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UQ1 User`s manual

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1. Item n4 Default Parameters High speed mode 001Fh 31 0 O OFF 1 ON It doesn t do averaging when this parameter is 1 ON Auto average and Average in measured result will be O Q1 Source 0020h 32 0 0 A 1 B 2 Formula 3 Formula 4 Formula 5 Receiving 6 Receiving 7 None 1 2 3 data 1 data 2 Q1 Hold 0021h 33 0 0 None 12 Sample 2 Peak 3 Bottom 4 Peak to 5 Average Peak Q2 Source 0022h 34 1 0 A 1 B 2 Formula 3 Formula 4 Formula 57 Receiving 6 Receiving 7 None 1 2 3 data 1 data 2 Q2 Hold 0023h 35 0 0 None 12 Sample 2 Peak 3 Bottom 4 Peak to 5 Average Peak Q3 Source 0024h 36 7 0 A 1 B 2 Formula 4 Formula 5 Receiving 6 Receiving 7 None 1 2 3 data 1 data 2 Q3 Hold 0025h 37 0 0 7 None 12 Sample 2 Peak Bottom 5 Average Q4 Source 0026h 38 7 0 A 1 B 2 Formu Formu 5 Receiving 6 Receiving 1 2 data 1 data 2 Q4 Hold 0027h 39 0 0 7 None 12 Sample 2 Peak Bottom 5 Average Q5 Source 0028h 40 7 0 A 1 B 2 Formu Formu 5 Receiving 6 Receiving 1 data 1 data 2 Q5 Hold 0029h 41 0 0 7 None 12 Sample 2 Peak 5 Average Formula source 1 1 002Ah 42 0 0 None 1 2 B data 1 data 2 value 1 1 Formula source 1 2 002Bh 43 0 O0 None 1 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 1 2 Formula source 1 3 002Ch 44 0 0 None 1 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 1 3 Formula sou
2. input data 7 gt Null Sar E fun fe oe nut z FIrST Transmit data 1 is set as Formula 3 UQ1 unit 3 slave side FIrST Transmit data 1 is set as Head A Tips Please don t change the formula chosen at center unit by calculation setup When measure using more than two UQ1 units if FISST Transmit data of UQ1 at slave side is used for other formula you can t make any formula When add delete unit at Unit setup screen all setup of Calculation setup Application will be deleted Formula won t be deleted 4 27 Setup procedure 4 5 5 Sensor head setup Setup parameters relevant to measurement by sensor head itself Procedure Click Sensor head tab at setup screen Please refer 4 5 2 Operation of setup screen in detail Screen UQ1 01 Calculation setup direct Calculation setup application Sensor head Calibration 1 0 Control output Storage r Unit Sensor head setup Measurement target Peak z Laser power ON T Moving average 16 time Standar number Sampling period 500 us r Sensor head B setup Measurement target Peak T Laser power ON Moving average 16 time Standar z number Sampling period 500 us z UQ1 02 Calculation setup direct Calculation setup application Sensor head Calibration 1 0 Control output Storage poe Id mea Seo aes Appl Sensor head A s
3. N Nm 12 24VDC Schematic Head B Function RS422 Send RS422 Send Control output Q2 X No contact MF Power 12V 24V 10 III d Gig AREA EEE l 12 24VDC 2 ce Display Terminal Wiring Grounding Please ground UQ1 series as following Ground each equipment individually as much as available Grounding impedance should be less than 100Q If you couldn t ground equipment individually please ground to common point Other Other Other Ue equipment equipment ze equipment Individual grounding One point grounding Just connecting to ground the best OK No good Please use thicker than AWG14 2mm for grounding line Please shorten the grounding line as much as possible 2 10 Display Terminal Wiring 2 2 3 Input Output schematic O Input schematic Internal Power 3 be 8 AM e Trigger IN1 E Trigger IN2 v i I O Tips Function of the input Trigger IN1 2 is defined at shared memory address 116 118 Input level is fetched every updating period of UQ1 independent of sequencer scan timing Output schematic Signal OUT 1 v E O Signal OUT 2 8 5 T 1 s F 9 d O com Tips Function of the out Signal OUT1 2 is defined at shared memory 113 115 Output is updated every upda
4. Procedure Please click Storage tab on the setup screen Please refer 4 5 2 Operation of setup screen in detail Screen 4 36 Calculation setup direct Calculation setup application Sensor head Calibration uo Control output Storage 1 E UQ1 01 Unit Storage setup Target 1 Target 2 Note Storage target Ql Null aces 2 can t be used by version 1 of Please make sure to use Target 2 that there is number above the CE mark Hold mode Null xj Null l4 Pointer Clear Timing At RESET is ON Sampling period 1 Point X 100 us Time of storing data 26 214 sec When pointer Continuous upda reaches end E Storage setup a o n s Storage target Specify target for storage Default is Q1 3 2 6 Hold mode Specify hold mode for storage This parameter is effective only for Head A B and Formula 1 2 3 Default is None Pointer clear timing Specify timing to clear the storage pointer When trigger is ON When trigger is ON the pointer is cleared When RESET is ON When RESET Y09 is ON the pointer is cleared Default is When RESET is ON Setup procedure Sampling period Specify sampling period from 1 to 65536 Default is 1 and it Sores every data The parameter Data store skip number of UQ1 will be this num ber 1 Example When this number is 10 it samples data every 10 sampling period Data sore skip nu
5. 5 Monitoring Wave No light received ON LED at the position of light peak is OFF Tips Please refer 5 1 1 Process about other status Display Terminal Wiring Terminal ul E 2 _ 8423 1 ALO ALO ALO ALO ALO ALO gs ALO gle UQ1 Terminal block Note No Terminal Function Head A SDA Head A send Head A SDB Head A send Head A RDA Head A receive Head A RDB Head A receive 5 RS422 signals for Head A GND to be connected to 13 SG 9 SyncOutA Head A Sync out For preventing cross talk Sync OutB Head B Sync out For preventing cross talk 13 SG Signal Ground GND of RS422 to be connected 16 COM SG I O common GND of Sync Out Signal Out Trigger In to be connected 12 24V I O power Plus line of DC12 24V power supply to be connected 12 24V I O power No 17 and 18 is connected internally on PCB 2 6 Display Terminal Wiring 2 2 2 Wiring Please read this chapter carefully before wiring A Warning Please confirm that the source of power supply is shut down before wiring to prevent electric shock and damage of the product Please confirm that the cover is fixed over terminal block after wiring and before power on to prevent electric shock A Caution To prevent malfunction and storing wrong data because of noise please keep following 1 Please con
6. Na x gt Nun 0 00 0 00 Formula 2 Null xa Df Nar f xa gt Null 0 00 0 Formula 3 Null f x va D Nan f Na fe Nun 0 00 0 00 0 00 0001 00 Data transmission setup Transmit Data 1 Head A z Transmit Data 2 Head B a Hold 1 Null Hold 2 Null Formula 1 Specify the calculation formula The result will be used as mea Formula 2 sured result 3 Formulas can be set per unit Formula 3 Please refer Setup of Formula in detail Formula source 1 5 Specify source of the formula Default is None Fixed value 1 5 Specify fixed value for the source of the formula Default is 0 00 Please refer Setup Fixed value in detail Operator 1 4 Specify operator for the formula Default is FIrST data setup pee ee Transmit data 1 Specify which data to transmit by FIrST from slave side to mas Transmit data 2 ter side The data transferred through FIrST is referred as Receiving data 1 or Receiving data 2 at master side unit Hold 1 Specify hold process of transferred data Please refer 3 3 Hold Hold 2 mode and process in detail FIrST communication can be done between adjoining two units master side and slave side units at smaller slot number and bigger slot number Please refer 4 5 2 Operation of setup screen 4 21 Setup procedure Setup Fixed value Following shows how the fixed value is set and its unit When proximate operator is
7. Seen RIIILPP PPM III eee PT eecscecccceccecebececccot ooo oe MALEPEM Measured data e 2147483648 ON Trigger input OFF ON OFF RESET Y09 3 51 Hold mode and process Peak to Peak Hold Qx Hold 4 Peak to Peak Hold Hold mode 1 Normal It outputs peak to peak maximum minimum level sampled while the sampling period Dotted line means original measured value Full line means output 2147483648 P Measured P ms A o4 as i NEUEN r vl MISSE 2147483648 E Trigger input ON RESET ON 09 OFF o 0 3 52 Hold mode and process Auto Peak to Peak Hold Qx Hold 4 Peak to Peak Hold Hold mode 0 Auto While the Trigger input is OFF it outputs and keeps peak to peak maximum minimum level While the Trigger input is ON it keeps the level sampled at up edge of the trigger input Dotted line means original measured value Full line means output D D Measured 0 Es data EOS E qp a GROS X pu 214748364g errem nn eminent denne ente jenen deseen reinen nennen wo Trigger input oF RESET ON Y09 OFF 3 53 Hold mode and process O Average Hold Qx Hold 5 Average Hold Hold mode 1 Normal It outputs average level sampled while the sampling period Dotted line means original m
8. or The unit is ym Example Subtracting 500um from Head B measured value Formula 1 JHeadB Fixed vae Null fe a E t Nut 00 50000 00 00 aE Hundredfold of the fixed value will be stored into shared memory of UQ1 unit in this case When proximate operator is or The fixed value will be treated as integer without unit Example Calculate average of measured value of Head A and B Formula 1 zl Er eed I zl er Fa zm The value will be stored as it is into shared memory of UQ1 unit in this case Setup of Formula Following shows how to setup formula that is explained at Example of Formula setup in 3 2 3 Q1 Q5 Cal culation setup Calculation of thickness Example When the thickness of the object is 10mm and A B is 9 2mm r Formula 1 The Fixed value is 800 L t A B then 10mm 9 2mm 0 8mm 800ym Calculation of step height Height of the step from the base is calculated by H A B Formula 1 Er Fr m DPF zu E rae nun E s z gt 4 22 Setup procedure Calculation of inclination Example Calculation of inclination 6 A B L L is distance of two sensor heads When L 80mm Formula 1 m EB I D Fixed vaez T m Fx rm The fixed value is 80000 um Getting measured data from adjoining unit Example When calculating average of two Head A connected to each
9. 7FFFFFFFh 2147483647 00CFh 207 set by Pointer clear timing Head B Bottom Hold 00DOh 208 080000000h 2147483648 7FFFFFFFh 2147483647 00D1h 209 set by Pointer clear timing Head B Auto Peak to Peak 00D2h 210 10 7FFFFFFFh 2147483647 Hold 00D3h 211 set by Pointer clear timing Head B Peak to Peak Hold 00D4h 212 0 7FFFFFFFh 2147483647 3 00D5h 213 set by Pointer clear timing g Head B Auto Average Hold 00D6h 214 080000000h 2147483648 7FFFFFFFh 2147483647 5 00D7h 215 li set by Pointer clear timing 5 Head B Average Hold 00D8h 216 1080000000h 2147483648 7FFFFFFFh 2147483647 00D9h 217 set by Pointer clear timing 3 Head B Count 00DAh 218 080000000h 2147483648 7FFFFFFFh 2147483647 OODBh 219 set by Pointer clear timing Formula 1 00DCh 220 080000000h 2147483648 7FFFFFFFh 2147483647 O00DDh 221 Formula 1 Sample Hold OODEh 222 1080000000h 2147483648 7FFFFFFFh 2147483647 OODFh 223 set by Pointer clear timing Formula 1 Auto Peak Hold OOEOh 224 080000000h 2147483648 7FFFFFFFh 2147483647 O0E1h 225 set by Pointer clear timing Formula 1 Peak Hold 00E2h 226 1080000000h 2147483648 7FFFFFFFh 2147483647 00E3h 227 set by Pointer clear timing Formula 1 Auto Bottom Hold 00E4h 228 080000000h 2147483648 7FFFFFFFh 2147483647 OOE5h 229 set by Pointer clear timing Formula 1 Bottom Hold OOE6h 230 080000000h 2147483648 7FFFFFFFh 2147483647 00E7h 231 set by Pointer
10. FIrST Transmit data 2 setup OO6Fh 111 O0 HeadA 1 HeadB 2 Formula 1 3 Formula 2 4 Formula 3 5 None g FIrST Transmit data 2 Hold 0070h 112 0 0 None 2 Peak 3 Bottom 4 Peak to 5 Average 9 Peak Signal Out 1 0071h 113 0 0 Q1 2 Q3 3 Q4 4 Q5 ON when out side of threshold Signal Out 2 0072h 114 1 0 Q1 1 Q2 2 Q3 3 Q4 4 Q5 ON when out side of threshold Signal Out logic 0073h 115 0 0 All nor i 2 2 is 3 All reverse mal reverse amp Trigger timing of data sam 0074h 116 0 0 OFF 2 Up edge 3 Down edge RESET effects at up 9 pling edge only 3 Trigger IN 1 0075h 117 0 O RESET 1 HeadA 2 Head B 3 Formula 1 4 Formula 2 5 Formula 3 E Trigger IN 2 0076h 118 1 0 RESET 1 HeadA 2 Head B 3 Formula 1 4 Formula 2 5 Formula 3 Setup parameters regarding Input and Output ON delay OFF delay Specify the delay time of output turning ON and OFF The unit is msec When the width of ON or OFF time of measured result is shorter than ON delay or OFF delay like A and B in the following chart ON delay and OFF delay affect all output Measured Il result One shot ON delay Specify if output as one shot or not When One shot is ON the output will be ON for the period specified by OFF delay One shot affects all output 3 30 Measured o EE a result Qx OFF delay OFF delay Parameters in detail FIrST Transmit data 1 2 setup FIrST Transmit data 1 2
11. doesn t affect It doesn t do Hold process While Trigger input is ON it keeps the level at just before the Trigger input is ON Dotted line means original measured value Full line means output 12147483648 Measured 0 data ory 9 eee Cwm LLLLLLI PPM c o ory D 2147483648 mener Besuneeusds raean spado ade cae ON 1 i B Trigger input OFF RESET ON Y09 OFF 3 46 Hold mode and process Sample Hold Qx Hold 1 Sample Hold Hold mode 0 1 doesn t affect It samples and hold at up edge of Trigger input Effective for sampling the level at a point Dotted line means original measured value Full line means output 2147483648 Measured data 2147483648 ON OFF Trigger input ON RESET OFF Y09 3 47 Hold mode and process Peak Hold Qx Hold 2 Peak Hold Qx Hold 2 Peak Hold It outputs maximum level sampled while the sampling period Dotted line means original measured value Full line means output eeccccoococcocooccocceccoe ococococccoccocccocccccocodeoccocoo oco 2222 42147483648 Measured i od i xe wecocce deccceed F 2147483648 ON OF Trigger input ON RESET YO9 OFF 3 48 Hold mode and process Auto Peak Hold Qx Hold 2 Peak Hold Hold mode 0 Auto While the Trigger input is OFF it outputs and keeps maximum level W
12. 1 2 will be ON when the input is ON Parameters RESET Y09 HeadA YOA HeadB YOB Formula 1 YOC Formula 2 YOD Formula 3 YOE oan BWN oco 3 31 Parameters in detail 3 2 6 Storage setup Item Address Default Parameters Hex Decimal Data store skip number 0077h 119 OzNo skip 1 OFFFFh 65535 Source of data 0078h 120 0 0 Q1 1 Q2 2 Q3 3 Q4 4 Q5 5 HeadA 6 Head B 7 Formula 1 8 Formula 2 9 Formula 3 Q1 Q5 will be added its offset Hold mode 0079h 121 0 0 7 None 1 Sample 2 Peak 3 Bottom 4 Peakto 5 Average Effective when the source Peak of data is Head A Formula 3 5 9 Pointer clear timing 007Ah 122 1 O When trigger is ON 1 When RESET is ON Pointer end control 007Bh 123 1 0 Stop 1 Continue from start Storage transfer start 007Ch 124 0 LOW Start pointer number 0 245928 of the internal storage memory for transferring to shared memory pointer 007Dh 125 Hi 262144 14Eh 7FFDh totally every 16216 This is effective immediately after updating Following shows about storage function Measured data will be stored regarding to related parameters set You can transfer the data from storage into shared memory after the measurement UQ1 data access for storage UQ1 has internal memory for storage besides the shared memory Shared memory Internal memory can be referred Measurement data will be stored into th
13. 2 FIrST transmit data 2 from next unit 5 Fixed value Operator Specify operator of the formula You can use addition subtraction multiplication and division Parameters 0 1 2 3i 3 23 Parameters in detail O Example of Formula setup Actual formula is as following Calculation of thickness Because the distance between two sensor heads is fixed the object thickness is calculated by t A B L Please set L by calibration using a gauge Head A Head A center stand off Head B center aiii stand off For example when the thickness of the object is 10mm and A B is 9 2mm set the formula as fol lows Set the Fixed value as 0 800 L t A B then 10mm 9 2mm 0 8mm Formula Formula Formula Formula Formula Source Source Source Source Source Head al Head e 0 800 Operator perato Operator Operator Calculation of step height Height of the step from the base is calculated by H A B Head A Formula for calculation of step height is as follows Formula Formula Formula Formula Formula Source Source Source Source Source Head a JHead Bl J jt Operator perato Operator Operator 3 24 Parameters in detail Calculation of inclination Inclination is calculated with distance between sensor heads Fixed value L The formula is as follows Approximation z A B 0 tan bs A
14. 2 Glass thickness 3 Glass gap Diffuse Specular 000Fh 15 0 O Diffuse 1 Specular Laser power 0010h 16 5 O OFF 1 5 5 MAX Sensitivity 0n arf t Jove p 1 uo PT Sensor _ Threshold 0012h 18 0 0 14 15 AUTO headB Shift 0013h 19 0 LOW 50000000 50000000 depends on the sensor head EU oium T m Span 0015h 21 2710H LOW 0 9C3Fh 0 39999 Example 10000 means Span 1 0000 Over 0016h 22 10000 Hi written by Moving average 0017h 23 8 0 1 time 1 2 times 2 4 times 3 8 times 4 16 times 5 32 times 6 64 times 7 128 times Y10 1 number 8 256 times 9 512 times A 1024 times B 2048 times C 4096 times Alarm processing 24 0 0 Clamp 1 Hold Sampling period 0019h 25 0 0 100us 1 200us 2 400us 3 800us Reserved 001Ah 26 Reserved 001Bh 27 Cross talk prevention 001Ch 28 0 O OFF 1 ON inda B Fiter choice o01Dh 29 o 0 OFF 1 High pass 2 Low pass 4 Cutoff frequency 001Eh 30 0 O High 7 Low mUQ1 02 Item Address Default Parameters Hex Decimal Measurement target 0000h 0 0 0 Peak 1 Surface 2 Flip side 3 Glass thickness Reserved 0001h 1 0002h 2 1 0003h 3 Sensor 0004h 4 head A 0005h 5 0 50000000 b 50000000 setup 0006h 6 Depends on the sensor head Please refer 3 2 1 Sensor head setup ver Span 0007h 7 2710h t 0 9C3Fh 0 39999 Example 10000 means Span 1 0000 written by 0008h 8 10000 Y10 1 Moving average number 0009h 9 1 O 1 time 1 216 times 2 64 times Alarm processing 000Ah 10 0 0 Clamp 1 Hold Sampl
15. 2 5 Fixed value 2 5 8 Reserved SEE ESCRIBEN DEREN FIERENT EBENE UI URGENT PRAE Es Fixed value for For 0044h 68 0 080000000 h 2147483648 7FFFFFFFh 2147483647 9 mula source 2 1 0045h 69 Fixed value for For 0046h 70 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 2 2 0047h 71 Fixed value for For 0048h 72 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 2 3 0049h 73 i Fixed value for For 004Ah 74 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 2 4 004Bh 75 Fixed value for For 004Ch 76 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 2 5 004Dh 77 Operator 2 1 004Eh 78 0 Operator 2 2 004Fh 79 0 Operator 2 3 0050h 80 0 Operator 2 4 0051h 81 0 Formula source 3 1 0052h 82 0 Receiving data 1 4 Receiving data 2 5 Fixed value 3 1 Formula source 3 2 0053h 83 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 3 2 Formula source 3 3 0054h 84 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 3 3 Formula source 3 4 0055h 85 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 3 4 Formula source 3 5 0056h 86 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 3 5 Reserved 0057h 87 Fixed value for For 0058h 88 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 3 1 0059h 89 i Fixed value for For 005Ah 90 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 3 2 005Bh 91 Fixed value for For 005C
16. 200 Hz 4 50 Hz 100 Hz 5 25Hz 50Hz 6 15 Hz 20Hz 7 10 Hz 10 Hz Sampling period 200us Cutoff frequency HPF LPF 0 325 Hz 1000 Hz 1 175 Hz 400 Hz 2 100 Hz 200 Hz 3 50 Hz 100 Hz 4 25 Hz 50Hz 5 12 5 Hz 25Hz 6 7 5 Hz 10 Hz 7 5Hz 5Hz Sampling period 400us Cutoff frequency HPF LPF 0 162 5 Hz 500 Hz 1 87 5 Hz 200 Hz 2 50 Hz 100 Hz 3 25 Hz 50 Hz 4 12 5 Hz 25 Hz 5 6 25 Hz 12 5 Hz 6 3 75 Hz 5 Hz 7 2 5 Hz 2 5 Hz Sampling period 800us Cutoff frequency HPF LPF 0 81 25 Hz 250Hz 1 43 75 Hz 100 Hz 2 25 Hz 50 Hz 3 12 5 Hz 25Hz 4 6 25 Hz 12 5 Hz Sampling period 1600us Cutoff frequency HPF LPF 0 40 625 Hz 125 Hz 21 875 Hz 50 Hz 12 5 Hz 25 Hz 6 25 Hz 12 5 Hz 1 5625 Hz 3 125 Hz 0 9375 Hz 1 25 Hz 1 2 3 5 6 7 0 625 Hz 0 625 Hz Sampling period 3200us Cutoff frequency HPF LPF 0 20 3125 Hz 62 5 Hz z 4 1 5625 Hz 3 125 Hz 5 0 78125 Hz 1 5625 Hz 6 0 46875 Hz 0 625 Hz 7 0 3125 Hz 0 3125 Hz OPTEX OPTEX FA CO LTD 600 8815 Kyoto Shimogyo Chudoji Awata 91 Japan TEL 481 0 75 325 2920 FAX 81 0 75 325 2921 http www optex fa com UQ1 M02 001
