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User instructions - DT

1. FINO GmbH Mangelsfeld 18 D 97
2. CAD ental LAMAD entala Archi Folder for storing milling data c Vientall AM D entalLAM CMUT ranster You can find the archive folder to which the blanks are saved as well as the folder CNCTransfer in which the CAM software stores the calculated milling data under the indicated paths in your system 14 4 Work Flow By means of an example file of a bridge we guide you through the complete operating cycle of milling from nesting the objects to the finished bridge Please stick to this operating cycle as described in the following when milling your first work 4 1 FINOCAM 4 1 1 Choice of Material Please start the program FINOCAM exe now You will see the following interface E Scaling Joen Chores lines En Rna ve Em ER At first choose the material to be milled in this example zirconium File Material Settings Extras Info gt CNC Blank Material Scaling Lot number Blank Height In the next step indicate the scaling factor here 1 2623 and confirm it with OK The scaling factor compensates the degree of shrinking z B 1 250 20 during the sintering process By indicating the scaling factor the shrinking is automatically taken into account when nesting 15 File Material Settings Extras Info gt CNC Blank Scaling 1 2623 Change Enter the new scaling value _Cancel_ Lotnunber TT A gt i Height
3. 3 3 3 Calibration The machine is already calibrated on delivery As long as your milling results are correct there is no need for a further calibration If your results should become inaccurate a calibration could become necessary In such a case please contact a service technician before recalibrating the machine 3 3 4 Measuring key The measuring key is a wear part Wearing is caused by the contact between tool and measuring key and effects an indentation in the aluminium The deeper the inden tation is the greater is the length difference A L of different tools Due to dust and chip pings on the measuring key the spindle needs to apply excessively much force until the electrical contact between tool and 22767 TFN measuring key is established Raduslr ser 2 mm Radusir ser I mim Messtaster e Hence keep the measuring key clean to minimize the wearing It is sufficient when you wipe the measuring key once with your finger before starting a milling job For restoring the measuring key please contact your service technician 3 3 5 Internal Cleaning Clean the machine regularly to prevent dirt and chips from accumulating in the guiding rails and other sensitive components of the system Do not use compressed air for this as it could blow the shavings into the guiding rails Therefore use a vacuum cleaner to remove the dirt 3 3 6 External Cleaning Housing The cleaning of powder coat
4. pneumatic collet chuck 3 mm precision shaft with double bearing e automatic tool change station for 6 tools with automatic length detection Caution The high freguency spindle SF 170P is a high precisi on device that may never be subject to any form of raw force like strikes Please note that the spindle may only be operated if the blocking air is switched on 4 2 2 Automatic Tool Change The tool change of a SF 170P is carried out auto matically There you dispose of a tool magazine with 6 tools An adeguate freguency converter is integrated in CAM 4 K4 Impression Thus all spindle features are comfortably controlled by the produc tion software For the usage with an automatic tool changer your tools must necessarily be eguipped with a stop ring If you have any tools without stop rings they must be fitted with stop rings It is self evidently that all inserted tools must suit the positions stored in the production software Only tools with a shank diame ter of 3 mm may be used Take all dimensions regarding the tools from the following drawing The cutting edge diameter may be 3 mm maximal Tool dimensions For storing the tool in the tool A BO NDA changing station an unmachi SS ned shank with a length of at least 6 mm is required As stop ring a retaining ring has to be installed into the existing slot max 35 mm Caution Install only retaining rings according to DIN 471 A3 4 2 3 Maintenance an
5. zZ 0 x 180 Y 180 Z 180 Milling time 00 39 Stimradiusfr ser Stirnradiusfr ser Stimradiusfraser Cleaning after milling process Stimradiusfr ser Mactinesaus Ready X 126 286 mm Basic position Y 45 782 mm Ad Z 60 118 mm 2 Dustextracti n 4 75 000 Axis measurement 03 08 2011 13 10 Measuringkey Measuring tool changing unit 01 08 2011 14 49 Pressure sensor 48 49 6 Index 4 4 5 axis finishing nanasan een IS A Abutment machining strategy 20 A EE 39 B Basic POSICI N ee 37 39 Bank WEI 16 Blank height optimization uno 17 22 Blocking RL 39 C ELEN 38 47 Change fixing device nnen 40 42 Clean working area nnn anen ennen 42 EN 42 Control panel FRY O PN 41 Control program annen neenen 35 D BITE EDGE KO eae den denkenden 40 42 E Equipping the tool changing unit 34 Establish the connection annen 10 F File import 17 EING CAU a A YN 15 NON een 34 35 Functions control panel ennu 41 BED ae 29 Inlay machining strategy 20 HE ev 43 IVS FAN QHON NN 3 Installation directory aaneen 3 Installation requirements riein 3 90 J JON 11 L Language settings FINOCAM 12 Language settings FINOCNC 36 SPP EN 16 M Machine geometry aanne en 38 Machi
6. Delete and then on the bar drop in question _ A You can also change some parameters concer Extras Info gt CNC ning the geometry of the bars in the Program settings if necessary Machining parameters Barz Diameter of node jog mm Opening angle 1 4 i Reduce remaining area 3 ES r Standard finishing Hane Drops Diameter Diameter of node The node is the most external point at the sideward bulge of the crown bridge element equator The node is the starting point of the bar The diameter of this point can be changed here Aperture angle The aperture angle indicates with how many degrees the bar opens up from the node to the material border Reduce remaining area Here you can set to how many per cent the bars will be reduced if the the finishing type Reduce bars is chosen Standard finishing Choose the default finishing type for bars to prevent changing it manually for each bar It is possible to not finish the bars to reduce the bars so that only a very fine bar remains or to remove them completely Drops If necessary the diameter of the drops can be adjusted here 28 4 1 6 Material Administration Having placed all objects and set bars and drops you can E CAM 400 Nn save the blank for future usage under the menu item Material and Save or by clicking on the icon for saving a blank Lat number Blank Each blank gets its own ID so that you may import this blank for
7. If you want to choose another directory click on Verzeichnis wechseln and change it accordingly However we recommend to install the program in the preset directory 3 Now confirm the installation directory by clicking on the button Start During the installation of the FINOCAM software the installation window of the STL viewer EasyFit opens ay ca automatically Now also install the STL viewer by following the instructions of the installation program The STL viewer is not necessary for milling But it is a useful tool with which you can easily and quickly hen check your milling files for possible errors previous to the nesting process Verzeichnis C CAM CAM S a Verzeichnis wechseln Y Y STL Viewer Installer Language Lef YF Choose Install Location Choose the folder in which to install EasyFIT 2 1 Beta Setup beenden Setup will install EasyFIT 2 1 Beta in the following folder To install in a different folder dick Browse and select another folder Click Install to start the installation If there are newer files during the installation as in the example shown below Windows will show you version conflicts Please confirm the messages M chten Sie diese Datei behalten with Ja Destination Folder Eine Datei die gerade kopiert wird ist alter als die Datei die sich momentan auf Ihrem System befindet Es wird empfohlen die vorhandene Datei zu behalten Dat
8. Tool Clean and soft cloth soft brush spindle mainten ance set Duration approx 5 minutes Frequency This maintenance should be carried out once a week Procedure Start the control software and choose the control panel In order to execute a spindle maintenance click on the button Spindle maintenance The spindle will then be moved to a position where it is easy accessible In order to unscrew the collet chuck press the turning knob down onto the spindle with gentle pressure until it locks into place Possibly it has to be turned slightly at the same time Afterwards turn the knob counter clockwise to unscrew the collet chuck completely Clean the internal cone of the shaft with the felt cone of the service set The internal cone must be free of dirt Clean the collet chuck with a clean and soft brush respectively the brush of the service set After cleaning apply a thin grease film on the thread of the collet chuck Attention No grease or oil may enter inside the collet chuck e Reinsert the collet chuck and tighten it slightly hand tight by turning the knob clockwise Finally pull the turning knob out Attention Do only use the grease of the service set No other greases or oils must be used 11 4 2 HF Spindle SF 170P KOMPAKT A 4 2 1 Features nominal power under continuous load S1 170 Watt maximal power P max 240 Watt rotational speed range 5 000 60 000 RPM
9. FT mh bep al 3 1 5 Info Release FINOCAM version information Release 3 1 6 CNC Opens the program FINOCNC see chapter 5 FINOCNC 11 3 2 Program Settings General Language English h Save automatically after calculation h End automatically after calculation W Mouse control for rotating objects Machine typ 4 T Barz Diameter of node Opening angle Reduce remaining area Standard finishing Drops Diameter Oversize of TE abutment fits DI J D h Show details after importing an object Miling order DirectMill optimized Archive folder CAD entalCAM Dental CAM Archiv 1 Folder for storing milling data CAD ental CAM ND ental CAMNENUT ransfer j 12 General General Language English W Save automatically after calculation w End automatically after calculation h Mouse control for rotating objects The program language can be switched between German and English Afterwards the program has to be restarted If the box for Save automatically after calculation is checked your project will automatically be saved after the calculation The function End automatically after calculation quits the CAM software after having started the calculation as it isn t needed any longer All further steps are processed by the CNC software Moreover you can activate the mouse control for rotating the objects Rotating
