SK5475 Half Shaft User`s Manual
Contents
1. 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems The user can not advance to the next test until the Half Shaft Gage is removed from the hub and the screen displays READY at the bottom The test to be performed is displayed on the screen The gage will not advance to the next side of the vehicle if a bad reading was taken Operator must fix bad part and retest in order to move onto the next side www Imicorporation com The SK5475 Half Shaft Gage is defaulted to automatically advance from side to side but can be overridden by holding in the UP or DN buttons to change sides The Auto Advance feature can be turned off as well See the Menu section The gage will not advance to the next reading if a bad reading was sampled regardless of this setting Manual Reset Option While in use if the screen locks up or the radio does not appear to be sending data to the wireless base properly you can manually reset the firmware and radio by pressing and holding the Up and Down buttons at the same exact time for 3 seconds This may take 2 or 3 tries as you try to press down the buttons at the same time When the reset takes place you will see the screen flash the LMI Wireless Logo on the screen Form CA 175 12 07 12 R Quality Calibration I2. test delay by 1 second per press Press the PB button to exit this option and return to the testing window LGI E LMI CORP uP amp UF DN TO CHANGE re TEST DELAY 7 momen N Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 12 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Set Start Side Some routines will start on the Passenger Door while others will start on the Driver s door This option will allow you to select which routine you would like to start with and so the gage will automatically start at the correct position each time 3 E LMI CORP UP A UP TO CHANGE PB g START SIDE D www Imicorporation com 7 Pressing the UP button will change the start routine Press the PB button to exit this option and return to the testing window CALIBRATE Allows calibration of the SK5475 when user company policy feels necessary The SK5476 Master Block is required for this process See pages 7 amp 8 of this manual for calibration process AUTO ADV OFF This option will either allow the gage to automatically move between Diver side and Passenger Side readings once a previous reading has been taken if turned ON If this option is turned off the
3. N BUTTONS Moves through Routine menu screen and accepts changes in menu Contact Tip verifies half we Battery Icon shaft position Shows level of battery charge SCREEN Displays Test Status LED Routine Readings lt Charging Port e ate S Will Blink RED or GREEN depending on test result Hub Contact Base Measuring Half Shaft using the SK5475 Half Shaft Gage Gage Tip makes contact with end of Half Shaf These 2 buttons must make contact with hub in order for a reading to be taken and sent If they do not make contact the display will read No Contact Display shows Pass Fail and which reading is next Gage Base pilots shoulder of Hub Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 4 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Getting started Wake up the gage by pressing the PB button center round button on display LIVE A PB www Imicorporation com If the SK5457 half shaft gage is not associated with the base being used continue with the steps below otherwise skip down to Using the SK5457 section on page 8 Note Once an SK5475 Gage is Associated to a Base Station these steps are not necessa
4. Ph 810 714 5811 101 N Alloy Dr Fenton MI 48430 Wr E Fax 810 714 5711 CustomerService micorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems SK5475 Half Shaft User s Manual J A OVERVIEW The LMI SK5475 Half Shaft Measurement Gage is designed and manufactured to be used as a portable compact durable and precision electronic linear measurement instrument that delivers deviation measurements from a set nominal reference point of 7 33mm of the half shaft assembly Any and all Good readings are then automatically sent to the AZS Box for data collection purpose 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Warranty Information In the USA this unit is warranted by LMI against defects in materials and workmanship for 1 year from date of original purchase If you transfer ownership the warranty is automatically transferred to the new owner and remains in effect for the original 1 year period During the warranty period we will repair or at our option replace at no charge product that proves to be defective provided it is returned shipping prepaid to LMI This warranty does not apply if the product has been damaged by accident or misuse or a
5. age A RED LED on the Charger indicates a charging Battery A GREEN LED indicates a fully charged battery wee Note The SK5475 Hub Gage does not have an On Off button The gage will go into a low power sleep mode after 5 minutes of no activity but will continue to draw a minimal current Due to this low current draw gages not used for a period of time or not left on a charger when not in use will draw the battery down amp require a full charge before being used Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 14 of 14
