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1. 20 21 21 2 4 ENVIRONMENTAL PROTECTION enne nnn nnn nnn nana 21 2 4 1 Recycling of packing materials eese 21 21 3 JINSIALLATION 22 31 3GBECEIPTOF THE UPS 22 22 3 2 HANDLING OF THE UPS 2221 23 3 3 POSITIONING AND INSTALLATION 24 3 3 1 Base plan static load and weights eese 25 3 3 2 Overall dimensions minimum distances from walls and ventilation 26 3 3 3 Environmental installation conditions 28 4 ELECTRICAL 30 4 1 TERMINAL BOABDD 33 42 CONNECTION OF POWER 5 2 2221 1 34 4S BATTERY EO T m 35 10 Rev A 15 05 2012 Installation and start up of UPS PEGASUS II 10 40 FF F EKT A 4 3 1 Battery connection and positioning
2. 94 62 TROUBLESHOOTING 96 05 15 2012 UPS user manual F EKTA Index of pictures Indice delle figure OC AO a E A E E EAE E E EE 66 Nomai Opera 68 Picture 3 Load supplied 68 Picture 4 Battery 69 Picture 5 Manual 5 70 Picture UFS front M E 73 PIGUET D oulumi AE sS 73 Picture 8 Structure of MEASURES menu 1 2 00000000000000000000000005 0000 enn naar nnn ann nnns 76 Picture 9 Structure of MEASURES menu 2 2 200000 0000000000022 0000000000000 00000 77 Picture 10 Structure of ALARMS 78 Picture 17 Structure of SPECIAL MENU 82 Picture 12 Structure of INFO 1102 000 000000100000 89 Rev A 05 15 2012 63 EFFEKTA 1 SCOPE The instructions contained in this section of the manual a
3. aca Untere 70 3 4 CONTROL AND OPERATION 71 3 4 1 Isolators DC input and AC outpult ccce eere 71 3 4 2 Emergency power off command EPO ees 72 3 4 3 Normal Bypass 72 S44 72 T FRONTPANEEL 73 41 FUNCTION BUTTONS 73 42 FUNCTION OF MIMIC PANEL 5 73 5 HANDLING THE LCD PANEL eee ee 75 5 1 MAIN 75 5 2 MEASURE C iE YE NEEENSE I CS a DU ER EAE ELE 76 5 3 BASIC 5 4 44 4 78 5 3 1 Display of alarms e eren nennen nennen 79 5 3 2 Alarms and operating 80 EFFEKTA 6 7 8 62 SETTINGS AND ADVANCED OPERATIONS 82 6 1 SETTING DATE AND 246600
4. OPERATING MANUAL UPS PEGASUS 11 10 20 30 40 kVA Rev A 05 15 2012 WARNING This a Class A UPS Product In a domestic environment this product may cause radio interference in wich case the user may be required to take additional measures EFFEKTA OPERATING MANUAL UPS Index of sections Indice delle sezioni Code 1 WARNINGS AND GENERAL INFORMATION Part 2 2 INSTALLATION AND START UP OF UPS PEGASUS II 10 40kVA Part 3 3 UPS USER MANUAL Part 4 4 SPECIFICATIONS 10 20kVA 3 1ph Part 5 5 SPECIFICATIONS 10 20kVA 3 3ph Part 6 6 SPECIFICATIONS 30 40kVA 3 3ph Part 7 Warnings and general information WARNINGS AND GENERAL INFORMATION Index 1 CONVENTIONS USED 22 2 5 2 DOCUMENTATION NOTES 6 3 Cenjpel 6 4 FACTORY WARRANTY 7 5 LIMITATION OF LIABILITY euer ener 9 Warnings and general information Thank you for choosing an EFFKTA product This section the manual contains indications regarding the symbols used in the UPS documentation as well as basic information about the product including the factory warranty terms 1 CONVENTIONS USED The following symbols have been used to indicate potential dangers and to highlight us
5. Picture 8 Structure of MEASURES menu 1 of 2 76 Rev A 05 15 2012 UPS user manual Picture 9 Structure of MEASURES menu 2 of 2 Sub menu Displayed data Accuracy Rectifier input voltage 47 1V Rectifier input current 1A INPUT Input power 1 Voltage 1V OUTPUT Apparent power 1 Load percentage 1 Voltage 1 V BYPASS Voltage 47 1V INVERTER The voltage measures are always referred to the phase to neutral value 1 2 3 The three voltages are displayed in one screen as xxx yyy zzz V The three line currents are displayed in one screen as xxx yyy 222 A Rev A 05 15 2012 77 EFFEKTA PS ser manua 5 3 BASIC DIAGNOSTICS The ALARMS menu allows to display the current operating status of the device and to access the event log based on the following structure Picture 10 Structure of ALARMS menu Sub menu Displayed data UPS STATUS Alarms present and operating statuses HISTORY Event log The LCD panel displays the ALARMS menu automatically whenever an alarm occurs The audible indicator if enabled is activated to show the occurred failure The audible alarm is silenced pressing the key BUZZER Display of the first alarm present if no alarm is present the operating status 15 displayed Press the key W to browse the menu and to go to the next alarm status in alphabetical order 2 Automatic era
6. 3Phiow GENERAL INFORMATION POWER KA 3 30 X 340 UPS Type JJ 2 A4 J ONLINE Double Conversion 22596 load gt 88 Efficiency AC AC 05096 load gt 90 ON LINE Double Conversion 97596 load gt 91 0 100 load gt 92 M kcal h 1788 2390 According to IEC62040 3 Power derating for altitude 1000 m aM 196 power derating every 100m above 1000m up to max 2000m Ventilation __ 20 3 Ss Hequested cooling air volume Audible noise level according to IEC EN 62040 3 Standard battery type lead acid 52 db 2x180 2 x 186 IP 20 According to IEC EN 62040 2 CE marking IEC EN 62040 1 IEC EN 62040 3 RAL 7016 Front and top 10 cm from the wall 450 P2650 1200 n cells Protection degree Electromagnetic compatibility EMI Safety Test and performance Paint Accessibility Installation Dimensions Weight Static load Input Output cable connection Bottom front side IIO Transport By wheels Transport mechanical stress According to IEC EN 62040 3 Design standards ISO 9001 2008 Free contact interface On request Standard RS232 USB Optional RS485 ModBus protocol Up to 5 1 Redundant parallel Up to 6 Power parallel Serial communication interface Parallel configuration optional x3 3 120 Rev A 06 01 2012 EFFEKTA BLOCK DIAGRAM Common input rect
7. 9 battery 42 Picture 15 Fuses positioning on the fuseholder BCB 43 Picture 16 Base plan of the external battery cabinet ssi sese 45 Picture 17 Dimensions of the external battery enne 45 Pictrue 18 Cardboard 7Ah 9Ah 12Ah battery protection 0000000005000005559 47 Picture 19 Ah 9Ah 12Ah battery hne nhanh annes naar nenas 47 Picture 20 7Ah 9Ah 12Ah battery connected eee isses 48 Picture 21 Battery circuit breaker and fuses esses sese 48 Picture 22 Battery cabinet and UPS nnns naar nnns 49 Picture 23 Interfaces of UPS PEGASUS 02 222 60000000000000000000000 nenas nna aranea anna 51 EE UT CU o P 52 12 Rev A 15 05 2012 Installation and start up of UPS PEGASUS ll 10 40 FF 1 SCOPE The instructions contained in the operating manual are applicable to the whole production range of PEGASUS II UPS systems as indicated below PEGASUS II 10kVA 3 1 PEGASUS II 15kVA 3 1 PEGASUS II 20kVA 3 1 PEGASUS II 10kVA 3 3 PEGASUS II 15kVA 3 3 PEGASUS II
8. Battery fault is generated at the end of the test The value on the second line is ready to be changed The parameter is changed The change is confirmed by pressing lt ENTER The system performs a reset and returns to the previous screen N Possible loss of supply This test can affect the continuity of supply to the loads if the battery is not fully charged 6 8 SYSTEM RESET The UPS is equipped with internal protections which block the system or some of its sections The alarm can be cleared and normal operation can be resumed via the RESET menu In case the failure persists the UPS will return to the previous failure condition In some cases the RESET is necessary to simply reset a failure signal then the UPS will resume operation The value on the second line is ready to be changed The parameter is changed The change is confirmed by pressing lt ENTER The system performs a reset and returns to the previous screen 05 15 2012 87 EFFEKTA PS ser manua The failure conditions which impose a manual reset are gt Static switch re transfer block alarm A17 Inverter shutdown due to the operation of the IGBT desaturation sensor alarm A44 Inverter shutdown due to short circuit timeout alarm 12 Inverter shutdown due to thermal image protection alarm 21 Inverter shutdown due to the operation of the quick disconnect sensor alarm A36 Inverter shutdown due to voltage cont
9. Nominal Voltage selectable Vac 380 400 415 Hange 10 Nominal Frequency selectable Hz 50 60 Range 1 5 adjustable Without break In case of Short circuit Transfer inverter automatic bypass Battery end of discharge Inverter test Inverter not operating Automatic Retransfer automatic bypass gt inverter Block on bypass after 6 transfers within 2 minutes reset by front panel 150 continuously Overload Capability EN 1000 for 1 cvcle Standard Manual By Pass Electronically controlled No break Back feed protection 1 Stadad 0 118 Rev A 06 01 2012 EFFEKTA OPTIONS 1 o pr 9 10 11 12 13 14 15 BATTERY TEMPERATURE VOLTAGE COMPENSATION INSULATION TRANSFORMER ON BY PASS VOLTAGE ADAPTATION AUTO TRANSFORMERS RELAY CARD Eight signals Alarms Statuses Free relay contact SERIAL INTERFACE RS 485 MOD BUS protocol SNMP ADAPTER MONITORING PANEL PARALLEL CARD INTERFACE KIT EXTERNAL BATTERY CABINET WALL MOUNTED FUSED SWITCH BOX SPECIAL PAINT LOAD SYNC BUS CARD INTERFACE KIT DIESEL GENERATOR EXTERNAL EPO AUXILIARY CONTACT EXTERNAL MBCB AUXILIARY CONTACT OTHER SOFTWARE SELECTABLE FEATURES DUM IM cS OFF LINE RECTIFIER WALK IN TIME RECTIFIER DELAY ON STARTUP HOLD OFF TIME FREQUENCY CONVERTER MODE 06 01 2012 119 TECHNICAL DATA SHEET PEGASUS II 30 40
10. BCB circuit breaker In case of not directly supplied cabling please connect the cables to the battery breaker BCB as shown in the below picture BCB fuseholder Picture 8 Cabling of fuse holder Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 EF 4 3 1 1 3 3Ah 12V battery connection and positioning PEGASUS Il 10kVA 1 Remove the four screws to open the front cover and access the battery trays 2 Remove the cardboard cover protection from the batteries see picture 9 Picture 9 Cardboard 3 3Ah battery protection Rev A 15 05 2012 37 Installation and start up of UPS PEGASUS ll 10 40 kVA 3 _ Connect the wires as shown on the picture 10 Cable 15 Cable 13 Jumper 1 Jumper 2 Cable 13A Cable 12 7 Picture 10 3 3Ah battery connection Colour cables The cable terminations for the connection to the battery trays are marked with BLACK PVC sleeve for the connection to the negative pole and with RED PVC sleeve for the connection to the positive pole The termination of the cable 13 will be marked with BLACK PVC sleeve and that of the cable 13A with RED pvc sleeve The termination of the cable 15 will be marked with BLACK PVC sleeve and that of the cable 12 with RED pvc sleeve 38 Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 EF F FKT A After the conn
11. EFFEKTA Sub menu Displayed data Device serial number given by the manufacturer and SERIAL NUMBER by an OEM distributor if any The device type can be ONLINE UPS FREQUENCY CONVERTER DEVICE TYPE ECO MODE UPS SINGLE UPS PARALLEL PARALLEL Data regarding the parallel configuration MODBUS MODBUS address of device FIRMWARE RELEASE Firmware versions installed on the system Scrolling text string with information regarding technical service RUNNING HOURS Dates related to hours number of UPS running time the menu is only active if the UPS belongs to a Parallel or Load Sync system 71 PARALLEL OPERATION INFORMATION The PARALLEL menu is only active if the UPS belongs to a parallel or load sync system 7 1 1 UPS position PARALLEL 2 The first number the second line identifies the position of that specific UPS within the parallel system The second number represents the total number of UPS units SERVICE 1 7 1 2 Master Slave priority PARALLEL MASTER The string on the second line may have two values MASTER or SLAVE Only one MASTER UPS can be present in the system if not there will be a conflict on the data communication bus 90 Rev A 05 15 2012 UPS user manual FEKTA 7 1 3 Communication bus monitoring The second line of this menu gives a general indication regarding the communication between the UPS units composing the system gt The numbers
12. Rev A 05 15 2012 71 EFFEKTA PS ser manual 3 4 2 Emergency power off command EPO The emergency power off command is used to disconnect the UPS output immediately interrupting the loads supply It also shuts down the inverter N Operate the command only in case of real emergency components of the system are subject to a high stress when the emergency power off command is operated under load presence gt Use the emergency power off button only in case of real emergency Reset the output supply only when the causes which led to the emergency shutdown have been eliminated and you are sure that there is no hazard to persons and things 3 4 3 Normal Bypass selector The Normal Bypass selector is installed externally on the rear of UPS It is generally used during the manual bypass procedure when it is necessary to isolate the UPS for maintenance or repair Follow the procedures contained in the manual The Normal Bypass selector shall only be operated in accordance with the procedures specified in the installation and start up section The manufacturer cannot accept responsibility for damages arising from incorrect operation 3 4 4 LCD control panel The control panel of the UPS is used in order to gt Check the operating parameters of the device gt Check the alarms present gt Access the event log gt Display the information on the device Modify the operating parameters The men
13. and condition the static switch can change over from one source to the other voltage and frequency are within the allowed range Operating The bypass line is ready for changeover in case of inverter failure condition BYPASS gt LOAD Load fed by the bypass line Operating The load is fed by the bypass via the static switch waiting for the condition inverter to restart 94 Rev A 05 15 2012 Operating condition Operating condition Rev A 05 15 2012 UPS user manual F EKTA BOOST CHARGE The battery is in BOOST charge The rectifier is charging the battery with a higher voltage The return to FLOATING charge mode is automatic INV MASTER SYNC The inverter is synchronized with the MASTER UPS This status is only present on the SLAVE UPS units and shows that the inverter is synchronized with the signal sent by the MASTER UPS 95 EFFEKTA 8 2 TROUBLESHOOTING MAINS FAULT The voltage or frequency of the input line are out of tolerance Possible gt Mains instability or failure Causes gt Wrong phase rotation Solutions 1 Check the connections to the mains 2 Check the stability of mains voltage 3 If the alarm persists contact our Technical Support Service INPUT WRONG TE ERU Description The The phase rotation on the rectifier input line is wong rotation on the rectifier input line is wrong Possible gt Wrong connection of power
