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am5k combined depth/tension measurement device

1. gt AMSK User Manual Rev E Oct 2007 Page 35 of 45 36220 1093 enc al BOX 850 Simonton Jorge Aet ERO 281 346 4300 Wirelineg 581 346 4301 Products 6 6 BACKUP ODOMETER CABLE AND WIRING 14 AMBKA058 55 ENCODER BACKUP MAGNETIC 1 EA 49 AM5KP027 CONN KPT02E10 6P RECEPTACLE MS31 12 1 50 5 4 DUST KPT8110C CANNON SHELL SIZE 10 1 EA 51 C276P041 O RING 2 017 2 74 51 040 SCREW 6 32 X 3 8 PAN HD SST 4 EA AM5KA024 20 BACKUP ODOMETER CABLE gt gt 1 AMS7P062 CABLE 24 2P STNDED TC PE PVC AL MY SHLD 20 FT W DW NEC CMUL2919 2 AM5KP057 CONN KPTO6F10 6P STR PLUG 1 EA 3 AM5KP058 CONN 8 10 6 RT ANGLE PLUG 1 EA 4 AM5KP059 DUST CAP KPT8010C CANNON 2 EA 5 5 034 BUSHING 9779 513 4 AMPHENOL 2 EA AMSK User Manual Rev E Oct 2007 Page 36 of 45 36220 1093 enc al P BOX 850 Simonton sD aed 3219 Wireline 251 228 4301 Products benchmarkwireline com 7 0 CERTIFICATION DOCUMENTATION 7 1 MEASURING HEAD ATEX Conformity Certificate Compliance ATEX Conformity Variation Certificate Epsilon Certificate Number Epsilon 02ATEX1144 1 This certificate is issued for the following equipment 5 Whecl Cable Measurement Device Inline Tension Device Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 774
2. YY lt SS ar Ra p M gt AMSK User Manual Rev E Oct 2007 Page 17 of 45 36220 1093 enc al BOX 850 QUIT one Wirelineg 281 346 4301 Products 4 4 5 ENCODER MOUNT REMOVAL Follow these steps to remove the encoder mounts 1 Using a pair of vice grips grab the end of the pin and pull on it see photo 3 The end cap and the pin can now be removed see Photo AMSK User Manual Rev E Oct 2007 Page 18 of 45 36220 1093 enc al BOX 850 oar tee one Wireline 281 346 4301 Products Ee com 4 Use a hook to pull the spring out far enough to remove the screwdriver Careful not to bend the spring Remove the floating encoder assembly Repeat for the other side 5 6 7 Remove anti rotation screw if equipped 8 Remove snap ring and pull out sliding shaft 9 Remove the wheel assembly 10 Re assemble in reverse order AMSK User Manual Rev E Oct 2007 Page 19 of 45 36220 1093 enc al BOX 850 QM one Wirelineg 281 346 4301 Products Ee com 4 4 6 INSTALLING THE LOAD AXLE WHEEL 1 Insert the tension wheel into the frame Make sure the slotted hole in the tension wheel bushing is on the same side as the roll pin hole in the frame and the grease hole is on the opposite side 2 Use bolt in place of the load pin to hold it in place Install an allen wrench or
3. 1 13 AM5KA068 ENCODER HD2 5D 0 SS 1200 EEx nA 1 ORGINAL WIRING BLACK 13 5 080 ENCODER HD2 5D 0 SS 1200 EEx nA NEW WIRING BLUE 14 AM5KA058 ASSY BACKUP MAGNETIC EEx 22 5 001 WHEEL MEASURING 2FT 5 SPOKE 31 AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG 33 AM5KA063 ASSY WHEEL TENSN SHALLOW GROOVE 33 AM5KA073 ASSY WHEEL TENSN DEEP GROOVE OPTION HI TENSION 34 AM5KA164 ASSY WHEEL TENSN FIXD 35MM BRG 35 AM5KA065 ASSY ROLLER SPOOLNG 2 75 PLAS 36 5 073 COUPLING MOD ENCDR 0 250 0 375 51 AMS1P009 RETAINING PIN T HANDLE 54 AM5KM157 BEARING BALL 35MM ID MOD 55 AM5KP088 BEARING LINEAR 30MMID X 40MMOD 56 C276P002 BEARING BALL 20MM FAFNIR 204PP 58 AM5KM134 BEARING BALL 40MM ID MOD 59 AM5KP001 CLAMP TOGGLE PUSH PULL SST po A po A po 101 AM5KP130 NOZZLE GREASE FITTNG FLUSH AMSK User Manual Rev E Oct 2007 Page 24 of 45 B 36220 FM 1093 enc al BOX 850 Simonton Texas 77476 Enone 281 346 4300 Wirelinep 581346 4301 Products 6 0 DRAWINGS AND PARTS LISTS 6 1 MEASURE HEAD ASSEMBLY SIDE VIEW AMSK User Manual Rev E Oct 2007 Page 25 of 45 36220 1093 rire 245 Phone 1 346 430 Wireline pay 281 346 4301 Products TOP VIEW JR gt gt SN E a a 8 R 4
4. 073 ASSY ROLLER SPOOLNG 2 75 PLAS COUPLING MOD ENCDR 0 250 0 375 OPTION 37 5 124 PIN COILED SPRING 1 4 X 1 1 8 ENCODER SLIDE 38 AM5KP125 PIN COILED SPRING 3 16 X 1 2 TENSION WHEEL PIN 42 5 138 43 5 040 YOKE PIVOT CENTER MOUNT SST PUSHROD TOGGLE CLAMP PLASTIC Po Po BY A PO 5 PO AI CO st AMSK User Manual RevE Oct 2007 Page 29 of 45 36220 1093 enc al BOX 850 Simonton Jone 281 346 4300 Wireline 5813 45 4301 Products relin 51 AMS1P009 RETAINING PIN T HANDLE 1 52 AMS1P072 PLUG 3 8 NPT SS 2 53 AM5KP075 CHAIN SASH 35 SST 6 54 AM5KM157 BEARING BALL 35MM ID MOD 6 55 AM5KP088 BEARING LINEAR 30MMID X 40MMOD 8 56 C276P002 BEARING BALL 20MM FAFNIR 204PP 4 58 AM5KM134 BEARING BALL 40MM ID MOD 1 59 AM5KP001 CLAMP TOGGLE PUSH PULL SST 2 60 5 055 KEY 1 8 X 1 8 X 0 625L SST 2 61 5 144 WASHER 1 4 LOCK SS HIGH COLLAR 4 62 ACMU2P31 WASHER 1 4 FLAT SS 8 63 AMS1P058 WASHER 3 8 LOCK SS 3 64 C276P513 WASHER 3 8 FLAT SST 2 65 C276P036 WASHER 1 4 LOCK SS 4 66 AMBKPO 1 WASHER 20MM FLAT SST 1 67 C276P039 WASHER 5 16 FLAT SST 2 68 AMS1P066 WAS
