User Manual Voyager 420-55-800 _sunrise rev 1_
Contents
1. BHM SLING 4 DESCRIPTION VOYAGER 550 4 1 Lift Unit OPERATING FEATURES Lifting capacity 250 kg 550 lbs Av weight 22 73kg 50 lbs battery included Electronic soft start and soft stop motor Manual and electric emergency lowering Emergency brake Emergency stopping device Current limit for circuit protection Low battery disconnect system to protect batteries from being drained Lifting speed 6 cm sec 2 4 in sec Horizontal displacement speed 15 cm sec 6 in sec and 25 cm sec 9 8 in sec Vertical axis motor 24 VDC 1 8 HP Horizontal axis motor 24 VDC 1 10 HP Strap length up 3 6 m 144 inches 4 2 Parts Description As per Voyager 420 previous page 4 3 What s included O lt ITEM Voyager 550 lift Battery inside unit Integrated Charger Stopper Rail Stopper Handset Carry bar Power cord Instruction manual ajajaj te OG 4 mm Allen Key 4 4 Parts Description e As per Voyager 420 see previous page 4 5 Dimensions L 335mm 13 2 125mm 5 TA LIN 00mm 15 75 E 7 3650mm 144 VA VA i y VOYAGER 420 550 800 rev 3A 10 BHM SLING 5 DESCRIPTION VOYAGER 800 5 1 Lift Unit OPERATING FEATURES Weight capacity 360 kg 800 lbs Average weight 22 73 kg 50 lbs battery incl Electronic soft2. Replace strap Inspect the welding aspect on the frame to detect cracks Inspect sprockets for wear Inspect connecting joints for proper attachment Verify that the emergency brake on the drum is turning freely Verify emergency devices for good functioning Load test with the SWL maximum working capacity Maintenance inspection points are suggested by the manufacturer however in certain cases some inspections should be done on a more frequent basis By continuing to use the lift without replacing the listed parts in this maintenance inspection checklist caregiver and patient safety is greatly compromised VOYAGER 420 550 800 rev 3A 19 TROUBLESHOOTING 8 TROUBLESHOOTING DO NOT attempt to open the VOYAGER SERIES LIFT Only a certified technician is authorized to open the VOYAGER SERIES LIFT Alterations made to the VOYAGER 420 550 or 800 by someone other than a certified technician may cause serious injury PROBLEMS TO CHECK The unit starts and stops repetitively If the load is over the safe working load the unit will not work due to an overload protection on the motor Has the lift been making a beeping sound The battery is low and needs to be charged The lift emits a beep and a red light flashes during utilisation The unit may stop lifting but you can still lower it Batteries are low return
3. y ONLY use Oxford Hoyer slings that are designed to fit with the Voyager ALWAYS refer to the Sling User Manual for instruction on fitting care and maintenance DO NOT use a sling that is not recommended for the lift NEVER use a damaged torn or frayed sling ALWAYS place the sling around the patient according to the instructions enclosed Voyager ceiling lifts are specifically designed for Oxford Voyager ceiling rail systems slings and accessories Slings and accessories designed by any other manufacturer are prohibited and will void the Voyager warranty Use only Oxford Hoyer slings and accessories to maintain patient safety and product utility DO NOT use other manufacturer s slings DO NOT use Oxford Hoyer slings on other manufacturer s hoists 2 4 ELECTRICAL WARNING SHOCK PREVENTION y DO NOT touch or use a lift with bare conductors or a damaged power cord Electrically live equipment can electrocute a patient If the lift or charger has any exposed or damaged wires contact your local dealer immediately DO NOT cut or remove the round grounding prong from any plug All Voyager lifts are equipped with three prong plugs to protect from shock hazard or electrocution Any two prong electrical outlet must be replaced with a properly grounded three prong outlet according to the National Electrical Code and local codes It is the responsibility of the customer to have the work done by a qualified electrician DO NOT splash o
4. 8 3 DESCRIPTION VOYAGER 420 3 1 Lift Unit OPERATING FEATURES Lifting capacity 190 kg 420 lbs Average weight 12 7 kg 28 lbs battery incl Electronic soft start and soft stop motor Manual electric emergency lowering device Emergency brake for mechanical failure Emergency stopping device Current limiter for circuit protection Low battery disconnect system to protect batteries from being drained Lifting speed 4 cm sec 1 6 in sec Horizontal displacement speed 20 cm sec Vertical 8 horizontal motor 24 VDC 1 12 HP Strap length up to 2 2 m ISO 10535 3 2 Parts Description Control switches Charging light 2 function 4 funtign Emergency stop Low battery indicator Emergency x lowering Integrated Carry bar Rail stopper charger stopper Fuse magazine rh K Power cord Charger Stopper for UK only User Manual Voyager 420 55 800 3 3 What s included ITEM QTY Voyager 420 lift Battery inside unit Integrated Charger Stopper hardwired for UK only Rail Stopper Handset Carry bar Power cord 4mm Allen key Instruction manual i Aa a aj sas 3 4 Dimensions io E m 335mm 13 2 N E LO L J E L C O o 4 7 2230mm 88 l VOYAGER 420 550 800 rev 3A
