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pvd 600 / pvm user manual in original

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1. Personal precautions and qualifications Only qualified and trained persons may operate or maintain the machine They must be physically able to handle the bulk weight and power of the machine Always use your common sense and good judgement Personal protective equipment Always use approved protective equipment Operators and all other persons in the working area must wear protective equipment i ncluding at a minimum Protective helmet Hearing protection Impact resistant eye protection with side protection Respiratory protection when appropriate Protective gloves Proper protective boots Appropriate work overall or similar clothing not loose fitting that covers your arms and legs Drugs alcohol or medication Drugs alcohol or medication may impair your judgment and powers of concentration Poor reactions and incorrect assessments can lead to severe accidents or death Never use the machine when you are tired or under the influence of drugs alcohol or medication No person who is under the influence of drugs alcohol or medication may operate the machine SWERDE OPERATION PRECAUTIONS DANGER Explosion hazard Ifa warm machine or exhaust pipe comes into contact with explosives an explosion couldoccur During operating with certain materials sparks and ignition can occur Explosions will lead to severe injuries or death Never operate the machine in any explosive environment Never use the machine near
2. SWERDE Dok 101512 GB 1538 Dok 101512 GB 1538 PVD600 PVM NOTES SWERDE PVD600 PVM NOTES SWERDE Dok 101512 GB 1538 EC declaration of conformity Manufacturer Swepac AB Blockvagen 3 34132 Ljungby 1 Category PokerVibrator 2 Type PVD600 The product complies with the following directives 2006 42 EG 2000 14 EG 2004 108 EG EN 500 1 EN 500 4 EN 12649 2008 A1 2011 ISO 11201 ISO 5349 2 2001 Technical documentation held by Swepac AB Blockv gen 3 SE 34132 Ljungby Hans Holmlund Product Manager Suena SWEPAC AB Address Blockvagen 3 341 32 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se
3. from the start and stop device until you are ready to start the machine Learn how the machine is switched off in the event of an emergency WARNING Noise hazard High noise levels can cause permanent and disablinghearing loss and other problems such as tinnitus ringing buzzing whistling or humming in the ears To reduce risks and prevent an unnecessary increase in noise levels Risk assessment of these hazards and implementa tion of appropriate controls is essential Operate and maintain the machine as recommended in these instructions If the machine has as ilencer check that it is in place and in good working condition Always use hearing protection TRANSPORT PRECAUTIONS WARNING Loading and unloading hazard When the machine is lifted by a crane and similar appliance this can lead to injury Use marked lifting points Make sure that all lifting devices are dimensionedfor the weight of the machine Never remain under or in the immediate vicinity of the machine MAINTENANCE PRECAUTIONS WARNING Unexpected start hazard During maintenance or when changing blades on the machine there is a risk that the engine backfires or that the machine unexpectedly starts This applies especially when the engine is hot and if the switch is in position ON This can result in serious personal injury Always let the engine cool down Always turn the switch to position OFF Always take the cap off the spark plug WARNI
4. 1 Before working be sure that the hose joint sleeve nut is properly fastened to the drive unit Note The drive unit must be switched off during this handling and check the correct working of all handling and safety devices Always use two ways extension cables equipped with two connector plugs in the male and in the female plugs Male plug is assembled in the motor Note Do not use damaged or worn out cables 2 Do not make sharp bends on the flexible shaft during operation 3 Do not over lubricate the inner flexible shaft 4 Do not keep working the poker out of the concrete more than 5 minutes 5 Do not restrict the movement of the poker during the work 6 Do not stop the poker inside the concrete 7 Change the wear parts to avoid damage to the internal parts Check wearing table for the poker 8 Do the maintenance with the types and quantities of recommended lubricants 9 Use ear protection according the safety instruction 12 SWERDE Dok 101512 GB 1538 Dok 101512 GB 1538 PVD600 PVM MAINTENANCE Although the poker vibrator has a few moving parts regular maintenance promotes a long and trouble free life Warning Disconnect the electrical supply to the poker vibrator before you can carry out any maintenance activities to the poker vibrator Cleaning the ventilation caps The ventilation slots on both sides of the motor housing should be kept open at all times in order to achieve a maximum cooling e
