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user manual clock manager

1. User manual clock manager 02012013 Eng Pagina 34 OPERATION Vjencomatic DATE amp TIME SCREEN Screen 831 After touching year month day hour or minute a keypad appears Enter the correct date and time and confirm this with the button ATTENTION Panel clock can shift approx 2 seconds per week with respect to the atomic clock DST winter summer time is not automatically adjusted CPU SCREEN Serial number Screen 832 This screen shows information about the status of the control system Here the serial number of the CPU is displayed During contact with a Vencomatic service engineer to solve a breakdown you may be asked to pass on this serial number Temperature CPU ENV Here the temperature of the CPU Central Processing Unit and its surrounding SS temperature Is displayed Whenever the temperature rises too high a message appears on the screen and the cabinet of the CPU needs to be cooled immediately Backup battery status The back up battery status shows the status of the battery When the battery becomes exhausted not OK appears In that case do not power off the system and contact Vencomatic for the exchange procedure of the battery Power up cycles The amount of power up cycles switching ON the system is displayed here Operation hours The time that the system was running production Temperature CPU CG User manual clock manager 02012013 Eng Pagina 35 OPER
2. Clock period Clock period 1 55 ENT periods 2 30 0 00 xA Clock period 2 56 Up till period 24 GER Start and stop clock period input fields Period start time 57 and period stop time 58 Percentage input field Final analog end value 59 if period stop time has been reached Output range 0 100 0 10VDC Shift period types input field 60 N No period shift H i Complete period shifts x hour i Complete period shifts y hour Clock status O0 01 03 24 Period amount En eege Clock period 4 Is fixed is fixed Nim stop shifts y hour _ ATTENTION Clock periods always are activated one by one Starting from period 1 followed by period 2 etc EE EE dE dE When shifting at least one period stop must stay in its current day If a clock period start time is set greater than period stop time all shift period types are forced to 5 301 15 40 1501 11530 l User manual clock manager 02012013 Eng Pagina 25 OPERATION Vjencomatic RR KR Cancel Push button 62 to set previous start stop sl clock period times and shift types back Confirm Push button 63 to save new start stop clock period times and shift types An uninterrupted day pass 23 59 to 0 01 can be achieved if the start period 64 is greater than the stop period 65 All shift types at each period now will e automatically be set to no period
3. Analog clack Several clock output models 41 can be selected 1 Not used Clock is not used 2 Basic analog clock Between the entered period start and period stop the clock output increases or decreases to an analog end value between 0 100 The analog end value is free programmable Name 42 Free programmable text string Maximum 10 characters Pictogram 43 Pictogram selection Up till 16 different clock button pictograms can be selected see pictograms Digital Clock Settings User manual clock manager 02012013 Eng Pagina 31 OPERATION Vjencomatic Writing data to the file is ready ocreen 700 In this menu it is possible to make save open or delete a machine settings file A machine settings file is a file which contains all the current clocks settings and more Create 90 After touching this button a keypad pops up in which it is possible to enter a file name After confirming the name with the V button the file is created and its name appears in the file name list 91 ATTENTION By default the machine data csv file always will be created at first startup Creating a file takes approx 40 seconds Save 92 After selecting a file name from the file name list and touching this save button all the current clock settings and more are stored in this file ATTENTION Saving a file takes approx 40 seconds Download 93 After selecting a file n
4. start p riode stop p riode Types de changement sont oblig s de 0 Analog Uhr x start Periode stop Periode Verschiebungs typen sind gezwungen zu 0 All analog clock x periods x are shifted in to the previous day Change periods Tout horloge analogique x p riodes x sont d cal es dans la journ e pr c dente Changer p riodes Alle analog Uhr x Perioden x sind in den vorhergehenden Tag verschoben Ander Perioden All analog clock x periods y are shifted in to the next day Change periods Tout horloge analogique x p riodes y sont d cal s pour le lendemain Changer p riodes Alle analog Uhr x Perioden y sind in den nachste Tag verschoben Ander Perioden Change a clock x period Always one of the periods must be active in the current day Clock x reduce total period length Only as information Press at alarm screen to remove message Change a clock x period Always one of the periods must be active in the current day Change a clock x period Always one of the periods must be active in the current day User manual clock manager 02012013 Eng V encomatic Pagina 38
5. 09 2007 17 01 58 o 01 AlarmText y 0 01 AlarmText Gi 0 01 Alarm et 0 O01 AlarmText 0 01 AlarmText 0 m AlarmTerkt u Grate Alarms histor 28 09 2007 17 01 59 em d 36Y 95H 99M D 1 012 AlarmText Wm wd 9o EH OT 012 AlarmmTesxt m Sed So 96 H 95M 01 012 AlarmmText m Sod D r GH Dh OT 012 AlarmText Wm wd So EH OT 012 AlarmText m Sed So 96 H 95M 01 012 AlarmText Zum Sed mr HE M 1 012 AlarmTe V encomatic ALARMS SCREEN The Alarms current screen shows all present alarms from the system By touching the up or down arrows 20 it is possible to scroll through the alarm list An active alarm is colored red By touching the R button 21 the 1 time the alarm is reset When the breakdown causing the alarm is not solved the alarm immediately pops up again After touching the alarm history button 22 the alarm history screen appears Previous 23 After touching this arrow button the previous screen appears Submenu Alarm history The Alarm history screen shows the history of all alarms from the system By touching the up or down arrows 25 it is possible to scroll through the alarm list SHIFT CLOCK PERIODS Push button 26 to enter shift clock periods Enter shift X period and shift X values in yellow input windows 26 27 to shift all digital and analog clock periods simultaneous Shift periods earlier 27 between 0 00 hour and 9 00
