Operators Handbook
Contents
1. PNEUTORQUE PTM amp PTME SERIES EXTERNAL CONTROL EC SHUT OFF TOOLS Part Number 34323 Issue 3 Original Instructions English CONTENTS Part Numbers Covered By This Handbook Safety Introduction Parts Included Accessories Features And Functions Pneutorque Power Tool Tool Controller Set Up Instructions Pneutorque Hanger Connecting Air Supply Torque Reaction Connecting Tool Controller Clockwise Counter Clockwise Air Lubrication Norbar Tool Controller Operating Instructions Tightening Releasing Maintenance Air Lubrication Gearbox Silencer Drive Square Printer Paper Replacement Transducer Calibration Cleaning Disposal Specifications Power Tool Only Tool Controller Only Power Tool amp Tool Controller Declaration Of Conformity Trouble Shooting Glossary Of Terms Appendix A Use With a Non Norbar Controller General Specifications Electromagnetic Compatability EMC Transducer Excitation Considerations Appendix B Using The Tool Controller keypad OAA NOQ PART NUMBERS COVERED BY THIS HANDBOOK This handbook covers the setup and use of the Norbar Pneutorque PTM amp PTME Series External Control EC shut off tools this incorporates the Norbar Pneutorque External Control power tool and a Norbar Tool Controller The use of the Pneutorque with a non Norbar Tool Controller is covered in Appendix A Pneutorque Power Tool Part Number Node Tool Capacity2. 26 TROUBLE SHOOTING The following is only a guide when using the Pneutorque with the Norbar Tool Controller for more complex faults please contact Norbar or a Norbar distributor Problem Solution OOO OOOO No display when power is switched on Tool output does not rotate when trigger pressed Poor repeatability for low applied torque Drive square sheared Tool stalls it does not shut off Tool shuts off with Fail LED flashing Reading is above HIGH limit Tool shuts off with Fail LED on Reading is below LOW limit Torque does not return to zero Check the power lead to the controller is correctly fitted Check electrical power supply and fuse in plug if fitted Check all connections are secure Check air supply is functioning amp connected Check tool is not in set up mode Check air pressure setting at least 1 bar Check electrical power Check clockwise counter clockwise selector is fully engaged Gear train or air motor is damaged Reduce air pressure See maintenance section to replace Tool has not achieved torque increase air pressure Fastener sheared or thread stripped Gear train or air motor is damaged Reduce shut off LOWER LIMIT Reduce air pressure setting Increase shut off LOWER LIMIT Increase air pressure setting Zero the display Check function of controller and display Lost password Transducer is overstrained Return to Norbar service centre Cont
3. Select OPERATE OFF or Clockwise or Anticlockwise or Both directions Press enter 10 CONFIRM LIMITS is shown Press enter 11 Select next target to set up Press when finished 12 The LOWER LIMIT for each target may need adjusting once the tool has been tested on the joint to be tightened NOTE If no limits are set or selected both red and green lights on the controller will flash and the solenoid in the tool will not energise making the tool inoperable 13 The tool controller reset time is internally selectable for 1 or 5 seconds To change the reset time open tool controller door and locate reset time selection switch Figure 11 Set switch 1 left to required time shown UP so time is 1 second Switch Reset Time UP 1 Second DOWN 5 Seconds FIGURE 11 Reset Time Selection Switch 14 Press 2 on the tool controller for SETTINGS 16 17 SET UP SOFTWARE 37712 XXX 1 LIMITS 2 SETTINGS 3 RETURN TO MEASURE TO CONFIRM The factory settings are shown below LANGUAGE PASSWORD DATE 8 TIME MODE FREQUENCY SERIAL PORT FIRST PEAK SENSITIVITY AUTO RESET HOLD TIME TRIGGER FROM UNITS MODES POWER DOWN TIME PRINT DEFAULTS English 000000 GMT 500Hz No parity 9600 Baud 8 Data bits 2 Stop bit No first character Output Limits Output units No output of date time Output line feed No handshake 0 5 second line delay LOW 2 seconds 5 N m Ibf ft and kgf m
4. Tool Controller as follows Torque Applied Display LED LIMIT Tool Controller LED Tool LED O M 0 DX Below 0 5 of tool capacity NONE NONE NONE Below LOWER LIMIT AMBER LO RED FAIL RED PASS GREEN OK GREEN PASS GREEN Above UPPER LIMIT RED HI Flashing RED FAIL Flashing RED The peak torque applied is shown on the display The Tool Controller will reset after 1 or 5 seconds as selected 14 Fora typical torque application see Figure 10 TIP If the torque applied is consistently above the target value then the LOWER LIMIT can be reduced to compensate Reducing the air pressure may also help TIP If the torque applied is consistently below the target value then the LOWER LIMIT limit can be increased to compensate 15 Remove the tool from the fastener TIP When the tool controller resets the torque reading is sent to the serial port or internal printer if fitted If no reading is required press the PRINT NO PRINT button 9 the choice is shown on the display 19 Releasing 1 Fitthe Pneutorque with the correct size impact or high quality socket to suit the fastener to be released TIP For added safety it is recommended to secure the socket to the drive square This is often achieved using a pin and O ring see socket manufacturer for guidance 2 Ensure the clockwise counter clockwise selector is correctly set 3 Rotate the handle into a conveni
