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A Evolution Series E9000 Motor Control Centers

1. al NIN IS OL X CA PINT INI DIOR NIN ro PMOL RIN ID OM EIN MTR DI P WI rm 5 Evolution Series E9000 Motor Control Centers Application Data Overload Heater Ta bles Size 3 Standard and Ambient Comp cont Motor Full Heater TEC amp Mag Brea Load Amps Number TECL Trip Setting Heaters for Mag Break Controllers 3 Ph 3 Heater CR 123 Rating 55 5 63 3 F772B 100 63 4 66 1 Size 2 Standard 66 2 73 5 73 6 82 2 82 3 86 9 Motor Full Heater TEC amp Mag Brea Load Amps Number TECL Trip Setting 3 Ph 3 Heater CR 123 Rating R M 8 81 9 27 C104B 15 15 15 Size 4 Standard Motor Full Heater TEC amp Mag Brea Load Amps Number TECL Trip Setting 3 Ph 3 Heater CR 123 Rating 28 8 32 0 F357B 50 0 0 11 1 1 2 12 1 1 2 12 1 2 2 13 0 ALG Gy po eae 32 1 34 2 34 3 36 7 36 8 43 4 43 5 43 9 44 0 46 6 46 7 52 6 52 7 55 6 55 7 58 7 58 8 67 1 67 2 70 6 70 7 76 3 70 7 76 3 76 4 86 9 76 4 88 7 88 8 93 4 93 5 102 103 110 111 122 123 131 o 31 7 34 7 34 8 37 8 37 9 40 6 40 7 43 4 C460B
2. 2 350 5 97 SIDE VIEW ue t g5 9 126 2 20 MOTOR 5 L3e 5 Yy 2 ts 1 2 3 MANUAL RESET 1 4 PHASE VOLTAGE RELAY Model LPVRB 4 OLs CONTROL POWER stop START 24 240 VAC bso aa ae e OFF AUTO PILOT CONTACT TYPICAL WIRING DIAGRAM Evolution Series E9000 Motor Control Centers Components High Resistance Ground Equipment Overview High Resistance Grounding Equipment coordinates the use of resistors and control devices creating a high resistance ground for a power system The grounding equipment has the following features Over voltage Reduction Reduces the transient over volt ages that can occur during arcing faults Fault Detection Gives immediate warning when the first ground fault occurs Fault Tracking Helps locate the fault by producing a tracer signal of current pulses easily distinguishable from background noise Operation Protection Enables the system to continue operation with a single line to ground fault present Operational Description Low Voltage Systems 600v Max Typical circuit used in low voltage is shown on page L22 When a ground fault occurs the resistor acts to limit the ground current to a pre determined low value Taps are pro vided on the resistor to adjust the fault current The voltage appearing across the resistor or the amperage through the resistor is sensed by the PulserPlus Pro Contro
3. Max HP GP FP CT VT Section 1 Section 2 Function Plug In Disconnect 208V 230 240V 380 415V 440 480V 575 600V Width X Height 3 Width X Height 1 X 5 5 5 5 3 3 5 5 SEPI SEPT 15 225 X 5 7 5 10 10 SEPI SEPT 15 3 X 15 20 15 20 30 30 40 50 SEPI SEPT 15 4 Basic LR 40 40 SEPI SEPT 30 5 5 pypass 50 60 50 60 SFP 30 5 5 with J Fuse 2 75 75 SEPI SEPT 24 5 5 15 1 5 100 125 SFPI 5 24 5 5 15 1 5 100 125 150 200 SGPI SGPT 36 4 5 15 3 200 250 300 350 SGPI SGPT 36 5 5 30 4 5 Minimum UL short circuit rating 100 480V G12 1 Section 2 will always be on the left and bottom mounted All Space height is based on al 2 When line reactors are not required consult factory for dimensions 3 Pilot devices may impact the X height on certain plug in HPs main bus sizes Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters Overview of ASTAT CD Plus amp ASTAT IBP Plus Applications There are numerous applications where soft starting and limited current peaks are needed for the starting of squirrel cage induction motors Traditionally reduced voltage starting was accomplished using such electromechanical starters as star delta starters autotransformer starters stator resistance starters or by using part winding motors These methods would provide a two three or four step torque change by switching the
4. no Jw o no mS An i Un 8 Evolution Series E9000 Motor Control Centers Application Data Overload Heater Tables Size 6 600 5 CT Standard and Ambient Comp Motor Full Heater SG Instantaneous Load Amps Number Rating Trip Setting Heaters for Mag Break Controllers 3 ph 3 Heater 62123 Plug 181 197 Size 4 Standard 198 214 215 238 239 258 259 290 291 346 347 387 388 424 Motor Full Heater Mag Break Load Amps Number Trip Setting 3 Ph 3 Heater CR123 28 8 32 0 32 1 34 2 34 3 36 7 36 8 43 9 44 0 46 6 46 7 52 6 52 7 55 6 55 7 58 7 58 8 67 1 67 2 70 6 70 7 76 3 76 4 88 7 88 8 93 4 93 5 102 0 103 0 110 0 111 0 122 0 123 0 131 0 Motor Full Heater Instantaneous Load Amps Number Trip Setting 3 Ph 3 Heater CR123 181 197 LO 198 214 2 215 238 3 239 258 LO 259 290 2 291 346 LO 347 387 LO 388 423 2 424 467 468 516 517 540 rs Motor Full Heater Mag Brea Load Amps Number Trip Setting 3 Ph 3 CR123 Mo 28 8 32 0 32 1 34 2 34 3 36 7 36 8 43 8 43 9 46 6 46 7 52 6 52 7 55 6 55 7 58 7 58 8 67 1 67 2 70 6 70 7 76 3 76 4 88 7 88 8 93 4 93 5 105 0 106 0 114 0
5. C3 Evolution Series E9000 Motor Control Centers Mains Feeders Incoming Lines Feeders Circuit Breaker Feeders Standard Selection IC Stab Bolt Space UL X Notes Entry 100 SEL SEP 65 100 65 100 100 100 SEL SEP 65 100 65 100 150 SEL SEP 65 100 65 100 150 150 SEL SEP 65 100 65 100 250 SFL SFP 65 100 65 100 250 250 SFL SFP 65 100 65 100 600 SGL SGP 65 100 65 100 1200 When feeder unit accessories are required such as shunt trip AUX switch UV release etc unit height must be a minimum of 1 space 1X units are available with horizontal handle Requires full depth of enclosure 20 deep minimum Feeder units 1000A and over should have ground fault sensing on three phase four wire systems where line to ground voltage is more than 150V Options for Mains and Feeders Accessories for Spectra Molded Case Circuit Breakers Breaker Type Bell Alarm Shunt Trip Aux Switch Total of Accessories or Undervoltage Release All Spectra Left Pole Left Pole Right Pole Aux Switch amp Bell Alarm Plus 1 other Accessories for Power Break Breaker Type Bell Alarm Auxiliary Shunt Undervoltage Blown Fuse Electrical Total No of Switch Switch Trip Release Trip Operator Accessories use als Shunt trip requires aux switch G amp K or bell alarm E amp F for continuous operation Aux switch available 240V max only 600V AC aux switches are not UL Listed
6. 1 1 1 1 2 2 2 2 2 5 5 5 5 0 0 0 0 0 5 Motor Full Heater Mag Break Load Amps Number Trip Setting 3 Ph 3 Heater 123 17 2 18 1 C198B 18 2 20 0 C214B Size 1 Standard 201 215 C2288 Motor Full Heater SE Mag Break 216 225 2508 Load Amps Number Rating Trip Setting Pug Re 22 6 23 9 C273B 3 Ph 3 Heater CR123 NHI NARI RIN INI DIDI HPI IRI NID On WINTER IN Po ro CX PO PO 24 0 26 0 C303B 18 0 19 7 30 26 1 27 0 C330B 198 212 30 213 223 30 22 4 23 5 40 23 6 25 5 40 25 6 27 0 40 J7 Evolution Series E9000 Motor Control Centers Application Data Overload Heater Tables Size 3 Standard and Ambient Comp Motor Full Heater Heaters for Mag Break Controllers Load Amps Number 3 Ph 3 Heater CR123 178 184 Size 2 Standard 18 5 211 Motor Full Heater Mag Break 214 2221 gt 22 2 26 0 Load Amps Number Trip Setting 561580 3 Ph 3 CR123 Mox cm 28 1 31 3 8 81 9 27 9 28 9 99 31 4 33 3 10 0 11 1 33 4 34 3 11 2 12 1 34 4 40 9 12 2 13 0 41 0 44 7 131 155 44 8 51 0 15 6 16 8 51 1 52 0 16 9 18 0 52 1 55 4 18 1 19 7 55 5 63 3 19 8 21 6 63 4 66 1 21 7 23 9 66 2 73 5 24 0 25 5 73 6 82 2 25 6 28 2 82 3 86 9 28 3 31 6 31 7 34 7 34 8 37 8 37 9 40 6 40 7
7. Evolution Series E9000 Motor Control Centers Typical Circuits LM10 Typical Circuit Diagrams L1 L2 L3 CT SENSOR PACK eft RESET 2 120V RC COM 6 RUNI RELAY OUT 7 RUNI RELAY OUT COM RUN2 RELAY OUT C11 RUN2 RELAY OUT COM S PIN COMM 17 AUX 2 CONNECTOR M 212 22 18 RUX 1 e 19 RUN2 2 2 20 RUNI J s 21 CONTROL ENABLE M of 11 uas oy 22 GF NO 50 51 6 23 6 2 RELAY OUT NO 24 2 25 PROG RELAY OUT NC 25 2 26 PROG RELAY OUT COM 26 8 CHASSIS GND GND 23 Evolution Series E9000 Motor Control Centers Specifications Specification for Motor Control Centers 600 Volts and Below 1 0 General This specification covers low voltage motor control centers with combination starter units 1 1 Standards The motor control centers shall be manufactured and tested in accordance with NEMA ICS 2 3 and UL Standard 845 Vertical sections and individual units shall be UL Labeled where possible 1 2 Service Each motor control center shall be suitable for use on a volt three phase wire Hertz power system having a short circuit availability of amperes RMS symmetrical 1 3 Wiring Wiring shall be NEMA Class 11 1 A BD Where C wiring is required the master terminal blocks shall be located at the top bottom of the vertical section Combination starter units shall be wired o
8. 50 65 100 SFL SFP 4 5 6 100 SGL N A 65 SKL Requires 24 wide section N A e gt gt ox ox ox ox xi Xx gt Circuit Breaker wis p kA Type UL Space Listed Notes Units x 65 100 SEL SEP 50 65 100 25 25 TEC 4 50 25 TEC 45 75 100 SGL 5 5 25 4 5 SEL SEP 75 100 SGL 100 SGL DIN IW ro on IW 100 2S1W 2S2W Constant Constant Variable Torque 415 5 SGL Circuit UL Rev Units X Units 25 TEC 2 25 3 45 5 5 1 2 3 4 5 6 1 2 3 4 5 6 Size 6 FVR RVNR 2S2W require 2 adjacent 24 wide sections 20 deep 2S1W The space requirements shown in these tables are minimum Where layout dimensions are critical refer to Company One space unit or X unit equals 12 inches of vertical height Refer to factory A 1 2X compact starter is available D3 Evolution Series E9000 Motor Control Centers Starters Selection Tables Circuit Breaker Type 460 Volts 60 Hertz Combination Motor Starters Space ied Notes ums a SKL 52 FVNR Circuit Breaker Type E 65 100 us i EE UE 1 3 4 5 6 2 FVR Circuit Breaker Type m SKL SEL SEP 65 100 SEL SEP 65 100 SEL SEP 65 100 SFL SFP 55 Circui
9. 51 1 52 0 55 9 59 7 52 1 55 4 59 8 68 1 55 5 63 3 68 2 71 5 63 4 66 1 71 6 78 2 66 2 73 5 78 3 87 5 73 6 82 2 87 6 90 0 82 3 90 0 Size 4 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater 27 1 32 2 Heater Number CR 123 Motor Full Load Amps 3 Ph 3 Heater 28 8 32 0 Heater Number CR 123 32 3 34 0 32 1 34 2 34 1 36 8 34 3 36 7 36 9 44 6 36 8 43 9 44 7 48 4 44 0 46 6 48 5 53 9 46 7 52 6 54 0 57 4 52 7 55 6 57 5 60 0 55 7 58 7 60 1 69 5 58 8 67 1 69 6 71 7 67 2 70 6 71 8 79 9 70 7 76 3 80 0 92 3 76 4 88 7 92 4 97 0 88 8 93 4 97 1 108 93 5 105 109 118 106 114 119 131 115 128 132 135 129 131 Motor Full Load Amps 3 Ph 3 Heater 109 118 Heater Number CR 123 132 135 Motor Full Load Amps 3 Ph 3 Heater 185 200 Heater Number CR 123 119 128 201 221 129 138 222 237 139 155 238 262 156 168 263 270 169 184 Evolution Series E9000 Motor Control Centers Application Data Overload Heater Tables Heaters for Mag Controllers The Mag Break protector is factory adjusted to the minimum trip setting WARNING To maintain overload short circuit and ground fault pro tection use the following instructions to select heaters and to adj
10. 3 2 100 2 FVNR 100 4 Class RK 1 200 5 5 75 100 Space Listed Amps Amps Units 30 30 10 15 Class RK 1 s x u 25 Space Listed Notes 40 i Amps Amps Units X 75 j 6 2 60 3 100 100 200 Class RK 1 RK 5 J TD UL Switch Clip Space Listed Notes Amps Amps Units 30 30 906 Class RK 1 Space RK 5 J TD UL 20 Listed Notes Amps Amps Deep 60 100 100 200 400 DIN EI WNIWIWN no 3 60 60 100 100 200 Class RK 1 RK 5 J TD UL CT Constant IC Switch Clip Space Listed Notes VT HP Amps Amps Units X 5 9 Requires 24 wide section Size 1 not available Use Size 2 Size 5 FVR 2S1W 2S2W with fused switch requires 2 adjacent sections left hand section is 24 wide 6X right hand section is 20 wide with top 31 2 used for disconnect Size 4 Wye Delta with fused switch requires 24 wide section when main horizontal bus is rated 1000 ampere UL or less A 30 wide section is required with 1200 ampere UL or higher rated main horizontal bus Use size 4 spacing for 100k ratings Requires 12 bottom wireway cover to UL Label All 400 600A units are MCS molded case switches 06 Evolution Series E9000 Motor Control Centers Starters Selection Table
11. 13 t Input pn 12 D Polarity sensitive L15 Evolution Series E9000 Motor Control Centers Typical Circuits RVNR AT with PLC Typical Circuit Diagrams Starting Autotransformer Autotransformer I Connection 3 Size 4 Tap 2 21 55 0 Size 4 gt lt N 10 L16 Evolution Series E9000 Motor Control Centers Typical Circuits 2S2W with PLC Typical Circuit Diagrams 2S2W Ref GEN 1000A Fig 5 MOTOR w T13 T12 T11 T3 T2 Output Input Output 101 A02 20 Input Polarity sensitive 17 Evolution Series E9000 Motor Control Centers Typical Circuits Solid State Starter ASTAT CD Typical Circuit Diagrams 2i BP 5 6 513 613 3 7 3L2 472 1 2 111 2 1 555 T3 L MOTOR Ti CONTROL VOLTAGE 14 STOP START AUX OL d PIC NP S6 57 5 96 95 60 JPR 1A 5 3 40 19 5e 7 20 AUX di 13 14 Ca 4 24 RUN 43 44 TB 1 8 BP JPRI 5 END OF 13 14 RAMP INTERNAL RELAY AUX 13 23 24 23 43 44 OVERRIDE AUX BPX BP B 12 33 34 13 14 A2 RUN NO 9 10 9 14 JOGGING 4 5 5 THERMISTOR 9 INPUT R R1 R2 8 OUTPUT RUN 0 10V aa 09 14 J 33 OUTPUT RUN G 21
12. DC AC with rectifier DC AC with rectifier 70 with holding resistor 75 with holding and pick up resistor If a control power transformer is used apply 90 percent voltage to primary of transformer Sequence and Timing Circuits Assemblies and systems involving sequential operation of devices and time delays shall be tested to assure that the devices in the sequence function properly and in the order intended Polarity Phase sensitive Circuits The polarity of direct current circuits and phase connections of alternating current circuits shall be verified by application of power and measurement of the relative polarities and phase sequence Grounding The grounding circuits and buses shall be verified K5 Evolution Series E9000 Motor Control Centers Drawings Tests Standard Commercial Tests and Inspection High Potential Insulation Tests Control Wiring Insulation Tests A dielectric test hi pot shall be performed on circuit wiring to confirm the insulation resistance to withstand breakdown to a selected test voltage The test voltage amplitude and waveshape method of application and duration of time applied shall be specified in NEMA ICS 18 2001 Power Cable Insulation and Isolation Test Power cables and buses shall be tested phase to phase and phase to ground for insulation breakdown resistance and circuit isolation as specified in NEMA ICS 18 2001 Note These test conditions are as specified
13. H2 1 X2 SW PB TEST NORM ua lye 1012 13 14 I AF6 toy FAULT N RUN 5 16 ay 04 3D 1 NX A1 A2 TDAD 1 60 SEC SET 20 SEC 18 SW PB Fang H1 N 02 4 01 A1 GA 28 MECH P INTERLOCKED BPR N OL 13 141 ozy t3 tan 96 4195 30 FAN 53 34 1 2 2 BYPASS 13 B1 82 l PB deeeecccccccc TB L21 Evolution Series E9000 Motor Control Centers Typical Circuits High Resistance Ground Typical Circuit Diagrams h s 240 600V SOURCE Nautral Voltage Ground Neutral Current Md Grund lal line Com Display Cable 5 Operator Interface 30 SYSTEMTEST P81 UNDER VOLTAGE RELAY 1 2 u e 240 600 120V 240 600 120V CUSTOMER CONNECTIONS u 12 13 solo m m SWI XI XI ook 240 600V L L cle zd E 2 50 OR 60 Hz H3 H3 SYSTEM TEST ae 35 36 P81 PULSING CONTACTOR DISCONNECT SWITCH GROUND FAULT ALARM CONTACTS SYSTEM NORMAL No Ceo NC TO GROUND BUS TOTEST RESISTOR RESISTOR PULSE LEVEL 32 32 32 F7 F2 BA 35 30 33 20 FUSES F
14. als oof HN oa on NJ ofc Motor Full Heater TEC amp Mag Brea Size 4 Ambient Comp Load Amps Number TECL Trip Setting Motor Full Heater TEC amp Mag Brea 3 Ph 3 Heater CR 123 Rating 9 04 9 61 C104B 15 Load Amps Number TECL Trip Setting 3 Ph 3 Heater CR 123 Rating 28 8 32 0 F357B 32 1 34 2 F395B 34 3 36 7 F430B 36 8 43 4 36 8 43 8 43 9 46 6 46 7 52 6 52 7 55 6 55 7 58 7 58 8 67 1 67 2 70 6 70 7 76 3 76 4 86 9 76 4 88 7 88 8 93 4 93 5 105 106 114 115 128 9 62 10 5 10 6 11 6 11 7 12 5 11 7 12 5 12 6 13 0 12 6 13 6 13 7 16 7 16 8 17 9 18 0 18 7 18 8 20 4 20 5 22 7 22 8 24 7 22 8 24 7 24 8 26 0 24 8 26 3 26 4 29 5 29 6 32 5 32 6 36 7 36 8 41 9 42 0 43 2 43 3 43 4 nyo oy Me ojojo ojojo 129 130 Lol o to Ken od I ed tee en 56 Hn a W O NJ Size 5 Standard and Ambient Comp Motor Full Heater TEC amp Mag Brea Motor Full Heater amp Load Amps Number TECL Trip Setting Load Amps Number TECL Trip Setting 3 Ph 3 Heater CR 123 Rating Rec 3 Ph 3 Heater CR 123 Rating 106 115 C592A 550 1670 7 2338 30 1 178 184 116 125 C630A 550 1670 185 211 126 135 C695A 550 1670 126 135 C695A 1000 3300 136 151 C778 1000 3300 152 164 C867A 1000 33
15. Indoor Enclosures Side Elevations 13 Deep Section 600A to 1200A Main Bus OPENINGS BETWEEN SECTIONS FOR HORIZONTAL WIRE N TROUGH TOP AND N 501104 5 X 5 9 0 3 00 76 2 1228 11 REMOVABLE LIFTING ANGLE TOP WIRE WAY 8 12071 DEEP SPACI CONDUIT ENTRY REMOVABLE BARRIERS FOR LAY IN POWER AND CONTROL 66 0f 7 UNIT CITY SCREW ON MLAR COVER PLATES 0 OR 12 BOTTOM WIRE WAY 2 13 00 L 1330 21 DEEP WIREWAY 3 1 5 FLOOR Sha SIDE VIEW 13 DEEP BUS LOCATION 0 3 00 SEE DETAILS N k 916971 8 21 10 00 2541 REAR OF BUS BAR 0 00 12285 101 7 53 121 127 TYPICAL COVER M 76 2 304 8 THREE TT PHASE US 13 00 1 50 330 21 138 11 BUS DETAILS STANDARD 13 DEEP TWH VIEW STANDARD 13 DEEP Side Elevations 20 Deep Section 600A to 1200A Main Bus OPENINGS BETWEEN SECTIONS FOR HORIZONTAL WIRE TROUGH TOP AND BOTTOM 15 X 5 LOP WIRE WAY 8 6 1207 26 DEEP SPACE FOR CONDUIT ENTRY REMOVABLE BARRIERS FOR LAY 1N POWER AND CONTROL 66 OR UNIT CAPACITY CREW ON REAR COVER PLATES OR K BOTTOM WIRE i FLOOR SILA 20 00 N 1508 0 DEEP WIREWAY SIDE VIEW 20 DEEP SEE DETAILS RIGHT BUS LOCATIO FAN WHEN REQURTED 4 00 18 21 10 0 1254 1 FRONT REAR OF BUS 5 11 l 40 00 EINE m 12285
16. Side View 20 W NEMA Lug 800 1200 Ampere Topi 20 W 11 19 14341 21 Fad View 800 200 Ampere POY NEMA Lug B12 Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures sU OF STUB VERT MAX FNTRY 4 5 1 UF STUB VERT MAX 39 23 ENTRY ONLY 996 41 AL TS 39 17 11950 51 1994 91 1 4l l 162 01 Mm So iu Ey Front Elevation Side View Side View 1690 2000 hom 500 2000 Ampere 1900 2000 Ampere Bo lum W k 100 24 W 1 30 b 24 WX 30 D sp m ilala Er Oy Aa IRER d T Frond Elevation 2500 Ampere Top 36 W X 30 D Lug Side View Front Elevotion 2500 Ampere Top 2500 Ampere Bottom 36 W X 30 D Nema Lug 36 W X 30 D Lug B13 Evolution Series E9000 Motor Control Centers Structure Outdoor Enclosures Three point door latch 90 door with wind stop UL Listed Type 3R Non Walk In Enclosure Standard The standard NEMA 3R enclosure consists of a specially constructed MCC section with a mating framework which Mer supports the roof and extended front The basic design is PL flatbed truck d 5 E similar to switchboard construction The smaller footprint will permit a broader u
17. motor control centers buses wiring channels and compartmented control units provide safe and flexible centralizing motor starters and Shipping splits are bolted together to form a single line up related control equipment It permits combination motor assembly Units are mounted and wired in accordance with control units feeder tap units distribution transformers the wiring class specified The entire center may be powered lighting panels interlocking relays programmable control by incoming line connection at a single point Where possible metering and other miscellaneous devices to be contained motor control centers bear UL section and unit labels in a single floor mounted structural assembly fed from a common enclosed main bus The purpose of this publication is to simplify the selection of GE motor control centers The following logic flow chart lists GE motor control centers are constructed of standardized basic items which must be considered for each application heavy gauge vertical sections housing vertical and horizontal PRODUCT FEATURES e NEMACLASS Peoeeeeeeeeo APPLICABLE CODES hd ENVIRONMENTAL REQUIREMENTS SYSTEM VOLTAGE AND SHORT CIRCUIT RATING BUS TYPE AND CAPACITY ENCLOSURE TYPE AND CONSTRUCTIO
18. 10 V OUT RELAY 2 GND START 18 REVERSE t 24V OUT gt RELAY 1 OUT amp 01 COM D IN f 2 Analog 3 s COASTL Output 420ma uf JOG re 168 D IN RS 485 6 62 Interface D IN amp me 82 Broke Resistor 4 AF6 2 FAULT RUN oa y 18e 3 14e 21 Note See Section K for more circuits G9 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Adjustable Speed Drives Drive Configuration in Motor Control Center Construction Circuit Breaker or Fusible Switch Required for Disconnect UE eo pes STANDARD VFD an __ __ _ _ _ ___ VFD WITH LINE ISOLATION MCC BUS VFD WITH E BYPASS FEATURE VFD WITH 2 LINE ISOLATION Y PLUS BYPASS FEATURE 1 Drawout breaker through 600A 2 J Fuse as an option 3 DC link reactor choke included in drive Load Filter option G10 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Adjustable Speed Drives Space Height amp Assembly AF 600 FP amp AF 650 GP Space Height 42 kAIC Max HP GP FP CT VT Section 1 Section 2 Function Disconnect 230 240V 380 415V 440 480V 575 600V Width X Height Width X Height 5 5 3 5 5 5 SELI SELT 15 2 5 Basic LR Bypass amp Isolation 75
19. 450 Amps 450 Amps 550 Amps 550 Amps 550 Amps 000 Amps 000 Amps 000 Amps 280 Amps 280 Amps 850 Amps 850 Amps 2500 Amps 3700 Amps 7000 Amps 7000 Amps 8400 Amps Maximum Three Phase kVAR Rating for Switching Capacitors Catalog 10 000 Amps RMS 22 000 Amp RMS Number Maximum Available Fault Current Maximum Available Fault Current 200V 230V 460V 575V 200V 230V 460V 575V 3 3 5 5 7 15 1 5 2 5 2 8 18 Evolution Series E9000 Motor Control Centers Application Data Non Motor Loads Application Rated Utilization in Category AC 1 General Use CL Contactors CK Contactors Spolecontctors a Ta TET pe ee T T3 Max operational current 40 C A 25 25 32 32 54 55 80 100 102 120 120 150 175 200 310 500 600 650 at ambient temperature 55 C A 25 25 32 32 54 55 80 100 102 120 120 150 175 200 310 425 510 546 of for all voltages 70 C A 20 20 25 25 41 44 62 78 81 80 80 130 155 175 270 335 432 468 Contact CL Contactors CK Contactors 01 02 os 04 06 07 08 09 08 09 95 10 11 12 Max operational current 40 C A 25 32 40 54 70 100 110 120 175 200 310 500 550 650 at ambient tempera
20. 8 Volts dc 48 Volts dc ur M wy m Ua Frequency 50 60 Hz WATTE Ambient temperature range 30 C to 60 C s Only for use with GFL sensors 2 RELA Approximate weight 1 5 Ibs Meets NEC service entrance equipment standards Available in three basic styles Standard Form C or Zone Interlocking for coordination of single or multiple ground fault devices in system Integral test panel with Push To Test and Shunt Trip Bypass pushing for ease in proper operational testing of the system with or without tripping the protective device AL Shunt trip device Power On LED indicator in cover Positive visual trip indicator manual reset e Infinitely adjustable Time Delay Discrete current threshold adjustment Panel or door mounting Rear terminal kit and clear plastic cover standard with door mounting Electromechanical relay output positive ON and OFF SEPARATELY MOUNTED e 1 Operates with molded case and power circuit breakers Toner bolted pressure switches fusible disconnect switches A E Contact Rating Device Input Power Inrush Cont 120 Volts ac 10A 3A 125 Volts dc 1A 1A 48 Volts dc 4A 4A 24 Volts dc 8A 8A H8 Evolution Series E9000 Motor Control Centers Components Ground Break Systems Type GFM Ground Fault System U L Listed File no 110395 Self po
21. Accelerating C2000 standard timing relay for Relay multi speed motors to provide definite accelerating time for each speed above first speed Time interval is adjustable 3 to 30 seconds Alternate Electronic Timer Ammeter Function AC panel type single current transformer operated five ampere movement Scale selected based on 125 motor full load amperes Elapsed Time Meter Mounts on pushbutton bracket Meter Visible from front of MCC Phase Loss Current Sensing Alternate ECM CR324x Electronic overload mod ule senses running motor currents no reversal Decelerating C2000 standard timing relay Relay allows time for motor to coast stop before permitting restart or coast to a lower speed on multi speed motors before initiating slow speed operation 2 speed motors Time interval is adjust able 3 to 30 seconds Alter nate Electronic Timer Compelling On multi speed starters requires Relays the controller to progress in sequence from low to high speed One relay is required for each speed over one Requires same space as C 2000 timing relay Alternate Electronic Timer Phase Loss Unbalance Voltage Sensing APVR used primarily to sense phase loss unbalance or reversal has time delay under voltage Motor Winding Heater The motor winding heater is designed for use with 3 phase ac motors to guard against damage caused by condensation buildup on motor windings
22. Evolution Series E9000 Motor Control Centers Application Data Approximate Motor Full Load Current Ratings Full Load Current for EPAC Compliant Motors Average Expected Values For three phase 60 Hertz GE Type KE NEMA Design B drip proof normal starting torque continuous 40 C ambient 1 15 service factor horizontal induction motors Average Expected Values Synchronous of Full load Currents Speed RPM Average Expected Values Synchronous of Full load Currents Speed RPM Open general purpose NEMA SF solid base rolled steel shell GE induction motors Note The listed data is based on approximate full load current ratings of standard open 1 15 service factor continuous rated General Electric motors Full load current ratings of similar motors of other manufacturers may vary considerably Therefore whenever possible use actual full load current rating given on motor nameplate Contact motor manufacturer for full load currents of single phase and DC motors 1 Evolution Series E9000 Motor Control Centers Application Data Mag Break Mag netic Circuit Brea ker Trip Spectr
23. No 120V source required Accuracy 5 2 Repeatability 3 1 Thermal Memory Yes Yes FLA Adj Range 1 25 1 1 2 3200A Reset Mode Manual auto optional Manual Remote Trip Test Trip Indication Yes Yes Yes Yes with commnet digital self diagnostics Yes last 10 fault diagnostics FVNR FVR Yes Yes Yes 2 Speed 1 amp 2 Winding Yes Yes Yes Operating Temp Range 0 to 55 C 20 to 70 C 0 to 65 C Communications No No Device Net Addressable No No Yes Power Leader Compatible No No No Heater Required Yes No No PFC Terminals PLC Compatible Contacts Yes optional through NEMA Size 2 No Yes optional through NEMA Size 2 Yes No Yes Aux Contacts NC NO optional NO NC NA Reference Publication H12 DEP 015 GEK106642 Evolution Series E9000 Motor Control Centers Components Industrial Relays C 2000 Control Relays The C 2000 Control Relay is compact industrial style relay designed for heavy duty applications where reliability and versatility are required Basic forms 4 NO 3NO 1NC 2NO 2NC 4 NC Max front mounted aux contacts 4 NO or NC Contact Rating A600 P600 Aux Contact Rating A600 Q600 P300 Timer Contact Rating A600 P600 Coil Data AC DC Voltage Voltage Burden Inrush
24. e Undercurrent Overcurrent Long Start Time Stalled Rotor Secondary Functions e Secondary Ramp Up Secondary Ramp Down e Tachometer Feedback Dual Motor Switch Advanced features on ASTAT CD Plus only Slow Speed 7 amp 14 Reverse Slow Speed 2096 e Retry DC Injection Braking Energy Saving The ASTAT CD Plus also features two programmable inputs three programmable two programmable on IBP output relays and RS232 serial communications control through ASCII protocol for local PC control and monitoring of up to 32 different stations Monitors L1 G13 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters Features and Benefits Increase in productivity and reliability with the use of static soft starters The ability to start and stop the motor without steps or transitions lengthens the life of power driven machines mechanical parts and it reduces stress on transmission belts and coupling parts Consequently maintenance time is reduced and machine facility lifespans are lengthened Improvement in acceleration deceleration characteristics By starting with the voltage ramp or alternatively by limiting current the acceleration and deceleration ramp more closely fits the load characteristics A kick start also may be selected in instances of high static friction load Protected motor The soft starter protects the motor from overloads an
25. 115 0 128 0 129 0 130 0 MIM C4 C4 CJ PO DIDIDIHJL IL o Size 5 300 15 CT Standard and Ambient Comp Motor Full Heater SG Instanta Load Amps Number Plug LO neous tting 3 Ph 3 Heater CR123 106 115 116 125 126 135 136 151 152 164 165 179 180 195 196 215 216 231 232 255 256 270 o no no no ro no mo rs NOI oA o J9 Evolution Series E9000 Motor Control Centers Application Data Overload Heater Tables Overload Relays Electronic Overloads for Circuit Breaker Controllers Tripping current is 120 of Dial setting Motors with 1 15 1 25 service factor set dial to motor FLA Motors with 1 0 service factor set dial to 0 9 motor FLA FLA Range in Amps Catalog Number Breaker Frame amp Type INEMA Size 1 1 8 to 3 4 CR324CXE E Mag amp Thermal Mag 1 6 5 to 13 5 CR324CXG E Mag amp Thermal Mag 2 6 5 to 13 5 CR324DXG E Mag amp Thermal Mag 2 25 to 50 CR324DXJ E Mag amp Thermal Mag 17 to 35 E Mag amp Thermal Mag 3 35 to 70 CR324FXL E Mag amp Thermal Mag 65 to 135 E Mag amp Thermal Mag 4 17 to 35 CR324FXK E F amp G Mag amp Thermal Mag 35 to 70 E F amp G Mag amp Thermal Mag 4 65 to 135 CR324FXM E F amp G Mag amp Thermal Mag G Mag amp Thermal Mag G Mag amp Ther
26. 22 51 52 e 34 TD RD SG BP RUN 43 44 A1 A2 S S 11 5 R3232 COMMUNICATION AUX 43 44 L18 Evolution Series E9000 Motor Control Centers Typical Circuits Solid State Starter IBP Typical Circuit Diagrams Ll 12 CB STAB FU 3 5 T TIS O O B K3 513 613 T3 o OL O 5 472 D 0 0 O O CONTROL VOLTAGE 9e 5e 4e 3e 2e Ae le e TB COM an 12 No 14 ENERGY SAVER OVERRIDE INCHING THERMISTOR TACH OUTPUT 0 5VDC DC BRAKE OUTPUT L19 Evolution Series E9000 Motor Control Centers Typical Circuits AF 600 FP amp AF 650 GP Variable Speed Drives Typical Circuit Diagrams L1 L2 13 CB STAB B ls AEU 5 BP ca d x L2 qq BP o Ll m IC 6 3 K7 K8 K9 E105A meen INTL Ou 92 1 12 june 0 10VDC C1 FREQ AF 600FP AF 650GP ADJ POT N RELAY 2 RUN 14 q 13 START FWD 8 2 REVERSE CM RELAY 1 24V OUT 2 424V OUT COAST LOW 7 PB SW OFF JOG HAND AUTO H5 H6 X CLOSED MC Resistor L20 Evolution Series E9000 Motor Control Centers Typical Circuits AF 600 FP amp AF 650 GP Variable Speed Drives Typical Circuit Diagrams H1
27. Class CC 10 Line to Line Line to Neutral Common Control Separate Source Open Circuit Secondary Volts Heat Loss Considerations In determining the heat loss of a motor control center for air conditioning requirements 250 watts per foot of lineup is a reasonable assumption Actual heat loss will vary due to section loading and diversity factors A typical motor control center may operate normally at 60 percent of maximum possible loading Fully rated circuit breaker starters with CPT s approximate losses are ize 1 27 Watts ze 2 57 Watts ze 3 130 Watts ze 4 200 Watts ze 5 300 Watts ze 6 650 Watts t t5 tn tn O Heat losses for feeders and mains vary depending on frame size loading and type of trip with electronic trips having lower losses The following table provides a general guide for estimating losses assuming 80 percent loading For critical applications refer to the Company Loss Watts SE150 Molded Case SF250 Breaker Frame SG600 SK800 SK1200 800A Insulated Case 1600A Power Break 2000A 2500A Tupical losses for transformers 1kVA 1 Ph 75 Watts 5 kVA 1 Ph 190 Watts 9 kVA 3 Ph 295 Watts 15 kVA 3 Ph 460 Watts 30 kVA 3 Ph 1000 Watts Horizontal and vertical bus losses when loaded to capacity are approximately 100 watts per section Solid State Starters or VFDs will typically generate 3 watts per ampere o
28. Deep Section VERTICAL WIRING TROUGH ARTA 10 66 X C 1270 1 X C mm SUGGESTED SPACE FOR CONDUIT ENTRANCE AREA FOR GROUND AND NEUTRAL BUS ar USED LOWER POSITION 6 520 1165 61 10 66 270 11 teni FR NT BOTTOM CONDUIT ENTRANCE DETAILS FOR 51D 22 LOW BUS POSITION GROUND BUS 8 BOTTOM COVER W SPACE HEATER 15 SPECIFIED WITH 6 LOWER WIRE WAY USE ENTRY ONLY FRONT LOW BUS POSITION OF GROUND AND NEUTRAL BUS MINIMUM AVAL ABLE SPACE FOR CONDUIT ENTRY IN 152 4 COVER Bottom Conduit Entry 25 Deep Section VERTICAL WIRIN TROUGH AREA ONDUIT ENTRY LOW BUS POSITION amp IN COVER FOR TOP VERTICAL WIRING TROUGH AREA AREA FOR GROUND i SO AND NEUTRAL BUS SN SY LOW BUS POSITION 10 68 118 7 FRONT BOTTOM CONDUIT ENTRANCE DETAILS FOR STO 25 LOW BUS POSITION b BOTTOM COVER GROUND IF SPACE HEATER 15 SPECIFIED WITH 67 LOWER WIRE WAY USE TOP ENTRY ONLY FRONT sat 1 50 1381 1 3 00 15 2 LOW BUS POSITION OF GROUND AND NEUTRAL 805 MINTUM AVAL ABLE SPACE FOR CONDUIT ENTRY IN 1152 41 COVER NEUTRAL GUA SUGGESTED SPACE FOR CONDUIT ENTRANCE VERTICAL WIRING TROUGH AREA 10 66 1 270 7 X C mm AREA FOR GROUND AND 5 240 NEUTRAL 605 HIF USED 133 101 UPPER POSITIONT 270 1 BOTTOM CONDUIT ENTRANCE DETAILS FOR STD 22 BUS UPPER POSITION 12 BOTTOM COVER N
29. Energy Savings Linear ramp with feedback of motor full load speed Slow speed Basic diagram 100 of motor full load speed Slow speed Full diagram 96 of motor full load speed TERMINALS CLOSED 4 57 OPEN CLOSED 1 57 OPEN CLOSED 2 57 OPEN Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters ASTAT IBP Plus Lockout The number of starts per hour that the ASTAT IBP Plus can initiate is limited and depends on the starting current and the ramp time It has a lockout feature that is designed to protect the SCRs between starts This parameter should be set before operating the ASTAT IBP Plus The lockout setting range is 0 45 minutes between starts After starting a motor the ASTAT IBP Plus goes into lockout mode for the period set for the LKXX parameter If a consecutive soft start is attempted within the time set for the LKXX parameter error code E027 will appear on the display See the ASTAT IBP Plus User Manual for the appropriate value to program this parameter Note If Soft Stop is enabled the lockout times listed should be increased by 50 Note If control power is lost lockout time resets to two minutes Starting 96 of Frame Rating m 30 sec start 20 sec start 10 sec start LK time LK time LK time LK time hour starts min hour starts min hour starts min hour starts min 6 10 15
30. In lieu of the auxiliary disconnect contact pull apart terminal boards may be specified to provide control voltage isolation for individual starters Pilot Devices Pushbuttons selector switches pilot lights etc are single unit heavy duty oil tight type mounted on the starter unit door Auxiliary Contact Ratings NEMA Size 1 6 AC Volts 115 230 460 575 DC Volts Evolution Series E9000 Motor Control Centers Starters Product Information Starter Size and CPT Std CPT B MIC PE s 50Hz 60Hz I Starter Auxiliary Contacts Option All Size 1 60 X Auxiliary contacts rated 10 amperes 600 volts are available Al 2222 either normally open or closed non convertible Quantities of contacts shown are maximum available and include All Size 5 and 6 starter requirements for cross electrical interlocking and holding circuits If more contacts are required than shown relay must be added Coil Characteristics sizeand type _ votAmp VotAmp Total Control Contacts Available Size and Type Volt Amp Volt Amp includes contacts required in Size 1 FVNR FVR basic control circuit for seal in Size 2 FVNR FVR cross interlocking etc Size 3 FVNR FVR Size 4 FR FVR Size 5 FVNR l voltage Nonreversing Size 6 FUNR voltage Reversing Size 2 2S1W Forward Contactor 4 Size 5 2S1W Reverse Contactor Size 4 251 o speed One winding Relay
31. Maximum number of SPDT aux switch elements is 10 when shunt trip is used 12 without shunt UVR and blown fuse trip cannot be installed simultaneously SSF SHF Evolution Series E9000 Motor Control Centers Mains Feeders Incoming Lines Options for Mains and Feeders Terminals for Field Wiring Mains and Feeders Terminal Size 30A QMW 14 8 60A QMW 14 2 12 2 100A QMW 14 1 0 12 1 0 1 6 250 1 2 350 1 8 600 1 8 600 1 4 500 2 6 500 200A QMW 400A MCS Molded Case Switch 600A MCS Molded Case Switch HPC Switch 800 1600A 300 750 300 800 Circuit Breakers SE150 15 150A 1 lug 12 3 0 SF250 70 225A 1 lug 8 350 SG600 1lug 6 600 125 600A 2 lugs 2 0 500 SK1200 3 lugs 800A 3 0 500 300 1200A 3 lugs 300 750 4 lugs 250 400 THED 15 30A 14 8 THEDL 100A Max 35 60A 13 3 70 110A 6 2 0 70 110A 4 2 0 125 150A 2 3 0 1 0 300 Ground Lug Conductor 1 and smaller may be noted 60 75 C Conductors 0 and larger must be rated 75 C Q Conductor sizes based 1 Ph unless otherwise indicated Feeders Accessories for Fused Switches Auxiliary Contacts 1 NO 1 NC Switch Rating Note Aux contacts listed above are shown with fused switch in the open position Accessories for High Pressure Contact Switches Integral ground fault with three phase sensor adjustable pick up adjustable time delay test function mechanical ground fault
32. PMCS software the Modbus Concentrator allows you to integrate your existing base of commnet devices into the faster Modbus Remote Terminal Unit RTU based PMCS network improving overall system performance while retaining the full functionality of each commnet device Modbus RTU is an industry standard communications protocol that operates on an RS485 network The Modbus RTU protocol is widely supported for supervisory control and data acqui sition SCADA systems building management systems BMS and distributed control systems DCS Industry leaders such as Multilin Power Measurements Limited and GE Fanuc produce Modbus RTU compatible devices and programmable logic controllers Modbus open architecture provides a high level of flexibility while reducing the risks associated with proprietary communications protocols Key benefits of the modbus RTU protocol include Devices and systems can be upgraded easily wide range of compatible devices from a variety of manufacturers is supported Communications are extremely flexible both upstream to DCS SCADA and BMS systems and downstream to meters and trip units S 2 POWER LEADER Modbus Concentrator ape s m wee ns Standard Features One piece steel case construction Simple installation no cut outs Ease of operation Four character alphanumeric high contrast LED display Simple four b
33. RPG400A400 RPG800A400 SRPG800A500 SRPK1200A800 SRPK1200A1000 Size 4 RVAT with SF CB requires an additional 6 height extension J3 Evolution Series E9000 Motor Control Centers Application Data Overload Heater Tables Heaters for Ther Mag Controllers For continuous rated motors with a service factor of 1 15 to 1 25 select heaters from the heater table For continuous rated motors with a service factor of 1 0 multiply the motor full load current by 0 9 and use this value to select heaters Overload relay tripping current in 40 C ambient is the minimum value of full load current multiplied by 1 25 Provide short circuit protection in accordance with the National Electrical Code WARNING Opening of the circuit breaker may be an indication that a fault current has been interrupted To provide continued protection against fire or shock hazard all current carrying parts and other components of the motor controller should be examined and replaced if damaged If heater burnout occurs the complete overload relay must be replaced Size 0 and 1 Standard and Ambient Comp Motor Full Heater Load Amps Number 3 Ph 3 Heater CR 123 Motor Full Heater Load Amps Number 3 Ph 3 Heater CR 123 41 45 4 96 549 46 49 5 50 5 91 50 53 5 92 6 47 54 59 6 48 7 20 60 65 7 21 8 22 66 76 8 23 8 72 77 84 8 73 9 67 85 93 9
34. Starter Fuse Selection The following tables are furnished as a guide Check vendor fuse characteristics before making final selection 200 and 208 Volts UL Class J Time Delay RK 5 Typical Switch Time Delay No Time Delay BMC csc FLA Amp CSC AJT CSC FRN Clip TR Clip 5 30 10 30 2 8 30 3 5 30 BMC Bussman Fuse CSC Chase Shawmut Fuse 230 Volts UL Class J Typical Switch Time Dela No Time Dela HIAR Amp FRN Clip TR Clip 3 30 10 30 2 5 30 3 30 J13 Evolution Series E9000 Motor Control Centers Application Data Starter Fuse Selection 460 Volts UL Class J Time Delay K 5 Typical Switch Time Delay No Time Delay BMC csc FLA Amp CSC AJT 5 CLIP FRS Clip TRS Clip j 1 5 30 3 30 30 14 30 575 Volts UL Class J Typical Switch Time Dela No Time Dela FLA Amp J14 Evolution Series E9000 Motor Control Centers Application Data Control Transformer Fusing Secondary Volts 250V 600V Type ATMR or Equivalent Type TRM or Equivalent 00 230 240V 380 400V 416V 440 480V 575 600V 110 120V 220 240V 60HZ 50 2 50 2 60HZ 60HZ 50 2 50 2 1 1 2 1 1 2 6 10 2 3 4 1 1 4 1 1 2 2 2 2 o5 e T T 2800 Type Control Fuse Amps
35. T20 Tie MOTOR L11 Evolution Series E9000 Motor Control Centers Typical Circuits Distribution Transformers Typical Circuit Diagrams ee Single Phase Single Phase 480 120 240 240 120V L1 L2 12 ES lt 5 6 y 56 B B c 9 S lt OR OR L2 LSW 12 LSW 1 o 2 1j 1 2 T Hl ll H1 H2 H3 H4 puc H1 H2 H3 Three Phase 480 208 120V H3 H2 L12 Evolution Series E9000 Motor Control Centers Typical Circuits Single Phase Panelboard Typical Circuit Diagrams L1 MCC Bus if power is furnished from bus Feeder amp Transformer Unit 480V 120 240V Panelboard Unit Q O 1 I I 1 I O O N O O O A IE 4 O O A 5 NEN 6 Oo 0 0 O O A 11 12 AQ 13 Evolution Series E9000 Motor Control Centers Typical Circuits Three Phase Panelboard Typical Circuit Diagrams E MCC Bus if power is furnished from bus Feeder amp Transformer Unit 480V 120 240V Panelboard Unit Gnd if required L14 Evolution Series E9000 Motor Control Centers Typical Circuits FVNR with PLC Typical Circuit Diagrams L1 L2 L3 PNW X2 T3 1 FVR with PLC Typical Circuit Diagrams L1 L2 13