14. mu The load is fed by the inverter This alarm is active for UPS systems in mode where the preferential supply is from the bypass line Possible gt Temporary changeover due to bypass line failure Causes Solutions 1 Verify the status of the bypass line and check whether other alarms are present 2 If the alarm persists contact our Technical Support Service INV ERROR LOOP The control is not able to regulate the inverter voltage precisely Possible gt Regulation system failure Causes Solutions 1 Reset the system 2 If the alarm persists contact our Technical Support Service IW ssi FAULT The system has detected a failure in the static inverter switch Possible Possible problems on the loads causes Static switch fault oolutions 1 Check the absorption of the loads and the presence of DC components if any on AC current 2 If the alarm persists contact our Technical Support Service RECT ERROR LOOP Description Description The control is not able to regulate the rectifier output voltage precisely control is not able to The control is not able to regulate the rectifier output voltage precisely the rectifier output voltage precisely Possible gt Regulation system failure causes oolutions 1 Reset the system 2 If the alarm persists contact our Technical Support Service oo HOMME CURR ERROR LOOP Description The control is not able to The cont
15. oolutions 1 Check the status of the output isolator 2 Check the functionality of the auxiliary contact of the isolator 3 If the alarm persists contact our Technical Support Service Description The current sensor has detected an overload at the output If the alarm persists the thermal image protection will be activated alarm A21 Possible Output overload causes Measuring circuit failure oolutions 1 Check the loads connected to the UPS output 2 Contact our Technical Support Service THERMAL THERMAL IMAGE Description The TEMAL MASE image protection has been activated after an extended inverter overload The inverter is shut down for 30 minutes and then restarted Possible gt Output overload causes gt Measuring circuit failure Solutions 1 Check the loads connected to the UPS output 2 Should you need to restore the inverter supply immediately reset the system 3 If the alarm persists contact our Technical Support Service BYPASS SWITCH The Normal Bypass selector has been operated Possible Maintenance operation causes Solutions 1 Check the selector position 2 If the alarm persists contact our Technical Support Service 100 Rev A 05 15 2012 UPS user manual F EKTA E system is blocked due to the activation of the emergency power off button Possible Activation of the local or remote emergency power off button Causes Solutions 1 Release the
16. 49 F EKT A Installation and start up of UPS PEGASUS II 10 40 kVA 4 6 50 SERIAL INTERFACES The UPS is provided with serial interfaces for the external communication of the operating status and parameters gt gt Y YV ON Y RS232 USB is used for connection to the proprietary programming and control software MODBUS OPTIONAL is used for the transmission of data to the outside via MODBUS protocol RS485 with terminals PARALLEL OPTIONAL is used for communication between paralleled UPS units SNMP OPTIONAL is used for the external transmission of data via LAN NORMAL BYPASS SELECTOR switch the load on bypass INPUT SERVICE is used only for maintenance Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 B8000 FXS 10 20kVA 3990000000900 SNMP SELECTOR OPTIONAL NORMAL BYPASS E PARALLEL OPTIONAL pir RS232 USB gt SERVICE MODBUS ONLYFOR OPTIONAL MAINTENANCE B8000 FXS 30 40kVA INPUT SERVICE ONLY FOR SELECTOR RS232 PARALLEL MAINTENANCE NORMAL BYPASS USB OPTIONAL MODBUS OPTIONAL SNMP OPTIONAL Picture 23 Interfaces of UPS PEGASUS I Rev A 15 05 2012 51 Installation and start up of UPS PEGASUS ll 10 40 kVA 4 7 RELAY CARD CONNECTION OPTIONAL UPS PEGASUS Il in its full configuration is provided with a relay card for repeating alarms and operating statuses remotely It
17. 7Ah 9Ah or 12Ah AS553 for 7Ah 9Ah and 12 battery blocks The battery circuit breaker and the battery fuses are installed inside the external battery cabinet see picture 21 Concerning the installation of the external battery cabinet refer to the details given in paragraph 4 3 N Cabinet balanced In order to maintain the cabinet balanced extract only one tray at a time Before accessing the fuses removing the protection make sure that no voltage 15 present 44 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 FF 4 5 1 Dimensions and weights The dimensions and weights of the external battery cabinet are indicates here under L2 EH P1 7 L1 y Picture 16 Base plan of the external battery cabinet _ _ ky Picture 17 Dimensions of the external battery cabinet Rev A 15 05 2012 45 46 F EKTA Installation and start up of UPS PEGASUS ll 10 40 kVA Cabinet L mm P mm H mm L1 mm P1 mm 2 mm Cabinet AS553 Weight without battery kg Weight with battery kg Static load with battery kg m AS553 503 647 1200 500 625 90 12 385 1184 15 05 2012 Installation and start up of UPS PEGASUS II 10 40 EF 4 5 2 7A h 9Ah 12Ah 12V battery connection and positioning 120 elements 1 Remove the six screws to open the front cover and access the battery trays 2 Remove
18. All the LED s on the front panel are on microprocessor checks that all the start up conditions are good for restart BOOT phase where the UPS firmware can be updated following the appropriate procedure All the LED s on the front panel are on Reading of the configuration parameters 2 Led 1 lit green Led 8 lit orange 5 RECTIFIER START UP The IGBT rectifier bridge starts to modulate VDC voltage reaches the nominal value LED 3 is lit green DC voltage present WAIT PLEASE START UP FROM MBCB Close SBCB CLOSE SBCB 7 BYPASS START UP The microprocessor checks that all the WAIT PLEASE bypass parameters voltage phase rotation frequency are within tolerance Led 2 lit green The static bypass switch is closed LED 6 lit orange START UP FROM Closing of the battery circuit breaker MBCB Close BCB Led 4 lit green CLOSE BCB START UP FROM The load is fed by the static bypass MBCB Close OCB switch Circuit breaker is still CLOSE OCB closed Led 7 lit green 10 START UP FROM The load is fed by the static bypass MBCB Open MBCB switch and the inverter can be started OPEN MBCB LED 8 off Rev A 15 05 2012 59 F EKT A Installation and start up of UPS PEGASUS II 10 40 kVA INVERTER START The modulation of the inverter bridge is WAIT PLEASE started The AC voltage reaches the nominal value The microprocessor checks the synchronization with the bypass line START UP FROM Move the sele
19. EFFEKTA UPS OUTPUT INVERTER POWER 140 15 2 Inverter Bridge Modular IGBT transformerless Nominal output power 0 8 15 12 Nominal output power 1 0 12 Efficiency DC Output Single phase 220 230 240 Output voltage stability Static balanced Load Static unbalanced Load 2 Dynamic step load 20 100 20 t5 Output voltage recovery time after step load 20 EN 62040 3 Class 1 Output frequency stability Free running quartz oscillator Inverter sync with mains Slew rate 0 001 2 other on request 1 Nominal output current 230 Vac output 0 8 65 52 1 125 for 10 min 125 150 for 30 sec Overload capability m gt 150 for 10 sec Short circuit current A Automatic stop after 5 seconds oelectivity Output waveform Output harmonic distortion Linear Load Non Linear Load IEC EN 62040 3 Max crest factor without derating Within 72 cycle Fuse GL 20 In oinusoidal Hz Hz Hz s Elect short circuit protection current limited at 2 Short circuit characteristic times nominal current Rev A 06 01 2012 111 UPS OUTPUT BY PASS Automatic static Electronic thyristor switch SS Protection Nominal Voltage selectable Vac 220 230 240 Hange 10 Nominal Frequency selectable Hz 50 60 Range 1 5 adjustable Wi
20. Inverter input current at nominal load and minimum Vdc A le Battery Protection external to the UPS 002 Battery Test 1 Included as standard Battery Test 116 Rev A 06 01 2012 EFFEKTA UPS OUTPUT INVERTER Li InverterBridge 0 Nominal outputpower Cosp 1 0 8 12 16 Eficienoy DC AC 1 Output Neutral Output voltage stability Static balanced Load Static unbalanced Load Dynamic step load 20 100 20 Output voltage recovery time after step load IEC EN 62040 3 Output frequency stability Free running quartz oscillator Inverter sync with mains Slew rate Nominal output current 400Vac output 0 8 1 Overload capability 125 150 for 30 sec gt 150 for 10 sec Short circuit curret 24 Elect short circuit protection current limited at 2 Short circuit characteristic times nominal current Automatic stop after 5 seconds Selectivity Z 00 Within 72 cycle Fuse GL 20 In Ouputwavetrm SS Sinusoidal Output harmonic distortion Linear Load 1 Non Linear Load lt 5 IEC EN 62040 3 Fully compliant Max crest factor without derating Rev A 06 01 2012 117 UPS OUTPUT BY PASS Automatic static Electronic thyristor switch Protection 17 Fuss O Three phase Neutral
21. by the company that carries out the electrical installation and not by the UPS manufacturer For this reason the following recommendations are only an indication as the UPS manufacturer is not responsible for the electrical installation any case we recommend to carry out the installation and the electrical input and output connections in compliance with the local standards Cables must be selected bearing in mind technical financial and safety aspects The selection and the sizing of cables from a technical viewpoint depend on the voltage on the current absorbed by the UPS on the bypass line and on the batteries on the ambient temperature and on the voltage drop Finally the kind of cable laying must be taken into particular consideration For more explanations regarding the selection and the sizing of cables please refer to the relevant IEC standards in particular to IEC 64 8 standard Short circuit currents very high currents with a short duration and overload currents relatively high currents with a long duration are among the main causes of cable damage The protection systems normally used to protect the cables are thermal magnetic circuit breakers or fuses Protection circuit breakers must be selected according to the maximum short circuit current max Isc that is needed to determine the breaking power of automatic circuit breakers and to the minimum current min Isc that is needed to determine the maximum length of the
22. configuration optional 114 Rev A 06 01 2012 EFFEKTA BLOCK DIAG PNE 1 i 3x1L N PE ial 1 Input mains separate for by pass and rectifier 2 Hectifier and battery charger 3 Maximum internal battery 3 3Ah 7 2Ah and 9Ah 60 or 62 batteries 4 Optional external battery 5 Inverter 6 Emergency line by pass with backfeed contactor 7 Inverter SSI and by pass SSB static switch Rev A 06 01 2012 115 UPS INPUT RECTIFIER AND BATTERY CHARGER POWER 1 10 15 Input Three phase Neutral m Vac 400 Nominal input voltage range 20 415 Input power factor 25 load 13 Input current at nominal voltage 50 load 7 lt and THDV 0 5926 07596 load 5 Input frequency range 2 210095 load Battery recharging characteristic JU DIN 41773 Maximum recharging current A at nominal load Bridge rectifier tyge 1 1 1 Input protection o 1 1 Fuss O at nominal load and battery charged Maximum current absorbed from mains E at nom Load max recharging current and min input A 24 36 36 voltage Sectable from 5 to 30 Sectable from 1 to 300 BATTERY POWER 15 20 _ Maximum internal battery 1 7 600 2 7 2 Standard type 121 Maintenacefree O 0 Cells number settable 121 gt 6 02
23. line protected The protection against short circuit must operate on the line before any thermal and electrothermal effects of the overcurrents may damage the cable and relevant connections During the electrical installation take particular care to respect the phase rotation UPS up to 20 kVA The terminal boards are placed on the rear of the UPS under the breakers To access the terminals remove the protection removing the fixing bolts UPS 30 40 kVA The terminal boards are placed on the front of the UPS To access the terminals remove the front panel removing the fixing bolts N Mains connection The connection to the mains must be carried out with protection fuses between the mains and the UPS The use of differential protection devices in the line supplying the UPS is unadvisable The leakage current to ground due to the filters is rather high and it can cause spurious tripping of the protection device According to IEC EN62040 1 standard in order to take into account the UPS leakage current residual current devices having adjustable threshold can be used Rev A 15 05 2012 31 FF F FKT A Installation and start up of UPS PEGASUS ll 10 40 kVA N Mains connection Include an appropriate and readly accessible disconnect device in the fixing wire connecting the UPS to the mains To protect the output against electrical shock use the following residual current devices PEGASUS II 3 3 DEVICE AS TY
24. make technical modifications to the present manual and to the equipment without prior warning Whenever typographical or other errors are found the corrections will be included in new versions of the manual EFFKTA assumes responsibility for the information given in the original version of the manual in Italian language 05 16 2012 d F EKTA Installation and start up of UPS PEGASUS Il 10 40 kVA INSTALLATION AND START UP OF UPS PEGASUS II 10 40K VA Index 1 SCOPE nerit ce 13 2 SAFETY RULES AND 5 14 2 10 14 22 PEGASUSILBATING 15 2 3 SPECIAL SAFETY WARNINGS 16 2 3 1 General 16 2 32 16 2 3 3 Transport and handling 16 ACE 17 2 9 9 _ _ 18 299 19 2 3 7
25. the unit Check the phase rotation of the bypass voltage Make sure voltage and frequency are within tolerance 4 After step 3 the unit shows the alarm A7 open Make sure you have closed the battery circuit breaker the circuit breaker or the fuse carrier is external to the UPS system e Check the battery fuses Check the interconnection between the auxiliary contact of the battery circuit breaker in the external cabinet and the terminals Bac1 Bac2 of the UPS 5 4 SHUT DOWN PROCEDURE ACTION LCD DISPLAY OPERATING CHECKS 1 A30 GENERAL ALARM The supply to the load is interrupted LED 7 off 2 Open BCB A30 GENERAL ALARM The battery is disconnected from the rectifier Led 4 red flashing 3 Open SBCB A30 GENERAL ALARM The bypass supply is disconnected LED 2 off 4 A30 GENERAL ALARM Rectifier and inverter shutdown 5 BLANK End of shutdown procedure Rev A 15 05 2012 57 FF F FKT A Installation and start up of UPS PEGASUS ll 10 40 kVA 5 5 SWITCHING PROCEDURE TO MANUAL BYPASS The load is transferred to Manual Bypass with no interruption of supply to the loads In this configuration the system can be restarted via the return procedure from load on manual bypass without the need to de energize the loads N Manual bypass To perform the switching procedure correctly make sure no alarms are present on the system During Manual Bypass the load is supplied