6. Vencomatic service department User manual clock manager 02012013 Eng Pagina 6 INTRODUCTION V encomatic SYMBOLS Symbols are used in the manual when special attention caution is required while working on the system The special symbols and their meaning are depicted in the below table Meaning DANGER This symbol is used when instructions should be followed to the letter If not they may result in permanent personal injury or death CAUTION This symbol is used when instructions should be followed to the letter If not they may result in permanent personal injury ATTENTION This symbol is used when instructions should be followed to the letter If not they may cause damage to the system NOTE This symbol advises to use edible products and to work in a hygienically way Disregarding this advice may cause illness TIP This symbol is used as a helpful hint to simplify the execution of certain tasks ADDRESS VENCOMATIC Vencomatic B V Meerheide 200 5521 DW Eersel The Netherlands Phone 31 0 497 517380 Fax 31 0 497 517354 e mail info vencomatic com Website www vencomatic com User manual clock manager 02012013 Eng Pagina 7 SAFETY Vjencomatic 1 SAFETY GENERAL Only persons meeting the following requirements are authorized to work with the system These persons should be Skilled and specifically trained for their duties Familiar with the contents of thi
7. Vjencomatic encomatic The Netherlands 11 00 53 1 E DN Platform V encomatic USER MANUAL CLOCK MANAGER Vencomatic B V Meerheide 200 5521 DW Eersel The Netherlands Phone 31 0 497 517380 Fax 31 0 497 517354 e mail info vencomatic com Website www vencomatic com User manual clock manager 02012013 Eng Pagina 1 INTRODUCTION Vjencomatic INTRODUCTION EEN 3 A Re P PORE 4 empeilimm O 4 ed T O 4 GENERA m L 5 SAFELY REGULATIONS KT EE 5 LEGAL el an et LEE 5 HOW TO USE THIS MANUAL AM 6 WHO SHOULD USE THIS MANUAL EE 6 MANUAL INFORMATION ENEE 6 AE RT I sim m ER EE E ETE rem 6 SYMBOLS ea erie titre ws cece m T ADDRESS VENCOMATIC m RP E 7 1 SIFE a 9 EE Ne EE 9 SAFETY REGULATIONS nana nenomanenmenenememeemenenememeenenene meme nenen eme enen eme enensmeene memes meenenenensmenenenensen
8. hour 0 00 no shifting Shift periods later 28 between 0 00 hour and 9 00 hour 0 00 no shifting Depending on the shift period types selected period start period stop or no period shifts will take place Changes allowed if password level 1 or higher User manual clock manager 02012013 Eng Pagina 21 OPERATION Vjencomatic SET DIGITAL CLOCK PERIODS Push button 39 to select a digital clock A total of 24 periods can be set per clock Minimum clock period time is 1 minute Changes allowed if password level 1 or higher Clock status 40 On Digital clock is switched on Off Digital clock is switched off End of day Current day clock periods are ready Calculate Calculate the clock periods 01 28 54 Remain time hh mm ss Clock period 41 Next or active clock period Shift periods 42 X Y shift times hh mm Period amount 43 Enter amount of clock periods Clock periods The clock periods are numbered from top to bottom Clock period 1 44 Clock period 2 45 Up till period 24 SEH 10 30 15 00 17 00 18 30 22 00 Start and stop clock period input fields Period start time 46 and period stop time 47 Maximum clock range of all periods is 23 59 hours per day i No period shift H Complete period shifts x hour B Complete period shifts y hour Period start shifts x hour Period stop is fixed g Period stop shifts y hour Period start Shift period types i
9. x 24VDC 0 5A 2 Analog output modules 4 x 0 10VDC 10mA O1 ND User manual clock manager 02012013 Eng Pagina 14 OPERATION Vjencomatic 3 OPERATION SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read the chapters Introduction and Safety EXPLANATION OF THE CLOCK MANAGER OPERATING PANEL 101 Digitale ure 11 00 58 A V encomatic The clock manager consist of a touch panel and a PLC part The PLC controls the output modules The touch panel shows information about the status of the system By pressing on certain parts of the touch panel depending on the chosen button or screen the system is controllable settings can be changed or information becomes visible on the screen DANGER Although a lot of safety measures are built into the control of the system Vencomatic cannot guarantee that no dangerous situations will occur Before you start the system make sure no persons are in danger User manual clock manager 02012013 Eng Pagina 15 OPERATION Vjencomatic Start and stop outputs The Clock manager controls digital and analog outputs When the real time clock of the clock manager reaches the period start of one of the clocks the digital or analog output of that clock becomes active When the period stop has been passed the clock output is de activated DANGER Switch off the clock manager s
