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4200FA 15-50kVA User Manual

1. 36 3 in 922 mm 15 25 30 kVA 66 P J J L E L J L J J J J J d o J mh in Ey YA ds de Y S cu 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 9 2
2. O O P JOCO eOe aee pan ee WA A E 113 517 9 111131517119 2123 s 315 QOOOOOOOOO OO OO 214 68 8 101214 16182022024 416 Battery Connection 3 Battery Shunt Trip 1 Low Batte in gt Battery Be hare Positive 4 Battery Shunt Trip 3 Fault Negative 5 Battery Aux 4 Not Used 6 Battery Aux 5 Inverter Supply 6 Inverter Supply 7 P24A3 8 Remote Run 9 P24A3 10 Remote Stop 11 Bypass 12 COMMON 13 EPO 14 EPO 15 24 Not Used 4 2 1 Recommended Wire Size and Torque Requirements UPS Control and Battery Interface 15 25 30 kVA Minimum Wire Size and Torque Requirements UPS Control and Battery Interface Circuits USE MINIMUM 75 C COPPER WIRING TERMINAL LUS sibi nde TIGHTENING 15 25 30 UPS moe armee RE BATTERY CONTROL CIRCUITS 3 6 14 16 14 16 14 16 8 in lbs BATTERY N 45 nbs Indicates Class 1 wiring methods are to be used Maximum Wire Size for Control Circuits is 12 AWG Maximum for Battery is 1 AWG 4200FA CT XT Installation and Operation Manual 23
3. Save the loading rails for seismic anchoring of the UPS See pg 14 TOP HEAVY EQUIPMENT IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE EQUIPMENT AND TRAINED PERSONNEL THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE 10 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 2 2 Unpack the 15 25 30 kVA UPS without Casters 4200F A Lite P N CA2F3FnnnXAXNN and C42F3FnnnXAXBN 4200FA Seismic P N C42F3F250XAMX0S Carefully inspect the UPS for shipping damage Units shipped within North America and NAFTA are shrink wrapped Side view of 15 25 30kVA UPS 1 Remove the shrink wrap from the UPS and Pallet Unbolt the UPS from the shipping pallet Use a forklift pallet jack to lift the UPS off the pallet Insert the lifting forks through the lifting fork access ports 4 Use a forklift floor jack to position the UPS on the pre drilled mounting holes See Section 2 7 for hole dimensions and configuration Lifting fork access TOP HEAVY EQUIPMENT IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE DAN G E R EQUIPMENT AND TRAINED PERSONNEL THIS EQUI
4. E ew WE M WE VEN 3 Place the tie brackets in the slots at the lower end of the ramps SLOWLY roll the unit down the ramp 4 Save the loading rails for seismic anchoring of the UPS TOP HEAVY EQUIPMENT IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE EQUIPMENT AND TRAINED PERSONNEL THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE 12 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 2 4 Unpack the 50 kVA UPS without Casters 4200FA 50kVA Lite P N CA2F3F500XAXNN C42F3F500XAXBN 4200FA 50kVA Seismic P N CA2F3F500XAMXOS Upon receipt of the UPS a careful inspection for shipping damage should be made Units shipped withi
5. 68 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt External Dimensions 50kVA without Casters 9 4 32 1 EXTERNAL FRONT VIEW LT version does not have the middle C channel skid 69 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 9 5 Dimensions and Weights Shipping Dimensions All 15 25 amp 30 kVA models Pallet Shrink Wrap Width 43 0 in 1092 mm Depth 49 0 in 1245 mm Height 72 0 in 1829 mm Shipping Dimensions Al OS Pallet Shrink Wrap Width 55 0 in 1397 mm Depth 48 0 in 1219 mm Height 72 0 in 1829 mm Approximate Weight Xfmr Input Iso Xfmr Internal Output Auto Xfmr 794 lb 360 kg 783 lb 355 kg 988 Ib 448 kg 804 Ib 365 kg 793 Ib 360 kg 998 Ib 453 kg 809 Ib 415 kg 915 Ib 415kg 798 lb 364 kg 1003 Ib 455 kg 1221 lb 554 kg 2548 Ib 1156 kg 1581 Ib 717 kg 1941 Ib 880 kg 70 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4200FA CT XT Installation and Operation Manual 71 TOSHIBA Leading Innovation gt gt gt APPENDIX A Installation
6. 37 5 9 4200FA 50kVA w Internal Transformer iii 38 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 Operating ne UP Suns tl ld ls 39 AC Input Mode Normal Operation inserer 39 E BY DaSS MOUE ADM TR RE EE EE 40 6 3 Bypass Mode for Optional Alternate Input Models 40 6 4 Ballery BACK UD MOC M E 41 6 5 Battery Backup Time and Discharge Process occcocccoccconcconcconnonnnonnnonnnonnnonnnonnnonnnonanenanenanenanes 42 6 6 Battery Low Voltage Tolerances ssh nee id 42 6 7 siia RECANO er 43 6 8 FEronEParnel Ba yVOUt CAM NOES cacti sail 44 6 9 EPO Emergency Power Off Function nennen nennen nnne nnn nnn nnns 44 6 10 Audible Alarm FUNCION Seti ina b uctus net fraise Duda d acted 45 6 11 EED nttiemimturig bIode FUNCIONA Sian lidia Rus Loca tei 45 6 11 1 LED Light Emitting Diode System Status 46 6 12 LCD Liquid Crystal Display Functions 5er bene eene nent sr nine rera s teet nds 46 6 12 1 Line 1 System Messages En te tante auc Ii cst acria eset ute ree utentes eate een 46 6 12 2 Line 2 System Fault Messages iii 47 6 12 3 Line 3 System Messages ioni simui teen teen enr tuns 47 6 12 4 Line 4 System Messages cccccecccsececeeeeeseeceeeecacecaueecaeeceseeceueesaueesaeeeeaeeseusesseeesseeenaeesseeess 47 BIO MEN MEIN UE cm 48 6 14 Initial Battery Charge sus oce rro A cau isse cete cepa iR ten RIS one 48 6 19 STAEUD PFOC QUI
7. EN NS E AA 59 3 in 1506 mm y ms ial i eG es UC p 38 3 in R 972 mm
8. 0 07 ai W cn cio 0 Maximum Olscharge Suqgested Externa Suggested Minimum Feeder atari dasdn a Fesda Laresh Wire Size Per Phase Par bin ege Site in Sel Concur Saber Capacity Required at Full Load Output Feeder Breaker sor Full Load Output Suggested Maximum Feeder Length Suggested Minimum Feeder For Min Wire Size in Stee Conduli Wire Size Per Phase Neutral Rev 2 0 Page 1 of 2 4200FA IPG s0v XT2 80 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA 4200FA XT UPS Installation Planning Guide for 15 80kVA UPS standard System 600v Input 208 120 v Output For Maximum cable sizes see Note 7 on page 2 General Mechanical Information Approximate Full Laad Haa Loss UPS EVA Dy Rating KETUS Hr 15 kVA 12 kW 20 x 36 3 x 50 7 25 KVA 20 kW 58 7 27 30 kVA 24 kW 50 kVA 40 kW BD kVA 64 kW uggested External Feeder suggested Minimum Feeder Suggested Maximum Feeder Lengi Breaker Wire Size Per Phase For Min Vire Size in Steel Conduit ee EEN BSS AAA 5 7 480 suggested Exiemal Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Breater Wire Size Per Phase Neutral For Min Wire Size in Steel Condult 1 x 3007 1 x 400 Battery Input 288VDC Nominal Sattery Capacity Required Suggested Minimum Feeder sorted Maximum Feeder Lererh for Full Load Cutput al Ful Load Oulput Feeder Breaker Wire Size Per Phase Por Wn P
9. 100 unbalanced load 0 5 1 0 1 5 Hz 1 0 Hz std srequenoycoymennoneHs switch selectable by qualified technician Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 100096 for 10ms 12596 for 10 min Crest Factor 2 5 3 0 within the KW range Neutral Line Conductor 1 73 20096 times line rating Harmonic Voltage Distortion 1 596 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment 60dB A at 1 meter from the front of the unit 32 104 F 0 40 C optimal temperature is 77 F 25 C 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C 32 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 4 4200FA 30 kVA 208 VAC Input 208 VAC Output No Internal Bat
10. 1 73 200 times line rating 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment 32 104 F 0 40 C optimal temperature is 77 F 25 C 30 90 RH non condensing 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 396 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C Voltage Transients Recovery time 50 ms 4200FA CT XT Installation and Operation Manual 37 TOSHIBA Leading Innovation gt gt gt 5 9 4200FA 50kVA w Internal Transformer Model Number T42 3 500 AMXN B 208 H 220 C 240 N 380 415 A wye P 380 415 wye D 480 M 600 VAC Output z F 208 H 220 wye J 240 P 380 415 wye K 480 wye Rated Output Capacit 50 kVA External Dimensions w casters 35 5 X 38 3 X 59 3 90 1 cm x 97 2 cm x 150 6 cm WxDxH cm w o casters
11. O 8 9 10 8 F 10 y O CHE RO ES O O OJOJOIO 0 EN LA SA A VN D to O Z O One O Ojo ojo PPI S A D tJ O z INPUT GROUND RESISTANCE LESS THAN 10 OHMS Customer provided breaker for units with optional Bypass Input 19 TOSHIBA Leading Innovation gt gt gt 4 1 2 TO BATTERY SYSTEM GND Optional Bypass Input 3 Phase 3 Wire 208 V requires 3 Phase 4 Wire Wye 20 Power Connections 15 25 30 kVA with Internal Transformer The following illustrates the wiring connections from the power distribution panel not part of the UPS to the terminal block of the 15 25 30 kVA UPS Models Ensure the three phase commercial power input is connected for clockwise rotation The UPS output function is disabled if the input power is not phased for clockwise rotation CUSTOMER PROVIDED AC DISTRIBUTION PANEL U gu EU CONG do S CEU TM CAE dus NOTO Orts TBA pb PIDO Oo oe Migie ow wy IOJO JO y ON Peleo ce Apu ue OO Ol a
12. PRE MANUFACTURED MOUNTING BRACKET W 3 1 4 BOLTS TO GABINET FRAME 59 7 J AND 4 2 HILIT KBIII y EXPANSION ANCHORS MIN EMBED 2 25 CRONT ELEVATION SIDE ELEVATION Anchoring for 15 30 KVA 4200FA with Casters 14 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt SEISMIC ANCHORAGE CALCULATION SLAB ON GRADE 35 5 38 3 oe PRE MANUFACTURED MOUNTING BRACKET W 3 1 4 BOLTS TO CABINET FRAME 4 2 d HILIT KBIII EXPANSION ANCHORS MIN EMBED 35 FRONT ELEVATION SIDE ELEVATION Anchoring for 50 kVA 4200FA with Casters 2 7 Permanent Anchoring of UPS Without Casters UPS Cabinet Outline 28 1 in UPS Cabinet Outline 30 in i I x i 0 625 in Anchor Hole 0 625 in Anchor Hole laces P o4 i 6 Places i P i I I I At 16 1 in 16 0 in 1 7 in 15 25 30 kVA Base Anchoring Pattern 50 kVA Base Anchoring Pattern Middle top bottom holes N A for 50kVA LT 4200FA CT XT Installation and Operation Manual 15 TOSHIBA Leading Innovation gt gt gt 2 8 2 9 Storage of UPS equipment If the UPS equipment is to be subject to long or short term storage the following guidelines should be used Avoid 1 Storage in sites subject to extreme changes in temperature or high humidity 2 Storage in sites subject to exposure of high level
13. 35 5 X 38 3 X 59 7 90 1 cm x 97 2 cm x 151 6 cm 10 to 15 10 to 15 15 to 30 Input 115 maximum Battery Rated ae Cum Current 11 5 Amps 0 8 lagging 2 0 100 balanced load Voltage Regulation phase phase E ns B Oo DUNG Een Voltage Adjustment Range 5V Manually from key pad 2 0 100 balanced load Phase Displacement 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std Output rreguenoyoynenrohogs switch selectable by qualified technician 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter 125 for 90 sec 150 for 30 sec 100096 for 10 ms 125 for 10 min 1 73 200 times line rating 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter AC DC AC 81 DC AC 85 32 104 F 0 40 C optimal temperature is 77 F 25 C 30 90 RH non condensing 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 396
14. 4 Not Used 5 Inverter Supply 6 Inverter Supply 7 P24A3 8 Remote Run 9 P24A3 10 Remote Stop 11 Bypass 12 COMMON 13 EPO 14 EPO 15 18 Not Used Recommended Wire Size and Torque Requirements UPS Control and Battery Interface 50 kVA Minimum Wire Size and Torque Requirements UPS Control and Battery Interface Circuits USE MINIMUM 75 C COPPER WIRING TERMINAL A neum ue TIGHTENING AWG TORQUE UPS CONTROL CIRCUITS 14 16 8 in Ibs 1 24 BATTERY CONTROL Indicates Class 1 wiring methods are to be used Maximum Wire Size is 12 AWG 4200FA CT XT Installation and Operation Manual 27 TOSHIBA Leading Innovation gt gt gt 4 5 4 5 1 Notes Communication Interface Remote Contact This interface is a standard feature and is available as dry switch contacts through a DB9 male connector located on the front of the UPS The following schematic shows the contact state and pin assignment for each signal and the associated DB9 connector pin Out 9 System Common DB9 Male Connector Outline facing connector 12 3 4 5 7 Battery Voltage Low 8 UPS On line 6 7 8 9 6 Bypass Active 9 gt Battery Discharge 4 Fault Signal Detect 1 Pin switches are shown in their inactive states Example if battery voltage is low pin 7 will be connected to System Common 2 Contacts are rated at 30 VDC 0 1 amps 125 VAC 3 amps 3 P
15. BATTERY BACKUP Displayed during input power failure OUTPUT SHUTDOWN 46 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 12 2 Line 2 System Fault Messages Line 2 fault messages are automatically displayed when a system fault is detected LINE 2 MESSAGES Inverter Under voltage Inverter Over voltage 6 12 3 Line 3 System Messages Line 3 messages show load current information and user selected instructions 6 12 4 Line 4 System Messages Line 4 messages reflect the UPS operating conditions Warning messages will be displayed when an abnormal operating condition occurs The following chart shows the allowable Line 4 messages LINE 4 MESAGES Displayed Message Translation Displayed when Input Phase rotation has been wired in a counter clockwise rotation O NOT SYNCHRONIZE Displayed when input and output frequencies are not synchronized Abnormal Displayed when Auto transfer to Bypass is active i e current limit reached Abnormal MTL Displayed when battery voltage is low abnormal or LOW BATTERY the UPS batteries have failed self diagnostic test Abnormal UPS OL REDUCE LOAD Displayed when UPS has tripped due to an overload condition Abnormal DCOC Displayed when the UPS has an internal failure Abnormal E Displayed when the UPS has an internal DC bus DCOV over voltage Abnormal z Displayed when UPS has tripped due to an overload
16. TOSHIBA Leading Innovation gt gt gt 4 3 Power Connections 50 kVA The following illustrates the wiring connections from the power distribution panel not part of the UPS to the terminal block of the 50 KVA UPS Model TB1 I Ie KO ennemi ONO lO E OI 90 ET IOI OW I In HO HOO H1 H2 H3 N L1 L2 L3 N INPUT 3 phase 3 wire 208 V requires 3 phase 4 wire 24 OUTPUT 3 phase 4 wire TB4 sl el SI IO O IO 10 S H1 H2 H3 N Optional Bypass Input 3 phase 3 wire 208 V requires 3 phase 4 wire 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 3 1 Recommended Wire Size and Torque Requirements Minimum Maximum Wire Size and Torque Requirements UPS Input and Output Terminals 50 kVA USE MINIMUM 75 C INSULATED COPPER WIRING INPUT OUTPUT H1 H2 H3 NEUTRAL L1 L2 L3 NEUTRAL Tightening AWG AWG Torque 2 0 250 kemil _ 2 0 250 kemil_ 208 V 2 0 250 kcmil 290 kcmil 208 120V 2 0 250 kcmil 290 kcmil 200 in lbs 4 0
