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COMBI-KETTLE Installation and Operation Manual

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Contents

1. data collection M ixer 0 99 switched off 0 Pr52 Setting of HA CCP data collection interval Temperature HAC3 min Mixer 1 50r 10 1 metos 48 Adjustment instructions 2 1 2009 Rev 4 0 Pr14 Pr15 Pr16 Pr41 Pr42 added 27 5 2002 Or65 added 27 5 2003 0r71 added 3 6 2003 0771 added 15 9 2003 0r73 added 15 9 2003 0r73 metos 49 Troubleshooting 2 1 2009 Rev 4 0 7 Troubleshooting MALFUNCTION POSSIBLE CAUSE WHAT TODO The kettle cannot be switched on The mains switch is in the OFF position Turn the mains switch fitted on the rear part of the control pillar right side to the ON position The emergency stop button is pushed Release the emergency stop switch by turning it clockwise T he fuses in the main fuse box areblown trig gered Change excite the fuses The delivery of electric energy is interrupted Check if the delivery of electric energy is inter rupted elsewhere and wait for it to return The kettle does not heat The timer function is activated if the kettle is equipped with a timer Switch off the timer function according to in structions The EasyRun function is activated if the kettle is equipped with the option Switch off the EasyRun function according to instructions The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The ON OFF sw
2. 5 4 JNE 459 aig JOS ua apos JNS 3JDIIJIP 459 SaueJJ 45 BICJINS uo 450 WeJ4 ed 45 a lasy yaye4uid snuuasy ua 03M011704 38 OSTV LSNW 8221001 ONIMVUO 705 31 905 NOILJ3NNO2 N383N NOA SSNIHISNY M01348 SNOILIINNOI NV33IQ3N ONINLNISNY VLIVYHTY LYNNYLIN SNOIXINNOI NALNIH NOA SSNIOSNY v ZG VIH WOU SNOILJINNOI NYHIHVE ONINLIISNY 6 NIVdVV3V1 LYNNYLIIN 015 8 06 49 71 14 92H 057 SOLL 009 0061 061 06LL 06LL 0177 OSSI 00 OSE H 93 09 L LY 926 1097 076 009 006 050 090 OELL 0121 OSEL 002 STE 7 Y H 99 57 ad 926 097 076 009 0061 0L6 0L6 OLOLI OLZI OSEL SOSI 082 H 93 0E l OTL 597 028 005 0581 066 088 0801 700 77 5001 38l0SS322V 072 H DY YT 7 EH OTL 597 028 005 0581 0 6 088 080 700 775 508 uoH3gnz STT H DY 8l td ELI SIS 008 007 0081 016 1018 070 L68 LEOL 509 AYOSSIIIY H 9Y ZL 7 EY ELI SIS 008 1004 008L 0 8 OZL
3. Press once and select C hanging the timer set cooking time G Press once and select Deactivating the activated programmed timer Press keep pressed for about 2 seconds metos 24 2 1 2009 Rev 4 0 O peration instructions D eactivating the activated programmed operation time G Press and keep pressed for about 2 seconds In case the starting time has not yet been reached the starting time has to be deactivated by pressing the starting time button for about two seconds Activating the egg timer function and changing the operation time e G Press once and select In case none of the Proveno combi kettle functions is activated the clock functions as an entirely separate clock and the buzzer sounds after the set time In casethe heating is on it continues for the set time A fter that the buzzer sounds and the combi kettle sets to automatic holding see A ctivating the starting and cooking time In case the mixer function is on the Proveno combi kettle mixes for the set time after which the buzzer sounds and the mixer stops In case both heating and mixing functions are on both functions continue for the settime with the set values after which the buzzer sounds and the mixer stops T he heating remains at the set value if lower than the holding temperature or keeps the automatic holding temperature H oL d on the display Stopping the egg timer function