10. 9 this file is stored on the USB stick wem After selecting a file in the right list and E call SES touching the left arrow button 100 this file is c loaded from the USB stick nachine data csw User manual clock manager 02012013 Eng Pagina 33 OPERATION Vjencomatic Tux le _ PANELSETTINes Network General Screen 800 In this menu the user of the system is able to change touchpanel settings using submenus This submenu is not available for the operator ix and some of the screens in this submenu are also not available for the supervisor DateTime Contrast i Date amp Time After touching this button the Date amp Time screen appears In this screen it is possible to set the correct date and time CPU After touching this button the CPU screen appears This screen shows information about the status of the control system Contrast After touching this button the Contrast screen appears In this screen it is possible to adjust the contrast the brightness and the orientation of the display Network After touching this button the Network screen appears In this screen it is possible to adjust the communication between the clock manager and LAN intranet an external computer General After touching this button the General screen appears In this screen it is possible to adjust the communication between the machine and via the internet an external computer
11. ATION Vjencomatic CONTRAST SCREEN With the contrast buttons 110 it is possible to adjust the contrast of the display only panel 1 is used left With the brightness buttons 111 it is possible to adjust the brightness of the display only panel 1 is used left After touching the orientation button 112 you can calibrate the touch panel part of the display Dots appear on the screen Touch these dots with a pointed but not sharp object 113 After touching the last dot the touch panel part of the display is calibrated ATTENTION It is forbidden to press on the Touch Panel with sharp objects because this may also damage the touch Panel TIP The touch panel is calibrated in the factory Because of this normally it is not necessary to calibrate the touch panel NETWORK SCREEN In this screen it is possible to enter the IP addresses to be able to communicate with an external computer via an Internet connection Normally these addresses are entered by Vencomatic engineers and are for information only In case it is necessary to change these addresses ask your network administrator to do this GENERAL SCREEN System Reset After touching the blue reset button the factory settings of the system are restored Please power down the panel first so settings will take effect Sytem reset Factory settings are re loaded Ignore I module not Ok alarm No Ignore IO model not
12. IRAST SCREEN te 36 NETWORK SCREEN aan ne HER T 36 GENERAL SCREEN RT TTTTT 36 WARNINGS RR 37 User manual clock manager 02012013 Eng Pagina 2 INTRODUCTION Vjencomatic INTRODUCTION CAUTION This manual must be read by or to each person before that person operates cleans repairs supervises the operation of or uses this machine in any way CAUCION Este manual debe ser leido por a cada persona antes de comenzar a operar limpiar reparar supervisar la operaci n de o utilizar esta maquina de cualquier manera ATTENTION Ce manuel doit tre lu par ou a toute personne avant qu elle ne mette en route nettoie r pare supervise le fonctionnement ou utilise cette machine de quelque mani re que ce soit VORSICHT Jeder der diese Maschine bedienen reinigen reparieren berwachen oder auf irgendeine Weise benutzen soll mu vorher diese Hinweise lesen oder vorgelesen bekommen ATTENTIE Een ieder die deze machine bedient reinigt repareert controleert of op enige andere wijze gebruiken zal dient vooraf deze bedieningsvoorschriften te lezen CAUTELA Il presente manuale deve essere letto da o ad ogni membro del personale prima che tale persona operi pulisca ripari diriga il funzionamento o utilizzi la macchina in qualsiasi modo User manual clock manager 02012013 Eng Pagina 3 INTRODUCTION Vjen
13. OK alarm No Default Do not ignore IO module alarm Yes Ignore IO module alarm Used if no IO modules are connected for example a demo model User manual clock manager 02012013 Eng Pagina 36 APPENDIX WARNINGS Warning alarm Backup battery CPU is empty CPU batterie de secours est vide Backup Batterie CPU ist leer IO module number 1 not OK Num ro IO module 1 pas OK IO module Nummer 1 nicht OK IO module number x not OK Num ro IO module x pas OK IO module Nummer x nicht OK Temperature x C in CPU ENV too high Temperature x C CPU sink too high Temp rature x C dans la CPU ENV trop lev Temp rature x C CPU vier trop lev Temperatur x C CPU zu hoch Temperatur x C in CPU ENV zu hoch Digital clock x periods exceed 24 hours Change periods Horloge num rique x p riodes d passer 24 heures Changer p riodes Digitale Uhr x Perioden berschreiten 24 Stunden Ander Perioden Digital clock x start period stop period Shift types are forced to O Horloge num rique x start p riode stop p riode Types de changement sont oblig s de 0 Digitale Uhr x start Periode stop Periode Verschiebungs typen sind gezwungen zu O All digital clock x periods x are shifted in to the previous day Change periods Tout horloge num rique x p riodes x sont d cal es dans la journ e pr c dente Changer p r
14. ain feeding systems where speed and runtime both can be controlled manually 6 Light active analog x Output goes on if analog x clock output value is higher than its minimum set point 96 Used to shut down light amplifiers if their minimum set point has been reached Vjencomatic 7 Clock is OK Output is on if clock manager has been powered on and no main alarms are active Analog clock Between the entered period start and period stop the clock output increases or decreases to an analog end value between 0 100 The analog end value is free programmable Save all clock settings All clock settings can be saved in a file or on an USB stick Restore all clock settings All clock settings can be restored back from a file or USB stick Remote control Clock computer screen can be remotely controlled through VNC client technology VNC server IP address 10 0 2 1 default Password read only r remote view possible Password write 2 w remote operation possible Basic hardware The basic clock manager consists of 1 5 7 color touch screen including PLC backup battery and Compact Flash card Communication module Output module 12 x 24VDC 0 5A Analog output module 4 x 0 10VDC 10mA amp D The extended clock manager consists of 1 5 7 color touch screen including PLC backup battery and Compact Flash card Communication module Output module 12 x 24VDC 0 5A Output module 6