10. Zero point A 394 587 Measuring zero point X In order to change the machine over to 5 axis operation proceed as follows Remove the 4 axis fixing device Unscrew the collet chuck with a 4 mm hexagon socket screw key Screw the 5 axis module into the holding fixture Fasten the screws finger tight Connect the compressed air supply to the 5 axis module Insert measuring pin into tool changer position 5 Cancel Cancel 44 AB 45 If necessary move the positioning unit manually into the illustrated position and confirm this with Next The measuring process is now completed The protocol of the measuring process is displayed By clicking on Next the dialogue window will be closed and you can start operatin 46 CNC Measuring the 5 axis modul Move the positioning unit of the 5 axis module to 0 so that the measuring pin can dip into it g the 5 axis module Measuring preliminary zero point X Located contact point 1 at X 161 021 Located contact point 2 at X 85 952 Located preliminary zero point at 123 486 Measuring zero point A Zero point found at A 574 587 Zero point A 394 587 Measuring zero point X Located zero point X at X 123 475 Zero point discrepancy in Y 0 643 Searching for positioning drilling Measuring process completed To put the 5 axis module into operation confirm with Next Cancel
11. e Crown bridge Crown bridge Fully anatomical crown bridge A crown bridge is not only roughed with the 2 mm cutter but also finished Only the fit of the crown bridge is finished with a 1 mm cutter Fully anatomical crown bridge The fully anatomical crown bridge is finished analogue to the crown bridge with the 2 mm cutter its fit as well as the fissures with the 1 mm cutter Additionally the fissures on the upper side of the tooth are finished with an 0 6 mm cutter Inlay Crown bridge Fully anatomical crown brida CH nlay Abutment Inlays are finished with a 1 mm cutter Is Optimal chosen as milling strategy the inlay is additionally finished with a 0 6 mm cutter 20 Abutment Crown bridge Fully anatomical crown bridg q Inla Abutment The 180 side bottom side of the abutment is just finished with a 2 mm cutter The 0 side upper side and the drilling are additionally finished with a 1 mm cutter e Models Inlay abutment Model Base Model inserting tooth Models will only be finished on their upper side with a 1 mm cutter These types are still in the development stage and therefore only to be used experimentally Vertical orientation The adjustment of the vertical orientation is only possible if None has been chosen as use of the fourth axis in the import window Only then objects can be placed top or bottom adjacent in Z in the blank If Blank height optimi
12. 105237 24 08 2011 14 43 32 24 08 2011 11 5043 24 08 2011 11 24 43 24 08 2011 103320 24 08 2011 10 10 56 23082011 17 15 17 23 08 2011 11 22 23 2308 2011 105237 00 10 33 C Wer Den Desiaop Pri wach 000953 CMM Derta Desktop Pn Wachs 0100955 C Weers DertalDeshtop Pn Wachs 00 09 55 CVWreriDeri Deir Pri Wachs 00 10 44 Cense DACNCT anifer Al Wachs 00 11 54 C ensen DVONCT rante Zekordad 00 11 50 Cansa DADNCT randen Zrkormad 0000000 C Jess DVONCOT rider Zsboroad 37 5 1 5 Machine Ra _ i File Settings Extras Measuring 5 axis module Calibration Display machine geometry Measuring 5 axis module In order to use the 5 axis module in the milling machine FINOCAM To it has to be installed and measured The measuring process is explained in chapter 5 3 The software guides you through the measuring process of the axes which may then be adjusted by the software compensation The process of the axis measurement is described in chapter 5 4 The software guides you through the measuring program Calibration The calibration serves for determining differences in the spacial position pe Display machine geometry This window indicates all sorts of technical data about the connected machine like the positions of the measuring keys positions of the axes etc This data is required by the machine itself e g for axis compensation and possibly by service personnel D CNC Display mac Machine
13. File Material Extras Info gt CNC Program settings Machining parameters Oversize of af ol af e 05 abutment fits m 17 Show details ater mponiroanobet details after importing an 17 Show details ater mponiroanobet killing order Directii optimized u 23 An entire list of several objects with different machining strategies could for example look like this o 4 1 4 Nesting DOOS eo S The fifth symbol displays whether the blank height optimi zation object 1 or the 4 5 axis finishing object 2 is enabled If the object is positioned in a way that it is within the green area of the ring it suits into the blank due to the blank height optimization If you turn into the red area the object is too hight for the blank In this area no optimization is possible The height value is then displayed in red and an according warning is issued in advance to the calculation Regarding the 4 5 axis finis hing the green colour displays the undercuts The object is positioned in a way that as much of the green area as possible is covered and thus as many undercuts as possible can be machined You can also change parameters in the general list by clicking on the symbol of the parameter which should be changed until the reguested symbol appears By clicking on the number at the beginning of each row you reach the detail view of the chosen object Nesting is the space saving placement of crowns and bridges
14. automatically go to the menu Settings open the User Settings and click on the button Search next to the port number The software now identifies the COM port to which the machine is connected and places the number in the according field Eben NND File User settings SOK eo veren O Port number 3 Search Language English e If the automatic search does not work check the Device Manager of Windows for the port number to which the machine is connected and enter the number manually into the software 10 3 FINOCAM Software This chapter briefly explains the meaning of each menu A detailed step by step instruction is included in chapter 4 3 1 FINOCAM Menus S CAM 400 0 3 1 1 File Material Settings Quit leave the program 3 1 2 Material New open a new blank e Administration load a stored blank E a Administration Save Save store a blank 3 1 3 Settings Program settings General settings like language automatic functions and various parameter settings For details see chapter 3 2 Program settings Ree Machining parameters Machining parameters password protected only for service personnel 3 1 4 Extras Job Protocol The most important data of your jobs are registered here These are date blank ID lot number STL file etc Info gt CNC Elene begeret yg OL all ROO Saba sel r Psp Ah LU pi TU
15. controller and cause a failure of the system 2 2 Setting up the Machine e Unwrap the milling machine Please keep the packaging for future service reconsignments Connect the included service unit unit to your compressor using the standard compressed air connection plug and to the machine using the 6 mm connection hose and mount the service unit at the side of the housing KOMPAKT A only see also chapter 2 4 e Connect the existing or provided manufacturing computer to the machine using the USB cable Insert the suction hose with the hose connection into the connection sleeve of the machine see also chapter 2 5 Insert the dongle into a USB port of the manufacturing computer Plug the power supply cord into the machine Plug the machines power cord in a separately fused circuit current or ensure that no devices are connected that cause heavy voltage fluctuation when switched on air compressor suction unit Caution Do not use a multiple socket Caution Before starting the machine make sure that the front cover is closed blind plug of safety interlock compressed air compressor l I I I I I I I I I I I I l I I L power supply i FINO KOMPAKT A compressed air connection FINO KOMPAKT M blind screw I ge sa EE al a 4 hose connection service unit 1 Dongle USB connection of computer unit power supply switching o
16. mm The field Lot number serves for entering the lot number of the used blank Thus the lot number will be saved too scaling 112623 Change wp ermee TZ Ly Material Zirconium scaling 1 2623 Change Lat number Blank Height Objects 16 4 1 2 File Import Now import a STL data set by clicking on the icon for importing objects and choosing the respective path of your files Info gt CNC File Material Blank Settings Extras Material Scaling 1 2623 Change number NT Blank Height STL Viewer Impost modalities Type Use of the Ioan and DE Blank bet opimaation Machining qualiy D A s t rara AE Standard In the window for importing objects a preview picture of the STL file is shown and its measurements in X Y and Z indicated Co The value for Z is displayed in red ifthe chosen object is higher than the chosen blank Is the blank height optimization set as default for the use of the fourth axis the program immediately calculates whether it is possible to use this object despite its height and e displays the height by a slant a axis blank height optimization The height is not Y 19 3 mm optimized automatically for objects which are not too high But this can be enabled by Z 16 1 mm clicking on the symbol For example if an object only fits very scarcely in the blank due a to its height it can be positioned a bit more centered i
17. the machine SO Windows now recognizes the machine as new hardware Browse for driver software on your computer e If Windows doesn t automatically find and install drivers for the machine they have to be installed Search for driver software in this location manually EED Include subfolders e Open the Control Panel choose System and Security and open the Device Mager gt Let me pick from a list of device drivers on my computer This list will show installed driver software compatible with the device and all driver software in the same category as the device e Click with the right mouse button on USB lt gt Serial Cable and choose Update Driver Software File Action Help em UB Cy IDE ATA ATAPI controllers lt 2 Keyboards A Mace and other painting devices 4 DentalCAM a DentalCAM a Archiv de BD de CNCtransfer FB di temp de tempFA 4 di USB a amd64 de 1386 __ amp 4 K LL Update Driver Software USB lt gt Serial Cab Sa The selected path is now entered in the previous window Confirm the location of the driver software by How do you want to search for driver software gt Search automatically for updated driver software Windows will search your computer and the Internet for the latest driver software for your device unless you ve disabled this feature in your device installation settings Browse my computer for drive