4. for other PUN DOSES su sada it dede im idend philos 1 352 Cons OBL aan di anam Pod Ones hua bean 11 3 3 Operating pfincID e u u u u e CL aan poer pipe eta el dede e 11 3 4 Operation switches and indicator lights a a ia na na nananana 12 3 4 1 Display messages for the user eae 13 342 ErrorimessagelightS u u u mu PUDE pr ama ev kS OS B 14 4 O peration instructions 15 4 1 Before a 15 4 1 1 Preparing the Useassa vare dere Dates Ceu ar Glo tt n beta Det bee 15 4 2 Operation n u ta a meer tans us 17 4 2 1 Operating the control panel 2 2 17 4 22 Tiling the Kettle u te puna sunaha oie te 17 4 2 3 Positioning the mixing tool and Scrapers 18 2 2 4 CODI us 19 4 2 5 Changing the temperature n aola Deus dere dx Uie 20 4 2 0 Stopping M COOKING 20 2 2 7 Mixing uu orbe ot dl i Fuga UE assis 20 4 2 8 Mixing while tilting R option dirette d eene einen ted ed e ed 22 ater dUtOT gU OTT Lnegua ua nnn eaa Sd an aa tala a 22 2 1 2009 Rev 4 2 10 Timer M a C aa 23 4 2 11 M anual coolin
5. 5 4 Water connections W ater connections of the Proveno combi kettle can only be carried out by a person with professional competence in the installation and service of heating plumbing and air con ditioning equipment The location of the water connection points appears from the installation drawing B oth cold and hot water connections must be fitted with a closing valve and a non return valve not included in delivery The sizes of water connection points are as follows Cold water connection with R 1 2 inner thread supply with min 15 mm inlet pipe Hot water Cu pipe outer dimension 10 mm supply with 10 mm inlet pipe max 60 C If the cold water inlet pipe is smaller than 15 mm water flow will decrease and the filling times will be longer than indicated metos 42 2 1 2009 Rev 4 0 Installation 5 4 1 Water connection and quality requirements The unit must be connected to the cold and warm water supply All water supply lines must be fitted with a one way valve and a shut off valve not included in delivery Before connection to the unit all water lines must be thorougly rinsed from all loose particles The water pressure range for optimum performance is 250 600 kPa The minimum water pressure allowed for proper function of the unit is 250 kPa If the pressure 15 lower a pressure rise pump must be fitted by the customer The minimum water flow rate is 5 min however if optimum cooling
6. If needed select a new day within 3 seconds A fter the day is locked the timer display begins to show the actual time Activating the starting time and duration of cooking e Press once Proveno suggests the cooking temperature starting time and duration that you used the previous time If you do not want to change the values the functions are activated auto matically in about 15 seconds Cooking begins at the selected time and Proveno cooks at the set temperature for the set period of time Counting the cooking time does not begin until the set temperature has been reached Proveno is eguipped with an automatic hold ing function factory setting 70 C Y ou can change the holding temperature between 50 100 C see Setting customer specific parameters After the cooking time has elapsed d appears on the display in case the cooking temperature is higher than the set holding temperature Otherwise Proveno holds the food at the set cooking temperature also after cooking In case the starting time and operation time were saved in the memory before you man aged to set the times desired first cancel the timer functions by pressing the start or func tion buttons for about two seconds The indicator lights of the buttons go off After that start activating the time functions from the beginning Changing the temperature of timer set cooking Press once and select C hanging the timer set starting time