36. WN en e J2 Evolution Series E9000 Motor Control Centers Application Data Thermal Magnetic Trip Ratings for Motor Circuits These selections are based on 2005 National Electric Code requirements for squirrel cage motors without code letters or with code letter through G Lower trip ratings may be required for motor with code letter A and higher trips for motors with code letters H to V Local code or specific application require ments may necessitate special selection Thermal magnetic circuit breaker combination motor control units are not recom mended for motors with full load currents of 3 8 amperes or less 200 250 300 225 250 350 300 350 400 225 250 225 250 Max HP per System Voltage cB cB 208V 230V 380V 460V 575V Size Sensor Frame 0 5 0 5 gt 2 SRPE7A3 10 15 A SRPE7A7 2 0 SRPE30A15 SRPE30A20 SRPE30A25 SRPE30A30 SRPE60A40 SRPE30A25 5 5 5 5 5 T RPE30A30 RPE60A40 RPE60A50 RPE60A60 RPE60A50 SRPE100A70 SRPE100A100 SRPE150A150 SRPE150A100 SRPE150A150 SRPF250A150 SRPF250A200 S S S S S 3 4 R R A4RVATO 4STD RPG400A250 RPG400A300 RPG400A350
37. and units within the same control center Sections and units which will be shipped with the UL listing mark are identified in the appro priate sections of this publication The National Electrical Code covers installation of electric conductors and equipment for installations identified in the NEC Article 90 The NEC is not intended as a design specification and acceptance of an installed motor control center by a local code authority is dependent on factors independent of the equipment as shipped from the factory In general equipment which bears the UL listing mark can be installed to meet the NEC Where 100 percent UL listed equipment is mandatory or there are other special code requirements refer to the factory for verification The NEC defines several types of control circuits and the over current protection required for each type The following paragraphs provide a general reference to the NEC Article applicable for the more common control circuits NEC Articles 430 72 and b cover motor control circuits tapped from the load side of a motor branch circuit short circuit protective device unit disconnect Control circuit conductors from such a tapped control circuit shall be protected in accordance with NEC Table 430 72 b which lists the maximum fuse or circuit breaker rating vs conductor size Motor control circuits other than such tapped control circuits common control transformers or external power source shall be prote
38. gt 0 98 Switching On Input Power Supply Maximum twice minute up to 10HP Maximum once minute above 10HP Environment According to EN60664 1 Overvoltage category III pollution degree 2 DC Link Reactors Built In DC Link Reactors on all ratings RFI Filters Built In RFI Filters to reduce noise generated by the drive Meets industrial standards Output Rated Output Voltage 0 100 of supply voltage Output Frequency 0 1000 Hz 0 800Hz for 460V above 100HP and 525 600 690 V above 50HP Switching on output Unlimited Accel Decel Times 0 01 3600 seconds Control Method Sinusoidal PWM Control V Hz Avd Vector Control Sensorless Vector and Flux Vector with motor feedback Control Starting Torque 16096 starting torque for 1 minute constant torque 11096 starting torque for 1 minute variable torque Carrier Frequency Motor Noise Selectable 1 1 5 2 2 5 5 3 5 4 5 6 7 8 10 12 14 16 kHz Torque Boost AF650 GP Selectable by up to 5 individual V Hz settings in V Hz Mode or by 0 300 setting of Torque Boost parameter in Adv Vector Mode AF600 FP 0 300 setting to compensate voltage in relation to the load at low speed Acceleration Deceleration Time 0 01 3600 seconds 4 acceleration and deceleration times are selectable via digital inputs Acceleration and deceleration patterns can be selected from linear or S curve Data Protection
39. 115 Vac Grouped combination input and outpu 115 Vac 125 Isolated combination input and outpu 4 groups of 2 24 48 Source combination input and outpu 24 48 Vdc Sink combination input and outpu Analog 115 Powered Analog 24 48 Vdc Powered Other Components Metering Hand Held Monitor Bus Controller Bus Controller Power Trac Block 93 132 Vac 47 63 Hz 93 132 Vac 47 63 Hz 105 140 Vde 18 50 18 50 93 132 Vac 47 63 Hz 18 50 93 132 Vac 47 63 Hz or 185 265 Vac 47 63 Hz With Diagnostics Without Diagnostics 93 132 Vac 105 140 Vdc 8 1x8 16 1 x 16 8 4 x 2 16 1 x 16 16 1 x 16 4 In 2 Out 4 In 2 Out 120V PT 5A CT MCC Space Requirements Allow 18 height for the first two blocks plus 12 inches for each additional set of two This allows room for 120 volt power supply disconnect or CPT Maximum of 8 blocks per section without ventilation Hand Held Monitor HHM A portable diagnostic and configuration tool used for addressing trouble shooting monitoring scaling and con figuring the Blocks The HHM plugs directly into any block or into the programmable controller or it can be attached to any location on the twisted pair communica tions link It is supplied in a case suitable for you to attach to your belt or it can be panel mounted using the mounting bezel included with each It has an alphanumeric LCD
40. 375 400 F and remain for 20 minutes The standard color is ANSI 61 light gray with a gloss of 60 5 and a thickness of 1 5 mils This system will withstand a minimum of 1000 hour humidity test plus 1000 hours salt spray test K4 Packaging and Storage Domestic Packaging Normally a motor control center Lineup is shipped in groups of three vertical sections for ease of handling Each shipping split is mounted on a hardwood skid to facilitate moving by rollers or fork lift truck Lifting eyes are also provided for moving by crane Shipping blocks are placed on the face of the sections to protect handles and devices The shipping splits are wrapped in clear stretch polyfilm to protect the equipment from the usual dust and dirt encountered during shipment Necessary bus splice bars are included for connecting the shipping splits together Export Crating The sections are bolted to a skid with a solid floor The equipment is then enclosed in a 3 8 plywood crate with 2 x 4 reinforcing at the top and corners Three 1 1 4 steel bands are placed horizontally around the crate for additional reinforcing All equipment should be protected against moisture and temperature extremes during shipment and storage See Environmental Considerations in Section A General For prolonged shipping periods where export crating is involved it is recommended the equipment space heaters when specified be wired for connecting to an external power source whil
41. 4 30 30 1 45 8 8 20 30 wo gt Dm o 5 5 w olv o s o w s o T o Ti o T T o B ere n or no o s s s ro fro for Im o s G19 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters Standard Reduced Voltage Nonreversing with Primary Disconnect ASTAT IBP Plus Integrated By Pass Space Requirement and Feature Unit Size Frame 575V 480 Section Width X Height SEL 15 20 40 50 42 20 3 SELI 20 25 60 42 20 ASTAT IBP ASTAT IBP with J Fuses ASTAT IBP with Isolation amp J Fuse Use M power unit for 450 for 30 sec Heavy Duty rating Use S power unit for 450 for 30 sec Heavy Duty rating Standard Duty only Standard Features Solid State Starters in MCC s Configuration in MCC Fully Rated C 2000 Contactor ASTAT IBP Integral Bypass The ASTAT IBP is supplied with a fully rated bypass contactor with Fuse across the entire product line Refer to factory if NEMA contactors are required Reduced Heat Dissipation The SCRs are used only during starting and stopping of the Integral Bypass motor After the motor ramps up the bypass contactor is amp Isolatio
42. 43 4 C n n Size amp Standard Motor Full Heqter Mag Break Load Amps Number Trip Setting 3 Ph 3 Heater CR123 28 8 32 0 32 1 34 2 34 3 36 7 Motor Full Heater Mag Break 368 439 Load Amps Number Trip Setting 44 0 46 6 3 Ph 3 Heater CR123 46 7 52 6 Plug C104B 52 7 55 6 9 62 10 5 C113B 20 55 7 58 7 11 7 12 5 C137B 20 67 2 70 6 13 7 16 7 C163B 20 18 0 18 7 C198B 25 20 5 22 7 C228B 30 x 40 50 50 60 60 CA C4 CJ PO PO P0 TN CE CA CAE C CX PO e o o e n o O o o on a o Size 2 Ambient Comp 103 0 110 0 111 0 122 0 123 0 131 0 INI NIN rm rm co o no m Cu wr C o o n On On 76 4 88 7 88 8 93 4 93 5 102 0 24 8 26 3 C273B 29 6 32 5 C330B Motor Full Heater Mag Break 36 8 41 9 C4008 Load Amps Number Trip Setting 2 3 Ph 3 Heater CR123 28 8 32 0 32 1 34 2 34 3 36 7 36 8 43 8 43 9 46 6 46 7 52 6 52 7 55 6 55 7 58 7 58 8 67 1 67 2 70 6 70 7 76 3 76 4 88 7 88 8 93 4 93 5 105 0 106 0 114 0 115 0 128 0 129 0 130 0 42 0 43 2 C440B 43 3 43 4 C460B
43. 45 VA 55W Holding 6 VA 55W ickup Voltage of Coil Volts Switching Delay ms Switching Delay on Coil Voltage at 10 to 2096 Coil Voltage at Rated Value Switching Delay off Coil Voltage at 10 to 2096 Coil Voltage at Rated Value Maximum Operations per Hour No Load Rated load 9000 3600 1200 1200 Coil Rating AC Coil Rating DC Coil Rating 24V 60 Hz 24V 50 H 24VDC 48V 60 Hz 42V 50 H 48VDC 120V 60 Hz 110V 50 125VDC 208V 60 Hz 190 50 250VDC 240V 60 Hz 220V 50 240V 60 Hz 220V 50 277V 60 Hz 240V 50 380V 50 415 50 480V 60 Hz 440V 50 600V 60 Hz 550V 50 Contact Ratings A600 P600 0600 P300 SA 5A Continuous Thermal Current 10A 2 5A Max VA Amps Making 7200VA 60A 138VA 69VA Max VA Amps Breaking 720VA 6A 138VA 69VA Max Operating Voltage 600VAC 600VDC 600VDC 138VA 138VA 300VDC Front Mount Auxiliary Contact Blocks a 1NO or 1NC Front mount auxiliary contact blocks clip into front face of control relay Pneumatic Timers Pneumatic timers are adjustable time delayed auxiliary contacts They come equipped with two time delayed con tacts 1NO or 1 NC electrically separated Setting is scaled over a 350 rotation by means of a knurled knob with timing guide marks To mount a pneumatic timer simply clip it on front face of control relay Time 1NO 1NC Delay On 1NO 1NC Time 1NO 1NC Delay Off 1NO 1NC Surge Suppressor For s
44. 5 x13 7 A B GE Std Lug 24 60 24 54 3 3 312 600 kcmi 20 x13 5 x13 7 A B 30 54 24 54 4 4 2 600 kcmi 20 x13 5 x13 7 A B 800A 1200A NEMA 30 48 1 4 500 750kcmil 24 x13 5 x13 7 A B Lug 36 58 36 42 1 4 500 1000kcmil 24 x13 5 x13 7 A B 1600A NEMA Lug 72 0 72 0 1 8 500 1000kcmil 30 x30 13 x17 7 A C 2000A NEMA Lug 72 0 72 0 1 8 500 1000kcmil 30 x30 13 x27 6 A C 2500A NEMA Lug 72 0 72 0 1 10 500 1000kcmil 36 x30 13 x27 6 A C Space shown above is for 20 deep design 800A to 1200A MLO Burndy type YA crimp lugs is available as an option Crimp Lugs require NEMA drilling and NEMA Lug spacing G Mechanical compression Cu Al Lugs furnished for 75 C cable Cu Al standard Copper only lugs are available as an option These may affect number of cables per lug NEMA wire bending rules reduce cable size if entry is from the side 13 deep requires full section no vertical bus Lug cable range may be larger than the NEMA bending allows above Fig 1 lt 8 Busway Entrances GE motor control centers include provisions for connecting GE busways Busways must be braced for maximum available short circuit current Minimum enclosure sizes for busway are shown in the adjacent table Refer to the factory for other type busway Include busway requisition number when ordering Motor Control Center C6 Spectra Series Busway Max Busway Ampacity Entry PullBox
45. 530 60Hz 455 600 60Hz 300 425 50Hz Specifications Failsafe will not operate if a fault is present e Manual or Automatic reset Fixed undervoltage trip point approx 90 pickup 80 dropout Operates at 696 phase unbalance Operates with 696 phase voltage loss 5 second drop out delay to avoid nuisance tripping Operational green LED indicator Isolated Form C output contacts Output contact rating 250Vac 5 amps general use 30Vdc 5 amps resistive T s T s 425 1 175 24 E Illuminated green indicator H21 Evolution Series E9000 Motor Control Centers Components Three Phase Voltage Monitors Model LPVRB Specifications 3 Phase Line Voltage Frequency Low Voltage of set point Trip Rese High Voltage 96 of set point Trip Rese Voltage Unbalance NEMA Trip Rese Trip Delay Time Low High and Unbalanced Voltage Single Phasing Faults 190 480Vac 475 600Vac optional 95 120Vac optional 50 or 60Hz 90 1 93 1 10 1 07 1 2 8 adjustable Trip setting minus 1 5 8 Trip setting minus 5 2 4 1 30 seconds adjustable 1 second fixed Restart Delay Time when manual reset pins are shorted e After a Fault After a Complete Power Loss Output Contact Rating e 1 Power Consumption 6 watts max Weight 14 oz Enclosure Polycarbonate Terminal Torque 6 in Ibs
46. 68 0 4 94 1 04 10 5 1 0 1 05 1 15 11 1 2 4 1 16 1 27 12 5 3 2 1 28 1 39 13 3 54 1 40 1 55 15 5 7 1 1 56 1 73 17 2 8 0 1 74 1 89 1 90 2 05 2 06 2 28 17 2 18 1 2 29 2 47 18 2 20 0 2 48 2 79 20 1 21 5 2 80 3 31 21 6 22 5 3 32 3 70 22 6 23 9 3 71 4 06 24 0 26 3 4 07 4 47 26 4 27 0 4 48 4 95 Size 2 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater 5 48 5 85 Heater Number CR 123 Motor Full Load Amps 3 Ph 3 Heater 16 8 17 9 Heater Number CR 123 5 85 6 47 18 0 18 7 6 48 7 35 18 8 20 4 7 36 8 06 20 5 22 7 8 07 9 03 22 8 24 7 9 04 9 61 24 8 26 3 9 62 10 5 26 4 29 5 10 6 11 6 29 6 32 5 11 7 12 5 32 6 36 7 12 6 13 6 36 8 41 9 13 7 16 7 42 0 43 2 43 3 45 0 Size 3 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater 19 0 19 3 Heater Number CR 123 Motor Full Load Amps 3 Ph 3 Heater 17 8 18 4 Heater Number CR 123 19 4 22 1 18 5 21 1 22 2 23 4 21 2 22 1 23 5 27 0 22 2 26 1 27 1 29 1 26 2 28 0 29 2 31 8 28 1 31 3 31 9 33 9 31 4 33 3 34 0 37 6 33 4 34 3 37 7 41 9 34 4 40 9 42 0 47 7 41 0 44 7 47 8 52 1 44 8 51 0 52 2 55 8
47. 81 22 00 1558 81 SIDE VIEW 22 INGA DEEP SECTION END VIEW STANDARD 22 DEEP B4 05 260 351 OF BUS AAR WIRE WAY 5 X5 127 X 027 TYPICAL 0008 1304 81 THREE PHASE BUS BUS DETAILS STANDARD 25 DEEP 42 22 310 3 REAR DF BUS 4 49 1111 81 10 86 1215 9 FEAR OF BUS BAR WIRE WAY 535 i21 X 1271 COVER TYPICAL 2 1304 8 REL PHASE Bus HUS DETAILS STANDARD 22 DEEP Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Side Elevations 25 Deep Back to Back Section 1600A to 2500A Main Bus OPENINGS BETWEE SECTIONS FOR HORIZONTAL WIRT TROUGH TOP AND BOTTOM 5 X 5 12 298 0 TOP WIRE WAY p BUS LOCATION SEE DETAILS RIGHT REMOVABLE BARRIERS FOR LAY IN POWER AND CONTROL 30 00 OR 2286 01 CAPACITY BUS 2 53 164 21 1 00 BOTTOM 195 43 WIREWAY TESTO FLOOR SILL 25 00 54 635 01 25 00 38 13 835 01 SIDE VIEW 35 INCH DEER SECTION END VIEW STANDARD 25 DEEP Top Conduit Entry 13 20 22 amp 25 Deep Sections AVAL LABLE CONDUIT SPACE TABLE CONDUIT SPACE 5 25 20 00 113 80 2133 47 n 12 25 311 01 REAR OF BUS BAR 0 37 263 4 REAR OF BUS BAR WIREL WAY HN 21 X N TYPICAL THREE PHASE 0 COVER 12 00 1304 81 t BUS DETAILS STANDARD 25 DEEP es
48. Combination Motor Starters Circuit tied Type Units sa e 3 6 50 100 200 65 FVNR 400 3 4 5 6 3 FVR Circuit Breaker Space ied Notes Type Circuit Space Units Breaker 13 20 use Notes Type SEL SEL Requires 24 wide section Part Winding Circuit AAA Units X SEL 25 10 IN ro win Y Delta OT Circuit UL IC gis dad Listed Units x 100 25 150 100 40 75 150 2 3 4 4 5 2 S 4 5 2S1W 2S2W Constant Variable Ea nt 100 TECL 100 TECL 42 SGL Circuit Rev KAI Units Ei 2 5 X 3 X 45 X X X X f Size 6 FVR 2S2W require 2 adjacent 20 and 24 wide sections 20 deep 2S1W The space requirements shown in these tables are minimum Where layout dimensions are critical refer to Company One space unit or X unit equals 12 inches of vertical height Refer to factory D5 Evolution Series E9000 Motor Control Centers Starters Selection Tables Part Winding Fused Switch Type Class RK 1 RK 5 J TD UL Switcl Clip Space Listed Notes 208 Volts 60 Hertz Combination Motor Starters9 i Units x
49. Control power for starter units shall be from select onej Individual control power transformers furnished in each starter unit One secondary lead shall be furnished with a fuse and the other lead shall be grounded Control power primary fuses are required Line voltage Control circuits on all starter units with line voltage control power shall be provided with current limiting fuses mounted in both legs of the control circuit Separate source common control Two wired terminal points shall be provided One leg shall be wired through a normally open auxiliary contact in each disconnect and a control power fuse rated 1 amp shall be provided Evolution Series E9000 Motor Control Centers Specifications Starter units shall be provided with the following auxiliary devices auxiliary starter interlocks N O N C control timing relays as shown on the drawings door mounted pilot devices Start stop pushbutton H O A selector switch Indicating lights quantity and color Miscellaneous Units The following units shall be included in the motor control center s as indicated on the drawings Lighting and Power transformers Lighting panelboards Power metering and associated instrument transformers where required Power factor correction capacitors Reduced Voltage Solid State Variable Frequency Drives PLC s M3 GE 41 Woodford Avenue Plainville CT 06062 www geelectrical com ima
50. FLA Status Run 1 Run 2 Faults MAC ID Baud rate amp OL Class Reset The rely can be reset from the PDU Push Button or the LAN Mounting flexibility Relay can be attached to PDU with out hardware to facilitate door mounting LEDS Green LED power indicator and a flashing Red LED fault indi cator over under current current unbalance ground fault under over voltage and trip command Configuration The parameters can be programmed by the Config button The Config sub menu is similar to Status but here the user may change parameters Current Voltage Fault Settings amp Time Delays History Display last 10 trip records The conditions at the time of that fault are displayed and can be scrolled through using the Up Down arrows Architecture The LM10 uses a 6 channel simultaneous sample A D converter that takes a snapshot image of the three phases of current one phase of voltage and ground When the relay trips one or more of the onboard control relays indicators will be illu minated to show the status of the device Additionally the trip event will be stored in non volatile memory The relay also has an auxiliary communications port for connection to the PDU This port not only allows the PDU to obtain and display any of the real world data that is contained in the relay it can also be used to configure the relay Analog Inputs The LM10 Relay has inputs for two sets of three phase Current Transformer
51. Filter entire network or specific loads depending on instal lation point Respond to load fluctuations in 40 microseconds with 8 milliseconds for full response to step load changes Feature IGBT based power electronic technology Corne in 50 and 100A models for 208 480V 50 60 Hz three phase networks that can be paralleled to match load requirements GE GEMActive reduces problematic harmonic levels and pro vides instantaneous power factor correction Cost savings result from reduced downtime and maintenance In addition over sizing of distribution equipment to provide for harmonics and poor power factor can be avoided GE GEMActive dynamically corrects power quality by providing Active Harmonic Filtration Resonance Prevention Power Factor Correction and Dynamic VAR Compensation Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Adjustable Speed Drives Motor Application Data Harmonic Derating AC motors have traditionally been applied as constant speed motors so there is little published information on reduced speed efficiencies especially when operated with a non sinusoidal supply such as an inverter The harmonics present in the PWM inverter output increase motor losses and thus motor heating General Electric Energy Saver motors designed for high efficiency and improved thermal characteristics may be applied at nameplate rating for variable torque duty such as centrifugal fans and pum
52. Password Protection for Quick Menu or Main Menu 0 9999 Pattern Operation Settings via Built In Logic Controller Sequencer Jump Frequency Control 4 jump or skip frequencies via parameter set to avoid mechanical vibration Slip Compensation Maintains motor at constant speed with load fluctuations Torque Limit Control Output torque can be controlled within a range of 0 0 to 16096 0 1 and steps 8 Preset Speeds 8 programmable preset speeds selectable by 3 digital inputs Built In Communications Drive RS 485 Modbus RTU Metasys N2 or Apogee FLN P1 Trim Reference Setting Available for speed reference offset via potentiometer voltage input or current input DC Injection Braking Starting frequency 0 0 1000 Hz 0 800Hz for 460V above 100HP and 525 690 V above 50HP Braking time 0 0 60 0 seconds Braking level 0 10096 of rated current Jogging Operation Operation via On key or digital input Fwd or Rev Auto Restart After Power Failure Restarts the drive without stopping after instantaneous power failure Energy Savings Controls output voltage to minimize motor loss during constant speed operation Start Mode Function This functionality smoothly catches a spinning motor Real Time Clock Built In with programmable timed actions Logic Controller LC Sequencer Logic Controller Events Up to 37 types of Programmable Events Comparators Array of
53. State Starters DEH 40397 ASTAT CD Plus User Manual Bloomington GEH 6533 ASTAT CD Plus Instructions Bloomington DEH 40396 ASTAT IBP Plus User Manual Bloomington DEH 40417 ASTAT IBP Plus Instructions Bloomington 5 5 Web Access G11 P11 Drives www ge com industrialsystem drives catalog af300g11 index htm 21 Evolution Series E9000 Motor Control Centers Application Data Electrical Data Motor horsepower output may also be calculated as follows Hp V XA x Pf x EFF 746 Rules of Thumb Approximation At 1800 RPM a motor develops 3 Ib ft per HP At 1200 RPM a motor develops 4 5 Ib ft per HP At 460 volts a 3 phase motor draws 1 25 amp per HP At 230 volts a 3 phase motor draws 2 5 amp per HP Conversion Formulas Amperes when HP x 746 Horsepower is known 73 x V x Eff x fp Amperes when Kw x 1000 Kilowatts is known 1 73 x V x pf Amperes when Kva x 1000 Kva is known 73 Kilowatts 73 x Ax V x pf 000 Kva 1 73 xAXV 000 73 x A x V x Eff x pf Horsepower Output 746 KW alternating current KVA x Power Factor KW direct current V x A x 001 KWH KW x Hours KW Motor Efficiency Values Ohms Law V Volts I E R A or Amperes amps R E I Work P Watts Power E IXR KW Kilowatts P IXE KwH Kilowatt Hours P IXIXR KVA Kilovolt Amperes Pf Power Factor Table Ph Phase Factor Table kVAR Calculation When Mot
54. TOP CONDUIT ENTRANCE DETAILS FOR 570 20 REMOVABLE TOP COVER PLATES 5 10 1129 4 5 25 1133 4 508 0 1350 5 i8 3110 178 11 ig TOP CONDUIT ENTRANCE DETAILS FOR STD 13 REMOVABLE AVAL LABLE AVAL ABLE CONDIT SPACE CONDIT SPACE N 5 25 1133 4 25 00 1635 01 5 35 133 41 3 10 t 18 71 TOP CONDUIT ENTRANCE DETAILS FOR STD 22 io v ARN DATI CONDUIT ENTRANCE DETAILS FOR 510 25 BS Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Bottom Conduit Entry 13 Deep Section ERTICAL WIRING FROUGH AREA 10 66 270 7 Y C mi AREA FOR GROUND AND NEUTRAL BUS IF USED LOW BUS POSITION CONDUIT ENTRY LOW BUS POSITION 13 00 1351 5 X 9 61 amp IN COVER FOR TOP 270 11 1220 2 35 E Hg H Z BOTTOM CONDUIT ENTRANCE DETAILS FOR STD 13 LOW BUS POSITION GROUND BUS IF SPACE HEATER 1 SPECIFICO WITH 6 LOWER WIRE WAY SE TOP ENTRY ONLY FRONT NEUTRAL BUA EUTRAL B 3 00 16 2 LOW BUS POSITION OF GROUND AND NEUTRAL BUS MINIMUM AVALIABLE SPACE FOR CONDUIT ENTRY 5 IN 1152 41 COVER Bottom Conduit Entry 20 Deep Section SUGGESTED SPACE FOR CONDUIT ENTRANCE AREA FOR GROUND AND 4 5 NEUTRAL Bus 114 81 USED LOWER POSITION 3 51 189 2 FRONT C VERTICAL WIRING 3 10 TROUGH AREA 18 71 0 66 1210 1 Y C ww CONDU
55. Term 4 amp 8 5 amp 9 lt 12 6 amp 7 together in three separate pairs at motor o terminal box bid Size 5 CT Operated Overload 61e 60e 51e 50e 7e 4 3e p A 1Ae 1e x2e T9e T8e T7e T3e T2e Tle 2 2 1 1 1 2 e Gnd sw PB pog Off On TR n 13 14 ATA A2 0140 DIA 8 2 21 2 i JPR s Q 40 38 50 51 M1 R M2 11 102 1 2 f y 2 2 9 60 61 PB M2 11 2 7 2 G 13 14 5 6 4 7 L9 Evolution Series E9000 Motor Control Centers Typical Circuits Wye Delta Open Transition WYE Delta Open Transition Fg MOTOR Size 5CT Operated 61e 60e H O A only 5 e 4e 3e 2 16 T50 14 T30 T20 Tie A1 Or 5 55 gt 16 5 56 1M 2 eyes 7 Stop 14 13 NE rl circui is similar heFVNiz e L10 Evolution Series E9000 Motor Control Centers Typical Circuits Wye Delta Open Transition WYE Delta Closed Transition pe EE Fg STAB 29 6 L3 CB o o 2 12 LSW K2 zm Um Q 3FU 3FU 2 1 3 Ory rn H1 K2 H2 CR M 15 13 14 QE 41 42 43 15 13 14 Cy 1M 05 16 rl circui pis similar he FVNRz Size 5CT Operated 61e 60e H O A only 5 e 4e 3e 2e 1Ae 1e x2e B T5e T40 T30
56. Vac Input 16 Pt Grouped 120 Vac 2A Output 8 Pt Grouped 12 120Vac Output 16 Pt Grouped Relay 2A 8 Pt 6 Form A 2 Form C Isolated 125 Vdc Input 16 Pt Grouped Analog Input Current 16 Pt Grouped Analog Output Current 8 Pt Grouped Thermocouple 8 Pt Isolated RTD 4 Channel Isolated 3 wire F5 Evolution Series E9000 Motor Control Centers Programmable Logic Control PLC Genius I O System General The Genius 1 0 a system of inherently distributed inputs and outputs is designed to interface to any number of industrial controllers including GE Fanuc PLCs and third party CPUs It can be used as the only a System or it can be mixed with the present rack type 1 0 Genius represents a com plete rethinking of the role of in industrial control Genius Blocks are UL CSA FM and CSA hazardous environment approved The Genius system was made possible through two key General Electric technological innovations Smart Switch A device with the built in current and voltage sensors required for the extensive diagnostics available with Genius 1 0 The smart switch allows detection of faults not only within the programmable controller I O system but also faults in the coils and other actuator devices under the control of the programmable controller as well as the signal path from pushbuttons and other input devices No other technology provides this level of fau
57. Wire Type Safety Marks e UL Standards Passed Electrostatic Discharge ESD Radio Frequency Immunity Radiated Fast Transient Burst ANSI IEEE Hi potential Test Environmental Temperature Range Class of Protection Relative Humidity Special options Manual reset 500 seconds adjustable 500 seconds adjustable OA general purpose 240Vac pilot duty 480VA 240Vac B300 Stranded or solid 12 20AWG one per terminal UL508 IEC 60947 6 2 IEC 1000 4 2 Level 3 6kV contact 8kV air 150MHz 10V m IEC 1000 4 4 Level 3 3 5kV input power and controls IEC 1000 4 5 Level 3 4kV line to line Level line to ground C62 41 surge and ring wave compliance to a level of 6kV line to line Meets UL 508 2 x rated V 1000V for 1 minute Ambient operating 20 to 70 C 4 to 158 F Ambient storage 40 to 80 C 40 to 176 F IP20 NEMA 1 finger safe 10 95 non condensing per IEC 68 2 3 External momentary push button required 50Hz will increase all delay timers by 20 H22 Surface Mount 2 6 or 8 x 5 8 Screws 650 1 65 EE DIN RAIL MOUNT 3 500 8 89 3 000 7 62 1 TRIP DELAY SEC 5 UNBALANCE TRIP 6 WIRING 2 0 650 gt 1 65 1 65 5 29 FRONT VIEW BOTTOM VIEW
58. and bolt on for AQ AE and AD panelboards Maximum of 42 circuits per panel Ground fault CB not available in AL panels Lighting panel main bus is rated 1000 amps per square inch alternate 800 amps per square inch is available 65 kAIC rating for panels is obtained through series rating For all panels fed from MCC bus add feeder unit to feed panel E4 MCC Space Units Number Panel Main Bus Space Units of Circuits Rating Amps AL AQ 12 2 12 2 2 2 2 2 Space Units UL Listed X 2 2 X X X X X X X X X X X 00 225 100 225 100 225 100 225 100 225 100 225 AD Number Panel Main Bus Rating Amps x 12 1 12 The unit rating is the same as the lighting panel rating when A The lighting panel is mounted as a separate motor control center unit but not connected to any power source within the motor control center This does not reduce or affect motor control center short circuit rating The lighting distribution panel must have a main breaker B The lighting panel is mounted as a separate motor control center unit and factory connected directly with no inter mediate transformer to motor control center bus through a feeder The panel series rating must equal or exceed motor control center short circuit rating C The lighting panel is mounted as a separate motor control center unit and fact
59. and smaller may be rated 60 75 C Conductors 1 0 and larger must be rated 75 C Conductors wired directly to OL device terminals must be rated 75 C Cu 6 only with ring terminal Evolution Series E9000 Motor Control Centers Miscellaneous Units Operator and Metering Panels Unit spaces can be used to provide metering and or operator s panels in the motor control center itself Arrangement and dimensions will vary depending on the quantity and type of the devices required Normally fuse blocks terminal blocks current and potential transformers etc can be mounted on base within the unit space Meters pilot lights pushbuttons switches etc can be mounted on the door Suitable locations and adequate space should be provided so that wiring is simplified and there is no interference between door and base mounted components The following devices are often specified e Pushbuttons selector switches pilot lights Ammeters voltmeters and other instruments panel switchboard type Instrument and transfer switches Electronic power meter e Control relays Timing relays pneumatic motor operated or electronic These panels will be UL labeled providing all the components are UL listed for use in motor control centers Relay Panels Relay panels can be furnished from 1 space unit to 6 space units with full width doors The amount of vertical space required is generally determined by the number of ter
60. as manual devices Blown Fuse Protector Provides single phase protection by tripping switch when a fuse blows or when switch is closed with a blown fuse or no fuse installed Suitable for system voltage of 208 to 480 volts AC Mounted internally Does not provide protection of single phasing of the power source e Auxiliary switch Provides remote indication of main con tact position HPC switch with integral ground fault Manual HPC switch Switch elements are Type AB single pole double throw Switch element ratings are 0 25 amperes at 250 volts DC 0 5 amperes at 125 volts DC 6 0 amperes at 240 volts AC Ground fault pickup and Delay Time current curves Go ipee HEH 97 Integral Ground Fault Pick up and Delay Time current Curves SECON 11 iim t En MULTIPLES OF PICK UP SETTING 5 Evolution Series E9000 Motor Control Centers Components Power Break Insulated Case Circuit Breakers General Description The GE line of Power Break II insulated case circuit breakers offers the rugged reliable type of system protection critical for heavy duty applications Power Break circuit breakers are rated up to 200 000 amperes RMS symmetrical interrupting capacity without fuses or current limiters The Power Break II des
61. be capable of at least 135 percent rated capacitor 3 1 14 230 460 750 current Switching device selections in the following tabula 230 460 740 1 9 TOTEM 1760 51 tion are based on the continuous current of the capacitors 230 460 750 3 6 Low Voltage Power Circuit Breakers 30450 1 60 23 Fuses and Fusible Switches 230 460 760 72 Molded Case Circuit Breakers 230 460 1760 9 1 230 460 1770 230 460 1765 pU 230 460 1775 Recommended Switching Device 230 460 775 230 460 1780 460 1780 460 785 460 1785 460 1785 Switch wit Molded Case Class J Circuit Breaker In Amperes In Amperes 10 15 For use with 1800 rpm 3 phase 60Hz classification B motors Type KE to raise full load power factor to approximately 95 percent See 1 for full load amps MCC Space Maximum KVAR UL Listed 480 Volts 60 Hertz Units Required 240V 480V 600V x E 10 15 One space unit X equals 12 inches of vertical height Space required is for capacitor only Add space for switching device as needed LA For PFCC other than 240V or 480V 60 Hz refer to factory for sizing In front mounted configurations utilizing the 20 deep enclo sure capacitors may be mounted in the rear 10 inches of space behind the vertical bus Rear access to the motor c
62. capacity of both the switch and the switch fuse combination While switch fuse interrupting ability is limited by the maximum current the fuse will interrupt it is also determined by the maximum let through energy the switch will withstand as the fuse clears a short circuit The switch must remain operable after the fuse has cleared Switch withstandability rating is determined by the maximum energy the switch can withstand and remain operable stated as ampere squared seconds l t Interrupting Capacity In addition the switch may have to interrupt a wide range of currents without assistance from the fuse including normal switching duty currents up to full load rating overload and motor jogging currents up to 10 times motor full load or intermediate fault currents usually arcing faults from overload to near full system available Previously basic switch design criteria has been primarily concerned with interrupting normal switching and motor starting currents New applications require a switch capable of interrupting intermediate fault currents without assistance from a fuse For maximum protection a switch should be able to interrupt any current on which it can be closed and reopened before the fuse blows This is commonly called fuse racing H4 Evolution Series E9000 Motor Control Centers Components HPC High Pressure Contact Switches Construction Features GE Type HPC switches are UL Listed in accordance
63. current Motor Full Load Amps Heater Maximum Number Fuse 3 Ph 3 Heater 123 Rating Size 1 17 2 18 1 60 18 2 20 0 600 20 1 21 5 600 21 6 22 5 600 22 6 23 9 600 24 0 26 3 600 26 4 27 0 600 Size 2 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater Heater Maximum Number Fuse 123 Rating 9 62 10 5 10 6 11 6 11 7 12 5 12 6 13 6 13 7 16 7 16 8 17 9 18 0 18 7 18 8 20 4 20 5 22 7 22 8 24 7 24 8 26 3 26 4 29 5 29 6 32 5 32 6 36 7 36 8 41 9 42 0 43 2 43 3 45 0 See Table 1 for maximum fuse and short circuit rating 11 Evolution Series E9000 Motor Control Centers Application Data Overload Heater Tables Size A Ambient COMP Motor Full Heater Maximum Load Amps Number Fuse Heaters for Fused Controllers 3 Ph 3 Heater Rating 28 8 32 0 110 Size 3 Standard 32 1 34 2 125 34 3 36 7 125 36 8 43 9 150 44 0 46 6 46 7 52 6 52 7 55 6 55 7 58 7 58 8 67 1 67 2 70 6 70 7 76 3 76 4 88 7 88 8 93 4 93 5 105 Motor Full Heater Maximum Load Amps Number Fuse 3 Ph 3 Heater CR123 Rating 19 0 19 3 19 4 22 1 22 2 23 4 23 5 27 0 27 1 29 1 29 2 31 8 31 9 33 9 34 0 37 6 37 7 41 9 42 0 47 7 47 8 52 1 52 2 55 8 55 9 59 7 59 8 68 1 68 2 71 5 71 6 78 2 78 3 87 5 87 6 90 0 Moto
64. frame size Spectra RMS Mag Break instantaneous only motor circuit protectors also use the same digital solid state trip unit and rating plugs as the circuit breakers The interchangeable rating plug establishes the instantaneous pickup range with tracking short time but does not change the frame ampere rating Spectra RMS molded case switches have a fixed high set instantaneous trip without tracking short time function and have short circuit withstand ratings equal to their equiva lent breaker frame size interrupting rating in most cases RMS breakers are ambient insensitive Trip times will not vary over the range 10 50 breaker ambient Spectra RMS breakers contain no parts that would support fungus growth and are therefore inherently fungusproof Other MCCB Features Broad product line to meet virtually any application need Reduced downtime A tripped breaker is easily spotted and can be immediately reset after the fault has been corrected e Eliminates single phasing A common trip bar disconnects all poles simultaneously on both overloads and short circuits e Offers application flexibility through the use of a wide variety of accessory devices and special attachments Repetitive operation no fuses to replace Breakers can be repetitively tested Fuses must be destroyed to confirm calibration accuracy Reference GET 7002 for further application information THED TEDL Circuit Breakers Made
65. line These units provide a circuit disconnect function using the compactness of molded case circuit breaker con struction The operating handle actuates all three poles of the switch using the same common trip bar of Spectra RMS circuit breakers and Mag Break units Termination Lugs Snap in termination lugs used with SE and SF Frame Spectra RMS circuit breakers are used interchangeably in Spectra RMS molded case switches SG and SK Frame molded case switches use the same bolt on termination lugs used with Spectra RMS circuit breakers External Accessories The full range of external circuit breaker accessories offered for use with Spectra RMS circuit breakers and Mag Break motor circuit protectors are available for molded case switches In addition plug in bases motor operated mechanisms mechanical interlocks and the full complement of external handle operators STDA TDR and TDM are available for use with Spectra RMS molded case switches Fixed Trip Setting The Spectra RMS molded case switches are equipped with a fixed Hi set instantaneous trip setting whose values are shown in the table below Spectra RMS Molded Case Switch Fixed Trip Setting Molded Case Maximum Fixed Trip Setting RMS Amperes Switch Frame Ampere Rating Nominal 20 SE Frame SF Frame SG Frame SK Frame Spectra RMS Molded Case Switch Spectra RMS Molded Case Switch Applications Molded case switches are inherently horsepower r
66. lineup sequencing similar to the Series One PLC However with the capability of 512 1 0 points analog coprocessor modules and genius com munication it approaches the definition of a larger PLC Inputs AC or DC common analog high speed counter e Outputs DC Relay Common Isolated analog display special module The isolated AC outputs have been tested with Size 1 4 starters for MCC use e Special Motion control high speed counter third party modules Field Control Modular design gives you more choices Each field control station consists of a bus interface unit or BIU an optional field control processor for local logic up to four field terminal bases and as many as eight field modules With field control you can design a system that meets the precise needs of your appli cation and upgrade it easily as your application needs change Series 90 70 The 90 70 system has the most capability in the Series 90 family and is used for system PLCs as well as process lineups of It has a wide range of input and output modules as well as extensive communication capabilities With the GE Fanuc authorized third party VME modules the Series 90 70 is exceptionally versatile including imbedded PCs hard drives motion control etc The 90 70 is positioned to eventually supercede the Series Six Plus Genius I O System A system of inherently distributed inputs and outputs which consists of
67. location and the service designation specified for each unit Motor Control Center No 1 AY gt Front View Number the front view arrangement from left to right 1 2 3 or A B Line off the space required for the top and bottom horizontal wireways Then line off the interconnecting vertical wireway in each vertical section Note that some units including large starters transformers panelboards etc may require full width of section and that no separate vertical wireway door will be adjacent to these units Example Assume that the top horizontal wireway is to be 12 inches high In the first section a full voltage non reversing NEMA Size 1 combination starter is to be installed in the first available position below the top horizontal wireway Assuming conventional unit sizing FVNR 1 equals 1X or 12 inch unit height the unit location assignment becomes 1 A OD Motor Control Center Vertical Section Unit Location Continue lining off the unit space requirements for various units and future spaces as required until the lineup is com plete and all spaces have been addressed Notice that every unit location has a unique unit location designation This unit designation will not be repeated again within the order Since every motor control center lineup also has a unique panel catalog number then the unit nameplate and catalog number will never be duplicated E
68. motor voltage from reduced value to full voltage in steps after a preset time interval ASTAT Plus Solid State Reduced Voltage Starters also known as soft starters use solid state devices to gradually increase the voltage from an initial preset level initial torque to full voltage over a selected time period The same solid state devices may also be used to reduce the voltage for the deceleration of the motor should this be required in the application This starting and stopping method provides smooth stepless acceleration and deceleration of ac squirrel cage induction motors The solid state control circuitry also offers many additional functions to be accomplished using the ASTAT Plus Versatile Use ASTAT Plus Solid State Reduced Voltage Starters offer customer con figurable functions including pedestal voltage kick start selectable acceleration ramp current limit and soft stop selectable Typical applications include the following Belted equipment Centrifugal fans Centrifuges Compressors Conveyors Crushers Extruders Fans and blowers Mixers Packaging equipment Pumps Textile machinery Advanced Features ASTAT Plus incorporates many additional advanced features to insure suitability for most applications Monitoring e Motor Current Line Voltage Line Power Factor Elapsed Time Fault History Protection e Password Lockout Undervoltage e Overvoltage
