Parts Catalog – 2007 – Kubota Engine – Long Cylinder
Contents
1. 1 Place the hose reel in the highest position possible so that after the hose reel has been installed the flanges do not jut out from mast 2 Verify that when the mast is completely tilted backwards and that there remains sufficient space A of 50 mm 3 Verify that clearance B 1s See tab 1 4 Position the swivel joint or the crocodile joint C making sure that it is aligned with the hose reel 5 After the reel has been installed prewind it as indicated in the table on page 4 IMPORTANT DO NOT WIND THE REEL IN THE WRONG DIRECTION BECAUSE IT COULD CAUSE DAMAGE TO THE SPRING 6 Connect the open end of the hoses to the carriage 7 Connect the feeder hoses to the hydraulic control valve D 8 Make some full lifting and lowering cycles of carriage and be carefull that winding of hoses is correct B min mm 1 4 5 16 3 8 142 Tab 1 Sec 3 3 INSTALLATION ON TELESCOPIC CRANES 1 Place the hose reel provided with the hose in the desired position trying to reduce the minimum clearance Z as much as you can 2 After assembling the reel prewind it by turning it for as many turns in the direction of rotation as indicated in the table in Section 3 1 The prewinding turns are the total number of turns that the operator must apply to the reel in the direction of the arrow ROTATION in order to fasten the free end o2. Ollo m 18 Follow in reverse order the instructions of Section 5 1 indicated at point 13 and 12 after that follow the instructions of Section 5 1 from 18 to 19 oo 10 10 1 4 14 W 5 16 14 3 8 14 14 19 Place the hose reel in vice as hown i j H 1 4 shown in the picture 5 16 3 8 Le 16 14 20 Remove the hose Il Il 14 i4 L1 14 1 4 16 5 16 16 21 Remove the screws W J 3 8 16 unthread the flange H 1 2 16 the hose support L and 1 4 the divider J 5 16 22 3 8 16 p 1127 m ON 22 Remove the hose 12 m ON ON N N AJAA Mi NEN A4 800 10 25500 14 Place the cover F on the container D as shown in the picture 15 Turn over the spring container and raise part D The band around the spring must never be removed or its position disturbed Maximun attention is recommended while handling the spring in order to avoid any possible ejection from the band 16 Install the spring in the container D in the new direction of rotation of the hose reel see the picture 17 Remove the screw X remove the spring retainer Y of 180 degrees NB For hose reel left see picture 17 1 For hose reel right see picture 17 2 14 4420
3. 3 Relieve the pressure in the system by shutting off the electric and the hydraulic supply and actuate the control levers for all functions several times in both directions 4 The hose reel spring is prewound when mounted in order to hold the hoses under tension Before loosening the adaptors at the open end of the hoses block the reel with the help of a second operator 5 Disconnect the adaptors at the open end of the hose gathering the discharged oil to avoid the contamination of the surroundings 6 Allow to run down the prewinding of the spring making the reel turn slowly to a stop NOTE count the turns made before the stop to be able to give the same number of turns of prewinding 7 Remove the hose reel from the machine Follow the instructions of Section 5 1 from 1 to 6 7 Disassemble the cover G 8 Replace the hose During this operation do not turn the reel in the opposite direction to that of rotation indicated on the reel in order to avoid damage to the inside spring 8 Place the hose reel in vice as shown in the 9 Put the cover G in its former position picture Remove the screws 10 Prewind the spring as many turns as indicated in par 6 of the Section 5 1 9 Remove the screws A the screws B WARNING We mean prewindings turns the total number of turns that the operator must and take the cover G off apply on the hose reel in the direction of th
