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1. 8 Tachometer operating hour counter A Tachometer The tachometer displays the running speed of the engine r min The numbers on the display are multiplied by a hundred For example 10 1 000 r min B Operating hour counter The operating hour counter displays engine total running time The display consists of hours and hour decimals 9 Engine temperature gauge The engine temperature gauge displays the temperature of the engine coolant Figure 19 E soon j acca sooo f aoo acca f sooo f 4 13 21 20 19 18 586 01701 1 General alarm light 2 Indicator panel 3 Differential lock front 4 Light heavy duty 5 Parking brake switch 6 Power take out socket 7 Rear lifter lift lower switch 8 Rear lifter float switch 9 Rear cylinder hydraulics switch 10 Rear tool power supply 1 11 Rear tool power supply 2 12 Central lubrication switch 13 Rear window wiper washer switch 14 Seat mirror heating switch 15 Air conditioning switch 16 Heating adjustment 26 04 Cabin and controls Ver 27102014 diddi LM 586 _ Usermanual TRAC 17 Heater fan switch 18 Ignition switch 19 Fork flex switch 20 Tool lock switch 21 Front tool power supply switch Depending on the equipment level of the machine 1 General alarm indicator This amber light will blink if one of the following warnings is activated e Engine oil pressure e Hydraul
2. 6 Install the filter element and cover 7 Start engine and check for leaks 70 06 Maintenance Ver 27102014 diddi LM 586 User manual Ly TRAC 6 9 1 000 hour service Perform 500 hour 250 hour 50 hour and 10 hour service at the same time 6 9 1 Differential and adapter oil change Front axle Figure 86 Figure 87 586 09001 A Drain plug B Level filler plug C Adapter level filler plug Park the machine on hard level terrain and stop the engine Place a pan under the differential drain plug and remove the level and drain plugs gt Once all the oil has been drained close the drain plug Use the correct type of oil to fill the differential up to the lower edge of the level plug and close the plug Repeat the procedure for the second axle 6 9 2 Fuel tank cleaning Condensed water from the fuel tank is removed through the plug at the bottom of the tank Place a pan underneath the tank and remove the plug Close the plug once clean fuel flows out This work is best performed when the tank has a low amount of fuel 6 9 3 Brake function check Check the function of the operating brake and parking brake The machine must stay firmly in place at a 20 inclination with the parking brake applied Ver 27102014 06 Maintenance 71 dddi LAyyTRAC User manual LM 586 6 9 4 Engine air filter and safety element replacement Figure 88 1 2 Paa a ain sl m r yo 86 0650 1
3. e Always disconnect the negative battery cable first and connect it last e When using a booster battery to start the machine follow the instructions provided in this manual e Never short circuit the battery terminals with a metal object e Never weld grind or smoke near the batteries e Check electrical equipment for loose connections or damaged insulation e Repair or replace all loose or damaged parts Collect all hazardous waste generated during maintenance Deliver waste oil used filters and anti freeze to a hazardous waste processing plant Oily rags must be disposed of in a safe manner following all applicable regulations Batteries contain corrosive acids and heavy metals ensure that they are disposed of following all valid regulations A Huomaa Notera Note Never dispose of hazardous waste by allowing it to discharge into the soil or the sewage system li Info Always ensure that hazardous waste is disposed of according to regulations Take good care of the environment and avoid polluting it with foreign materials 06 Maintenance Ver 27102014 diddi LM 586 User manual Ly TRAC 6 3 Periodic maintenance table Locations for periodic maintenance Table 6 Location maintenance task Maintenance interval hours Engine oil level check See 6 5 1 on page 56 X o oo C a E 2 Engine coolant level check See 652 on page 57 O OK S T S S f 3 Tyre inflation pressure check See 653 on page 57 _ OKE C
4. OWNER S MANUAL W Le F wa Ly TRAC LM Trac 586 diddi LM 586 User Manual Ly TRAC 1 0 INTRODUCTION Congratulations on the purchase of a new LM Trac multipurpose ma chine This machine is a high quality product of Oy LAIMU Ab s innova tive design and professional know how The machine is made of high quality materials and it uses components of well known manufacturers Strict quality requirements and quality con trol criteria are followed during all stages of design and production This manual contains the information needed for machine operation and main tenance as well as instructions for safe working procedures The manual also includes advice in case of malfunctions By following the instructions given and performing the instructed maintenances on time you ensure trouble free and long service life for your machine Pay special attention to the safety instructions concerning the use and mainte nance of the machine People operating the machine must read and understand the instructions given in this manual before operating the machine People performing maintenance work on the machine must read and understand the instructions concerning the maintenance work before beginning the maintenance work The user guide must always follow the machine If the manual becomes illegible or if it is lost get anew manual or additional manuals from a LM Trac dealer Due to long term and continuous product development we
5. If however there is a imple ment mounted on the hood which prevents lifting it necessary checks can be performed via the hood hatch 2 Service hatch 3 provides access to oil filter and other components Hood opening Open the latches 4 2 pcs and lift the hood up by lifting the handle 6 The hood lifts and stays up on gas struts Hood hatch opening Pull the latch 5 up and at the same time pull the entire hatch 2 backwards The hatch comes off completely it is not hinged Service hatch opening Open the bolts 7 6 pcs and remove the hatch Machine Structure 21 diddi LayTrac User Manual LM 586 3 7 1 The engine compartment components Fig 14 4 Engine der 5 Blower coolers and condensers 6 Coolant expansion tank 7 Hydr return filter 8 The air filter and dust pocket 9 Driving hydr and blower hydraulic pump 10 Hydr pressure filter 12 Oil Filter 13 Charger 15 Air conditioning compressor Depending on equipment Air conditioning compressor Depending on equipment Fuse and relay box 2 includes relays and the following fuses e Main power 80A e Ignition 50A e Glow 50A These fuses are of type MAXI 22 Machine Structure Ver 27102014 diddi LM 586 User Manual 3 7 2 Radiators Radiators are located on the rear axle Fig 15 Ji 7x ZT N A A z Le gt jr ty A 5 586 05601 4 Combustion engine radiator core 5 Hydraulic
6. a Check for possible fluid leaks See654 p 57 K T T 5 Washer fluid level check See 6557p 58 KK CC 6 Hydraulic oil level check See 60 ps STC 7 Lubrication of lifting cylinder joints See 6 5 7 p 59 x fof foo fo fof 8 Lubrication of front fork and rear lifter joints See 6 5 77p 59 x 9 Lubrication of ball joints on ladle cylinders See 6 5 7 p 50 x _ 10 Lubrication of joints on idler and tie rod See 6 5 77p 59 X _ _ 11 Lubrication of ball joints on steering cylinder See 6 5 7 p 59 X 12 Lubrication of body lnk See6 5 7 p 59 K TY 13 Cabin air fter cleaning See 6617p 0 D I KIT T 14 Draining of fuel filter water trap See6 6 2 p 60 f KT 15 Engine air ter cleaning See 663 p 61 lt K T 16 Radiator condenser core cleaning See 6 6 4 p 62 17 Alternator belt tension check adjustment See 6 6 57p 62 x 18 Wheel fastener tightening torque check See 6 6 67p 63 K 19 Brake pedal play check sep _ I I KIT IT 20 Pressure accumulator pressure check See6 7 2 p 64 Kf dT 21 Engine oil change and filter replacement See 6 7 3 p 6 ok 22 Engine air fiter replacement See 6 7 47p 66 KIT T 23 Wheel hub oll evel check See6 7 57p 67 SCT TY 24 Lubrication of articulated shaft universal joints See 6767p 67 X 25 Lubrication of articulated shaft support bearing See 6 7 6 p 67 X 26 Lubric
7. and 250 hours Counter reading The work to be completed can be found in the maintenance TE AGA table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 31 Hour counter reading 5000 hours Service done Complete this service when the machine s hour counter reads Date 5000 hours Complete the service items for 10 50 250 500 and 1 000 Counter reading hours ee ae The work to be completed can be found in the maintenance Teea table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine A Huomaa Notera Note Remember to rinse the cooling system and replace the coolant every two 2 years A Huomaa Notera Note Even from this point on ensure that your machine is periodically serviced according to this service programme This ensures a good productive operating life and high resale value for your machine 88 07 Technical specifications troubleshooting service memo Ver 27102014 diddi LM 586 User manual LAyyTRAC Note Make a copy of this page and note down the completed service the technician and the workshop Table 32 Service location table 1 Engine ofllevel check See 6517p 5 O O K ST SY 2 Engine coolant level check See 6527p 57 K STS 3 Tyre Inflation pressure check See6 5 3 p 57 SSS dT STC
8. ensure an effective and long operating life for your machine Table 15 Hour counter reading 1 000 hours Service done Complete this service when the machine s hour counter reads Date 1000 hours Complete the service items for 10 50 250 500 and 1 000 Counter reading hours Technician nr work to be completed can be found in the maintenance table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 16 Hour counter reading 1250 hours Service done Complete this service when the machine s hour counter reads Date 1250 hours Complete the service items for 10 50 and 250 hours Counter reading The work to be completed can be found in the maintenance Technical table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 17 Hour counter reading 1500 hours Service done Complete this service when the machine s hour counter reads Date 1500 hours Complete the service items for 10 50 250 and 500 hours Counter reading The work to be completed can be found in the maintenance TEC NAI table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine 84 07 Technical specifications troubleshooting service memo Ver 2
9. 1 Lift the machine up so that the wheel is just barely off the ground and place a pan under the wheel hub 2 Rotate the wheel so that the drain plug points straight down A and remove the plug 3 Drain the oil into the pan 4 Turn the wheel until the oil drain filler hole is at the same height with the centre of the hub B 5 Add the correct type of oil until the lower edge of the hole is reached and close the plug 6 Repeat the above procedure for the other wheel hubs 6 9 9 Hydraulic oil tank cleaning and oil replacement The cleanliness of the system and the oil are essential for the functionality of the hydraulic system Ensure absolute cleanliness when working with hydraulics 586 06804 Figure 91 al u gt L kolsie 0690 Open the engine underpan Place pans under the hydraulic oil tank drain plugs A Remove the drain plugs and drain out all the oil Close the drain plugs and tighten them carefully Open the hydraulic tank breather cap B on the left side of the engine compartment Pour the correct grade of oil through the filler neck until the oil level is visible in the sight glass C then close the breather cap B Start the engine and let it run for a few minutes Stop the engine and check the oil level add oil as necessary Start the engine and check that all hoses and plugs are tight O Turn and attach the underpan in place OD Um BWN
10. FR e O OO N Ver 27102014 06 Maintenance 73 diddi Ly TRAC 6 9 10 Cabin fresh air filter replacement 74 User manual LM 586 6 9 11 Battery check Figure 92 586 04401 Open the hatch 1 below the right cabin side window Remove the filter 3 and dispose of it according to regulations gt Install a new filter and close the hatch Figure 93 586 07001 The battery A is located in its own compartment in front of the right rear wheel The battery is maintenance free and requires no special service Check that the battery cables are properly attached and that the cable connectors and the outside of the battery are clean Check that the battery is firmly attached li Info The main power switch is located on the left side of the machine in the same place and it can be used to cut all power between the battery and the machine 06 Maintenance Ver 27102014 diddi LM 586 User manual LayTrac 6 10 2 000 hour service Perform 1 000 hour 500 hour 250 hour 50 hour and 10 hour service at the same time 6 10 1 Alternator wiring check Inspect all the alternator wire connectors Clean oxidised connectors and tighten loose connections Replace damaged connectors Figure 94 6 10 2 Starter motor wiring check Inspect all starter motor wire connectors Clean oxidised connectors and tighten loose connections Replace damaged connectors 6 10 3 Nozzle inspection and cleaning The inje
11. Keep your first aid kit and fire extinguisher available Do not remove the radiator or expansion tank cap before the fluid has cooled down Turn the cap open carefully and let the pressure slowly discharge Varoitus Varning Warning Forcefully erupting pin sharp hydraulic oil spray may be invisible and penetrate through clothing and skin causing serious injury Never check for leaks by hand but please use a piece of cardboard Wear work gloves and face shield If the oil penetrates the skin seek medical attention immediately Oil can cause gangrene a serious in flammation and allergic reactions Battery and the battery acid contain heavy metals Dispose of batter ies in accordance with current laws and regulations Comply with all applicable laws and regulations when disposing of oil antifreeze solvents batteries and battery acid Wear a face shield or goggles to protect eyes and respiratory system against dust and other particles Never go under the machine unless you are sure that it is firmly sup ported and stays in place Use suitable axle stands or other reliable support systems Lock the machine frame joint with a locking pin before lifting the ma chine Do not lift the swinging rear axle from the middle Never go under uplifted linkage unless it is locked in place with the support stand Follow all label instructions on the machine Keep the labels and plates clean and legible Clean labels with soap and