5. amp counter clockwise threaded fasteners Reaction Bar The reaction bar ensures all reaction forces are contained so that torque reaction is not passed back to the operator Several reaction bar types are available including the PTME Nose Extension reaction The PTME Nose Extension are for use where tool access is restricted including applications on heavy vehicle wheel nuts Non Impacting Low vibration levels make these tools comfortable and safe for the operator to use In addition there is less damage to the tool socket and threaded assembly Replaceable Drive Square To avoid internal damage to the tool especially due to torque overload the output drive square has been designed to shear first Pneutorque tools are fitted with a drive square that can easily be replaced alternative drive square sizes may be available Hanger The hanger can be used to suspend the Pneutorque from a balancer Limit Status The power tool is fitted with LEDs to indicate the status of the tool during the tightening process Tool Controller Display The backlit display shows an accurate reading of the torque applied and the settings for the tool controller Torque Limits The Tool Controller has 12 sets of limits to control the power tool shut off Each limit has a target value and upper and lower allowances When the lower allowance is reached the power tool to shut off Limit Status The limit status is shown as LO OK HI on the d
6. Nose Extension 12 Blade Nose Extension 9 Nose Extension for Truck amp Bus Wheels 12 Nose Extension for Truck amp Bus Wheels NOTE 1 For The Tool Controller Printer Paper Rolls Purchased from www rs components com 18544 25351 30 18545 25351 30 18298 18558 18576 18590 18591 3 4 18594 006 3 4 18594 009 3 4 18594 012 18779 25352 45 18492 25352 45 18298 18290 18292 18293 18591 1 18755 006 1 18755 009 1 18755 012 3 4 19087 009 1 19089 009 3 4 19087 012 1 19089 012 28933 28933 28933 16074 16074 16074 77112 2 26287 18802 26287 Requires both Reaction Plate and Reaction Adaptor to be used together Part Number 224 9853 FEATURES AND FUNCTIONS Pneutorque Power Tool Twin Motor The tools use two motors motor 1 to quickly run down the fastener and motor 2 to achieve final torque Torque Transducer All tools are fitted with a torque transducer the transducer forms part of the tool and cannot be removed The measured torque is displayed on the tool controller Trigger The trigger controls the flow of air The more the trigger is pressed the more air flows into the tool This allows for slow positioning of socket and reaction bar Once positioning is complete the trigger must be fully pressed for correct torque application Clockwise Counter Clockwise Selector Tools can tighten and release both clockwise
7. Stall tool mode only Button 6 0 ENGLISH FRANCAIS DEUTSCH ITALIANO ESPA OL DANSK NEDERLANDS SUOMI NORSK SVENSKA PORTUGUES Any 6 characters Set date DD MM YY or MM DD YY 100Hz to 2500Hz Set to 500Hz for best results See serial port section LOW MEDIUM HIGH This is the amount by which the torque must drop to register a first peak LOW must drop 1096 of reading MEDIUM must drop 5 of reading HIGH must drop 2 5 of reading Not enabled See Set Up Instructions Norbar Tool Controller 0 596 to 9996 of transducer capacity This is the point the memory mode starts to work all modes will TRACK below this setting This can help overcome false results Values entered below 0 5 will act as 0 5 All units All modes 0 to 99 minutes The time before power down starts Set to 0 to disable All settings and limit settings can be printed TIP When or is shown on screen this indicates more menu items are available 15 Press to return to set up 16 Press to RETURN TO MEASURE 17 OPERATING INSTRUCTIONS WARNING KEEP HANDS CLEAR OF THE REACTION BAR WARNING WHEN USING THIS TOOL IT MUST BE SUPPORTED AT ALL TIMES IN ORDER TO PREVENT UNEXPECTED RELEASE IN THE EVENT OF FASTENER OR COMPONENT FAILURE Tightening NOTE Ensure SET UP INSTRUCTIONS have been followed 1 Fit Pneutorque with the correct size impact or high quality socket to suit fastener TIP For added safety it