17. 284 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 2 011Dh 285 Hl set by Pointer clear timing 3 Receiving data 1 011Eh 286 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 anc a amo Receiving data 2 0120h 288 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0121h 289 HI Reserved 0122h 290 Reserved 0123h 291 Reserved 0124h 292 Reserved 0125h 293 Reserved 0126h 294 Reserved 0127n 205 paeem emer ar x cem Element 1 of Formula 1 0128h 296 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 Ee T aoa Element 2 of Formula 1 012Ah 298 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 TUER AT ran Element 3 of Formula 1 012Ch 300 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 EA ai a Element 1 of Formula 2 012Eh 302 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 IER 303 TN Element 2 of Formula 2 0130h 304 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 s TOR mE domus E Element 3 of Formula 2 0132h 306 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 is 0133h 307 HI 2 Element 1 of Formula 3 0134h 308 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 5 TED es een Element 2 of Formula 3 0136h 310 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0137h 311 C Element 3 of Formula 3 0138h 312 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 E 3 HN Reserved 013Ah 314 Reserved 013Bh 315 Reserved O18Ch 316 En EE a HERREN al Reserved 013Dh 317 Reserved 013E
18. B L Head A Head B When the distance between two sensor heads is 80mm for example the formula is as follows Formula Formula Formula Formula Formula Source Source Source Source Source Head al Head B 80 00 FM Operator Operator Operator Operator Getting measured data from adjoining unit The measured data from adjoining unit is treated as Receiving data 1 2 The data is transmitted from adjoining unit at slave side Setup should be done at the slave unit Please refer 2 1 1 FIrST communication UQ1 unit 1 UQ1 unit 2 For example when calculating average master side slave side of two Head A connected to each UQ1 unit setup is as follows FIrST Transmit data setup is done at slave side UQM unit 1 master side Setup the formula as follows Formula Formula Formula Formula Formula Source Source Source Source Source Receiving Head a aaar J f2 000 J Operator Operator Operator Operator 3 25 Parameters in detail UQ1 unit 2 slave side Setup as follows FIrST transmit data 1 setup shared memory address 109 0 Head A Tips Process time will be longer when you use calculation You can shorten the process time by making calculation not needed inactive setting Trigger IN Calculation 1 2 3 YOC YOD YOE as ON When you use or for the operator process time will be longer FIrST communication will be done every UQ1
19. B1 HeadB B2 Formula B3 Formula B4 Formula B5 Receiv B6 Receiv 1 2 3 ing data 1 ing data 2 B13 Q3 B14 Q4 Item Default Parameters Current Bank number Version Q1 Q5 and source status B11 Q1 B12 Q2 Response speed us Storage current pointer 0 LOW i 0 262143 When the pointer reaches end and Pointer end control is 0 Stop it will stop at HI 262143 When Pointer end control is 12 Continue from start it restarts from 0 330 0 07 Pointer is less than 262143 Storage overflow 1 Overflow Reserved Reserved Reserved Shows if these resources are used or not Q Current Bank number Shows the number of the Bank currently set Version Shows unit version Q1 Q5 and source status Shows which Qx and its source are used on each bit B0 Head A B1 Head B B2 Formula 1 B3 Formula 2 When these are assigned at Q1 Q5 the bit will be ON B4 Formula 3 B5 Receiving data 1 B6 Receiving data 2 B11 Q1 B12 Q2 B13 Q3 B14 Q4 B15 Q5 Response speed Shows response speed of UQ1 unit in us Updating data in the UQ1 unit will be done every 100us that rounded out the hundred s place of actual pro cess time For example when the actual process time is 140 us it s 200us When updating time of UQ1 gt Sampling period of CD5 UQ1 acquires data every its updating period s
20. BUSY X14 X15 will be ON while switching monitoring mode of the Head A B at the up edge and down edge of Y14 15 Head A B Waveform mode X16 X17 Head A B out of range alarm Alarm X16 X17 will be ON while CD5 CD33 sensor head is alarming that it can not detect any objects in the range whatever the monitoring mode is When the sensor head detects the object in the range the alarm will be OFF Error status X18 X19 X1A X1B X1C X1D XAE X1F Error will be ON when the communication or measurement is not done correctly Once the error is ON it won t be OFF even the conditions are released Please proceed one of following to release this error Power OFF and Power ON Activate Y16 Error release X18 X19 Head A B connection error Error X18 X19 will be ON when the RS 422 connection between CD5 CD33 sensor head and UQ1 unit has problems This Error won t be ON if the sensor head which has connection problem is not assigned as source of out put Q1 Q5 X1A_ FIrST data error Error X1A will be ON when the UQ1 unit can t get data from another UQ1 unit next to it This Error won t be ON if the input data 1 and 2 are not assigned as source of output Q1 Q5 X1B XAF Q1 Q5 Error This Error X1B X1F will be ON when one of following two conditions is fulfilled The sensor head that is assigned to the output Q1 Q5 is not connected Overflowed while calculation that is assigned to the output Q1 Q5 Th
21. Decimal 102 Bank number 0 59 Bank 0 59 0 Auto data clear when RESET 1 Normal data clear when sampling starts 0 7FFFFFFFh 2147483647 Hold mode Hysteresis Bank number Up to 60 threshold level of Q1 Q5 can be stored in the UQ1 unit Following threshold and offset are stored in the Bank Q1 Q5 Upper Lower threshold shared memory address 128 147 Q1 Q5 Offset shared memory address 148 157 Over writing Bank setup You can over write Bank setup parameters by following procedure 1 Set Bank number to over write into Bank number shared memory address 102 2 Setup Bank setup parameters shared memory address 128 159 3 Set Y11 Over writing Bank setup ON While over writing Bank setup X11 BUSY will be ON and accessing to shared memory stops Switching Bank You can switch the Bank loading setup parameters by following procedure 1 Set Bank number to switch to into Bank number shared memory address 102 2 Set Y08 Switching Bank ON While switching the Bank X12 BUSY will be ON and accessing to shared memory stops Hold mode Specify process of Hold mode Please refer 3 3 Hold mode and process in detail 0 Auto Hold mode Update data while measuring Update data when the trigger is ON Clear the data when RESET is ON 1 Normal Hold mode While sampling trigger is OFF it doesn t reflect to the
22. E E E E accesetesecctneatedeeeeette 5 7 PII S LL T A E EE EEEE A 5 8 E ace E P 6 1 Cuta frequency ot the fIler 2o E oen e E T 6 2 vii viii 1 General description Feature 1 1 Feature UQ1 series is interface unit that communicates with laser displacement sensor CD5 CD33 series and gets the measurement result into Shared Memory Following are the features 1 UQ1 communicates with CD5 CD33 series and gets measurement result automatically 2 UQ1 series setups CD5 CD33 series getting measurement result from CD5 CD33 series calculation and judges so rudder program is not needed for those process 3 UQ1 series has control output terminal built in so it works very fast response time 100us min indepen dently of PLC sequencer 4 Setup software that programs UQ1 series at start up is available Please contact the distributor 5 You can connect up to two CD5 CD33 series sensor heads to a UQ1 series unit It is cost effective and also it s easy to program calculation of thickness for example 6 UQ1 series can communicate with other UQ1 series through FIrST communication high speed infrared communication without using Q bus 1 2 Procedure summary 1 2 Procedure summary 1 2 1 Procedure summary up to start up System configuration Link 1 General description l Installing Wiring of UQ1 Link 2 System configuration l Start up of UQ1 Link 4 Setup software 1 2 2 UQ1 series data flow Da
23. I O number then click OK It changes slot number and first I O number Slot number 0 decimal First I O No 0000 hexadecimal Cancel Unit type U Q1 01 E 4 18 Setup procedure 4 5 2 Operation of setup screen You can choose each setup screen by clicking the tab a From unit setup screen You can change the screen by clicking unit information at unit setup screen to Calculation setup direct Unit setup No Slot No First 1 0 No Unit type Addunt 1 0 0000 UQ1 01 Double click 2 1 0020 UQi 01 CESARE Copy unit Load unit information Edit unit b From screen selection tree You can change the screen by clicking unit information under Unit setup to Calculation setup direct for the selected unit E URGE 4 Unit setup Unit1 Type UQ1 01 Slot 01 I 0 0x0000 By Unit2 Type UQ1 01 Slot 02 I 0 0x0020 E NF Monitor screen GQ Measured result W Storage data i Receiving light distribution graph Click On the setup parameter screen you can change the screen by clicking each tab Calculation setup direct Calculation setup application Sensor head Calibration 1 0 Control output Storage Unit Tab to 1 2 4 UG1 01 App choose LI i Formula 1 Null zb fe x da D Gui E zl Nu z 0 00 0 00 000 0 00 0 00 p Formula 2 Null F x Na Di fina od Suu E N
24. UQ1 unit UQ1 unit 1 master side gt Formula 1 c EI A m n E data X z Fixed zen n z Lg 3 n z ar z UQ1 unit 2 slave side Set FIrST transmit data 1 setup shared memory address 109 0 Head A Getting data from the unit not adjoining For example when you use 3 UQ1 units connected as following picture the data from unit 3 can be transferred to unit 1 through unit 2 Unit 1 can t get the data from unit 3 directly In this example case Formula 3 of unit 2 is used to assign Receiving data 1 as FIrST Transmit data 1 UQ1 unit 1 master side r Formula 1 ma Fa Prsa DE ahr Rode D F d LNNE UQ1 unit 2 center unit r Formula 3 em zz re na mn SIN gt lt Nun 3 Fol ra Set FIrST Transmit data 1 shared memory address 109 4 Formula 3 UQ1 unit 3 slave side Set FIrST Transmit data 1 shared memory address 109 0 Head A 4 23 Setup procedure 4 5 4 Calculation setup Application Setup calculation formula by choosing application Procedure Click Calculation setup Application tab at setup screen Pleas refer 4 5 2 Operation of setup screen in detail Screen Setup Formula by choosing application Parameters of multiple units will be set Formula sup gsm Head selection Unit 1 Unit 2 Unit 3 Unit 4 Application ickness ESSA A EJ Select Head 1 Select Head 0 02 Appli
25. clear timing Formula 1 Auto Peak to Peak 00E8h 232 0 7FFFFFFFh 2147483647 Hold OOE9h 233 set by Pointer clear timing Formula 1 Peak to Peak Hold OOEAh 234 0 7FFFFFFFh 2147483647 OOEBh 235 set by Pointer clear timing Formula 1 Auto Average Hold OO0ECh 236 080000000h 2147483648 7FFFFFFFh 2147483647 O0EDh 237 i set by Pointer clear timing Formula 1 Average Hold OOEEh 238 1080000000h 2147483648 7FFFFFFFh 2147483647 OOEFh 239 set by Pointer clear timing Formula 1 Count OOFOh 240 080000000h 2147483648 7FFFFFFFh 2147483647 OOF 1h 241 set by Pointer clear timing Formula 2 OOF2h 242 080000000h 2147483648 7FFFFFFFh 2147483647 O0F3h 243 i Formula 2 Sample Hold OOF4h 244 080000000h 2147483648 7FFFFFFFh 2147483647 OOF5h 245 set by Pointer clear timing Formula 2 Auto Peak Hold OOF6h 246 080000000h 2147483648 7FFFFFFFh 2147483647 OOF7h 247 li set by Pointer clear timing Formula 2 Peak Hold OOF8h 248 LOW _ 080000000h 2147483648 7FFFFFFFh 2147483647 OOF9h 249 HI set by Pointer clear timing Formula 2 Auto Bottom Hold OOFAh 250 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 OOFBh 251 HI set by Pointer clear timing Formula 2 Bottom Hold OOFCh 252 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 O0FDh 253 Ho set by Pointer clear timing Formula 2 Auto Peak to Peak OOFEh 254 LOW 0 T7FFFFFFFh 2147483647 Hold OOFFh 255 HI set by Pointer cle
26. driver software in this location as C MELSEC EasySocket USBDrivers and click Next You can set the folder referring by clicking Browse button The location of the driver depends on your PC It might be at C Program Files MELSOFT Easysocket USBbDrivers Window XP will show Hardware Update Wizard window Please choose Search for the best driver in these locations and check Include this location in the search then set the location as above 3 Windows Security window will be shown so please click Install Window XP will show warning window as left picture Please click Continue Anyway 4 Installation of the driver software will be successful ly finished Please click Close and finish installation 4 13 Connection with the sequencer O When the window Update Driver Software doesn t show When the window Update Driver Software or Found New Hardware or Hardware Update Wizard doesn t show automatically please run Device manager and install the driver Qo Control Panel v to lf Scorch c Adjust your computer s settings View by Category 1 From Start menu choose Control Panel and Review your computer s statue Add cx remove user accounts Back up your computer find and fix problems System and Security amp User Accounts and Family Safety O Set up parental controls for any user Network and Internet View network status and tasks Cheese homegroup and sharin
27. from the menu or click the icon c Measurement result at choosing screen tree Formula 04 Oo Formula 8 Screen Measured result Es r Unit Bank No Ctrl out Q mm 2 a E B e n r Measured result Offset Zero reset 3 F Disp 31 0 94 value i zs T Zero reset 9997 r Control output Trigger input r Error Out of range gt Head A Em Calculation jar Oo Head A a ra a OQ ae Head A Q 20 a 0 079 60 Formula Input Formula 7 9 I a aa OQ Formula oO initialize m Process time Monitoring start Switch start stop of monitoring of UQ1 control output Monitoring stop Measurement result It adjust offset value so that the measurement result shows O Shows Out of range alarm of Head A B Alarm ON Red Alarm OFF Gray Shows current process time in ps Shows if each control output is in the threshold or not In the threshold Green Out of the threshold Red Input terminal Input trigger for Head A B and Formula 1 2 3 ON Blue OFF Gray 4 38 Confirming process Reset ResetUQf eer m Shows error status of sensor head connection receiving data each control output and calculation Alarm ON Red Alarm OFF Gray Error release Rel
28. menu of function 4 1 4 Tool bar Shows tool buttons to choose function 4 1 5 Tree to choose function You can choose function clicking each function on the tree Main view This is the main view of this software including set up and monitor screen 4 3 Setup software general description 4 1 4 Menu Project P eee A UE SED 4 3 2 Save S Save the file overwriting 433 Save as A Save the project as uu Ooo 4 5 1 4 6 1 4 6 2 4 6 3 aaa ee A pest Se ee Em V Shows version of the software 4 1 5 Tool bar New project X Create new project 43 1 Shows unit setup screen 4 54 Measured result ea measured result EN 4 6 1 Storage data me stored data on the screen ph 4 6 3 Set destination rou setup screen to set destination Readout setup r Yu UQ1 unit setup through MELSEC CPU Write setup F Nd setup to UQ1 unit through MELSEC CPU 4 4 Software installation 4 2 Software installation 4 2 14 Installation procedure Installation procedure is as follows This is example on Windows XP Tips Please close other application before installation Please log on as Administrator when you install the software Start installation F e Edt view Favorkes Took Hep r ge Oe lt DI 1 Please double click Setup exe to startup install Fic ond Folder Tasks C UQiMaviator ENU 20111208 rogram SET Prog Publish this folder to the 9 b e B Choose Setup Language 2 Ple
29. o 5 Average Hold Signal Out 1 0071h 113 0 2 Q3 ON when out side of threshold Signal Out 2 0072h 114 1 2 Q3 ON when out side of threshold Signal Out logic 0073h 115 0 121 is 2 2is reverse reverse reverse Trigger timing of data 0074h 116 0 12 ON 2 Up edge 3 Down edge RESET effects at up 2 sampling edge only 9 Trigger IN 1 0075h 117 0 0 RESET 1 Head A 2 Head B 3 Formula 42Formula 5 Formula E 1 2 3 5 Trigger IN 2 0076h 118 1 0 RESET 1 Head A 2 Head B 3 Formula 42Formula 5 Formula 1 2 3 Data store skip number 0077h 119 0 OzNoskip 1 OFFFFh 65535 Source of data 0078h 120 0 0 Q1 1 Q2 2 Q3 3 Q4 4 Q5 5 HeadA 6 HeadB 7 Formula 1 8 Formula 2 9 Formula 3 Q1 Q5 will be added its offset o Hold mode 0079h 121 0 0 None 1 Sample 2 Peak 3 Bottom 4 Peak to 5 Average Effective when the E Peak source of data is Head LE A Formula 3 5 9 Pointer clear timing 007Ah 122 1 O WhenTriggeris ON 1 WhenRESETisON D Pomterendcono ooren 122 1 osip _ 1 Continuefromstat __ Storage transfer start 007Ch 124 0 LOW Start pointer number 0 245928 of the internal storage memory for transferring to pointer e shared memory 262144 14Eh 7FFDh totally every 16216 This is effective immedi 007Dh 125 HI ately after updating Reserved 007Eh 126 0 Initialize Initialize 007Fh 127 0101h Initialize by rebooting after setting this parameter O and Y10 as 1 Shared memory and X Y
30. of the Waveform data in CD5 sensor head Waveform data Shows Waveform data Following graph shows Waveform data visually The position O means it s near side of the sensor head Maximum light level of UQ1 02 is 4095 though it will be less than 2047 normally Peak position 1 Peak position 2 Threshold Light level Distribution eecevecececececececccobooca 480 UQ1 01 Position 512 UQ1 02 3 44 Parameters in detail O Timing chart while Waveform mode X Y devices regarding Head A B monitoring mode are as following timing chart while switching the mode Please don t change Y 14 15 Head A B Waveform mode while X14 15 BUSY is ON around 1Qms 50ms or more round 10ms 1 Y14 Y15 A i X14 X15 Mode Distribution Measurement mode Measurement 4 o 3 45 Hold mode and process 3 3 Hold mode and process Sampling process of UQ1 will be determined by Q1 Q5 Hold and Hold mode Following time charts show how each mode works Parameters not specified in each hold mode explanation are as follows Trigger timing of data sampling 0 OFF ON delay OFF delay One shot None Signal Out logic 0 normal Tips Trigger for Head A B and Calculation 1 2 3 is made by Trigger IN terminal input or YOA YOE Trigger input assignment is specified by Trigger IN 1 2 shared memory address 117 118 No Hold Qx Hold 0 No Hold Hold mode 0 1
31. or Low pass filter for UQ1 series High pass filter You can get higher frequency band more than the cutoff frequency Low pass filter You can get low frequency band less than the cutoff frequency High pass filter NI dm X A pope e Parameters 0 OFF 1 High pass filter 2 Low pass filter Tips When set High pass filter or Low pass filter please set Moving average number shared memory address 9 23 as 0 1 time O Cutoff frequency UQ1 01 Specify Cutoff frequency for High or Low pass filter Please choose the cutoff frequency from 8 level Actual cutoff frequency depends on the sampling period Please refer 6 1 1 Cutoff frequency of the filter for actual cutoff frequency Parameters 0 7 Frequency level 0 High 7 low 3 20 Parameters in detail 3 2 2 High speed mode Item Hex Decimal High speed mode pom 31 0 p p It doesn t do averaging when this parameter is 1 ON Auto average and Aver Address meen Parameters age in measured result will be 0 It speeds up calculation by not doing averaging in High speed mode This mode to be used when process time of UQ1 series is longer than sampling period of CD5 sensor If you use averaging of measured data this parameter must be O OFF You can confirm current process time at Process time shared memory address 327 Parameters 0 High speed mode OFF all of measured data at shared memor
32. over writing common setup parameters Just changing parameters in the shared memory doesn t affect actual process of the unit By activating this Y 10 device the parameters are over written on the memory for processing and come into effect The parameters to be over written are in the shared memory address 0 127 except reserved area It reads out Bank setup parameters of the Bank number specified at shared memory address 102 and over write shared memory address 128 157 at up edge of this device While over writing the data X10 BUSY Over writing common setup will be ON 3 12 Shared memory and X Y device Y11 Over writing Bank setup Start over writing Bank setup parameters including upper and lower threshold Just changing parameters in the shared memory doesn t affect actual process of the unit By activating this Y 11 device the parameters are over written on the memory for processing and come into effect The parameters to be over written are in the shared memory address 128 157 except reserved area While over writing the data X11 BUSY Over writing Bank setup will be ON Y12 Y13 LASER OFF You can make the laser output of each CD5 CD33 sensor head OFF by activating this device While laser is OFF measurement is stopped Y14 Y15 Waveform mode By activating this device monitoring mode of each sensor head is changed to Waveform monitoring mode While it s Waveform mode the sensor head doesn t measure but update the Wa