12. SAPO CY GUC VE S ee ee ee een 11 2 2 1 TCT O CS One E aa 11 Zik DUNNE OO CFA OM ea ae Dear era 12 2 2 3 DEF ODE AN ee ee ee ee ee 12 2 3 During Maintenance Werk u a ale 13 22 Labels and DlAtes ee ea ee ee ee re eee 13 rO MACEHINESTRULLU RE ee ee ee ne nenne 15 3 1 The Main Components and External Devices usnsseessssesnensenennennnnnsnnnnennnnennnnnnnnnnnnnnnnnnenennennensnnessensnnnnnen 15 3 1 1 FROME MT UNE GEW ee eneeeleereen 16 DZ A CT ION eee een ee ae re ee nee ee ee 17 3 3 Hydraulic jacks depending on the features of your multipurpose machine 2u0s0022seenennee een 18 3 4 Battery power switches and boxes pa tank es22uessessesnssennnsnenennennnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnenennennnnnensnnnnnn 19 3 5 FOO WO CC TMU ME ACS ee ee ee ner er 20 3 6 Co0lant expansion tank an enden 21 337 IN OOLLOr I la ee see ee ee ee 21 3 7 1 The engine compartment components uessssesnessennnnennnnnenennennnnnnnnnnensnnnnsnnnsnenennensnssenennennnssnnen nenn 22 IT 37 0 2 CONS reser se NIEREN REINE BRENNEN EREN IEENREEIRUS esata vc getent EINE SVEN NE NUROR FEN EINEENEN ER R 23 24 0 CABIN AND CONTROLS rasen anerkennen 25 AM DOORS ANG O ee ee nee 25 4 2 Instrument Panel NG Te See ee ee 25 2 DENON a TONE O er ee 26 4 4 SYMONS and their MEANINE ceesre rner rn NEEE EEE E 28 4 5 Joystick and engine hydraulics SWITCHES ui een 31 4 6 Steering column multi purpose lever switch sssssssesssssrrrrrrerreeeessrrrrrrtrrre
13. T S S S o 4 Check for possible fluid leaks See 654 on page 57 O OK S T S S S o Washer fluid level check See 6 5 5 on page 58 x I I I fof Hydraulic oil level check See 6 5 6 on page 58 xX Lubrication of lifting cylinder joints See 6 5 7 on page 59 xX Lubrication of front fork and rear lifter joints See 6 5 7 on page 59 xX ME ol Lubrication of ball joints on ladle cylinders See 6 5 7 on page 59 x fo mE i x X X gt X OK x x x 0 Lubrication of joints on idler and tie rod See 6 5 7 on page 59 Xo 1 Lubrication of ball joints on steering cylinder See 6 5 7 on page 59 xX 2 Lubrication of body link See 6 5 7 on page 59 xX 3 Cabin air filter cleaning See 6 6 1 on page 60 4 Draining of fuel filter water trap See 6 6 2 on page 60 5 Engine air filter cleaning See 6 6 3 on page 61 6 Radiator condenser core cleaning See 6 6 4 on page 62 7 Alternator belt tension check See 6 6 5 on page 62 8 Wheel fastener tightening torque check See 6 6 6 on page 63 9 Brake pedal play check See 6 7 1 on page 64 O Pressure accumulator pressure check See 6 7 2 on page 64 1 Engine oil change and filter replacement See 6 7 3 on page 64 2 Engine air filter replacement See 6 7 4 on page 66 3 Wheel hub oil level check See 6 7 5 on page 67 4 Lubrication of articulated shaft universal joints See 6 5 7 on page 59 5 Lubrication of articulated shaft support bearings Se
14. The 10 hour service must be completed each day before starting the engine The 50 hour service must be completed at least once a week The 500 hour service must be completed at least once every 6 months The 1 000 hour service must be completed at least once a year 2 yrs refers to service that must be completed every two years regardless of operating hours gt O means that the service is first carried out after 50 hours of operation and afterwards at the intervals marked with X The above intervals are based on normal operating conditions When working under sub optimal conditions reduce the intervals accordingly Ver 27102014 06 Maintenance 53 diddi in TRAC User manual LM 586 6 3 1 Service locations in the engine compartment The reference numbers in the figure also refer to the locations in the maintenance table Figure 54 1 Oil dipstick 2 Cooling system expansion tank 6 Hydraulic oil level sight glass 14 Fuel filter water drain 15 Engine air filter cleaning 17 Alternator V belt 21 21 Oil change and filter replacement oil filler neck l filter drain plug 22 Engine air filter replacement 28 Fuel filter replacement 30 Hydraulic oil return filter replacement 34 Air filter safety element replacement 37 Steering hydraulics filter replacement 39 Hydraulic oil replacement 42 Alternator and starter motor wiring check 54 06 Maintenance Ver 27102014 LM 5
15. Varning Warning The warning label warns about the danger of personal injury and or se rious property damage and instructs how to eliminate these risks With Note we want to draw your attention to an issue or activity that will guide you to the most safe and economical way of working with the machine Info provides you with general information such as authority regulations in different contexts i e disposal protecting the implement and envi ronment when working and maintaining the machine etc The best insurance against accidents is to follow the safety guidelines Carefully read and understand this part before working with the ma chine Each person operating the machine regardless of experience must be read and understand this section before using the machine The machine owner must be inform the machine operators of these instruc tions Keep the user manual in the place reserved for it 2 2 1 Before operating Ver 27102014 e Getto know the machine and be aware of its limitations Read the user manual before starting the machine e Follow all the warning and instruction labels on the machine e Do not operate the machine under the influence of alcohol drugs or intoxicating substances Fatigue can also be dangerous e Explore the surroundings before working and the attachment of im plements e Do not use baggy worn or too loose fitting clothing Clothes can be caught in rotating parts or to control devices and cause acc
16. case cover 586 06501 5 Dust pocket Figure 78 586 05501 Proceed as follows 1 Stop the engine and remove the air filter s protective cover by removing the fasteners A rotating the cover and pulling it out B and C 2 Pull out the filter element by rotating it D Inspect the condition of the case and filter rubber seals Replace if necessary 3 Clean the protective cover and the dust pocket E on the cover gt Inspect the safety element Replace the element if it is dusty or damaged If the safety element looks tidy and in order do not remove it 4 Install the filter element and protective cover in the reverse order Info The safety element must be replaced latest when the filter element has been cleaned five times A Huomaa Notera Note Never run the engine without the air filter elements 66 06 Maintenance Ver 27102014 diddi LM 586 User manual Ly TRAC 6 7 5 Wheel hub oil level check Figure 79 N 1 Oil level drain filler plug Park the machine on hard level terrain gt Lift the machine up so that the wheel is just barely off the ground Turn the wheel so that the oil level plug is at the same height with the centre of the Ar and remove the plug The oil level must reach the lower edge of the plug Add the correct type of oil as necessary and install the plug Repeat the procedure for all wheel hubs 6 7 6 Lubrication of articulated shafts support b
17. reserve the right to make design and technical changes without prior notice Of the reasons mentioned it is possible that the machine does not fully corre spond with the information given in this manual Get the latest product information from a LM Trac dealer and new updated manual if needed Oy LAIMU Ab Ver 27102014 Introduction 1 diddi User Manual LM 586 il Info Copying the manual text images or parts of them is strictly forbidden All possible has been made to ensure the adequacy and accuracy of the information in this manual We do not accept responsibility for direct or indirect damages caused by the errors on this manual Oy LAIMU Ab 2 Introduction Ver 27102014 diddi LM 586 User Manual 1 1 Machine information and manufacturing plate Fill the information on the rows below Owner Address Telephone number Model Serial Number Multipurpose machine Engine Dealer Spare parts dealer Service center The manufacturing plate A is located on the front frame below the cab in door Fig 1 Modei LM TRAC 586 4 Serial number 417030 Manufac year 201 Weight kg 3890 Max total weight kg 53 0 0 Ll Oy LAI MU Ab Max axelweight ko 4G UU R FIN Mi at RAUN FINLANC Engine power Markings on the manufacturing plate CE marking as well as The machine model serial number year of manufacture weight max total weight max axle load front rear the eng
18. the fuel system if necessary Start the engine and check for leaks 60 06 Maintenance Ver 27102014 LM 586 diddi User manual Ly TRAC 6 6 3 Engine air filter cleaning 586 06501 Ver 27102014 Figure 67 1 Filter case 2 Safety element 3 Filter element 4 Filter 1 2 r 3 4 oni i n case cover 5 Dust pocket u j To ensure a long operating life for a modern turbo charged engine maintaining the good condition of the air filter is essential Figure 68 nn _ 586 05501 Proceed as follows 1 Stop the engine and remove the air filter s protective cover by removing the fasteners A rotating the cover and pulling it out B and C 2 Pull out the filter element by rotating it D Inspect the filter element Ifthe element looks tidy and is in good condition you can clean off the loose dust and dirt by lightly knocking on it If the element is dirty or damaged it must absolutely be replaced Huomaa Notera Note If the filter element is damaged the safety element must also be replaced Otherwise check the condition of the safety element but do not touch the safety element if it is in working order li Info Filter manufacturers do not recommend cleaning the filter element with compressed air since compressed air can easily tear the fibres of the filter paper and ruin a good filter element without leaving a visual indication of this gt If you absolutely need to us
19. the machine s hour counter reads Date 2500 hours Complete the service items for 10 50 250 and 500 hours Counter reading The work to be completed can be found in the maintenance Teraa table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Ver 27102014 07 Technical specifications troubleshooting service memo 85 diddi User manual LM 586 Table 22 Hour counter reading 2750 hours Service done Complete this service when the machine s hour counter reads Date 2750 hours Complete the service items for 10 50 and 250 hours Counter reading The work to be completed can be found in the maintenance TE AGA table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 23 Hour counter reading 3000 hours Service done Complete this service when the machine s hour counter reads Date 3000 hours Complete the service items for 10 50 250 500 and 1 000 Counter reading hours Technician nr work to be completed can be found in the maintenance table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 24 Hour counter reading 3250 hours Service done Complete this service when the machine s hour counter r
20. the service items for 10 50 250 500 and 1 000 Counter reading hours Technician a work to be completed can be found in the maintenance l table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 28 Hour counter reading 4250 hours Service done Complete this service when the machine s hour counter reads Date 4250 hours Complete the service items for 10 50 and 250 hours Counter reading The work to be completed can be found in the maintenance Teennieien table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 29 Hour counter reading 4500 hours Service done Complete this service when the machine s hour counter reads Date 4500 hours Complete the service items for 10 50 250 and 500 hours Counter reading The work to be completed can be found in the maintenance TEC table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Ver 27102014 07 Technical specifications troubleshooting service memo 87 ddd User manual LM 586 Table 30 Hour counter reading 4750 hours Service done Complete this service when the machine s hour counter reads Date 4750 hours Complete the service items for 10 50
21. understand the security operation and maintenance in structions of the implements which can be attached to the multipurpose machine 1 3 Safety and environmental protection The machine is manufactured to be as environmentally friendly and safe to use as possible The operator is solely responsible for ensuring that the machine is used in a way which respects the environment surround ings and their safety Read and understand section 02 Safety 1 4 Structural changes The changes on the structure of the machine and or operating system always require Oy LAIMU Ab s written consent or the machine warranty will be void 1 5 Liability for defects and warranty Oy LAIMU Ab s defect liability warranty does not cover damage de monstrably incurred by actions against the instructions of this manual Ver 27102014 Introduction 5 User Manual LM 586 NOTES 6 Introduction Ver 27102014 LM 586 User Manual Table of Contents LEO INTRODUCTION ee a een 1 1 1 Machine information and manufacturing plate usss2csseenesseesnennesnnnnnnnnnnnnnsnnnnennnnnnnnnnnnnnnnnnnennnn nennen 3 E EEE I A ee een er oeien 5 1 3 Safety and environmental protection u 5 1 4 ruc ur C EINECS een E E E E 5 1 5 Liability for defects and warranty ceessseseesnsssessnsnnneensnennnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnsnennnnsensnnnnnnsnensssnensnnnnennn 5 DI SP EW e n A E etaeoeneseeseaes A EE 11 2 1 Markmes and SYMBOL ee ee 11 2 2
22. water dry with a soft cloth Replace damaged or worn labels with new ones SAFETY 13 diddi 14 Notes User Manual LM 586 e f you replace the components with a label make sure that the new la bel is installed in the same place e Install the new labels on a dry clean and grease free surface Installa tion temperature must be at least 10 C SAFETY Ver 27102014 diddi LM 586 User Manual Ly TRAC 3 0 MACHINE STRUCTURE Knowing the structure of the machine is important for safe and effective use and maintenance This section covers the structure of the machine the locations and description of main components Detailed instructions for operating and maintaining the machine can be found in the Operating the Machine and Maintenance sections 3 1 The Main Components and External Devices Fig 3 586 00101 2 Beacon light section 4 8 page 32 3 The engine and hydr pumps 4 Rear lifting device 5 Auxiliary heater plugs 6 Backup power socket 7 Hydraulic drive motor 8 Orbitrol steering gear 9 Front lifting device Fig 4 10 Main Power Switch 11 Maintenance support stand Ver 27102014 Machine Structure 15 diddi LayTrac User Manual LM 586 12 Windshield washer fluide 13 Ploughing support 14 Headlights container 3 1 1 Front lifting device Fig 5 986 00201 1 Loader cylinders 2 Lifting cylinders 3 Stability cylinders 4 Shaft supports
