Honeywell APT4000 Toroidal Conductivity Analyzer Users manual
Contents
1. jp Fig 3 P N 51205988 001 pipe mount kit 165 6 5 Y 173 6 81 e 51205989 001 protective hood if required EE ESI EO rr JJ Fig 4 P N 51205989 001 protective hood for wall and pipe mounting 8 Assembly Be sure not to notch the cable cores when stripping the insulation 7 0 28 280 11 03 c oi D Dimensions in mm inches Recommended stripping lengths for multi core cables Pulling out the terminals using a screwdriver also see Cable laying in the Transmitter Fixing cable cores with cable ties Cover for sensor and temperature probe terminals Areas for placing the screwdriver to 000 pielus asa J Y eeococooooQ O pull out the terminals a S Fig 5 Installation information APT4000TC Transmitter Capabilities Connection 2 Installation Connection and Commissioning Proper Use The APT4000TC Transmitter is used for conductivity chemical industry water and waste water treatment concentration and temperature measurement in bio It can either be mounted on site or in a control panel technology food processing pharmaceutical and Overview of the Conductivity Transmitter oO oO O mS cm O by wt SAL Temperature Pt 100 10002. DiSplay 1o ee nte dee tenete 15 Keypad ide Rl IAE cuales 15 Safety Functions 16 OulputS nnn cette TRA 17 Configuration 18 Calibration 0 a0 vis kee nt RIS 20 Measurement 24 4 Diagnostics Maintenance and Cleaning 25 Sensoface Sensocheck 25 Error Messages 25 Diagnostics Functions 27 Maintenance and Cleaning 28 5 Annex vicos bed aaa aa oak ana 29 Product Eine 2 552 ee poeeu gets 29 Specifications 29 Calibration Solutions 32 Concentration Curves 33 Index oir ee tp es ae annee 39 Assembly 1 Assembly Package Contents and Unpacking Unpack the unit carefully and check the shipmentfor _ Bag containing transport damage and completeness 2 sealing plugs 1 hinge pin The package contains Q 5hexagon nuts 3 cable ties Front unit of Transmitter 3 cable glands 8 filler plugs s fa 1 rubber reducer 3 gaskets 1 sealing plug d 1 washer Short instruction sheet 4 enclosure screws 1 jumper This instruction manual Assembly For sealing incase 1 of wall mounting is o eu A I e eH y Mm For conduit mounting Place washer d be tween enclosure and nut Can be inserted Fig 1 Assembling the case from eith
3. 19 Current output 17 frozen 25 Current source 28 D Diagnostics functions 28 Dimension drawings 7 Display 15 E Error info 25 26 28 Error message last 25 26 28 Error message via current output 17 26 configuring 19 Error messages 26 29 G GainCheck 16 28 H Hold state 25 Installation 11 Instrument self test automatic 16 29 manual 16 28 K Keypad 15 L Limit contacts 17 Limit value max configuring 19 Limit value min configuring 19 M Maintenance 29 Measurement 25 Measuring mode 25 Messages Sensoface 26 Mode code 4 Mounting diagram 7 40 Index 0 Output current configuring 19 display instantaneous 28 Hold state 19 Hold value 19 Outputs 17 P Packing list 6 Pipe mount kit 8 Process variable configuring 18 Product line 30 Protective hood 8 R Relay contacts protective wiring 12 S Safety precautions 3 Salinity configuring 18 Self test automatic 16 29 manual 16 28 Sensocheck 26 on or off 19 Sensoface 16 diagnostics 26 messages 26 Sensor factor adjustment 23 Sensor monitoring Sensoface 26 Sensors monitoring 16 Smiley 26 Software version display 16 28 Specifications 30 Stripping lengths 9 T Temp probe adjustment 24 Terminals pulling out 9 Test mode 28 U User Interface 14 Ww Wash contact 17 Washing interval configuring 20 Washing time configur
4. 7001 and then press ENTER Using the keys modify the zero point until the lower display reads 0 uS If required change the sign of the zero point When there has not been an entry for approx 6 sec the lower display alternately shows the zero cor rected conductivity value and the temperature value Press ENTER to confirm the zero point The Transmitter remains in the Hold state You can end the Hold state with ENTER After 20 sec mea sured value stabilization the Trans mitter returns to measuring mode Input and adjustment of sensor factor CAL 1125 Note ui The Transmitter comes with a preset sensor factor of 24 6 for the 5000TC sensor Should you use another sensor you must enter another sensor factor or de termine it using a comparison resistor After that you can calibrate the sensor see Pg 21 Note m This function should only be used by experts Incorrectly set parame ters may go unnoticed but change the measuring properties Resistance measurement in test mode can only show the correct value of the test resistor when the sensor factor has been correctly determined Activate calibration by pressing the CAL key Using the gt keys enter mode code 7125 and then press ENTER CAL W Using the gt keys enter the LI ZM sensor factor of the sensor in the L LON JFL main display HAAA Q C If you do not know the sensor fac tor it