33. parameters of all 60 Banks to UQ1 unit Click No to over write only common setup parameters to UQ1 unit Tips It will take certain time to over write setup parameters of all 60 Banks Please click No at 3 if you don t need over writing parameters 4 16 Setup procedure 4 5 Setup procedure 4 5 1 Unit setup Please setup as follows Procedure Choose View gt Unit setup at the menu or click Z Unit setup at tool bar Dialog box Setup UQ1 unit Unit setup No SletNe _ First I O No Unit type Add unit Delete unit Copy unit Load unit information Edit unit Unit setup Changing UQ1 unit configuration and showing the list Add unit Adding UQ1 unit Lr Delete unit Deleting UQ1 unit Copy unit Copying setup of UQ1 unit m Edit unit Changing slot No and first I O No of UQ1 unit Load unit information Load setup parameters of all UQ1 unit from MELSEC CPU 4 4 Please refer 4 4 Connection with the sequencer in detail O Unit configuration list Discription in detail of UQ1 unit configuration list is as following No Shows number of order of UQ1 units The number goes as 1 2 3 4 from small slot number Slot No Shows slot number in decimal the UQ1 unit is installed 0 63 First O No Shows first O number of the UQ1 unit in 4 digit hexadecimal 0000 3FE0 Unit information Shows UQ1 unit information in detail By double clicking Unit in
34. storage data loaded into CSV file Number of data loaded Shows number of data loaded Storage first No Shows first number of storage data loaded Storage last No Shows last number of storage data loaded Refreshes and shows the graph This is used when you refresh the graph after editing vertical and horizontal scale eee o a ER E I Number of data stored Specify number of data sotred to load from UQ1 Set from 1 to 262144 Ea a al eN m Confirming process Changing scale Standard setup Set vertical scale as Auto and click Loading data or Refreshing the graph Vertical scale Display target Wave form Plot value Loading data stored Number of data to Auto Fixed Al Upside dawri um load 262143 1000 00 jum Loading data Save CSV data Refreshing the graph Number of data loadec 0 00 um 131071 Storage first No 1 Storage last No 131071 Retreshing the graph 2000 00 pm 1 131071 Changing vertical scale When you change vertical scale please click Fixed at Vertical scale and change the vertical Min Max scale value Input the scale and click Refreshing the graph to show the graph in the new scale Set upper limit Click Fixed Vertical cale Display target Wave form Plot value Loading data stored mii Number of data to Anl Fixed All Upside dowr um load 262143 1000 00 jim Loading data Save CSV data Refreshing the graph Number of data loadec 0 00 p
35. the window Update Driver Software shows please click Browse my computer for driver How do you want to search for driver software software Search automatically for updated driver software Windows will search your computer and the Internet for the latest driver software for your device unless you ve disabled this feature in your device installation Window XP will show Hardware Update Wizard settings window Please check Install from a list or specific gt Browse my computer for driver software Locate and install driver software manually locatio n an d cl i ck N ext 4 12 Continue from previous page G j Update Driver Software MITSUBISHI Browse for driver software on your computer Search for driver software in this location C MELSEC EasySocket USBDrivers 2 Browse V Include subfolders gt Let me pick from a list of device drivers on my computer This list will show installed driver software compatible with the device and all driver software in the same category as the device Hardware Update Wizard Please choose your search and installation options 9 Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed 7 Search removable media floppy CD ROM 7 Include this location in the search CAMELSECNE asySocket U
36. 0 00 75000000 0 00 Q5 Null D Nun E 75000000 75000000 0 00 Hold made auo Hysteresis 0 00 I High speed mod Control output setup Specify the source for Q1 Q5 Default is Head A for Q1 Head B for Q2 and None for others Default is None Bank number Specify Bank number to readout overwrite Upper Lower threshold and Offset of Q1 Q5 from to the PLC Please set from 0 to 59 Over write Upper Lower threshold and Offset of Q1 Q5 set on the screen to specified Bank Specify threshold of Q1 Q5 Set from 2147483648 to 2147483647 Default is 75000000 for Lower limit and 75000000 for Upper limit Specify offset of Q1 Q5 Set from 2147483648 to 2147483647 Default is 0 Hold mode Specify Hold mode Default is Auto Please refer 3 3 Hold mode and process in detail 4 34 Setup procedure Specify hysteresis of Q1 Q5 that means level difference from ON to OFF Set from 0 00 to 21474836 47 Default is 0 00 High speed mode Specify if let it work in high speed mode or not In high speed mode it doesn t average while processing Default is OFF Tips You can over write every Bank one by one and also over write all 60 Banks at a time on this setup Screen Over writing one by one is recommended because over writing 60 Banks at a time f you want to over write 60 Banks at a time please refer 4 4 3 Write setup 4 35 Setup procedure 4 5 9 Storage setup
37. 0 100 10 000 7 1 0100 Please input 10100 Moving average number The bigger number the more stable measurement is and counteract roughness of the surface The smaller number the higher response speed is and detect quick change of the distance Alarm processing Specify the process when the sensor head A B malfunction Parameters 0 Clamp output 99999999 when malfunction 1 Hold hold previous measurement value when malfunction It doesn t output X16 X17 out of range alarm Sampling period Specify sampling period of CD5 sensor head The shorter period the faster response but sensitivity will be worse When the sampling period is set 6 AUTO sampling period will be adjusted and optimized automatically only with UQ1 01 100us 3200 us Response pb o ces Slow Sensitivity Low C gt High Parameters UQ1 01 UQ1 02 0 100us 0 500us 750us 250mm type 1 200us 2 400us 3 800us 4 1600s PY 5 3200us NEN 6 AUTO poU O Cross talk prevention function UQ1 01 When multiple CD5 sensor heads target same point measurement may be unstable because of cross talk You can prevent cross talk by setting Cross talk prevention function ON Please note that sampling period will be 6 times in that case Please set this parameter OFF when there is no possibility of cross talk Co 19 Parameters in detail O Filter choice UQ1 01 You can choose frequency band High pass filter
38. 000 25mm 200000000 2000mm 5 ooApn 173 bytype HI o Reserved OOAEh 174 T Reserved OOAFh 175 Head A 00BOh 176 080000000h 2147483648 7FFFFFFFh 2147483647 00B1h 177 l Head A Sample Hold 00B2h 178 080000000h 2147483648 7FFFFFFFh 2147483647 00B3h 179 set by Pointer clear timing Head A Auto Peak Hold 00B4h 180 080000000h 2147483648 7FFFFFFFh 2147483647 3 00B5h 181 set by Pointer clear timing Head A Peak Hold 00B6h 182 080000000h 2147483648 7FFFFFFFh 2147483647 00B7h 183 set by Pointer clear timing 5 Head A auto Bottom Hold 00B8h 184 080000000h 2147483648 7FFFFFFFh 2147483647 2 00B9h 185 li set by Pointer clear timing 3 Head A Bottom Hold OOBAh 186 j 080000000h 2147483648 7FFFFFFFh 2147483647 OOBBh 187 set by Pointer clear timing Head A Auto Peak to O0OBCh 188 0 7FFFFFFFh 2147483647 Peak Hold OOBDh 189 set by Pointer clear timing Head A Peak to Peak OOBEh 190 0 7FFFFFFFh 2147483647 Hold OOBFh 191 set by Pointer clear timing Shared memory and X Y device Item Default Parameters Head A Auto Average 00COh 192 080000000h 2147483648 7FFFFFFFh 2147483647 Hold O0C1h 193 set by Pointer clear timing Head A Average Hold 00C2h 194 080000000h 2147483648 7FFFFFFFh 2147483647 00C3h 195 li set by Pointer clear timing Head A Count 00C4h 196 080000000h 2147483648 7FFFFFFFh 2147483647 00C5h 1
39. 00000 Offset is reflected Over written 2 Q5 Upper threshold 0090h 144 47868COh 080000000h 2147483648 7FFFFFFFh 2147483647 by Y11 1 0091h 145 75000000 Offset is reflected E Q5 Lower threshold 0092h 146 OFB879740h 080000000h 2147483648 7FFFFFFFh 2147483647 0093h 147 75000000 t i Offset is reflected Q1 Offse 0094h 148 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 SCORE aie mS Q2 Offse 0096h 150 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0097h 151 Hi Q3 Offse 0098h 152 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 ae T pe Q4 Offse 009Ah 154 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 UE c ja Q5 Offse 009Ch 156 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 009Dh 157 DM Reserved 009Eh 158 Reserved 009Fh 159 Q1 00A0h 160 080000000h 2147483648 7FFFFFFFh 2147483647 O0A1h 161 Offset is reflected Q2 00A2h 162 080000000h 2147483648 7FFFFFFFh 2147483647 3 OOA3h 163 Offset is reflected i Q3 00A4h 164 080000000h 2147483648 7FFFFFFFh 2147483647 g 00A5h 165 Offset is reflected o 04 00A6h 166 080000000h 2147483648 7FFFFFFFh 2147483647 O00A7h 167 Offset is reflected Q5 00A8h 168 080000000h 2147483648 7FFFFFFFh 2147483647 00A9h 169 2 Offset is reflected x HeadA Center stand off 00AAh 170 Fixed value LOW 2500000 25mm 200000000 2000mm 5 POET Bi lupe H S Head B Center stand off OOACh 172 Fixed value LOW 2500
40. 3 2 3 1 1 XIY device table rr ert S a RAN NN NERRERSKRERSCR NR aE T 3 2 3 1 2 Shared memory table sssssssssssssseeeeneenen emen enne enne nnne 3 3 3 1 3 X Y device in detail eene nennen 3 10 3 1 4 Parameters in shared memory sssssssssseeee emm eene eene 3 14 3 2 Parameters in detail eco e eet li vecti cnr ed ve vehe AAA UE UE Feo eU EL Yd d d 3 16 3 2 1 Sensor head setup sssssssssssssssssseseseeeenenreren nennen eren nnns aa 3 16 93 2 2 Higlispeed mode rie e dte o Rx dc dedi aed 3 21 3 23 Q1 Q5 Calculation S tUp occ cccccecsecaeceeeceececeeceeeeasecaeceeeceececeseeeeaasaaueeeeeeeess 3 22 3 2 4 Se tup of Other parameters ttt er t E roa e a rad e a dei sted 3 28 3 2 5 Mpu OVPU setup ccr reete dei rmi need s Goes aide 3 30 3 2 0 Storage setup i LEE Rp ELE DUDEN EE ERR EE RD AEE 3 32 3 2 7 rae ELE 3 36 3 2 8 srl 3 36 3 2 9 QITA QS resu iani ee eee 3 37 3 2 10 Ertor statis eE hoc E EE E aac c edo E ERA 3 41 SPA AMES TALUS EUM 3 42 32 12 Loaded data ee aee cde ett tere EENEN SESS AEEA EEE EELA 3 43 3 2 189 Wawvefotimi data iicet oem denas s ts aad a dud odd e v n ug 3 44 3 3 Hold mode ANd prOCess oru ette tee Ee eee he sati a Ret ec Eu E EENE 3 45 4 Setup OY s ME M NIE S 4 1 4 1 Setup software general descrliptiOIN uo ari treten kriege outset ee suture 4 2 4 1 1 Recommended system requirements eee esses esten tenente tentntontn
41. 3Fh 0 39999 Example 10000 means Span 1 0000 Over written by 0008h 8 10000 JH di Y10 1 Moving average number 0009h 9 8 0 1time 1 2times 2 4 times 3 8 times 4 16 times 5 32 times 6 64 times 77128 times 8 256 times 9 512 times A 1024 times B 2048 times C 4096 times Alarm processing 000Ah 10 0 0 Clamp Sampling period 000Bh 11 0 0 100us 2 400us 3 800us Reserved 000Ch 12 Reserved 000Dh 13 Measurement target 000Eh 14 0 0 Surface 1 Flip side 2 Glass thickness Diffuse Specular 000Fh 15 0 O Diffuse 1 Specular Laser power 0010h 16 5 O OFF 1 5 5 MAX Sensitivity 0011h 17 11 0 Min 1 10 11 AUTO Threshold for detecting peak 0012h 18 0 0 14 15 AUTO Sensor head B Shift 0013h 19 0 LOW 50000000 b 50000000 setup 0014h 20 HI Depends on the sensor head Please refer 3 2 1 Sensor head setup Span 0015h 21 2710h LO 0 9C3Fh 0 39999 Example 10000 means Span 1 0000 Over written by 0016h 22 10000 Hi Ei Y10 1 Moving average number 0017h 23 8 0 1time 1 2times 2 4 times 3 8times 4 16 times 5 32 times 6 64 times 7 128 times 8 256 times 9 512 times A 1024 times B 2048 times C 4096 times Alarm processing 0018h 24 0 O Clamp 1 Hold Sampling period 0019h 25 0 0 100us 2 400us 3 800us 4 1600us 5 3200us Reserved 001Ah 26 Reserved 001Bh 27 Cross talk prevention func 001Ch 28 0 O OFF 1 ON Sensor head A B tion setup filter choice 001Dh 29 0 O OFF 1 High pass filter 1 Low pass filter Cutoff frequency 001Eh 30 0 O High 7
42. 647 0117h by Pointer cl Formula 3 Auto Average Hold 0118h LC 080000000h 2147483648 7FFFFFFFh 2147483647 set by Pointer cl a 3 Average Hold LO 080000000h 2147483648 7FFFFFFFh 2147483647 Formu 011Bh set by Pointer cl Formula 3 Count 011Ch LC 080000000h 2147483648 7FFFFFFFh 2147483647 011Dh set by Pointer c Receiving data 1 080000000h 2147483648 7FFFFFFFh 2147483647 011Fh H i Receiving data 2 080000000h 2147483648 7FFFFFFFh 2147483647 ain giri NE Reserved 0122h Reserved Reserved Reserved Reserved 0126h Reserved 0127h Measurement result Measurement result will be set Measurement result is updated every updating period of UQ1 regardless of setup of Q1 Q5 Its process while the trigger is OFF depends on setup of Hold mode shared memory address 103 When Y09 RESET is ON the value will be reset 0 Auto mode When the trigger is OFF the value will be reset 1 Hold mode The value won t be reset when the trigger is OFF Tips Offset value won t be added on the measurement result The data from the slave UQ1 unit through FIrST will be set to Receiving data Please refer 2 1 1 FIrST communication Tips The receiving data to be set at slave side unit When the communication data is not available or the data is broken 0 will be set When High speed mode shared me
43. 94h 148 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 are ue fpes Q2 Offset 0096h 150 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 Um canbe Q3 Offset 0098h 152 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 Q4 Offset 009Ah 154 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 TOEN Aem oer Q5 Offset 009Ch 156 0 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 Reserved 009Eh 158 Reserved 009Fh 159 Setup parameters for each Bank Q1 Q5 Upper threshold Q1 Q5 Lower threshold Specify threshold of Q1 Q5 Judge OK or NG will be done for each value including its offset Offset Q1 Q5 Specify offset value for each Q1 Q5 When YO0O Y04 Zero reset for Q1 Q5 is ON offset of corresponding Qx will be adjusted so that the Qx to be 0 3 36 3 2 9 Q1 Q5 result Parameters in detail Address Item Default Parameters Hex Decimal Q1 00A0h 160 LOW NN 080000000h 2147483648 7FFFFFFFh 2147483647 00A1h 161 H Offset is reflected zi Q2 00A2h 162 LOW ss 080000000h 2147483648 7FFFFFFFh 2147483647 Z OO0A3h 163 H Offset is reflected o D Q3 00A4h 164 LOW M 080000000h 2147483648 7FFFFFFFh 2147483647 g 00A5h 165 H Offset is reflected 5 Q4 00A6h 166 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 O0A7h 167 H Offset is reflected Q5 00
44. 97 set by Pointer clear timing Head B 00C6h 198 080000000h 2147483648 7FFFFFFFh 2147483647 O0C7h 199 i Head B Sample Hold 00C8h 200 080000000h 2147483648 7FFFFFFFh 2147483647 00C9h 201 il set by Pointer clear timing Head B Auto Peak Hold O0CAh 202 080000000h 2147483648 7FFFFFFFh 2147483647 OOCBh 203 set by Pointer clear timing Head B Peak Hold O0CCh 204 080000000h 2147483648 7FFFFFFFh 2147483647 00CDh 205 set by Pointer clear timing Head B auto Bottom Hold OOCEh 206 080000000h 2147483648 7FFFFFFFh 2147483647 OOCFh 207 set by Pointer clear timing Head B Bottom Hold 00DOh 208 080000000h 2147483648 7FFFFFFFh 2147483647 00D1h 209 set by Pointer clear timing Head B Auto Peak to 00D2h 210 0 7FFFFFFFh 2147483647 Peak Hold 00D3h 211 set by Pointer clear timing Head B Peak to Peak 00D4h 212 0 7FFFFFFFh 2147483647 Hold 00D5h 213 set by Pointer clear timing Head B Auto Average 00D6h 214 080000000h 2147483648 7FFFFFFFh 2147483647 Hold 00D7h 215 set by Pointer clear timing Head B Average Hold 00D8h 216 080000000h 2147483648 7FFFFFFFh 2147483647 00D9h 217 i set by Pointer clear timing Head B Count OODAh 218 080000000h 2147483648 7FFFFFFFh 2147483647 OODBh 219 set by Pointer clear timing Formula 1 OODCh 220 080000000h 2147483648 7FFFFFFFh 2147483647 O0DDh 221 l Formula 1 Sample Hold 00DEh 222 080000000h 2147483648 7FFFF
45. A8h 168 LOW M 080000000h 2147483648 7FFFFFFFh 2147483647 00A9h 169 H Offset is reflected Q1 Q5 result Q1 Q5 will be used for Signal out 1 2 Q1 Q5 is its source Head or Formula or Receiving data its offset Address Item Default Parameters Hex Decimal Center stand off Head A Center stand off 00AAh 170 00ABh 171 Fixed value by type 2500000 25mm 200000000 2000mm Head B Center stand off 00ACh 172 Fixed 2500000 25mm 200000000 2000mm 00ADh 173 value by 7 type Reserved OOAEh Reserved Head A B Center stand off Center stand off will be set automatically recognizing connected CD5 sensor type This value will be utilized for reference as absolute center stand off Example 85 000mm for CD5 85 3 37 Parameters in detail 3 38 Address Item Default Parameters Hex Decimal Head A 00BOh 176 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 00B1h 177 DEI Head A Sample Hold 00B2h 178 080000000h 2147483648 7FFFFFFFh 2147483647 00B3h 179 i set by Pointer clear timing Head A Auto Peak hold 00B4h 180 080000000h 2147483648 7FFFFFFFh 2147483647 00B5h 181 set by Pointer cl
46. Displacement sensor control unit UQ1 series User s manual Introduction Thank you for purchasing the displacement sensor I F unit UQ1 series Before using this product please confirm this product is what you need Please read this manual thoroughly and keep this manual at hand for proper use When you lost this manual or had any questions and what you don t understand please contact our dis tributor that you purchased this product from Copyright of any trade marks or registered marks shown on this manual are owned by each those compa nies Copyright of this manual is owned by Optex FA Co Ltd and protected by copyright law Copying of this manual is prohibited Warranty When you found any malfunctions of this product please contact our distributor that you purchased this product from Warranty terms to be contracted between the customer and the distributor Safety precautions Before using this product please read this manual carefully so that you can use this product correctly without any problems The important information described on this manual is to protect your health and property Do not apply any other installing or operating procedure other than that described in this manual In this manual safety precautions are classified into two levels as follows A Warning Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A Caution Ind
47. Down edge Retrieve data at trigger down edge Default is OFF When the input is specified as RESET it works at upedge Output setup Output terminal 1 Specify which evaluated result to output from Signal OUT1 and Signal Output terminal 2 OUT2 Default is Q1 for Signal OUT1 and Q2 for Signal OUT2 Signal Out logic Specify logic of Signal OUT1 and Signal OUT2 0 All normal ON when NG OFF when OK 1 OUT1 is reverse OUT1 is ON when OK 2 OUT2 is reverse OUT2 is ON when OK 3 All reverse ON when OK OFF when NG Default is 0 All normal One shot Specify if set one shot output or not Default is OFF 4 32 Setup procedure Specify if use ON OFF delay or not and delay time in ms from O to 65535 Default is 0 4 33 Setup procedure 4 5 8 Control output setup Procedure Please click Control output setup at setup screen Please refer 4 5 2 Operation of setup screen in detail Screen Calculation setup direct Calculation setup application Sensor head Calibration 1 0 Control output Storage Unit i 1m ami UG1 01 Apply Control output setup Bank No o E Switching Bank Over S Bank Senece eiel aa Lower limit Upper limit Offset a Haa wi 75000000 75000000 0 00 Q2 Nun Nun zl 75000000 7500000 0 00 Q3 Nul Nun 75000000 75000000 0 00 a wn w 75000