23. 1 Case 2 Safety element 3 Filter element 4 Cover 5 Dust pocket Stop the engine and remove the air filter cover 4 Remove the filter element and safety element 3 and 2 and clean the inside of the filter case 1 with a dry lint free cloth Clean the dust pocket 4 and the filter case cover 5 gt Install the new safety element 2 and the new filter element 3 Close the air filter protective cover Huomaa Notera Note Never run the engine without the air filter elements 6 9 5 Pressure measurement and adjustment of steering hydraulics The pressure measurement and adjustment of steering hydraulics must be performed by an authorised service workshop 6 9 6 Pressure measurement and adjustment of operating hydraulics The pressure measurement and adjustment of operating hydraulics must be performed by an authorised service workshop 6 9 7 Steering hydraulics filter replacement Figure 89 1 Filter cup Park the machine on hard level terrain and place a pan under the filter Remove the filter cup and the filter element gt Wash the cup in diesel fuel install a new element inside the cup and install the filter cup li Info Hydraulic oil is normally replaced together with filter replacement See 6 9 9 on page 73 72 06 Maintenance Ver 27102014 diddi LM 586 User manual Ly TRAC 6 9 8 Wheel hub oil change Figure 90 fi ill Park the machine on hard level terrain
24. 2014 diddi LM 586 User manual Ly TRAC 6 7 8 Fuel filter replacement Figure 83 Fuel filter Park the machine on hard level terrain and stop the engine Remove the service hatch A Place a pan under the fuel filter and remove the filter using a filter wrench Apply a thin coat of clean diesel fuel on the seal of the new filter and install the filter Tighten by hand as over tightening will damage the filter gt Finally bleed the fuel system y 6 7 9 Leak check Figure 84 566 05001 Check all pipes hoses and connectors for leaks Tighten loose hose ties and replace all damaged parts Contact authorised service if you discover leaks in the hydraulic pumps or motors Leaks in the axles or the engine also necessitate contacting authorised service Ver 27102014 06 Maintenance 69 diddi Layrrac User manual LM 586 6 3 500 hour service Perform 10 hour 50 hour and 250 hour service at the same time 6 8 1 Hydraulic oil return filter replacement The hydraulic oil return filter removes dirt from the oil returning to the hydraulic tank Park the machine on hard level terrain Lower all tools apply the parking brake and prevent machine movement Figure 85 1 Loosen fasteners A 2 Turn the cover B clockwise and lift it up with the filter element 3 Remove the old filter element 4 Clean parts and seal surfaces 5 Install a new filter element and O ring seal
25. 5 Hydraulic quick couplers 6 Lifting shafts 7 Quick attachment device Quick attachment device Fig 6 1 Locking cylinder fir the implement locking pins 2 Quick attachment device 3 Implement 4 Implement mounting bracket 5 Locking pins 16 Machine Structure Ver 27102014 LM 586 User Manual 3 2 Cab interior 15 1 Air vents 2 Light switch panel 3 Multipurpose switch 4 Instrumentation 5 Steering wheel 6 Indicator light panel 7 Function switch panel 8 Ignition 9 Power plug 10 Heater amp Air conditioning 11 Boom control lever joystick 12 Cab ventilation door 13 Motor hydraulics control 14 Motor hydr switches 15 Seat 16 Accelerator 17 Brake pedal 18 Inching pedal Ver 27102014 Machine Structure 17 diddi I ayy Trac User Manual LM 586 A The seat adjustments B Document compartment under which the main electric panel fuses and relays 3 3 Hydraulic jacks depending on the features of your multipurpose machine In the front 986 01001 nipple cyl hydraulics plug nipple male 2 frame cyl hydraulics quick connector frame female frame cyl hydraulics quick connector 4 Socket for implement electricity 5 1 nipple motor hydraulics quick connector 6 nipple tank line quick connector 7 1 frame motor hydraulics quick connector 8 nipple cyl hydraulics quick connector Rear left Motor hyd
26. 5 A i ai Ol P7 fear toot dectnaty Tee 5 JHiehbeams foa fe Tachometer 30 6 Front working lights ROA Fuel temperature tachometer 15 7 7 Rear working lights OR 8 Direction indicators Ba r Mowa ooo o Cabin temperature adjustment Fan control 10A 32 Notus f o Poise o s 11 Roof beacon power take out s_si Roof Roof beacon power take out take out Rocker control relay A light dome light radio stand Central alarm activation relay D D flashers 35 Starter lock relay ss u ngine compartment light 36 Front tool electricity push button 15 dia J J rront oot lecrichy rocker switch 16 Lock drive programme selection Parking brake Engine hydraulics lowering Drive powertrain _ fioA fo Main power relay Pre Pre controlm inpower s main Pre controlm inpower s 15A A cn a aee Drive system Drive system relay O3 Front socket quick release locks fork floating 15A 142 Pre control power cut off relay and flexing Engine stopper Engine stopper 15 OO KEM A 20A 3 Reversing lights K1 K16 2 Windshield EE 44 Mist off relay Rear window wiper washer Rocker relay Only use the above fuse sizes The engine compartment fuse and relay box has the following fuses Main power 80A Ignition 50A Glow 50A of MAXI type See Engine compartment components 3 7 1 p 22 76 06 Maintenance Ver 27102014 LM 586 6 13 Machine storage diddi User manual Ly TRAC 6 13 1 Storing the multi process
27. 7102014 diddi LM586 Usermanal TRAC Table 18 Hour counter reading 1750 hours Service done Complete this service when the machine s hour counter reads Date 1750 hours Complete the service items for 10 50 and 250 hours Counter reading Technician The work to be completed can be found in the maintenance table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 19 Hour counter reading 2000 hours Service done Complete this service when the machine s hour counter reads Date 2000 hours Complete the service items for 10 50 250 500 1 000 and Counter reading 2 000 hours Technician We work to be completed can be found in the maintenance l table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 20 Hour counter reading 2250 hours Service done Complete this service when the machine s hour counter reads Date 2250 hours Complete the service items for 10 50 and 250 hours Counter reading The work to be completed can be found in the maintenance Tanaan table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 21 Hour counter reading 2500 hours Service done Complete this service when
28. 86 6 3 2 Other service locations The reference maintenance t 3 Tyre inflation pressure 7 Lubrication of lifting cylinder joints diddi User manual Ly TRAC numbers in the figure also refer to the locations in the able Figure 55 586 04701 5 Washer fluid level 8 Lubrication of front fork and rear lifter joints 9 Lubrication of ball joints on ladle cylinders 10 Lubrication of joints on idler and tie rod 11 Lubrication of ball joints on steering cylinder 13 Cabin air filter cleaning 12 Lubrication of body link 16 Radiator condenser core cleaning 18 Wheel fastener tightening torque check 19 Brake pedal play check 20 Pressure accumulator pressure check 25 Lubrication of articulated shaft support bearings 24 Lubrication of articulated shaft universal joints 26 Lubrication of rear axle rocker joint 27 Differential and adapter oil level check 28 Fuel filter replacement 31 Differential and adapter oil change 33 Brake function check 32 Fuel tank cleaning 34 Engine air filter safety element replacement 37 Steering hydraulics filter replacement 38 Wheel hub oil change 40 Cabin fresh air filter replacement 43 Starter motor wiring check Ver 27102014 41 Battery check 45 Cooling system cleaning and fluid replacement 06 Maintenance 55 diddi Layrrac User manual LM 586 6 4 Recommended lubricants and volumes Table 7 Lubri Volume Qua
29. Adjust the suspension by rotating Lift the handle and adjust the 4 Seat cushion front edge adjustment 5 Seat cushion rear edge adjustment Lift the handle and adjust the height of Lift the handle and adjust the height of the seat cushion s front edge 38 longitudinal position the seat cushion s rear edge 05 Driving and use Ver 27102014 LM 586 1 Backrest tilt adjustment diddi User manual LaygTrac Seat with air suspension Figure 33 5 586 03301 4 Table 6 2 Suspension stiffness adjustment 3 Longitudinal adjustment Lift the lever and tilt the backrest Adjust by pulling pushing the knob Liftthe handle and adjust the longitudinal position 4 Seat cushion front edge adjustment 5 Seat cushion rear edge adjustment Lift the handle and adjust the height Lift the handle and adjust the height of the seat cushion s rear edge of the seat cushion s front edge Ver 27102014 Elbow rest adjustment Figure 34 By loosening the adjustment screw pictured you can steplessly adjust the height of the right elbow rest Remember to tighten the adjustment screw Adjust mirrors Figu Adjust the external and internal mirrors before setting off 05 Driving and use 39 diddi 40 ln rrac 5 3 Starting the engine 5 3 1 Starter lock 5 3 2 Starting Ii all 586 03601 User manual LM 586 A Huomaa Notera Note Read all safety i
30. EA ee eier 44 5 7 4 Connecting removing hydraulic HOSES cccccccccccccccccseseseseececccccsceceueueeeceeeceeeseeeeeeeeueuseeeeeeeseeeceeeess 45 5 73 WNT AVE CIN ee ee ee E 45 3 9 LION 7 Mean rst en ee ee S 45 5 9 Tools with hydraulic motor operation cccscccssseccssecccsscceescccecccenececeuceeeeceeseceeeneeseueeseeseeeeueeceseeensaees 46 5 9 1 Adjustable hydraulic output for front output eeenccessnesseesessnesnnsnensnnnnnennnnnennnnnnnnnnnnnensnsnennnnnnnnnennn 46 CO VAINTENAN GCE sien cesses ee ee nee 47 BL GENE AN ee een ee er 47 6 4 1 EINS ERG Machine see ee een ee 48 eZ FRCS grag cette cathe nce ene pe EE tourna ene EE EE E E EA E TEE 48 6 1 3 Front Iork Maintenance SLANG ernten sedssasastounteaeaedeusemsuaencescateiiecsca 49 6 1 4 TOWNS the Mache siare E E E E E E 50 6 1 5 Releasing parking brake for towing cccccessccccssccccesecceeecceceusceceueccesseceseuacessenecetsuseeeseuasenecesenes 50 6 1 6 Lowering the fork in case of fall re u a een 50 6 1 7 Becdine tHe Cne ME grn EE E ee ene 51 61 8 Pressure ac n UO E aE E EAE E 51 BL ANN EI ee ee ee 51 BE 1 ES ee ee ee ee ee 52 6 2 Hazardous Waste 22 2 ee ee a een 52 6o Penode Mantenance De een 53 6 3 1 Service locations in the engine compartment cccsseccsseccceseccesececeseceeneceeesceeencesaueeseeeceseucesse nenn 54 B 3 2 Other Service OCU ONS ne ee T ee 55 6 4 Recommended lubricants and volumes cccccescccsseceeecccssccceuceceeceesu
31. EE 67 6 7 6 Lubrication of articulated shafts support bearing and rocker joints ccccceeececeseeceeeeeeeeeeeeeees 67 6 7 7 Differential and adapter oil level check esssesssssssesesensssrersrrressrrrssrerssrrrssrrrssrrresrerssrerrereresrerereseeesene 68 6 7 8 FUe Llter repacement ee een een nee 69 E79 EIKE ee een ee 69 5 3 SIO NOURSERUIGE ve ee ee ee ee ern 70 6 8 1 Hydraulic oil return filter replacement cccccceescccessecccesscceceesceceeeceeencceesecesseeceeeuneeeseusseeceseees 70 Introduction Table of Contents Ver 27102014 LM 586 User Manual Spree LONOU SEVICE Ve a ee ee een 71 6 9 1 Differential and adapter oil change ccc cesecccssseccceececcesececesececaeececeeececeuseceseeecessueeceseataegecetsens 71 8 9 2 FUELTINK CIE INNE ee een 71 Stes Mo an BrE 6 100918 9 K anne nnn enone ee ee nee 71 6 9 4 Engine air filter and safety element replacement cescccssececesecccceesecceesececeeceeeeeneesseecesseecenss 72 6 9 5 Pressure measurement and adjustment of steering hydraulics ceccccesseccceececeesececeeeeeeeeeeeeees 72 6 9 6 Pressure measurement and adjustment of operating hydraulics cccceeeccccesececeseeeceeeeeeeeeeeees 72 6 9 7 Steering hydraulics filter replacement ccccceesscccceseccccesececesececeececeeeceseusececeeceeseeseeseueececeesegs 72 6 9 3 WIEELNUBOILCHORPE ee 73 6 9 9 Hydraulic oil tank cleaning and Oil replacement ccccsesccceeccceseceesece
32. Note If high output and low speed is required for a longer time we recommend switching the driving programme See the instructions under Light heavy duty in this manual See 5 8 on page 45 5 6 2 Change of driving direction Figure 39 Driving direction can be changed by pressing the switch atthe end ofthe joystick The switch reverses the driving direction See 4 5 Joystick and engine hydraulics switches page 31 A Huomaa Notera Note Driving direction must only be changed when the machine is at a standstill Completely release the accelerator and lightly press on the brake before changing the driving direction When the driving direction changes immediately release the brake pedal and press the accelerator down to achieve the desired driving speed Setting the switch in the middle position enables the powertrain s neutral position 05 Driving and use Ver 27102014 LM 586 5 7 Connecting tools diddi User manual Ly TRAC The machine fork is generally delivered with a KUNTA 500 type quick tool attachment Tool attachment of some other type is also available by order The tool is electro hydraulically locked from the cabin 5 7 1 Connecting tools at front Ver 27102014 Figure 40 586 04101 Connect a front tool as follows A B C Lower the fork and turn the quick attachment frame 1 to the ladle emptying position Drive behind the tool and lift the fork so that the hoo
33. afety instructions of the working equip ment Do not go to the swivel joint area of the crane while the engine is run ning Park the multipurpose machine on firm level ground Lower all implements to the ground Stop the engine Remove the ignition key Lock the doors SAFETY Ver 27102014 LM 586 diddi User Manual LnyTrac Open the main power switch 2 3 During maintenance work 2 4 Labels and plates Ver 27102014 Park the machine on a flat hard surface lower the implements on the ground and stop the engine Note that the hydraulic system pressure may remain after stopping the engine If you disconnect the hydraulic components make sure that the oil has cooled down enough to avoid burns Open joints gently so that the oil does not reverse by force Before starting the engine exhaust system radiator or hydraulics is let it cool down completely Always stop the engine before refueling Avoid splashing and overfills Do not smoke while refueling and servicing of the battery Make sure that there are no sparks or open flame near the fuel tank or the bat tey The battery discharges combustible gases especially during charg ing Read the booster battery on section 5 3 4 before using the booster battery during the startup Do not place metal objects on the battery terminals To prevent short circuits and sparks always disconnect the negative lead first and connect the positive cable first
34. aintenance stand before accessing the underside of the fork in its upright position Figure 48 gt en Ne av x f 86 0780 The fork maintenance stand is attached to the left front mudguard 1 Remove the maintenance stand by opening the 2 wingnuts and pulling out the locking screws A 2 When the fork is up install the maintenance stand B on the piston shaft of the lifting cylinder 3 Lock the stand in place with the locking screws 06 Maintenance 49 diddi Layrrac User manual LM 586 6 1 4 Towing the machine A Varoitus Varning Warning AS A RULE TOWING THE MACHINE IS FORBIDDEN li Info If the machine must be transported a transport platform must be used In case of emergency the machine may be towed for a short distance max 20 m In this case the following instructions must be closely followed e Towing speed may not exceed 5 km h e Towing distance may not exceed 20 m e Before towing the axles and drive engine must be checked for defects These components have parts that may cause additional damage if they are moved while damaged e f the engine is not running the parking brake must be released according to the below procedure 6 1 5 Releasing parking brake for towing Figure 49 586 08601 A Fastener width across flats 24 mm B Lock plate Loosen the fasteners A slightly Remove the lock plates B and store them securely Tighten the fasteners A The par
