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1. 3 3 black white brown green blue yellow Reference CEB Kit of 48 white blank labels customization 48 transparent protecting labels 22 mm E siri Reference Kit of 90 white black labels movements special functions and customization for switches and pushbuttons with 16 labels for UWE207 p personalized marking with indelible felt tip D do m 5 l ai U s BL H x mPa sae u 1234566 N e 5 NE GATE SE N Mi E R imi r v RES 78903 Yi Hn H T M N AN ro rr a E RUSA Yi O D HiT NII ool lla o joo p cae 1 2 co H ata H7 ete o e Label kits UVVE202 and UVVE207 are systematically supplied vvith XDE transmitter q XD 330810E revision 02 73 74 FR XD 330810E revision 02 3 1 Precautions when commissioning The installer must Ensure that the category of equipment used corresponds to the ATEX requirements for the application Ensure that the identity code of the electronic key is identical to that of the receiver Ensure that the transmitter radio frequency is identical to th
2. p 99 5 7 XDB plug in battery technical characteristics p 100 5 7 1 Battery pack storage precaution needs p 100 5 7 2 Precaution when inserting battery pack in transmitter unit p 100 5 7 3 Display of battery pack charge state ninia ie p 101 6 SOCIO lt a p 102 7 LE A A p 103 Appendix A Receiver XDR detailed internal view ss p 104 B Transmitter X DE detailed view 105 Cc DIMENSIONS 106 D Wiring EN Te UE p 108 E Table of programmable radio frequencies and radio channels p 109 F CE Declaration Of conformily oi p 110 Help us improve this manual form p 111 XD 330810E revision 02 59 General safety rules A radio remote control is considered as a machine control device and as a safety component used to stop a machine as specified by the EEC Machinery Directive All applicable rules must therefore be observed to ensure safe correct operation of such devices For maximum safety when using the radio remote control we recommend that the operator carefully follow the instructions provided in this manual The operator must be appropriately trained and certified to operate machines by radio remote control The operator must have uninterrupted
3. electronic key XDE memory transmitter memory Fig 3 If the button nb 3 is not pushbutton BPSV or BPDV type use then the green On Horn button 82 XD 330810E revision 02 3 6 XDR receiver configuration The following parameters can be configured on the receiver e Transmitter button interlockings Factory configured not programmable by the user e Transmitter buttons receiver function relays correspondence Factory configured not programmable by the user e Transmit radio frequency The radio reception frequency channel Nb can be programmed by the transmitter XDE matched to the receiver XDR implementing the transmitter frequency programming procedure see 3 5 2 XD 330810E revision 02 83 84 FR XD 330810E revision 02 4 Use and operation 4 1 Reminder General safety rules A radio remote control is considered as a machine control device and as a safety component used to stop a machine as specified by the EEC Machinery Directive All applicable rules must therefore be observed to ensure safe correct operation of such devices For maximum safety when using the radio remote control we recommend that the operator carefully follow the instructions provided in this manual The operator must be appropriately trained and certified to operate machines by radio remote control The operator must have uninterrupted visibility of the manoeuvre which he is
4. Loaction of fuse to be used assar zoo tarzi ac F2 METEO amer r T Yazar pil in 24 vac PB ETE OTE F2 EAT Teaser Ft Power supply according with XDR receiver model see receiver reference XD 330810E revision 02 99 Element Fuse characteristics 5x20 5 7 Technical characteristics of XDB blue plug in battery pack WARNING A The battery pack must only be charged outside the ATEX area Ex Only blue battery packs should be used Mechanical functional and environmental characteristics Housing ABS Choc Housing color Blue Tightness IP40 Technology Li ion Dimensions 40x96x23 mm Storage temperature range 30 C to 35 C Slow charge temperature 0 C to 45 C Fast charge temperature 0 C to 35 C Complete charge time 7 hours Resulting endurance in accordance with partial charges at 20 C 10 min of charging provide around 1 hour of endurance utilization at 100 1 hour of charging provides around 8 hours of endurance utilization at 100 6 hours of charging provide around 12 hours of endurance utilization at 100 Indicator lights 1 indicator light on battery pack charging Orange fast charge Green slow and holding charge 1 red indicator light on transmitter battery low Charge voltage 5 VDC by charger UCCU 5 7 1 Battery pack storage precaution XDB battery pack must be stored charged in a proper and dry area with specifi
5. unit when powered up All the receiver cover fastening screws 14 screws must be in place before powering up the unit IMPORTANT During any intervention requiring the opening of the receiver housing you have to take the necessary precautions in order not to degrade the surface state of the 2 jointng planes of the cover seal IMPORTANT Following any intervention requiring opening of the receiver housing be sure to apply a layer of silicon grease supplied with XDR receiver to the jointing plane of the cover seal IMPORTANT Respect the recommendations of the document Safety Notes ATEX Housing reference 332200 70 XD 330810E revision 02 Caution The electrical connections should be made such that when the main switch is off the XD remote control receiver is also deactivated Power supply terminals strips O O O O If flexible stranded wire is used crimped terminations should be used to avoid false j contacts and short circuits a ql E O T
6. 330810E revision 02 3 5 XD system configuration and parameter setting The following parameters are configurable from the XDE transmitter unit e Transmit frequency radio channel number selection e The Dead man function duration 01 to 98 minutes and infinite e Copy of electronic key identity code to transmitter memory These configuration operations use procedures implementing buttons nb 1 nb 2 nb 3 stop plamswitch and On Horn without having to open the transmitter or the receiver By a specific operating mode the person in charge of the equipment can lock or unlock the access to the programming see 83 5 1 RW Programming 3 button nb 3 1 2 Programming Programming button nb 2 button nb 1 x button Can replace programming Stop plamswitch button button nb 3 in certain cases see below Programming limitations by the button type implanted at position button nb 1 button nb 2 and button nb 3 on the XDE transmitter In order for the four programming functions to be programmable locking unlocking of programming radio frequency Dead man duration and identity code copy button nb 1 and button nb 2 must be single or double speed pushbuttons BPSV or BPDV If not certain functions may not be accessible to the user The table below shows the programming modes available in accordance with the buttons nb 1 and nb 2 used Lockin
7. 2 5 8 Choice of operating radio frequency The 64 radio channels in 433 434MHz or 12 channels in 869MHz of the XD provide a broad range of choices among the available frequencies To ensure good operating quality it is important that the radio channel used be free as well as the preceding and the following one throughout the area in which the machine will be controlled If several radio remote controls are operating on the same site frequencies spaced by at least two channels for example 5 7 9 should be used and if necessary a frequency plan should be drawn up specifying the various machines controlled and their working frequency 2 5 9 Use of an antenna extension When using an antenna extension make sure that the structure on which the support bracket is mounted has the same equipotential as the structure on which the receiver unit is mounted 72 FR XD 330810E revision 02 2 6 XDE transmitter function button labels The various button functions are identified by means of adhesive labels placed in the recesses provided in the transmitter unit envelope at each button location The labels are supplied in the form of sheets with the various labels you will need for your application Simply choose the labels corresponding to your configuration Reference CEB Kit of 6 colored labels movements for double speed pushbuttons 2 steps 4 mm
8. 330810E revision 02 common wiring accessory 2 3 Product identification according to sales reference 2 3 1 Transmitter XDE 10 2 button version Type of function Type of function buttons 2 buttons 2 on on fourth row third row or 6 2 button version Type of function buttons 2 on first 7 of 777 rovv starting from uttons 2 on bottom of second rovv transmitter write O zero SE R 10 2 button version Type of communication and version 0 Radio 433 434MHz bands 7 function buttons 2 2 Radio 433 434MHz bands without electronic key 1 97 HP row A Radio 869MHz band or C Radio 869Mhz band without electronic key 1 1 Only for auxiliary transmitter 2 Types of function buttons per row 1 BPSV BPSV 0 g BPSV COM3R 2 BPDV BPDV 9 COM2 _ gr ATEN 3 BPSV COM2 A COM3 COM3R 9 4 BPSV coMaR COMSR E y 5 COM2 COM2 D C Cover Cover O 6 COM2 COM3 DG D BPSV BPTR BRO 1 7 COM3 COM3 EICH E COM2 BPTR DO 2 1 See 85 Technical data for button description See 83 5 concerning programming restrictions due to the use of switches on row 1 and row 2 Example 12600 Radio transmitter XDE 433 434MHz bands 6 2 button housing model with electronic key button configuration 1
9. Horn relay 115 230VAC power supply without programmed interlocking without BPDV on transmitter BPTR COM3 and COM R buttons if present on transmitter are type 1 OFF 2 The receiver is delivered with pre programmed radio channel nb 01 433 100 MHz 66 FR XD 330810E revision 02 2 3 3 Accessories IMPORTANT All other accessories for transmitter receiver not listed on this page case strap etc must be removed before entering ATEX zone For XDE transmitter Reference Description Charger 100 240VAC 5VDC with Euro and UK plugs for battery pack charging 1 Plug in blue battery pack 1 2 Wall bracket for stowing and battery pack charging when idle 1 Programmed electronic key parameters to be supplied 1 3 Kit with 6 colour movement labels for two step pushbuttons double speed 2 Kit with 48 white blank labels 48 transparent protecting labels for customised marking Kit with 90 black white movement special functions and customisation labels for selector switches and pushbuttons 2 For XDR receiver Reference Description 1 4 wave antenna straight BNC 2 1 2 wave antenna straight BNC 90 BNC elbow for antenna VUB084 or antenna extension 4 2 m antenna extension BNC non insulated bracket 5 5 m antenna extension BNC non insulated bracket 5 10 m antenna extension BNC non insulated bracket 5 Adhesive 2 way dire