18. the felt cone of the service set The internal cone must be free of dirt Clean the collet chuck with a clean and soft brush respectively the brush of the service set 12 After cleaning apply a thin grease film on the outside of the collet chuck This improves the conductivity and increases the clamping force of the collet chuck Attention No grease or oil may enter inside the collet chuck Reinsert the collet chuck including the measuring pin and tighten it slightly hand tight with the knurl cap It should be possible to move the tool within the collet chuck without resistance Attention Do only use the grease of the service set No other greases or oils must be used 4 3 Tool Parameters In the software DentalCAM all processing and tool parameters are already preset If you use another CAM software the optimal values for lowering speed cutting depth rate of feed and rotational speed for processing your workpiece depend on a number of factors e what kind of material does the workpiece consist of power and range of rotational speed of the spindle minimal maximal feed rate of the machine You are provided with general advice and hints about the employment of tools in the vhf tool catalogue In any case the safety and protective regulations mentioned in chapter 3 2 have to be observed 13 5 Index A MU i B basic system technical data 3 C characteris
19. the included software package DentalCAM For operating the manufacturing software please see the corresponding manuals 1 5 Scope of Delivery CNC machining system KOMPAKT A M e 230V power supply cord keys for emergency release of the front cover e service unit for compressed air connection plus hose g 6 mm KOMPAKT A spindle service set for collet chuck maintenance hose connection for external vacuum cleaner 2 5 mm hexagon socket screw key for exchanging blanks e calibration plate and measuring pin replacement tool measuring plate 1 pair of tool changer inserts of rubber 1 drill 2 8 mm for tool changer inserts e USB connection cable e USB dongle software licence DentalCAM including control software latest version for download at www vhf eu software manual operating instructions 2 Installation 2 1 Placement This machine must not be set up in moist rooms The surface must be sturdy and even The room temperature should be between 18 C and 25 C as this is the best range for the gliding quality of the employed lubricants The relative air humidity may be max 80 non condensing The machine has a voltage switching power supply For connecting the machine a power supply with 90 240 V AC and 50 60 Hz is needed Please also take care not to connect the machine to the same power net with other insufficiently shielded devices as these could electrically inter fere with the high end
20. the knob is engaged the spindle is simultaneously blocked b I wm a m d L Turning knob for quick chucking device lllustration Quick chucking device on the SF 170 A clockwise turn of the knob will fasten the tool while a counter clockwise turn will loosen it For this relatively little strength is necessary too much force could damage the thread of the collet chuck Only tools with an appropriate diameter can be mounted in the collet chuck Always insert the tools up to the stop ring into the collet chuck Before switching on the spindle the turning knob must always be pulled out again in order to release the mechanical block on the spindle Never turn on the spindle while the motor is blocked as the resulting overheating would lead to serious damage of the spindle For exchanging the collet chuck just turn the turning knob until the collet chuck comes out 4 1 3 Maintenance and Cleaning To guarantee a safe and precise operation of the HF spindle the collet chuck has to be cleaned at appro priate intervals depending on the grade of staining No grease or oil may enter inside the collet chuck The inside cone of the spindle shaft has to be free of chips or any other dirt Also the tool shafts have to be free from oil grease and dust to ensure optimal tension force Do not use compressed air to clean the spindle as dust could be blown into the sensitive bearing area otherwise
21. type Controller number Zero point of the workpiece x Y Z A 59526 48723 20698 12738 Position changes Last measurement SE DEE EE DER 19 01 2011 15 30 373 17695 sus 12724 373 25695 sues 12724 a73 71695 ae 12724 35 ses sizes 12724 C est set ae 12724 Position of tools Se A x ite Z A Position of measuring key a Pass aeess 25427 me T2 1991 48685 29427 12694 Last measurement m E AZ 0 000041 48721 03 08 2011 13 10 AY 0 000073 20718 Reverse backlash of axis 18 Angle error XY 0 000148 Position of axis 38 5 1 6 Info Boc File Settings 5 1 7 Control Panel Using the control panel you can directly access the machine reference the machine and enable and disable various functions Chapter 5 2 Control panel explains the various functions in detail File Settings Extras Machine Info L WI Axis Functions Machine status Ready Referencing EE Collet chuck Basic position Reference of coordinates Zero point of the machine E ____Blockngar _ Change fixing device Zero point of the workpiece Bi Tool changing unit Release tool X o as KE a Dust extraction Clean working area Y o cs 5 Air nozzles Spindle maintenance 2 om ven Measuring key Spindle af Terminal Submit 39 5 1 8 Production Job This is t
22. 170 or SF 170P as well as the integrated controller The software package DentalCAM for the generation of output data and the control software for the output of the data sets generated by the CAM software completes the particular system The integrated high frequency spindle admits high feed rates Due to the precision bearing of the spind le axis a top surface quality of the treated work piece is achieved The rotary axis with collet chuck is eguipped with a harmonic drive which offers highest true running accuracy for processing workpieces on their full circumference of 360 degrees The auto matic measurement of the rotary axis and the auto matic axis compensation ensure a consistently high precision of the machining process 1 3 Technical Data 1 3 1 Basic System e dimensions W D H 400 x 385 x 410 mm four axis mechanism positioning range x y z 100 x 100 x 40 mm precise ball screw spindles for the 3 linear axes with 4 mm lead motor resolution lt 1 um repetition accuracy 0 005 mm complete encapsulation of working area with closable front cover with front lid switch and safety interlock e working area illumination prepared dust extraction through openings in the rear panel of the working area as well as hose connection sleeve and switching output at the side of the housing requirements external vacuum cleaner e underpressure sensor for monitoring the dust extraction milling is only possible wi
23. 5 4 Axis Calibration Choose the calibration from the Machine menu or by clicking on the according icon The software guides you through the measuring process mc HE Measuring 5 axis module Calibration Display machine geometry gt Miseria reng Pee ion ol A aer Poriin of A Bn level XZ relation D mm As next step start the axis measurement by clicking on Starting measurement Thereupon a window pops up in which you are asked to insert the measuring pin into the indicated position of the automatic tool changing unit or to chuck it manually in the spindle depending on machine type and to fix the calibration plate in the fixing device ont EE Take care that the complete working area is clean and dust free Insert measuring pin in changer position 6 Insert the calibration plate Connect the groundcable to the housing Cancel 47 The calibration plate has to be very clean Especially mind the embedded rods and drillings when cleaning At the end of the measurement you get a graphic overview of the measuring process and of the spacial see subsequent illustration position of the axes Hint You achieve very good cleaning results with a steam cleaner Afterwards dry the calibration plate thoroughly Compressed air suits very good for blow drying The cleaning of the calibration plate must take place outside the working area Please observe that the ground cable of the cali
24. 708 Bad Bocklet Tel 49 97 08 90 94 20 Fax 49 97 08 90 94 21 info fino com www fino com
25. Original FINO Germany FINOCAM KOMPAKT A M Fr smaschine 06258DE 06259DE Milling machine 06258EX 06259EX FINO der feine Unterschied the fine difference la fine diff rence la fina diferencia la differenza fine Version 1 2012 Read the User Manual prior to commencing work MN 1 General Information e The Manual Characteristics of the Machines Technical Data Manufacturing Software Scope of Delivery MY 2 Installation e Placement Setting up the Machine Components of the Machines e Compressed air KOMPAKT M Dust Extraction BE 3 Running the System e Operation Safety Maintenance and Cleaning MN 4 Spindle e HF Spindle SF 170 KOMPAT M HF Spindle SF 170P KOMPAKT A Tool Parameters MI 5 Index 2 Installing the Software 3 8 10 14 1 1 The Manual This manual will enable you to use the CNC machi ning systems FINOCAM KOMPAKT A M as well as the accessory equipment safely and reliably In this manual we want to advise especially about the possible sources of danger that may come from the systems and to emphasise the correct use of the systems Accordingly we request you to read this manual attentively and to heed the advice given 1 2 Characteristics of the Machines The systems FINOCAM KOMPAKT A M are universal ly applicable CNC machining systems for dental technology Their compact table housing contains the four axis mechanism the high frequency spindle SF
26. bration plate is fixed to the working area with the screw This is necessary to establish the mass contact which is required for the measurement Afterwards confirm E this by clicking on ORT eg Pore of lo level XZ potato Le BIR dire Potion of In kvel 207 fhigail Le BIR mv Vitam Horde dengar Hamare drorepeen Lape thaighiners of maan sex The software recognizes in each measurement 2 of the worst measuring points and marks them black in the graphic Measuring points marked black are not included into the calculation of the discrepancy Measuring points marked green are taken into account for the calculation of the average value and of the discrepancy The blue lines show the calculated average value and the position of the corresponding axes The graphic illustration mainly serves for evaluating the measuring results You can see from the graphic if the measuring plate is too dirty or damaged Important Do not forget to save the measuring protocol by clicking on Save values 10 08 53 Measuring axes 10 08 01 Identifying zero point X 10 07 21 Identifying zero point 4 10 06 55 Measuring reference deiling 1 By means of this measuring protocol the software independently compensates any discrepancy of the a axis for the following milling processes vm ee File Settings Extras Machine Info FT la Production job Rendered 24 08 2011 15 53 Blank Ronde D98 Height 16 mm Blank ID a Y 0