4. PA ATA 1000 Manteinance Manu 10 CI EMMECALABRIA Rulli folli di Sostegno Rulli folli di Sostegno posizionati Idle Rollers for the Supporting Assembled I dle Rollers for the Supporting di pev sese t lie LE gt cm zu ra y E ei ne E T 7 PA 1000 Manteinance Manual 11 CI EMMECALABRIA Rulli Traino e Folle con Supporti TA 1 000 Towing and idle Rollers with supports IU WA I ed DN te 5 AN 4 e zai Kita TEL L gt Rullo Traino Canale con Supporto TA 1 000 Tunnel towing Roller with Support ANN TA 1000 Manteinance Manual 12 CIEMMECALABRIA CIEMMECALABRIA Rulli Folle Canale con Supporti TA 1 000 Tunnel I dle Rollers with Supports Ten la TA 1000 Manteinance Manual 13 Rullo Folle Anteriore Canale con Supporto TA 1 000 Tunnel front dle Roller with support IN TA 1000 Manteinance Manual 14 CIEMMECALABRIA Belt Hydraulic Motor Sprocket Tappeto Motore Idraulico Chain Pignoni Catena IN TA 1000 Manteinance Manual 15 CIEMMECALABRIA Further Componets Altri Componenti AN AAA 1000 Manteinance Manual 16 L amp 8 a tg Cager 1 04 I ngabbiatore TA1M04 Catena Pignone Nastro ngabbiatore Chain Caging Belt Sprocket IN TA 1000 Manteinance Manual 19 CIEMMECALABRIA Catena Pignone Albero Sp
5. Transmission TA 1M10 Trasmissione Caricatacchini TA 1M10 Differenziale Balestre Albero di trasmissione Differential Gear Leaf Springs Transmission Shaft Riduttore Gear Reducer IN TA 1000 Manteinance Manual 44 CIEMMECALABRIA IN TA 1000 Manteinance Manual 45 CIEMMECALABRIA Freno Elettrico Electric Brake EE ma zum IN TA 1000 Manteinance Manual 46 CIEMMECALABRIA Towing Eye 1 11 Ralla Caricatacchini TA1M11 CNE IN TA 1000 Manteinance Manual 47 CIEMMECALABRIA Wiring System TA1MO7 I mpianto Elettrico TA1MO7 IN TA 1000 Manteinance Manual 51 CIEMMECALABRIA Push Buttons Pulsanti IN TA 1000 Manteinance Manual 52 CIEMMECALABRIA Plug and Movable Socket Solenoid Valve Spina e Presa Mobile Elettrovalvola TA 1000 Manteinance Manual 53 CIEMMECALABRIA Emergency Push Button Pulsante Emergenza IN TA 1000 Manteinance Manual 54 CIEMMECALABRIA Heater Oil Cap Resistenza Tappo Olio ANN TA 1000 Manteinance Manual 55 CIEMMECALABRIA Manuale Avvolgitubo a Molla Spring Hose Reel Manual Sec 6 1 SPRING DEMOLITION The spring contained in each reel remains always under tension it is indispensable before considering it a normal refuse to weld in 4 points all its turns in order to avoid any possible unwinding a INTEGRAL BAND K WELDING gt Weld all
6. the turns as shown in picture 1 j Dispose the material according to the local rules in force b BROKEN BEND K Do not take the spring out of its container The spring turns must be welded inside the spring container gt Weld all the turns as shown in picture 2 Close the spring container D by the cover F fixing it with two screws as shown in picture 3 Dispose the material according to the local rules in force 20 Service and installation instructions and parts manual 4 PORT HOSE REEL Mod A4 320 340 370 400 420 470 520 570 600 702 703 800 Man Nr 890 05 04 2004 02 Do not start working before the machine into which the reel will be annexed will be declared conformity with CE directions that can be applyed This manual is an integral part of the engine the user has to read it before starting working Demac s r l via R Murri 14 20013 MAGENTA MI ITALY tel 39 02 9784488 fax 39 02 97003509 Internet www demac it E mail nfo demac it seals seats 12 Clean perfectly the Page Section 1 Safety precautions 3 Section 2 Identification 4 Section 3 Installation 3 1 Prewinding 5 3 2 Installation on fork lift trucks A4 4