10. row BPSV BPSV 2 row BPDV BPDV 3 row 2 supplied with label sheets ref UWE202 and UWE207 The transmitter is delivered with pre programmed radio channel nb 01 433 100 MHz XD 330810E revision 02 2 3 2 Receiver XDR Power supply Match up programming 4 12 24 VDC Transmitter XDE buttons Receiver XDR relays A 24 48 VAC Number of relays controlled by type BPDV button pairs B 115 230 VAC double action pushbuttons of transmitter 1 3 relays controlled or no BPDV on transmitter 2 4 relays controlled Type of communication 0 Radio 433 434MHz bands A Radio 869MHz band Match up programming Transmitter XDE buttons Receiver XDR relays Type of control for BPTR COM3 COM R 3 position selector switch buttons of transmitter 1 Type 1 1 2 2 or no COM3 COM3R BPTR on transmitter 2 Type 1 OFF 2 3 Type 1 2 1 2 Interlocking programming between pushbuttons BPSV or BPDV type nb 1 and nb 2 nb 3 nb 4 and nb 5 nb 6 0 no interlocking or COM selector switch on each row 1 interlocking with deactivation of the output relays 2 interlocking with priority to Left button i e button Nb 1 Nb 3 and Nb 5 3 interlocking with priority to Right button i e button Nb 2 Nb 4 and Nb 6 Example XDROCB00 012 Radio receiver XDR 433 434MHz bands 18 3 relays 18 function relays 2 safety relays
11. tie rue Champrond F38334 Saint Ismier cedex Declares that the radio remote control XD Series has the following marking Transmitter XDE CE 0081 111 GD Ex ia IIB T5 Ex iaD A20 T100 C LCIE 07 ATEX 6008 X WARNING POTENTIAL ELECTROSTATIC CHARGE HAZARD SEE INSTRUCTIONS Third directive Declaration of conformity to the applicable directives Products designed and manufactured in accordance with the following applicable directives First directive Individual declaration of conformity As a reference Conformity evidence Under the first one as it is mentioned in the ATEX directive but not tested by the notified body Directive ATEX 94 9 EC With the requirements of the European Directive of the Council of Europe of March 9th 1999 conceming the harmonization of the legislations of the member states relative to radio equipment and telecommunication terminal equipment 99 5 CE of March 9th 1999 with specific reference to article 3 1a concerning the requirements regarding health and safety protection with reference to the standard EN60947 5 1 05 1999 article 3 1b concerning the protection requirements with respect to electromagnetic compatibility with reference to the standards ETS EN301 489 1 3 2002 08 EN302 489 3 V1 4 1 and EN61000 6 2 article 3 2 conceming the requirements for the efficiency use of the allocated radioelectric spectrum in order to avoid harmful interference with refer
12. CEN CENELEC o ia Protection mode l l B Surface industries Il and gas subdivision B o T5 Temperature class Ex iaD A20 T100 C Maximum test temperature LCI E 07 AT EX 6008 X GES Laboratory certifying approval in 2007 008 The tables below explain the ATEX marking Device group Electrical devices intended for use in firedamp mines gt Protection against firedamp Electrical devices intended for all other explosible atmospheres gt Protection against explosions ATEX classification Explosive atmosphere Intermittent presence Episodic presence Category of equipment Type of atmosphere G Gas D Dust XD 330810E revision 02 Gas protection modes General requirements EN 50014 CEI 60079 0 standards given for information currently being modified Applicable E o SC in ZONE Protection mode Standard Basic principle inco The components inside the enclosure must not produce arcs sparks or dangerous temperatures under normal utilization conditions The enclosure must be tight to IP 54 and withstand impacts EN 50019 CEI 60079 7 The extremely heavy duty envelope contains the explosion inside the device The explosion proof seals of the device prevent any propagation of the flame outside the enclosure The seals are regularly serviced EN 50018 CEI 60079 1 The envelope of the device is in explosion proof protection mode and the enclosure for the connectors is in enhanced
13. at least two channels for example channels 5 7 9 etc List of programmable radio channels Adjacent channel intervals of 0 025MHz ES EA 869MHz Canal Channel Kanal 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 Fr quence Frequency Frequenz MHz 1 Canal Channel Kanal 23 4 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 20 41 _ 42 _ 44 Fr quence Frequency Frequenz MHz 1 1 1 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 2 2 2 2 2 1 Frequencies available for Denmark 2 Frequencies available for Singapore XD 330810E revision 02 Canal Channel Kanal 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 Fr quence Frequency Frequenz MHz 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Canal Channel Kanal 01 02 03 04 05 06 07 08 09 10 11 12 Fr quence Frequency Frequenz MHz 109 Appendix F CE Declaration of conformity Available also in downloadable version and in other languages on our web site www jay electronique fr The manufacturer Declares Product description machines Part 32 requirements for hoisting devices For its safety priority stop function JAY Electronique ZAC la B
14. back XD 330810E revision 02 105 Appendix C Dimensions Transmitter XDE Housing models 10 2 and 6 2 buttons 64 mm Receiver XDR 14 x CHC 8x25 mm 106 XD 330810E revision 02 Battery pack XDB Antennas VUBee 40 mm 23 mm A 210 96 mm mm 335 mm VUB084 1 4 Li VUB086 AE 277777 1 2 The blue battery pack XDB must only be charged outside the ATEX zone 100 240 VAC 5VDC with Euro and UK plugs Wall support UDCA To charger UCCU Battery pack XDB Transmitter XDE 200 mm mini XD 330810E revision 02 107 1461 Bulusey Bunezo uoy x SQUIYDEW p llonuo B JOWA JO 3453S YOIM S u ul y4 SC sfejei vay Jean YAX vam p pin snw S10 98 U09 zy pue Ly SL o So 20 10 s polp 19UIZ OV 10 YIOMJoU DY X9 Sud iw Bins aen ay Aq posesloul si Aejay d 9 D D D D oi OVA0EZ D
15. compatibility radio electric spectrum ART conformity certificate Ee For any recommendations or questions concerning installation of the XD remote control system contact us at our customer service department Tel 33 0 4 76 41 44 00 Fax 33 0 4 76 41 44 44 Email support technique client jay electronique fr XD 330810E revision 02 61 62 FR XD 330810E revision 02 2 Installation 2 1 Composition of the XD Series and description of elements The XD Series comprises M A transmitter XDE with radio communication existing in two housing versions 6 2 button version 6 function buttons 1 On Horn button 1 stop palmswitch button or 10 2 button version 10 function buttons 1 On Horn button 1 stop palmswitch button A receiver XDR which decodes the information generated by the remote control and controls movements of the machines M A blue plug in battery pack XDB transmitter battery A battery pack charger UCCU CAUTION The blue battery pack XDB must only be charged outside the ATEX zone m Various accessories function button label kits wiring accessory etc XD 330810E revision 02 63 2 2 Unpacking the elements IMPORTANT When unpacking the products be sure to Write down the electronic key number on the cover page of this manual This number will allow you to order a new identical electron
16. open the receiver housing with the receiver powered up display of receiver board indicator lights must mandatorily be performed in a workshop outside the ATEX area ih Fri o o O o b R Power supply indicator light red M l AS o O L o HE O Microprocessor n 2 indicator light green p A Microprocessor n 1 indicator light red ml RS2 O O 2 o DO RS1 and RS2 safety relays indicator lights red RK e Horn relay indicator light red ll o Function relay indicator lights red y HS o O O O Name and color of indicator light Mode Indication Message Status No message reception OFF Microprocessor nb 1 indicator light RED Indicates validity Message reception with correct identity code OFF of identity code g ption wi i ity Message reception with wrong identity code Regular flashes No radio message reception OFF Microprocessor nb 2 indicator light GREEN Indicates radio reception quality Poor radio reception Flashing Good radio reception ON Not activated OFF Horn relay ind l
17. relay is activated when XDE transmitter On Horn button is pressed This relay isn t auto maintained Control relays are active when transmitter function buttons are pressed and once XD system started up e Contacts AgNi 0 15 e Maximum power at cosphi 1 2000 VA e Maximum current switching 8 A e Maximum voltage switching 400 VAC e Minimum current voltage advised switching 50 mA 12 VDC e 100 000 switching cycles at 250 VAC 8 A cosphi 1 e 50 000 switching cycles at 24 VDC 8A e Tests per EN 60947 5 1 DC13 at 0 5A 24 VDC AC15 at 3 A 250VAC Number of switching cycles on various contactors Contactor type CA2DN LC1D09 LC1D18 LC2D09 Physical unit switched by relay Switching under 230VAC 70VA cosphi 0 75 Switching under 110VAC 70VA cosphi 0 75 Switching under 48VAC 70VA cosphi 0 75 Number of switching cycles Horn and control relay 2 x 10 1 x 10 0 5 x 10 XD 330810E revision 02 5 6 3 Protection of receiver board and relays Protection of power supplies AC versions e Against overcurrents 1 fuse on phase e Non reversible thermal protection of transformer in the event of overloads at secondary DC version e Against overcurrents 1 fuse on V e Against polarity inversions 1 diode on V Fuse characteristics B B ET 81 El EE El EI EI E B B E E E E E B E E E E B B Bl Bl E B ZS
