BG15 - THE BOSS G15, 15mm Long-Throw Orbital
Contents
1. Apply supplied grease to black shroud highlighted in yellow at right then follow backing plate installation instructions noted in section 6 OPTIONAL HANDLE ATTACHMENT ACCESSORIES THE BOSS features two optional handle configurations available for individual purchase Disconnect the power tool plug from the power prior to handle attachment installation D Handle This handle may offer additional user control and comfort It features energy dampening rubber grips and silicone energy dampening bushings Remove black plug inserts from Side Handle Mounts and screw handle into place Installing D Handle a Remove both threaded black caps on opposing sides by turning counter clockwise using a wide flat bladed screwdriver b Firmly grasp both sides of D Handle Attachment and slide over Side Handle Mounts c Carefully thread supplied Allen bolts using supplied Allen wrench Prior to tightening select desired handle position d Tighten Allen bolts with supplied Allen wrench Right Angle Handle This handle may be installed on either side of the tool depending on user preference for added control and comfort It features an energy dampening rubber grip Installing Right Angle Handle a Select handle position and remove black cap by turning counterclockwise using a wide flathead screwdriver b Thread Right Angle Handle attachment into machine and securely tighten 9 BOSS Accessories BOSS Buffing Pads and Accessories2. BOSS accessories are designed to complement THE BOSS G15 and G21 Long Throw Random Orbitals They re engineered to compliment the tool s counterbalance assembly to deliver smooth operation 5 5 BOSS Pads 6 5 BOSS Pads Red BlIk BOSS Micro Fiber Pad 006 BMF5 Red BlIk BOSS Micro Fiber Pad 006 BMF6 Wht BOSS FAST Correcting Foam Pad B110F5 Wht BOSS FAST Correcting Foam Pad B110F6 Orng BOSS Correcting Foam Pad B120F5 Orng BOSS Correcting Foam Pad B120F6 Ylo BOSS Perfecting Foam Pad B130F5 Ylo BOSS Perfecting Foam Pad B130F6 BIk BOSS Finishing Foam Pad B140F5 BIk BOSS Finishing Foam Pad B140F6 5 5 Innerflex Pad Reduces Aggressiveness BOSS Innerflex Pad ccccsssssssssssssssssnenenseenes BIP5 5 Backing Plate 6 Backing Plate BOSS 5 Backing Plate scsiisssicsscnssussetdnecnawane BG5BP BOSS 6 Backing Plate c cscssseeeeeeeees BG6BP D Handle Attachment Right Angle Handle Attachment BOSS D Handle cesccserccecscceunasiaxaensienvavexaecrawannce BGDH BOSS Right Angle Handle 0ccceeeeees BGRAH 10 10 Product Use All statements usage recommendations and technical information contained in this manual are based on tests or development that Griot s Garage has deemed reliable However many factors beyond Griot s Garage s control can affe
3. Inc 3333 South 38 Street Tacoma WA 98409 800 345 5789 www griotsgarage com 2015 Griot s Garage Inc U S Patent Pending European Community Design Registration No 002616888 0001 0016
4. taped off using Professional Masking Tape for protection from incidental engagement with backing plate and or pad A CAUTION Disconnect tool from power source It is recommended that the supplied Allen key wrench is used to ensure the backing plate Allen bolt is secure prior to each use A CAUTION Make certain the Variable Trigger Throttle is in the Off position and the power source is the same as specified on the tool s nameplate a Connect the tool to the power source b Select the appropriate speed The tool s maximum speed is adjusted by turning the Variable Speed Dial Maximum Speed will be limited to the soeed shown on the Variable Speed Dial When the Variable Trigger Throttle is actuated the sweep of the trigger increases the speed of the machine incrementally from zero to the preset maximum c For paint correction a speed setting of 4 or 5 is recommended For application of waxes and sealants a speed setting of 2 or 3 is recommend The 1 setting sets the maximum speed at 1 800 orbits per minute Setting 6 puts the max speed at 5 000 orbits per minute d Hold the power tool in front and away from your body Be sure the pad is resting on the vehicle surface before starting the power tool e Pull the Variable Trigger Throttle to start the motor The more you pull the trigger the faster the motor will run Release the Variable Trigger Throttle to stop motor f The Trigger Lock Button located on the left side of t
5. wire brushing or cutting off with this power tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions may result in electric shock fire and or serious injury b Do not use accessories which are not specifically designed and recommended by Griot s Garage Just because the accessory can be attached to the power tool does not assure safe operation c Do not use damaged pads and accessories on power tool Compromised accessories can fail and cause injury d Disconnect the power tool plug from the power source before making any adjustments changing accessories or storing the power tool Such preventive safety measures reduce the risk of starting the power tool accidentally e Hold power tool by insulated gripping surfaces when performing an operation where the spinning accessory may contact hidden wiring or its own cord A spinning accessory contacting an energized wire may make exposed metal parts of the power tool live and shock the operator f Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory g Never lay the power tool down until the spinning accessory has come to a complete stop It may grab the surface and pull the power tool out of your control h Do not run the power tool while carrying it at your side Accidental contact with t