7. 20 7 3 3 Installation on telescopic cranes 8 md 1 ei e sha A j Section 4 Trouble shooting 8 7 d we 13 Place the new O ring S and A JO Section 5 Service the new Quad ring T in their 2 5 Spring replacement 9 5 2 Hose replacement 12 SE SE ae 15 Put the deformed ring in the 5 3 Reversing the direction of rotation 13 groove on the O ring and 5 4 Seals replacement hi then straighten the fold by E pushing it in the seat Section 6 Demolition 6 1 Spring demolition 20 16 Calibrate the seals with a pla stic mandrel clean and lubri ficated CE DECLARATION OF CONFORMITY Company DEMAC S r l via R Murri 14 20013 MAGENTA MI DECLARES 14 Heat the plastic ring with that the machines described below are in accordance with all the essential requirements air or oil particularly of the applicable directives in the cold season Bend the ring as shown with machine description 4 PORT HOSE REEL the aid of the smooth iron rod of about 10 mm dia model A4 320 340 370 400 420 470 520 570 600 702 703 meter Avoid the deve lopment of sharp bends applicable directives EC DIRECTIVE FOR MACHINERY N 98 37 EEC WITH AMENDMENTS d 17 Reassemble the hose reel following instructions in reverse order paing attention producer s segnature DOMENICO VARANO LRUANVALUA to the position of the middle spring compared to the spring retainer see picture Legal Rapres
8. IN Manteinance Manual Manuale Manutenzione CIEMMECALABRIA TA 1000 TA 1000 May 2006 Maggio 2006 CIEMMECALABRIA SRL Via Bonfadina 111 25046 Cazzago San Martino Bs Italy Tel 0039 030 7254118 Fax 0039 030 7759992 www ciemmecalabria com Attention How to read this manual Aim of this Manual is those of providing you all the Codes of the parts that form the Turkey Loader TA 1000 The manual has been divided into 08 sections each section include all the Codes of the Parts that are part of the machine To see the codes place the your mouse on the red question marks and you will see the following indication CODE XXXX Q TY XX Between the asterisks of CODE you will find indicated the code of the part that you are searching instead between the asterisks of Q TY you will find indicated the pieces of this item that you will find on the machine TA 1000 Attenzione Come utilizzare questo Manuale Questo manuale serve per conoscere tutti particolari sottoforma di codice che compongono la Caricatacchini TA 1000 Il manuale suddiviso in 8 parti ed in ognuna di esse vi sono codici dei pezzi che compongono il macchinario Per visualizzare codici posizionatevi con il mouse sui punti di domanda di colore rosso vi comparir la seguente scritta CODE YXXXX Q TY X Tra gli asterischi di CODE ci sara indicato Il codice del pezzo che vol state visualizzando mentre tra gli as
9. ONTAINER FEDERGEHAUSE BOITE DE RESSORT 101 01 01 MOLLA SPRING FEDER RESSORT 570 03 00 FERMO MOLLA SPRING RETAINER FEDERARRETIERUNG MOYEN DE RESSORT 560 02 00 SUPPORTO SUPPORT TROMMELHALTER SUPPORT 620 01 15 VITE CAPSCREW SCHRAUBE VIS 610 05 00 GUARNIZIONE SEAL DICHTUNGEN JOINT 620 01 03 GRANO SETSCREW SCHRAUBE ECROU 550 01 13 COPERCHIO COVER DECKEL COUVERCLE 600 09 00 ANELLO D ARRESTO CIRCLIP SEEGERRING BAGUE D ARRET 580 02 00 ANELLO RING RING BAGUE 650 02 03 RONDELLA WASHER SCHEIBE RONDELLE 630 01 01 RACCORDO ADAPTOR ANSCHLUB RACCORD 640 01 01 TAPPO PLUG SCRHRAUBENVERSCHLUB BOUCHON 620 01 00 VITE CAPSCREW SCHRAUBE VIS 201 05 40 KIT GUARNIZIONI GASKET KIT SATZ DER DICHTUNGEN KIT JOINT 201 05 12 OR 48x2 OR 48x2 OR 48x2 OR 48x2 201 05 42 OR 2250 OR 2250 OR 2250 OR 2250 DEMAC S r l 20013 MAGENTA MI Via R Murri 14 Tel 39 02 9784488 Fax 39 02 97003509 www demac it E mail info demac it Da matricola n 54386 in poi From serial number 54386 Depuis de matricule 54386 Von registriernummer 54386 Ricambi consigliati Recommended spare parts Pieces de rechange conseill es Geratene Ersatzteile
