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        Intradoor, Inc User`s Manual Railmaster Sliding Door Controller (SDC)
         Contents
1.  2 Demolition   For demolition of the Railmaster the following needs to be done   1  Execute steps 1     6 from paragraph 9 1    2  Remove the power supply     3  If needed the Railmaster can be taken apart further into parts     9 3 Storage    Storage of new and reusable Railmasters has to find place in spaces that comply with the  following environmental specifications       temperature  5   C     40   C  41 F     104 F     maximum humidity  90  at 20   C  68 F   50  at 40   C  104 F   9 4 Transport    Transport of the Railmaster has to be done in such a way that there is no chance of damage     User   s Manual Railmaster SDC    10 1    10  Malfunctions and Repairs    Malfunctions    The door does not close completely    Follow the next steps to solve this malfunction     Turn off the power supply of the Railmaster by pulling the plug from the socket     Operate the door with one of the sensors to make sure the door closes properly  and completely     In case the door still doesn   t close properly or completely  repeat these steps until  it does     Measure the distance that the door still has to travel from where it is to where it is  fully closed     Slide the door open far enough to make sure that the 50 millimeter position  sticker  which detects the closed position  is accessible     Mark the spot where the sticker is   Remove the sticker from the driving belt     Add the distance between the 30 millimeter position sticker and the marked  position to the distance that
2.  of the sensor     Mount the mounting unit on the door    Press the reset button of the printboard for 3 seconds    Operate a sensor or the RF manual emitter to open the door  The door will slowly open  entirely and then stop  After the programmed amount of timethat the door is open  the    door will again close     Make sure the door closes properly  If the door does not close properly follow the  guidelines under paragraph 5 4     Build the framing around the door opening     The door is ready for use     5 1 Tuning    e Follow the following guidelines if the door is not properly closed     Turn off the power supply of the Railmaster by pulling the plug from the socket       Measure the distance that the door still has to travel from where it is to where it is  fully closed       Slide the door open far enough to make sure that the 50 millimeter position  sticker  which detects the closed position  is accessible       Mark the spot where the sticker is     Remove the sticker from the driving belt       Add the distance between the 30 millimeter position sticker and the marked  position to the distance that the door still has to travel to close completely       Attach the position sticker to the belt on this spot     Put the plug of the power supply back in the socket       Operate the door with one of the sensors to make sure the door closes properly  and completely     User   s manual Railmaster SDC    In case the door still doesn   t close properly or completely  repeat t
3.  supply MUST NOT be placed in zone 0 or 1     Ignoring the following safety instructions can be of Mortal Danger     Mortal Danger     The Railmaster system uses a 230 VAC current  Any maintenance or repair has to  happen when the current is off  The system needs to be unplugged  Any repair or  maintenance on the system can be of mortal danger when the power supply is still  connected to any electrical current    Warning     Before the installer of the Railmaster releases the system for general use  the  installer needs to test the system and make sure the system is installed properly and  works correctly  Ignoring this safety instruction can cause dangerous situations and  harm to any normal user     User   s manual Railmaster SDC    Warning     Prohibit children from playing with the control buttons of the Railmaster system  Do  not let children play with the remote controls of the Railmaster system  Ignoring these  safety instructions may cause dangerous situations and harm to any normal user     User   s manual Railmaster SDC    4  Description of the Railmaster    4 1 Operation   The normal position of a door that is controlled by the Railmaster SDC is a closed  position  After operating the sensor  the door will open at high speed  At a moment  that is determined during installation  the door will slow down to low speed and stops  when the door is opened completely  The door will stay open for a predetermined  period  and will automatically close  The door will start clo
4.  the door still has to travel to close completely     Attach the position sticker to the belt on this spot     Put the plug of the power supply back in the socket     The door runs into the frame during opening or closing    Follow the next steps to solve this malfunction     Turn off the power supply of the Railmaster by pulling the plug from the socket     Slide the door open far enough to make sure that the 50 millimeter position  sticker  which detects the closed position  is accessible     Mark the spot where the sticker is    Remove the sticker from the driving belt    Attach the position sticker a little closer to the 30 millimeter position   Put the plug of the power supply back in the socket     Operate the door with one of the sensors to make sure the door closes properly  and completely     User   s Manual Railmaster SDC      Incase the door still doesn   t close properly or completely  repeat these steps until  it does     e Overige storingen    For all other malfunctions the manufacturer needs to be contacted     10 2 Repairs    For repairs of the Railmaster and for replacing the driving belt the manufacturer needs to be  contacted     In case the Railmaster comes supplied with a power supply from another manufacturer   replacing the wiring of the power supply may only be done by qualified personnel     User   s Manual Railmaster SDC    11  Environment and Waste    The Railmaster does not contain dangerous materials  All parts of the Railmaster can be  recycled o