26. which might damage the electronic components of the system Before installing and using the device make sure you have read and understood all the instructions contained in the present manual and in the technical supporting documentation Rev A 05 15 2012 65 EFFEKTA 9 ser manual 3 GENERAL UPS DESCRIPTION The UPS systems of the FXS line use IGBT technology with a high changeover frequency in order to allow a low distortion of the current re injected into the supply line as well as high quality and stability of output voltage The components used assure high reliability very high efficiency and maintenance easiness 3 1 TYPOLOGY The UPS systems of the FXS line are on line double conversion the inverter included in the UPS always supplies energy to the load whether mains is available or not according to the battery autonomy time This configuration guarantees the best service to the User as it supplies clean power uninterruptedly ensuring voltage and frequency stabilization at nominal value Thanks to the double conversion it makes the load completely immune from micro interruptions and from excessive mains variations and prevents damage to critical loads Computer Instrumentation Scientific equipment etc The line connected to the UPS output is energized even during mains failure therefore in compliance with the prescriptions of IEC EN62040 1 2 the installer will have to identify the line or the plugs su
27. 0 i According to IEC62040 3 Power derating for altitude 1000 m 196 power derating every 100m above 1000m up to max 2000m Ventilation Forced Hequested cooling air volume Audible noise level according to IEC EN 62040 3 Standard battery type lead acid 500 O O lt 52 db 2 x 180 2 X 186 IP 20 According to IEC EN 62040 2 CE marking IEC EN 62040 1 IEC EN 62040 3 RAL 7016 Front and top 10 cm from the wall 450 P 650 1200 Min 175 Min 260 Min 260 Weight with battery Max 285 Max 275 Max 275 Weight without battery Static load with battery Rud Static load without battery g m n cells Protection degree Electromagnetic compatibility EMI Safety Test and performance Paint Accessibility Installation Dimensions mm kg kg e O CO Input Output cable connection Transport Transport mechanical stress According to IEC EN 62040 3 Design standards 2 ISO 9001 2008 Free contact interface On request Standard RS232 USB Optional RS485 ModBus protocol Up to 5 1 Redundant parallel Up to 6 Power parallel 5 6 3 3 x Serial communication interface Parallel configuration optional 108 Rev A 06 01 2012 EFFEKTA BLOCK DIAG di pp Un 1xX2L N 9 _ 4 i 3x1L N PE MEN 1 Input mains separate for by pass and rec
28. 0 22 84 6 2 DISPLAY LANGUAGE SETTING 2422 4442 2 2 2 84 6 3 NEW BATTERY INSTALLATION 442 46442 2 2 84 6 4 BATTERY 4 444446004 84 65 SETTING THE MODBUS PARAMETERS 7 2 22 221 1 86 559 UPSTES T 22555 86 67 BAMERY 87 87 6 9 ALARMS HISTORY 88 SYSTEM INFORMATION 89 7 1 PARALLEL OPERATION INFORMATION eren eene nnn nhanh nnn nnns 90 7 1 1 UPS DOSE DUE e EE ve ans 90 n E Ma ster Slave T 90 7 1 3 Communication bus monitoring eese eese 91 7 1 4 Parallel AC adiuvet diit elus disset dus 91 7 1 5 Message 92 7 2 SERVICE 92 PRUE TS AND ACARMS 93 8 1 OPERATING STATUS
29. 0 kVA or outside 10 40 kVA the UPS The battery charger logic is completely integrated in the rectifier s control electronics The battery is charged according to the DIN 41773 Standard every time it has been partially or completely discharged When its full capacity is restored it is kept floating so as to compensate for any autodischarge 3 2 4 Static bypass The Static Bypass allows to transfer the load between Inverter and Emergency Mains and vice versa in a very short time and uses SCR s as power commutation elements 3 2 5 Manual bypass The Manual Bypass is used to cut off the UPS completely supplying the load directly from the input mains in case of maintenance or serious failure Follow the procedures contained in the manual The sequence of manual bypass switching and return must be carried out with respect to the procedure indicated in the installation and start up section The manufacturer cannot accept responsibility for damages arising from incorrect operation Rev A 05 15 2012 67 EFFEKTA 3 3 OPERATING STATUS The UPS has four different operating modes as described below Normal operation Bypass operation Battery operation Manual bypass 3 3 1 Normal operation During normal operation all the circuit breakers isolators are closed except for MBCB maintenance bypass The rectifier is supplied by the AC three phase input voltage which on its turn feeds the inverter and comp
30. 12 11 FF F FKT A Installation and start up of UPS PEGASUS ll 10 40 kVA Index of pictures Indice delle figure Picture 1 Rating plate of PEGASUS 2002220 00000000000000000000000000000000 nnn annes 15 Picture 2 Handling of UPS PEGASUS 1 221 0000000000000000000000005500000 nnne naar nnns nhan nnns 23 Picture 3 Dlan 25 Picture 4 Minimum distances from the walls 26 Picture 5 Terminal board PEGASUS ll 3 1 10 15 20 33 Picture 6 Terminal board PEGASUS ll 3 3 10 15 2 2 2 00000000000050000000000000 33 Picture 7 Terminal board PEGASUS ll 3 3 30 40KkVA essei essen 33 Picture 8 Cabling of fuse 0 2 00000000000000000000000 36 Picture 9 Cardboard 3 3Ah battery 37 Picture 10 3 battery sana nass rasa assa a sanas a aas aa aaa 38 iie RECEN lNo ucqEscUM csi MM 39 Picture 12 Cardboard 7Ah 9Ah battery 40 Picture 13 7Ah 9Ah battery connection 020 00 esee 41 Picture 14 7
31. 17451 0 Fax 49 0 741 17451 22 www effekta com info effekta com For help with technical problems or for information concerning device use and maintenance please contact the technical help service by phoning the above indicated telephone number specifying the following data gt Type of device and its nominal power gt Serial number gt Error code if applicable Rev A 0515 2012 Warnings and general information F EKT A 4 FACTORY WARRANTY The factory warranty provided by is called Green Base Warranty and is subject to the terms indicated below Validity a The present warranty terms only apply to the UPS systems manufactured by EFFKTA and to their storage batteries when supplied by EFFKTA Duration a The factory warranty provided by EFFKTA has a validity of 12 twelve months from the startup date of the UPS The warranty expires at the latest 18 eighteen months from the purchasing date invoicing General conditions b The execution of one or more repairs within the warranty time will not alter the original expiry of the warranty unit is faulty and or damaged within the time frame covered by the warranty it will be repaired or replaced with an equivalent or similar product Costs a The warranty covers all the costs resulting from repairs and or spares to restore the correct operation of the product covered by our factory warranty b All other costs particularly shippi
32. 2 If the alarm persists contact our Technical Support Service 102 Rev A 05 15 2012 UPS user manual F EKTA Ao The positive and negative voltages measured on the DC capacitors towards the middle point are different Possible gt Possible failure on the measuring circuit Causes gt Possible fault of DC capacitors Solutions 1 Reset the system 2 If the alarm persists contact our Technical Support Service SERVICE ps NS Description A A UPS check is necessary check is necessary Possible gt Possible UPS fault causes If the alarm persists contact our Technical Support Service DIESEL MODE The UPS is supplied by the diesel generator Possible gt The auxiliary contact which activates the diesel generator causes connected to the UPS is closed and imposes this operating mode Solutions Wait for the diesel generator to stop as soon as the mains voltage is restored Check the connection of the auxiliary contact which signals the diesel generator start to terminals XD1 XD2 If the alarm persists contact our Technical Support Service DC FASTSHUTDOWN Description Inverter shutdown due to the operation of the protection sensor as a result of sudden DC voltage variations Possible Battery fault Causes Solutions 1 Check the battery 2 Reset the system 3 If the alarm persists contact our Technical Support Service Rev A 05 15 2012 103 EF F EKT UPS user manual
33. 2 N1 2 R 2 S 2 T PE 1 2111 13 3 N 13 L 1 13 L2 3 L3 5 N 5 HT HE 11 1111 Picture 7 Terminal board PEGASUS 3 3 30 40k VA Battery Rev A 15 05 2012 33 Installation and start up of UPS PEGASUS ll 10 40 kVA 4 2 CONNECTION OF POWER CABLES For the electric connection of UPS PEGASUS II connect the following cables gt supply from the battery AC supply from the rectifier and bypass supply mains AC output to the loads Very high voltages are present at the ends of the cables coming from the battery solate the battery via DC circuit breakers before connecting it to the UPS Connect the ground cable to the relevant bar before carrying out any other connection inside the device N Risk of damages to the device due to insufficient insulation gt cables must be protected from short circuits and leakage currents to earth gt connection points must be hermetically sealed to prevent the air from being sucked through the cable passage Risk of damages to the device due to incorrect wiring To connect the device follow the electrical drawing scrupulously and respect the polarity of cables 34 Rev A 15 05 2012 Installation and start up of UPS PEGASUS ll 10 40 FF 43 BATTERY For battery installation please respect t
34. 20kVA 3 3 PEGASUS II 3 3 PEGASUS II 40kVA 3 3 VV ON ON ON ON ON V Storing documentation This manual and any other supporting technical documentation relating to the product must be stored and made accessible to personnel in the immediate vicinity of the UPS Further information In the event that the information provided in this manual is not sufficiently exhaustive please contact the manufacturer of the device whose details are available in the Contacts section Rev A 15 05 2012 13 Installation and start up of UPS PEGASUS ll 10 40 2 SAFETY RULES AND WARNINGS 2 1 UPS USE Congratulations on choosing a product from EFFEKTA for the safety of your equipment To obtain the best performance from your PEGASUS II UPS system Uninterruptible Power Supply we suggest that you take your time to read the following manual The purpose of this manual is to give a short description of the parts composing the UPS and to guide the installer or the user through the installation of the unit in its using environment The installer or the user must read and correctly perform the instructions included in the present manual with particular reference to the requirements regarding safety in compliance with the current regulations Before installing and using the device make sure you have read and understood all the instructions contained in the present manual and in the technical supp
35. O OFF 74 AC line on rectifier input within tolerance Wrong phase rotation AC mains failure on rectifier input AC bypass line within tolerance Wrong phase rotation AC bypass line out of tolerance AC bypass line failure Rectifier off or faulty DC voltage out of tolerance Rectifier on and DC voltage within tolerance circuit breaker BCB closed and battery charging Battery discharging or under TEST Circuit breaker BCB open Battery fault following a battery test Battery not available Inverter voltage within tolerance and static switch closed Inverter overload or short circuit Inverter off or voltage out of tolerance Re transfer blocked otatic bypass switch closed otatic bypass switch open Output circuit breaker OCB closed Output circuit breaker OCB open Manual bypass switch MBCB closed Manual bypass switch MBCB open Emergency power off EPO activated Normal operation Maintenance request slow flashing Critical alarm fast flashing Normal operation Rev A 05 15 2012 UPS user manual EF FEKTA 5 HANDLING THE LCD PANEL 5 1 MAIN MENUS Main screen nominal power of the UPS UPS measures regarding basic parameters voltage current etc UPS operating status possible alarms present and alarms history Setting of parameters and special functions General information regarding the UPS Rev A 05 15 2012 19 EFFEKTA PS ser manual 5 2 MEASURE DISPLAY The MEASURES menu is structured as follows
36. OFF COMMUNIC ERROR EEPROM ERROR CRITICAL FAULT MAINTENANCE REQ COMMON ALARM MBCB BUS CLOSED EPO BUS CLOSED ASYMMETRIC LOAD SERVICE REQUIRED DIESEL MODE DC FASTSHUTDOWN INV gt LOAD INV ERROR LOOP SSI FAULT RECT ERROR LOOP CURR ERROR LOOP DESAT IGBT INV HIGH TEMP SSW PAR LOST REDUND SEND PARAM ERROR RCV PARAM ERROR TEST MODE ERROR SSW BLOCKED BATT TEMPERATURE DC COMP ERROR FIRMWARE ERROR CAN ERROR PAR CABLE DISC START SEQ BLOCK Rev A 05 15 2012 UPS user manual F EKTA STATUSES S1 BOOSTER OK S2 BATTERY OK S3 INVERTER OK S4 INVERTER gt LOAD S5 INV BYPASS SYNC S6 BYPASS OK S7 BYPASS gt LOAD S8 BOOST CHARGE 59 INV MASTER SYNC Display and recording mode of alarms gt The statuses are always displayed in ascending order when the ALARMS STATUSES menu is entered gt The alarms are shown when they are present and must be silenced with the buzzer gt alarms remain displayed whilst they are present and they are automatically stored in the event log with date and time Description of alarms and statuses For a more detailed description of the alarms and statuses see the Faults and alarms section of the present manual Rev A 05 15 2012 81 EFFEKTA PS user manua 6 SETTINGS AND ADVANCED OPERATIONS Some operating parameters of the UPS can be set the SPECIAL menu which is structured as follows Picture 11 Structure of SPECIAL m
37. PANISH POLISH TURKISH LANGUAGE ITALIAN The parameters are changed via the arrow buttons V to increase the digits and the lt button is used to confirm the entry 6 3 NEW BATTERY INSTALLATION The NEW BATTERY INSTALLATION menu is used in case battery circuit breaker BCB is not closed when requested in the start up phase In this case the system will start considering the battery completely discharged and activating the alarm 10 BATTERY FAULT To set the battery autonomy to 100 it is necessary to access the menu and press the lt button to confirm 6 4 BATTERY CONFIGURATION In case the UPS has been tested without knowing the characteristic data of the storage battery the BATTERY CONFIGURATION menu allows to set such data In particular the following data can be set Battery capacity in Ampere hours Ah gt Recharging current in Amperes Nominal autonomy in minutes 84 Rev A 05 15 2012 UPS user manual EF FEKTA Access the menu by pressing the lt button ENTER The single digits can be modified via the arrow keys V and confirmed by pressing lt ENTER Confirmation screen of the parameter set The single digits can be modified via the arrow keys V and confirmed by pressing lt ENTER Confirmation screen of the parameter set The single digits can be modified via the arrow keys Y and confirmed by pressing lt ENTER Confirmation screen of
