BTB AP1430 Caulking Gun User Manual
Contents
1. Dripping may occur with small nozzle openings or when using exceptionally soft sealants or adhesives Do not insert a cartridge or sausage if it is wet or if the sealant adhesive has hardened Some high modular urethanes may require heating or warming before extruding Before extrusion it is recommended to knead sausages thoroughly OVERLOAD PRECAUTIONS 1 2 3 2 Regular stalling or overloading of the motor and gearing may cause serious damage Urethanes sealants can cause overload if a batch is out of date or faulty or if sealant is cured in nozzle If the tool is operated continuously for long periods of time the motor may become hot Allow the tool to cool from time to time OPERATING HINTS amp TIPS FOR RE CHARGING BATTERIES 1 For best performance batteries should be fully drained flat before recharging otherwise operational time may be reduced During Charging RED LIGHT means battery is FAST CHARGING APPROX 1 HOUR GREEN LIGHT means battery is fully charged and is on TRICKLE CHARGE The Amp Hour capacity of the charger is 2 4A IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY amp BATTERY CHARGER 1 The CG72 30 charger is only to be used for charging the 7 2 volt CG72 29 type battery packs Other batteries are not to be charged using this charger Before using battery charger read all instructions and cautionary markings on batteries and charger Do not expose charger to moisture To reduce the2. Ring PS72KIT Plunger Assembly Kit CG7217 Speed Control Label Gear M1X36T CG7207 Plunger Mount Screw CG7218 Main Housing Label 7 2v Battery Pack CG7208 Connecting Ring CG7219 Main Housing L amp R Batt Charger 240v CG7209 Connector Cap CG7220 Gear Box Assembly Wrist Strap CG7210 Screw CG7221 Speed Control PCB CG7250 Plastic Carry Case CG7211 Screw CG7222 Screw CG72MS Micro Switch CG7212 Rack Guide Assembly CG7223 Screw AP1430 models CG7213 6 Rack 600ml Gun CG7224 Motor Ring after September 2013 v BTB Auto Glass amp Body Shop Tools 1b Wood St Bendigo VIC 3550 Tel 03 5443 1755 Fax 03 5441 5263 Email sales btbtools com Web www btbtools com DISTRIBUTOR 2014 04
3. O 8 ALER PRO GUN 7 2 Volt CORDLESS SEALING GUN Operating Instructions GENERAL OPERATIONAL PRECAUTIONS 1 10 11 12 13 Consider working environment Do not use the tool in damp or wet locations and keep work area well lit Do not use tool in the presence of flammable liquids or gases Guard against electric shock Avoid body contact with earthed or grounded surfaces Tool should only be used by authorised personnel and should be kept away from children The 7 2v battery charger is not intended for use by young children Young children should be supervised so they do not play with this device When not in use tool should be stored in a clean dry location Do not labour the tool It will perform better and safer at the speed for which it was intended Do not abuse battery charger power cord Never pull cord to disconnect plug from power socket Keep cord away from heat oil and sharp edges Before using tool check for any damage Check for alignment or obstruction of moving parts and any other condition that may affect its operation Any damaged or defective parts should be properly repaired or replaced by an authorised service center unless otherwise indicated in this instruction manual Do not use tool if defective in any way To ensure the continued operational integrity of the power tool do not dismantle tool casing Do not touch movable parts or accessories unless the power source has been disconnected
4. cause the mechanism to jam or stop Ensure that the teeth on the rack are free of burrs Do not disassemble the tool Should any repairs become necessary contact the supplier or consult an authorised service center USING AIR PRESSURE TO CLEAN MECHANISM 1 2 Remove rear knob 14 from rack and pull the rack out of the caulking gun This will allow some vision from the front and also access to the mechanism or clutch gear Using an air blow gun direct air pressure through the rack opening at and around the drive mechanism At the same time engage and release the trigger and motor several times Check for burrs and other obstructions on the rack teeth before re fitting the rack Ensure that the rear knob is fitted to the rack with the lug facing toward the bottom of the rack The lug contacts and operates a micro safety switch which stops the rack at maximum travel Do not apply lubrication to the mechanism Rn No 5 NG a Ss Sp Ss Y E nn x U PS7204 NG of NG naa y r N y Y NS oy 19 BTB Spares part numbers are listed in the tables below Part captions above correspond the bold numbers in the tables below i Description Description CG7201 Aluminium End Cap CG7214 Rear Knob Motor Assembly 7 2v CG7202 6 Barrel 600ml Gun CG7215 Rear Knob Screw Heat Sink PS7204K Plastic Plunger Assy CG7216 Speed Control Dial C