18. visibility of the manoeuvre which he is performing When the operator s direct field of view is inadequate the controlled equipment must be equipped with auxiliary devices to improve visibility When several machines are being moved simultaneously the equipment must be fitted out to limit to consequences of a possible collision The receiver unit must only be started up when closed with all its cover fastening screws in place Following any intervention requiring opening of the receiver housing be sure to apply a layer of silicon grease supplied with XDR receiver to the jointing plane of cover seal Never leave the transmitter lying around anywhere in particular when it is powered up Never leave the radio control transmitter on the ground or on a metal surface If doing so becomes indispensable press the stop palmswitch on the radio control If several radio controls are used at the same site different radio frequencies should be used spaced by at least two channels for example channels 5 7 9 etc The more space there is between the chosen radio channels the less the risks of disturbance are For safety reasons remove the electronic key when not in use Store it in a safe and tracked down place Do not forget to recharge the battery pack when discharged The blue battery pack XDB must only be charged outside the ATEX zone In the event of a malfunction immediately shut down the installation by pressing the stop pal
19. 0 21 and 22 Protection mode intrinsic safety Markings C 0081 111 GD Ex ia IIB T5 Ex iaD A20 T100 C LCIE 07 ATEX 6008 X WARNING POTENTIAL ELECTROSTATIC CHARGE HAZARD SEE INSTRUCTIONS Mechanical functional and environmental characteristics Housing ABS Choc yellow IP65 Mechanical button protection Weight with battery pack Housing model 6 2 buttons 400 g Housing model 10 2 buttons 490 g Dimensions Housing model 6 2 buttons 232x82x64 mm Housing model 10 2 buttons 288x82x64 mm Operating temperature range 20 C to 50 C Storage temperature range without battery pack 30 C to 70 C with battery pack 30 C to 35 C Electrical and radio characteristics Power supply Plug in Li ion battery Endurance transmit time buttons typical Frequency 433 434MHz bands 24 hours 50 transmit time average use at 25 C Frequency 869MHz band 20 hours 50 transmit time Transmit frequency 64 user programmable in 433 434MHz bands see list in appendix 12 user programmable in 869MHz band Transmit power lt 10 mW license not required built in antenna Modulation FM Average range XDR receiver with antenna 100 m in typical industrial environment VUB084 300 m in unobstructed area Functional characteristics Functions 6 different kinds of function buttons One step pushbutton single speed BPSV Two step pushbuttons double speed BPDV rotary switch with 2 fixed positions
20. 2 81 3 5 4 Procedure Copying electronic key identity code to XDE transmitter memory Apply this procedure when starting the radio remote control for the first time using a maintenance transmitter changing the electronic key Reminder To use the XD radio remote control system the identity code contained in the transmitter memory must match the identity code in the electronic key which is itself identical to that of the receiver If a maintenance transmitter is used or if you change electronic key the information contained in the electronic key must be copied in the X DE transmitter memory see chapter technical characteristics transmitter XDE Conditions for using this procedure The configuration of the maintenance transmitter buttons must be identical to that described in the electronic key or the original transmitter 1 Switch off the XDR receiver 2 Insert the electronic key in the XDE transmitter unit 3 While holding buttons nb 2 and nb 3 pressed unlock the transmitter emergency stop button fig 1 the 2 indicator lights on the transmitter will flash rapidly 4 Press the On Horn button to perform automatic programming of the identity code the two indicator lights on the transmitter go off fig 2 5 The identity code information is copied from the electronic key to the transmitter memory fig 3 6 Exit the programming mode by pressing the stop palmswitch button fig 4
21. 3 Holding buttons nb 1 and nb 3 pressed unlock the stop palmswitch button on the transmitter fig 1 The Dead man time is displayed by two flashing indicator lights on the transmitter representing the tens of minute with the red light 0 10 to 90 and the number of minutes with green light 0 to 9 If transmitter red and green indictor lights flash in alternation The electronic key is locked Press the stop palmswitch button and follow procedure described on chapter 3 5 1 Start again this procedure at point Nb 3 4 Select the new time using buttons nb 1 and nb 2 fig 2 amp 3 Press button nb 1 to increment the tens and button nb 2 to increment the units During these operations the new time selected is displayed by the two indicator lights on the transmitter 5 Once you have selected the desired Dead man time between 01 and 99 press the On horn button to validate your selection fig 4 Caution No 99 corresponds to an infinite Dead man time gt This function is then deactivated and forgetting that the transmitter is stopped by pressing the stop palmswitch button will result in complete discharge of the battery pack 6 Exit the Dead man time programming mode by pressing the stop palmswitch button fig 6 If the button nb 3 is not pushbutton BPSV or BPDV type use then the green On Horn button XD 330810E revision 0
22. 3 ta concerning the requirements regarding health and safety protection with reference to the standard EN60947 5 1 05 1999 article 3 1b concerning the protection requirements with respect to electromagnetic compatibility with reference to the standards ETS EN301 489 1 3 2002 08 EN302 489 3 V1 4 1 and EN61000 6 2 article 3 2 concerning the requirements for the efficiency use of the allocated radioelectric spectrum in order to avoid harmful interference with reference to the standard EN300 220 1 and 300 220 3 V 1 1 1 k With the requirements of the European Directive of the Council of Europe of January 27th 2003 conceming the Restriction of the use of certain Hazardous Substances in electrical and electronic equipment RoHs 2002 95 CE With the requirements of the European Directive of the Council of Europe of January 27th 2003 concerning the Waste Electronic and Electrical Equipment DEEE 2002 96 08 The notified body in charge of the conformity to the ATEX directive is L C LE B P 8 F92266 Fontenay aux Roses Notifiod under n 0081 73 23 EEC part of directive 99 05 CE and was manufactured in accordance with the following standard EN50178 October 1999 With the requirements of the European Directive of the Council of Europe dated June 22nd 1998 concerning the harmonization of the legislation of the member states relative to machines 98 37 CE of June 22nd 1998 with specific reference to appendix 1 of the
23. 8 3 5 1 Procedure locking unlocking access to XDE transmitter programming p 79 3 5 2 Procedure working frequency programming 5222 p 80 3 5 3 Procedure Dead man function time programming p 81 3 5 4 Procedure Copying electronic key identity code in the XDE transmitter p 82 3 6 Configuring the receiver XDR naine p 83 4 Use and operatton sisi p 85 4 1 Reminder of the general safety rules p 85 4 2 Starting up the remote controlo p 86 2 SE ue e ege EE e ee p 87 4 3 1 XDE transmitter indicator lights reia ct p 87 4 3 2 XDR receiver indicator lights iia ci p 88 58 FR XD 330810E revision 02 5 Technical Characteristics s anma aaa p 89 5 1 Definition of markings on ATEX products p 89 5 2 Type and specification of function buttons on XDE transmitter p 91 5 3 Function button interlocking ora p 92 5 4 Correspondence between XDE function buttons and XDR relays p 92 5 5 XDE transmitter technical characteristics p 93 OSU COC EE p 94 552 Electroni RO aa da AA oe p 94 0 Dead man C LD Ee p 95 5 6 XDR receiver technical characteristics p 96 5 6 1 Connection to relays nama Da abad p 97 5 6 2 Relay characteristics oia iria p 97 5 6 3 Protection of receiver board and relays
24. COM2 rotary switch with 3 fixed positions COM3 rotary switch with 3 positions with auto return COM3R electronic switch with 3 fixed positions BPTR 1 pushbutton On Horn 1 active priority emergency stop palmswitch Dead man function automatic shutdown of transmitter Indicator lights 1 red battery level and diagnostic indicator light 1 green On and diagnostic indicator light Time is user programmable 1 Range will vary according to environment conditions of transmitter and reception antenna metal frameworks walls XD 330810E revision 02 93 5 5 1 Identity code XDE transmitter and XDR receiver are linked by an identity code A receiver can only recognise and execute commands generated by the associated transmitter with same identity code This receiver identity code is contained in the electronic key can be copied to a transmitter by a trained and authorized user see procedure in 3 5 4 The receiver identity code is a unique fixed code it can t be reprogrammed Identity codes have 65536 different combinations 5 5 2 Electronic key The electronic key used on the XD radio remote control system has a dual function It enables start up of the transmitter by limiting access to the remote control to trained and authorized persons only It contains all the information required for operation of the product including the system identity code the last fr
25. Installation and user technical manual Enhanced safety industrial radio remote control for use in explosible atmosphere TABLE OF CONTENTS General safety POS id p 60 1 Description of XD radio remote control uns p 61 2 o A A p 63 2 1 Composition of the XD Series and description of elements p 63 2 2 Unpacking the products cata AAA exe Ries p 64 2 3 Product identification according to references p 65 27 ADE transmitter de aaa aaa p 65 EE p 66 o r r A p 67 2 4 Delivery COT QUT LO a aa Rap aaa bo dak aaa yd da p 68 2 5 Installation recommendations oia ii p 69 2 5 1 Implementation of elements p 69 2 5 2 Marking of the controlled equipment ANNE p 70 5 Ili E E E E EE EE E E E E E EE p 70 2 5 4 Interference suppression nara ennn p 72 2 5 5 Electrical power supply protection vara di p 72 2 5 6 Minimum and maximum current of relay outputs p 72 20 7 7 0 7 C H OL nana da b 72 2 5 8 Choice of operating radio frequency rocosas inc b 72 2 5 9 Use of an antenna extension ri ri Ai p 72 2 6 XDE transmitter function button labels comio p 73 3 A EE p 75 3 1 Precautions when COMMISSIONINA visi p 75 3 2 Periodic checks and checks performed following maintenance operations p 75 3 3 First startup of the radio remote contralor p 76 3 4 Startup block e E casarse p 77 3 5 Configuring the XD radio remote controlan ad p 7