5. User   s manual Railmaster SDC    Intradoor  Inc    User   s Manual  Railmaster Sliding Door Controller   SDC     Version  1   Date of Edition  11 03 08   Publisher  Intradoor  Inc   Address  2850 Elmwood Avenue  Rochester  NY  14618  Telephone   1 585 752 7525   E mail  info intradoor com    Web  www intradoor com       User   s manual Railmaster SDC    User   s Guide    To be used by   This user   s guide is to be used by anyone who is to perform any work with or on the  Railmaster  Work in this context means  Installation  Setting Up  Changing any  settings on the Railmaster  Using the Railmaster in any way  Performing any service  or repairs on the Railmaster     Minimum level of knowledge and experience   The person who is to perform any work with or on the Railmaster must have enough  technical knowledge and experience to perform these actions safely  He or she is  knowledgeable with the use of a PDA  Personal Digital Assistant   and he or she is  trained for the installation of the Railmaster by the manufacturer     Clues for the use of this manual   The user of this manual must at all times comply with any safety precautions in this  manual in addition to any general safety precautions and common sense  The failure  to follow these precautions may lead to dangerous situations for the user and  or  others     Explanation of terminology    Attention   Additional information or a possible problem   Warning   Failure to carefully follow the manual   s instructions may cau
6. Wattage     Motor    Type    RPM     Performance Specifications    At 160 RPM    At 540 RPM     Dimensions    Driving Unit    Turning Wheel Unit    Door Mounting Unit     Weight Specification      Maximum Door Weight     Sensor Specifications    Manual sensors  sensor 1 and 2      Automatic Sliding Door Controller  Railmaster    Pocket   Wall mount   Bypass  and Multi   pass doors    Manual contacts  Contact mats  Manual  remote controls  RF remote controls  Central  controls  etc     Locks  Fire Doors    5   C     40   C  41F     104F   90  at 20   C  68F   50  at 40   C  104F     24 VDC   6A   VDS 1 5 mm2  VMDS 1 mm2   0  5 Watt     145 Watt    Valeo GPMG 404  160 RPM     max  0 3 m s  adjustable in 5 steps  max  0 8 m s  adjustable in 5 steps    160 x 90 x 90 mms   150 x 45 x 45 mms   90 x 90 x 5mms     100 kg  220 Ibs      Potential Free Contact    User   s manual Railmaster SDC     Fire Alarm Sensor  sensor 3     RF sensor     Remarks     Driving Belt     Maintenance Intervals     Settings     IP classification    Controls      Power Supply 110 VAC     24 VDC     Applied Normatives    Driver      Controls      Power Supply 110 VAC     24 VDC      Pictograms     Sound Emission     Potential Free Contact   434 MHz Manual Emitter   When several manually controlled wired  sensors control one door  all sensor contacts  can be connected to work parallel     PU   Aramite    The Railmaster SDC is completely  maintenance free     Freely programmable with Personal Digital  Assista
7. e door and the presence of electrical current  it will always be  possible to open and close the door manually     User   s Manual Railmaster SDC    7  Maintenance and Cleaning    The Railmaster SDC is completely maintenance free  Once a year the connection of the door  assembler needs to be checked  The Railmaster SDC and the power supply need to be  checked regularly conform the demands of NEN 3140  The cleaning of the complete  automatic sliding door system needs to be executed conform the instructions of the door  supplier     User   s Manual Railmaster SDC    8  Switching Off    The Railmaster SDC needs to be switched off by pulling the plug from the socket  The door  can still be operated manually     User   s Manual Railmaster SDC    9  Deconstruction  Demolition   Storage and Transport    9 1 Deconstruction   The Railmaster can be deconstructed using the following guidelines    1  Remove the Railmaster from any current by pulling the plug of the power supply from the  socket  If the power supply is connected directly to the wiring in the wall  the connection  clamps and the wiring need to be disconnected from the power supply    2  Disconnect the door from the mounting unit    3  Remove the door following the guidelines of the door supplier     4  Remove the framing around the door opening     5  Disconnect the wiring from the printboard  power supply  sensor s   fire alarm  connections      6  Unscrew the Railmaster and remove the Railmaster from the door frame     9