17. performance and connection resistance must be monitored periodically Necessary corrective maintenance must be made in order to assure the UPS supplies safe reliable power These items affect the life of batteries so replacement should be once every 3 to 5 years as a minimum All of the batteries must be replaced at the same time to eliminate the possibility of multiple failures due to resistances of the batteries Recommended Quarterly Maintenance A Visual Checks 1 Leakage 2 Corrosion on positive terminal Check battery temperature at the negative terminal Measure and record the system float charging voltage Measure and record the individual unit s float charging voltage Jow Recommended Semi Annual maintenance A Repeat the quarterly checks B Perform impedance checks on the individual batteries C Optionally test for the purpose of trending the battery over time D Re torque all inter battery connecting hardware if applicable 2 Aluminum electrolytic capacitors Replace once every 5 years 3 Fuses Replace once every 7 years 4 Cooling fan Replace once every 3 years 4200FA CT XT Installation and Operation Manual 65 TOSHIBA Leading Innovation gt gt gt 9 0 External Dimensions Shipping Dimensions Weights 9 1 External Dimensions 15 25 30 kVA with Casters 20 0 in 508mm 15916 mm 06 0 in 1422 4mm o
18. 0 Installation Precautions Based on the 4200FA UPS external dimensions and the way the outer panels are removed minimum amounts of unobstructed space around the unit are necessary for ventilation and maintenance access The following section and Fig 3 1 shows the minimum clearances required for proper UPS site installation 3 1 1 Equipment Placement Do not install the UPS on an inclined surface or areas that are subject to frequent vibrations or jolting This could damage UPS circuits Do not allow liquids or foreign objects to get inside the UPS Allow at least the following spacing for air ventilation and maintenance access E 8 Front 20 in 500 mm 152 mm oides 6 in 152 mm Back 15 25 30kVA 6 in 152 mm SOKVA 12 in 304 mm Do not install the UPS in a location that is subject to high humidity Also do not install the unit in areas that are exposed to direct sunlight or contaminated areas subject to high levels of airborne dust metal particles or flammable gasses Verify the ventilation and air conditioning system at the site is capable of removing the heat generated by the UPS Ambient temperature range for operating the UPS is 32 104 F 0 40 C 77 F 25 C is the recommended operating temperature for maximum battery life Avoid installation near sources of electrical noise Always make sure that the unit s ground is intact to prevent electrical shock and help prevent el
19. 250 kcmil N A 1 0 250 kcmil 1 0 250 kcmil 1 250 kcmil 2 250 kemil N A All wire sizes are per the NEC Maximum Wire Size for Input and Output is 250 kcmil Neutral Conductors are rated 1 73 or 200 of phase conductors per NEC Maximum Wire Size for Neutral is 250 kcmil 90 kVA Input Output GND AWG Tightening Torque 200 in lbs 200 in lbs 200 in lbs Battery 50 kVA Tightening Torque 4 0 250 kcmil 200 in Ibs Maximum Wire Size for Battery is 250 kcmil Minimum Maximum Wire Size and Torque requirements UPS Optional Bypass Input Terminals TB4 50 kVA USE MINIMUM 75 C INSULATED COPPER WIRING Phase A B C Input H1 H2 H3 208 120 V 220 V 240 V 380 V 400 V 415 V 480 V 600 V Maximum Wire Size for Input is 250 kcmil Maximum Wire Size for Neutral is 250 kcmil 4200FA CT XT Installation and Operation Manual 25 TOSHIBA Leading Innovation gt gt gt 4 3 2 Power Connection Cable Routing and Conduit Placement 50 kVA The following illustrates the proper cable routing that should be followed during the power connection process for the 5OkVA 4200FA CT XT Right Side View A200FA CT XT 50 KVA Front View rey A Optional External Battery Terminal Strip B External Control Terminal Strip C Power Cable Terminal Strip D Power Terminal Strip Cable Tray E Down Cable Tray F Bottom Conduit Entry Power cables
20. 40831 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt AN CAUTION Risk of electric shock DO NOT REMOVE COVER NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL HAZARDOUS LIVE PARTS INSIDE THIS UPS ARE ENERGIZED FROM THE BATTERY SUPPLY EVEN WHEN THE INPUT AC POWER IS DISCONNECTED CAPACITORS STORE HAZARDOUS ENERGY DONOT REMOVE COVER UNTIL 5 MINUTES AFTER DISCONNECTING ALL SOURCES OF SUPPLY TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK INSTALL IN A TEMPERATURE AND HUMIDITY CONTROLLED INDOOR AREA FREE OF CONDUCTIVE CONTAMINANTS AN ATTENTION EN CAS D UTILISATION EN ATMOSPHERE CONTROLEE CONSULTER LA NOTICE TECHNIQUE BATTERY BACK UP TIME WHICH WAS FACTORY SET ATA PREDETERMINED LEVEL DECREASES GRADUALLY BETWEEN SERVICE PERIODS THE BATTERIES SHOULD BE REPLACED EVERY THREE YEARS AFTER THE LAST SERVICING THE DATE OF WHICH IS WRITTEN ON THE ID PLATE LOCATED ON THE REAR SIDE OF THE UPS UNIT OR IN THE BOX BELOW DATE OF LAST BATTERY CHARGE NOTE This Label for Battery Units Only 4 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during the installation maintenance and operation of the UPS and its batteries to assure safe and proper operation 1 Turn off lockou
21. 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 14 Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel CAUTION When the UPS is in the Inverter mode turning the breaker to the OFF position will cause the unit to go into the battery backup mode The UPS will continue to provide power to the load The unit must be in Bypass mode and then the breaker turned to the OFF position for the UPS to shut down power to the load MN CAUTION reset 4 0 UPS Connections 4 1 Power Connections 4 1 1 Power Connections 15 25 30 kVA with Internal Batteries The following illustrates the wiring connections from the power distribution panel not part of the UPS to the terminal block of the 15 25 30 kVA UPS Models Do not EPO Emergency Power OFF the UPS and then reset the breaker until the UPS has been fully discharged The UPS could be damaged if the unit is not fully powered down before the breaker is Ensure the three phase commercial power input is connected for clockwise rotation The UPS output function is disabled if the input power is not phased for clockwise rotation Optional Bypass Input 3 phase 3 Wire 208 V requires 3 phase 4 Wire Wye 4200FA CT XT Installation and Operation Manual CUSTOMER PROVIDED AC DISTRIBUTION PANEL TB1 CHS CH2 TB4 its
22. Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt O O1 ND wa ss aS Se 10 11 12 N rs ee ee ur o C The following precautions should be observed when working with batteries Verify that the UPS is off and that the Input Circuit Breaker is in the off position Remove watches rings jewelry or other metal objects Use tools with insulated handles to prevent accidental shorts Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Determine if the battery is grounded If grounded remove source of the ground Electrical shock will be reduced if grounds are removed during installation and maintenance Verify circuit polarities prior to making connections Disconnect charging source and load prior to connecting or disconnecting terminals VRLA batteries contain an explosive mixture of hydrogen gas Do not smoke create a flame or a spark in the immediate area of the batteries This includes static electricity Do not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery Use proper lifting means when moving batteries and wear all appropriate safety clothing and equipment Dispose of lead acid batteries through proper channels in accordance with Local State and F
23. Nominal Sattery Capacity Required Suggested Minimum Feeder geste Maximum Fesdar Len for Full Load Cutput al Ful Load Oulput Feeder Breaker Wire Size Per Phase Por n Wiig Ere in Stee Corrs 1 w amatc rm Temp Rating Feat 15 15 84 70A Ex 70 580 47 24 225A 1 x250 D O 80 77 335 3804 AC Output 208 120V 3 Phase 4 Wire Sugossted Exemal Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Sragker Wire Size Per Phase Herra For Kin Vre Size in Stee Conduit Low e e em O a C Ten Pais Ci oe ns sa 35 08 884 wa meata 30 08 eas moa maia so os 1388 W5A i x20 1 x 250 3m o8 eet 300A 111x300 1 x400 Rated Output Power Rev 2 0 Page 1 of 2 4200FA IPG480v XT1 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA 4200FA XT UPS Installation Planning Guide for 15 50kVA UPS standard System 480v Input 480 27 7v Output For Maximum cable sizes see Note 7 on page 2 General Mechanical Information Dimensions UPS kKVA WW Rating IN XDXH 15 4412 KW 25 kVA 20 kW 30 kVA 24 kW 50 kVA 40 KW Suggested Maximum Feeder Lengtn Maximum Input Power uggested External Feeder Suggested Minimum Feeder Cemand Breater Wire Size Per Phase For Min Wire Size in Steel Conduit ks wwa Pe Amm W a i
24. OL s condition Abnormal FUSE Displayed when an internal transistor fuse opens i Displayed when inverter output over voltage has INOV occurred Abnormal Displayed when inverter output under voltage has INUV occurred Abnormal Displayed when the optional battery over temp BATT OH OR MCCB B OPEN sensor has activated or if the external battery disconnect is open Verify TB3 5 6 MM DD YY DAY HH MM Displayed when none of the above abnormal conditions are present Normal TRANSFER INHIBITED Displayed when key switch position is changed and frequency is not synchronized Abnormal ENTER FOR DETAILS Displayed when a Fault or Faults have occurred Abnormal 4200FA CT XT Installation and Operation Manual 47 DCUB Displayed when the UPS has an internal DC bus unbalance referenced to Neutral Abnormal TOSHIBA Leading Innovation gt gt gt Note 1 Line 4 will be blank when the BATT key is pressed during Battery Backup Mode with normal battery voltage 3 The symbol signifies numerical values or other information supplied by the UPS 6 13 Menu Tree This is an overview of the menu tree for the LED display on the UPS detailed in the following pages The first item is the opening screen subsequent screens can be reached sequentially by successively pressing and holding the UP DOWN arrow for approximately three seconds to progress to the next screen KEY LCD Display MONI N
25. Performed if load is available Generator Testing Performed if Generator is available 0 Internal External Maintenance Bypass This verifies the proper operation of the Maintenance Bypass Fault relay closed bypass relay closed 9e 8 2 Preventive Maintenance The 4200FA Uninterruptible Power Systems have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure that the UPS user can take is to keep the area around the unit particularly the air inlet vents clean and free of moisture and dust accumulations Schedule authorized TOSHIBA service centers to perform an internal parts inspection semi annually CAUTION Before performing any maintenance the technician should be familiar with and follow the important safety instructions within this manual Proper maintenance of the battery system of this unit by factory authorized WARN N G personnel is essential to the safety and reliability of your UPS system Schedule authorized TOSHIBA service centers to perform internal parts inspections semi annually 64 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 8 3 Parts Replacement The following list shows intervals for periodic maintenance and replacement of certain UPS parts 1 Batteries VRLA Valve Regulated Lead Acid batteries do not require the adding of water or electrolyte The charging voltage temperature
26. The labels are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or death if the instructions are not followed DANGER DC VOLTAGE DC Voltage supplied by batteries is still resent after equipment has been turned off and taken off line Accidental contact with live parts can cause personal injury and death Disconnect all DC Sources before erforming any service or testing in this compartment 43784 CRITICAL FUSE SIZING DO NOT TURN OFF Incorrect fuse replacement size WHILE UNIT I RUNNING ON OFF may result in fire or inadequate equipment protection Replace only with same type and rating of fuse PN 40830 Risk of electrical shock Battery circuit is notisolated from AC input hazardous voltage may exist between battery terminals and ground Test circuit before touching PN 40760 Hot surface Contact may result in burn injury Allow equipment to cool before servicing PN 40832 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt A DANGER RISK OF ELECTRIC SHOCK Capacitors stay charged after power has been shut off Accidental contact with live parts can Cause personal injury and death Turn off and lock out all power sources Wait at least five 5 minutes for power to dissipate then check voltage before servicing 39561 DANGER HA
27. contact switch command from two locations 1 a remote location and 2 from a front panel mounted EPO switch This safety feature enables quick shutdown of the UPS AC output and battery circuits Usually the EPO switch is installed in a central location that is easily accessible to personnel concerned with the operation of the UPS and the equipment connected to it The EPO function is initiated by pressing the switch to the closed shutdown position The effect of using the EPO switch is the same whether the UPS is in the AC Input Mode Battery Backup Mode or the Bypass Mode See EMERGENCY OFF screen The following figure shows the UPS condition after application of the EPO switch Use the Start up Procedure for restarting the unit Power Flow Input Isolating Y Output Charger Chopper External Batteries 44 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 10 Audible Alarm Functions Audible alarms will sound when the UPS is in the Battery Backup Mode has a fault is at the low battery voltage or is in an overload condition The following chart shows the audible alarm pattern duration for each condition Time intervals are shown in seconds The audible alarm can be silenced by pressing BUZZ STOP on the keypad Missis UPS in Battery Backup Mode Battery Voltage 100 9296 UPS Low Battery Battery Voltage 92 6 11 LED Light Emitting Diode Functions The following l
28. could result in injury and equipment damage In no event will TOSHIBA be responsible or liable for direct indirect or consequential damage or injury that may result from the misuse of this equipment Do not dispose of the batteries in a fire The batteries may explode CAUTION CAUTION Do not open or mutilate the batteries Released electrolyte is toxic and harmful to the eyes and skin CAUTION This unit contains sealed lead acid batteries An annual preventative maintenance should be performed by an authorized technician Failure to do so could result in batteries exploding and emitting gasses and or flame C AUTION Do not open or mutilate the batteries Released electrolyte is toxic and harmful to the eyes and skin WARN N G Failure to replace a battery before it becomes exhausted may cause the case to crack possibly releasing electrolytes from inside the battery and resulting in secondary faults such as odor smoke and fire WARN N G Only personnel knowledgeable of batteries and the required precautions should perform installation and servicing of batteries Keep Unauthorized personnel away from the batteries MN WARNING A qualified service technician must do proper maintenance to the battery system of this unit This is essential for the safety and reliability of your UPS system Refer to service manual A battery can present a risk of electrical shock and high short circuit current 6 4200FA CT XT