5. o Moving or vibrating The recharging steps should be as follows For the 4 function press the button to charge on the handset Lift cfr Jot return to charger with a 50 pound load For the 2 function pull the lift gently over to the charger and ensure it is properly connected DO NOT SLIDE THE LIFT TO CHARGER FORCEFULLY OR QUICKLY CHARGER MAY BECOME DAMAGED e The indicator light will illuminate red to green depending on the battery drain If the light does not go on check Troubleshooting section in this manual for assistance e If the battery is low the light will show red or orange when you return the lift to the charger The light will gradually turn to green when fully charged Mm L ke O o Q E 5 E 300 weight AN possible leave the lift on the when the lift is not in use At minimum charge the battery until the light is green before using it again This will extend the life of the battery 6 9 Charger Specification e Hospital grade charger cord and plug Charger input 120 Vac 60 Hz 0 5 A North America 240 Vac 50 Hz 0 25 A European VOYAGER 420 550 800 rev 3A 15 MAINTENANCE 7 MAINTENANCE ALWAYS CARRY OUT THE DAILY CHECKLIST BEFORE EACH LIFT USE Alterations made to the VOYAGER 420 550 or 800 by someone other than a certified technician may cause serious inju
6. 2001 Tanguay Street Stourbridge Magog Quebec W Midlands Canada J1X 5Y5 DY8 4PS Phone 1 819 868 044 Tel 44 1384 446688 Fax 1 819 868 2249 Fax 44 1384 446699 www bhm medical com wwwjoerns co uk email bhm bhm medical com VOYAGER 420 550 800 rev 3A 2 TABLE OF CONTENTS INTRODUCTION tab 2 SUL E E N E E A A AN E A A A T 2 Approvals censas onosi A 2 1 INTRODUCTION eaa e r aea aa r ar e ara EE a a aa oaoa lie 5 1 1 How to use this Mantal a aat Sad iiid ASA A aaa a aaae 5 1 2 Equipment Identification eee aao a a a a Aa 5 1 3 Receptor Equipo iria rallada 5 1 4 Key 10 Symbols S SEE Aaaa is 5 2 SAFETY INSTRUCTIONS AND WARNINGS coccion ener 6 2 1 A A 6 2 2 LIFTING WITH THE VOYAGER T 7 2 3 OLIN GH SAGE z teoria sti dana aid de 7 2 4 ELECTRICAL WARNING SHOCK PREVENTION sese eee 7 25 ELECTRICAL WARNING INSTALLATION AND GROUNDING sss sees sexes 8 2 6 ELECTRICAL WARNING SERVICE AND MAINTENANCE sss sees eee eee 8 2 7 FIRE AND EXPLOSION PREVENTION cs eccececceeeeeeeceeeeeeeeaeeeeeecaeeaeaeceesaeseeaeeesesaseesaeeesensaeeaeas 8 2 8 PARTS AND ACCESSORIES ciaci n 8 2 9 EQUIPMENT WARNING LABELS coccion 8 3 DESCRIPTION VOYAGER 420 0 00000ooiii ogaao vorz otadieti SRTR giat TR ROO egrga Tadig igor or oiae 9 3 1 Cia AAA a ee 9 3 2 Parts DeSCrpPlO usuaria tiro tddi 9 3 3 Whats polidet xo A A ee 9 3 4 DIMENSIONS coi ac 9 4 DESCRIPTION VOYAGER 550 aa 10 4 1 LitUntc lt km a E eA ieee dae 10 4 2 Pant
7. Allen key bit 5 Once the patient is lowered safely into a chair or bed call a certified technician to have lift serviced 6 5 Emergency Brake e The emergency brake is Key made of a metal bar Y fixed to the drum e ln case of a chain gear or motor breakage the centrifugal force created would block the bar against the frame 6 6 Frame with mechanical clips e Supporting structure is welded and reinforced with metal clips 6 7 Battery Information DO NOT DROP THE LIFT A DROPPED LIFT MAY HAVE INTERNAL DAMAGE THAT IS NOT VISIBLE IT MAY LOSE ITS ABILITY TO RECHARGE Due to internal damage caused when the battery is dropped the battery may indicate that it is fully charged when in fact it cannot hold a full charge A green light indicated on the lift may not accurately reflect a full charge on a damaged battery NEVER attempt to use a battery that appears to be damaged or dented DO NOT store the battery near a heat source Heat will damage it e 24 Vdc 7 Ah rechargeable battery e Provides up to 150 transfers with load of 75 kg 165 pounds Life cycle number of charging cycles of the battery is largely dependent on the depth of discharge in each cycle The more the battery is drained the shorter its life span The life of the battery is also related to such factors as varying temperatures and rest periods between charge and discharge Graph 1 Number of recharges
8. are secure 7 2 Inspection and Cleaning Clean the Voyager with a soft dry cloth or a soft cloth lightly moistened with a mild detergent solution Do not use any type of solvent that may damage the finish A N Do not immerse lift in water To ensure a better rolling surface for the trolley wheels clean the inside of the track every 4 months To do so insert a damp cloth in the opening and slide it from one end of the track to the other Always reinstall the rail end stopper if they have been removed after servicing 7 3 Strap Inspection This equipment is built with a strap that can withstand a load of 1364 kg 3000 Ibs Nonetheless if this strap is damaged or shows signs of wear the acceptable load on the strap before rupture can drop rapidly and present a danger for the patient or caregiver BHM Medical recommends thoroughly inspecting the strap every 2 months as follows 1 Completely unwind the strap 2 Look for any signs of wear Loose threads in stitched area Noticeable discoloration by having a Lighter color strap than the double thickness stitched area Side wear Middle wear If there is any signs of wear as A N indicated here or other visual defects strap should be changed immediately By continuing to use the lift without changing the strap caregiver and patient safety is greatly compromised In any case the manufacturer rec