15. ame from the file name list and touching this button all clock settings and more of this file are downloaded ATTENTION After download has been completed the new clock settings will take effect immediately Try to download new clock settings if all lights are off and today s feeding has been finished Download a file takes approx 40 seconds Delete 94 After selecting a file name from the file name list and touching this button this file is deleted USB 95 After touching this button you will enter the USB stick submenu in which it is possible to load or store machine setting files User manual clock manager 02012013 Eng Pagina 32 OPERATION Vjencomatic USB STICK Status Status OK USB vendor D 0 screen 710 USB connection Inside the operating panel on the rear side of Selected file CF machine data csww the touchpanel it is possible to plug in an USB EIRE Stick 96 To store machine setting files on an USB stick or to load Machine setting files from the USB stick first plug in the USB stick rim 0 After touching the Directory button 97 on the left side of the screen all the machine setting C3 Dir Dir O ES d files of the system appear in the left list After touching the Directory button 98 on the right side of the screen all the machine setting files on the USB stick appear in the right list After selecting a file in the left list and touching the right arrow button 9
16. ble alarms and warnings that may occur After touching button 4 digital clocks screen 101 appear Shift all clock periods 5 After touching button 5 shift values X and Y can be set Password level 1 or higher Special settings 6 After touching button 6 special main settings screen 500 appear Password level 3 or higher Password 7 Push password button for changing password levels There are 4 password levels Level 1 level 2 level 3 and highest level 4 DIGITAL CLOCKS ocreen 101 Digital clock buttons 8 Each button represents a digital clock output Button status White Digital clock output is switched off Green Digital clock output is switched on Push button to status or change digital clock settings For changing settings set password level 1 or higher Analog clock buttons 9 After touching button 9 analog clocks screen 102 appear User manual clock manager 02012013 Eng Pagina 17 OPERATION Vjencomatic ANALOG CLOCKS Screen 102 Analog clock buttons 10 Each button represents an analog clock output Button status White Analog clock output is OVDC OVDC 096 Green Analog clock output is between 0 and 10 VDC 10 VDC 100 Push button to status or change analog clock settings For changing settings set password level 1 or higher User manual clock manager 02012013 Eng Pagina 18 OPERATION VJencomatic KEYPAD NUMERIC After touc
17. bove mentioned screens will appear If a Pulse clock output model was chosen next screen will appear Pulse length 53 Clock output pulse is generated the moment the clock output goes on Pulse length can be entered between 1 3600 sec max 1 hour If a Pulse speed clock output model was chosen next screen will appear Speed 54 Clock output pulse is generated the moment the period output goes on Feeding time 54A is automatic calculated depending on the speed 54 Resulting the chain always runs its total length Lmax Feeding time min Runtime feed belt at 100 x 100 Speed 9 Go to Digital Clock Options Screen 680 to set Runtime feed belt at 100 User manual clock manager 02012013 Eng Pagina 23 OPERATION Vjencomatic Clock status Off End of day Period Em If a Clock Speed clock output model was Period 0 chosen next screen will appear Shift periods 0 00 0 00 x SCH frs o f7 o0 ror Enter speed feed chain must run User manual clock manager 02012013 Eng Pagina 24 OPERATION Vjencomatic SET ANALOG CLOCK PERIODS Push button 55A followed by button to select an analog clock A total of 24 period slopes can be set per clock Minimum clock period slope time is 1 minute Changes allowed if password level 1 or higher Clock periods The clock periods are numbered from top to Clock status 0 End of day Period amount ES bottom
18. comatic LIABILITY Vencomatic BV cannot be held responsible for any costs damage or personal injury if its system is not used in accordance with the instructions as described in this manual The information provided in this manual is valid for the standard design of the system Parts of your system may differ from this standard design oince Vencomatic BV is constantly improving its systems it may be possible that there are small differences between your system and this manual Though this manual has been put together with the utmost care Vencomatic BV cannot accept any responsibility for costs damage or personal injury arising from any fault and or incompleteness in the content of this document GENERAL This manual contains important information concerning safety operation adjustment maintenance cleaning and repair of the Vencomatic BV system For uncomplicated functioning of the system read this manual carefully and work according to the directions in this manual Beside the design and the used materials also the operation and maintenance have great impact on the functioning the life span and the operational costs of our system You as the owner of the system are responsible for the execution of maintenance according to the directions and the intervals in this manual This manual will help you to gain knowledge to use the system as it should be used Correct operated and excellent maintained A Vencomatic BV system meets the deman