38. PE B IEC TR 60755 A2 PEGASUS II 3 1 DEVICE AS TYPE A IEC 61081 1 or IEC 61091 1 Electrical connection data 10 15 20 3 1 Power kVA Input Fuses A Input cables 3x10 Output cables 2 35 Battery cables mm 3x6 Electrical connection data 10 15 20 30 40 3 3 O 3x70 Bypass odlo Input cables 4x6 4x6 4x25 Potenza kVA em me ee _ Output cables 4 25 Battery cables mm 3x16 32 Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 FF 41 TERMINAL BOARDS UPS PEGASUS II is provided with terminal boards for the connection of power cables and of auxiliary connections OPTIONAL Battery external input Rectifier input Bypass Output o 1111 0 olo B PE 1 N 1 L1 H L2 4 23 2 N I2 L1 3 NI 3 L1 E N 1111 Picture 5 Terminal board PEGASUS I 3 1 10 15 20kVA OPTIONAL OPTIONAL Battery external Bypass separate Rectifier and bypass input Output input input o 1 2 3 L3 o 0 N o 1191 N 2 R 2 1 N 11 L 1 1 L2 1 13 N T QdiiQdii ii Picture 6 Terminal board PEGASUS II 3 3 10 15 20kVA OPTIONAL Bypass separate Rectifier and bypass Output input input 1111 1 oio Qo 11
39. S must be installed according to the requirements of HD 384 4 42 51 2 and in compliance with standard IEC 60364 4 482 Chapter 482 protection against fire Before connecting the unit to the distribution network make sure you have received the approval of the electrical power distribution Authority so as provided for by the current national regulations All the electrical connections must be carried out by authorized personnel Before connecting the device make sure that the connection cable to the AC line is properly protected the nominal voltages the frequency and the phase rotation of the AC supply are respected the polarities of the DC cables coming from the battery have been checked noleakage current to earth is present The device is connected to the following voltage supplies DOC battery voltage gt mains voltage AC bypass voltage 18 Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 FF The device is subject to high voltages thus all safety instructions must be scrupulously adhered to before performing any operation on UPS PEGASUS II solate the battery via DC circuit breakers before connecting it to the UPS Connect the ground cable to the relevant bar before carrying out any other connection inside the device If primary power isolators are installed in an area other than the UPS one you must stick the following warning label on
40. ays as shown in picture 14 Picture 14 7Ah 9Ah battery connected Put back and fix the front cover with the four screws 42 Rev A 15 05 2012 Installation and start up of UPS PEGASUS II 10 40 EF 44 FUSES POSITIONING PEGASUS II 10 15 20KVA After that the battery is correctly connected insert the fuses and the auxiliary contact on the fuseholder BCB as shown in the picture 15 N AUXILIARY FUSE CONTACT FUSE FUSE Picture 15 Fuses positioning on the fuseholder BCB After the battery installation before closing BCB check the battery voltage on the BCB circuit breaker In case of not directly supplied cabling please connect the cables to the battery breaker BCB as shown in the below picture Rev A 15 05 2012 43 Installation and start up of UPS PEGASUS ll 10 40 kVA 4 5 5553 EXTERNAL BATTERY The battery cabinet be used to increase the autonomy of the UPS PEGASUS II 10 15 20kVA line for which the battery is installed internally on the standard configuration N Internal battery With the external battery the internal battery is never present The battery cabinet is necessary for the UPS 30 40kVA The battery cabinet is composed of one string of 60 monoblocks 30430 is composed of two strings in parallel each composed of 60 monoblocks 30 430 Each monoblock is composed of 6 cells The size of the monoblocks can be
41. cables Causes Solutions 1 Check the phase rotation 2 If the alarm persists contact our Technical Support Service BOOSTER STOPPED STOPPED Description The has been temporarily disconnected and the inverter is fed by the battery Possible gt Instability of the AC line voltage or frequency causes Possible fault in the rectifier control circuit oolutions 1 Check the parameters of the AC line voltage 2 Restart the device 3 If the alarm persists contact our Technical Support Service 4 ee FAULT Description The rectifier has been disconnected due to an internal fault rectifier has been disconnected due to an internal fault Possible gt Possible fault in the rectifier control circuit causes Solutions 1 Check which alarms are present and carry out the indicated procedures 2 Restart the device 3 If the alarm persists contact our Technical Support Service 96 Rev A 05 15 2012 UPS user manual F EKTA DC VOLTAGE FAULT The measured DC voltage is out of tolerance Possible gt The battery has reached the discharge voltage due to a power Causes failure Measuring circuit failure Solutions Check the actual value of the measured DC voltage In case of mains failure wait for the AC voltage to be restored Check which alarms are present and carry out the indicated procedures Restart the device If the alarm persists con
42. ception accuracy regarding the status of the static switches The messages are exchanged between all the UPS units therefore the number will increase on all of them Number of messages received and percentage of reception accuracy regarding the synchronism signals The messages are sent by the MASTER UPS therefore the number will only increase on the SLAVE UPS units Number of messages received and percentage of reception accuracy regarding the status of the system The messages are exchanged between all the UPS units therefore the number will increase on all of them 7 2 SERVICE INFORMATION The SERVICE menu provides important information regarding the technical service on the UPS The information is displayed via a text string of max 60 characters which scrolls on the second display line However please also see the addresses and contact numbers indicated in the present manual 92 Rev A 05 15 2012 UPS user manual F EKTA 8 FAULTS AND ALARMS As indicated in the previous chapters the system is provided with basic diagnostics which allow immediate visualization of the operating conditions The LCD panel displays the alarms screen immediately and an audible indicator is activated if enabled Each screen displays the alphanumeric alarm code and a short description of the alarm The display shows the first alarm in UPS STATUS chronological order PS CT BYPASS FAULI hA 1 UPS STATUS The other alar
43. ctor The load is transferred to the inverter MBCB NORMAL BYPASS Led 5 lit green MOVE BYP SWITCH to NORMAL START UP END The microprocessor checks that all the WAIT PLEASE output parameters voltage current frequency are within the tolerance limits UPS MODEL OUTPUT VOLTAGE 60 Rev A 15 05 2012 UPS user manual F EKTA UPS USER MANUAL Index 1 A E 64 2 SAFETY RULES AND WARNINGS eene 65 3 GENERAL UPS 66 3 1 TYPOLOGY ene een ee ER NE ee 66 3 2 SYSTEMDESGHRIPTIODN 66 3 2 1 cece EET ETT TETTE E 66 9 202 WAV UN e 67 3 2 3 Battery and battery 67 3 2 4 Static 67 3 2 5 67 3 3 OPERATING 68 3 3 1 Normal 68 22 68 3 3 3 Battery 69 3 3 4 Manual bypass Sioa ata sees crete te pete ete
44. directly by the input mains therefore continuous supply cannot be guaranteed to the loads m ACTION LCD DISPLAY OPERATING CHECKS Move the A30 GENERAL ALARM The load is transferred to the bypass bypass line LED 5 off LED 6 lit orange selector SW to BYPASS Close MBCB A30 GENERAL ALARM The inverter is switched off The load is supplied by the input mains through the manual bypass switch The static bypass switch is still closed Led 8 lit orange 3 Open BCB A30 GENERAL ALARM The battery is disconnected from the DC bus bar Led 4 red flashing 4 Open RCB A30 GENERAL ALARM The supply input is opened the rectifier shuts down LED 1 off 5 Open OCB A30 GENERAL ALARM The load remains fed by the manual bypass switch LED 8 off Open SBCB A30 GENERAL ALARM bypass line is disconnected The display goes out 7 BLANK The load is supplied directly by the mains through the manual bypass switch The UPS is isolated 58 15 05 2012 Installation and start up of UPS PEGASUS II 10 40 FF F EKT A 5 6 RESTART FROM MANUAL BYPASS Before restarting the UPS from manual by pass make sure the Bypass Sw selector is in BYPASS position and the MBCB isolator is closed No LCD DISPLAY ACTION OPERATING CHECKS stored in the EEPROM s 3 EEPROM READING All the LED s on the front panel are off UPS START UP The rectifier is supplied and the DC WAIT PLEASE voltage reaches the nominal value
45. documentation required if any d In case of customer s non compliance EFFKTA reserves the right to refuse warranty service EFFKTA will not accept any product returned for repair or replacement without prior agreement Exclusions 05 16 2012 7 Warnings and general information a Our warranty does not cover the products which are faulty or damaged due to e Transport e Installation or start up defects caused by the customer s non compliance with the installation and use instructions provided by e Tampering alterations or repair attempts made without the specific written approval by EFFKTA Damage caused by work done by personnel not authorized by e Damage to the device caused by improper use negligence voluntary damage or use of the device beyond the allowed limits e Damage caused by external factors such as dirt fire flooding failed operation of the air conditioning system etc Non compliance with applicable safety standards Force majeure e g lightning surges natural disasters fire acts of war riots etc Fall or displacement due to incorrect installation Ordinary wear caused by proper and continuous use of the device b Protective devices inside the units fuses and dischargers are also excluded from the warranty unless the failure is due to component faults Responsibility a In no event shall EFFKTA be liable for direct or indir
46. e carried out with respect to the procedure indicated in the installation and start up section The manufacturer cannot accept responsibility for damages arising from incorrect operation OUTPUT Picture 5 Manual bypass 70 Rev A 05 15 2012 UPS user manual F EKTA 3 4 CONTROL AND OPERATION DEVICES The control and operation devices of the UPS are indicated below gt AC isolator on rectifier input AC isolator on bypass line input SBCB Isolator on UPS output OCB Manual bypass isolator MBCB Battery Isolator Circuit breaker BCB Emergency power off button EPO Normal Bypass selector ON ON ON V WV LCD control panel Check the personnel training The use of the operation and control devices of the UPS is intended for authorized personnel only We recommend to check the training of the personnel responsible for the use and maintenance of the system 3 4 1 Isolators DC input and AC output The isolators provided on the UPS are used to isolate the power components of the device from the AC supply line from the storage battery and from the loads The isolators do not isolate the UPS completely where the AC line and battery voltages are still present on the terminals Before carrying out any maintenance on the unit gt Isolate the device completely by operating the external circuit breakers gt Wait at least 5 minutes in order to allow the capacitors to discharge
47. e control software Possible gt software update was not performed properly Causes 1 Contact our Technical Support Service 106 Rev A 05 15 2012 UPS user manual F EKTA IZE CAN ERROR Possible gt Microcontroller communication problems causes 1 Contact our Technical Support Service PAR CABLE DISC Parallel cable doesn t communicate Possible Parallel cable disconnected or damaged Causes Solutions 1 Check the connection of cable 2 Contact our Technical Support Service START SEQ BLOCK Description During the UPS start up a failure prevented the proper execution of the sequence Possible gt Control devices in wrong position or operated improperly Causes gt Possible internal fault Solutions 1 Make sure the position of the control devices isolators selectors is as specified in the procedures see Hk vim and start up section 2 If the alarm persists contact our Technical Support Service Rev A 05 15 2012 107 TECHNICAL DATA SHEET PEGASUS II 10 15 20 kVA 3Phua y 1Ph ow GENERAL INFORMATION POWER 10 15 20 UPS Type ONLINE Double Conversion Nominal output power 0 8 Nominal output power Cose 1 0 w 8 12 16 25 load gt 88 Efficiency AC AC 50 load o gt 90 ON LINE Double Conversion 97596 load gt 91 20 100 load gt 92 kW 695 1040 139
48. e manufacturer please use the original package Mechanical damage to the electrical components constitutes a serious danger to persons and property In case of doubt regarding the non integrity of the package or of the product contained therein contact the manufacturer before carrying out the installation and or the start up 16 Rev A 15 05 2012 Installation and start up of UPS PEGASUS II 10 40 FF 2 3 4 Installation The product must be installed in strict compliance with the instructions contained in the technical back up documentation including the present safety instructions In particular the following points must be taken into account gt The product must be placed on a base suitable to carry its weight and to ensure its vertical position gt The UPS must be installed in a room with restricted access according to standard IEC EN62040 1 2 Never install the equipment near liquids or in an excessively damp environment Never let a liquid or foreign body penetrate inside the device Never block the ventilation grates V WV Never expose the device to direct sunlight or place it near a source of heat Special environmental conditions UPS PEGASUS is designed for normal climatic and environmental operating conditions as defined in the technical specification altitude ambient operating temperature relative humidity and environmental transport and storage conditions It is nece
49. ect damage or any damage whatsoever connected with the execution of warranty services e g possible voltage interruptions during the repair period or assembly and dismantling costs except for the cases provided for by mandatory laws b The present warranty terms do not affect the purchaser s mandatory rights as by law 8 Rev A 0515 2012 Warnings and general information 5 LIMITATION OF LIABILITY All the information contained in the present documentation is the exclusive property of EFFKTA Written consent by EFFKTA is required in order to wholly or partially publish or disclose this information The present manual constitutes an integral part of the product technical support documentation Read the warnings with attention as they give important instructions concerning safe usage The equipment must be destined exclusively for the use for which it was expressly designed Any other use is considered improper and therefore hazardous The manufacturer cannot be held responsible for possible damage arising from improper erroneous or unreasonable usage EFFKTA assumes responsibility for the equipment in its original configuration Any intervention that alters the structure or the operating cycle of the equipment must be carried out and authorized directly by EFFKTA EFFKTA will not be held responsible for the consequences arising from the use of non original spare parts EFFKTA reserves the right to