26. Locking of the access to programming of transmitter XDE The transmitter is supplied unlocked programmings radio channel Dead man function duration and Identity code copy from electronic to transmitter memory can be directly modified by a trained operator see programming procedures on chapter 83 5 68 FR XD 330810E revision 02 2 5 Installation recommendations Experience shows that the functional efficiency of the system basically depends on the quality of the installation Implementation of elements Marking of the controlled equipment Wiring quality of XDR receiver Interference suppression Electrical power supply protection Minimum and maximum current of relay outputs Choice of operating frequency 2 5 1 Implementation of elements Element dimensions are avallable for consultation in Appendix C Receiver position The remote control receiver XDR should be mounted as close as possible to the control cabinet vertical vvith respect to the machine structure The receiver should be sheltered from shocks and vveather The antenna should be as far as possible from the class 3 cables and povver components power supply motor variable speed drive etc while remaining within an area favorable to radio reception e The antenna should be located at a height above the operator using the transmitter XDE No metal object which could create a screen should be located between the operat
27. MHz bands see list in appendix 12 programmable frequencies in 869 MHz band Sensitivity lt 100dBm Electrical characteristics Power supply and consumption DC version 1 12VDC 0 to 25 675mA and 188mA when idle with 2 safety relays and 10 control 2AVDC 15 to 20 675mA and 188mA when idle relays pulled in AC version n 1 24VAC 15 to 10 850mA 48VAC 15 to 10 400mA AC version n 2 115VAC 15 to 10 180mA 230VAC 15 to 10 85mA Control 1 Horn relay 18 function relays Safety 2 relays with linked and guided contacts Response time On start up 0 5s max On control 55 ms max Active shutdown time 145 ms max Passive shutdown time 1 1 s max Power supply shutdown time lt 2 seconds Indicator lights 1 red power on indicator light 1 red 1 green indicator lights for diagnostic 1 red status indicator light per relay Protections Power supply Against polarity inversions for DC versions Against overcurrents by fuse 1 The number of function relays controlled simultaneously is limited to 10 relays 96 FR XD 330810E revision 02 A large label in the housing cover gives the following information to facilitate configuration and maintenance of the XD system connection point numbers indication fuse characteristics indicator light functions table showing the Buttons Relays Functions configurations for the application and the interl
28. VA8b DUAbZ serddns s mod 103 12 22 10 OVASLL DWAbZ QAZI S ddns 1emod qo lizl sz steurun 2 y Ajddns 19mod ay pue 19118991 ad ay UO spu d p uornseuuos Ajddns 1amod ayy Q S AA 2 ON aN VN IN on an ES vn Ku E E S 34 ay va 1 FL ol a 1 2 bo o gt 1 141 1 La 42 2 11 LT LT LT 2 LA So N d d d d dl LA U AHP BUs9 x Af oS e lt Hp ewer QA So l 1 O dE Pullu bi bi bi s ee lejos pese jeusa xy LE 1 Add na L Hax C zl OLE 99 JOS Op 9 2 OL z l 801 86 as jaz 89 jas ap ae az jal VZL VLL VOL V6 ve vZ v9 vs ve vz lvl 82 62 92 12 ve 92 z 22 ez 19119991 YAX UO o 3 Jaquinu sieuluu ei uono uuoo S R 91 19419991 Yax y uo suoynq 4a usueA 0 ZU 9 0u 10 p ds puosas 3 le transmitter XDR C 00 11 with rece LU 10 p ds 181 a 7 Ses 6e VY WWD WW mam Zei gqu qu gou gqu r qu qu z qu m sud u 4 19quinu uoyng A 1 9 222030 iring Q E o Q W XD 330810E revision 02 108 Appendix E If several radio controls are used at the same site different radio frequencies should be used spaced by
29. al tightening of screws and cable glands and tightness of antenna check the antenna connection and check that it is clean and free of any oxidation Clean the receiver by eliminating any foreign matter Only use non aggressive cleaning product on base of soapy solution To check operation of the active stop function XD system started up simply press the XDE transmitter stop palmswitch button Receiver safety relays should immediately de energise To check operation of the passive stop function XD system started up simply remove the electronic key or battery pack from the transmitter or wait until Dead man function duration is exceeded receiver safety relays should de energise within 2 seconds 7 Warranty All our devices are guarantied 2 years as of the date of manufacture indicated on the product wear parts not included No repair modifi cation or replacement of a product during the warranty period can be understood as an extension of the warranty period Limits of warranty The warranty does not cover defects resulting from e transport e false manoeuver or non observance of connection diagrams when setting the equipment into service e insufficient supervision or servicing utilization not complying with the specifications detailed in the technical manual and as a general rule storage operation or environment conditions atmospheric chemical electrical or other conditions e Conditions not specified
30. at of the receiver ensure that the radio channel chosen corresponds to the frequency plan set up for the site perform a final check to verify that the desired Button Relay correspondence is in place During the previous check the installer must check that when the green On Horn button is pressed on startup only the function relays assigned to the rotary button selections are in the ON state Verify the priority general shutdown mode remote control in operation and radio link established Active stop When the stop palmswitch button on the transmitter is pressed the receiver safety relays RS1 and RS2 should instantaneously change state Passive stop When the electronic key is removed from the transmitter in operation the receiver safety relays RS1 and RS2 should change state within two seconds max Dead man function duration Check the effective duration of the Dead man function automatic shutdown of transmitter Start up the remote control and leave it without activating any control Record the time after which the receiver safety relays RS1 and RS2 are deenergized and check that this duration corresponds to the standard duration supplied 4min or to the new duration defined by a trained and authorized operator in accordance with the procedure described in chapter Dead man function time programming Radio range limits Ensure you have good radio transmission coverage throughout the equipment control ar
31. ator light on the transmitter XDE shows the battery pack charge level Red indicator light off Battery pack charge gt 90 Red indicator light flashes slowly Battery pack charge is between 90 and 10 Red indicator light flashes quickly The battery pack must absolutely be charged battery pack charge level lt 10 e During operation of the remote control radio transmission a LOW BATT indication battery low level charge lt 10 is given by the red indicator light which flashes quickly This indication is used to inform the operator that the remote control will soon be unavailable within around 15 minutes XD 330810E revision 02 101 6 Servicing BEFORE STARTING ANY SERVICING OPERATION SWITCH OFF THE MAIN POWER SUPPLY FOR THE SYSTEM CONTROLLED ELECTROSTATIC CHARGES During cleaning operations transmitter and receiver electrostatic charges A can accumulate on the surface of the plastic materials of the receiver A antenna or of the transmitter housing these surfaces must be cleaned ta using a moist rag Servicing the XDE transmitter A Housing of the XDE transmitter must not be opened The transmitter can be dismanteld only be a trained staff in a controlled environment spare parts can be changed only by identical and original parts If one of the membranes of the function buttons or the seal of the transmitter is damaged the XDE must not be any mor
32. buttons that are different will be ineffective To perform this operation you must reprogram the key identity code in the new transmitter XDE as described in the procedure in 3 5 4 94 FR XD 330810E revision 02 if your electronic key is lost You can order another electronic key reference UDWE22X making sure to specify the following information on the order The unique 6 digit number of the old key written on the cover page of this manual when you unpackaged your product or if you do not have N of key the associated receiver identity code on receiver descriptive lable and transmitter button configuration This information will allow you to receive an electronic key identical to the old one containing all the parameters indicated above for your radio remote control 5 5 3 Dead man function The Dead man safety function deactivates the XDE transmitter radio transmission cut off when the pushbuttons BPSV BPDV or On Horn have not been actuated for a duration of N minutes or seconds The N parameter is user configurable and can take the values 01 to 98 minutes On delivery the duration is defined for 4 minutes Ifthe Nvalue configured is 99 minutes the transmitter considers that the dead man duration is infinite until the battery pack is entirely discharged Restarting the transmitter after the Dead man function has been activated Press the stop palmswitch button on the transmitter Foll
33. cerning the main requirements of health and safety relative to the design and construction of machines and Manufacturer warning The notified body in charge of the radioelectric conformity and the electromagnetic compatibility is AEMC Lab 19 rue Francois Blumet ZI de l Argenti re 38330 SASSENAGE Notified under n 0573 The above mentioned product should be exclusively _ installed and used for what it is meant for in accordance with the standards it depends upon and as per the manufacturer s guidelines safety components with the standard EN 954 1 1995 concerning the main requirements of health and safety relative to the design and construction of machines for the category 3 Final declaration Legally responsible signatory We the undersigned hereby declare that the above mentioned product complies with the directives and standard B GUESTIN Technical Manager with the standard EN 60204 32 1999 concerning the safety of machinery Electrical equipment of RADIO REMOTE CONTROL ATEX Project T504 CE ATEX Date 01 09 2008 3310608 4 DECLARATION OF CONFORMITY The manufacturer Declares Product description applicable directives First directive Individual declaration of conformity As a reference Conformity evidence Under the first one as it is mentioned in the ATEX directive but not tested by the notified body Second directive JAY Electronique le