8. characters HH MM SS 24 Hour clock DD MM YY or MM DD YY date format 8 Order Butterworth low pass filter with a 3dB point settable from 100 to 2500 Hz 0 to 99 of transducer capacity Renata 190 mAh CR2032FH Power Tool amp Tool Controller Repeatability Accuracy Temperature range Maximum Operating Humidity Environment Electromagnetic Compatibility EMC Directive Low voltage directive Shut off tool 2 of reading 2 of reading 5 C to 40 C operating 20 C to 60 C storage 85 Relative Humidity 30 C Indoor use within a light industrial environment To environmental conditions Pollution Degree 2 amp Installation Category Over voltage Category Il Store in a clean amp dry environment In conformance with EN 61326 2006 In conformance with EN 61010 1 2001 To environmental conditions Pollution Degree 2 amp Installation Category Over voltage Category II Due to continuous improvement all specifications are subject to change without prior notice NOTE If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment could be impaired 25 du BSI Norbar Torque Tools Ltd Beaumont Road CENT NO Q6228 Banbury uriar Norbar Torque Tools yo xi United Kingdom We WEE panes Tel 44 0 1295 270333 INTERMATIONAL TRADE Fax ta 0 1285 753643 E mail enduiry norbar com Registered in England No 38
9. fitted with a dryer Ensure the Lubro Control Unit has sufficient hydraulic oil Ensure the Lubro Control Unit delivers hydraulic oil at the correct rate Ensure the Lubro Control Unit is regularly maintained see product handbook Maintain the correct torque reaction ea SS eS Air Lubrication Add Shell Tellus S2M 32 or equivalent good quality hydraulic oil to the Lubro Control Unit Gearbox Under normal operating conditions it is not necessary to re grease the gearbox The gearbox contains Lubcon Turmogrease Li 802 EP or equivalent good quality grease Silencer The silencer part number 18591 must be changed every 12 months This may be more frequent for high tool usage or dirty environments TIP Change silencer with tool upside down as shown to ensure internal parts spring amp valve are kept in place Remove M4 screw A part number 25381 10 using a 2 5mm hexagon key Remove pin B part number 26284 using a pin punch Pull out air inlet tube D with base plate amp silencer Remove silencer E from air inlet tube Fit new silencer part number 18591 over air inlet tube Fit air inlet tube assembly C D amp E into handle against spring resistance Fit pin B with a hammer Fit screw A and torque to 0 5 N m Do not over tighten this screw as it is likely to break the base plate moulding ee ee ee Ds TIP When refitting air inlet tube assembly into handle care should be taken to ensure correct
10. is recommended to secure the socket to the drive square This is often achieved using a pin and O ring see socket manufacturer for guidance 2 Power up the tool controller The LED s will illuminate and flash The TRACK mode is displayed 3 Ensure shut off torque has been set for current fastener 4 For best results exercise the Pneutorque in direction of use before setting zero With no load on the Pneutorque and the Tool Controller in track mode zero the display Press O 5 Select Stall Tool mode Press 6 6 Select limit required using UP and DOWN keys 7 Ensure power tool Clockwise Counter clockwise Selector is correctly set 8 Rotate the handle into a convenient position relative to the reaction bar Fit the tool onto the fastener to be tightened with the reaction bar adjacent to the reaction point See Figure 12 9 Adopt a suitable posture to counteract normal or unexpected movement of the tool due to reaction forces 10 Squeeze the trigger partially to bring the Reaction bar into contact with the reaction point FIGURE 12 Tightening Clockwise Fastener 11 Fully press trigger and keep fully pressed until the shut off LOWER LIMIT is reached then release the trigger NOTE If the trigger is not fully pressed full torque may not be applied to the fastener 12 The trigger must be released before the tool resets to prevent a further torque application 13 The torque applied is shown on the power tool amp
11. norbar us NORBAR TORQUE TOOLS NZ LTD B3 269A Mt Smart Road Onehunga Auckland 1061 NEW ZEALAND Tel 64 9579 8653 Email nz norbar com au Norbar Torque Tools Ltd 2007 NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841 1371 Email singapore norbar com au NORBAR TORQUE TOOLS SHANGHAI LTD E Building 5F no 1618 Yishan Road Minhang District Shanghai CHINA 201103 Tel 86 21 6145 0368 Email sales norbar com cn T NORBAR TORQUE TOOLS INDIA PVT LTD Plot No A 168 Khairne Industrial Area Thane Belapur Road Mahape Navi Mumbai 400 709 INDIA Tel 91 22 2778 8480 Email enquiry norbar in www norbar com