10. e arrow ROTATION to fasten the free end of the hose U with the point V of the machine 11 Connect the free end of the hose U to the point V of the machine 10 Remove the snap ring O and the nylon ring 12 9 ee 11 Unthread n the hose reel as shown in picturell 1 and place it overturned as shown in the picture 11 2 12 Unscrew the C zc x EA fixing nuts C d C from the SEU spring contai ii A ner D and TT D turn it over as C gel shown in the Ss K picture 13 Remove the screw E and lift the gt cover F UE alt a a se ss i n Een nn 2 Before proceeding check the integrety of the band K around the spring e If it is integral follow instructions as indicated at points 14 and 15 and demolish the spring as indicated at point a of Sec 6 1 e If it is broken follow instructions as indicated at point b of Sec 6 1 10 ESI 14 Place the 15 Turn over cover F the spring CD on the container D I container and raise SN D as part D shown in picture The band around the spring must never be removed or its position disturbed Maximun attention is recommended while handling the spring in order to avoid any possible ejection from the band 16 Install the spring in the m container D in the direction NW E N of rotati
11. entative 18 2 Section 5 1 page 11 f 2 19 tainer D and turn it over as shown in the picture Re ep Sec 1 SAFETY PRECAUTIONS NOTE The manufacturer declines all responsibility for damage or injury to persons things or animals caused by 1 The incorrect use of the equipment 2 The use of the equipment for aims that are not included in this instructions manual 3 The use of the equipment without taking note of the indispensable precautions contained in this manual W Make sure that this instruction is fully understood by the operator before the product is installed and used 3 The A 4 is a spring return hose reel assembly designed for use where movements occur requiring continuous variations in hose length the DEMAC hose reel automatically rewinding the surplus hose Maximum working pressure 300 bar 30 MPa R CY T 10 Remove the plastic Working temperature 20 80 C 4 176 F EN GC ring R by a tool gt The equipment can be delivered with or without hoses Ror Always verify that the hose can tolerate the working pressure the working ET temperature and the endurance of the work AR N Twin thermoplastic hoses responding to the norms SAE 100 R7 and SAE QUAD RING T a WA AA 100 R8 are recommended AM oU gt For product liability and safety reasons any modification of the product and LS Se le its accessories must be agreed up
12. f the hose U to point V of the machine 3 Connect the free end of the hose U to point V of the machine Before performing any repair operation read thoroughly the manual at the section Servicing PROBLEM PROBABLE CAUSE CORRECTIVE ACTION HOSE REEL WINDING ACTION IS JAMMED OR WORKS WRONGLY gt Hose reel spring broken gt Replace the spring gt Hose reel spring damaged HOSE JUMPING OFF THE gt Inadequate prewind of the spring Control the prewinding turns in the REEL table of Section 3 1 page 5 EXCESSIVE WEAR ON HOSES Hose reel and junction block not in Align reel and junction block alignment Replace the flanges Flanges deformed OIL LEAKS AT HUB Worn seals Replace the seals OIL LEAKS AT ADAPTORS Loose adaptors Tighten the adaptors Sec 9 3 CHANGE OF THE DIRECTION OF ROTATION Follow the instructions of Section 5 1 from 1 to 12 13 Remove the screw E and lift the cover Before proceeding check the integrity of the band K around the spring e f it is integral follow the instructions from point 14 to 29 e If it is broken demolish the spring following the instructions as indicated to point b of Sec 6 1 Order a new spring and a new spring container and follow the instructions from point 16 to 29 1 Cold working is recommended when operating the machine 2 Bring the machine to its rest position with its jibs completely lowered