69. mounted potentiometer must be requested and priced Communication Module Profibus Profibus DP internal mounted module for use on AF 650 GP amp AF 600FP Supports Profibus DP V1 communications networks DeviceNet DeviceNet internal mounted module for use on AF 650 amp AF 600FP ODVA certified device Ethernet IP Ethernet IP internal mounted module for use on AF 650 GP FP ODVA certified device Features 2 Port built in switch Also includes webserver and email notification 1Requires I O and network slots and cannot be used with any other network or modules Modbus TCP ProfiNet RT Modbus TCP internal mounted module for use on AF 650 GP amp AF 600FP Available 2009 ProfiNet RT internal mounted module for use on AF 650 GP amp AF 600 FP Available 2009 LonWorks BacNet LonWorks internal mounted module for use on AF 600 FP drives only Supports LonWorks building automation communications networks BacNet internal mounted module for use on AF 60 FP drives only Supports BacNet MSTP building automation communications networks Relay Output Relay Output internal mounted module for use on the AF 650 GP and AF 600 FP Module adds 3 Form C relay outputs to the drive Relays are rated at 2A at 240V resistive load Analog 24V DC External Supply General Purpose Analog 1 internal mounted module for us on the AF 600 FP drive only Module Includes 3 Analog Inputs 0 10V
70. of units Tapered glass polyester stab mounting base gives positive plug in alignment with vertical bus A4 Horizontal Handles Horizontal handles are standard on 6 150A and 12 250A feeder breakers to optimize space Optional vertical handles are available but they affect unit height Wire and Cable Standard control and power wire includes flame retardant VW 1 moisture heat and oil resistant thermoplastic insulation rated 600 volts with stranded copper conductors types MTW and THW Standard colors are Red AC Control Blue DC Control Black AC DC Power Green Ground White Neutral Optional wiring available includes SIS heat resistant synthetic rubber covered switchboard wire and XHHW flame retardant cross linked synthetic polymer both rated 600 volts with stranded copper conductors and a VW 1 flame rating no PVC Note Not all colors are available with optional wiring Nameplates Unit service designation nameplates are furnished when specified Nameplates can be supplied as blanks suitable for field engraving or engraved at the factory The standard unit service designation nameplate is of 2 ply thermoplastic material black face with white core 2 5 32 x 3 1 2 fastened with non corrosive nylon clips Plated steel screws are available as an option Nameplates are engraved with white letters on a black background using the Arial typeface found in Microsoft Office applications Standard namep
71. one with a basic contact block and one with an Magnet provides long life and is specially treated to resist rust adder block The basic block is supplied with either a single circuit one normally open contact or one normally closed contact or a double circuit one normally open and one normally closed contact The adder block must be used in conjunction with a basic block It may be ordered with either one normally open or one normally closed contact The overload relay can be manually tripped deliberately as a con venient way to check against contact welding Depressing the manual weld check arm trips the relay Then a welded contact can be detected with a simple continuity check H11 Evolution Series E9000 Motor Control Centers Components 300 Line Motor Starters CR324 Thermal CR324X Electronic LM10 Overload Relay Overload Relay Motor Protection Relay Description Standard factory assembled 8000 Line MCCs use GE NEMA 300 Line Starters which utilize CR324 Thermal bimetal overload relays and fused or circuit breaker protective devices Bimetal overload relays use inter changeable match overload relays to motor amps A 10 trip adjustment dial is used to fine tune the motor overload relays Overload relay features include trip test manual reset on upstroke weld check visible trip indicator and an optional normally open signal contact The CR324C advanced electronic overload relay replaces the traditional CR3
72. options from Optional Modifications noting additional space requirements for some options Typical starter circuits are shown in Section Starters can also be used for lighting or resistive heat loads Section J D1 Evolution Series E9000 Motor Control Centers Starters Selection Tables Circuit Breaker Type 208 Volts 60 Hertz Combination Motor Starters FVNR Circuit Space ms SGL SKL 1 2 700 SEL SEP 65 100 SEL SEP 65 100 SEL SEP 65 100 SFL SFP E ss ss SE FVR Circuit pies Space p kA Units Tom 65 100 SEL SEP 65 100 SEL SEP 65 100 SEL SEP 65 100 SFL SFP 100 SGL 65 RVAT Circuit E E Deep 10 SKL Space Units 20 Deep Listed 25 100 65 65 100 SEL SEP 65 100 SEL SEP nm 65 100 SEL SEP 100 SGL 65 SKL o Size 6 FVR 2S2W require 2 adjacent 24 wide sections 20 deep 251 Part Winding NEMA IC Size kA Circuit U nits x 25 2 25 40 25 65 100 SEL SEP 65 100 SEL SEP 65 100 SFL SFP 100 SGL ORIN no Y Delta CHE Circuit ped Space tiered U nits x 100 SEUSEP 65 100 SE
73. over a phosphate rust inhibitor All unpainted parts are zinc chromate electroplated or galvanized Enclosures are furnished with bolt on rear covers Hinged rear doors are available as an option Pan type doors utilize quarter turn fasteners Gasketed doors cover plates and operating handles are available as an option Two heavy duty 3 by 1 1 2 12 gauge floor sills and 1 4 structural lifting lugs are included Open bottom is standard NEMA 2 Drip proof Construction Similar to NEMA 12 gasketed construction except with catch pan type dripshield on top and with open bottom Dripshield extends four inches beyond front of motor control center Standard finish light gray ANSI 61 Furnished with removable conduit cover plates unless otherwise specified NEMA 12 Similar to NEMA 1 gasketed construction except that bottom plates are furnished and all removable plates are gasketed B1 Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Front Elevation amp Mounting Locations 13 20 22 amp 25 Deep Sections 15 REAR A FD F REMOVABLE END aes BLE FLOOR PLATES COVER WIRE TROUGH AWD BUS EXTENSION OPENINGS 4 40 STET FRONT MOUNTED VERTICAL BUS GLASS POLYESTER INSULTED AND ISOLATED FULL LENGTH 12 00 405 01 dr 2 16 2 83 115 91 FRONT 2 04 NIG HOLE 53 154 91 REMOVABLE SHELVES j BOTTOM VIEW LOCA
74. plug in unit The wire trough shall permit the installation of field wiring and shall isolate this wiring from the adjacent unit No terminal blocks shall be located in the vertical wireway Cable tie supports shall be furnished in the vertical wireway to hold cable and wiring in place The vertical wiring trough shall be covered by a removable hinged door A low level signal raceway shall be provided 3 0 Incoming Power Main Protective Device Incoming power to the motor control center shall be cable bus duct Incoming power cables shall enter the top bot tom of the motor control center Incoming cables shall be of the size and number shown on the plans Incoming bus duct shall enter the top of the motor control center and shall have a current rating as shown on the plans The motor control center main protective device shall be a molded case circuit breaker insulated case circuit breaker fused switch The main device shall be of the ampere rating shown on the plans and shall have an interrupting rating equal to or greater than the available short circuit current 4 0 Bus System 4 1 Main Horizontal Bus Power shall be distributed by means of a continuous horizontal bus with a current rating of 6001 800 1200 1600 2000 2500 amperes The main bus shall be tin plated 0003 inch thick standard silver plated 0002 inch thick heavy silver plated 0005 inch thick copper The main bus shall be braced for
75. self extinguishing Even low level arching faults are capable of releasing tremendous energy at the point of fault and can be highly destructive A SPECTRA MOLDED CASE SWITCH OR A NON AUTOMATIC INSULATED CASE CIRCUIT BREAKER MUST BE PROPERLY COORDINATED WITH UP STREAM PROTECTIVE DEVICES For full protection against all levels of arcing faults on grounded systems a ground fault relay is recommended The ground fault system is a protective means that responds to phase to ground current but is not affected by phase to phase current It is used to protect motor control centers from extensive damage which can be caused by phase to ground arcing faults Fuses are single pole interrupters An arcing fault may not necessarily be cleared by a single pole interruption as the fault can be back fed from the other energized phases This reduces the fault current increasing the blowing time of the energized fuses Because of this delay severe equipment damage may occur Single phasing is eliminated with fast acting three pole fused interrupter switches which open when a single fuse blows An electrically operated HPC switch with single phase detector will meet the three phase disconnection single phase protection recommendations for a main protective device When switches without a three phase trip are used an ITI BGFL ground fault protection scheme is particularly recom mended since damaging arcing faults almost always involve grou
76. similar to the Mag Break TEC with TECL limiter the THED with appropriate TEDL limiter provides a thermal magnetic breaker UL listed with 100 kAIC short circuit ratings through 600 Volts The add on limiter coordinates with the THED s thermal magnetic trip to allow normal tripping functions at standard ratings with backup limiting at high short circuit levels THED Trip TEDL TEDL36015 TEDL36020 TEDL36060 TEDL36100 H7 Evolution Series E9000 Motor Control Centers Components Ground Break Systems NT Model BGFL Relay Trip Currents 5 60 30 360 or 100 1200A 2585 44 Description These Class 1 Model BGFL ground fault relays and sensors form a system for detecting a ground fault current on a ground ac power system When a ground fault exceeds a pre selected current level and time delay setting the relay initiates a trip signal for a shunt trip disconnect device to open 3 50 d and clear the fault This BGFL system provides protection for electrical equipment not for personnel Operating range Trip currents of 5 60 30 360 or 100 1200A Time delay from 0 10 to 1 second adjustable A 15 37 senec Input power 2 VA plus shunt coil require screws included ments Rated 120 Vac Input withstand 200 000 Amperes RMS for 3 cucles 50 60 Hz dd ute yn ins Nominal input voltage 120 Volts ac 125 Volts dc 24 GME
77. the current carrying capacity required for motors plus other connected loads The capacity required for motors can be taken as 125 percent of the full load rating of the largest motor plus 100 percent of the full load rating of all other motors to be operated at the same time Modified requirements resulting from duty cycle or demand factor can be taken into account The current carrying capacity required for other connected loads should be computed on the basis of 100 percent of the sum of individual loads except where a demand factor can properly be applied to reduce this total Consideration should be given to future requirements Bus Systems Selection Vertical Bus Extensions Vertical bus is available in 30 wide enclosures maximum The maximum vertical bus loading is calculated as follows 80 percent of the feeder trip or fuse clip rating plus 100 percent of the starter full load amps plus 25 percent of the largest motor full load amps This total cannot exceed the vertical bus rating Tin plated copper vertical bus is standard with silver plating as an option Neutral Bus Neutral lugs will be provided as applicable Neutral bus is normally sized at 50 percent of the main bus ampacity Ground Bus NEC requires a ground bus in multisection motor control centers 300 ampere Cu ground bus will meet minimum size requirements for main busses rated through 2000 amperes A clearance hole for 3 8 hardware is provided in each sectio
78. with Standard 977 Fused Power Circuit Devices The over center toggle mechanism provides stored energy quick make quick break operation Multiple spring loaded high pressure current carrying contact arms and an arcing contact arm provide excellent current carrying capability without sacrificing high interrupting fault performance These switches can interrupt and break basis a minimum of 12 times their nameplate rating without fuse assistance at 600 volts AC Complete HPC switch and Class L fuse coordination is therefore achieved for all levels of fault current up to 200 000 RMS amperes symmetrical at 600 volts AC maximum Type HPC switches used as service disconnects comply with the National Electrical Code Article 230 98 and Article 230 95 for adequate short circuit current and ground fault protection HPC switches with integral ground fault when provided with 120 volts AC external control power permit compliance with NEC Article 230 95 which requires ground fault protection system testing when first installed High Durability Safety of Operation High dielectric strength glass reinforced insulating case High Interrupting capability Arc chute of unique construction suppresses arcs and cools gases rapidly providing quick arc interruption and extended switch life e High Transient Voltage withstandability Interphase partitions mesh with switch cover to completely isolate each pole Extended switch life Prelo
79. within its rating The cost and operational acceptability of the following should be carefully considered 1 Use load center distribution systems with smaller trans formers which limit the available short circuit current 2 Use a current limiting busway reactors or higher impedance transformers to reduce the available short circuit current 3 Use current limiting fuses current limiting breakers or breakers with limiters in all combination starters and feeders in the control centers Main Protective Devices A motor control center requires adequate overcurrent and short circuit protection This is the function of the main pro tective device It may be located in or remote from the con trol center and sized per NEC A or 240 for horizontal bus protection Wherever located it must have an interrupting rating equal to or greater than the available short circuit current at the point of its connection to the system If located at the control center this value would be the system available short circuit current I Fig 1 A motor control center should be protected for all types of faults from low level arcing ground faults to bolted three phase faults which can develop the full available short circuit current Line to line and line to ground arcing faults often produced by contaminated atmospheres foreign materials etc can be appreciably lower in magnitude than the available short circuit current and must be assumed not to be
80. 0 0 Dished Mounting Plate 20 No Bus 17 5 from door Part Number 110C1040MDG96 110C1040MDG97 110C1040MDG98 110C1040MDG99 110C 10C 10C 10C 10C 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M DG DG DG DG DG DG DG DG DG DG DG DG DG DG DG DG DG DG DG DG G ro O Description Dished Mounting Plate No Bus 18 5 from door Dished Mounting Plate No Bus 21 from door Mounting Plate Dimensions inches Height Min Enclosure Depth inches 12 0c 8 0 4 110 0 110 NEP RENT ete NT RIN gt Ww PIR SI Ns N ejN WN ajo WN 4 0 0 4 0 N N 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M 040M Part Number DG DG DG DG DG DG DG DG DG DG DG DG DG
81. 0 200 000 1200 65 000 1200 1200 200 000 1200 65 000 1200 3 pole vs 4 pole transfer switches Typically most MCCs do not have the neutral pulled so 3 pole switch will suffice If the generator neutral is bonded to the frame of the generator and pulled to the MCC to provide a single phase connection a 4 pole transfer switch is required to facilitate transferring the neutral from the Utility to the Generator connection Q Does not include space for protection switches must be mounted at bottom of section in order to install vertical bus above switch Larger sizes require special over size enclosures Refer to factory Transitions Transitions for connecting control centers to General Electric transformers low voltage switchgear or switchboards are available and generally the same depth as the equipment to which they are to be connected Appropriate overcurrent protection for the control center must be provided C7 Evolution Series E9000 Motor Control Centers Starters General Combination motor control starter units consist of an exter nally operable circuit disconnect either a fusible switch or circuit breaker and a magnetic starter with an overload relay in the motor lines Unit NEMA sizes listed are based on continuous horsepower ratings The maximum horsepower rating of each NEMA size controller is reduced for long accelerating times and for jogging or plugging duty Jogging duty is defined as 5 or more contac to
82. 0 4 20mA amp 3 Analog Outputs 0 10V Battery Back Up power for AF 600 FP s internal Real Time Clock 24V DC External Supply internal mounted module for use on the AF 650 GP amp AF 600 FP drives This module accepts an external 24V DC supply which is used to keep the control board of the drive and other option modules powered in the event of a Line side power outage Can be used with Communications and Modules General Purpose I O internal mounted module for use on AF 650 GP and AF 600 FP drives Module includes 3 24V Digital Inputs 2 PNP NPN Digital Outputs 2 0 10V Analog Inputs amp 1 0 4 20mA Analog Output Encoder Encoder internal mounted module for use on the AF 650 GP Module supports all 5V incremental encoders Also supports Hyperface SinCos encoders Resolver Resolver internal mounted module for use on the AF 650 GP drive Module supports 4 8Vrms 2 5kHz 15kHz 50mA resolvers Resolution is 10bit at 4Vrms Safe PLC I O Safe PLC 1 0 internal drive mounted module for use on the AF 650 GP drive This module provides a safety input based on a single pole 24V DC input G8 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Adjustable Speed Drives AF 600 FP amp AF 650 GP Drives 1 1213 CB E103A AF6 192 193 2 91 1 4 20mA OR COM A IN 0 10VDC 5 REMOTE 9 A IN AF 600FP AF 650GP
83. 00 20 68 15 00 BOTTOM VIEW LOCATION Of MOUNTING HOLES 1 f anchor balts to be inbedded in the foundation they musi be Located according to the drowing furnished by GE for the specific Locate one in the center front ond one in the center back Anchor bolis should be 1 2 inch non Seismic Zone 4 Localions diameter of Grade 2 steel minimum Bolis mus extend o minimum of inch above grade to 3 4 inch above the channel sill 130330 2mm deep vertical sections ore used anchor bolls or some form of external brocing is required 2 Seismic Zone 4 IBC testing wos performed use 1 2 3 Grade 5 bolts torqued 10 70 foot pounds located in each af the four corners each section Top Conduit Entry 30 Deep Section SHELL TRANSITION FROM 30 20 22 25 DEEP SECTION AVALIABLE CONDUIT SPACE SECTION DEPTH 20 22 25 DEPTH 23 8 3 10 18 11 Note Spacer shell allows unit doors in spliced ectlon on the right Fo open full y B8 0 3 30 604 5 83 8 REMOVABLE TOP COVER PLATES 5 25 1133 4 15 15 1387 41 CONDUIT ENTRANCE DETAILS FOR STD 20 X 30 a CHANNEL Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Bottom Conduit Entry 30 Deep Section REF DIN 30 DEEP SECTION o pee ww De Er perire 5004 CA CHANNEL WIDTH PACE FOR CONDIT ENTRANCE CON
84. 00 165 179 C955A 1000 3300 180 195 C1048 1000 3300 196 215 C1138 1000 3300 216 231 1258 1000 3300 232 255 137 1000 3300 256 270 C151B 1000 3300 WN DI J6 Evolution Series E9000 Motor Control Centers Application Data Overload Heater Ta bles Size 0 and 1 Ambient Comp Motor Full Heater SE Load A Numb Rati Trip Setti Heaters for Mag Break Controllers E 3 um ibis ps o 66 76 C087A 3 Size 0 and 1 Standard 85 93 109 Motor Full Mag Break 94 104 C118A 65 74 128 139 C163A 85 92 156 173 C196A 1 03 1 10 1 90 2 05 C239A 124 138 2 29 2 47 C301A 1 50 1 67 2 80 3 31 C356A 1 80 1 98 371 406 C419A 4 48 4 95 C526A 5 50 5 91 C630A 7 5 92 6 47 C695A 7 21 8 22 C867A 8 73 9 67 C104B 10 5 110 C125B 125 132 C151B 133 154 C163B 155 171 C180B 2 2 25 2 43 Size 1 Ambient Comp o ric Oojo o WN LO LO LO LO LO LO LO LO LO 2 44 2 75 2 76 3 25 3 26 3 43 3 44 4 03 4 04 4 43 4 44 4 94 4 95 5 36 5 37 5 77 5 37 5 77 5 78 6 35 6 36 6 92 6 93 7 99 8 00 8 47 8 48 9 19 9 20 10 0 10 1 10 7 10 8 12 0 12 1 12 9 13 0 15 1 15 2 16 3 16 4 17 9 NIN IN IN IN IN IN IW N N N GGG 3 3 E 3 3 3 3 7 LO 7 7 15
85. 01 2 53 164 3 WIRE WAY 5 12 12 ek 5 1304 81 162 3 116 21 THREE PHASE aus 1 50 sh 138 11 T 20 BIS DETAILS STANDARD 20 508 9 END VIEW STANDARD 20 DEEP B3 Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Side Elevations 25 Deep Back to Back Section 1200A Main Bus BUS LOCATION ISEE DETAILS RIGHT OPENINGS BETWEEN SECTIONS FOR HORIZONTAL WIRE TROUGH TOP AND BOTTOM 5 X5 LIFTING ANGLE WHEN REGURTED 10 3 00 118 2 12 258 0 TOP WIRE WAY REMOVABLE BARRIERS FOR LAY 1N POWER AND CONTROL 7 53 154 31 OR 12 1 00 29 01 125 401 771 00 X 50 BOTTOM WIRE WAY FLOOR siii 15 00 a 1635 01 1 34 1635 01 38 1 SIDE VIEW 25 INCH DEEP SECTION END VIEW STANDARD 25 DEEP Side Elevations 22 Deep Section 1600A to 2500A Main Bus OPENINGS BETWEEN SECTIONS FOR HORIZONTAL WIRE TROUGH TOP AND BOTTOM 5 X 5 900 228 6 BUS LOCATION SEE DETAILS S RIGHT FAN WHEN REQUR IED TOP WIRE WAY TENES ABB 8 18 207 31 DEEP SPACE FOR CONDUIT ENTRY REMOVABLE BARRIERS FOR LAY N POWER Cum 06 OR AND CONTROL FRONI UNIT CAPACITY fet d 30 00 n 12256 0 SCREW ON REAR COVER PLATES m 53 Ll 64 31 ARE 3 fh 5 lui BOTTOM WIRE FLOOR SILL 22 00 1558
86. 1 0 55 0 2 CR104PTP units are suitable for Type 1 12 and 13 applications only Q Maximum make and break currents are 60 and 6 amperes respectively for voltages of 120 and below C 2000 Pilot Device Standard for 1 2 Starter See GEP 1260 Section 7 H15 Evolution Series E9000 Motor Control Centers Components Solid State Motor Winding Heater Description The motor winding heater is designed for use with 3 phase ac motors to guard against damage caused by condensation build up on motor windings which can occur in high humidity environments during motor idle periods With the heater connected as indicated in the connection diagram and the motor not running an SCR controlled current flows in the motor windings producing enough heat to maintain the temperature inside the motor above the ambient temperature The motor winding heater is automatically energized after the starter contacts M open and de energized when the starter contacts close Fuses are included for SCR overcurrent protection and protection for wiring If desired a pilot light can be connected as shown Fuse Condition Indicator to visually monitor the condition of the fuses With the starter contacts open the light will be On if current paths through FU1 and FU are complete The pilot light should have a line voltage rating Specifications Output Voltage Regulation Voltage applied to motor winding will vary 2 maximum for line voltage variati
87. 2 4 1000 1 150 C301A 157 150 1 52 102438 EXT LUBE PUMP RED RUN PTT LT 100 200A FVNR 1 1 5 2 4 1000 1 150 C301A JAMBIENT SELI 3 3 lu 157 150 1452 102438 F ED END FILTRATION PUMP RED RUN PTT LT 100 200A FVNR 1 1 18 1000 1 150 220 av amp iENr seL 3 3 lut 157 150 1452 102437 7 MILL DISCHARGE END JACKING PUMP RED RUN PTT LT Evolution Series E9000 Motor Control Centers Drawings Tests Paint Finish Indoor Equipment The standard Mebane paint system consists of the following two processes Phase I Cleaning In a 7 stage spray washer steel parts are cleaned and sprayed in the controlled cleaning solutions Stage Temperature Chemical Solution s __ 1 Cleaning 115 120 Ferro Clean GE 2 Rinse 105 118 None 3 Iron Phosphate 90 105 Secure Low Foam 4 Rinse Ambient None 5 Non Chrome Sealer Ambient Non Chrome Final Seal 6 Rinse Ambient None 7 Deionized Rinse Ambient None Cleaned steel parts enter a drying oven at 300 350 F The preceding operating parameters have been determined to produce an Iron Phosphate coating of a minimum of 150 milligrams per square foot to meet MIL Spec TT C 490 Phase II Painting by Electro static Powder Process Primed metal parts are electrostatically coated with a powder paint consisting of the following 670 011 ANSI 61 Polyester Paint Light Gray Metal parts will enter drying oven at
88. 24 bimetal overload relays in motor control centers The electronic overload relay eliminates the need for heater elements providing a broader amperage adjustment range Other phase loss protection selectable class range and higher accuracy and repeatability Provisions for increased diagnostic capabilities permit automation control via auxiliary contacts and remote reset open collector Mounting dimensions are identical to the CR324 Thermal Overload Relays and permit fast simple upgrading in the field The compact design of the modular LM10 is ideally suited for low voltage MCC It comes standard with the DeviceNet protocol that allows the user to control and monitor the relay over a network and an interface port communicates to the optional programma ble display unit PDU This display unit allows for local programming and monitoring Matched sets of three phase current transformers CT and one ground CT are also available as part of the LM10 package NEMA Size 1 6 1 6 1 6 Protection Class Thermal bimetal 20 Electronic 10 20 30 selectable Electronic 10 15 20 30 selectable Ambient Compensation Optional Ambient insensitive Ambient insensitive Phase loss protection No Standard fixed Selectable On Off Phase unbalance No No Selectable On Off Adjustable 2 25 Ground Fault No No Yes 5A Zero sequence w GFCT Self Powered Yes
89. 4 RESISTOR FAULT LEVEL FUSES TERMINAL STRIP NGR Fi F6 F7 17A 25 25 254 1 10 35A 35A 354 TOP VIEW TOP BANK 17 1 2 15 3 4 m LC300 LC300 h TEST H Lcsoo n GND q 4 7 8 X 5 8 DIA SLOTS BOTTOM BANK 10 1 2 4 15 3 4 LC440 LC210 gt H ices LC132 K 3 8 LC75 HoH H LC75 Lc5 bmi LHL 1275 LCS Hj 5 8 DIA SLOTS GND FRONT VIEW RIGHT SIDE VIEW 2 BANKS EACH 17 1 2 1 10 COILS BANK 1 5 COILS BANK 2727 5P ENDFRAMES TURN FLANGES IN TERMINALS UP FURNISH JUMPERS L22 SYMBOL DESCRIPTION AS ARC SUPPRESSOR CPT CONTROL POWER TRANSFORMER F X LINE FUSE GND GROUND BUS NGR NEUTRAL GRD RESISTOR PB1 TEST PUSHBUTTON PX PULSING CONTACTOR sw1 DISCONNECT SWITCH TR TEST RELAY TRANSFORMER UVR UNDER VOLTAGE RELAY OPTIONAL EQUIPMENT TEST RESISTOR CONTROL POWER TRANSFORMER NOTES ALL INTERNAL CONTROL WIRING TO BE 600V 14 AWG TERMINATED W PREINSULATED SHANK RING amp COMPRESSION TERMINAL RESISTOR WIRING TO BE 8 TEFLON WIRE EQUIPMENT amp DEVICE GROUND WIRE SHALL BE INDEPENDENTLY TERMINATED ON THE GROUND BUS DASHED CONNECTIONS TO BE MADE BY CUSTOMER 240 600 120V HT b 36 7
90. 4 4 5 2 3 3 4 4 5 2 3 3 4 n 5 12 18 4 0 6 2 8 12 18 4 0 6 2 8 4 72 12 18 4 0 6 2 8 4 72 12 18 4 0 6 2 8 4 72 12 18 4 0 6 2 8 4 72 0 1040 061 040 061 1 7 0 0 0 0 0 1040 061 1040 061 1040 061 0C1040MDG47 Dished Mounting Plate No Bus 13 5 from door Dished Mounting Plate No Bus 15 5 from door 1 PENT rte N ele WN WN N CI no 2 8 N oo o N o ff ho no fi N Aj o Evolution Series E9000 Motor Control Centers Miscellaneous Units Mounting Plates Mounting Plate Dimensions inches E 8 3 3 Min Enclosure Description Depth inches 24 30 36 4 48 54 Dished Mounting Plate No Bus 15 5 from door 8 24 30 36 4 48 54 24 30 54 8 24 30 36 4 48 1 7 1 1 7 1 18 7 1 1 54 7 1 1 Dished Mounting Plate No Bus 18 5 from door 2 36 2 2 8 za Ea 36 ME EN za 6 a 9 1 36 za 58 6 5 3 235 1 6 5 2 1 poser 48 8 24 30 36 4 48 54 0 0 4
91. 5 65 550 65 65 O O SSD 65 65 Conventional Thermal Magnetic THED ss px 3 7 Limiter Assisted Thermal Magnetic When size 6 or 7 starter is in the motor control center lineup use 1200 ampere MicroVersaTrip circuit breaker as a main Requires special section 90 high 24 wide 20 deep Requires special section 90 high 30 wide 30 deep Requires full 20 depth of enclosure rear is not available for back to back construction Main breaker must be mounted at top of the section and requires full 20 depth of enclosure Requires special section 90 high 30 wide 30 deep When section is on the left allow for a 5 spacer to permit unit doors on the right to open For UL or service entrance labels provide main breaker in switchboard construction Consult factory for availability Data subject to change without notice Ground Fault Protection of Equipment per NEC Each main or feeder disconnect rated 1000 amperes or more and installed on a solidly grounded wye electrical system of more than 150 volts to ground but not exceeding 600 volts phase to phase shall be provided with ground fault protection of equipment Exception No 1 The above is not required if the disconnect is for a continuous industrial process where a non orderly shutdown will introduce additional or increased hazards Exception No 2 The above i
92. 6 Comparators Timers Array of 8 Timers adjustable from 0 0 to 3600 sec Logic Rules Array of 6 Boolean Logic Rules Logic Controller States Array of 20 Logic Controller Action States Process Controller PID Process CL Feedback Select Up to 2 references Selectable No function Motor Feedback Separate Encoder Encoder Option Module or Resolver Option Module Process PID Control Normal or Inverse Process PID Anti Windup Disabled or enabled Process PID Start Speed 0 0 200 Hz Process PID Proportional Gain 0 00 10 00 Process PID Integral Time G6 0 1 10000 0 ms Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Standard Specifications AF 600 FP amp AF 650 GP continued Process PID Differential Time 0 0 10s Process PID Differential Gain 1 0 50 00 On Reference Bandwidth 0 200 Operation Operation Method eypad operation Hand Off Auto Digital Input Programmable for Start Stop Forward Reverse Jog Timer operation Stop after predetermined time frame USB Port for programming drive with optional PC Software Frequency Reference Signal Left or Right Arrow buttons on keypad in Manual Mode Speed Potentiometer 0 to 10 Vdc 10 to 0 Vdc 0 10Vdc analog input 0 4 20ma analog input References Up to 3 Input References can be selected from Analog Input 1 or 2 Frequency Input 1 or 2 Network or Po
93. 65 000 100 000 amperes RMS symmetrical The main bus shall be isolated by barriers from wire troughs starters and other areas There shall be double bolt connections on main bus joints and splice connections Main bus splicing between shipping splits shall be accomplished from the front with no structural disassembly The main bus shall be fully rated and arranged for future extension 4 2 Vertical Bus The vertical bus in each section shall be rated 300 600 850 amperes and shall be tin plated silver plated 1200A Main bus or greater The vertical bus shall be braced for 65KAIC 100KAIC The vertical bus shall have a flame retardant polyester glass insulation isolation system This system shall insulate the vertical bus front and rear In addition the barrier shall isolate each phase bus Openings in the vertical bus insulation iso lation system shall permit the entry of unit stabs Unused openings shall have plugs or covers to prevent the entry of foreign objects The openings in the vertical bus used for starter connections shall be covered by an automatic shutter mechanism The shutters shall automatically cover the openings when the starter is removed The vertical bus bracing AIC rating shall be the same as the main horizontal bus M1 Evolution Series E9000 Motor Control Centers Specifications 4 3 Ground Bus A copper ground bus shall extend the full width of the motor control center The ground bu
94. 75 15 100 125 100 125 150 200 200 250 300 1 Section 2 will always be on the left and bottom mounted All Space height is based on all main bus sizes 2 When line reactors are not required consult factory for dimensions 3 Pilot devices may impact the X height on certain plug in HPs Minimum UL short circuit rating 42KAIC 480V AF 600 FP amp AF 650 GP Space Height 65 kAIC Max HP GP FP CT VT Section 1 Section 2 Function Disconnect 230 240V 380 415V 440 480V 575 600V Width X Height 3 Width X Height 1 3 3 3 3 5 5 LI SELT 15 10 10 15 15 Basic amp LR 100 125 75 100 SELI SELT TECL 150 200 250 300 350 350 350 500 500 500 500 1 Section 2 will always be on the left and bottom mounted All Space height is based on all main bus sizes 2 When line reactors are not required consult factory for dimensions 3 Pilot devices may impact the height on certain plug in HPs Minimum UL short circuit rating 65KAIC 480V Minimum UL short circuit rating 65KAIC 600V for all buckets rated 575 600 V G11 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Adjustable Speed Drives Space Height amp Assembly AF 600 FP amp AF 650 GP Space Height 100 kAIC
95. Application Data Electrical Data Centrifugal Loads Flow Rate Torque Pressure Horsepower Fans amp Blowers Pumps Where Flow RPM Flow Torque RPM4 2 Torque RPM gt Pres 2 Pres RPM BHP RPM 3 RPM22 CFM x PSF 3300 x fan efficiency CFM x PIW 6350 x fan efficiency BHP CFM x PSI 229 x fan efficiency BHP GPM x TH x specific gravity 3960 x pump efficiency BHP GPM x PSI x specific gravity 1713 x pump efficiency BHP Brake horsepower PSF Pounds per square foot PIW Pressure in inches of water guage PSI Pounds per square inch GPM Gallons per minute TH Total head including friction Other Useful Formulas Gear Ratio Most Favorable GR wk Tf Tf WKM TM Where WK WK of the load WK 2y WK of the motor Friction torque of the laod Average motor torque during acceleration If friction torque is low compared to accelerating torque this can be reduced to GR WK WK2 Dutu Cucle Calculations HP HP2 t HP2 t etc RMS ty to t etc J23 Evolution Series E9000 Motor Control Centers Drawings Tests E9000 MCC Unit Numbering System The General Electric Engineering Documentation System will accept a 3 character unit address designation consisting of a combination of letters and or numbers such as 12J ABC A1D 2AD e
96. C Bus errors are reported automatically This link requires only one pair and can be Belden type 9302 or factory approved equivalent up to 100 feet 30 meters in total length or must be Belden type 9182 or Alpha type 9823 or factory approved equivalent up to 7500 feet 2258 meters Belden type 9182 or equivalent is used in motor control center equipment Diagnostics The Genius system provides advanced diagnostic capability Error detection for discrete and analog circuits is summarized in Table 2 Such detection includes a variety of block failure modes bus failures and failures within the Bus Controller Of greater significance however is the diagnostic power for the attached 1 0 devices On discrete blocks the system detects open wires short circuits overloads and a variety of other malfunctions which are beyond the power of conventional programmable controllers to detect Many faults may be detected before they cause a malfunction in equipment The Genius O can detect the integrity of a control circuit before the circuit must actually be energized by periodic pulse testing under microprocessor control within a Genius I O Block Over temperature sensors are also built into each circuit IM DEC and MicroVAX are trademarks of Digital Equipment Corporation F8 On the analog blocks the Genius I O can detect an input open wire mix high level analog signals on one I O Block 10 volts dc 5 volts dc 0 10
97. DG DG DG DG200 DG201 DG202 DG203 DG204 DG205 DG140 DG141 DG142 DG143 DG144 DG145 DG146 DG147 DG148 DG149 DG150 DG151 DG152 DG153 DG154 DG155 DG156 DG157 DG158 DG159 DG160 DG161 DG162 DG163 DG164 DG165 DG166 DG167 DG DG DG DG DG E3 Evolution Series E9000 Motor Control Centers Miscellaneous Units Lighting and Distribution Panelboards The following panelboards are available for mounting in motor control centers Type AL and AQ Panelboards with main circuit breakers are normally provided Type AE and AD panels require a feeder unit for the main CB which then feeds the M L O panel A Series Type AL A Series Type AQ A Series Type AE 4 Wire A Series Type AD 3 Wire System Voltage imum c Maxi 120 240 Vi 240 Vac 120 240 Va 240 Vac 120 Vac 240 Vac 277 Vac 480 277 Vac Max 277 Vac Poles Ampere Rating Interrupting Rating RMS Symmetrical Amps in thousands T m lt lt m Two pole THED breakers require a 3 pole space Equipment rating is equal to the lowest interrup installed One space unit equals space requirements see pg C4 Notes ing rating of any circuit breaker 2 vertical height M L O panel does not include feeder Branch devices are plug in for Type AL
98. DUIT ENTRANCE DETAILS TOR SID 30 Details for Auto Transformer Z TRANSFORMER sw amp us PLATFORM ASSEMBLY SPACE HEATER SPECIFIED IF FLOOR PLATE REQURIED SMALL REMOVAL WiREWAY ACFSS PLATE PROVIDER SUGGESTED SPACE FOR CONDUIT ENTRANCE SECTION FRONT FRONT T NOTE TRANSFORMER PLATFORM 15 6 FROM FLOOR RECOMMEND THAT CABLE ENTRY COMF FROM ADJOINING SECTION SECTION SECTION 2 BOTTOM CONDUIT ENTRANCE DETAILS FOR TRANSFORMER CABLE NCOMING B9 Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Drip Pan Nema ll 13 Deep Section r 00 REMOVABLE COVER 13 00 DRIP SHIELD 25 41 PLATE OPTIONAL 330 21 t PE FRONT 3 We 4M 550 101 61 1130 1 eem 1330 21 RONT NEMA 1 DRI SHIFLO NEMA LE DRIP SHILLO TOP VIEN VIEW Drip Pan ll 20 22 30 Deep Sections m FAN ROOF COVER WHEN REOUIRED 14 00 1 REMOVABLE ASSEMBLY WHEN RE QURIED T 22 1183 4 N i 5 51 ENCLOSURE NEMA SHIELD NEMA 11 DRIP SHIELD END VIEW TOP VIEW Pan Nema 25 Deep Section Back to Back AN ROOF COVER WHEN REQUIRED FAN ASSEMBLY WHEN REGURIED s 1 22 1183 41 1625 0 NEMA DRIP SHIELD END VIEW NEMA DRIP SHIELD TOP VIE
99. E and C Tick AF 600 FP AF 650 GP G5 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Adjustable Speed Drives Standard Specifications AF 600 FP amp AF 650 GP Environmental Conditions Enclosures 20 Chassis IPOO Chassis Installation Location Do not install in locations where product could be exposed to dust corrosive gas inflammable gas oil mist vapor water drops or direct sunlight There must be no salt in the atmosphere Condensation must not be caused by sudden changes in temperature For use ataltitudes of 3280 ft 1000M or less without derating Storage Temperature 25 to 65 C Ambient Temperature 10 to 50 C 24 hour average max of 45 C Ambient Humidity 5 to 95 RH non condensing Vibration 19 Cooling Method Fan Cooled all ratings Fan Control Auto 50 level 75 level 100 level adjustable Standards Approvals CE UL cUL and C Tick Suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes for 230V and 460V Input Power Supply Rated Input AC Voltage 200 240 Vac 3 phase 50 60 Hz 10 V 380 500 Vac 3 phase 50 60 Hz 10 V 525 600 Vac 3 phase 50 60Hz 10 V 525 690 Vac 3 phase 50 60 Hz 10 V aximum Voltage Imbalance 3 of rated supply voltage True Power Factor gt 0 9 nominal at rated load Displacement Power Factor
100. EUTRAL BUS _ SPACE HEATER IF SPECIFIED FRONT 1 30 138 11 ROUND 605 1152 4 11 95 1303 41 UPPER POSITION OF GROUND AND NEUTRAL BUS MAXIMUM AVAL TABLE SPACE FOR CONDUIT ENTRY 12 IN 304 8 NM COVER VERTICAL WIRING ONDUIT ENTRY TROUGH AREA UPPER BUS POSITION 2 W COVER FOR VERTICAL WIRING TROUGH AREA AREA FOR GROUND AND NEUTRAL GUS iF USED UPPER BUS POSITION Proce Te m BOTTOM CONDUIT ENTRANCE DETAILS FOR STO 25 SUS UPPER POSITION 12 BOTTOM COVER SPACE HEATER NEUTRAL BUS SPECIFIED KON T 1 50 26 1 1152 41 i 2 300 115 21 UPPER POSITION OF GROUND AND NEUTRAL BUS MAX HUM AVAL TABLE SPACE FOR CONDUIT ENTRY 12 IN 294 8 MM COVER B7 Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Elevation and Mounting 30 Deep Section 600A to 1200A Main Bus 01 20 DEEP SECTION DEPTH 22 DEEP 4 AN WHEN REQURIED 1513 12 00 23 80 604 5 50 00 2288 01 12 53 318 31 Note Equipment 30 00 1 50 762 01 138 11 2 1143 END VIEW STANDARD 30 DEEP 12 00 81 12 00 304 8 221 7 Wi 304 8 395 5 304 8 MM 15 00 8 73 15 00 15 73 15 00 0 63 usn 09 MTG HOLE 11137 12 00 20 68 12 00 450 3 304 8 5 5 3 w 304 8 653 5 NM 11 73 15
101. Enclosure Size ERE menm std 750A IN Top 30 W x 22 D Bottom 30 W x 22 D Top s 30 W x 22 D Bottom 30 W x 22 D Top 36 W x 22 D Bottom 36 W x 22 D Note Bus bars must be phased front to rear in 24 width enclosure Bottom entry requires full section For busway refer to factory Evolution Series E9000 Motor Control Centers Mains Feeders Incoming Lines Automatic Transfer Switches DS Disconnect Switch for source voltage to transfer power panel 600A to 1200A only GE motor control centers may be furnished with GE Zenith DT Time Delay from Neutral Switch position to Source transfer switches The switch is mounted in a separate unit 1 on retransfer and cable connected to the motor control center bus DW Time Delay from Neutral Switch position to Source Manual control pushbuttons pilot lights and switches may 2 on retransfer be door or bracket mounted within the unit Up stream Engine Start Relay overcurrent protection must be provided for each power EL P Event Log of last 16 events source The unit can be UL listed if all components are listed Frequency Indication on the controller for use in motor control center equipments LNP Center off position LCD Indicator L1 2 3 4 LED lights Source 1 amp 2 position Source 1 amp 2 available The following features apply to ZTSD open type switches 1 Engine Start Timer adj 6 sec which are UL listed through 480 volts and CSA list