19. ds mentioned in the European machine guideline CE CE COPYRIGHT V encomatic Vencomatic BV This document contains confidential information and information protected by copyright of Vencomatic BV Reproduction or transmission of any part of this document to third parties or the use thereof is only permitted after express written permission of Vencomatic BV All rights rest with Vencomatic BV Eersel The Netherlands User manual clock manager 02012013 Eng Pagina 4 INTRODUCTION Vjencomatic GENERAL This manual contains important information concerning safety operation cleaning maintenance and breakdown remedies At all time this manual must be accessible for all personnel working with the system Keep it in a permanent place close to the system When the manual is lost or damaged order a new copy as soon as possible The user of the system should read and understand the total user manual before operating cleaning maintaining and repairing the system Never change the sequence of procedures as described in this manual SAFETY REGULATIONS Before starting operation cleaning maintaining the system or before remedying breakdowns first read this chapter and chapter Safety LEGAL REGULATIONS All safety directions stated in this manual must be observed Along with the safety regulations in this chapter the instructions of the qualified trade organization of your country must be observed to avoid accide
20. es 10 SAFETY PROVISIONS 3 sssusssusagnennncmss ansescettacnenconsntasmeusedionqueneinees nsiatecnsoci taaendetangent naeiaichancd entues 12 2 DESCRIPTION t NON 13 ss OV i CU ES 13 3 OPERATION 15 BT Yee c uae c T uee 15 EXPLANATION OF THE CLOCK MANAGER 15 IE S Bld eS E EE 15 TECHNICAL SPECIFICATIONS eee seeereeneeeeeneeeeneeeneeeeeneeceneeennee eee eceneeeeneeeeneeceneeceneeeceeeceneeeeneeceeeceneeceneeeeeeceneeeeneeeeeeeceneeeeneeeeneee 16 KE PO ET DS ea D EE 17 MAIN PROCESS SCREEN 17 DIGITAL CLOCKS RCRUM 17 ANALOG CLOCKS EE 18 KEYPAD NUMERIC oae e a A A E de 19 EE 19 PASSWORD SCREEN 20 LANGUAGE e LE 20 AE Aa SI o BIO Dh a da de ee ie id ide or oi 21 SE COCO eee eee nee Pe Nee MEM DUMMIES UE 21 SET DIGITAL CLOCK PERIODS issues setts etree ttet trst Pst P e P t tiens EPSE PS on LPS EPS EPS ete hein tu et tete etre ent need 22 SET ANALOG CLOCK PERIODS MT 25 SPECIAL SET NEE 27 DIGITAL CLOCK e RM NEE 277 DIGITAL CLOCK OPTIONS RE E A nd dia 30 ANALOG CLOCK SETTINGS be 31 EE 32 USB Rc Ue AMOUNT a A E E 33 Oe B S IN ERIT ec chp lcci ccc rt facta cca cab vv cg cds ceca wo eta ccd dn oa oes oo 34 DATEK IME SCREEN S o Hon cs EE ORTE EE uta as cc Pr nu PED IE ntu aba npe Kn nus tesi cas MN Id IM DM Nu M A CP RE 35 CR CRE 35 CON
21. h this output model selected the digital clock will not be displayed on the screen User manual clock manager 02012013 Eng Pagina 28 OPERATION Vjencomatic Water nipple Name 33 Eau pipette Free programmable text string Maximum 10 Wasser Nippel characters Water valve Vanne d eau Pictogram 34 Wasserventil Pictogram selection Up till 16 different clock Feed chain button pictograms can be selected Chaine alim Futter Kette Feed gutter Mangeoire Futtertrog Feed pan Assiette Futterschale Feeding d aliment F ttern Auger Vis sans fin Schnecke Fan Ventilateur Horloge Belt pulse Impulsion tapis Band Puls User manual clock manager 02012013 Eng Pagina 29 OPERATION Vjencomatic DIGITAL CLOCK OPTIONS Clock options Push button 36 for changing digital clock option settings Screen 680 will appear 97 Nest One clock output pulse 37 is generated the Re 2 1 1 00sec 3 1 25sec Used to warn the chickens the nest opens Three clock output pulses 38 are generated the moment the clock output goes off Used to remove eggs from nest bottom Minimum output percentage to activate the light TG Lights active analog X 39 ifi Can be entered here Default 596 User manual clock manager 02012013 Eng Pagina 30 OPERATION Vjencomatic ANALOG CLOCK SETTINGS Digital clock Push button 40 for changing analog clock settings
22. here speed 96 and runtime of the chain are automatically calculated Resulting the chain always runs its total length Lmax Lmax pn e o D i oy oF e opo 6 06 Doo o o 7979 o e Speed 10096 gt 20min 1200sec Speed 5096 gt 40min Go to Digital Clock Options screen 680 to set the run time feed belt at 100 ATTENTION With this output model selected also a combined analog clock output model 2 Feeding speed must be selected User manual clock manager 02012013 Eng Pagina 27 OPERATION Vjencomatic 6 Clock speed Between the entered period start and period stop the clock output is on Feeding speed can be controlled directly Used for chain feeding systems where speed and runtime both can be controlled manually ATTENTION With this output model selected also a combined analog clock output model 2 Feeding speed must be selected 7 Light active analog x Output goes on if analog x clock output value is higher than its minimum set point Used to shut down LED light amplifiers if their minimum outputs have been reached DIM rS Go to Digital Clock Options screen 680 to set the Minimum output percentage default 5 ATTENTION With this output model selected the digital clock will not be displayed on the screen 8 Clock is OK Output is on if clock manager has been powered on and no main alarms are active ATTENTION Wit