13. on by the manufacturer ES All locally legislated safety rules with regard to installation operation and maintenance must be respected at all times Before servicing any hydraulic component relieve the pressure in the system by shutting off the hydraulic supply and actuating the control levers for all functions severals times in both directions gt Before disconnecting the open end of the hose read section 5 of this instructions manual NEVER remove the band around the spring nor disturb its position The maximum attention while handling the spring is recommended Read the instructions on section 5 Servicing 11 Take off the O ring and the Quad ring from their groove and do not use them again Uy 18 3 Sec 2 IDENTIFICATION The part number of the hose reel is marked on the outer part of the shaft too ENTA MI Via R Murri 14 Tel 39 02 9784488 direction of the sane charge E GH di gt max prewinding turns Article mod Serial nr Hose type Working pressure Year y gt Demac name label is clearly visible on the outer flange of the hose reel It shows the part number of the hose reel the model and the year of construction gt IMPORTANT When ordering parts or for any o
14. on marked on the hose Wi O L An L X V MI RI GHT reel LEFT Qa Ss 17 Follow in reverse order the instructions indicated at point 13 and 12 183 SAN 18 Thread the shaft in lt gt the hose reel as TH shown in picture M P 18 1 in order that the Gi IN 27 2 VS middle of the spring L is placed in the spring retainer as shown in picture 20 Reassemble the cover G screwing the screws A e B 19 Turn over the hose reel and reassemble the ny lon ring P and the snap ring O 11 Ricambi Spare parts Ersatzteile M 320 340 310 400 Pieces de rechange SPECIFICARE SEMPRE IL NUMERO DI MATRICOLA DELL APPARECCHIO ALWAYS MENTION SERAIAL NUMBER OF THE REEL INDIQUER LE NUMERO DE MATRICULE DE L ENROULEUR ANGEBEN SIE IMMER DIE REGISTRIERNUMMER DER SCHLAUCHROLLE CODICE CODE 500 05 00 DESCRIZIONE ALBERO GB DESCRIPTION WELLE F DENOMINATION ARBRE Valido per used on 370 510 06 13 MOZZO HUB NABE MOYEN 520 07 02 FLANGIA INT INNER FLANGE INNENFLANSCH BRIDE INT 530 08 02 DIAFRAMMA DIVIDER MITTLERE TRENNWAND DIVISOIRE 540 09 02 FLANGIA EST OUTER FLANGE AUSSENFLANSCH BRIDE EXT 660 02 00 SCATOLA MOLLA SPRING C
15. ostamento Chain Sprocket Cager Moving Shaft CIEMMECALABRIA TA 1000 Manteinance Manual 20 Motore idraulico Hydraulic Motor IN TA 1000 Manteinance Manual 21 CIEMMECALABRIA Tappeto I ngabbiatore Rullo Traino Rullo di sostegno Caging Belt Towing Roller Support Roller Rullo Traino Towing Roller IN TA 1000 Manteinance Manual 22 CIEMMECALABRIA Rullo Folle anteriore ngabbiatore Front I die Roller IN TA 1000 Manteinance Manual 23 CIEMMECALABRIA I ngabbiatore Superiore Upper Cager Tappeto Rullo Traino ngabbiatore Superiore Supporto Upper Cager Belt Upper Cager Towing Roller Support _ D Na eh gt de A a 2 IN TA 1000 Manteinance Manual 24 CIEMMECALABRIA Rollo Folle ngabbiatore Superiore Upper Cager I dle Roller m e gt IN TA 1000 Manteinance Manual 25 CIEMMECALABRIA Avvolgitubo a Molla Spring Hose Reel e j S i 5 m SA 1 796 Ye PR 4 E ET d D 4 F de i j y EN ff You can find the user manual about this part on page 56 IN TA 1000 Manteinance Manual 26 CIEMMECALABRIA Anello Porta Cuscinetto Bearing Housing IN TA 1000 Manteinance Manual 27 CIEMMECALABRIA Cabin TA 1 05 Cabina TA 1M05 Distributori Valve Body TA 1000 Manteinance Manual 29 CIEMMECALABRIA Regolatori di Flus