5. NG Unexpected start hazard Any machine modification may result in bodily injuries to yourself or others Never modify the machine Modified machines are not covered by warranty or product liability Always use original parts insertion tools and accessories Change damaged parts immediately Replace worn components in good time CAUTION High temperature The machines engine exhaust pipe and bottom become hot during operation Touching them can lead to burns Never touch a hot machine Never touch the bottom of the machine when its hot Wait until the engine exhaust pipe and bottom of the machine have cooled down before carrying out maintenance work STORAGE PRECAUTIONS Keep the machine in a safe place out of the reach of children and locked up SWERDE Dok 101512 GB 1538 Dok 101512 GB 1538 PVD600 PVM SIGNS 1 Read the operating manual before using the machine 2 Safety glasses safety helmet and ear protection compulsory 3 Gloves compulsory 4 Safety shoes with extra protection compulsory 5 Before opening the motor housing remove the plug 6 Dangerous electrical voltage 7 Look out and be careful ENSURE THAT ALL SYMBOLS ON THE POKER VIBRATOR CAN ALWAYS BE CLEARLY READ Safety aspects The following safety aspects apply to the machine Safety symbols are present on the handheld poker vibrator PVD600 PVM The drive unit has a thermical relais protecting against over
6. Swe cic PVD 600 PVM USER MANUAL IN ORIGINAL Dok 101512 GB 1538 PVD600 PVM CONTENTS SAFETY INSTRUCTIONS ccessscsssssssessssessssssesssssees 3 OPERATION PRECAUTIONS ssccsssssssssssssesssseees 3 4 5 6 TRANSPORT PRECAUTIONS sssssssssssesssssesssseees 6 E 7 TECHNICAL DATA een 8 9 DESCRIPTION les 10 HOW IT WORKS cccoocccconnccononicoconnoci noocnnnanncinnan cocinan 10 FIELD OF APPLICATION 11 PREPARATIONS AND OPERATING CONDITION tores 18 MAINTENANCE ccecsssssssssssesssssesssssseessssessssseessssseeen 13 CLEANING THE FLEXIBLE POKER VIBRATOR een ee 14 TROUBLE SHOOTING REPAIRS uann 15 A 14 EC DECLARATION OF CONFORMITY c cssesesseee 15 SWERDE Dok 101512 GB 1538 Dok 101512 GB 1538 PVD600 PVM SAFETY INSTRUCTIONS To reduce the risk of serious injury or death to yourself or others read and understand the Safety and opera ting instruction before installing operating repairing maintaining or changing accessories on the machine Post this Safety and operating instruction at work locations provide copies to employees and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine In addition the operator or the operator s employer must assess the specific risks that maybe present as a result of each use of the machine Additional instructionst for the engine can be found in the manufacturer s engine manual
7. UBRICATE THE INSIDE OF THE FLEXIBLE SHAFT OR THE POKER VIBRATOR WITH OIL The flexible drive shaft of the poker vibrator has been durably lubricated by the manufacturer If the inside vibrator become wet from the bearing or grease from the shaft it has to be cleaned carefully to restore the function of the pendulum technology Use some cleaning liquid without any admixture of oily ingredients Cleaning process se description below 1 POKER HOUSING 1 2 CLEANING RAG 3 SPINDLE WITH GROOVE LENGTH 40 CM DIAM 06 MM 4 DRILL WITH ELECTRIC SPEED REGULATOR 14 SUECO Dok 101512 GB 1538 Dok 101512 GB 1538 PVD600 PVM Trouble shooting repairs The table below shows the most occurring problems causes and solutions PROBLEM CAUSE SOLUTION The connected and activated The electrical motor has been Prevent the flexible poker vibrator electrical drive unit keeps tripping overloaded because the flexible of getting jammed between the out poker vibrator is jammed between reinforcement Stop operation if the the reinforcement poker vibrator gets jammed after all Reset if necessary the thermic relay The connected and activated The electrical motor has been Electrical supply via a safety electrical drive unit regularly trips overloaded due to a faulty transformer check the distributed out electrical supply power from the safety transformer Electrical supply via electrical mains check the plug connection
8. afety regulations and recommendations Consult with physicians experienced in relevant occupational medicine Work with your employer and trade organization to reduce dust and fume exposure at the work site and to reduce the risks Effective health and safety programs policies and procedures for protecting workers and others against harmful exposure to dust and fumes should be established and mplemented based on advice from health and safety experts Consult with experts DANGER Exhaust gas hazard The exhaust gas from the machine s combustion engine contains carbon monoxide which is poi sonous and chemicals which cause cancer birth defects or other reproductive harm Inhalation of exhaust fumes can cause serious injury illness or death Never inhale exhaust fumes Ensure good ventilation extraction of air by fan if necessary SWERDE Dok 101512 GB 1538 Dok 101512 GB 1538 PVD600 PVM WARNING Projectiles Failure of the work piece of accessories or even of the machine itself may generate high velocity projectiles During operating splinters or other particles from the compacted material may become projectiles and cause personal injury by striking the operator or other persons To reduce these risk Use approved personal protective equipment and sa fety helmet including impact resistant eye protection with side protection Make sure that no unauthorised persons trespass into the working zone Ke