5. The backup depth magnetic pickup is mounted to the encoder adapter It is held in place by four screws Remove the screws and the pickup can then be removed The pickup must be properly oriented to work correctly The slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going downhole simply rotate the pickup 180 degrees to change the direction AMSK User Manual Rev E Oct 2007 Page 16 of 45 B 36220 FM 1093 enc al BOX 850 Simonton Joe ERO 281 346 4300 Wireline 21 6 4301 Products 4 4 4 ENCODER COUPLING INSTALLATION To install the encoder coupling first remove the plug in the encoder adapter Install one of the metal parts of the three piece coupling item 36 to the wheel shaft and tighten it using a hex wrench Next install the center plastic piece of the coupling onto the wheel shaft coupling Place the other metal coupling on the encoder shaft and set the encoder on the mount Snug up the encoder coupling then remove the encoder and tighten the coupling Reinstall the encoder with o rings item 98 and tighten it to the encoder mount item 6 Next tighten the plug NS N SS Yj 2 E 58 S
6. None Special Conditions of Certification None Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail certification epsilonelItd com Sheet 2 of 2 AMSK User Manual Rev E Oct 2007 Page 45 of 45
7. x 7 X 2 2 ax 2 P EN N 5 7 X gt AN 0 lt 7 n 3 4 Er N S R 5 N i lis as gt lt 3 AMSK User Manual Rev E Oct 2007 Page 26 of 45 B 36220 FM 1093 enc al BOX 850 Simonton Texas 77476 Enone 281 346 4300 Wireline 581 346 4301 Products FRONT VIEW Eas M y d ee AMSK User Manual Rev E Oct 2007 Page 27 of 45 B 36220 FM 1093 enc al BOX 850 Phone 2813 one 416 Phone 281 346 4300 Wireline 281 346 4301 Products REAR VIEW AMSK User Manual Rev E Oct 2007 Page 28 of 45 36220 1093 enc al BOX 850 Simonton Jorge ERO 281 346 4300 Wirelineg 81 346 4301 Products 12 AM5KA066 ASSY MAG MARK DETECTOR EEx Na PARTS LIST ITEM KERR P N DESCRIPTION QTY REF 1 5 131 ASSY FRAME BACKBONE UPPER 1 SWHL 2 AM5KA232 ASSY FRAME LWR 5WHL 1 3 5 052 1 ASSY MOUNT FLTNG ENCDR WHL W 1 OPTION 4 5 052 2 ASSY MOUNT FLTNG ENCDR WHL W O 1 5 AM5KA053 ASSY BLOCK PIVOT HORIZ VERT 1 6 AM5KM057 ADAPTER ENCODER H37C H25D 2 OPTION 6 5 058 COVER ENCODER ADAPTER 1 OPTION 7 5 020 ENDCAP FLOATING ENCODER MOUNT 4 8 AM5KA057 ASSY MOUNT SPOOLNG ROLLR 1 9 5 26 MOUNT SPOOLING ROLLER REAR 1 10 AM5KA087 AS
8. 103W EA 95 5 118 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 EA AMS5K User Manual Rev E Oct 2007 Page 33 of 45 36220 1093 enc al BOX 850 Simonton Macr s 300 Wireline fae 381 346 4301 Products 6 4 ENCODER AM5KA068 Original Wiring Black Cover 13IAM5KAP161 ENCODER H25D SS 1200 ABC 4469 EEx nA 1 36 AMB5KMO73 COUPLING MOD ENCDR 0 250 0 375 1 44 AMS1P071 DUST MS25043 16DA 1 Note This encoder requires AMS4A130 cable BLACK jacket Specifications 1200 Pulses per revolution 5 15 power Differential Quadrature output A A not B B not A AN B 5 Gnd Case 102 UQ0OTT AMSK User Manual Rev E Oct 2007 Page 34 of 45 36220 1093 enc al BOX 850 Simonton Macs Xe one 300 Wireline 281 346 4301 Products Botchtas s com 65 ENCODER AM5KA080 New Wiring Blue Cover 13 5 192 ENCODER H25D SS 1200 ABC 4469 EEx nA 1EA 36 AMBKMO073 COUPLING MOD ENCDR 0 250 0 375 BORE 1EA 44 51 071 DUST CAP MS25043 16DA 1 Note This encoder requires AMS4A140 cable BLUE jacket Specifications 1200 Pulses per revolution 5 15 power Differential Quadrature output A A not B B not A AN B Gnd Case
9. The 2MV EX 5 Wheel Cable Measurement Device consist of the following certified parts Optical Encoder 200 Pulse Rev Ex Magnetic Mark Detector EX and Load Axle 2MV V EX The device is designed to measure various cable parameters using the listed sensors Drawings 5 1102 Shis 02 DEVICE ASSY 5 Wheel Zone 2 AMSKM620 LABEL 5 Wheel 2MV EX AMSKAS27 A 06 DEVICE ASSY 5 WHL 5 529 DEVICE ASSY 5 WHL 5 521 Al Aprit06 DEVICE ASSY 5 WHL Conditions of Certification None Special Conditions of Certification None Note Certificate re issued in June 2006 to include additional drawings in the schedule list These drawings have no affect on the original certification of the equipment Epsilon Certficution Service Limited Drury Lane Buckley Chester CH 3DU UK Tel 4410 1244 541551 Fax 4440 1244 543888 E mail certification epsilon ltd com Sheet 2 of 2 AMSK User Manual Rev E Oct 2007 Page 39 of 45 36220 1093 BenchMark Simonton ace 4519 Wireline rar 281 3464301 Products benchmarkwireline com 7 3 ENCODER ATEX Conformity Certificate ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex 02ATEX1141 This certificate is issued for the electrical equipment Optical Encoder 1200 Pulse Rev Ex Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall
10. by eliminating mechanical drive cable Encoder Mark Detector and Tension amplifier certified for Zone Il area use Anodized aluminum frame All steel parts are plated or SST AMSK User Manual RevE Oct 2007 Page 3 of 45 36220 1093 enc al BOX 850 Simonton Macs Xd one 4300 Wireline fae 281 346 4301 Products 2 0 SYSTEM DESCRIPTION DEPTH MEASUREMENT The AM5K Measuring Head uses dual spring loaded measuring wheels to measure the amount of wireline moving to and from the borehole The measuring wheels are coupled to one or two optical encoders that transmit electrical signals via a cable to the hoistman s panel and or logging computer An independently powered magnetic encoder is used for back up depth indication The hardened measuring wheels are 2 0000 ft 609600 m in circumference Springs are used to hold the measuring wheels in contact with the wireline The springs are sized to provide the appropriate friction between the wheels and wireline The frame members are anodized 6061 T6 aluminum Under ideal conditions without magnetic marks the measuring heads have an accuracy of 3 min 3000 m 10 ft in 10 000 ft With magnetic marks and accurate line stretch calculations an accuracy of 3 m in 3000 m 1 ft in 10 000 ft can be achieved The Kerr Hoistman s panel is required to fully utilize the Kerr mark detection and stretch correction algorithms TENSION MEASUREMENT Power Requiremen
11. constructed from high strength alloys Drawings jNumber Rev 013 October 01 Low voltage Load Cell Am 5 10 Lid Load Pin Housing MV V 014 0 1 5V Differential Tension gt Conditions of Certification None Special Conditions of Certification None Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail certification epsilon ltd com Sheet 2 of 2 AMSK User Manual Rev E Oct 2007 Page 43 of 45 36220 1093 Simonton Pe Wireline 281 328 436 Products benchmarkwireline com 7 7 MARK DETECTOR ATEX Conformity Certificate ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex 02ATEX1143 This certificate is issued for the electrical equipment Magnetic Mark Detector EX Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Certification Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s AT
12. nozzle p n AM5KP130 is supplied with each head This nozzle will fit any standard grease gun AMSK User Manual Rev E Oct 2007 Page 14 of 45 36220 1093 enc al BOX 850 Wireline 281 346 4301 Products GREASE GREASE HERE GREASE HERE GREASE HERE GREASE HERE AMSK User Manual Rev E Oct 2007 Page 15 of 45 36220 1093 enc al BOX 850 Simonton Macr s 4300 Wireline fae 281 346 4301 Products 4 4 ASSEMBLY DISASSEMBLY PROCEDURES 4 4 1 MEASURING WHEEL SHAFT AND BEARING REMOVAL Either measuring wheel can be removed from the measuring head First shift the red release handle to move the wheel away from the frame Next remove the encoder with its adapter On the later model heads the wheels are keyed onto the shaft and can be removed simply by removing the screw holding the wheel to the shaft On earlier model heads the wheels are pressed on to the shaft The lower snap ring between the wheel and the bearing must first be removed Pull the wheel and shaft from the mount Reassemble in the opposite order The bearing should also be replaced at this time 4 4 2 ELECTRONIC LOAD PIN REMOVAL The electronic load pin is held in place by one retaining ring on the outer end of its shaft Remove the retaining ring The load pin can then be removed from the mounting frame 4 4 3 BACKUP DEPTH MAGNETIC PICKUP REMOVAL AND INSTALLATION
13. rotate each wheel by hand to verify its condition Inspect the depth measuring wheels for signs of abnormal wear diameter changes or shaft bearing play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 The wheel should be 7 639 7 640 194 mm in diameter with a 24 circumference 609 6 mm Inspect the tension wheel for signs of abnormal wear diameter changes or shaft and bearing play that could affect tension measurement accuracy The shallow groove tension wheel item 33 in section 6 1 of this manual should be 5 in diameter at the bottom of the groove It should be replaced if it is worn more than 010 The deep grooved tension wheel item 33 in section 6 1 of this manual should be 4 375 in diameter at the bottom of groove It should be replaced if it is worn more than 010 Inspect the two grooved guide wheels on either side of the tension wheel items 34 in section 6 1 of this manual They should be 4 101 6 mm in diameter bottom of groove They should be replaced if they are worn more than 010 NOTE If the tension wheels or quide wheels mentioned above are worn more than 010 then the tension reading will be less than the actual line tension The amount of error is relative to the amount of wear Grease all the wheels and bearings that are fitted with a flush mount grease fitting see following diagram Use a water proof marine grade grease inverted grease