27. ched on and the required underpressure level has been reached This prevents milling dust from entering into the mechanics and electronics of the machine Caution Please keep in mind that your vacuum cleaner must be suitable for this application micro filter for processing hazardous materials etc Empty the dust bag of the vacuum aggregate regularly and if it is equipped with a fine particle filter replace it at regular intervals In all cases heed the instructions and the safety regulations given by the manufacturer of your vacu um cleaner The vacuum cleaner is connected at the side of the machine housing An illustration of connections is provided in chapter 2 2 Setting up the Machine 2 6 Installing the Software e Connect your manufacturing computer and start it Insert the dongle into the USB port of this computer e Download the installation file of the software from the download section at www vhf eu e Unpack the ZIP file Start setup exe and follow the instructions of the installation program For further information see the software manual Attention Installing and operating the software and milling machine is only possible with inserted dongle Please visit our website on a regular basis check whether there is an update available and update your software 3 Running the System 3 1 Operation After you have ensured that all cables have been connected and the front cover is locke
28. d you can turn on the machine using the power switch on its side For a milling job you only need the blanks which you want to use as well as the required tools As the machine is operated through the software you can find further details on handling the machine in the software manual The machine is equipped with a safety contact and safety interlock at the front cover During milling the front cover can not be opened The machine must be operated with locked front cover In case of a power failure you can unlock the safety interlock of the front cover with the emergency key in order to remove the blank from the machine Therefore remove the blind plug at the left side of the housing Unlock the door by turning the emergency key counterclockwise until the limit stop Now you can open the front cover and remove the blank Afterwards close the front cover and lock the safety interlock of the door by turning the emergency key clockwise until the limit stop Then reattach the blind plug The machine is already calibrated on delivery As long as your milling results are correct there is no need for a further calibration If your results should become inaccurate a calibration could become necessary In such a case please contact a service technician before recalibrating the machine 8 3 2 Safety 3 2 1 Intended Use of the Machine The machines of the type KOMPAT A M have been designed for easy to medium milling works For mil l
29. d Cleaning To guarantee a safe and precise operation of the HF spindle the collet chuck has to be cleaned at appro priate intervals depending on the grade of staining No grease or oil may enter inside of the collet chuck The inside cone of the spindle shaft has to be free of chips or any other dirt Also the tool shafts have to be free from oil grease and dust to ensure optimal tension force and to guarantee an accurate tool change Do not use compressed air to clean the spindle as dust could be blown into the sensitive bearing area otherwise Tool clean and soft B cloth soft brush spindle main tenance set Duration ca 5 minutes Frequency This maintenance should be carried out once a week Procedure Start the control software and choose the control panel In order to execute a spindle maintenance click on the button Spindle maintenance The spindle will then be moved to a position where it is easy accessible In order to open the collet chuck confirm the according message with OK Now take the mea suring pin insert it into the collet chuck and keep hold of it Put the knurl cap of the service set over the measuring pin onto the edge of the collet chuck By turning the knurl cap you can unscrew the collet chuck from the spindle The measuring pin thus avoids that the collet chuck is compressed and that the knurl cap can turn the collet chuck Clean the internal cone of the shaft with
30. e object and the Tire machining quality already before the import by clicking on the respective symbol until the designated type quality is shown But you can change these K Crown bridge Import modalities parameters at any time after the import Details are provided on the following pages Machining quality Standard Having chosen an object it is placed in the middle of the blank 4 1 3 Choice of Machining Strategy After the import the details of the imported object are displayed by default on the left side of the window There you can choose the status milling strategy type and the vertical orientation of the object Azen A Wee Fed dan f r ites a fa k n HE l rd er Lot nete p Ent Parus DI ome Farid Sumann t r Mh Geo Gl ALT mL OTER 18 On changing a parameter the respective symbol changes accordingly The same symbols are also displayed in the overview of all objects The details can be set individually for each imported object The parameters of the machining strategies status milling strategy type and orientation of different objects can be mixed freely within a blank By confirming with OK you get to the entire list of all objects The different parameters are listed below Status Do not mill Status Mill o Already milled Deleted This object will not be milled This is indicated by the symbol of a dark blue crown The objec
31. ed surfaces should generally be done first with a soft dry cloth e If pollution cannot be removed in this way the cloth can be moistened and also if necessary a ph neutral cleaner can be used Basically any contact between the powder coatings and alkaline or acid substances has to be avoided Especially metallic powders show a high sensitive reaction If the usage of a special cleaner is necessary to eliminate certain pollutions we recommend to check the applicability of the cleaner at a hidden place first e Please especially take care of the affixed machi ne labels so that you don t remove them while cleaning the housing They are especially sensiti ve to intensive rubbing and harsh detergents 4 Spindle 4 1 HF Spindle SF 170 KOMPAKT M 4 1 1 Features nominal power under continuous load S1 170 Watt maximal power P max 240 Watt rotational speed range 5 000 60 000 RPM collet chuck 3 mm precision shaft with double bearing e quick chucking device for manual tool change Caution The high freguency spindle SF 170 is a high precision device that may never be subject to any form of raw force like strikes 10 4 1 2 Manual Tool Change This spindle is eguipped with a practical guick chu cking device so that the manual tool change is done in seconds without any additional fastening tools For this press the turning knob down onto the spind le with gentle pressure until it locks into place When
32. einame C Windows System32 MSVCRT DLL Space required 6 3MB Space available 205 9GB Nullsoft Install System v2 09 Beschreibung Windows MT CRT DLL In order to be able to start EasyFit out of FINOCAM to check STL files confirm the following message Ihre Version 7 0 7600 16385 er de with Ja M chten Sie diese Datei behalten Completing the EasyFIT 2 1 Beta Setup Wizard EasyFIT 2 1 Beta has been installed on your computer Mein Nein f r alle Click Finish to dose this wizard Now the software FINOCAM is being installed A window showing the installation progress appears iin ERST 3 Y Bets Version conflicts can also occur while installing Confirm these with Ja to keep the existing data and not to overwrite them e Confirm the completion of the installation with OK Now connect your FINOCAM milling machine supply voltage emergency stop dust extraction and if necessary compressed air to your computer with the USB cable 4 9 Now choose the folder with the drivers for Windows by clicking on Browse and selecting the folder USB from the installation directory of FINOCAM Uu Go EE 2 Update Driver Software USB lt gt Serial Cable After having checked all connections switch on the machine Mind that the front cover has to be closed Further information about the installation of the machine can be found in the operating instructions of
33. er Windows has finished installing the driver software far this device LISE Serial Port ke EN Hm om MM nnn f ME CM ME bb OM nnn MM ME bb MM BE PM RE MN ME ME EH MN MN MH MM mm mm om MM nnn IN HE FB ME MA MM MWM MM MM BE ME ME HH OM MA ME MM ME EM MM RE MM MA ME EE HE MEN EN 8 9 The USB port has been given a port number in the Device Manger here COM 3 Ea Device Manager ble Beten Yew Help dep ALL Z Eeer d Computer a Dik geen Bg Bopien adapters ei DICH BD gengt ER Human irisi t Desces ca EN AT ANA TAM controller a T Ports 00M LPT OF ER Serial Bea OOM E Pecs i eend eden and game controller aM Sein dentes a BR Uri Gel But paaie if Genen Ui Hub Up Genene USB Hub W Siet d beren 200 Series Chipset Farraby LG Dehanced Post Controller 16 08 9 Intel eres 200 Series Chipset Ferrely UIA Enhanced Post Controller 100 W USE Composite Device W UT Componts Device ER Brant ch The installation of the software and driver is now completed e Create shortcuts of the programs FINOCAM and FINOCNC on the desktop 2 3 Establish the Connection Start the program FINOCNC and check whether a connection to the machine is established This is shown by a green square in the title bar of the window If there is no connection the green square is crossed out with red lines Mor Bo File Settings Extras Machine Info File Settings Extras Machine Info If the machine hasn t connected itself