9. bbing tingling pain clumsiness weakened grip whitening of the skin or other symptoms occurat any time when operating the machine or when not operating the machine stop operating the machine tell your employer and seek medical attention Continued use of the machine after the occurrence of any such symptom may increase the risk of symptoms becoming more severe and or permanent Operate and maintain the machine as recommen ded in these instructions to prevent an unnecessary increase in vibration The following may help to reduce exposure to vibration for the operator If the machine has vibration absorbing handles keep them in a central position avoid pressing the handles into the end stops When the percussion mechanism is activated the only body contact with the machine yous hould have are your hands on the handle or handles Avoid any other contact for example supporting any part of the body against the machine or leaning onto the machine trying to increase the feed force Make sure that the machine is well maintained and not worn out Immediately stop working if the machine suddenly starts to vibrate strongly Before resuming the work find and remove the cause of the increased vibrations Participate in health surveillance or monitoring medical exams and training programs offered by your employer and when required by law When working in cold conditions wear warm clothing and keep hands warm and dry See
10. d include dust and fumes created by the use of the machine and the potential for disturbing existing dust Wear maintain and correctly use respiratory protection as instructed by your employer and as required by occupational health and safety regulations Ther espiratory protection must be effective for the type of substance at issue and if applicable approved by relevant governmental authority Work in a well ventilated area If the machine has an exhaust direct the exhaust so as to reduce disturbance of dustin a dust filled environment Operate and maintain the machine as recommended in the operating and safety instructions Wear washable or disposable protective clo thes at the worksite and shower and change in to clean clothes before leaving the work site to reduce exposure of dust and fumes to your self other persons cars homes and other areas Avoid eating drinking and using tobacco products in areas where there is dust or fumes Wash your hands and face thoroughly as soon as possible upon leaving the exposure area and always before eating drinking using tobacco products or making contact with other persons Comply with all applicable laws and regultions including occupational health and safety regulations Participate in air monitoring medical examination programs and health and safety training programs provided by your employer or trade organizations and in accordance with occupational health and s
11. ep the work place free from foreign objects WARNING Rotating blades hazards There is a risk of hands and feet getting caught by the rotating blades when the machine is running This can cause personal injury Never place your hands or feet inside the protection ring when the machine is running WARNING Motions hazards When using the machine to perform work related activities you may experience discomfort in the hands arms shoulders neck or other parts of the body Adopt a comfortable posture whilst maintaining secure footing and avoiding awkward off balanced postures Changing posture during extended tasks may help avoid discomfort and fatigue In case of persistent or recurring symptoms consult a qualified health professional WARNING Vibrations hazards Normal and proper use of the machine exposes the operator to vibration Regular and frequent exposure to vibration may cause contribute to or aggravate injury or disorders to the operator sf ingers hands wrists arms shoulders and or nerves and blood supply or other bodyparts including debilitating and or permanent injuries or disorders that may develop gradually over periods of weeks months or years Such injuries or disorders may include damage to the blood circulatory system damage to the ner vous system damage to joints and possibly damage to other body structures SWERDE If numbness persistent recurring discomfort burning sensation stiffness thro
12. ffect Check them at the end of each working day If the ventilation caps are not open then clean the ventilation caps as follows Cleaning the ventilation caps 1 Remove the three screws from one of the ventilation caps 2 Remove the ventilation cap from the motor housing 3 Clean the inside and outside of the ventilation cap with a brush and water 4 Under the left side ventilation cap air intake side an air filter is mounted Ifthe ventilation caps must be cleaned also the air filter must be renewed 5 Careful Ensure that no water gets into the motor housing 6 Clean the direct area of the ventilation opening in the motor housing with a damp cloth 7 Renew the air filter 8 Place the ventilation cap over the ventilation opening in the motor housing Ensure that the holes in the ventilation cap are in a direct line with the holes in the motor housing 9 Attach the ventilation cap to the motor housing with three screws 10 Carry out the same operation in this section for the other ventilation cap SuWeparc 13 PVD600 PVM Cleaning the flexible poker vibrator During compaction of the concrete the flexible poker vibrator will become dirty Periodical maintenance is vital to the safe and efficient operation of the flexible poker vibrators It is therefore highly recommended to clean the flexible poker vibrator daily with water and a cleaning detergent that does not affect the poker vibrator material DO NOT L
