Set Point Limit Upper Set Point Limit Remote input low limit calibration Remote input high limit calibration Alarm mode of AL1 Alarm time of AL1 Alarm mode of AL2 Alarm time of AL2 Alarm mode of AL3 Alarm time of AL3 Hysteresis of all Alarm Output 1 low limit calibration Used for mA and V output Output 1 high limit calibration Used for mA and V output Output 2 low limit calibration Used for mA and V output Output 2 high limit calibration Used for mA and V output Retransmission low limit calibration Ret
6. agnetism and noise 6 For thermocouple TC input use shield compensating lead wire 7 For RTD input use shield wires which have low resistance and no resistance difference between the 3 wires ra External Dimension and Panel Cutout Unit mm e A o 20 i 40 60 80 100 set am lt IVIA sy Parts Description FY700 FY900 sg DON NAME FUNCTION NAME FUNCTION PV disol symbols Red ans OuT2 OUT2 lamp Lights when OUT2 is on Green oe eee ees Ar ene leo SV display Belicia Green f AT 9 p Orange Oset sor sePattefeaitaton e set value registration SET Alarm 2 lamp Row when Alarm 2 is activated A M 4 Auto Manual Switches between Auto PID key output mode and Manual output AL3 Alarm 3 lamp Rod when Alarm 3 is activated e i Shift digits when settings are Shift ke Vanual outpu ights when manual output s V Down key Decrease numbers Program Running Flashes when program running Program Hold Only for programmable controller lamp Only for programmable controller A Up key Increase numbers Output Bar Output is displayed on 10 dot Program Run Only for programmable controller Graph display LEDs a Terminal A
7. ed during autotuning process To set ATVL press sET key for 5 seconds to enter Level 2 PID Level and then change the value Overshoot SV SV sv 20 100 100 Output Output 0 0 ON OFF Control PID Control ON OFF Control PID Control Autotuning After Autotuning Autotuning After Autotuning FY900 A Power Supply ors tii 31 a E Retransmission o a g ea maj ia AC 85 265V DC 15 50V Option 3 23 33 13 N 7 4 14 5 sl ss 15 H CT Input 6 16 17 F Remote 13 ha o 19 N 20 15 C Input oe een ae OUT1 OUT1 mAV RTD TC mV mA 1Zero C t nl Gono Gono 7 7 31 G1 31 re E 18 18 KE Bj e i Ace 9 PE fa ia O I CoM Bm 35 Tat 20 20 20 OUT2 Relay SSR mAV fa Je D Alarm J Bh AL2 AL3 a a Eor out ouT1 OUT1 Proportional Motor 1 Phase 30Phase Valve Control Angle Control Angle Control s 31 Gt 31 a a G Communication 7 cLose 32 1 B2 kt RS232 RS485 TIL waco foo taotao so 15 15 so 15 9 k2 k2 sG sG G3 sid gr ES Remote SV Be or K3 RS232 RS485 ro 34 0 31 TEM SD 32 Dx 39 sc 33 4 Change the Alarm value Change AL1 value to 5 0 ALI active if PV exceeds SV over 5 0 PV A L I
8. mm Supply voltage AC 85 265V DC24V Optional Frequency 90 60 HZ Power Consumption approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA Memory Non volatile memory E PROM Measurement input Sample time 250ms 0 2 of FS TC Keds Roy BEN 14 W 2 RTD PT100 JPT100 JPT50 mA dc 4 20mA 0 20mA Voltage dc 0 1V O SV 0 10V 1 5V 2 10V 10 10mV 0 10mV 0 20mV 0 50mV 10 50mV DP Position 0000 000 0 00 00 0 000 available for mA or Voltage dc input Main control output Relay SPST type SPDT type SPDT type SPDT type SPDT type 3A 220V electrical life 100 000 times or more under the rated load Voltage Pulse For SSR drive ON 24V OFF 0V maximum load current 20mA mA dc 4 20mA 0 20mA Maximum load resistance 560 Q Voltage dc 0 5V 0 10V 1 5V 2 10V Maximum load current 20mA Alarm 1 SPST type SPDT type SPST type SPDT type SPDT type A 220V electrical life 100 000 times or more under the rated load Control algorithms PID P Pl PD ON OFF P 0 FUZZY PID range Isolation P 0 200 1 0 3600 Secs D 0 900 Secs Output terminal control output alarm transmission and Input terminal are isolated separately Isolated resistance 10M Q or more between input terminals and case ground at DC 500V 10M Q or more bet
