- Easypell
Contents
1. DHW sensor The total line length of the heating circuit pumps must not exceed 100 m 200014 EN 1 2 Commissioning controller version A 33 12 1 1 Commissioning controller version A A DHW sensor must be connected to terminal 42 44 After switching on the boiler starts after approx 1O seconds The fire protection device is opened This symbol appears on the display while the fire protec tion device is being opened approx 2 minutes After the fire protection device has been opened the ig nition process starts and the symbol for ignition is displayed On completion of the ignition process can last up to 15 minutes the symbol for heating at full power appears The boiler is now heating at full power Installation Manual Easypell 16 32kW 54 Selecting the set DHW temperature button The current boiler temperature is displayed button 12 1 2 Selecting the set DHW temperature The current DHW temperature is displayed button he set DHW temperature is displayed Factory setting 50 C 200014 EN 1 2 Setting the time program for DHW heating 55 The set DHW temperature can be changed as follows button The value can be raised or lowered by pressing the keys button save value The stored value is displayed button 12 1 3 Setting the time program for DHW heating 1 Heating period 1 E 00 00 00 00 5 02. VS Flame tube E Anti blowback system i Aud 5 Boiler insulation 11 Combustion chamber sensor Combustion chamber 12 Ash box cover 200014 EN 1 2 Bringing the pellet boiler into the central heating room 13 6 Bringing the pellet boiler into the central heating room This section describes the prerequisites as well as the working sequence required 1 Transport 2 Notes on bringing the unit into the building 5 Casing parts 4 Dismantling the casing parts 6 1 Transport Eco Engineering supplies the pellet boiler on a pallet The pellet boiler is ready to be connected The control unit for the boiler controller is integrated into the control panel If itis not possible to bring the boiler into the building at ground level remove the casing the burner the boi ler controller and the pellet hopper This will reduce the weight of the unit and make it easier to carry NOTICE Contamination and corrosion Make sure that the pellet boiler is located under a roof if it needs to be stored outside before it is transported brought into the building Installation Manual Easypell 16 32kW 14 Notes on bringing the unit into the building 6 2 Notes on bringing the unit into the building Before bringing the unit into the building check the dimensions of all doors to ensure that the boiler has suffi cient clearance and can be set up properly Minimum door width
3. A carin Mee HUN JJU O JoII Jesus eJnjsJe wz xeu vz xeu UE SER IS i Rus A ddns some d wa Ajoje vc xew mos poods 16 Ma ze DES Mee a OWAGEZ ME ANE N 1 61 81 LLIGIN N G SI N lz Iad 1nev Z13N ais LAN Na ZS y U ISJeA J9 e1u02 eund J 1 UU Jeuung U I IU dund InOJIO Guney Jeje nunooy jejseuueu Weel duund MHg ye eu jeg 2126 una WE yz xew OWAOEZ IWAOEZ OVAOtC MOS B DWNOEZ PE kal lal sA a j e ONI IZII CC OIN eL SL vL ON N O l Sd GNANZ AH MN Installation Manual Easypell 16 32kW 28 Starting up for the first time 10 Starting up for the first time After bringing in the boiler connecting up the hydraulics and power supply the unit can be started up for the first time NOTICE Density of the combustion chamber To ensure a trouble free operation the density of the combustion chamber must be given Note The unit must be started up for the first time by an authorised Eco Engineering service technician Note Use the checklist enclosed to document the start up procedure NOTICE Material Damage The allowed operation temperature of the boiler controller is between 5 and 40 C 200014_EN 1 2 Starting the pellet boiler 29 11 Starting the pellet boiler Navigation icons Icon Description Use the up arrow to return to the previous menu screen Use the down arrow to arrive at the next menu screen When thi
4. Eco Engineering installation Manual Easypell 16 32kW ENGLISH 200014 EN 1 2 www easypell com Title Article number Version valid from Approved Author Installation Manual Easypell 16 32kW 200014 EN 12 O9 2015 Wohlinger Christian Eco Engineering 2050 GmbH A 4152 Lembach M hlgasse 9 Tel 43 0 72 86 74 50 Fax 43 0 72 967 7450 10 E Mail office easypell com www easypell com ECO Engineering by Eco Engineering 2050 GmbH Subject to modifcations Contents T Dear Custome et me operei iata nine A 4 2 Types of safety warning SICH ee ip i ER 5 3 Prerequisites for installing a pellet boiler kak eee ae KK Ka KK KK KK KK ka 6 3 1 Guidelines and standards for installing a pellet boiler a 6 CINE E e ala TOO MM MM a a Loara d tis ap ai ai iu i da aa i e BR Qnm eem 6 SE SV CN Gc 7 Bee ys e o nM ina da aaa beata au da a aaa da aid ini iu ii oii toi PER 8 3 5 Operation of a pellet boiler with an existing boilerk eee nennen 8 4 Warnings ana re Ik yd eS Ul ON mmm 9 Al DISCS InN UCHOM a aice aa atita need ci d aid dei 9 O VAIO Sn 9 NN IO COMA MENE RERO CGL go de dad dC E AE E NT 10 S AMER SS A 11 6 Bringing the pellet boiler into the central heating room eres 15 A A no II IPM MELLE EE 15 6 2 Notes on bringing the unit into the building eee 14 E a M Tm sa a ala i a a paid o i la II ai a a 16 6 4 Dismantling the burner casing and the burner