5. 888 1C SU SE a Sensoface er NC ri ri i SEL ARK Sensor zazun It Z iy yy gt l Continue with Mode code entry Measurement units A data OC enter EE EE Bar for Wait instrument status Hold state active Fig 13 Transmitter display Keypad m Start end calibration Prompt in display ENTER continue in program sequence Configuration Confirm entries next Start end configuration configuration step CONF Measuring mode Display output current Select digit position selected position flashes ner Cal info display cell factor and zero P point see Pg 25 A Change digit ER ee Error info display last output error e message see Pg 25 Start GainCheck manual instru P ment self test see Pg 16 15 Operation Safety Functions Sensoface sensor monitoring Sensoface provides information CJ on the sensor condition A sad Smiley indicates that there is a Sensocheck message ES Sensocheck signals a short cir cuit of the primary coil and its lines as well as an interruption at the secondary coil and its lines Senso check can be switched off With Sensocheck switched off no friendly Smiley appears For more detailed information see chapter Diagnos tic Maintenance and Cleaning Pg 26 GainCheck manual instrument self test Simultaneously pressin
6. It is manually spe cified Limit and alarm contact are disabled Therefore it must be ensured that the connected devices control room controllers indicators do not interpret the current value as a measured value Warning In the current source mode the out Pressing CONF and entering mode code 5555 is going to activate the current source mode Specify the output current using gt and ENTER The present output current is shown in the lower display Pressing CONF exits the current source mode again GainCheck manual instrument self test The manual instrument self test is started by simulta neously pressing A and gt A display test is carried out the software version is displayed and the memory and measured value transmission are checked 28 Troubleshooting Cleaning Automatic self test The automatic self test checks the memory and the measured value transmission It runs automatically in the background at fixed intervals Maintenance and Cleaning Maintenance The APT4000TC Transmitter contains no user re pairable components If problems persist even after reviewing section 4 please contact the factory Cleaning To remove dust dirt and spots the external surfaces of the Transmitter may be wiped with a damp lint free cloth A mild household cleaner may also be used if necessary 29 Specifications 5 Annex Product Line Units Ref No Toroidal Conductivity APT4
7. LOG Current beginning 0 4 mA mS 96 7 SAL 000 0 mS only with LIN Current end 20 mA mS 96 SAL 100 0 mS only with LIN Current beginning 0 4 mA mS 0 1 mS only with LOG Current end 20 mA mS 100 0 mS only with LOG Hold state Last Last output current value Last Fix Output current specified Hold value XX XX MA 21 00 mA only with Fix 22 mA signal for error message ON OFF OFF Limit values min mS 7SAL 000 0 mS Limit values max mS 96 SAL 100 0 mS Sensocheck ON7OFF OFF 19 Operation Picto Parameter Choices Factory graph setting e Washing interval xxx x hours 000 0 OFF XXXX seconds 0000 OFF e Washing time 0 1 1 10 100 1000 mS Configuration is cyclical To stop press CONF 20 Operation Calibration In the calibration mode the cell factor can be modi fied in two ways If the cell factor of the sensor in use is known under consideration of the installation con ditions it can be entered directly Furthermore the cell factor can be determined with a known calibra tion solution under consideration of the temperature E Activate with CAL confirm continue with ENTER abort with CAL gt ENTER During calibration the Transmitter is in the Hold state The output cur HOLD rent is frozen limit and alarm con tacts are inactive When the calibration mode is exited the Transmitter remains in the Hold state for safety r
8. NTC Fig 6 System functions of Transmitter Input for toroidal conductivity sensor Limit contacts Q Input for temperature probe amp Current output 0 4 20 mA Alarm contact closed circuit ac dc varying voltage supply unit Wash contact 24 230 V ac dc 15 10 96 ac 45 to 65 Hz 10 Capabilities Connection Terminal Assignment 19 18 17 161115 114 13 12 11 10 9 8 171 61151 4113 2 1 ZH NEU D ue Wd eo U hi lo lo hi 253V 04100 F amp z BS E wash alarm max min 20 mA a gt a temp L al L J toroidal power SON output conductivity sensor MAX RELAY CONTACT RATING 1 8 HP 125 V AC 250 V AC or 3 A 30 V DC 250 V AC RESISTIVE IP65 NEMA 4X Fig 7 Terminal assignment of APT4000TC Transmitter Installation and Commissioning Warning Installation and commissioning of the Transmitter may only be carried out in accordance with this instruc tion manual and per applicable local and national codes Be sure to ob serve the technical specifications and input ratings Warning Warning The terminals must be fixed with cable ties as shown on page 9 Before connecting the Transmitter to the power supply make sure that its voltage lies within the range 20 253 Vac dc ac 45 65 Hz Warning When commissioning a complete A conf
