FUJIBULL VPR150-200 Operation Manual
Contents
1. Vibratory Reversible Plate Compactor Model VPR150 Model VPR200 Table of Contents Te nth ieee 1 SAFETY rona 1 2 3 2 2 5 CHECK BEFORE 3 6 OPERATING 3 5 7 0 0222 4 2 5 8 5 6 STORAGE 6 10 5 7 1 Introduction This manual has been written to help you operate your Reversible Plate Compactor safely It is intended primarily for dealers and operators of FUJIBULL Reversible Plate Compactors It is recommended that you keep this manual or a copy of it with the machine so that it is readily available for reference Before you operate or carry out any maintenance on this machine YOU MUST READ and UNDERSTAND this manual 2 Safety For your own personal protection and for the safety of those around you please read and ensure you fully understand the following safety information It is the responsibility of the operator to ensure that he she fully understands how to operate this equipment safely CAUTION Improper maintenance2. be hazardous Read and understand this section before perform any maintenance service or repairs General Safety The owner of this machine must observe and also train the user of the machine to observe the effective labour protection laws in the country of application This machine is to be used for is intended application only This machine must only be operated by well trained personnel Personal Protective Equipment PPE must be worn by the operator whenever the equipment is being used Cordon off the work area and keep members of the public and unauthorised personnel at safe distance If the surface to be compacted is on a slope great care must be taken when controlling the machine s direction of travel Always work up and down a slope not across Make sure you know how to safely switch this machine OFF before you switch it ON in case you run into any difficulties Always switch OFF before servicing it the engine This machine must be operated on the ground where stability is guaranteed When working near the rim of excavated trenches use the machine properly that the machine may not collapse fall down During use the engine becomes very hot Always allow the engine to cool down before touching it Never leave the engine running and unattended Never remove or tamper with any fitted guards they are there for your own protection I
3. This Reversible PlateCompactor is not recommended for compacting cohesive soils with heavy clay content For cohesive soil use a Vibratory Rammer 8 Service and Maintenance Parts Maintenance Interval Air filter Check filter clean or replace if necessary Check oil level only for models with bathed in oil filter Fuel tank Check tank lid fortight fit replace if necessary Daily Engine Check oil level top up if necessary Exciter Check for tightness Engine First oil change After 20 hours V belt Check V belt tension Monthly Fuel tank Check fuel filter replace if necessary After 100 hours Engine Further oil changes Exciter Check oil level fill up if need be After 150 hours Exciter Oil change After 250 hours Engine Oil Change Check oil level using the proper dipstick Il Effect oil exhaust with engine still warm Fill up until fit level WARNING Use oil with viscosity and characteristics prescribed by engine maker look at engine manual Dry Air Filter l To prevent carburetor malfunctions clean regularly air filter Never use low flash point solvents for cleaning the air filter Ill Never run the engine without the air cleaner Bathed in oil air filter l Unhook the oil tank from filter Il Remove used oil and add new oil until fit level Remove dirt which is in the filter cap Clean aspiratio
4. to assist the Reversible Compactor by pushing it forward slightly When operating downhill hold the Reversible Compactor back slightly if it begins to pick up speed Depending on the material being compacted 3 or 4 passes are recommended to achieve the best compaction While a certain amount of moisture in the soil is necessary excessive moisture may cause soil particles to stick together and prevent good compaction If soil is extremely wet allow it to dry somewhat before compacting If soil is so dry as to create dust clouds while operating Reversible Compactor some moisture should be added to the ground material to improve compaction This will also reduce service to the air filter When the Compactor paving using Reversible on stones attach a pad to the bottom of the plate to prevent chipping or grinding surface of stones 7 Maximum Admissible Inclination lt Regarding Speed and Direction The plate compactor has a hydraulic system which enables a gradual increase in speed The direction of travel is determined by the control on the guide pole Be QE 2 96 gt FORWARD ee REVERSE Application This Reversible Plate Compactor is designed for compacting loose granular soils gravel paving stones and asphalt It is intended to be used in confined areas and areas next to structures such as walls curbs and foundations