5. Emorcode O Emorcode O Negative MES S o 2 2 2 Q2 201 input open measuring circuit from negative draft measurement open Cause and Remedy check check polarity and signal O 10V and signal check polarity and signal O 10V 1OV Pe NG Signal too low signaloelowOV signal below OV below OV AS S C combustion chamber check closure of boiler door leak Emorcode Emorcode Description Negative E _ qQ P ooo input short circuit measuring circuit from negative draft measu rement is shorted out Cause and Remedy signalincorrect check polarity and signal O 10V IEEE T EEE IRI TY signal too high signal above 10V Error code Description Description Negative draft pressure in boiler is not achieved Cause and Remedy negative draft tube connect up negative draft tube disconnected 200014 EN 12 Fault texts 49 negative draft does not Check negative draft tube for leaks Check flue change gas tube for blockage Negative draft pressure Close boiler door check tube to negative draft too low Sensor check whether boiler flue gas outlet is clear Display check whether condensation heat exchanger is mass RE A clear Make sure flue gas fan is running Description Safety temperature limiter has tripped Cause Lco NN MN Remedy safety temperature limi connect up safety temperature limiter and check ter unplugged cable connections
6. controller Boiler sensor VA GN IN V V AN AN OR O Easypell Wiring diagram version B ni E anana LX U Ls b HA FI VA E W 000000 ss s ooc s eel EF uS BO 0 BU o8 Note Burner contact The total line length of the heating circuit pumps must not exceed 100 m 200014 EN 1 2 Commissioning controller version B 41 12 2 1 Commissioning controller version B After switching on the boiler starts after approx 1O seconds The fire protection device is opened This symbol appears on the display while the fire protec tion device is being opened approx 2 minutes After the fire protection device has been opened the ig nition process starts and the symbol for ignition is displayed On completion of the ignition process can last up to 15 minutes the symbol for heating at full power appears The boiler is now heating at full power Installation Manual Easypell 16 32kW Z2 Setting the boiler heating period button The current boiler temperature is displayed button 12 2 2 Setting the boiler heating period If heating periods are programmed the boiler runs at the set times During these periods burner requests from the external controller terminal 7 8 are ignored Outside the programmed heating periods burner demand from the external controller terminal 7 8 is active again Note
7. F 9 volume partial load at f g 15 5 192 tem kg h O N ON F 9 volume rated power at AGT 54 9 558 74 4 m h F 9 volume partial load at AGT m h Flue gas tube diameter mm 14 4 labs E m IS NO O U1 N O 150 Chimney diameter as per chimney calculation Chimney construction Steel or ceramic lined damp resistant Fuel 200014 EN 12 Technical data 59 16 5 19 4 6 5 5 Colorific value MJ kg Colorific value kWh kg Bulk density kg m gt 600 As O Water content weight Ash parts weight 96 O N Length mm N Diameter mm Weight Overall Weight kg N On O N CN O Electrical Components Connection value 250 VAC 50 Hz Main Drive LW AO Drive Motor W 250 370 Combustion Air Blower W Emissionsacc torestrenons OO 76 Reference 10 O2 dry EN303 5 CO rated power mg mY covatedpovertnarm ee 5 T ase P osea o o Ioxeeaovwtme 7 m Installation Manual Easypell 16 32kW 60 Technical data NOX partialload mg m 7o 69 66 82 HG rated power maie HE perti iod Oman Dustratedpowerimg m 8 8 8 8 200014 EN 12 Author Eco Engineering 2050 GmbH A 4132 Lembach M hlgasse 9 Tel 43 O 72 86 74 50 Fax 43 0 72 86 74 50 10 E Mail office easypell com www easypell com Eco Engineering O by Eco Engineering 20
8. Programming of heating periods is NOT advisable if an external controller is used 08 05 e 00 00 00 00 gt 00 00 00 00 5 o Yv y button 200014_EN 1 2 Setting the boiler heating period 435 Cursor at the hour 08 05 en 00 00 00 00 lt gt 00 00 00 00 gt 5 w y co button 08 06 A The value can be set by pressing the keys O en 00 00 00 00 lt gt 00 00 00 00 gt 5 w y button save value 08 05 a AN KG 06 00 00 00 5 00 00 00 00 5 Cursor jumps to the minute 5 w y Other values minutes and hours are set as described above Note The set heating period still needs to be activated Installation Manual Easypell 16 32kW 44 Setting the boiler heating period Q button 08 05 nn 29 00 8 ES 06 00 22 00 G Cursor at the symbol 00 00 00 00 gt w y button 08 05 T an Sm E 06 00 22 00 00 00 00 00 gt w y Q button Activate the set heating periods The symbol v shows that the heating periods have 08 07 A been activated and saved Ong 06 00 09 00 v 00 00 00 00 gt 5 w MW 200014 EN 1 2 Setting the time 45 button 12 2 3 Setting the time The current time is displayed Note The time is set in the same way as the heating periods button Installation Manual Easyp
9. max unit dimension Easypell 16 20 16 20 kW Easypell 25 32 DE BILAN Boiler dimensions Easypell 16 Easypell 20 Easypell 25 Easypell 32 B overall width of pellet 1210 1210 1277 1227 boller B1 Width with cleaning lever C width of boiler casing D Hight flue gas tube E Diameter flue gas tube H height of boiler casing F height hopper T depth of boiler casing Boiler Weight Dimensions in kg Easypell 16 Easypell 20 Easypell 25 Easypell 32 Weight of boiler with casing SU S50 450 450 hopper and burner 200014 EN 12 Notes on bringing the unit into the building 15 Minimum clearance dimensions required Note To install the heating system properly and ensure economical operation you need to make sure that mini mum clearance dimensions indicated below are observed when setting up the boiler In addition make sure that legislation in your country is complied with relating to the minimum clea Min clearance of flue gas con 450 mm nection from wall or part of building Min clearance of side of boiler 200 mm from wall or part of building C Min clearance of front of boiler 700 mm from wall or part of building rance of the flue gas tube Min clearance of side of burner SOO mm from wall or part of building Min room height 1950 mm Note Legislation in your country must be observed Placement of rubber plates OO NOTICE The pellet heating boiler must be placed on the suppl