35. also functions as an emergency exit as follows gt Pull out the hinge pin 3 by lifting it by the ring 2 Push the window fully open li Info The emergency exit must always be in working order gt Regularly check that the hinge pin can be easily removed by pulling on the ring 34 04 Cabin and controls Ver 27102014 diddi Lm 586 00 Usermanual TRAC After inspection remember to reinstall the hinge pin Never block the emergency exit with extraneous items exit must always be available gt Do not attach any extra accessories in this area inside or outside the cabin The edges of the emergency exit must not have any protruding parts that may stick to clothing when exiting through the emergency exit 4 8 Flashing beacon Figure 30 You can remove the flashing beacon A from its stand by loosening the wing nut B or turn it down by loosening the fastener C i Info When using the flashing beacon follow local traffic legislation 586 08201 Ver 27102014 04 Cabin and controls 35 diddi User manual LM 586 36 04 Cabin and controls Ver 27102014 LM 586 5 0 DRIVING AND USE 5 1 General diddi User manual LaygTrac e Follow safe working methods and the instructions related to safety and use provided in this manual e Never operate a machine that is not in working order Before setting off always check that the lights indicators gauges and controls operate flawl
36. and the quick connectors on the left side of the machine s rear part Output for the rear take out cannot be adjusted 04 Cabin and controls 31 diddi User manual LM 586 6 Engine hydraulics switch front This switch is used to route oil flow to the engine hydraulics quick connectors on the fork For more information see Working with the multi purpose machine 7 Engine hydraulics switch rear This switch is used to route oil flow to the engine hydraulics quick connectors located at the back of the machine For more information see Working with the multi purpose machine 4 6 Steering column multi purpose lever switch Figure 22 zu UO wn U 586 02401 Multi purpose switch functions Horn Press the button at the end of the lever Right turn signal Lift up the lever Remember to move the lever back to the centre position after the turn Left turn signal Pull down the lever Remember to move the lever back to the centre position after the turn Windscreen washer Switch on the windscreen washer by pressing the collar in the direction of the arrow Windscreen wiper Switch on the windscreen wiper by turning the sleeve Low beam headlights Switch on the low beam headlights by pulling the lever in the first position towards the steering wheel I High beam headlights Pull the lever one step towards the steering wheel to position Il the high beam headlights are switched on and a bl
37. and windscreen defrosting The lowest speed is usually used together with air conditioning to create the lowest possible draft Heater control This control is used to regulate the amount of water entering the heater core Turing the knob to the right increases cabin temperature Turning the knob all the way to the left closes water circulation into the heater core Air conditioning control This control is used to adjust the power of the air conditioning Do not operate the air conditioning at a too high power in order to avoid over cooling the cabin Air conditioning switch This switch is used to switch the air conditioning on and off The air conditioning only operates when the fan is on Turn the ventilation filters to direct air upwards away from the driver s body Seat mirror heating switch This switch is used to switch the heating of the seat and external mirrors on and off The indicator on the switch is lit when the heating is switched on Remember to turn off the heating when it is no longer required Rear window wiper washer The switch has three positions 0 Off 1 Rear window wiper on 2 Rear window washer on The switch returns to position 1 when released 04 Cabin and controls Ver 27102014 LM 586 A Mi 6 000 diddi User manual yy TRAC Central hydraulic lubrication switch The operation of the central hydraulic lubrication system is explained in more detail in this manual and in the man
38. argest allowed weight for 5 300 kg Turn radius min 1 600 mm front axle Turn radius max 3 400 mm Largest allowed weight for 5 300 kg Ground clearance 280 mm rear axle 7 1 1 Engine general Model Detroit D704 TE2 turbo diesel Cylinder diameter 94mm Stroke 100 mm Number of cylinders 4 pcs Displacement 2 776 cm3 Nominal output 60 5 kW 3000 r min Maximum torque 290 Nm 1400 r min Idle 900 50 r min 7 1 2 Engine lubrication system Gear type pump and replaceable main flow filter Oil filter Paper Minimum oil pressure 1 5 bar 7 1 3 Fuel system Fuel Diesel Injection pump Row Injection order 1 3 4 2 Injection pressure 250 bar Fuel filter Paper Heating oil must not be used as fuel 7 1 4 Cooling system Thermostat controlled over pressurised Hydraulic motor powered fan 7 1 5 Drive hydraulics Closed load sensing system with driving direction switching using an electric selection switch Load automation monitoring engine operation Stepless speed range 0 40 km h Drive pump Linde variable displacement axial piston pump Drive motor Linde variable displacement axial piston motor Ver 27102014 07 Technical specifications troubleshooting service memo 79 diddi In TRAC User manual LM 586 Pump output 160 I min Operating pressure 420 bar 7 1 6 Work hydraulics Load sensing LS system Pump Metaris Rexroth variable displacement axial piston pump Va
39. ater will significantly reduce engine wear during cold starts and it also improves cabin heating 05 Driving and use Ver 27102014 LM 586 diddi User manual LaygTrac Varoitus Varning Warning Using ether as a starting aid is expressly forbidden under any conditions Perform items 1 5 under Starting 2 If the engine does not start on the first go disconnect and reconnect power to re enable glow plug heating 3 Perform items 5 6 and 7 under Starting 5 3 4 Using auxiliary battery A Varoitus Varning Warning Battery gases may explode Do not smoke near the battery and ensure no open flames or sparks are present A Huomaa Notera Note If the machine s battery is frozen do not try to start it with an auxiliary battery Carefully follow the instructions provided The machine has an auxiliary power socket next to the main power switch on the left side this socket is used to supply auxiliary power If a cable with a suitable plug is not available provide auxiliary power using starter cables from the battery of another machine as follows 1 Drive the assisting machine close enough to the multi purpose machine to allow the cables to connect them THE MACHINES MUST NOT TOUCH EACH OTHER 2 Setall controls to neutral on both machines 3 Use protective glasses and rubber gloves 4 Use the red starter cable to connect the positive terminals of the auxiliary battery and the machine batt
40. ation of rear axle rocker joint See 6 7 7 p 68 x 27 Differential and adapter oillevelchecksee6 7 7 p 66 x _ 28 Fuelfilter replacement See6 78 p 09 OX TP 29 Check for leaks tightening of joints and connectors See6 7 97p 69 X 30 Hydraulic oil return filter replacement See68 1 p 70 fo 31 Differential and adapter oll change See691 p 71 I I 32 Fueltankdleaning see692 p k 33 Brake function check See6 9 3 p 71 lt Sid 34 Engine air filter safety element replacement see6 9 47p 72 _ 35 Pressure measurement and adjustment of steering hydraulics X See 6 9 5 p 72 36 Pressure measurement and adjustment of operating hydraulics X See 6 9 6 p 72 37 Steering hydraulics filter replacement See 6 9 77p 7 fol K 38 Wheelhub oll change See 6987p 73 lt kT 39 Hydraulic oil tank cleaning and oil replacement See 6997p 73 AO Cabin fresh air fiter replacement See 69 10 p 7 I K AI Battery check See 6117p 5 O OOOO t A2 Alternator wiring check See61017p 5 S k 73 Starter motor wiring check See 6 10 27 p 75 TI k 7a Nozzle inspection and cleaning See 6 10 27p 75 IT TI KT aS Cooling system cleaning and fluid replacement See 6 1 176 7 x Note Items 1 to 12 daily and items 13 to 18 every 50 hours or at least weekly Date technician s signature and print name Workshop stamp Ver 27102014 07 Technical
41. atteries are fully charged Check the oil and fluid amounts and tyre pressures Perform general lubrication Bleed the fuel system if necessary Start the engine but do not let it run above 1 000 r min Perform a test drive to ensure that all equipment works correctly 6 14 2 After a storage of more than 2 months Ver 27102014 Check tyre pressures Remove the protective covers and lower the machine Open the fuel filter drain tap and let out any water and deposits Close the tap Check engine oil level Check coolant level Check that the batteries are fully charged gt Connect battery cables and tighten properly Check hydraulic oil level Check condition and tension of V belt Start the engine but do not let it run above 1 000 r min Ensure that all covers and hatches are in place and properly attached Varoitus Varning Warning Before starting the engine ensure that all the controls are neutral and that the parking brake is on Never run the engine in a closed space Sufficient ventilation must be ensured under all conditions 06 Maintenance 77 diddi User manual LM 586 78 06 Maintenance Ver 27102014 diddi LM 586 Usermanal TRAC 7 0 TECHNICAL SPECIFICATIONS 7 1 Dimensions Table 9 mm WEIGHTS kg 4 300 mm Kerb weight 3 790 kg 2 250 mm Front axle weight 1 700 kg Wheelbase 2 000 mm Rear axle weight 2 090 kg Track width 1 410 mm L
42. before leaving the machine oS 5 6 Working with the multi purpose machine 5 6 1 Driving The functions related to driving the LM TRAC 585 multi purpose machine are managed using three pedals Figure 38 The accelerator 3 provides stepless adjustment of driving speed along the entire speed range both forward and back Pressing the accelerator increases driving speed while the engine RPM is kept at the highest torque point This achieves the best possible fuel efficiency and hydraulic output remains stable Lifting the accelerator reduces driving speed and the hydrostatic power train also operates as a brake Rapidly lifting the accelerator will therefore rapidly stop the machine This means that by lifting the accelerator at different speeds you can largely replace the brake pedal Adjust your driving speed to suit the situation and avoid rapidly lifting the accelerator braking forcefully The brake pedal 2 is usually only required to keep the machine stable on a slope The crawl pedal 1 can be used to reduce driving speed at high engine RPM This is useful when higher hydraulic output is temporarily required for the attached tools for example Press the accelerator 3 and the crawl pedal 1 simultaneously This adjusts the engine RPM with the accelerator and the machine s driving speed with the crawl pedal The driving speed of the machine is reduced when the crawl pedal is pressed A Huomaa Notera
43. both programmes 5 9 Tools with hydraulic motor operation Tools with hydraulic motor operation can be attached to the front and rear of the machine and on the bonnet The hydraulic output of the tool installed at the rear cannot be adjusted The hydraulic output of the tool installed in the front can be adjusted using the potentiometer in the front elbow rest of the seat The potentiometer values result in the following approximate output 5 9 1 Adjustable hydraulic output for front output Potentiometer output Output approximate 10 I min 20 I min 30 l min 40 l min 50 l min 67 l min 70 l min 80 l min 90 l min 10 100 l min Adjust output for the front tool according to the tool manual vlo I Jo u AI WINI m A Huomaa Notera Note Always remember to check the highest allowed output from the tool manual or type plate Never exceed the highest allowed output and always use the lowest possible value 46 05 Driving and use Ver 27102014 LM 586 6 0 MAINTENANCE 6 1 General Ver 27102014 diddi User manual Ly TRAC Correct timely maintenance is one of the key requirements for the machine s operational reliability The operator of the machine plays an essential role when it comes to maintenance since all maintenance operations listed in this manual must be completed at regular hourly intervals The intervals for periodic maintenance listed in the table apply
44. ceneceeseceeenceceueeeeesceseecesseeees 73 6 9 10 Cabin fresh air filter replacement antenne 74 6 9 11 Battery check aea E near 74 OTO 2 OOO O SOC esas ss ca ssc EEE tate ean cca EREEREHREENNEHEHRIRLNGEEIEEEENEREHNEREURIENEREENENENEAERHLIRTEEENENEEEENERERRENGEREGE 75 6 102 FIVE ALOR WINE CHEcK va ee a ee ee 75 6 10 2 Starter Mator WIIN CHECK een ie een 75 6 10 3 Nozzle inspection and cleaning zss22200220sennnennnnnennnnennnnnnnnnnennnnnnnnnnnnnnnnnennennennnnensnsnenennenn 75 6 11 VS SEN ee ee In 75 6 11 1 Cooling system cleaning and fluid replacement ccecccceseccceeseceeeeseceeeececeeeceeeueceeeneceesenecees 75 8 12 Files sa el ee ee ee 76 6 15 Machine store ee ee E 77 6 13 1 Storing the multi process machine for less than 2 months ccccccesecccceeececesecceeeceeeenceeeeeseeees 77 6 13 2 Storing the multi process machine for more than 2 months cceeecccessccecessecceeseceeeeeceeseeeeeees 77 6 14 Machine commissionine u ee nee ee 71 6 14 1 After a storage of less than 2 months 222sss22sseenessnesnnnnensnnnnnnnnnnnnnnnnnennnnnnnnnnnnesnnnnensnnnnnnnnenen 77 6 14 2 After a storage of more than 2 months c ccecccccesscccceesecceesececeececceusceeeeseceeeeeceeeeeecetauseceeseeeenes 77 7 0 VECHNICAL SPECIFICATIONS seen ee een 79 7 1 DCN ON a ee ee ae 79 FLL ENN PO ee een eier 79 7 1 2 Ene ne WUD TIC JH ON SYS LE een ee ee ee 79 Fio TVS SUA Re ERE EEE EEE A SER mie eat ni
45. ceseeceeeceeenceseucesseucesencesanteneeeenees 56 6 5 10 NOUr SEIVICE ee ee dee 56 65 1 EMCI Ol IEVELCNSCK ee ee ee eds 56 6 5 2 Engme coolant level CHECK ee ee een een 57 6 5 3 Tyre Mfla tion pressure Check een ee 57 6 54 Checkfor possible TUNG leaks u anne 57 6 59 58 DV Ner udleve CMON ee ee a ao 58 6 5 6 Hydraulic oil level CHECK u een 58 OS OCON a E ee ee ee 59 B 6 OC FIO e E ee E ee 60 06L Cabina EEr cleaninNE een T 60 6 6 2 Draining of fuel filter water trap ee ssssssssssessrensesrererresssrerereressrrrssrrrssrrresrerssrrresreesserrrsrereeserereseeessne 60 60o Focene all tilterleEanine aaraa a daduietniosanecieoantercgeaiuasetiedaneweetenaeeae 61 6 6 4 Radiator condenser core cleaning cceeeeecccccccceccccceeeeeeceeccecccseeeeeuueueseeeeeececceseeeeueueeseeeeeeeaeeeeeeess 62 6 6 5 Alternator belt tension check adjustment sesseseessrrrrrrrrseesssssrrrrtrrrrresssssrrrrtrrrreeenusrerererrrreressreeees 62 6 6 6 Wheel fastener tightening torque check ssssssssssssssesesrrssrrrsesrressrrrsseresrrrrssrressrereseressreresrreserereesene 63 6r 250 NO SEY E ae ee ee EE ESR 64 6 7 1 Brake pedal Day CNOC ririri iinic ne Pee veer E eee eee eee 64 6 7 2 Pressure accumulator pressure check eenseesnessesensesnennenennennnnnnnnnnennnnennnnnensnnensnnnnnenennennnsnnnennensnnnnnn 64 6 7 3 Engine oilchange and filter replacement essen aaa 64 6 7 4 Engine air filter replacement sauce ea 66 6 7 5 WHEE NUD ONEC ECK aranean ae E E NE E