12. which may cause an explosion hazard in the presence of pure oxygen These tools also contain aluminium alloy components which may cause a hazard in certain explosive environments Unexpected tool movement due to reaction forces or breakage of drive square or reaction bar may cause injuries Isolate the tool from all energy sources before changing or adjusting the drive square or socket There is a risk of crushing between the reaction bar and work piece Keep hands away from reaction bar Keep hands away from tool output Keep loose clothing hair etc from being caught in any rotating part of the tool These tools require a reaction bar See section on Torque Reaction Ensure all hoses are correctly fitted before switching on the air supply This avoids the risk of injury by whipping air hoses Unexpected direction of drive square movement can cause a hazardous situation Use only sockets and adaptors which are in good condition and are intended for use with power tools Pneutorque Wrenches are non impacting torque controlled threaded fastener tightening tools and must always be operated with the following e Clean dry air supply with a minimum flow of 19 litres sec 40 CFM e Lubro Control Unit or similar Filter Regulator and Lubricator Unit 1 2 Bore 12 mm e Impact or high quality sockets e Reaction bar INTRODUCTION The Pneutorque PTM amp PTME External Control EC series tools are air driven power tools des
13. 0480 VAT No GB 119 1060 05 2009 QA57 ISSUE 2 24 1 97 Declaration of Conformity Manufactured by Norbar Torque Tools Ltd Beaumont Road Banbury Oxon OX16 1XJ The Directives covered by this Declaration Safety of Machinery Directive 2006 42 EC The Equipment Covered by this Declaration Equipment Pneutorque PTM amp PTME Series External Control EC Shut Off Tools Model Name s PTM 52 EC PTME 52 EC PT M 72 EC PT ME 72 EC The Basis on which Conformity is being Declared The equipment identified above is in compliance with the protection requirements of the above directive and the following standards have been applied EN 792 6 2000 Hand held non electric power tools Safety requirements Pt 6 Assembly power tools for threaded fasteners The Pneutorque External Control Shut Off Tool must be operated with a Tool Controller to provide the external control Suitable Norbar controllers include Part Number 60244 amp 60254 The technical documentation required to demonstrate that the products meet the requirements of the above Directives has been compiled by the signatory below and is available for Inspection by the relevant enforcernent authorities The CE mark was first applied in 2005 7 UJ eer Date 19th October 2010 Authority Compliance Engineer Signed Full Name Trevor Mark Lester B Eng United Kingdom e Australia e United States of America e New Zealand e Singapore e China
14. 18120 B06 PTM 52 500 B EC 500 N m 18121 B06 PTM 52 800 B EC 800 Nm 18122 B06 PTM 72 1000 B EC 1000 Nm 18123 B08 PTM 72 1350 B EC 1350 N m 18124 B08 PTM 72 2000 B EC 2000 Nm 18144 B06 PTME 72 1000 B EC 1000 Nm 18145 B08 PTME 72 2000 B EC 2000 N m NOTE The main PTM 4 PTME models are listed above Other PTM amp PTME external control tools with minor variances are also covered Description of options Part Number Option id pues Bi directional Clockwise and Counter Clockwise ke 06 3 4 A F drive square size xxxxx NG 1 A F drive square size Model Option PTN EC Pneutorque Twin Motor PTME xx EC Pneutorque Twin Motor fixed nose extension PTM 52 EC 52mm diameter gearbox PTM 72 EC 72mm diameter gearbox PTM 1000 EC Maximum torque in N m PTM B EC Bi directional Clockwise and Counter Clockwise Tool Controllers Part Number 60244 Tool Controller for EC tool 60254 Tool Controller for EC tool with built in printer NOTE The main tool controller models are listed above Other tool controller models with minor variances are also covered SAFETY IMPORTANT DO NOT OPERATE THE TOOL BEFORE READING THESE INSTRUCTIONS FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR DAMAGE TO THE TOOL This tool is intended for use with threaded fasteners The use of ear protectors is recommended Do not use these tools in potentially explosive atmosphere as they contain grease
15. Figure 1 A using a minimum hose size of 1 2 bore 12mm NOTE Avoid using 1 2 bore hoses of longer than 5 meters from the supply to the pressure regulator unit as this will reduce the performance of the tool Turn on air supply and check for air leaks FIGURE 1 Connections Torque Reaction The reaction bar ensures all reaction forces are contained so torque reaction is not passed back to the operator Several reaction bar types are available Fit reaction bar as detailed below Tool Model Reaction Bar Type Fitting Instructions A Cranked reaction bar standard Fit reaction bar plate Figure 1 D over the Single sided reaction plate option drive square to engage reaction splines Double sided reaction plate option Secure with circlip supplied PTM Fit as instructions supplied with nose extension Nose Extension option PTME Nose Extension Standard Factory fitted not removable It is essential the reaction bar rests squarely against a solid object or surface adjacent to the fastener to be tightened The contact area must be within the shaded area of figure 2 with the contact area as large as possible Standard Length socket Extra Length socket Torque Reaction should be taken in the shaded areas only FIGURE 2 Safe reaction window WARNING CARE MUST BE TAKEN TO ENSURE THAT THE REACTION BAR IS ONLY USED WITHIN THE LIMITATIONS SHOWN IN FIGURE 2 For special applications or wher