5. dle bar Engine Engine Base Base plate Side Covers Lifting Eye Safety Cover O ee Oe eS Safety Bar Please note Due to improvements and changes in the equipment the illustrations shown may be different from the actual machine 4 Pre Start Checks The following Pre start up inspection must be performed before the start of each work session or after every four hours of use whichever is first Please refer to the service amp maintenance section for detailed guidance If any fault is discovered the Plate Compactor must not be used until the fault is rectified Thoroughly inspect the machine for signs of damage Make sure all guards are in placed and secured Check hoses filler openings drain plugs and any other areas for signs of leakage Fix any leaks before operating Check the engine oil level and top up as necessary Use proper engine oil with the proper viscosity SAE 10W 30 recommended IV Check the engine fuel level and top up as necessary Use clean fuel Use of contaminated fuel may damage the fuel system V Check the air filter is clean Excessive dirt dust accumulation within the filter element will cause erratic engine operation Clean the air filter element when it is contaminated See Service amp Maintenance Section VI Check for fuel and oil leaks 5 Start and Stop Procedure CAUTION Improper operation can be hazardous Read and understand this sectio
6. e off air from the circuit by lifting up and letting down the control levers sometimes The machine goes only backward The joint of the pump is broken or is worn out Replace the joint The machine does not go backward or goes backward slowly There is too much oil in the hydraulic pump placed on the control handle Take off oil and restore the level indicated in the pump There is some air under pressure in the pump Open the pump plug in order to let air go out The oil level in the pump is decreasing slowly Loss of oil in the hydraulic conduit Replace the broken part The cylinder joint of the exciter is broken or worn out so the oil goes in the exciter Replace the joint and restore the oil level in the exciter The engine works regularly at fully capacity but the machine does not vibrate The belt is broken The belt is loosening because it is worn out Replace the belt Centrifugal clutch is broken Replace the centrifugal clutch The engine works and the exciter vibrates but the machine keeps still Mechanical failure in the exciter system Open the exciter and remove the failure Address to an Assistance Service Centre The engines works with difficulty smoke comes from the clutch and the exciter strains The mechanical parts in the exciter do not work well worn out bearings loss of oil broken gears Open the exciter and
7. f they are damaged or missing DO NOT USE THE MACHINE until the guard has been replaced or repaired Always switch OFF before transporting it the engine moving it around site or servicing it Do not operate the machine when you are ill feeling tired or when under the influence of alcohol or drugs This eliminate the possible risks arising machine is designed to from the use of it However risks DO reside and these residual risks are not clearly recognisable and may Cause personal injury or property damage and possibly death If such unpredictable and unrecognisable risks become apparent the machine must be stopped immediately and operator or his supervisor must take appropriate measure to eliminate sometimes such risks It is necessary that the manufacturer must be informed of such an event for future counter measuring Fuel Safety CAUTION Fuel is flammable It may cause injury and property damage Shut down the engine extinguish all open flames and do not smoke while filling the fuel tank Always wipe up any spilled fuel Before re fuelling switch off the engine and allow it to cool When re fuelling use proper funnel and avoid spilling over the engine When re fuelling DO NOT smoke allow naked flames in the area Spilt fuel immediately by using sand If fuel is must be made safe spilt on your clothes change them Store fuel in an approved purpose made con