29. mounted on casters with integral maintenance bypass switch MBS and lockable On Off switch e 4200FA Seismic Certified Same configuration as above in 25 50kVA sizes only mounted on C channel skids instead of casters for seismic stability The 50kVA unit has three C channel skids e 4200FA CT XT Lite Standard configurations in 25 50kVA sizes only mounted on two C channel skids without an integral MBS no provision for remote control monitoring and with a non lockable On Off switch 1 1 Theory of Operation An Uninterruptible Power Supply UPS is a system that is installed between the commercial power and the critical load The UPS provides steady AC output power during commercial power fluctuations and interruptions During Normal Operation the UPS utilizes commercial AC power and removes high voltage spikes and transients caused by switching and faults on the utility The result of this process is maximum power conditioning and regulation If the AC power supplied to the UPS drops below a specified voltage level the unit s batteries automatically begin supplying power instead of receiving it This insures that the loads connected to the UPS continue to receive power without interruption This power is provided for a long enough time so that the load can be shut down in an orderly fashion This prevents loss of data and possible damage to both hardware and software When the AC input power becomes available again the operation
30. software should a system lock up occur The reset does not reset the variables in the memory Use of the RESET function is very important when a fatal communication error has occurred Press and hold the RESET key for a period of at least five seconds to reset the display software The display board to main board interface will begin a new communication sequence If a communication response is not received by the display board from the main board within 15 seconds a fatal time out occurs and the following system message displays DISPLAY ERROR MAIN COMM ERROR PRESS amp HOLD RESET KEY If the Reset function is successful then the display will begin from the Start up screen and then change to the main monitor screen 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 20 Menu Data Screens 6 20 1 Settings for Calendar and Clock Press the MENU key to access the menu data screens and press the down arrow key to scroll to the present date and time adjustment screen CALENDER CLOCK DATE DAY TIME gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen CALENDER CLOCK DATE DAY TIME gt A V UP DOWN gt ENTER NEXT DATA Press the up down arrows to increment or decrement the character s above the flashing cursor Press the ENTER key to advance the cursor 6 20 2 Adjusting the B
31. 00 over 5 seconds 115 maximum Battery DC Nominal Voltage Range Output 2 0 100 balanced load 3 0 100 unbalanced load 2 0 100 balanced load 4 unbalanced load 50 60 Hz 0 1 in free running mode Frequency Synchronous E 0 5 1 0 1 5 Hz x 1 0 Hz std switch selectable by qualified technician 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter 125 for 90 sec 150 for 30 sec 100095 for 10 ms 125 for 10 min 1 73 200 times line rating 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment 60dB A at 1 meter from the front of the unit 32 104 F 0 40 C optimal temperature is 77 F 25 C Operating Humidity 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Tempera
32. 6n E F3 sI j Ro On i er sa 70A Maximum Dischange Suggested Externa Suggested Minimum Feeder atari tissus Fesda Laresh Wire Size Per Phase Par bin ege Site in Sel Concur Saber Capacity Required at Full Load Output Feeder Breaker sor Full Load Output Suggested Maximum Feeder Length Suggested Minimum Feeder For Min Wire Size in Stee Conduli Suggested Exiemal Feeder Wire Size Per Phase Neutral Sregker RE PE MIT TE Tan Pag yx 8 1 x Rev 2 0 Page 1 of 2 420DFA IPG 4SDv XT2 78 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA 4200FA XT UPS Installation Planning Guide for 15 80kVA UPS standard System 480v Input 208 120 v Output For Maximum cable sizes see Note 7 on page 2 General Mechanical Information Approximate Full Laad Haa Loss UPS EVA Dy Rating KETUS Hr 15 kVA 12 kW 20 x 36 3 x 50 7 25 KVA 20 kW 58 7 27 30 kVA 24 kW 50 kVA 40 kW BD kVA 64 kW uggested Extemal Feeder suggested Minimum Feeder suggested Maximum Feeder Length Breaker Wire Size Per Phase For Min Vire Size in See Condult 35 42 85 100 480 Maximum Input Power suggested Exiemal Feeder Suggested Minimum Feeder Suggested Maximum Feeder Lengin Demand Breater Wire Size Per Phase Neutral For Min Wire Size in Steel Condult Amm Amp 5 418 q 8A 25 8 4 80A O 1 x 300 1 x 400 Battery Input 288VDC
33. CHARGE CURR 0 If an AC input power failure occurs and no abnormal operating conditions are present the UPS will switch to standard Battery Backup Mode The following system message is displayed when the BATT key is pressed BATTERY BACKUP BATTERY VOLTAGE 324V DISCHARGE CURR 77696 MENU F1 ENTER UP amp DOWN Keys When the MENU key is pressed during normal AC Input Mode of operation a menu of user adjustable data screens are available Press up arrow key to scroll up through the available data screens Press down arrow key to scroll down through the available data screens Pressing the F1 key changes to the adjustment screen for that menu item Press up arrow to move display to previously available item Press down arrow to move display to next available item From the adjustment screen if the MENU key is pressed any changes are discarded and the display returns to the regular menu screen with the previous data values shown If the ENTER key is pressed from the adjustment screen the changes are saved After pressing the ENTER key the display screen will return to the regular menu screen with the new data values shown see Menu Data Screens BATT TEST Key When the BATT TEST key is pressed during normal AC Input Mode of operation the LCD screen displays details about the battery back up capacity The following system message is displayed BATTERY TEST BATTERY VOLTAGE 324V gt F1 EN
34. Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C Voltage Transients Recovery time 50 ms 38 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 0 Operating the UPS 6 1 AC Input Mode Normal Operation The following illustration shows circuit power flow when the UPS is operating normally in the AC Input Mode The converter of the UPS including a boost chopper circuit converts the AC input power into DC power The boost chopper circuit maintains a constant voltage and provides current limiting for charging the batteries It also supplies a DC voltage of the proper level to the inverter section The inverter section generates a high quality sine wave output voltage The batteries are maintained in a constantly charged state when the UPS is in the Normal Operation Mode Bypass Power Flow Input Isolating Y Power XFMR y C Charger Chopper External Batteries Power flow in AC Input Mode 4200FA CT XT Installation and Operation Manual 39 TOSHIBA Leading Innovation gt gt gt 6 2 Bypass Mode If the UPS unit is severely overloaded or develops an internal fault power flow is automatically switched from the main circuit
35. DAY TIME If an AC input power failure occurs and no abnormal operating conditions are present the UPS switches to standard Battery Backup Mode The following system message is displayed BATTERY BACKUP OUTPUT VOLTAGE 208 V CURRENT 100 100 9996 DATE DAY TIME IN When the IN key is pressed during normal AC Input Mode of operation the LCD screen displays details about the unit s input voltage The following system message is displayed UPS ON LINE INPUT Vab 96 VOLTAGE Vbc 96 Vca 96 The Bypass Input Voltages Frequencies Sync Mode and Converter Current can be monitored by pressing the UP DOWN keys OUT When the OUT key is pressed during normal AC Input Mode of operation the LCD screen displays details about the output voltage current and frequency The following system message is displayed UPS ON LINE OUTPUT la 100 CURRENT Ib 100 Ic 100 The Output Line Voltages phase neutral and phase to phase Frequencies Sync Mode Inverter Output Power and Power factor can be monitored by pressing the up down keys 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 19 4 6 19 5 6 19 6 BATT Key When the BATT key is pressed during normal AC Input Mode of operation the LCD screen displays details about the battery capacity The following system message is displayed UPS ON LINE BATTERY VOLTAGE 324V
36. DC Mominal Battery Capacity Required Maximum Discharge Suggested Externa Suggested Minimum Feeder scssested taxis Fosses Langh sor Full Load Output at Full Load Output _ Wire Size Fer Phase Porn ee m in Stee L ONU 138 8 Y ES ICO a as 29 wo 49A NP PS ES HH 00 AC Output 208 120V 3 Phase 4 Wire PRESS Suggested Exiemal Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Rated Cuipul Power 5 Wire Size Per Phase Neutral Far Min Wire Size in Stee Conduit T 1 Rev 2 0 Page 1 of 2 4200FA IPG 205v 4200FA CT XT Installation and Operation Manual 13 TOSHIBA Leading Innovation gt gt gt 74 TOSHIBA 4200FA CT XT UPS Installation Planning Guide for 15 80kVA UPS Standard System 208 120V Input 208 120V Output For Maximum cable sizes see Note 7 on page 2 General Mechanical Information UPS AVA KW Rating 25 kVA 20 kW 30 KVAN 24 kW 5D kVA 40 kW 80 KVA 64 kW Suggested Extemal Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Breaker Wire Size Per Phase Neutral For Min Wire Size in Steel Conduit Aw w Maximum Input Power Suggested Extemal Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length Demand Breaker Wire Size Per Phase Neutral For Min Wire Size in Steel Conduit v Pe Ama Amm 15 087 30 680A A3 JEEN 1 x 200 1 x 400 Battery Input 288VDC Nominal aatem Capaci
37. ENTER ACCEPT CHANGE 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 20 6 6 20 7 Output Voltage Adjustment When the MENU key is pressed and held 3 4 seconds during normal AC Input Mode of operation the LCD screen displays the output voltage on the present output voltage adjust Screen OUTPUT VOLT ADJUST OUTPUT VOLTAGE gt F1 DATA SET MODE gt A V PREV NEXT SCREEN Press the F1 key to display the following active adjustment screen OUTPUT VOLT ADJUST REFERENCE ADJUST gt A V CHANGE DATA gt ENTER ACCEPT CHANGE The locations marked will show the numerical value of the allowable voltage adjustment parameter values Press the up and down arrow keys to adjust the setting from between 5 volts This will cause the unit s output voltage to adjust to within 2 of its nominal value If the inverter is not running and the output voltage cannot be adjusted the following message will be displayed OUTPUT VOLT ADJUST ADJUST PROHIBITED DATA CANNOT CHANGE gt A V PRV NEXT SCREEN Pressing the F1 key will have no effect on this display screen Equalize Charge Mode Select Contact Toshiba Customer Support toll free at 1 877 867 8773 before using this option DAMAGE to the battery system may occur if this option is used improperly 4200FA CT XT Installation and Operation Manual 59 TOSHIBA Leading Innovation gt gt gt 6 20 8
38. Exiemal Feeder Suggested Minimum Feeder Suqgested Maximum Feeder Lengi Demand Breater Wire Size Per Phase Meutral For Min Wire Size in Steel Condult Battery Input 288VDC Nominal Sabeny Capacity Required Maximum Dischnange Suggested Externa Suggested Minimum Feeder Suggested Marbre Fosses Lara sor Full Load Output at Full Load Output Feeder Breaker Wire Size Per Phase Pe ee ANS or srl al 72 C Tarrp ing Fe AC Output 380 220V 3 Phase 4 Wire e gt in Suggested Exiemal Feeder Suggested Mirimum Feeder Suggested Maximum Feeder Lenct Rated Output Power Sreskar Wire Size Per Phase Neural For Min Wire Size in Steel Conduit wA e a s mB C Temp Rating Wx 10 1 x 6 Note Maximum cable size for 15 30 KVA UPS power connections is 1 AWG Rev 2 0 Page 1 of 2 4ZO0O0FA IPG 208 380v 76 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA 4200FA XT UPS Installation Planning Guide for 15 80kVA UPS standard System 208v Input 208 120 v Output For Maximum cable sizes see Note 7 on page 2 General Mechanical Information Dimensions UPS AVA kW Rating Wi xDxH 15 4412 KW 25 kVA 20 kW 30 kVA 24 KW 50 kVA 40 KW BO kV A BS KM uggested External Feeder suggested Minimum Feeder Suggested Maximum Feeder Lengin Breaker Wire Size Per Phase For Min Wire Size in Steel Conduit EE 3 suggested Extemal Feeder suggested Minimum Feeder Su
39. External Dimensions 15 25 30 kVA without Casters PARAMS nnnac 3 aes RENE 60 0 j 4 LES Ulcer ve Y nnc ngnnc spe coj END TA aro gt 3 UU Uuearu 1 gt _ om x COLIT Uhd A c nnnne gngas emm 08 x q R A oc eal SU UUUU SU eo ME sh ff ca E gt o UUUUc c 3UUUUc 3UUU 2 ann nnan nann f MEN c sUUU UUec SUUUUc SUUUU nnnn nnnn D n dew r uv Ed Y uyciu uuc E Anni imm qi gt C gt gt gt za n pas nn JUUU c SsS BBUU c B LE 5u 2 gt gt ii x if c gt Nese Ue JU um c H zi SS JUC 20UUL LC u vec JU AAN EE Ib 3 gt gt me EME UU 5 AANA nhac MONA E heed ARAR gt ARARAC Mi f E ps em n 00000000 YU Bc Uu c nc ETES err E gt JULI 40UU 484 ttt tt I d is UUD 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 9 3 External Dimensions 50kVA with catsters 35 5 in SN 901 mm
40. HARS Mess per Display to Control Interface ALL ON OR FLICKERING RAPIDLY Battery Back up Battery Voltage Low OFF ON OFF ON Blinking OFF 6 12 A LCD Liquid Crystal Display Functions The LCD screen is a 4 line by 20 character wide display The LCD display contains information about the operation of the UPS It should be used in conjunction with the LED display and the audible alarms for total system monitoring The LCD displays certain information only on specific lines of the display The UPS operating mode and conditions determines the information shown These messages are shown in the following line message charts 6 12 1 Line 1 System Messages Line 1 messages are based on the operating mode The following chart shows all allowable Line 1 messages which occur while starting up and while in main monitor MONI screen mode LINE 1 MESSAGES Display Message UPS START UP Displayed when UPS is in the start up condition or display board is resetting BYPASS OPERATION Displayed when the UPS is in Bypass Operation UPS ON LINE Displayed when the inverter is running and no abnormality exists Displayed during abnormal Utility occurrences BATTERY DISCHARGE inverter is supplying power from batteries UPS shuts down after V min is reached Displayed during power failure if V min is reached an EPO is received or after completion of Shutdown Sequence of the Inverter and Bypass is not available
