CX905 6" & CX906 8" BENCH GRINDERS
Contents
1. 3450 RPM Grinding Wheel Diameter 8 Grinding Wheel Material Aluminum Oxide Grinding Wheels Grit 36 and 60 Mo a idi 120V 40W Max ENENG ENE 29 lbs 13 2 Kg Warranty 3 Year lt CRRFTEX CA SERIES 5 CX905 amp CX906 PHYSICAL FEATURES o e o 1 Lamp ON OFF Switch 7 Switch 2 Lamp 8 Magnifying Eye Shield 3 Spark Deflector 9 Grinding Wheel 60 4 Plain Eye Shield 10 Right Work Rest 5 Grinding Wheel 36 11 Base 6 Left Work Rest 12 Water Tray 521412131 CX SERIES PROPER GROUNDING Grounding provides a path of least resistance for electric current to reduce the risk of electric shock Make sure the cord is plugged into a properly installed and grounded power outlet To prevent electrical hazards have a qualified electrician ensure that the line is properly wired Make sure that the grinder is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle 120 Volt Grounded Outlet 3 Prong Grouding Plug Figure 1 120 volt outlet for 905 906 It is strongly recommended not to use extension cords with your grinder Always try to position your machine close to the power source so that2. of the grinding wheel Grinding 10 continuously on the same spot on the wheel will cause grooves to be worn into the wheel The wheel may crack or become damaged more easily and grinding of the other objects will be difficult If the work piece becomes hot dip it into the water or oil to cool it preventing surface hardening or temper loss If the surface of the grinding wheel is no longer round the wheel should be reshaped using a dressing tool or replaced GRINDING WHEEL INSPECTION CC905 CX906 comes with 36 grit and a 60 grit 6 8 diameter aluminum oxide grinding wheel The grinding wheel should be inspected properly before installation Clean the dust and or dirt from the surface of the wheel and inspect it for any cracks dents chips or any kind of external damage To inspect the wheel for any internal damages Hold the wheel up with a finger through the hole located in the middle of the wheel and tap it using a wooden mallet or a light non metallic object as shown in figure 5 WARNING Tapping the wheel with heavy or metallic objects can damage the grinding wheel Grinding stone Figure 5 Tapping locations on the grinding stone when inspecting for internal damage GRINDING WHEEL REPLACEMENT To replace the grinding wheel Make sure the switch is in the OFF position and the cord is disconnected from the power source Loosen the screws securing the wheel guard and remove the
3. power source immediately Check all the parts you have assembled once again and try to find out the problem Turn the grinder OFF WARNING Do not make any adjustments while the machine is running Turn the machine OFF and un plug from the power source before making any adjustments Failure to do so may cause serious personal injury A S OPERATION In this section of the manual we are providing you with the basic understanding of the grinding operation on this machine WARNING Always wear safety glasses or a face shield and a respirator when operating this machine Failure to do so could result in serious damage to your eyes and lungs To operate the CX905 906 Check the work piece and make sure it is suitable for grinding and select the correct grinding wheel for the work piece you want to grind Inspect the grinding wheel and make sure it passes the ring test See page 11 Adjust the tool rest so that it is perpendicular to the grinding wheel and the gap is 1 16 1 8 Adjust the spark deflector so that the gap is 1 8 1 4 Make sure eye shields are in position Wear safety goggles or face shield and a respirator and stand to the side of the grinding wheel Connect the cord to the power source and turn the switch to ON position Allow the grinding wheel to reach its full speed and gently feed the work piece into the grinding wheel Keep the work piece moving across the face
4. wheel guard to expose the wheel Hold the wheel with one hand and loosen the nut shown in figure 6 securing the grinding wheel with the other Figure 6 Loosening the nut securing the grinding wheel CRRFTEX i CX SERIES Remove the nut washer and grinding wheel and replace the wheel with a new one Make sure to inspect the new grinding wheel properly before installation WHEEL DRESSING When the grinding wheel will becomes loaded and dull or the diameter of the grinding wheel is not longer round the wheel should be reshaped using a dressing tool Turn the grinder ON Position the wheel dresser on the tool rest slowly move the dressing wheel towards the grinding wheel maintaining slight pressure until you see a clear grinding surface on the wheel Turn OFF the grinder Adjust the tool rest and the spark deflector as instructed on 9 WARNING Do not grind without the tool rest in place The grinding wheel should be positioned properly in place before operation Free hand grinding or large gap between the tool rest and grinding WORK LIGHT BULB REPLACEMENT When the light bulb is worn out and will no longer work you will need to replace it with a new one To replace the light bulb Remove the old light bulb by gently turning it anti clockwise MAINTENANCE During the life of your machine you will need to practice some regular maintenance to keep your machine in peak perform