23. hese parts is dangerous Do not stand or walk on any of the system parts Do not work alone on the system At least one other person should be present Before starting to clean maintain or inspect the machine or before remedying breakdowns follow the steps mentioned below Switch off the machine and secure it against accidental switching on Post Do not switch on warning sign on the main switch Operate the nearest emergency button Make sure that no components are moving Before switching on the machine you must check the following All safety devices are in place and are functioning No other persons are in underneath or above the system No tools or objects are in the system No other persons are at risk Do not use water to clean electricity cabinets and other electronic components For save and easy operation keep the area and floor around the machine clean free of oil grease or obstacles Remove superfluous fat and greasing oil after greasing duties When an extension cable is used for power supply make sure that the cable diameter in relation to the length of the cable is correct Make sure the cable is completely unrolled Manual activation of safety switches is forbidden When the safety devices are put out of operation the machine must first be switched off and secured against accidental switching on Work inside the electrical cabinet may only be undertaken by skilled personnel like Vencomatic serv
24. hing a yellow numeric input window on one of the screens the numeric keypad appears Enter a correct value and confirm it with the V button 13 Cancel 11 Back space 12 KEYPAD SYMBOLS After touching a yellow input window on one of the screens the keypad appears Enter a correct value and confirm it with the V button 13 Capital letter 14 Delete text 15 User manual clock manager 02012013 Eng Pagina 19 OPERATION Vjencomatic PASSWORD SCREEN Here you can enter your password or select a language Depending on the operating level you get the possibility to change settings of the system Passwords will be handed over to certain dedicated persons within your company Language selection screen 820 will appear if button 29 is pushed The level window 30 shows the current operating level For the lower operating levels the passwords are also visible After touching a visible password 31 a keypad pops up in which it is possible to change the password After touching the password window 32 a keypad appears 33 After entering the correct password and confirming it with the V button 34 the operating level changes Push button 35 to reset active password level Password level gets 0 again LANGUAGE SCREEN Screen 820 In this screen it is possible to select the language of the touch panel User manual clock manager 02012013 Eng Pagina 20 OPERATION Alarms current 28
25. ice engineers or its dealer s service engineers Always switch off the main switch before opening electrical cabinets After switching off the main switch parts inside the electrical cabinet remain live for approximately 1 minute The frequency inverters may hold a high voltage charge during this time Do not touch parts inside the electrical cabinet as long as displays of frequency inverters are on User manual clock manager 02012013 Eng Pagina 10 SAFETY Vjencomatic Several parts inside the electrical cabinet maintain voltage even when the main switch is turned off main switch main power supply terminals for egg collecting belts etcetera DANGER Failure to obey safety regulations may result in permanent personal injury or death ATTENTION Failure to obey safety regulations may result in damage to the system User manual clock manager 02012013 Eng Pagina 11 SAFETY PROVISIONS Before operating the machine the safety devices must be checked for correct functioning Also the protective covers must be mounted before starting to use the system Repair or replace safety devices before using the system if they do not work properly Never rely solely on safety devices Always switch off the system and lock up the power source 1 before working on the machine DANGER Protective covers safeguard dangerous machine areas These covers are of utmost importance to operate the machine safely Never operate
26. iodes Alle digital Uhr x Perioden x sind in den VJencomatic In that case do not power off the system and contact Vencomatic for the exchange procedure of the battery Check bus connection between B amp R PLC en B amp R PLC Output modules Check for 24VDC on B amp R PLC Output modules Check if given module number lt x gt has a physical correct bus connection Reposition module again if needed Ambiant temperature B amp R PLC to high Lower temperature inside electrical cabinet Contact Vencomatic Clock lt x gt reduce total period length Only as information Press at alarm screen to remove message Change a clock lt x gt period Always one of the periods must be active in the current day User manual clock manager 02012013 Eng Pagina 37 APPENDIX vorhergehenden Tag verschoben Ander Perioden All digital clock x periods y are shifted in to the next day Change periods Tout horloge num rique x p riodes y sont d cal s pour le lendemain Changer p riodes Alle digital Uhr x Perioden y sind in den nachste Tag verschoben Ander Perioden Analog clock lt x gt periods exceed 24 hours Change periods Horloge analogique x p riodes d passer 24 heures Changer p riodes Analog Uhr x Perioden berschreiten 24 Stunden Ander Perioden Analog clock x start period stop period Shift types are forced to O Horloge analogique x
27. n explosive nature Environment consequences Dismantling and disposal of the system must be carried out by a suitable disposal company which has the required licenses and permits for the state or the country concerned Dismantled materials should be sorted for disposal according to local rules and regulations that may apply Separate all materials like oil and lubrication fluids and discharge them as chemical waste User manual clock manager 02012013 Eng Pagina 16 OPERATION 10 29 2012 12 34 02 fo VJencomatic Clocks VO5102012 Unistart basic ATTENTION Touch the panel only if button 1 appears Otherwise the calibration screen starts up 100 Hoofd processen 22 11 03 A ol e oo OX O 506 Tier 1 01234557898 Mater Platform Manure COOC Spare Spare Spare Spare Spare OIIO Spare Spare SS START UP SCREEN After switching on the system main switch the start up screen appears Wait till button 1 appears approx 1 minute After touching button 1 main process screen 100 appear MAIN PROCESS SCREEN ocreen 100 Alarm message line 2 On top of all screens alarms or warnings appear when the system needs assistance Alarm button 3 If this alarm button is continuous red it indicates there is an alarm If the button is blinking red it indicates there is a warning After touching the button the alarm screen appears See alarm and warnings in appendix for possi