50. ection re insert the battery trays as shown in pictures 11 Picture 11 3 3Ah battery connected Put back and fix the front cover with the four screws Rev A 15 05 2012 39 FEKT A Installation and start up of UPS PEGASUS ll 10 40 kVA 4 3 1 2 7Ah 9Ah 12V battery connection and positioning PEGASUS II 10 15 20 1 Remove the four screws to open the front cover and access the battery trays 2 Remove the cardboard cover protection from the batteries see picture 12 Picture 12 Cardboard 7Ah 9Ah battery protection 40 Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 EF F FKT A 3 _ Connect the wires as shown on the picture 13 Cable 13A Jumper 2 Cable 15 Cable 12 7 Jumper 1 7 g Cable 13 Picture 13 7Ah 9Ah battery connection N Colour cables The cable terminations for the connection to the battery trays are marked with BLACK PVC sleeve for the connection to the negative pole and with RED PVC sleeve for the connection to the positive pole The termination of the cable 13 will be marked with BLACK PVC sleeve and that of the cable 1 with RED pvc sleeve The termination of the cable 15 will be marked with BLACK PVC sleeve and that of the cable 12 with RED pvc sleeve Rev A 15 05 2012 41 Installation and start up of UPS PEGASUS ll 10 40 kVA After the connection re insert the battery tr
51. eee eee 36 4 3 1 1 3 3Ah 12V battery connection and positioning PEGASUS II 10kVA 37 4 3 1 2 7Ah 9Ah 12V battery connection and positioning PEGASUS Il 10 15 20kVA 40 4 4 FUSES POSITIONING PEGASUS 10 15 20KVA 43 4 5 5553 EXTERNAL BATTERY 2 2 22 2 27 1 44 4 5 1 Dimensions and weights 45 4 5 2 9 12 12V battery connection and positioning 120 elements 47 45 3 CORMECHOMS 49 46 SERIAL 50 4 7 RELAY CARD CONNECTION nnn nnns 52 9 STARTUP AND SHOUTDOVVING ss ia Exc 54 51 PRELIMINARY 54 52 START UP PROCEDURE 55 5 3 BASIC 57 54 SHUT DOWN PROCEDURE cernis ias devia ies 57 5 5 SWITCHING PROCEDURE TO MANUAL 58 5 6 RESTART FROM MANUAL 55 2 2 1 2 59 Rev A 15 05 20
52. eful information so as to minimize the risks to persons and property HAZARD statements contain characteristics and basic instructions for the safety of persons Non compliance with such indications may cause serious injury or death WARNING statements contain characteristics and basic instructions for the safety of persons Non compliance with such indications may cause injury N CAUTION CAUTION statements contain characteristics and important instructions for the safety of things Non compliance with such indications may cause damage to materials NOTE NOTE statements contain characteristics and important instructions for the use of the device and for its optimal operation 05 16 2012 5 Warnings and general information 2 DOCUMENTATION NOTES Storing documentation This manual and any other supporting technical documentation relating to the product must be stored and made accessible to personnel in the immediate vicinity of the UPS Further information In the event that the information provided in this manual is not sufficiently exhaustive please contact the manufacturer of the device whose details are available in the Contacts section 3 CONTACTS For any information about the UPS systems manufactured by EFFKTA please contact EFFEKTA Regeltechnik GmbH Hheinwaldstr 34 78628 Rottweil Germany Tel 449 0 741
53. emergency power off button and reset the alarm 2 If the alarm persists contact our Technical Support Service Alarm o HIGH TEMPERATURE Description High temperature of the heat sink on the inverter bridge or tripping of the DC fuses which protect the inverter bridge Possible Fault of the heat sink cooling fans causes The room temperature or cooling air temperature is too high Tripping of the DC protection fuses oolutions Check the fans operation Clean the ventilation grids and the air filters if any Check the air conditioning system if present Check the status of the DC fuses on the inverter bridge input If the alarm persists contact our Technical Support Service INVERTER OFF The inverter is blocked due an operation failure Possible gt Various causes oolutions 1 Reset the system 2 If the alarm persists contact our Technical Support Service COMMUNIC ERROR Possible Microcontroller communication problems Causes 1 If the alarm persists contact our Technical Support Service Aam EEPROM ERROR Description The controller has detected an error in the parameters stored in EEPROM Possible Wrong parameters entered during programming Causes 1 Contact our Technical Support Service Rev A 05 15 2012 101 EFFEKTA Alarm o 71 0 CRITICAL FAULT Description An alarm has been activated which causes the shutdown of part of the UPS rectifier inverte
54. ensates mains voltage as well as load variations keeping the DC voltage constant At the same time it keeps the battery charged floating or boost charge depending on the battery type The inverter converts the DC voltage into an AC sine wave with stabilized voltage and frequency and also supplies the load via its static switch SSI OUTPUT Picture 2 Normal operation 3 3 2 Bypass operation The load can be switched to bypass either automatically or manually The manual changeover is due to the BYPASS SWITCH which forces the load to bypass In case of failure of the bypass line the load is switched back to inverter without interruption OUTPUT Picture 3 Load supplied by bypass 68 Rev A 05 15 2012 UPS user manual F EKTA 3 3 3 Battery operation In case of power failure or rectifier fault the battery feeds the inverter without interruption The battery voltage drops based on the amplitude of the discharging current The voltage drop has no effect on the output voltage which is kept constant by changing the PWM modulation An alarm is activated when the battery is near the minimum discharge value In case the supply is restored before the battery is completely discharged the system will be switched back to normal operation automatically In the opposite case the inverter shuts down and the load is switched to the bypass line bypass operation If the bypass line is not available or is out of tolerance the loads s
55. enu 82 Rev A 05 15 2012 UPS user manual F EKTA Sub menu Programmable data RESET Reset of failure conditions CLOCK SETTINGS System date and time SELECT LANGUAGE Display language setting UPS TEST Performs a commutation test BATTERY SETTING Battery parameter setting BATTERY TEST Performs a battery test NEW BATTERY INSTALL Sets autonomy to 100 RESET HISTORY Event log reset MODBUS MODBUS address of device Reset the hour counter related to the UPS RESET RUNNING HOURS RS running time N Password protected access The SETTINGS menu is protected by a password set by the factory in order to prevent access to unauthorized personnel gt We recommend minimum disclosure of the access password Changes to the operating parameters and starting operations on the UPS may be potentially dangerous for the device and for persons Rev A 05 15 2012 83 EFFEKTA 6 1 SETTING DATE AND TIME Date and time may be set via the CLOCK menu The single digits can be modified via the arrow LOCK SETTIN CLOCK 5 GS keys A V and confirmed by pressing lt DD MM YY hh mm ENTER setting the current date and time correctly The correct setting of the date and time is essential for the recording of the event log 6 2 DISPLAY LANGUAGE SETTING The table below shows the languages which can be set for the display Parameter Standard Range ITALIAN GERMAN FRENCH ENGLISH PORTUGUESE S
56. est 0000000000000 a battery test Possible gt Battery fault causes Solutions 1 Check the battery 2 Reset the system 3 If the alarm persists contact our Technical Support Service YE SHORT CIRCUIT The current sensor has detected a short circuit at the output Possible Load problem causes Measuring circuit failure oolutions 1 Check the loads connected to the UPS output 2 If the alarm persists contact our Technical Support Service STOPTIMEOUTSC Inverter shutdown due to an extended short circuit failure or due an overcurrent on the inverter bridge input Possible gt Short circuit on the loads during a power failure causes gt Inverter bridge fault gt Temporary current peak oolutions 1 Reset the system 2 If the alarm persists contact our Technical Support Service INV OUT OF TOL The inverter voltage or frequency are out of tolerance Possible nverter shutdown due to an alarm Causes Inverter failure oolutions 1 Check which alarms are present and carry out the indicated procedures 2 If the alarm persists contact our Technical Support Service 98 05 15 2012 UPS user manual F EKTA BYPASS WR SEQ The phase rotation of the bypass line is wrong Possible Wrong connection of power cables causes oolutions 1 Check the phase rotation 2 If the alarm persists contact our Technical Support Se
57. he prescriptions of the EN62040 1 standard paragraph 4 5 To obtain the battery life indicated by the battery manufacturer the operating temperature must remain between 0 and 25 However although the battery can operate up to 40 C there will be a significant reduction of the battery life To avoid the formation of any kind of potentially explosive hydrogen and oxygen mixture suitable ventilation must be provided where the battery are installed see EN62040 1 annex N The batteries can be internal or external however it is recommended to install them when the UPS is capable of charging them Please remember that if the battery is not charged for periods over 2 3 months they can be subject to irreparable damage The PEGASUS II 3 1 and 3 3 from 10 kVA to 20 kVA have internal batteries Servicing of batteries should performed by qualified personnel only Replace the batteries with the same number of block and capacity Replace only with original type CAUTION do not dispose of batteries in fire The battery may explode CAUTION do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes lt may be toxic CAUTION do not dump the exausted batteries in the environment Rev A 15 05 2012 35 Installation and start up of UPS PEGASUS ll 10 40 kVA 4 3 1 Battery connection and positioning After the battery installation before closing BCB check the battery voltage on the
58. however not in proximity to sand or dust sources Places in proximity to sand or dust sources Places in proximity to working processes that generate sand or dust or in geographic areas having a high proportion of sand brought by X the wind or of dust suspended in the air 28 Rev A 15 05 2012 Installation and start up of UPS PEGASUS II 10 40 FF F EKT A gt Classification of chemically active substances EN 60721 3 3 Class 3C1R 3C1L 3C4 a aE Salt Salt g fog fog b Sulphur dioxide mg m 0 01 pepe Del C Hydrogen sulphide mg m 0 0015 EN EXE Environmental parameter Sea salt d Chlorine mg m 0 001 e Hydrochloric acid mg m 0 001 f Hydrofluoric acid 2 0 2 0 g Ammonia mg m 0 03 h Ozone mg m 0 004 N e 175 2 0 1 Nitric oxide expressed in equivalent values of nitrogen dioxide mg m Places where atmosphere is strictly monitored and regulated clean spaces category Places where atmosphere is permanently monitored Places located in rural and urban regions where industrial activities are few and where traffic is moderate Places located in urban regions with industrial activities and or considerable traffic Places in proximity to industrial sources with chemical emissions Places located in industrial installations Emissions of highly concentrated chemical pollutants UPS PEGASUS II is designed to be installed an environment that meets the follow
59. ifier and bypass Hectifier and battery charger External battery Inverter Emergency line optional by pass with backfeed contactor Inverter 551 and by pass 558 static switch ex Rev A 06 01 2012 121 UPS INPUT RECTIFIER AND BATTERY CHARGER POWER 30 _ 40 Input Neutral 400 Nominal input voltage range o 20 415 Hz Input frequency range of 25 load Input current THD at nominal voltage 50 load and THDV lt 0 5 75 load 100 load Battery recharging characteristic Maximum recharging current at nominal load A A m at nominal load and battery charged Maximum current absorbed from mains at nom Load max recharging current and min input 58 72 voltage Settable walk in se Settable hold off Sec BATTERY 10 oe Cells number settable 1212 2 180 0 28186 002 A O Inverter input current 34 at nominal load and minimum Vdc 36 Battery Protection external to the UPS Battery Test Included as standard nverter input power at nominal load 122 Rev A 06 01 2012 EFFEKTA UPS OUTPUT INVERTER InverterBridge 0 0 Eficieny DC SAC Output Output a __ ___sthree phase Neutral Output voltage stability Static balanced Load Static unbalanced Load Dynamic step load 20 100 20 Output voltage recovery time after step
60. ing classifications In accordance with the technical specification Biological conditions 3B1 EN 60721 3 3 Chemically active substances 3C2 EN 60721 3 3 5 Mechanically active substances 352 EN 60721 3 3 Climatic conditions UJ In the event that the environmental conditions of the installation room do not comply with the specified requirements additional precautions must be taken to reduce excessive values to the specified limits Rev A 15 05 2012 29 Installation and start up of UPS PEGASUS ll 10 40 kVA 4 ELECTRICAL CONNECTION The electrical connection is part of the work which is normally provided by the company that carries out the product installation For this reason the UPS manufacturer shall not be held responsible for any damages due to wrong connections N Use qualified personnel only All the operations related to the electric connection must be carried out by qualified and trained personnel Work in compliance with the local standards The installation of UPS PEGASUS must be carried out in compliance with national and local regulations The grounding of the UPS via the relevant terminal is mandatory It is strongly recommended to connect the ground terminal as first terminal 30 Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 FF The electrical connection is of the work which is normally provided
61. is provided with internal isolators which allow to isolate the internal power circuits However the voltages of the supply sources are present on the terminals To isolate the device completely provide external circuit breakers on the lines The device contains dangerous voltages even after shutdown and disconnection from the supply sources due to the internal capacitors which discharge slowly Thus we recommend to wait at least 5 minutes before opening the device doors Any operation must be carried out only when voltage is absent and in compliance with safety directives Make sure the battery circuit breaker that may be placed near the battery has been opened solate the device completely by operating the external circuit breakers Wait at least 5 minutes in order to allow the capacitors to discharge After switching off and disconnecting the device there still might be very hot components magnetic parts heat sinks therefore we recommend to use protective gloves High temperature of components It is strongly recommended to use protective gloves due to the high temperatures that may be reached during the operation 20 Rev A 15 05 2012 2 3 8 Storage Installation and start up of UPS PEGASUS ll 10 40 FF If the product is stored prior to installation it should remain stored in its original package in a dry place with a temperature ranging from 10 to 45 N Special enviro