5. you do not need to use extension cords If you really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 12 gauge to prevent motor damage WAHRNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded lt CRRFTEX 7 A SERIES UNPACKING The grinder is properly packaged and shipped complete in a carton for safe transportation When unpacking carefully inspect the carton to ensure the grinder and the parts are in good condition and that nothing has been damaged during transit While doing inventory if you can not find any part check if the part is already installed on the machine INVENTORY The grinder consists of the following CONTENT QTY aL a E 1 Grinding Wheel 36 Grit 1 Grinding Wheel 60 Grit 1 Let WOK nisi 1 RINT WOK ROSI d 1 Magnifying Eye Shield 1 Plain Eye Shield 1 Left Eye Shield Support 1 Right Eyes Shield Support 1 DING S eae 2 Flat Washer 2 Hex Bolt M6 x 14 2 SPIK eeclor aa 2 Star H
6. 92 CRAFTEX MS ERI ES CX905 6 amp CX906 8 BENCH GRINDERS USER MANUAL TABLE OF CONTENTS General Safety Instructions for Machines 3 NMSIMUCHONS aan aa EA TT 4 X909 e UX905 EGSTUFOS tja kaa aje anja gana aa a aja aga Gate aana a da curn 5 Ba a aa aaa aaa pru a aaa dE 6 ODN 7 EEC 8 8 MOUNTING Sasa aaa PEE 8 SSG 9 ee 9 5 naa akanang an aan Tenan a anaa 9 i us 10 ea 10 Grinding Wheel nspeelg 11 Grinding Wheel 11 Wheel DroSSiINO ERR 12 WOK Lignit BUID REDIACEMC NT vas px robe o Ree 12 REBIS BIE UO 12 X905 Parts BFreaKdOWLI E 13 GADA 14 sois eraot ao eis 15 GKIOS Parts Sl aan gawaa vetere eher rr rri anga eer On rr e agan 16 NATA ARIS AN RE 17 rs NG A GENERAL SAFETY INSTRUCTIONS FOR MACHINES Extreme caution should be used when operating all power tools Know your power tool be familiar with its operation read through the owner s manual and practice safe usage procedures at all times ALWAYS read and understand the
7. NEVER leave tool unattended while it user manual before operating the machine CONNECT your machine ONLY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection and safety shoes when operating your machine DO NOT wears loose clothing or jewelry when operating your machine Wear protective hair covering SAFE ENVIRONMENT is important Keep the area free of dust dirt and other debris in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs is in operation NEVER allow unsupervised or untrained personnel to operate the machine NEVER reach over the table when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ALL OPERATIONS MUST BE performed with the guards in place to ensure safety ALWAYS use push sticks and feather boards to safely feed your work through the machine ALWAYS make sure that any tools used for adjustments are removed before operating the machine ALWAYS keep bystanders safely away while the machine is in operation NEVER attempt to remove jammed cutoff pieces until the blade has come to a full stop lt CRRFTEX A SERIES S
8. PECIFIC SAFETY INSTRUCTIONS FOR GRINDERS ALWAYS read and understand the user manual before operating the grinder MAKE SURE you are wearing safety glasses while operating the grinder The small particles becoming airborne during operation can seriously damage your eyes ALWAYS wear a dust mask or a respirator while grinding The dust produced during operation can lead to serious respiratory problems if inhaled MAKE SURE before making any adjustments servicing or installing parts the switch is in the OFF position and the cord is un plugged from the power source MAKE SURE the RPM of the wheel you are installing on the grinder is equal or higher than the speed of the grinder Operating wheels at a higher speed than rated for may cause the wheel to lay apart fly or break and may cause accident MAKE SURE to keep your hands at a safe distance from the wheel NEVER LEAVE the machine unattended while it is running MAKE SURE to do a ring test on the grinding wheels before installation Wheels that do not pass the test are not safe to use See page 11 for details ALWAYS stand to the side of the grinder when turning it ON and let the wheel reach full speed Stand at least one minute to the side of the grinder after startup A damaged wheel can break apart and fly shortly after starting the grinder DO NOT grind on the side of the wheel unless the wheel is rated for side grinding DO NOT over tighten the g
9. ance condition Check your machine routinely for damaged or loose grinding wheel worn power cord or worn switch and any loose hardware The grinding wheel should be checked regularly from any internal or external damages The bearings are pre lubricated and needs no lubrication WAHRNING Turn the switch OFF and un plug the cord from the power source before installing servicing or doing any adjustments Failure to do so may cause wheel increases the risk of kick back A S serious personal injury 12 CX905 PARTS BREAKDOWN N ON 0 4 NO CX905 PARTS LIST Le Star head screw M5X42 Left wheel guard cover 1 Hex nut type M12 left 1 Wheel flange 4 Grinding wheel 36 1 Star head screw spring washer M5X10 4 Left wheel guard plate 1 Hex flange nut M5 6 Plain eye shield assy 1 Left eye shield support 1 Bracket 2 Flat washer D6 2 Hex bolt M6X14 2 Spark deflector 2 Star head screw flat washer M5X10 2 Star head screw flat washer M4X118 2 End cap Strain relief 6P4 Wave spring retainer D35 Cord 4 plug Lamp assy Flat washer D12 Bearing Stator Rotor e Hex flange nut 4 28 29 30 31 32 33 34 2 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 7 Right wheel guard plate Right eye shield support Magnify eye shield assy Grinding wheel 60 Hex nut type M12 Right wheel guard co