46. cient level of fluid Add washer fluid in the water Ensure that the freezing point of the coolant is sufficiently low for the season 6 5 6 Hydraulic oil level check The level of hydraulic oil can be checked using the sight glass on the left hydraulic oil tank in the engine compartment The oil level must be visible on the sight glass When checking the oil level the machine must be on level ground with the tools lowered and the oil must be cool Figure 61 1 Sight glass Oil can be added through the filler neck 2 breather cap on the tank or through the leak oil connector at pressure When adding oil ensure that the oil and the area around the filler neck are clean ul into The grade of the added oil must match the oil in the tank The hydraulic oil tank is at an overpressure of 0 35 bar 58 06 Maintenance Ver 27102014 diddi LM 586 User manual Ly TRAC 6 5 7 Lubrication If the machine is equipped with central lubrication only the universal joints of the articulated shafts are lubricated with a manual grease gun If the machine does not have central lubrication all the grease nipples are lubricated using a manual grease gun Lubrication using a manual grease gun Clean the grease nipples and the tip of the grease gun Press the tip of the grease gun perpendicular to the grease nipple and apply a suitable amount of lubricant The articulated shaft universal joints should be lubricated until the lubrica
47. ctors condition and opening pressure checks must be performed by authorised service 6 11 2 year service 6 11 1 Cooling system cleaning and fluid replacement 1 Place a sufficiently large pan below the engine s lower hose 2 Remove the expansion tank cap and disconnect the lower hose from the engine 3 Let the coolant flow into the pan and install the lower hose 4 Fit the lower hose in place and fill the cooling system with a mixture of clean water and radiator flush Follow the mixing instructions on the radiator flush packaging 5 Start the engine and let it run at idle for approx 20 minutes 6 nn the engine and remove the radiator flush solution through the lower ose 7 Fit the lower hose using a new hose clamp and fill the cooling system with an anti freeze mixture 8 Start the engine and let it run for approx 5 minutes 9 Check the coolant level and add anti freeze as necessary 10 Ensure that there are no leaks Ver 27102014 06 Maintenance 75 diddi Layrrac User manual LM 586 6 12 Fuses and relays The fuses and relays are located in the electrical switchboard below the document compartment The fuses are of MICRO type Figure 95 ope ooo pe po o 1 left parking instrumenttigt 3A 24 Mirror and seat heating 2 Right parkingligt aA fas Fear conditioning 3 leftlowbeam 75A 26 Ignition switch glow excitation Right low beam 7 5 A B7 Rear lifter front switching valve left cyl hydr 1
48. e 6 5 7 on page 59 6 Lubrication of rear axle rocker joint 6 10 7 p 59 7 Differential and adapter oil level check See 6 7 7 on page 68 a zu BE mE u mu ME Bu mu mE EZ u 8 Fuel filter replacement See 6 7 8 on page 69 FR _ mE E E m u _ Da _ lt gt lt x m e m 9 Check for leaks tightening of joints and connectors See 6 7 9 on page 69 0 Hydraulic oil return filter replacement See 6 8 1 on page 70 1 Differential and adapter oil change See 6 9 1 on page 71 2 Fuel tank cleaning See 6 9 2 on page 71 3 Brake function check See 6 9 3 on page 71 4 Engine air filter and safety element replacement See 6 9 4 on page 72 35 Pressure measurement and adjustment of steering hydraulics See 6 9 5 on page 72 36 Pressure measurement and adjustment of operating hydraulics See 6 9 6 on page 72 7 Steering hydraulics filter replacement See 6 9 7 on page 72 8 Wheel hub oil change See 6 9 8 on page 73 9 Hydraulic oil tank cleaning and oil replacement See 6 9 9 on page 73 0 Cabin fresh air filter replacement See 6 9 10 on page 74 1 Battery check See 6 9 11 on page 74 2 Alternator wiring check See 6 10 1 on page 75 Le o 0O X L o 43 Starter motor wiring check See 6 10 2 on page 75 C C C l K 44 Nozzle inspection and cleaning See 6 103 on page 75 KT 45 Cooling system cleaning and fluid replacement See 6 11 1 on page 75 I K Note
49. e and correct the cause for the overheating before resuming work Differential lock switch This switch is used to switch the differential lock on the front axle on and off When the lock is engaged drive as straight as possible and avoid steep turns The lock is not recommended for speeds over 10 km h The indicator on the switch is lit when the differential lock is on PROGRAM Light heavy duty Drive programme switch For more information see 5 8 Light heavy duty page 45 Parking brake switch The parking brake is switched on by means of spring force and released by hydraulic pressure The brake is always on when the engine is stopped The indicator on the switch is lit when the parking brake is on Always apply the parking brake before stopping the engine Power take out socket The power take out socket is plug type and it can be used to power a mobile phone for example The largest allowed current draw is 10 A when the roof beacon is switched off Front tool power supply switch This switch is used to connect power to the power take out socket located on the front fork Power is disconnected when the switch is released The indicator on the switch is lit when power is switched on Front tool lock switch The front tool lock is opened and closed by holding the lower edge of the switch down and at the same time as using the hydraulic cylinder control roll the joystick to the left Fork flex switch This switch is
50. e co E E A AR 79 7 11 COONS SV SUC asserts asic tec a ee ee recesses 79 2 1 5 DVC Ty CNC E ce secs neg ces concent ge een een 79 2 1 0 WOVEN Chl NC Sse asset acne ee ee ee nee neeene ees 80 Dodd CENNE WIV ha CS ee ee ee ee 80 7 1 8 Other information concerning hydraulics cceccccessecccessccecenccecseseceeeeccceeuccecsuseceeeeceeseuceesaetagness 80 TI DK ee en ee 80 DANO AO ee ae ee E G 80 VL VCS a ee ee ee ee 80 PA NZ TECNI year ee 80 7 1 13 Air conditioning Accassary anstehen 81 8 0 Troubleshooting and TED ee ee een 82 8 1 Dist rpance cause corrective action serenor se ee ee 82 90 Service MeMO een ee 83 Ver 27102014 Table of Contents Introduction diddi User Manual LM 586 Introduction Table of Contents Ver 27102014 LM 586 2 0 SAFETY diddi User Manual Lnyrac Using and maintaining the machine must be done in compliance with all applicable laws and regulations Manual safety and operating instructions must be observed Maintenance and adjustment instructions must be followed They are to ensure the smooth and safe operation and a long economic service life for the machine If a problem occurs with the machine you can not solve and remove please contact LM Trac service Stop working immediately if there is any slight chance that the fault causes danger of personal injury or danger of damaging the machine 2 1 Markings and Symbols A il Info 2 2 Safety Guidelines Varoitus
51. e compressed air use very low pressure and direct the air from the inside of the filter outwards Limit air pressure to 2 3 bar and do not press the air nozzle against the filter paper or too close to it Inspect the condition of the filter element s rubber seals 3 Clean the protective cover and the dust pocket E on the cover gt Install the filter element and protective cover in the reverse order li Info The safety element must be replaced latest when the main element has been cleaned five times A Huomaa Notera Note Never run the engine without the air filter element 06 Maintenance 61 diddi Ly TRAC 6 6 4 Radiator condenser core cleaning 62 User manual LM 586 The cores are located on the rear axle To clean the cores remove the locking pin 1 and lift the front grille 2 off Release the locking rod 3 after which you can carefully pry apart the cores 4 5 or 6 depending on the equipment level Only pry apart the cores as much as is necessary to perform the cleaning Figure 69 A Huomaa Notera Note Never use a pressure washer It may damage the lamels of the core If necessary clean the cores using a suitable solvent and water and or compressed air 6 6 5 Alternator belt tension check adjustment gt Inspect the alternator V belts If the belts are worn or oily replace them Figure 70 7 F a N iv 4 j qoo l 4 i z au DA j i i 0 Press one belt with your t
52. e engine has started Ifthe indicator lights up while driving check the engine oil level High beam indicator The blue indicator is lit when the high beam headlights are switched on You can switch between low beam and high beam using the multi purpose switch on the steering column Reverse indicator This indicator is lit when REVERSE is selected Forward indicator This indicator is lit when FORWARD is selected as the driving direction 04 Cabin and controls Ver 27102014 diddi Lm 586 Usermanual TRAC on gt A k j i Q sE eH PROGRAM P Ver 27102014 Turn signal indicator This indicator will flash when the left or right turn signal is switched on The turn signal can be switched on from the multi purpose switch on the steering column Pressure filter indicator This indicator is lit when the driving hydraulics pressure filter is clogged Replace the filter as soon as possible Return filter indicator This indicator is lit when the operating hydraulics pressure filter is clogged Replace the filter as soon as possible Brake circuit pressure indicator This indicator is lit when the brake circuit pressure falls too low Determine and correct the cause for the pressure decrease before resuming work Coolant indicator This indicator is lit when the engine temperature rises too high If the indicator lights up while driving check the reading of the engine temperature gauge 7 Determin
53. eads Date 3250 hours Complete the service items for 10 50 and 250 hours Counter reading The work to be completed can be found in the maintenance Technical table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 25 Hour counter reading 3500 hours Service done Complete this service when the machine s hour counter reads Date 2500 hours Complete the service items for 10 50 250 and 500 hours Counter reading The work to be completed can be found in the maintenance TEC NAI table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine 86 07 Technical specifications troubleshooting service memo Ver 27102014 diddi LM 586 Usermanal TRAC Table 26 Hour counter reading 3750 hours Service done Complete this service when the machine s hour counter reads Date 3750 hours Complete the service items for 10 50 and 250 hours Counter reading Technician The work to be completed can be found in the maintenance table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Table 27 Hour counter reading 4000 hours Service done Complete this service when the machine s hour counter reads Date 4000 hours Complete
54. earing and rocker joints Figure 80 F vr LS iG A gt AX C T7 Ye AN U 586 07701 C A Grease nipples on articulated shaft universal joints B Grease nipple on support bearing C Grease nipples on rear axle rocker joints To simplify lubrication park the machine on a lift or on top of a service pit Apply the parking brake and prevent machine movement Clean the nipples and apply high quality grease to the locations marked in the figure Wipe off any excess grease Ver 27102014 06 Maintenance 67 diddi Laygrrac User manual LM 586 6 7 7 Differential and adapter oil level check Front axle and adapter Figure 81 586 08701 A Front axle filler and inspection plug B Adapter filler and inspection plug Park the machine on hard level terrain gt Apply the parking brake and prevent machine movement Open the front axle filler inspection plug and the adapter filler inspection plug The oil level must reach the lower edge of the plugs Add the correct type of oil as necessary and close the plugs Rear axle Figure 82 586 08801 1 Rear axle filler and inspection plug Park the machine on hard level terrain gt Apply the parking brake and prevent machine movement Open the rear axle filler and inspection plug The oil level must reach the lower edge of the plug Add the correct type of oil as necessary and close the plug 68 06 Maintenance Ver 2710
55. eliably and easily Ver 27102014 Machine Structure 19 diddi 20 Ly TRAC User Manual LM 586 3 5 Hood mounted implements A Fig 11 A and B mounting rail fastening holes 4 pcs Variety of implements can be mounted on top of the engine cover such as pallets and containers Mounting is done on separate mounting rails or directly on holes on the frame Mounting rail attachment points A and B The mounting rails can be purchased from the nearest Lai Mu representative Note A hood mounted implement limits the access to the engine com partment Machine Structure Ver 27102014 LM 586 diddi User Manual LayTrac 3 6 Coolant expansion tank Varoitus Varning Warning Open hot engine expansion tank cap slowly and carefully 3 7 Moottoritila 1 Hood Spraying pressurized hot liquid causes severe burns Fig 12 W Max Min The coolant level must be between the MIN and MAX marks Add cool ant as needed Make sure the coolant is frost resistant in the autumn Fig 13 5 2 0 7 r 0 yll ll Ol N 2 N A 986 08501 2 Hood latch 3 Service hatch 4 Hood latches 5 Hood hatch latch 6 Hood lift handle 7 Service hatch mounting screws Ver 27102014 Primarily the whole hood 1 is lifted up when maintenance and repair is done to the components in the engine compartment
56. ery 5 Connect the black starter cable to the negative terminal of the auxiliary battery Connect one end of the black cable to the frame of the multi purpose machine Turn on the main power switch Start the engine of the assisting machine and let it run for a while Start the engine of the multi purpose machine 0 Detach the starter cables in reverse order 6 5 and 4 gt Bean 5 4 Warm up operation Carry out the following actions after starting the engine but before starting work 1 Let the engine run at increased idle for 2 minutes under normal temperature and for about 5 minutes in cold weather winter conditions 2 Raise and lower the fork a few times in cold weather 3 Do not drive operate the machine until it is warm enough that is the engine runs steadily and the hydraulics operate normally 5 5 Stopping the engine Ver 27102014 Huomaa Notera Note Always lower all tools and apply the parking brake before stopping the engine 1 Drive the machine onto hard level terrain 2 Lower all tools on the ground and apply the parking brake 3 Lower the engine RPM to idle and move all controls to neutral or off 05 Driving and use 41 diddi in rrac 42 User manual LM 586 Let the engine run at idle for a few minutes to cool it down Turn the ignition key to the O position and remove the key Switch off the main power switch and place the key inside the cabin Lock the cabin door