8. n before you start the machine Before starting the engine make sure that the Safety Switch is in ON position Throttle Lever is set to idle position Take the Reversible Compactor to where it is required Use suitable lifting equipment to position the Reversible Compactor where it is necessary Make sure the lifting equipment has a WLL Working Load Limit Reversible suitable for the Compactor weight Attach suitable slings or chains only to the lifting point Never leave the engine running during transporting even if it is fora short period of time Having carried out the checks listed in the pre start section you may start the engine FUJIBULL Plate Compactors are fitted with a centrifugal clutch which allows the engine to run at idle speed without driving the Plate Compactor Centrifugal clutch will be engaged as the speed of engine is increased For correct operation the engine speed should be set to maximum Before Starting Gasoline Engine Check the oil in the engine crankcase Be sure to maintain the proper level per the engine manufacturer specifications If the oil is dirty and in need of changing follow the Engine User Manual instructions Check the fuel supply Refer to Engine User Manual 6 Operation Run the engine at full throttle and allow the Reversible Compactor to pull itself along at its normal speed When operating on an incline it may be necessary
9. n pipe V Check washer conditions replace if necessary Hydraulic system Move centre pole into vertical position Il Open filler bore Ill Check oil level top up if necessary IV Top up with hydraulic T68 V Close filler bore 9 Transportation and Storage CAUTIOON Extreme Care must be taken when transporting loading or unloading this machine For long term storage empty the fuel in the carburetor by running the engine with the fuel tap closed The chemical composition of the fuel will deteriorate after prolonged storage When the machine needs to be stored for a long time remove all the fuel from the fuel tank and the water from the water tank Also remove the fuel from the float chamber of the carburetor by draining the fuel out from the drain plug Wash away excessive dirt accumulated on the Reversible Compactor Clean the engine mounting plate Cover the machine and store it in a dry place Where applicable always use the lifting hook for hoisting purposes Use proper hoisting equipment and techniques Be certain the area surrounding the machine is clear of personnel before hoisting 10 10 Trouble Shooting PROBLEMS POSSIBLE CAUSES COUNTERMEASURES The machine does not go forward or goes forward slowly Oil lack in the hydraulic pump placed on the handle Place the handle in vertical position Add hydraulic oil until the level indicated in the pump Tak
10. replace the worn out parts Address to an Assistance Service Centre The engine turns at minimum RPM but the exciter does not stop Centrifugal clutch is broken Replace the worn out parts Travel speed reduced or discontinuous Engine RPM are over Check that during work accelerator lever is set at maximum Adjust engine RPM with appropriate tool 11 11 Specifications MODEL VPR150G 150D VPR200G 200D OPERATING WEIGHT kg 150 155 190 197 Plate Size L x W mm 500 x 650 700 x 600 WORKING WIDTH mm in 650 25 6 600 23 6 VIBRATION FREQUENCY Hz V P M 90 5 400 90 5 400 CENTRIFUGAL FORCE 30 3059 30 3059 COMPACTED AREA m h ft2 h 650 759 COMPACTION DEPTH DEPENDING ON SOIL cm in TPRP MAX GRADEABILITY 95 30 Honda GX160 Honda GX270 ENGINE HATZ 1B20 HATZ 1B30 4 STROKE 4 STROKE GASOLINE ENGINE ENGINE TURE AIR COOLED SINGLE CYLINDER 4 STROKE CYLINDER 4 DIESEL ENGINE STROKE DIESEL ENGINE MAX POWER OUTPUT hp kW 4 6 3 5 4 6 3 5 ENGINE SPEED rpm 3600 3600 12
11. tainer away from heat and sources of ignition Health amp Safety Fuel Do not ingest fuel or inhale fuel vapors and avoid contact with your skin Wash fuel splashes immediately If you get fuel in your eyes irrigate with Copious amounts of water and seek medical attention as soon as possible Exhaust Fumes CAUTION Component Material The exhaust fumes produced by this Handle Steel and Rubber machine are highly toxic and can cause death Make sure the work area is Engine Base Ductile Iron adequately ventilated Flexible Mounts Steel and Rubber Various Parts Steel and Aluminium Suitable PPE must be worn when beside provides you with a list of the using this equipment i e safet 2 ARR d machine s components and their goggles gloves ear defenders dust mask and steel toe capped footwear with anti slip soles for added protection Wear clothing suitable for the work you are doing Always protect skin from contact with concrete respective materials the The compaction process discarded apparatus to the relevant produce dust which may be recycling facilities hazardous to your health Always wear a mask that is suited to the type of dust being produced order to protect the environment please recycle discarded apparatus or accessories The table 3 Machine Description Control Handle Han
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