62. ith indications regarding specific dangers These stickers must be always well visible and replaced in case they are damaged The present documentation must be always available in proximity to the device In case of loss we recommend to request a copy to the manufacturer whose details are available in the Contacts section 2 3 2 Personnel Any operation on UPS PEGASUS must be carried out by qualified personnel By qualified and trained person we mean someone skilled in assembling installing starting up and checking the correct operation of the product who is qualified to perform his her job and has entirely read and understood this manual especially the part regarding safety Such training and qualification shall be considered as such only when certified by the manufacturer 2 3 3 Transport and handling Avoid bending or deforming the components and altering the insulation distances while transporting and handling the product Undistributed weight The weight of the UPS is not uniformly distributed Pay attention when lifting Please inspect the device before installing it In case any damage is noticed from the conditions of the package and or from the outside appearance of the equipment contact the shipping company or your dealer immediately The damage statement must be made within 6 days from receipt of the product and must be notified to the shipping carrier directly Should the product need to be returned to th
63. l components constitutes a serious danger to persons and property In case of doubt regarding the non integrity of the package or of the product contained therein contact the manufacturer before carrying out the installation and or the start up 3 1 1 Storage package normally ensures protection from humidity and possible damages during transport Do not store the UPS outdoor N Risk of damage due to inappropriate storage For the environmental storage conditions refer to the indications given for the installation of the device gt The device must only be stored in rooms protected from dust and humidity gt The device cannot be stored outdoor 22 Rev A 15 05 2012 Installation and start up of UPS PEGASUS II 10 40 FF 3 2 HANDLING OF THE UPS The UPS is packed on a pallet It is handled from the transport vehicle to the installation or storage place via a fork lift The device has a heavy weight gt Avoid turnover during the transport of the UPS gt Cabinets must always be handled in upright position gt During loading and unloading operations always respect the indications regarding the device barycentre marked on the package Before positioning the UPS in order to avoid risks of turnover it s recommended to move the system on the wood pallet on which the UPS is fixed Before the positioning in the final location remove the UPS from the pallet Handli
64. load IEC EN 62040 3 Output frequency stability Free running quartz oscillator Inverter sync with mains 2 other on request Slew rate 1 Nominal output current 400Vac output 0 8 58 1 47 Overload capability 125 150 for 30 sec gt 150 for 10 sec 0955 Short circuit current Elect short circuit protection current limited at 2 Short circuit characteristic times nominal current Automatic stop after 5 seconds Selectivity EE Within cycle Fuse GL 20 In Output waveform EE Sinusoidal Output harmonic distortion Linear Load 1 Non Linear Load lt 5 62040 3 Fully compliant Max crest factor without derating EE 06 01 2012 123 UPS OUTPUT BY PASS Automatic static Electronic thyristor switch Protection 17 Fuss O Three phase Neutral Nominal Voltage selectable Vac 380 400 415 Hange 10 Nominal Frequency selectable Hz 50 60 Range 1 5 adjustable Without break In case of Short circuit Transfer inverter automatic bypass Battery end of discharge Inverter test Inverter not operating Automatic Retransfer automatic bypass gt inverter Block on bypass after 6 transfers within 2 minutes reset by front panel 150 continuously Overload Capability EN 1000 for 1 cvcle Standard Manual By Pass Electronically controlled No break Back feed protec
65. ms present are displayed by scrolling the menu A30 COMMON ALARM wv After last alarm present the operating UPS OTTATI statuses are displayed SIEPE Before carrying out any operation the UPS make sure that the safety precautions are adhered to Any work on the unit must be carried out by qualified personnel nternal components can only be accessed after disconnecting the device from supply sources Always use protective devices designed for each type of activity gt The instructions contained in the manuals must be strictly followed gt In case of doubt or impossibility of solving the problem please contact EFFEKTA immediately Rev A 05 15 2012 93 EFFEKTA 8 1 OPERATING STATUS DEFINITION The rectifier section is working properly Operating The rectifier supplies the inverter and keeps the battery charged condition The battery is connected to the PATEK Operating The battery is kept charged by the rectifier and is ready to feed the condition inverter IINVERTEROK The inverter VERTED Of and frequency are within the allowed range Operating The inverter is ready to feed the load condition INVERTER gt LOAD The inverter feeds the load Operating The load is fed via the static inverter switch condition INV BYPASS SYNC 2 The inverter is with the bypass Operating The synchronization between the inverter and the bypass is locked
66. nary use at weather protected locations based climatic and biological conditions as well as on mechanically and chemically active substances Therefore the place of installation must meet specific requirements to ensure compliance with the conditions for which the UPS was designed gt Climatic conditions according to the technical specification of PEGASUS ll Environmental parameter Minimum operating temperature 10 Maximum operating temperature C 40 Minimum relative humidity 96 5 Maximum relative humidity 96 95 Condensation NO Rainfall with wind rain snow hail etc NO Water with an origin other than rain NO Ice formation NO Classification of biological conditions EN 60721 3 3 Environmental Class parameter 3B1 3B3 Presence of mildew fungus Presence of mildew fungus Presence of rodents and Presence of rodents and other animals that are other animals that are harmful to products harmful to products excluding termites including termites Fauna NO Classification of mechanically active substances EN 60721 3 3 Class 351 352 353 354 Sand mg m 300 3000 D Dust suspension mg m 0 2 4 0 C Dust sedimentation mg m h 1 5 15 40 Places where precautions have been taken to minimize the presence X of dust Places away from dust sources Environmental parameter Places without any special precaution to minimize the presence of sand or dust
67. ng costs travel and accommodation costs for the service personnel of EFFKTA for on site repairs as well as costs for the customer s own employees will not be covered by the factory warranty and will be charged to the end customer C case of service performed following a call made by mistake or in case our technicians incur extra time and or costs due to the site inaccessibility or due to work interruptions required by the customer such costs will be invoiced in accordance with ANIE rates CLASS COLUMN Modes required a In the event of a fault covered by the warranty the customer shall notify EFFKTA in writing of the occurred fault providing a short description of the fault b The customer shall also provide documents showing the validity of the warranty receipt purchasing invoice with serial number of the product report indicating the start up date Service at the installation site a During preventive maintenance visits or emergency service access shall be ensured to the installation site and the device shall be made available in order to ensure maintenance or repair with no waiting time b During the intervention the customer s representative must attend service operations at the installation site so that he she may operate the control devices outside the equipment In case entry permits are necessary in order to enter the installation site EFFKTA must be notified of the time necessary to obtain the
68. ng of the UPS The UPS PEGASUS II can be handled by means of the four wheels fixed on the bottom y Vies Picture 2 Handling of UPS PEGASUS ll Rev A 15 05 2012 23 Installation and start up of UPS PEGASUS ll 10 40 kVA 3 3 POSITIONING AND INSTALLATION UPS PEGASUS II must be installed indoor in a clean and dry room preferably without dust or humidity infiltrations For the environmental conditions in the place of installation in compliance with the current legislation please refer to the Overall dimensions minimum distances from the walls and ventilation section N Special environmental conditions It is necessary to implement specific protective measures in case of unusual environmental conditions VV VV harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations bad ventilation conductive or radiant heat from other sources fungus insects vermin 24 Rev A 15 05 2012 Installation and start up of UPS PEGASUS ll 10 40 FF F EKT A 3 3 1 Base plan static load and weights L2 Ax P1 L1 A x Picture 3 Base plan AUS 10 15 20 4 3 1 3 3 L1 mm 450 P1 mm 640 2 The supporting base of the UPS must be designed to carry the UPS weight and to ensure its steady and safe support Its carrying capaci
69. nmental conditions It is necessary to implement specific protective measures in case of unusual environmental conditions Vo NW VV V WV harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations bad ventilation conductive or radiant heat from other sources fungus insects vermin 2 4 ENVIRONMENTAL PROTECTION 2 4 1 Recycling of packing materials Packing materials must be recycled or disposed of in compliance with applicable local and national laws and regulations 2 4 2 Device disposal At the end of their product life the materials composing the device must be recycled or disposed of in compliance with the current local and national laws and regulations Rev A 15 05 2012 21 Installation and start up of UPS PEGASUS ll 10 40 kVA 3 INSTALLATION 3 1 RECEIPT OF THE UPS Please inspect the device before installing it In case any damage is noticed from the conditions of the package and or from the outside appearance of the equipment contact the shipping company or your dealer immediately The damage statement must be made within 6 days from receipt of the product and must be notified to the shipping carrier directly Should the product need to be returned to the manufacturer please use the original package N Danger to persons due to transport damages Mechanical damage to the electrica
70. ntained in the present manual and in the technical supporting documentation Further information In the event that the information provided in this manual is not sufficiently exhaustive please contact the manufacturer of the device whose details are available in the Contacts section 5 1 PRELIMINARY CHECKS Before starting up the unit make sure that allinstallation and electric connection works have been performed professionally all power and control cables have been properly and tightly connected to the relevant terminal boards gt the ground cable is properly connected the battery polarity is correct and the voltage is within the operating values the phase rotation of the line is correct and the voltage is within tolerance with the operating values gt the emergency power off EPO push button if installed is not pressed if not press it back to the rest position o4 Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 FF 5 2 START UP PROCEDURE N EPO push button and phase rotation Before switching the UPS on make sure that 1 the emergency power off EPO push button if installed is not pressed If not press it back to the rest position 2 theinput and output phase rotation is correct N Circuit breaker BCB Do not close the battery breaker BCB before it s required by the front panel Serious damages to the UPS internal
71. orting documentation 14 Rev A 15 05 2012 Installation and start up of UPS PEGASUS II 10 40 2 2 PEGASUS II RATING UPS PEGASUS II is provided with an identification plate containing the operation ratings The plate is fixed outside on the rear of UPS UPS 15kVA 3 RETE 1 MAINS 1 NETZ 1 30 N Uin Vac 400 20 15 lin A 19 Frequenza Frequency Frequenz 50 60 2 5 RETE 2 MAINS 2 NETZ 2 Uin Vac 10 lin 26 Frequenza Frequency Frequenz USCITA OUTPUT AUSGANG 30 N Uout Vac 380 400 415 lout A Frequenza Frequency Frequenz 50 60 2 Potenza Power rating Leistung t5kva3e N 12kW nominal value without overload 400 8624004 Articolo Code Code ASD95 20 N Serie Serial EI5M22002 Numero unita Unit number Stuck 1 1 275 kg According to 1509001 2008 15014001 Made i gU Picture 1 Rating plate of PEGASUS ll N Check the technical characteristics Before carrying out any installation or start up operation on the UPS make sure its technical characteristics are compatible with the AC supply line and with the output loads Rev A 15 05 2012 15 Installation and start up of UPS PEGASUS ll 10 40 2 3 SPECIAL SAFETY WARNINGS 2 3 1 General warnings UPS PEGASUS is provided with various stickers w
72. parts and or to the battery may occur LCD DISPLAY ACTION OPERATING CHECKS 1 BLANK A few seconds after the closing of input circuit breaker RCB the pre charging phase Close RCB of the capacitive bank will start The control logic will be started and the front panel will be activated BOOT LOADER BOOT phase where the UPS firmware can are on Reading of the configuration parameters stored in the EEPROM All the LED s on the front panel are off Sending of the configuration parameters stored in the EEPROM All the LED s on the front panel are off be updated following the appropriate EEPROM READING procedure All the LED s on the front panel 4 EEPROM PARAM SENDING UPS START UP UPS start up LED 1 is on input voltage PLEASE WAIT present 7 RECTIFIER START UP The IGBT rectifier bridge starts to modulate VDC voltage reaches the nominal value LED 3 is lit green DC voltage present PLEASE WAIT The modulation of the inverter bridge is started The AC output voltage reaches the nominal value After a few seconds the static inverter switch is closed LED 5 is lit INVERTER START UP PLEASE WAIT green static switch SSI closed BYPASS START UP 15 05 2012 55 RERSEWAT 000 F EKT A Installation and start up of UPS PEGASUS II 10 40 kVA BYPASS START UP The control logic checks that all the bypass PLEASE WAIT parameters voltage phase rotation frequency are co