10. safety temperature limi check boiler controller ter has tripped safety temperature limi allow boiler to cool and reset alarm ter defect Display mode CE E Flue gas minimum temperature not reached during ignition phase Cause and Remedy no pellets available fill up with pellets ignition electrode defect check ignition electrode approx 2000 replace if reguired ignition nozzle blocked la clean burner plate and ignition tube flue gas sensor clean flue gas sensor and flue gas tube contaminated flue gas sensor is not in insert flue gas sensor into flue gas tube flue gas tube Display Description Flame return gate open fault Cause and un flame return gate Connect up flame return gate and check cable unpluggeq connections Flame return gate does check ball valve to see if it is jammed not reach OPEN limit switch __ no signal although open check cables and flame return gate Error code Installation Manual Easypell 16 32kW 50 Fault texts Description Flame return gate closed fault Cause and Lco NN flame return gate Connect up flame return gate and check cable unplugged connections Flame return gate does check whether ball valve is jammed check ball not reach CLOSE limit valve throughway to see if foreign objects are switch preventing it from closing no signal although check cables and flame return gate closed Emorcode Emorcode Description Both flame return gate limit
11. 17 6 4 1 Dismantling the burner casing and burner nin rr 17 or Wee aasa 19 GAS Disranna tre Pole Cas MT e etnie n man ta cs a to ic a Eat kl Gi ean tat i 20 Z Adjusting power TAL O aie ao TERT 21 7 1 Installing the turbulators and closure PIUOS sis etur rere ttr ttr tt Re rt Be n ha at 21 8 Connecting up the hydraulics AA 23 O Tre Done contro SN dis dae E dei ia 24 9 1 Plugs on the boiler control UNIt 25 DEG a curo Ni s AA casa 26 DS WIENG AA 2 10 Start 19 up Tor Ene Tir S L do dieta ico 28 11 Starting the pellet BOller AA 29 12 Controller for heating circuits and DHW ee ee desire 50 A SG AA O E E SO 12 11 Commissioning controller version A is 55 212 Sekcing the set DHW temperatute ee SA ls Serting the time orograti FO FED EI ALEE dpi 55 io Send 25 82 AA 58 LAR Msi e See m e e sl En a 59 D VERI leis PTT i beeen tuba aer tel NG ana abac qi ada at af an aia in ia aa adu nana d ha ea ai n aa dud a a 59 12 2 1 Commissioni a controller version Bresson nennen aan aa baten Parents a A atatia il a pha aa 4 222 alala AA ziz a nu TE N pp aaa ct aa a ia 45 EEE oi 46 ERA 47 Lal oros tO CO o e N een 47 ELSA AN RI e uo A e A 47 o A A 51 14 1 Checklist for checking the heating system 5 Ko RETRO z alla Sag o SKEo BE EZ MII LIIIIIIIIIIIIIIMIII ENE R M o9O2OnN A D NNN AGB BIB IN E EIEEEEEDEDEM D i 55 AE ee Nc 56 16 Technical data eee nenas 58 Installation Manual
12. 56 C 25 60 C Pressing the button repeatedly returns you to the start screen Status display symbols Display Description AR DHW priority active heating circuit demand is subordinate Pump output active Minimum boiler temperature pump release has not been reached Time program active Burner demand via burner contact thermostat AN Warning 12 2 Version B Heating circuits and domestic hot water are controlled by an external controller The boiler controller features a burner contact for this purpose at terminal 7 8 24V If this burner contact is closed the burner starts The boiler switches to standby mode when the switch off temperature is reached The boiler switch off temperature is set at the factory to 76 C When the actual boiler temperature falls to 10 C below the boiler switch off temperature the burner restarts NOTICE It must be ensured that both the heating circuit pumps and the hot water pump are only switched on when an actual boiler temperature of 60 C has been reached This prevents the formation of condensate in the com Dustion chamber Note Non compliance with this requirement leads to guarantee and warranty forfeiture Installation Manual Easypell 16 32kW 40 Hydraulic diagram version B optional optional Version B BEES N Y l j j SE l O O V V WV AN X AN AN DO nO O Burner contact heating q
13. central heating room You must have all components that come into contact with water replaced before you start up the pellet boiler again Cleaning Clean the flue gas tube and chimney regularly Oxidation of chimney Do not use metal brushes to clean chimneys made of stainless steel Legislation in your country must be observed 5 5 Flue gas system The flue gas system consists of a chimney and a flue gas tube The flue gas tube connects the pellet heating system to the chimney The chimney leads the flue gas from the pellet heating system out into the open 1 Design of the chimney The dimensions and design of the chimney is very important The chimney must be able to ensure suffici ent draft to safely draw away the flue gas regardless of the status of the boiler Low flue gas temperatures can cause sooting and moisture damage on chimneys that are not insulated For this reason moisture re sistant chimneys stainless steel or ceramic should be used Chimneys made of plastic are not permitted An existing chimney that is not damp resistant needs to be rennovated before use Easypell 16 Easypell 20 Easypell 25 Easypell 32 O 150 Flue gas tube diameter 13 at boiler mm Chimney diameter as per chimney calculation EN 13384 1 Chimney design damp resistant Flue gas temperature Boiler type Easypell 16 Easypell 20 Easypell 25 Easypell 32 Flue gas temperature WO E rating Flue gas temperature 100 C partial