34. ctional arrows colour coded for travelling crane Adhesive 4 way directional arrows colour coded for travelling crane 2 Common wiring accessory 2 1 CAUTION The blue battery pack XDB must only be charged outside the ATEX zone 2 1 accessory supplied with product 3 A programmed electronic key is delivered with the receiver it is however possible to order an electronic key by supplying us the following parameters The unique 6 digit number of the old key written on the cover page of this manual when you unpacked your product or if you do not have a key number The associated receiver identity code on receiver descriptive label and transmitter button configuration 4 Not suitable for direct connection to antenna Ref VUBO86 in this case use an intermediate antenna extension type VUB1 5 When using an antenna extension make sure that the structure on which the support bracket is mounted has the same equipotential as the structure on which the receiver unitis mounted XD 330810E revision 02 67 2 4 Delivery configuration e Radio channel number Radio channel nb 01 433 100 MHz 433 434MHz bands or 869 9875 MHz 869MHz band e Duration of the temporization for the Dead Man function automatic shutdown of remote control in case of prolonged non use Programmed for 4mn e Button relay configuration and button interlocking According to product definition with order e
35. ctronique ES CE ATEX RADIO REMOTE CONTROL ATEX Project T504 3310608 the safety of machinery Electrical equipment of machines Part 32 requirements for hoisting devices For its safety priority stop function ZAC la B tio rue Champrond F38334 Saint Ismier cedex Declares that the radio remote control XD Series has the following marking Receiver XDR CE 0081 12 GD Ex dia IIB T6 Ex tD A21 T80 C LCIE 07 ATEX 6034 X WARNING DO NOT OPEN WHEN ENERGIZED WARNING DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT Third directive Declaration of conformity to the Products designed and manufactured in accordance with the following applicable directives Directive ATEX 94 9 EC The conformity was granted with reference to the standards EN 60079 0 2006 EN 60079 1 2004 EN 60079 11 2007 NF EN 61241 0 2007 EN 61241 1 2004 For which a CE type examination certificate LCIE 07 ATEX 6034 X and a notification LCIE 07 ATEX Q 8006 were obtained This product complies with the electrical safety requirements as mentioned in the low voltage directive Fourth directive Fifth directive With the requirements of the European Directive of the Council of Europe of March 9th 1999 concerning the harmonization of the legislations of the member states relative to radio equipment and telecommunication terminal equipments 99 5 CE of March 9th 1999 with specific reference to article
36. d leds flash 3 times mark a break then flash 3 times etc resume identity code copy procedure described in 3 5 3 5 flashes error type The green and red leds flash 5 times mark a break then flash 5 times etc Stop or startup error make sure that the pack battery is correctly inserted in the transmitter housing and resume the radio remote control startup procedure CE Y See startup block diagram on next page 76 FR XD 330810E revision 02 iagram block d ioning 3 4 Funct lt L 0 gt yoed leneg paBueyosip s yoed Aaugg 0015 anisseg Fi e s gt OL gt 01 S IELD 06 7 7 NAN Jo S B1S OL gt OL 9606 06 abseyo yoed Moyeg 1 soyeoIpul 30X s ejal Ajajes ZM pue Sy J8A19981 YAX 330 ASW peed 1 ee ul 40 WoO Ae 1 JO 2 paBueyosip paj9auuoosip si A191eg JO s uoneinp URW pead dojs anisseg 10 yoymsujed 4015 Buissald Aq 4015 ADOV gt qpue s 20 5619 ml A A A uonnqusnd uonoun NOLLVSTILLA e uo 1571 passaud uoynq Jaynusuen 4aX UJOH UO U29319 p yooyun yoymsued 4015 pay XD
37. d s up to 3 relay boards with 6 relays V1 red indicator light wrong identity code diagnostic V2 green indicator light radio link established diagnostic V3 Horn RK relay red indicator light V4 receiver power supply red indicator light Kos 7 relays 1 and 2 RS1 and RS2 red indic ight F1 Fuse F2 Fuse XDR recelver terminal strips Terminal number Function 3x 1to12 Function relay boards A B C 21 Power Supply Neutral O v 22 Power Supply 230VAC or 48VAC or 24VDC 115VAC or 24VAC or 12VDC 26 27 Safety relay nb 2 RS2 28 29 Horn relay RK according to receiver model 104 FR XD 330810E revision 02 Appendix B Transmitter XDE aR TT TTT K o o 2 E o lt OS H N 10 2 buttons 6 2 buttons housing model housing model A Button row nb 5 B Button row nb 4 C Button row nb 3 D Button row nb 2 E Button row nb 1 F Red indicator light battery charge level diagnostic G On Horn green button H Ring for shoulder strap or carrying clip i Function label J Function button K Green indicator light ON diagnostic L Electronic key M Electronic key location N Stop palmswitch button O XDB battery pack inserted in transmitter
38. directive 98 37 CE concerning the main requirements of health and safety relative to the design and construction of machines and safety components Final deciaration Manufacturer waming The notified body in charge of the radioelectric conformity and the electromagnetic compatibility is AEMC Lab 19 rue Francois Blumet ZI de l Argenti re 38330 SASSENAGE Notified under n 0573 The above mentioned product should be exclusively installed and used for what it is meant for in accordance with the standards it depends upon and as per the manufacturer s guidelines We the undersigned hereby deciare that the above mentioned product complies with the directives and standard with the standard EN 954 1 1995 concerning the main requirements of health and safety relative to the design and construction of machines for the category 3 with the standard EN 60204 32 1999 concerning Legaliy responsible signatory B GUESTIN lectronique RADIO REMOTE CONTROL ATEX Project T504 CE ATEX Date 01 09 2008 lectronique ES CE ATEX Technical Manager RADIO REMOTE CONTROL ATEX Project T504 3310608 Page 12 331060B 110 FR XD 330810E revision 02 Am liorons ensemble ce manuel d installation et d utilisation We can improve this manual with your assistance Helfen Sie uns bei der Verbesserung des Installations und Benutzerhandbuchs Informations p
39. e used until replacement of these tightness spare parts In opposite case any liquid any dust or any foreign body can damage the transmitter The attention of the user is attracted to the risks of the use of the remote control in an environment containing solvents of polymers or glues which can degrade the good functioning of transmiiter mechanical organs Verify regularly the good state of the transmitter paying a special attention to the function button membranes to the electronic key connector and to the battery pack connector Clean the transmitter by eliminating any foreign matter Only use non aggressive cleaning product on base of soapy solution Servicing the XDR receiver IMPORTANT During any intervention requiring the opening of the receiver housing you have to take the necessary precautions in order not to degrade the surface state of the 2 jointng planes of the cover seal IMPORTANT Following any intervention requiring opening of the receiver housing be sure to apply a layer of silicon grease supplied with XDR receiver to the jointing plane of the cover seal IMPORTANT Respect the recommendations of the document Safety Notes ATEX Housing reference 332200 102 XD 330810E revision 02 Check the following points Wiring of receiver to electrical unit on machine Control relay contacts Correct operation of stop circuits active and passive Condition of cover se
40. ea Test the range limit of the transmitter and receiver by moving about up to the range limit Special function masking of certain function buttons If button masks are included in the electronic key check that they properly correspond to the application for which they have been provided 3 2 Periodic checks and checks performed following maintenance operations In addition to the commissioning checks which should be performed also check That the ergonomic features of the transmitter unit have been preserved such as pressure on function buttons correct rotation of rotary switches emergency stop button pushes in correctly etc Response time of commands between transmission of a command and resulting movement XD 330810E revision 02 75 3 3 First radio remote control startup 1 Switch ON the XDR receiver 2 Plug the blue XDB battery pack charged into XDE transmitter housing 3 Install the electronic key on the transmitter 4 Copy electronic key identity code to XDE transmitter memory see procedure on 3 5 4 5 Unlock the transmitter stop palmswitch button 6 Press the green On Horn button until the receiver is started up safety relays are activated To stop the radio remote control press the XDE transmitter stop palmswitch button NB if this procedure is not observed the transmitter indicates an error with the red and green indicator light 3 flashes error type The green and re
41. ed temperature range on above table 5 7 2 Precaution when inserting battery pack in transmitter unit Whenever changing the battery pack XDB check that it is properly secured in its housing in the back of the transmitter XDE Insertion of battery pack in the back of transmitter If not a type 5 fault caused by power supply micro cutouts can occur following fault list generated by the E transmitter 100 XD 330810E revision 02 5 7 3 Display of battery pack charge state Charging the XDB battery pack Cy Charger UCCU 1 00 240VAC 15 VW A Battery pack red indicator light oT power supplied the battery Battery pack XDB pack is on charge WARNING A The battery pack must only be Ex charged outside the ATEX area During the charging period the battery pack indicator comes on steady and shows the charging status Indicator light is orange fast charging Indicator light is green slovv charging and maintenance charging charging level of battery pack XDB gt or 60 Only charger ref UCCU from Jay Electronique are perfectly suited to charge the battery pack XDB XDE transmitter red indicator light PMR gt TT Red indicator light Two battery charge status display functions are provided on the transmitter e When the remote control is powered up stop palmswitch button out the red indic