73. pplied by the UPS making the User aware of this fact OUTPUT Picture 1 Block diagram 3 2 SYSTEM DESCRIPTION 3 2 1 Rectifier It converts the three phase voltage of the AC mains into continuous DC voltage It uses a three phase fully controlled IGBT bridge with a low harmonic absorption The control electronics uses 32 bit uP of latest generation that allows to reduce the distortion of the current absorbed by mains THDi to less than 5 This ensures that the rectifier does not distort the supply mains with regard to the other loads It also avoids cable overheating due to the harmonics circulation The rectifier is so sized as to supply the inverter at full load and the battery at the maximum charging current 66 Rev A 05 15 2012 UPS user manual F EKTA 3 2 2 Inverter converts the direct voltage coming from the rectifier or from the DC battery into alternating AC voltage stabilized in amplitude and frequency The inverter uses IGBT technology with a high changeover frequency of approximately 15 KHz The control electronics uses a 32 Bit uP of latest generation that thanks to its processing capability generates an excellent output sine wave Moreover the fully digital control of the output sine wave allows to achieve high performances among which a very low voltage distortion even in presence of high distorting loads 3 2 3 Battery and battery charger The battery can be installed inside only 10 2
74. pply to the UPS systems indicated below PEGASUS II 10kVA 3 1 PEGASUS II 15kVA 3 1 PEGASUS II 20kVA 3 1 PEGASUS II 10kVA 3 3 PEGASUS II 15kVA 3 3 PEGASUS II 20kVA 3 3 PEGASUS II 3 3 PEGASUS II 40kVA 3 3 VV VV ON ON ON V Storing documentation This manual and any other supporting technical documentation relating to the product must be stored and made accessible to personnel in the immediate vicinity of the UPS Further information In the event that the information provided in this manual is not sufficiently exhaustive please contact the manufacturer of the device whose details are available in the Contacts section 64 Rev A 05 15 2012 UPS user manual F EKTA 2 SAFETY RULES AND WARNINGS Always respect all the safety instructions and in particular any work on the unit must be carried out by qualified personnel internal components can only be accessed after disconnecting the device from supply sources always use protective devices designed for each type of activity the instructions contained in the manuals must be strictly followed Potentially hazardous situations may arise in case of UPS failure gt Do not use the device if visibly damaged Maintain the device regularly to identify possible failure N Possible device damage Whenever work is carried out on the device make sure all actions are taken in order to avoid electrostatic discharges
75. pport Service SEND PARAM ERROR Possible Microcontroller communication problems Causes 1 Contact our Technical Support Service YS PARAM ERROR Description Description Internal error Internal error 200 Possible gt Microcontroller communication problems causes 1 Contact our Technical Support Service Rev A 05 15 2012 105 EFFEKTA TEST MODE ERROR Possible Microcontroller communication problems Causes 1 Contact our Technical Support Service SSW BLOCKED The static switch is blocked The load is no longer supplied Possible gt Loads failure Causes gt Possible UPS fault Solutions 1 Check the loads for possible failures 2 Reset the system 3 If the alarm persists contact our Technical Support Service TEMPERATURE Description The battery temperature is out of tolerance This alarm is only active when the temperature probe is installed and enabled on the battery Possible gt Anomalous temperature in the battery cabinet Causes gt Possible failure on the measuring circuit Solutions 1 Check the temperature on the batteries and remove the cause of the alarm if any 2 If the alarm persists contact our Technical Support Service DC COMP ERROR Possible Microcontroller communication problems causes 1 Contact our Technical Support Service MA FIRMWARE ERROR The controller has detected an incompatibility in th
76. r static switch Possible gt System failure Causes Solutions 1 Check which alarms are present and carry out the indicated procedures 2 If the alarm persists contact our Technical Support Service MAINTENANCE Description _ 15 Itis necessary to out maintenance work to carry out maintenance work hetime limit since the last maintenance work has elapsed causes Solutions 1 1 Contact our Technical Support Service our Technical 1 Contact our Technical Support Service 00000000 Service COMMON ALARM Description Common alarm alarm Possible gt At least one alarm is present causes Solutions 1 Check which alarms are present and carry out the indicated procedures BUS CLOSED Description Description The manual bypass isolator is closed manual manual bypass isolator is closed isolator is closed Possible gt Manual bypass isolator closed causes Solutions 1 Check the status of the manual bypass isolator 2 Check the functionality of the auxiliary contact of the isolator 3 If the alarm persists contact our Technical Support Service A32 EPO BUS CLOSED BUS CLOSED The system is _ ___ due to the activation of emergency power off button Possible Activation of the local or remote emergency power off button Causes Solutions 1 Release the emergency power off button and reset the alarm
77. represent the single UPS units gt The letters and stand for MASTER and SLAVE respectively gt brackets around a letter indicate that we are working on that specific UPS unit A question mark next to a number indicates that that UPS unit is not communicating on the data bus Let us assume to have the following situation System composed of 4 UPS units UPS2is currently the MASTER UPS gt we are checking the data communication on UPS3 gt UPS4 is not communicating The menu will be as shown below In case there are more than four paralleled devices the menu will be as follows The dots indicate the presence of a further menu which shows the status of the other UPS units in the system 7 1 4 Parallel type The string on the second line may have two values POWER or REDUNDANT x gt POWER means that the parallel system is so set as to require the presence of all the UPS units to feed the load gt REDUNDANT x means that the system is redundant and the redundancy index is indicated by number For example in a system composed of 3 UPS units REDUNDANT 2 means that only of the UPS units is sufficient to feed the load Rev A 05 15 2012 91 EFFEKTA PS ser manua 7 1 5 Message statistics The statistics section regarding the messages exchanged on the communication buses consists of three different menus Number of messages received and percentage of re
78. rol is not able to regulate the rectifier output current precisely the rectifier output current precisely Possible gt Regulation system failure causes oolutions 1 Reset the system 2 If the alarm persists contact our Technical Support Service 104 05 15 2012 UPS user manual F EKTA Aam o Aam 7 DESAT IGBT INV Description The inverter is blocked due to the operation of the desaturation sensor of the IGBT drivers Possible gt Inverter bridge fault causes Solutions 1 Reset the system 2 If the alarm persists contact our Technical Support Service pb P NE HIGH TEMP SSW Description High temperature of the static switch heat sink 00000000000 temperature of the static switch heat sink Possible gt Fault of the heat sink cooling fans Causes gt The room temperature or cooling air temperature is too high Solutions 1 Check the fans operation 2 Clean the ventilation grids and the air filters if any 3 Check the air conditioning system if present 4 If the alarm persists contact our Technical Support Service PAR LOST REDUND Description This alarm is only active on PARALLEL systems Continuity is not ensured in the event of a fault on one of the UPS units Possible gt he total load is higher than the maximum expected value causes Possible failure on the measuring circuit oolutions 1 Check the load fed by the system 2 If the alarm persists contact our Technical Su
79. rol loop error alarm A39 Booster shutdown due to voltage control loop error alarm A41 Booster shutdown due to current control loop error alarm A43 Static switch blocked alarm A50 Booster shutdown due to the operation of the load symmetry sensor alarm A33 ON ON ON VV V V WV Activation of the battery fault alarm alarm A10 Scheduled maintenance request alarm A29 For a description of the UPS status in each of the failure conditions listed above please refer to the Faults and alarms section 6 9 ALARMS HISTORY RESET Access the RESET HISTORY menu The value on the second line is ready to be changed The parameter is changed The change is confirmed by pressing lt ENTER The system performs a reset of the alarms history and returns to the previous screen Loss of data The alarms history contains very important data to monitor the device behaviour over time We recommend to save the data before deleting it 88 Rev A 05 15 2012 UPS user manual FEKTA 7 SYSTEM INFORMATION The INFO menu provides general information regarding the UPS based on the structure indicated below Picture 12 Structure of INFO menu All data shown in the various sections are set by the factory via a special interface software and cannot be altered except by personnel authorized by the manufacturer The only adjustable parameters are the MODBUS settings see SPECIAL menu Rev A 05 15 2012 89
80. rrect LED 2 is lit green bypass voltage present BATTERY START UP 1 BATTERY START UP The control logic checks the closing of the PLEASE WAIT circuit breaker to go to the following step Led 4 lit green 13 UPS START UP 14 SIART UP END The control logic checks that all the output PLEASE WAIT parameters voltage current frequency are correct LED 7 is lit green output voltage present End UPS NAME NOMINAL POWER The default screen is displayed after a short time with the UPS name and the nominal power 56 Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 FF F EKT A 5 3 BASIC TROUBLESHOOTING This paragraph provides the basic information if any problems occur during the start up procedure In case the problem cannot be solved contact the service department 1 After closing RCB the LCD display is still blank e Check the phase rotation of supply voltage e sure the input voltage and frequency are within tolerance Check the rectifier protection fuses F1 F2 F3 they are inside the unit 2 After step 1 the UPS stops the starting sequence and shows one or more alarm messages e Check the alarms indicated on the display and remove their causes e Close and try to restart the UPS 3 After step Z2 the unit shows the alarm A15 Byp fault Make sure you have closed circuit breaker SBCB Check the protection fuses of the static bypass switch they are inside
81. rvice YES BYPASS FAULT The voltage or frequency of the bypass line are out of tolerance Possible Bypass line instability or failure causes Wrong phase rotation oolutions 1 Check the connections to the mains 2 Check the stability of mains voltage 3 If the alarm persists contact our Technical Support Service BYPASS gt LOAD Description The load is fed Theloadisfedbythebypassline the bypass line Possible gt Temporary changeover due to inverter failure Causes Solutions 1 Verify the inverter status and check whether other alarms are present 2 If the alarm persists contact our Technical Support Service INKA RETRANSFER BLOCK The load is blocked on the bypass line Possible gt Very frequent changeovers due to load in rush currents causes Static switch problems oolutions 1 Reset the system 2 Check the in rush currents of the loads 3 If the alarm persists contact our Technical Support Service D MBCB CLOSED Description The manual manual bypass isolator is closed isolator is closed Possible gt Manual bypass isolator closed causes oolutions 1 Check the status of the manual bypass isolator 2 Check the functionality of the auxiliary contact of the isolator 3 If the alarm persists contact our Technical Support Service Rev A 05 15 2012 99 EFFEKTA The output isolator is open Possible gt Output isolator open causes
82. s electric connection is carried out directly on the terminals located on the card Picture 24 Relay card 52 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 FF F EKT A Alarms Status Led Status in Status in normal E normal operation operation Alarm A30 COMMON ALARM Not energized if 23 Closed _ que ODER Alarm A1 MAINS FAULT Not energized if 56 alarm is present 45 Alarm A9 BATTERY AUT END 12 Alarm A13 INV OUT OF TOL 1 iai 10 11 NORMAL MODE Alarm A16 BYPASS LOAD ECO MODE Status 57 BYPASS gt LOAD BATTERY NOT DISCHARGING NORMAL MODE Status 54 INVERTER gt LOAD ECO MODE Alarm 2 A38 INV gt LOAD Status S6 BYPASS Relay output characteristics 120 VAC voltage 1A current 50 VDC voltage 1A current Rev A 15 05 2012 Closed Open Closed Open Not energized if Closed 14 15 alarm is present Energized if status is present 13 14 Not Energized 17 18 If battery 16 17 Open Closed discharge Open Energized if 20 21 status is present 19 20 Energizedit 2524 status Is present 22 03 Closed Not energized if alarm is present Open Closed Open resistive load 53 Installation and start up of UPS PEGASUS ll 10 40 kVA 5 STARTUP AND SHUTDOWN Before installing and using the device make sure you have read and understood all the instructions co
83. ssary to implement specific protective measures in case of unusual conditions gt harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations bad ventilation conductive or radiant heat from other sources strong electromagnetic fields radioactive levels higher than those of the natural environment fungus insects vermin VV VV VV V WV Use authorized personnel only All transport installation and start up operations must be carried out by qualified and trained personnel The installation of UPS PEGASUS II must be carried out by authorized personnel in compliance with national and local regulations Rev A 15 05 2012 17 Installation and start up of UPS PEGASUS ll 10 40 kVA Do not modify the device in any way this may result in damage to the equipment itself as well as to objects and persons Maintenance and repair must be carried out by authorized personnel only Contact the manufacturer for details of the nearest service centre 2 3 5 Electrical connection The UPS connection to the AC power must be carried out in compliance with the current regulations Make sure the indications specified on the identification plate correspond to the AC power system and to the actual electrical consumption of all of the equipment connected N Check the conformity of the documentation The UP