14. load The dewpoint of flue gas with wood pellets max 10 water content is approx 50 C Chimney draft The diameter of the chimney must be selected based on a chimney calculation according to EN 13 384 1 The suction effect of the chimney draft must extend as far as the chimney connection The maximum flow rate that can be drawn through the chimney limits the maximum performance of the pellet boiler The boi ler performance must be reduced if the chimney does not possess the necessary cross section This may only be performend by authorised personnel Installation Manual Easypell 16 32kW 9 Safety systems 5 4 Safety systems The following safety measures are the prerequisite for safe operation of your system Emergency stop switch em Every heating system must be able to be switched off with an Emergency Stop switch a The Emergency Stop switch must be inside the central heating room Safety valve The hydraulic system must be equipped with a safety valve This valve opens when the pressure inside the heating system increases to max 3 bar The safety valve must be installed at the highest point of the boiler must not be locked and must be within 1 metre of the boiler Safety temperature sensor The pellet boiler is equipped with a safety temperature sensor This is located on the pel let boiler If the boiler temperature exceeds 95 C then the heating system switches off Expansion tank All heating
15. sensor NETZ 230 Volt AOUT PWM 1 220 Volt FRT 13 12 24 Volt DAS TO E SE 98 AF 4142 24 Volt WW 4544 24 Volt Diglni 24 Volt we __ Name of sensors motors and pumps Flame return gate Belimo DHW pump Accumulator pump Only active if a sensor is connected to terminal 43 44 Ignition Burner motor Flue gas fan L A Power supply boller control unit PWM for speed controlled high efficiency pump Combustion chamber sensor Negative draft measuring Boiler sensor not used DHW sensor Note Only use for controller version A Pilot switch for hopper Capacitive sensor burner Burner contact for external heating controller Jumper for speed controlled high efficiency pump Installation Manual Easypell 16 32kW 26 9 2 Cable routing Reroute cables after dismantling the casing or other system components DANGER Risk of electric shock Switch off the system before performing work on the boiler Note the following points to ensure the cables are routed securely Cables must not be routed over moving parts over hot parts orover sharp edges Cables must be routed in the cable ducts provided and through cable leadthroughs e tied together and secured with cable ties at the points provided DANGER Risk of electric shock Check cables for damage Replace any cables that are damaged NOTICE Damage to the boiler controller Before fitting the ca
16. switches are closed at the same time Cause and LC both limit switches check flame return gate check cables check activated connectors Description Container cover open Cause and Remedy Cover open close cover O End switch defect replace end switch Display Description DHW sensor fracture measuring circuit from DHW sensor is open Cause and Remedy sensor not connected a connect sensor at input sensor defect measure sensor approx 2kQ at 25 C replace if required sensor cable defect replace sensor sensor temperature too sensor temperature above measuring range high CHO T Description DHW sensor short circuit measuring circuit from boiler sensor is shorted out Cause and EC measure sensor approx 2kQ at 25 C replace if required sensor cable defect replace sensor sensor temperature too sensor temperature below measuring range low 10 200014_EN 1 2 Appendix 51 14 Appendix 14 1 Checklist for checking the heating system The checklist is intended to help authorised specialists perform and document a comprehensive check on the heating system NOTICE Damage to property Use the checklist to check the heating system before starting up for the first time CHECKLIST Comment Pellet boiler Pelletboiler ss urne pate te screw fring tre Burner pata tonere O Flame tube Jisthe flame tube placed correctly Are the adjusting screws for the increasing of the flue gas T cover
17. systems must be equipped with a pressurised expansion tank The plumber or heating system installer must dimension the expansion tanks according to the dimen sions of the hydraulic systern NOTICE Starting up Starting up for the first time has to be performed only by an authorized service technician 5 5 Operation of a pellet boiler with an existing boiler There are different regulations in the different European countries Please mind the prescription of your country 200014 EN 1 2 Warnings and safety instructions 9 4 Warnings and safety instructions Observing safety instructions ensures that the heating system is operated safely 4 1 Basic safety instructions Never get yourself into danger give own safety the utmost priority Keep children away from the central heating room and storage room Observe all safety warnings on the boiler and in this user manual Observe all instructions relating to maintenance servicing and cleaning The pellet heating system may only be installed and started up for the first time by an authorised plumber Professional installation and start up is the prerequisite for safe and economical operation Never make any changes to the heating system or flue gas system Never close or remove safety valves 4 2 Warning signs DANGER Risk of poisoning Make sure that the pellet boiler is supplied with suffi cient combustion air The openings in the combustion air inl