7. In case of power failure during the starting time the kettle s timer display shows when the power supply is restored how much the start was delayed during operation time letter E delayed time in hours and minutes and the remain ing operation time alternate on the display e g E 1 10 r0 58 after operation time the display shows letter E delayed time in hours and min utes e g E1 10 Power failure during the operation time In case of power failure during the operation time the kettle s timer display shows when the power supply is restored for how long a time the operation was interrupted metos 26 2 1 2009 Rev 4 0 O peration instructions during operation time letter E interrupted time in hours and minutes and the re maining operation time alternate on the display e g E 0 12 r0 46 and the green indicator light on the operation time button is blinking after operation time the display shows letter E interrupted time in hours and min utes e g E1 12 and the green indicator light on the operation time button is blink ing in case of several power failures their durations are summed up Power failure during both the starting time and operation time In case of power failure during both the starting time and operation time the kettle s timer display shows when the power supply is restored the total time the timing was delayed during operation time letter E total delayed time in
8. 1 3 Checking the relationship of the appliance and the manual The rating plate of the appliance indicates the serial number of the appliance If the man uals are missing it is possible to order new ones from the manufacturer or the local rep resentative W hen ordering new manuals it is essential to quote the serial number shown on the rating plate metos G eneral 2 1 2009 Rev 4 0 1 3 1 Provenocombi kettle versions Theuser panel and the available functions on the combi kettle are different depending on the combi kettle version This manual covers the Proveno Basic Basic AutoPack and Combi versions The functions of the different versions are PROVENO BASIC Proveno Basic 1 metos 2 oU RUM Heating HACCP Display for heating ON OFF switch Error message lights Kettle bowl tilting Return kettle bowl to upright position Central dial PROVENO BASIC G eneral 2 1 2009 Rev 4 0 Proveno Basic AutoPack Heating HACCP Display for heating ON OFF switch Error message lights Starting time Displays for timer and water fill Function time A utomatic water fill M anual water fill Kettle bowl tilting Return kettle bowl to upright position Central dial PROVENO COMBI Proveno Combi 1 gt WN re Heating HACCP M ixer M ixer start and pause Displays for heating and mixer ON OFF switch Error message lights Stop to s
9. 3 N PE 400 230V 50Hz C 3 N PE 380 220V 50Hz PE 415 240V 50Hz H 3 PE 230V 50Hz 1 3 PE 220V 60Hz J 3 PE 380 50Hz K 3 PE 400V 50Hz L 3 PE 415V 50Hz 3 PE 440V 60Hz N 3 PE 460V 60Hz O 3 PE 480V 60Hz P 1 N PE 220 240V 50Hz R 2 PE 220 230V 60Hz metos D 3 PE 200V 50 60Hz F 2 PE 220 240V 50Hz G 3 N METOS OY AB VAATIMUSTENMUKAISUUSVAKUUTUS VCP VV 2010 doc LOMAKE LT30024 F RS KRAN OM VERENSST MMELSE Rev PED 5 1 15 12 2009 DECLARATION OF CONFORMITY Valmistajan nimi Tillverkarens namn Manufacturer s name Osoite Adress Adress 04220 KERAVA FINLAND Vakuuttaa ett seuraava tuote F rs krar att f ljande produkt Declare that the following product Nimi tyyppi tai malli Namn typ eller modell Name type or model Kombipatasarjat Kombigrytsserierna series METOS HACKMAN PROVENO CULINO COMBI och VIKING COMBI s hk tai h yryl mmitteinen el eller electrically or steam heated Mallit Modeller Models 40 60 80 100 150 200 300 400 Varustepaketit Optionspaket Option sets Basic Combi Combi Pro Cool Cool Pro Chill Pro on seuraavien direktiivien asiaankuuluvien s nn sten mukainen verensst mmer med till mpliga best mmelser i f ljande direktiv is in conformity with the relevant provisions of the following directives MD 2006 42 EC LVD 2006 95 EC EMC 2004 108 EC RoHS 2002 95 EC WEEE 2002