14. 36220 1093 enc al BOX 850 Simonton Meer s 300 Wireline far 281 346 4301 Products 5 COMBINED DEPTH TENSION MEASUREMENT DEVICE ATEX ZONE 2 CE WEATHERFORD WIRELINE LMS CSD KA Open Hole configurations Dual Encoders Mag Mark Detector 5 507 Original encoder wiring AM5KA527 New encoder wiring Case Hole configuration AM5KA524 No Mag Mark Detector CONTENTS 1 0 GENERAL 2 0 SYSTEM DESCRIPTION 3 0 OPERATION 4 0 MAINTENANCE AND REPAIR 5 0 RECOMMENDED SPARE PARTS 6 0 DRAWINGS AND PARTS LISTS 6 1 Measure Head Assembly 6 2 Magnetic Mark Detector 6 3 Load Pin 6 4 Encoder 6 5 Backup Odometer 7 0 CERTIFICATION DOCUMENTS 5 User Manual Rev E Oct 2007 Page 1 of 45 36220 1093 enc al BOX 850 QUILT 2 Wirelineg 281 346 4301 Products Ee com 1 0 GENERAL The Kerr AM5K Wireline Measuring Device is a compact and lightweight device for measuring both wireline depth and tension The device is designed to be mounted to the spooling arm of a wireline unit It is unique to other measuring devices in that it measures both depth and tension on wireline cables from 190 to 494 This device Will work on both open and cased hole wireline units which allows standardization on a measuring head for all types of operations The AM5KA507 Measuring head comes with encoders wired in the original wiring scheme The encoders have a black cover
15. 4301 Products relin com 99 5 119 O RING 2 026 BUNA CONN 100 C276P042 O RING 2 016 BUNA N 1 BACKUP CONN 101 AM5KP130 NOZZLE GREASE FITTNG FLUSH NOT SHOWN 6 2 MAGNETIC MARK DETECTOR SPECIFICATION 1 General This specification describes the latest Kerr Measurement Systems magnetic mark detector It replaces the original AMS100 detector p n AMS1A003 The performance characteristics emulate the original unit 2 Mechanical The mark detector will work in both the original housing p n AMS1M022 and the AMBK versions using p n AMBKMO29 The pc board is potted to prevent damage from shock vibration or humidity 3 Power Input power is 9 30vdc at 100ma max 4 Outputs Digital line driver out for strong amp strong and also weak amp weak where a weak mark is 4 gauss or less and a strong mark is greater than 4 1 gauss measured 0 10 inch from cable surface The signals are a 5vdc digital pulse A digitized 0 representation of the analog signal is provided 5 Performance a Operating temperature 40 to 120 f compensated and stable Storage temperature 60 to 180 f b Magnetic mark detection at cable line speeds of 1 to 1000 feet per minute Auto feature removes offset of the electronics any constant magnetic field less than 1 gauss every 100ms If in a greater field it will auto calibrate every 11 seconds d Detection of apparent zero
16. 71 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Compliance and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive 94 9 EC Standard s EN50021 1999 Coding CE amp EEx nA II T6 Project Number Report Number ETS0412 ETS A 0412 B 1 Issue Date On Behalf of Epsilon Compliance 01 November 2004 S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Compliance UK Drury Lane Drury Buckley CH7 3DU UK Telephone 44 0 1244 541551 Fax 44 0 1244 543888 1 2 AMSK User Manual Rev E Oct 2007 Page 37 of 45 36220 1093 enc al BOX 850 QUEM 1 H one Wireline 281 346 4301 Products benchmarkwireline com 7 2 MEASURING HEAD ATEX Conformity Certificate Sheet 1 Compliance ATEX Variation Conformity Certificate Schedule Epsilon Certificate Number Epsilon 04ATEX1144 1 Variation 1 Description The 5 wheel measuring device range is extended to include the following versions 512 780PPR 0 1 5V 2 1200 MS16 0 1 5V DIFF 2 1200 MS16 2 0mV V An inline tension device o
17. EX Directive EU 94 9 EC Standard s EN 50021 1999 Coding 136 EEx nA 11 T6 r Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 C 1 Issue Date 22 May 2002 On Behalf of Epsilon Certification Service S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards and Directives and is accredited for test and inspection by N A P I T Epsilon is accredited as a Certification Body by the ASCB E Accreditation Service for Certifying Bodies Europe Sheet of 2 AMSK User Manual Rev E Oct 2007 Page 44 of 45 36220 1093 enc al BOX 850 Simonton Puce d 2519 Wireline prone 284 348 4300 Products benchmarkwireline com 7 8 MARK DETECTOR ATEX Conformity Schedule ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex 1143 Equipment Description The magnetic mark detector is a device which makes use of the Hall effect for the purpose of generating a direct current voltage in the presence of a magnetic field in this case a 5VDC electrical pulse This unit operates between 9 30 volts DC with differential signals via a plug and socket arrangement Drawings 98600001 April 01 5 635 April 02 Cover Magnetic Mark Detector EX Conditions of Certification