16. Tool Controller WARNING THE TOOL CONTROLLER IS SUPPLIED WITH 2 KEYS TO UNLOCK THE DOOR THESE KEYS ARE REQUIRED FOR AUTHORISED MAINTENANCE PURPOSES ONLY 1 Attach the tool head lead Figure 1 G between the tool connector Figure1 F and Tool Controller Figure 4 NOTE For use with a non Norbar controller see Appendix A 2 If using the serial port connect computer or serial printer to RS232 connector For model 60254 with printer there is no RS232 connector 3 The Solenoid connector if fitted is not applicable to this tool 4 If using socket tray connect to Socket Tray connector for custom applications only 5 Connect mains power lead from Tool Controller mains supply A supply of between 100 VAC 240 VAC is required FIGURE 4 Norbar Tool Controller TIP If the mains plug needs changing connect the new plug as follows BROWN LIVE BLUE NEUTRAL GREEN YELLOW EARTH WARNING IT IS IMPORTANT THAT LIVE NEUTRAL AND EARTH ARE ALL CONNECTED BETWEEN THE CONTROL BOX AND MAINS SUPPLY IF NO EARTH IS AVAILABLE 2 WIRE MAINS SUPPLY IT IS RECOMMENDED THAT A SEPARATE EARTH BE CONNECTED BETWEEN THE CONTROL BOX AND A SUITABLE EARTH NOTE If the tool controller plug is fitted with a fuse a 5 amp value is required If in doubt consult a qualified electrician 6 Switch on mains power 11 Clockwise Counter Clockwise Set clockwise counter clockwise as required FIGURE 5 a Clockwis
17. act Norbar quoting the coded number in brackets on the password menu GLOSSARY OF TERMS Word Or Term A F Bi directional EC Fastener LED Lubro Control Unit Nose Extension Pneutorque PTM PTME Reaction Bar Shut off Tool Capacity Tool Controller Tool Response Time Torque Transducer Across Flats Tool capable of Clockwise amp Counter clockwise square rotation External Control Bolt stud or nut to be tightened Light Emitting Diode Unit to provide filtering and lubrication along with pressure regulation Not supplied with tool A reaction type used where tool access is restricted typical examples on wheel nuts on heavy vehicles Available as an option for PTM tools or integral for PTME tools Product name Pneutorque Twin Motor Pneutorque Twin Motor with fixed nose extension Item to counteract applied torque Also called reaction plate Torque value to stop applying torque Maximum torque Device to control the Pneutorque and display the torque Time from tool shut off to tool stopping Device to measure torque 21 APPENDIX A USE WITH A NON NORBAR TOOL CONTROLLER Refer to the Non Norbar controller operating instructions Before first use the Pneutorque will require calibrating with the Controller The Pneutorque is supplied with a certificate to indicate the mV V value of the transducer to allow calibration to be carried out The Pneutorque power tool is has a 19 way
18. alignment between air inlet tube amp spring It may be easier to fit the spring into air inlet tube first and secure with a small amount of grease FIGURE 14 Silencer replacement 21 Drive Square To avoid internal damage especially due to torque overload the output drive square has been designed to shear first This saves major internal damage and allows easy square removal For drive square part numbers see page 5 FIGURE 15 Drive square replacement To replace drive square 1 Remove the air supply 2 Support tool in a horizontal position 3 Remove the screw or spring pin then remove drive square If the square has sheared it may be necessary to use pliers to remove the broken parts 4 Fit new drive square 5 Fit new screw and tighten between 4 N m to 5 N m for PTM52 or 8 N m to 9 N m for PTM72 92 119 or insert new spring pin 6 Connect air supply TIP If the drive square fails continually then seek advice from Norbar or a Norbar distributor Printer Paper Replacement The printer paper is RS Part Code 224 9853 available from www rs components com To replace the printer paper 1 Unclip latch and open two piece doors Remove old reel amp insert new paper roll 2 3 Close doors 4 Press paper advance button Transducer Calibration FIGURE 16a vi 10D The tool and controller should be calibrated as a system for reasons of accuracy and traceability To maintain the specified accuracy it is r