57. essly and are also operational while driving e Perform all maintenance on time following the instructions provided in this manual e Carefully read the paragraphs labelled Warning and Note before using the machine e Familiarise yourself with the controls and the operation of the machine and tool before starting use e Perform daily maintenance according to the maintenance programme 5 1 1 Running in of new machine Special attention should be paid to the running in of a new machine since it also affects the durability of the machine in the future At the start of the running in apply light and variable load to the machine Flexible use and variable loads help the different machine parts even out gt Warm the engine and hydraulics before loading them Do not operate the engine at idle or full load for longer than 5 minutes Avoid maintaining regular speed Avoid rapid braking or changes in driving direction Perform the first 50 hour service according to the instructions in this manual vVvvvyv A Huomaa Notera Note Pay attention to the engine oil pressure and temperature while driving Regularly check the coolant and motor oil levels Also pay attention to the attachment of screws nuts and hoses and any abrasions wheels exhaust axles water hoses etc Tighten if necessary 5 2 Start up preparations 5 2 1 Inspections before starting the machine Ver 27102014 Walk around the machine and visua
58. eussssssttttrrrrresssssrssrtrrreerrrreeeees 32 4 7 Seat and document compartment sasincsetarscieatiavacienenetinenedstoasd qentaensaeintdhendw tases dandedewhondeusnai tanbubinednaszenebenis 33 4 8 FERNE DEACON aaraa ee ee ee 35 LO DRING AND U E resini EE EEEE ENET 37 SHEE E 2 EE E EE E E ces ee REN E N A E A T E E E ES 37 Dake RUNNING MOT MEOW MACHINE u a 37 5 2 SEAL EC UPDFEDAL 3 ON S are ee ne ae ea 37 5 2 1 Inspections before starting the machine cceccccsseccccsecccesececeececeeeceeeuseceseueceseegeceseueeesetsees 37 MV NDO eo ne eee ee ere ere reer 38 52 3 SEI JA LEIDEN ee ne een re 38 5 3 SEIFE IDEE Ce CUCM are een TR 40 DIL SEILER IOI ee ee ee 40 953 2 SUR NE ee ee ee ee ee ee 40 5 35 3 Codae e CNE ae T N eee 40 55 4 Using QUI ey DAET oeer ean erie EAEE NEEE E EE EE N EENE 41 5 4 Warm up operation s ssssssssessssesesrrssssesesresessesesressesesesressesesesresseseseosesresesreresesseseoreseeresreseseeseereseseeseerees 41 5 5 SOPP Ne LNC ENGINE ve ee ee ee AE 41 5 6 Working with the multi purpose machine cccccssccccssccceececenececsececeneceeneceeenceceneesaencesencesseceeateneeeegnes 42 Dis DEVE o E E E E A T E AE E 42 Ver 27102014 Table of Contents Introduction diddi Ly TRAC User Manual LM 586 5 6 2 Change OF driving direction an 42 SF MEOW COIS COONS el ee ee ee ee 43 3 7 1 CORNEELINETOOIS SL ONE zes een 43 557 2 FOR UPOO ernennen ee er 44 527 3 Connecting tools AED IC Keen
59. ever go under the machine before it has been secured in place in a safe manner that corresponds to all applicable regulations 6 1 2 Access Some of the serviceable locations on the machine are placed behind hatches Once work is complete remember to close all the hatches Figure 45 lil a c wO _ M _ S u 586 07401 i Open the latches 1 and lift up the bonnet 2 If accessories have been installed on the bonnet open the upper service hatch 3 and or the lower service hatch 4 as required Figure 46 BJ 586 04801 A The 6 fasteners of the lower engine service hatch Must be removed for oil and fuel filter replacement and for draining the fuel filter s water trap B The 2 fasteners of the engine underpan Must be opened for oil change and draining of the hydraulic oil tanks The underpan has hinges at the front edge 48 06 Maintenance Ver 27102014 LM 586 diddi User manual LayTrac Behind the cockpit A Opening radiator condenser cores Remove the grommet front grille and locking bar Carefully turn the cores condensers See 3 7 2 on page 23 B Cooling system expansion tank cap A Huomaa Notera Note Open carefully while engine is hot Hot steam or coolant causes severe burns Figure 47 6 1 3 Front fork maintenance stand A Ver 27102014 Varoitus Varning Warning Always install the front fork m
60. g and effective operating life for your machine Table 12 50 h service every 50 h min once a week Service done Complete this service at 50 hour intervals or at least once a week together with the 10 hour service items Date When the machine s hour counter shows 50 hours complete the Counter reading 10 and 50 hour service and the items marked with O in the 50 hour column a work to be completed can be found in the maintenance table Technician NOTE This service is essential for the continued reliability of a new machine Table 13 Hour counter reading 250 hours Service done Complete this service when the machine s hour counter reads Date 250 hours Complete the service items for 10 50 and 250 hours Counter reading The work to be completed can be found in the maintenance Tectia table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance ensure an effective and long operating life for your machine Ver 27102014 07 Technical specifications troubleshooting service memo 83 User manual LM 586 Table 14 Hour counter reading 750 hours Service done Complete this service when the machine s hour counter reads Date 750 hours Complete the service items for 10 50 and 250 hours Counter reading The work to be completed can be found in the maintenance TE AGA table NOTE Timely periodic maintenance and daily inspections 10 hour maintenance
61. humb applying a force of 7 8 kp The belt must flex by approx 10 mm Adjusting belt tension 1 Loosen the fastener B fastener below the alternator 2 Loosen the adjustment locking screw C 3 Adjust belt tension by turning the alternator 4 Tighten the adjustment locking screw C and check belt tension 5 Tighten fastener B or redo items 2 4 06 Maintenance Ver 27102014 diddi LM 586 User manual Ly TRAC 6 6 6 Wheel fastener tightening torque check Figure 71 The tension of the wheel fasteners must be checked each day during the first 50 operating hours of the machine The tightening torque is 610 Nm and the tightening order is numbered in Figure 71 Ver 27102014 06 Maintenance 63 diddi Layrrac User manual LM 586 6 7 250 hour service Perform 10 hour and 50 hour service at the same time 6 7 1 Brake pedal play check Figure 72 586 05901 The brake pedal must have approx 10 mm of play Adjust if necessary 6 7 2 Pressure accumulator pressure check Park the machine on level ground do not apply the parking brake Stop the engine and press the brake pedal enough times to turn on the brake pressure warning light There must be at least 4 pedal presses before the light turns on 6 7 3 Engine oil change and filter replacement e Always replace the oil filter when changing the oil e Change the oil and filter after the first 50 operating hours e Carry out the next oil and filter changes e
62. ic pressure filter e Hydraulic return filter e Engine temperature e Engine air filter e Brake circuit pressure A Varoitus Varning Warning When the amber alarm light blinks discontinue using the machine immediately and turn off the engine Determine the cause of the alarm and perform the necessary maintenance before operating the machine 2 Indicator panel Figure 20 1 Pressure filter drive hydraulics indicator 2 Pressure filter operating hydraulics indicator 3 Brake circuit pressure indicator 4 Engine coolant indicator 5 Hydraulic oil temperature gauge 6 Turn signal indicator 7 Running direction forward indicator 8 High beam indicator 9 Running direction backward indicator 10 Not used 11 Engine oil pressure indicator 12 Charge indicator 13 Glow indicator Ver 27102014 04 Cabin and controls 27 diddi LayTrac User manual LM 586 4 4 Symbols and their meaning 28 Learn the symbols and their meanings to make the use of the machine easy Warning flasher switch All of the machine s flashers can be switched on by pressing the lower part of the switch The indicator on the switch flashes in time with the flashers Parking headlight switch The switch has 3 positions 1 Top part pressed Lights off 2 Centre position Parking lights are on 3 Bottom part pressed Headlights are on Switching between low and high beam is done using the multi purpose switch on the steering colum
63. ical switchboard below the document compartment Open the document compartment fastener 5 and twist open the compartment on its hinges The machine s fuses and relays are located behind the cover 04 Cabin and controls 33 diddi LayTrac User manual LM 586 Figure 25 586 02701 1 Fuses 2 Relays Radio Figure 26 The radio is located on the ceiling panel to the right of the driver The radio is provided with its own user manual Dome light The dome light is located above the door and its switch is located on the light itself Remember to turn off the dome light before exiting the cabin Heater vents Figure 27 Air vents The cabin has 7 air vents The vents may be rotated and their flaps may be turned to the desired position The vents may also be closed Recirculation vents Figure 28 The recirculation vents are located to the right of the driver s feet The recirculation vents are normally kept closed The vents are opened when quick heating of the cabin air is required The vents must be kept open whenever air conditioning is used Right side window Figure 29 The window may be opened to improve cabin ventilation Open the window by pulling back on the handle 1 and press it to the right to lock the window in the open position Close the side window in the reverse order Ensure that the window is properly closed before leaving the cabin A Huomaa Notera Note The right side window
64. idents Use correct protective clothing helmet safety shoes protective glasses hearing protection and working gloves etc such as occupational safety and health regulations require e Do not allow passengers on the machine while working e Check the mechanical parts for wear and proper adjustments Replace any worn or damaged parts immediately Check the tension of bolts and nuts at regular intervals e Keep the machine clean Accumulated soil grease dust and grass can ignite and cause accidents SAFETY 11 diddi 12 User Manual LM 586 Use only implements and additional tools approved by Oy Lai Mu Ab Before starting make sure that the machine is equipped with the nec essary amount of fuel and oil and that the machine is lubricated and all necessary maintenances are done Do not change the structure of the machine It can lead to safety risks that can not be predicted Do not let unlearned operators use the machine The borrower of the implement is responsible for any damage or accidents 2 2 2 During operation 2 2 3 After operation vvvy Get in and out of the machine in a safe manner Always use the handles and steps Never touch the controls when getting on the machine Never jump into or out of the machine Start and drive the machine only from the driver s seat Never get out of the driver s seat while the engine is running Before starting the machine make sure that all controls are in neutral or Off D
65. ifter is available for connecting tools Tools are connected to the rear lifter manually using separate pins Figure 42 566 04207 1 Tool hook attachment points 2 Attachment pins 44 05 Driving and use Ver 27102014 LM 586 diddi User manual Layy TRAC Connect a rear tool as follows Remove the attachment pins remove the ring pins and pull out the pins Lower the rear lifter fully and reverse the machine in front of the tool Lift up the lifter to attach the tool hooks to their correct locations 1 Lift the rear lifter fully up and install the attachment pins Lock the pins in place with ring pins nonw gt Remove a rear tool as follows A Lower the tool onto level ground B Remove the tool attachment pins and fully lower the rear lifter C Drive the machine away from the tool and install the attachment pins on the lifter D Lock the pins in place with ring pins 5 7 4 Connecting removing hydraulic hoses 5 7 5 Trailer hitch 5 8 Light heavy duty Ver 27102014 Figure 43 f Ar 586 04301 gt Lower the fork and lower the tool in the quick attachment device onto level ground gt Turn off the machine s engine When connecting a hydraulic hose to a tool remove the protective plug from the connector and ensure that the quick connectors on both the machine and tool are absolutely clean if necessary clean them before attaching gt Pull back on the quick connector s locking
66. in marks If necessary add the recommended oil and recheck the oil level li Info The grade of the oil added must match the oil in the engine 56 06 Maintenance Ver 27102014 diddi LM 586 User manual Ly TRAC 6 5 2 Engine coolant level check Figure 57 The level of the coolant must be between the Min and Max lines when cold Add clean water as necessary Remember to periodically check the freezing point of the coolant 6 5 3 Tyre inflation pressure check A tyre pressure of 2 5 3 0 bar is used under normal conditions Figure 58 1 Air pressure gauge However the tyre pressure may be varied depending on the operation and operating conditions of the machine The allowed tolerance is 1 7 5 7 bar 6 5 4 Check for possible fluid leaks A daily visual check must be performed During periodic maintenance check that all hoses and plugs are tight If any leaks are detected repair them before starting the machine Figure 59 a i d 0 Check the following areas for example A Engine compartment B Below the engine underpan Check the following in the machine e Connections of fluid and hydraulic hoses radiators condensers drain filler plugs etc Ver 27102014 06 Maintenance 57 diddi LAyyTRAC User manual LM 586 6 5 5 Washer fluid level check The washer fluid tank is located on the left front mudguard Figure 60 1 Filler neck Always ensure that the tank has a suffi