10. ead Screw amp Flat Washer 2 PIAL 4 Hex Bolt M8 8 4 MOUNTING The grinder features four pre drilled holes on its base which allow mounting it to the workbench There are two ways to mount the grinder onto the workbench through mount and direct mount Through Mount is the strongest mounting option where the holes are drilled all the way through the workbench Hex bolts washers and hex nuts are used to secure the grinder to the workbench See figure 2 Hex Bolt ec Fl Flat Washer C S Lock Washer gt Hex Nut Figure 2 Through mount Direct Mount is to simply secure the grinder to the workbench using lag screws See figure 3 Flat Washer Machine Base SSFRESTCF sss LH Figure 3 Direct mount Place the grinder on the workbench and use the holes on the base as a guide for drilling and attaching the shear to the workbench ASSEMBLY Attach the eye shields to the mounting rods Now attach the mounting rods to the wheel guards using hex bolts and washers provided See figue 2 C m Figure 2 Installing the eye shield SPARK DEFLECTOR The 905 906 comes with spark deflectors installed on each wheel guard The spark deflector prevents sparks from showering the top of the work piece The spark deflector should be adjusted so that i
11. epairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done e For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repairs lt CRRFTEX 2
12. priate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items will be returned to you pre paid by our choice of carriers e Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do r
13. rinding wheel Excessive tightening can cause the wheel to crack during operation MAKE SURE you have read and understood all the safety instructions in the manual and you are familiar with your grinder before operating it If you fail to follow the instructions given in this user manual serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions NG A CX905 amp CX906 FEATURES As part of the growing line of Craftex woodworking equipment we are proud to offer the CX905 6 and CX906 8 Bench Grinders By following the instructions and procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX905 and CX906 are a professional tools and like all power tools proper care and safety procedures should be adhered to 0000006006 0000006006 CX905 6 BENCH GRINDER Motor en 1 2 HP 120V 60 Hz ADS AT RAT RN 2 8 Amp No Load 3450 RPM Grinding Wheel Diameter 6 Grinding Wheel Material Aluminum Oxide Grinding Wheels Grit 36 and 60 Boja 120 40W Max 18 lbs 8 2 Kg aa 3 Year MOTOT 3 4 HP 120 60 Hz AMPS POOR 4 8 Amp No Load
14. screw flat washer spring washer 4 8 Rubber washer Star head screw big flat washer M5X16 Cord bushing Toothed lock washer D4 Base Switch plate Switch Star head screw 4 8 Coolant tray clip Coolant tray Base cover Right work rest Star head screw M5X51 Spring washer D8 16 WARRANTY CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labor unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warranty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appro
15. t is within a distance of 1 8 1 4 with the grinding wheel Spark Deflector Ld Figure 3 Spark deflector TOOL REST The tool rest supports the work piece when grinding hence it is important to adjust the tool rest correctly The tool rest should be positioned at a distance of 1 16 1 8 from the grinding wheel As the grinding wheel wears and the gap between the grinding wheel and tool rest increases adjust the tool rest closer to the grinding wheel Figure 4 Tool rest WARNING Do not grind without the tool rest in place The grinding wheel should be positioned properly in place before operation Free hand grinding or large gap between the tool rest and grinding wheel increases the risk of kick back lt CRRFTEX 9 SERIES TEST RUN Once you have assembled the machine and verified that grinding wheel is secured it is then time to do a test run and see that the machine powers up and runs properly To rest run the grinder Remove and clear away all the tools and objects used for assembling the machine Make sure you have read and understood the instructions given in this user manual and the machine is set up properly Connect the cord to the power source Stand to the side of the grinding wheel and turn the machine ON The grinder should run smoothly with little or no vibration During the test run if there is any unusual noise or vibration disconnect the machine from the
16. ver Left work rest Flat washer D8 Hex bolt M8X8 Star head screw spring washer M6X18 Capacitor Star head screw flat washer spring washer M4X8 Rubber washer Star head screw flat washer M4X12 Cord bushing Toothed lock washer D4 Base Switch plate Switch Star head screw M4X8 Coolant tray clip Coolant tray Base cover Right work rest Star head screw M5X48 1 1 1 1 1 1 4 4 2 1 2 14 CX906 PARTS BREAKDOWN i 0O N A A 4d WU N c Eo 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NGA screw M5X48 Left wheel guard cover Hex nut type M16 left Wheel flange Grinding wheel 36 Star head screw spring washer M5X10 Left wheel guard plate Hex flange nut M5 Plain eye shield assy Left eye shield support Bracket Flat washer D6 Hex bolt M6X14 Spark deflector 2 2 Star head screw flat washer 5 10 2 Star head screw flat washer M5X1554 End cap Strain relief 6P4 Wave spring retainer D40 Cord amp plug Lamp assy Flat washer D12 Bearing Stator Rotor Hex flange nut M5 2 1 2 1 1 1 2 1 1 4 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Right wheel guard plate Right eye shield support Magnify eye shield assy Grinding wheel 60 Hex nut type M16 Right wheel guard cover Left work rest Flat washer D8 Hex bolt 8 8 Hex bolt M8X20 Capacitor Star head
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