10. 006 L68 LEOL 507 ONINLASYLNSOOV TILL Y O Hl H Yddd JISNUVAYSIT x 9221001 NISSIA 13 NOILVIIVISNI O SNOILINYLSNI 530 ISSNV YILON g2210011 ONNNHII3Z ONN N31H2V38 N39NNSIIMNYSNOILVIIVISNI 310 HINV 31118 SNOILINYLSNI NOILVIIVISNI JHL 792210071 NIONINLIY HJO NIININSIANV SNOILVTIVLSNI N3AV DVLLXVI 8g221001 SALSNUlld Vf 3FHOSNNN3SV SOAN IOINONH JaxtW UHM W 7 o o 31908 uni US D I 7 19 AZ Z _ Installation drawing L00094 F3 LOOC OL SC E4460001 9MA lt NNO WV3LS 14VA 1X31 TUT YNIdVA 1X31 VONY 130 1X31 AUAOH VSOLLSY3L E B 22100 2npoJg 8444 ON3N0Yd ayong 3HIOSSIIIV YOHIENZ AHOSSIIIV Und Sonn 10020181 sK4Apyeefiyyuedeer 2511 1 7 8 33DV79 NVI JIVULNII YNOLIY 6 NIW 197 XN14 XVW YYA 7 NOISS IYA 2 14 333V19 NVI JIVULNII 14Vd30 8 WW OZ NIW V X XNVANL 83A33538 V 333V 79 NVI JIVYLNII 30 NOISSINSNVUL V 13n0d JOVISVI L WW 02 NIW V X Z XNVANL YIAYISIY V 422VH 30011 VHH03NI 39V 18V 9 3HINVI Wald 31 SNVA LVSNIANO LNINIHINVYI S YININ1NSULNSIIYTIIL AVA S L XYW 3llun33S JA JAVANOS 30 13 NOISS
11. 351VJ 996999 YILUJANON SBISY TET SY _ NOISSINSNVYL VIVO 113143S ZEZ SY YOLVA 319V d1S 4 351VJ 776979E 83183ANO SBISU TETS NOISSIWSNVY1 VIVO 1VIY3S ZEZ SY 431ndW02 LLNIO 13d V VM d1S 3 3S1V2 776979 NINNNNW S87SU ZEZ SY JNN3MIIIV HVS ZEZ SY 3NO901 FL 222222 134Vd NYHDOUA J9VYIVd WviOUd 1113YVdVW130HO ON3AQ8d HOI 4831357 Connection diagram S00123 B3 LOOC UL SC 7419 50 7 D448440y 176000 YNIdVA NOILVIIVISNI 0 5NISS3Q INNNHIIIZSNOILVTIVISNI WV31S ONIMV amp O NOILVTIV LYSNI SOJN 0028002 lt s Jnanbuo aq YoIsuaua HIW VONY ONINLIYNOILVIIVISNI C007 LL ZL qadeey daaey A44esi7 AHAOH SNISNUIIASNNNISV 7002 50 CL EVCTCLOOTI 9 jeuo Jj3JJMS 145431 70021164 W1 1 AISNOIA3Ud 0313323203 SI 001 07 I 0300V SIN W1 INPOId L002 80 76 544 pyeelnpiuedeel ejjeeyje eeyej jeAeqe TIT 1 ast04430441e 11257 4YNP014 0 Y Ja eun uo q a suep sajno 591205 JNS 459 45 uassobabula Jap UIWYLJISUOIJE SU jne uoijejjejsu aig JO0 J OJUI Paysed sauleJj 3eJunsqns uo wessbuuynlBur ed 4 sup allasy Ayaysnuuase ajjeane44a40dn unnjea snuuasy
12. 96 EC PED 97 23 EC moduulit modulerna modules B1 D SEP 40 60 h yry nga steam Cat 40 60 s hk el electric 80 400 h yry nga steam Cat Ii 80 400 s hk el electric HUOM PED 7 23 EY artiklan 3 kohdan 3 mukaisesti vaatimustenmukaisuusvakuutus ja CE merkint ei koske SEP luokiteltuja laitteita OBS Enligt PED 97 23 EG artikel 3 paragraf 3 g ller f rs kran om verensst mmelse och CE m rkningen ej produkter i SEP kategorin ATT According to PED 97 23 EC article 3 paragraph 3 the declaration of conformity and the marking does not apply to SEP category products ja lis ksi vakuuttaa ett seuraavia yhdenmukaistettuja standardeja tai niiden osia kohtia on sovellettu och f rs krar dessutom att f ljande harmoniserade standarder eller delar paragrafer har anv nts and furthermore declares that the following harmonised standards or parts clauses have been used EN ISO 12100 1 EN ISO 12100 2 EN ISO 13857 EN 61000 6 1 EN 61000 6 3 ja lis ksi vakuuttaa ett seuraavia muita standardeja tai niiden osia kohtia on sovellettu och f rs krar dessutom att f ljande andra standarder eller delar paragrafer har anv nts and furthermore we declare that the following other standards or parts ciauses have been used EN 60204 1 EN 60335 1 EN 60335 2 47 EN 13886 Tuotteen suunnitelmatarkastustodistus ja laatuj rjestelm valvova ilmoitettu laitos vain painelai