13. flammable materials fumes or dust Make sure that there are no undetected sources of gas or explosives Avoid contact with the warm exhaust pipe or the bottom of the machine DANGER Fire hazard If a fire starts in the machine it can cause injury If possible use an ABE class powder extinguisher other wise usea BE type carbon dioxide fire extinguisher DANGER Fuel hazard The fuel is flammable and fuel fumes can explode when ignited causing serious injury or death Protect your skin from contac twith the fuel If fuel has penetratedtheskin consult a qualified health professional Never remove the filler cap or fill the fueltank when the machine is hot Fill thef ueltank outdoors or in aclean and well ventilated place free from sparks and open flames Fill the fuel tank at least ten meters 30 feet from the place where the machine is to be used Release the filler cap slowly to let pressure escape Never over fill the fuel tank Make sure the filler cap is screwed on when the machine is used Avoid spilling fuel on the machine wipe off any spilled fuel Check regularly for fuel leaks Never use the machine if it is leaking fuel Never use the machine in the proximity of material that can generate sparks Remove all hot or spark generating devices before startingthe machine PVD600 PVM Never smoke when filling the fuel tank or when working with the machine or servicing it Only store fuel in a co
14. ibrated when the surface around the poker is shiny and compact and there is no more air bubbles as well a change in the noise of the vibrator is produced Keep a distance of 7 cm minimum from any walls or form works Choose the type of vibrator adequate to the dimensions of the structure to vibrate the distance among the reinforcement and the slump cone It is recommendable to have an additional concrete vibrator Before starting check that the concrete vibrator is in good condition and it works correctly Use the means of safety and protection Pour the concrete in the structure avoiding high heights Try to pour leveled the concrete The thickness of every layer should be less than 50 cm The recommendation is between 30 and 50 cm In order to vibrate slabs the poker has to be kept oblique so that the contact superficies with mass is bigger and the compacting effect is better Do not keep the concrete vibrator out of the concrete during longer periods Stop it during residence in the concrete vibration The concrete slab is working as a cooler for the vibrator tub and if this not is respected a break down will appear inside a shorter period with operating lost and unnecessary cost for the owner Follow the maintenance instructions SWEROE 11 PVD600 PVM PREPARATIONS AND OPERATING CONDITION For your own safety as protection for others and to avoid damage to the equipment read carefully this manual and operating guidelines
15. ing hose handle switch ventilation slot electric cable motor housing electrical motor 8 flexible spindle 9 pendulum 10 vibrator housing AT Quick release AO MN PR W HOW IT WORKS Operation The electrical drive unit is started by pressing the switch to the ON position The toothed motor shaft drives the gear wheel on the spindle The spindle ensures that the flexible drive shaft rotates The flexible shaft connected to the drive unit PVD600 transmit the movement to a shaft inside the vibrating tube The shaft has a offset of the center of gravity which create a pendulum movement inside the tube The pendulum start a 4 times hit in one roar and the hit start the vibration 4 times 4400 rpm which makes 1200 rpm and frequency in total for the vibrating element Intended use A hand held poker vibrator is a machine with a vibrating steel bottle for compacting concrete The poker vibrator PVD600 PVM consists of an electrical motor in an impact and shock proof plastic motor housing and a flexible poker vibrator The flexible poker vibrator is attached to the part of the spindle which sticks out of the motor housing On the motor housing is a switch for turning the electrical motor on and off 10 SWERDE Dok 101512 GB 1538 Dok 101512 GB 1538 PVD600 PVM FIELD OF APPLICATION A prerequisite for the finished floor to meet the quality requirements is to properly treat the fresh concrete During poker
16. load Swepoc PVD600 PVM TECHNICAL DATA POWER UNIT Portable design PVD600 Electric motor Capacidad 600 watt RPM electric motor Appr 12000 r min motor RPM A 4400 r min Gear reduction after the electric motor 12000 r min vibrating element poker head A erie aren ES 230V 1 phase 50 Hz Current consummation 3 Amp Test of electric motor According to NEN 3140 each electric motor undergoes electrical safety test with a specially developed measuring instrument for the test isolation resistance leakage current and power consumed Drive unit Weight only the drive unit 3 kg Isolation class IP54 splash proof insulation Unit protection Impact and shockproof plastic motor housing Overload protection The drive unit has a thermic relays protection against overload Hand arm vibrations HAV according to ISO 5349 6 m s 8 SWERDE Dok 101512 GB 1538 Dok 101512 GB 1538 PVD600 PVM 180 jo 289 180 S W 3 4 FLEXIBLE SHAFT AND POKER VIBRATOR PVM Diameter Vibration Lenght pokerhead frequency flex poker vibrator p min L m 2500 08 1 1527253 354 4500 The flexible poker vibrator with a pokerhead of 38 and 45 mm are available with rubber caps SWERDE PVD600 PVM DESCRIPTION Overview important components 1 hose coupling 2 vibrat