102. Evolution Series E9000 Motor Control Centers Application Guide imagination at work Evolution Series E9000 Motor Control Centers General Section A Product Features Design Features NEMA Class of Diagrams and Wiring Codes and Standards Short Circuit Considerations Fuse Classification Environmental Considerations 0 O n Structure Section B Enclosure Tupes Indoor Enclosures Outdoor Enclosures Options Bus Selection sss merece eet ette ete S S aaa Mains Feeders Incoming Lines Section C Mains Fused Switch Mains Circuit Breaker Mains Feeders Fused SwitCh Feeders Circuit Breaker Feeders Options for Mains and Feeders Incoming Line Terminations Automatic Transfer Switches Transitions Starters Section D ertet asa 1 Selection Tables Circuit Breaker Type Fused Switch Type Starter Options Product Information Miscellaneous Units Section E Operator and Metering Panels 1 Relay Panels Mounting Plates Lighting and Distribution Ponelboords 4 Distribution Transformers Three Phase Transformers Single Phase Transformers Power Factor Correction Capacitors Programmable Logic Control PLC Section F Selection Application Distributed 1 GE Fanuc Field Control Genius I O System Connections Solid State Drive
103. FVR Size 1 4 Typical Circuit Diagrams L1 L2 13 Stab co 5 6 TB E 9 e 17 7 408 L3 8 sobre s 3 0718 9 1 e Sobre LSW x as 16 T3 e 0 2 12 Amber Red Green _ No Pilot Devices Rev Fwd Stop PB Fwd Rev Stop PB p Amber Red Green Lights 2 TON Rev Off Fwd SW Amber Red Green Light L 9 Rev Off Fwd SW Polarity sensitive all options L5 Evolution Series E9000 Motor Control Centers Typical Circuits RVAT Size 2 6 Typical Circuit Diagrams Size 2 3 65 80 Taps Size 4 5 6 50 65 80 Taps optional Power Factor Capacitor TB LY 13 53 e OL 51 20 e T H O A Only e cB OO 4 38 1 0B 3 e 19 2B 2 e lt T OR Ay GA Y 0 i 1 MOTOR Size 2 4 Tl e Size 5 and 6 CT Operated Stab in up to 5 R 15 1 16 eo brew 21 R 22 a X2 x ect On Off Switch Start Stop PB s Red Green Ind Lights TART 0 3 TDAE 40 10 Sec 12 5 X2 r On Off SW 02 Red Green Lights ND Hand Off Auto SW Red Green Lights SW Hand Auto 2 1 2 X2 r On Off SW Red Light XU X2 Hand Off Auto SW Red Light SW Hand Auto L6 Evolutio
104. Genius I O Blocks mounted at the point of control Input and outputs AC DC isolated analog counter Special Power Management Module Bus Controller which serves as the interface between the genius system and the Series Six or Series 90 PLC or other industrial controllers Hand Held Monitor the portable diagnostic and configu ration tool used for trouble shooting monitoring scaling and configuring the Blocks Genius Bus which provides communications between the bus controller hand held monitor and up to 30 Blocks over a single shielded twisted wire pair Genius Local Area Network can communicate between computers PLCs and genius blocks up to 7500 ft using a single twisted pair Genius Blocks are mounted wired and configured by the factory and provide superior built in diagnostics which detect open circuits short circuits overloads and a variety of other malfunctions which are beyond the power of conventional PLCs to detect VersaMax The new VersaMax PLC combines all the advantages of the VersaMax with a powerful CPU to provide a programmable controller that is easy to use affordably priced and feature rich With a modular and scalable architecture the VersaMax PLC is ideal for standalone or distributed control applications up to 256 I O It can be networked as a slave to Profitbus DP or you can choose a DeviceNet master module for easy third party integration The CPU features floating p
105. H BEAM ANCHORED FRONT e AND REAR 6 MIN 10 MIN CEMENT PAD WELD WELD ARC WELD DOWN LENGTH OF NEMA 3R EVERY 40 OR LESS FOR 130MPH WINDS AND 2 25G SHOCK LENGTH amp DEPTH PER OUTLINE Note Seismic Zone 4 testing was performed using 1 2 13 Grade 5 bolts torqued to 70 foot pounds located in each of the four corners in each section Estimated shipping weights per section Sections Lbs Kg 90 H x 20 W Indoor Nema 1 amp 12 600 272 90 H x 20 W Indoor Back to Back Nema 1 amp 13 700 318 90 H x 20 W Outdoor Nema 3R 725 329 B16 Center of Gravity 20 4 2 Z 2 FRONT VIEW For a uniformly loaded 90 high x 20 deep lineup center of gravity is center of lineup Y 46 1 2 above bottom of floor sill Z 8 in from front front mounted devices 20 deep OR 10 in from front back to back construction Z 5 from front 13 deep z 8 1 2 in from front 22 deep Z 11 in from front 25 NEMA 3R Typical variations due to uneven loads 5 Ysl Z 5 Evolution Series E9000 Motor Control Centers Structure Bus Selection All continuous current rating selections or recommendations are based on the motor control center being located in a maximum 40 C 104 F ambient Refer to General Section for other environmental considerations Main Horizontal Bus The size of motor control center main bus and cables feeding the main bus is based on
106. IT ENTRANCE DETAILS FOR STD 20 X 20 LOW BUS POSITION 07 BOTTOM COVER NEUTRAL BUS SPACE HEATER 2 SPECIFIED WETH LOWER WIRE WAY USE TOP ENTRY ONLY FRONT ROUND BUS 50 38 17 186541 9 252 61 LOW BUS POSITION Of GROUND AND NEUTRAL BUS MINIUM AVAL TABLE SPACE OR CONDUIT ENTRY 6 IN 152 4 COVER B6 NERTICAL WIRING TROUGH AREA AREA FOR GROUND AND NEUTRAL BUS USED UPPER BUS POSITION 19 56 NOTAR PPE BUS POSITION 1 u ITI gt 13 84 85 351 5 X 113 9 4 10 56 13 00 SUGGESTED 12 IN COVER 21011 1339 21 BOTTOM CONDUIT ENTRANCE DETAILS FOR STD 13 Ruf UPPER POSITION SPACE HEATER IF SPECIFIED FRONT EUTRAL BUS GROUND BUS 1 59 38 1 STANDARD LOCATION OF GROUND AND NEUTRAL BUS WITH IZIN 1304 81 COVER COMPARTMENT AT THE BOTTOM OF SUGGESTED SPACE FOR CONDUIT ENTRANCE N AREA FOR GROUND AND NEUTRAL BUS IF USEDI POSITION 19 66 210 11 3 10 I RONT C VERTICAL WIRING 18 11 TROUGH AREA 10 66 270 7 1 C nm BOTTOM CONDUIT ENTRANCE DETAILS FOR STD 20 AUS UPPER POSITION WEATER th SPECIFIED FRONT 50 138 11 9 95 252 6 UPPER POSITION OF GROUND AND NEUTRAL BUS MAXIMUM AVAL TABLE SPACE FOR CONDUIT ENTRY 12 IN 1304 8 MME COVER Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Bottom Conduit Entry 22
107. L SEP TGL TGL DIN LIN I5 G9 TGL 1 2 3 4 5 6 1 2 3 4 5 6 1 2 compact starter is available The space requirements shown in these tables are minimum Where layout dimensions are critical refer to Company One space unit or X unit equals 12 inches of vertical height Refer to factory D2 Evolution Series E9000 Motor Control Centers Starters Selection Tables Circuit Breaker Type 230 Volts 60 Hertz Combination Motor Starters FVNR Circuit Breaker IC kA Type 25 UL Units X 1 15 25 30 50 25 X 1 15 2 100 100 SGL 3 15 65 100 SEL SEP 30 65 100 SEL SEP 1 2 2 5 65 1 3 5 6 2 50 65 100 SFL SFP 100 100 SGL FVR Circuit Breaker Type 3 UL Units 2 65 100 SEL SEP 15 SE 2 2 3 55 85 2 RVAT 15 TEC 4 Circuit Space Units UL IC Breaker 13 20 Listed Notes kA Type Deep Deep X 4 Part Winding IC p kA Type 10 Circuit Breaker UL Listed Notes Units x 2 65 100 25 TEC 25 25 TEC 25 TEC SEL SEP 65 100 SEL SEP 65 100 SEL SEP 100 SGL ro Y Delta 5 100 0 SGL N A 25 30 25 TEC 100 200 65 SKL 15 65 100 SEL SEP N A 30 65 100 SEL SEP
108. N INCOMING LINE TERMINATION AND MAINS STARTERS FEEDERS SPECIAL FEATURES REQUIRED cesses SPECIAL CIRCUIT AND WIRING REQUIREMENTS baa AR EAT Evolution Series E9000 Motor Control Centers General Product Features Design Features Design flexibility performance personnel and equipment protection ease of maintenance and installation are all con tained in the Evolution Series Evolution Series features such as separate wiring troughs split type terminal boards isolated bus drawout starter units operating mechanisms and pro visions for starter interchangeability are designed for a high level of reliability safety and convenience These steel enclosed control centers can be joined together to centralize and protect the most complex systems of industrial auxiliary drives or the simplest of fan or pump motor controls As the need arises additional sections can be added to an existing lineup Clear Lexan barriers located in front of the main horizontal bus isolate the bus from the top horizontal wireway Maintenance personnel can easily gain entrance to the top horizontal wireway of the control center without danger of contact with a live bus An incoming line terminal compartment can be located at the top or bo
109. O Field Control is an open platform equally at home in both applications Using the Genius bus and other available fieldbuses or communication options Field Control provides an extremely cost effective space saving option in both local panels and decentralized panel applications Open Architecture Provides the Solution for Diverse Applications GE Fanuc embraces open architecture for two reasons It helps our customers make the most of their existing investment in industrial automation And it enables them to take advantage of new products as they are developed To address the diverse needs of all our customers GE Fanuc will be opening the field processor component to third party partners to develop additional fieldbus interfaces In addition I O protocol has been published and we will be encouraging the development of third party I Os and accessories Description Bus Interface Genius BIU 24 Vdc Power Field Terminal 1 0 Base Barrier Style accommodates 2 modules Bases 1 0 Base Box style accommodates 2 modules High Density Connector Base accommodates 2 modules Aux Terminal Block Qty 2 Barrier Style Aux Terminal Block Qty 2 Box Style 21 1 0 Base Expansion Cable only 1 per Field 1 0 Modules 24 Vdc Pos Neg Input 16 Pt Grouped 12 24 Vdc 0 5A Pos Output 16 Pt Grouped Analog Input Current 8 Pt Grouped Analog Output Current Voltage 4 Pt Grouped 48 Vdc Pos Neg Input 16 Pt Grouped 120 Vac Input 16 Pt Grouped 240
110. Opening of the fuse s may be an indication that a fault current has been inter rupted To provide continued protection against fire or shock hazard all current carrying parts and other components of the motor controller should be examined and replaced if damaged If heater burnout occurs the complete overload relay must be replaced Size 0 and 1 Standard and Ambient Comp Motor Full Load Amps 3 Ph 3 Heater Heater Maximum Number Fuse CR123 Rating 1 16 127 1 28 1 39 1 40 1 55 1 56 1 73 1 74 1 89 1 90 2 05 2 06 2 28 2 29 2 47 2 48 2 79 2 80 3 31 3 32 3 70 3 71 4 06 4 07 4 47 4 48 4 95 4 96 5 49 5 50 5 91 5 92 6 47 6 48 7 20 7 21 8 22 8 23 8 72 8 73 9 67 9 68 10 4 10 5 11 0 11 1 12 4 12 5 13 2 13 3 15 4 15 5 17 1 17 2 18 0 Overload relay tripping current in 40 C ambient is the mini mum value of full load current multiplied by 1 25 Provide short circuit protection in accordance with the National Electrical Code except Fuses are not to exceed the value shown in the table Suitable for use in a circuit capable of delivering not more than the maximum RMS symmetrical amperes indicated in the table below 600 volts maximum when protected by an appropriate fuse having an interrupting rating not less than the available short circuit
111. Refer to Company for part winding and Y delta starters Starter coils operated at line voltage Starters operated by control relay in 120 volt Standard control power transformer ratings are adequate to control circuit Class CC fuses are provided for starter coil circuit 7 2 x Without increasing standard unit space requirements for size 1 to 4 over size CPT in handle the starter coil current and three pilot lights If additional sbe S will add E burdens are expected larger transformers should be specified 6 1 2 FVNR uses a 100VA CPT D13 Evolution Series E9000 Motor Control Centers Starters Product Information Thermal Magnetic Circuit Breaker Substitution Substituting a thermal magnetic circuit breaker in place of a Mag Break circuit breaker may require increasing the circuit breaker trip rating to avoid tripping on starting See Appendix Section J for recommended thermal magnetic circuit breaker trip ratings Short Circuit Rating NEMA Standard Size Circuit Starter Breaker TEC THED 25 25 SELI SELT 100 100 TEDL 100 100 TEC SEL SFLT 65 65 SFLI SFLT 100 100 SFLI 100 100 567 100 014 Terminals for Field Wiring Description Size 1 Starter 14 8 Size 2 Starter 14 4 Size 3 Starter 8 1 0 Size 4 Starter 4 3 0 Size 5 Starter 2 2 0 400 Size 6 Contactor 2 2 0 500 Control Terminal Boards ower Terminal Boards 50 Size 1 amp 2 Type C Wing Conductors 1
112. SERIES MCC REQ NO ENG NAME JBC DWG FOR INSTALLATAION PANEL CAT NO ISSUED 01 16 1996 GE INDUSTRIE SYSTEMS DAG NO ents FRONT REV NO 0 MEBANE NC USA CONT ON SH F01B CAT 273A7916P3FC D TOTAL NOT LABELED UNIT cus y oL or E woo uwr 5 fremj s Sy Eese S ESS e cer aos 5 E cri23 TYPE CLIP Fo MARKEN va NUMBER 157 100 200A man 1 18 1000 1 150 220 JAMBIENTISELI 3 3 lu 150 1452 102437 JACKING PUMP RED RUN PTT LT ME 100 200A FVNR 1 1 5 24 1000 1 150 C301A AMBIENT SELI 3 157 150 1A52 102438 JACKING PUMP RED RUN PTT LT EMI 100 200A 1 15 24 1000 1 150 C301A JAMBIENT SELI 3 157 150 1A52 102438 FILTRATION PUMP RED RUN PTT LT DISCHARGE END 6 MILL 100 200A FVNR 1 1 5 2 1000 1 150 C301A JAMBIENT SELI 3 310 157 150 452 102438 JACKING PUMP RED RUN PTT LT UNI LOC AN 6 MILL 1 1 5 24 1000 1 150 su 150 DISCHARGE END 100 FVNR AMBIENT 1 52 102439 EXT LUBE PUMP RED RUN PTT LT DISCHARGE END 100 200A 1 5 24 1000 1 150 C301A AMBIENT SELI 150 1A52 102439 FILTRATION PUMP RED RUN PTT LT 100 200A rwn 1 1 5 24 1000 1 150 C301A JAMBIENTISELI 150 1A52 102438 JACKING PUMP RED RUN PTT LT 100 200A FVNR 1 15
113. TION OF MOUNTING HOLES Note I If anchor bolts to be imbedded in the foundation they must be 90 00 12286 01 Located according to the drawing furnished by GE for the specific WIRING Equipment Locate im the center ront ond one in the center back J BEINGS 10 Anchor bolts should be 1 2 inch diometer of Grode 2 steel minimum In non Seismic Zone 4 Locations Bolts mos extend o minimum of 2 11732 inch above grade to 3 4 inch above the channel sill If 131330 2mm deep Verticol sections are used anchor bolts or some form of external bracing is required 2 Seismic Zone 4 IBC testing wos performed use I 2 13 Grade 5 bolls lorqued to 70 foot pounds located in each of the four corners in each section 2 12 COVER AT BOTTOM 1 50 BOTTON PLATE 38 1 SPECIFIED SECTION DEPTH 15 DEEP 20 DEEP 22 DEEP 25 A 8 c B C B C 8 c 10 00 8 13 18 04 15 73 10 00 17 73 20 66 254 4 ww 221 7 MM 254 4 399 5 MM 254 4 M 450 3 254 525 3 12 00 12 00 17 73 z 00 20 68 304 8 wi 221 7 399 5 WM 304 8 MM 450 3 304 8 525 3 15 004 8 13 15 00 15 73 15 00 17 73 15 00 20 68 762 0 281 0 MM 221 T 381 0 394 5 MM 38I 0 MM 450 3 WM 3810 525 3 B2 Evolution Series E9000 Motor Control Centers Structure
114. W 20 REF DEEP 12 DEEP 20 00 Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Type C Master Terminal TYPE C MASTER TERMINAL 356 87 13 00 ear FRONT D 12 00 12 00 304 8 304 81 i d SIDE VIEW TERMINAL BOARDS AT TOP SIDE VIEW TERMINAL BOARDS AT BOTTOM NOTE MAXI UM HANDLE HEIGHT 15 6 6 MEASURE FROM BOTTOM OF SILL TO TOP OF HANDLE Used for L and U Shaped Motor Control Center Arrangements Dimensions in 5 McC Depth A B 20 17 20 24 24 13 2 22 24 26 Busse T8 H1 P rtm HANDLE ASSEMBLY DISCONNECT HANDLE POSITION 22 00 558 81 13 00 A TOP VIEW B11 Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Incoming Line Terminations dm b lil 12 00 al bl i 00 1305 01 XE I I AeA ea al H Ee Front Eleyalion Wide When Front Elevation 600 Ampere Top Tae Shown wilh Lightening Arreslor ond 20 W Surge Suppressor 24 H HORIZONTAL Bus LZQNTAL S il 9433 226 1618 4 573 9 J Ep 5 a i VERTICAL aus FRONT Front Elevation 500 1200 Ampere
115. a RMS Circuit Breaker Current Ratings Rating Instantaneous Trip Setting Nominal RMS Sym Amperes Set Positions Plug Trip Setting Adjustment Position Amps Amps Min 2 3 4 5 6 Max 3 11 13 16 19 24 31 39 The greatest degree of protection is provided when the magnetic trip setting is just above the motor starting inrush current It is therefore recommended that the magnetic trip position be adjusted to a setting one position higher than the setting that carries the motor starting current For rec ommended continuous current ratings see overload heater tables on pages J 5 through J 12 Cat No Continuous Trip Setting Positions 3 Pole Amperes TEC36007 x TEC36030 30 s TEC36100 AJN o Aje wile e Nie Nie wolf wje owl D o B N o e o a wo N m e P NID N e N ejnje TFC36225 TFC36225A TJC36400B TJC36400F TJC36600G 600 TJC36600H 600 1800 e N SIN e o WIN ojo 59 en e e So WINE TR ojo ojo eje ojo CX CA DID
116. act of personnel with the enclosed equipment in areas where unusual service conditions do not exist In addition they provide protection against falling dirt Type 1 Gasketed Semi Dust tight Indoor Intended to cushion doors and mitigate vibration Type 2 Drip proof Indoor Intended for use indoors to protect the enclosed equipment against falling noncorrosive liquids and falling dirt These enclosures have provision for drainage Dripshields on top of the motor control center and neoprene closed cell gasketing afford protection from falling and splashing liquids They are not water tight Type 3R Rain proof Outdoor Intended for use outdoors to protect the enclosed equipment against rain They are not dust proof snow proof nor sleet proof ice proof Type 12 Industrial Use Dust tight and Drip tight Indoor Intended for use indoors to protect the enclosed equipment against fibers flyings lint dust and dirt and light splashing seepage dripping and external condensation of noncorrosive liquids E9000 Indoor Enclosure GE motor control centers are made up of standardized vertical sections housing vertical and horizontal bus wiring channels and compartmented control units Sections may be bolted together to form a single panel assembly powered by line connection at a single point Normal shipping split is three sections maximum Standard NEMA 1 or NEMA 1 Gasketed Enclosures Standard finish is light gray ANSI 61
117. actory for filter selection GE Matrix Harmonic Filters enable most AC drive systems to comply with the voltage and current distortion limits outlined in IEEE 519 A complete harmonic analysis and product selection tool is available at www geelectrical com Select Products gt Capacitors gt Matrix Harmonic Filter gt Energy Savings Calculator and Harmonic Estimator GE Matrix Harmonic Filters are multi stage low pass filters specially configured to avoid the attraction of harmonics from other sources on a shared power system They will not cause power system resonance However the configuration of the filter requires that only drives or equivalent loads be loaded on the output One filter can be used with multiple drives but if there is a drive bypass circuit there must be one filter per drive and the filter and drive combination must be bypassed G2 GE GEMActive Dynamic Current Injection Filters for harmonic cancellation and power factor correction Reduce harmonics for IEEE 519 1992 standard compliance Decrease harmonic related overheating of cables switchgear and transformers Reduce downtime caused by nuisance thermal tripping of protective devices Increase electrical network reliability and reduce operating costs Compensate each phase independently Are UL approved Offer parallel connection for easy retrofit and installation of multiple units for large networks Filter to the 50th harmonic
118. aded constant pressure pivot eliminates braid whip and fraying on high short circuit currents and repeated operations Positive ON OFF indication Green OFF Red ON eliminates any question about the position of the switch contacts Easy operation Quick Make Extra heavy duty low torque rotary operated closing mechanism L handle 800 1600 amperes T handle 2000 amperes Emergency open Quick Break Finger tip OFF button instantly opens the breaker contacts Positive Door and switch interlocking Separate fuse access door is not required Fuse mounting bolts with captive washers For ease of mounting fuses Product Forms Top feed Line terminals at top of switch Bottom Feed Line terminals at bottom of switch fuses are de energized when switch is in OFF position Same size as top feed Options Available Manual Operation For manual high interrupting capacity disconnects not requiring remote tripping and or ground fault protection Integral ground fault Incorporates a solid state inverse time and fixed time response Ground fault function is self powered and has field adjustable ground fault current and delay time settings for maximum coordination and selectivity Through 3000 amperes switches with integral ground fault are the same size as manual switches Electric Trip For remote tripping or for use with Ground Break components All 800 2000 ampere electric trip switches are the same size
119. amp Medium Voltage Motor Control Centers designed to protect motors from various fault conditions The LM10 comes with DeviceNet protocol The relay s 5 pin connector allows the user to control and monitor the relay over the network Additionally the relay has an interface port to communicate to the LM10 Programming amp Display Unit PDU The PDU is a self contained device consisting of a poly carbonate plastic housing a membrane switch keypad a Liquid Crystal Display LCD and control electronics for communication with the Relay The LM10 PDU is used to configure the relay An optional method of configuring the relay is a phone jack interface to laptop PC The LM10 is ideally suited for process markets and shortened construction amp manufacturing time tables In addition the Programmable Display Unit PDU can be used to check status phase current voltage and Power Time Delays eAuto Restart Two Speed amp RV ePower kW eMAC ID eStart Stop Test Fault Reset Phase current Voltage eCurrent Unbalance ETM Elapsed Time Meter The LM10 is compatible with most PLC s and is SCADA and DCS adaptable Control wire in buckets is 18 MTW The LM10 system can replace ePLC I O ePower Meter eLoad Sensing Relays eGround Fault Relays eAmmeter eElapsed Time Meter eTiming Relays H24 The PDU can display the following faults Over current Adjustable ground fault Jam Stall Current unbalan
120. and ready to go installation The E9000 offers expanded horsepower ratings in 230Vac 1 4 to 50 460Vac 1 2 to 500Hp and 575Vac 1 500Hp for even greater range of application The AF 650 GP Adjustable Frequency Drive with flux vector and dynamic torque vector control using optimized control of voltage and current vectors provides the enhanced performance that you are looking for in your application The AF 650 GP process control systems will make any task simple and profitable In addition by adding an optional encoder speed feedback device this drive can be configured to operate in a flux vector control mode The AF 650 GP provides flexibility across a wide range of constant torque applications The AF 600 FP and AF 650 GP series have an array of func tions that provides significant benefits Standard features include auto tuning without having to rotate the motor built in PID control rotating motor pick up control catch spinning motor Standard RS485 Modbus Metasys or Apogee FLN P1 Communications automatic energy saving operation which minimizes drive and motor loss at light load and other functions to combine performance and energy savings The new generation IGBT means reduced electrical noise and less voltage spiking On line tuning provides a continuous check for variation of motor characteristics during running of high precision speed control All drives conform with the following safety standards UL cUL C
121. anu facturing or test instructions 2 Outline Presents front view plan drawings showing the physical arrangement of units and associated equipment within the motor control center lineup 3 Summary Tables Provides all necessary functional detail of each unit including nameplate inscriptions Fig 1 GENERAL ELECTRIC NOTES 9000 ENG NAME MEBANE N C U S A DWG NO SH 00 PANEL CAT NO 0525 00121 00 STATUS NO 1 CONT ON O1 REO ND ISSUED GENERAL NOTES FOR ENTIRE 108 A U L LARELED SECTION CAN BE DETERMINED BY UL IN TOP WIREWAY OF OUTLINE SHEET UL LABELED UNIT CAN BE DETERMINED FROM COLUMN MARKED U L LABEL ON SUMMARY SHEET B WARNING USE ONLY FUSES OF TYPE FURNISHED OR INDICATED IN NOTES OR ELECTRICAL EQUIVALENT C 0 L HEATERS ARE SELECTED FROM 1800 RPM 1 15 SERVICE FACTOR MOTORS UNLESS DTHERWISE SPECIFTED D L 075 SIZE 1 2 5 amp CRI23C r SIZE 3 amp 4 123 1 ALU UNITS BE E9000 K2 Evolution Series E9000 Motor Control Centers Drawings Tests E9000 MCC Unit Numbering System Fig 2 INCLINE UL 600 AC ADC FRONT Dn SPACE SPACE ru ADF SPACE ADH DRCB n SECT HEIGHT 90 INCHES FDRCB ADJ SPACE AC ADL SPACE UL SECT NO AC X SHIPPING LENGTH gt SPLICE 001 90 3 4 MOD SHEET SECT WXD FRONT 20 20 FRONT _20 20 FRONT 20 20 FRONT 20X20 VERT BUS 300 300 300 600 300 Fig 3 UNIT SUMMARY EVOLUTION
122. arameters voltage control in a closed loop system Advanced functions The ASTAT CD Plus includes advanced functions e g linear acceleration ramp programmable 1 0 and connection to a computer by serial communication RS 232 as standard features Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters Types and Ratings Thermal characteristics ASTAT Plus allows motor protection according to IEC Class 10 or Class 20 and NEMA 10 20 or 30 free selectable by the O parameter IEC Class 10 10000 1000 100 1 10 1 5 20 25 30 35 40 45 50 55 60 65 70 Multiples of Motor FLA Rating In NEMA 10 10000 1000 100 1 10 1 5 20 25 30 35 40 45 50 55 60 65 70 Multiples of Motor FLA Rating In NEMA 30 10000 1000 100 1 10 15 20 25 30 35 40 45 50 55 60 65 70 Multiples of Motor FLA Rating In IEC Class 20 10000 1000 100 1 10 1 5 20 25 30 35 40 45 50 55 60 65 70 Multiples of Motor FLA Rating In NEMA 20 10000 1000 100 1 10 15 20 25 30 35 40 45 50 55 60 65 70 Multiples of Motor FLA Rating In Thermal memory If the control voltage is not removed the unit has a cool down characteristic the time for cool down is 300 sec after the overload trip If the control voltage is removed after tripping you must wait at least 2 minutes before the unit can be restarted Operations per hour CD Only Using a cycle T with s
123. ase Transformers Fused Switch 100kAIC Circuit Breaker po Fused Switch 100kAIC Circuit Breaker IC IC Rating kay kA Switch Size Fuse Space Unit UL 1 Notes Trip Space Unit UL Listed Notes w ee l 1 240 120 240 Volts 60 Hertz gt gt gt gt X lt 2 px gt gt gt gt gt gt gt gt gt gt gt gt x x gt gt gt Requires full depth of motor control center Requires 24 wide enclosure Requires 20 deep enclosure 24 wide Sized for primary protection only Dual element fuses Sized for primary and secondary protection Add 6 for Taps Requires 30 wide enclosure Notes 15 45KVA transformers are TP 1 rated per NEMA Standard TP 1 1996 Low temperature rise and or copper windings are available Refer to factory E6 Evolution Series E9000 Motor Control Centers Miscellaneous Units Power Factor Correction Capacitors Description Motors and other inductive loads require two kinds of electrical current Current which performs the actual work and reactive current which produces the magnetic fields necessary for the operation of inductive devices such as motors Both types of currents produce system losses Capacitors installed near inductive loads can be used to reduce the reacti
124. ated By virtue of the UL489 six times rated current overload test they can be used as motor circuit disconnects where overload and short circuit protection are provided by other protective devices common application of Spectra RMS molded case switches is illustrated below The figure shows a system containing three branch circuits Branch circuit 1 uses a Spectra RMS Mag Break motor circuit protector in conjunction with the overload devices of the motor starter to protect the motor and the conductors of that branch circuit Branch circuits 2 and 3 use fully configured Spectra RMS circuit breakers to provide instantaneous short time and long time protection for both branch circuit conductors and loads Spectra RMS molded case switches are excellent circuit disconnect devices for those applications where both the advantages of molded case switch construction are desired and where the available short circuit current is less than the switch withstand rating All Spectra RMS molded case switches are UL Listed and tested per UL Standard 1087 for molded case switches The short circuit withstand ratings are based upon three cycle tests Thus the UL Listed upstream overcurrent protective devices i e low voltage circuit breaker equipped with instantaneous trip functions insulated case circuit breakers molded case circuit breakers or fuses can be used in con junction with molded case switches Spectra RMS Molded Case Switch Applicat
125. ates up to 2 12 AWG wires with ring fork or bare terminations Rated 30 Amps 600 Vac Meets NEC Article 430 74 Al Evolution Series E9000 Motor Control Centers General Product Features Design Features Large isolated wire trough provides a 4 x 11 area to lay in wire and make control and load connections A separate removable door adjacent to drawout units makes wiring installation and inspection easy The door can be opened without disturbing adjacent unit doors 8 x 11 wire troughs are available Units can be withdrawn to a disconnected position and padlocked for maintenance An interlock release system is provided so that if it becomes essary for maintenance purposes the disconnect may be closed with the door open A by pass is provided to allow opening the door with the disconnect closed Only qualified personnel familiar with the equipment should use the interlock release and by pass features The vertically mounted integral handle can be locked in the OFF position with up to three padlocks A drilling pattern is furnished allowing the handle to be modified for locking in the ON position with a single padlock This modification should only be made after the user determines it is desirable to lock the disconnect in the ON position Padlock to have maximum shackle A2 For flexibility standard Size 1 and Size 2 FVNR starters are inter changeable in the same 12 high
126. ault will cause the limiter to function Type TBC Mag Break motor circuit protectors provide 100 000 amperes IC on 225 ampere and larger frame sizes Type TBC protectors are similar in size and operation to Tri Break circuit breakers and employ current limiters integral to the frame as opposed to an add on limiter such as the Type TECL TECL is used for 600V applications All data based on NEC requirements and manufacturer s recommendation Q See Section J for application information H1 Evolution Series E9000 Motor Control Centers Components Spectra RMS Mag Break Motor Circuit Protectors Interchangeable Rating Plug Spectra RMS Mag Break motor circuit protectors use the same snap in rating plugs as fully configured long time trip function Spectra RMS circuit breakers Each rating plug defines the range of instantaneous trip settings available to the circuit breaker through its trip setting adjustment Trip Setting Adjustment The solid state instantaneous trip circuit ry of the Spectra RMS Mag Break motor circuit protectors has a single multi position adjustment at the front of each breaker Changes in settings vary the instantaneous trip and tracking short time characteristics The Mag Break motor circuit protec tors differ from a fully configured circuit breaker by providing only an instantaneous and tracking short time trip function Accessory Pockets Spectra RMS Mag Break motor circuit protectors have
127. aximum _ 125 or next higher standard rating Less than 9 amps 25096 maximum 16796 maximum Three Phase Transformers Delta Y no Taps Fused Switch 100kAIC NEC Article 450 3 covers transformer protection other than motor control circuit transformers or special applications The general requirements are The degree of protection required depends on the specific application Select a transformer protective device which provides the required protection Secondary protection in each ungrounded conductor can be provided if specified Circuit Breaker Pict Breaker mm IC Rating KVA Switch Size Fuse Amps Space Unit UL Listed CB Trip Space Unit UL Listed qu Pe Poe 380 120 208 50 2 5 a 45 200 480 120 208 60 50 30 60 100 600 120 208 Volts 60 Hertz Requires full depth of motor control center Requires 24 wide enclosure G Requires 20 deep enclosure 24 wide Sized for primary protection only Dual element fuses Sized for primary and secondary protection Add 6 for Taps Requires 30 wide enclosure Notes 15 45KVA transformers are TP 1 rated per NEMA Standard TP 1 1996 Low temperature rise and or copper windings are available Refer to factory 5 Evolution Series E9000 Motor Control Centers Miscellaneous Units Distribution Transformers Single Ph
128. ble Instantaneous I pickup 1 5 10X Local Overload and Short Circuit Trip Indicators T with overload pickup warning e Interchangeable trip rating plugs with test set jack for TVRMS test set Digital LCD display with four button keypad for function selection and set point adjustment and sealable clear Lexan cover for tamper resistant settings e True RMS sensing for accurate response to high harmonic content waveforms EMI immunity per ANSI C37 90 Optional Adjustable Short Time S pickup 1 0 9 0C and delay 4 bands with 12t ON OFF selection e Adjustable Ground fault pickup 0 2 1 05 and delay 4 bands with 125 ON OFF selection and trip indicator The 4 short time and ground fault delay bands provide broader system selectivity A complete circuit breaker consists of a UL Listed circuit breaker frame and a rating plug UL Listed interchangeable trip breaker unit Terminal lugs for cable connection are available if required All frames use the same UL listed field installable internal accessories auxiliary switch shunt trip undervoltage release and bell alarm All frame sizes have maximum UL listed interrupting ratings of 200 kA 240 volts AC and 100 kA 480 volts AC with 600 volts AC ratings to 65 kA depending on frame size UL listed current limiting versions are provided through the 56600 frame for the 65 480 volts AC and the 100 kA 480 volts AC models with no increase in physical
129. ce Communication failure Load loss Power loss and User trip The MS2000 Relay has inputs for two matched sets of three phase current transformers CT and one ground CT The LM10 provides the flexibility to select the type and size of starter in the field No special overloads just different CT s Environmental Information 0 to 60 degree C 50 to 80 degree C storage Run in 95 non condensing humidity Optional Programmable Display Unit PDU 12 Self powered form MPR RJ phone jack to MPR or Door mounted or hand held eHigh impact screen Programmable Fault Outputs Zero Sequence Ground Fault eLoad Loss Current Unbalance Accuracy Power Factor 5 eCurrent 3 eTimers 5 1 second Error Messages eOver Current LED amp Network eCurrent Unbalance LED amp Network eGround Fault LED amp Network eLoad loss Command Trip CT Sensor Pack NEMA size 1 1 2 Amp to 27 FLA NEMA size 2 amp 3 5 Amps to 90 FLA s CT s with 5A secondary matched for MPR 50 540 FLA Voltage Rating Control power 100V to 135V 60 Hz System set up range 200V to 7 2KV Relay Outputs eNEMA C150 rated 1 120V Evolution Series E9000 Motor Control Centers Components Motor Protection Relay LM10 Display Liquid crystal display 5x8 font pixelized character type in a 16 character X 4 line format English and Spanish messages Status The Status sub menu can display Current
130. ce method Using this equipment allows the system to operate basically as an ungrounded system The equipment is designed to eliminate the danger of high transient overvoltages during certain types of ground faults Note The use of high resistance grounding on 600 volt maximum systems precludes line to neutral loading 2 To provide an immediate warning when the first ground fault occurs through an alarm system 3 To provide a method for quickly locating and removing the fault before another fault develops on another phase thereby preventing circuit outages due to double line to ground faults This is done by using the pulsing ground current feature and portable detector Approximate Dimensions and Weights Equipment With Pulsor Without Pulsor Enclosure ENS uu mms emat 70 55 55 600 Volt Maximum Wye System PULSING CONTACTOR EE l CURRENT LOOP INPUT CONTROL MODULE ALARM CONTACTS OPERATOR INTERFACE VOLTAGE INPUT FUSES INTERLOCKING DISCONNECT 600 Volt Maximum Delta System PULSING CONTACTOR NGR CONTROL MODULE TUS ALARM CONTACTS OPERATOR INTERFACE VOUAGE INPUT PulserPlus Pro is a trademark of Post Glover H23 Evolution Series E9000 Motor Control Centers Components Motor Protection Relay LM10 General The General Electric LM10 Motor Protection Relay MPR is a modular device for Low
131. circuit breaker Sizes by ampere rating short circuit rating type construction and space units required are given in the accompanying lists Normally thermal magnetic circuit breakers or fuses are necessary for main protection The short circuit interrupting rating depends on the type disconnect furnished Select a main unit for which the interrupting rating equals or exceeds the maximum available fault current For reverse fed circuit breakers refer to factory for details Refer to specific breaker publications for time current char acteristics and programmable options for the various types of circuit breakers A list of these publications is given in Application Data Section J Service Entrance UL listed main units containing only circuit breakers or fused switches may be UL classified as suitable for service entrance If a single disconnect is furnished as a disconnect for all load circuits the unit will be marked Main In order for the units to be classified as suitable for service entrance the incoming phase conductors must connect directly to the disconnect device line terminals or to a UL listed main line terminal assembly A grounding electrode conductor terminal connector sized in accordance with the circuit ampacity is furnished in one section Three phase four wire systems include a neutral bonding jumper for grounding the neutral conductor during installation Ground fault protection is required for discon ne
132. citor or capacitor bank in close electrical proximity to each other should be avoided as the energized capacitor bank can increase the inrush current to the second bank when it is energized Reactors or resistors may be required between the two capacitor banks to limit inrush currents NEMA Standards require shunt capacitors to operate satis factorily at 135 percent of rated KVAR due to manufacturing olerances and other variations The higher inrush and steady state currents associated with these capacitors should be taken into consideration NEMA Publication ICS2 210 covers non motor loads Transformer Primary Switching kVA Transformers having inrush currents of not more Transformers having inrush currents of over sten Resistive than 20 times FLA 20 through 40 times FLA Loads Single Phase Volts Three Phase Volts Single Phase Volts Three Phase Volts Peak aa feso eon 2051 2401 120 240 40 208 240 5901 eo 300 volts maximum Tungsten lamp loads include infrared lamps having Tungsten filaments Resistive loads include electric discharge lamps such as fluorescent mercury vapor etc J16 Evolution Series E9000 Motor Control Centers Application Data Non Motor Loads NEMA Contactor Ratings for Single Capacitor or Capacitor Bank Switching Size of Continuous Three Phase Rating of Capacitor Controller Ratings RMS Maximum Size of Three Phase Capacitor i
133. cted against overcurrent in accordance with Section 725 12 or 725 35 as applicable for the type power source and field wiring conductor sizes Where a motor control circuit transformer is provided the trans former should be protected in accordance with NEC Article 430 721 Transformers other than motor control circuit transformers should be protected in accordance with NEC Article 450 3 b A6 Section Label UL E33752 Vol 1 Sec 5 Unit Label k UNIT NARING UNIT SHORT CIRCUIT MODEL EVOLUTION 4961 RATING 65000 RMS SYMMETRICAL AMPERES 600 VOLT MAXIMUM WHEN EQUIPPED VOLTS 480 CONTVOLTS 120 HZ 60 dere pnt SIZE 2 AMPS WP 25 RATED 100 AMPERES MAXUM AVAILABLE SHORT CIRCUIT CURRENT UNIT NO DIAGRAM 33881234 MUST NOT THE UNIT SHORT CIRCUIT RATING THE OPENING OF A BRANCH CIRCUIT PROTECTIVE DEVICE MAY AN INDICATION THAT A FAULT CURRENT HAS BEEN INTERRUPTED TO PROVIDE CONTINUED PROTECTION AGAINST FIRE OR ELECTRICAL SHOCK CURRENT CARRYING PARTS AND OTHER ELECTRICAL COMPONENTS OF THE COMBINATION CONTROLLER SHOULD BE v EXAMINED AND REPLACED IF DAMAGED IF BURNOUT OF THE CURRENT ELEMENT OF AN OVERLOAD RELAY OCURS THE COMPLETE OVERLOAD RELAY MUST BE REPLACED Evolution Series E9000 Motor Control Centers General Short Circuit Considerations All ratings in this publication are RMS symmetrical amperes Short Circuit Current Ratings The NEMA Mot