9. o 0 OUEL b Output Limt iOD a 7 l Dead band time Don t care Set Set HE as Auto tuning offset val Range 0 USPL Autotuning GES ng uto tuning offset value Set Set Alarm 1 set value At C t i Output 1 cycle time Range 0 150 seconds Gu iD Relay output 10 Set Bin se Voltage pulse output 1 mA output 0 Heater current display 0 0 If P1 0 HYSI Hysteresis for output 1 Range 0 1000 HBA set value L m j j ON OFF control G Set eee ite 3 2 Proportional band 2 Ta El For output 2 5 g Set i Set L Le Integral time 2 Alarm 3 set value AA ntegral time G G 2 i a Bor ontpit 2 The same with 11 e g ee B d e Derivative time 2 si EG For output 2 Set EE a 2 Output 2 Cycle time The same with CYTI k j Sou Set Displ a EPO H L J Hysteresis for output 2 tA i ON OFF control z v Set 3 CAPI Control gap 1 Set point of output 1 Heating side For output 1 SV GAP Set k CRPE Control gap 2 Set point of output 2 Cooling side e g For output 2 SV GAP2 1 Set a fii Function lock L Set Return to P1 Levels entering available LCK Level 1 Level 2 Level 3 Parameters which can be changed User Level PID Level Input Level 0000 All parameters Factory set value 1111 All parameters 0100 Cl All parameters except Level 3 0110 Of Parameters in Level 1 0001 owe SV and LCK 0101 G Only LCK A Error Displays S
10. ontrol Q O 6 _ COM COM CLOSE OPEN COM K2 F Remote 9 K1 RS232 RS485 TTL Remote SV R efi het i fig 2 15 sc 16 sc 16 G Communication he Operations 1 Power ON Controller wiil display as following 0 20 40 60 80 100 0 20 40 60 80 100 0 0 4 6 80 100 ser am lt VI Al ser am lt VI Al l rlam lt VI Al Ready for use 0 2 40 amp 80 10 serjam lt VI Al Light all LEDs and all 7 segment displays 2 Change the Set Value SV Display range 0 0 400 0 Change SV from 0 0 to 100 0 Display input type Icm CA 7 SV l D 0 20 40 60 80 100 0 20 40 60 80 100 0 20 40 6 80 10 0 20 40 60 80 100 Press Key Press lt Key Press C N Key Press Key The SV number started to To select the hundreds digit To change the number to 1 To store the new set value flash The flashing digit indicates which digit can be set 3 Autotuning AT Use AT function to autimatically calculate and set the optimize PID value for your system a 1 ALI j 0 2 40 60 80 100 20 40 60 80 100 20 40 60 80 100 PE Al hm Press CSET Key Press Key Press Key Press SET Key To display parameter AT To change AT setting Change AT to YES Start Autotuning process AT lamp will be lighted on Autotuning ATVL 0 Autotuning Set ATVL rn eitla occurr
11. ransmission high limit calibration Full run time of proportional motor Used for proportional motor valve control output Used for programmable controller to wait continued operation Communication Protocol Selection Communication Bits Configuration ID number Baudrate SV compensation PV compensation Unit of PV amp SV PV Filter Reserved Action mode Control algorithm Frequency Range 1999 9999 Range 0 9999 0000 gt 000 0 gt 00 00 gt 0 000 Scaling Low Limit Scaling High Limit Range 1999 9999 Range 0 9999 Range 00 19 Refer to Alarm mode type Range 0 99 Min 59 Secs 0 Flicker Alarm gt 99 59 Continued Others On delay time If ALD 07 ALT means alarm on time The same with ALD1 The same with ALT1 The same with ALD1 The same with ALT1 Range 0 1000 Range 0 9999 Range 0 9999 The same with CLO1 The same with CHO1 The same with CLO1 The same with CHO1 Range 5 200 seconds OQ Not wait Others Wait value MODBUS RTU MODBUS ASCII TAIE O_ 81 0_82 E_81 E_ 82 Range 0 255 2400 4800 9600 19200 38400 bps Range 1000 1000 Range 100 0 500 0 CCC FCF A Analog PV will responese faster if PVFT is smaller Heat Cool PID Fuzzy 50 60HZ Standard Spec Model a Specifications S O FY400 FY600 FY700 FY800 FY900 Dimension 48X48mm 96X48mm 72X 2mm 48X96mm 96X96