13. IBHOJ A INO 80 1577 1Y NOILISOd UO OIHJIIMS NOTLVNIWH31 INIT 587 50 NOO1N3SV UD V1VdNYINSOYIO V TIVWY 1815 VSSVOVdIBWOX ONJAOYd VSSVONIV IV 1 VSS3SI3HIIA NVV131VYd V NI1587 SH 906949E INOOWSNOILVAINNNWON IR 1N0 NI LNO NI LINN OL LINN OL U I LS Jd U ONJAOUd Z Ql LS Z ONSAOUd abueso wz pbuejjaqex M wz u15u l alqe3 W wz snnyidijadeey W aniq 35ueJ0 a anjq ajiym 120115 Jd L ON3A0Hd Sr piarys 676979 13877 NOILMINNOX 6 0659 1000WSDNI1dd0M S 8 906979 JINGOW NOILVIINNKWO 676979 J19V NOILJJNNOJ 6 0659 JINOOW NOILINNF SYN amp 906979 LHOMINIONNI III 676979E 113dVVAVINALIIN 620659 1INOOWNVINJNLAA SYN 8 SY 970MVXCX NOH9 LIA N3349 31IHM IINYHO LIA 31IHM ISSNYHO NINION IVA ya N3NINIS Y 18711A N3NINIS N3NIDOYA 39NVHO 39NVHO NNHEZLIA NMONB 31IHM V 895 VI3 VIL ONI1ddOX LXV S 8 V B95 VI3 VIL NOLLJ3NNO 80123NNO2 S Y V 895 VI3 VI1 VIN331AM NILII S TH 13MVd NOLLY3NNOY 39 VX2Vd NOILIINNOI LNVLIIT ONJAOYd HOI dW313JVS SOLIW 0 pbuejjaqex M 2W0 WEE 0 ujbua alqe23 W sespue aniq ajiym WEE O snnjidijadeex M peo me apJesbugb n sjauueJbo q jjnejap 3JeMIJOS o Jesnjajo ueujafug S769 79 000000000000 90090000 0000 0 VI NO O sia B U01 29 S UIS OND Seu 139VY d1S 4
14. JO SIA Z d22 VH 318V3 VIVA 1004 SV Tlld ONVH 1331 JHL JAISNI NOILIINNOI SN30NO2 UV 51 3A1VA A133VS NV NOILINAJY YIL7IS SIAIVA 440 LNHS AVM 3N0 3ddl003 38 01 SVH 3dld 131NI WV31S JHL 8V8 0 L XVW NOILIINNOI WY3LS 031114 38 LSNW SIAIVA 440 1 ONY AVM 3NO SL 2 09 NOILIINNOI YILYM WYYM 031114 38 LSNW SIAIVA 340 1 ONY AVM 3NO Z 18 51 NOILIINNOI Y3LVM 0102 13A31 40074 JHL 3A08V 3197 YIMOd JO WS L JAYISIY 5 8 LN NILLVASI NIW 1 Z 30074 XVW 7 218 NI NILLVASI SVUIAUISIY 308 gn100AMS WW OZ 15 L 139 V INVN311VASI 1111 139V 15 SVHIAUISIU 308 HOHSAAANS WW OZ NIH LS Z d22VH 138V3 VIVO N3 amp V13d001S VYLSNYA ONINLNISNYSNIONON uva 51 IILNJASLIHUJNYS HJO SINIHIINOIHAIAVL 331113 NLNIVASININIDNYLSAV HJO SIYANI 535804 11V3S N39NINO319NY 0 L XVW ONINLNISNYINY HLNIASININONYLSAV HJO SIYANI SISUOA 308 SL 3 09 1SD0H NILLVANUVA ILNJASINININYLSAV HJO SIYANI AIW 535803 808 Z LU SLO ONINLNISNYNILLVATIVA A109 NY33 WS L 138 TI VYIAYISIY ONINLNISNY 13 5 8 SOIN IMINV dV YT NIN 19Z VWVVLUIA SUVI 8 V8 7 3NIVd SYVW 2 19 NYVSIS IMMNVdV YT VISNIIMINA WW 02 1d3 L VAVLLVUVA 1139 NDINVdv VE VLSNLIMLNd WW OZ 19 Z VAV11V8VA d33VH ILNIOT3d V VX3NN39IIET013IL VSSV1V VSS3S1370Nd NVWWASWA Y LNY LIN3I0HNVT7 UV S VIIIILLNJAOUVA SONN31VN33NIVd V
15. To operate mixing functions after that close the lid and put the safety grid on the kettle according to instructions 4 2 9 Water automation G M anual water fill Q Press and keep pressed Cold water flows into the kettle as long as the button is held down T he display shows all the time the amount of water in litres T he display goes off and sets to zero soon after the water fill is completed In case water supply to the appliance is prevented the display shows an error message Err Check that the water supply closing valve is open metos 22 2 1 2009 Rev 4 0 O peration instructions Automatic water fill Dw Press once Select the amount to be filled uw Start filling by pressing once again The selected amount of cold water flows automatically into the kettle The display shows all the time the amount in litres poured into the kettle Stopping cancelling the automatic water fill Dw Interrupt water fill by pressing once W ater flow will immediately stop The amount of water filled is Shown on the display for 10 seconds T he display goes off to indicate that the function has been cancelled stopped C hanging the amount of automatic water fill during filling Interrupt the function by pressing once The display shows the selected amount in litres Select the new amount to be filled within 10 seconds Y ou can select the 6 amount to be filled between the filled amount and the kettle s net vo