134. cts 1000A and above for solidly grounded wye services where phase to ground is more than 150 volts NEC 230 95 Main Metering Lugs Line side CTs can be provided in the main compartment for use with a metering unit This option in some cases will add space If crimp type lugs are required a bus assembly is fabricated to provide a landing pad for these terminals This extends the space required for the main and must be factory installed Size will be the same as NEMA lug option Fused Switch Mains Interrupting Rating Amperes In thousands Space UL Notes Units Listed 240 480 600 In In 200 X 2 X Fusible Switches 400 MCS 600 MCS High Pressure Contact Switch With Class J and L fuses Requires a 24 wide by 20 deep section Full depth of enclosure is required Requires 30 wide by 30 deep section Must be NEMA 1 Construction 80 rated only Class J fuse is 3X C1 Evolution Series E9000 Motor Control Centers Mains Feeders Incoming Lines Mains Circuit Breaker Mains Standard Selection amperes 180 IC kA Stab Space UL X Entry Amperes we Ze Tm m ws cites come SEL SEP 65 100 65 100 SFL SFP 65 100 65 100 SGL SGP 65 100 65 100 SKL 65 65 Power Break Insulated Case MicroVersaTrip SSF SHF 65 65 SSF SHF 65 65 65 100 65 100 65 100 65 100 65 100 65 100 550 6
135. cts rated 10 Amps continuous 23 Amps inrush 120 Volts AC 6 32X 35LG TERMINAL SCREWS To current Sensor X1 and 2 all contacts shown with the relay in the tripped position Typical Circuit 111213 5 3 81 5 6 L3 18 1 2 Ka X SW PB and Auto M OL 13 14 7 8 qa ma z Ws prog 5 1511 l9 2 En g x EIosed MC PB H9 Evolution Series E9000 Motor Control Centers Components 300 Line Motor Starters The 300 Line starter is a full voltage magnetic motor starter with encapsulated coil and three leg block overload relay with visual trip indicator manual reset and manual weld check It incorporates all the features and benefits most asked for by users and has received standard specification approval by many major manufacturers In addition to the basic non reversing form the 300 Line is available in reversing two speed and combination forms in NEMA Sizes 00 5 Improved Auxiliary Contacts Rated for Heavy Pilot Duty The 300 Line s toolless contactor disassembly allows quick access for inspection and maintenance Simply release two Coil retainers and pull the spring clip from the I magnet to gain access to the magnet coil and contacts No need to remove any wiring Manual Weld Check Overload Trip Adjustment Indication Optional terminals can be provided to permit the easy c
136. d from such incorrect operating conditions as loss of an input or output phase blocked rotor thyristor short circuit etc Digital technology The control system is based on the use of a highly specialized micro controller that treats the signals digitally thereby avoid ing deratings and adjustments common to analog circuits This type of control insures excellent precision and speed of execution The control board uses surface mounted devices SMD to increase equipment reliability G14 High level of immunity The control signals are optically isolated and various levels of protection have been set up in the circuits to immunize the equipment against external disturbances and their harmful effects Easy to run and adjust This unit can be used for a wide range of applications A keypad and digital display make it easy to select a range of options that allow the equipment capabilities to be matched to application need Easy maintenance due to full monitoring Advanced microprocessor technology allows starters to identify 21 20 for different types of fault The last four faults are retained in memory to facilitate troubleshooting and minimize downtime Pump control The ASTAT Plus includes a pump control function that is more effective in fluid systems than standard soft starting and stopping The control reduces fluid surges and hammering in a pipeline system This method controls the motor speed by monitoring the motor p
137. d section to close the opening between the front and rear floor sills Not required if the floor sills will be removed or imbedded in concrete Extra Width Vertical Wireway 24 wide sections can be furnished with 8 wide vertical wireway and door CHANNEL MULLION a __ VERTICAL CHANNEL lt CASESILL D CASE SILL Indoor enclosure exploded view Motor Control Center Construction Major Structural Components Side Sheets L H amp R H 0 075 Vertical Bus Mounting Channels 0 090 Case Sills Front Rear Top Bottom 13 Gauge Top Horizontal Channel Lifting Channel Top 0 187 Channel Sills Front Rear Enclosing Covers Panels Rear Covers 13 amp 30 Deep Rear Covers 20 amp 22 Deep Endplates 0 105 12 Gauge 0 075 14 Gauge 0 060 16 Gauge 0 060 16 Gauge Top Conduit Covers 0 060 Bottomplates 0 060 Vertical Wiretrough Door 0 060 Other Steel Unit Barrier Shelves 0 063 Unit Cover Doors 0 075 Unit Saddles 0 090 B15 Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Note that bolt down locations for sections with seismic bracing change from center of structure left to right to four corners with 635 clearance holes for 1 2 bolts Mounting Requirements for Seismic NEMA 3R with Optional Heavy Base ARC WELD ARC WELD ALL FOUR CORNERS 3 16 BEAD NEMA 3R END VIEW NEMA 3R FRONT VIEW 6 CHANNEL Tow Y WELD MIN 8
138. d wiring into units Option Motor terminal blocks can be supplied in Size 1 amp 2 to allow disconnecting motor wires when removing a unit NEMA Tupe BT wiring An optional snap in steel barrier in the wireway provides added isolation for low voltage signal wiring between units New oversized laser engraved unit nameplates on 12 units and larger feature 1 to 9 lines of up to 20 characters 0 18 high or 4 lines of up to 10 characters 0 30 high Nameplates use Microsoft Windows Arial font Custom non English characters are an option 5 5 FVNR circuit breaker combination be provided 36 allowing two size 5 units in one section All case side wireways are roll formed to provide a 1 2 lip for cross wiring to rest on thus preventing skinned insulation A3 Evolution Series E9000 Motor Control Centers General Product Features Design Features Drawing Software Windows based Engineering Drawing System creates high quality detailed front top bottom and side views as well as specific device information Size 1 FVNR Starter 50 smaller 1 2 NEMA rated compact C 2000 starter with 100VA CPT with up to a quantity of three 22mm C 2000 pilot devices Plug in Stabs The 600A stab shown uses a two step engagement with ver tical bus for low insertion withdrawal force Line side cables crimped directly into spring reinforced tin plated copper stabs No hidden line side cable in rear
139. dard pump control or linear ramp down is limited to 1 to 60 sec ramp DC braking CD Slow speed CD o 99 s 0 5 to 2 5 Direct torque 796 or 1496 of nominal speed reverse torque 2096 of nominal speed Retry CD Monitoring 0 to 4 attemps and 1 to 99 sec retry time Motor current line voltage power power factor and elapsed time Running External control Acceleration phase Start Stop Adjustable time Permanent phase Stop phase Energy savings Override choice Power cut off Ramp DC braking CD Pump control Inputs Outputs Inputs 4 digital optocoupled Two fixed Start Stop and 2 programmable 3 14 1 Analog 0 5VDC for Tachogenerator input feedback Outputs 3 programmable relays 1r 2r 3r 2 programmable relays 1r 3r for IBP 1 Analog 0 10VDC output for current metering Protections Current limit Overload Adjustable from 1 to 4 5 Max 4 5 In Max 7 0 In CD IEC class 10 and 20 NEMA class 10 20 and 30 all selectable Cool down time after overload trip Loss on input phase 300 for reset for IBP see restart times Trip at 3 Thyristor short circuit Heatsink overheating Trip at 200 Trip at 200 Motor thermistor Loss on output phase Trip at 200 if thermistor impedance gt response value Trip at 3 Stalled rotor Supply frequency error Trip at 200 If f 45 orf gt 65 will not start Over curr
140. display 4 lines x 16 characters with microprocessor driven prompts available in English German French or Italian A key feature of the HHM is its ability to manually perform functions and force discrete and analog I O whether or not there is a programmable controller connected to the sys tem This greatly facilitates system check out prior to full scale operation The HHM includes LCD display capable of displaying 16 characters line on four separate lines Four display labeled soft keys decimal keypad including sign and decimal point keys Four fixed function keys Fig 4 Hand Held Monitor F7 Evolution Series E9000 Motor Control Centers Programmable Logic Control PLC Genius I O System The Bus Controller serves as the interface between the Genius systems and the industrial controller Bus Controllers are available for Series 90 70 Series 90 30 for communications Series Six PLCs personal computers DCSs Industrial Robots GE Drive Systems and others Genius I O Bus To connect Genius 1 0 elements together is 150 kbit sec serial token passing bus communications link formed by daisy chain connection of twisted pair wire It has high noise immunity 1500 volt common mode and its operation is not affected by any block attachment removal or failure Each data bit is triply encoded for data integrity error detection is further improved via cyclical redundancy check CR
141. e connected to the load side of solid state starters and drives It should be noted that two speed motor starters require separate contactors to switch in capacitors after a time delay in order to avoid possible motor damage while the capacitors dis charge For the same reason Wye Delta starters have the capacitors applied after the delta connection has been made Disconnect means Short circuit protective means Contactor Overload relay Motor d 4 T t T d a C Care should be taken when connecting power factor correction to the line side of power conversion equipment such as drives to avoid component damage E7 Evolution Series E9000 Motor Control Centers Miscellaneous Units Power Factor Correction Capacitors Switching Capacitors Spearately When a group of motors are so operated that some run Selection of Power Factor Correction Capacitors while others are idle a single capacitor bank containing a The following table is provided as a guide Consult motor number of individual units can be connected to the motor manufacturer for actual capacitor KVAR values control center bus to supply kilovars to the group In these instances a separate switching device is needed for the Typical Capacitor Ratings capacitors The interrupting rating of the switching device should be at least as great as the short circuit current available Nameplate Full L Max Volts RPM KVAR Cable must
142. e in transit to minimize condensation Storage If it is necessary to store the equipment for any length of time the following precautions should be taken 1 Uncrate equipment 2 Store in a clean dry area at moderate temperature Cover with a suitable canvas or heavy duty plastic cover to prevent entrance of foreign material 3 If equipment must be stored in cool or damp areas not only should the equipment be completely covered but heat should be provided to prevent condensation of moisture in the equipment Energize space heaters if furnished in the equipment or place a standard 120 volt lamp rated 75 watts inside the bottom of each vertical section Evolution Series E9000 Motor Control Centers Drawings Tests Standard Commercial Tests and Inspection General The following summary description defines the standard factory tests and inspections performed during manufacture All GE motor control center equipment is tested and inspected for conformance with NEMA ICS 18 2001 Production tests and inspections encompass the verification of physical configuration f assembly and workmanship the mechanical adjustments parts and components and the sequencing and functional perations of the control systems These tests and inspections re performed on manufactured products to verify conformance of the equipment to a previously qualified design The tests do not include type testing or other destructive tests on equipment to be shipped
143. e set longer than the original machine This is because the maximum allowable current that the G11 drive can deliver is 150 percent of rated current while full voltage starters deliver 600 800 percent This means that the drive delivers a soft start and thus reduces starting torque over that of a full voltage starter which naturally yields a longer acceleration time MOTOR SPEED MAX TIME ADJUSTABLE G3 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Adjustable Speed Drives How to Select Drives cont 5 Deceleration Time Deceleration time is programmable If the programmed setting calls for faster deceleration than the drive system is capable of the unit may trip due to an overvoltage or overcurrent condition Therefore the actual time required to decelerate the driven load should be calculated using the following equation and the deceleration time setting should be adjusted accordingly D Wk2 X AN 308 T X 2 Where TD Time to decelerate the driven load in seconds AN Change in speed RPM Wk The total system inertia reflected to the motor Shaft Includes motor machine gears in ft Ibs T Motor full load torque Ib ft If faster deceleration is required refer to the Company Cable amp Motor Considerations for AF Drives A primary concern in recent years has been for wiring between adjustable speed drives and motors This is b
144. ecause voltage spiking seen at the motor terminals at the switching frequency can cause damage to the motor insulation This spiking depends on several factors such as drive input voltage level drive output wave form dv dt length of the cabling from the drive to the motor and characteristics of the cabling used etc In addition there are secondary effects related to drive motor wiring that impact performance such as parasitic capacitance Drive input voltage motor insulation and cable length are beyond the scope of the drive design The following guidelines were compiled for your convenience System Filtering The use of a properly sized filter can reduce the voltage peaks and rise times seen at the motor The filter must be properly sized and located If the filtering is done with reactors it must be placed at the motor terminals If the filtering is with LRC Inductance Resistance and Capacitance it must be placed at the output terminals of the drive G4 Application consideration for AF 650GP and AF 600FP drives Max cable lengths between drive and motor without filters Motor Insulation Leve 1000V 1300V 1600V 49 ft 15M _ 984 ft 300M 984 ft 300M 984 ft 300M 984 ft 300M 984 ft 300M AF 650GP amp AF 600FP 460V Input AF 650GP amp AF 600FP 230V Input PWM IGBT drives are not typically recommended with 1000Vac insulation Motors Load filters are recommended from 984 ft when motor insulation level
145. ed through R50 In Phase monitor between Normal Source 1 and 600VAC For specific ratings and additional optional features Emergency Source 2 to allow transfer refer to GE Zenith 513 Microprocessor activated commit no commit on transferring to Emergency Source 2 with GE Zenith ZTSD Utility to Generator time delay MX 250 enable disable settings Module Standard Features T Retransfer to Normal Source1 adjustable time delay U Engine stop cool down timer 6P Microprocessor activated test switch momentary Voltage imbalance between phases 3 phase only AS Aux Contact closed THESITISEe ned Source 2 W Adjustable time delay on transfer to Emergency Additional available up to 10 must be specified Source A Aux Contact I closed in normol Source 1 Bypass transfer timers function soft key switch in Additional available up to 10 must be specified microprocessor CDT Exerciser no load timer Withstand Current Ratings WCR for Automatic Transfer Switches Available RMS Symmetrical Amperes at 480 Volts AC Minimum When Used with Class J or L When Used with Class RK 5 Fuses or MCC Space Units MCC Enclosure Switch Rating Amps Current Limiting Fuses Molded Case Circuit Breakers Widths In Inches Max Fuse Size Amps Max Breaker Size Amps 100 000 22 000 24 100 200 000 125 22 000 150 24 260 200 000 350 42 000 400 24 600 200 000 750 65 000 800 30 800 200 000 1200 65 000 1200 100
146. ed voltage Override Rated current Energy savings Enabled by to OFF Stopping modes All selectable Motor power cut off to OFF to OFF Deceleration ramp 1 to 120s 1 to 60s IBP adjustable Secondary ramp 1 to 99 s 1 to 60s IBP Ramp down modes available are Soft Stop Voltage ramp down Enabled by to ON Pump control Selectable by Sxxx to ON and Cxxx to ON Linear ramp down Tacho feedback needed Evolution of current in deceleration ramp mode 8 DC brake 0 to 99s adjustable Enabled by Bxxx to ON CD Jog and linear ramp Linear acceleration and deceleration ramp 1 Ramp time adjustable Selectable by id parameter Dxxx to ON Low slow 796 and High slow 1496 speeds 2 Enabled by parameter to ON and 9 jxxx to LO or HI Reverse slow speed 20 CD amp Enabled by parameter to ON and Xxx Slow speed 7 or 14 Acceleration ramp to ON 9 Enob 5 Ramp time adjustable Soft stop deceleration ramp Ramp time adjustable Slow speed 7 or 14 CD 9 Enabled b er Jxxx to ON CD 8 Current and time adjustables Enabled by parameter Bxxx to ON and bxx adjustments Starting by voltage ramp Override U Un Energy Savings U Un G18 Starting by current limitation Override
147. eg of the control voltage source Terminals 2 X2 The INPUT monitors the status of the seal circuit to independently verify that the starter has closed Lt L2 Control Voltage Source FU Output Fig 5 Input and Output Connection When an H O A switch is used with PLC I O the configuration will appear as shown in Figure 6 Note as mentioned previously the INPUT monitors the status of the starter s seal circuit in the manual mode as well as the PLC automatic mode L1 12 Control voltage source Manual Auto Fig 6 H O A Connection Starter Units with Individual Control Transformers For starters having individual control power transformers all OUT PUTs must be isolated type This requirement is necessary due to the separate voltage sources provided by the individual control trans formers INPUTs may be either isolated or non isolated types Where non isolated INPUTS are used all X terminals must be wired together Surge Suppressors In cases where excessive noise is present on the control line or hard interlocks which will operate often in series with PLC OUTPUT surge suppressors are recommended Optional Inputs Diagnostic Additional INPUT connections can be made to monitor the specific status of combination starters and feeders to provide further diagnostic information to the process operator and maintenance personnel 1 The status of the overload relay can be monitored An electrically isolated normall
148. either the motor or its feeder conductors Curve C is a plot of motor current during a worst case start e g low line voltage highest anticipated required load torque etc Curve D is a plot of the Spectra RMS Mag Break motor circuit protector s tripping characteristic With the addition of the Mag Break motor circuit protector the motor circuit now has protection against short circuits Stall and long term overload protection is provided in this example by the motor starter s overload relay Motor Circuit Protection using Mag Break Motor Circuit Protectors 50 100 1000 10000 0 100 100 Time in Seconds 0 1 50100 1000 10000 Current in Amperes Spectra RMS Mag Break Motor Circuit Protector and Rating Plug Current Ratings Circuit Breaker Maximum Available Rating Plugs Frame Frame Amperes Amperes 7 3 amp 7 30 15 20 25 amp 30 SE Frame 60 40 50 amp 60 100 70 80 90 amp 100 T50 T10 125 amp 150 SF Frame 250 70 90 100 110 125 150 175 200 225 amp 250 400 125 150 175 200 225 250 300 350 amp 400 SG Frame 600 250 300 350 400 450 500 amp 600 800 300 400 500 600 700 amp 800 SK Frame 1200 600 700 800 1000 amp 1200 Evolution Series E9000 Motor Control Centers Components Spectra RMS Molded Case Switches Construction The family traditions of ruggedness and dependability are continued in the Spectra RMS molded case switch
149. em operating sequence Specify operating sequence Zero sequence sensing Ground Fault Relay for equipment pro tection for NEMA size 2 6 starters Current Transformer Donut type CT located in one motor phase conductor for pur chasers use Also used for door mounted Ammeter Amp Integrated CT Current transducer Transducer with 4 20 MA output Requires 120V Power Functions also available with LM10 Functions also available with LM10 display G Standard with LM10 Ground Fault 011 Evolution Series E9000 Motor Control Centers Starters Product Information Undervoltage Protection Standard starters drop out when line voltage drops below approximately 65 percent rated volts and can be reclosed when voltage returns to 85 percent rated volts Where momentary contact devices are used in standard three wire control circuits the starter will not reclose on momentary loss of voltage until the START button is pushed thus inherently providing undervoltage protection If a maintained contact device such as a float switch is used to start the motor the starter will close automatically upon restoration of control voltage In some cases this may not be desirable for safety reasons and a reset pushbutton and auxiliary relay should be specified to provide undervolt age protection Overload Relays Standard relays are three leg block bimetallic type with adjustment from 90 to 110 percent of the heat
150. ent Undercurrent 100 to 150 In trip time adjustable from 0 to 99 sec 99 In trip time adjustable from 0 to 99 sec Over voltage 100 to 130 Un trip time adjustable from 0 to 99 sec Under voltage o 5096 Un trip time adjustable from 0 to 99 sec Error CPU 60 Memory 4 former errors Long start time 2 x ta ta acceleration ramp time Long slow speed time CD 120 Environmental Temperature 55 derate output current by 1 5 C above 40 C conditions Relative humidity 95 without condensation Maximum altitude 3000 derate output current by 1 100m above 1000m Mounting position Vertical Protection Degree 00 UL Open Standards CE cUL UL CE Conforming IEC 947 4 2 UL cUL conforming to UL508 CE is not on IBP Conducted amp Radiated emissions Conforming IEC 947 4 2 Class A Electrostatic discharges Conforming to IEC 1000 4 2 level 3 Radio electric interference Conforming to IEC 1000 4 6 level 3 and to IEC 1000 4 3 level 3 Immunity to fast transients Conforming to IEC 1000 4 4 level 3 Immunity to surge voltage Monitors L1 G16 Conforming to IEC 1000 4 5 level 3 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters Wiring ASTAT Plus terminal layout and wiring configuration is shown in the diagram belo
151. er rating A single calibration adjusts all three legs A single reset button mounted on the starter door permits external reset Ambient compensated relays are available for ambients from 30 C to 80 C and have adjustment from 90 to 110 percent of normal rating Improved protection is provided when the motor is in a relatively constant ambient but control is subject to varying ambient Relays are interchangeable with standard type Optional Electronic Overload Relay Both analog and digital relays are also available with or without communications see page H 11 Control Circuit Protection Motor control circuits tapped from the load side of the starter unit disconnect such as line to line control and line to neutral control are protected by listed branch circuit rated fuses in each ungrounded conductor UL requires rejection type fuses for equipment rated above 10kA short circuit rating 6 ampere 600 volt Class CC fuses are furnished as standard Motor control circuit transformers are protected with a fuse in each ungrounded secondary conductor Secondary fuses are UL Recognized supplementary fuses size per Article 450 of the NEC 20 amperes maximum UL required primary transformer protection in accordance with NEC Article 430 72 c and Article 450 ATM R fuses are furnished in each ungrounded primary conductor Motor control circuit power other than power tapped from the load side of the starter unit disconnect should be pro tec
152. eration in a clean indoor environment having a 40 C maximum ambient temperature The nominal minimum temperature for storage is 40 C and for operation 20 C Motor control center space heaters are recommended whenever temperature conditions below 0 C will exist Where extreme cold temperatures are to be encoun tered for long periods of time It is recommended that the motor control center be installed in heated rooms or enclosures For ambient temperatures above 40 C special consideration must be given to the need for ventilation ambient compen sated breakers and overload relays special wire insulation and oversized control transformers Ambient compensated overloads provide essentially constant trip setting as the control ambient varies For indoor environments subject to falling liquids NEMA 2 dripproof enclosures are recommended If water spray and splashing are to be encountered NEMA 2 construction should also be used Space heaters may be desirable to prevent condensation on internal parts For outdoor installations NEMA 3R non walk in weatherproof enclosures are required Thermostatically controlled space heaters and ambient compensated breakers and overload relays should be considered for these applications Provisions for heating and cooling the entire outdoor enclosure are also available Standard NEMA 3R construction is suitable for wind velocities up to 75 mph Beyond this up to 130 mph specially reinforced enclos
153. et Door or panel mounting Status Indicator bi colored LED Green Output relay de energized normal condition Red Output relay energized fault condition Dark Output relay de energized input power off Single Phase Phase Reversal Phase Unbalance Phase Loss Protection operates the output relay after a preselected time Automatic or Manual Automatic Reset to Normal Upon removal of fault conditions Manual Reset Operates from a remote or local pushbutton in cover SPVRB XXX Input Voltage 120 208 240 480 or 575 Vac 60 Hz 380 or 415 Vac 50 Hz Available Models Model Nominal Vac VacRange Freq SPVRB 120 96 138 SPVRB 240 192 276 SPVRB 480 384 552 SPVRB 575 460 661 SPVRB 380 304 437 SPVRB 415 332 477 H20 lol 5 1 VOLTAGE RELAY naive MODEL lol lol lol Bi Colored LED Indicator Power system condition Normal Green Trip Red Electromechanical Diagnostic Indicator Pops out upon fault Adjustable System Delay Phase loss Phase unbalance Single phase Phase reversal 2 0 24 Dia Holes 5 60 Clearance holes for 12 screws f SES PANEL Panel Mounting Layout Output Contact Ratings Voltage Continuous 120 Vac 3160 VA 240 Vac 4800 VA 380 Vac 4800 VA 600 Vac 4800 VA 10 A 28 Vdc 120 Vac 240 Vac 8096 pf 3 A 480 Vac 600 Vac 8096 pf Evol
154. f load during operation J15 Evolution Series E9000 Motor Control Centers Application Data Motor Loads NEMA Contactor Ratings Normal Starting Duty HP KW rating by NEMA Size Description ee e Sinale phase 2 3 75 nase 3 75 15 200V 5 5 10 7 5 25 18 5 40 30 75 55 230V 15 5 100 75 380 415V 75 55 150 110 460V 100 75 200 150 575V 100 75 200 150 Three Phase Non Motor Loads When selecting contactors for non motor loads the following load characteristics should be considered 1 Voltage and maximum continuous current 2 Maximum peak inrush current and duration 3 RMS current and duration of maximum current on cyclic loads 4 Frequency of operation 5 Maximum interrupting current voltage power factor and wave form 6 Available short circuit current NEMA Contactor Ratings Maximum Inrush Current Amps Size of Contactor Non motor load ratings are based on the use of two poles to control single phase loads and three poles to control three phase loads Capacitor switching requires special considerations A dis charged capacitor acts essentially like a short circuit and the inrush current is limited by the impedance connected in series with the capacitor which includes connecting cables Therefore the maximum capacitance which can be switched by a contactor will increase with higher series impedance Switching more than one capa
155. for Motor Control Center buckets without a size penalty 1 5 H X 4 8 W X 4 4 D Catalog number MS2000CNT DeviceNet Wiring Example Thick Mini Trunk with Thin Micro Drop Cables and Connectors with Vertical Wire way Barriers H26 Evolution Series E9000 Motor Control Centers Components Transient Voltage Surge Suppressors Integrated Tranquell HE amp ME This TVSS model connects to the panelboard or switchboard bus bars without adding width or depth to the panel enclosure and only occupying 7X of vertical bus space These units have been tested to surge current ratings per NEMA LS 1 up to 200kA per mode including the fuses in the surge path Standard features include a surge counter audible alarm indicating lights dry contacts and an integral surge rated disconnect Rating options range from 65kA per mode to 300kA per mode All mode protection is provided with surge components MOVs connected on the phase to neutral phase to ground and neutral to ground paths as appropriate for the voltage configuration suffix available for all kA ra Catalog SG suffix for all THE devices 1 600 Delta Phase 3 Wire Ground 17040 Nominal Suppressed Voltage Rating MCOV Voltage UL 1449 2nd Edition Max C
156. for RVAT Low speed Contactor Size 3 and 4 High speed Contactor Relay for FVNR Two speed Two winding Size 5 and 6 Low speed Contactor High speed Contactor Compact starter inrush 88VA sealed 9VA Part Winding Run Contactor Autotransformer Reduced voltage 300 Line Standard Coil Data Run Contactor Starter Type Amps Amps Volts Millisec Size Coil 120V 480V VA Watts Vars P U D O P U D O i 33 151 69 5 134 46 517 Control Terminals 6 The table below lists the maximum number of high density control terminals available on standard heights units See standard diagrams in Typical Circuits Section K for number of control terminals required for standard starters Note total number of control points are in addition to T1 T2 and T3 power terminal points Starter Size 1 Size 2 Size 3 Function CB FS CB FS CB FS 169 5 7 5 7 5 7 5 5 18 18 18 30 42 48 24 36 48 24 36 48 Circuit Breaker FS Fused Switch Control Transformers Power is tapped from the load side of the starter unit dis connect and the transformer provides 120 volt power Two f 600 volt primary fuses plus one 250 volt secondary fuse in For constant or variable torque motors 2 Limit 4 with APVR relay the ungrounded conductor is standard
157. for newly constructed equipment and performed in a clean temperature and humidity controlled factory environment The test voltages include the standard test voltage two times rated plus 1000 times 120 percent for one second application Rated Circuit Voltage High Potential Duration AC or DC Test Voltage of Test 120 1500 1 second 1 second 1 second 240 1800 480 600 2700 The frequency of the test voltage shall not be less than the rated frequency of the equipment tested and shall be essentially sinusoidal in wave shape Note Consideration shall be made for low voltage devices semiconductors meters instruments transformers grounding circuits etc in preparation for the dielectric tests K6 Option Insulation Resistance Megger tests Insulation resistance tests measure the amount of circuit resistance to current leakage This test is performed when this resistance measurement is desired and so specified A nominal charge will be assessed The test voltage and minimum insulation resistance shall be selected as specified by the contract Standard test values are a 500 volts DC with 10 megohms minimum 1000 volts DC with 1 megohm minimum GENERAL QD ELECTRIC GENERAL ELECTRIC COMPANY P O BOX 489 MEBANE NORTH CAROLINA 27302 PHONE 919 563 5561 TEST CERTIFICATION Customer Requisition Customer 0 No ML No Item Miring Diagram Quantity IC The above equipment has passed
158. gination at work DET 291C 02 09
159. hort time and ground fault functions include the flexibility of coordination with or without an lt ramp and are also available with high range instantaneous Standard e 3 phase Ammeter with 2 accuracy e Adjustable Long Time L pickup 0 5 1 0X with four delay bands e Adjustable instantaneous I pickup 1 5 10X without short time 15X with short time thru 2500A and 13X for 2500A Local Overload Short Circuit and Short Time Trip Indicators with overload pickup warning Test set initiated trip indication H6 Options e Adjustable Short Time 5 pickup 1 0 9 0C and delay 3 bands with 125 ON OFF selection and trip indicator e Adjustable Ground Fault G pickup 02 0 65 and delay 3 bands with 121 ON OFF selection and trip indicator Adjustable High range instantaneous H multiples of short time rating Zone Selective Interlocking for ground fault 21 or ground fault and short time Z2 MicroVersaTrip PM Trip Unit The MicroVersarrip PM trip unit adds power management system capability including advanced metering and protec tive relays to the basic functions of the MicroVersaTrip Plus MicroVersaTrip PM trip units communicate directly on the GE Power Leader communications bus commnet Options Power Leader Communication System Link with user selec table address assignment for Commnet communications Metering 3 phase Voltmeter 1 5 1X configurable for Wye and Delta systems e Freq
160. ign consists of two physical envelope sizes 800 1600 2000 2500 and 3000 4000 Amp frame sizes Power Break II is a versatile breaker designed for a wide variety of applications with features such as temperature insensitive trip units push to open and close buttons standard padlocking provision maximum three cycle closing time field installable rating plugs to change ampere ratings UL listing plug in field installable accessories and easy to operate two stage pumphandle stored energy operating mechanism capable of change after close MicroVersaTrip Plus Trip Unit The enhanced MicroVersarrip Plus trip units utilize a digital LCD display with a five button keypad to provide local set up and readout of trip settings A built in battery allows cold set up no phase or control power required A three phase ammeter and trip indicators are standard as is a hinged plastic cover with provisions for sealing to allow tamper resistant installation The trip unit digitally measures the current waveform in each phase to determine the true RMS value of the current regard less of the waveshape MicroVersarrip Plus trip units provide accurate predictable overload and short circuit protection for distribution systems that include variable speed drives rectifiers induction heating and other loads that cause high harmonic distortion as well as standard circuits They provide maximum breaker to breaker selectivity and custom load protection S
161. il is a two amp isolated Triac The data needed to determine O should be represented in the elementary or functionally described in the specification An example would be a hard wired contact shall be provided for Positive feed back or provide a 4 to 20Ma signal to the drive Discrete Input example Push Button Selector Switch Starter Overload contact Starter Contactor Aux Contact Et Discrete Output example Coil on Starter Contactor Pilot Light Alarm and ET Note Confirm output is sufficiently rated to handle inrush of coils e Analog Input example Transducer or Drives Process signals 4 20Ma 0 10Vdc 0 5Vdc et Analog Output example Drives or other process controller Communication Typically Field 1 0 has a predetermined Protocol communication Language Example A GE Genius block or Field Control uses Genius communications VersaMax 1 0 has the option for GENIUS ODVA Device Net or Profi DP communication protocol Most PLC Central Processing Units have communication ports Communication Cards or Modules are also available The PLC manufacturer can determine correct CPU CENTRAL PROCESSING UNIT required Functional specification should determine if ladder only logic is required or if floating point math is need or what kind of communication is needed if any The requirement for Analog inputs or outputs will add the need for register memory to be considered This kind of data will determine
162. illustrate operation of the control associated with the motor control center NEMA Class IS and IIS Definition Class IS and IIS motor control centers shall be the same as Class and motor control centers except custom drawings shall be provided in lieu of standard drawings amp From NEMA Standard 18 2001 Wiring Features by NEMA Classification Tupe of Power or Control Termination Furnished Pull apart and numbered control terminal boards on unit starter Sizes 1 2 3 and 4 Examples of custom drawings are Special identifications for electrical devices Special terminal numbering designations Special sizes of drawings The drawings supplied by the manufacturer shall convey the same information as drawings provided with Class and II motor control centers additionally modified as specified by the user When to Specify Class I Specify NEMA Class control centers for independently operated motors requiring no interlocking or other interconnection between units When to Specify Class II When factory interconnections are desired to provide such functions as sequencing and other interlocking or intercon nection the control centers required are NEMA Class When to Specify Class 15 and IIS When custom drawings are desired to show special device identification special terminal numbering or special diagram size etc the control centers required are Class IS or IIS Wiring Type The NEMA classes are s
163. indicator Integral ground fault with three phase sensor and relay only without test function without indicator Integrally mounted three phase current sensor and 120 volt AC electric trip only for use with ITI BGFL relay and monitor panel Blown fuse protection 480 volts max 1 2 3 or 4 SPDT auxiliary switches rate 6 amperes 240 volts AC Key Interlocking Provisions for key interlocking can be provided on all circuit breakers over 250A and fusible switches over 100A The standard key lock is by Superior Lock Corporation However coordination with Kirk key locking will be supplied if necessary The following information is required when lock coordination is to be provided with other up stream or down stream devices remote from the motor control center PURCHASED BY ULTIMATE USER DESTINATION LOCK MANUFACTURER LOCK NUMBER PURCHASE ORDER NUMBER Note Minimum 24 high units are required for key interlocking UL listed option Ground Fault Protection Two types of UL listed ground fault protection can be provided as an option with feeder and main circuit breakers A shunt trip device is required in the circuit breaker to trip the breaker if a ground fault should occur ITI BGFL ground break protective relaying is recommended for main breaker application Model 252 ground fault relaying is recommended for most feeder applications See Components Section H for description of both ground fault relay types A m
164. ini mum of 12 additional space height is required in addition to the standard space height shown for each main feeder unit A separate 120 volt source for the shunt trip circuit will decrease the additional space required Refer to page J19 for application help CS Evolution Series E9000 Motor Control Centers Mains Feeders Incoming Lines Incoming Line Terminations The following cable terminal compartments are commonly specified for use in motor control center construction where the main AC power disconnect is located upstream of the motor control center For other custom cable termination arrangements refer to Company The number of cables indicated must not be exceeded to maintain the short circuit rating I isa Line Gabi MLO Space in inches Cable R Minimum Feed ncoming ine Cable Vertical Space Available Cables lug Cables phase 20 6 ange ter width amp Conduit Space Assemblies NEMA Bending Top Bottom Depth Fig 1 18 66 gt 2 2 2 350 kcmi 20 x13 5 x13 7 A B 18 66 5 3 316 300 kcmi 20 x13 5 x13 7 A B 600A Std Lug 24 54 2 2 2 600 kcmi 20 x13 5 x13 7 A B 5 24 54 3 3 2 500 kcmi 20 x13 5 x13 7 A B 30 48 1 2 2 600 kcmi 20 x13 5 x13 7 A B 18 66 1 2 2 350 kcmi 20 x13 5 x13 7 A B 600A NEMA Lug 30 48 1 2 2 600 kcmi 20 x13 5 x13 7 A B 24 60 24 54 4 4 2 500 20 x13
165. inimize circuit damage select precise optimum trip points Each pole of the Mag Break breaker contains a current sensing element to trip the breaker instantaneously when the pre selected current setting is exceeded Mag Break s unique magnetic system permits independent factory cali bration of both HI and LO ends of the trip range This feature provides field adjustability with superior accuracy and repeatability at all Mag Break trip scale positions 6 4 8 2 10 LO HI Mag Break is field adjustable by means of simple screwdriver adjustments on the front of each breaker The field adjustable setting is continuous over the entire range from HI to LO and each breaker rating label contains a table converting setting position to amperes An overcurrent on any pole will cause all three poles to trip simultaneously thus preventing costly single phasing problems Features of Mag Break motor circuit protectors include No costly equipment modifications are required Mag Break motor circuit protectors are mechanically interchangeable in all respects with conventional circuit breakers of the same frame size Conventional circuit breaker accessories such as under voltage release shunt trip and auxiliary switches can be used Mag Breaks include the Verifier Twist to trip permitting the mechanical simulation of overcurrent tripping through actuation of linkages and latch surfaces not operated by the ON OFF handle Experience has sh