5. nd sits upright on the Plastic Plunger Disc 4 Push the Rear Knob forward so that the Plastic Plunger Disc is firm on the rear of the sausage HOW TO USE THE SEALING GUN 1 2 3 A MAINTENANCE 1 PWN NG N au Pass one hand through the wrist strap and grasp the handle while holding the barrel with the other Place the nozzle tip at desired starting point YU Fig 15 and depress trigger The rack will move a E forward dispensing sealant adhesive The rack will retract slightly when trigger is partially released in order to prevent dripping so allow a few seconds for the rack to move forward when resuming tool usage Set tool dispensing speed according to task The speed control dial is located at top of tool housing Inspect and clean the tool regularly Disconnect battery before any maintenance If sealant adhesive adheres to the rack clean rack before it hardens Do not wipe plastic parts with solvents or liquids such as gasoline thinner benzene carbon tetrachloride alcohol ammonia or oil as they may damage or crack plastic parts Clean plastic parts with a soft cloth and soapy water Ensure that plastic plunger and inside of barrel are clean and smooth Ensure that outside of sausage is also free of foreign matter which may cause friction when sliding along the inside of aluminium barrel At all times avoid dirt and foreign matter entering the caulking gun mechanism which may
6. r with other metal objects such as nails coins etc Do not expose battery to water or rain A battery short can cause large current flow overheating possible burns or a tool breakdown 16 Do not store the tool or battery in locations where the temperature may reach or exceed 50 C 120 F 17 Do not incinerate the battery even if it is severely damaged or completely worn out The battery may explode in a fire 18 Be careful not to drop shake or strike battery 19 Do not charge inside a box or container of any kind The battery must be placed in a well ventilated area during charging VIEWING THE MAJOR COMPONENTS Barrel Plunger Screw Plastic Plunger Disc Fig 1 For Sausage Bag Application a a a a a a UA ae ee er Plastic Plunger Assembly PS7204K 7 1 Cut a hole in one end of the sausage bag as shown in the figure below Approx 2 cm across Plunger Mount Steel Plunger Disc Rear Knob Speed Control Dial Battery Fig 2 Rack CG7213 6 o e ee ee ee ee ee ee ee ee ee ee eee KS 2 Remove the front cap Fit the nozzle inside the front cap and cut off the tip at a point suitable for the job E Ac C1 _ Nozzle Front Cap mage 3 Insert the sausage bag into the barrel Screw the front cap on tight It is not necessary to pull back the rack by hand Make sure the sausage bag is inserted properly a
7. risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger Use of any attachment not recommended or sold by the battery charger manufacturer may result in risk of fire electric shock or injury to persons Ensure cord is located so that it will not be stepped on tripped on tripped over or otherwise subjected to possible damage Do not operate charger with damaged cord or plug Replace them immediately ADDITIONAL SAFETY RULES FOR CHARGER amp BATTERY CARTRIDGE 8 Do not operate charger if it has received a sharp blow been dropped or otherwise damaged in any way Take it to a qualified service centre 9 To reduce risk of electric shock unplug charger from outlet before attempting any maintenance or cleaning Turning off controls will not reduce this risk 10 Do not disassemble battery or battery charger Take it to a qualified service center if repair is required as incorrect re assembling may result in a risk of electric shock or fire 11 Do not charge battery cartridge when temperature is below 10 C 50 F or above 40 C 104 F 12 Only charge battery with charger supplied by the manufacturer 13 Do not allow the charger vents to become covered or clogged 14 Always cover the battery terminals with the battery cover when the battery is not used 15 Do not short the battery Do not touch the terminals with any conductive material Avoid storing cartridge in a containe
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