41. O B p O OJ O A O i U dix P ke ES O N Tg C9 OOO jor de U O O Qu O B dp O o O Customer provided breaker for units with optional Bypass Input 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 1 3 Recommended Wire Size and Torque Requirements Recommended Minimum Maximum Wire Size and Torque Requirements UPS Input Bypass and Output Terminals 15 25 30 kVA USE MINIMUM 75 C INSULATED COPPER WIRING Phase A B C Input Bypass H1 H2 H3 asus 25 bios IS P AWG Torque AWG Torque AWG Torque 208 V 51 in Ibs 51 in Ibs 87 in Ibs All wire sizes are per the NEC Maximum Wire Size is 1 AWG 15 kVA 25 kVA 30 kVA Output AWG Torque AWG Torque AWG Torque L1 L2 atm AWG anch Ibs L1 AWS inchdbs L1 WG inch Ibs N N N L3 N L3 L1 L3 N L3 L1 L3 N me L1 L3 N 87 2 1 1 N A 230 400 V 10 1 8 1 35 51 8 1 4 1 51 240 415 V 10 1 8 1 35 51 8 1 4 1 51 N A N A N A Note Neutral Conductors are rated 1 73 or 200 of phase conductors per NEC Maximum Wire Size is 1 AWG 15 KVA 25 kVA 30 KVA Input Bypass A AWG Output GND AAA a a ferm cene 35 in lbs 51 in Ibs 51 in Ibs Maximum Wire Size is 1 AWG Minimum Maximum Wire Size and Torque Requirements UPS Optional Separate Bypass Input
42. PMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE 4200FA CT XT Installation and Operation Manual 11 TOSHIBA Leading Innovation gt gt gt 2 3 Unpack the 50 kVA UPS with Casters EXCLUDING Seismic and Lite versions See 2 4 Carefully inspect the UPS for shipping damage Units shipped within North America are shrink wrapped those outside North America are crated 1 Remove shrink wrap material I We NEN Ii ie BISTA MEISIE LSN NENNEN WE VAN a AN W WEN EM W 2 Unbolt the rails from both the unit and the shipping pallet Place the rails on the front of ur the pallet gs Use the four 1 2 x 3 bolts to secure the rails to the shipping pallet Attach the rails as shown in the front to the front of the pallet N NAIRIK SN tte lee E NAIS NEN NEW MATAN o AN VE
43. Planning Guides TOSHIBA 4200FA CT XT UPS Installation Planning Guide for 15 80kVA UPS standard System 208 120V Input 208 120V Output Important Notes 1 Maximum Current required at Primary AC Input based on full load output and maximum battery charging current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local electrical codes 8 Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per MEC Article 310 15 Primary AC Input 34 wire ground AC Quiput 3u wire ground DC Input 2 wire Positive Negative ground T Power cable maximum size 15 25 30kVA 1 AWG SDKVA 250 kemil SDKVA 500 kemil Battery Terminals 600 kemil 8 Nominal battery voltage based on the use of VELA type Batteries 2 0 volts cell nominal 8 Maximum battery discharge current based on lowest permissible discharge voltage of 1 6 VPC 10 DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 1 12 Sizing calculations based on the following assumptions Mat more than 3 current carrying conductors installed in steel conduit in ambient temperature of 30 degrees C Temperature rating of conductors a
44. R crm 49 6 16 SAUIJOWN Procedur S sn ceo L oia o0 6 17 Maintenance Bypass Procedure sesssssssssssssssssssseee eee nennen nnn nnne nena nnns nnne arre sean nis 51 6 17 1 Switch from UPS to Maintenance Bypass VV 51 6 17 2 Switch from Maintenance Bypass to UPS 51 oS rc MEME Keypad BI TRI EC CCP A meme en destine dt ne emo tee 53 om CENE A A A ee eee pean eer 54 A E ERE NM 54 DIS MN A MEL M LM t M LE LEE 54 eX Xo Reo AES ON ite EC A CP ORE NECEM 54 ox cm tI C c ie en ed rene cd A E 55 6 19 5 MENU F1 ENTER UP amp DOWN Keys menn nnn nnns 55 CIO NA ne name ci te 55 CP BUZA TOR OU edo CeCe ter ene era ee fele eee nee a Ade tr DE EIU im aede 56 CAO o A I m TT P TEN 56 6 20 Men Data io RE OD SD EN of 6 20 1 Settings Tor Calendar and CIOCK cal e E PUE b o E Rebate nn aan me EU U 57 0 20 2 Adjusting the Buzzer VOIUMG oa cs Ee pu en anne a data of 0 20 3 Settings Tor Display DUFaltlorn once e Ee aio 57 6 204 IRUMSWIICH Si S 58 6 20 9 Seral Con Station Address oa lec o on OR ele eee eens 58 6 20 6 OUIDUE Voltage AG USUNENE siste enu ricota eM MEM eck D EU UE 59 0 20 7 Edqualze Charge Mode Seleb cus no sn ssid tenta tip dde EM MEI Ie M UEM EU 59 6 20 01 Reset to Default SSSR IN RS illa tu ipid Ee uM tale dI M Lon DUUM Ud dU 60 6 21 Overl0ad ODE ANON MH cm 60 6 22 Backup History and Fault HISTORY ees eiecit Ege id Eta Pyme RE ne a de Ern INR E epu eee 61 7 0 UPS Protection System iiio pee qoe den ress oes ve
45. Reset to Default Settings 6 21 60 Press the MENU key to access the menu data screens and press the down arrow key to scroll to the original factory default settings adjustment screen display MENU DATA RESET DATA INITIALIZATION gt F1 TO ACCESS RESET gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen MENU DATA RESET DATA INITIALIZATION gt MENU NO DATA RESET gt ENTER ACCEPT CHANGE When the ENTER key is pressed the following factory defaults are reset 1 Resets the voltage reference setting to 0 Resets the buzzer volume to loud 3 Resets the serial station address to 31h 4 Resets the idle mode to 3 minutes Press the MENU key to abandon the operation and return to the menu data screen Overload Operation When the UPS is operating and an overload condition is first detected the following Overload Warning screen is displayed UPS ON LINE OUTPUT VOLTAGE V OUTPUT CURRENT UPS OL REDUCE LOAD After a period of time if the overload is still not reduced and the STOP RUN key switch is in the RUN position the UPS will automatically transfer to Bypass If the overload condition is still present the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 CURRENT 114 116 114 UPS OL REDUCE LOAD If the STOP RUN key switch is in the STOP position the UPS is in the Bypass Mode and if the overload condition
46. S gt A V TO SCROLL Press the F1 key to display the record relating to the first discharge event BACKUP HISTORY 1 MIN SEC VB 324V BT PF OL gt A V EXIT F1 NEXT 4200FA CT XT Installation and Operation Manual 61 TOSHIBA Leading Innovation gt gt gt Press the F1 key again to display the record relating to each subsequent discharge event BACKUP HISTORY MIN SEC VB 324V BT PF OL gt A V EXIT F1 NEXT Press the up or down arrow keys to return to the Battery Discharge Count screen BATT DISCHARGE COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL Press the up or down arrow keys to display the Fault Count screen TOTAL FAULT COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL Press the F1 key to display the record relating to the first fault FAULT HISTORY 1 Date Time fault code gt A V EXIT F1 NEXT Press the F1 key again to display the record relating to each subsequent fault FAULT HISTORY Date Time fault code gt A V EXIT F1 NEXT Press the up or down arrow keys to return to the Fault Count screen TOTAL FAULT COUNT TIMES gt F1 FOR DETAILS gt A V TO SCROLL 62 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 7 0 UPS Protection System 7 1 System Protection Features The preceding one line schematic illustrates the electrical locations of the protect
47. S Doc Gta 24 4 3 1 Recommended Wire Size and Torque Requirements n0nnnnnnunnnunnnnnnrrnnrnrrnrnnrrsnrnnnrnnrrennne 25 4 3 2 Power Connection Cable Routing and Conduit Placement 50 KVA sesseessss 26 4 4 Control Circuit and External Interface Connections 50 KVA sseessseesseeneenen 27 4 4 1 Recommended Wire Size and Torque Requirements 27 4 5 COMMUNICATION EI aee asd Dustiis tions UL Uis slo Dri estet Us nove du oven det paure fo annee celui ane e alone Hos 28 AN Remote Ontario 28 A A TT 29 45 9 UPS Shutdown via RS 2320 butt ecc nes bdo Paene tune exin teet Etat 29 NUMERI edem EIE 30 5 1 4200FA 15 25 kVA 208 VAC Input 208 VAC Output No Internal Batteries No Internal TEPER STONI CL sacar 30 5 2 4200FA 15 25 kVA 208 VAC Input 208 VAC Output w Internal Batteries 31 5 8 4200FA 15 25 kVA w Internal Transformer ss 32 5 4 4200FA 30 kVA 208 VAC Input 208 VAC Output No Internal Batteries No Internal A TU men 33 5 5 4200FA 30 kVA 208 VAC Input 208 VAC Output w Internal Batteries 34 5 6 4200FA 30 kVA w Internal Transformer iii 35 5 7 4200FA 50kVA 208 VAC Input 208 VAC Output No Internal Batteries No Internal DANS OO RSS senem vor rp Td Met 36 5 8 4200FA 50kVA 208 VAC Input 208 VAC Output w Internal Batteries
48. TBA 15 25kKVA USE MINIMUM 75 C INSULATED COPPER WIRING Phase A B C Input H1 H2 H3 208 V 220 V 240 V 380 V Ibs 1 bs bs bs bs bs 400 V 480 V 10 1 35in lbs 8 1 51inbs 6 1 51 in Ibs 600 V 10 1 Maximum Wire Size is 1 AWG 10 0 415 V 10 O 4200FA CT XT Installation and Operation Manual 21 TOSHIBA Leading Innovation gt gt gt 4 1 4 Power Connection Cable Routing and Conduit Placement 15 25 30 kVA The following illustrates the proper cable routing that should be followed during the power connection process of the 15 25 30 kVA CONDUIT MOUNTING PANEL INPUT CONDUIT OUTPUT CONDUIT BATTERY CONDUIT Note 1 Input and Output conductors shall be installed in separate conduits and installed in accordance with the latest edition of NEC and the Local Authority having jurisdiction 2 Battery conductors shall be installed in a separate conduit and be of low resistance type 22 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 2 Control Circuit and External Battery Interface Connections 15 25 30 kVA The following illustrates the wiring connections of the Control Circuits and Battery Interface Circuits
49. TER TO BEGIN Press the F1 ENTER keys at the same time to begin the battery test and to display the following screen while batteries are tested BATTERY TEST BATTERY VOLTAGE 324V HH MINS SECS PLEASE WAIT 4200FA CT XT Installation and Operation Manual 55 TOSHIBA Leading Innovation gt gt gt 56 NOTE When the battery test is completed the previous operation will be resumed and the main system MONI screen will be displayed If the battery test detects a low DC battery voltage then the message screen will display UPS ON LINE OUTPUT VOLTAGE 208 V CURRENT 38 55 4896 LOW BATTERY If the battery test passes then the following screen message will be displayed UPS ON LINE OUTPUT VOLTAGE 208 V CURRENT 38 55 4896 DATE DAY TIME If the inverter is not operating when the BATT TEST key is press then the function will be inhibited and the following screen message will be displayed BATTERY TEST BATTERY VOLTAGE 324V BATT TEST INHIBITED After start up the battery test function is inhibited for 20 min only one battery test can be done approximately every 20 min 6 19 7 6 19 8 BUZZ STOP Key The BUZZ STOP key has no effect on the LCD screen display However if the UPS alarm buzzer is on pressing this key will silence it If the alarm buzzer is not on pressing this key has no effect RESET Key The RESET key function is used to Reset the LCD display board
50. TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS 4200FA CT XT LT S INSTALLATION AND OPERATION MANUAL Three Phase 15 25 30 50 kVA UPS Doc Number 53878 009 Date April 2010 TOSHIBA Leading Innovation gt gt gt 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4200FA CT XT LT S THREE PHASE 15 25 30 50 kVA UNINTERRUPTIBLE POWER SYSTEM USER S MANUAL c UL us FOR all 15 50 kVA MODELS Standard CT XT LT and S Seismic Certified TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 9990 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt IMPORTANT NOTICE The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office The contents of this instruction manual shall not become a part of or modify any prior or existing equipment commitment or relationship The sales contract contains the entire obligatio
51. YP lamp will be on and the LCD screen should display the following message BYPASS OPERATION OUTPUT VOLTAGE 208 V gt CURRENT 100 80 90 DATE DAY TIME 4200FA CT XT Installation and Operation Manual 49 TOSHIBA Leading Innovation gt gt gt 6 16 The UPS battery charging circuit is now activated Move the STOP RUN key switch to the RUN position The inverter will then start and the UPS will transfer to the Normal Operating Mode Both the AC IN and the INV lamp will be on The following system message is an example of the main MONI monitor screen for standard operation UPS ON LINE OUTPUT VOLTAGE 208 V gt CURRENT 100 80 90 DATE DAY TIME If a fault occurs during start up the red FAULT lamp will be on and the LCD screen will display a FAULT s DETECTED at start up message such as the following UPS FAULT BYPASS ON DESCRIPTION PRESS DOWN TO DETAIL gt ENTER FOR DETAILS Refer to the Line 2 System Fault Messages section for details Shutdown Procedure When turning off the UPS the following shutdown procedure should be used Move the STOP RUN key switch located on the front panel to STOP Operation of the inverter halts Output power is now provided to the load through the unit s Bypass circuit While in this state of operation if a power failure occurs in the commercial power source the UPS will lose power Power to the critical load device will be interrupted The batt
52. ZARDOUS VOLTAGES Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life The following precautions should be observed to reduce the risk of injury or death Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment Installation of electrical equipment must be done in accordance with National Electrical Code and any other state or local codes Proper grounding and conductor sizing must be installed for safe operation During operation keep all covers in place and cabinet doors shut When performing visual inspections and maintenance if possible be sure the UPS is turned off and the incoming AC feed is turned off and locked out The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off If itis necessary to make measurements with the power on do not touch any electrical connection points Remove all jewelry from wrists and fingers Make sure test equipment is in good safe operating condition While servicing stand on some type of insulation and be sure not to be grounded Follow the safety instructions given in the equipment manual carefully and observe all danger warning and caution notices 40308 Heat sink not grounded Risk of electrical shock Disconnect UPS and electrically test heat sink before touching PN