166. ion Molded Case Circuit Breaker Feeder Case Switch Bus K 7 MCCB Overload Conductors Conductors To To load load kt 2 ki 1 Ckt 3 Spectra RMS Molded Case Switch Current Ratings Molded Case Switch Frame SE Frame 100 amp 150 SF Frame 250 400 amp 600 800 amp 1200 SG Frame SK Frame H3 Evolution Series E9000 Motor Control Centers Components Heavy Duty Fusible Disconnects E9000 Switch 30 200 Amps The E9000 Switch is a premium heavy duty disconnect switch was developed to meet the most rigorous industrial requirements It meets or exceeds all industry standards for withstandability and interrupting ratings and it is UL listed for use in Evolution MCC MCS 400 amp 600 Amp A growing number of industrial applications with high available short circuit current has made switch fuse coordination increasingly important In addition there has been a growing number of requirements for 400 amp and above applications including Ground Fault Annunciation and Remote Tripping Evolution supports these requirements by incorporating Spectra Molded Case Switches with separate fuse blocks for all 400A and 600A applications The same accessories used in the Spectra Circuit Breaker can be used in the MCS In addition to ease of accessorizing the MCS saves space Withstandability Safety and reliability depend on the inter rupting
167. is 1300V or above Custom motors are available for applications not listed Contact motor manufacturer or your GE Consumer amp Industrial representative Peak Voltage Insulation Rating Horizontal 60 Hz Only Frame ODP KE TEFC KE XSD KS XSD IEEEBA1 KS 180 000V 000 P P 1300V P 600V 250 000 P P 1000V 300V P 600V ASD KAF 600V P P 600V P P 600V P P 600V P P 600V P P 600V P P 600V P P 600V 600V P P 600V P P 320 300V 1000v 1300V P 600V P P 400 300V 1 00v P P 1300V P 600V P P 300V 1300v 1300v P 600V P P 500 300V P P 300V P P N A 600V P P ODP Open Dripproof TEFC Totally Enclosed Fan Cooled XSD Extra Saver Duty ASD Adjustable Speed Drive Caution If existing motors are used condition of insulation must be checked and manufacturers insulation rating as well Load filters may be required Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Adjustable Speed Drives AF 600 FP amp AF 650 GP Series Adjustable Frequency Drive The AF 600 FP is an AC packaged drive that provides the functionality required for variable torque loads such as fans pumps and compressors Forward Reverse and Simple commands from the local or remote keypad or from the facility management system along with pre loaded motor parameters and factory defaults allow for quick
168. ithout removing any Screws Latch Attachment The latch attachment mounts on any standard CR120B relay in the same manner as a deck adder 1 Inrush VA Sealed Sealed Watts AC Relay coil 120 15 7 AC Unlatch coil 31 15 9 2 DC Relay coil 235 2 8 2 8 H14 CR120B standard AC relay Contact Ratings Max AC Max DC Voltampere Voltampere Rating Rating Make Break Make Break 125v Break 125v 25ov 300 or I Inst 11 055 Delay 3600 360 30 05 Use for CR120B and CR122BT contact rating Max Con tinuous Coil Data Evolution Series E9000 Motor Control Centers Components CR104P Pilot Devices Description Newly designed nameplates with chrome plated octagonal rings project an attractive quality appearance Positive feel selector switches give a quality touch in all illuminated solid color spring return and maintained units Standard and illuminated push buttons and selector switches are available Both push button and selector switches are available with key or for conventional operation The CR104P push button line also includes press to test and standard indicating lights mushroom head joy stick push pull and push push operators Application Especially adapted to machine tool service or any application where oil or coolant is present The convenient one hole mounting makes this line suitable for general purpose use in equipment of all kinds where panel mounting is
169. lates carry up to nine lines of 18 high characters 20 characters per line maxi mum OR up to four lines of 30 characters 10 characters per line maximum Six inch units and the F frame circuit breaker come with a 1 x 3 nameplate that accommodates up to three lines of 18 characters with a maximum of 19 characters on lines 1 and 3 and 15 characters on line 2 Evolution Series E9000 Motor Control Centers General NEMA Class of Diagrams and Wiring Motor control centers are classified by NEMA as follows NEMA Class Definition Class motor control centers consist essentially of a mechanical grouping of combination motor control feeder tap and or other units arranged in a convenient assembly They include con nections from the common horizontal power bus to the units They do not include interwiring or interlocking between units or to remotely mounted devices nor do they include control system engineering Diagrams of the individual units only are supplied NEMA Class Definition Class motor control centers consist of a grouping of combination motor control feeder tap and or other units designed to form a COMPLETE CONTROL SYSTEM They include the necessary electrical interlocking and interwiring between units and interlocking provisions to remotelu mounted devices in addition to the connections from the horizontal common power bus to the units The control manufacturer shall provide a suitable diagram to
170. ldside and logic side 500 volts RMS between each output 2 amps per point 5 amps per module 25 amps maximum for one cycle 100 mA 1 5 volts maximum 3 mA maximum at 120 Vac 6 mA maximum at 240 Vac 1 ms maximum 9 ms maximum 1 2 cycle INTERNAL MODULE CIRCUITRY OPTICAL COUPLER BACKPLANE INTERFACE Standard 1 0 for motor control center consists of grouped input cards and isolated output cards note that the isolated outputs can control NEMA Size 1 to 6 starters Evolution Series E9000 Motor Control Centers Programmable Logic Control PLC Selection Application MCC PLC Selection and Application EVOLUTION offers GE VersaMax I O as a standard Distributed I O VersaMax will interface with most PLC s using an open network The standard package offers isolated triac outputs and grouped inputs one input and one output per starter Distributed contains the hard wiring within the MCC shipping split and provides a network interface to where the logic resides This approach reduces field connections and reduces start up time If custom configurations are needed use the following guide lines Determining Input Output The voltage and current level requirements of I O are needed to properly select Input power for remote 1 0 is also required A typical starter would be 120Vac Input and 120Vac Output A combination of DC In and AC Out may also be required The recommended PLC Output for a GE starter co
171. leads If they must cross try to keep them at right angles to minimize the induced fields noise A drive creates noise on the power system Although we use line reactors to minimize system disturbances a drive will create harmonics on the power system both at the motor and at the transformer If sensitive computer systems are to be utilized they should be isolated from the drive s source or EMI RFI filters added Likewise the harmonics created at the motor may cause the motor to run hotter than expect ed Standard motors should be derated 1096 when used with a drive We recommend GE s high efficiency Type KE motors for drive applications as a minimum See motor application data SH page G3 A drive must have short circuit protection Since a drive is subjected to higher available short circuit currents in an MCC vs a wall mounted unit additional components such as current limiting fuses and reactors are utilized See tupical one line sketch A drive can provide significant energy savings When a fan or pump is utilized on a system with variable flow rates whether measured in gallons per minute or cubic feet of cooling air per minute a variable speed drive is the most efficient means of control Since a variable torque load requires significantly less energy when operated at lower speed the energy savings can be in the 25 to 5096 range when compared to a full voltage motor using dampers or valving to reduce its output The a
172. ller A variable time delay is entered via the operator s panel When the time delay expires the red GROUND FAULT indicator light will illuminate Auxiliary contacts are provided in case a remote indication of the fault is needed or desired The red light will stay illuminated until the ground fault is removed and the system is reset Optionally the PulserPlus Pro can be set for auto reset In addition an audible alarm will sound when the ground fault occurs This alarm can be silenced from the operator s panel Features Undervoltage and undercurrent detection and alarm Adjustable pulser from 10 to 50 per minute for custom setup e Adjustable trip delay to avoid nuisance downtime Alarm contacts for remote monitoring of ground fault high harmonics and loss of ground High harmonic filtering and detection e Third harmonics generator winding protection Remote operation and monitoring RS232 Modbus Ethernet communication Line and Control Connections The line connections are made to the main bus The control power and auxiliary device connections are made to the terminal blocks rated 30 amperes 600 volts Refer to the specific diagrams furnished with the equipment for location detail Setup information is through the operator s panel Where to Use The function of high resistance grounding equipment is 1 To provide a ground for neutral of an ungrounded three phase power system utilizing the high resistan
173. lt detection Communications Controller token bus local area network controller which allows Genius I O devices to communicate over a single shielded twisted wire pair rather than via bundles of point to point wires required in conventional systems Genius I O System Architecture A simplified block diagram of the Genius I O System is shown in Figure 2 The PLC CPU and rack shown are standard Series 90 70 units The Genius serial bus connects I O Blocks with a single shielded twisted pair up to 7500 feet from the Bus Controller Genius 1 Block A microprocessor based configurable ruggedized solid state device to which field 1 0 devices are attached Measuring approximately 9 x 4 x 3 Blocks be mounted virtu ally anywhere such as in a draw out unit of a motor control center or pushbutton station where it is common to have one input and one output per motor circuit No separate rack or power supply is required Field wiring is attached to a terminal assembly which separates from the removable electronics assembly Thus field wiring need not be disturbed to service the electronics Due to the microprocessor and intelligent switching inputs and outputs may be mixed arbitrari ly on blocks There are no dip switches nor replaceable fuses An EEPROM Electrically Erasable Programmable Read Only Memory is located within the terminal assembly The EEPROM stores all user selectable options and retains these selection
174. mal Mag G Mag amp Thermal Mag GK Mag amp Thermal Mag K Mag amp Thermal Mag 300 15 CT s Q 800 5 CT s Overload Relays for Compact 6 Starter CL45A310MJ NEMA Size 1 FLA Range Class 10 Class 20 in Amps Catalog Number Catalog Number Breaker Frame amp Type RTN1D Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag E Mag amp Thermal Mag I O m Cc Aj o viz x r x c J10 Evolution Series E9000 Motor Control Centers Application Data Overload Heater Tables Heaters for Fused Controllers The Mag Break protector is factory adjusted to the minimum trip setting For continuous rated motors with a service factor of 1 15 to 1 25 select heaters from the heater table For continuous rated motors with a service factor of 1 0 multiply the motor full load current by 0 9 and use this value to select heaters Table 1 Maximum Fuse and Short Circuit Rating Class RK Fuse Class J Fuse Class K 1 K 5 Fuse NEMA Size 1 Clip Sym Amps Clip Sym Amps Clip Sym Amps 100 000 100 000 100 000 100 000 100 000 100 000 Fuse A 100 000 per 100000 Overload 100 000 Heater 100 000 Table WARNING
175. me motor control center Tupe of Drawings Furnished Outline and summary sheet Schedule of units Unit elementary wiring diagrams showing numbered terminal points Terminal boards not furnished on Type Unit elementary wiring diagrams showing numbered terminal points and interconnections to other units and or to the first level of remote devices Schedule of wires to master terminal blocks Custom drawings as specified by user A computerized manufacturing process necessitates that the E9000 Line motor control center standard unit numbering system be followed to identify the section and location of each unit This is explained in detail in application data Section J It greatly simplifies wire tracing of interconnection wires and is beneficial to the application of program mable control The Outline and Summary drawing furnished with the equipment cross references the unit numbers and customer unit designations when specified A5 Evolution Series E9000 Motor Control Centers General Codes and Standards Motor control centers are manufactured to NEMA standard ICS 18 2001 and are eligible to receive the Underwriters Laboratories listing mark under standard UL 845 Vertical sections and units which have been listed with UL will bear the UL cUL listing mark see right for examples Since vertical sections and units are listed independently it is possible to have combinations of listed and non listed sections
176. minal board points required or relay type used when in doubt allow for a double vertical row of terminal boards These panels will be UL labeled providing all the components are UL listed for use in motor control centers Single Vertical Row of TBs Space Units T B Points Component Mounting Std 4 Pole Relays T B Points Component Mounting Std 4 Pole Relays Secionwidh 2 ww A j a e iji 12 48 60 12 24 2 6 Te 9 12 18 21 24 27 30 33 36 OY Oy OY Oy TY T B s or relays for size estimating only Alternator Relay Panels Consists of two motor alternator circuit using two control relays and a latching relay Requires minimum 1 space unit height 1 Evolution Series E9000 Motor Control Centers Miscellaneous Units Mounting Plates Blank plates for customer use for field mounting of PLC and or relays All plates come with mounting screws and door Full height dished plates come with top horizontal bus barrier Min Enclosure Min Enclosure Description Depth inches Description Depth inches Mounting Plate Mounting Plate Dimensions inches Part Number Dimensions inches Part Number Width Height Width Height Over Vertical Bus 9 5 From Door Dished Mounting Plate No Bus 13 5 from door E2 2 2 2 5 0 4 0 0 2 3 4 n 2 3 3 4 n 5 2 3 3
177. mmodate all types of terminations ring stock different heaters spade and stripped wire Terminal numbering is permanently stamped and terminals are staggered to help prevent shorting Relay trip points are factory calibrated at NEMA Size 2 3 and 4 starters are also available with provision for given currents for high accuracy For added ring terminations with staggered terminals Size 5 starters are flexibility the trip current of the relay is available with provision for ring terminations In line terminals for adjustable 10 percent to allow tuning the spade and stripped wire connections are standard protection to any given motor and to eliminate nuisance tripping A single calibration adjusts all three legs The overload relay is available in standard or ambient compensated forms Each auxiliary contact is rated 10 amperes AC continuous current NEMA A600 and is suitable for either right or left side mounting All necessary parts are supplied in the modification kit for easy installation An On NEMA Size 1 starters and larger contact tips are weld resistant insulating shield is also provided for use with cool operation and extended life The contacts have a wedge between each auxiliary contact unit and shaped configuration for positive make with minimum bounce They _ the starter can be easily changed from normally open to normally closed with out additional parts on Sizes 0 and 1 Auxiliary contact kits offered include
178. mount of savings depends of course on the amount of time the motor can be used at the reduced speed It will also lower demand charges due to reduced motor starting current Line Reactors The available power source connected to the Drive is not to exceed 500kVA If the AC power source is greater than 500kVA and the Drives rating HP is less than 10 of the power source s kVA AC line reactors will have to be installed in L1 L2 and L3 power leads of the Drive We provide 396 Line reactors as standard but they can be deleted as an option Load Filters IGBT drives create voltage spikes at the motor Motor insulation rating must be higher than these peaks Motor should meet NEMA MGI part 31 If not load filters may be required Refer to page G4 G1 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Harmonic Filters GE offers two basic filter types in MCC construction Matrix and Dynamic Current Injection Consult factory for sizing GE Matrix Harmonic Filters provide broadband reduction of harmonics They not only offer better performance over other broadband filtering and 12 and 18 pulse harmonic reduction techniques they also are suitable for a wider range of applications Matrix Harmonic Filters can be installed in either variable or constant torque drive applications and can be applied on either diode or SCR rectifiers For applications other than variable torque contact the f
179. n The default for incoming ground termination is 3 2 1 0 for 300A ground bus and 3 1 0 500 kcmil for 600A ground bus Ground bar comes with 6 predrilled holes for ground connectors Options The following UL listed options are available e Shutter mechanism for vertical bus stab openings e Fully insulated main horizontal bus Silver plated horizontal and vertical bus e Silver plated ground bus Short Circuit Rating in RMS Continuous Current Material Symmetrical 5 UL Rating Amperes cu 465 10 600 800 Main Horizontal 1200 16009 200099 250009 1 4 x 2 Bus 3 8 x 2 Bus 1 2 x 2 Bus 2 1 2 x 2 Bus 2 1 2 x 2 Bus 2 1 2 x 2 Bus 3009 600 8509 Vertical 3 8 x 3 4 3 8 x 1 1 2 300 600 Neutral 800 1200 1250 300 600 Horizontal Ground X X X X X X X X X X X X X X X X Vertical Grounds 150 x x X X IKK KKK All values shown based 1200A sq in density rating Alternate density ratings are available if required consult factory Requires a 22 deep section Q Will not except 600A stabs G Provided with fans 1200A horizontal or higher Bus ratings based on UL Temperature Rise testing B17 Evolution Series E9000 Motor Control Centers Mains Feeders Incoming Lines Mains General Main units consist of an externally operable circuit disconnect either a fusible switch or a
180. n KVAR or Available Current in Amperes RMS Sym Amperes 3000 500 10 000 14 000 18 000 22 000 At 230 Volts 60 Hertz 2 3 4 5 6 At 460 Volts 60 Hertz 2 3 4 5 6 At 575 Volts 60 Hertz Disconnect minimums thermal magnetic breakers rated 135 fused switch rated 165 NEMA Contactor for Heating Loads Continuous Maximum kW Ratings Current Amps 1 Ph 3 Ph 1 Ph 3 Ph 1 Ph 3 Ph 1 Ph 3 Ph 5 9 4 7 2 35 1 175 35 5 85 17 26 52 e 0 1 2 3 4 5 6 7 8 9 Application of Starters for Heating and Lighting Loads 1 No Tungsten lamp loads No transformer loads 2 Contactor loading must meet table above 3 Overload heaters may be sized for maximum 4 Disconnect must be thermal magnetic or fused switch rated per NEC 125 of load amps Available at capacitor terminals Applicable only to resistive loads having inrush currents not exceeding 1 5 times the continuous current rating Spectra CB will permit deletion of overload heaters for these loads J17 Evolution Series E9000 Motor Control Centers Application Data Non Motor Loads Application Rated Maximum kVA of Transformer for Primary Switching 50 60Hz a Catalog Max Peak Inrush 20 x Normal Inrush 40 x Normal Number Phase 120V 208V 240V 480V 600V 120V 208V 240V 480V 600V CLOO 1 0 6 1 L2 17 21 0 3 0 5 0 6 0 8 1 Closing Current 450 Amps
181. n Series E9000 Motor Control Centers Typical Circuits 252 V T C H Size 1 4 Typical Circuit Diagrams TB Note See GEM 1000A Fs lote See 7 18 da by 1 112 07 18 rims 112 e SH STAB MOTOR TH 1554 16 Grn T2 i Te x1 2 Amb Red Grn Ind No Pilot Devices ml ies n d SOL FOL 2 8 xi X1 X2 Fast Slow Stop PB Fast Slow Auto SW AMB Red Grn Ind Fast Slow Stop PBs Amb Red Grn Lights L7 Evolution Series E9000 Motor Control Centers Typical Circuits 2S1W C T V T C H Size 1 4 Typical Circuit Diagrams Note See GEM 1000A Constant or 1 Variable Torque Constant HP MOTOR L1 L2 13 MOTOR gt lt N 3 57 STAB a a o 15 509 1553 16 Amb Red Grn Ind e gt No Pilot Devices a 55 SOL FOL 7 4 8 7 48 X1 2 N Fast Slow Stop PB s Manes em Lights Fast slow Off Auto SW AMB Red Grn Ind 8 X1 r Fast Slow Stop PB Polarity sensitive all options L8 Evolution Series E9000 Motor Control Centers Typical Circuits 2S PW Size 1 5 Typical Circuit Diagrams For 9 Leads WYE Connect Term 4 5 6 m E MOTOR x motor p erminal Box 13 For 9 Leads Delta 2 9 Connect
182. n d engaged allowing the ASTAT IBP to run cool thus eliminating with Fuse the need for ventilation large heat sinks and fans which are required for conventional solid state starters G20 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters Reduced Voltage 300 450 ASTAT SS Starters Standard Duty 300 450 selectable Function HP 200 208 230 240 HP HP 380 50HZ 460 480 SSS Cat FLA 1 15 SF 10 15 10 15 30 30 60 Disconnect IC 40 75 50 60 100 125 75 150 100 200 250 125 150 300 Section 1 Width Section 2 Width X Height 5X 3X 5 5X 3X 5 5X 5 5X 3X 5 5X 5 5X 5 5X SSS With Isolation 10 15 10 15 30 30 60 40 75 60 75 100 125 75 100 150 100 125 200 250 125 150 150 300 200 200 2500 250 3000 400 5000 SSS With By Pass Isolation 1 3 1 3 1 7 5 5 7 5 5 7 5 10 15 10 15 20 30 25 30 30 60 40 40 50 75 60 75 100 125 75 100 150 100 125 200 250 125 150 150 300 200 200 2500 250 3000 400 5000 Application rated C2000 contactors NEMA size is used as a
183. nalog Input 12 Bit Current Voltage 4 Channels 4 20ma 010 10Vdc to 10 Analog Output 12 Bit Current 4 Channels 4 20ma IC200ALG320 IC200PWR101 120 240Vc Power Suppl IC200CPUO01 12k Memory Two Ports RS 232 amp RS 485 IC200BEM103 DeviceNet Master IC200CHS006 F3 Evolution Series E9000 Motor Control Centers Programmable Logic Control PLC Distributed VersaMax Universal Diagnostics Network Status Fault Force Power Easy to Use e Set Bus Addresses with Rotary Switch No Programming Required e Automatic Addressing of Variety of Network Interfaces DeviceNet Profitbus DP Genius Bus F4 GE Fanuc VersaMax Modular amp Scalable e Each Network Interface Supports Up to 8 I O Modules amp 256 Points Wide Range of Discrete I O e 25 Modules 8 16 amp 32 Point Densities Mixed Discrete 1 0 High Speed Counter Inputs Analog I O Options 9 Modules RTD and Thermocouple 4 amp 8 Channel Analog e Mixed Analog 1 0 LED Status Indicators Field Power Module OK Point Status Snap Together Carriers e No Cable Interconnects DIN Rail Mounting e Hot Insertion Removal of I O Evolution Series E9000 Motor Control Centers Programmable Logic Control PLC GE Fanuc Field Control General With Field Control GE Fanuc engineers have refined proven technology to create a truly modular system fo
184. nd It should operate the trip device on the closest line side three phase disconnect Main Horizontal Bus and Vertical Bus Extensions The standard bus short circuit withstand rating is 65 symmetrical amperes Also available optionally is 100 000 rms symmetrical amperes The bus rating must equal or exceed the available short circuit current Refer to Structure Section B for ratings A7 Evolution Series E9000 Motor Control Centers General Combination Motor Control Units The short circuit rating of a combination controller is based on tests with rated short circuit current available at the line terminal of the control center and at rated voltage The short circuit rating must equal or exceed the available short circuit current Refer to Starters Section D for ratings Feeder Tap Units All feeder tap units must have a short circuit rating which equals or exceeds the available short circuit current Refer to Feeders Section C for ratings Fuse Classification UL classifications are the most definitive method of determining fuse characteristics and are used in this publication Use UL fuse Class when specifying type of fuse UL classifications used in motor control centers are A Class R current limiting type fuses with reject mounting features Class R fuses are sub divided into Classes RK 1 and RK 5 depending on maximum peak let through currents RK fuses are rated 600 amperes maximum and 250 volts
185. nd shall allow the removal of the unit without disconnecting any of the control wiring Combination starter units up to size 5 shall be plug in construction and shall be capable of being removed without disconnecting any control leads from their terminal blocks Overload relays shall be select one Bimetallic ambient compensated Bimetallic non ambient compensated Solid state ambient insensitive self powered adjustable FLA adjustable phase unbalance phase loss protection and selectable overload class 10 20 30 with 296 accuracy and repeatability built in thermal memory to prevent hot motor starts isolated 1NO and 1 NC auxiliary contacts Advanced microprocessor based motor protection Dip switch selectable Phase loss protection Phase Unbalance adjustable FLA Selectable overload class 10 20 30 Ground fault protection Provisions to Communicate over the following Protocol DeviceNet Modbus RTU The following minimum information shall be available over the Network Metering Average Phase Current in Amps Control Voltage Motor Run Time e Starter Status and Configuration Notification Run Overload Ground Fault Phase Unbalance Commanded Trip Class setting Information Voltage Internal failure 10096 Motor Load Warning Remote Control On Off Trip Reset Provide a Display Module for accessing at the unit all Network data Door mounted Hand held using phone jack on the door
186. oint math and easy configuration and programming F1 Evolution Series E9000 Motor Control Centers Programmable Logic Control PLC General Circuits Standard Input Circuit 120 Volt AC Input Module VersaMax IC200MDL240 Terminals Field Wiring Rated Voltage A2 Indicators A3 Inputs per Module A4 A5 B7 On response time B8 response time On TEANS oad acne iier INTERNAL MODULE CIRCUITRY 196KQ F2 Isolation Current Draw Input Characteristics Max On state Min Off state Min On state Max Off state Standard Input Circuit 120 240 Volt Isolated AC Output Module VersaMax IC200MDL331 Terminals Field Wiring Rated Voltage Outputs per Module Isolation 120 Volts AC One Lcd per point 16 1 group with a single common 1500 volts RMS between field side an logic side 50 mA typical at rated voltage from backplane Output Current Max Inrush Current Min Load Current Output Voltage Drop 70 volts to 132 volts 0 to 20 volts 6 mA maximum 1 5 mA maximum 1 cucle 2 cycle On response time Off response time TERMINALS H1 sga TO BACKPLANE INTERFACE 120 VAC OUTPUT I O Configurations Output Voltage Range Output Characteristics Output Leakage Current N2 H2 soa 120 240 Vac 85 to 264 Vac 8 each output isolated 1500 volts RMS between fie
187. on Protocol Modbus RTU Character Code Binary Character Length 8 Bits Error Check CRC Special AF650 FP Modes Fire Override Mode Overrides drive s protective features and keeps motor running Pump Cascade Controller Distributes running hours evenly over up to 4 pumps Sleep Mode Drive detects low or no flow conditions and adjusts output Dry Pump Detection Detects pump operation and can set off alarm shuts off or other programmed actions Belt Monitoring Drive can detect relationship between current and speed to recognize a broken belt G7 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters AF 600 FP amp AF 650 GP Standard Options Line Reactor 3 Reactor is standard with the drive DC Link Reactors Standard with drive Class RFI Standard with drive Speed Control The unit comes with a Keypad that can be used for Speed adjustmemt Outputs Relays Drive come standard with two relays form C rated to 2A at 240 VAC Outputs Analog Drive comes standard with 1 Analog output 0 4 20mA Outputs Digital Drive comes standard with 2 Digital outputs at 24 VDC Digital Outputs are used in place of the 2 Digital inputs Communications Drive RS 485 Modbus RTU Metasys 2 or Apogee FLN P1 AF 600 FP amp AF 650 GP Additional Options Speed control 5 Reactor must be requested and priced Door
188. on Series E9000 Motor Control Centers Starters Selection Tables Part Winding ass 1 Fused Switch Type sso 5 J 1D NEMA IC Space ued Notes gt KA An p Am p U it 460 Volts 60 Hertz Combination Motor Starters l i mpsp anp FVNR Ex ass RK 1 Ex 5 J TD UL IC Switch Clip Space Listed Notes Amps Amps Units X Class 1 5 J TD Notes Amps Amps Units 251W 30 30 IK op ass RK 1 Space 5 TD 13 20 po ee Amps Deep Deep Requires 24 wide section Size 6 FVR RVNR 2S1W 2S2W require 2 adjacent 24 wide sections 20 deep with 12 bottom wireway cover G Size 1 not available Use Size 2 Size 5 FVR 2S1W 2S2W with fused switch requires 2 adjacent sections left hand section is 24 wide 6X right hand section is 20 wide with top 3 1 2 X used for disconnect Size 4 Wye Delta with fused switch requires a 24 wide section when main horizontal bus is rated 1000 ampere UL or less A 30 wide section is required with 1200 ampere UL or higher rated main horizontal bus The space requirements shown in these tables are minimum Where layout dimensions are critical refer to Company One space unit or X unit equals 12 inches of vertical height All 400 6004 units are MCS molded case switches Y Delta OT Eu ass RK 1 sso 5 IC E Space Sue kA Amps E Uni
189. onnection of power factor correction capacitors for energy conservation The molded coil is impervious to moisture dirt and oil It is highly resistant to mechanical damage and high humiditu failure Retaining clips engage detents encapsulated in the Coil to hold it securely in place H10 Optional N C High Fidelity ja ateq Contacts Staggered Saddle Clamp Terminals with Permanent Terminal Identification Quick Contact Inspection and Coil Change GE Exclusive Dual Bimetal Overload Protection Evolution Series E9000 Motor Control Centers Components 300 Line Motor Starters the reset arm is released on the standard manual reset form Cover removed Overriding is eliminated because overload reset occurs only when Where it s essential to monitor performance or diagnose faults a A bright yellow visual trip indicator tells operators at a glance if the 300 Line starter may be ordered with an additional isolated high overload has tripped An optional automatic reset overload relay is fidelity normally open contact on the overload relay This contact available for special applications upon request may be used for direct input to a programmable controller or direct interface with a computer Overload relay heaters are completely interchangeable with All line and load terminals on NEMA Size 00 0 and 1 starters have heaters for 200 and 100 Line starters eliminating the need to saddle clamps to acco
190. ons of 10 15 Operating Temperature Range 20 C to 50 C Fusing FU1 Fast acting semiconductor fuse for SCR over current protection FU2 Class RK 5 rejection type fuse with time delay for wiring protection Additional SCR Protection Metal oxide varistor protects against voltage surges RC snubber circuit limits rate of change of circuit voltage Motor Horsepower Range Motor Voltage 10 15 3 Phase 60 Hz 230 460V 15 400 Hp 575V 25 400 Hp Heater is UL Listed in MCC Construction H16 Applications 50 Hertz Applications The 230 460 volt device can be used at 220 440 volts 50 Hertz The 575 volt device can be used at 550 volts 50 Hertz Typical Wiring Diagram L1 LT1 I xr TO MOTOR 12 L2 TO BRANCH CIR CUIT o 5 r5 MOTOR DISCONNECT MOTOR STARTER r 1 FUSE CONDITION INDICATOR Cee OPTIONAL AA MOTOR WINDING HEATER Note Since voltage is present at motor terminals at all times cautionary information sent with the device must be observed Evolution Series E9000 Motor Control Centers Components Power Leader EPM General The Power Leader EPM is a microprocessor based device that displays a full range of over 50 metered values with revenue class accuracy of 0 5 The PLEPM is available with communication option that is factory or field installable so that all data can be transmitted to a remote host computer Features The PLEPM comes in a panel m
191. ontact wipes electromechanical interlocks physical clearances for mechanical and electrical isolation including any additional mechanically related operating functions shall be verified b The interchangeability of removable units designed to be interchangeable shall be verified as well as the rejection functions of non interchangeable units Continuity Tests Control Wiring and Power Cables The correctness of the individual circuit wiring contained in each assembly and the assembly wiring interfaces shall be verified as in accordance with the connection diagram wiring table or elementary drawing The continuity of each circuit shall be checked Functional Operations Test All equipments shall be subjected to an operational test The test shall verify the functional operation of the control and power circuits and related components devices and sub assemblies modules under simulated operating conditions excluding loading of the power circuits Devices All devices including subassemblies modules shall be oper ated set and checked for their functional characteristics in accordance with the instructions for each and any additional characteristics peculiar to a device e Pick up Drop out e Contact wipe e Amperes In rush current Time delay Contactors must pick up and hold in at or below the following percentage or rated coil voltage Device Type Voltage Source Pick up Percentage DC 63 AC 850
192. ontinuous Volts RMS Configuration LN LG N G Operating Voltage 1 Phase 3 Wire Ground 400 400 400 12596 208Y 120 3Phase 4Wire Ground 400 400 400 12596 2400 240 Delta 3 Phase 3 Wire Ground 800 11596 240 120240DettaHL 3 Phase 4 Wire Ground 400 700 400 400 700 115 415Y 240 3Phase 4 Wire Ground 800 800 800 130 480 277 3Phase 4Wire Ground 800 800 800 115 380 220 3 Phase 4Wire Ground 800 800 800 145 4800 480 Delta Phase 3 Wire Ground 1500 170 347Y 600Y 347 3Phase 4Wire Ground 1000 1000 900 115 Operating Frequency 50 60 HZ Connection 6 to 2 0 conductors parallel connected Operating Temperature 40 C to 65 Operating Humidity 096 to 9596 non condensing Weight e24 65 2X Height 24 Plug in tings integral to Spectra panel or switchboard 00 300kA integral to switchgear ME suffix available for all kA ratings integral to MCC 170 65kA per mode TME 80kA per mode TME 100kA per mode THE 150kA per mode THE 200 200kA per mode THE 300 300kA per mode THE For TVSS field installation kit add the prefix and replace suffix with suffix Example THE277Y150PP Factory Installed ATHE277Y150K Field Installation Note H27
193. ontrol center is required for servicing the capacitors Optional 240 and 480 volt blown fuse indicating lights are available Visible through unit door All capacitor units are Dry Type Bus connected power factor capacitors may be paralleled to increase kvar ratings Refer to factory E8 Evolution Series E9000 Motor Control Centers Programmable Logic Control PLC General GE Fanuc Automation Charlottesville VA has continually updated improved its PLC products which are mounted and wired in the Motor Control Center The Series Six PLC was the first in a succession of developments that established GE Fanuc in the marketplace The Series Six was the first PLC to employ the family concept Other industry firsts include the Workmaster the first IBM based programmer the Series One the first modular small PLC Genius the first distributed intelligent system and the first embedded MAP 3 0 interface in a PLC GE Fanuc s newest line of PLCs family GE Fanuc was one of the first companies in the United States to attain ESO 9001 registration from UL CSA and BSI This means that GE Fanuc has met the most comprehensive quality standard in the design manufacturing and service of its products Many of the PLC packages have UL CSA and FM recognition Micro Series 8 Input 6 Outputs 16 Input 12 Outputs 85 265 VAC Series 90 30 A versatile unit the 90 30 is a small PLC with extended capabilities It is used for MCC
194. ooming GEK 7310 Maintenance Manual Blooming GEZ 7002 Type AKR Time Current Curves Blooming GES 6227 Type AKR MicroVersaTrip RMS 9 Time Current Curves Blooming GES 6228 MicroVersaTrip Ground Fault Time Current Curves Blooming Disconnect Switches GET 6205 Type HPC High Pressure Contact Switches Technical Blooming 2 7003 Time Current Curves Blooming Ground Fault Protective Products GEZ 7003 Ground Break Time Current Curves Blooming Panelboards GET 6592 series Tech Specifications Blooming GEA 11316 A Series Blooming Factory Automation Products Publication Stocking Location GE Fanuc Programmable Logic Control GFW 0067 Automation Solutions Catalog Charlottesville GE Fanuc GEK 90486 Genius I O System User s Manual Charlottesville GFA 089 Genius I O System Charlottesville GEI 86150 Installation and Operation Instructions Bloomington GFA 150 Field Control Charlottesville GFT 298 VersaMax I O Charlottesville GFA 180 VersaMax Charlottesville Motor Control Center Equipment Publication Stocking Location Spectra Series and 8000 Line MCC RR A R 8 DEA 036 Spectra Series Product Brochure Bloomington GEF 4628 8000 Line Renewal Parts Bulletin Bloomington GEH 4961 Installation and Maintenance Instructions Bloomington For more information visit our website at www gefanuc com default2 htm J20 Evolution Series E9000 Motor Control Cente
195. or 600 volts B Class J TD are more current limiting than RKs and due to their unique dimensions have an inherent rejection feature Ratings are 600 amperes maximum 600 volts Time delay Class J TD fuse may limit component damage under fault C Class L are current limiting and due to their unique mounting dimensions have an inherent rejection feature Ratings are 601 amperes minimum 600 volts Fuses marked with Time Delay Dual Element or similar designations are time delay type fuses and will generally carry 500 percent rated amperes for 10 seconds thus allowing a smaller rated fuse to be used in most starter applications UL listed combination motor starter units used with Class H K 1 or K 5 fuses are short circuit rated 5kA for NEMA size 1 2 and 3 starters and 10kA for larger starters Higher short circuit ratings require rejection type fuses See Fuse Classifications table below for short circuit ratings Fuses that are mechanically interchangeable may not be electrically equivalent Refer to the fuse manufacturer for interrupting rating and current limiting characteristics Fuse Classifications Ampere Range 0 600 0 600 601 6000 Voltage Ratings 250 600 200K Interrupting Rating RMS Symmetrical Amperes Current Limiting Yes amp Check fuse manufacturers for specific fuse characteristics A8 Environmental Considerations The standard E9000 motor control center is designed for op
196. or Control Center Standard ICS 18 2001 defines the short circuit rating of a motor control center as follows The motor control center short circuit rating shall be the maximum available rms symmetrical current in amperes permissible at its line terminals It shall be computed as the sum of the short circuit current contributions of the motors connected to the motor control center and the maximum available current including all other short circuit current contributions of the supply system at the point of connection to the motor control center Motor Control Center Bus Fig 1 Figure 1 illustrates simply the basis of determining the avail able short circuit current The individual short circuit current ratings of the main bus extensions combination controller units and feeder tap units must equal or exceed available short circuit current is the short circuit current available from the system at the point where the motor control center is connected Im is the short circuit current contribution of the motors connected to the motor control center If exact information is lacking the motor contribution can be estimated at four times 4X the continuous current rating of the main horizontal bus lse is the available short circuit current to be used as the basis for selection Thus lse ls Im High available short circuit currents of modern distribution systems require special consideration so that equipment may be operated