18. HER 1 2 LOCK SS 2 69 AMS1P047 WASHER 5 16 LOCK SS 4 70 C276P037 WASHER 1 2 FLAT SST 2 71 C276P046 WASHER 6 LOCK SS 4 72 C276P035 WASHER 10 LOCK SS 7 73 AMS1P052 SCREW 10 24 X 5 8 SOC HD SST 4 74 C276P331 SCREW 6 32 X 1 2 PHIL PAN SST 4 75 AM5KP117 SCREW 1 4 20 X 5 8 BTN HD SST 4 76 AM5KP038 SCREW 5 16 18 X 7 8 FH SOC SS 8 77 AM5KP039 SCREW 10 24 X 7 8 FH SOC SST 2 78 5 040 SCREW 10 24 3 8 SOC HD SST 5 79 AM5KP042 SCREW 1 2 13 X 3 4 SOC HD SST 2 80 AMS1P048 SCREW 1 4 20 X 3 4 SOC HD SST 4 OPTION W COVER 80 C276P031 SCREW 1 4 20 X 1 1 4 SOC HD SS 8 82 AM5KP037 SCREW 5 16 18 X 4 1 2 SOC HD 2 83 AM3KP028 SCREW 5 16 18 X 1 2 SHCS SST 2 84 AMS1P052 SCREW 10 24 X 5 8 SOC HD SST 8 OPTION 84 AMS1P053 SCREW 10 24 X 2 SHCS SST 8 OPTION W HD ENCDR 85 AM5KP043 SCREW 3 8 16 1 2 BUTTON HD 3 86 AMS1P006 RING RETNG INT UR187S 4 87 AM5KP033 RING RETNG EXT 0 500 SHAFT SST 1 89 AM3KP018 RING RETNG EXT 1 188 SHAFT SST 4 90 AM5KP168 RING RETNG INT 2 875 LT DUTY 12 91 C276P041 O RING 2 017 BUNA N 1 BACKUP HSG 92 AM5KP072 O RING 2 046 BUNA N MMD COVER 1 93 C276P040 O RING 2 235 BUNA N L P LID 1 94 AMS8P066 O RING 2 136 BUNA N L P HSG 1 95 AM5KP118 O RING 2 023 BUNA N L P CONN 1 96 AM5KP020 O RING 2 030 BUNA ENDCAP 4 97 AMS1P014 O RING 2 152 BUNA N ENC ADPTR 2 98 AM5KP071 O RING 2 141 BUNA N H25 ENCDR 2 AMSK User Manual Rev E Oct 2007 Page 30 of 45 36220 1093 enc al BOX 850 Simonton Joe EROS 281 346 4300 Wirelineg 281 346
19. SY LOAD AXLE 2MV V EEx nA 1 11 AM5KA040 ASSY MOUNT CENTER YOKE 5 WHEEL 1 OPTION 1 1 13 AM5KA068 13 AM5KA080 ENCODER HD2 5D 0 SS 1200 EEx nA ENCODER HD2 5D 0 SS 1200 EEx nA ORGINAL WIRING BLACK NEW WIRING BLUE 14 AM5KA058 ASSY BACKUP MAGNETIC EEx Na 15 5 024 SHAFT PIVOT VERTICAL 20MM SST 16 5 011 SHAFT TENSION ROLLER 30MM SST 17 AM5KA059 ASSY SHAFT ENCODER SLIDE 30MM 18 5 023 SHAFT PIVOT HORIZONTAL 1 2 SST 19 5 013 SHAFT SPOOLING ROLLER 20MM 20 AM5KP023 BOLT SHOULDER 3 4 X 3 SST 21 AM5KP002 22 5 001 SPRING EXT 4 OAL 47 64 DIA SST WHEEL MEASURING 2FT 5 SPOKE 23 5 141 ANCHOR SPRING 1 2 FLOATING 24 AM5KM034 PLATE WEAR 1 16 X 1 5 3 5 25 5 049 WEAR 1 50 X 1 50 X 0 56 STL LARGE LINES 25 AM5KM074 BLOCK WEAR UPPER TOOL STL CH SMALL LINES ONLY 26 AM3KM134 BLOCK WEAR 0 75 X 2 50 TOOLSTL 27 AM5KM159 BLOCK GUIDE TENSION WHEEL PLAS 28 5 084 SCREW TENS WHEEL 29 5 10 SHAFT WHEEL CANTILEVERED 5 WHL 30 5 060 SHAFT WHEEL CANTLVRD MAG 5 WHL OPTION 31 5 137 ASSY WHEEL GUIDE PLAS 35MM BRG 33 AM5KA063 ASSY WHEEL TENSN SHALLOW GRV OPTION 33 AM5KA073 ASSY WHEEL TENSN DEEP GRV OPTION HI TENSION 34 5 164 ASSY WHEEL TENSN FIXD 35MM 35 AM5KA065 36 5
20. The encoder cables used with these encoders have a black jacket The AM5KA527 Measuring head comes with encoders wired in the new wiring scheme The encoders have a blue cover The encoder cables used with these encoders have a blue jacket AMSK User Manual Rev E Oct 2007 Page 2 of 45 36220 1093 enc al BOX 850 Simonton one Xd ERO 281 346 4300 Wirelineg 581 346 4301 Products FEATURES AND BENEFITS gt Straight line measurement cable sizes can be changed without affecting measurement Dual Tangential Measuring Wheels made from specially hardened steel Accepts cable sizes from 190 to 494 diameter 4 8 mm to 12 55 mm Lightweight design with integral tension makes the device ideal for high angle rigups Device opens up to provide easy cable installation and removal by removing a single pin Includes both horizontal and vertical guide rollers to minimize measuring wheel loading Rollers are oversized to increase reliability and reduce maintenance Guide rollers are made from composite material to reduce weight and cable wear Rear or Center spooling arm mount to minimize head jerking Tension Load Axle and amplifier can be configured for different outputs Digital Magnetic Mark Detector Accepts single or dual encoders Supports fully independent backup depth measuring system using a magnetic pickup Backup depth system reduces drag on measuring wheel
21. be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Certification Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive EU 94 9 EC Standard s 50021 1999 Coding 113 G EEx nA II T6 Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 E 1 Issue Date 22 May 2002 On Behalf of Epsilon Certification Service S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards and Directives and is accredited for test and inspection by N A P 1 T Epsilon is accredited as a Certification Body by the ASCB E Accreditation Service for Certifying Bodies Europe Sheet of 2 AMSK User Manual Rev E Oct 2007 Page 40 of 45 36220 1093 Benc al BOX 850 Simonton ed one Wireline 381 348 4309 Products benchmarkwireline com 7 4 ENCODER ATEX Conformity Schedule ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex 02 1141 Equipment Description A heavy duty solid shaft i