18. temperature adjusted correctly Fluegasconnection isthecemectonmeinsusten Is a chimney draft regulator barometric damper implemented Airation boiler room Exists the required aeration opening Nameplate Is the nameplate placed on the boiler Oo s Electric installation and regulation Electric nstallation and regan Powersupply CNT LI Tenes dmensins oro fuses O Botersenser Securng ocaronandcomecton TT Ca TT sthenverauicsistemdeserated fo Is the system filled up with water Check the pressure Safety systems Installation Manual Easypell 16 32kW 52 Checklist for checking the heating system Safety temp sensor Check the installation and explain the function securing location and connection Emergency stop Exists an emergency stop switch switch Fire extinguisher Exists a fire extinguisher Heating up Explanation of functions malfunctions and maintenance Operating manual Explanation of the operating and maintenance regulations Tr Maintenance contract Notice to the legal regulations 200014 EN 12 53 Retrofit motor cleaning device 14 2 Retrofit motor cleaning device Installation Manual Easypell 16 32kW 54 Retrofit motor cleaning device 200014_EN 1 2 Retrofit motor cleaning device Installation Manual Easypell 16 32kW 56 Spare parts 200004 200005 200007 200006 EIOOTA 15 Spare parts 200002 16 KW 200015 25
19. 2 Heating period 2 00 00 00 00 50 5 viv Installation Manual Easypell 16 32kW 56 Setting the time program for DHW heating Q button Cursor at the hour 00 00 00 00 lt gt 00 00 00 00 5 y y pu The value can be set by pressing the keys O 00 00 00 00 00 00 00 00 w y button save value 08 05 E P 06 00 00 00 00 00 00 00 5 Cursor jumps to the minute a w y Other values minutes and hours are set as described above Note The set heating period still needs to be activated 200014 EN 1 2 Setting the time program for DHW heating 57 button 08 05 Pr 06 00 09 00 lt 9 Cursor at the symbol A 00 00 00 00 gt w y button 08 06 pe 06 00 09 00 00 00 00 00 gt 5 w y button Activate the set heating periods The symbol v shows that the heating periods have 08 i 0 PN been activated and saved E 06 00 09 00 v 00 00 00 00 gt 5 v W Installation Manual Easypell 16 32kW 58 Setting the time button 12 1 4 Setting the time The current time is displayed Note The time is set in the same way as the heating periods button 200014 EN 1 2 Status display 59 12 1 5 Status display The current status is displayed 17 15 A No settings can be entered 0 1 i This display is for information only Sr DON
20. 50 GmbH Subject to modifcations
21. Easypell 16 32kW 4 Dear Customer 1 Dear Customer e This manual is intended to help you operate the product safely properly and economically Please read this manual right through and take note of the safety warnings Keep all documentation supplied with this unit in a safe place for future reference Please pass on the documentation to the new user if you decide to part with the unit at a later date Please contact your authorised dealer if you have any questions 200014 EN 12 Types of safety warning sign 5 2 Types of safety warning sign The warning signs use the following symbols and texts Types of safety warning sign 1 Risk of injury 2 Consequences of risk Damage to property do o Heating only with pellets complying with the 5 Avoiding risk standard 31 1 Risk of injury Danger indicates a situation that could lead to death or life DAN G R threatening injury Warning indicates a situation that could lead life threatening or serious injury Caution indicates a situation that could lead to injury Note indicates a situation that could lead to property damage N OTICE 2 Consequences of risk Effects and consequences resulting from incorrect operation 35 Avoiding risk Observing safety instructions ensures that the heating system is operated safely Installation Manual Easypell 16 32kW 6 Pre
22. KW EN a aa aa 23799 OIVSSINCTSSIVSSINET 200014_EN 1 2 Spare parts 57 PE523 Ll PEZ 200030 121011 24155 PE136 U CF 1 6 KW NAT An L203 121010 121198 PESO CUE P 25 L204 E1413E PE273 KW Installation Manual Easypell 16 32kW 58 Technical data 16 Technical data Here you can find the technical data according to the boiler type stereo 5 6 s so Boiler efficiency rated power 96 93 1 Boller efficiency partial power 91 2 94 4 26 Water area 108 Water capacity litres Water supply return Y inch S A 5 4 Water supply return DN 2 i Nf O1 N N N N NO NO O 284 UN N O Water resistance at IOK mBar LU Water resistance at 20K mBar 58 UI O1 N CO UI Boiler temperature C 69 90 Boiler input temperature minimum C Operating pressure maximum Bar O Test pressure Bar N UI Flue gas area Flue gas F 9 900 1 100 0 08 Fire vault temperature C Need of draught rated power mBar Flue gas temperature partial 0 03 load mBar Suction draught necessary yes Flue gas temperature rated 160 power C Flue gas temperature partial 100 load C UN N O F 9 volume rated power at f g 26 2 45 1 520 tem kg h
23. ed 16 kW Insert another 4 turbulators 25 kW No adjustment required 25 kW Insert another 4 turbulators Installation Manual Easypell 16 32kW 22 Installing the turbulators and closure plugs 16kW 20kW Only the adjustment of the system by an authorized Eco Engineering service technician can guarantee an op timal level of efficiency and with that a low emission operation Starting up for the first time has to be performed only by an authorized Eco Engineering service technician 200014 EN 1 2 Connecting up the hydraulics 235 8 Connecting up the hydraulics The hydraulic connections are located on the rear side of the boiler DANGER Risk of explosion You may connect up the pellet boiler only after an authorised plumber has installed the hydraulic systern completely with all safety devices NOTICE Water damage damage to pellet boiler Only an authorised plumber may connect up hydraulics on the pellet boiler Check the hydraulic system for leaks before starting up 1 Hydraulic schematics Always refer to the Eco Engineering hydraulic schematics when connecting up the pellet boiler The Eco Engineering hydraulic schematics are available from your Eco Engineering sales partner or from the Eco Engineering website 2 Connections The connections between the pellet boiler and the hydraulic system must be disconnectable 3 Drain connection When you install the pellet boiler remove the plug