17. ntainer that is specially constructed and approved for the purpose Consumed fuel and oil containers must be taken care of and returned to the retailer Never use your fingers to check for fluid leaks WARNING Unexpected movements The machine is exposed to heavy strains during operation If the machine breaks or gets stuck there maybe sudden and unexpected movemen that can cause injuries Always inspect the machine prior to use Never use the machine if you suspect that it is damaged Make sure that the handle is clean and free of grease and oil Keep your feet away from the machine Never sit on the machine Never strike or abuse the machine Pay attention and look at what you are doing WARNING Dust and fume hazard Dusts and or fumes generated or dispersed when using the machine may cause serious and perma nent respiratory disease illness or other bodily injury forexample silicosis or other irreversible lung disease that can be fatal cancer birth defects and or skin inflammation Some dusts and fumes created by compaction work contain substances known to cause respiratory disease cancer birth defects or other reproductive harm Dust and fumes in the air can be invisible to the naked eye so do not rely on eye sight to determine if there is dust or fumes are the air To reduce the risk of exposure to dust and fumes do all of the following Perform site specific risk assessment The risk assessment shoul
18. s for defects Use an extension lead of a maximum length of 25 m with a cross section of 2 5 mm The poker vibrator does not vibrate The pendulum in the poker head Tap against the tip of the poker head in the ON position does not rotate properly with a solid object The electrical drive unit rotates Worn out carbon brushes Replace the worn out carbon brushes irregularly for new ones replace every 6 12 months The poker head is not vibrating The poker head and the pendulum Dismantle the poker housing the sufficiently are dirty due to lubrication with oil flexible drive shaft and the pendulum or grease Remove the grease from these parts from the inside of the poker housing thoroughly After removing the grease lubricate the flexible drive shaft with special grease which is available from the manufacturer The poker vibrator does not work A break in the feeder cable Check the electrical cable and plug Replace the faulty part s The electrical motor does not Extensive voltage drop due to the Move the electrical source closer to the get into the required number of feeder cable being too long longer working area revolutions than 100m The tip of the poker head gradually Dirt on the inside of the poker Dismantle the poker housing and the vibrates less house due to extensive use pendulum Use a rag to clean and remove the grease from both of the parts SWEROE 15 PVD600 PVM NOTES
19. the Noise and vibration declaration statement for the machine including the declared vibration values This information can be found at the end of these Safety and operating instructions PVD600 PVM WARNING Trapping hazards There is a risk of neck ware hair gloves and clothes getting dragged into or caught by rotating machineparts This may cause choking scalping lacerations or death To reduce the risk Never grab or touch a rotating machine part Avoid wearing clothing neck ware or gloves that may get caught Cover long hair with a hair net DANGER Electrical hazard The machine is not electrically insulated If the machine comes in to contact with electricity serious injuries or death may result Never operate the machine near any electric wire or other source of electricity Make sure that there are no concealed wires or other sources of electricity in the working area DANGER Concealed object hazard During operating concealed wires and pipes constitute a danger that can result in serious injury Check the composition of the material before operating Watch out for concealed cables and pipes for example electricity telephone water gas and sewage lines If the machine seems to have hit a concealed object switch off the machine immediately Make sure that there is no danger before continuing WARNING Involuntary start Involuntary start of the machine may cause injury Keep your hands away
20. vibration concrete is submitted to vibration which will force trapped air to the surface making concrete homogeneous It is recommended that the slab be always poker vibrated if the thickness exceeds 100 mm or if the slab is double reinforced The next step is therefore to thoroughly compact concrete with a poker vibrator The poker size should be adapted to the density of reinforcement and concrete thickness Care is required at rails forms and stop ends Introduce the vibrator vertically in the concrete mass without moving it horizontally Do not transport concrete with a poker vibrator This would increase the risk of over vibration Always start by leveling vibration Make short pokes in order to level high spots The concrete vibrator should be introduced into the mass at regular intervals The interval should be from approximately 8 times the diameter of the poker Duration of each insertion shall be inside 5 15 seconds The time in vibrating the different layers should not be big to avoid cold joints Do not push or force the vibrator into the mass it could be stuck in the reinforcements Always remove the poker vertically with movements upwards and downwards so the concrete fills the empty space again Do not switch off until you stop the vibration completely Se speed of removing is approximately 8 cm per second The time is shorter for a fluid mass a vibration in excess can produce segregation It is considered the concrete to be well v

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