48. E ET TF ENTUM SEE UNIT TERRE TRETEN i Safety precautions ierni enei rE ETa EE E iaaa EE E ENEE ii Gago T H V 1 General description eocecceivcccan ts nexrsivedeet ir bsactesck cand xu E eaa atico tua u deer bo ce equ EHE Un R 1 1 1 1 Ij i E M 1 2 1 2 Procedure Summary deor E a er abate nde Fita Fe und rdi I ERE 1 3 1 2 1 Procedure summary up to start up c ecceceeceeeeceeeeeeceeceeeaaeeeeeeeeeeeeeseceeesaeaaeeeeeeeees 1 3 1 2 2 UQM series data flow ssssssssssssssssssseseenenee enne eren n nennen enne ns 1 3 1 59 Usable Sequericer ioter ter no Ret haeo xar dI RE RH EET RIO ERR REN ko POM RARI Y RN RR Reda 1 7 JE Soli 1 8 2 System IlisallatlOlk esee E EFFHS ERREUR IIIC LUCA ga E Eo DEAMMEPH RN Besse dede retterne 2 1 2 1 System installation iecore Ie teer pe e YER ERE E EXE a NE ane exea NE 2 2 2 1 1 FIrST communication sssssssssssssessssseseesennenne nen entere nnn nnn nnne entes en nnns 2 3 2 2 Display Terminal WIrlmng us cei eire ober xxu A 2 4 2 2 1 Display Terminal 5 2 ertet ees ln eti decur eR dete EE on EE eL Ec t 2 4 2 2 2 MIFIligu eec ence eo ecd abus Warns xu og tu Ge ug eon DR 2 7 2 2 3 Input Output SCheMati Ci cies 2 orm ede ier d e in 2 11 3 FET IOI E OQ 3 1 3 1 Shared memory and X Y device iiti ere Ha ER kd d
49. ELSEC Ethernet communication When using the Ethernet port on MELSEC CPU you have to setup as follows 1 Setup as follows at Built in Ethernet port setup of Q parameter setup on GX De veloper IP address Set IP address as you want 4 11 Connection with the sequencer r M Parame PC system PC file PC RAS 1 PC RAS 2 Device Program l Boot file setting SFC setting 1 0 assign setting Built in Ethernet port setting IP Address setting Open Input form Decimal v Sas IP Address 192 168 3 39 Time Subnet mask pattern I Default router address I Set when needed Default Modified Set Destination IP address as the IP address set here 2 Open Open setup and set the port more than one as follows Protocol UPD Open method MELSOFT connection Port number input form Hexadecimal w Uno IMELSOFT oP MELSOFT gt MELSOFT j TP gt Jwetsort TOP MELSOFT TOF Z MELSOFT TOP v MELSOFT TOP MELSOFT 4 4 2 USB Driver setting USB Driver setting window will show up when you connect the PC to Melsec Q series through USB for the first time Please install USB driver regarding following procedure When you fail installing the driver please try installing through Device Manager Please note that the setup window for installation varies according to the OS Installing procedure 1 When
50. FFFFFFFh 2147483647 Hold OOF7h 247 H set by Pointer clear timing Formula 2 Peak Hold OOF8h 248 L 080000000h 2147483648 7FFFFFFFh 2147483647 OOF9h 249 HI j set by Pointer clear timing Formula 2 Auto Bottom OOFAh 250 L 080000000h 2147483648 7FFFFFFFh 2147483647 Hold OOFBh 251 set by Pointer clear timing Formula 2 Bottom Hold OOFCh 252 080000000h 2147483648 7FFFFFFFh 2147483647 OOFDh 253 set by Pointer clear timing Formula 2 Auto Peak to OOFEh 254 0 7FFFFFFFh 2147483647 Peak Hold OOFFh 255 set by Pointer clear timing Formula 2 Peak to Peak 0100h 256 0 7FFFFFFFh 2147483647 Hold 0101h 257 set by Pointer clear timing Formula 2 Auto Average 0102h 258 080000000h 2147483648 7FFFFFFFh 2147483647 Hold 0103h 259 H set by Pointer clear timing Formula 2 Average Hold 0104h 260 Lov _J980000000h 2147483648 7FFFFFFFh 2147483647 0105h 261 H set by Pointer clear timing Formula 2 Count 0106h 262 LC 980000000h 2147483648 7FFFFFFFh 2147483647 0107h 263 H set by Pointer clear timing Formula 3 0108h 264 Li 080000000h 2147483648 7FFFFFFFh 2147483647 0109h 265 HI i Formula 3 Sample Hold 010Ah 266 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 010Bh 267 H set by Pointer clear timing Formula 3 Auto Peak 010Ch 268 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 Hold 010Dh 269 HO set by Pointer clear timing Formula 3 Peak Hold 010E
51. FFFh 2147483647 OODFh 223 set by Pointer clear timing Formula 1 Auto Peak OOE0h 224 980000000h 2147483648 7FFFFFFFh 2147483647 Hold OO0E1h 225 set by Pointer clear timing Formula 1 Peak Hold 00E2h 226 080000000h 2147483648 7FFFFFFFh 2147483647 OOE3h 227 set by Pointer clear timing Formula 1 Auto Bottom 00E4h 228 080000000h 2147483648 7FFFFFFFh 2147483647 3 Hold OO0E5h 229 set by Pointer clear timing Formula 1 Bottom Hold 00E6h 230 0980000000h 2147483648 7FFFFFFFh 2147483647 00E7h 231 set by Pointer clear timing pu 8 Formula 1 Auto Peakto 00EB8h 232 0 TFFFFFFFh 2147483647 g Peak Hold OOESh 233 ji set by Pointer clear timing 2 Formula 1 Peak to Peak 00EAh 234 0 7FFFFFFFh 2147483647 Hold OOEBh 235 set by Pointer clear timing Formula 1 Auto Average OOECh 236 080000000h 2147483648 7FFFFFFFh 2147483647 Hold OOEDh 237 set by Pointer clear timing Formula 1 Average Hold 00EEh 238 080000000h 2147483648 7FFFFFFFh 2147483647 OOEFh 239 set by Pointer clear timing Formula 1 Count OOFOh 240 080000000h 2147483648 7FFFFFFFh 2147483647 OOF 1h 241 set by Pointer clear timing Formula 2 O0F2h 242 080000000h 2147483648 7FFFFFFFh 2147483647 O0F3h 243 H Formula 2 Sample Hold 00F4h 244 LOV 080000000h 2147483648 7FFFFFFFh 2147483647 00F5h 245 H set by Pointer clear timing Formula 2 Auto Peak OOF6h 246 LO 080000000h 2147483648 7
52. Formula Formula Formula Formula Formula Source Source Source Source Source Operator Operator Operator Operator Element 1 Element 2 Element 3 Parameters in detail 3 2 10 Error status Address Item Default Parameters Hex Decimal Calculation Overflow Formula 0140h 320 0 BO Element 1 B1 Element 2 B2 Element 3 B3 Formula 1 1 Formula B4 Element 1 B5 Element 2 B6 Element 3 B7 Formula 2 Formula B8 Element 1 B9 Element 2 B10 Element 3 B11 Formula 3 pere pem eee Head A B12 Out of range Alarm Head B B13 Out of range Alarm Reserve 0141h 321 Reserve 0142h 322 Reserve 0143h 323 Calculation Overflow When the calculation result overflows the corresponding bit will be 1 These bits won t be cleared even the overflow is released Please proceed one of following procedures to clear the bits Reboot the power supply Set Y09 RESET ON Set Y16 Error release ON BO Element 1 of Formula 1 B1 Element 2 of Formula 1 B2 Element 3 of Formula 1 B3 Formula 1 B4 Element 1 of Formula 2 B5 Element 2 of Formula 2 B6 Element 3 of Formula 2 B7 Formula 2 B8 Element 1 of Formula 3 B9 Element 2 of Formula 3 B10 Element 3 of Formula 3 B11 Formula 3 B12 Head Ais out of range B13 Head B is out of range 3 41 Parameters in detail 3 2 11 Unit status Address Hex Decimal 324 0 0 59 Bank 0 59 325 Version 326 0 B0 HeadA
53. LEDs light in red It means communication between the UQ1 unit and other equipment QCPU CD5 CD33 adjoining UQ1 unit When it doesn t recover after making sure that there is no big noise from other equipment and the connection is made correctly please contact our distributor you bought the unit from ERR LED of the UQ1 unit lights Sensor head assigned for Q1 Q5 may be not connected Please make sure the sensor head is connected correctly 5 2 5 1 2 Measurement Head A B out of range alarm is ON and measurement isn t done correctly Stand off distance may be not correct The distance between the sensor head and the object must be in the measurement range Please refer the manual and make sure the distance is in the range Angle of the sensor head may be not correct Diffuse type sensor head must be mounted so the laser angle is vertical to the object Specular tyep sensor head must be mounted as specified on the manual Otherwise the sensor head won t be able to receive enough light reflected by the object There may be blockade between the sensor head and the object The sensor head won t be able to receive light reflected by the object if there is blockade Please make sure there is no blockade Please refer the manual The reflected light may be not enough when the object is transparent or mirror surface When measure transparent object or mirror surface please use specular type sensor head The reflected lig
54. Low m UQ1 02 Item Default Parameters Measurement target 0000h 0 0 07 Peak 1 Surface 2 Flip side 3 Glass thickness Reserved 0001h 1 Laser 0002h 2 1 Reserved 0003h 3 Reserved 0004h 4 SensorheadA Shift 0005h 5 0 50000000 b 50000000 setup 0006h 6 Depends on the sensor head Please refer 3 2 1 Sensor head setup i Span 0007h 7 2710h 0 9C3Fh 0 39999 Example 10000 means Span 1 0000 Over written by Y10 1 0008h 8 10000 Moving average number 0009h 9 1 i 1716 times 2 64 times Alarm processing 000Ah 10 0 1 Hold Sampling period 000Bh 11 0 250mm type 750us 2 1500us 3 2000us Reserved 000Ch 12 Reserved 000Dh 13 Measurement target 000Eh 14 0 1 Surface 2 Flip side 3 Glass thickness Reserved 000Fh 15 Laser 0010h 16 1 Reserved 0011h 17 Reserved 0012h 18 SensorheadB Shift 0013h 19 0 50000000 b 50000000 setup foo14h 20 H Depends on the sensor head Please refer 3 2 1 Sensor head setup Span 0015h 21 2710h 0 9C3Fh 0 39999 Example 10000 means Span 1 0000 Over written by icone ts Y1021 0016h 22 10000 Moving average number 0017h 23 1 i 1716 times 2 64 times Alarm processing 0018h 24 0 Sampling period 0019h 25 0 2 1500us 3 2000us Reserved 001Ah 26 Reserved 001Bh 27 Reserved 001Ch 28 Reserved 001Dh 29 Reserved 001Eh 30 Shared memory and X Y device m UQ1 01 02 common parameters
55. SBDrivers x L Browse J O Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware lt Back J Cancel Would you like to install this device software Name Larysocket USB Orv oF Publisher MITSUBISHI ELECTRIC CORPORATION Bjeirys trust software etm MITSUBISHI ELECTRIC ren CORPORATION You should eny natal diver somove term pushers you tual Hos ces decide which device sofort o sate to ital Hardware Installation The software you are installing for this hardware MITSUBISHI Easysocket Driver has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Eontinue Anyway J STOP Installation Y Q _ Update Driver Software MITSUBISHI Exsysocket Driver Windows has successfully updated your driver software Windows has Fewshed exstallesg the diver software for thes dence MITSUBISHI Eazysocket Driver Connection with the sequencer 2 Please input at Search for
56. Source of data 7FFCh LOW Depends on Source of data address 120 i Suec m EN cr iie The data will be loaded from storage Please refer 3 2 6 Storage setup for in detail 3 43 Parameters in detail 3 2 13 Waveform data When Y14 Y15 Head A B Waveform mode is ON shared memory address 334 1357 will be updated with Waveform data continuously Item Address Default Parameters Decimal Head A Threshold level 334 0 255 OFFh UQ1 01 0 4095 OFFFh UQ1 02 65535 OFFFFh UQ1 02 non applicable sensor head Peak position 1 014Fh 0 511 01FFh Peak position 2 0150h 0 511 01FFh Waveform data 1 0151h 0 255 OFFh Waveform data 480 UQ1 01 end of data 0331h 817 0 255 OFFh Waveform data 508 UQ1 02 end of data 034Dh 845 0 4095 OFFFh Waveform data Head B Threshold level 034Eh 846 0 255 OFFh UQ1 01 0 4095 OFFFh UQ1 02 65535 OFFFFh UQ1 02 non applicable sensor head Peak position 1 034Fh 847 0 511 O1FFh Peak position 2 0350h 848 0 511 01FFh Waveform data 1 0351h 849 0 255 OFFh Waveform data 480 UQ1 01 end of data 0531h 1329 0 255 OFFh Waveform data 508 UQ1 02 end of data 054Dh 1357 0 4095 OFFFh Threshold Shows threshold level to detect peak from Waveform data The level depends on Threshold for detecting peak shared memory address 4 18 Peak position 1 2 Shows peak position
57. Windowsigemove Orly AJ ATI splay river A IEM Trep ad Power Management Qriver C3 Meroscft Office Professional 2007 Trial P Reres Fash Developement Tocha 4 03 Continue to next page 4 7 Software installation Continue from previous page UQI Navigator InstallShield Wizard Welcome O Meaty remove O Risos Benord Do you want to completely remove the selected application and all of its Features Modly reps or remove the program Welcome to the UO Navigator Setup Maintenance program This program lets you modify the Gurseri mslalalon Click one of the optons below Select new program features to add or select cumeniy installed features to 1j Reinstal al progam features installed by the previous teup A Remove al milaled leatures UQ1 Navigator InstallShield Wizard 4 Choose Remove all installed features and click Next TTE 5 Click Yes then uninstallation will start m UQ1 Navigator InstallShield Wizard Uninstall Complete InstallShield Wizard has finished uninstalling UQ1 Navigator 6 Dialog box like left picture will show then click Fin ish to complete uninstallation 4 2 3 Starting up setup software UQ1 Navigator Following is procedure of starting up 1 Click Start gt OPTEX FA gt UQ1 Navigator gt UQ1 Navigator E mail Microsoft Office Outl y Paint 3 Microsoft office Exce e UQ1 Navigator ENU at e UQ1 Nav
58. aller measurement range the more stable the measurement result will be Please try sen sor head with smaller measurement range The measurement result is bigger than what expected The sensor head may be tilted from correct position When the sensor head is tilted the measurement result could be bigger than the measurement result expected Please check mounting angle of the sensor head Please calibrate the sensor head with gauge or object that you know the exact dimensions Cali bration can be done by setup software The measurement result is far different from what expected Filtering may be activated High pass or Low pass filter may be activated Please set Filter choice shared memory 29 as OFF and check how it works Hold mode may be activated Hold mode may be set as Peak to Peak hold mode Please check setup of Qx Hold shared memory 33 35 37 39 41 5 4 5 1 3 UQ1 shared memory X Y device Data can t be read from shared memory or updated The unit information slot number first I O number doesn t match to actual PLC unit configuration Please check the setup of unit information slot number first I O number Please refer 4 5 1 Unit setup in detail Error is ON on UQ1 unit Please check if there is any Error on Measurement result screen of setup software or check uti lizing GX Works GX Developer Please try activating Error release Y16 or Initialize shared memory 127 if neede
59. ar timing Parameters in detail Address Item Default Parameters Hex Decimal Formula 2 Peak to Peak Hold 0100h 256 LOW 0 7FFFFFFFh 2147483647 0101h 257 H set by Pointer clear timing Formula 2 Auto Average Hold 0102h 258 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0103h 259 H set by Pointer clear timing Formula 2 Average Hold 0104h 260 LOW X 080000000h 2147483648 7FFFFFFFh 2147483647 0105h H set by Pointer clear timing Formula 2 Count 0106h LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0107h H set by Pointer clear timing Formula 3 0108h LOW 080000000h 2147483648 7FFFFFFFh 2147483647 H Formula 3 Sample Hold LOW 1080000000h 2147483648 7FF Fh 2147483647 010Bh Formula 3 Auto Peak Hold 010Ch set by Pointer c 080000000h 2147483648 7FFI Fh 2147483647 set by Pointer cl 080000000h 2147483648 7FF Fh 2147483647 by Pointer cl a 3 Auto Bottom Hold 080000000h 2147483648 7FFI Fh 2147483647 yz DE Formula 3 Peak Hold Formu E 0111h Hi set by Pointer cl Formula 3 Bottom Hold LOW 080000000h 2147483648 7FF Fh 2147483647 5 by Pointer c 5 Formula 3 Auto Peak to Peak ow 0 7FFFFFFFh 2147483647 2 Hold by Pointer c 3 Formula 3 Peak to Peak Hold 0116h Li 0 7FFFFFFFh 2147483
60. ase choose the language and click OK UQ1 Navigator InstallShield Wizard 3 Please click Next Welcome to the InstallShield Wizard for UQ1 Navigator The InstallShield Wizard will install UQ1 Navigator on your computer To continue click Next ZEA zF Continue to next page 4 5 Software installation Continue from previous page UQI Navigator InstallShield Wizard UQ1 Navigator InstallShield Wizard Choose Destination Location Seleci fcider whae cot vll inal lle UQI Navigator InstallShield W Select Program f older Pleate select a program folder UQ1 Navigator InstallShield Wizard Start Copying Fdes Renew setting betore copy Hes InstallShield 4 Please input user information and click Next 5 Please choose destination folder and click Next 6 Please choose program folder and click Next 7 Installation is ready now Please click Next 8 When left dialog box is shown please click Com plete Software installation 4 2 2 Uninstallation procedure Uninstallation procedure is as follows This is example on Windows XP Tips Please exit setup software and referring UQ1 manuals Please log on as Administrator when you install the software Start uninstallation 1 Click Start gt Control panel gt Add or Remove Programs iei sendy 2 Choose UQ1 Navigator in the program list and rm click Change Remove Q Ache for
61. ata 1 data 2 value 3 5 Reserved 0057h 87 1 E E Fixed value for Formula 0058h 88 0 080000000 h 2147483648 7FFFFFFFh 2147483647 E source 3 1 0059h 89 amp Fixed value for Formula 005Ah 90 0 080000000 h 2147483648 7FFFFFFFh 2147483647 i Source 3 2 005Bh 91 g Fixed value for Formula 005Ch 92 0 080000000 h 2147483648 7FFFFFFFh 2147483647 source 3 3 005Dh 93 Fixed value for Formula 005Eh 94 0 080000000 h 2147483648 7FFFFFFFh 2147483647 source 3 4 005Fh 95 Fixed value for Formula 0060h 96 0 080000000 h 2147483648 7FFFFFFFh 2147483647 source 3 5 0061h 97 Operator 3 1 0062h 98 0 Operator 3 2 0063h 99 0 Operator 3 3 0064h 100 0 Operator 3 4 0065h 101 0 Bank number 0066h 102 0 g Hold mode 0067h 103 0 0 Auto data clear when RESET 1 Normal data clear when sampling starts i Hysteresis 0068h 104 0 0 7FFFFFFFh 2147483647 0069h 105 UQ1 Setup ON delay 006Ah 106 0 1 OFFFFh 65535 ms Reflect to Signal Out 1 2 X device OFF delay 006Bh 107 0 1 OFFFFh 65535 ms Reflect to Signal Out 1 2 X device Over written One shot 006Ch 108 0 0 OFF Reflect to Signal Out 1 2 X device by Y10 1 FIrST Transmit data 1 006Dh 109 0 0 Head A 1 Head B 2 Formula 3 Formula 4 Formula 5 None 2 FIrST Transmit data 1 006Eh 110 0 2 Peak 3 Bottom 4 Peak to 5 Average 9 Hold 5 FIrST Transmit data 2 006Fh 111 1 2 Formula 3 Formula 4 Formula 5 None g setup 1 O FIrST Transmit data 2 0070h 112 0 2 Peak
62. cation image Head A B E Formula selection c el N gt F co fe E Formula 1 Formula 2 Formula EEE BL Description Application Choose measurement application Measure step difference using two measured result Thickness Measure thickness using two measured result Average Calculate average of two measured result Choosing formula Choose formula for the unit in between two other UQ1 units to get measured result from a UQ1 unit that is not adjoining to the unit Please refer 4 5 1 Unit setup Choosing sensor head Choose sensor head to use for calculation a Setup of formula by choosing application To setup formula directly please refer 4 5 3 Calculation setup direct 1 Choose application accordingly The formula differes according to the application 4 24 Setup procedure When choose Step Measure step height by using two sensor heads The formula will be Head 1 Head 2 When choose Thickness Measure thickness by using two sensor heads the formula will be Head 1 Head 2 Fixed value When choose Average Calculate average of two measured result of two sensor heads The formula will be Head 1 Head 2 2 2 Click the button to choose sensor head and formula for center unit at Choosing sensor head and Choosing formula Setup Formula by choosing application Parameters of multiple units will be s
63. ches end of the storage memory Parameters 0 Stop stops storing measurement data 1 Continue from start clear the pointer and continue storing the data Storage transfer start pointer Specify start pointer of storage memory 0 245928 for transferring to shared memory It affects immediately right after setting this parameter no need setting Y10 Over writing common setup Data is stored being numbered from 0 When the pointer is specified 16216 data will be transferred to Loaded data shared memory address 14Eh 7FFDh from the address pointed by the pointer 0 245928 Storage transfer start pointer Tips When set start pointer as bigger than 245928 data over 262144 will be stored from O 3 35 Parameters in detail 3 2 7 Initializing Address Item Default Parameters Hex Decimal Initialize 007Fh 127 0101h Initialize by rebooting after setting this parameter O and Y10 as 1 Initialize all setup parameters to default Initializing procedure is as follows 1 Set Initialize shared memory address 127 as 0 2 Activate Y10 Over writing common setup 3 After confirming X10 BUSY Over writing common setup is OFF shut down the power supply and re power 3 2 8 Bank setup Address Item SS e HIE Parameters Hex Decimal Q1 Upper thr