19. connector using the following pin positions A Transducer ve excitation to tool B Transducer ve excitation to tool C Transducer ve signal from tool D Transducer ve signal from tool F Smart Chip Clock G Smart Chip Data K 24V for Solenoid to tool L OV for Solenoid amp LED U 24V GREEN LED to tool V 24V RED LED to tool screen Connect at both ends for EMC General Specifications Accuracy See calibration certificate supplied with transducer Maximum Bridge Excitation 10 Volts D C Zero setting tolerance better than 1 Full Scale Deflection Temperature Range 0 C 50 C operating 20 C 60 C storage Transducer Temperature Co efficient lt 0 01 C Full Scale Defection on zero lt 0 03 C Full Scale Defection on span Solenoid 24V to activate 2W power consumption Electromagnetic Compatability EMC Electromagnetic compatibility is the responsibility of the system designer To help in this task Norbar recommend the following i Use good quality screened cable ii Keep cable lengths to a minimum iii Keep signal cables away from high voltage cables iv Fully screen the transducer signals from all other signals Transducer Excitation Considerations An accurate stable and low noise supply should be used to excite the Transducer We recommend the power supply output is short circuit protected 28 APPENDIX B USING THE TOOL CONTROLLER KEYPAD All disp
20. e FIGURE 5 b Counter Clockwise Arrow towards drive square Arrow away from drive square WARNING FAILURE TO FULLY ENGAGE THE CLOCKWISE COUNTER CLOCKWISE SELECTOR WILL RESULT IN DAMAGE TO THE GEARBOX Air Lubrication The tool must be used with oil lubrication in the supplied air this is achieved by using a Lubro Control Unit not supplied Set the air lubrication a Fill Lubro Control Unit with hydraulic oil Shell Tellus S2M 32 or equivalent good quality hydraulic oil b Ensure the tool drive square is free to rotate c Run the tool by pressing the trigger d Adjust the Lubro Control Unit for maximum tool air pressure Air pressure is shown on the gauge TIP Using maximum air pressure will give maximum tool speed e Adjust Lubro Control Unit to supply 6 drops of oil per minute FIGURE 6 Lubro Control Unit f Release trigger IMPORTANT THE WRENCH MUST BE FREE RUNNING WHILE ADJUSTING THE AIR PRESSURE TO GIVE THE CORRECT SETTING See Lubro Control Unit handbook for more details Norbar Tool Controller NOTE The torque applied by the Pneutorque depends on the LOWER LIMIT setting on the Tool Controller 1 Switch on Tool Controller The display amp keypad are shown in Figure 7 for further details on the keypad see Appendix B Yo VA FIGURE 7 Display amp Keypad 2 The tool controller will follow the flow diagram shown in Figure 8 For Smart transducers the tool controller will
21. e extra deep sockets must be used the standard bar may be extended but only within the limitations shown on Figure 2 Alternative reaction bars are available see page 5 WARNING FAILURE TO OBSERVE THE LIMITATIONS SHOWN IN FIGURE 2 WHEN MODIFYING STANDARD REACTION BARS MAY RESULT IN PREMATURE WEAR OR DAMAGE TO THE TOOL Standard drive square extensions MUST NOT be used as these will cause serious damage to the tool output drive A range of nose extensions is available for applications where access is restricted These are designed to support the final drive correctly The dimensions of the standard reaction bars is shown in the following table ReactionBars Standard Too e w so PTM 52 60 131 71 35 3 4 PTM 72 75 165 91 48 1 PTME 72 5 1000 N m 80 5 110 63 12 3 4 PTME 72 5 2000 N m 51 5 110 62 16 1 When the Pneutorque is running the reaction bar rotates in the opposite direction to the output drive square and must be allowed to rest squarely against a solid object or surface adjacent to the fastener to be tightened See figure 3 a 3 b 3 c and 3 d Pneutorque Torque Reaction Counter Clockwise leie Example of PTM tool FIGURE 3 a FIGURE 3 b Example of PTM tool with nose extension option or PTME tool FIGURE 3 c FIGURE 3 d WARNING ALWAYS KEEP HANDS CLEAR OF THE REACTION BAR WHEN THE TOOL IS IN USE OR SERIOUS INJURY MAY RESULT Connecting
22. ecommended that the tool is recalibrated at least every 12 months Contact Norbar or a Norbar distributor for more information Cleaning Keep the tool in a clean condition to aid safety Do not use abrasives or solvent based cleaners Disposal The tool must not be disposed of in the general waste Please dispose of according to your local recycling laws and regulations Contact your distributor or see the Norbar web site www norbar com for further recycling information Components to be recycled include Handle Aluminium case Steel internals Gearbox clockwise counter clockwise Aluminium case Steel internals Gearbox 52mm 72mm Steel with nickel plated case Steel internals Reaction bar PTM 52 is steel PTM 72 is aluminium 22 SPECIFICATIONS Power Tool Only pii Minimum Maximum 18120 B06 100 N m 74 Ibf ft 500 N m 370 Ibf ft 18121 B06 160 N m 118 Ibf ft 800 N m 590 Ibf ft 18122 B06 18144 B06 200 N m 147 Ibf ft 1000 N m 738 Ibf ft 18123 B08 270 N m 200 Ibf ft 1350 N m 1000 Ibf ft 18124 B08 18145 B08 400 N m 295 Ibf ft 2000 N m 1475 Ibf ft ESTO ptus degener ede kg 18120 B06 324 82 60 434 4 9 0 85 18121 B06 324 82 60 434 4 9 0 85 18122 B06 324 85 7 15 465 1 4 0 7 18123 B06 324 85 7 75 465 7 4 0 7 18124 B08 324 85 7 15 498 7 8 0 7 18144 B06 324 82 80 5 555 8 5 18145 B08 324 82 80 5 555 9 0 FIGURE 17 Tool Dimensions 23 Tool Speed Part Number Free running at