24. ell 16 32kW 46 Status display 12 2 4 Status display The current status is displayed No settings can be entered This display is for information only Oe s SS 56 C 25 60 C Pressing the button repeatedly returns you to the start screen Status display symbols Display Description Pump output active Minimum boiler temperature pump release has not been reached Time program active Burner demand via burner contact thermostat Warning gt poe 200014_EN 1 2 Malfunctions 47 15 Malfunctions 13 1 Malfunctions what to do Follow the sequence described for handling malfunctions The heating system switches off automatically if a malfunction occurs e The control unit display shows a malfunction alarm text You have to rectify the cause of the malfunction After eliminating the underlying causes you can restart the boiler 15 2 Fault texts The fault text displayed on the screen provides information on the type and status of the malfunction as well as help for troubleshooting 1 Warning symbol 2 Error code 5 Error symbol Note The system restarts automatically when the cause has been eliminated Overview of malfunction alarm texts Display Description Boiler sensor fracture measuring circuit from boiler sensor is open Cause and Cause and Remedy sensor not connected not sensor not connected connect sensor at Input sensor defect measure se
25. et must never be partially or completely closed Ventilation systems central vacuum cleaning systems extractor fans air conditioning systems flue gas blow ers dryers or similar equipment must never be allowed to draw air from the central heating room and cause a drop in pressure The boiler must be connected tight to the chimney us ing a flue gas tube Clean the chimney and the flue gas tube at regular intervals The central heating room and pellet storage room must be sufficiently supplied with air and ventilated Before entering the storage room it must be ventilated with sufficient air and the heating system switched off Risk of electric shock Switch off the system before performing work on the DANGER Never burn petrol diesel engine oil or other explosive materials Never use liquids or chemicals to ignite the pellets Switch off the heating system before filling the storage room Installation Manual Easypell 16 32kW 10 What to do in an emergency DANGER Risk of fire Do not store any flammable materials in the central heating room Do not hang out any washing in the cen tral heating room Always close the boiler door Risk of burns Do not touch the flue spigot or the flue gas tube Do not reach into the ash chamber Use gloves to empty the ash box Do not clean the boiler until it has been allowed to cool down Risk of cut injuries due to sharp edges Use gloves for performing all work
26. from the ENTLEERUNG connection and fit a 1 2 diameter shut off valve Installation Manual Easypell 16 32kW JA The boiler controller O The boiler controller The boiler controller is located behind the front cover of the boiler It is used to control the combustion procedere and the fuel feeding system The boiler controller is connected to the operating device by a bus connection The operating device is located in the boiler door Visualizing of measuring values and ajdustment of desired values and parameters are accomplished through through the operating device o ss sjoco e sel als ZLAN WMa LINO Jada DT Feesee ECN NOTICE Damage of property If you change microfuses ensure correct current rating 200014 EN 1 2 Plugs on the boiler control unit 25 9 1 Plugs on the boiler control unit All sensors and actuators are fully wired ready for connection A plug in connection is used for connecting to the boiler controller Always ensure that the labelling of the plug corresponds to that of the plug in position position BSK 24 Volt UW 230 Volt 230 Volt ZUEND 230 Volt ES 230 Volt SZ 230 Volt RM BO Motor boller cleaning device optional LUFT Burner fan STB 230 Volt Safety temperature
27. ied rubber plates Installation Manual Easypell 16 32kW 16 Casing parts 6 5 Casing parts The boiler is protected by a casing on all sides The casing parts prevent contact with hot moving and live components They also give Easypell pellet boilers a unique appearance Boiler side panel Boiler rear panel 200014 EN 1 2 Dismantling the burner casing and the burner 17 6 4 Dismantling the burner casing and the burner Dismantle the pellet boiler as far as necessary if site conditions require so that the unit can be brought safely into the building The complete dismantling of all components described here is divided into the following sections 1 Dismantling the burner casing and the burner 2 Dismantling the boiler door 5 Dismantling the boiler casing 6 4 1 Dismantling the burner casing and burner Installation Manual Easypell 16 32kW Dismantling the burner casing and burner 18 o Y m PT um d i S 4 NA IN T REPE ARE AI N EN 4 x CAN A v NN 2 mo we Ny 200014_EN 1 2 Dismantling the boiler door 19 6 4 2 Dismantling the boiler door Installation Manual Easypell 16 32kW Dismantling the boiler casing 20 6 4 3 Dismantling the boiler casing 200014_EN 1 2 Adjusting power rating 21 7 Adjusting power rating On Eco Engineering pellet boilers the effective heat exchanger area can be changed withi