9. sure the power cord is correctly plugged into the charger in the wall Disconnect the power cord from the wall Unscrew the fuse holder cap 4 Replace the fuse with the following F g7 Crees pan te are vt h America Loose threads in stitched area Product Noticeable discoloration by having a lighter color strap than the double thickness stitched area fopean vev ee input is 240 Vac Product C8FGMCO 250 Th Middle wear 30 be ordered through youi vua uae ur representative Side wear 5 Screw back the fuse holder cap Take note of inspection results VEN in the log book at the end of this manual 7 8 Sling Inspection Refer to seperate Sling User Guide Confirm the sling is an Oxford Hoyer sling Check the load bearing straps for wear or fraying Check the sling straps are securely stitched Check the body of the sling for wear cuts in the fabric Check any sling accessories ie additional spreader bars side suspenders for wear on the hooks or central suspension point 7 9 Annual Inspection The Voyager 420 550 800 and its accessories must be technician inspected annually by a certified SERVICED EVERY 12 MONTHS AS A MINIMUM REQUIREMENT Do not attempt to do the inspection unless you are certified to do so VOYAGER 420 550 800 AND ACCESSORIES MUST BE As part of the annual inspection an annual load test with the safe working load must be perfor
10. which could result in serious bodily harm CAUTION this symbol is intended to alert the user of the presence of important operating and maintenance instructions which could prevent product damage or possible personal injury gt D NOTE this symbol offers helpful J information concerning certain operating procedures Additional copies of this manual can be purchased by contacting your supplier Include the User Manual product number and equipment identification numbers 1 2 Equipment Identification The unit s identification number specification model serial number appears on a silver nameplate attached to the back of base 1 3 Receipt of Equipment Upon receipt of the equipment verify it against the packing list to ensure it is complete and inspect the equipment for possible damage due to shipping If there is any damage DO NOT USE the equipment and notify the carrier immediately to file a claim Provide complete information concerning damage claims or shipping errors to your supplier Include all equipment identification numbers and group part numbers if any as described above along with a full description of damaged parts 1 4 Key to Symbols The following symbols are used on lifters attachment labels CE This symbol is required to be displayed on regulated products for sale in the European Market lt indicates that the product complies with applicable Europe
11. CCESSORIES 9 ACCESSORIES INTEGRATED CHARGER STOPPER Product No A5300 RAIL STOPPER Product No A5320 ERGOSCALE WEIGHING DEVICE Product No ERGOSCALE T2 INFRARED REMOTE CONTROL Product No A5400 E must be ordered with lift S TRAPEZE BAR TIMER FOR RETURN TO CHARGE Product No A5700 FUSE Product No A5200 Product No 7 C8FGMCO 25 240 24 volt European SEMI PERMANENT RACK Product No A9200 Sy Z HANDSET 2 button Product No E0093 For VOYAGER 420 and 550 2 functions 6 button Product No A0086 For VOYAGER 420 and 800 4 functions 8 button Product No A5600 For VOYAGER 550 4 functions VOYAGER 420 550 800 rev 3A 22 LOG BOOK 10 LOG BOOK Product Name VOYAGER 420 550 amp 800 Product Serial Number Date of purchase Warranty Period Distributed By Owner Checklist e Ensure the lift is serviced regularly as the Maintenance Inspection Checklist on page 27 e Contact an authorized BHM Medical Distributor Service Agent immediately if there are any problems with the operation of the device s Ensure the logbook is completed and signed e Record any repairs required e Withdraw the patient lifter from service if inspection reveals that user safety is jeopardized in any way from use of the patient lifter TO BE COMPLETED AFTER EACH SERVICE OR INSPECTION Service Type O Pre deliver
12. Fuse Replace meN anina ine AE lane eh eeeneetawana ARRE 17 7 7 Charger Fuse Replacement for UK only asses sees ereer eee ereer 18 7 8 Sigo ine pecto T 18 7 9 Annual INSpeclO Nica 18 7 10 UK sE S oara e a EA SS SS 18 7 11 Maintenance Inspection Checker asees ereer eree ereer ereer 19 8 TROUBEESHOO TING o uiccanancica ri 20 C HT ACCESSORIES nionean eiriaa EAEAN RAA AEA ALLEE N 22 10 LOG BOOR zaiana E A AO RET T ES 23 TI WARRANTY aa a R a A A A a a AAR a icadiadi n 26 VOYAGER 420 550 800 rev 3A INTRODUCTION 1 INTRODUCTION 1 1 How to use this Manual EQUIPMENT WITHOUT UNDER STANDING THIS MANUAL To ensure safe operation read the entire manual carefully especially the section on Safety Instructions and Warnings before installing operating or servicing this equipment T DO NOT ATTEMPT TO USE THIS If anything is not completely understood please contact your supplier for more details Failure to comply with warnings in this manual may result in injury Keep this manual with the lift and refer to it as required Contents of this manual are subject to change without prior notice to users Throughout this manual the following symbols may appear Pay particular attention to the information provided under these headings These special annotations are easily recognized as follows WARNING this symbol is intended to alert the user to hazards or unsafe practices