16. about 5 seconds HACC OFF blinks three times on the display The collection of temperature data is in terrupted and the blinking dot on the temperature display goes off metos 27 2 1 2009 Rev 4 0 O peration instructions 4 3 After use 4 3 1 Cleaning A Use of a high pressure hose is forbidden High pressure hoses generate huge amounts of water fog that might contribute to contamination of food and food handling surfaces over large areas in the kitchen Switch off the appliance with the ON OFF switch or the mains switch before starting to wash the kettle Tools not allowed for cleaning high pressure hose all metallic tools rough rubbing sponges steel wool abrasive detergents Tools recommended for cleaning special detergents for stainless steel nylon brush soft rubbing sponges non abrasive steel wool other materials intended for stainless steel that do not scratch the surface All accessories such as strainer plates and its parts mixing tools and scrapers cooking bas kets and parts of the safety lid can be washed in a dishwasher suitable for washing such items The less the kettle surface gets scratched the easier it is to clean The fastest and easiest method is to clean the kettle every time right after use Always use a top tray on the control pillar This will keep the pillar clean Do not spray water on the control panel Clean the pillars of the appliance by wi
17. and disposed of in ac cordance with local recycling regulations 5 2 Installation AN AN Check before installation from the installation drawing that there is enough space behind the kettle for tilting and servicing Also check the location of the floor drain The Proveno combi kettle is designed for installation in a place with a floor drain in front of the kettle arrangement with a pouring channel and floor drain behind the kettle is not suitable for use with the combi kettle The combi kettle can be installed in two different ways Onasubsurface installation frame the frame cast into the floor Onasurface installation frame the frame fixed to the floor surface Fixing the kettle directly to the floor without frames is forbidden Either subsurface frames or surface frames must be in position before the installation of the combi kettle is started 5 2 1 Subsurface frame cast into the floor Installation frames are mounted according to the installation drawing with the help of dis tance guides supplied with the delivery T he frames must be installed in a horizontal po sition and fixed so that they do not move during casting The installation frames must be positioned so that their upper surface is 30 mm above the finished floor surface The junc tion of the installation frame and floor is filled with flooring material or silicone mastic To achieve the best result regarding tightness the installation frame should
18. be filled up to metos 33 Installation 2 1 2009 Rev 4 0 the top level e g with acrylic filler after the installation The main points concerning the installation of the subsurface frame are shown in the picture below For more detailed in stallation instructions see the installation drawings Installation frame Concrete casting Finished floor surface Silicone mastic A crylic filler CU C 5 2 2 Surface installation frame fixed to the floor AN Surface frames are mounted according to the installation drawing with the help of dis tance guides supplied with the delivery If the inclination of the floor is very steep it may be necessary to level the surface frame closer to the horizontal by placing stainless steel spacers between the frame and the floor This will ensure that the adjustment range of the pillars