34. further processing at any time until it is used to full capacity Please write the ID number on the respective blank File Material Settings Extras Info gt CNC Blank er ID 5 mm Material Zirconium 1262 _Change_ Scaling Lot number Blank Ronde D98 Height 16 mm Rendered 24 08 2011 10 51 In order to import saved blanks from the material archive for further processing open the material archive under Material and Administration or click on the icon for the material administration A lt gt Administration Analogous to the import of objects you see a preview picture 29 If you load a blank which is already milled you get empty areas instead of the original objects and the blank looks like this 25 0 31102011 102 910201 11 02 160 31102011 1018 910200 1017 30 Assuming that the saved blank was completely calcula CAM aoo ted but the milling process was not started or was aborted after one object there is material remaining at D GE I an empty area can be filled Therefore click on the icon for ID 5 processing the empty areas Material Zirconium Scaling 1 262 Change Lot number Blank Ronde 098 Height 16 mm Rendered 24 08 2011 10 51 On the left side you see the number of empty areas in the dialog box for empty areas By disabling a box the respective empty area is filled Thus you can place a new object at this position Having filled the empty areas save t
35. he blank 31 Finally a sample for a fully equipped blank File Material Senaye fen Indo gt gt CMC i 5 Mdd Troin Sean 1553 Charge Let ruten lank Parada Deiat Hau LE pes Fee aun ni 10 GE D LIKE OSLO E IK SE gt KLICE GWIN BAURO OSLINO JOLING SOI Mo ESLA Pioduchon job lr gt Firabad 17 4 4 1 7 Starting the Calculation of the Production Job On the previous pages we have created a new blank imported two objects and positioned them Finally we have attached bars and drops and made numerous settings The prepared blank now looks like this Dou 400 MN EK Ok tie KE 1 LING 2 STIR IO 32 All preparations are now finished and the calculation of the production job can be started Therefore click on Start Production ob Finished 10 25 You get a message showing all details of your production job If an ExcelTM protocol for this production job should be issued enable the box for Writing protocol If you do not have ExcelTM do not check the box as it only works with Excel By clicking on Blank Ronde D98 Calculate the window of the FINOCNC software opens and the Blank height 16 0 mm milling output is calculated If the CNC software does not start ID 10 automatically open the program manually Render production job Material Zuconium Iw Writing protocol If you have chosen to create a protocol of your production j
36. he driver software for this device USB Serial Converter The correct installation directory is already indicated this time Confirm it with Next and Install the driver software KA Update Drover Software USB Serial Por Browse for driver software on your computer Search Tar derver ocllwars iri hd ler als El Include sukfalder For this purpose go back to the Device Manger The labeling of the USB port has changed due to the first installation as you can see in the following picture Click on it again with the right mouse button Waw i and choose Update Driver Software software in the same category as the device gt Device Manage Ele Acton View Help 1 B a men Game Would you like to install this device software Name COM Driver Package Publisher Future Technology Dewees International al software from Fi T install Don t Install Bye vot sover from Furre Technology Lea Vou should only install driver software from publishers you trust How can decde which device software is safe to install e USE Serial Port CON 8 keet 6 Series C200 Series Chipset Family USB Enhanced Host Controller 1026 betel 6 Seres C200 Seres Chipset Family USB Enhanced Host Controller 1020 USB Composite Device USB Comperte Device Windows has successfully updated your driver software USB Beet Hub Y USB Roet Hub Y USD Serial Convert
37. he main view of the program and is displayed on every program start This view shows you details of the production job and gives you an overview about the calculated or milled works Es By clicking on the coloured button Start the production job can be started With the button Change fixing device the fixing device can be exchanged FINOCAM T4 FINOCAM T5 only Ro AA File Settings Extras Machine Info Lori e Production job Rendered 24 08 2011 15 53 ee TE Blank Ronde D98 Height 16 mm Blank ID 7 Milling time 00 39 Stimradiusfraser Stimradiusfraser Stimradiusfraser Cleaning after milling process Stimradiusfr ser Machine status MRE 126 286 mm Basic position 45 782 mm 60 118 mm Dust extraction 75 000 Axis measurement 03 08 2011 13 10 Measuring tool changing unit 01 08 2011 14 49 Pressure sensor The buttons in the lower part of the window have the following meaning Basic position moves machine to basic position Dust extraction switches dust extraction unit off and on Measuring key signalizes mass contact of the tool green This is for your information only The measuring key button may light up in different situations amongst others when calibrating or measuring the tool changing unit Pressure sensor signalizes the obtainment of the correct pressure green button Only applies to machines with tool changing un 40 5 2 Co
38. hine Depending on the connected machine type e g machines without tool changing unit buttons which are not required are invisible 5 1 FINOCNC Menus 9 1 1 Traffic Light By double clicking onto the traffic light the error protocol will be opened It displays error messages if the traffic light is yellow or red green traffic light No errors existent You can mill yellow traffic light There is a message in the error protocol but you can still mill e e g if the maximum endurance of a tool in the operation counter has been reached m red traffic light There is a major error You cannot mill e g if there is no connection to the machine 5 1 2 File Quit leave the program mc GE File Settings Extras Machine Info SR my 39 9 1 3 Settings User settings mo File Settings Extras Machine Info User settings Part number Language CAM software Externally Mark blank position e User profile User Administrator Tool measuring key Folder for CAM data EAD entalC4M4DentalC MAENCT ransfer DE Cancel Port number establish the USB connection between machine and computer when connecting the machine see chapter 2 3 Language shifting between German and English Afterwards the program has to be restarted CAM software indicates whether FINOCAM or an external CAM software is used e Mark blank position if activated the blank get
39. i einuu 3 T technical data aaan nennen eneen 3 tool change automatic Lusaussaddannensnenann 12 tool change MANU iecrirrcian ici ti tool parameters occcoocccoccncnccccnonncncnnnncncnncnnnnos 13 U underpressure SENsOr ananas nennen 7 8 15 FINO GmbH Mangelsfeld 18 D 97708 Bad Bocklet Tel 49 97 08 90 94 20 Fax 49 97 08 90 94 21 info fino com www fino com IN Original AN FINOCAM Softwarehandbuch 06258DE 06259DE Software Manual 06258EX 06259EX FINO der feine Unterschied the fine difference la fine diff rence la fina diferencia la differenza fine Gebrauchsinformation User Information Mode d emploi Informaci n sobre el uso Inf
40. ich the working area is well accessible for cleaning Spindle maintenance e Depending on the degree of pollution the collet chuck has to be cleaned in appropriate intervals For this purpose the machine moves to a position in which the spindle is easily accessible and opens the collet chuck so that it can be removed for cleaning Using a FINOCAM KOMPAKT M the collet chuck has to be unscrewed manually with the turning knob See the operating instructions of the machine for details about the spindle maintenance 42 5 2 3 Inputs routs ese Measuring key Signalizes mass contact of the tool green This is for your information only The measuring key button may light up in different situations amongst others when calibrating or measuring the tool changing unit Pressure sensor Signalizes the obtainment of the correct pressure green button e Only applies to machines with tool changing unit 5 2 4 Spindle Spindle 4 4 o APM The rotational speed of the spindle can only be set manually in administrator mode 9 2 9 Terminal Terminal Manual commands can be only be sent to the controller in administrator mode 5 3 Measuring the 5 Axis Module Having installed the 5 axis module in FINOCAM T5 you can start the measuring Its installation is explained in the operating instructions of the machine Choose the measuring of the 5 axis module from the menu Machine The software guides you through the measuring pr
41. ine with automatic tool change insert the cutters as shown in the tool list into the right position of the tool changing unit In this example insert the 2 mm radius cutter into position 1 the 1 mm radius cutter into position 2 and the 0 6 mm radius cutter into position 5 The tool list shows all tools in the order of their usage Production job Rendered 24 08 2011 15 53 Material firkonoxid Blank Ronde D498 Height 16 mm Blank ID T tilling time 00 39 Strnradiusfrazer Stirnradiusfr ser Stirnradiusfraser Cleaning after milling process Stimradiusfr zer 34 After having checked the tools you can start the milling process by clicking on Start The spindle moves to the center of the working area in order to release a possibly left tool at each first start of a milling job after a restart of the machine If so take the tool and confirm with OK Dental NC Tool fetched Please mind that the dust extraction unit is attached correctly and switched on while milling During the milling process you can see a protocol of the different production steps and a progress indicator 5 FINOCNC Software The software Workshop Preforms 8 Modelle CNC can directly be launched as individual program and serves as machine control program Moreover you have got the possibility to start different calibrating and measuring processes The CNC module sends the milling data calculated by the CAM software to the mac
42. ing works it has to be considered that the machine cannot withstand all powers that can possibly occur The machines are suitable for processing wax most synthetic plastics e g PMMA nanocomposites as well as zirconium Please keep always in mind not to use too high values for the cutting depth and the rate of feed This could lead to ripping loose the workpie ce and jamming the tool This can cause irreversible damage to the machine and or the spindle Using the DentalCAM software the software automatically calculates the optimal parameters 3 2 2 Safetey and Protective Regulations The working personnel must be trained in the proper handling of the machine and in the following safety and protective regulations The working place must be kept clean and orderly Disorder in the working environment can be a cause of accident e Keep children and animals away from the machine e Only mill with activated dust extraction Please keep in mind that your vacuum cleaner must be suited for this application e g micro filter for processing zirconium The machine must be operated with closed front cover and locked safety interlock e Check the machine for possible damage Before starting to work with the machine ensure that all safety devices and their components are in place and in good working order Damaged safety devices or parts thereof must if not stated otherwise in the user manual be repaired or replaced by authorised