9. Problem Possible causes number flashing Err 01 A91 _ Sensor Wrong cell factor duh Outside measurement range E SAL gt 45 o Sensor connection or cable defective Err 02 Sensor Unsuitable sensor Err 03 Temperature probe Outside temp range i Outside temp range for TC Outside temp range for SAL Outside temp range for concentration Err 21 Output current Measured value below configured current beginning map Wrong configuration for current beginning see Pg 19 26 Troubleshooting Cleaning Error Display Problem Possible causes number flashing Err 22 Output current Measured value above configured current end map Wrong configuration for current end see Pg 19 Err 23 Output current Configured current span too small map Difference between current beginning and end Err 33 y Sensocheck Short circuit in primary coil E Short circuit of cable Err 34 y Sensocheck Open circuit in secondary coil Cable interrupted Err 98 r r System error Configuration or calibration data defective completely e mn F reconfigure and recalibrate the Transmitter tam am Measured value transmission defective Memory error in Transmitter program PROM defective Err 99 roo Factory settings EEPROM or RAM defective r ri TI Error in factory settings This error message normally should not occur as the data are protected from loss by multiple safety functions Should
10. can be determined using a comparison resistor recommended resistance value 100 Q The sen sor factor must be adjusted until the corresponding resistance value is shown in the lower display 23 Operation Press ENTER to confirm the sen Adjustment of temperature probe ENTER sor factor CAL 1015 The Transmitter remains in the Hold Note Incorrectly set parameters may go state You can end the Hold state m unnoticed yet change the mea with ENTER After 20 sec mea surement properties sured value stabilization the Trans Temperature probe adjustment is mitter returns to measuring mode particularly useful when using Pt 100 temperature probes For NTC temperature probes an ad justment is not required Activate calibration by pressing the CAL key Using the gt keys enter mode code 7075 and then press 8 ENTER CAL i E Measure the temperature of the lm process medium using an external LE LI thermometer i Using the keys enter the de MAE termined temperature value in the d main display If you take over the LIL eg temperature value shown in the lower display the correction is with out effect Press ENTER to confirm the tem ENTER perature value The Transmitter remains in the Hold L state You can end the Hold state oso peg with ENTER After 20 sec mea sured value stabilization the Trans mitter returns to measur
11. lies within the range 24 230 V ac dc 15 10 Opening the Transmitter exposes live parts it should not be opened in use Care must be exercised when connecting signal and power supply cables If a repair should be required return the Transmitter to our fac tory If opening the Transmitter is inevitable it shall first be disconnected from all voltage sources Make sure that the mains supply has been disconnected Repair or adjustment of an opened Transmitter under voltage shall be carried out only by a skilled person who is aware of the hazards involved Remember that the voltage across accessible parts of the open Transmitter may be dangerous to life Whenever it is likely that the protection has been impaired the Transmitter shall be made inoperative and secured against unintended operation The protection is likely to be impaired if for example A the Transmitter shows visible damage A the Transmitter fails to perform the intended meas rements Q after prolonged storage at temperatures above 70 C m after severe transport stresses Before recommissioning the Transmitter a professional routine test in accordance with EN 61010 1 must be performed This test should be carried out at our factory The Transmitter shall not be used in a manner not specified by this manual Information Information on this Instruction Manual CAL Note met Warning ITALICS are used for texts which appear in t