is adequate Pieces of stainless steel plate should be used as spacers that are large enough and have a suitable hole for the fixing bolt W ashers or other small spacers are not allowed The fixing bolts for the surface installation must be chosen according to the floor con struction A type recommended is a UKA M 10x150 chemical bolt which suits various floor materials T he junction of the surface frame and the floor is filled with flooring ma terial or silicone mastic To achieve the best result regarding tightness the installation frame should be filled up to the top level e g
19. chapter concerning the installation and ad justments that must be done before taking the Proveno combi kettle into use Strict ob servance of the instructions prevents malfunctions and damages potentially caused by defective installation Do not switch the power on if the installation place is damp or wet building site condi tions 5 1 1 Operating conditions The Proveno combi kettle can be used in a normal air conditioned professional kitchen Theroom temperature of the installation place must not exceed 40 C and the relative hu midity must be less than 80 condensation on surfaces not allowed to occur If the tem perature of the facility in winter conditions is below 0 C the steam generator of the combi kettle must be drained and the kettle must be emptied to avoid damage caused by freezing The kettle s pipes and solenoid valve bodies must be emptied at the same time 5 1 2 Possible interference from the surroundings to the surroundings 5 1 3 Storage AN The Proveno combi kettle fulfils the requirements of the EM C directive concerning the emissions and immunity to electromagnetic disturbances In case there are electronically controlled appliances and in particular devices fitted with a frequency converter in the installation place it is recommended to ensure their conformity with the relevant regula tions and that their cabling has been done according to instructions TheProveno combi kettle must be stored in a dry p
20. hours and minutes and the remaining operation time alternate on the display e g E1 22 r0 27 and the green indicator light on the operation time button is blinking after operation time the display shows letter E total delayed time in hours and minutes e g E1 22 and the green indicator light on the operation time button is blinking in case of several power failures their durations are summed up 4 2 13 Self control HACCP option Instructions on how to use the HACCP program can be found in the Help file of the SafeT emp self control program The self control function is an option on models M C1 and C2 If a message InF1 appears on the display the self control function cannot be switched on or it has been intentionally switched off by the user If your kettle is fitted with the self control program which you want to take into use you have to change parameters according to A djustment instructions Setting customer specific parameters later in this manual The parameter for self control is No 51 Activating the collection of self control data G Press the HACCP button H A CC On blinks on the display and the HA button indi cator light illuminates The text blinks three times after which a dot at the lower right hand edge of the temper ature display keeps on blinking to indicate data collection Stopping the collection of self control data G Press and keep pressed for