6. c Page 11 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Limits Delays The upper and lower limits are the spec limits determined by the user and recognized by the gage as to what is a good reading and what is a bad reading The LED response as well as the output to the AZS Box will depend on these settings The Default Limits are Lower Limit is set to 5 23 and the Upper Limit is set to 9 25 Any readings greater than or equal to the Lower Limit and less than or equal to the upper limit will present a Pass result part and the LED will blink Green Anything outside these limits will present a Fail result and the LED will blink Red CHI LII LMI CORP ED LMI CORP SELECT ONE UP DN TO CHANGE gt ADJ TEST DELAY UPPER LIM 9 25 SET START SIDE on A www micorporation com www Imicorporation com Pressing the UP or DN buttons will adjust the test limits by 0 1mm per press ADJ Test Delay This setting will adjust the length of time it takes the gage to send a reading after it has made electrical contact with the HUB and the reading has stabilized The Default delay is set to 7 LI ED LMI CORP uA UP DN TO CHANGE re TEST DELAY 7 Were Imicorporation com ON Pressing the UP or DN buttons will change the
7. e caused by improper packaging gt Send the equipment to the following address LMI Corporation Attn Repair Department 101 N Alloy Drive Fenton MI 48430 LMI Technical Support LMI Technical Support experts are only a phone call away Contact Technical Support at 810 714 5811 Monday through Friday between 8 00 a m and 5 00 p m Eastern Standard Time for the following reasons gt To assist in setup and configuring LMI equipment gt To help implement data collection applications gt To troubleshoot LMI equipment E You and also reach LMI Technical Support by Email at techsupport Imicorporation com You can email your questions anytime Please include your name phone number and a detailed description of the problem LMI On Site Training LMI Technical Support provides on site training for all LMI products Contact LMI Support Services at 810 714 5811 for pricing amp scheduling information Schedule a day at your facility or at LMI in Fenton Michigan LMI Website Please visit us on the web at www l micorporation com for more information Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 3 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Gage Overview UP PB DOW
8. easured and a reading sent to the AZS Box for a period of 5 minutes the unit will go into a low power mode and the screen will go blank to conserve battery power To Wake up the gage press the PB button Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 6 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Calibration Calibration is done from the factory and is not necessary but if the user wishes to calibrate Enter the Calibration by pressing and holding the PB button down 4 5 seconds until a menu appears on the screen Using the Arrow buttons move the cursor down to Calibrate and press the PB button UPDATE MO Using the SK5476 Master Block place the gage onto the block to calibrate LO verify the tip is fully extended and press the PB button to accept this reading LMI A wE LMI CORP cal low PB PB _ 0 00 MM n y NO CONTACT means the tester is not making contact with the Master Block When it does a live reading will appear Push the PB to calibrate low Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 7 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 W
9. i Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems When a good CAL LO is done the screen will advance to Cal High PB Fully retract the contact tip with your finger and then press the PB Button to accept this reading cal high PB PB NO CONTACT fon am www Imicorporation com on y ED LMI CORP NO CONTACT means the gage is not making contact with the Master Block When it does a live reading will appear This can easily happen when pressing up on the tip while in the master block User must be careful to not lift the gage off the master block which will lose allow the gage to lose contact and not record a reading When a good CAL HI is done the screen will advance to Master PB Fully retract the contact tip with your finger and then press the PB Button to accept this reading ve Master PB PB NO CONTACT LMI CORP Calibration is now complete If the calibration was successful a CAL OK will appear and a reading of 7 33mm nominal will appear at the bottom of the screen If not a CAL BAD will appear and the calibration will have to be redone Exit a good calibration by pressing and holding the PB button 2 3 seconds Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Man
10. nstructions CA 175 SK5475 Half Shaft Manual doc Page 10 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems MENU Pushing and holding in the PB button for 15 seconds will display the Menu Screen ED LMI CORP SELECT ONE gt ADJ DWL BBL ADJ LI MITS CALIBRATE AUTO ADV OFF UPDATE MODE www Imicorporation com The UP and DN buttons will move the arrow to the various selections and press the Center Button PB to select any option in the menu Adjust DWL BBL The Dwell DWL is the time allowed to determine whether or not a reading is stable during a test The Bobble BBL is the allowed movement between consecutive readings when the test is underway which tells the gage when the plunger has stopped moving and a reading can be taken After a reading is taken the gage must move past this threshold in order to change sides and begin another test This option eliminates the chance of sending more than one response to the AJS Box for a given test LIVI LMI CORP uP A WD LMI CORP niet A DWL IN 25 ms S DWELL 2 www lmicorporation com ri g BOBELE ADC CNTS BOBBLE 16 DN F www Imicorporation com Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual do