13. LY USE WITH OXFORD HOYER SLINGS Unit will not lift or lower when in IN contact with the charger Install the patient sling see sling installation Move the lift directly over the patient For two function unit pull the unit manually directly over the patient For four function use the handset If the buttons do not operate on the ZA handset pull the red cord gently once until you hear a click bar below the pati facial contact caused by a sudden movement of the carry bar before beginning to attach the sling straps If lift will not operate pull red cord once gently until you hear a click Using the a button lower the carry chin to avoidthe risk of Hold the lift carry bar with one hand at all times when near a person Note In a lying down position lower the carry bar near the thorax then install the straps Attach the straps to the desired position See separate Sling User Guide Carefully observe the patient to ensure his her safety as you press the control button BEFORE LIFTING THE PATIENT 1 Make sure that all straps are chair If any of the above occur Lower the patient immediately and correct the problem attached to the carry bar 2 Make sure comfortable the patient is 3 Make sure the sling is not caught on any obstruction wheelchair brake or arm of Lift until the
14. USER MANUAL Revision 4 Jan 2002 IMPORTANT Read these instructions before installing operating or servicing this system Series 420 550 and 800 1 1 1 DO NOT DESTROY KEEP KEY ENCLOSED AND MANUAL WITH THE LIFT AT ALL TIMES Instruction manual Part 001 08860 VOYAGER 420 550 800 rev 3A 1 INTRODUCTION This lift has been distributed by Joerns Healthcare Ltd It is manufactured by BHM Medical Inc Quebec Canada Please take the time to read the entire manual including the section on Safety Instructions and Warnings It contains important information that will allow you to take advantage of all the characteristics of your Voyager patient lift Suitability The Voyager range of lifts are suitable for the following categories of lift within the working parameters of the lifts specified in the technical specifications Category A Wheelchair Category B Bed Category C Bath Category D Toilet shower chair Category E Floor Category F 90 degree rotation The Voyager series are suitable for patients in the sitting sitting recumbent and recumbent positions Approvals CSA 601 1 UL 2601 1 EN 60601 1 EN ISO 10535 Lifting device SGS UK Test Report DUR22107 AC 00 Note BHM Medical is constantly improving its products For this reason it may be possible to encounter a modification of product without revision of this guide Joerns Healthcare Ltd BHM Medical Inc High St Wollaston
15. an Directives related to health safety environment and consumer protection Safe Working Load represents the SWL maximum load the lifter is rated for safe operation The following symbols are used on sling labels and related to washing instructions Maximum washing temperature 71 C 140 F permanent cycle 712C LS Do not use bleach eK O Do not dry clean Tumble dry low temperature 3 Do not iron Please refer to individual sling labels for complete instructions regarding washing and drying VOYAGER 420 550 800 rev 3A SAFETY INSTRUCTIONS 8 WARNINGS 2 SAFETY INSTRUCTIONS AND WARNINGS IMPORTANT READ AND UNDERSTAND THESE INSTRUCTIONS DO NOT LOSE THEM ALSO READ OPERATING INSTRUCTION CHAPTER OF THIS MANUAL BEFORE INSTALLING OPERATING OR SERVICING THIS EQUIPMENT 2 1 GENERAL y IMPORTANT READ THESE INSTRUCTIONS CAREFULLY OR SERIOUS INJURY MAY RESULT y KEEP THESE INSTRUCTIONS AND THE KEY PROVIDED WITH THE LIFT AT ALL TIMES y READ OPERATION AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL BEFORE INSTALLING OPERATING OR SERVICING THIS EQUIPMENT y An authorized contractor or installer must install Voyager ceiling lifts y USE all controls and safety features only according to the rules specified in this manual Never attempt to force a control or button on the lift y DO NOT store the charger in a shower bath or other areas with high humidity y DO NOT drop
16. e lift and or the charger 7 6 Charger Fuse Replacement If the light does not illuminate when there is a battery in it do the following steps 1 Check to make sure the power cord is correctly plugged into the charger in the wall 2 Pull the power cord out of the charger Under the socket for the power cord there is a drawer or magazine where there are fuses Using a pen or screwdriver pull the drawer out gently Pull the burned fuse out of the drawer that is next to the charger see diagram below and discard Take the replacement fuse and place it in the same slot where the burned fuse was Slide the drawer back into the charger Plug the power cord into the charger Place the lift onto the charger and check for the light 3 Check the outlet to make sure it has power to it 4 Ifthe light does not illuminate contact your local dealer or representative Tor assistance REPLACEMENT FUSE MAGAZINE BURNED FUSE Replace the fuse with the following Fuse GMC 0 5 A 250 V North America when input is 120 Vac Product C8FGMCO 5 GMC 0 25 A 250 V European when input is 240 Vac Product C8FGMCO 250 The fuse may also be ordered through your local dealer or representative VOYAGER 420 550 800 rev 3A 17 MAINTENANCE 7 7 Charger Fuse Replacement for UK only If the light does not illuminate when there is a battery in it do the following steps 1 Check to make