53. al mode noises This adds further protection to keep power line problems from reaching your load where it can cause equipment to operate erratically or damage hardware and software 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 2 0 Product Unpacking Inspection Storage Disposal 2 1 Unpack the 15 25 30 kVA UPS with Casters EXCLUDING Seismic and Lite versions See 2 2 Carefully inspect the UPS for shipping damage Units shipped within North America and NAFTA are shrink wrapped 1 Remove shrink wrap AM EA m WE 2 Unbolt the rails from both the unit and the shipping pallet Place the rails on the front of the pallet Use the four 1 2 x 3 bolts to secure the rails to the shipping pallet Attach the rails as shown to the front of the pallet m a que Els ME k SE ME SWN EX MEMES E MA 3 Place the tie brackets in the slots at the lower end of the ramps SLOWLY roll the unit down the ramp
54. alified technician 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter 125 for 90 sec 150 for 30 sec 1000 for 10ms 125 for 10 min 1 73 200 times line rating 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment 32 104 F 0 40 C optimal temperature is 77 F 25 C 30 90 RH non condensing 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 396 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C Voltage Transients Recovery time 50 ms 4200FA CT XT Installation and Operation Manual 35 TOSHIBA Leading Innovation gt gt gt 5 7 4200FA 50kVA 208 VAC Input 208 VAC Output No Internal Batteries No Internal Transformer Model Number T42F3F500XAMBN T42F3F500 MBN 50 kVA External Dimensions w cas
55. annnnannnnanenos 13 2 0 Inspect UPS equipment After Unpacking ss 14 2 6 Permanent Anchoring of UPS With Castors Vs 14 2 7 Permanent Anchoring of UPS Without Casters Vs 15 2 8 Storage Of UPS equlpimebl xtue i heii eel elle eek LM M EU Es 16 2 9 DISDOSA eme p H 16 3 0 Installation Precautions lt a 17 3 1 QUIDMENC adivit T e 17 3 2 System Preparation Pre Power ii nnnn nnn nnne sanas r asas r seis rsen 18 3 3 Operating PFCCAULONS srie rene dash ante et apod edad teas Mos deae e dicas dotada a 18 40 UPS Cohheclilolls iento 19 4 1 Power Conneciolls sasdstustsimdu tastes a garish seco ee pce iv OR mdr cdi 19 4 1 1 Power Connections 15 25 30 kVA with Internal Batteries occooccccccnccccnconcncconnnonncnnnnos 19 4 1 2 Power Connections 15 25 30 kVA with Internal Transformer oocccoccccccnccccnconcncnonnnnnnnnnnnnnnnonos 20 4 1 3 Recommended Wire Size and Torque Requirements n nn01nnennnunnnnnnrrnnrrrrrrnnrrnnrnerrsnrrenene 21 4 1 4 Power Connection Cable Routing and Conduit Placement 15 25 30 KVA 22 4 2 Control Circuit and External Battery Interface Connections 15 25 30 KVA sss 23 4 2 1 Recommended Wire Size and Torque Requirements nnne 23 4 3 lower Cobnnecdors 904 V A sssseteuissimum dva riva usua tenu td am Uie x cud ta Cosa cue TU nc US ERA
56. arning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death 1 Electrical warning The electrical warning symbol is a lighting bolt enclosed in a triangle The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed 2 Explosion warning The explosion warning symbol is an explosion image enclosed in a triangle The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts that may cause serious injury or death if the proper precautions are not 4200FA CT XT Installation and Operation Manual 1 TOSHIBA Leading Innovation gt gt gt EQUIPMENT WARNING LABELS DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product warnings and user directions that are contained in this instruction manual Shown below are examples of warning labels that may be found attached to the equipment DO NOT remove or cover any of the labels If the labels are damaged or if additional labels are required contact your TOSHIBA representative for additional labels The following are examples of the warning labels that may be found on the equipment
57. as Yo ne ts een o nouo ess EUER teenies 63 7 1 System Protection FEATUNES o atom e sate tees dida 63 7 2 System Protection E UrtellOliS sseie na Soter editable ete cae bnt Moa oats eine einen Rennes 63 8 0 Start up Scheduled Maintenance Part Replacement 64 8 1 0 Et M 64 8 2 Preventive Maintenance rua ia 64 8 3 Paris Replacement nt rain A E 65 9 0 External Dimensions Shipping Dimensions Weights 66 9 1 External Dimensions 15 25 30 kVA with Casters nenne 66 9 2 External Dimensions 15 25 30 kVA without Casters nnn 67 9 3 External Dimensions 5OkVA with Catster oocccoccccccnccocnccccnconcncnncnnnononnnnonnnnonnnnonnnnnnannnnnnnnnnnos 68 li 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 9 4 External Dimensions 50kVA without Casters 9 5 Dimensions and Weights APPENDIX A Installation Planning Guides 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt This Page Intentionally Left Blank IV 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt GENERAL SAFETY INSTRUCTIONS DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of
58. ase 4 Wire GND 2 0 100 balanced load Voltage Regulation phase phase 3 0 100 unbalanced load 2 0 100 balanced load Phase Displacement 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps 5 100 load step change 3 loss or return of input voltage Voltage Adjustment Range 5V Manually from the key pad 0 5 1 0 1 5 Hz 1 0 Hz std iS MENONS switch selectable by qualified technician Voltage Transients 8 transfer of bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for 10 min Crest Factor 2 5 3 0 within the kW range Neutral Line Conductor 1 73 200 times line rating Harmonic Voltage Distortion 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Efficiency Typical AC DC AC 85 DC AC 87 Recovery time 50 ms 32 104 F 0 40 C optimal temperature is 77 F 25 C 30 90 RH non condensing 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m ab
59. attery Input 288VDC Nominal Saber Capacity Required Maximum Olechange Suggested Externa Suggested Minimum Feederl Swm Maximum Fosses Larch for Full Load Cutput at Full Laad Oulput Feeder Breaker Wire Sze Per Phase For Min Mee Soe in Stee Concur O o so mo S o area Temp Rating OOO Po O 5 1424 81 70A ijx4 70 50 45 185 200 1jx250 70 80 73 38 350A AC Output 208 120V 3 Phase 4 Wire suggested Eemal Feeder Suggested Minimum Feeder suggested Maximum Feeder Length Rated Output Power i Sreskar Wire Size Per Phase Neutra For Min Wire Size in Steel Conduit Low Rev 2 0 Page 1 of 2 3200FA IPG 206 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA 4200FA XT UPS Installation Planning Guide for 15KVA UPS standard System 208 41 20 Input 380 220V Output General Mechanical Information E eign nroximate Full Load Heat Loss UPS kVA kW Rating DH 3 s mm um m 15 kVA 12 kW 20 x 36 3 x 50 7 Primary AC Input 208 120V 3 Phase 4 Wire Maximum Input Power Su ugges sted Extemal Feeder suggested Minimum Feeder suggested Maximum Feeder Length and _ _ Wire Site Par Phase Neutral A Min Vire Size in Stee Conduit BAKE Sr bami am Teo Temp Haseg CS Dot 5 ma some 399 Optional Alternate AC Input 208 120V 3 Phase 4 Wire Maximum Input Power suggested
60. connect to the power terminal strip C located on the front right hand side of the cabinet The cables are fed alang the cable tray D to the right side of the UPS and down the down cable tray E and out the Bottom Conduit Entry F on the lower right side of the UPS Bottom Conduit Entry Bottom Conduit A200FA CT XT Bottom View Entry Front Note Cabinet show with batteries cabling is the same for units with internal batteries internal transformers and neither internal batteries nor transformers 26 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 4 4 4 1 Control Circuit and External Interface Connections 50 kVA The following illustrates the wiring connections of the Control Circuits and Battery Interface Circuits for the 50kVA OOOOOODO0DO OO 214 6 81012141618 416 3 Battery Shunt Trip 1 Low Battery 4 Battery Shunt Trip 2 Battery Discharge 5 Battery Aux 3 Fault 6 Battery Aux
61. e derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C Voltage Transients Recovery time 50 ms 36 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 8 4200FA 50kVA 208 VAC Input 208 VAC Output w Internal Batteries TA2F3F500XAMXN T42F3F500 MXN Rated Output Capacit 50 KVA Rated Output Capacity SO KA O w casters 35 5 X 38 3 X 59 3 90 1 cm x 97 2 cm x 150 6 cm W xDxH cm w o casters 35 5 X 38 3 X 59 7 90 1 cm x 97 2 cm x 151 6 cm Input 1096 to 15 10 to 15 15 to 30 11596 maximum Battery Output 138 9 Amps 2 0 100 balanced load Voltage Regulation phase phase N lo B Tc ae VS Voltage Adjustment Range 5V Manually from key pad 2 0 100 balanced load 4 unbalanced load Model Number Phase Displacement Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std eget nS switch selectable by qualified technician 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter 125 for 90 sec 150 for 30 sec 1000 for 10 ms 125 for 10 min
62. ectrical noise This UPS generates and radiates radio frequency energy during operation Although RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are operating in near proximity If such interference occurs the UPS should either be installed farther away from the affected equipment and or powered from a different source than the affected equipment 4200FA CT XT Installation and Operation Manual REAR 15 30 kVA 6 in 152 mm 50 kVA 12 in 304 mm RIGHT 6 in 152 mm FRONT 20 in 500 mm Fig 3 1 17 TOSHIBA Leading Innovation gt gt gt 3 2 3 3 18 System Preparation Pre Power Before connecting the UPS to a power source move the Circuit Breakers ON OFF on the front panel to the OFF position and move the operation STOP RUN key switch on the front panel to the STOP position Operating Precautions 1 10 11 12 13 The UPS should not be powered up until the entire Users Manual has been reviewed and understood The input power source voltage must be within 10 to 15 of the rated input voltage to initially start the UPS The input frequency must be within the rated input frequency range Voltages and frequencies outside of the permissible range may cause internal protection devices to activate Ensure the three phase input is connected in clockwise rotation CW The UPS internal circuitry
63. ederal EPA Regulations To be performed by Qualified Personnel only Verify that the UPS is off and that the power cord is disconnected from the power source Remove watches ring jewelry or other metal objects Use tools with insulated handles to prevent inadvertent shorts Wear rubber gloves and boots Do not place tools or any metal parts on top of batteries Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt INSTRUCTIONS IMPORTANTES CONCERNANT LA SECURITE C ti tient d CONSERVER CES INSTRUCTIONS cons importantes concernant la s curt Un battery puet pr senter un risque de choc lectrique de br lure ATTENTION par transfert d nergie L limination des batteries est r eglement e Consultar les codes NATTE NTION locaux cet effet 8 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 1 0 Product Description This manual covers all current variants of the 4200FA Series 15 50 kVA UPS All variants of each capacity supply the same rated power and performance The only differences are listed below e 4200FA CT XT Standard configurations
64. ee Ere in Stee Conso us s matc Amm O aw ersemiatTC Temp Rating Feat 15 15 84 70A Ex 70 580 47 24 225A 1 x250 D O 80 77 335 350A AC Output 208 120V 3 Phase 4 Wire Sugossted Exemal Feeder Suggested Minimum Feeder Suggested Maximum Feeder Length area er Wire Size Per Phase Neutra For Kin Wire Size in Stee Conduit Lowe ow onem eem erem C Ten Tag Ci oe ns wa 35 08 884 a meatia 30 08 eas moa maia so os 1388 sA i x20 1 x 280 3m oe eet 300A 111x300 1 x400 Rated Output Power Rev 2 0 Page 1 of 2 420DFA IPG BODv XT 1 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 82 4200FA CT XT Installation and Operation Manual TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in the U S A
65. ery charging circuit and chopper circuit remains active Do not touch the UPS terminals even though the operation switch has D ANGER been moved to the STOP position The UPS may be supplying power 50 through the Bypass circuit The green AC IN lamp is on and the green BYP lamp is on The LCD screen shows the following message BYPASS OPERATION OUTPUT VOLTAGE 208 V gt CURRENT 100 100 100 DATE DAY TIME Move the Circuit Breaker to the off position Power is removed from the UPS and to any attached loads All lamps are off and the LCD screen shows the following message as long as sufficient power remains to display it OUTPUT SHUT DOWN OUTPUT VOLTAGE 0 V CURRENT LOW LOW LOW When the EPO Emergency Power Off switch located on the front panel or from a remote located EPO switch is pushed the Circuit Breaker is tripped and power is removed from 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt the UPS and to any attached loads All LED lamps are off and the LCD screen will display the following message OUTPUT SHUT DOWN OUTPUT VOLTAGE 0 V CURRENT LOW LOW LOW 6 17 Maintenance Bypass Procedure NOTE The 25 50kVA 4200 Lite models do not come with an integral mechanical MBS Transferring to Maintenance Bypass will result in loss of power to the critical load unless an external MPS is installed To safely set the unit in Maintenance Bypas
66. ery test Buzzer Stop Press to stop the audible alert buzzer MENU Menu Press to display the main user selection menu Enter Press to confirm user selected command or action Reset Press to reset UPS panel s message display area Up Arrow Press to forward through display data values or to forward through menus Down Arrow Press to reverse through display data values or to reverse through menus 4200FA CT XT Installation and Operation Manual o3 TOSHIBA Leading Innovation gt gt gt 54 6 19 6 19 1 6 19 2 6 19 3 Key Functions MONI After the UPS has been successfully started the system will be in the normal AC Input Mode of operation The LCD screen will automatically display the main MONI monitor function If the MONI key is pressed at this time the screen output will not change The MONI function automatically monitors the entire UPS system The LCD screen will automatically switch off after a period of keypad inactivity and switch on if any key is pressed It will switch on automatically during battery discharge or if an abnormality develops in the system see Settings for LCD Display Duration All system line messages will be displayed from MONI mode when abnormal operating problems are detected If AC input power is available and the UPS is operating normally the following system message is displayed UPS ON LINE OUTPUT VOLTAGE 208 V CURRENT 100 100 9996 DATE