64. con nected to Unit 2 setup is as follows Setup Formula by choosing application Parameters of multiple units will be set Formula 1 2 3 Head selection Unit 1 Unit 2 Unit 3 Unit 4 i Sona em Bg m m NN Select Head 1 Select Head 4 500 ston ne Formula selection Unit 1 Unit 2 Unie 3 iis BENN mENN Unit 4 UQ1 unit 1 master side Formula is set as Head A Receiving data 1 Fixed data 500 00 r Formula 1 UQ1 unit 2 slave side Head A is set for FIrST Transmit data 1 4 26 Setup procedure When measure with more than adjoining 3 UQ1 units When measure average of two sensor heads connected to unit 1 and unit 2 setup is as follows unit 2 just transfer the data from unit 3 n this example case formula 3 is used at unit 2 to transfer the data Setup Formula by choosing apglication Parameters of multiple units will be set Formuls 1 2 3 Head selection Unit 1 Unit 2 Unit 3 Unit 4 Application Average volue PelectHesd Select Heads 2 m mm 1 1 1 Unit 1 Unit 2 Unit 3 Unit 4 mH mm Head A UQ1 unit 1 master side The formula is set as Head A Receiving data 1 Fixed value 2 r Formula 1 Head A vy i Input data t Fixed value s Nul X j Null T 0 00 0 00 2 0 00 0 00 UQ1 unit 2 center unit The formula 3 is set as Receiving data 1 r Formula 3
65. connect up to 4 UQ1 series You can connect up to 2 CD5 sensor heads to UQ1 01 unit You can connect up to 2 CD33 sensor heads to UQ1 02 unit UQ1 series utilize 2 ways of communication Q Bus communication and FIrST communication 2 2 System installation 2 1 1 FIrST communication UQ1 units can communicate through FIrST communication utilizing infrared without using Q Bus Advantages of FIrST communication Advantages of FIrST communication are as follow 1 Fast communication It works independently of the Q Bus so it can let UQ1 units communicate in 100us in the shortest 2 Calculation using data from other QU1 unit You can use measurement result from other UQ1 units installed next to the UQ1 unit master side for calculation Up to 2 CD5 CD33 sensor heads can be connected to a unit and utilize more than 3 measure ment result through FIrST communication for calculation for example getting average of them Tips 1 FIrST communication is available only between adjacent UQ1 units UQ1 units must be installed at adjacent Bus No Good There is another unit FIrST is available between UQ1 units No unit or another unit is installed TID YD E 2 Data is transferred only from slave side far side from QCPU to master side near side of QCPU 3 Setup of data transmission is done at slave side Master side nea
66. d Refer 4 6 1 Measurement result in detail UQ1 is BUSY Changing setup or storing data into storage may be under process and shared memory data is not available to read Please check BUSY status at X device and make sure to read shared mem ory after checking the BUSY is OFF Overflow in the calculation The formula may not be adequate The calculation result may be overflowing by multiplication with too big number Please check Overflow shared memory 320 You can see what the factor of overflow is The receiving data 1 2 is not available The slave side UQ1 unit may not be installed next to master side UQ1 unit FIrST communication can be done between adjoining UQ1 units installed on Q bus There may be blockade between the UQ1 units Please make sure there is no blockade like small slip of paper between the UQ1 units The receiving data 1 2 is different from what expected FIrST setup may be done at master side UQ1 unit FIrST setup must be done at slave side UQ1 unit Please check parameters at slave side UQ1 unit Setup changed is not reflected to actual process Over writing may not be done Changing on the shared memory won t be reflected by just changing it Please set Over writing common setup Y10 as ON to reflect the setup to actual process While it s over writing you can t read shared memory Changing Bank is not reflected to actual process Over writing may not be done Changing Bank
67. device m Measurement result Address Item Ha Dec Default Parameters Q1 Upper threshold 0080h 128 47868COh 080000000h 2147483648 7FFFFFFFh 2147483647 0081h 129 75000000 Offset is reflected Q1 Lower threshold 0082h 130 OFB879740h 080000000h 2147483648 7FFFFFFFh 2147483647 0083h 131 75000000 lH 7 Offset is reflected Q2 Upper threshold 0084h 132 47868COh 080000000h 2147483648 7FFFFFFFh 2147483647 0085h 133 75000000 Offset is reflected Q2 Lower threshold 0086h 134 OFB879740h LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0087h 135 75000000 Offset is reflected Q3 Upper threshold 0088h 136 47868COh 080000000h 2147483648 7FFFFFFFh 2147483647 0089h 137 75000000 t i Offset is reflected Q3 Lower threshold 008Ah 138 0FB879740h LOW 080000000h 2147483648 7FFFFFFFh 2147483647 008Bh 139 75000000 Offset is reflected Q4 Upper threshold 008Ch 140 47868COh LC 080000000h 2147483648 7FFFFFFFh 2147483647 v 008Dh 141 75000000 Offset is reflected Bank setup Q4 Lower threshold 008Eh 142 orB879740h LOW 080000000h 2147483648 7FFFFFFFh 2147483647 008Fh 143 750
68. e internal memory firstly To refer the measurement data please VES proceed following procedure Stored data address 334 32765 RG SEE E r H CNC NC WC NC WC WC NC Td S E Procedure of getting data transfered to shared memory 1 Storage setup Setup parameters related to storage of measurement data Please refer 1 2 2 UQ1 series data flow about how to over write shared memory 2 Getting measurement data from CD5 sensor head into internal memory for storage UQ1 unit gets the measurement data from CD5 and store into internal memory for storage regarding the setup 3 32 Parameters in detail Tips Maximum number of data can be stored into the internal memory is 262144 word When the pointer of the memory exceeds end of the memory it proceeds according to Pointer end control shared memory address 123 setup 3 Get the data transferred The measurement data can be referred after transferring the data from the storage memory into shared memory The start pointer of the storage is specified by Storage transfer start pointer shared memory address 124 125 You can check current pointer of the storage at Storage current pointer shared memory address 328 Over writing by Y10 Over writing common setup is not needed CA WC WC WC NCC YA Y Specify the start pointer The measurement data will be transferred by setting YOF Getting data stored While transferri
69. e dialog box Save as as following shows then specify the project file name at tribute UQ1 and click Save Save As PIR Saven uo See Ed New001 U01 My Recent Documents Desktop My Documents My Computer MyNewok Fie name Newou ua x Save astype UQI Nowapates Fiet UG Cancel 4 10 Connection with the sequencer 4 4 Connection with the sequencer 4 4 14 Set destination Setup communication with MELSEC CPU Procedure Choose Online gt Set destination or click at the menu 2 Set destination at tool bar O Dialog box Sedet TT USB connection C Ethernet connection Cancel Communication test Destination IP address E Ethernet protocol UDP z Ethernet setup C RS 2320 connection r RS 2320 setup COM port COMI Item Discription Reference Ethernet connection 1 Connection to Ethernet port on the MELSEC CPU Please refer following MELSEC Ethernet communi cation in detail Destination IP address Specify IP address of the Ethernet port on the MEL SEC CPU Ethernet protocol Fixed by UPD IP NEN RS 232C connection 2 Connection to RS 232C port on the MELSEC CPU COM port Specify the COM port of the PC that the software O runs on 1 You can t connect to the Ethernet unit QJ71E71 100 of MELSEC Q series 2 You can t connect to the serial communication unit QJ71C24N R2 R4 of MELSEC Q series M
70. ear timing Head A Peak Hold 00B6h 182 080000000h 2147483648 7FFFFFFFh 2147483647 00B7h 183 set by Pointer clear timing Head A Auto Bottom Hold 00B8h 184 080000000h 2147483648 7FFFFFFFh 2147483647 00B9h 185 set by Pointer clear timing Head A Bottom Hold 00BAh 186 1080000000h 2147483648 7FFFFFFFh 2147483647 OOBBh 187 set by Pointer clear timing Head A Auto Peak to Peak 00BCh 188 0 7FFFFFFFh 2147483647 Hold OOBDh 189 set by Pointer clear timing Head A Peak to Peak Hold OOBEh 190 _ O 7FFFFFFFh 2147483647 OOBFh 191 set by Pointer clear timing Head A Auto Average Hold 00COh 192 080000000h 2147483648 7FFFFFFFh 2147483647 00C1h 193 set by Pointer clear timing Head A Average Hold 00C2h 194 080000000h 2147483648 7FFFFFFFh 2147483647 00C3h 195 i set by Pointer clear timing Head A Count 00C4h 196 1080000000h 2147483648 7FFFFFFFh 2147483647 00C5h 197 set by Pointer clear timing Head B 00C6h 198 080000000h 2147483648 7FFFFFFFh 2147483647 00C7h 199 li Head B Sample Hold 00C8h 200 080000000h 2147483648 7FFFFFFFh 2147483647 00C9h 201 set by Pointer clear timing Head B Auto Peak hold 00CAh 202 080000000h 2147483648 7FFFFFFFh 2147483647 OOCBh 203 set by Pointer clear timing Head B Peak Hold 00CCh 204 080000000h 2147483648 7FFFFFFFh 2147483647 00CDh 205 set by Pointer clear timing Head B Auto Bottom Hold OOCEh 206 1080000000h 2147483648
71. ease the UQ1 error Dre It shows a dialog box for confirmation by clicking the button When you click Yes at the dialog box it will initialize setup parameters 4 39 Confirming process 4 6 2 Storage data It shows UQ1 storage data in a graph Procedure Choose Display gt Storage data from the menu or click Storage data icon lj from the tool bar or screen selection tree Vertical scale Display target Wave form Plot value Loading data stored Number of data to Auto Fixed All Upside dowr um load 262143 1000 00 um Loading data Save CSV data Refreshing the graph Number of data loadec 0 00 pm 131071 4 40 Vertical scale Display data Horizontal scale Min Max Loading data stored Refreshing the graph Storage first No 1 Storage last No 131071 Refreshing the graph 1 131071 Description Choose the vertical scale Auto Adjust the Min Max scale so that to display all data Fixed The scale is fixed with the value at the Min Max boxes Al JjBoth data 1 and 2 will be displayed Data 1 2 Data 1 or 2 will be displayed Shows horizontal scale Min Max storage first No last No Please edit the scale and click Refreshing the graph button UQ1 storage data will be over written by clicking Loading data button Default is 100000 Loading data Load the data from UQ1 and show on the graph Save CSV data Save the
72. easured value Full line means output 42147483648 Ed Measured data occccccehboecccccccccececcccccedeccccccedececccccedeccccccedecececccceccccccccccccccecee 2147483648 ON OFF Trigger input OFF RESET Y09 Tips When High speed mode is ON the data won t be updated 3 54 Hold mode and process O Auto Average Hold While the Trigger input is ON it keeps the level sampled at up edge of the trigger input While the Trigger input is OFF it outputs and keeps average level Qx Hold 5 Average Hold Hold mode 0 Auto Dotted line means original measured value Full line means output 42147483648 EE Measured data 2147483648 ON OFF Trigger input ON OFF RESET Y09 Tips When High speed mode is ON the data won t be updated 3 55 3 56 4 Setup software Setup software general description 4 1 Setup software general description 4 1 1 Recommended system requirements Please make sure that your system meets following requirements PC to run the software Windows based PC Microsoft Windows XP Microsoft Windows Vista Microsoft Windows 7 512MB Minimum HDD 100MB Minimum I O port USB Ethernet 2 RS 232C 3 QBUS MELSEC QCPU I F 1 You can t use 64 bit Windows 2 It doesn t work with MELSEC Q series Ethernet unit QJ71E71 100 3 It doesn t work with MELSEC Q series serial communication unit QJ71C24N R2 R4 4 1 2 So
73. eeien iion AIC sita eeu En e esti 4 17 4 5 1 Eidem 4 17 4 5 2 Operation of setup screen s ssssssessssssscsssscsssscsscsssssscsesessscsucseseesesucsesssscssssesesscssscsessesess 4 19 4 5 3 Calculation setup Direct ian rr orent ren ont ront revera P ao reb UE eere Ee resin una 4 21 4 5 4 Calculation setup Application eee eese esses rente ten retento onsnontononnos 4 24 255 Sensor head SEED uuu ctiosetose Eire rr EPI De te poH eiit sdis etas Dar ee eR E 4 28 4 5 6 Calibration setup asset encase asec chen ess nnd Qa sacper duces tet ieri acing e ee tog d eas fund 4 30 LAM o ETE EAEE E 4 32 45 8 Control Output SEU oe e toan Pes i inam RR RO Scu e d 4 34 4 5 9 Storage Setup ceste oen c iet ieter es ree nece aoar Roe UH cas D eo EAEE EE Eor SaS E TEEF ESERE EEEn 4 36 46 Confirming protes xuccicmatetiane mene nt e i eH D aea OLD e ccn dete e E EI nx ce eec be Inani 4 38 4 6 1 IVES CCU SANE o ocsmecestus een tzeetetcecsate scx eseasctecenc dora eese nione eees Ein e passu se toca aias aiai seoda 4 38 ERE IreIRee RR H iE 4 40 46 3 Waveform CE NR ER 4 43 5 vi Trouble SIA GN E C TO Ou 5 1 1 5 1 2 5 1 3 5 1 4 5 1 5 6 Addendum 6 1 1 FUNCOM S seemed ein E EL EEUU E 5 2 Measurement seere e a e a aasa aE aaa a 5 3 UOT shared memory X Y device sssssssssssesesssssssesssseesssssesssssseeeosseseeessseeressesesessseereesesseessse 5 5 SEM SE D E E
74. eshold 0080h 128 47868COh Low 080000000h 2147483648 7FFFFFFFh 2147483647 0081h 129 75000000 H Offset is reflected Q1 Lower threshold 0082h 130 0FB879740h LOW mer 080000000h 2147483648 7FFFFFFFh 2147483647 0083h 131 75000000 H Offset is reflected Q2 Upper threshold 0084h 132 47868COh LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0085h 133 75000000 Hi Offset is reflected Q2 Lower threshold 0086h 134 0FB879740h LOW M 080000000h 2147483648 7FFFFFFFh 2147483647 0087h 135 75000000 H Offset is reflected Q3 Upper threshold 0088h 136 47868COh LOW 080000000h 2147483648 7FFFFFFFh 2147483647 fooson 137 75000000 lH Offset is reflected Q3 Lower threshold 008Ah 138 0FB879740h LOW 2 080000000h 2147483648 7FFFFFFFh 2147483647 008Bh 139 75000000 H Offset is reflected Q4 Upper threshold 008Ch 140 47868COh LOW DU 080000000h 2147483648 7FFFFFFFh 2147483647 3 008Dh 141 75000000 H Offset is reflected 5 Q4 Lower threshold 008Eh 142 0FB879740h LOW Um 080000000h 2147483648 7FFFFFFFh 2147483647 5 008Fh 143 75000000 H Offset is reflected 2 Q5 Upper threshold 0090h 144 47868COh LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0091h 145 7500000 H Offset is reflected E Q5 Lower threshold 0092h 146 OFB879740h LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0093h 147 75000000 H Offset is reflected Q1 Offset 00
75. et Formula 1 emi am p Head selection N a F w S i F E Application Step x Head A Select Head 1 Select Head LL LIE LIE HB Application image Head r Formula selection Formula 1 Formula 2 Formula J F S F S a F to s z F d Ben IE RR i HEE The color of the button changes from 1 Blue to 2 Green and to not used Yellow at Choosing sensor head Please set 1 for Head 1 and 2 for Head 2 The color of the button changes from use Purple to not used Yellow at Choosing formula Please set the formula as use for center unit 4 25 Setup procedure When measure with single UQ1 unit When measure step height using Head A and Head B connected to single UQ1 unit unit 1 setup is as follows Setup Formula by choosing apglication Parameters of multiple units will be set p Formula x J 31 Head selection Unit 1 Unit 2 Unit 3 Unit 4 Application Step H Pelect Head 1 Select Head 4 pee a I ES raion mae E Formul selection Uni 1 Uni 2 Unit 3 Unit 4 NN im aa NN NM UQ1 unit 1 Formula is set as Head A Head B Formula 1 HeadA fHeadB fru rae nu fe Nan z 0 00 0 00 0 00 0 00 0 00 When measure using adjoining two UQ1 units When measure thickness by using adjoining two UQ1 units Head A connected to Unit 1 and Head B
76. etup Measurement target Surface T Diffuse Specular Diffuse E Laser power 5 Sensitivity setup AUTO E Moving average i Threshold for peak is number cam detection Sampling period 100 us T Sensor head B setup Measurement target Surface T Diffuse Specular Diffuse Laser power 5 Sensitivity setup AUTO T Moving average 256 time F Threshold for peak o number detection Sampling period 100 us T Head A B common setup Cross talk OFF prevention function Cutoff frequency O M 4 28 Setup procedure Description Sensor Head A setup Sensor Head B setup Measurement target Diffuse Specular Only with UQ1 01 Laser power Sensitivity setup only UQ1 01 Waveform threshold only UQ1 01 Moving average num ber Specify measurement target Peak Measure most reflective surface UQ1 02 Surface Measure first surface Flip side Measure 2nd surface Glass thickness Measure the distance between first surface and 2nd surface Glass gap Measure the distance between 2nd surface and 3rd surface UQ1 01 Use Surface or Peak normally Diffuse type of CD33 must be used as Peak Specify its mode UQ1 01 Set laser power from 1 Minimum to 5 Maximum When 0 is set it doesn t emit laser UQ1 02 Specify ON OFF of laser power Setup sensitivity of photoelectric sensor Set AUTO normally When set AUTO it adjust sensitivity depends on ref
77. etup can t be selected while monitoring measure ment result and Waveform Please stop monitoring Waveform graph doesn t show UQ1 02 Only specular type of CD33 CD33 Lxx support Waveform mode Please check sensor type The setup software can t be finished Set destination Read out setup and Over write setup can t be selected while monitoring measure ment result and Waveform please stop monitoring 5 7 5 1 5 Term Offset Offset value is added subtracted on from measurement result so that you can see the distance from any base position Offset value will be set automatically to show the measurement result as 0 by clicking Zero reset but ton on the setup software Update period Update period is the timing that UQ1 unit calculate output and communicate It s rounded out value of actual response speed shared memory 327 by 100ys For example when the response speed is 140us update period will be 200us 5 8 6 Addendum 6 1 1 Cutoff frequency of the filter UQ1 01 The cutoff frequency of the filter is defined by Filter choice shared memory 29 Cutoff frequency shared memory 30 and Sampling period shared memory 11 25 Please refer the cutoff frequency in following table 6 2 Sampling period 100us Cutoff frequency HPF LPF 0 650 Hz 2000 Hz 1 350 Hz 800 Hz 2 200 Hz 400 Hz 3 100 Hz
78. firm that communication lines are not banded with power line and high voltage line to prevent noise and surge induction 2 Please confirm that the grounding of the cable shield line is done at a ground point of se quencer side Please don t connect the ground line of high power line at the same ground ing point Procedure m Shut down the power supply of sequencer m Wire CD5 sensor to the unit UQ1 01 m Wire CD33 sensor to the unit UQ1 02 Terminal block m M3 screws are used for terminal block of UQ1 series Please use solder less terminal R1 25 3 without sleeve Tightening torque 0 5 0 8N m 2 7 Display Terminal Wiring Input Output Schematic CD5 Schematic Head A Cable color Description Black narrow RS422 input Orange RS422 input RS422 output Red Yellow RS422 output Dies henom E Sync input Brown Power supply 12V 24V 1096 Blue Power supply OV Black thick 12 24VDC Schematic Head B Black narrow RS422 input Red RS422 output Laser OFF input Sync input Power supply 12V 24V 10 Power supply OV 12 24VDC 2 8 Display Terminal Wiring O Input Output Schematic CD33 Schematic Head A Function RS422 Send RS422 Send Control output Q2 F Gray MF Brown Power 12V 24V 10 Blue JPowerov Color Black narrow Orange AE EEE No contact
79. formation it goes to Calculation setup direct of the UQ1 unit FIrST communication infrared communication can be done between two adjoining UQ1 units The data will be transferred from the unit at bigger slot number to smaller slot number Add unit 4 17 Setup procedure You can add unit by clicking Add unit It shows a dialog box to set slot number decimal and first I O num ber hexadecimal You can add UQ1 unit up to 4 units You can t assign same slot number or first I O number that you have used for other units Slot number decimal First I O No hexadecimal Cancel Unit type U 1 01 EA Delete unit You can delete unit by clicking Delete unit It shows a dialog box to confirmation of deleting unit By clicking Yes it deletes the unit UQ1 Navigator 3 Delete unit 1 OK D Copy unit By clicking Copy unit after choosing unit to copy from it shows a dialog box Please input unit number of copy source and destination then click OK It copies setup of source unit to destination unit r Source unit to copy r Destination unit to copy Unit No E Unit Na 2 E Slot number 9 Slot number 31 decimal decimal First I O No 0000 First I O No 0010 hexadecimal hexadecimal Cancel Edit unit By clicking Edit unit after choosing unit to edit it shows a dialog box Please change the slot number and first