197. or Operating Characteristics Are Known If motor HP full load power factor PF and efficiency eff are known its easy to calculate the correct kVAR necessary to improve PF to any value Example 75HP 3600 RPN NEMA B motor with full load PF of 87 and eff of 92 cor rected to 95 PF Original PF 87 Cos Tan 567 Desired PF 95 Cos Tan 329 Difference 238 KW HPX746 or 75 746 62 902 238 X 62 14 8 KVAR use 15 KVARI J22 Defining the Load Rotating Motion Horsepower HP 5250 Where T Torque Ib ft N Speed RPM HP 63 000 Where Torque Ib in N Speed RPM Accelerating Torque Force WK x N 308t Where T4 Accelerating torque Ib ft WK Total system inertia that must be accelerated This includes motor rotor speed reducer if used and load Ib ft2 Torque Where T Torque lb ft F Force Ib R Radius ft WK reflected Reflected WK2 WK of Load Reduction Ratio 2 Linear Motion HP F xV 33 000 Where F Force or Tension Ib V Velocity FPM HP F xV 396 000 Where Force or Tension Ib V Velocity in min FA W x V 1933t Where Accelerating Force lb ft W Weight Ib V Change in velocity FPM t Time sec This is for either belt or gear reductions FPM to RPM RPM FPM 262 x diameter in inches Evolution Series E9000 Motor Control Centers
198. orizontal bus is rated 1000 ampere UL or less A 30 wide section is required with 1200 ampere UL or higher rated main horizontal bus The space requirements shown in these tables are minimum Where layout dimensions are critical refer to Company One space unit or X unit equals 12 inches of vertical height Refer to factory All 400 600A units are MCS molded case switches Part Winding E E J TD Switch Clip Space Amps Amps Units NEMA Size x Y Delta OT Class RK 1 Sue kA Amps Amps 60 rece LL 60 200 200 100 200 150 400 2S1W 2S2W Class RK 1 RK 5 J TD Switch Clip Space M Amps Amps Units o 09 Evolution Series E9000 Motor Control Centers Starters Starter Options Additiona UL Required x X Control Provides control power Transformer See Control Transformer for details CPT Primary Class CC fuse wired in each un Fuses grounded transformer primary conductor CPT Secondary One midget fuse typical Gould Ferraz Fuse type TRM wired in ungrounded Control Power Conductor Control Power One Class CC fuse wired in each Fuse ungrounded control power con ductor Use when control power source is remote from unit Standard OL 1 NC contact standard Relay 1 NC and 1 NO pilot duty contact Optional Ambient Comp OL Ultimate trip current remains Electronic OL essentiall
199. ory connected to a transformer unit in the motor control center This does not reduce or affect motor control center short circuit rating Evolution Series E9000 Motor Control Centers Miscellaneous Units Distribution Transformers General Open dry type transformers with primary thermal magnetic circuit breaker or fusible switch with NEMA Class R dual element fuses are available in motor control center con struction The accompanuing tables give both single and three phase transformers normally mounted in motor control centers for use in supplying separate source control circuits panelboards and power external to the motor control center Space units shown include space necessary for the primary disconnect One space unit equals 12 inches of vertical height If transformers with taps are required refer to the factory Primary disconnects stab into the vertical bus Transformer secondary conductors are wired to a terminal board in the unit One leg of 120 volt secondaries the center point of 120 240 volt secondaries and the Y point of 3 phase sec ondaries are grounded unless otherwise specified Primary Protection Only Primary Current Primary Protection Rating 9 amps or more 125 or next higher standard rating per NEC Sect 240 6 2 amps to 9 amps 167 maximum Less than 2 amps 300 maximum Primary and Secondary Protection Secondary Current Primary Prot Rating Secondary Protection Rating 9 amps or more 250 m
200. ot exceed the maximum trip setting shown in the heater table Overload relay tripping current in 40 C ambient is the minimum value of heater full load current multiplied by 1 25 WARNING Overload relays with automatic reset may automatically start a motor connected to a 2 wire control circuit When automatic restarting is not desired use a 3 wire control circuit WARNING Tripping of the Mag Break may be an indication that a fault current has been interrupted To provide continued protection against fire or shock hazard all current carrying parts and other components of the motor controller should be examined and be replaced if damaged If heater burnout occurs the complete overload relay must be replaced Size 0 and 1 Ambient Comp Heater TEC amp Number TECL CR 123 Rating Motor Full Load Amps 3 Ph 3 Heater 66 76 77 84 85 95 94 1 04 1 05 1 15 1 16 1 27 1 28 1 39 1 40 1 55 1 56 1 73 1 74 1 89 1 90 2 05 2 06 2 28 2 29 2 47 2 29 2 47 2 48 2 79 2 80 3 31 3 32 3 70 3 71 4 06 4 07 4 47 4 48 4 95 4 96 5 49 4 96 5 49 5 50 5 91 5 50 5 91 5 92 6 47 6 48 7 20 7 21 8 22 8 23 8 72 8 73 9 67 9 68 10 4 0 5 11 0 1 1 12 4 1 1 12 4 2 5 13 2 3 3 15 4 5 5 17 1 Size 1 7 2 18 1 8 2 20 0 20 1 21 5 21 6 22 5 22 6 23 9 22 6 23 9 24 0 26 0 24 0 26 0 26 1 27 0 Mag Break Trip Setting LO o o
201. ount version standard or an optional S1 case Metered values cover a full range of parameters Revenue Class accuracy of 0 5 Optional communications provides connectivity to POWER LEADER network commnet and Modbus RTU Pulse initiation option with programmable outputs kwh kvarh kvah Amps 3 phase and neutral 0 25 accuracy Volts L L amp L N 0 25 accuracy Watts per phase 3 phase total peak watts watt demand amp watts at maximum KVA kwh kvah kvarh lag and lead and KQH per phase 3 phase total peak KVA amp KVA demand per phase 3 phase total peak KVAR peak KVAR lead KVAR demand KVAR demand lead per phase 3 phase total average power factor at previous interval power factor at maximum KVA 60 Hz only Energy Volt Amps KVARs Power Factor Frequency Inputs The PLEPM requires CT inputs with a 5A secondary current The meter can accept direct input voltages up to 600V and is self powered from the voltage inputs Three CTs are required for four wire Y systems and two CTs are required for three wire A system POWER LEAGER 22 lt 569 6 25 DRILL 4 HOLES Panel drilling for Semi Flush Mounting front view H17 Evolution Series E9000 Motor Control Centers Components Power Leader PQM Description The is an ideal choice when continuous monitoring of a three phase system is required It provide
202. own that protective devices in industrial applications better maintain their original protective characteristics when regularly exercised Widest trip setting ranges in the industry specifically designed to meet control flexibility demands of modern motor installations Highly accurate calibration over the entire range of trip settings Designed in withstandability for use with slow trip overload relays meets 6 times rated current for 30 seconds criteria Mag Break covers an area of motor circuit protection not provided by any other class of device In the range of 7 35X rated current the region where most motor circuits failures begin Mag Break acts instantly to remove the fault from the system At 13X the maximum setting allowed by the NEC other devices take 50 to 400 times as long Times Rated Current 1000 TYPICAL OVERLOAD HEATER CIRCUIT OPENING 100 ONE TIME FUSE CLASS J FUSE MAG BREAK ADJUSTABLE TRIP RANGE HEATER BURNOUT RANGE TIME IN SECONDS TECL CURRENT LIMITER 35X 70X 100X 200X 1X 7X 10 13 e Current Limiter optional feature The is a fusible current limiter attachment that bolts to the load end of the Type Mag Break motor circuit protector The limiter provides for up to 100 000 amperes IC at 600 volts AC and is coordi nated with the TEC so that normal short circuits will be cleared in the usual fashion Only the unusual circumstances of a high f
203. possible This line is ideal for applications where oil tightness water tightness and long life are essential All units are suitable for use in Type 1 3 3R 4 12 and 13 environments when mounted in enclosures rated for those same applications Features Ease of assembly One screw contact block mounting Octagonal ring provides ease in front panel mounting and enclosure applications Greater torque Due to the eight sided ring design greater torque can be developed during assembly and installation to provide oil tightness e Stocking inventories reduced Forms may be furnished as complete units or as components allowing building block construction from a minimum of stock Color Coded Colored knobs and caps are available in kit forms for easy field conversion CR104P pilot lights Pilot lights match appearance of switches above Standard applications use full voltage or transformer type lights Optional nameplates match those used with switches neon lights are available with limited lens colors Push To Test Bulb Color Full Voltage 120 VAC X X 120PSB Transformer 6 VAC X X Secondary Red Z N A Neon White Amber Clear Red ne LED Green Transformer X X 6 Volt Blue Type only Amber Contact Ratings AC Ratings NEMA A600 Heavy Pilot Duty Current 60 50 Hz Amps Break e 19 Continuous AC Voltamperes DC Ratings NEMA P600 125V 250V 600V 1
204. ps for 4 and 6 pole ratings Standard AC motors designed for 60 Hertz operation should be derated 10 for variable torque duty For constant torque applications Energy Saver and standard design motors should be applied per Fig 1 For other applications refer to the Company ENERGY SAVER TYPE KE 100 STANDARD TORQUE SPEED Fig 1 How to Select Drives 1 Types of Load In selecting inverters load patterns of machines should be known in advance Generally loads can be categorized into the three types shown below Estimate or obtain the point marked 0 as indicated This defines maximum torque and the maximum or minimum speed requirement of the driven equipment Calculate the required motor HP by substituting the maximum torque and rated motor base speed in equation 1 VARIABLE CONSTANT CONSTANT TORQUE TORQUE HORSEPOWER x 8 8 8 5 2 5 Ol Ol amp 1 1 1 1 SPEED HZ 100 SPEED HZ 100 SPEED HZ 100 150 1 HP 5250 HP Required HP T Torque 16 6 N Speed in RPM Select the proper motor using the data from motor application brochures identify the motor full load current and select the inverter which meets or exceeds the motor full load current requirements 2 Motor Speed Range Motor synchronous speed is determined by the following equation Frequency Sync Motor Speed 120 X Applied Number of Motor Poles Induction motors operate at a
205. r Soft Charge Fault Auto Tuning Fault Serial Comms Bus Fault Hardware Mismatch Speed Limit Keypad Keypad Features LCD Display with 6 Alpha numeric lines Multi Language Support Hot Pluggable Remote Mount Option and CopyCat Feature IP65 rating when remote mounted on enclosure LED s Green drive is on Yellow indicates a warning Red indicates an alarm Amber Indicates active Menu keys and H O A keys Keypad Keus Status shows status of drive Quick Menu Enters Quick Start Parameter Data Check or Trending Modes Main Menu Used for programming all drive parameters Alarm Log Used to display Alarm list Back Reverts to previous step or layer in parameter structure Cancel Used to cancel last change or command Info Displays information about a command arameter or function in any display Hand Off Auto Used to control drive locally or put drive in remote mode Reset Used to reset Warnings or Alarms Password 2 Level Password Protection Alternate Motor Parameters Up to 4 Separate complete parameter set ups are available Graphical Trending Trend Speed Power Frequency or any value programmed in status display RS485 Modbus RTU Serial Communications Physical Level EIA RS485 Transmission Distance 1640 ft 500m Node Address 32 Transmission Speed 2400 4800 9600 19200 38400 or 115200 bits s Transmission Mode Half Duplex Transmissi
206. r Full Maximum Load Amps Number Fuse 3 Ph 3 Heater CR123 Rating Size 3 Ambient Comp Motor Full Heater Maximum Load Amps Number Fuse 3 Ph 3 Heater CR123 Rating 139 155 156 168 169 184 185 200 201 221 222 237 238 262 263 270 Electronic Overload Table for Fusible Controllers Tripping current is 12096 of Dial setting Motors with 1 15 1 25 service factor set dial to motor FLA Motors with 1 0 service factor set dial to 0 9 motor FLA NEMA Size FLA Rangei in Amps Catalog Number Max Fuse in Amps R324CXD Class R 30 Class J 60 R324CXE R324CXF R324CXG R324CXH R324DXG R324DXH R324DXJ R324FXK R324FXL R324FXM R324FXK R324FXL R324FXM R324GXN R324GXP ojojo Size 4 Standard Motor Full Heater Maximum Load Amps Number Fuse 3 Ph 3 Heater CR123 Rating 27 1 32 2 32 3 34 0 34 1 36 8 36 9 44 6 44 7 48 4 48 5 53 9 54 0 57 4 57 5 60 0 60 1 69 5 69 6 71 7 71 8 79 9 1 300 15 CT s 80 0 92 3 1 800 5 CT s 92 4 97 0 1 97 1 108 109 118 119 131 132 135 Oolojolojolo See Table 1 page J 17 for maximum fuse and short circuit rating J12 Evolution Series E9000 Motor Control Centers Application Data
207. r decentralized and control Each station of a Field Control network can act as a stand alone controller allowing for physical separation of logical control functions and faster processing times As a result Field Control is an ideal complement for the Series 90 PLC and Genius a single low cost solution for a variety of application needs A Local Solution to Field Logic By providing simple logic solving at the local station Field Control produces sharp increases in a system s raw speed and efficiency Future versions of Field Control will accommodate additional programming options to build on these advances Initially users will be able to program a Field Control station using standard GE Fanuc Logicmaster programming soft ware used on Series 90 30 and Series 90 20 PLCs In the future they will be able to choose a programming language of their choice With Field Control GE Fanuc engineers have created a single device that can accept field wiring and condition the signal for input to or output from the control system There is no need for accessory terminal blocks installed solely to connect field devices with 1 0 Designed to be installed and wired like a field terminal block Field Control can reduce connections by up to one half The One Choice for Both Local Panel Control and Decentralized 1 Currently control specifiers must purchase one I O platform for local panels and a different platform for decentralized I
208. r openings or closings per minute or over 10 in a 10 minute period Plugging is rapidly stopping or reversing the motor by reversing the phase sequence of the power supplied to the motor Refer to the factory anytime accelerating times exceed 10 seconds or jogging or plugging duty is required Refer to the factory when Design E motors are used not to be confused with EPAC motors The short circuit interrupting rating depends on the type disconnect furnished Select a starter combination for which the interrupting rating equals or exceeds the maximum available fault current Basic combination motor starter units consist of 1 Externally operable circuit disconnect 2 Magnetic starter with a thermal magnetic or electronic overload relay 3 External overload reset operator 4 Tapped line voltage 120 volt CPT control power or external control power Pull apart control terminal boards through NEMA Size 5 Pull apart power terminal boards through NEMA Size 2 when BT specified Extra CPT capacity for operating auxiliary relays and pilot devices when specified Plug in construction through NEMA Size 5 FVNR starters Bolt in construction may require vertical bus modifications N Specify basic starter units from the tables in this section Starters are listed by starter function line voltage HP NEMA size and combination short circuit rating Indicate type control power desired Include any
209. ral wires and nuisance breaker trips Redistribution of system loading can also be determined Waveform and chart recorder printouts available from the PQM assist in problem diagnosis H18 2 is standard See GE Multilin Products Catalog and www ge com edc pmsys Applications Metering of distribution feeders transformers generators capacitor banks and motors Medium and low voltage systems Commercial industrial utility Flexible control for demand load shedding power factor etc Power quality analysis Metering Control e AVW var VA varh Wh PF Hz unbalance e AW VA demand Load shedding Power factor control e Pulse input totalizing Pulse output based on kWh kvarh or kVah Monitoring Harmonic analysis through 63rd with THD and TIF Event recorder Waveform capture Data logger Triggered trace memory Communication e Ports RS232 front dual RS485 rear e Modbus RTU protocol Mini RTU digital 4 in 4 out Analog 1 in 4 out Local remote display of all values Evolution Series E9000 Motor Control Centers Components Power Leader Modbus Concentrator Product Overview recent introduction of the POWER LEADER Modbus Concentrator brings performance and compatibility to users of GE s Power Leader communication network commnet family of power management devices Used in conjunction with GE s Power Management Control System
210. rated full load current for high efficiency motors prior to the first five to eight cycles Magnetizing inrush current is followed by a locked rotor current of 5 to 6 times rated full load current during 0 1 to H2 10 second acceleration phase with current rapidly declining to full load amperes as the motor nears rated speed Optimum instantaneous protection would have a two tiered tripping characteristic A high value of current would be tolerated for a few cycles followed by a lower sustained trip setting That is exactly what is found in the Mag Break tripping characteristic Use of this two tiered time current curve prevents nuisance tripping due to magnetizing inrush current without compro mising superior short circuit protection during motor accel eration as indicated on page H3 The figure below illustrates the most popular application of Mag Break motor circuit protectors This time current curve shows a plot of motor current versus time Curve C for a three phase squirrel cage induction motor The shaded portion of the time current curve above Curve A indicates a region of opera tion that could produce permanent damage to either the motor its feeder conductors or both The trip characteristics of the motor starter s overload relay is shown as Curve B The over load relay provides both long term overload and stall protection However the overload relay does not protect the system from short circuits in
211. reference to horsepower only 65 85KAIC rating is with fuses G21 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters Standard Reduced Voltage Nonreversing with Primary Disconnect Common door Fuses TT Starter oe ele Options 1 Solid State Starter with Isolation Contactor Common door a Wi contactor oL 2 Solid State Starter with Bypass Contactor Common door Bypass contactor eo a Fuses Ot Starter Bus MCC MCC MCC O 3 Solid State Starter Isolation amp Bypass Common door Isolation 8 ore Cl x MCC G22 Evolution Series E9000 Motor Control Centers Components Mag Break Motor Circuit Protectors Mag Break motor circuit protectors were specifically developed to provide accurate and fast clearing of low level faults the type most prevalent in motor circuits Because they are designed expressly for motor circuits in combination with overload relays they minimize damage to motors and motor control apparatus in addition to protecting motor branch circuit conductors Continuous current ratings and adjustable instantaneous trip ranges have been designed to meet NEC code requirements concerning motor full load and locked rotor current The instantaneous trip point can be set low and precisely just above motor inrush assuring fault protection and eliminating nuisance tripping To m
212. rs Application Data Publication References General Purpose Controls Publication Stocking Location GEP 1260 Control Catalog Covers Full Line of Products Blooming Magnetic Motor Starters GEA 10928 300 Line Magnetic Motor Starters Descriptive Blooming GEH 5190 300 Line Ins ions Nema Size 1 FVNR Blooming GEH 4774 300 Line Ins ions Nema Size 2 FVNR Blooming GEH 4806 300 Line Ins ions Nema Size 3 FVNR Blooming GEH 4807 300 Line Ins ions Nema Size 4 Blooming GEH 4869 300 Line Ins ions Nema Size 5 FVNR Blooming GEH 5198 300 Line Ins ions Nema Size 6 Blooming GEH 5190 300 Line Ins ions Nema Size 1 FVR and 2 Speed Blooming GEH 4775 300 Line Ins ions Nema Size 2 FVR and 2 Speed Blooming GEH 4806 300 Line Ins ions Nema Size 3 FVR and 2 Speed Blooming GEH 4807 300 Line Ins ions Nema Size 4 FVR and 2 Speed Blooming GEH 4839 300 Line Ins ions Nema Size 5 FVR and 2 Speed Blooming Pilot Devices GEA 10877 CR104P Push buttons and Pilot Ligh Blooming Relays and Timers 10639 CR122B CR122BT Series A Relays Blooming GEH 4115 CR120B AC Relays Blooming GEH 4120 CR120B Latched Relays Blooming C C GEH 4147 R122B Time Delay Relays Blooming GEH 4139 R122BP Time Delay Relays Blooming GEH 6435 pectra ECM Instructions Blooming DET 069 pectra ECM Product Brochure Blooming Variable Speed Drives GEI 100364 F 300P User Guide Fort Wayne GEI 100363 AF 300G User Guide Fort Wayne Solid
213. s CT and one ground CT One set will allow for 1 2A to 135A CTs to be connected the other will allow for 135A to 1000A CTs Additionally provisions were made both in the CPU application code and the Analog interface circuit to support various CTs for the 3 phase measurements NEMA Class 10 15 20 amp 30 are rotary Switch selectable Additional Jam and Stall pro tection can be programmed Using a Ground CT provides Zero sequence ground fault protection as an option Voltage input from the Control Power Transformer CPT will be conditioned and measured by the AD Converter to determine supply voltage rip Time Curve Class 10 Time seconds 1 00 15 Jam 60 Multiple Current Stall Relay overload curves Features The LM10 has DeviceNet communication utilizing a micro style 5 pin connector that allow the use of pre built cables for attachment to the unit Baud Rate is Dip switch selectable The configuration port is standard RJ connector and provides interface to the PDU Both communication and power will be provided to the PDU through this connection The 256 Bytes EE Prom memory stores the operating parameters for the device the DeviceNet required unique serial number for the unit and also stores trip status for the last ten events Inputs qty 6 Two for Run 1 amp 2 Stop Trip Operation Mode and Reset Relay Outp
214. s amp Starters Section G Adjustable Frequency AC Drives 1 2 Adjustable Speed Drives Motor Application Data How to Select Drives AF 600 amp AF 650GP Series Space Height and Assembly Solid State Starters Overview of ASTAT CD Plus amp ASTAT IBP Features and Benefits Types and Ratings General Specifications Wiring Operating Modes ASTAT IBP Plus Lockout Standard Reduced Voltage Nonreversing with Primary Disconnect 20 22 Components Section H Mag Break Motor Circuit Protectors Spectra RMS Mag Break Motor Circuit Protectors Spectra RMS Molded Case Switches aaa 3 Heavy Duty Fusible Disconnects HPC High Pressure Contact Switches Power Break Insulated Case Circuit Breakers Spectra RMS and THED TEDL Circuit Breakers Ground Break Systems Model BGFL Type GFM Ground Fault System 300 Line Motor Starters C 2000 Control Relays CR120B Machine Tool and Industrial Relays CR104P Pilot Devices Solid State Motor Winding Heater POWER LEADER POWER LEADER POM POWER LEADER Modbus Concentrator Three Phase Voltage Monitors High Resistance Ground Motor Protection Relay LM10 MS2000CNT Input Output Module Transient Voltage Surge Suppressors ses Application Data Sec
215. s even during POWER OFF conditions It can be read by the electronics assembly at any time and altered by commands from either the CPU or the Hand Held Monitor The EEPROM is the only electronic device in the terminal assembly and has a long Mean Time Between Failure MTBF F6 The electronics assembly contains the power supply com munications chip microprocessor smart switches and other electronic components required to perform Genius I O functions Each I O Block is keyed to prevent the insertion of a non matching electronics assembly into a terminal assembly wired for a different power Once inserted the electronics assembly automatically reads the content of the EEPROM and initializes itself to match the configuration originally established for the I O Block in that position Table 1 lists the types of Blocks currently available as well as other basic system components Typical Genius Unit oe wr Fig 2 Genius I O System Block Diagram SERIES 90 70 x CPU UP TO 7500 TWISTED PAIR UP TO 30 BLOCKS PER BUS 0 60 C 5 95 HUMIDITY ELECTRONICS TERMINAL BLOCK WITH SWING AWAY LABEL Fig 3 Genius I O Block Assembly Evolution Series E9000 Motor Control Centers Programmable Logic Control PLC Genius I O System Table 1 Genius I O Components Bloc Working No o Function Nominal Voltage Voltage Circuits AC AC DC 1 0 DC I O DC 1 0 AC Analog DC Analog
216. s Part Winding i 1 Fused Switch i Space i Units 230 Volts 60 Hertz Combination Motor Starters9 i Amps Amps x 2 2 2 Class 4 RK 5 J TD 5 Class RK 1 5 Listed Amps Amps Units X 4 4 4 4 4 6 IC Switch Clip Space kA Amps Amps Units 30 30 Class RK 1 RK 5 J TD UL Space Listed Notes Amps Amps Units 15 Class RK 1 Switch Clip Space Listed Notes M Us 09 2 Class 1 20 Listed Notes Amps Amps Deep Deep X 6 4 X 100 4 X 200 5 X 400 6 X 600 N A 12 X Requires 24 wide section Size 6 FVR RVNR 2S1W 2S2W require 2 adjacent 24 wide sections 20 deep Size 5 FVR 2S1W 2S2W with fused switch requires 2 adjacent sections left hand section is 24 wide 6X right hand section is 20 wide with top 31 2 used for disconnect Size 4 Wye Delta with fused switch requires 24 wide section when main horizontal bus is rated 1000 ampere UL or less A 30 wide section is required with 1200 ampere UL or higher rated main horizontal bus Use time delay fuse maximum rating same as switch amps Use size 4 spacing for 100k ratings All 400 600A units are MCS molded case switches D7 Evoluti
217. s metering for current voltage real and reactive power energy use cost of power power factor and frequency Programmable setpoints and 4 assignable output relays allow control functions to be added for specific applications This includes basic alarm on over under current or voltage unbalance demand based load shedding and capacitor power factor correction control More complex control is possible using the 4 switch inputs which also can be used for status such as breaker open closed flow information etc The PQM may be used as a data gathering device for a plant automation system that integrates process instrument and electrical requirements All monitored values are available via two digital RS485 communication ports running the Modbus protocol If analog values are required for direct interface to a PLC any of the monitored values can be output to one of 4 isolated analog outputs A process variable can be measured using an analog input A front panel RS232 communication port can be connected to a PC for simulta neous access of information by other plant personnel The quality of the power system is important with increasing use of electronic loads such as computers ballasts or variable frequency drives With the POM s power analysis any phase current or voltage can be displayed and the harmonic content calculated By knowing the harmonic distribution action can be taken to prevent overheated transformers motors capacitors neut
218. s not required for fire pumps Exception No 3 The above is not required if ground fault protection is provided ahead of the equipment Note The above is paraphrased from NEC section 215 10 215 95 and 240 13 C2 Evolution Series E9000 Motor Control Centers Mains Feeders Incoming Lines Feeders Feeder units consist of an externally operable circuit discon nect either a fusible switch or a circuit breaker Thermal magnetic circuit breakers are required unless the feeder supplies a critical circuit such as a fire pump controller Select the fuse or circuit breaker trip rating based on the feeder circuit continuous current rating in accordance with the NEC Feeder unit short circuit interruption ratings must equal or exceed the available short circuit currents Fused Switch Feeders Interrupting Rating RMS Amps Construction Amperes In thousands Space Notes Stab Bole Units x Fusible Switches 100 30 100 60 100 100 200 400 MCS 600 MCS THPR High P Contact Switch 800 1 00 X X 1200 1 00 X X 1600 1 00 X Top bottom entry Dual or twin feeder units Requires a 24 wide by 20 deep section Full depth of enclosure is required amp Requires a 30 wide by 20 deep section Full depth of enclosure is required gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt
219. s shall be rated 300 600 amperes The ground bus shall be drilled and lugs furnished as specified There shall be a vertical copper ground bus in each section This ground bus shall be accessible to a bus stab mounted in the unit compartment area and arranged so that the unit ground stab engages before the power stabs engage the vertical bus A motor load ground lug shall be mounted in the unit and used for terminating the ground of multi conductor cables 4 4 Neutral Bus A neutral bus shall be furnished when shown on the plans The neutral bus shall be 300 600 800 1000 1200 1250 The neutral bus shall be in the incoming section only extend the full width of the motor control center When a neutral bus is specified bottom plates shall be furnished Lugs of the proper ampacity shall be furnished 5 0 Units Combination motor controller and feeder units shall employ molded case circuit breakers fusible switches with clips for J or R type fuses for branch circuit protection Circuit breaker disconnects for combination motor starters shall be thermal magnetic magnetic only All combination starter and feeder units of plug in construction shall utilize a positive guidance system to insure positive connection of the unit stabs to the section vertical bus Insertion and removal of each unit shall not require the use of special tools Unit shelves shall be of a lift out design Connection from the power stabs to the
220. sage than the optional NEMA construction Meets Seismic Zone 4 The standard NEMA 38 enclosure consists of specially constructed Module Width Split Lengik MCC section with mating framework which supports the raal Total 51 amp 52 and extended frant designed for bottom entry and exit 38 55 307 30 3 0 24 35 2 5 30 40 2 5 40 HOOF TAN ASSEMBLY 45 3 0 84 50 2 5 50 r 55 35 ag 50 3 0 1 54 85 2 5 50 MCC Front Depib Exlension Cover 10 16 29 5 35 25 22 5 3 21 30 s 5 35 105 267 FLOOR LINE MODULE WIDTH ELEVATION SIDE VIEW NEMA 3R TYPE A 3R TYPE A 08 CONDUIT OPENING AND BOLT DOWN HOLE OIM SEE SHIB 1 7 BOTTOM VIEW MCC Floor Plon 3R Note Doors shown are double door or single door Moudle Width less thon 45 2 NEMA 3R module may contain 2 or 3 MCC sections 3 section shipping split limited to 3 20 wide MCC sections only 3 When 30 deep section is wsed 20 and 22 deep section enclosure are extended so that they are flush front and rear with the 30 deep enclosure 4 All dimensions in inches B14 Reinforced roof Crane lifting 2 roof pitch Evolution Series E9000 Motor Control Centers Structure Indoor Enclosures Options Space Heaters Space heaters are used to prevent moist
221. somewhat slower speed than synchronous speed due to slip which is generally 2 3 percent of synchronous speed If the application requirements call for higher or lower speeds than can be obtained by using standard motors following these application guidelines gear increasers or reducers should be considered 3 Multi Motor Drives Multiple motors can be driven simultaneously by one drive unit In order to select the proper inverter total the individual motor full load currents and multiply the sum by a factor of 1 1 Select the inverter than can deliver the total current calculated Each motor will require individual overload relays when switched independently RTF 4 Acceleration Time Acceleration time is programmable If the programmed setting calls for a faster acceleration than the drive system is capable of the unit may trip due to an overcurrent condition Therefore the actual time to accelerate the driven load should be calculated using the following equation and the acceleration time setting should be adjusted accordingly Wk X AN 7 308 TX12 Where TA Time to accelerate the driven load in seconds AN Change in speed in RPM WK The total system inertia reflected to the motor shaft Includes motor machine gears in ft Ibs T Motor full load torque Ib ft When using a drive in a conventional constant speed machine application where a full voltage starter has been used the acceler ation time should b
222. space unit This design allows quick easy field changes when modifications are desired after installation Front accessible quarter turn latches provide for ease of securing and withdrawal of all plug in units A paint finish is applied to all un plated steel parts The powder coating process withstands 1000 Hr salt spray tests and provides lasting protection Option A vertical bus shutter mechanism can be supplied which covers the vertical bus stab area when a plug in starter or feeder is withdrawn Cap plugs are standard to close unused stab openings Option Vertical Ground Bus and Unit Stab Vertical copper ground bus allows direct grounding of unit saddles to the equipment ground bus A unit ground bus stab engages the vertical ground bus before the unit power stabs engage the vertical bus A load ground lug is available for customer cable grounding Termination points are located at the rear of the bucket next to starter Evolution Series E9000 Motor Control Centers General Product Features Design Features E9000 MCC can be spliced onto existing 7700 Line 8000 Line and Spectra MCC for 1200A supplied with 2 bars and below Horizontal bus location in E9000 matches the existing bus location Lift up handle design to allow full access to fuses and CB rating plug Postion indication ON TRIP OFF Easily removable plastic knock outs are provided in the vertical wireway ladder assembly to allow routing of fiel
223. t Space Units Breaker 13 20 Dd Notes Type Deep x SGL SKL Na ES SEL SEP 65 100 SEL SEP 65 100 SEL SEP a N A Requires 24 wide section Size 6 FVR 2S2W require 2 adjacent 24 wide sections 20 deep 2S1W not available Size 5 cannot be mounted in 134 deep enclosure Space hee Units 1 5 RVAT 25 3 6 3 4 5 6 The space requirements shown in these tables are minimum Where layout dimensions are critical refer to Company One space unit or X unit equals 12 inches of vertical height Refer to factory A 1 2 compact starter is available D4 Part Winding 15 Circuit Listed Space units 40 75 25 10 65 100 65 100 SEL SEP 65 100 SEL SEP 100 1 2 3 4 5 1 2 3 4 5 Y Delta O Circuit Breaker Type TEC SE Space listed Notes U nits X TEC SGL SGL SGL 2S1W 2S2W Circuit Constant e IC Breaker Space Variable Torque Units x 25 25 25 K 65 100 SEL 65 100 SE 65 100 SEL L SFP 25 io 30 300 65 65 100 SF T 100 SGL 300 65 SKL Evolution Series E9000 Motor Control Centers Starters Selection Tables Fused Switch Type 575 Volts 60 Hertz
224. t 0 4 to 20mA Relay Output Settings No Operation Control Ready Drive Ready Drive Ready in Remote Standby No Drive Warnings Drive Running Drive Running No Drive Warnings Drive Running on Remote Alarm Alarm or Warning At Torque Limit Out of Current Range Below Current Above Current Out of Speed Range Below Speed Above Speed Out of Feedback Range Below Feedback Above Feedback Thermal Overload Warning Reverse Bus OK Torque Limit and Stopped Brake and no Warning Brake Ready and No Faults Brake Chopper Fault External Interlock Out of External Reference Range Below External Reference Above External Reference Fieldbus Controlling Drive No Alarm Running in Reverse Local Mode Active Remote Mode Active Start Command Active Hand Mode Active Auto Mode Active Protective Functions Line Phase Loss DC Overvoltage DC Undervoltage Drive Overload Motor Overtemperature Motor Thermistor Overtemperature Torque Limit Overcurrent Ground Fault Short Circuit Control Word Timeout Brake Resistor Short Circuited Brake Chopper Short Circuited Brake Check DC Link Voltage High DC Link Voltage Low Internal Fan Fault External Fan Fault Power Board Overtemperature Missing U Phase Missing V Phase Missing W Phase nternal Fault Control Voltage Fault Auto Tune Check Wrong Motor Parameters Auto Tune Low Inom Motor current is too low Current Limit Mechanical Brake Low Drive Initialized to Default Value Keypad Error No Moto
225. tarting time of t1 running time of T 2t1 at rated current and OFF time of t1 sec minimum the ASTAT CD Plus allows the following operations per hour Starting Operations Hour Operations Hour Current Starting time t1 10sec Starting time t1 20 sec 2 lr 180 90 3 Ir 160 60 4 lr 30 10 IBP is preset at 5 starts per hour G15 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters General Specifications Voltage Ratings 3ph AC Systems CD up to 500V IBP up to 600V Up to 600V 10 15 ASTAT Plus series Freq Range 50 60 Hz Control Control system Specifications Initial voltage pedestal Control range of 45 65 Hz Digital system with microcontroller Starting ramp with progressive increase in voltage and current limitation 30 95 Un Starting torque Kick start 0 90 Mdirect sta 95 Un 90 Mgirect start adjustable 0 to 999 ms Motor unit ratio N Current limitation starting 0 4 to 1 2 4 5 Ir In Max 4 5 In Max 7 0 In CD Bypass Acceleration ramp time Direct control of a bypass contactor 45 on IBP 1 to 99 CD types standard or linear ramp up Energy savings CD Override CD Output voltage reduction according to power factor Fixed output voltage permanently equal to supply voltage Brake time by ramp 0 120 1 to 99 in secondary ramp adjustable independently of starting ramp time ypes stan
226. tc The recommended unit addressing system is illustrated and described in the following paragraphs Note Should customer s 3 character maximum unit numbering system differ from the following GE unit addressing system then both can appear when requested on the CAD generated motor control center unit summary drawings issued from the factory Benefits When ordering NEMA Class or motor control centers where factory interconnections are required this system produces a uniform numbering format for engineering documentation The GE unit numbering system produces a unique unit address designation When wiremarkers are specified it ensures consistency and ease of wire tracing troubleshooting between factory wired units and other devices within the motor control center lineup such as programmable control racks General Typical 3 Character Designation 1 A D Motor Control Center number character Vertical Section number character Unit Location line number character Note The motor control center number character assignment may be a number 1 2 3 4 etc provided the number of MCC lineups on an order does not exceed 9 If 10 or greater then the motor control center character should be a letter of the alphabet A B C D etc Likewise the vertical section character should be an alphabetic entry for lineups exceeding 9 sections The outline summary drawing furnished with the equipment cross references the unit
227. ted against overcurrent The protective device may be located at the source or by the optional fuse s located in D12 each unit Normally one Class CC fuse in the ungrounded conductor will provide the needed protection Where wiring external to the motor control center is indicated No 14 AWG copper will be assumed as the minimum conductor size unless otherwise specified Long Control Circuits On exceedinglu long control circuits two problems may occur 1 starter will not close due to line voltage drop and 2 starter may not open due to capacitive coupling Table below gives the one way distances in feet from the starter to the pushbutton along the route of the control cable This table is for 120 volt coils and allows for a maximum voltage variation of 10 percent The distances are given for 14 and 12 AWG control wire NEMA Distance in Feet Distance in Feet Size With 14 Wire with 12 Wire Distance based on using an interposing relay type C2000 CR120B is 1600 2500 feet Separate Source Control Circuits A separate control bus is available as an option This bus can be fed from a separate external source or from within the motor control center by a separate distribution trans former or distribution panel A normally open auxiliary contact should be specified on each unit disconnect to open the control bus circuit when the unit disconnect is opened Unit control circuit fusing should also be added
228. tentiometer Input Signals Signals 6 Digital Inputs 24 Vdc PNP or NPN 1 Safe Stop Digital Input suitable for category 3 installations to meet EN 954 1 2 Pulse Inputs rated to 110kHz or 1 Pulse Input and 1 Encoder Input 24 Vdc rated to 4096 PPR 2 Analog Inputs 10 to 10V scalable or 0 4 to 20 mA scalable Ddigital Input Settings No Operation Reset after drive trip or alarm Drive at stop with no holding current Quick Stop according to Quick Stop Decel Time 1 Stop on input going low Start Maintained Start arfter signal applied for Minimum of 2ms Reversing Start Reverse Enable Start Forward only Enable Start Reverse only Jog Multi Step Frequency selection 1 to 8 Steps Hold Drive Frequency Hold Reference Speed Up activated by Hold Drive Frequency or Hold Reference Slow Down activated by Hold Drive Frequency or Hold Reference Drive Parameter Setup Select 1 4 Precise Start or Stop Activated when drive parameter precise start or stop function is selected Catch Up or Slow Down Activated by signal to add to or subtract from input reference to control speed Pulse Input selectable from 100 110000Hz Accel Decel Time select Set Input to Accel Decel Times 1 to 4 Digital Potentiometer Input Increase or Decrease Mechanical Brake Feedback Output Signals 2 Digital Outputs 24 Vdc Digital Outputs are used in place of 2 of the Digital Inputs 2 Form C Relays rated to 2A at 240 Vac 1 Analog Outpu