67. ggested Maximum Feeder Length Birealver Wire Size Per Phase Meutral For Min Wire Size in See Condult 1 x 1 1 x 1 1 x 3 0 1 x 250 Sabery Capacity Required Maximum Olechange Suggested External suggested Minimum Feeder szgessed Maximur Fosde Lars sor Full Load Output at Ful Load Output Feeder Breaker Wire Size Per Phase Hen TM RE CREER suggested Extemal Feeder Suggested Minimum Feeder suqgesied Maximum Feeder Length Sraaker Wire Size Per Phase Neutral For Min Wire Size in Steel Conduit o SU 08 41468 6DA 08 694 mA 08 833 ETC EE Rated Output Power EN 50 08 1388 1154 80 08 2221 3004 Rev 1 04 Page 1 of 2 420DFA IPG 208v XT 1 4200FA CT XT Installation and Operation Manual 7 TOSHIBA Leading Innovation gt gt gt TOSHIBA 4200FA XT UPS Installation Planning Guide for 15 50kVA UPS standard System 380 Input 380 220 Output For Maximum cable sizes see Note 7 on page 2 General Mechanical Information Dimensions quac 1 UPS RAS VW Re nw DH Wa gh Approximate Full Load Haa Loss co MAL RE why e KBTU S Hr 15 kVA 12 kW 58 7 25 KVA 20 kW 20 kVA 24 kW ED kVA 40 kW Suggested Maximum Feeder Lengtn Maximum Input Power suggested Extemal Feeder Suggested Minimum Feeder Cemand Breater Wire Size Per Phase For Min Wire Size in Steel Conduit ivi Amm i p m mico Cul LU L L alal j i
68. hange or press the MENU key to exit to the main menu and discard the change Note f any of the following conditions occur the LCD Idle Mode will be inhibited and the LCD will remain on continuously 1 The UPS has received an EPO command 2 The UPS is in Battery Discharge Mode 3 A fault has been detected in the main unit 4 The UPS is in an overload condition Run Switch Select Press the MENU key to access the menu data screens and press the down arrow key to scroll to the Run Switch Select setting screen display RUN SWITCH SELECT lt LOCAL gt REMOTE gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen RUN SWITCH SELECT lt LOCAL gt REMOTE gt A V CHANGE DATA gt ENTER ACCEPT CHANGE Press the up or down arrow key to move the marker between the two RUN SWITCH selections Press the ENTER key to save the change or press the MENU key to exit to the main menu and discard the change Must have Remote Control option Serial Com Station Address Press the MENU key to access the menu data screens and press the down arrow key to scroll to the Serial Comm Station Address setting screen display SER COM STATION ADDR STATION ADDRESS 31H gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen SER COM STATION ADDR STATION ADDRESS 31H gt A V CHANGE DATA gt
69. in number 3 is not used 28 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 5 2 RS 232C The RS 232C serial communication interface is available through a DB9 female connector located on the inside of the UPS This interface allows control of the UPS from a computer network running TOSHIBA RemotEyell software The computer and the UPS A are connected through a serial RS 232C communication port The available data from the UPS via the RS 232C communication link is shown below Input Voltage Output Voltage Operating Conditions Input Frequency Output Frequency Battery Voltage Output Current Utility Power OK Low Battery Voltage Detected UPS Operating Status UPS in BYPASS Mode Described as yes or no UPS in NORMAL Mode Input and Output Frequency Synchronized UPS FAULT Occurred DC Bus Over Current DC Bus Over Voltage DC Bus Under Voltage Input Over Current Overheat Overload Being Timed Overload allowable time exceeded Output Over Voltage during Normal Mode Output Under Voltage during Normal Mode Fault Details Described as occurred or not occurred The connector pin assignment and female connector outline are illustrated below Symbol DB9 Female connector outline This pin is not used facing connector Transmit Data This pin is not used 4 5 3 UPS Shutdown via RS 232C When the UPS is operating from its internal batteries a sh
70. ion devices on all UPS models Input Abnormal Overcurrent Overload aa ET 7 i MCCB 1 ji pe Input Isolating DS Output Power O XFMR ES amp Converter Y Inverter x O Pow ito Overvoltage v Charger Undervoltage Low Battery External Batteries 7 2 System Protection Functions The following chart shows the built in UPS fault protection functions on all models Built in UPS Fault Protection Functions Inverter Over voltage Inverter Under voltage Protection Item IVOV IVUV UPS Overload INVERTER INVERTER LCD Message OVERVOLTAGE UNDERVOLTAGE RER ONERECRO Control Malfunction Feedback Error Overload or short circuit at the load Inverter Overload Transfer to bypass Inverter stopped Bypass Overload Inverter Chopper and Bypass stopped Audible Alarm Yes See Audible Alarm Functions d iua Inverter OL No Fault Lamp Visible Alarm Red Fault Lamp on Bypass OL Fault Lamp on Relay Contact Inverter OL Bypass Relay closed pei Fault Relay closed Bypass Relay closed Bypass OL Bypass Relay open and Fault relay closed Auto Retransfer No Inverter OL Yes if bypass ok Bypass OL No dE ot ER oomoo A a ok transfer to bypass if not current limit Audible Alarm Yes See Audible Alarm Functions Visible Alarm Battery Lamp Flickers Relay Contact Low Battery Relay Bypass Relay cose Operation Mode after Fault Bypass Operation Chopper and Inverter Stopped 4200FA CT XT I
71. is designed to disable further operation if the input phasing is installed in counter clockwise rotation CCW The UPS should not be used with a load whose rated input is greater than the rated UPS output Do not use the UPS to provide power to motors that require high starting current or a long starting time such as vacuum cleaners and machine tools Do not insert metal objects or combustible materials in the unit s ventilation slots Do not place hang or paste any objects on the top or on the exterior surfaces of the UPS The capacitors of the UPS maintain a residual charge for a while after turning off the UPS The required discharge time for each UPS is provided via a cabinet label Wait for at least the minimum time indicated on the label and ensure that the front panel LED s have gone out before removing the front panel of the UPS after the UPS power has been turned off Do not attempt to disassemble modify or repair the UPS Call TOSHIBA Service for repair information Turn the power on only after attaching ALL the covers and DO NOT remove any covers of the UPS when the power is on If the UPS should emit smoke or an unusual odor or sound turn the power off immediately The heat sink and other components may become extremely hot to the touch Allow the unit to cool before coming into contact with these items Warning signs should be placed on or near the load to let people Know that the load is being powered by the UPS
72. is still present the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 CURRENT 114 116 114 UPS OL REDUCELOAD 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 22 After the load is reduced if the STOP RUN key switch is in the RUN position the UPS will automatically return to Inverter Operation after a period of time During this wait the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 V CURRENT 100 100 100 gt PLEASE WAIT Or if the UPS is waiting and the STOP RUN key switch is switched to the STOP position while the UPS is waiting the following screen will be displayed BYPASS OPERATION OUTPUT VOLTAGE 208 V CURRENT 100 100 100 gt PLEASE WAIT If the STOP RUN key switch remains in the STOP position when the UPS s wait period is complete then the following screen will be displayed BYPASS OPERATION OUTPUT VOLATAGE V CURRENT 100 100 100 DATE DAY TIME If the STOP RUN key switch remains in the RUN position when the UPS s wait period is complete then the following screen will be displayed UPS ON LINE OUTPUT VOLTAGE 208 V CURRENT 100 100 99 DATE DAY TIME Backup History and Fault History Pressing the MONI and F1 keys simultaneously for a few seconds will cause the Battery Discharge Count screen to be displayed BATT DISCHARGE COUNT TIMES gt F1 FOR DETAIL
73. ist describes the conditions necessary for each LED lamp to be on On when the UPS has normal AC input power that is within tolerance If there is an input power failure this LED is off If there is no power failure and the input voltage is in an over voltage condition the AC IN LED will flicker on and off rapidly 0 4 sec on and 0 4 sec off If there is no power failure and the input voltage is in an under voltage condition the AC IN LED will be off On when the UPS inverter is operating On when the UPS is in the static bypass mode On when the UPS is in the battery discharge mode If the battery is low during a battery discharge the BATT lamp will flicker on and off slowly 1 2 second on and 1 2 second off The BATT LED will go off if the battery voltage reaches the shutdown level during the battery discharge mode On when the UPS is experiencing a fault 4200FA CT XT Installation and Operation Manual 45 TOSHIBA Leading Innovation gt gt gt 6 11 1 LED Light Emitting Diode System Status The following chart shows the UPS system status that can be determined by decoding the on and off condition of the LED lamps It should be used in conjunction with the LCD display and the audible alarms for total system monitoring Normal UPS Operation Output Shutdown UPS On Line no abnormal conditions After EPO received Emergency Power Off ON ON OFF OFF OFF FAULT OFF EUN Fatal Communication Error FRERE C
74. l energized 6 17 2 Switch from Maintenance Bypass to UPS 1 Verify that the STOP RUN switch is in the STOP position Turn on MCCB MAIN POWER SWITCH 2 Wait until the output fans turn on this indicates that the unit is in the Bypass mode and that the BYP LED light on the front panel is lit 3 Forunits with an external battery cabinet turn on MCCB BATTERY CABINET 4200FA CT XT Installation and Operation Manual 51 TOSHIBA Leading Innovation gt gt gt 4 Locate the maintenance bypass switch middle of inner front panel of the UPS EXCEPT for Lite models Slowly rotate the cam switch counter clockwise to the UPS MODE position 5 Turn the STOP RUN switch to the RUN position 6 Verify that the Inverter indicator light on the front panel is lit The unit is now back On Line and supplying conditioned power to the load 02 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 18 Keypad Overview The following illustrates the 12 key data entry pad with each key functionally labeled BATT INPUT OUTPUT TEST BUZZ STOP ENTER RESET Monitor Press to display system monitoring screens Battery Press to display UPS battery conditions Function Press to change settings of various menus Input Press to display UPS input conditions Output Press to display UPS output conditions Battery Test Press to execute On Line Batt
75. l be on and the LCD screen should display the following message BYPASS OPERATION OUTPUT VOLTAGE 208 V gt CURRENT 100 100 100 DATE DAY TIME Turn the Key Switch to RUN and the UPS automatically performs a controlled system battery test Note The Automatic Battery Test is performed only when the software is enabled for this function The standard default is set to disable Allow 24 72 hours for the batteries to fully charge When automatic battery test fails and the LOW BATTERY message is displayed use the following procedure Turn the key switch to STOP Allow 24 72 hours for the batteries to charge and then move the Circuit Breaker to off Repeat Initial Battery Charge procedure A failure indicates battery replacement may be necessary Start up Procedure The UPS batteries must be charged before the UPS is used for the first time or if the unit has not been used AC power source removed for more than 10 days If the batteries are charged then use the following start up procedure 1 Verify that all power switches are off and that the STOP RUN Switch on the UPS is in the STOP position 2 Switch on the power at the Customer Provided UPS input distribution panel 3 Move the UPS Circuit Breakers to on The AC IN lamp will be on The LCD screen should display the following message UPS START UP PLEASE WAIT With the key switch in the STOP position both the AC IN and the B
76. lly shows the battery discharge process at full load conditions o D d T S n Shutdown voltage Imax Imin 100 20 096 Battery Capacity 6 6 Battery Low Voltage Tolerances Excessive discharge will cause the UPS battery voltage to drop bellow tolerable levels The chart shown below lists the voltage level at which each UPS unit s low voltage alarm will sound and also at what level the low voltage condition will cause the unit to automatically shut down Models 15 25 30 50 kVA Nominal Voltage 288 VDC Alarm Voltage 252 VDC Shutdown Voltage min 216 VDC 42 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 7 Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge Current Voltage Charging current voltage shut off point Fully Fo charged 0 0 Period 1 Period 2 Period 3 The recharge process usually consists of three steps During the first step the charging current is maintained at approximately 4 0 amperes for the 15 25 30 kVA with internal batteries 10 0 amperes for the 15 25 30 kVA with internal transformer and approximately 11 5 amperes for all 50 kVA models This current is the maximum value that can be used to charge the batteries for minimal recharge time while assuring safety and long battery life In the second step constant voltage c
77. n North America and NAFTA are shrink wrapped those outside North America are crated 1 Remove the shrink wrap from the UPS and Pallet 2 Unbolt the UPS from the shipping pallet Position the forks between the C channel feet on the bottom of the 50kVA UPS cabinet front or back access 4 Liftthe UPS off the pallet Use the forklift floor jack to position the UPS on the pre drilled mounting holes See Section 2 7 50 kVA UPS No Casters Seismic Version has three Lite Version has two C channel C channel skids skids TOP HEAVY EQUIPMENT IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH DAN G E R LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE EQUIPMENT AND TRAINED PERSONNEL THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE 4200FA CT XT Installation and Operation Manual 13 TOSHIBA Leading Innovation gt gt gt 2 5 Inspect UPS equipment After Unpacking 1 Check the unit for loose broken bent or other damaged parts If damage has occurred during shipment keep all packing materials for return to the shipping agent The equipment warranty will not apply to units that are damaged during shipment 2 Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications 2 6 Permanent Anchoring of UPS With Castors Use the shipping rails for permanent anchoring of the castor equipped 4200FA SEISMIC ANCHORAGE CALCULATION SLAB ON GRADE L 20 But o