8. hese steps until  it does     e Follow the following instructions if the door runs into the frame at slow speed     Turn off the power supply of the Railmaster by pulling the plug from the socket     Slide the door open far enough to make sure that the 50 millimeter position  sticker  which detects the closed position  is accessible     Mark the spot where the sticker is    Remove the sticker from the driving belt    Attach the position sticker a little closer to the 30 millimeter position   Put the plug of the power supply back in the socket     Operate the door with one of the sensors to make sure the door closes properly  and completely     In case the door still doesn   t close properly or completely  repeat these steps until  it does     User   s Manual Railmaster SDC    6  Use    6 1 Normal Use   The normal position of a door that is controlled by the Railmaster is a closed position  After  operating the sensor  the door will open at high speed  At a moment that is determined  during installation  the door will slow down to low speed and stops when the door is opened  completely  The door will stay open for a predetermined period  and will automatically close   The door will start closing at high speed and will slow down at a predetermined moment to  low speed until it is fully closed  When the door comes in contact with an obstacle during  opening or closing  it will change direction and start moving at low speed     6 2 Manual Control  Regardless of the position of th
9. nt  PDA  and software package SD  Toolkit    IP 00  IP 44    EN 294   EN 349   EN 811   EN 60204 1   EN 61000 6 1  EN 61000 6 3  EN 55022   EN 61000 3 2 3  EN 61000 4 2  3  5  6  8  11  ENV 50204   EN 55024   NEN 3011    The level of produced sound pressure  created by the Railmaster SDC is less than  70 dB A      User   s manual Railmaster SDC    Door Types  The Railmaster SDC can be applied with the  following door types     ine  M          Pocket doors    E M    Wall Mounted Doors          mm          Picture 1     Possible Door Types    User   s manual Railmaster SDC    3  Precautions and safety instructions    The installer of a Railmaster system    The installer of a Railmaster system possesses a minimum of relevant technical  education at WEB level 2 and has sufficient experience  Installation of a Railmaster  system may only be executed by a qualified installer that has received education  from the manufacturer     The maintenance technician of the Railmaster system    The maintenance technician of the Railmaster system possesses a minimum of  relevant technical education at WEB level 2 and has sufficient experience  Repairs of  a Railmaster system may only be executed by a qualified installer that has received  education from the manufacturer     Assembly in wet spaces  Bathrooms     When a Railmaster system is assembled to control an entrance for  wet  bathrooms   the printboard MUST NOT be placed in zone 0  When using the 230 VAC     24 VDC  power supply  the power
10. r handled as normal waste     
11. se  personal injury and  or damage to the machine   Danger   Mortal danger  threat of loss of life   Pictograms    The following pictograms appear on the Railmaster   Dangerous Electric Current   Danger   Only on externally sliding doors        User   s manual Railmaster SDC    1  Foreword    The function of the Railmaster    The Railmaster is an operating system for automatic opening and closing of doors in  residences  health care centers and offices  Opening the door can happen using  several manual or automatic sensors  Closing will take place after a certain  predetermined  programmable  time    The Railmaster can also be connected to a centralized fire alarm system  In case of a  fire the door that is controlled by the Railmaster can fulfill a roll as fire door  To  prevent blocking an escape route  the door  controlled by the Railmaster can always  be opened manually  whether or not there is electrical current     Unprescribed Use  The Railmaster is not suitable for use to open exterior doors    The Railmaster is not suitable for use in an industrial environment  The Railmaster is not suitable for use in an area with danger of explosion    User   s manual Railmaster SDC    2  Technical Specifications    Description     Type   Area of Application     Controls     Extra functions     Environmental Influences    Temperature    Maximum Humidity     Electric Specifications Motor      Voltage     Amperage     Power Supply Connection    Non operational Wattage    Operational 
12. sing at high speed and will  slow down at a predetermined moment to low speed until it is fully closed     4 2 Controls   The Railmaster SDC can be controlled in four different ways     Using a manually controlled contact  This contact can be activated using a button    Using a person detection system  The presence of persons can for instance be  detected using a radar or an IR sensor     Using a RF sensor     Using a fire alarm system  When the Railmaster SDC is connected to an activated  fire alarm system  the door will automatically close  The door can still be controlled  using the RF manual emitter  and simple manual control is also still possible    4 3 Safety Measures   The Railmaster SDC is equiped with several safety measures which guarantee that  with normal use of the door  no situations will arise where people can get hurt  All  safety measures are automatic     Warning     When the power supply is connected to the electric point  the printboard is under  electric current  Touching the track side of the printboard with a conducting part can  cause a short circuiting which can damage the printboard     User   s manual Railmaster SDC    5 Testing    When the instructions as described in paragraphs 5 1 and 5 2 are executed  the Railmaster  can be tested and used according to the following steps     1     2     Close the door     Move the driving belt with the mounting unit in such a way that the 50 mm position  sticker  which detects the closing position  is in front
    
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