12. rm ON OFF py LOW HIGH Heater Break Alarm HBA ON OFF ON Hold action When Hold action is ON the alarm action is suppressed at start up until the measured value PV enters the non alarm range System failed It means that the controller display error message with one of following UUU1 or NNN1 or CJCE a Parameter List Levels Diagram Level 1 User Level LCK 0000 Press Key 5 seconds Press Key lt 5 seconds The controller returns to Level 1 if there is no key operation within 60 seconds In any Level press CAM key twice will return to Level 1 Level 2 Level 3 Input Level gt Press PID Level Inp Press SET Key lt 5 seconds Key 5 seconds ee Level 2 PID Level i Parameter Descrint Default Value E Pi Proportional band 1 Range 0 0 200 0 Se en eee eee 3 For output 1 ON OFF control if set to 0 0 0 Set pot Integral time 1 Range 0 3600 seconds Level 1 User Level 240 For output 1 PD control if set to 0 Set Process Value 7 d i Derivative time 1 Range 0 900 seconds Set Value y Set 1 Sa For output 1 PI control if set t
13. rrangement FY400 FY700 A Power Supply A Power Supply O 1 15 ae 2 e A a DC 15 S0V Option Sec 3 H CT Input 4 14 H CT Input a A 5 fs a 6 13 21 B Control Output B Control Output C Input OUT1 OUT2 Relay SSR mA V Relay SSR mA V OUT1 OUT2 Relay SSR mA V Relay SSR mA V hag D Alarm E Retransmission D Alarm Option i ee ee Use OUT1 amp OUT2 18 Option AL1 AL2 ft viv OUT1 OUT1 OUT1 O OUT1 OUT1 Ea Proportional Motor 1 ZeroCross 1 Phase Angle Valve Control Control Control 1 Zero Cross Proportional s Bh ish En PE Control Valve Contro BE fia 14 G1 12 K1 CLOSE E Retransmission F Communication G Communication F Remote RS232 RS485 TTL RS232 RS485 TTL Remote SV 13 G2 OPEN ro 11 oe 11 e11 20 15 oc 5 eg 9 2e ere sn a fa sc 13 sc 13 cf i FY600 FY800 A Power Supply O O AC 85 265V DC 15 50V Option H CT Input le e gt x e la a e N 3 a l G a al a l El B Control Output C Input TC mV OUT OUT2 Relay SSR mAV Relay SSR mA V EHe Geter BEGO D Alarm E Retransmission AL 1 AL2 AL3 TRS Option 9 Q OUT1 OUT1 O a7 Proportional Motor Valve 19Phase Angle 4 uo Nor Control C
14. ut 1 1 SCR_Z 3 ySCR_Z Motor valve control 1 SCR_P 3 p SCR_P Output2 Alarm2 Alarm3 Communication O O X X X O O O O X X O X X X O O Input type table CODE 0 0 200 0 C 392 0 F CODE O O O O 0 0 400 0 C 752 0 F X X X O CODE 0 600 C 1112 F 0 800 C 1472 F 0 1000 C 1832 F 0 1200 C 2192 F 0 0 200 0 C 392 0 F 0 0 400 0 C 752 0 F 0 600 C 1112 F 0 800 C 1472 F 0 1000 C 1832 F 0 1200 C 2192 F 0 1600 C 2912 F 0 1769 C 3216 F 0 1600 C 2912 F 0 1769 C 3216 F 0 1820 C 3308 F 0 800 C 1472 F 0 1000 C 1832 F 0 1200 C 2192 F 0 1300 C 2372 F LINEAR 0 0 400 0 C 752 0 F 0 0 200 0 C 392 0 F 0 0 350 0 C 662 0 F 0 2000 C 3632 F 0 2320 C 4208 F 0 1300 C 2372 F 0 1390 C 2534 F 199 9 600 0 C 999 9 F 199 9 200 0 C 392 0 F 0 0 400 0 C 752 0 F 199 9 600 0 C 999 9 F 0 400 C 752 F 0 800 C 1472 F 199 9 400 0 C 752 0 F 199 9 200 0 C 392 0 F 0 200 C 392 F 0 400 C 752 F 0 600 0 C 1112 F 199 9 600 0 C 999 9 F 199 9 400 0 C 752 0 F 199 9 200 0 C 392 0 F 0 200 C 392 F 0 400 C 752 F 0 600 C 1112 F 199 9 600 0 C 999 9 F 199 9
15. ween output terminals and case ground at DC 500V Dielectric strength 1000V AC for 1 minute between input terminals and case ground 1500V AC for 1 minute between output terminals and case ground Operating temperature 0 50 C Humidity range 20 90 RH Weight FY400 approx 150g FY600 700 800 approx 225g FY900 approx 300g Display Height Optional Spec Model PV 7mm SV 7mm PV 7mm SV 7mm PV 14mm SV 10mm PV 7mm SV 7mm PV 14mm SV 10mm Programmable 2 Patterns with 8 segments each RAMP SOAK The 2 patterns can be linked together as 16 segments use Output 2 For heating and cooling control use Relay SSR 4 20mA 0 20mA 0 5V 0 10V 1 5V 2 10V Alarm 2 SPST type SPDT type SPDT type SPDT type SPDT type 3A 220V electrical life 100 000 times or more under the rated load Alarm 3 Available Available Available Available Not available SPST type SPST type SPST type SPST type 3A 220V electrical life 100 000 times or more under the rated load Display range of heater current 0 0 99 9A Accuracy 1 FS Heater Break Alarm HBA Included CT SC 80 T 5 8mm dia 0 0 80 0A or SC 100 T 12mm dia 0 0 99 9A Alarm relay AL1 Available for PV or SV transmission Transmission 4 20mA 0 20mA 0 1V O 5V 0 10V 1 5V 2 10V Remote SV Input 4 20mA 0 20mA 0 1V 0 5V O 1
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