67. ine power The engine manufacturing plate B is located on the side of the hy draulic reservoir tank as well as on the right side of the engine cover Fig 2 5 p A Italy ENTO Ferrara Made in 1e m c 586 00801 The engine manufacturing includes the model and serial numbers Ver 27102014 Introduction 3 User Manual LM 586 4 Introduction Ver 27102014 diddi LM 586 User Manual LnyTrac 1 2 User Manual This manual consists of seven 7 different sections 01 Introduction Table of Contents 02 Security 03 Structure of the Machine 04 Cabin and Controls 05 Driving and Operating 06 Maintenance 07 Technical Specifications The LM multipurpose machine includes the latest technology and its use and maintenance place certain requirements on the user By reading this manual and adopting the given information you can ensure a safe and technically correct way to use and maintain this machine The manual s content is intended to be as clear as possible and every effort was made to ensure its accuracy and adequacy Because of the wide range of operating conditions and procedures it is nevertheless possible that some of the relevant information has been omitted or is in correct The operator of the machine must take this into account and act accordingly This book also does not include operating maintenance instructions for the multipurpose machine implements The operator of the machine must read and
68. king brake is now released After towing reinstall the lock plates B Tighten the fasteners 1 to 95 115 Nm 6 1 6 Lowering the fork in case of failure If the fork is up but the engine cannot be started or there is no power contact an authorised service location A Varoitus Varning Warning Never access areas under the fork unless the fork is supported with the maintenance stand 50 06 Maintenance Ver 27102014 diddi LM 586 User manual Ly TRAC 6 1 7 Bleeding the engine The fuel must be bled if the machine has run out of fuel or the fuel filter has been replaced Bleed the system as follows Figure 50 5 Frar en ry _ 1 Loosen at least two of the spray pipe connections A 2 Use the starter to turn the engine until there are no air bubbles in the fuel leaking out of the spray pipes 3 Carefully tighten all the loosened spray pipes 6 1 8 Pressure accumulators gt A N Figure 51 The machine has three pressure accumulators one for the brakes and two for the floating fork These accumulators retain pressure even when the engine is stopped This must be taken into account while servicing or repairing the machine Varoitus Varning Warning Never open the hydraulic connections without first making sure that all the pressure accumulators are at zero pressure If you are unsure about what you are doing do not touch the hydraulic system pipes and hoses 6 1 9 Weldi
69. ks on the tool 2 attach to the diagonal bar of the quick attachment device 3 Lift the fork up and turn the quick attachment device to the ladle filling position causing the attachment pins 4 to enter the attachment holes 5 of the tool Connect hydraulic hoses Varoitus Varning Warning Before setting off ensure that the pins are properly in place Release a front attached tool as follows A B G Lower the tool onto a level platform and press the tool lock switch withdrawing the attachment pins towards the centre line of the machine Turn the quick attachment frame in the ladle emptying position and lower the fork releasing the tool hooks Reverse the machine away from the tool 05 Driving and use 43 diddi Laygrrac User manual LM 586 5 7 2 Fork support The fork support is intended to support the front fork when ploughing for example Figure 41 Remove the R grommets A Pull out the locking pins B Lower the fork to the most suitable working height for the tool Lift the fork support to a suitable working height same on both sides and install the locking pins B and R grommets A vVvvyv li Info The fork support is adjustable to four different heights A Varoitus Varning Warning Never access areas under the fork unless the fork is supported with the maintenance stand See 6 1 3 Front fork maintenance stand page 49 5 7 3 Connecting tools at back An optional rear l
70. light bulb C10W 12V 10W 7 1 13 Air conditioning Accessory Refrigerant charge R 134 1 35 kg Other information Ver 27102014 07 Technical specifications troubleshooting service memo 81 diddi Lay TRAC User manual LM 586 8 0 Troubleshooting and repair The following contains a few instructions for troubleshooting The list is only indicative and should not be considered a full troubleshooting diagram If the instructions below are not enough to remove the disturbance we recommend that you contact authorised service Always remember to check all fuses oil levels and filters before contacting service or initiating repair 8 1 Disturbance cause corrective action Disturbance Cause Corrective action Out of fuel or wrong fuel grade Refuel use suitable fuel for the temperature Engine does not start or Drain water from tank starting is difficult Air or water in fuel system Check fuel pipe connections repair as necessary Bleed the fuel system ioe a Clogged fuel filter Replace filter Abnormal exhaust gas colour aa temperature Machine not moving at the a i ab Machine not moving forward or Broken driving direction switch Let authorised service replace the in reverse switch and inspect the circuit Driving programme not Fuse number 16 out Replace fuse See instructions changing Table 10 Forks not moving Fuse number 19 out Replace fuse See instructions Floating not working F
71. lity OEM Notes recommendation Fuel tank 70 DIN EN590 DIN EN 590 Use either summer orwinter Diesel oil Diesel oil grade according to temperature Cooling system 14 Water glycol 50 50 Water glycol Never use only water fectngsysterm 77 6 Hydraulic oil 110 ISO VG46 Castrol AWH 46 DIN 51524 part 1 DIN 51502 ear axle differential 4I JAPI GL5 LS Castrol LS 90 Oil must contain additives Front axle differential al API GL5 LS Castrol LS 90 les for oil bath type Motor oil Al 15W 40 API CG 4 CF Castrol CDR 10W 30 Use 5W 30 at temperatures 4 CF SH ASEA 98 E2 below 15 C B4 B3 A2 Front axle adapter 61 JApIGIs Is Castrol 15 50 ARE Wheel hubs 4 pcs 4x0 351 JAPI GL5 LS Castrol LS 90 a Washer fluid 3 8 Water washer fluid Water washer fluid Never use only water 50 50 50 50 ication point Lubrication points ae sulphide Castrol MS1 Grease a grease See Fuel Grades in this manual 6 5 10 hour service Perform the following maintenance procedures daily before starting the engine 6 5 1 Engine oil level check Figure 56 1 Dipstick 2 Oil filler neck When checking the oil level the machine must be on a level surface The oil level must be between the marks on the dipstick 1 Turn off the engine a few minutes before the check 2 Pull out the dipstick 1 wipe it clean and reinsert it for a moment 3 Pull the dipstick out again and verify that the oil level is between the Max and M
72. lly check for damage leaks oil fluid and wear Check engine oil level Check coolant level Clean grille and radiator Refuel as required Check hydraulic oil level Clean the air filter dust pocket Check the operation of all warning lights and the hour counter reading Check the operation of headlights Check the condition of the tyres and their inflation pressure at least visually Inspect the condition of the safety cabin Inspect the condition of all decals vVVVVVVVVVV 05 Driving and use 37 diddi In TRAC 5 2 2 Fueltypes User manual LM 586 Heating oil must not be used as fuel for the engine If a tax free fuel is used it must be motor grade Figure 31 The fuel tank is filled using the filler neck on top of the right front wheel The following lists examples of acceptable tax free fuel types Table 14 Fortum Tempera Green summer winter grade Tempera 5G Tempera 3G Thermo City summer grade Thermo City winter grade Thermo City Premium summer grade Esso Essoheat LS Essolene LS Teboil Hilight Motor summer grade Hilight Motor winter grade li Info The fuel tank is at an overpressure of 0 35 bar 5 2 3 Seat adjustments 1 Backrest tilt adjustment Huomaa Notera Note Adjust the seat before starting the engine Standard seat Figure 32 Table 15 2 Suspension stiffness adjustment 3 Longitudinal adjustment Lift the handle and tilt the backrest
73. lves 4 stem electrically controlled Pump output 130 I min Maximum pressure 200 bar 7 1 7 Steering hydraulics Hydrostatic body steering Steering system oil flow is taken from the operating hydraulic circuit using a priority valve Steering cylinders 2 pcs 7 1 8 Other information concerning hydraulics 7 1 9 Brakes 7 1 10 Axles 7 1 11 Tyres Hydraulic oil cooler below engine radiator Oil volume approx 110 Built in wet multi disc brakes on both the front and rear axles The parking brake only affects the front axle During normal operation the hydrostatic powertrain is used for deceleration Front unsuspended rigid axle Rear unsuspended rocker axle Standard tyres 315 60R 22 5 Inflation pressure Minimum allowed pressure 1 7 bar Maximum allowed pressure 5 7 bar Tyre pressures may vary depending on use A general pressure guideline is 2 5 3 0 bar both front and back unless otherwise noted on the tool 7 1 12 Electrical system 80 Voltage 12 V Starter motor 2 2 kW AC alternator 85 A Battery 12 V 145 Ah Earth Negative Fuses See page XXX Headlight bulb H7 12V 55W Working light bulb H3 12V 55W Parking light bulb T4W 12V 4W 07 Technical specifications troubleshooting service memo Ver 27102014 diddi LM586 Usermanal TRAC Turn indicator bulb P21W 12V 21W Brake light bulb P21W 12V 21W Warning light bulb H3 12V 55W Engine compartment light bulb CSW 12V 5W Cabin dome
74. machine for less than 2 months No special actions are required if e The machine has been regularly serviced e The machine is clean e Coolant has a suitable freezing point for the ambient temperature e The fuel tank is full e Battery storage has been arranged 6 13 2 Storing the multi process machine for more than 2 months The following procedures are required if the machine is left in storage for over 2 months Clean the machine inside and out and perform general lubrication Let the engine run until it reaches normal temperature and drive the machine for a while Change engine oil and replace filter Open the fuel filter drain tap and let out any water and deposits Close the tap Clean the fuel tank and fill it with clean diesel fuel that suits the ambient temperature Run the engine for approx 5 minutes gt Clean the engine air filter case and element Drain and rinse the cooling system and fill it with the recommended anti freeze mixture gt Ensure that the batteries are fully charged If the machine is stored in a cold EAU LOUMENE remove the batteries Check the battery charge every 30 ays Store the machine in a dry warm space and protect it against sunlight Lift the machine s wheels of the ground using proper stands to support it To prevent rust grease all exposed cylinder shafts 6 14 Machine commissioning 6 14 1 After a storage of less than 2 months Check that the b
75. n The parking lights operate even when power is switched off remember to switch off the headlights before stopping the engine Front working light switch The front working lights switch on when the lower part of this switch is pressed The indicator on the switch is lit when the front working lights are on Rear working light switch The rear working lights switch on when the lower part of this switch is pressed The indicator on the switch is lit when the rear working lights are on Front roof beacon switch if installed The beacon switches on when the lower part of this switch is pressed The indicator on the switch is lit when the beacon is on Rear roof beacon switch if installed The beacon switches on when the lower part of this switch is pressed The indicator on the switch is lit when the beacon is on Hydraulic oil temperature gauge This gauge displays the temperature of the hydraulic oil Normal temperature during use is approx 80 C Charge indicator This indicator is lit when an error occurs in the charging system The light is lit when power is switched on and turns off once the engine has started Ifthe indicator lights up while driving determine the cause Glow indicator This indicator is lit when the automatic glow system is operational Engine oil pressure indicator This indicator is lit when the engine oil pressure falls too low The light is lit when power is switched on and turns off once th
76. ng If welding is required on the machine or a tool attached to it proceed as follows 1 Turn the main power switch to OFF 2 Remove the wire leading to the radiator fan control unit A from below the bonnet see Figure 586 08001 Figure 52 Figure 53 586 08001 586 09107 3 Remove the wires B and C leading to the drive system control unit on the front right of the rear frame see Figure 586 09101 Ver 27102014 06 Maintenance 51 diddi Ly TRAC 6 1 10 Fire safety 6 2 Hazardous waste 52 User manual LM 586 4 Protect the hydraulic hoses and electrical wires against sparks and take fire Safety into account 5 Attach the earthing electrode for the welding device as close to the welded point as possible The risk of fire can be reduced by keeping the machine clean under all circumstances gt Remove all foreign material and dirt at the beginning of the workday Pay special attention to cleaning the engine and exhaust systems The operator is responsible for the regular cleaning of the machine Repair any leaks and immediately wipe off any spilled oil or fuel The fuel is inflammable and may cause a fire or an explosion i Info Do not refuel or service the fuel system while welding or in the vicinity of open flames burning cigarettes etc Sparks or flames may cause an explosion of the gases erupting from the batteries Varoitus Varning Warning To avoid accidents proceed as follows
77. nstructions Read all safety decals Never run the engine in a closed space Never start the engine while outside Always sit on the seat Do not operate the starter for more than 30 seconds at a time If the engine does not start within 30 seconds wait 2 minutes before trying again Switch 5 See 4 3 on page 26 li Info The machine is equipped with a starter lock The engine will not start if the parking brake is not on Check that the parking brake is engaged Check that all the controls are neutral or off including engine hydraulics Figure 36 Ne Turn on the main power switch Turn on the power Check that the following warning lights turn on Engine oil pressure Charge Parking brake Glow indicator Wait for the glow indicator to turn off press the accelerator half way down and turn the ignition switch to the starting position 7 Once the engine has started release the ignition key and allow the accelerator to rise up fully 8 Check that the engine oil pressure and charge indicators turn off If a warning light remains on stop the engine and determine the cause Figure 37 De o o o nN AUW Ignition switch positions P Not used O Power off I Power on II Not used III Start 5 3 3 Cold starting the engine During cold weather we recommend using either an engine block heater or another type of auxiliary heater Switch on the heater well in advance before starting the engine Using a he