28. nput field 48 _ ATTENTION Clock periods always are activated one by one Starting from period 1 followed by period 2 etc When shifting at least one period stop must stay in its current day is fixed If a clock period start time is set greater than P Period start shifts x hour and period period stop time all shift period types are stop shifts y hour forced to Cancel Push button 49 to set previous start stop e clock period times and shift types back V Confirm Push button 50 to save new start stop clock period times and shift types The confirm and cancel buttons now will disappear User manual clock manager 02012013 Eng Pagina 22 OPERATION 23 06 1 15 Clock status Off End of day Period amount Period D Shift periods 0 00 0 00 Cohen PHIS lenght 3 1200 sec 20min 5 00 5 20 9 00 9 20 Clock status Off End of day Period amount Period 0 Shift periods 0 00 0 00 xe Teeny time min Speed 9e 1200 sec 20min LlI LI 5 00 5 20 9 00 9 20 Lmax O gt O Fy uaa WEE DS Speed 100 gt 20min 1200sec Speed 50 gt 40min Vjencomatic An uninterrupted day pass 23 59 to 0 01 can be achieved if the start period 51 is greater than the stop period 52 All shift types at each period now will automatically be set to no period shift If basic digital clock or Nest clock output models were chosen a
29. nts Before starting to repair or maintain the machine always consult your safety manager to discuss if a work permit is required for this job All safety devices in the machine and the safety indications mentioned in this manual are conditions to control the machine safely The owner and his qualified personnel are in the end the ones responsible for the safe use of the machine The owner is responsible for the ability of the qualified personnel to perform its duties according to the safety measures Technical changes which influence the safety working of the machine may only be executed by the service department of Vencomatic Do not change controls and or PLC programs without written permission from Vencomatic because this may affect the safety of the machine Only use genuine Vencomatic parts or CE certified parts for replacement Vencomatic cannot be held responsible for any consequential damages to the system or other installations that were caused by technical changes unprofessional maintenance and repairs on our system which were executed by the customer Warranty becomes invalid when consequential damages to the system caused by technical changes unprofessional maintenance and repairs were executed by the customer DANGER Failure to obey legal regulations may result in permanent personal injury or death ATTENTION Failure to obey legal regulations may result in damage to the system User man
30. s manual Familiar with the locations of the emergency buttons and other safety devices 18 years old or above Familiar with the national and regional regulations regarding safety These persons should have reached the minimum legal age required to perform this work These persons are NOT under influence of any drug medicine or alcoholic drink DANGER Keep children and incompetent persons away from the system The system is only to be used for the purpose it was designed for See the chapter Machine description for details User manual clock manager 02012013 Eng Pagina 9 SAFETY Vjencomatic SAFETY REGULATIONS Do not use the system when safety devices have been removed This system may contain sharp edged parts moving parts and rotating parts When protective covers are removed sharp edges and pinch points may be exposed Use extreme caution and avoid touching or striking these areas with your hands or body because they may cause injuries Do not enter parts of your body or objects into openings in the system This may lead to serious physical injury or damage to the system It is dangerous to be in on or under the system while it is operational Loosely hanging clothing wide sleeved clothing ties chains or rings are prohibited Long hair should be worn tied back Make sure that there is sufficient light around the machine Do not touch or come near moving or rotating parts Physical contact with t
31. shift 23 06 1 15 User manual clock manager 02012013 Eng Pagina 26 OPERATION Vjencomatic SPECIAL SETTINGS For special setting press button 25 Panel settings button 26 and Save settings button 27 are activate if password level is 2 or higher Clock settings button 28 followed by analog clock 30 or digital clock 29 buttons are activated if password level is 4 DIGITAL CLOCK SETTINGS Push button 29 followed by button 31 for changing digital clock settings oeveral clock output models 32 can be vDB102012 selected 1 Not used Clock is not used Save settings Unistart basic SS 2 Basic digital clock Clock settings i Between the entered period start and period stop the clock output is on Panel settings 3 Nest One clock output pulse is generated the moment the clock output goes on Used to warn the chickens the nest opens Digital clack Three clock output pulses are generated the moment the clock output goes off Used to remove eggs from nest bottom Analog clack Go to Digital Clock Options screen 680 to set the pulse times 4 Pulse Clock output pulse is generated the moment the clock output goes on Pulse length can be set between 1 3600 sec max 1 hour Clock output 5 Pulse speed Clock output pulse is generated the moment Clock options the period output goes on Feeding time is automatic calculated depending on the speed Used for chain feeding systems w