12. 000TC 0 00 Transmitter Specifications Cond input Input for Series 5000 toroidal conduc tivity sensor Process vari 00 00 to 99 99 mS cm able range 000 0 to 999 9 mS cm 0000 to 1999 mS cm Concentration 0 0 to 100 0 by wt Salinity 0 0 to 45 0 o 0 to 35 C Accuracy lt 1 96 of meas value 0 02 mS cm Sensor Sensocheck monitoring of primary monitoring and lines for short circuit and monitor ing of secondary for open circuit can be switched off Mounting Accessories Ref No 51205988 001 51205990 001 51205989 001 Pipe mount kit Panel mount kit Protective hood Sensor stan Entry of cell factor with display dardization of conductivity and temperature Zero point adjustment Temperature probe adjustment Input of sensor factor Permissible 0 100 to 19 999 cell factors Permissible 1 00 to 99 99 sensor factors Permissible 0 5 mS cm offset 30 Specifications Temp input Pt 100 Pt 1000 NTC 100 kQ Ranges NTC 20 0 to 4130 0 C 4 to 266 F Pt 20 0 to 150 0 C 4 to 302 F Resolution 0 1 C 1 F Accuracy 0 5 K Temp com LIN 00 00 to 19 99 K pensation NLF Natural waters to Ref temp EN 27888 0 to 36 C 25 C Concentra 01 NaCl 0 26 3 by wt 0 C tion deter 0 28 1 96 by wt 100 C mination 02 HCI 0 17 by wt 20 C 0 17 by wt 50 C 03 NaOH 0 12 by wt 0 C 0 22 96 by wt 100
13. 2 29 1 524 13 87 17 211 2 9 018 0 995 30 1 552 14 12 18 216 1 9 221 1 018 31 1 581 14 37 19 221 0 9 425 1 041 32 1 609 14 62 20 226 0 9 631 1 064 33 1 638 14 88 21 231 0 9 838 1 087 34 1 667 15 13 22 236 1 10 047 1 111 35 1 696 15 39 23 241 1 10 258 1 135 36 15 64 24 246 2 10 469 1 159 Data source K H Hellwege Editor H Landolt R B rnstein Zahlen F ee du eu werte und Funktionen Volume 2 Part Volume 6 y 27 261 6 11 114 1 232 28 266 9 11 332 1 256 29 272 1 11 552 1 281 30 2774 11 773 1 306 31 282 7 11 995 1 331 32 288 0 12 220 1 357 33 293 3 12 445 1 382 Data source K H Hellwege Editor H Landolt R Bornstein Zahlen 34 298 7 12 673 1 408 werte und Funktionen Volume 2 Part Volume 6 35 304 1 12 902 1 434 Test solutions calculated according to IEC 746 3 36 309 5 13 132 1 460 33 Concentration Curves Concentration Curves Conductivity mS cm 700 600 500 400 300 200 100 0 Concentration calculation error by wt 0 5 1007 91 BERT es eec 73 C Lace eu 53 C asec aeu M 1 34 C om ER C 15 C EU ree L 10 6 jor L 0 5 10 15 20 25 30 Concentration 96 by wt Fig 14 Concentration curves NaCl configuration concentration 01 34 Concentration Curves Concen
14. C 04 H2SO40 25 by wt 17 C 0 35 96 by wt 110 C 05 HNO3 0 28 by wt 20 C 0 28 by wt 50 C 06 H2804 95 99 by wt 10 C 95 99 by wt 110 C Display LC display alarm LED Current 0 to 20 mA or 4 to 20 mA output max 10 V floating 22 mA for error message Characteris Linear or logarithmic tic Output cur lt 0 3 of current value 0 05 mA rent accuracy Start End of As desired within ranges for scale mS SAL Min span LIN 5 of selected range LOG 1 decade Current 0 00 mA to 22 00 mA source Relay 4 relay contacts floating contacts Min limit contact N O Max limit contact N O Alarm contact N C Wash contact N O Hysteresis of limit contacts 0 2 96 of range Loadability ac lt 250V lt 3A lt 750 VA dc 30V 3A 90W resistive load Data 10 years EEPROM retention Protection to EN 61010 1 Against Electrical Shock EMC To EN 50081 1 EN 50081 2 EN 50082 1 EN 50082 2 EN 61326 EN 61326 A1 Power 24 to 230 Vac dc 15 10 96 supply ac 45 to 65 Hz approx 2 VA Fuse 160 mA T 250 V IEC 127 2 III Protection Il class Overvoltage Il category Pollution 2 degree 31 Specifications Ambient conditions Temperature Operating environmental temp 20 to 55 C Transport and storage temp 20 to 70 C Max rel H 80 up to 31 C decreasing linearly to 50 at 55 C Enclosure Material thermoplastic po
15. Honeywell APT4000 Series 4 Wire Toroidal Conductivity Transmitters User Manual 70 82 25 105 EN11 6260 Revision 1 11 00 60506 Copyright Notices and Trademarks Copyright 2000 by Honeywell Inc Revision 1 11 00 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Honeywell liable to anyone for any indirect special or consequen tial damages The information and specifications in this document are subject to change without notice Honeywell Honeywell S A Industrial Automation and Control Espace Industriel Nord Automation College rue Andr Durouchez 1100 Virginia Drive 80084 Amiens Cedex 2 Ft Washington PA 19034 France Contacts The following list identifies important contacts within Honeywell Organization Telephone Address Honeywell Technical 1 800 423 9883 1100 Virginia Avenue Assistance Center USA and Canada Fort Washington PA 19034 Honeywell S A 33 3 22 54 56 56 80084 Amiens Cedex 2 Europe France TA 194 310 HWE01 271100 Software release 1 x Information Safety Precautions Be sure to read and observe the following requirements Before connecting the Transmitter to mains make sure that the mains voltage