17. features 6 3 Emergency Stop Red cord 1 This can be activated at any time to stop the functioning of the lift 2 To stop the lift in an emergency pull the red cord once gently you will hear a click Do not pull red cord forcefully If cord pulled too forcefully lift may become inoperable Electrical Version 1 Move the patient over a bed or a chair and then gently pull down on the white cord If this does not function then go to step 2 Manual Version 2 Find the rubber stopper and label on the side of the lift VOYAGER 420 3 When you initially receive your lift the emergency stop is in the off position To activate the lift pull the red cord once gently To re activate pull the red cord once gently you will hear a click VOYAGER 550 and 800 6 4 Emergency Lowering Feature White cord 3 Pull the rubber stopper out of the Voyager casing DO NOT DISCARD In the event of an electrical or f functional failure the Voyager 420 550 and 800 have an emergency electrical 4 Use the Allen key provided with this manual and manual lowering feature turn the key clockwise to lower the person into the chair As the key turns the motor directly each key turn will move the patient slightly VOYAGER 420 550 800 rev 3A 13 OPERATION C To lower the patient more quickly use a power drill with a 4mm
18. in Table of Contents Do not return products to our factory without prior authorization BHM Medical will issue a Return Merchandise Authorization RMA Number C O D shipments will be refused all shipments to BHM Medical must be prepaid For this warranty to be valid the purchaser must present its original proof of purchase at the moment of the claim The defective unit assembly or part must be returned to BHM Medical for inspection The part or components repaired or replaced are guaranteed for the remaining period of the initial warranty Limitations and Exclusions The warranty above does not apply to serial numbered products if the serial number has been removed or defaced No warranty claim shall apply where the product or any other part thereof has been altered varied modified or damaged either accidentally or through improper or negligent use and storage Warranty does not apply to products modified without BHM Medical s express written consent including but not limited to products modified with unauthorized parts or attachments products damaged by reason of repairs made to any component without the specific consent of BHM Medical or to products damaged by circumstances beyond BHM Medical s control BHM Medical will solely determine evaluation of warranty claim The warranty does not apply to problems arising from normal wear or failure to adhere to the instructions in this manual BHM Medical Inc slings are void of warrant
19. med on the VOYAGER 420 550 800 as required for CE MARK MAINTENANCE After annual inspection have the log book signed by the certified technician 7 10 UK Regulations IN THE UK THE VOYAGER 420 550 800 MUST BE INSPECTED AND MAINTAINED IN COMPLAINCE WITH 1998 NO 2307 HEALTH amp SAFETY LIFTING OPERATIONS AND LIFTING EQUIPMENT REGULATIONS 1998 YOUR DEALER WILL PROVIDE YOU WITH MORE INFORMATION VOYAGER 420 550 800 rev 3A 18 MAINTENANCE INSPECTION CHECKLIST 7 11 Maintenance Inspection Checklist TO BE INSPECTED BY USER ITEM INITIALLY BEFORE EVERY USE EVERY 2 MONTHS EVERY 4 MONTHS EVERY YEAR EVERY 2 YEARS LIFT DEVICE Inspect for missing hardware or broken panel Inspect strap for wear Battery recharge Inspect carry bar on the strap of the lift for damage or cracks Inspect wheels in rail for damage rust or cracks Replace if damaged Overall inspection by authorized personnel SLING AND HARDWARE Check all sling attachments for sign of wear Inspect sling material for wear or deterioration Inspect sling straps for wear Inspect for any defects or loose threads in the stitched areas x x Se Cleaning sling as indicated on the tag When Necessary Verify emergency stop cord Verify emergency lowering MAINTENANCE BY A CERTIFIED TECHNICIAN
20. of transformer at power supply and unplug the battery from the lift before inspecting adjusting or servicing the equipment Disconnect power to equipment if it is to be left unattended or out of service 2 7 FIRE AND EXPLOSION PREVENTION y Batteries may explode leak and cause personal injury if not disposed of properly e Do not place or store the battery under direct sunlight or near a heat source e Do not dispose of in fire e Do not short the battery terminals s Do not incinerate e Flush with water if electrolyte Acid comes in contact with skin or eyes y Batteries must be recycled disposed of according to local law regulations When returning batteries insulate their terminals with adhesive tape etc Otherwise the residual electricity in used batteries may cause fire or explosion aed 2 8 PARTS AND ACCESSORIES y Always use VOYAGER replacement parts and accessories Using other parts and accessories other than recommended by BHM JOERNS could affect security and efficiency of the entire system OXFORD VOYAGER slings and patient lift accessories are specifically designed to be used in conjunction with BHM patient transfer aids Sling and accessories designed by other manufactures are not to be used as a component of VOYAGER patient transfer systems 2 9 EQUIPMENT WARNING LABELS y INSPECT all precautionary labels on the equipment Order and replace all labels that cannot be easily read VOYAGER 420 550 800 rev 3A