80. ftware general description This software is configured as follows bee ee eee Set destination Choose I F USB Ethernet RS 232C between MELSEC CPU Unit setup Setup slot number and First I O number of the unit You can add delete the unit and copy setup It can readout setup information from all UQ1 units connecting to MEL SEC CPU Calculation setup Setup formula for the calculation in UQ1 unit You can input the formula directly and also you can choose the formula according to the application e g thickness step Sensor head setup Setup parameters of the sensor e g measurement target laser power Set Shift and Span that cancel the deviation of the sensor head mounted You can input directly and you can also adjust with two point measured value Monitor screen o o a SL M 4 2 Setup software general description 4 1 3 Software overview Overview of this software is as follows amp i Untitled UQI Navigator Menu ProjectiP Disphav Onine Meine Tool bar Tree to choose MIT Unit function Ge mesored rest ica aec ENG voor Apply Storage data Wave ferm Setup Formula by choosing application Parameters of multiple units will be set Formula mmi ir Head selection Unt Unit Unit3 Unit4 St PEN sa om aoa E A al rm Select Select2 Main view Head E E Application image Formula selection Unt Unt 2 Unt3 Unit4 BENE BEEN B B E Description Reference Menu Shows
81. g option Appearance and Personalization Ae Change the theme Change desktop background Adjust sereen resolution then double click System and Security af g Hardware and Sound Clock Language and Region View devices and printers Change keyboarde ec ether input methode Add a dene Change display language Programs Ease of Access Uninetall a program Let Windows suggest settings Optimize visual display aly ej ues rom rn ECC 2 yv m 2 Click Device Manager in the System part E M me ea D econ Yew Hdp 3 In the Device Manager window right click at eeimi2i Bess MITSUBISHI in the Other devices and choose de q Update device then installation of the driver will A Mice and other pointing devices Netwcek adapters Ou e E oassecu start D gt Virtual PC letegeatice Device NP Ports COM amp LPT a Scum video and game controllers o System devices Universal Serial Bus controllers System Properties ea NEIN To show Device Manager window in case of Device Manager The Device Manager lists all the hardware devices installed 3 on your computer Use the Device Manager to change the properties of any device Window XP please right click My Computer and choose Property System Properties window will Device Manager a show up then please click Device Manager Driver Signing lets you make sure that installed drive
82. h for each measurement result Setup as follows Item 1000h 100h Source ofdata 0078h 120 0 2nd parameter Hold mode oo7en 121 0 nd parameter 0 istbarameter Storage current pointer shared memory 328 329 shows 1st pointer 2nd pointer is Storage current pointer 131072 20000h Example Source of data 1st Q2 2nd Q3 1 10h 16 2 100h 256 211h 529 Example Hold mode 1st Peak 2nd Bottom 2 3 100h 256 302h 770 3 34 Parameters in detail Tips UQ1 01 later version than 2 support storing 2 measurement result You can confirm the version on the label There is version number above the CE mark With no version shown as following picture it s version 1 MELSEC Q Recognized CD5 Control Unit MODEL UQ1 01 Unit occupied points 32 5VDC 0 5A OQRTEX 107 No 1133F MADE IN JAPAN If you proceed storing 2 measurement result with UQ1 of version 1 it will store only one measure ment result of Q1 with Hold mode None Pointer clear timing Specify the timing to clear the pointer When the Trigger is ON When the trigger is ON when storing starts the pointer is cleared When the RESET is ON When Y09 RESET is ON the pointer is cleared When the trigger is ON it continues storing new data increasing the pointer Parameters 0 Trigger is ON 1 RESET is ON Pointer end control Specify the process of the pointer when the pointer rea
83. h 270 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 010Fh 271 H set by Pointer clear timing Shared memory and X Y device Item mex Default Parameters Formula 3 Auto Bottom 0110h 272 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 Hold 0111h 273 HI set by Pointer clear timing Formula 3 Bottom Hold O112h 274 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 0113h 275 Hi set by Pointer clear timing Formula 3 Auto Peak to 0114h 276 LOW 0 7FFFFFFFh 2147483647 Peak Hold 0115h 277 HI set by Pointer clear timing Formula 3 Peak to Peak 0116h 278 LOW 0 7FFFFFFFh 2147483647 Hold 0117h 279 HI set by Pointer clear timing Formula 3 Auto Average 0118h 280 LOW 080000000h 2147483648 7FFFFFFFh 2147483647 3 Hold 0119h 281 H TERN set by Pointer clear timing Formula 3 Average Hold 011Ah 282 LOW _ 080000000h 2147483648 7FFFFFFFh 2147483647 5 011Bh 283 HI set by Pointer clear timing 5 Formula 3 Count 011Ch
84. h 318 Reserved 013Fh 319 Calculation Over Formula 1 0140h 320 0 BO Element 1 B1 Element 2 B2 Element 3 B3 Formula 1 flow Formula 2 B4 Element 1 B5 Element 2 Formula 3 B8 Element 1 B9 Element 2 B10 Element 3 B11 Formula 3 Error status Head A B12 Out of range Head B B13 Out of range Reserved 0141h 321 Reserved 0142h 322 Reserved 0143h 323 Current Bank number 0144h 324 0 0 59 Bank 0 59 Version 0145h 325 Version Q1 Q5 and source status 0146h 326 0 BO Head A B 1 2 Head B2 B3 B5 B6 B Formula 1 Formula 2 Formula3 Receiving Receiving data 1 data 2 Unit status B11 Q1 B12 Q2 B13 Q3 B14 Q4 B15 Q5 Response speed us 0147h 327 Storage current pointer 0148h 328 0 LOW FIN 0 262143 When the pointer reaches end and Pointer end control is 0 Stop it will 0149h 329 HI stop at 262143 When Pointer end control is 1 Continue from start it restarts from 0 Storage overflow 014Ah 330 0 Pointer is less than 17 Overflow 262143 Unit status Reserved 014Ch 332 Em a ESS SS E Reserved 014Dh 333 1st Depends on Source of 014Eh 334 LOW Rd Depends on Source of data address 120 data address 120 014Fh 335 HI Loaded data 16216 Depends on Source of 7FFCh 32764 LOW Depends on Source of data address 120 th data address 120 7FFDh 32765 HI Boseived 7FFEh 32766 7FFFh 32767 Waveform mode Shared memory and X Y device When Y14 Y15 Head A B Waveform mode is ON sha
85. h 92 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 3 3 005Dh 93 Fixed value for For 005Eh 94 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 3 4 005Fh 95 j Fixed value for For 0060h 96 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 3 5 0061h 97 Operator 3 1 0062h 98 0 12 2 3 Operator 3 2 one 99 0 Operator 3 3 0064h 100 0 1 2 3 Operator 3 4 0065h 101 0 1 2 3 3 22 Parameters in detail UQ1 has 5 control outputs Q1 Q5 in the unit that judge measured result OK or NG Each control output has Source and Hold mode to set O Q1 Q5 source Specify the source of each control output Parameters 0 Head A Head B Formula 1 Formula 2 Formula 3 Receiving data 1 Receiving data 2 None Q1 Q5 Hold Specify Hold mode for judging Q1 Q5 MoocBhBomv o Parameters 0 Hond None 1 Sample Hold 2 Peak Hold 3 Bottom Hold 4 Peak to Peak Hold 5 Average Hold doesn t work when it s High speed mode Formula 1 3 Specify formula for the calculation It can be source of Q1 Q5 Formula Formula Formula Formula Formula Source Source Source Source Source Operator Operato Operator Operator Formula source 1 5 Specify source of the formula Parameters 0 None 1 Measurement result of Head A 2 Measurement result of Head B 3 Receiving data 1 FIrST transmit data 1 from next unit 4 Receiving data
86. hile the Trigger input is ON it keeps the level sampled at up edge of the trigger input Dotted line means original measured value Full line means output 42147483648 ee rere nennen eene enne nne nene n tenete 22 were leecccocccecco MOLLIPLPN PTS ee tL Tee e e oor ecocce epoceccceces REPCPLLL Libia oe e Measured data 2147483648 vesesecuesssa envesesassssaeux c EUER SET SU eYER E E RER ON OFF Trigger input ON OFF RESET Y09 3 49 Hold mode and process Bottom Hold Qx Hold 3 Bottom Hold Hold mode 1 Normal It outputs minimum level sampled while the sampling period Dotted line means original measured value Full line means output pecccccccescccgocccos eecccccccccccccgece 2147483648 7 Measured data deecccpesceccccceececcccccccccceeoccccececeqoecccemqesccccesceccecccccccepeccecce 2147483648 d 9 ON IL z o 0 3 2 S m o o o OFF RESET YO9 3 50 Hold mode and process Auto Bottom Hold Qx Hold 3 Bottom Hold Hold mode 0 Auto While the Trigger input is OFF it outputs and keeps minimum level While the Trigger input is ON it keeps the level sampled at up edge of the trigger input Dotted line means original measured value Full line means output 121474830648 eee eee eee eee eeeeeeue
87. hold Specify the source to send through FIrST to another UQ1 unit at master side The data sent from slave side will be assigned as Receiving data 1 2 in the unit Please refer 2 1 1 FIrST communication At FIrST Transmit data 1 2 hold specify the hold mode of the data to transmit Please refer 3 3 Hold mode and process O Signal Out 1 2 Specify the source to output from Signal Out 1 2 at terminal block The indicator LED OUT 1 2 will be ON when the output is ON Parameters 0 Q1 1 Q2 2 Q3 3 Q4 4 Q5 O Signal out logic Specify the logic of the Signal Out 1 2 Parameters 0 Normal ON when the measurement result is out of threshold 1 The logic of Signal out 1 is reverse ON when the measurement result is in the threshold 2 The logic of Signal out 2 is reverse ON when the measurement result is in the threshold 3 The logic of Signal out 1 and 2 is reverse ON when the measurement result is in the threshold O Trigger timing of data sampling Specify the timing of Trigger IN to sample the data When RESET is assigned for Trigger IN 1 or 2 the timing is up edge Parameters 0 OFF when Trigger IN is OFF it samples the data 1 ON when Trigger IN is ON it samples the data 2 Up edge at the up edge of Trigger IN it samples the data 3 Down edge at the down edge of Trigger IN it samples the data O Trigger IN 1 2 Specify the source of Trigger IN 1 2 The indicator LED IN
88. ht may be not enough when the object is mat dark or angled Please try increasing laser power or sampling period so that the sensor head is able to receive enough light reflected Measurement data is not updated Trigger input may be ON When the trigger input is ON the measurement data won t be updated Please check Trigger IN YOA YOE Hold mode may be activated Please make sure Qx Hold is set adequately BUSY may be ON Please make sure any BUSY X10 X15 is not ON Waveform mode may be activated Pleas make sure Head A B Waveform mode Y14 Y15 is not ON Measurement result keeps the level 0 Connection may be broken Please make sure cable and connection is made correctly The sensor head not connected may be assigned for the formula The sensor head not connected or receiving data not availabe may be assigned for the formula Please make sure all sources of the formula are available Wet The operator or is used in the formula Wet e Calculation result could be 0 because of the formula especially by the operator or Please make sure the formula is built adequately Measurement result is not stable The number of averaging may be small When the number of averaging is smaller the response speed is faster but the measurement re sult could be not stable Please try increasing the number of averaging 5 3 The CD5 CD33 sensor head doesn t match for the application The sm
89. icates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Make sure to keep to following precautions A Warning This product can not be used as protective equipment for the purpose of protecting human body Disassembling or modification of the product may cause injury fire or electric shock When you felt smoke or foreign odor please power off the product immediately and inform the dis tributor that you purchased the product from Please use the product under rated voltage Touching the product and cable with wet hand may cause electric shock Please make sure that this product is used with specified sensor head Please do not wire connect or disconnect while power supply is on Installing precaution A Warning Installing in the following places may cause breakdown fire or electric shock a Humid place b High temperature place c Dusty place d Bad ventilation place e Very dry place with static electricity f A place with corrosive gas or flammable gas g A place with splash of water oil or chemical h A place with vibration or shock Please wire while power supply is off A Caution Please do not wire with high voltage cable or high power line It cause noise and malfunction Please also shorten the wire as much as possible Please prevent tension on the wire so that not to destroy the product lp igereldrerds 1 EEE
90. igator JPN at eB Flash Development Z 4 03 E Games E Startup E Renesas AllPrograms fig OPTEXFA E Arcpit Software E Microsoft Office E UnplugDrive 4B Internet Explorer MSN Explorer Q Outlook Express gt Remote Assistance Windows Media Player 4 Windows Messenger ES Adobe Reader 9 i UQ1 Navigator CHS mh UQI ENU i UQ1 Navigator JPN EE UQ1 Navigator KOR ELETE TT uot Users Manual Mosor C run ort computer Storing Loading setup parameters 4 3 Storing Loading setup parameters 4 3 4 New project New project will be created The project has been edited will be discarded Procedure 1 Choose Project gt Create new file at the menu or click 4 Create new file at tool bar 4 3 2 Open project Open project file stored Procedure 1 Choose Project gt Open at the menu or click 2 Open at tool bar 2 The dialog box Open file will show then choose the project file attribute UQ1 and click Open My Computer MpMvek Fiapme enan UOT zi Files of ype UQI Nenagater Fint UOT Cancel 4 3 3 Save project Save the current setup parameters into project file Procedure a Over writing Choose Project gt Save at the menu or click Save at tool bar 4 9 Storing Loading setup parameters b Saving as 1 Choose Project gt Save as at menu 2 Th
91. ing period 000Bh 11 0 0 500us 250mm type 750 2 1500us 3 2000us Reserved 000Ch 12 000Dh 13 Measurement target OOOEh 14 0 000Fh 15 0010h 16 1 Reserved 0011h 17 Sensor 0012h 18 head A 0013h 19 0 50000000 b 50000000 setup 0014h 20 i Depends on the sensor head Please refer 3 2 1 Sensor head setup Over 0015h 21 2710h 0 9C3Fh 0 39999 Example 10000 means Span 1 0000 written by 0016h 22 10000 Y10 1 Moving average number 0017h 23 1 0 1time 1 16 times 2 64 times L E z E Alarm processing 0018h 24 0 0 Clamp 1 Hold Sampling period 0019h 25 0 0 500us 250mm type 750 Reserved 001Ah 26 Reserved 001Bh 27 3 16 Parameters in detail CD5 CD33 sensor head has setup parameters same as shared memory 0 25 These parameters will be over written with the parameters in shared memory when UQ1 unit detects CD5 CD33 sensor head connected Process at detection of CD5 UQ1 CD5 Parameters will be CD33 over written Address 0 30 Baud rate L d d a I 4 C d C cos 3 soe TA Los sos 3 moa ea PA Eo um Cg pon i To A man Ca T E O Measurement target Choose measurement target mode Peak Most reflective point only UQ1 02 Surface Measurement target is the surface of the object Please use this mode normally Flip side 2nd surface of the object Flip side of glass plate for example Glass thicknes
92. is Error won t be ON if the source of output Q1 Q5 is NONE 3 11 Shared memory and X Y device Y output device in detail YOO YO4 Zero reset Zero reset input for the output Q1 Q5 It resets measured result to 0 at the up edge of the zero reset input adjusting offset BUSY X11 will be ON while Zero reset YO8 Switching Bank By activating Y08 it switches Bank It reads out Bank setup parameters of the Bank number specified at shared memory address 102 and over write shared memory address 128 157 at up edge of this device BUSY X12 Switching Bank will be ON while switching Bank YO9 RESET By activating YO9 it resets the UQ1 unit It clears the value held in Hold mode While Data clear timing shared memory address 122 is 1 only when RESET it clears the value held in Hold mode YOA YOE Trigger IN Trigger input for sensor head A B and calculation 1 2 3 Trigger can be input to Y device and terminal block Tips When the trigger is input from terminal block It works regardless of scan timing of the sequencer YOF Getting Data stored Start transfer of data stored While measurement the data is stored into internal memory of the unit By activating YOF the data is transferred from internal memory to shared memory Please refer 3 2 6 Storage setup While transferring the data X13 BUSY Getting Data stored will be ON Y10 Over writing common setup Start
93. ixed value 1 1 Formula source 1 2 002Bh 43 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 1 2 Formula source 1 3 002Ch 44 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 1 3 Formula source 1 4 002Dh 45 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 1 4 Formula source 1 5 002Eh 46 0 2 B 3 Receiving data 1 4 Receiving data 2 5 Fixed value 1 5 Reserved 002Fh 47 Fixed value for For 0030h 48 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 1 1 0031h 49 Fixed value for For 0032h 50 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 1 2 0033h 51 Fixed value for For 0034h 52 0 080000000 h 2147483648 7FFFFFFFh 2147483647 mula source 1 3 0035h 53 B Fixed value for For 0036h 54 0 __ 80000000 h 2147483648 7FFFFFFFh 2147483647 mula source 1 4 0037h 55 Fixed value for For 0038h 56 0 FFFFFFh 2147483647 mula source 1 5 0039h 57 Operator 1 1 003Ah 58 0 Operator 1 2 003Bh 59 0 Operator 1 3 003Ch 60 0 Operator 1 4 003Dh 61 0 Formula source 2 1 O003Eh 62 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 2 1 El Formula source 2 2 003Fh 63 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 2 2 Formula source 2 3 0040h 64 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 2 3 S Formula source 2 4 0041h 65 0 3 Receiving data 1 4 Receiving data 2 5 Fixed value 2 4 E Formula source 2 5 0042h 66 0 3 Receiving data 1 4 Receiving data
94. l be ON For example regarding Q1 one out of X01 X0A and XOB will be ON If the source of the control output shared memory address 32 for Q1 for example is NONE these device won t be ON BUSY status X10 X11 X12 X13 X14 X15 BUSY will be activated when UQ1 series can t get measurement result from CD5 CD33 While the BUSY is ON reading shared memory will be stopped Please don t write anything on shared memory while BUSY is active X10 BUSY Over writing common setup BUSY X10 will be ON while over writing common setup After activating Y 10 Over writing common setup common setup parameters in shared memory will be over written into the ROM of UQ1 unit X11 BUSY Over writing Bank setup BUSY X11 will be ON while over writing Bank setup After activating Y 11 Over writing Bank setup Bank setup parameters in shared memory will be over writ ten into the ROM of UQ1 unit 3 10 Shared memory and X Y device X12 BUSY Switching Bank setup BUSY X12 will be ON while switching Bank setup After activating YO8 Switching Bank setup read out setup parameters of the Bank number specified at shared memory address 102 X13 BUSY Getting data stored BUSY X13 will be ON while getting data into shared memory After activating YOF Getting data stored get the data from the internal memory of UQ1 unit into shared memory Please refer 3 2 6 Storage setup X14 X15 BUSY Switching Head A B monitoring mode