16. and the respective tempe rature corrected table values see Calibration Solutions Pg 33 Activate calibration by pressing the CAL key Using the keys enter mode code 1100 and then press ENTER Immerse the sensor in the calibra tion solution After approx 6 sec the lower dis play alternately shows the conduc tivity and temperature values Read the conductivity value correspond ing to the displayed temperature from the table of the used calibra tion solution for tables see Pg 33 Using the keys change the cell factor until the display shows the conductivity value from the table Make sure that the temperature is stable during the calibration proce dure ENTER Press ENTER to confirm the cell factor The Transmitter remains in the Hold state You can end the Hold state with ENTER After 20 sec mea sured value stabilization the Trans mitter returns to measuring mode Operation Zero point calibration in air CAL 1001 Note ui Note ui nin LU Li m Li Sieh M M Lt Li ph lare Le LA U Le ENTER EE ot FULL Lt IL oo E 2 CUL eg Zero point calibration is only re quired when very low conductivity values are to be measured Before you start calibration remove the sensor from the process clean it and dry it up Activate calibration by pressing the CAL key Using the keys enter mode code
17. arm contact The alarm contact is closed during normal operation closed circuit It opens in the case of alarm or power outage As a result a failure message is pro vided even in the case of line breakage also see Pg 12 Error messages can also be signaled with a 22 mA signal via the output current see Configuration Pg 19 Wash contact With the wash contact the conductivity sensor can be automatically cleaned with a suitable probe The washing interval and duration can be configured as desired 17 Operation Configuration The instrument arrives from the factory configured and ready to operate as a conductivity transmitter This section provides detailed procedures for chang ing operation values for specific applications Activate with CONF CONF change parameter with A and gt confirm continue with ENTER end configuration with CONF 8 Mode code 1200 During configuration the Transmitter is in the Hold state the output cur HOLD rent is frozen and the limit and alarm contacts are inactive Configuration parameters When the configuration mode is exited the Transmit ter remains in the Hold state for safety reasons This prevents undesirable reactions of the connected pe ripherals e g limit switches controllers due to in correct settings The measured value and Hold are displayed alternately Now you can check whether the measured value is plausible and specifically end
18. d the Hold state with ENTER After a relax time of 20 sec measured value stabilization the Transmitter returns to measuring mode Note During error conditions the Hold ui state will not be active 25 Troubleshooting Cleaning 4 Diagnostics Maintenance and Cleaning Sensoface Sensocheck Sensoface provides information Se on the sensor condition A sad Smiley indicates that there is a Gs Sensocheck message Error Messages Sensocheck signals a short circuit of the primary coil and its lines as well as an interruption at the sec ondary coil and its lines Sensocheck can be switched off With Sensocheck switched off no friendly Smiley appears When one of the following error messages is output Error info the unit can no longer correctly determine the pro cess variable or output it via the current output During an error message the alarm contact is open and the alarm LED flashes The alarm response time is permanently set to 10 sec Error messages can also be signaled with a 22 mA signal via the current output see Configuration Pg 19 With CONF and mode code 0000 CONF ENTER you can activate the error info Error info shows the most recent error message for approx 20 sec After that the message will be dele ted The 20 sec can be reduced by pressing ENTER During error info the Transmitter is not in Hold state Error Display
19. easons This prevents undesirable reactions of the connected pe ripherals e g limit switches controllers due to in correct settings The measured value and Hold are displayed alternately Now you can check whether the measured value is plausible and specifically end the Hold state with ENTER or repeat calibration with CAL If you end the Hold state the Transmitter will return to measuring mode after 20 sec measured value stabilization Calibration by input of cell factor CF CAL 1100 Activate calibration by pressing the CAL key Using the keys enter mode code 1100 and then press ENTER tj Using the keys enter the cell irc factor The lower display shows the HL conductivity value E A change in the cell factor also changes the conductivity value NE ns Ej When there has not been an entry ML LIC for approx 6 sec conductivity and LI 4 CILY temperature are displayed alter cir nately Press ENTER to confirm the cell factor The Transmitter remains in the Hold state You can end the Hold state with ENTER After 20 sec mea sured value stabilization the Trans mitter returns to measuring mode 21 Operation Calibration with calibration solution CAL 1100 Note ae CAL b ru LL LU tnr NW tS 5 T Wap LU 4 EF N JAD ML E Da Ltt LF So 0C En t a LU ALLE E EAD Be sure to use known calibration solutions