43. n open grey locked 2 Blocking air e Switches blocking air on green and off The blocking air is automatically controlled by the software and prevents chippings from intruding into the spindle 3 Tool changing unit e Switches clamping of the tool in the tool changing unit on and off This clamping fixes the tools for the automatic tool change The clamping is activated automatically by the software when executing a tool change 4 Dust extraction unit e Switches dust extraction unit off and on During the milling process the dust extraction unit is automatically controlled by the software 5 Air nozzles Enables or disables the air nozzles During the milling process the air nozzles are automatically controlled by the software Basic position e Moves machine to basic position Change fixing device e Opens collet chuck of the rotational axis for an exchange of fixing devices Caution Please insert always a fixing device as closing the collet chuck without fixing device may lead to damaging the collet chuck Release tool Ejects the tool The spindle moves automatically to the middle of working area and the tool has to be taken manually This feature is also necessary for maintaining the spindle See operation instructions of the machine Caution The tool falls down and may damage if it is not directly taken as soon as the collet chuck opens Clean working area e Moves spindle and fixing device to a position in wh
44. n be adjus ted By turning the knob toward you can increase the pressure turning toward will decrease the pressure Afterwards please press the knob back down to prevent unintentional misadjustment 2 4 4 Maintenance Control regularly whether liquid has accumulated in the water separator and if so empty it by opening the discharging screw The condensate will be blown out under pressure In case of strong dirt accumulation the micro filter element in the water separator has to be cleaned or exchanged A strongly foiled filter element may Cause a loss of working pressure Disconnect the air pressure by unplugging the main compressed air supply hose Then you can screw out the beaker After you have screwed out the supporting spring from under the filter element you can pull out the filter element New filter elements are available as Spare parts from vhf H 2 5 Dust Extraction FINOCAM KOMPAKT A M are prepared for the dust extraction with an external industrial vacuum cleaner For this purpose the machine is equipped with openings in the rear panel of the working area and with a hose connection sleeve and a switching output at the side of the housing For operating the dust extraction unit you need the provided hose connection and an external vacuum cleaner The machine is equipped with an underpressure sen sor for monitoring the dust extraction Milling is only possible if the dust extraction unit is swit
45. n the material in this way lw Preview mm 17 The setting for the use of the fourth axis can be changed in the import moda lities Is None chosen the X Y and Z axis are working simultaneously and the fourth axis A axis serves as mere rotary axis which rotates only 180 We Use of the fourth axis None f Blank height optimization en recommend this setting if no material can be saved when using the blank height optimization The 4 5 axis finishing as use of the fourth axis is employed for milling undercut Use of the fourth axis objects The objects are automatically placed in the blank so that by slanting C None the A axis max 10 as many undercuts as possible can be reached and Blank height optimization machined Depending on their position and number not all undercuts can RH DI be reached By choosing the priority you can set the type of the 4 5 axis finishing By selecting Cavity 180 reachable undercuts on the bottom side Priority d Cavity 11809 ot the blank will be machined exclusively In contrast choosing Occlusal 0 eE only reachable undercuts on the upper side of the blank will be processed Using the default setting Mix reachable undercuts on both sides of the blank will be machined Having imported objects with undercuts the undercuts will be displayed in red on the objects in the blank preview You can also select in the import modalities the type of th
46. ning strategy annae 18 Material administration 29 Material archive annen een enen eeen 29 Material ChOiG aaneen eenen 15 Measuring 5 axis module 38 43 Measuring KON saters 40 43 MEL 1 35 Menus FINOCAM aanne ereen 11 Menus FINOGN G Lasses 35 Milling order tege 14 UP 33 Models machining strategy a 13 Mouse e ta E 13 24 N Nesting ODJec Sarna taa 24 0 Object milling strategy nen 20 Object status adelen 19 ODJECE YOE A DYNN REF NF NN 20 Object vertical orientation 21 Operation counter annae eneen 37 P Placing a sinter bar caracol 22 PN ae 10 36 Port number search 10 Pressure enen 40 43 Program installation cine taan haet 3 Program settings FINOCAM 12 Progress lte Wer Ve Mesina etende 35 js OU EEE 35 37 R Referencing oococcccocccccncnonncnnonanonanocanncncnnnnnnnns 41 Release information FINOCAM ccnn 11 Release information FINOCNC oo 39 Release ETE 42 S A 29 Scaling A 15 Fn 26 E EE 26 Setup language uu YA ennen eenen enen 3 MT die 22 MU 43 Spindle maintenance unne nneneen 42 T TONNA A 43 Tool changing Maicao actas 42 o EE 34 Traffic light FINOGNG sasocicaioraaiiniaaicaa site a0 U VEN 17 24 Use of the fourth MAS waaren overs iei uno eu de 18 User settings FINOCNC uei 36 W VIN 15 91
47. ntrol Panel Using the control panel you can directly access the machine and enable and disable various functions me _ File Settings Extras Machine Info Lie Axis Functions Machine status Ready Referencing Al Collet chuck Basic position FZ Blocking air Change fixing device Reference of coordinates Zero point of the machine Zero point of the workpiece Ma Tool changing unit Release tool ke Ex i gt i gt 4 Dust extraction Clean working area o D E kl DEI EN l gt 5 Air nozzles Spindle maintenance X Y 2 em Jeff off A Spindle af gt Terminal 9 2 1 Axes File Settings Extras Machine Info gt wm i a MAS Axis Machine status En Referencing Referencing The machine will be referenced Moving the axes is only possible in administrator mode The buttons of the steering panel are disabled 5 2 2 Functions Depending on the connected machine type e g machines without tool changing unit buttons which are not required are invisible Most of the functions only have to be enabled disabled manually in case of maintenance tasks Functions EB Collet chuck Basic position En Blocking air Change fixing device ES Tool changing unit Release tool EN Dust extraction Clean working area ER Air nozzles Spindle maintenance 41 1 Collet chuck Shows the status of the collet chuck gree
48. ob it will gt y Os eportl Kompatibilitatsmodus Microsof Start Einf gen Seitenlayout Formeln Daten Uperprufen Ansicht D A H A A Be Ef Ga a 4 Einfugen 3 Schriftart Ausrichtung Zahl Formatvorlagen Zellen Zwischenablage Jl Bearbeiten X ID Objects Type Qualit t 1 esktoptBeispieletKrone stl stl Fully anatomical Optimal Material Zirconium 2 sktop BeispielesBriicke stLstl Crownfbridge Standard Blank Blank hei 39 4 2 FINOCNC The calculation of the milling output may take some time depending on the used space As the software is equipped with a Direct Mill feature you can directly start the milling output while all other steps of the calculation proceed in the background ss AAA File Settings Extras Machine Info Lire Production job Rendered 24 08 2011 15 53 Blank Ronde D98 Height 16 mm Blank ID 7 Milling time 00 39 Stirnradiusfr ser Stirnradiusfr ser Stirnradiusfr ser Cleaning after milling process Stirnradiusfr ser Machine status EEEN X 126 286 mm Basic position Y 45 782 mm Z 60 118 mm Dust extraction A 75 000 Axis measurement 03 08 2011 13 10 Measuring tool changing unit 01 08 2011 14 49 Please check whether the correct tool is chucked in the spindle respectively if the tool changing unit is equipped correctly before starting the milling output Using a mach
49. ocess File Settings Extras E Measuring 5 axis module Calibration Display machine geometry 43 Move the 5 axis module with the steering wheel as illustrated into the horizontal position with the 0 side upwards For this purpose you only have to move the axis rotary axis K 1 click equates 0 1 mm respectively 0 1 degree k lt 1 click equates 1 0 mm respectively 1 degree Confirm the following message with Next in order to start measuring the 5 axis module CNC Measuring the 5 axis module us Do you wantto startthe program for measuring the fifth axis lt lt lt Machine moves continuously Accelerate by holding the right mouse button pressed Caution When using this feature highest attention is necessary Merve the E soes modula into the indkented position 5 mt modula im horizontal position O sade upwards re nero Melererce of Creche Zen pend ol Ta peche Ds gerd oi the park piece une se kg fl gt Y anes wm se ke kj i mf zoom jejej a A B7210 f Cancel i By confirming the message the collet chuck opens Follow the instructions of the software and finally confirm the installation of the 5 axis module with Next Measuring preliminary zero point X Located contact point 1 at X 161 021 Located contact point 2 at X 85 952 Located preliminary zero point at 123 486 Measuring zero point A Zero point found at A 574 587
50. on the blank In order to position imported objects pick them holding the left mouse button pressed and move them to the designated position on the blank Rotate objects left or right in steps of 1 pick arrow keys up down Rotate objects left or right in steps of 5 greifen Pfeiltasten links rechts Rotate objects left or right 90 pick Ctrl arrow keys You can also rotate the objects with the mouse scroll bar in the window For this purpose it has to be enabled under Settings Program settings 24 Now place the first object then import another one and position them For an optimal utilization of the material you can overlap the workspace of the objects to some degree 25 A critical overlapping of objects will be shown in red Then it is not possible to start the calculation Kee WLINO a LIVIN Psnduction joh vege rn geene 5 Era 123 4 1 5 Setting of Bars and Drops Now start with setting bars and if necessary drops by clicking on the icon for bars drops or by doing a right click on a free space in the blank I VA On the left side of the window you can see the dialog box for setting the bars and drops To set bars and drops just click on the button Get and put them on the designated position of the work with a click of the left mouse button For each bar you can individually choose the finishing type After the finishing p