6. GRIOTS GARAGE THE BOSS THE POWER TO ACHIEVE PERFECTION User s Manual and Care Instructions For THE BOSS G15 amp G21 Long Throw Orbitals G Please carefully read understand and follow all safety information in this manual prior to and during use of this tool Keep these instructions handy for future reference THE BOSS GARAGE THE POWER TO ACHIEVE PERFECTION As lifelong car lovers we re always seeking tools for a flawless finish That s why we design our own THE BOSS is the next generation of paint perfection from Griot s Garage With a long throw orbit it does more work per revolution for faster more effective correction finishing and sealing Drawing on our heritage of high performance tool design every detail of THE BOSS is designed to maximize performance control and comfort Enjoy perfection Rihard Richard Griot IMPORTANT SAFETY INFORMATION Please carefully read understand and follow all safety information in this manual prior to and during use of this tool Keep these instructions handy for future reference INTENDED USE The Griot s Garage THE BOSS G15 and G21 Long Throw Random Orbitals are designed to be used as polishers They are designed to be used with Griot s Garage backing plates appropriate Griot s Garage Best Of Show System BOSS Foam or Micro Fiber pads and with appropriate BOSS Correcting Perfecting and Finishing liquids for beautifying all types of painted s
7. any accidents are caused by poorly maintained power tools d Have your power tool serviced by a qualified repair shop using only identical replacement parts This will ensure the safety of the power tool is maintained Failure To Start a Should your tool fail to start check to make sure the prongs on the cord plug are making good contact within the outlet Also check for blown fuses or open circuit breakers in the line b If power tool persists in not starting unplug and inspect motor brushes for excessive wear Replace if necessary c Inspect power cord for cuts or shorts Should excessive wear be identified contact Griot s Garage for replacement cords and or service Brush Replacement Brushes are wear items and normal wear is not covered under warranty The power tool comes with a spare set of replacement brushes a Remove Brush Side Port plugs from both sides of tool using a small flathead screwdriver turning counter clockwise b Grasp brass brush pressure plates and retrieve brushes from tool Discard appropriately c Install replacement brushes into brush port d Insert the Brush Side Port plug and rotate clockwise by hand e Tighten Brush Side Port plug using the flathead screwdriver Do not overtighten Lubrication THE BOSS tool comes pre lubricated at the backing plate to shroud contact point This area should be lubricated every 100 hours of operation to ensure smooth operation and a long service life
8. ct the use and performance of this Griot s Garage product in a certain application including conditions under which the Griot s Garage product is used and the time and environmental conditions in which the product is expected to perform Since these factors are uniquely in the user s knowledge and control it is critical that the user evaluate the Griot s Garage product to determine whether it is suitable for a particular purpose and the user s method of application 11 Warranty e Griot s Garage Lifetime Guarantee Griot s Garage will repair or replace any defective tool without charge due to faulty materials or workmanship for the working life of the tool subject to certain exclusions below e Six Month Satisfaction Guarantee We want you to enjoy our quality product and have fun with it If you re not 100 satisfied for any reason within six months of purchase return it to point of sale with proof of purchase for a full refund or credit e Two Year Comprehensive Warranty With online warranty registration Griot s Garage will facilitate replacement of worn parts caused by normal use without charge anytime during the two years from date of purchase We will either repair it or replace it or credit your purchase price if we are able to do neither Exclusions e The Two Year Comprehensive Warranty is void should your tool experience damage caused by failure to follow the recommended maintenance misuse alteration
9. he handle holds the Variable Trigger Throttle in the On position when it is depressed while the Variable Trigger Throttle is pulled g To release the Trigger Lock Button pull the Variable Trigger Throttle to its limit and disengage the Trigger Lock Button by pushing it A CAUTION The tool will continue to rotate briefly after it is turned off Side Handle Mounts Attachment points Variable Speed Dial Controls for optional D Handle or Right Angle Handle the maximum speed of the tool esa Trigger Throttle Progressively controls Trigger Lock Button Locks engine speed from zero to trigger so tool runs continuously the maximum speed setting MAINTENANCE 8 Service And Care CAUTION Always disconnect tool from power supply prior to maintenance a Regularly clean the power tool s air vents The motor s fan will draw dust and residues inside the housing and excessive accumulated residue may reduce the tool s cooling capacity shortening tool life Periodically blow out all air passages with dry compressed air Wear safety glasses while using compressed air b Clean plastic and rubber parts with a soft damp cloth NEVER use solvents to clean plastic parts Griot s Garage Interior Cleaner is an effective solution c Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use M
10. he spinning accessory could snag your clothing and pull the accessory into your body i Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired 5 Power Tool Specifications CO Factory Installed Backing Pae 5 o Approved Accessories G15 15mm Long Throw Orbital e BOSS 5 Backing Plate BG5SBP Installed e BOSS 6 Backing Plate BG6BP G21 21mm Long Throw Orbital e BOSS 6 Backing Plate BG6BP Installed e BOSS 5 Backing Plate BG5BP Secure Backing Plate A CAUTION Prior to each use it is recommended to use supplied Allen wrench to ensure Allen bolt is secure 6 Power Tool Set Up Installing New Backing Plate A CAUTION Ensure power tool is unplugged from power source e With tool resting on its back align backing plate hub with tool output shaft e Carefully line up the squared edge of the backing plate with the squared edge of the orbital shaft e Insert Allen bolt and carefully thread into output shaft Do not cross thread e Tighten bolt with supplied Allen wrench With bolt bottomed out securely tighten with a quarter turn The power tool is configured with the backing plate mounted directly to the drive hub In this configuration the rubber shroud engages with backing plate to limit pad rotation This is the safest configuration and recommended for most users Washer Modification Opt