20. er side 6 Assembly approx 14 L 105 4 13 144 5 67 2 1 06 9 E Mi Se Note All dimensions in mm inches F e st x D e Tr A N 7 U D Y Y s J y 2 holes 21 5 mm dia 8 47 for Y cable glands or 1 2 conduit 8 42 1 65 N 21 2 S Le Cable glands _ 0 83 not included in supply 84 3 31 4311 32 1 26 max 25 78 8 07 27 hie me 290 ds 0 98 2 1 06 1 TS j z Rd Panel mount kit Nl consisting of a 4 screws 5s x 4 span pieces SN 4 threaded sleeves i Holes for 9 1 seal 1 4 post mounting E A 4 x 2 EN O y K y E Holes for _ a ay wall mounting re Control panel cutout EK 2x 5 138 x 138 mm DIN 43700 i 5 43 x 5 43 I I 4 I I I N nm LLLA il Control panel 1 22 mm A E 4 0 04 0 87 s Fig 2 Dimension drawing for Transmitter mounting diagram and P N 51205990 001 panel mount kit Assembly Pipe mount kit consisting of 4 self tapping screws 1 pipe mounting plate 2 hose clamps with worm gear drive to DIN 3017 For vertical or horizontal post pipe mounting _40 60 mm dia 1 57 2 36 SES
21. g A and gt A P starts the manual instrument self test A display test is carried out the software version is displayed and the memory and measured value transmission are checked Automatic instrument self test The automatic instrument self test checks the memory and the measured value transmission It runs automatically in the background at fixed inter vals 16 Operation Outputs Current output The current output is controlled by the process vari able selected in the configuration The current characteristic for conductivity can be configured as linear or logarithmic curve The current range can be set to either 0 20 mA or 4 20 mA The current beginning and end can be set to any desired value If LIN linear characteristic is chosen the minimum span is 5 of the selected process variable mea surement range If LOG logarithmic characteristic is chosen the minimum span is one decade within the chosen range To check connected peripherals e g limit switches controllers the output current can be manually spe cified see Pg 28 Limit contacts The limit contacts report values below the lower limit and above the upper limit or are used for example to actuate valves or pumps also see Pg 12 One min and one max contact each can be configured as desired within the measurement range If a value outside the limits is detected amp or appears in the display Al
22. he Transmitter display Bold print is used to represent keys e g CAL Keys for which the functions are explained are frequently shown in the left hand column Notes provide important information that should be strictly followed when using the Transmit ter Warning means that the instructions given must always be followed for your own safety Failure to follow these instructions may result in injuries Mode Codes CONF CAL After pressing CONF or CAL you can enter one of the following codes to access the desig nated mode CONF 0000 Error info CONF 1200 Configuration mode CONF 5555 Current source CAL 0000 Calinfo CAL 1001 Zero point calibration CAL 1015 Temp probe adjustment CAL 1700 Cell factor calibration CAL 1125 Input adjustment of sensor factor CAL 2222 Test mode Contents Contents Safety Precautions Information on this Instruction Manual Mode Codes 1 Assembly Package Contents and Unpacking Assembly 0 ei Li due un 2 Installation Connection and Commissioning Proper Use it ii ype ey Overview of the Conductivity Transmitter Terminal Assignment Installation and Commissioning Protective Wiring of Relay Contacts Typical Wirings 3 Operation mers User Interface
23. iguration must be carried out For easier installation the terminal strips are of a plug in design The terminals are suitable for single wires and flexible leads up to 2 5 mm AWG 14 see Pg 9 A connection example is shown on Pg 13 Capabilities Connection Protective Wiring of Relay Contacts Relay contacts are subjected to electrical erosion Especially with inductive and capacitive loads the service life of the contacts will be reduced For suppression of sparks and arcing components such as RC combinations nonlinear resistors series Load 73 eg 1N4007 resistors and diodes are used Observe polarity Typical protective wirings r L Free wheeling diode m E ES Contact Fig 9 DC application with inductive load Fett Load T 0 1 uF Load 100 Q E LT e T 0 1 ul Contact 100 Load E S T a Contact r Af RC combination A R e g RIFA PMR209 EN eg 5Q 1W at24V 0 4A Fig 8 AC applications with inductive load A Contact Typical RC combination at 230 Vac Capacitor 0 1 pF 630 V Resistor 100 Q 1W Fig 10 AC DC application with capacitive load Connection of incandescent lamps max 120 W 230 V max 60 W 115 V 12 Capabilities Connection Typical Wiring Conductivity measurement with Honeywell 5000TC toroidal conductivity sensor The Honeywell 5000TC tor
