USER MANUAL - IT-Service
Contents
1. to record the examination in the chain card life Protocols of tests and any other records have to be kept Should any of the following damage occur the sling chain should immediately be taken out for maintenance and service a The identification tag is unreadable or the tag is missing e Cuts notches grooves failure increased corrosion discolouring due to heat bent or twisted chains and components Especially deep notches in the tensile strength region and sharp edged notches in lateral direction are not allowed f At the lifting hook the widening of the hook must not exceed 10 of the nominal value The hook securing safety latch must still slip into the hook tip in order to occur from closure Carefully examine bowl of the hook for notches Testing wear of nominal dia meter Testing pitch elongation caused by wear of nominal diameter b Twisting deformation and breakage of chains components and master links c Lenghening of the chain by plastic deformation of individual links by more than 5 referred to the pitch of 3d d Wear occurs at the chain links caused by abrasion on the outside and between chain links hanging together For measuring the wear with a caliber the chain must be loose A wear up to 10 dm is permissible d_ average link width d d actual sizes d nominal size 3 2 Examination for cracks Inspections going further than just visual chek king the correspondi2. BRUD for RUD sling chains Special quality VIP grade 8 8 RUD BRUD LIFTING AND LASHING SYSTEMS Special Grade 10 Edition 17 11 015 7101649 According to EG Machinery Directive 2006 42 EG EG material use directive and BGR 500 DGUV 100 500 BetrSichV EN 818 EN 1677 Maintenance and Selection Use Inspection Test Repair Documentation Translation of the Original instructions Determined usage for lifting and transportation of 1 4 Asymmetrical loads loads If one leg must be shortenend in multiple 1 Selection of sling chains leg application could this be an indication l for an uneven load The nominal WLL has 1 1 The weight of the corresponding load must be 4 be reduced by 50 of the indicated WLL known when load has an equal weight 1 2 The center of gravity from the load must be known 1 3 Method of sling For muliple leg lifting the inclined angle should be between 15 and 60 Inclined angles exceeding 60 creating overloading in the legs Angles less than 15 can create instability of the load When using choke hitch the WLL must be reduced to 80 of the indicated WLL Generally itis always 1 5 WLL in tons for symmetrical possible with a 4 leg lifting that only 2 legs are car conditions see table rying the load even the load is symmetrical RUD i 3 and 4 leg EN 818 Lifting means a Grade 8 400 45 0 31 5 67 0 Attention Acc to BGR 500 section 2 8 W
3. GR 500 chapter 2 8 DGUV 100 500 and country specific statutory regulations We do not take any responsibility for dama ges occurred by non respecting these stand ards regulations and above mentioned hints VIP Multi shortening claw VMVK User advice It makes it easier for a chain basket assembly 2 Usage for lifting chains When using lifting chain assemblies attention must be paid according to the regulations BGR 500 chapter 2 8 Betreiben von Lastaufnahmeeinrichtungen im Hebe zeugbetrieb DGUV 100 500 or other specific country statutory regulations out of Germany Whenever it is possible leave the danger zone Never leave lifted loads unattended Be sure before the first lift that The chain assembly corresponds to the ordered ones The test certificate or the factory approval form DIN EN 10204 with the details from EN 818 4 and declaration of confirmity is present The details marked on the identification tag of the chain assembly correspond to the specification on the test certificate and the declaration of confirmity The details are in the chain card file This documentation should include a description of the chain assembly as well as the proof of identity test certificate resp declaration of confirmity ref no 2 1 Handling Lifting chains must be used with straight legs without twists knots or breaks Lifting hooks are not designed for tip loading and must be equipped with safet
4. hen using choke hitch the WLL has to DGUV 100 500 the WLL for single fall becomes valid be additionally reduced by 20 when unsymmetrical load occurs at a multiple strand sling RUD VIP chains and components are designed for bines with high number of load cycles a dynamic load of 20 000 cycles according to DIN the bearing stress must be reduced to EN 818 and 1677 standard Mechanism group 1Bm M3 acc to EN 818 7 for example by selecting the next German Employer s insurance Association s larger chain size recommends When high dynamic stress com LIFTING MEANS 1 6 RUD MECANO assembly system for Special quality VIP 10 and Grade 8 RUD master link with an in all multi directional movable welded connector Thus ensuring that the correct chain diameter and number of legs can be connected Complete identification tag with the WLL indications Connecting bolts and tensioning sleeves are pre assembled With other pins they are not pre assembled and must be relocated to the corresponding component With the RUD MECANO system the assembly is very simple Additional the system is fool proof therefore it is inevitably that the correct chain size will be attached 1 7 Assembly system INTER LINE SYSTEM Universal system chains and components are non fool proof assembled with VS hammerlock It is a necessity to pay particular attention that for assembly and repair chains masterlinks and components are from the same nomo