95. lection from work piece automatically Please set from 0 Minimum to 10 Maximum when you set manually Setup threshold to detect peak in the Waveform data It s used with 0 normally Please set from 0 low to 14 high when you setup manually When it s set AUTO it will measure in anycase but resolution might be worse Setup moving average number The bigger number the more stably it can measure and it can pre vent too much effection from fine roughness of the surface The smaller number the quicker it can response Default is 256 UQ1 01 16 UQ1 02 Sampling period Sensor head A B common setup Prevent cross talk func tion Cut off frequency Setup sampling period of measurement The smaller period the faster response but sensitivity will be worse You can set AUTO with UQ1 01 CD5 series sensor head adjust sampling period automatically to measure in optimum condition Default is 100us UQ1 01 500us UQ1 02 only for UQ1 01 This function prevent cross talk between two sensor heads though sampling period will be 6 times longer Default is OFF You can use High pass filter or Low pass filter Default is OFF Specify cut off frequency when you use filter function It s from O high to 7 low Default is 0 4 29 Setup procedure 4 5 6 Calibration setup Setup parameters relevant to calibration of the sensor head Procedure Please click Calib
96. level At the up edge of the trigger it reflect to the level and fix While sampling trigger is OFF it update the level internally 3 28 Parameters in detail O Hysteresis Specify hysteresis as the distance between the level that Q1 Q5 turns ON and the level that Q1 Q5 goes OFF after turning ON The unit is 0 01um In the following example Qx turns ON at A point there the level exceeds upper threshold Then Qx goes OFF at B point there the level goes under Upper threshold Hysteresis This feature helps stabilizing the output when the level fluctuates around the threshold level Qx doesn t turn ON unless the level exceeds the threshold so Qx doesn t turn ON at D point there the level just exceeds Upper threshold Hysteresis Qx Upper 777777777 Eee A threshold i y vst rH rH eere f rere eee eee LLLD oc CLP H H 3 29 Parameters in detail 3 2 5 Input Output setup Address Item 5 Default Parameters Hex Decimal On delay 006Ah 106 0 0 7 None 1 OFFFFh 65535 ms Reflect to Signal Out 1 2 X device Off delay 006Bh 107 0 0 7 None 1 OFFFFh 65535 ms Reflect to Signal Out 1 2 X device One shot 006Ch 108 0 1 ON Reflect to Signal Out 1 2 X device FIrST Transmit data 1 setup 006Dh 109 0 0 HeadA 1 HeadB 2 Formula 1 3 Formula 2 4 Formula 3 5 None 2 Peak
97. m 131071 Storage first No 1 Storage last No 131071 Refreshing the graph 2000 00 um 1 1310 1 Set lower limit Click this button after setting limit 4 41 Confirming process Changing horizontal scale When you change horizontal scale please change Min Max horizontal scale Input Min Max scale and click Refreshing graph to show the graph in new scale Vertical scale Display target Wave form Plot value Loading data stored dies zie Number of data to Auto Fixed All Upside dows um load 262143 1000 00 um Loading data Save CSV data Refreshing the graph Number of data loadec 998 um 131071 Storage first No X T Storage last No 131071 Refreshing the graph f 2000 00 um e a Click this button after Set Min scale Set Max scale setting Min Max scale 4 42 Confirming process 4 6 3 Waveform data Shows Waveform In case of CD33 series it can show the Waveform only with specular type Vertical axis shows light strength and horizontal axis shows distance Please refer 3 2 13 Waveform data in detail Procedure Choose Display gt Waveform from the menu or click fu Waveform button from the tool bar or screen selection tree Screen Head selection Detailed information Monitoring tart HeadA HeadB incolis 51 Peak 140 Peak2 x peak detection 255 a Peak Light level 2 level noeRbnpqueiee Kr rr ce E CDM NND ER Wave form 0 Pi
98. mber will be 9 Sampling period us will be bigger sampling period out of Head A and Head B Please refer 4 5 5 Sensor head setup Example When Head A 200us and Head B 800us then it will be 800 When one of the Heads is set as AUTO it will be AUTO Time of storing data Shows total time to store all 262144 points of data Example When Sampling period is 1 and 800 us 0 8ms 1 262144 209715 2ms around 209 715sec When of of the Heads is set as AUTO it will show When pointer reach Specify the process when the pointer reaches end of storage mem es end ory Stop Stop the storage rocess Continue from start Clear the pointer and start storing data from start of the memory Default is Continue from start Tips UQ1 01 later version than 2 support storing 2 measurement result You can confirm the version on the label There is version number above the CE mark With no version shown as following picture it s version 1 MELSEC Q Recognized CD65 Control Unit MODEL UQ1 01 a3 Unit occupied points 32 C 5VDC 0 5A ORTEK LOT No 1133F MADE IN JAPAN If you proceed storing 2 measurement result with UQ1 of version 1 it will store only one measure ment result of Q1 with Hold mode None 4 37 Confirming process 4 6 Confirming process 4 6 1 Measured result It monitors UQ1 mesurement result and evaluation result Procedure Choose Display gt Mesurement result
99. mory address 31 is ON Average and Average Hold will be set 0 3 39 Parameters in detail Calculation element Result of each formula element will be set Address Item Default Parameters Hex Decimal Element 1 of Formula 1 0128h 296 080000000h 2147483648 7FFFFFFFh 2147483647 0129h 297 ii Element 2 of Formula 1 012Ah 298 080000000h 2147483648 7FFFFFFFh 2147483647 012Bh 299 Element 3 of Formula 1 012Ch 300 080000000h 2147483648 7FFFFFFFh 2147483647 012Dh 301 y Element 1 of Formula 2 012bh 302 080000000h 2147483648 7FFFFFFFh 2147483647 012Fh 303 l Element 2 of Formula 2 0130h 304 080000000h 2147483648 7FFFFFFFh 2147483647 S 0131h 305 i E Element 3 of Formula 2 0132h 306 7 080000000h 2147483648 7FFFFFFFh 2147483647 e 0133h 307 z Element 1 of Formula 3 0134h 308 080000000h 2147483648 7FFFFFFFh 2147483647 E 0135h 309 a Element 2 of Formula 3 0136h 310 080000000h 2147483648 7FFFFFFFh 2147483647 0137h 311 li Element 3 of Formula 3 0138h 312 080000000h 2147483648 7FFFFFFFh 2147483647 0139h 313 Reserved 013Ah 314 Reserved 013Bh 315 Reserved 013Ch 316 Reserved 013Dh sir Reserved 013Eh 318 Reserved 013Fh 319 Element 1 3 are calculation result of formula element as follows 3 40
100. ng data X13 BUSY Getting data sored will be ON and stop measurement After transferring data to shared memory the data can be referred by sequencer You can transfer the data more than 16216 word changing the pointer a a a a a a a a Cl The data will be transferred by setting YOF Getting data stored 3 33 Parameters in detail Data store skip number Specify the number to skip when storing data from CD5 sensor head to the storage memory After storing one data it skips the number of data specified before next storing When 0 is set all the data will be stored Example Store one data while sampling 10 times Data store skip number 9 When UQ update period is 100us 0 1ms 10 1ms store one data every 1ms When UQ1 update period is 3200us 3 2ms 10 32ms store one data every 32ms Source of data Specify the source of data to store When Q1 Q5 is chosen its offset will be added before storing Parameters 0 Q1 Q2 Q3 Q4 Q5 Head A Head B Formula 1 Formula 2 Formula 3 Hold mode Specify the hold mode of the source of data OMONOARWNS gt Effective when the source of data is Head A B Formula 1 2 3 shared memory address 120 is 5 9 Parameters 0 None 1 Sample 2 Peak 3 Bottom 4 Peak to Peak 5 Average Storage of 2 measurement result UQ1 02 You can store 2 measurement result with UQ1 02 at a time Maximum number of the data is 131071 1FFFF
101. ng from its view and appear in a view quickly measurement could be stable by fixing sensitivity Parameters 0 10 0 weak 10 strong 11 AUTO Threshold UQ1 01 Specify threshold level of CD5 to detect peak point of Waveform It should be 0 normally Tips Please adjust the threshold level checking Waveform adequately when the object is transparent Please refer Setup software Setting 15 Auto may make measurement stable but might cause less linearity Parameters 0 14 Threshold 0 low 14 high 15 AUTO Shift Span Setup Shift and Span to cancel deviation of position and gradient of the sensor head Please refer Setup software when you calibrate the sensor Setup range of Shift is as follows depending to sensor head Range of Shift Sensor type Minimum Maximum CD5 Lx25 100000 1mm 100000 1mm CD5 x30 500000 5mm 500000 bmm CD5 x85 2000000 20mm 2000000 20mm CD5 W350 10000000 100mm 10000000 100mm CD5 W500 20000000 200mm 20000000 200mm CD5 W2000 50000000 500mm 50000000 500mm Please calculate Shift and Span as following Shift calculation Example CD5 x85 When correct 85 400mm to 85 000mm Stand off 85mm Measurement range x20mm 85 000 85 400 20 2 0 0100 Please input 00100 3 18 Parameters in detail Span calculation Example CD5 x85 When correct the distance 10 100mm to 10 000mm 1
102. nitoring mode Tips Please don t access Reserved area of shared memory It may cause malfunction of UQ1 unit Shared memory and X Y device 3 15 Parameters in detail 3 2 Parameters in detail 3 2 1 Following parameters shared memory address 0 30 are for setup of CD5 CD33 sensor head Sensor head setup m UQ1 01 Item Address Default Parameters Hex Decimal Measurement target 0000h 0 0 O Surface 1 Flipside 2 Glass thickness 3 Glass gap Diffuse Specular 0001h A 0 O Diffuse 1 Specular Laser power 0002h 2 5 O OFF 1 5 5 MAX Sensitivity 0003h 3 11 0 Min 1 10 11 AUTO Sensor _ Threshold 0004h 4 0 0 14 15 AUTO headA Shift 0005h 5 0 LOW 50000000 50000000 depends on the sensor head Min em fumus Span 0007h 7 2710H LOW 0 9C3Fh 0 39999 Example 10000 means Span 1 0000 Over 0008h 8 10000 HI i written by Moving average 0009h 9 8 0 1 time 1 2 times 3 8 times 4 16 times 6 64 times 7 128 times Y10 1 number 8 256 times 9 512 times A 1024 times B 2048 times C 4096 times Alarm processing 10 0 0 Clamp 1 Hold Sampling period 000Bh 11 0 0 100us 1 200us 2 400us 3 800us 4 1600us Reserved 000Ch 12 Reserved 000Dh 13 Measurement target OOOEh 14 0 O Surface 1 Flipside
103. ntoncts 4 2 4 1 2 Software general descripEIOIi uas eoe ein itpdE REN lado ee Y bn eo ba treater ees cA ERE RARE 4 2 X EMEC eC RE T T 4 3 LUE MEI M M 4 4 AVS TOOL Dal e ER 4 4 4 2 SOTO NS US Cell AE ON asse ere tnudee enar pene ten tue acorde Rassen dl oceanside 4 5 4 2 1 listallationiprocedre ote tereti eee tectis estere cie etcto crees eot ese iet EEE eene 4 5 4322 nistallation DEOGSQUEB siint trarre rerit Ee tree E eee ergo ee Restat assi en uds 4 7 4 2 33 Starting up setup software UQ1 Navigator sssssscsscsssesessesessescssesscsssesesessesesseseesees 4 8 4 3 Storing Loading setup parat YGbSls s euipnesesnidi ina etu n phat Ne t l tiastni YI tu E EVE Yea DU iE REALE 4 9 4 3 1 INQW PIOJO CE mese dus 4 9 43 2 OpenptoJeCt cemeterio pete eae reae E E PAS NER THDHL OET 4 9 4 3 3 SaVe DIOJeCt esee eire E E essent ooo ae E doce E osea Ud Une i medius 4 9 4 4 Connection with the sBgBlTEBI s aieeseisdstese te Pete estt iceto Rotae beu cpa soc ehpab cb ese esse stn pl a pee each ERES 4 11 4 4 1 Set destination tete in ce uecoducessutetihcustcescyesecsascel Eea aE RoE aa PaE S EEEa 4 11 4842 ISB driver setti EH RRURENERREHEDARGNN ERU TERR URNRRR WEE EN KSEE 4 12 4 42 Read tset pis es D 4 15 AAS Write SetuP neeese aee s eenas Eae Eo eare eea eE R E e rer EERE 4 16 4 5 BID DIDEBIUIB a aicdadcnduntiaiariiiedutii
104. number shared memory 102 won t be reflected by just changing it Please set Switching Bank YO8 as ON to reflect changing Bank While changing Bank you can t read shared memory 5 5 BUSY X device status can t be recognized BUSY period may be very short BUSY will be ON while UQ1 unit is over writing setup or changing Bank UQ1 process timing is independent to sequencer scan timing so the sequencer may not be able to recognize the BUSY activated 5 6 5 1 4 Setup software Setup software can t be installed Please make sure to install the software as administrator user When the user mode is not sure please ask your IT network manager Connection to UQ1 unit can t be done from setup software Please make sure there is no problem at communication with PLC and setup on Set destination screen Pleaser refer 4 4 1 Set destination in detail Changes on UQ1 Navigator doesn t affect actual function Changes on UQ1 Navigator will be applied by clicking Apply and 4o Store setup parameters Without this process any changes won t be applied on actual function Pleaser refer 4 4 1 Set destination in detail Communication error while using setup software Please make sure the communication cable is connected correctly and power supply of PLC is connected and ON Set destination Read out setup and Over write setup can t be selected Set destination Read out setup and Over write s
105. o it won t be able to acquire every data Example Updating period of UQ1 400ys Sampling period of CD5 200us UQ1 will skip acquisition of data every 2 When updating time of UQ1 Sampling period of CD5 3 42 Parameters in detail There will be no updated data from CD5 CD33 intermittently When there is no updated data from CD5 CD33 UQ unit will use previous data internally Tips You can shorten process time by following setup Not use Formula The more Formula are used the longer process time it will spend You can shorten process time by deleting Formula that are not needed Not use operator and These operators will take time to calculate You can shorten process time by not using these operator Use High speed mode You can shorten process time by set High speed mode shared memory address 31 ON In this case you can t use Average Hold and Auto Average Hold Storage current pointer Shows current pointer of storage 0 262143 Current pointer When the pointer reaches end and Pointer end control is O Stop it will stop at 262143 When Pointer end control is 12 Continue from start it restarts from O Storage overflow This is a flag that shows if overflow occured or not in storage 3 2 12 Loaded data Item Aadress Default Parameters Hex Decimal 1st Depends on Source of data D14Eh LOW Depends on Source of data address 120 address 120 014Fh 335 H 16199 Depends on
106. ode NPN open collector Output voltage DC12 24V 10 Output current 80mA DC12 24V Residual voltage Max 1 0V Leak current Max 0 2mA Protection Trigger input Logic ON voltage OFF voltage Over current protection circuitry ON by connecting to GND 0V Max 1 0V Min 2 0V Input impedance Approximately 10kO Function EEPROM overwriting limit Setup sensor head Control output Calculation Hold function Filter function Bank setup Storage function Max 1000 000 times for same memory area DC5V current consumption Max 0 5A Noise tolerance 500Vp p simulator Noise width 1us Fast transient noise 1kV IEC 61000 4 4 Insulation resistance Min 10MO insulation resistance meter Protection category IP2X Operating Temp Humid 10 55 C 35 85 RH non condensation Storage Temp Humid 20 70 C 35 8596RH non condensation Vibration resistance 10 55Hz Double amplitude 1 5mm 2 hours per X Y Z axis Dimensions 98 H 27 4 W 90 D mm Weight Approximately 150g Cable for connector type CD33 are available DOL 1208 G02M 5M 2m 5m 1 9 Specifications 2 System installation System installation 2 1 System installation UQ1 series are installed on Q Bus as following example picture Communication with QCPU through Q Bus Y FIrST communication between UQ1 units You can
107. onnected 0 will be applied When you assign Sensor head that is not connected as the source of control output Q1 Q5 it will cause the error X1B X1F Although there won t be any error if you assign next UQ1 unit at slave side as Input Data When an error is occurred you have to re start up the power supply or set Y 16 error release ON to release the error UQ1 series continues the procedure from getting measured result up to output every constant period This period is specified by Process time at shared memory address 327 us rounding out every 100us For example when Process time is 140 us the constant period is 200 us You can refer measured result of Sensor head A B Input Data 1 2 Calculation result 1 3 and con trol output Q1 Q5 through shared memory FIrST communication will be done every updating period When multiple UQ1 units are connected the data is transferred through the units every updating period so total delay will be updating period unit number connected to master unit Procedure summary Setup Setup procedure is as follows 1 Change setup parameters in shared memory Setup parameters in shared memory are at following address Link 3 1 4 Parameters in shared memory Common setup parameters address 0 126 Parameters by Bank address 128 159 Change these parameters accordingly Please refer 3 Process for detailed of each parameter 2 Activate Y output device Activate Y out
108. put device accordingly Y10 Transfer setup parameters from shared memory to internal memory and CD5 CD33 Transfer setup parameters from shared memory address 0 127 to internal memory and CD5 CD33 Switch the Bank according to the Bank number specified at shared memory address 102 Please refer YO8 Switching Bank X10 input device BUSY will be ON while this process Y08 Switching Bank Switching Bank Readout setup data of the Bank number specified at shared memory address 102 Transfer the parameter data corresponding from Bank memory into shared memory address 128 159 and internal memory X12 input device BUSY will be ON while this process Y11 Storing Bank setup Store the setup data into specified Bank memory Transfer the setup data from shared memory address 128 159 into the Bank memory which number is specified at shared memory address 102 X11 input device BUSY will be ON while this process 1 5 Procedure summary 1 6 Tips Data in the shared memory will be lost when the power is off By activating Y10 and Y 11 the ROM in the unit will be updated with the data in the shared memory not only the internal memory in the unit When the unit is powered up without storing the data in the shared memory it reboots with the data in the ROM in the unit While BUSY is activated the unit stops getting data from CD5 CD33 calculating and output Storage transfer start pointer shared memory address 124 125 is
109. r input Logic Max 1 0V Max 0 2mA Over current protection circuitry ON by connecting to GND 0V ON voltage Max 1 0V OFF voltage Min 2 0V Input impedance Approximately 10kO Function Setup sensor head Control output Calculation Hold function Filter function Bank setup Storage function EEPROM overwriting limit Max 1000 000 times for same memory area DC5V current consumption Max 0 5A Noise tolerance 500Vp p simulator Noise width 1us Fast transient noise 1kV IEC 61000 4 4 Insulation resistance Min 10MO insulation resistance meter Protection category IP2X Operating Temp Humid 10 55 C 35 85 RH non condensation Storage Temp Humid 20 70 C 35 85 RH non condensation Vibration resistance Dimensions Weight 1 8 10 55Hz Double amplitude 1 5mm 2 hours per X Y Z axis 98 H 27 4 W 90 D mm Approximately 150g Part number Specifications UQ1 02 Sampling period Min 100us I O points to occupy 32 points I O Intelligent 32 points Communication method between UQ units Infrared Terminal block Usable wire Core 0 3 0 75mm Outer diameter Max 2 8mm Usable Solderless R1 25 3 without sleeve terminal Communication I F Number of head Max 2 heads between UQ1 and Protocol RS 422 CD33 Baud rate 256kbps Control output M
110. r side of QCPU unit treats the data as Input data 1 and Input data 2 be cause it doesn t know transmission setup FIrST communication is done every updating period Up to 4 UQ1 units can be connected and data is transferred from the unit at far side to near side of QCPU one by one Then it delays for total cycle of updating period 2 3 Display Terminal Wiring 2 2 Display Terminal Wiring 2 2 1 O Display CATO AWAY WY MY Display Terminal Hole for FIrST communication Please don t cover or contaminate this part Please refer 2 1 1 FIrST communication No Item Description Note 1 IN 1 2 Status of the terminal IN1 2 Orange when it s ON 2 OUT1 2 Status of the terminal OUT 1 2 Orange when it s ON 3 LNK Status of FlsT communication between Orange when the communication is the unit and next unit at slave side made 4 JUDGE Status of the control output Q1 Q5 Orange when the control output is ON XOB XOF 0 5 ERR Error status of the control output Q1 Q5 Red when it s error You can release the 2 4 error by re booting the unit or setting Er ror release Y16 ON 6 HEAD A B Show distance that Head A and B are measuring When the distance is out of range all LEDs blink Display Terminal Wiring 1 Measuring center 10 2 Measuring near side LEDs ON depends on distance 3 Out of range blink 4 Laser is OFF blink