42. electro brakes interference suppression devices such as capacitors RC circuits diodes etc must be placed directly at the terminals of the controlled components using the shortest possible connections Such devices must only be installed in full observance of the rules and requirements governing the utilization area 2 5 5 Electrical power supply protection Protection against overcurrents EN60204 1 7 2 resulting from overvoltages A fuse or other protection device should be provided in the power supply circuit of the receiver see wiring diagram for standard assemblies item Fe in appendix D The assigned current is defined in the table at XDR receiver technical characteristics Such devices must only be installed in full observance of the rules and requirements governing the utilization area 2 5 6 Minimum and maximum current of relay outputs Be sure not to exceed the minimum and maximum characteristics specified in 8 XDR receiver technical characteristics by installing if necessary an additional load or intermediate relays auxiliary contacts in electrical cabinet for power control for example Such devices must only be installed in full observance of the rules and requirements governing the utilization area 2 5 7 Auxiliary control Measures should be taken to ensure that when the radio control is not in service another control system can be used to ensure the safety of the operator and the manipulated load
43. ence to the standard EN300 220 1 and EN300 220 3 V 1 1 1 e Fourth directive The conformity was granted with reference to the standards With the requirements of the European Directive of the Council of Europe of January 27th 2003 concerning the Restriction of the use of certain Hazardous Substances in EN 60079 0 2006 EN 60079 1 2004 EN 60079 11 2007 NF EN 61241 0 2007 For which a CE type examination certificate LCIE 07 ATEX 6008 X and a notification LCIE 07 ATEX Q 8006 Fifth directive electrical and electronic equipment RoHs 2002 95 CE With the requirements of the European Directive of the Council of Europe of January 27th 2003 concerning the Waste Electronic and Electrical Equipment DEEE 2002 96 ce were obtained Notified bodies This product complies with the electrical safety requirements as mentioned in the low voltage directive 73 23 EEC part of directive 99 05 CE and was The notified body in charge of the conformity to the ATEX directive is L C LE B P 8 F92266 Fontenay aux Roses Notified under n 0081 manufactured in accordance with the following standard EN50178 October 1999 Second directive With the requirements of the European Directive of the Council of Europe dated June 22nd 1998 concerning the harmonization of the legislation of the member states relative to machines 98 37 CE of June 22nd 1998 with specific reference to appendix 1 of the directive 98 37 CE con
44. equency programmed the dead man function duration reprogrammable by a trained operator see 3 5 When the key is removed it prevents unauthorized use of the transmitter For this reason it should be removed like the battery pack when the remote control is put away Preferably the electronic key should be removed after pressing the stop palmswitch button Removal of the key before the stop palmswitch button button is pressed will result in a fault indication 2 flashes and passive shutdown of the receiver The transmitter cannot be started up vvithout its electronic key The transmitter XDE also has an internal memory containing an identity code f identity code of the electronic key matches the identity code stored in the XDE the transmitter can be started up If the identity code of the electronic key and that of the XDE do not match the transmitter indicates the problem by its two indicator lights 3 flashes In this case perform the programming procedure described in 3 5 4 Identity code contained XDE can be started up provided in transmitter XDE Transmitter identity code Identity code contained in electronic key Electronic key identity code In the event of a transmitter failure You can recover the electronic key and connect it on a maintenance transmitter button configuration should be the same as that as the failed transmitter in the other case
45. ersonnelles Personal information Pers nliche Angaben Soci t Company Gesellschaft Adresse Address Adresse Code postale Post code Postleitzahl Page Seite Page Seite Page Seite Page Seite Page Seite Merci de nous faire parvenir cette page par courrier ou par fax a l adresse suivante Please send us this form completed either by post or by fax at Bitte schicken Sie uns diese Seite per Fax oder per Post an folgende Adresse JAY Electronique Service documentation Eric DECHAME Fax 33 0 4 76 41 44 44 ZAC la B tie rue Champrond F38334 SAINT ISMIER cedex MERCI 1 THANKS 1 DANKE 15 XD 330810E revision 02 111 lectronique Realisation JAY 330810E revision02 FR EN PMD 07 10 2010 E D ZAC la B tie rue Champrond F38334 SAINT ISMIER cedex 33 0 4 76 41 44 00 5 www jay electronique fr 33 044 76 41 44 44
46. g Copying Button Button unlocking Working Dead man electronic key access to frequency function time identity code in nb 1 nb 2 i i i programming of programming programming transmitter transmitter BPSV or BPSV or BPDV BPDV BPSV or BPDV Other Other button type COM2 COM3 COM R BPTR or Cover If programing button nb 3 is not of BPSV or BPDV type the On Horn button takes then the role of programming button and substitutes itself for button nb 3 Configuration parameters which cannot be programmed by the user will be taken into account on the sales order and will not be re configurable once the transmitter is manufactured However it is always possible to order an electronic key containing the desired parameters reference UDWE22X 78 XD 330810E revision 02 3 5 1 Procedure Locking unlocking access to programming of 2 3 4 5 6 7 8 transmitter XDE Switch off the XDR receiver Insert the electronic key in the XDE transmitter unit Holding buttons nb 1 nb 2 and nb 3 pressed unlock the stop palmswitch button fig 1 Release the buttons Indicator lights statuses XDE transmitter locked red indicator light on green indicator light off XDE transmitter unlocked red and green indicator lights on Select locked or unlocked by pressing button nb 2 the selected mode is shown by the indicator lights fig 2 a
47. g buttons nb 1 and nb 2 fig 2 amp 3 Press button nb 1 to increment the tens and button nb 2 to increment the units During these operations the newly selected channel is displayed by the 2 indicator lights on the transmitter which flash accordingly Once the desired channel is selected between 01 and 64 for 433 434MHZ bands or 01 to 12 for 869MHz band press the On Horn button to validate your selection fig 4 Briefly pressing On Horn button the transmitter sends the selected radio channel number to the receiver and saves its new working radio channel fig 5 By pressing and holding the On Horn button 3 seconds the transmitter sends the selected channel number to the receiver on each of the radio link channels and saves its new working channel Wait until the transmitter indicator lights no longer flash around 30 seconds fig 5 this longer procedure is preferable and should be performed when you are not familiar with the initial working channel of the receiver Exit the frequency programming mode by pressing the stop palmswitch button fig 6 Check that the XDR receiver has changed channel by performing the startup procedure XD 330810E revision 02 3 5 3 Procedure Dead man function time programming Automatic shutdown of transmitter XDE 1 Switch off the XDR receiver 2 Insert the electronic key in the XDE transmitter unit
48. ic key defined with your parameters The transmitter XDE must only be operated with the blue battery pack XDB Put the battery pack in load for 7 hours minimum before a first use The blue battery pack XDB must only be charged outside the ATEX zone 2nd package Charger for charging the XDB battery pack 1st package Transmitter Descriptive label MEET lectronique Ref XDE o AAA Serie Date 7 0081 11 1 GD Ex ia IIB T5 Ex iaD A20 T100 C LCIE 07 ATEX 6008 X WARNING POTENTIAL ELECTROSTATI C CHARGING HAZARD SEE INSTRUCTIONS lectronique UCCU u IP65 C o081 electronic key 1 label kits FALL EME Battery pack XDB blue tee 100 240VAC 5VDC delivered with Euro and UK plugs 3 seals for Descriptive label cable gland 5 18 Ms x21 AZ Grease tube housing closing EEJ lectronique smer mil mil EH electronique Ref XDR Freq MHz Serie Date Alim V C 0081 Ex 11 2 GD Ex dia IIB T6 Ex tD A21 T80 C LOE 07 ATEX 6034 X Ss C vos1 WARNING DO NOT OPEN WHEN ENI IZED WARNING DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT 4 colored directional arrows Technical user manual safety notes for ATEX housing CCOO XD
49. ight All Indicates Horn relay state RED activated ON Power supply ind light All Indicates receiver power Receiver switched OFF RED supply state Receiver switched ON i i Not activated OFF Safety relays ind light All Indicates safety relays state RED activated ON Function relays ind light A Indicates each function relays Not activated OFF RED state activated ON Error messages Micro nb 1 Micro nb 2 indicator light indicator light Possible causes of failure Possible remedies RED GREEN OFF Melted fuses Check power supply wiring diagram according to Mainboard power supplied but power Wrong power supply wiring or supply red indicator light remains OFF Internal electronic failure Contact the technical person in charge of the n aviation 2 3 4 5 6 or 7 flashes Internal electronic failure Gonitact tgitechnical person EES installation 88 FR XD 330810E revision 02 receiver model 5 Technical data 5 1 Definition of markings on ATEX products Since July 1st 2003 all Ex products must satisfy the requirements of the directive ATEX 94 9 CE The new markings on Ex products are defined as follows example for XDE transmitter Ex Specific marking relative to protection against explosions Device group symbol 2 1 Category of devices determining utilization area G D Type of atmosphere gas G and or dust D Ex Marking satisfies standards