5. ions were applied BGR 500 KAP2 8 2008 04 DIN 15428 1978 08 DIN 15429 1978 07 DIN 5688 3 2007 04 DIN 5692 2011 04 DIN 685 1981 11 PAS 1061 2006 04 Authorized person for the configuration of the declaration documents Reinhard Smetz RUD Ketten 73432 Aalen Aalen den 27 06 2014 Dr Ing Arne Kriegsmann Prokuris QMB yy ftgzuam Maximum of allowed wear of the pin diameter 10 Fundamentally use new connecting bolts and tensioning sleeves when changing these parts Use only original RUD spare parts It is only allowed to connect RUD chains with VIP components Any repairs mainte nance carried out have to be recorded in the chain card file resp into the RUD ID NET Applikation It is not allowed to combine RUD chains and components with chains and compo nents from different manu facturers HINT It is not allowed to combine ICE chains and components with chains and components quality class 10 and 8 52 RUD ID NET Applikation PEN The RUD components will be equipped RUD System with a RUD ID Point and can clearly ZF be related by the identification number This number can be determined with the RUD ID EASY CHECK readers and data can be transferred into the RUD ID NET Application The application will support your product ad ministration and documentation For further information please go to the RUD webpage or ask your RUD authorized distri butor BRUD EC Declaration of conform
6. ity According to the EC Machinery Directive 2006 42 EC annex II A and amendments Manufacturer RUD Ketten Rieger amp Dietz GmbH u Co KG Friedensinsel 73432 Aalen We hereby declare that the equipment sold by us because of its design and construction as mentioned below corresponds to the appropriate basic requirements of safety and health of the corresponding EC Machinery Directive 2006 42 EC as well as to the below mentioned harmonized and national norms as well as technical specifications In case of any modification of the equipment not being agreed upon with us this declara tion becomes invalid Product name Chain sling Grade 80 ND 6 16 mm adjustable not adjustable The following harmonized norms were applied DIN EN 1677 1 2009 03 DIN EN 1677 2 2008 06 DIN EN 1677 3 2008 06 DIN EN 1677 4 2009 03 DIN EN 818 1 2008 12 DIN EN 818 2 2008 12 DIN EN 818 4 2008 12 DIN EN 818 6 2008 12 DIN EN ISO 12100 2011 03 The following national norms and technical specifications were applied BGR 500 KAP2 8 2008 04 DIN 15428 1978 08 DIN 15429 1978 07 DIN 5688 3 2007 04 DIN 5692 2011 04 DIN 685 1981 11 Authorized person for the configuration of the declaration documents Reinhard Smetz RUD Ketten 73432 Aalen Aalen den 27 06 2014 Dr Ing Arne Kriegsmann Prokuris QMB __ u ftgzaatm
7. nal size Identification tags must be assembled sepe rately Dimension X prevents the assembly of a bigger RUD chain size The diameter Y of the load pin prevents from a connection of a smaller RUD chain size Only RUD chains and RUD components with the same nominal size can be assembled Attention Grade 8 only chains components and pins stamped with H1 can be used or assembled Special quality VIP 10 only chains compo nents and pins stamped with VIP H1 8S or H1 10 can be used or assembled Slot of the retaining pin must be visible from outside Use retaining pins only once Use only RUD original spare parts Attention Use retaining pins only once Identification must be correct Use only RUD original spare parts The assembly of chains and components from different manufacturers is not permitted A combination of RUD slings of Grade 80 with RUD components of Grade 100 VIP is allowed when the connectings are designed equal in regard of bolt diameter width of clevis and inside width of chain bi inside width of chain links C ied identification of completely assembled chains slings the sign confirms that technical requirements of the European standards NORM CEN are fulfilled The identification resp WLL tag must be stamped with the lower WLL and attached seperatly Please pay attention to the following regualtions EN 818 1 EN 818 2 EN 818 4 EN 1677 B
8. ng national regulations have to be fulfilled RUD recommends respectively to BGR 500 chapter 2 8 DGUV 100 500 to do a crack test inspection at least after 3 years A proof load test for chains and components is insufficient because cracks can only be recognized with a magnetic crack test Testing plastic elongation caused by overloading Subject to technical alterations 4 Repair and Maintenance Repair works have only to be done by experts disposing of the knowledge and skills required Components and chains with failures being bent twisted and considerably deformed must be replaced With the chain the complete leg has to be replaced Minor faults such as notches and grooves have carefully to be grind off no notch effect The cross section of the material must not be decreased by more than 10 Welding on chains and components are forbidden 5 Documentation 5 1 Chain card file The chain card file contains the continuous history of a chain sling The contents are first record paragr 2 inspection test dates paragr 3 as well as repair and maintenance paragr 4 If there are any repairs the reason must be indicated The records in the chain card file give proof on steady supervision measurements of the user during the use of the sling chains Carefully adhere to statutory requirements and the approval code of practise issued by the trade association Our test personnel are well educated specia list