21. ommends changing the strap at least every two years By continuing to use the lift without changing the strap caregiver and patient safety is greatly VOYAGER 420 550 800 rev 3A 16 MAINTENANCE compromised Take note of inspection results in the log book at the end of this manual 7 4 Handling and Storage Avoid violent shock during transportation The lift should not remain stored for long periods of time without recharging the batteries BHM Medical recommends charging of batteries at least every two weeks EA even if the lift is not used This will prevent premature aging of batteries 7 5 Battery Replacement BHM uses sealed lead acid batteries Contrary to nickel cadmium BHM batteries do not have any memory effect Therefore batteries should not be completely discharged before recharge Replace the battery when there is a noticeable reduction in the number of transfers that can be performed between charges T you notice the Voyager lift beeping and a red light flashing see the instructions in Troubleshooting to ensure it is a problem with the battery To replace a battery contact your local dealer or representative DO NOT ATTEMPT TO USE A BATTERY NOT AUTHORIZED BY BHM MEDICAL BHM batteries are specially designed for BHM charging systems Attempting to use an unauthorized battery may seriously damage th
22. patient s buttock clears the arm supports or aie the top of the bath or bed before moving the patient Guide the legs past any obstacle When the patient is located above the desired point of transfer press the button Use the handles on the back of the sling to position the patient when transferring into a chair Hold the handles firmly as the sling lowers and the sling will tilt back to position the person Once the patient is properly seated and the straps are loose remove the sling from the lift Ay Hold the lift carry bar with one hand at all times when near a patient Slide the lift away from the patient When lift is no longer required 2 function gently return the unit to charger manually 4 function engages the automatic return to charger function by pressing Check the charging indicator light to ensure the charger is working VOYAGER 420 550 800 rev 3A 12 OPERATION 6 2 Sling Usage See separate Sling Manual for sling usage e Only use Sunrise Oxford in UK slings e Only use slings as per the manufacturer s guidelines e Inspect and maintain slings as per manufacturer s guidelines Only to be used in case of an emergency If the lift malfunctions when a patient is being transferred the emergency lowering device provides a safe way of lowering the patient onto a chair or bed To operate the emergency lowering
23. r expose electric parts of the device to water or moisture CHECK nameplate for voltage and cycle requirements These requirements differ by country Do not attempt to use the lift in an area that has a different voltage and cycle requirement DO NOT attempt to expose service or repair the lift battery or charger If any unit is malfunctioning contact your local dealer READ the battery and charger instructions thoroughly before using or storing them VOYAGER 420 550 800 rev 3A User Manual Voyager 420 55 800 2 5 ELECTRICAL WARNING INSTALLATION AND GROUNDING y Electrical equipment must be installed and maintained in accordance with National Electrical Codes y Check nameplate for voltage and cycle requirements In special locations i e bathrooms showers or swimming pools a supplementary earth bond must be connected at the mains supply socket Where the Voyager Lift is supplied by a short length of flex from an adjacent power point the green yellow connection within the flex may be deemed to constitute supplementary bonding In some regions Local Authorities may specify an additional supplementary earth to the track This can be taken from any earth terminal on the charger end stop y Refer to a qualified electrician who knows the latest regulations in the installation of this equipment 2 6 ELECTRICAL WARNING SERVICE AND MAINTENANCE y Disconnect power cord from the charger rail stopper or switch
24. re delivery O Periodic inspection O Minor Major Condition report Action taken Date Inspected by Printed Signature Service Type O Pre delivery O Periodic inspection O Minor O Major Condition report Action taken Date Inspected by Printed Signature VOYAGER 420 550 800 rev 3A 25 WARRANTY 11 WARRANTY This warranty is extended only to the original purchaser user of BHM products BHM Medical Inc warrants its products to be free from defects in material under normal use and service within the periods stated below from the date of purchase If within such warranty period any such product shall be proven to be defective such product shall be repaired or replaced at BHM Medical s option This warranty does not include any labor or shipping charges incurred in replacement part installation or repair of any such product BHM Medical s sole obligation and your exclusive remedy under this warranty shall be limited to such repair and or replacement Patient Lifter 1 year Weighing Devices 1 year Accessories on Lifter 1 year Slings 1 year Batteries Voyager Portable 3 months Batteries All other lifts 1 year Easytrack System 1 year For warranty service please contact the dealer from whom you purchased the BHM Medical product In the event that you do not receive satisfactory warranty service please contact BHM Medical see contact information