16. so Flow Regulators i RR MEG ANN TA 1000 Manteinance Manual 30 CIEMMECALABRIA Cabin Supports TA1M12 Supporti Cabina TA1M12 TA 1000 Manteinance Manual 31 L wn E sr Hydraulic oil Valve Regulator Valvola Regolazione Flusso Olio TA 1000 Manteinance Manual 32 CIEMMECALABRIA Meccanismi di sollevamento e Telaio TA1MO2 Frame and Lifting System 1000 Manteinance Manual 34 CIEMMECALABRIA Cilindro Brandeggio Cabina Cavo D acciaio Cabin Swinging Cylinder Iron Cable AM TA 1000 Manteinance Manual 35 CIEMMECALABRIA Cilindro Telescopico Telescopic Cylinder ANN TA 1000 Manteinance Manual 36 CIEMMECALABRIA Molla a Trazione Traction Spring SS l n TI or IN TA 1000 Manteinance Manual 37 CIEMMECALABRIA Pompa Doppia Elettrovalvola a due Vie Double Pump Two Ways Solenoid Valve ANN TA 1000 Manteinance Manual 38 CIEMMECALABRIA Diesel Engine 1 08 Motorizzazione Diesel TA1MO8 ANN TA 1000 Manteinance Manual 39 CIEMMECALABRIA Engine Further Components Componenti Vari Motore IN TA 1000 Manteinance Manual 40 CIEMMECALABRIA 4 Hand Levers Valve Body Distributore 4 Leve IN TA 1000 Manteinance Manual 41 CIEMMECALABRIA Oil Gauge Livello Olio T1000 Manteinance Manual 42 CIEMMECALABRIA LO Bias WA E BEBE
17. terischi di Q TY verr indicato il numero pezzi di quell articolo che sono stati utilizzati per realizzare la Caricatacchini TA 1000 TRY NOW INDEX INDI CE Section Sezioni B Canale Principale p 10 B Main Tunnel p 10 Cabina p 29 Cabin p 29 Impianto Spostamento Transfer System TA 1000 Manteinance Manual 2 CIEMMECALABRIA Preloader Components TA1 MO1 Componenti Box TA1 M01 iw wig D B Sg PARLE Pt eet LI Sd aui da is p d wech rr E Ce LE E D LE 4 Tappeto Motore Idraulico Pignoni Catena Belt Hydraulic Motor Sprocket Chain Y EE D x e pos JA P P 2 i n LP m me E A TA 1000 Manteinance Manual 3 CIEMMECALABRIA Rullo Motorizzato Rullo Folle Motor Driver Roller I die Roller Supporto Rullo Ruote scorrimento Pre Loader Supporto Rullo Folle Roller Support Preloader sliding wheels I die Roller Support TA 1000 Manteinance Manual 4 CIEMMECALABRIA Ruota Cancelli Box Preloader doors wheels ANN TA 1000 Manteinance Manual 5 CIEMMECALABRIA Regolatore di flusso olio idraulico Box Preloader Hydraulic oil regulator AA TA 1000 Manteinance Manual 6 i amp b AAA TA 1 000 Tunnel TA1MO3 Canale TA 1 000 TA1MO3 Rullo Folle Posteriore con Pignone Rullo e supporto posizionati Back I dle Roller with Sprocket Assembled Roller and Support
18. ther possible request you should always mention the specifications indicated on the name plate Sec 5 4 SEALS REPLACEMENT d 1 Remove the cover G 2 Remove the hose I1 3 Remove the screws W unthread the flange H the hose support L and the divider J 4 Remove the hose I2 5 Remove the snap ring O and the nylon ring P 6 Unthread the hose reel as shown in the picture 7 Turn over the hose reel and place it on two flat wood blocks 8 Unscrew the fixing nuts C 1082 25 26 DA 28 29 24 Exchange the position of the adaptors M with that of the plugs N Reverse the hose support L2 of 180 Reassemble the hose I2 Thread the divider J and the hose support L Reassemble the hose I1 Assemble the divider J the hose support L and the flange H screwing the screws W Reassemble the cover G and roll up the hoses I1 e I2 16 During this operation do not turn the reel in the opposite direction to that of rotation indicated on the reel in order to avoid damage to the inside spring RIGHT continue on page 6 Hose Prewinding Turns for working turns max hose lenght max unwinding 1 4 5 16 3 8 1 2 BI 1 4 5 16 3 8 1 2 10 10 10 10 10
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