78. n of TOSHIBA INTERNATIONAL CORPORATION The warranty contained in the contract between the parties is the sole warranty of TOSHIBA and any statements contained herein do not create new warranties or modify the existing warranty Any Electrical or mechanical modifications to this equipment without prior written consent of the TOSHIBA will void all warranties and may void UL CUL listing Unauthorized modifications may also result in equipment damage personal injury or loss of life UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1 877 876 8773 or write to Toshiba International Corporation 13131 West Little York Road Houston TX 77041 9990 Attn UPS Product Manager Please complete the following information for your records Unless otherwise specified on the warranty card the warranty period for the UPS or UPS part is 36 months from the shipment date see bill of lading Unless otherwise specified on the warranty card the warranty period for a UPS battery is 24 months from the shipment date see bill of lading Keep this manual with the UPS equipment Job Number Model Number Serial Number Application Shipping Date Date of Installation Inspected By 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Purpose and Scope of Manual This manual provides information on how to
79. nce precautions For further information on workplace safety visit www osha gov Refer to the Battery System Manual for details on operating and maintaining the battery units for each system A circuit breaker should be provided by the user between the UPS output and the critical load input because the UPS System s output is not equipped with an over current protection device or an output disconnect for the AC output The suggested current rating for the UPS output circuit breaker should be as follows HERE 15 kVA 25 kVA 30 kVA 50 kVA 208 120 VAC 240 V 60A 240 V 90A 240 V 110 A 240 V 175 A 220 127 VAC 240 V 50A 240 V 90A 240 V 100 A 240 V 175 A 4200FA CT XT Installation and Operation Manual 5 TOSHIBA Leading Innovation gt gt gt The maximum ambient temperature in which the Uninterruptible Power System UPS should be operated is 104 F 40 C without batteries and 89 F 32 C if the battery cabinet is subject to the same ambient temperature as the UPS The nominal battery voltage for all internal battery models is 288 VDC The nominal battery voltage for all external battery models is 288 VDC An Authorized TOSHIBA Representative who is knowledgeable of batteries and the required precautions should perform service on the batteries Keep unauthorized personnel away from batteries Refer to the Battery System Manual when scheduling battery maintenance or battery replacement DAN G ER Misuse of this equipment
80. nd terminals 75 deg C Feeder distance calculations based on NEC Tables 6 and data allowing for 2 AC voltage drop Reference 2002 NEC Handbook Consult latest edition of applicable national and local codes for possible variations Weights include interna batteries 13 Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area far proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 713 466 0277 Fax 713 896 5212 Corporate Web Site www tic toshiba com Group Web Site www toshibaups com Rev 2 0 Page 2 of 2 4200FA IPG 205v 72 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA 4200FA LT UPS Installation Planning Guide for 15 50kVA UPS Standard System 208 120 Input 208 120V Output For Maximum cable sizes see Note 7 on page 2 General Mechanical Information Dimensions Wam E UPS KVA KW Rating wio Battery wi Battery E eee eo REGUM 15 kVA 12 kW 20 x 37 2 x 60 A 25 kVA 20 kW 20 x 37 2 x 60 30 kVA 24 kW 20 x 37 2 x 60 50 kVA 40 kW 1221 2 548 es Primary AC Input 208 120V 3 Phase 4 Wire Maximum Input Power suggested External Feeder suggested Minimum Feeder Suggested Maximum Feeder Lengi Demand Brea amp er Wire Size Per Phase Neutral For Min Wir Size in Steel Candult Battery Input 288V
81. nstallation and Operation Manual 63 TOSHIBA Leading Innovation gt gt gt f Internal overheat DC circuit DC circuit overcurrent Protection Item Memory error EERR OH overvoltage DCOV DCOC LCD Message MAIN EEPROM ERRO OVERHEAT INTERNAL DC OVERVOLTAGE DC OVERCURRENT Control board chip error Fan failure high ambient Chopper malfunction Inverter chopper fault Operation Mode By neta after Fault Start is inhibited Bypass operation chopper and inverter are stopped Audible Alarm Visible Alarm RED fault lamp ON Relay Contact Alarm Auto Retransfer NO 8 0 Start up Scheduled Maintenance Part Replacement 8 1 Start up The startup of the UPS equipment is broken up into several steps These steps are as follows 1 Initial Condition This is where the service technician checks the unit for physical damage and verifies the installation of the UPS electrically 2 Static Checks This step verifies the proper settings within the UPS logic 3 Wiring Check The wiring to power cables and from control wires the battery cabinet 4 Main Voltage Check The input voltages are checked to verify they are within the range 5 Energizing the UPS This step begins the internal self checks within the processor logic 6 Output Voltage Check The output voltages are checked to verify they are within range 7 EPO Emergency Power Off The EPO is operated to verify its operation in case of an emergency Load Testing
82. o additional screens BATT No additional screens FREQ INPUT BYPASS SYNC OUTPUT INPUT INPUT VOLTAGE BYPASS VOLTAGE INPUT CURRENT FREQ INPUT BYPASS SYNC OUTPUT INV OP POWER KW INV OP PF MENU CALENDER CLOCK BUZZER VOLUME DISPLAY DURATION RUN SWITCH SELECT Local Remote OUTPUT OUTPUT CURRENT OUTPUT VOLTAGE LINE TO NEUTRAL LINE TO LINE SERIAL COM STATION ADDR OUTPUT VOLT ADJUST MENU DATA RESET NOTE Page through the menu screens by pressing the UP or Down arrow key for approximately 2 3 sec The top screen is the opening screen but the following screens can be accessed in sequential order in the pattern 1 2 3 4 1 2 etc or 1 4 3 2 1 4 3 etc 6 14 Initial Battery Charge The UPS Battery System must be charged before it is used for the first time or when the unit has not been used AC power source removed for more than 10 days Use the following procedure to recharge the UPS Battery System 1 Switch on power at the UPS input distribution panel and battery disconnects 2 Move the UPS MCCB Circuit Breaker 1 power switch on the inner front panel to on The UPS battery charging circuit is now activated The AC IN lamp will be on The LCD screen should display the following message UPS START UP PLEASE WAIT 48 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 15 3 With the key switch in the STOP position the AC IN and the BYP lamp wil
83. ontrol starts and current gradually decreases as the batteries charge to their normal fully charged state In the third step a slight trickle current continues to flow into the batteries to keep them fully charged and floating at the normal DC Voltage level A full recharge usually requires approximately 24 72 hours 90 recharge in 10 X discharge time after a complete discharge The following chart shows the rated maximum and minimum battery voltages and the charge current for each of the sizes while the unit is maintained in a 75 F 24 C ambient Rated Battery Voltages 15 25 30 kVA 50 kVA Model Battery Transformer Battery Transformer Icharge 10 0 A 11 5 Amps 4200FA CT XT Installation and Operation Manual 43 TOSHIBA Leading Innovation gt gt gt 6 8 Front Panel Layout All Units Refer to the following illustration for the entire UPS front panel operating procedures 4 line liquid crystal display Emergency screen see Power Off switch STOP RUN key Section 6 12 see Section 6 9 switch BATT STOP RUN BUZZ STOP MENUJJENTER ACIN INV BYP BATT FAULT RESET A V 4200 Series ON LINE UNINTERRUPTIBLE POWER SYSTEM 12 key Data entry Green light emitting keypad see Ma dr Red light emitting Section 6 17 see Section 6 11 diode LED see Section 6 11 1 6 9 EPO Emergency Power Off Function These units are equipped with terminals for receiving an EPO Emergency Power Off closed
84. ove sea level output capacity should be derated by 396 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C 34 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 6 4200FA 30 kVA w Internal Transformer Model Number tt B 208 H 220 C 240 N 380 415 A wye P 380 415 wye D 480 M 600 VAC BY Output F 208 H 220 wye J 240 P 380 415 wye K 480 wye M 600 VAC Rated Output Capacity w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 cm WxDxH cm w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm Rated Voltage 208 220 240 380 400 415 480 600 VAC Determined by Input Transformer internal to the unit Voltage Variation 50 60 Hz From 20 to 100 over 5 seconds 115 maximum Battery 10 0 Amps Output 0 8 lagging 5 0 100 balanced load Voltage Regulation phase phase D m E BO M EE ed Voltage Adjustment Range 5V Manually from key pad 2 0 100 balanced load 4 unbalanced load Input Phase Displacement Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std EQU menos switch selectable by qu
85. returns to normal and the batteries begin to recharge for the next power interruption 1 2 Application and Use The TOSHIBA 4200FA On Line Uninterruptible Power Systems UPS provide continuous computer grade isolated AC power in a compact efficient high performance unit The UPS assures safe reliable operation of critical office equipment ranging from personal computers to mini computers to local area networks LAN All units feature an audible alarm that sounds if the battery voltage drops below the standard during use This is an additional aid to help in retaining valuable data and equipment All units are capable of interfacing to a computer network 1 3 Power Backup During an electrical power failure the UPS batteries automatically supply DC power to the inverter that supports the load equipment without interruption For example when used to support a computer the UPS s back up assures additional time to complete your activity store data and initiate an orderly shutdown after a power failure occurs 1 4 Power Conditioning While commercial power is present the UPS supplies conditioned power to the load while maintaining its batteries in a charged condition The UPS protects the connected load against the normal everyday problems associated with heavy use of raw commercial power including power sags surges signal interference and spikes In addition the models with transformers provide total isolation to reduce the common and norm
86. s the UPS is first electrically switched to bypass mode and then mechanically switched to bypass mode This prevents the UPS from being placed in parallel with commercial power Follow the instructions below when switching the UPS to and from Maintenance Bypass Mode WARN N G Failure to adhere to the following instructions could result in damage to your equipment and or you risk removal of power to any equipment attached to the UPS 6 17 1 Switch from UPS to Maintenance Bypass 1 Turn the STOP RUN key switch located on the front panel to STOP Operation of the UPS inverter stops and the BYP LED illuminates Output power is now provided to the load through the Bypass circuit While in this mode if a power failure occurs on the commercial power source the UPS will lose power Power to the critical load device will be interrupted The battery charging circuit and chopper circuit remains active 2 Verify that step one above is followed and that the BYP LED indicator on the front panel is illuminated 3 Locate the maintenance bypass rotary cam switch middle of inner front panel of the UPS slowly rotate the cam switch clockwise to the BYPASS MODE position For the 25 50kVA 4200FA Lite models see Section 6 17 Note 4 Turn off MCCB breaker labeled MAIN POWER SWITCH The unit is now in the Maintenance Bypass mode and may be serviced For units with internal transformers except the Lite models the transformers are stil
87. s of dust or metal particles 3 Storage on inclined floor surfaces or in sites subject to excessive vibration Before storing 1 Charge the system s batteries 2 Perform a complete system shutdown as described in section 6 15 of this manual Storing 1 Store within a temperature range of 4 104 F 20 40 C 2 For best results store the UPS in the original shipping container and place on a wood or metal pallet 3 The optimum storage temperature is 70 F 21 C Higher ambient temperatures cause UPS batteries to need recharging more frequently 4 If stored in an ambient temperature under 68 F 20 C recharge the batteries every 9 months 5 If stored in an ambient temperature of 68 86 F 20 30 C recharge the batteries every 6 months 6 If stored in an ambient temperature of 86 104 F 30 40 C recharge the batteries every 3 months Disposal Please contact your state environmental agency for details on proper disposal of electrical components and packaging in your particular area ATTE N TI O N It is ILLEGAL to dump lead acid batteries in landfills or dispose of improperly Please help our Earth by contacting the environmental 16 protection agencies in your area the battery manufacturer or call TOSHIBA toll free at 877 867 8773 for more information about recycling batteries 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 3
88. safely install operate and maintain your TOSHIBA power electronics product This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent TOSHIBA reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION All other product or trade references appearing in this manual are registered trademarks of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INTERNATIONAL CORPORATION Copyright 2010 TOSHIBA INTERNATIONAL CORPORATION All rights reserved Printed in the U S A Contacting TOSHIBA Customer Support Center The TOSHIBA Customer S
89. t and tagout all power sources before connecting the power wiring to the equipment or when performing maintenance 2 Hardwire type UPS units are not equipped with an over current protection device nor do they have an output disconnect for the ac output Therefore a user installed circuit breaker should be provided between the UPS output and the load input Battery servicing should be performed by a qualified TOSHIBA Representative only Unauthorized personnel should not service batteries Contact your nearest TOSHIBA authorized service center for battery replacement Qualified Personnel ONLY Qualified Personnel is one that has the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 7OE for additional safety requirements Qualified Personnel shall 1 Have read the entire operation manual 2 Betrained and authorized to safely energize de energize ground lockout and tag circuits and equipment and clear faults in accordance with established safety practices 3 Betrained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices Be trained in rendering first aid Be knowledgeable of batteries and the required handling and maintena