25. ry and voids warranty The VOYAGER 420 550 800 and accessories must be inspected ANNUALLY by a certified technician in addition to the daily and other periodic visual checks done by the user specified in this section Preventive maintenance specified in this manual can prevent accidents and reduce repair costs Note all service or repairs to the VOYAGER 420 550 800 or its accessories in the log book at the end of this manual Have the document signed by the certified technician 7 1 Daily Check List THE FOLLOWING PROCEDURES MUST BE FOLLOWED BEFORE EACH USE Has the battery been charged Park the lift on the charger whenever the lift is not in use Inspect the lift for any damage If the lift casing does not look properly aligned or there are any cracks or other damage on the lift or any parts are missing DO NOT USE IT Contact your local representative to have the lift serviced Inspect the visible strap for any signs of wear frays loose threads or other damage If there is any evidence of damage DO NOT USE IT Contact your local representative to have the lift serviced Inspect the sling for tears frayed straps or loose stitching If the sling has any of the above damage DO NOT USE IT Contact your local representative to have the sling replaced or repaired Inspect the carry bar for any signs of cracking or damage Ensure the ring and cotter pins that attach the carry bar to the strap
26. s Description daa iras 10 4 3 What Sincluded sis oroe dir 10 4 4 Parts Description urna rtorras 10 4 5 DIMENSIONS 2 des di oft bis oct aA A iia cteatectenaedaeti fh Saadeh ead 10 5 DESCRIPTION VOYAGER 800 cessesssesssessseeeceeeeseeseesensensenssenseneneensensensseeseeseesensenseensnneneeneeneenenees 11 5 1 LSP ieee i Petes e te et da de de te o a ae 11 5 2 Parts DeSGription iii ni 11 A A il ie Eda Si arate 11 5 3 What s Included with the Voyager B0U0 sese eee 11 5 4 DIMENSIONS iii proa 11 6 lt Operalla rea E eae ie shee ett ae tee en ee 12 6 1 How to use the Voyager 420 Voyager 550 and Voyager 800 sese eee eee eee 12 6 2 SING USage iii aa eG eee BER ad ee os a 13 6 3 Emergency Stop Red COM rt acid 13 6 4 Emergency Lowering Feature sescscescsscseseeeseceecesanesceaceaceseeaeesessessessaneaneaceaceaceaeeeeeeeseeseeteeteates 13 6 5 Emergency eT o tin 14 6 6 Frame with Mechanical Clinica aaa 14 6 7 Battery Informations ici Ai 14 6 8 Ghargingithe battle EE A TOEA 14 6 9 Charger Specification rie 15 VOYAGER 420 550 800 rev 3A User Manual Voyager 420 55 800 T MAINTENANCE 0 eeeev iin cheadcc ee ee nee eres AAAA AARAA 16 7 1 Daily Gheck EET sissi O A E 16 7 2 Inspection and Le iTe T 16 7 3 Stap ISC aS aora dd 16 7 4 Fla nding and Storage comicios 17 7 5 Battery Replacement cceccessescescesceeceeeeeeneeeeeneaneansacaceaceaceaeeaeeaesessensansaneaneaceaceaeseeeeeseeneeneeteates 17 7 6 Charger
27. ss firmly to ensure the handset is plugged in properly If the handset was not properly plugged into the lift it may be necessary to gently pull the red cord once again Slide the lift over to the charger Is the light red or not on at all Battery likely needs to be charged See troubleshooting situations above for more information If after testing all of the above the lift will not operate contact your local dealer or representative The charging light on the lift remains red and does not turn to green after an overnight charge If available try another integrated charger stopper from another lift or a spare one plug it into the rail and charge for 3 hours If the light does not change to white or green contact your local dealer or representative Using a voltage meter test the two contact points on the charger see diagram T 1 The voltage meter should read between 26 30 volts AC VOYAGER 420 550 800 rev 3A 20 TROUBLESHOOTING PROBLEMS TO CHECK e Contact your local dealer or representative When you press the button to return the e Charger either does not have power or is not working lift to its charger 4 way motors only properly see troubleshooting question above the lift goes to the charger but does not lower the carry bar and you can hear a humming sound DIAGRAM T 1 VOLTMETER A
28. start and soft stop motor Manual and electric emergency lowering Emergency brake Emergency stopping device Current limit for circuit protection Low battery disconnect system to protect batteries from being drained Lifting speed 3 cm sec 1 2 in sec Horizontal displacement speed 15 cm sec Vertical axis motor 24 VDC 1 8 HP Horizontal axis motor 24 VDC 1 10HP Strap length up to 1 3 m 49 5 inches 5 2 Parts Description Control switches pay Ea Rail 4 function Low battery A indicator Charging light Emergency lowering Emergency stop Carry bar Integrated aj charger stopper ail stopper NS A Fe Fuse magazine J oes Power cord 5 3 What s Included with the Voyager 800 ITEM QTY Voyager 800 lift Battery inside unit Integrated Charger Stopper Harwired version for UK market only Rail Stopper Handset Carry bar 450 kg 1000 lbs Power cord 4mm Allen key Instruction manual XA aj Oe aj 5 4 Dimensions 1092mm 437 ml 125mm 5 7 1257mm 49 5 L 335mm 13 2 VOYAGER 420 550 800 rev 3A 11 OPERATION 6 OPERATION 6 1 How to use the Voyager 420 Voyager 550 and Voyager 800 READ SAFETY INSTRUCTIONS AND WARNINGS BEFORE ATTEMPTING TO USE THE VOYAGER ON
