Cordless Caulking Gun
Contents
1. Tr B k ta ing Gun 013564 ENGLISH Original instructions Model DCG140 DCG180 Max feed force 5000 N Feed speed 0 28 mm s with short 300ml holder 214 mm Stroke with long 600ml holder 350 mm with short 300ml holder 404 mm Overall length with long 600ml holder 538 mm BL1415 BL1430 BL1815 BL1830 Standard battery Carriage BL1415N BL1440 BL1815N BL1820 BL1840 BL1850 with short 300ml holder 2 0 kg 2 2 kg 2 1 kg 2 3 kg Net weight with long 600ml holder 2 4 kg 2 6 kg 2 5 kg 2 7 kg Rated voltage D C 14 4 V D C 18 V Due to our continuing program of research and development the specifications herein are subject to change without notice Specifications and battery cartridge may differ from country to country Weight with battery cartridge according to EPTA Procedure 01 2003 END004 4 Symbols The following show the symbols used for the equipment Be sure that you understand their meaning before use OT Read instruction manual Ham Only for EU countries Li ion Do not dispose of electric eguipment or battery pack together with household waste material In observance of European Directive 2002 96 EC on waste electric and electronic eguipment 2006 66 EC on batteries and accumulators and waste batteries and accumulators and their implementation in accordance with national laws electric eguipment and battery pack that have reache2. Rubber ring 2 Nozzle 3 Holder cap Attach the rubber ring the nozzle and the holder cap Make sure holder cap is tightened firmly Push the rod gently until the piston touches the bottom of the film type pack NOTE Always check the film type pack for puncture or damage before installing Do not use damaged pack otherwise the tool may be damaged Direct filling NOTICE Make sure the piston C is attached to the rod Do not use other type of piston for direct filling Direct filling can only be performed with the long holder 600ml Remove the holder cap the nozzle and the rubber ring from the holder Make sure the rod handle is placed at the most front position Dip the mouth of the holder into the caulking material Pull the rod handle slowly until required amount of caulking material is filled in the holder Attach the rubber ring the nozzle and the holder cap Make sure holder cap is tightened firmly NOTICE Clean the holder with appropriate solvent after every day s work Otherwise adhered caulking material may cause tool breakage OPERATION Acaution Do not touch the rod during operation Otherwise your finger may be pinched between the rod and the housing of the tool Always wear goggles during operation NOTICE Do not cover vents or it may cause overheating and damage to the tool If you can not pull out the rod turn the speed adjusting dial to 1 and pull the switch trigger for a moment and try
3. keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Service 28 29 30 Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Follow instruction for lubricating changing accessories Keep handles dry clean and free from oil and grease and GEB106 1 CORDLESS CAULKING GUN SAFETY WARNINGS 1 w Keep hands and clothes away from the rod and the plunger area Otherwise your finger or clothes may be pinched Always be sure you have a firm footing Hold the tool firmly Always work in well ventilated area and wear proper protections in accordance with the operation Read and follow the manufacture s instructions on caulking material or adhesive material before usage SAVE THESE INSTRUCTIONS AWARNING DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to safety rules for the subject product MISUSE or failure to follow t
4. to pull the rod out after the motor stopped If the rod is still clogged perform the same action until the rod is able to move Cut off the tip of the nozzle suitable for individual operation Be careful how much you cut the nozzle The diameter of the nozzle affects the amount of caulking material dispensed Pull the trigger to dispense caulking material The amount of the caulking material dispensed is determined by the trigger the speed adjusting dial the diameter of the nozzle opening caulking material type and temperature It is recommended that the speed adjusting dial is set to 1 and pull the trigger slowly at the first time to test how much amount of caulking material is dispensed When the rod reaches front end the motor starts idling Replace the caulking material when it happens NOTE If the caulking material is not dispensed check the following items Nozzle tip is not cut adequately Cut the nozzle tip suitable for individual operation Hardened material gets clogged in the nozzle Remove the hardened material The cartridge is damaged Replace the cartridge Caulking material is stiff Warm the material until it becomes soft The wrong piston is used Use appropriate piston MAINTENANCE Acaution Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance except for the following troubleshooting related to the light Never use gaso
5. completely discharged Always stop tool operation and charge the battery cartridge when you notice less tool power 2 Never recharge a fully charged battery cartridge Overcharging shortens the battery service life 3 Charge the battery cartridge with room temperature at 10 C 40 C 50 F 104 F Let a hot battery cartridge cool down before charging it 4 Charge the battery cartridge once in every six months if you do not use it for a long period of time FUNCTIONAL DESCRIPTION Acaution Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool Installing or removing battery cartridge 1 Red indicator 2 Button 3 Battery cartridge Acaution Always switch off the tool before installing or removing of the battery cartridge Hold the tool and the battery cartridge firmly when installing or removing battery cartridge Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury To remove the battery cartridge slide it from the tool while sliding the button on the front of the cartridge To install the battery cartridge align the tongue on the battery cartridge with the groove in the housing and slip it into place Insert it all the way until it locks in place with a little click If you can see the red indicator on the up