28. justable the burner is started The hot water pump terminal 13 N is activated if the boiler temperature is above the pump release tempera ture 60 C The pump is switched off when the DHW temperature reaches the set DHW temperature If there is no burner demand room thermostat open at this time the boiler switches to standby mode DHW control by time switch or manual switch Instead of controlling DHW heating with a time program it is also possible to use a time switch or manual Switch For this purpose a switching contact time switch or manual switch can be connected to terminal 7 8 24 volt If the switching contact at terminal 7 8 is closed DHW heating is started NOTICE A DHW sensor must be connected to terminal 43 44 NOTICE If a time switch or manual switch is used it is advisable NOT to program any domestic hot water heating periods Installation Manual Easypell 16 32kW 34 Hydraulic diagram version A Easypell Wiring diagram version A DHW pump Accumulator pump MN poa Boiler controlled pump Boiler controlled pump AH 9L SL vL SIN Thermostat Thermostat Note VE 000000 TE Y o o God aiae cod I Version A o V A A A A m Qq m Qq VA A gt IN N A N AR Attention JH Remove bridge WW
29. n NO LONGER be used as the burner contact for an external controller Heating circuit control by means of room thermostat The burner starts when a room thermostat is connected When the boiler switch off temperature of 76 C is reached the boiler switches to standby mode and the heating circuit pump continues to be activated When the actual boiler temperature falls to 1O C below the boiler switch off temperature the burner restarts If both room thermostats are open room temperature has been reached the boiler switches to standby mode The burner is shut down in stages whereby the boiler temperature continues to rise Consequently the heating circuit pumps continue to be activated until the boiler temperature falls to 11 C be low the boiler switch off temperature In order to utilise the amount of heat present in the boiler the hot water pump is activated automatically However this only occurs if the actual DHW temperature is below the set DHW temperature 5 C NOTICE It is essential that the room thermostat is connected to terminal 14 Please observe the wiring diagram NOTICE In this case a DHW sensor must also be connected to terminal 43 44 200014 EN 1 2 Version A 5 DHW control by time program A time program for DHW heating can be set on the operating device DHW heating is started according to this time program If the actual DHW temperature is below the set temperature minus hysteresis ad
30. n a assembly group This involves opening or closing the heat exchanger tubes The power rating of the pellet boiler is adjusted as a result Eco Engineering supplies the pellet boilers in one of two sizes outputs Always observe the rating on the nameplate The EasyPell 16 20 must always be set at or between 16 to 20KW The EasyPell 25 32 must always be set at or between 25 to 32KW There can be no exception to this 7 1 Installing the turbulators and closure plugs Heat transfer takes place in the heat exchanger tubes The heat exchanger tubes are fitted with cleaning springs that also act as turbolators On the Easypell 16 and Easypell 25 boilers some of these heat exchangers are sealed off with sealing caps In this way the heat exchanger area is adapted to the rated output Sealing caps Increasing the boiler power rating 1 Remove the closure plugs from the ends of the heat exchanger tubes 2 Insert the turbulators supplied into the heat exchanger tubes 5 Hookthe turbulators onto the ring of the cleaning system Reducing the boiler power rating 1 Unhook the turbulators from the ring of the cleaning system 2 Remove the cleaning springs turbulators from the heat exchanger tubes 5 Close off the heat exchanger tubes using the closure plugs supplied Number of cleaning springs tubulators to be removed installed Boiler power ratings Factory set boiler as per data plate power rating 16 kW No adjustment requir
31. nsor approx 2kQ at 25 C replace if required sensor cable defect sensor cable defect defect replace sensor sensor temperature too sensor temperature above measuring range high C HOO C Description Boiler sensor short circuit measuring circuit from boiler sensor is shorted out Cause LN Remedy eaa li measure sensor approx 2kQ at 25 C replace if required tt sensor cable defect Ls replace sensor sensor temperature too sensor temperature below measuring range low 10 C Installation Manual Easypell 16 32kW 48 Fault texts Display Error Errorcode ECE qd 2 3 emo ee chamber sensor fracture measuring circuit from combustion chamber sensor is open Cause CauseandRemedy CauseandRemedy sensor not connected not sensor not connected connect sensor at input 00000 sensor at connect sensor at input sensor defect a sensor approx bmV at 125 C replace if required sensor cable defect ad replace sensor sensor temperature too sensor temperature above measuring range high MOO C Description Combustion chamber sensor short circuit measuring circuit from combustion chamber sensor is shorted out Cause and Remedy TT Tl dt Measure sensor approx bm V at 125 C replace if required sensor cable defect replace sensor sensor temperature too sensor temperature below measuring range JO O sensor polarity incorrect Ra exchange and connections Display
32. om children are to be kept out Always close the boiler door 2 Air supply and ventilation of central heating room The central heating room must be fitted with air supply and ventilation openings at least 200cm Legis lation in your country must be observed 5 Combustion air supply The pellet boiler needs a supply of combustion air Never operate the pellet boiler if the air intake openings are partially or completely closed Contaminated combustion air can cause damage to the pellet boiler Never store of use cleaning deter gents containing chlorine nitrobenzene or halogen in the room where the heating system is installed if combustion air is drawn directly from the room Do not hang out washing in the central heating room Prevent dust from collecting at the combustion air intake to the pellet boiler 4 Damage due to frost and humid air The central heating room must be frost proof to ensure trouble free operation of the heating system The temperature of the central heating room must not fall below 3 C and must not exceed 30 C The air hu midity in the central heating room must not exceed 70 5 Danger for animals Make sure that household pets and other small animals cannot enter the central heating room Fit mesh 200014 EN 1 2 Flue gas system 7 over any openings Flooding If there is a risk of flooding switch off the pellet boiler in good time and disconnect from the power supply before water enters the