90. teries No Internal Transformer T42F3F300XAMXN ee Num T42F 3F 300 MXN Rated Output Capacit 30 kVA External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 cm WxDxH cm w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm Input 10 to 107 to TRA CIS 10 SA 10 to 15 15 to 30 Rated Rated Frequency 20 50 60 Hz Hz 115 maximum Less than 396 THD Battery 4 0 Amps Output 296 0 100 balanced load Voltage Regulation phase phase i 2 i ne m Voltage Adjustment Range 5V Manually from the key pad 2 0 100 balanced load Phase Displacement 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 196 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std o switch selectable by qualified technician 5 100 load step change 3 loss or return of input voltage 8 transfer of bypass to inverter 125 for 90 sec 150 for 30 sec 1000 for 10 ms 125 for 10 min 1 73 200 times line rating 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical AC DC AC 85 DC AC 87 13 234 BTU hr_ 3 334 kcal hr 32 104 F 0 40 C optimal temperature is 77 F 25 C 30 90 RH non condensing Altitude Less than 6600 ft 2000 m 1 Specified at rated conditions under balanced linear loads 2 Battery backup
91. ters 35 5 X 38 3 X 59 3 90 1 cm x 97 2 cm x 150 6 cm WxDxH cm w o casters 35 5 X 38 3 X 59 7 90 1 cm x 97 2 cm x 151 6 cm Input 50 60 Hz From 20 to 100 over 5 seconds 11596 maximum Battery 11 5 Amps Output 2 0 100 balanced load Voltage Regulation phase phase N 3 E Een Re mu Voltage Adjustment Range 5V Manually from key pad 2 0 100 balanced load 4 unbalanced load Phase Displacement Rated Frequency 50 60 Hz Frequency Regulation 0 196 in free running mode 0 5 1 0 1 5 Hz 1 0 Hz std nene ENS switch selectable by qualified technician 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter 125 for 90 sec 150 for 30 sec 1000 for 10 ms 125 for 10 min 1 73 200 times line rating 1 596 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment AC DC AC 8896 DC AC 89 32 104 F 0 40 C optimal temperature is 77 F 25 C 30 90 RH non condensing 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should b
92. tery backup mode When commercial AC power failures occur the batteries instantly begin supplying DC voltage to the main inverter circuit This circuit inverts hence Inverter the DC power into AC power The AC power is available at the output This back up process will continue until the battery voltage drops below a specific minimum level When this occurs the batteries will stop supplying power to the load This minimum level is the rated minimum voltage V min MBS sl Isolating Output Charger Chopper External Batteries Power flow in battery backup mode 4200FA CT XT Installation and Operation Manual 41 TOSHIBA Leading Innovation gt gt gt 6 5 Battery Backup Time and Discharge Process The UPS system when used in conjunction with a TOSHIBA designed Battery System is designed to provide several minutes of back up time Refer to the Battery System Manual for back up times These times are valid when the unit is operating under full load When these models are operating at half load the batteries can provide approximately 2 times the specified value The exact length of these times will depend on the UPS model used condition of the batteries amount and type of load temperature and other variables CAUTION Contact TOSHIBA when using other than TOSHIBA designed Battery Systems to determine proper compliance Using other systems could void Warranty and or Safety Certifications The following illustration graphica
93. the product safety information and directions that are contained in this manual Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists The symbol is comprised of an equilateral triangle enclosing an exclamation mark Signal Words Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols When the words DANGER WARNING and ATTENTION are used in this manual they will be followed by important safety information that must be carefully adhered to Warnings in this manual may appear in any of the following ways 1 Danger warning The danger symbol is an exclamation mark enclosed in a triangle which precedes the word DANGER The Danger warning symbol is used to indicate situations locations and conditions that exist and will cause serious injury or death MN DANGER 2 Caution warning The caution symbol is an exclamation mark enclosed in a triangle which precedes the word CAUTION The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage 1 CAUTION 3 Attention warning The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the word ATTENTION The Attention warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage ATTENTION Other w
94. time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 3 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C Voltage Transients Recovery time 50 ms 4200FA CT XT Installation and Operation Manual 33 TOSHIBA Leading Innovation gt gt gt 5 5 4200FA 30 kVA 208 VAC Input 208 VAC Output w Internal Batteries Model Number T42F3F300XAMBN T42F3F300 MBN Rated Output Capacity 30 KVA External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 cm WxDxH cm w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm Input Rated Voltage 208 VAC Voltage Variation 10 to 15 10 to 15 15 to 30 Rated Frequency 50 60 Hz Dual Input Option Cables required From 20 to 100 over 5 seconds 115 maximum Battery Rated Back up Time 3 min at full load Rated Charge Current 4 0 Amps Output Rated Voltage 208 120 VAC Rated Current 83 4 Amps Rated Power Factor Output Cables Required 3 ph
95. times line rating 1 5 max linear load Inrush Current protection Automatic Transfer to bypass then retransfer to inverter Environment Efficiency Typical 60dB A at 1 meter from the front of the unit 32 104 F 0 40 C optimal temperature is 77 F 25 C 30 90 RH non condensing 1 Specified at rated conditions under balanced linear loads 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation 3 At 6600 ft 2000 m above sea level output capacity should be derated by 396 Consult factory for higher elevations 4 Prolonged operation at this level requires derating of the maximum Operating Temperature to 90 F 32 C 5 SHORT TERM operation only e g Brownouts Operation at this level requires derating the maximum Operating Temperature to 95 F 35 C Voltage Transients Recovery time 50 ms 30 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 2 4200FA 15 25 kVA 208 VAC Input 208 VAC Output w Internal Batteries C42F3F150 MBN C42F3F250 MBN w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 cm WxDxH cm w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm Input 10 to 15 10 to 15 15 to 30 From 20 to 1
96. to the Bypass circuit Power flow through the bypass is shown in the following illustration This changeover occurs automatically in less than 4 milliseconds in phase Make Before Break If the power flow is transferred to the Bypass circuit because of an overload and that overload condition ends within a specified period of time then the power flow will re transfer to the AC Input Mode Normal Operation automatically If the power flow is transferred to the Bypass circuit due to a fault condition then the power flow must be transferred manually from the UPS s Bypass circuit back to the Inverter circuit after repairing the fault see Start up Procedure If the power flow is transferred to the Bypass circuit due to an overload condition then the power flow will automatically transfer from the UPS s Bypass circuit back to the Inverter circuit after removing the overload see Overload Operation Bypass Power Flow Input Cj Isolating 4 Power XFMR tput Charger Chopper External Batteries Power flow in Bypass mode 6 3 Bypass Mode for Optional Alternate Input Models MBS Power Flow Bypass c Bypass Power MCCB Input Isolating Y Output Charger Chopper External Batteries Power flow in Bypass mode for the Alternate Input Models 40 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 6 4 Battery Backup Mode The following illustration shows power flow during the bat
97. ture to 95 F 35 C Voltage Transients Recovery time 50 ms 4200FA CT XT Installation and Operation Manual 31 TOSHIBA Leading Innovation gt gt gt 5 3 4200FA 15 25 kVA wl Internal Transformer 4 B 208 H 220 C 240 N 380 415 A wye P 380 415 wye D 480 Input Po Output F 208 H 220 wye J 240 P 380 415 wye K 480 wye M 600 VAC Rated Output Capacit 15 kVA 25 kVA External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 cm W xD xH cm w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm Input 208 220 240 380 400 415 480 600 VAC Determined by Input Transformer internal to the unit 10 to 15 10 to 15 15 to 30 Greater than 0 98 when in inverter mode From 2096 to 10096 over 5 seconds 115 maximum Battery 5V Manually from key pad 2 0 100 balanced load 4 unbalanced load 5 100 load step change Rated Charge Current 10 0 Amps Output Rated Voltage Determined by Output Transformer internal to the unit Rated Current VA Nominal Output Voltage 1 73 Rated Power Factor Output Cables Required 3 phase 4 Wire GND Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode 3 loss or return of input voltage 8 transfer from bypass to inverter Voltage Transients Recovery time 50 ms Voltage Regulation phase phase 5 0 100 balanced load 6 0
98. ty Required Maximum Olechange Suggested Externa Suggested Minimum Feeder gescasied Maximum Fender Laree for Full Loge Cutput at Full Laad Oulput Feeder Breaker Wire Sze Per Phase Por Bin Mee Soe in Stee Concur mee roma G Temp Rating OO emt 15 1424 81 OA ijx4 70 25 23 100 100A Mai 70 50 45 185 200A 1jx250 70 AC Output 208 120V 3 Phase 4 Wire suggested Eemal Feeder Suggessed Minimum Feeder suggested Maximum Feeder Length Rated Output Power i z Wire Size Per Phase Neutra For Min Wire Size in Steel Conduit B KV A UPS uses external battery cabinet and has no internal transformers Rev 2 0 Page 1 of 2 3200FA IPG 206 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA 4200FA XT UPS Installation Planning Guide for 15 80kVA UPS Standard System 208 120V Input 208 120V Output For Maximum cable sizes see Note 7 on page 2 General Mechanical Information Dimensions UPS AVA kW Rating Wi xDxH 15 4412 KW 25 kVA 20 kW 30 kVA 24 kW 50 kVA 40 KW 20 kVA 84 kW suggested Extemal Feeder suggested Minimum Feeder Suggested Maximum Feeder Lengi Breaker Wire Size Per Phase Neutral For Min Wire Size in Steel Candult suggested Exiemal Feeder Suggested Minimum Feeder Suggested Maximum Feeder Lengi Breater Wire Size Per Phase Neutral For Min Wire Size in Steel Condult B
99. upport Center can be contacted to obtain help in resolving any Uninterruptible Power System problem that you may experience or to provide application information The center is open from 8 a m to 5 p m CST Monday through Friday The Support Center s toll free number in USA is 877 867 8773 You may contact TOSHIBA by writing to TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 9990 Attn UPS Product Manager 4200FA CT XT Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TABLE OF CONTENTS TABLE OF CONTENTS sisi aida i GENERAL SAFETY INSTRUCTIONS ccccccccseceeeesecnsccnecnsceeeonscnsecnscnscnseonsonsenneones 1 EQUIPMENT WARNING LABELS cuna 2 IMPORTANT SAFETY INSTRUCTIONS ce ccee cece eeeeeeseneeeeeenseneeaeseneceesensoneeeesaneoes 5 1 0 Product Descrip Nros 9 1 1 NEO Ol PCF Ol me m 9 1 2 Application and USO ica as lid 9 1 3 FOWET BACKUP sinaloa esla 9 1 4 POWETFCONCIHIONIAQE LS canta tate ducted lies dde eee met see tuile eee in 9 2 0 Product Unpacking Inspection Storage Disposal 10 2 1 Unpack the 15 25 30 kVA UPS with Casters sn 10 2 2 Unpack the 15 25 30 kVA UPS without Casters LR 11 2 3 Unpack the 50 kVA UPS with ASI RS encre te anse acm ea mscsu aw ions 12 2 4 Unpack the 50 kVA UPS without Casters occcoccccoccccocnoconccconcononoconnnnannonanconancnnnnon
100. utdown order can be sent to the UPS instructing it to turn OFF after a user specified amount of time This function can allow you to stop discharging the UPS batteries after an orderly system shutdown has been completed The UPS can be programmed to turn OFF up to 8 minutes after the shutdown command is given This command can be cancelled before the specified time has elapsed by following the directions listed on the RS 232C screen 4200FA CT XT Installation and Operation Manual 29 TOSHIBA Leading Innovation gt gt gt 5 0 Specifications 5 1 4200FA 15 25 kVA 208 VAC Input 208 VAC Output No Internal Batteries No Internal Transformer C42F3F150 MXN C42F3F250 MXN External Dimensions w casters 20 0 x 36 3 x 59 7 50 8 cm x 92 2 cm x 151 6 cm WxDxH cm w o casters 20 0 x 36 3 x 60 0 50 8 cm x 92 2 cm x 152 4 cm Input 10 to 15 10 to 15 15 to 30 From 20 to 100 over 5 seconds 115 maximum Battery 4 0 Amps Output 2 0 100 balanced load 3 0 100 unbalanced load 5V Manually from the key pad 2 0 100 balanced load 4 unbalanced load 50 60 Hz 0 196 in free running mode Frequency Synchronous E 0 5 1 0 1 5 Hz x 1 0 Hz std switch selectable by qualified technician 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter 125 for 90 sec 150 for 30 sec 1000 for 10 ms 125 for 10 min 1 73 200
101. uzzer Volume 6 20 3 Press the MENU key to access the menu data screens and press the down arrow key to scroll to the present buzzer volume adjustment screen display BUZZER VOLUME ADJUST lt LOUD gt MEDIUM SOFT gt F1 DATA SET MODE gt A V PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen BUZZER VOLUME ADJUST lt LOUD gt MEDIUM SOFT gt A V CHANGE DATA gt ENTER ACCEPT CHANGE Press the up or down arrow key to move the marker between the three buzzer volume levels Press ENTER key to confirm the change or press MENU key to discard any changes and return to the menu data screen Settings for Display Duration The LCD display is designed to automatically switch off after a user designated period of inactivity When setting this feature press the MENU key to access the menu data screens and press the down arrow key to scroll to the LCD Idle Mode Select screen display DISPLAY DURATION SET 3 MIN 30 MIN gt F1 DATA SET MODE gt A V PRV NEXT SCREEN 4200FA CT XT Installation and Operation Manual of TOSHIBA Leading Innovation gt gt gt 6 20 4 6 20 5 58 Press the F1 key to display the LCD Idle mode setting adjustment screen DISPLAY DURATION SET lt 3 MIN gt 30 MIN gt A V CHANGE DATA gt ENTER ACCEPT CHANGE Press the up or down arrow key to move the marker between the two available idle mode times Press the ENTER key to save the c

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