6. d the end of their life must be collected separately and returned to an environmentally compatible recycling facility ENE086 1 Intended use This tool is intended for applying caulking material to surface ENG905 1 Noise The typical A weighted according to EN60745 noise level determined Sound pressure level Lpa 70 dB A or less Uncertainty K 3 dB A The noise level under working may exceed 80 dB A Wear ear protection ENG900 1 Vibration The vibration total value tri axial vector sum determined according to EN60745 Vibration emission a 2 5 m s or less Uncertainty K 1 5 m s ENG901 1 The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another The declared vibration emission value may also be used in a preliminary assessment of exposure AAWARNING The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time ENH101 17 For European countries only EC Declaration of Conformity Makita declares that the following Mach
7. e switch trigger to stop After use press in the trigger lock button from A side Lighting up the lamp Acaution Do not look in the light or see the source of light directly 1 Lamp Pull the switch trigger to light up the lamp The lamp keeps on lighting while the switch trigger is being pulled The lamp goes out approximately 10 seconds after the switch trigger is released NOTE Use a dry cloth to wipe the dirt off the lens of lamp Be careful not to scratch the lens of lamp or it may lower the illumination When the tool is overheated the lamp flickers Cool down the tool fully before operating again Drip preventive function The motor keeps running for a short time even after the trigger is released It releases the pressure of the caulking material and prevents dripping ASSEMBLY Acaution Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool Always place the tool on the ground or workbench when carrying out any assembling work The tool without being held tight may loose balance and cause injury Installing holder joint Attach the holder joint firmly along the tool set the plate and fix them with screws tightly To remove the holder joint follow above procedure in reverse NOTE There are two types of holders optional accessory short holder 300ml and long holder 600ml Use appropriate holder joint accordingly Instal
8. ection of number 5 lower speed is obtained when it is turned in the direction of number 1 NOTE The speed adjusting dial can be turned only as far as 5 and back to 1 Do not force it past 5 or 1 or the speed adjusting function may no longer work Depending on the type and condition of caulking material the rod may get clogged when operating with low speed In that case set the speed adjusting dial higher Overload warning lamp 1 Warning lamp The warning lamp flickers in red when the tool is overloaded If the load reaches some point the lamp keeps lighting in red and the tool stops To restart the tool release the trigger and pull the trigger again NOTE Check what causes the overload when the lamp flickers or lights up Change the parameter of the speed adjusting dial lower or increase the diameter of the nozzle Switch action Acaution Before inserting the battery cartridge into the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released When not operating the tool push the trigger lock button from A side to lock the switch trigger in the OFF position 1 Lock lever 2 Switch trigger To prevent the switch trigger from accidentally pulled the trigger lock button is provided To start the tool push the trigger lock button from B side and pull the switch trigger Tool speed is increased by increasing pressure on the switch trigger Release th
9. he safety rules stated in this instruction manual may cause serious personal injury IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE 1 Before using battery cartridge read all instructions and cautionary markings on 1 battery charger 2 battery and 3 product using battery Do not disassemble battery cartridge If operating time has become excessively shorter stop operating immediately It may result in a risk of overheating possible burns and even an explosion If electrolyte gets into your eyes rinse them out with clear water and seek medical attention right away It may result in loss of your eyesight 5 Do not short the battery cartridge 1 Do not touch the terminals with any conductive material 2 Avoid storing battery cartridge in a container with other metal objects such as nails coins etc 3 Do not expose battery cartridge to water or rain A battery short can cause a large current flow overheating possible burns and even a breakdown 6 Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 C 122 F 7 Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out The battery cartridge can explode in a fire 8 Be careful not to drop or strike battery 9 Do not use a damaged battery SAVE THESE INSTRUCTIONS Tips for maintaining maximum battery life 1 Charge the battery cartridge before
10. ine s Designation of Machine Cordless Caulking Gun Model No Type DCG140 DCG180 Conforms to the following European Directives 2006 42 EC They are manufactured in accordance with the following standard or standardized documents EN60745 The Technical file in accordance with 2006 42 EC is available from Makita Jan Baptist Vinkstraat 2 3070 Belgium 31 12 2013 Yasushi Fukaya Director Makita Jan Baptist Vinkstraat 2 3070 Belgium GEA006 2 General Power Tool Safety Warnings A WARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool Work area safety 1 Keep work area clean and well lit Cluttered or dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety 4 Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce
11. line benzine thinner alcohol or the like Discoloration deformation or cracks may result Clean the holder and the rod after every day s work Keep them free from the adhesive material Remove the caulking material before it hardens Remained adhesive material may cause breakage of the tool To maintain product SAFETY and RELIABILITY repairs carbon brush inspection and replacement any other maintenance or adjustment should be performed by Makita Authorized Service Centers always using Makita replacement parts OPTIONAL ACCESSORIES Acaution These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita Service Center Piston A Piston B Piston C Short holder 300ml set Long holder 600ml set Nozzle Safety goggles Makita genuine battery and charger NOTE Some items in the list may be included in the tool package as standard accessories They may differ from country to country 11 Makita Jan Baptist Vinkstraat 2 3070 Belgium Makita Corporation Anjo Aichi Japan 885260A229 www makita com
12. ling rod and piston Insert the rod into the slit of the tool Attach the piston and tighten it with a screw To remove the rod and piston follow the installation procedure in reverse NOTICE The teeth on the rod must point down There are three types of pistons Piston A for cartridges Piston B for film type packs Piston C for direct filling Choose appropriate piston in accordance with the type of caulking material container Improper piston may cause leakage or tool breakage There are two types of rods The short rod for the short holder 300ml and the long rod for long holder 600ml Use appropriate rod in accordance with holder type Always keep the rod and piston clean Adhering caulk may damage the tool Installing holder Hold the bottom of the holder and the holder joint then turn the holder clockwise Tighten it firmly until it stops Make sure the holder is tightened firmly Otherwise the tool may be damaged To remove the holder turn it counter clockwise NOTE You can rotate the holder in accordance with required situations to facilitate the operation The short holder 300ml is intended for the cartridges only Use only piston A with short holder 300ml and do not use it with film type packs or direct filling Also use appropriate rod in accordance with the holder type Installing cartridge NOTICE Make sure the piston A is attached to the rod Do not use other type of piston for cart
13. making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Battery tool use and care 24 25 26 27 Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire When battery pack is not in use
14. per side of the button it is not locked completely Acaution Always install the battery cartridge fully until the red indicator cannot be seen If not it may accidentally fall out of the tool causing injury to you or someone around you Do not install the battery cartridge forcibly If the cartridge does not slide in easily it is not being inserted correctly Battery protection system The tool is eguipped with a battery protection system This system automatically cuts off power to the motor to extend battery life The tool will automatically stop during operation if the tool and or battery are placed under one of the following conditions Overloaded The tool is operated in a manner that causes it to draw an abnormally high current In this situation release the switch trigger on the tool and stop the application that caused the tool to become overloaded Then pull the switch trigger again to restart lf the tool does not start the battery is overheated In this situation let the battery cool before pulling the switch trigger again Low battery voltage The remaining battery capacity is too low and the tool will not operate In this situation remove and recharge the battery NOTE The overheat protection works only with a battery cartridge with a star mark 1 Star marking 1 Speed adjusting dial The tool speed can be adjusted by turning the dial Higher speed is obtained when the dial is turned in the dir
15. ridge Installing the cartridge into the short holder 300ml 1 Rod handle Pull the rod handle backwards slowly until it stops Insert the cartridge into the holder as illustrated Push the rod gently until the piston touches the bottom of the cartridge To remove the cartridge pull the rod backwards until it stops then lift out the cartridge Installing the cartridge into the long holder 600ml 1 Holder cap 2 Rod handle Remove the holder cap from the holder Pull the rod handle backwards slowly until it stops 1 Holder cap Insert the cartridge into the holder Attach the holder cap Make sure it is tightened firmly Push the rod gently until the piston touches the bottom of the cartridge To remove the cartridge remove the holder cap then take out the cartridge NOTICE Always check the cartridge for puncture or damage before installing Do not use damaged cartridge otherwise the tool may be damaged When using a partially used cartridge remove any adhered material on the cartridge Installing film type pack NOTICE Make sure the piston B is attached to the rod Do not use other type of piston for film type pack Film type pack can be installed in the long holder 600ml only Remove the holder cap the nozzle and the rubber ring from the holder Pull the rod handle backwards slowly until it stops Cut off the tip of the film type pack Insert the film type pack into the holder 1
16. risk of electric shock 5 Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded 6 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 7 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 8 When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 9 If operating a power tool in a damp location is unavoidable use a ground fault circuit interrupter GFCI protected supply Use of an GFCI reduces the risk of electric shock Personal safety 10 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 11 Use personal protective equipment Always Wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 12 Prevent unintentional sta
17. rting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents 13 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury 14 Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations 15 Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 16 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards Power tool use and care 17 18 19 20 21 22 23 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before
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