9. oaded slack chain leg into the pocket support of the VMVK 1 Pull down the chain leg and press the securing bolt 3 The secu ring bolt locks automatically Check the locking To unlock reverse the above procedure while simultaneously pressing the securing bolt 3 Attention If the VMVK or the BSEK are used without securing bolt the chain must always be com pletely seated in the locking slot B When pulling fitting the shortened chain assem bly attention must be paid to ensure that the chain remains in the locking slot B until the lift has been completed 2 2 Multi leg sling chains where not all individual legs are used Load factor for the nominal WLL Number of individual used legs Application of the lifting means 2 leg 3 and 4 legs 3 and 4 legs 2 3 Storage of sling chains Sling chains should be stored on racks in hanging conditions forges foundries etc the WLL has to reduced according to the following table Reduced WLL in where the chain slings 2 4 Influences of high and low temperature reaches temperatures of If sling chains are used in temperatures rang ing from 200 C upwards e g in hot environ ments such as steel production 40 to 200 C above 200 up to 300 above 300 to 380 100 90 60 40 bis 200 C ber 200 bis 300 above 300 to 400 100 90 75 With lower temperatures the sling chains must not be used because of their sensitivit
10. s according to EN 473 working with the most modern equipement Test certificate according to BGR 500 DGUV 100 500 as well as actual EU law Testing equals safety and keeps the value added The RUD inspection service offers you the com plete safety service directly on the field Weare testing every lifting mean according tothe be side mentioned 6 points safety program Service Telefon 0049 7361 504 1351 BRUD EC Declaration of conformity According to the EC Machinery Directive 2006 42 EC annex II A and amendments Manufacturer RUD Ketten Rieger amp Dietz GmbH u Co KG Friedensinsel 73432 Aalen We hereby declare that the equipment sold by us because of its design and construction as mentioned below corresponds to the appropriate basic requirements of safety and health of the corresponding EC Machinery Directive 2006 42 EC as well as to the below mentioned harmonized and national norms as well as technical specifications In case of any modification of the equipment not being agreed upon with us this declara tion becomes invalid Product name Chain sling Grade 100 VIP ND 4 28 mm adjustable not adjustable The following harmonized norms were applied DIN EN 1677 1 2009 03 DIN EN 1677 2 2008 06 DIN EN 1677 3 2008 06 DIN EN 1677 4 2009 03 DIN EN 818 1 2008 12 DIN EN 818 2 2008 12 DIN EN 818 4 2008 12 DIN EN 818 6 2008 12 DIN EN ISO 12100 2011 03 The following national norms and technical specificat
11. y against brittle failure Temperatures ranging from 380 C upwards Grade 8 400 C are not allowed VIP over heat indi cator for pink pow der coa ted chain 225 C 250 C 275 C 300 C 350 C 375 C 400 C The special fluorescent pink powder coating signals permanently the maximum temperature at which the VIP chain had been used The pink colour changes to black when the chain is used in temperature areas higher than 380 C forbidden and starts to bubble Replace VIP chains or return to manufacturer for inspection 2 5 Chemical influences 2 6 Other influences Sling chains of quality class 8 and VIP special quality 10 are not be used under chemical influ ences acids alkaline solutions and vapours e g in pickling baths or hot dip galvanising plants Attention should be paid to special in structions such as BGR 150 DGUV 109 004 or other country specific statutory regulations Before using sling chains in chemicals the manufacturer must be contacted first regarding the concentration period of penetration and temperature of use VIP identifica tion tag with integrated chain testing gauge 3 Inspection and test 3 1 Visual and function test For controlling sling chains regular inspection by an expert have to be carried out within a period of 12 months Depending on the conditions of use e g permanent usage increased wear or corrosion the inspection needs to be carried out earlier The expert has
12. y latches to avoid uninten tional unloading Before the usage of hooks without a safety latch a risk assessment has to be carried out and the whole operation must be made extra careful When using chain shor teners DIN 5692 2011 4 must be observed in regard to the technical requirements Master links must be free moveable at the bowl of the crane hook Avoid shock loading Sharp edges are bending or damaging chain links and components In this case use edge protection next bigger chain size or reduce the WLL by 20 When endusers are changing the original design of a chain sling exchange of the OEM parts essential health and safety requirements must be observed and appropriate actions must be carried out These actions must be assured again by a risk assessment do not load stick chains eia ye gS s i v 7 Caml ET 5 2 2 z a do not load stick chains Assembly Pull loose chain strand through the crucifix Secure the chain in the locking pocket at the required position and drive in the retaining pin A Thus the multi shortening claw is fixed in the VIP chain strand It is preferable to fit and secure the claw from the suspen sion link for maximum adjustment Slide the chain into the slot and secure om a loose chain face 7 downwards _ Handling Laterally swing out VMVK In a loosened condition insert the required chain link of the to be l
Download Pdf Manuals
Related Search