111. ration tab at setup screen Please refer 4 5 2 Operation of setup screen Screen Calculation setup direct Calculation setup application Sensor head Calibration 1 0 Control output Storage amj UG1 01 Sensor head A Sensor head B C Setup from measured value Setup from measured value Measured value Display value Measured value Display value First 000 gt 000 First 7 0 00 gt oin oint Second 0 00 9 0 00 Second 0 00 gt 0 00 point point Span Shift direct input Span Shift direct input Span 1 0000 Shift 0 00 Span 1 0000 Shift 0 00 Setup from measured result It calculates Span and Shift from two measured points given HC M 2nd point from UQ1 eee RN box is checked Measured value Setmeasuredvaluebeforecalibration Display value Showsthevalueaftercalibration Span Shift direct input Input Span and Shift directly a Set Span value Example When you want to increase 10mm for every 9 5mm the Span is as follows 9 5 10 0 9500 Default is 1 0000 Set Shift value Example When you want to adjust measured value Omm to 0 15mm the Shift is as follows 0 15 1000 150 00 um Default is 0 00 4 30 Setup procedure O Automatic calculation of Span and Shift Following shows how to calculate Span and Shift automatically with two measured points given 1 Select Setup from measured
112. rce 1 4 002Dh 45 0 0 None 1 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 1 4 Formula source 1 5 002Eh 46 0 0 None 1 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 1 5 Reserved 002Fh 47 Fixed value for Formula 0030h 48 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 dM asin 25 ms UQ1 setup a Fixed value for Formula 0032h 50 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 l E source T TET Si ae Over written a by Y10 1 8 Fixed value for Formula 0034h 52 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 i source 1 3 0035h 53 HI O Fixed value for Formula 0036h 54 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 Pap D037 zs oe Fixed value for Formula 0038h 56 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 edam m Fhe Operator 1 1 003Ah 58 0 0 1 2 3 Operator 1 2 003Bh 59 0 0 2 Operator 1 3 003Ch 60 0 0 1 2 Operator 1 4 003Dh 61 0 0 1 2 Formula source 2 1 003Eh 62 0 0 7 None 1 A 2 B 5 Fixed value 2 1 Formula source 2 2 003Fh 63 0 0 None 1 A 2 B data 1 data 2 value 2 2 Formula source 2 3 0040h 64 0 O0 None 1 A 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 2 3 Formula source 2 4 0041h 65 0 0 None 1 A 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 2 4 Formula source 2 5 0042h 66 0 0 None 1 A 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 2 5 Reserved 0043h 67 Fixed value for Form
113. red memory address 334 1329 will be updat ed with Waveform data Waveform data Item Default Parameters Decimal Head A Threshold level 334 0 255 OFFh UQ1 01 0 4095 OFFFh UQ1 02 65535 OFFFFh UQ1 02 non applicable sensor head Peak position 1 0 511 01FFh Peak position 2 0 511 01FFh Waveform data 1 0 255 OFFh Waveform data 480 UQ1 01 end of data 0 255 OFFh Waveform data 508 UQ1 02 end of data 0 4095 OFFFh Head B Threshold level 0 255 OFFh UQ1 01 Peak position 1 0 4095 OFFFh UQ1 02 65535 OFFFFh UQ1 02 non applicable sensor head 0 511 01FFh Peak position 2 0 511 01FFh Waveform data 1 0 255 0FFh Waveform data 480 UQ1 01 end of data Waveform data 508 UQ1 02 end of data 0 255 0FFh 0 4095 OFFFh Shared memory and X Y device 3 1 3 X Y device in detail X input device X input device is input from UQ1 unit to PLC It can t be driven by PLC Y output device Y output device is output from PLC to UQ1 unit It can t be driven by UQ1 unit X input device in detail X00 Reserved Not to be used X01 X0OA Upper Lower status When Q1 Q5 output is larger smaller than Upper Lower threshold it will be ON accordingly XOB XOF Judge status When Q1 Q5 output is in the Upper and Lower threshold level Tips About X01 XOF When setup is done correctly one out of these status wil
114. reflected without activating any Y output device Bank number shared memory address 102 is reflected by activating YO8 Switching Bank output device Please refer 3 2 6 Storage setup about storage While BUSY X11 15 is activated you won t be able to get correct data from the shared memory corresponding to the BUSY Usable sequencer 1 3 Usable sequencer Usable sequencer CPU unit is as follows Basic model QCPU High Performance model QCPU Process CPU Redundant CPU Universal model QCPU Remote I O station C Controller unit Safety CPU Can not install on main base unit and also can not proceed online module replacement 1 7 Specifications 1 4 Specifications Part number UQ1 01 Sampling period Min 100us I O points to occupy 32 points I O Intelligent 32 points Communication method between UQ1 units Infrared Terminal block Usable wire Core 0 3 0 75mm Outer diameter Max 2 8mm Usable Solderless terminal Communication I F Number of head between UQ1 and Protocol R1 25 3 without sleeve Max 2 heads RS 422 CDS Baud rate 921 6kbps Cable DOL 1212 G05M 5m sensor head cable Cable extension Up to 50m using optional extension cable unbundled Control output Mode NPN open collector Output voltage DC12 24V 410 Output current 80mA DC12 24V Residual voltage Leak current Protection Trigge
115. rm mode 2 Head B Waveform mode 2 Head B out of range alarm Head A connection error 1 Head B connection error 1 Error release FIrST data error 1 1 1 4 Q1 Error no target sensor head Q2 Error no target sensor head Q3 Error no target sensor head 1 Q4 Error no target sensor head Q5 Error no target sensor head 1 1 These errors can be released only by re starting up the power supply or setting Y16 error release ON 2 Can be used only with specular type for UQ1 02 3 2 Shared memory and X Y device 3 1 2 Shared memory table Address of the shared memory is described in decimal Shared memory in the address 0 30 are different between UQ1 01 and UQ1 02 m UQ1 01 Item Cx EE Default Parameters Measurement target 0000h 0 0 0 Surface 1 Flip side 2 Glass thickness 3 Glass gap Diffuse Specular 0001h 1 0 0 Diffuse Laser power 0002h 2 5 O OFF 1 5 5 MAX Sensitivity 0003h 3 11 0 Min 1 10 11 AUTO Threshold for detecting peak 0004h 4 0 0 14 15 AUTO Sensor head A Shift 0005h 5 0 LOW 50000000 b 50000000 setup 0006h 6 Depends on the sensor head Please refer 3 2 1 Sensor head setup Span 0007h ri 2710h 0 9C
116. rs are le with Windows Windows Update lets you set up how Windows connects to Windows Update for drivers Driver Signing Windows Update Hardware Profiles Hardware profiles provide a way for you to set up and store diferent hardware configurations Hardware Profiles Comes Connection with the sequencer 4 4 3 Readout setup Readout setup parameters of UQ1 unit through MELSEC CPU Procedure 1 Choose Online gt Load setup parameters at the menu or click P Load setup parameters at tool bar 2 Following dialog box shows for confirmation of reading out setup parameters UQ1 Navigator 3 Load the setup from UQ1 unit No Click Yes to readout all setup parameters of the UQ1 unit Click No just to exit 4 15 Connection with the sequencer 4 4 4 Write setup Over write setup parameters to UQ1 unit through MELSEC CPU Procedure 1 Choose Online gt Store setup parameters at the menu or click p Store setup parameters at tool bar 2 Following dialog box shows for confirmation of writing setup parameters UQ1 Navigator 3 Over write the setup into UQ1 unit Yes No Click Yes to over write parameters to all UQ1 unit Click No just to exit 3 When click Yes at 2 following dialog box shows for confirmation of writing setup parameters of all Banks UQ1 Navigator 3 Over write the common setup into UQ1 unit Click Yes to over write setup
117. s Measures distance between 1st surface and 2nd surface Transparent glass thickness for example Available with only specular type sensor head Glass gap Measures distance between 2nd surface and 3rd surface Gap between layered glasses for example Available with only specular type sensor head Parameters UQ1 01 UQ1 02 0 Surface 0 Peak 1 Flip side 1 Surface 2 Glass thickness 2 Flip side 3 Glass gap 3 Glass thickness O Diffuse Specular UQ1 01 Specify reflection mode of the laser Please use diffuse mode for the surface that is not reflective or glossy Please use specular mode for reflective surface like glass or clean metal surface Laser power UQ1 01 Laser UQ1 02 Specify laswer power from 0 to 5 for CD5 connected to UQ1 01 It switches laswer power ON or OFF for CD33 connected to UQ1 02 When it s 0 it stops measurement Parameters UQ1 01 UQ1 02 0 Laser OFF 0 Laser OFF 1 75 Laser power 1 low 5 High 1 Laser ON 3 17 Parameters in detail O Sensitivity UQ1 01 Specify sensitivity of laser sensor in the sensor head It should be set 11 Auto normally When it s 11 auto the sensor adjusts the sensitivity automatically depends on the strength of the reflection It takes 2msec Max to adjust so please fix the sensitivity when the reflection changes quickly and drastically Example When the object is reflective metal surface and the object continues disappeari
118. ta is processed in UQ1 series as following O In operation CD5 series CD5 series Next UQ1 Head A Head B slave side Input Data 1 Head B input Data 2 LER ir Judge source Output Dat a ul ofse j Output setup Q1 5 Threshold level The data flow above shows about UQ1 01 CD33 series sensor heads will be used for UQ1 02 lt Trigger input TRG IN1 2 YOA YOE UQ1 master side Output Data 1 C NC WC NYC NY NW Y 5 Control output SIG OUT1 2 X01 XOF 1 3 Procedure summary 1 1 4 Input data UQ1 series unit can get following data Head A Measurement result of CD5 CD33 series sensor head A connected to UQ1 01 02 Head B Measurement result of CD5 CD33 series sensor head B connected to UQ1 01 02 Received data 1 2 Transmitted data specified at Transmission Data setup from the UQ1 01 02 con nected to slave side Link 2 1 1 FIrST communication Data calculation Received data can be calculated according to the setup at Formula 1 3 shared memory address 42 101 Link 3 2 3 Judge setup Control output You can set threshold for the control output 5 control outputs Q1 Q5 are available You can specify which data to refer for the control output from Head A B Input Data 1 2 and Formula 1 3 You can add offset on specified measured result Tips When Sensor head or Input Data assigned in the calculation formula is not c
119. ting period of UQ1 01 independent of sequencer scan timing 2 11 Display Terminal Wiring 2 12 Function Shared memory and X Y device 3 1 Shared memory and X Y device UQ1 series X Y device table and function are as follows Please refer chapter 2 about outline 3 1 1 X Y device table Address of X Y device is described in hexadecimal X Input Y Output decimal hex description decimal hex Int description X00 X00 Unit ready reserved YOO YOO Yes Zero reset Q1 Q1 Upper 07 below upper 17 upper and over Yes Zero reset Q2 Q1 Lower 07 over lower 1 lower and under Yes Zero reset Q3 Q2 Upper Q2 Lower Yes Yes Zero reset Q4 Q3 Upper Yes Q3 Lower Q4 Upper Q4 Lower Yes Yes Zero reset Q5 Switching Bank Q5 Upper RESET Q5 Lower Q1 judge 1 OK Trigger IN A Trigger IN B Trigger IN Calculation 1 Q2 judge 1 Ok Q3 judge 1 OkK Q4 judge 1 Ok Q5 judge 1 Ok Trigger IN Calculation 2 Trigger IN Calculation 3 Getting Data stored BUSY Over writing Common setup Over writing common setup BUSY Over writing Bank setup BUSY Switching Bank setup Over writing Bank setup LASER OFF A 02ON 1 OFF BUSY Getting data stored LASER OFF B 0 ON 1 OFF BUSY Switching Head A monitoring mode BUSY Switching Head B monitoring mode Head A out of range alarm Head A Wavefo
120. u g 0 00 0 00 0 00 0 00 0 00 Formula 8 Null f xau D nar fF x Na z Nu z 0 00 0 00 000 9900 0 00 Data transmission setup Transmit Data 1 Head A Transmit Data 2 Head B X Hold 1 Nun Hold 2 Null 4 19 Setup procedure Tips Before you change the screen please click Apply button to confirm changing parameters When you change the screen without clicking Apply button following dialog box will show UQ1 Navigator i 2 J Overwrite the modified setup into UQ1 OK Yes No Cancel Yes Confirm changing parameters and go to another screen No Discard changing parameters and go to another screen Cancel Go back to previous screen The parameters confirmed by clicking Apply won t be set actually in UQ1 unit until over writing process is done Please refer 4 4 3 Write setup 4 20 Setup procedure 4 5 3 Calculation setup Direct You can specify elements and operators for the calculation directly Procedure Click Calculation setup Direct to set parameters for calculation Please refer 4 5 2 Operation of setup screen in detail Screen Calculation setup direct Calculation setup application Sensor head Calibration I O Control output Storage Unit 1 2 UG1 01 Apply m Formula 1 HeadA gt Null fe Nar
121. ula 0044h 68 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 D NES OM E qe Fixed value for Formula 0046h 70 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 Pp are 7 TN Fixed value for Formula 0048h 72 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 Pundit PER Fines Fixed value for Formula 004Ah 74 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 source 2 4 004Bh 75 HI l Fixed value for Formula 004Ch 76 0 LOW 080000000 h 2147483648 7FFFFFFFh 2147483647 Duis Te MN Operator 2 1 004Eh 78 0 0 1 2 3 Operator 2 2 004Fh 79 0 0 1 2 3 Operator 2 3 0050h 80 0 0 1 2 324 3 3E n Operator 2 4 0051h 81 0 0 1 2 3 Shared memory and X Y device Item Default Parameters Formula source 3 1 0052h 82 0 O0 None 1 A 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 3 1 Formula source 3 2 0053h 83 0 O0 None 1 A 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 3 2 Formula source 3 3 0054h 84 0 O0 None 1 A 2 B 3 Receiving 4 Receiving 5 Fixed data 1 data 2 value 3 3 Formula source 3 4 0055h 85 0 pepe 5 Fixed data 1 data 2 value 3 4 a Formula source 3 5 0056h 86 0 pres 1 A 2 B 3 Receiving 5 Fixed E d
122. updating timing When FIrST communication is done with multiple UQ1 units the communication delays for to tal cycle of updating period 3 26 Parameters in detail Getting data from the unit not adjoining For example when you use 3 UQ1 units connected as following picture the data from unit 3 can be trans ferred to unit 1 through unit 2 Unit 1 can t get the data from unit 3 directly When you calculate step height using two UQ1 UQ1 UQ1 Head A connected to unit 1 and unit 3 setup Unit 1 Unit 2 Unit 3 should be done as following In this example case Formula 3 of unit 2 is used to assign Receiving data 1 as FIrST Transmit data 1 Although you can use Formula 1 or 2 as well UQ1 unit 1 master Set the Formula as follows Formula Formula Formula Formula Formula Source Source Source Source Source Receiving roa LEY ee mor Jen d Operator Operator Operator Operator UQ1 unit 2 center unit Set the Formula and FIrST Transmit data 1 as follows Formula Formula Formula Formul Formula Source Source Source Source Source Receiving Operator Operator Operator Operator FIrST Transmit data 1 shared memory address 109 4 Formula 3 UQ1 unit 3 slave side Setup as follows FIrST Transmit data 1 shared memory address 109 0 Head A 3 27 Parameters in detail 3 2 4 Setup of other parameters Etc Item Address Default Parameters Hex
123. value 2 Settwo measured points Set actual measured value before calibration into Measured value and expected value into Display val ue When you want to get these value from UQ1 please check the check box of First point or Second point and click Getting measured value button 3 Youcan get calibrated Span and Shift automatically by clicking Apply Before Calibration After Calibration Display value 2nd Point of 1st Point 2nd Point Measured value 4 31 Setup procedure 4 5 7 O setup Procedure Please click I O setup at setup screen Please refer 4 5 2 Operation of setup screen in detail Screen Calculation setup direct Calculation setup application Sensor head Calibration I O Control output Storage Unit D 2 3 UG1 01 Input setup Input terminal 1 Reset zl Input terminal 2 Head A X Timing of data sampling OFF level trigger _ Output terminal setup Input terminal 1 G1 z Input terminal 2 Q2 Output logic Normal M One Shot On Delay 0 ms Off Delay 0 ms SERERE ee ee oe which target the Trigger IN1 and Trigger IN2 to use for Input terminal 2 Default is Head A for Trigger IN1 and Head B for Trigger IN2 Specify process mode of Trigger IN1 and Trigger IN2 OFF Retrieve data while the trigger is OFF ON Retrieve data while the trigger is ON Up edge Retrieve data at trigger up edge
124. veform data on Y16 Error release You can release Error by activating this device Besides activating this device you can release the Error by restart power supply of the UQ1 unit 3 13 Shared memory and X Y device 3 1 4 Parameters in shared memory Major parameters in the shared memory are as follows Common setup parameters Address 0 126 Parameters for CD5 sensor head and UQ1 unit Please change parameters hear firstly to change setup Common setup parameters consist of following Setup of sensor head A B High speed mode ON OFF Output and Calculation Etc Output setup Trigger input Data storing Initialize Address 127 Initialize setup of UQ1 unit Bank setup parameters Address 128 159 Threshold level and offset for every Bank When the Bank is switched the parameters will be over written The parameters include Q1 Q5 Upper Lower threshold Q1 Q5 Offset Measurement result Address 160 319 Result value will be shown The result include Q1 Q5 result Center stand off Measurement result Calculation factor Error status Address 320 323 Shows every error status 3 14 Unit status Address 324 333 Shows every status of the unit Loaded data Address 334 32767 Will be updated when getting data from internal memory Please refer 3 2 6 Storage setup about setup of getting data stored Waveform data Address 334 1329 Will be updated when Waveform mo
125. xel number 480 Head selection Choose sensor head to monitor its Waveform oe noma ee El Threshold for peak Shows threshold level of Waveform to detect the peak detection Blue broken line shows the threshold level Peak 1 Shows Peak 1 2 that CD5 recognizes as peak Peak 2 Left peak is first peak and another is second peak Monitoring start Switch start stop of monitoring of Waveform through UQ1 Monitoring stop 4 43 4 44 D Trouble shooting 5 1 1 Function LED indicators on UQ1 don t light UQ1 unit may not installed on the Q bus correctly Please make sure UQ1 unit is installed on the Q bus correctly LED indicators on CD5 don t light Power supply may not be connected to CD5 Please make sure the power supply is connected correctly Cable may not be connected correctly Please make sure the connectors of the cable are connected correctly The cable may be broken Please try replacing the cable Please make sure the cable is not used at moving part The laser isn t emitted Laser OFF Y12 Y13 may be 1 OFF Please set Laser OFF as 02ON Laser power of CD5 may be 0 UQ1 01 Please set Laser power shared memory 2 16 as 1 5 and set Over writing common setup Y10 to over write the setup LED indicators light by rotation It means UQ1 has system error When it doesn t recover after re booting please contact distributor you bought the unit from One of following
126. y address 176 289 will be updated 1 High speed mode ON only Auto average and Average in measured data at shared memory ad dress 176 289 will not be updated 3 21 Parameters in detail 3 2 3 Q1 Q5 Calculation setup Item Address Default Parameters Hex Decimal Q1 Source 0020h 32 0 1 B 2 Formula 1 3 Formula 2 4 Formula 3 5 Receiving data1 6 Receiving data2 7 None Q1 Hold 0021h 33 0 1 Sam 2 Peak 3 Bottom 4 Peak to Peak 5 Average Q2 Source 0022h 34 4 1 B 2 Formula 1 3 Formula 2 4 Formula 3 5 Receiving data1 6 Receiving data2 7 None Q2 Hold 0023h 35 0 12 Sampl 2 Peak 3 Bottom 4 Peak to Peak 5 Average Q3 Source 0024h 36 7 2 Formula 1 3 Formula 2 4 Formula 3 5 Receiving data1 6 Receiving data2 72 None Q3 Hold 0025h 37 0 2 Peak 3 Bottom 4 Peak to Peak 5 Average Q4 Source 0026h 38 7 2 Formula 1 3 Formula 2 4 Formula 3 5 Receiving data1 6 Receiving data2 7 None Q4 Hold 0027h 39 0 2 Peak 3 Bottom 4 Peak to Peak 5 Average Q5 Source 0028h 40 7 2 Formula 1 6 Receiving data2 7 None Q5 Hold 0029h 41 0 3 Bottom 4 Peak to Peak 5 Average Formula source 1 1 002Ah 42 0 3 Receiving data 1 4 Receiving data 2 5 F

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