33. on the boiler NOTICE Damage to property Heat the pellet heating system using pellets that comply with EN 14961 2 class A1 and A2 only Damage to property Do not use the heating system if it or any of its compo nents come into contact with water If water damage occurs have the heating system checked by an service technician and have any dam aged parts replaced 4 5 What to do in an emergency DANGER Risk to life Never get yourself into danger give own safety the ut most priority What to do in the event of a fire e Switch off the heating system Call the fire brigade Use approved fire extinguishers fire protection class ABC What to do if you smell smoke e Switch off the heating system Close the doors leading to living areas e Ventilate the central heating room 200014_EN 1 2 The Easypell 11 5 The Easypell Easypell types and power ratings Eco Engineering offers the Easypell with the following power ratings 16 20 25 and 32kW Note Refer to the data plate for the power rating of your Easypell The data plate is located on the rear side of the boiler Here you find the type designation manufacturer s serial number and year of build Key components of the Easypell Boiler heat exchanger Boiler controller Installation Manual Easypell 16 32kW The Easypell PV LEN N EN lt gn
34. requisites for installing a pellet boiler 3 Prerequisites for installing a pellet boiler You must fulfill the following conditions before operating a fully autornatic pellet boiler 5 1 Guidelines and standards for installing a pellet boiler Overview of standards and guidelines applying to the installation of a pellet boiler Check whether you need to obtain planning permission or approval from the authorities for installing a new heating system or changing your existing system Legislation in your country must be observed Flue gas system EN 13384 Legislation in your country must be observed Building and fire pre Legislation in your country must be observed vention regulations Type of installation Fireplace with a flue gas fan for connection to an air exhaust sys tem The combustion air line from air shaft and the connecting piece to the chimney are part of the fireplace Fireplace with a flue gas for connection to a chimney The com bustion air line from outside and the connecting piece to the chimney are part of the fireplace Sound insulation DIN 4109 Please note the building unique demands on sound insulation 5 2 Central heating room The pellet boiler is installed in the central heating room 1 Safety instructions for the heating room DANGER Risk of fire Do not store flammable materials or liquids in the vicini ty of the pellet boiler Do not permit unauthorised persons to enter the central heating ro
35. s symbol is displayed the set value can be changed When this function is selected the value can be changed by pressing the arrow keys When this function is selected you leave the menu without saving the changed value Icons System status Icon Description view Run down time Heating full power Container cover is open OFF Boiler cleaning Note This message appears when the container cover has been open for longer than 20 seconds Warning EN O fi lonition gt A Installation Manual Easypell 16 32kW 30 Controller for heating circuits and DHW 12 Controller for heating circuits and DHW In principle 2 versions are available Version A e max 2 room thermostats are used for controlling the heating circuits The boiler controller features a time program for controlling DHW heating The required DHW sensor is included in the scope of supply Version B An external controller is used for controlling the heating circuits and DHW heating 12 1 Version A A control function is integrated into the boiler controller which enables a maximum of 2 heating circuits wi thout mixer radiators to be controlled using a room thermostat Furthermore a control function for domestic hot water is integrated into the boiler controller This control function is activated when a DHW sensor included in scope of supply is connected to termi nal 43 44 Note In this case the input at terminal 7 8 ca
36. sing components make sure that all cables are connected to the correct points on the con troller Failure to do so can lead to damage to the con troller and such damage is not covered by warranty 200014_EN 1 2 Cable routing 27 DANGER Only certified installers or electricians under the direction of a certified installer may connect to the Risk of electric shock controller Only an authorised installer may connect the pellet boi ler to the power supply D O 2 O O U Q gt O O OD X OD N O Q C O OD TO BN 4 Q OD O Q O TO UV gt gt lt O O M 40 C O O x X O O yu 9 3 Wiring diagrams The wiring diagrams for the boiler control unit provide detailed technical information for certified installers Wiring diagrams dund Aous o jje Jeljemueo Suneeu U WIU po e jueo I UJe X JO JoUJn W J SUSS Joddouy Je u nsesuu poses Je Jeduun o9 ueo 3UIng on oedeo YIJIMS ella pasn jeu J SUSS MHE J SU S 13 1049 yelp oAIPWoN i L4 oo A is A e E A A ALMXL c cu EL 1 S y N9 9L GI CY ir vr tr 6 clely elf Wala V RT dv MM JM n jeuende 99IA9B Buluea o ue JOUINg Je iee eye di Ser
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