78. nt is visible underneath all the joint cup seals Lubricate the following points 7 12 Figure 62 7 Ball joints for lifting and stabilisation cylinders 8 nipples 8 Joint pins for front fork and rear lifter 10 nipples 9 Ball joints for ladle cylinders 6 nipples 10 Joint pins on idler and tie rod 8 nipples Figure 63 11 Ball joints for steering cylinders 2 nipples per side 12 Ball joints for body links 2 nipples on right side of machine Figure below A Universal joints B Support bearing C Rear axle rocker joints Figure 64 Ver 27102014 06 Maintenance 59 diddi Layrrac User manual LM 586 6 6 50 hour service This service must be performed weekly even if 50 hours of operation is not reached The 50 h service also includes the tasks from the 10 hour service 6 6 1 Cabin air filter cleaning Figure 65 586 04401 1 Hatch 2 Filter Open the fastener 2 and the air filter cover 1 on the right side of the cabin gt Remove the air filter 3 and use compressed air to clean it Clean from the inside out and avoid rupturing the fibres on the filter Check the condition of the filter and its seals Replace the filter in case of damage 6 6 2 Draining of fuel filter water trap Figure 66 1 Drain tap Place a leak tight container underneath the fuel filter and open the drain tap at the bottom of the filter Close the tap when clean fuel flows out Bleed
79. o not start the engine by shorting the starter motor terminals Do not try to bypass the ignition switch the machine may start and begin moving Do not start the engine in an enclosed or poorly ventilated area Ex haust gases are poisonous Make sure that all safety devices are attached and hatches closed In stall new safety equipment to replace damaged or missing ones Prevent the machine from tipping over Match the speed to the prevail ing conditions and do not drive on too steep slopes Keep the doors and hatches closed while driving Do not drive the ma chine from outside the cab Use the machine controls in a safe manner Press the accelerator pedal slowly it will prevent the machine from starting in a jerky disruptive way Plan your route and avoid obstacles Keep the required distance from ditches and steep ramps Be especial ly careful in the rain and in wet or icy snowy surface Pay attention to other road users Mind where you are driving and use the beacon light according to the local road traffic act and regulations Keep in mind that the stability of the machine will change according to the load Keep loads as low as possible When driving downhill let the machines power transmission do the braking Avoid the use of the brake pedal to reduce speed Do not change the direction of travel and speed when driving on slopes If the machine tips over hold the steering wheel do not jump Carefully follow the use and s
80. oil radiator core 6 Air condition condenser To clean radiator condenser Remove the pin 1 Lift the front grille 2 out of position Release the lock bar 3 gently separate the radiator cores 4 5 and 6 from each other Only separate the radiator cores the amount necessary to carry out the cleaning A Varoitus Varning Warning Do not point intense pressure spray on the radiator cores Ver 27102014 Machine Structure 23 diddi User Manual LM 586 24 Machine Structure Ver 27102014 diddi LM 586 0 Usermanual TRAC 4 0 CABIN AND CONTROLS 4 1 Doors and locks Figure 16 Open the door from the outside by pressing the opening button 1 and pulling the handle 2 The door can be locked with the key Figure 17 Open the door from the inside by lifting the lever 1 4 2 instrument panel left Figure 18 O A minxi00 q O 25 O 30 VDO 586 01801 9 8 O 1 Warning flasher switch 2 Parking headlight switch 3 Front working light switch 4 Rear working light switch 5 Front roof beacon switch 6 Rear roof beacon switch 7 Engine temperature gauge 8 Fuel gauge 9 Tachometer operating hour counter Depending on the equipment level of the machine Ver 27102014 04 Cabin and controls 25 kS x a 120 Woo 586 02201 4 3 Dashboard right User manual LM 586 7 Fuel gauge The fuel gauge displays the amount of fuel remaining in the fuel tank
81. pin press the connector into place and let go of the lock ring to lock the connector into place gt When removing the hydraulic hose of a tool clean the top of the connector if necessary pull back on the lock ring and remove the quick connector gt Immediately reinstall clean protective plugs on the connector gt Wipe off any excess hydraulic oil If the machine is equipped with a trailer hitch a pulling tool or trailer may be attached to it The trailer hitch is standard in all machines with a rear lifter The trailer hitch has a knob with a diameter of 30 mm A Huomaa Notera Note Remember to lock the knob with a ring pin before setting off By using the switch on the dashboard you can select a s an driving programme that is suited for your work The PROGRAM driving programme affects the characteristics of the powertrain and diesel engine 05 Driving and use 45 diddi User manual LM 586 Light duty The machine quickly accelerates to maximum speed This feature can be used during transfer ploughing and other work that do not require a high oil output from the operating hydraulics while working Heavy duty This feature is used when the working hydraulics require a high amount of oil in relation to the driving speed Such tasks include sweeping cutting grass and plants and snow moving The crawl pedal achieves the same effect Info The maximum driving speed and pulling power are similar for
82. raulic connectors depending on the machine features Fig 9 1 nipple overflow 2 1 nipple 3 1 frame Always connect the motor overflow in a dedicated quick coupling 1 Rear right Cylinder hydraulics quick connectors and electrical outlet depending on the machine features 18 Machine Structure Ver 27102014 LM 586 User Manual Fig 10 1 Power outlet for rear 2 frame 3 nipple Implement mounted to rear or on top of the hood receives power from the power outlet 1 3 4 Battery power switches and boxes pa tank ul v Y 4 Ao D t an N 586 01301 1 Battery 2 Cab air filter 3 Tank refueling 4 Main Power Switch 5 Backup power socket 6 Radiators and condenser The battery is maintenance free and does not require any special main tenance However make sure that the battery cables are properly con nected and that the cable clamps and the battery casing are clean Make sure that the battery is securely attached Main power switch 4 and backup power socket 5 are located on the left side of the frame the rear wheel at the front Varoitus Varning Warning Main Power Switch must not be disconnected while the engine is run ning Main Power Switch turns off all electrical power between battery and the machine The optional backup power socket and the jumper cable allow power administration and uptake r
83. specifications troubleshooting service memo 89 User manual LM 586 Notes 90 07 Technical specifications troubleshooting service memo Ver 27102014 In TOOLS Inge BINS In TRAC www laimu fi OY LAI MU AB
84. to machines operating under normal conditions Machines under heavy load must be serviced more frequently gt In this manual this paragraph symbol indicates a requested work performance The work stages have been registered in their completion sequence Varoitus Varning Warning To avoid personnel injury carry out the following procedures before starting maintenance Drive the machine onto hard level terrain Apply the parking brake Lower all tools onto the ground and stop the engine Disconnect the main breaker and remove the key from the ignition gt Attach a tag to the steering wheel that forbids starting the machine If the maintenance requires lifting the machine proceed as follows Lock the body link using a locking pin as follows Figure 44 y _ A Remove the ring pin B Move the locking pin to the locking holes on the body link see figure and lock into place with the ring pin A Huomaa Notera Note Once maintenance is complete remember to remove the locking pin from the body link 06 Maintenance 47 diddi Layrrac User manual LM 586 6 1 1 Lifting the machine A Varoitus Varning Warning The machine has a rocking rear axle Do not lift the machine at the mid point of the rear axle li Info Only use applicable lifting tools with sufficient strength When the machine has been lifted up support it or its parts using approved stands with sufficient strength N
85. ual supplied with the system 4 5 Joystick and engine hydraulics switches Figure 21 Joystick movements A Forward Fork lowering B Backward Fork rising C Right Ladle emptying D Left Ladle filling 1 Cylinder hydraulic control This action controls the rate of oil flow to the hydraulic cylinder which control the forks quick release connectors Combined together with the locking switch tool locked tool open 2 Cylinder hydraulic control This action controls the rate of oil flow to the hydraulic cylinders which control the forks quick release connectors 3 Fork floating switch This switch is used to switch the floating of the fork on and off 4 Driving direction switch Pressing the button always reverses the driving direction A light on the instrument panel lights up and shows the direction of travel with an arrow whenever someone selects a driving direction Additional instructions are shown in the manual section Driving and operating Varoitus Varning Warning Never switch on floating when the fork is up A falling tool may cause a severe accident Ver 27102014 5 Engine hydraulics control This rotating control potentiometer is used to adjust the oil flow to the tool connected to the engine hydraulics quick connectors at the front of the machine Output can be steplessly adjusted between 10 and 100 l min Engine hydraulic power can be taken out from both the fork s quick connectors
86. ue indicator light is lit on the dashboard 8 Low beam high beam Switch between low beam and high beam by pulling the lever towards the steering wheel point 8 YN VP yv vi VvovW yN 32 04 Cabin and controls Ver 27102014 LM 586 diddi User manual Ly TRAC Pedals Figure 23 1 Crawling pedal The machine also features a crawling pedal that can be used to slow down the machine when a higher engine RPM is required such as when sweeping streets or cutting down plants 2 Brake pedal The machine features a separate brake pedal that can be used when necessary Combined use of the brake pedal and accelerator may be applied to move the machine with very high precision such as when connecting a tool 3 Accelerator Pressing the pedal increases engine RPM causing the drive pump automation to adjust oil output to the drive motor Drive speed may be steplessly adjusted both forward and back while the engine RPM remains at the highest torque point 4 7 Seat and document compartment Ver 27102014 Figure 24 ag Seat adjustments 1 Longitudinal seat adjustment 2 Seat flex adjustment 3 Seat cushion front edge adjustment 4 Seat cushion rear edge adjustment Varoitus Varning Warning Stop the machine before adjusting the seat 5 Document compartment Store the machine operating manual and documents in the document compartment located on the left side of the driver seat Electr
87. use number 20 out Replace fuse See instructions Rear lifter not working Fuse number 27 out Replace fuse See instructions Front cylinder hydraulics not Tool electricity button faulty Let authorised service replace the working button and inspect the circuit Rear cylinder hydraulics not Fuse number 27 out Replace fuse See instructions working 82 07 Technical specifications troubleshooting service memo Ver 27102014 diddi LM 586 Usermanal TRAC 9 0 Service memo Always remember to write down completed service in the appropriate place in the service memo In the tables The operating hours listed under periodic maintenance are the current readings for the machine s operating hour counter Also remember to complete the 10 hour and 50 hour service and the 2 year service on time Huomaa Notera Note Timely and correct maintenance is a prerequisite for keeping your warranty in effect The periodic maintenance table is table nr 32 p 89 Make a copy of the table and write down the completed service the technician and the workshop Give a copy to the customer or attach it to the machine s documentation Table 11 10 hour service daily inspections and lubrication Perform the 10 hour service inspection daily and together with all periodic maintenance The inspections and lubrication points can be found in the maintenance table NOTE Perform the daily inspections and lubrication regularly to ensure a lon
88. used to switch the fork flex on and off Fork flex improves machine handling during transit when a heavy tool is attached to the fork The flex must be switched off while working Rear lifter switch This switch is used to raise and lower the rear lifter The rear lifter will not rise if floating is switched on 04 Cabin and controls 29 diddi LayTrac User manual LM 586 y IL ae je 0 1 2 te ROO U9 O Rear lifter float switch This switch is used to switch the rear lifter float on and off Remember to switch off the float before lifting the rear lifter The indicator on the switch is lit when floating is switched on Rear cylinder hydraulics switch This switch is used to route oil flow to the cylinder hydraulics quick connectors located at the back of the machine Rear tool power supply 1 This switch is used to connect power to the first power take out socket located at the rear of the machine Power is disconnected when the switch is released Rear tool power supply 2 This switch is used to connect power to the second power take out socket located at the rear of the machine Power is disconnected when the switch is released Ignition switch A more detailed explanation of ignition switch operation can be found under Engine operation Fan switch The fan switch has 4 positions 0 Off 1 Speed 2 Speed II 3 Speed III The highest speed is intended for quick cabin heating
89. very 250 hours Filter replacement Stop the engine and wait for approx 10 minutes to allow the oil to cool slightly Place a pan under the filter A Remove the oil filter A using a filter wrench _ gt Apply a thin coat of clean motor oil on the seal of the new filter and install the filter Tighten by hand as over tightening will damage the filter 64 06 Maintenance Ver 27102014 diddi LM 586 User manual Ly TRAC Oil change Figure 74 gt Open the underpan fasteners A and lower the underpan until it rests on the hinges Figure 75 Place a pan under the engine and remove the oil drain plug B from the oil pan Once all the oil has been drained install and tighten the drain plug Figure 76 Pour recommended motor oil into the engine through the oil filler neck C on the valve cover See the Technical Specifications for amount and grade Check oil level on dipstick D Start the engine and let it run at idle for approx 1 minute Stop the engine and recheck the oil level on the dipstick C Add oil as necessary li Info To save time first start draining the motor oil then replace the oil filter and finally complete the oil change Ver 27102014 06 Maintenance 65 diddi Layrrac User manual LM 586 6 7 4 Engine air filter replacement 4 Figure 77 2 3 1 Filter case Pan 2 Safety element u u 3 Filter element a 4 Filter

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