50. lectronic key Service your equipment and perform all the periodic checks as may be required by the intensity with which your equipment is used Follow necessarily the instructions of cleaning described in the chapter Servicing XD 330810E revision 02 85 4 2 Radio remote control start up 1 Switch ON the XDR receiver 2 Take care that XDB battery pack is loaded and is well connected to XDE transmitter back 3 Install the electronic key on the transmitter or take care of its presence on XDE transmitter 4 Unlock the transmitter stop palmswitch button 5 Press the On Horn button until the receiver is started up 6 Use the radio remote control to control the equipment To stop the radio remote control press the XDE transmitter stop palmswitch button NB If during this procedure both XDE transmitter indicator light begin flashing please contact the technical person in charge of the installation 86 XD 330810E revision 02 4 3 Product indicator lights function 4 3 1 XDE transmitter indicator lights Error messages Transmitter state The transmitter stop palmswitch is unlocked Green indicator light Red indicator light Before or after On horn button is pressed continuously OFF Before or after On horn button is pressed continuously ON Before or after On horn button is pressed flash in a alternative way Before On h
51. lementing protection by intrinsic safety Gases and fumes sub division non exhaustive list CLASSE IIA CLASSE IIB CLASSE IIC Propane Ethylene Acetylene Ethane Ethyl ether Hydrogen Butane Cycloprodene Carbon disulfide Benzene Butadiene 1 3 Pentane Propylene oxide Heptane Ethyl oxide Acetone Hexane Methanol Ethanol Paint thinners Natural gas Gas temperature classes MAXIMUM surface temperature Ignition temperatures Temperature class p of electrical equipment of FLAMMABLE materials The maximum temperature of an equipment must always be less than the ignition temperature of the surrounding atmosphere 90 FR XD 330810E revision 02 5 2 XDE transmitter function button type 6 button types can be used on the XDE transmitter button row nb 5 button row nb 4 button row nb 3 button row nb 2 button row nb 1 One step pushbuttons single speed BPSV Tvvo step pushbuttons double speed BPDV Rotary switches with 2 fixed positions COM2 Rotary switches with 3 fixed positions COM3 2 Rotary switches with 3 positions with automatic return COM3R R 1 3 1 20 20 10 Electronic switches with 3 positions BPTR The following combinations of button pairs by rows are possible BPSV BPSV 1 BPDV BPDV 4 2 OG 2 COM3 k eS ATTENTION Certain configuratio
52. mp 3 Validate the selected mode by pressing the On Horn button fig 4 The XDE transmitter saves the new mode in the electronic key and switches off the indicator lights Exit the locking unlocking procedure by pressing the stop palmswitch button fig 6 Remark Ifan operator attempts to program the radio frequency the dead man function duration or an identity code copy with the transmitter locked the XDE transmitter will indicate an error Transmitter locked by its indicator lights which will flash in alternation Locking Unlocking f the button nb 3 is not pushbutton BPSV or BPDV type use then the green On Horn button XD 330810E revision 02 79 3 5 2 Procedure working radio frequency channel programming 1 2 3 6 7 Switch on the XDR receiver Insert the electronic key in the XDE transmitter unit Holding buttons nb 1 and nb 2 pressed unlock the stop palmswitch on the transmitter fig 1 The radio channel already selected is indicated by two flashing indicator lights on the transmitter which represent the tens red indicator light and units green indicator light If transmitter red and green indictor lights flash in alternation The electronic key is locked Press the stop palmswitch button and follow procedure described on chapter 83 5 1 Start again this procedure at point Nb 3 Select the new channel usin
53. mswitch on the transmitter and remove the electronic key Service your equipment and perform all the periodic checks as may be required by the intensity with which your equipment is used Follow necessarily the instructions of cleaning described in the chapter Servicing 60 FR XD 330810E revision 02 1 Description of XD radio remote control Thank you and congratulations for purchasing our XD button type industrial radio remote control system intended for use in explosible atmospheres The XD radio remote control is designed for remote control applications on handling machines and for industrial equipment applications The radio remote control enables the operator to better focus on his work as it allows him to choose his observation position which is only limited by safety considerations example no one should be standing under a load The radio remote control completes and enhances the classic safety circuits emergency stop circuits With the XD series JAY Electronique satisfies the needs for use of a radio remote control in an explosible gas atmosphere zones 1 and 2 and in an explosible dust explosive atmosphere zones 21 and 22 consistent with the requirements of directive 94 09 CE By its modular design Jay Electronique s XD system integrates a number of features in terms of Number of function buttons Type of function buttons Position of function buttons Number of output relays Pr
54. n operations vvill not be available if svvitches or covers are situated in button rovv 1 or 2 see 3 5 XD 330810E revision 02 BPSV COMSR 4 1 2 COM2 COM3R 1 COM3 COMSR Ei Wie Na COMSR COM3R Sy Cover cover O BPSV BPTR COM2 BPTR 2 EO 91 5 3 Function button interlockings The following function button interlocking configurations are possible XDE transmitter front panel view 1st button of interlocked pair Button nb 1 1nd button of interlocked pair Button nb 2 Acronym Button nb 1 Button nb 3 Button nb 1 Button nb 4 Button nb 2 Button nb 3 Button nb 2 Button nb 4 Button nb 3 Button nb 4 Button nb 3 Button nb 5 Button nb 4 Button nb 6 Button nb 5 Button nb 6 Button nb 7 Button nb 8 Button nb 7 Button nb 10 Button nb 8 Button nb 9 Button nb 9 Button nb 10 kk Standard interlocking configurations defined in sales reference for XDR receiver see 2 3 2 product identification For each of the desired interlocking configurations simultaneous action on the two buttons will result in three operating modes which depend on the programs defined program 1 program 2 program 3 By pressing the 2 button pair the two commands are deactivated corresponding relays set to OFF The first button of the in
55. o open the connection terminal strips EE Vertically push the screwdriver flat tip EH screwdriver of 1 5 to 3 mm width on the nu g 0 lever Exercise a moderated pressure up to opening RS2 the terminal m a Insert the wire RK jeg Remove the screwdriver G T T T d ds B E E E F E E E F F E ni AA EE a e d d e m h Ell B ll el El El Get Ze 1555 o o O O O O O 26 SES SS di Si Se Vv OV o 23 22 21 20 23 22 21 20 23 22 21 20 XDR receiver XDR C400 XDR CA00 00 reference 12 24 VDC 24 48 VAC 115 230 VAC For the wiring and to determine the correspondence between the action on a function button or switch and the relay controlled refer to the configuration table supplied with the receiver label on housing cover and appendix A CS H See wiring example in appendix XD 330810E revision 02 2 5 4 Interference suppression In the event of inductive loads on the relay outputs contactor coils solenoid valves or
56. ocking configuration 5 6 1 Connection to relays Connections are made on spring terminals with connection points identified by numbers The flexible wire section is between 0 08 mm square and 2 5 mm square No common line is provided on the printed circuits all contacts are potential free An accessory referenced UDWR12 with 16 connection points provides for easy connection of the common lines desired supplied as a standard feature with the receiver 5 6 2 Relay characteristics Summary table Number of connection Relay function Number of relays points per relay Safety relays wm 1 T contact Control Movement 2 1 T contact Safety relays The two safety relays are activated when XDE transmitter On Horn button is pressed These relays are auto maintained until passive stop electronic key removed when transmitter is in functioning or battery pack discharged disconnected from transmitter or radio interferences or active stop when transmitter stop palmswitch is pressed e Contacts AgNi10 Au5um e Maximum power at cosphi 1 2000 VA e Maximum current switching 8 A e Maximum voltage switching 250 VAC e Minimum current voltage advised switching 50 mA 12 VDC e 100 000 switching cycles at 250 VAC 8 A cosphi 1 e 100 000 switching cycles at 24 VDC 6 A e Tests per EN 60947 5 1 DC13 at 2 A 24 VDC AC15 at 3 A 250VAC XD 330810E revision 02 97 Horn and control relays The Horn
57. ogramming of relay buttons assignments Special attention has been given to ensure operator comfort through the following features Ergonomic transmitters enabling one hand control Control button accessibility Button touch sensitivity Identification of functions controlled Light weight compact transmitter Transmitter endurance and fast changing battery pack Adaptability to all radio configurations of the environment by possibility for changing frequency by a trained operator Mechanical protection of function buttons to avoid any unintentional action Transmitter carrying strap which hooks onto belt when unit is idle or removable shoulder strap optional accessories To further enhance safety when using this equipment technical solutions and innovative options are also proposed Radio remote control shutdown category 3 per EN954 1 and Hamming distance superior or equal to 4 for each transmitted message e Access is enabled by electronic key to an authorised operator only Easy maintenance e Customization entirely stored in electronic key Diagnostic aid indicator lights Finally the UD radio remote controls fully satisfy the safety requirements of the current applicable and draft standards and comply with the following European directives Manufacturer ATEX 94 9 CE LCIE certificate Machinery Directive shutdown category 3 per EN954 1 e RTTE microwave equipment and telecommunication terminals low voltage electromagnetic