51. ormazioni d uso Gebruiksaanwijzing Instrukcja stosowania Version 1 2012 Read operating manual before all works MN 1 General Information e Concept About this Manual MY 2 Installation e Minimal Requirements Program installation Establish the Connection MI 3 FINOCAM Software e FINOCAM Menus Program Settings MH 4 Work flow e FINOCAM FINOCNC MI 5 FINOCNC Software FINOCNC Menus Control Panel Measuring the 5 Axis Module Axis Calibration MO 6 Index 11 15 39 90 1 General Information 1 1 Concept The FINOCAM software was developed for safely and comfortably steering the 3D milling machines of the model range FINOCAM The software consists of a CAM module and a CNC module In the CAM module you fill your blank with the STL data of your objects and manage and save the blanks This module automatically calculates the files to be milled and generates the output for the FINOCNC software Thus you are able to mill without previous knowledge The CNC module sends the milling data to the machine and monitors the milling process Additonally you can start various calibrating and measuring processes 1 2 About this Manual By means of this manual we want to guide you to safely and reliably use the programs FINOCAM and FINOCNC Especially potential sources of danger which might emanate from the systems as well as the con ventional application of the systems are pointed out Hence we ask yo
52. r Additionally to changing parameters you can also create a sinter bar in the detail view of the respective object Thereto press the button Place sinter bar Type Fully anatomical crown bridgy Inlay El Abutment Z Vertical onentation NESEN ee In z top adjacent in the blank In z bottom adjacent in the blank Place sinter bar OK Thus a dialog box for generating the sinter bar opens in the same area of the window Using the scroll bars you can adjust the starting point length width and height of the sinter bar The volume of the sinter bar should equal the volume of the object By clicking on the button Generate sinter bar the sinter bar is calculated and attached to the object tjente E B 9 Details for object 2 STL file LASTLEA OR 255 R HL harige H 2 37 3 41 424 Place sinker bar sladng pond Al J Length al I aidh of ode bar a 2 0 mm Hwegil ol andes be P nom d Denge sinira ha E 22 Then the object looks like this Afterwards the object has to be connected with bars to the sinter bar Details regarding the setting of bars are explained in chapter 4 1 5 Setting of bars and drops The default setting for displaying the object details when importing an object can be switched off in the menu Settings under Program settings You then only reach the detail view by clicking on the number of the according object in the list Som oa
53. r software f Locate and install driver software manually 6 clicking on Next 4 AL Update Drover Software USB lt gt Seral Cable Browse for driver software on your computer beach hor deer collars iri thri Tor aler i Dental AMP Dertak AND USH El Include subfolders Let me pick from a list of device drivers on my computer This list will show installed dreser software compatible with the device and all driver software in the same category as the device H Install the drivers by confirming the following dialogue with Install Windows Security x Would you like to install this device software cs L Update Drover Software USE lt gt Serial Por Name CDM Driver Package r Publisher Future Technology Devices International How do you want to search for driver software Always trust software from Future Technology d Search automatically for updated d ale Windows will search your computer and the Intemet for the label diner soliware Devices International f r your device unless yeu we disabled this feature im your device installation settings You should only install driver software from publishers you trust How can I decide which device software is safe to install Browse my computer for driver software Locate and install dreser salivare manually Windows has successfully updated your driver software Windows has finished installing t
54. rocess they can either remain unmachined be removed completely or be reduced so that only few material remains The default finishing type is the one which is set in the program settings To prevent changing the finishing type for each object manually set the finishing type as default which you use most frequently 26 1 as OVS Heduce 2 D 1 3 Heduce Ej 1 1 1 1 Mone A 08 D Rr You can change the position of bars and drops at any time by picking them and moving them with the mouse to the designated position If your blank includes overlapping objects you can also set bars from one object to the other In addition to chosing the finishing type from the drop down menu you can also change it by picking the bar and pressing the CTRL key Furthermore the vertical position of bars can also be changed on the left side As default they are set with a minimal distance above the equator of the crown respectively the tooth element To correct the height of the starting point of the bar pick the bar and move it upwards or downwards Thus you can prevent for exam ple undercut objects Due to the vertical adjustment of bars undercuts can be minimized D CAM Ann File Material Settings Kates Inda CNC l Blank j OU n e Magen Dunwyd zen Le Change Gs Blank Forde 148 Height 16 0 mim Herekered AE 63 Ubjects Drops En Se Crella 21 Delete bars or drops by clicking on the button
55. s two drillings at its border so that it will be easier to re fix the blank at the same position User profile the default user type is User The admin area is password protected and is only necessary for service personnel Tool measuring key indicates which tool measuring key is used Folder for CAM data indicates the path in which the CNC software finds the data of the CAM software 36 5 1 4 Extras Wo EE Operation Counter indicates operating hours for tools The maximum endurance can be set individually for each tool As soon as the preset maximum endurance of a tool is reached a message is displayed in the error protocol yellow traffic light Ozom jn Sg En State h Using a FINOCAM KOMPAKT A you can also Equip the tool changing unit with the according button of this dialogue window In this case the requested tool has to be inserted manually into the spindle and will then automatically be set into the right position of the tool changing unit Milling Protocol opens the protocol window where the most important data of the milling job is logged These are data folder model range controller number machine number possible error codes start and completion time duration as well as kind of material etc Ze EEN ene ES ES e 24 08 2011 14 38 42 24 08 2011 11 40 38 24 08 2011 11 14 37 24 08 2011 10 29 08 24 08 2011 10 07 20 23082011 170226 23 00 2011 11 14 59 23 08 2011
56. safety of usage Do not use unbalanced tools at high rotational speeds This applies to e g single tooth cutters and gravers Such an imbalance makes itself heard by a loud running noise and puts a great strain on the ball bearing of the spindle Do not use tools with cutting edge diameters that exceed the shank diameter e Caution While working in maintenance mode do not grasp into the range of the rotating tool Please be aware of the information about the choice of tools and the adjustment of tool parameters given in chapter 4 2 2 9 3 2 2 2 Fixing Devices Always ensure and check that the tool and the workpiece are tightly fastened before starting the work Due to high forces that act on the workpiece improperly fixed parts may loosen In general you should start with a relatively small cutting depth and increase it in small steps A higher abrasive rate in milling works leads to stronger forces acting on the workpiece If these forces exceed the fixing power of the fastening device the workpiece may come loose Please also note further advice given in the chapters dealing about the components you have in use 3 3 Maintenance and Cleaning 3 3 1 Collet chuck Please clean the collet chuck of the machining spindle once a week and heed the advices given in chapter 4 Spindle 3 3 2 Fixing device Please also clean the fixing device for workpieces at regular intervals with a soft brush or a vacuum cleaner
57. sensitive bearings of the spindle However the compressor must supply dry and oil free air according to ISO 8573 1 as the water sepa rator is only able to filter small rests Compressed air which is not dry may lead to a damage of the spindle bearing and to electrical defects Air purity according to ISO 8573 1 solid impurities class 3 filter grade at least 5 um for solids water content class 4 maximum pressure dew point 3 C total oil content class 5 maximum oil content 1 mg m The compressed air connection must deliver at least 7 bar continually 2 4 2 Connecting the Compressed Air The service unit has to be mounted in an upright position directly at the side of the housing Remove the blind screws from the housing and fix the service unit with its cylinder head screws to the machine Connect your compressed air supply to the service unit using a standard compressed air connection plug The machine will be connected via the thin hose on the right side of the service unit knob for pressure regulation cylinder head screws standard compressed air connection plug a manometer water separator discharging screw Illustration service unit 2 4 3 Settings After you have connected your compressor with the service unit please check if the manometer shows a pressure of bar If this is not the case the knob has to be pulled up a little bit only then it ca