23. ent position relative to the reaction bar Fit the tool onto the fastener to be released with the reaction bar adjacent to the reaction point See Figure 13 FIGURE 13 Releasing Clockwise Fastener 4 Adopt a suitable posture to counteract normal or unexpected movement of the tool due to reaction forces 5 Squeeze the trigger partially to bring the reaction bar into contact with the reaction point 6 Fully press trigger and keep fully pressed until threaded fastener releases TIP If unable to release the fastener due to the tool shutting off increase the shut off limit on the tool controller If unable to release the fastener due to the tool stalling increase the air pressure to the tool Do not exceed the maximum air pressure for the tool WARNING EXCEEDING THE MAXIMUM AIR PRESSURE WILL CAUSE OVERLOADING AND MAY LEAD TO SERIOUS DAMAGE 20 MAINTENANCE For optimum performance and safety regular tool maintenance is required The operator maintenance is limited to the replacement of the drive square and the silencer All other maintenance and repair should be carried out by Norbar or a Norbar distributor Maintenance intervals will depend on the tool usage and the environment in which it is being used The maximum recommended maintenance and recalibration interval is 12 months TIP Steps the operator can take to reduce the amount of maintenance required include Use the tool in a clean environment Use an air compressor
24. igned for applying torque to threaded fasteners The Tool Controller is used to accurately control the shut off torque of the Pneutorque and display the torque applied There are models to cover torque capacities of 500 N m to 2000 N m Parts Included ee Part Number Description Ha NS f Pd SS Visual difference 18122 B6 18120 B06 18144 B6 U powe QU 18121 B06 e 18145 B8 Cranked reaction bar fitted 18646 16494 Reaction bar retaining circlip fitted 26588 26486 Hanger fitted 18747 18747 18747 Calibration certificate Operators handbook 34323 34323 34323 with language CD if required Part Number The Too Controller includes NoPrinter WithPrinter Tool controller 60244 60254 Tool Head Lead 6m 61127 600 61127 600 Mains Lead Various Various Disposal This symbol indicates that the product must not be disposed of in the general waste Please dispose of according to your local recycling laws and regulations Contact your distributor or see the Norbar web site www norbar com for further recycling information Accessories For The Pneutorque Air Coupling Socket for Hose Lubro Control Unit 3 4 Drive Square fixing screw 1 Drive Square fixing screw 3 4 Drive Shaft fixing pin 1 Drive Shaft fixing pin Reaction Plate NOTE 1 Reaction Adaptor NOTE 1 gp se a 5 Double sided Reaction Plate I Silencer 6 Blade Nose Extension 9 Blade
25. inseay FIGURE 9 Non Smart Transducer flow diagram 14 3 Press to obtain SET UP menu 17 SET UP SOFTWARE 37712 XXX 1 LIMITS 2 SETTINGS 3 RETURN TO MEASURE TO CONFIRM 4 Press 1 on the tool controller to set up limits There are 12 targets available on the Tool Controller each target can be set for a different shut off value See Figure 8 5 Enter password NOTE All set up settings are password protected the default password is 000000 If password is lost see troubleshooting section 6 Atypical torque application is shown in Figure 10 The tool will shut off at the torque set by the lower limit Following shut off the tool will take a short time the Tool Response Time to finally stop at the Torque Applied RED led flashing UPPER LIMIT Torque Applied GREEN led on D zi LOWER LIMIT G RED led on l Below 0 5 tool capacity 0 Time Tool shut NE irs cdi Tool st ool shut o Time ool stops FIGURE 10 Typical torque application NOTE The length of the Tool Response Time is dependant on the tool speed air pressure joint type and the lubrication used 15 Select TARGET X on the tool controller Press enter 8 Select UNITS of measurement Press enter 9 Enter TARGET VALUE required Press down arrow Enter UPPER LIMIT as a of the target value Press down arrow Enter LOWER LIMIT as a of the target value this is the shut off value Press down arrow