229. the CPU required The input for PLC s Power Supply is also required Space only for field mounting of PLC is available GE Industrial Systems can also provide logic programming if it is clearly defined but it is recommended that a local Control Systems Integrator provide this service A computer is needed to pro gram most PLC s GEIS can exercise test the starter coils and its return wiring to the PLC if requested Please contact your GE FANUC office or distributor for more details and additional related PLC amp OIT products GEIS will mount and wire Major Brands of PLC s The cus tomer can supply or we will source Customers are responsi ble for Bill of Material of competitive brands Predefined Distributed using GE VersaMax Package A for 1 to 8 FVNR Starters Input 120Vac 16 pt Output 120Vac 8 pt Isolated 1 0 Carrier Box style Network Interface NIU Genius Slave 120 240Vc Power Supply IC200MDL240 200 01331 200 5002 IC200GBI001 IC200PWR101 IC200MDL240 200 01331 200 5002 IC200GBI001 IC200PWR101 Input 120Vac 16 pt Output 120Vac 8 pt Isolated I O Carrier Box style Network Interface NIU Genius Slave 120 240Vc Power Supply IC200MDL240 200 01331 200 5002 IC200GBI001 IC200PWR101 IC200ALG230 Input 120Vac 16 pt Output 120Vac 8 pt Isolated Carrier Box style Network Interface NIU Genius Slave 120 240Vc Power Supply A
230. the below listed manufacturer s tests and conforms to the latest applicable ANSI NEMA and IEEE standards and special contractual requirements Power Circuits Control Circuits Pickup and noise at 1 WIRE CHECK AC DEVICES DC DEVICES Pickup at Voltage Overvoltage set at Volts SEQUENCE OPERATION at rated voltage HIGH POTENTIAL TEST Power Circuit Volts for Control Circuit Volts for Circuit tests include devices and components VISUAL INSPECTION for appearance workmanship components assembly mechanical tolerances electrical clearances and mechanical operation Approved QUALITY CONTROL Example of standard test report available on request for a nominal charge Evolution Series E9000 Motor Control Centers Typical Circuits FVNR Size 1 4 Typical Circuit Diagrams L1 L2 L3 TB Stab 60 3 H O AOnly 5 M 15 16 Lan od 14 2 No Pilot Devices L Red Ind Light OL 7 8 suhe E L Red Green Ind Lights Start Stop PB s Emp c orsi 4 Start Stop PB s Hand Off Auto SW L Red Ind Light Le si Start Stop PB s x2 L Red Green Ind Lights sp ET On Off Switch 3 START 10 EL Evolution Series E9000 Motor Control Centers Typical Circuits FVNR Size 1 4 Typical Circuit Diagrams L1 L2 L3 TB 61 e Stab 60 e 8 13 H O AOnl
231. the same accessory pockets and use the same internal accessories as Spectra RMS circuit breakers This important capability allows field modification of Mag Break units with shunt trip undervoltage release bell alarm or auxiliary switch accessories in any combination without affecting UL Listing status Spectra RMS Rating Plugs Use of the same UL Listed interchangeable rating plugs for both Mag Break and fully configured Spectra RMS circuit breakers expands the flexibility of the entire Spectra RMS family of products The advantages of interchangeable rating plugs with Spectra RMS circuit breakers are inherent to Spectra RMS Mag Break units which permit wider ranges of motor ratings to be protected by a given breaker frame size Spectra RMS Mag Break Trip Unit Characteristics Spectra RMS Mag Break motor circuit protectors provide positive reliable and cost effective instantaneous with short time tracking overcurrent protection to those circuits where long time overload protection is supplied by thermal or solid state overload devices Motor Circuit Short Circuit Protection When a squirrel cage induction motor is first energized a high value of magnetizing inrush current flows for the first few cycles followed by a substantially reduced current flow while the motor accelerates to its rated speed Typically the magnetizing inrush current may be 10 times rated full load current for normal efficiency motors and as high as 14 times
232. tion J Approximate Motor Full Load Current Ratings Mag Break Magnetic Circuit Breaker Trip Set Positions Thermal Magnetic Trip Ratings for Motor Circuits Overload Heater Tables For Ther Mag Controllers For Mag Break Controllers Overload Relays For Fused Controllers Starter Fuse Selection Control Transformer Fusing Heat Loss Considerations Motor Non Motor Loadis Publication References Electrical Data Drawings amp Testing Section K E9000 MCC Unit Numbering System 1 3 5 Packing and Storage En Standard Commercial Tests and Inspection 5 6 Tupical Circuits Section L FVNR Size 1 4 FVNR Size 5 6 FVR Size 1 4 RVAT Size 2 6 2S2W CT V T CH Size 1 4 2S1W CT V T CH Size 1 4 2S PW Size 1 5 Wye Delta Open Transition Wye Delta Closed Transition Distribution Transformers Single Phase Panelboard Three Phase Panelboard FVNR with PLC FVR with PLC RVNR AT with PLC 2S2W with PLC Solid State Starter ASTAT Solid State Starter IBP AF 600 FP amp AF 650 GP Variable Speed Drive High Resistance Ground Specifications Section M MCE GOO Volts and Below tette ettet 1 3 Evolution Series E9000 Motor Control Centers The General Electric Evolution Series
233. to a customer Any additional factory tests beyond those listed in the following paragraphs must be referred to Mebane to verify availability of test facilities and qualified manpower Additional testing beyond the scope of the following standard commercial tests will affect normal shipment schedules f Production Tests The following list of inspection activities shall be performed to assure proper and correct materials workmanship and for any damage conditions in accordance with the manufacturing documentation and drawings Components parts and material Physical condition of components parts wire insulation Location and orientation of components and parts Finish plating painting Wire cable type size insulating and clamping support Wire terminations insulation removal and crimping of terminals e Tightness of electrical connections and torque of bus bar bolts Wire markers and terminal markers where specified Labeling of components parts etc e Tightness torque of assembly bolts and hardware Welds spot only Mechanical clearance Electrical clearance potential hazards Mechanical Operations Test Mechanical operating tests shall be performed to insure proper functioning of operating mechanisms and interchangeability a The operation of shutters mechanical interlocks circuit breaker door interlocks operating handles trip mechanisms solenoid armature travels c
234. ts gt gt 2x gt lt gt ox gt gt lt 1 2 2 3 3 4 5 5 6 6 RK 1 IC Listed Notes He Amps Amps Units RVAT TII Eco ass RK 1 Med EN on Space Listed Notes VT Amps Amps Units X meu LE eje NIN gt 2 lt lt lt lt gt x ox xc Tree EE 1 2 2 3 3 4 5 5 6 6 D8 Evolution Series E9000 Motor Control Centers Starters Selection Tables Fused Switch Type 208 Volts 60 Hertz Combination Motor Starters9 Class 1 Amps Amps Units Class RK 1 RK 5 J TD IC Switch Clip Space kA Amps Amps Units 30 30 UL Listed Notes X e lass 1 Space 5 TD 20 a Nets Amps Amps Deep Deep Requires 24 wide section Size 6 FVR RVNR 2S1W 2S2W require 2 adjacent 24 wide sections 20 deep with 12 bottom wireway cover G Size 1 not available Use Size 2 Size 5 FVR 2S1W 2S2W with fused switch requires 2 adjacent sections left hand section is 24 wide 6X right hand section is 20 wide with top 3 1 2 X used for disconnect Size 4 Wye Delta with fused switch requires a 24 wide section when main h
235. ttom of a vertical section to allow cable termination with minimum bending The standard 600 ampere incoming line terminal com partment shown is furnished with mechanical type lugs Other incoming line terminal compartments are available for main bus ampacities up to 2500 amperes New doors mounted on the case feature a removable hinge pin providing easy door removal and accurate alignment Device bracket mounts 30mm pilot devices in Evolution Series Bracket swings open to allow easy access to unit components wiring and terminal blocks Fully insulated does not require grounding A polyester reinforced sandwich insulates and isolates the vertical bus and helps prevent the spread of faults from starter and feeder units to vertical or horizontal bus Small stab openings provide effective isolation 65kA short circuit bracing is standard for Evolution Series MCC Plug in stabs are rated 250A and 600A The 250A stab connections shown are made with copper unit power stabs which are under double spring pressure and engage the vertical bus to provide positive contact All combination starters and feeder units of plug in construction utilize a positive guidance system High density two piece pull apart control terminal boards feature up to 18 points in 12 high units External and internal unit connec tions are made on opposite sides allowing the unit to be withdrawn without disconnecting control wiring Accommod
236. ture 55 C A 25 32 40 54 70 100 110 120 175 200 310 425 462 543 of for all voltages 70 C A 20 25 28 41 52 78 88 80 155 175 270 335 462 468 Horsepower kilowatt ratings are shown below Number Ratings Max FLA 200V 230V 460V 575V CLOO 25 10 5 9 8 5 10 4 C 25 13 8 75 13 8 CL 32 17 5 1116 C 32 2222170 1 5 20 17 CL45 55 34 34 270 3 34 5 28 10 32 10 28 25 34 106 80 48 7 5 15 42 C CLO7 100 10 50 20 54 CLO8 110 0 102 E 68 15 68 25 68 C LO9 140 120 E 80 15 68 30 80 140 120 E 104 96 80 20 88 40 104 CK75 150 140 25 110 50 130 175 156 30 136 60 145 200 192 75 192 310 302 100 248 500 398 150 360 600 480 200 480 650 750 602 250 602 19 Evolution Series E9000 Motor Control Centers Application Data Publication References Construction Equipment and Components GEP 1100 Buylog Catalog Covers Full Line of Products Bloomington Molded Case Circuit Breakers on GET 2779 Application and Selection Guide for Molded Case Circuit Breakers Blooming GEZ 7000 MCCB Time Current Curves Blooming GET 7002 Spectra RMS Molded Case Circuit Breakers Blooming Power Break Insulated Case Circuit Breakers GEZ 7001 Time Current Curves Blooming Low Voltage Power Circuit Breakers GEI 86150 Installation and Operation Instructions Bl
237. ub divided into A B and C depending on the type wiring furnished with type B further having type B D for customer load wiring direct to the device and B T for customer wiring to a load TB size 1 and 2 starters Note For feeders and large starters customer must wire direct to unit device terminals Note In addition to NEMA prescribed wiring types GE offers a NEMA 1A Modified MCC This type of MCC will be supplied without wiring and without control diagrams GE can mount low voltage control devices on the pilot device bracket and supply terminal boards This would be considered on OEM product cl Stationary and numbered control terminal boards on unit starter Sizes 5 6 and 7 Pull apart and numbered power terminal boards on unit starter Sizes 1 and 2 On Type A wiring Same type of numbered terminals on starter itself for Sizes 1 2 3 and 4 Numbered terminals on starter itself for power connection with no power terminal boards Sizes 5 6 and 7 Stationary master terminal boards Top bottom or rear of section For control Sizes 1 thru 5 For power Sizes 1 thru 3 Unit terminal boards for feeder tap units and distribution panels Starter unit mounted pilot devices internally wired to starter Sizes 1 thru 7 Terminal board points for remote devices Excluding extra tie points Master terminal board wiring connections Factory wired interconnections between units in the sa
238. uency Meter 1 Hz kW Meter 43 596 e kVa Meter 43 596 e kWh Meter 43 596 e Protective Relaying User selectable in any combination from 1 to 5 relays Current Unbalance Relay Adjustable pickup 10 5096 Adjustable delay 1 15 seconds OFF Undervoltage Relay Adjustable pickup 10 5096 Adjustable pickup 1 15 seconds OFF Overvoltage Relay Adjustable pickup 10 5096 Adjustable pickup 1 15 seconds OFF Voltage Unbalance Relay Adjustable pickup 10 5096 Adjustable delay 1 15 seconds OFF Power Reversal Relay Adjustable pickup 01 3 00 per unit Adjustable delay 1 15 seconds OFF Evolution Series E9000 Motor Control Centers Components Spectra RMS Circuit Breakers and THED TEDL Circuit Breakers Features Spectra RMS SE150 SF250 SG600 and SK1200 circuit breaker frames have a digital solid state RMS sensing trip system with field installable front mounted rating plugs to establish or change the breaker ampere rating Adjustable instantaneous with tracking short time is standard on all frames including SE150 MicroVersaTrip Plus Trip System 50600 and SK1200 are optionally available with the MicroVersatTrip Plus trip system which offers expanded functionality in the same space saving size of standard Spectra RMS breakers Standard e 3 phase Ammeter with 4 accuracy e Adjustable Long Time L pickup 0 5 1 0X and delay 3 4 bands Adjusta
239. unit disconnect shall be a direct connection Each circuit breaker starter unit size 1 through size 5 shall be of plug in construction Each circuit breaker feeder 600A or less shall be plug in Each unit compartment shall be equipped with a flange formed pan type door The door shall be mounted on the vertical section with removable hinges Each unit shall be equipped with an operating handle The handle shall be connected to the disconnect operator using a direct drive and requiring no adjustment of linkage The handle shall be mechanically interlocked with the door preventing door opening with disconnect closed The interlock shall also prevent disconnect being closed with the door open and prevent the unit from being removed or installed with disconnect ON The interlock shall be capable of being defeated allowing the door to be opened with disconnect closed or disconnect closed with the door open The unit handle shall have provision for up to three padlocks in the off position On circuit breaker units the handle shall have a tripped position in addition to OFF ON Each unit shall be capable of being padlocked in a partially withdrawn position In this position the unit power stabs are M2 disengaged from the vertical bus and no power can enter the unit Combination starter units specified with Type B or C wiring shall be supplied with split type terminal blocks These terminal blocks shall be mounted in front of the unit a
240. uppression of disturbances on electronic circuits due to the coil transient voltage occurring on opening of the con tactor Limits high voltage transients that may be produced when coil is de energized Mounts directly on top of the coil Control Relay Front View AC Control Relay Side View 1 77 5 55 45 141 3 19 81 195 H13 Evolution Series E9000 Motor Control Centers Components CR120B Machine Tool and Industrial Relays The CR120B and CR120BL Series A multi circuit industrial relays are designed to meet most panel application require ments They are available as standard or latched relays All forms of the relay mount on the same base and in the same small panel mounting area Relays may be arranged in any configuration or modified on a panel without altering the mounting area Features Bifurcated contacts assure positive make unique bifurcated contacts assure positive make at all voltages and give excellent fidelity even in harsh environments e Transparent Lexan contact cartridges allow inspection of contacts Convertible contacts allow conversion from normally open to normally closed or vice versa Just change the terminal screws and invert the contact module Quick change coil can be changed w
241. ure condensation on the inside of the motor control center One heater 62 5 watts at 120 volts AC is installed in the bottom of each vertical section UL requires space heaters be controlled by a ther mostat One thermostat can control up to 14 heaters and is located in the top horizontal wireway A terminal board for connecting an external 120 volt power source is standard The terminal board is located in the top horizontal wireway adjacent to the thermostat s This is recommended since it permits the space heaters to be energized even when the motor control center itself is deenergized If export crating is involved the space heater circuit can be wired to an external plug for energizing the heaters during shipment and storage When specified space heater power can be provided from within the motor control center Include the required distribution transformer with primary and secondary protection in the motor control center An enclosed foreign voltage disconnect switch is available as an option Bottom Plates Plates bolt on to the bottom of each motor control center section They may be removed to facilitate installing conduit Extended Height Pull Box Top Hat A pull box can be mounted on top of a vertical section when specified The standard height is 12 inches 6 18 and 24 heights are also available Top front and end covers are removable for access Rodent Barriers Metal plates bolted to the bottom of each en
242. ures are available through SEPS This special design is also necessary if the NEMA 3R enclosure has to with stand seismic conditions including seismic Zone 4 applications E9000 motor control center is available for earthquake conditions It can satisfactorily withstand a force of 5 g s 1 to 100 Hz input at its floor sills simultaneously in all three orthogonal axes and is rated for UBC C Seismic Zone 4 installation It is IBC 2003 rated For dusty atmospheres semi dust tight NEMA 1 gasketed or NEMA 12 construction are recommended The altitude limit for the standard electro mechanical motor control center design is 6000 feet Applications above this should be referred to the Company for recommendations Some solid state components are only rated to 3300 feet and may reduce the altitude limit of the motor control center Fungus proofing of organic materials is inherent Keeping equip ment dry and above the dew point is the best way of avoiding fungus growth and the use of space heaters is recommended for this purpose Heaters should be energized if the motor control center is to be stored for any length of time Where export crating is involved terminals for connection of an external source of space heater power can be provided on the outside of the crate Evolution Series E9000 Motor Control Centers Structure NEMA Enclosure Types Type 1 General Purpose Indoor Intended for use indoors primarily to prevent accidental cont
243. ust the Mag Break trip setting For continuous rated motors with a service factor of 1 15 to 1 25 select heaters from the heater table For continuous rated motors with a service factor of 1 0 multiply motor full load current by 0 9 and use this value to select heaters Use the heater table to verify that the Mag Break and current limiter rating is correct for the motor full load current Then set the Mag Break trip setting to the recommended value Size 0 and 1 Standard Motor Full Heater amp Load Amps Number TECL 3 Ph 3 Heater CR 123 Rating 3 75 84 85 92 93 1 02 1 03 1 10 1 11 1 23 1 24 1 38 1 39 1 49 1 50 1 67 1 68 1 79 1 80 1 98 1 99 2 24 2 25 2 43 2 25 2 43 2 44 2 75 2 76 3 25 3 26 3 43 3 44 4 03 4 04 4 43 4 44 4 94 4 95 5 36 5 37 5 77 5 37 5 77 5 78 6 35 6 36 6 92 6 93 7 99 8 00 8 47 8 48 9 19 10 0 10 7 12 0 12 0 12 9 12 9 15 1 16 3 17 9 Mag Break Trip Setting Rec LO O LO LO 1 1 2 2 3 4 4 5 6 7 8 1 2 3 4 4 5 6 7 6 5 2 5 2 5 3 5 3 5 4 5 5 5 6 5 6 5 7 0 2 8 2 3 4 4 Size 8 0 19 7 9 8 21 2 2132225 22 4 23 5 23 6 25 5 23 6 25 5 25 6 27 0 If the Mag Break trips when starting the motor increase trip setting one step at a time until the motor can be consistently started Do n
244. ut to split type terminal blocks for easy removal of the starter unit without disturbing either factory or field installed wiring All control terminal boards shall be accessible from the front 2 0 Construction Indoor enclosures shall be NEMA Type 1 Gasketed 2 12 Indoor enclosures shall be suitable for front mounting Outdoor enclosures when specified shall be NEMA 3R Non Walk In or 3R Walk in The motor control center shall be seismic rated for UBC CBC Zone 4 Each motor control center shall consist of the required number of vertical sections of heavy gauge sheet steel bolted together to form a rigid self supporting assembly A removable lifting angle shall be mounted to the motor control center at the top Removable bottom channel sills shall be mounted front and rear of the vertical sections and shall extend the width of the lineup Motor control center vertical sections shall be nominally 90 inch high and 20 inch deep Alternate section heights shall be 78 or 66 Alternate section widths shall be 24 inches or 30 inches wide when required 2 1 Horizontal Wireway Each vertical section shall contain a minimum 12 inch high top horizontal wireway and a 6 bottom wireway When loads exit the bottom a 12 bottom wireway shall be provided The hori zontal wireway shall be covered by a removable hinged door 2 2 Vertical Wiring Trough A separate vertical wiring trough shall be furnished in each vertical section adjacent to
245. ution Series E9000 Motor Control Centers Components Three Phase Voltage Monitors Model LPVRB General The Model LPVRB is designed to protect 3 phase loads from damaging power conditions Its wide operating range com bined with UL and CE compliance enables quick access to domestic and global markets A unique microcontroller based voltage and phase sensing circuit constantly monitors the three phase voltages to detect harmful power line conditions When a harmful condition is detected the LPVRB s output relay is deactivated after a specified trip delay The output relay reactivates after power line conditions return to an acceptable level for a a specified amount of time Restart Delay or after a manual reset The trip and restart delays prevent nuisance tripping due to rapidly fluctuating power line conditions The Model LPVRB automatically senses whether it is connected to a 190 to 240V 60Hz system a 440 to 480V 60Hz system or a 380 to 416V 50Hz system An adjustment is provided to set the nominal line voltage from 190 240 or 380 420Vac Other adjustments include a 1 30 second trip delay a 1 500 second restart delay and a 2 896 voltage unbalance trip point adjustment Two LEDs indicate the status of the Model LPVRB Run Light Under Voltage Over Voltage Phasing Fault Reverse Phase and Manual Reset The LPVRB ships with a jumper installed for automatic restart A connector with two 12 wires is included for manual reset s
246. uts The Overload Relay contains 4 onboard NO relays with C150 pilot duty ratings that control the coils for the motor contactors and programmable fault outputs There are two control relays enabled from the control logic Ground Fault and a programmable trip relay Terminals Clearly marked for inputs and outputs PDU mounted in Evolution Series E9000 MCC H25 Evolution Series E9000 Motor Control Centers Components MS2000CNT Input Output Module General A compact I O module to access Input Data and Control relays over a DeviceNet communications network e4 inputs 2 outputs Inputs rated 120V AC or 24V DC Dip switch selectable eRelay outputs rated NEMA C150 1 NO 50mm DIN Rail mounting DeviceNet communication ODVA certified Polling amp COS Dip switch selectable communication failure state On or Off switch baud rate default 125Kbaud switch selectable communication failure state On or Off Change of state messaging Individual LED s for I O amp communications um zw E DEVICES CORE TE ion 4 1 avuc wer 1 Application Applications include monitoring status of Ae 1 eSwitches x afe eBreakers eMotor starters Contactors Two relay outputs are suitable for On Off control of eMotor Starters eContactors Breaker trip Motor Operated Breakers The small footprint makes it ideally suited
247. utton keypad All setup done via faceplate keypad and display no confusing DIP switches Quick automatic setup capability Remote setup capability allows automated configuration from host PC Communications Communicates on POWER LEADER commnet communi cations protocol Communicates on Modbus communications protocol Each Modbus Concentrator supports up to 32 commnet devices maximum 215 Commnet devices per RS485 network possible with multiple Concentrators H19 Evolution Series E9000 Motor Control Centers Components Three Phase Voltage Monitors Model SPVRB General UL Listed file No 103039 The model SPVRB Voltage Sensing Relay is designed to protect against single phase phase loss phase unbalance and phase reversal in a power system The output contacts change their normal state only when a single phase phase loss phase unbalance or phase reversal occurs for longer than the preset trip delay A total power loss or de energization of the SPVRB relay will not change the output contacts position Recommended for manually reset switches and breaker applications The SPVRB is suitable for loss of phase with motor loads Features Phase unbalance 896 e Adjustable Trip Delay 1 to 10 seconds after failure occurs prevents nuisance operations Output Relay normally de energized form C contacts for easy circuit configuration Electro mechanical indicator retains memory of fault until manually res
248. ve currents which flow through much of the system thereby reducing IR losses Low voltage capacitors are generally three phase units delta connected and are protected by current limiting fuses The fuses disconnect the capacitor in the event of an electrical short providing service continuity for the system and reducing the possibility of rupturing the capacitor case Capacitors Switched with the Motor Capacitors used for power factor correction should be selected using the motor manufacturer s application data When the capacitor is connected ahead of the overload relay sketch a c or d the overload current elements should be selected using the full load motor current and service factor values specified on the nameplate of the motor When the capacitor is connected on the load side of the overload heaters sketch b lower rated heaters are required since the overload relay in this case will respond to the vector sum of the motor and capacitor currents Capacitors must not exceed the maximum KVAR recommended by the motor manufacturer for switching with the specific motor selected Power factor correction capacitors should be switched by a separate contactor sketch d under any of the following conditions High inertia load Open circuit transition reduced voltage starting Wye delta motor e Reversing or frequently jogged motor e Multispeed motor 2SIW 2S2W Power factor correction capacitors should not b
249. volts dc 0 5 volts dc 1 5 volts dc or 4 20 mA establish linear conversions from analog values to engineering units process high level and low level alarms and detect overrange and underrange analog signals Analog blocks also allow you to establish different filter delays on inputs short filter delays 5 10 msec for fast system response in controlled low noise environment or longer filter delays 20 1000 msec to reject electrical noise in harsh environments All of these faults are automatically reported to the HHM or CPU Table 2 Genius I O Diagnostic Features Input Output Open Wire Failed Switch Power Loss Load not present Over Temp Overload Short Circuit Over Temp Power Loss Open Wire Underrange Underrange Overrange Overrange Hi Alarm Low Alarm Addition of Block Loss of Block incl Communications Power Memory Losses Address Conflict Bus Error Bus Controller OK Isolated only Q 1 5 volt DC 4 20mA DC range only Genius LAN Control Control Evolution Series E9000 Motor Control Centers Programmable Logic Control PLC Connections PLC Controlled Starters A combination motor starter will require a minimum of one INPUT and one OUTPUT per starter As shown in Figure 5 the OUTPUT is connected between the starter coil and the fused ungrounded leg of the control voltage source terminals 3 1 The INPUT connection is made between the starter Seal contact and the grounded l
250. w L1 L2 L3 Control Voltage ea ne Serial Comm V A Mf Isolation if supplied fem rena Tx Rx Gr M Br 2 board 1 1 1 1 t a 12111 14 23 24 33 34 a H 111 342 1 A 2 ir 2r 3r Bypass Programmable Relay Outputs gx if used Programmable Inputs 1 57 H 2 13 l4 H5HgH4H Start Stop Permanent Command wasp p 1 57 252 dd 55 1 1 1 1 1 1 1 1 Sg 5 5 1 1 1 1 E 1 1 1 1 E 1 1 1 1 lt 25 1 1 1 1 o E oc jr 1 QUA d o 5 5 lt oA 1 2 G 1 1 o 1 1 losi Start Stop Command by push buttons 211 4T2 6T3 Analog Output G17 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Solid State Starters Operating Modes Starting and stopping Initial ramp 1 5 main frequency cycles Initial voltage pedestal 9 30 to 9596 Un adjustable Kick start 2 95 Un Enabled by parameter Pxxx to ON Acceleration ramp tramp Voltage ramp up from1 to 99s adjustable Dual ramp possibility Linear speed ramp by tacho feedback also possible Fast increase of output voltage when motor gets rated speed Current limit 1 to 4 5 Ir In Max 4 5 In IBP Max 7 0 In CD Permanent state Rat
251. wered Temperature Range 30 C to 75 C Positive ON Green and OFF Red condition indication manual reset Instantaneous only GFM 252 standard Time delay from instantaneous to 36 cycles GFM 262 Trip currents from 3 8 to 18 amperes size 1 to 3 starters 5 to 18 amperes size 4 5 6 7 starters General These Class 1 Model GFM Ground Fault protection systems are designed to minimize damage or loss to equipment caused by destructive arcing ground faults This GFM system is designed for all polyphase applications and is ideally suited for motor control motor control centers and high voltage starters Systems can be wye or delta grounded or resistance grounded When the ground fault current exceeds a prese lected condition current only or current and time settings the relay trips The relay contacts can be connected in the control circuit of a motor starter to the shunt trip of a circuit breaker or similar disconnecting or alarm devices The system has an inverse time characteristic to prevent nuisance trip ping The relay tripping current value is field adjustable over the trip current range of the sensor The adjustable trip time delay relay when specified is field settable up to 36 cycles Model Trip Number Current GFM 156 3 8 to 18 4 0 31X0 21 OPEN SLOTS Model Number Trip Current 5to 20 1075 Trip current tolerance is 15 percent Model GFM 252 262 Conta
252. which can occur in high humidity environ ments during motor idle periods Refer to application data in Com ponents Section 1X size 5 Coil Suppressor 120V Surge suppressors reduce unde sirable transients in control circuits by absorbing voltage transients generated by operating coils CR120BL 4 pole Once relay closes mechanical latch holds relay closed until electrically reset Requires same space as CR120B 4 pole control relay Ambient Comp CB s compensated Thermal trip is ambient Over Size Unit Standard unit height may be increased AX or 1X Door Diagram Circuit diagram mounted on back of unit door Wire markers Permanent wire number identifi cation on each control wire Tube ype standard heat shrink optional Fused Switch Auxiliary Interlock 2 10A auxiliary interlocks oper ated by disconnect operator Max 2NO or 1NO and 1NC CB Options Spectra only SPDT auxiliary interlocks Aux Interlock mounted in CB Refer to factory if more than 2 required Bell Alarm Internal CB alarm switch Provision For PLC See Programmable Logic Control Section F Provision for VersaMax See Programmable Logic Control Section F Provision for PFC Capacitor Terminals located between con actor and OL relay Shunt Trip Key Interlock Above 250A Electric remote trip Added to disconnect operating handle to require a predetermined syst
253. witch Features Compact design UL and cUL listed CE compliant Finger safe terminals e 5 year warranty Made in USA e Standard surface or DIN rail mount e Standard 1 500 second variable restart delay e Standard 2 896 variable voltage unbalance e Standard 1 30 second variable trip delay One 10 amp general purpose form C relay e Optional manual reset Four adjustment pots provide versatility for all kinds of applications Universal range from 190 480Vac 50 60Hz provides the versatility needed to handle global applications Diagnostic LEDs indicate trip status and provide simple troubleshooting e Microcontroller based circuitry provides better accuracy and higher reliability than analog designs Transient protected to meet IEEE and IEC standards and operate under tough conditions Will detect single phase condition regardless of regenerated voltages Protects 3 Phase motors from Loss of any phase Low voltage e High voltage m VOLTAGE ADJ VAC e Voltage unbalance Phase reversal Rapid cycling Model APVR General 103039 The model APVR phase sensing relay performs the same functions as the model LPVR except that the relay requires no adjustments It will fit in the push button bracket and thus does not increase the required unit spacing Available with the following 3 Phase Voltages Nominal Voltage Range Frequency 120 95 135 60Hz 190 270 60Hz 380
254. with interposing relays operated from the secondary of the control transformer Non Isolated Outputs NEMA Size 1 2 starters may be operated directly from common PLC OUTPUT cards The continuous current rating of GE s non isolated OUTPUT module requires an interposing relay for NEMA Size 3 and larger starters Check the module ratings for inrush and continuous values F9 Evolution Series E9000 Motor Control Centers Solid State Drives amp Starters Adjustable Frequency AC Drives General Application Notes As a vehicle for controlling multiple motor functions the Motor Control Center has become the logical place to mount variable speed drives However the application of these drives is not a simple selection process and the following is an explanation of some of the variables involved A drive must have ventilation The basic power switching components are transistors which are mounted on finned heat sinks Although the drive may be operating at 95 or greater efficiency the 5 normal heat loss cannot be enclosed in the MCC without exceeding the safe operating temperature 50 C Standard mounting is ventilated NEMA 1 or 1A only A drive is electronically controlled The new generation of PWM drives are all microprocessor based Although well shielded from stray noise they require careful wire routing and in some cases shielded wire runs to avoid nuisance problems Control wires should be run separate from power
255. xample ML 0447X0542L01 1AD MCC Cat Number Unit Location A reminder about future spaces If a 2X future space is to be arranged into two 1X compartments then the outline sketch must be lined off into 1X compartments with individual unit addresses This will ensure that the necessary unit doors and shelves will be provided by the factory K1 Evolution Series E9000 Motor Control Centers Drawings Tests E9000 MCC Unit Numbering System Mebane CAD documentation system permits the engineer to perform virtually all design functions without the need of traditional drafting tools and associated equipment This computer based system is used to translate equipment functional requirements into detailed equipment designs and material lists These computerized drawings are used in the manufacturing process to increase product assembly accuracy repeatability and consistency Standardization of production procedures and methods has been improved such that given devices are consistently located in the same position on or within the equipment Unit wiring is handled in the same manner resulting in improved wiring accuracy and productivity The following drawing elements are included in the standard documentation package Customer will receive A size 81 2 x 11 inches prints 1 Lead Sheet Fig 1 2 Outline Fig 2 3 Summary Tables Fig 3 4 Unit Elementaries Section K 1 Lead Sheet Contains special Customer notes and m
256. y 5 4 cB 3 e 2 3 4 2 e Cor OR 1 E LSW T3 Q Pe ii Tl e IFU p 2 1 1B To Remote x2 1 XB X1 Control Source Hand Off Auto SW 1 Red Light wo Auto OF u 1 61 60 e 51 50 5 4 e Hand Off Auto SW 3 Red Green Lights 2 LS Ede 1 e M x2 On Off SW 1 Red Light On Off SW Red Green Light L2 Evolution Series E9000 Motor Control Centers Typical Circuits FVNR Size 5 6 Typical Circuit Diagrams 5 5 Li 1213 oL 5 6 3M H1 2 xi x1 X2 Start Stop PB s Red Ind Light X2 Start Stop PB s Red Green Ind Lights H O A Only 5 TB M 15 16 Sobre 1 14 sus L3 Evolution Series E9000 Motor Control Centers Typical Circuits FVNR Size 5 6 Typical Circuit Diagrams 5 5 TB Li L2 L3 L2 3 e 15 16 oie 13M 14 H1 H2 2 Hand Off Auto SW Red Light om W THand A X1 x Hand Off Auto SW L Red Green Lights SW IHand Auto X2 On Off SW Red Light 0 On Off SW E L Red Green Lights d SSW 13 il On 14 L4 Evolution Series E9000 Motor Control Centers Typical Circuits
257. y open auxiliary contact can be ordered with the GE 300 Line overload relay and an additional PLC INPUT can be wired in series with it 2 A PLC INPUT can be connected between terminals 1 and X to monitor the availability of control power to the starter unit Starter Units with Separate Source Control Voltage INPUT and OUTPUT connections are shown below see Figure 7 for units arranged for separate source control Input A common non isolated INPUT can be used if all X terminals are wired together Output As required by NEC Article 430 74 if a disconnect auxiliary contact and or control circuit fuse FU is included with each starter then the OUTPUT must be the isolated type However if the auxiliary contact and fuse are omitted a common OUTPUT module can be used With common output modules interposing relays are required with NEMA Size 3 and 4 starters Note NEC article 430 74 can be met with GE s standard split type control terminal boards on all draw out units or with GE s pull apart terminal boards L1 L2 Separate source control Aux sw if reqd 1 Output Fig 7 INPUT and OUTPUT Connections for Separate Source Control Isolated Versus Non Isolated Outputs Isolated Outputs GE s isolated OUTPUTS can be used for direct control of NEMA Size 1 through 4 combination starters without the use of an interposing relay The contactors of GE s standard NEMA Size 5 and larger starters are operated at line voltage
258. y unchanged over arange of OL ambient temperatures 1 NC contact standard 1 NC and 1 NO pilot duty contact Optionall Pilot Lights R104P type Full Voltage ed ON FAST FWD UP mber DOWN REV SLOW reen STOPPED READY Transformer R104P with 6V lamp See full voltage lights for lens colors LED CR104P Type transformer type with 6V LED Lamp Push to test CR104P Full voltage trans former type or LED See full volt age lights for lens colors Push buttons CR104P momentary type use Start Stop with FVNR starters with 3 wire control Stop CR104P momentary type pro vides stop function at MCC with 3 wire control Stop CR104P maintained type pro vides stop function at MCC with 2 3 wire control Can be furnished with mushroom head and provi sion for locking open Fwd Rev Stop CR104P momentary type use with FVR starters Fast Slow Stop CR104P momentary type use with 2 speed starters Selector Switches CR104P maintained type use as Functions also available with LM10 PDU On Off permissive start with 2 or 3 wire control Additiona UL Required X X Hand Off Auto R104P maintained type use to elect auto or manual start with wire control Fast Slow Off Auto CR104P maintained with 2 speed starters Fixed Control TB Stationary control terminal boards in place of split type terminal boards Stationary motor lead terminal boards Size 3 and 4 Power TB Split Type terminal blocks on Nema Si
259. ze 1 and 2 Control High density pull apart TB will Disconnect provide foreign voltage isolation without disengaging the unit verti cal bus stabs Control Relay C2000 Type standard Rated 600V with 10A contacts Relays are available with normally open and normally closed non con vertible contacts Up to four additional contact blocks can be added to basic 4 pole relay Size 1 and Size 2 FVNR starters re quire an additional half space unit for three to four relays Two relays can be added with no increase in space units Power TB CR120B type optional rated 600V with 10A convertible contacts Three 4 8 pole relays will mount in a half space unit extension plus nine additional terminal board points Size 1 and 2 FVNR starters require an additional half space unit for one to three relays One relay can be added on other starters with no increase in space unit Timing Relays C2000 standard 3 to 3 seconds Pneumatic or 10 to 180 seconds timing range 10A contacts 4 INST and 2 TD interlocks NO and NC Timing Relays Time delay on energization de Electronic energization double pole double throw contacts rated 600V 10A Timing ranges 1 10 or 10 300 seconds 010 Evolution Series E9000 Motor Control Centers Starters Starter Options Function Motor Driven Used for long timing periods Specify timing range Required

A Evolution Series E9000 Motor Control Centers

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