32. the machine when protective covers are removed because serious injury or death may occur User manual clock manager 02012013 Eng Pagina 12 MACHINE DESCRIPTION 2 DESCRIPTION Vjencomatic CLOCK MANAGER Bi n Ee Se Tier 1 Tier 2 Water Platform Manure GIG OI Spare Spare Spare Spare Ie Cl Spare ES el Vencomatic The clock manager controls digital outputs and analog outputs with free programmable clock start stop periods maximum of 24 clock periods are available per digital or analog output Minimum clock period time is 1 minute Minimum time between two clock periods is 1 minute A basic clock manager model consist of 12 digital clock outputs On Off 4 analog clock outputs 0 10VDC A extended clock manager model consist of 12 digital clock outputs On Off 6 digital clock outputs reserved for LED light and feeding options 8 analog clock outputs 0 10VDC Shifting periods All digital and analog clock period times can be shifted simultaneously by entering a shift value X or Y Shift value X shifts the period time s to an earlier time 0 00 9 00hour Shift value Y shifts the period time s to a later time 0 00 9 00hour Customizing buttons Clock buttons on the touch panel can be pimped with predefined pictograms and free programmable text string Safety Above descript clock manager can take part of a machine Check above mentioned safe
33. ty instructions Output models Beside the basic digital or analog clock output control several other output models can be selected if special output control is required User manual clock manager 02012013 Eng Pagina 13 MACHINE DESCRIPTION Digital clock output models Several clock output models are available for all digital clock outputs 1 Basic digital clock Between the entered period start and period stop the clock output is on 2 Nest One clock output pulse is generated the moment the clock output goes on Used to warn the chickens the nest opens Three clock output pulses are generated the moment the clock output goes off Used to remove eggs from nest bottom 3 Pulse Clock output pulse is generated the moment the clock output goes on Pulse length can be set between 1 3600 sec max 1 hour 4 Pulse speed Clock output pulse is generated the moment the period output goes on Feeding time is automatic calculated depending on the speed Used for chain feeding systems where speed and runtime of the chain are automatically calculated Resulting the chain always runs its total length Lmax Lmax on Oop e s D Oo O0 Oo D ed 1 o s e OPO FO PO res D Speed 10096 gt 20min 71200sec Speed 5096 gt 40min 5 Clock Speed Between the entered period start and period stop the clock output is on At the same time feeding speed 96 can be controlled directly Used for ch
34. ual clock manager 02012013 Eng Pagina 5 HOW TO USE THIS MANUAL The manual is constructed to provide a maximum amount of information with a minimum amount of searching The key to easy reference is the Table of contents Familiarize yourself with it and you won t have any trouble locating information from any area of machine WHO SHOULD USE THIS MANUAL Owner The owner contractor concern is the person that owns or hires the machine and puts this machine into production The owner must take care that the users of the system will read the manual Operator The operator is the person who operates the system as ordered by the owner The operator must read the chapters Introduction Safety Machine description Operation Cleaning Professional A professional is someone who can assess the duties appointed to him on account of his education knowledge and experience and who can assess the dangers attached thereby avoiding these dangers Maintenance engineer The maintenance engineer is the professional who is deemed qualified by the owner to perform certain duties The qualification only applies to those assigned duties The maintenance engineer must read the total manual MANUAL INFORMATION Machine type Clock Manager Rev01 05102012 SERIAL NUMBER Each machine has a unique serial number printed on the machine tag which can be found on the electrical cabinet Write down this serial number to have it available when contacting the
35. ystem when working on the machine Switch off the system and secure it against accidental switching on If a system is not switch off it can start automatically when outputs are activated by the clock computer TECHNICAL SPECIFICATIONS The technical specifications of your system may differ slightly from the descriptions in this manual Because of this the data in the technical specifications may be incorrect and or incomplete for your System For complete and exact data see the electrical drawing and the machine tag on your system Electrical data Power panel Connection voltage 24V dc Pre fuse 5 Amp fast blowing Maximum current 5 Amp Maximum voltage deviation 15 Electrical protection IP65 front side IP20 back side The pin s connection to the functional ground e g switching cabinet should be as short as possible We recommend using the largest possible conductor cross section on the supply plug Output modules Connection voltage 24V dc Pre fuse 10 Amp slow blowing Maximum current 10 Amp Maximum voltage deviation 15 Electrical protection I P20 Environment The climate around the clock manager must have a normal working temperature 10 C to 30 C During transport and storage the temperature of the system should remain in between 0 C and 45 C The system is not suitable for outdoor use and should not be used in a surrounding containing items having a high flash point or a

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