26. isplay and with bright LED s to show PASS or FAIL Serial Port A serial port is provided for data output to a computer or printer Options include sending limit status time and date Printer The 60254 version of the controller has a built in printer which allows printing of the torque data SET UP INSTRUCTIONS The Pneutorque set up covers the following items 1 Pneutorque Hanger Connecting Air Supply Torque Reaction Connecting Tool Controller Clockwise Counter Clockwise Air Lubrication NN Qe IL d e e Norbar Tool Controller Please complete the set up in the order shown Pneutorque Hanger The Pneutorque hanger Figure 1 E is designed to be used with a suitable balancer to provided comfortable tool use Remove hanger if not required Connecting Air Supply WARNING TO AVOID HAZARD FROM WHIPPING AIR HOSES MAKE ALL CONNECTIONS TO THE TOOL BEFORE TURNING ON THE AIR SUPPLY Make sure all hoses are clean in good condition and free from dirt water Connect the tool air inlet hose Figure 1 C to the outlet side of the lubro control unit Figure 1 B not supplied observing air flow direction arrows TIP On tools supplied with quick air couplings fit the coupling plug to the tool inlet and the coupling socket to air hose To connect push couplings together To disconnect pull back lock on socket coupling Connect the inlet side of the lubro control unit Figure 1 B to the air supply
27. lay settings are accessed in menus that are set by the front panel keys The keys have the following functions Press and hold the required key until the desired character is displayed then release L 2 Key o 6 A d a D g G j J m M D P S S V V X X ieee o B GE hH kk NN qQ tT ww yy eX f F i l L o O r R u U z Z NOTE The keys 0 9 are shortcuts for menu selection Entry of _ Entry of full stop or decimal point d a To go through menu options and choices b Left arrow becomes delete when entering data c Right arrow becomes space when entering data d Use down arrow to move on to next option in a set up menu e Use left and right arrows for quick selection of torque units in measurement screen Exit Confirm change NOTE If the change is not confirmed it will not be made TIP When in a set up screen after entering one option press the down arrow to enter the next When all entry s have been made press 2 29 PAA al NORBAR TORQUE TOOLS LTD Beaumont Road Banbury Oxfordshire OX16 1XJ UNITED KINGDOM Tel 44 0 1295 270333 Email enquiry norbar com 2 NORBAR TORQUE TOOLS PTY LTD 45 47 Raglan Avenue Edwardstown SA 5039 AUSTRALIA Tel 61 0 8 8292 9777 Email enquiry norbar com au NORBAR TORQUE TOOLS INC 36400 Biltmore Place Willoughby Ohio 44094 USA Tel 1 866 667 2279 Email inquiry
28. maximum Drive Square air pressure 18110 B06 224 rev min 3 4 18111 B06 148 rev min 3 4 18112 B06 18142 B06 122 rev min 3 4 18113 B08 86 rev min 1 18114 B08 18143 B08 58 rev min 1 Air Supply Air Lubrication Handle Vibration Sound Pressure Level Maximum pressure 6 3 bar For maximum output speed Shell Tellus S2M 32 for the Lubro Control Unit recommended lt 2 5m s Maximum Tested in accordance with ISO 8662 7 Hand Held portable tools Measurement of vibrations at the handle 84 dBA measured at 1m equivalent continuous A weighted sound Tested to BS ISO 3744 1994 Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a reflecting plane Test conducted in free running condition with a supply pressure of 6 3 bar Tool Controller Only ELTCHEPU GUN AC Power Requirement Power Requirements Input Fuse Required Power Plug Fuse Power Cable Internal Fuses Printer where fitted Display Resolution Password Time Date Frequency Response Trigger from setting Back up battery 24 60244 60254 300mm 300mm 300mm 300mm 150mm 150mm 7 0 kg 7 5 kg 100 240 Volts 1096 50 60 Hz 10 W 5 A 5 Amp if fitted 2 meters 6ft 6ins long minimum Display 2A PLC Supply 2A Thermal Printer using standard paper rolls 5 Digits 000000 default must be 6
29. proceed to Measure For Non Smart transducer the tool controller will show CONNECT TRANSDUCER Press Enter to input the transducer details as shown in Figure 9 DISPLAY LOGO SMART TRANSDUCER DISPLAY TRANSDUCER DETAILS TRANSDUCER DETAILS SCREEN RETURN TO MEASURE NO 17 SET UP SOFTWARE XXXXX XXX SETTINGS o 3 RETURN TO MEASURE LIMITS 91 SELECT 19 SELECT PASSWORD TARGET UNITS a ex YN Password flow diagram FIGURE 8 Tool Controller flow diagram 22 CONFIRM LIMITS 20 SET TRANSDUCER LIMITS 27 ENTER CORRECT 13 PASSWORD PASSWORD PROCEED INCORRECT PASSWORD SIA YIINGOSNVUL 31313Qd bb SIA ON SYIINOSNVYUL TIV ALATA lt YAINOASNVAL 19313S 0L SYIINOSNVYUL ONILNIYd ON Tv 313130 INIYd Uaa 313130 3ydno5l NOILV 8I TIVO d39nasNvL Yl SYILINWVdVd MYAINOASNVAL eb YAINOASNVAL LOATAS 6 38H3HM 3AVS 8 SIA HHOnasNVH L AAVS L JXN914 NOILV 8I IVO vl Syd3L3NVJVd MYAINOASNVAL eb aav Svecl IVIYAS ISN ISN LIX NAIAIS SIIVL13G YAINOGSNVAL YAINGSNVAL MOHS 9b YAINGSNVAL LOATAS Sb MYAINGSNVAL GAAVS aasn XXXXX TVIZIS ASN TIV 3157450 414140 INIdd 313 13Q LNIed LIQ3 3L3 13Q LNIHd LIO3 YAINOGSNVAL aav YAINGOSNVAL 9 Lida SYAONAGSNVAL 313 13Q0 LNIHd LIO3 9 11XA MYAINASNVAL LOANNOD lt weibeip Moj a
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