11. ional Should increased defect removal be desired spacing backing plate away from rubber shroud will induce faster pad rotation Remove backing plate and insert supplied washer in between backing plate hub and tool output shaft Ensure backing plate hub is aligned with output shaft Then follow backing plate installation instructions Installing BOSS Buffing Pad And Usage Recommendations a Inspect pad micro fiber or foam prior to installation b A CAUTION DO NOT use torn or worn out pads c Unplug power tool prior to buffing pad installation d Center pad on backing plate and press firmly around pad e Never run machine when pad is not resting on the vehicle s surface f Frequent cleaning of buffing pad is essential to reduce product build up which can potentially lead to excessive pad weight and a subsequent increase in vibration Pad Maintenance a Remove pad from machine and pre rinse with warm water after each use b Spray Griot s Garage Micro Fiber and Foam Pad Cleaner on the entire pad face c Gently knead the pad until you create a rich lather This cleaning action frees the pad of any compound or wax residue d Rinse thoroughly with warm water and wring out or machine wash e Allow pad to dry completely before use Store dry pad in the supplied BOSS packaging PROPER USAGE 7 Starting And Stopping The Power Tool Note Prior to application it is recommend that all plastic and metal trim on vehicle be
12. or abuse e Griot s Garage Lifetime Guarantee does not cover damage caused by failure to follow recommended maintenance misuse alteration or abuse Normal wear and tear is not considered a defect therefore part failure which may occur as the result of ordinary use is excluded from coverage e Griot s Garage is not responsible for any incidental or consequential damages e Replacement Parts Tools have a life expectancy particularly when they are Subjected to the rigors of a professional environment There are components which simply do not last forever We maintain a complete assortment of replacement parts including cords brushes rotors body components counter balance assemblies etc Contact your dealer or Griot s Garage Customer Service for more details A parts diagram is available for download at griotsgarage com 11 Disclaimer Limitation of Liability In no event shall the monetary liability of company exceed amounts that have actually been paid to company Company shall not be liable for consequential indirect special or incidental damages under any circumstances even if advised in advance of the possibility of such damages Answers To Your Questions To order additional BOSS Best Of Show System products or for a complete selection of Griot s Garage products please call us toll free at 800 345 5789 email us at sales griotsgarage com or go to www griotsgarage com Have fun in your garage Griot s Garage
13. t Always wear eye protection Use of protective equipment such as a dust mask gloves or hearing protection under appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the Off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch On invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the tool may result in personal injury e Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces For additional control use available D Handle or Right Angle Handle accessory sold separately Maintain firm grip with two hands for maximum control over kickback or torque reaction during start up The operator can control torque reactions or kickback forces if necessary precautions are taken Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 4 Power Tool Usage Safety a This power tool is intended to function as a buffer polisher Do NOT perform operations such as grinding sanding
14. urfaces Do not use pads that have a maximum speed rating less than the tool s specified maximum speed rating Only accessories specifically recommended by Griot s Garage should be used with this tool The Griot s Garage THE BOSS G15 and G21 Long Throw Random Orbitals are not sanders grinders or cut off tools Use in any unapproved manner or with inappropriate accessories could lead to unsafe operating conditions EXPLANATION OF SIGNAL WORD CONSEQUENCES A WARNING Indicates a potentially hazardous situation which if not avoided may result in death or serious injury and or property damage A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage Class II WARNING Do Not Discard In Construction Hazardous Voltage Household Waste Wear Proper Eye Wear Respiratory Wear Proper Wear Gl Protection Protection iiaii Hearing Protection A gt Read And Follow J Use Instructions GENERAL POWER TOOL SAFETY WARNINGS Warning Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or other serious injury The term power tool in the warnings refers to your Griot s Garage THE BOSS G15 and G21 Long Throw Random Orbital 1 Work Area Safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosi
15. ve atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating power tool Distractions can cause you to lose control 2 Electrical Safety a The power tool s plug must match the outlet Never modify the plug in any way Proper unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts e When operating power tool outdoors use an extension cord suitable for outdoor use f If operating power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected power supply 3 Personal Safety a Stay alert watch what you are doing and use common sense when operating power tool Do not use power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tool may result in serious personal injury b Use personal protective equipmen
Download Pdf Manuals
Related Search