11. ry Update Mode Enter the Update Mode by pressing and holding the PB button down 15 seconds until a menu appears on the screen Using the Arrow buttons move the cursor down to Update Mode and press the PB button L A ED LMI CORP n LMI CORP HALF SHAFT TESTER SET UP MODE SELECT ONE HOLD PB DOWN pp o gt ADJ LIMITS TO EXIT CALIBRATE VERSION 1 00 BDATE MODE Sept 27 2012 15 07 F 7 www lmicorporation com Selecting this mode starts the green LED flashing This mode is only used to associate a gage with a base as well as reference the firmware version number Press and hold the PB for 15 seconds to exit this mode Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 5 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Association to a Base While in the update mode press the reset button on the back of your base unit The Green Yellow and Red LEDs will flash on for 15 seconds At this time press and release the PB button on the gage to associate the tester to the base If the gage associated with the base correctly you will see between and 3 Green LED s depends on signal strength on the base station flash on then off Auto Shutdown If a half shaft is not m
12. s a result of service or modification by other than LMI or by hardware software interfacing or peripherals not provided by LMI Please retain this document for your records No other express warranty is given The repair or replacement of a product is your exclusive remedy Any implied warranty of merchantability or fitness is limited to the 1 year duration of this written warranty Some States do not allow the exclusion or limitations of incidental or consequential damages so the above exclusion or limitations may not apply to you LMI Customer Service LMI Customer Service can be reached at 810 714 5811 Monday through Friday between 8 00 a m and 5 00 p m Eastern Standard Time Call LMI Customer Service to gt Place orders gt Return LMI equipment for service gt Inquire about the status of an order or repair Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 2 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Returns for Service gt Contact Customer Service for a Return Material Authorization RMA number Include a detailed description of the problem gt Pack the equipment properly Use the original shipping container if possible LMI cannot assume responsibility for damag
13. ual doc Page 8 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems Using the SK5475 To Wake Up the gage press the PB Button xu ED MI CORP HALF SHAFT TESTER uP Dn for P or D Next is D Side o READY y www lmicorporation com A test is initiated by the gage being firmly positioned onto the hub and making contact with the half shaft The circuit senses the contact to the steel hub and reads the position of the sensor The gage will not send a reading if all contacts are not made with the hub This is the normal operating screen When a test is performed the unit will display one of the following on the bottom two LCD lines PASSDS FAILDS PASSPS FAILPS XX XXmm XX XXmm XX XXmm XX XXmm DS Driver Side PS Passenger Side uP Dn for P or D Next is D Side PASSDS 7 33 MM www lmicorporation com The displayed string Passxx or Failxx is sent to the wireless base unit automatically The actual reading is not The LED will Display Green or Red depending on the outcome of the test If the reading is equal to or within the set spec limits it will be Green If the reading is outside the set spec limits it will be Red Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 9 of 14
14. user must press the UP or Down buttons to advance to the next test UP e AUTO ADV IS OFF UP TO CHANGE DN L d wiw Imicorporation com m LMI CORP HALF SHAFT TESTER When testing and no matter which option this is set to holding the up or down arrow buttons will change what side is done next to go back to the previous test and re do that test if they wish Form CA 175 12 07 12 R Quality Calibration Instructions CA 175 SK5475 Half Shaft Manual doc Page 13 of 14 101 N Alloy Dr Ph 810 714 5811 Fenton MI 48430 Wi Fax 810 714 5711 CustomerService lmicorporation com Linear MLEASUREMENT ENSTRUMENTS Corp Research Development and Manufacturing of Precision Measuring Systems UPDATE MODE This option is needed to associate the SK5475 with a MobileColllect USB Base Station See page 5 of this manual for information on this When in this mode the LED will blink Green E LMI CORP SET UP MODE HOLD PB DOWN pe k TO EXIT PB VERSION 1 00 Sept 27 2012 15 07 y This screen will also show you the firmware version and date time of the build To Exit this menu hold down the PB Button for 15 seconds as displayed on the screen BATTERY For maximum battery life keep charged whenever possible The battery will say charged for 4 5 days under normal operating conditions but this is very dependent upon overall use Use the supplied LMI Wireless Gauge Charger to charge the g
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