22. f the following types is included in the scope of the certificate 0 1 5V DIFF 20mV V Drawings Number mie ume ee AMTKA105 4103 DEVICE ASY INLINE TENSION 0 1 5V DIFF EEx nA A 4 03 DEVICE ASSY INLINE TENISION 2 0 mV V EEx nA 5 107 4 03 DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 2 0mV V EEx nA AM5KA110 B 403 DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 0 1 5V DIFF EEx nA DEVICE ASSY 5 WHEEL 512 780PPR 0 1 5V EEx nA 5 121 4103 DEVICE ASSY 5 WHEEL BASE MODEL EEx nA DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 2 0mV V EEx nA GEN Il DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 0 1 5V DIFF EEx nA 5 510 8 04 GEN II 5 517 8 04 DEVICE ASSY 5 WHEEL 512 780PPR 0 1 5V EEx nA GEN 5 521 8 04 DEVICE ASSY 5 WHEEL BASE MODEL nA GEN II Conditions of Certification None Special Conditions of Certification None This certificate may only be used in its entirety and without change Epsilon Compliance UK Drury Lane Drury Buckley CH7 3DU UK Telephone 44 0 1244 541551 Fax 44 0 1244 543888 2 2 AMSK User Manual Rev E Oct 2007 Page 38 of 45 36220 1093 enc 0 850 Simonton AO one Wireline Phe 581 346 4301 Products benchmarkwireline com MEASURING HEAD ATEX Conformity Certificate Sheet 2 ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex 02ATEX1144 Equipment Description
23. gauss at high low crossing is within 0 1 inch and repeatable so as any error is not accumulative Will survive a gauss level exposure of 60 gauss AMSK User Manual Rev E Oct 2007 Page 31 of 45 36220 1093 enc al BOX 850 Simonton one Xd ERO 281 346 4300 Wirelineg 581 346 4301 Products PA lt 5 x A AM5KA066 ASSY MMD EEx Na 1 AM5KM029 ENCLSR MAGNETIC MARK DETECTOR 1 EA 2 AM5KM035 COVER MAGNETIC MARK DETECTOR 1 EA 5 ACMU1P21 CONN MS3102E 20 27P 14 PIN RECEPT 1 EA 6 AM5KP119 O RING 2 026 BUNA N MMD CONN 1 1 4 1 EA X 1 3 8 X 1 16 7 ACMU1P22 DUST CAP MS25D43 20DA 1 EA 8 AM5KP072 O RING 2 046 BUNA N MMD COVER 1 EA 4 23910 X 4 3790D X 0 070 10 AM5KA035 PCB MMD POTTED AM5K OR AMS100 1 EA 23 C276P035 WASHER 10 LOCK SS 5 EA 24 AMS8P029 SCREW 10 24 X 1 2 SOC HD SST 5 EA 26 AMS1P040 SCREW 6 32 X 3 8 PAN HD SST 4 EA AMS5K User Manual Rev E Oct 2007 Page 32 of 45 36220 1093 enc P BOX 850 Simonton fone Xd Phone 281 346 4300 Wireline 581 Products 2813464 Be 6 3 LOAD PIN 7 N AM5KA087 ASSY LOAD AXLE 3MV V 45 5 68 10 107218 1 BENDIX QWL COURSE THD 10 PIN 1 EA 46 AM5KP067 DUST CAP CW49N16C CANNON CWL COURSE THREAD 1 EA 93 C276P040 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1 EA 1 1 94 AMS8P066 O RING 2 136 BUNA N L P HSG 1 9810 X 2 1900 X 0
24. hould be used The normal wheel can be used at high loads for short pull durations but should not be used when loads exceed 12 000 16 for an extended period of time 3 6 2 To install the High Load tension wheel replace the standard shallow grooved tension wheel with the deep grooved tension wheel The load pin does not need to be changed The High Load tension wheel can be ordered from Kerr Measurement Systems Inc by part number AM5KA073 This kit includes the Tension Wheel and bearing It can easily be installed in the field Ensure that the slot in the bushing of the tension wheel is aligned with the roll pin on the side of the frame The roll pin is only installed on one side of the frame and it needs to be inserted in the slot STANDARD SHALLOW GROOVED TENSION WHEEL AMSK User Manual Rev E Oct 2007 Page 11 of 45 36220 1093 enc al BOX 850 Simonton one Xt ERO 281 346 4300 Wirelineg 581 346 4301 Products nn rier com 3 7 SYSTEM OPERATION 3 7 1 Determine cable size to be used 484 to 190 Since the wireline cable actually bends around the tension wheel the bend radius of the wireline cable will affect the tension measurement 3 7 2 Enter tension calibrate factor These corrections are automatically made in the Kerr hoistman s panel by selecting the proper cable size using the menu If a different panel is used enter the tension factor at this time 3 7 3 Install line in measuring head refe
25. ing pin then loosen and remove the C Clamp AMSK User Manual RevE Oct 2007 Page 8 of 45 36220 1093 enc al BOX 850 Simonton Macr s 4300 Wireline fae 281 346 4301 Products 3 4 CHANGING CONFIGURATION BETWEEN OPEN HOLE AND CASED HOLE A measuring head configured for open hole will typically contain a magnetic mark detector and 2 encoder Cased hole operations rarely require a magnetic mark detector and typically use only one encoder If the head is configured for open hole no changes are required to run itona cased hole unit You may elect to remove the magnetic mark detector if you have no plans to use the head on an open hole unit any time in the near future The cased hole head can be configured with a different wear plate The cased hole wear plate is thicker and stepped on one end to the keep the line from riding near the top of the wheels This can occur when going in the hole with a small cable 7 32 with a very light load The open hole wear plate is flat Both plates are made from hardened tool steel The wear plate is mounted on the upper frame above the measure wheels Part number for the open hole wear plate is AM5KM034 Part number for the cased hole wear plate is AM5KM074 3 4 1 To remove the magnetic mark detector refer to item 12 of drawing 6 2 Remove the four screws holding the detector in place then remove the detector To install a magnetic mark detector reve