58. service personnel e While working with the machine in maintenance mode or when the front lid is opened the working personnel and all persons within reach of the machine must wear protective safety glasses and a hairnet in case of long hair Do not let the machine run unobserved Using an external CAM software loud noise may arise from certain modes of work In this case do wear ear protection Loud noise is often a sign for wrong operating circumstances Ensure that the workpiece is fixed properly and check the values for rotational speed cutting depth feed rate tool endurance and the material The safety devices of the machine are designed for practical use It is prohibited to circumvent or set out of use present safety devices e While working in the maintenance mode there is the danger of sgueezing when grasping into the working area Be certain that the tools are set in entirely straight in the changing station and that they are placed in the positions indicated in the manufacturing software A damaged cable may not stay in use An original spare cable must be used to replace it Make sure to read the preceding passage Intended Use of the Machine in the user manual 3 2 2 1 Spindle For the operation installation and maintenance of the spindles follow the regulations for the prevention of accidents Improper handling or operations diffe ring from the intended use of the machine greatly diminish the
59. t itself which is shown on the blank is also coloured in dark blue Objects with this status cannot be moved For this purpose its status has to be reset to Mu Mill Status Do not mill o Already milled Deleted elete This object will be milled The status symbol and the object are illustrated in light blue Already milled Status Do not mill o Mill Deleted This object has already been milled This is shown by the symbol of a green crown The object itself on the blank is also coloured in green Objects with this status cannot be moved For this purpose its status has to be reset to Mill Deleted Status Da not mill Mill a Already milled If you want to remove an imported object because it is for instance too high you can set its status to Deleted The object will then be removed from the blank but remains in the entire list of objects with the status Deleted This status is indicated by a dark grey crown with a prohibitory sign When a saved blank is opened again the deleted object vanishes from the list 19 Milling strategy Fast grey crown with one star Fast Standard Optimal Standard grey crown with two stars Fast Standard Optimal Fast Standard Optimal Type The different types of object distinguish themselves by their machining strategy The roughing process is the same for all and is executed with a 2 mm cutter But in the finishing process the various types differ
60. th activated dust extraction e weight approx 45 kg 1 3 2 Rotary Axis rotary axis free from backlash with harmonic drive circular spline diameter 40 mm automatic measurement of rotary axis and the automatic axis compensation for absolutely exact results integrated fixing device for round universal blanks with a thickness of 10 to 25 mm and a diameter of 98 mm KOMPAKT A includes 6 tool change stations 1 3 3 Spindle high frequency spindle with rotational speeds up to 60 000 RPM e manual tool change with quick chucking device KOMPAKT M e automatic tool change for 6 tools KOMPAKT A 1 3 4 Controller e four axis microstep controller e simultaneous interpolation of 4 axes great smoothness of running and highly accurate e due to microstep operation high processing speed due to exponential acceleration ramps and automatic change over to full step mode look ahead feature for continuous velocity along the path included control software for a comfortable output of the data which has been generated by the post processor speed limitations minimal feed rate 0 3 mm s e maximal feed rate 55 mm s 3 1 4 Manufacturing Software A productive CAM system includes a high quality manufacturing software that will effortlessly import your projects from different CAD design programs When designing you projects you can use each CAD program For the subsequent preparation of data for the machining process you get
61. tics of the machines 3 cleaning Machina 10 cleaning SF MO esaeraren 12 cleaning SF 1 0P aanneem eenen 13 components of the machine ness 7 compressed air CAM ARA T connections of the machine oo 6 controller technical data nos 3 D dust extraction UN einser venen Ud A 8 E emergency release annees 4 9 external cleaning housing nne 11 E HNO ale 10 fixing devices security nnen 10 G general information eneen eenen 3 H high frequency spindle sn nud 7 12 l intended use of the machine o 9 internal cleaning ERFYN FFRYNT YFWYR 10 ISO 8573 1 A T M maintenance sia raid 10 maintenance GEI 10 maintenance SF 0P FF euuuu 12 A neben 3 measuring KE EE denten 10 14 0 operating the machine nanne 8 P placement of the machine 4 DOWEL SUNN EE 4 HOVE Mensen 8 protective regulations 9 R room Temperature 4 rotary axis technical data 3 S A YNN 6 8 safety interlock annees 6 8 scope of delivery aanne enen 4 security regulations annen eeen 9 Service UNM eege eener 7 setting up the mache 4 FIT Teen 10 SF 170P features unica 12 SOR WAN SRT A A o UF NN INF TN FYNN 4 software installation nnen 4 NIE e OU RETA 10 spindle security i RD GR A 9 Spindle technical data u
62. u to attentively read the manual and to accurately observe the given guidelines For information about operating the machine as well as for security and protective regulations please view the operating instructions of the machine The following chapter explains the installation of FINOCAM and FINOCNC Chapter 3 deals with the menu of the FINOCAM software In the subseguent chapter you get introduced into operating the program by means of a practical example The last chapter deals with certain functions and characteristics of FINOCNC 2 Installation 2 1 Minimal Reguirements e Windows 2000 Windows XP Windows Vista Windows 7 free hard disk memory for installation ca 100 MB e RAM at least 2 GB e vertical screen resolution at least 800 pixel 2 2 Program Installation Installing and operating the software and milling machine is only possible with inserted dongle Insert the dongle into the USB port of the computer which you will use for operating the milling machine Download the installation file of the software from the download section at www vhf eu e Unpack the ZIP file e Please deactivate any anti virus program for the installation and reactivate it again afterwards Start setup exe and follow the instructions of the installation program Caution The setup language of FINOCAM is always German If the program is installed you can choose the program language English German in the program settings see chapter 3 2
63. utput for connecting an optional switching A e Y ld power supply Ss power supply dust 4 9 extraction L mH EE EE f A EM Wm NN 2 3 Components of the Machines Blind plug safety interlock blind screws service unit switching output for external vacuum cleaner power switch 90 240 V AC 50 60 Hz power supply USB 2 0 connection blind screw KOMPAKT M or pneumatic connection 6 mm KOMPAKT A connection sleeve for suction hose front cover with safety contact and safety interlock high frequency spindle SF 170P KOMPAKT M SF 170 with quick chucking device probe of underpressure sensor integrated fixing device for universal blanks KOMPAKT M without tool change station openings for dust extraction Illustration Components of a KOMPAKT A 6 2 4 Compressed air KOMPAKT M The high frequency spindle SF 170P needs compres sed air as spindles with an automatic tool change need compressed air for operating the pneumatic collet chuck It also needs blocking air to prevent particles from getting into the spindle The air con sumption of the machine is at max 80 l min 2 4 1 Compressed Air Supply The scope of delivery of your CNC machining system includes a service unit for the compressed air sup ply The integrated water separator with its 5 um superfine filter is used to prevent that air which is contaminated with humidity or dust particles may damage the
64. with the keyboard is always possible even if the mouse control is enabled Model range Model range 4 07 o T The machine type which is operated by the software is indicated here This feature is only required by service personnel Bars and drops Bars Diameter of node 09 mm Opening angle 14 E None Heduce remaining area Standard finishing Drops Diamet E lameter 11 8 men Here you can change parameters concerning the setting of bars and drops For details see chapter 4 1 5 Setting of bars and drops 13 Abutments Oversize of al y Ken abutment fit i K 0 05 mm Indicates the oversize of the abutments The abutment fits are increased by the indicated value Import he Show details after importing an object Enables or disables the display of object details when importing an object For further explanation see chapter 4 1 3 Choice of machining strategy Milling order Milling order Directbtil optimized Archive folder CAD ental LAMAD entala Arch The milling order of the objects on the blank can be set here There are four different possibilities DirectMill optimized On the basis of the placed objects the program determines the optimal calculation and milling order From left to right on the illustrated blank From smallest to largest objects According to the list in the order of the list of imported objects File folders Archive folder
65. zation or 4 5 axis finishing has been chosen the objects are always positioned in Z centered in the blank In z centred in the blank In 2 centred in the blank In z top adjacent im the blank In z bottom adjacent in the blank The object is vertically in z placed in the centre of the material In z top adjacent in the blank In z centred in the blank In 2 top adjacent in the blank In z bottom adjacent in the blank The object is vertically in z placed top adjacent in the material This function can be used for instance if a model should be milled which is marginally higher than the blank In this case the object would marginally be cut at its bottom side but this wouldn t be a problem as only the base of the model would be cut 21 In z bottom adjacent in the blank In z centred in the blank In z top adjacent in the blank gt In z Sa adjacent IF the blank Vertical orientation af The object is vertically in z placed bottom adjacent in the material so that the preparation line remains intact The object is vertically in z placed bottom adjacent in the material This function can be used for instance if a crown bridge should be milled which is marginally higher than the blank As it will be veneered later on it doesn t matter if the upper side is marginally not completely Thus the important preparation line at the bottom part of the work remains Placing a sinter ba

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