58. on order of the equipment The warranty shall not apply subsequent to any modifications or additions to the equipment performed by the customer without written approval by JAY Electronique The JAY Electronique responsability during the warranty period is limited to material and construction defects This warranty comprises repair in the JAY workshops or replacement free of charge of parts recognized to be defective following expert inspection by the Jay Technical Department The warranty shall not give rise to any compensation for damage claims Any disputes relative to a supply or settlement thereof shall be ruled by the COURT OF COMMERCE OF GRENOBLE solely competent even in the event of an Appeal or a plurality of defendants XD 330810E revision 02 103 Appendix A Receiver XDR A Power supply terminal strips B Safety relay n 2 RS2 terminals strips C Safety relay n 1 RS1 terminals strips D Power supply and command cable gland E Horn RK relay terminals strips F Summary table of the buttons relays correspondence G Relay boar
59. or and the antenna O Be steered downward if it is to place above the operator and upward in the other cases e The antenna orientation is indicated in the figure below Good Wrong Cc Good N XDR Metal XD 330810E revision 02 69 2 5 2 Marking of the controlled equipment If there are several equipment fitted with similar radio remote control systems working in the same neighbourhood e g in a plant each transmitter shall carry a clear indication which tells the equipment driver which equipment is controlled by the transmitter in question In this respect signalling arrows are available as an accessory Place the different arrows on the equipment to be controlled so that each arrow colour corresponds to that on the associated transmitter control button The direction of movement of control buttons shall whenever possible be consistent with equipment motion Symbols shall be fixed in such positions that there is a clear and unambiguous relationship between the action on buttons in the control station and the corresponding direction of motion The arrows are available in the following versions Reference R f rence 4 vvay self adhesive arrows 2 way self adhesive arrows color UVVE001 color UWE002 Independent symbols 400 mm AAA H 180 mm brown green brown green blue yellow 2 5 3 Receiver wiring WARNING To avoid any risk of electrocution or explosion never open the receiver
60. orn button is pressed Before or after On horn button is pressed Before On horn button is pressed Before On horn button is pressed Before On horn button is pressed Before On horn button is pressed Battery pack charge level Transmitter state Red stop palmswitch button 4 5 ndicator light unlocked button is pressed Flashes FAST Green indicator light Before On horn button is pressed Before On horn button is pressed After On horn button Flashes FAST is pressed RED GREEN indicator indicator light light Possible causes of failure Possible remedies Check battery pack load Battery pack is discharged or disconnected or Internal electronic failure Contact the technical person in charge of the installation Install electronic key on tranmitter before powering up the transmitter or Contact the technical person in charge of the installation Electronic is not connected to transmitter Bad connection of the electronic key Electronic key failure Internal electronic failure Press the stop palmswitch button and follow procedure described in 3 5 1 or Contact the technical person in charge of the installation Access to the transmitter programming is locked Reprogramming is required see The transmitter identity code is different procedure in 3 5 4 from that contained in the electronic key or Internal electronic failure Contact
61. ow startup procedure in 4 2 Changing the dead man duration The dead man duration or unit N can be modified by a trained operator by performing the procedure described in 3 5 3 NB Rotary switches COM2 COM3 COM3R and BPTR do not act on the Dead man function The manipulation of these types of buttons does not rearm the temporization If the operator has to use switches during a long period the temporization must be lengthened or removed by programming either the operator will have to rearm the temporization by pressing regularly on the On Horn button or another pushbutton type XD 330810E revision 02 95 5 6 XDR receiver technical characteristics ATEX characteristics Utilization zones Zones 1 2 21 and 22 Protection mode Explosion proof intrinsic safety Markings CE 0081 142 GD Ex dia IIB T6 Ex tD A21 T80 C LCIE 07 ATEX 6034 X WARNING DO NOT OPEN WHEN ENERGIZED WARNING DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT Mechanical and environment withstand characteristics Aluminium alloy grey RAL7005 IP65 20 kg approx Dimensions 280x370x180 mm not including antenna Operating temperature range 20 C to 50 C Storage temperature range 30 C to 70 C Cable lead out 1 PE 22 metal with 3 seals 15 18 18 21 and 21 24 mm Connection Spring type terminal strips for 0 08 to 2 5 section wires Radio characteristics Reception frequency 64 programmable frequencies in 433 434
62. performing When the operator s direct field of view is inadequate the controlled equipment must be equipped with auxiliary devices to improve visibility When several machines are being moved simultaneously the equipment must be fitted out to limit to consequences of a possible collision The receiver unit must only be started up when closed with all its cover fastening screws in place Following any intervention requiring opening of the receiver housing be sure to apply a layer of silicon grease Supplied with XDR receiver to the cover seal Never leave the transmitter lying around anywhere in particular when it is powered up Never leave the radio control transmitter on the ground or on a metal surface If doing so becomes indispensable press the stop palmswitch on the radio control If several radio controls are used at the same site different radio frequencies should be used spaced by at least two channels for example channels 5 7 9 etc The more space there is between the chosen radio channels the less the risks of disturbance are For safety reasons remove the electronic key when not in use Store it in a safe and tracked down place Do not forget to recharge the battery pack when discharged The blue battery pack XDB must only be charged outside the ATEX zone In the event of a malfunction immediately shut down the installation by pressing the stop palmswitch on the transmitter and remove the e
63. safety mode This allows for using type e cable glands alone EN 50016 A pressurized gas is introduced in the enclosure to prevent the possibly explosive CEI 60079 2 surrounding atmosphere from entering the enclosure 29 06 2007 The actual design of the circuit where the energy is limited at the entry by a Zener barrier B EN 60079 11 galvanic insulator makes it impossible for arcs or electrical sparks to form subdivided CEl 60079 11 into ia resists 2 defects suitable for zone 0 and lb resists 1 defect suitable for zones 1 and 2 Immersion EN 50015 The material or the electrical circuit is immersed in oil The explosive mixture is located in oil CEI 60079 6 above the liquid and cannot be ignited by the electrical circuit EN 50017 For this protection mode all the electronics is encapsulated in an inert powdery material Powdery filer CEI 60079 5 to prevent electrical arcs or electrical sparks Encapsulation EN 50028 For this protection mode all the electronics is encapsulated in an insulating material CEI 60079 18 to prevent electrical arcs or electrical sparks This protection mode is only suitable for devices intended for zone 2 where the risk AC of explosion is low It combines the enhanced safety mode e with lower protection CEI 60079 15 P i y P requirements tem SYST EN 50039 Desi d f duct impl ti tection by intrinsic safet i syste CEI 60079 25 Design and use of a product imp
64. terlocked pair has priority ex button nb 1 and button nb 2 interlocked when these two buttons are pressed simultaneously only button nb 1 is acknowledged The 2nd button of the interlocked pair has priority ex button nb 2 and button nb 4 interlocked when these two buttons are pressed simultaneously only button nb 4 is acknowledged 5 4 Correspondence between transmitter function buttons and receiver relays In its standard configuration the buttons relays are assigned naturally by the increasing order of the button numbers and relay numbers Each BPSV button type is assigned 1 relay Each BPDV button type pair is assigned either 3 relays 2 movement relays and a third relay for high speed or 4 relays This information is contained in the XDR receiver product reference data see product identification Each 2 button type is assigned 1 relay Each COM3 COM3R or BPTR button type is assigned 2 relays with the possibility of having the two relays either OFF or ON when the switch is in the center position This information is contained in the XDR receiver product data see product identification For non standard button relay configurations be sure to properly fill in the configuration sheet located in the XDR cover 92 FR XD 330810E revision 02 5 5 XDE transmitter technical characteristics ATEX characteristics Utilization zones Zones 1 2 2
65. the technical person in charge of the installation The button configuration is different from that contained in the electronic and the physical configuration on the transmitter One or several function buttons are defective Internal electronic failure Contact the technical person in charge of the installation Check that battery pack is correctly Micro power cuts due to a bad battery pack inserted in transmitter housing connection or Internal electronic failure Contact the technical person in charge of the installation re Contact the technical person in Internal electronic failure charge of the installation 7 flashes intemal dlestronic failure Contact the technical person in charge of the installation Contact the technical person in 8 flashes Internal electronic failure charge of the installation Function or corresponding message Battery pack charge gt 90 90 gt Battery pack charge gt LOW BATT level Battery pack charge lt or LOW BATT level OFF After On horn button OFF Flashes Radio transmission is pressed Battery pack charge gt LOW BATT level Radio transmission Battery pack charge lt or LOW BATT level LOW BATT level low battery battery pack charge level lower than 10 the battery pack must be reloaded XD 330810E revision 02 87 4 3 2 XDR indicator lights IMPORTANT To avoid any risks of explosion any diagnostics requiring you to

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