24. ing 20 Wiring example 13 41 Index 42 Honeywell Sensing and Control Honeywell S A Honeywell Inc Espace Industriel Nord 11 West Spring Street Rue Andr Durouchez Freeport IL 61032 80084 Amiens Cedex 2 USA France
25. ing mode 24 Operation Measurement Measuring mode In the measuring mode the main display shows the configured process variable and the lower display the temperature Cal info With CAL and mode code 0000 you can activate the cal info Cal info shows the current calibration data for approx 20 sec The 20 sec can be reduced by pressing ENTER During cal info the Transmitter is not in Hold state Error info With CONF and mode code 0000 you can activate the error info Error info shows the most recent error message for approx 20 sec After that the message will be deleted The 20 sec can be reduced by press ing ENTER During error info the Transmitter is not in Hold state Hold state The Transmitter will enter the Hold state under the following conditions HOLD Mode code 1001 Mode code 1015 Mode code 1100 Mode code 1125 Mode code 2222 For calibration Mode code 1200 Mode code 5555 configuration The output current is frozen at Last or Fix configura tion Pg 19 and the limit and alarm contacts are inactive If the calibration or configuration mode is exited the Transmitter remains in the Hold state for safety rea sons This prevents undesirable reactions of the con nected peripherals e g limit switches controllers due to incorrect settings The measured value and Hold are displayed alternately Now you can check whether the measured value is plausible and specifi cally en
26. lyester re inforced polybutylene terephthalate Protection IP 65 NEMA 4X Color bluish gray RAL 7031 Cable glands 3 breakthroughs for included cable glands 2 breakthroughs for cable glands NPT 1 2 or Rigid Metallic Conduit Dimensions See Dimension drawings Pg 7 ff Weight Approx 1 kg user defined 1 count with Pt 100 1 K with NTC gt 100 C 1K with by wt fixed at 0 2 with SAL fixed at 0 2 o 32 Calibration Solutions Calibration Solutions Potassium Chloride Solutions Sodium Chloride Solutions Electrical Conductivity in mS cm Electrical Conductivity in mS cm Temperature Concentration Temperature Concentration C 0 01 mol l 0 1 mol l 1 mol l C saturated 0 1 mol I 0 01 mol I v 0 776 7 15 65 41 0 134 5 5 786 0 631 5 0 896 8 22 74 14 1 138 6 5 965 0 651 10 1 020 9 33 83 19 2 142 7 6 145 0 671 15 1 147 10 48 92 52 3 146 9 6 327 0 692 16 1 173 10 72 94 41 4 151 2 6 510 0 712 17 1 199 10 95 96 31 5 155 5 6 695 0 733 18 1 225 11 19 98 22 6 159 9 6 881 0 754 19 1 251 11 43 100 14 7 164 3 7 068 0 775 20 1 278 11 67 102 07 8 168 8 7 257 0 796 21 1 305 11 91 104 00 9 173 4 7 447 0 818 22 1 332 12 15 105 94 10 177 9 7 638 0 839 23 1 359 12 39 107 89 11 182 6 7 831 0 861 24 1 386 12 64 109 84 12 187 2 8 025 0 883 25 1 413 12 88 111 80 13 191 9 8 221 0 905 26 1 441 13 13 113 77 14 196 7 8 418 0 927 27 1 468 13 37 115 74 15 201 5 8 617 0 950 28 1 496 13 62 16 206 3 8 816 0 97
27. n 3 o S 5 ga 8 400 20 C 200 0 0 5 10 15 20 25 30 Concentration by wt Fig 18 Concentration curves HNO3 configuration concentration 05 38 Concentration Curves Concentration calculation error by wt 0 2 600 500 110 C 100 C SS ec sc FE 300 ga A ec 50 C I ol 308 20 C seed c eee 10 C m 7 ES psc pesos 10 C LE 400 Conductivity mS cm 200 95 0 95 5 96 0 96 5 97 0 97 5 98 0 98 5 99 0 Concentration by wt Fig 19 Concentration curves H2SO range 95 to 99 by wt configuration concentration 06 39 Index Index 26 22 mA signal for alarm 17 26 configuring 19 A Alarm response time 26 Alarm contact 17 26 Alarm LED 26 Alarm via current output 17 26 configuring 19 Assembly 6 Cc Cal info 25 28 Calibration 21 input of cell factor 21 sensor factor adjustment 23 temp probe adjustment 24 with calibration solution 22 zero point in air 23 Calibration data display 28 Calibration solutions 33 Cell factor input of 21 Cleaning 29 Concentration curves 34 Conductivity measurement 25 Configuration 18 Connecting lines 9 Connecting cable fixing 9 Contacts inactive 25 protective wiring 12 Current characteristic configur ing