29. the patient lift or battery Dropping the battery or lift may cause internal damage that is not easily seen If lift is suspected to be damaged take to an authorized technician for servicing y IMPORTANT Keep all components of the lift clean and dry and have electrical and mechanical safety checkpoints done as instructed in the Maintenance section of this manual y Replace any precautionary or instruction labels that cannot be easily read y Avoid violent shock during transportation VOYAGER 420 550 800 rev 3A 6 User Manual Voyager 420 55 800 2 2 LIFTING WITH THE VOYAGER YOUR LIFT is for transferring patients only Do not use the lift for any other purpose ALWAYS carry out the daily checklist before using the lift Voyager ceiling lifts are intended to be used for patients within the specified weight limit indicated for the lift Do not attempt to lift more than the weight limit indicated Before attempting to transfer the patient must be assessed by a qualified professional Voyager ceiling lifts must be used by a caregiver with proper training to work with the patient to be transferred ONLY trained and qualified caregivers should transfer a patient DO NOT attempt to use the lift if you have not been properly trained to do so ALWAYS be prepared before attempting to transfer a patient FOLLOW lifting procedures outlined in this manual 2 3 SLING USAGE lt lt lt lt ce x lt y
30. to charger Charge indicator on the lift green red does not light up when the lift is on the charger Is the charger stopper plugged into a standard outlet If so does the outlet have power Check the condition of the fuse If needed change it with a spare one see Maintenance section of this manual Battery is always dead after a few transfers 3 to 5 Replace battery with a new one the life of the current one is probably nearly over Contact your local dealer or representative to have battery replaced The light on the charger shows green yet the lift will only do one or two transfers Contact your local dealer or representative to have battery replaced The light on the charger shows green yet the lift will only work when there is no one in the lift When you attempt to transfer someone the lift stops Contact your local dealer or representative to have battery replaced The lift does not work when you press the buttons on the handset Is the charger light on Lift must be moved away from the charger in order to operate Is the emergency stop activated Gently pull the red cord once until you hear a click Try the buttons again Is the handset properly plugged into the lift The handset may be slightly pulled out of its socket yet appear as though it is plugged in The lip of the handset must be flush with the cab of the lift The socket and handset connector is a tight fit pre
31. vs Depth of discharge Graph 1 illustrates the relationship between discharging depth and expected battery life If you drain the battery until it beeps every time you can expect the battery to fully charge only 600 times To prolong battery life return the lift to the charger WHENEVER A THE LIFT IS NOT IN USE ery will not overcharge BHM uses sealed lead acid batteries Contrary to nickel cadmium BHM batteries do not have any memory effect Therefore batteries should not be completely drained before recharge Graph 2 Number of lifts vs Lift load The graph above Graph 2 illustrates the relationship between the load lifted and the number of lifts that can be done with one recharged battery Do not drain the battery excessively This will dramatically reduce the battery life span w battery buzzer sounds and red lignt ashes be sure to recharge the battery as soon as possible 6 8 Charging the battery DO NOT operate the charger unit with a damaged cord or if the unit has been dropped or damaged DO NOT forcibly bend the power cord or place a heavy object on it This will damage the cord and may cause fire or electrical shock DO NOT pour liquid on or near the charger VOYAGER 420 550 800 rev 3A 14 OPERATION Do not place the unit in locations that are e Extremely hot e Dusty or dirty e Very humid
32. y O Periodic inspection O Minor O Major Condition report Action taken Date Inspected by Printed Signature Service Type O Pre delivery O Periodic inspection O Minor O Major Condition report Action taken Date Inspected by Printed Signature VOYAGER 420 550 800 rev 3A 23 LOG BOOK Service Type O Pre delivery O Periodic inspection O Minor O Major Condition report Action taken Date Inspected by Printed Signature Service Type O Pre delivery O Periodic inspection O Minor O Major Condition report Action taken Date Inspected by Printed Signature Service Type O Pre delivery Periodic inspection O Minor O Major Condition report Action taken Date Inspected by Printed Signature Service Type O Pre delivery Periodic inspection O Minor U Major Condition report Action taken Date Inspected by Printed Signature VOYAGER 420 550 800 rev 3A 24 LOG BOOK Service Type O Pre delivery O Periodic inspection O Minor O Major Condition report Action taken Date Inspected by Printed Signature Service Type O Pre delivery Periodic inspection O Minor U Major Condition report Action taken Date Inspected by Printed Signature Service Type O P
33. y if not laundered as per instructions on the Sling Label BHM Medical Inc nor Joerns Healthcare Ltd shall not be liable for damages losses or inconveniences caused by a carrier This warranty replaces any other warranty expressed or implicit and constitutes BHM Medical Inc only obligation towards the purchaser BHM Medical shall not be liable for any consequential or incidental damages whatsoever VOYAGER 420 550 800 rev 3A 26
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