26. ings Verify that all fasteners are tight and that the ball lock pushpin is secure Verify that the encoder electronic load pin and backup counter cable are installed and properly routed Verify that the depth system is working by turning the wheel and observing the hoistman s panel and backup display unit to indicate cable movement The hoistman s panel and backup display should measure 2 for each rotation of the wheel If more than one encoder is installed check both encoders by turning each wheel and verifying that the hoistman s panel will read 2 for each rotation of either wheel POST JOB MAINTENANCE At the completion of each job thoroughly clean and dry the device as soon as possible This avoids problems caused from borehole residues transferred from the wireline onto the measuring device Borehole residues should be washed from the device with a cleaning solvent such as Varsol or an equivalent type Rinse the device with water dry and wipe down with an oily rag Do not pressure wash AMSK User Manual Rev E Oct 2007 Page 13 of 45 36220 1093 enc al BOX 850 Simonton oe Xd ERO 281 346 4300 Wirelineg 581 346 4301 Products 43 MONTHLY MAINTENANCE Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually
27. ncremental optical encoder designed to operate within an industrial environment The encoder provides a 5 volt line driver output circuit with 1200 pulses per revolution A B and index channels including their complementary outputs via a plug and socket arrangement Drawings Number Rev Tilt _________ 100170 1 __ October 98 ETI Encoder board Schematic AM5KM661 Label Encoder 5 15V EX Conditions of Certification None Special Conditions of Certification None Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail certification epsilon ltd com Sheet 2 of 2 AMSK User Manual Rev E Oct 2007 Page 41 of 45 36220 1093 gt Simonton Pace 4519 Wireline Farr 2813464301 Products benchmarkwireline com 7 5 LOAD PIN ATEX Conformity Certificate ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex 02ATEX1142 This certificate is issued for the electrical equipment Load Axle 2MV V EX Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Certification Service and any additional conditions as ma
28. not let the head travel up and down freely and if the cable puts a upward or downward force on the measuring head this force will cause an offset to the tension measurement which will result in an incorrect tension reading LOAD PIN MMD AMSK User Manual RevE Oct 2007 Page 6 of 45 36220 1093 enc al BOX 850 oa tee one Wireline 281 346 4301 Products 3 2 CABLE INSTALLATION To install cable first open the wheels by shifting the red release handles Next remove the push pin and hinge the head open Lifting up on the wireline cable makes it easier to remove the push pin The cable can now be inserted or removed Close the red release handles to tighten the wheels against the wireline Swing the head closed and reinsert the pin AMSK User Manual Rev E Oct 2007 Page 7 of 45 B 36220 FM 1093 enc al BOX 850 Simonton oe Xe Enone 281 346 4300 Wireline 581 64301 Products 3 3 CABLE REMOVAL UNDER LOAD 3 4 1 If under load the load will need to be removed from the device prior to removing the retaining pin A C clamp or a nylon ratchet strap can be used to remove the load 3 4 2 Install a C Clamp across the top and bottom frames as shown in the drawing below The ratchet strap can be installed in a similar way Ul See Sms Vx NS 2 3 3 3 Tighten the C Clamp until the load is removed from the retaining pin Remove the retain
29. other long tool to align the hole in the bearing with the slotted hole in the frame AMSK User Manual Rev E Oct 2007 Page 20 of 45 36220 1093 e 850 Wireline 521 346 4301 Products be Insert a 3 16 x 1 2 long roll pin into the hole Do not use a longer roll pin as it will put the wheel into a bind INSERT ROLL PIN HERE AMSK User Manual Rev E Oct 2007 Page 21 of 45 36220 1093 e 850 Wireline 521 346 4301 Products be Drive the roll pin flush Make sure that the wheel can freely slide up and down 5 Remove the bolt and install the load pin AMSK User Manual Rev E Oct 2007 Page 22 of 45 36220 1093 enc al BOX 850 QUILT 2 Wirelineg 281 346 4301 Products Ee com AFTER ASSEMBLY IS COMPLETE THE HEAD SHOULD BE CONFIGURED AS SHOWN BELOW INSERT PUNCH TO REMOVE ROLL PIN N ENSURE GREASE HOLE IS ON SIDE OPPOSITE OF LOAD PIN AMPLIFIER AMSK User Manual Rev E Oct 2007 Page 23 of 45 36220 1093 enc al BOX 850 Simonton Joe EROS 281 346 4300 Wirelineg 581 346 4301 Products 5 0 RECOMMENDED SPARE PARTS It is recommended that the following list of parts be kept on hand for remote locations ITEM KERR P N DESCRIPTION QTY REF 10 AM5KA087 ASSY LOAD AXLE 2MV V EEx nA 1 12 AM5KA066 ASSY MAG MARK DETECTOR EEx