84. sure of alarms Should an alarm occur and then the conditions that originated it no longer exist the alarm will be automatically cancelled and the system restarted 78 Rev A 05 15 2012 UPS user manual FEKTA 5 3 1 Display of alarms history All the events are recorded in the alarms history _ The first event shown is latest one in order of time a new event makes all the other events automatically shift one position clearing the oldest event The quantity of stored events is displayed on the first line xxx yyy which contains the data currently displayed position in the list and the total number of stored data maximum number equal to 250 respectively An asterisk indicates the automatic reset of the alarm Latest event stored in order of time E g automatic reset of alarm A3 BOOSTER STOPPED Immediately prior event gt E g alarm BOOSTER STOPPED First event stored in order of time Rev A 05 15 2012 19 EFFEKTA 5 3 2 Alarms and operating status 80 ALARMS A1 A2 A3 AA MAINS FAULT INPUT WRONG SEQ BOOSTER STOPPED BOOSTER FAULT DC VOLTAGE FAULT BATTERY IN TEST BCB OPEN BATTERY DISCHARGE BATTERY AUT END BATTERY FAULT SHORT CIRCUIT STOP TIMEOUT SC INV OUT OF TOL BYPASS WR SEQ BYPASS FAULT BYPASS gt LOAD RETRANSFER BLOCK MBCB CLOSED OCB OPEN OVERLOAD THERMAL IMAGE BYPASS SWITCH EPO PRESSED HIGH TEMPERATURE INVERTER
85. t power 0 8 Nominal output power Cose 1 0 w 8 12 16 25 load gt 88 Efficiency AC AC 50 load o gt 90 ON LINE Double Conversion 97596 load gt 91 20 100 load gt 92 kW 695 1040 1390 i According to IEC62040 3 Power derating for altitude 1000 m 196 power derating every 100m above 1000m up to max 2000m Ventilation Forced Hequested cooling air volume Audible noise level according to IEC EN 62040 3 Standard battery type lead acid 500 O O lt 52 db 2 x 180 2 X 186 IP 20 According to IEC EN 62040 2 CE marking IEC EN 62040 1 IEC EN 62040 3 RAL 7016 Front and top 10 cm from the wall 450 P 650 1200 Min 175 Min 260 Min 260 Weight with battery Max 285 Max 275 Max 275 Weight without battery III TEN TENTE Static load without battery g m 348 n cells Protection degree Electromagnetic compatibility EMI Safety Test and performance Paint Accessibility Installation Dimensions mm kg kg e CO Input Output cable connection Transport Transport mechanical stress According to IEC EN 62040 3 Design standards 2 ISO 9001 2008 Free contact interface On request Standard RS232 USB Optional RS485 ModBus protocol Up to 5 1 Redundant parallel Up to 6 Power parallel 3 3 x 3 65666 Serial communication interface Parallel
86. tact our Technical Support Service BATTERY IN TEST Description The rectifier voltage is reduced to start a short controlled discharge of the battery Possible gt battery test has been started automatically if set or manually causes by the user 1 Wait for the test to end and check possible battery faults The battery isolator is open Possible Battery isolator open Causes oolutions 1 Check the status of the battery isolator Check the functionality of the auxiliary contact of the isolator Check the connection between the auxiliary contact of the isolator and the auxiliary terminals of the UPS if provided If the alarm persists contact our Technical Support Service BATTERY DISCHARGE The battery is discharging Possible gt battery is discharging due to a mains failure causes Rectifier failure oolutions 1 Check which alarms are present and carry out the indicated procedures 2 If the alarm persists contact our Technical Support Service Rev A 05 15 2012 97 EFFEKTA BATTERY AUT END The battery has reached the pre alarm discharge level Possible gt The battery is discharging due to a mains failure causes Rectifier failure oolutions 1 Check which alarms are present and carry out the indicated procedures 2 If the alarm persists contact our Technical Support Service pro NM BATTERY FAULT Description Fault Fault following a battery t
87. the UPS ISOLATE THE UNINTERRUPTIBLE POWER SUPPLY UPS BEFORE WORKING ON THIS CIRCUIT 2 3 6 Operation The installations to which the UPS systems belong must comply with all the current safety standards technical equipment and accident prevention regulations The device can be started operated and disconnected only by authorized personnel The settings can only be changed using the original interface software During operation UPS PEGASUS converts power characterized by high voltages and currents gt All the doors and the covers must remain closed N Injury hazard due to contact with toxic substances The battery supplied with the UPS contains small amounts of toxic materials To avoid accidents the directives listed below must be observed Never operate the UPS if the ambient temperature and relative humidity are higher than the levels specified in the technical documentation Never burn the battery risk of explosion Do not attempt to open the battery the electrolyte is dangerous for the eyes and skin Comply with all applicable regulations for the disposal of the battery Rev A 15 05 2012 19 Installation and start up of UPS PEGASUS ll 10 40 kVA 2 3 7 Maintenance oervice and repairs must be carried out by skilled and authorized personnel Before carrying out any maintenance operation UPS PEGASUS must be disconnected from AC and DC supply sources The device
88. the cardboard cover protection from the batteries see picture 18 See Pict 21 Pictrue 18 Cardboard 7Ah 9Ah 12Ah battery protection 3 _ Connect the wires as shown on the picture 19 Cable 8 Jumper 4 Cable 6 F _ _ Jumper 3 Cable 4 Jumper 2 4 cate 2 Jumper 1 emp Picture 19 7Ah 9Ah 12Ah battery connection Rev A 15 05 2012 47 Installation and start up of UPS PEGASUS ll 10 40 kVA 4 After the connection re insert the battery trays as shown in picture 20 See Pict 21 Picture 20 7Ah 9Ah 12Ah battery connected Put back and fix the front cover with the six screws After the battery installation before closing BCB check the battery voltage on the BCB circuit breaker and connect battery cabinet to the UPS as indicated on 4 5 3 paragraph conma UN 2 E 427 Picture 21 Battery circuit breaker and fuses 48 Rev A 15 05 2012 Installation and start up of UPS PEGASUS Il 10 40 FF 4 5 3 Connections The following picture shows the electrical connection between the UPS and the external battery cabinet UPS External battery cabinet v CON S 5 B N B BCB1 22129 switch Picture 22 Battery cabinet and UPS connections For the connection above mentioned you can use the cables supplied in the battery cabinet Rev A 15 05 2012
89. the parameter set Confirmation screen for the configuration 05 15 2012 85 EFFEKTA PS ser manua Setting all the parameters To save all the parameters it is necessary to reach the end of the guided procedure until the last screen previously shown If the procedure is interrupted earlier none of the parameters previously set will be saved 65 SETTING THE MODBUS PARAMETERS The parameters regarding the communication via RS485 interface can be set in the MODBUS menu Modbus address The single digits can be modified via the arrow keys V and confirmed by pressing ENTER Parameter MODBUS ADDRESS 6 6 UPS TEST The UPS TEST menu allows to carry out a switching test of the inverter The inverter is switched off and the load is transferred to the bypass supply The inverter supply is automatically restored after a few seconds The value on the second line is ready to be changed The parameter is changed The change is confirmed by pressing lt ENTER The system performs a test and returns to the previous screen Possible loss of supply In case of power failure while the test is being performed the immediate operation of the inverter is not guaranteed 86 Rev A 05 15 2012 UPS user manual FEKTA 6 7 BATTERY TEST The BATTERY TEST menu allows to carry out a short discharge test of the battery In case the battery is not efficient the alarm A10
90. thout break In case of Short circuit Transfer inverter automatic bypass Battery end of discharge Inverter test Inverter not operating Automatic Retransfer automatic bypass gt inverter Block on bypass after 6 transfers within 2 minutes reset by front panel 150 continuously Overload Capability EN 1000 for 1 Cvcle Standard Manual By Pass Electronically controlled No break Back feed protection 1 Stadad 0 112 Rev A 06 01 2012 EFFEKTA OPTIONS 1 po 9 10 11 12 13 14 15 BATTERY TEMPERATURE VOLTAGE COMPENSATION INSULATION TRANSFORMER ON BY PASS VOLTAGE ADAPTATION AUTO TRANSFORMERS RELAY CARD Eight signals Alarms Statuses Free relay contact SERIAL INTERFACE RS 485 MOD BUS protocol SNMP ADAPTER MONITORING PANEL PARALLEL CARD INTERFACE KIT EXTERNAL BATTERY CABINET WALL MOUNTED FUSED SWITCH BOX SPECIAL PAINT LOAD SYNC BUS CARD INTERFACE KIT DIESEL GENERATOR EXTERNAL EPO AUXILIARY CONTACT EXTERNAL MBCB AUXILIARY CONTACT OTHER SOFTWARE SELECTABLE FEATURES gt OFF LINE RECTIFIER WALK IN TIME RECTIFIER DELAY ON STARTUP HOLD OFF TIME FREQUENCY CONVERTER MODE Rev A 06 01 2012 113 TECHNICAL DATA SHEET PEGASUS II 10 15 20 kVA GENERAL INFORMATION POWER 10 15 20 UPS Type ONLINE Double Conversion Nominal outpu
91. tifier 2 Rectifier and battery charger d Maximum internal battery 3 3Ah 7 2Ah and 9Ah 60 or 62 batteries 4 Optional external battery 5 Inverter 6 Emergency line by pass with backfeed contactor 7 Inverter SSI and by pass SSB static switch Rev A 06 01 2012 109 UPS INPUT RECTIFIER AND BATTERY CHARGER POWER 1 10 15 Input Three phase Neutral m Vac 400 Nominal input voltage range 20 415 Input power factor 25 load 20 lt Input current THD at nominal voltage 50 load 8 lt and THDV lt 0 5 75 load 6 lt 4 lt Input frequency range 2 210095 load Battery recharging characteristic JU DIN 41773 Maximum recharging current A at nominal load Bridge rectifier tyge 77 20 Input protection 1 1 1 1 Fuss O at nominal load and battery charged Maximum current absorbed from mains E at nom Load max recharging current and min input A 24 36 36 voltage Sectable from 5 to 30 Sectable from 1 to 300 BATTERY POWER 15 Maximum internal battery 1 60 0 62 7 2 Standard type 121 Cells number settable 121 gt 6 02 Inverter input current at nominal load and minimum Vdc A le Battery Protection external to the UPS Fuse 002 Battery Test 1 Included as standard Battery Test 110 Rev A 06 01 2012
92. tion Optional 0 124 Rev A 06 01 2012 EFFEKTA OPTIONS 1 o pr 9 10 11 12 13 14 15 16 17 BATTERY TEMPERATURE VOLTAGE COMPENSATION INSULATION TRANSFORMER ON BY PASS SEPARETED INPUT KIT VOLTAGE ADAPTATION AUTO TRANSFORMERS BACK FEED PROTECTION RELAY CARD Eight signals Alarms Statuses Free relay contact SERIAL INTERFACE 485 MOD BUS protocol SNMP ADAPTER MONITORING PANEL PARALLEL CARD INTERFACE KIT EXTERNAL BATTERY CABINET WALL MOUNTED FUSED SWITCH BOX SPECIAL PAINT LOAD SYNC BUS CARD INTERFACE KIT DIESEL GENERATOR EXTERNAL EPO AUXILIARY CONTACT EXTERNAL MBCB AUXILIARY CONTACT OTHER SOFTWARE SELECTABLE FEATURES Pp ct OFF LINE RECTIFIER WALK IN TIME RECTIFIER DELAY ON STARTUP HOLD OFF TIME FREQUENCY CONVERTER MODE 06 01 2012 125 EFFEKTA 126 Rev A 06 01 2012 EFFEKTA Rev A 06 01 2012 127 EFFEKTA Rev A 06 01 2012
93. ty must be adequate to the static loads indicated in the table below 15 20 30 40 Power kVA Weight without battery kg 140 Weight with battery Max kg 285 275 Static load without battery kg m 347 381 486 Static load with battery Max kg m 989 954 Rev A 15 05 2012 25 F EKTA Installation and start up of UPS PEGASUS ll 10 40 kVA 3 3 2 Overall dimensions minimum distances from the walls and ventilation The UPS must be so installed as to ensure its serviceability and to allow a correct air flow as much as possible With regard to the minimum distances from the walls for all of the UPS sizes the same installation conditions apply as indicated in the table below Battery Cabinet Battery Cabinet Picture 4 Minimum distances from the walls 26 Rev A 15 05 2012 Installation and start up of UPS PEGASUS II 10 40 FF F EKT A BEN 10 15 20 30 4 3 1 3 3 3 3 mm 450 P mm 670 mm 1200 X min mm 10 Y min mm 500 ADD CABINET COD AS553 L1 mm 503 P1 mm 647 H1 mm 1200 The table below shows the air volume required for an optimal ventilation and cooling of the UPS Power kVA Air volume m h Rev A 15 05 2012 27 F EKTA Installation and start up of UPS PEGASUS ll 10 40 kVA 3 3 3 Environmental installation conditions The air is classified by the EN 60721 3 3 standard Classification of environmental parameters and their severities Statio
94. u which allows to change the parameters is password protected in order to prevent access to unauthorized personnel 72 Rev A 05 15 2012 UPS user manual FEKTA 4 FRONT PANEL The front panel of the UPS consisting of four rows alphanumeric display plus 5 function keys allows the complete monitoring of the UPS status The mimic flow helps to understand the operating status of the UPS SERVICE D Picture 6 UPS front panel 4 1 FUNCTION BUTTONS The front panel of the UPS is provided with 5 buttons whose functions are indicated in the following table Assigned functions Scrolls up the menus Increases the values by one unit oelects a value Scrolls down the menus Decreases the values by one unit Selects a value Selects a menu Confirms changes VV ON NN NON NON silences the buzzer activated due to an alarm or a failure gt Returns to the previous menu 4 2 FUNCTION OF MIMIC PANEL LED S 9 SERVICEO 10 Picture 7 UPS mimic panel Rev A 05 15 2012 73 EFFEKTA PS ser manual c GREEN LED 1 CKOCK GREEN LED2 CK GREEN OCK GREEN LED 3 C GREEN ey GREEN CKOCK GREEN LED 4 GO ORANGE Cy GREEN LED 5 CK GREEN ORANGE LED 6 ORANGE E OFF 2 7 LED 8 RED LED 9 ORANGE LED 10 GO ORANGE
95. upply is interrupted as soon as the battery reaches the discharge limit threshold black out As soon as the supply is restored the rectifier will recharge the battery In the standard configuration the loads are supplied again via static switch SSB when mains is available again The inverter is restarted when the battery has partially restored its capacity The system restart from the black out condition can be customized based on the requirements of the plant in three different modes Bypass gt loads are supplied as soon as the bypass line is available factory configuration gt Inverter gt loads are supplied by the inverter even if the bypass line is available when the battery voltage has reached a programmed threshold after the rectifier restart gt Man Inverter gt the output supply is NOT restored automatically The system requires a confirmation to restart which can only be done manually by the user via the front panel OUTPUT Picture 4 Battery operation Rev A 05 15 2012 69 EF UPS user manual 3 3 4 Manual bypass The manual bypass operation is necessary whenever the UPS functionality is tested or during maintenance or repair work During the manual bypass due to repair or maintenance the UPS is completely shut down and the load is directly supplied by the bypass line Follow the procedures contained in the manual The sequence of manual bypass switching and return must b
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