28. oidal conductivity sensor is used to measure low to highest conductivity val ues It can be used for measurements in safe areas toroidal cond sensor temp E IDE x a 2 m 0 c 2 i ER hi lol lo hi 5 F 1 2 3 4 5 6 Fig 11 Conductivity measurement with Honeywell YELLOW 5000TC toroidal conductivity sensor Note For special mounting conditions of uj the sensor the cell factor can vary between 4 0 and 4 5 Therefore the user should perform a wet calibra tion of each new sensor to deter mine the exact cell factor Settings for Honeywell 5000TC toroidal conductivity sensor Menu Setting Temp probe conf 1200 Pt1000 Cell factor cal 1100 4 44 13 Operation 3 Operation User Interface Honeywell STAS AOE ZERO HOLD man Pa a BB ie m Hos eri Li I1 I1 ee M NANA VN VAN VN NNI VN TH sa ed MEAS CAL e Alarm LED ALARM WASH CONF CAL Mode indicators Measuring mode Calibration mode Alarm Wash contact active Configuration mode Keypad Model designation Rating plate Fig 12 Front view of Transmitter 14 Operation Display Alarm Panem setting Calibration Display Tempera Limit Senso Process variable values Interval response time Rinsing contact ture
29. the Hold state with ENTER After 20 sec mea sured value stabilization the Transmitter returns to measuring mode Note The configuration parameters are ea checked during the input In the case of an incorrect input ERR is displayed for 3 sec The parame ters cannot be stored with ENTER until the input has been repeated Before attempting any changes refer to the parameter setup list shown below This table presents the possible options and the actory settings Picto Parameter Choices Factory graph setting nun Process variable meas range 00 00 mS 000 0 mS 0000 mS 000 0 mS DDR Selected process variable and 000 0 measuring range control current 000 0 SAL output and measured values Complete configuration required after change Il _ _ _ Concentration 01 NaCl 0 28 d wt 01 KLUM only for 02 HCI 0 17 96 by wt 03 NaOH 0 22 by wt 04 H2SO4 0 35 by wt 05 HNO3 0 28 by wt 06 H2SO4 95 99 by wt 18 Operation Parameter Choices Factory setting Temperature display C C F Temperature probe Pt 100 7 Pt 1000 7 Pt 1000 NTC 100 kQ Temperature compensation OFF OFF not with and SAL LIN NLF natural waters Temperature coefficient Xx xx K 02 00 K only with tc LIN Output current range 0 20mA 4 20mA 4 20mA Output current characteristic LIN LIN not with and SAL
30. this error message nevertheless occur there is no remedy The Transmitter must be repaired and recali brated at the factory 27 Troubleshooting Cleaning Diagnostics Functions Cal info Pressing CAL and entering mode code 0000 is going to activate the cal info Cal info shows the cur rent calibration data for approx 20 sec During cal info the Transmitter is not in Hold state Test mode Pressing CAL and entering mode code 2222 is going to activate the test mode In the test mode you can check the measuring equipment with a resistor Sensoface is disabled To do so a comparison resistor is looped through the sensor The comparison resistance value is indi cated in the main display in kQ When the resistance value exceeds p 2 KQ the display shows C R R e g 100 Q Pressing ENTER ends the test mode The Transmit ter goes to Hold state Error info Pressing CONF and entering mode code 0000 is going to activate the error info Error info shows the most recent error message for approx 20 sec After that the message will be deleted During error info the Transmitter is not in Hold state Display output current Pressing ENTER in measuring mode displays the output current for a few seconds Current source To check the connected peripherals e g limit Switches controllers the output current can be manually specified put current no longer follows the measured value
31. tration calculation error by wt 0 2 lt 1 lt 2 1200 _ 50 C p __ 409 1000 0 C soc __ 256 5 800 20 C D E er E 100 2 600 8 __ ie o 3 6 10 C 400 A Ce gu 200 0 T 0 2 4 6 8 10 12 14 16 18 20 Concentration by wt Fig 15 Concentration curves HCI configuration concentration 02 35 Concentration Curves 1600 1400 1200 1000 600 Conductivity mS cm 3 e 400 200 Concentration calculation error by wt 0 2 100 C Fr 90 C 80 C 70 C 60 C 50 C 40 C 30 C 20 C 10 C 0 C T ij 5 10 15 20 Concentration by wt Fig 16 Concentration curves NaOH configuration concentration 03 25 36 Concentration Curves Concentration calculation error by wt lt 0 5 lt 1 1800 1600 100 C 1400 80 C 1200 60 C 1000 40 C 800 Conductivity mS cm 600 10 C 400 10 C o A 0 5 10 15 20 25 30 35 Concentration 96 by wt Fig 17 Concentration curves H2SO configuration concentration 04 37 Concentration Curves Concentration calculation error by wt 0 2 JI 2 1200 Joie 1000 40 C 30c LLL 25 6 E a S 800 20 C g 2 pere Pm gt Ee eee 10 C 600
Download Pdf Manuals
Related Search