30. r to section 3 2 3 7 4 Make sure line is laying slack and head is free to move Press the Ten Zero Cal button and tension value should read 0 3 7 5 Press the Zero Depth button to set the depth to zero when the tool is hanging at the zero point 3 7 6 Simultaneously press the enable and zero button on the backup display panel at this time to set its zero 3 7 7 At this point the system is ready to log Watch for visual indications of problems such as excessive vibration wheel or roller slippage or lockups that signify bearing or shaft failures or cable tracking problems AMSK User Manual Rev E Oct 2007 Page 12 of 45 36220 1093 enc al BOX 850 Simonton Macs Xe one 4300 Wireline fa 381 346 4301 Products 4 0 4 1 4 2 MAINTENANCE AND REPAIR PRE JOB CHECK Each time the system is used perform the following steps Verify that the AM5K is properly and securely attached to the spooling arm Several different mounting kits are available for different types of spooling arms Verify that the depth measuring wheels are clean and that no groove has been worn into the measuring wheel surface Check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Ensure that wheel bearings inner race is not spinning on the shaft and that the shaft is not spinning in the bush
31. rse this procedure 3 4 2 To remove an encoder remove the four screws securing the encoder adapter to the head Remove the encoder and adapter Remove the coupling from the measuring wheel shaft AMSK User Manual RevE Oct 2007 Page 9 of 45 B 36220 FM 1093 enc al BOX 850 Simonton aas Enone 281 346 4300 Wireline 521 6 4301 Products Ed honesto reli com 3 5 3 8 CABLE GUIDE WHEEL A steel guide wheel is available for use with 3 8 wireline This wheel has a shallower groove that forces the wireline to ride nearer the mark detector This improves mark detection with 3 8 wirelines The part number for this wheel is AM5KA183 It is a direct replacement for the composite wheel normally mounted in this location AMSK User Manual Rev E Oct 2007 Page 10 of 45 B 36220 FM 1093 enc al P BOX 850 Simonton Ie 29 hone Wireline 28154 64301 Products benchmarkwireline com 3 6 INSTALLING THE DEEP GROOVED TENSION WHEEL 3 6 1 Deep Groove High Load tension wheel is available for use when line tension greater than 12 000 Ibs is commonly encountered This wheel has a deeper groove to better support the wireline at high tensions The deep groove also reduces the radius of the wheel which lowers the bend angle of the wireline This wheel is only for use with 472 Slammer or 494 Super Slammer cables and cannot be used with smaller cable sizes For cables larger than 472 the severe load tension wheel s
32. ts 12 excitation Interface Kerr proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 lbs or 3 of actual whichever is greater Maximum load tested 16 000 Ibs 7 258 kg theoretical 20 000 Ibs 9 072 kg GENERAL SPECIFICATIONS WEIGHT 58 Ibs 26 3 LENGTH 26 5 673 mm HEIGHT 10 8 274 mm WIDTH 15 3 389 mm MAXIMUM TENSION 20 000 16 9072 kg MEASURING WHEEL SIZE 24 000 609 60 mm CABLE SIZES 190 to 494 4 8 mm to 12 55mm CABLE BEND OVER TENSION WHEEL 2 5 7 5 degrees depends on cable Minimal or no affects on magnetic marks AMSK User Manual RevE Oct 2007 Page 4 of 45 36220 1093 enc al P 0 BOX 850 15298 ele hone Wireline 581 346 4301 Products 3 0 OPERATION 3 1 SPOOLING ARM INSTALLATION OVERHEAD SPOOLING ARM Install the measuring head on to the spooling arm by using the top adapter mount assembly to mount to an overhead spooling arm The mount is designed to mount with a standard U joint yoke MOUNTING YOKE AMSK User Manual Rev E Oct 2007 Page 5 of 45 36220 1093 enc al BOX 850 1 i one Wireline 281 346 4301 Products benchmarkwireline com Make sure that the head can freely sit on the wireline If the mounting arrangement will
33. y be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive EU 94 9 EC Standard s EN 50021 1999 Coding 113 G EEx nA II T6 Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 B 1 Issue Date 22 May 2002 On Behalf of Epsilon Certification Service AIG S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards amd Directives and is accredited for test and inspection by N A P I T Epsilon is accredited as a Certification by the ASCB E Accreditation Service for Certifying Bodies Sheet of 2 AMSK User Manual Rev E Oct 2007 Page 42 of 45 36220 1093 Bench al BOX 850 Ameren 1 i one Wireline 281346 4301 Products benchmarkwireline com 7 6 LOAD PIN ATEX Conformity Schedule ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex 2 1142 Equipment Description The load axle is a device used to translate force or weight into an electrical signal The internal strain gauges change their electrical resistance in proportion to the strain placed on them The resulting small signal is amplified and output as a voltage This unit is

am5k combined depth/tension measurement device

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