21. it with two fixing bolts 4 to the installation frame 2 metos 35 2 1 2009 Rev 4 0 Installation 1 Support pillar 2 Installation frame 3 A djusting bolt 4 Fixing bolt Next the bearing unit 2 and the cover plate for axle lead through 3 both supplied with delivery are installed on the support frame 1 First position the assembled bearing unit 2 on three upper bolts Fix the washer and nut 5 to the uppermost bolt to hand tightness Then install the mounting bracket 4 of the cover plate on two lower bolts and fasten the washers and nuts 5 to hand tightness A fter that fix the cover plate 3 with the washer and nut Check that the bearing unit 2 and the cover plate 3 hole are concentric before you tighten all the fixing bolts 5 6 5 2 4 1 6 3 fi Support pillar 2 Bearing unit 3 Cover plate metos 36 Installation 2 1 2009 Rev 4 0 4 M ounting bracket for cover plate 5 W asher nut 6 W asher nut Installing the kettle section The kettle can be transferred from its transport pallet onto the installation frame in two different ways The first alternative is to cut the longitudinal boards of the pallet and push the fork lift trolley below the kettle Care must be taken that lifting arms of the fork lift trolley do not hit the parts protrud ing from the kettle bottom i e the mixing motor cover box Proveno 40 60 80 100 as well as the drain and discharge pipes Fu
22. kg 257 kg 299 kg 324 kg metos Technical specifications 2 1 2009 Rev 4 0 Item Type A ccessory Specification Weight 300 534 kg Transport volume 40 60 1 32 Transport volume 80 100 1 45 Transport volume 150 200 2 01 Transport volume 300 2 13 M ixer power 40 60 80 100 M MC3P MC4P 0 75 kW Mixer power 150 200 300 M MC3P MC4P 1 5 kW Electricity connections see Wiring diagram W ater connections see Installation drawing Steam and condense connections see Installation drawing W eight of mixing tool 40 M MC3P 2 8 kg W eight of mixing tool 60 M MC3P 4 2 kg W eight of mixing tool 80 M MC3P MC4P 4 2 kg W eight of mixing tool 100 4 5 kg W eight of mixing tool 150 M MC3P MC4P 4 7 kg W eight of mixing tool 200 M MC3P MC4P 5 5 kg W eight of mixing tool 300 M MC3P MC4P 6 5 kg Number of scrapers 40 M M C3P 1 Number of scrapers 60 80 M MC3P MC4P 2 N umber of scrapers 100 150 M MC3P MC4P 3 Number of scrapers 200 300 M MC3P MC4P 44 Emptying valve Mixer M AutoPack A Timer and automatic water filling M anual cooling C1 Cool C2 Timer and automatic cooling Cool Pro P Timer automatic water filling automatic cooling EasyR un programming and HACCP readiness W all mounted W 40 60 80 100 150 Free standing F 40 60 80 100 S PROVENOS 40 40 60 60 80 80 100 100 150 150 200 200 1 300 300 Y BASIC MODEL M MIXER A AUTOPACK R MIXING WHILE TILTING
23. to be set are selected by means of an auto reverse central dial T urning clockwise to the right increases and turn ing anticlockwise to the left decreases the value being selected If a button is fitted with an indicator light it shows if a function is on or if it has been programmed to start later The buttons and displays related to various functions as well as the functions of the but tons are illustrated in the following pictures PROVENO BASIC Heating function ON OFF and error message lights Timer functions W ater fill functions Tilting function HACCP Central dial IY TUOTTOA metos 12 2 1 2009 Rev 4 0 Functional description PROVENO BASIC Proveno Basic AutoPack 1 Heating 2 HACCP 3 Display for heating 4 ON OFF switch 5 Error message lights 6 Starting time 7 Displays for timer and water fill 8 Function time 9 A utomatic water fill 10 Manual water fill 11 Kettle bowl tilting 12 Return kettle bowl to upright position 13 Central dial 341 Display messages for the user Blinking number letter in various fields of the display in general the appliance is waiting for a value to be set with the central dial approx 3 seconds Blinking PoS on the temperature display the kettle is not in the cooking position completely upright and horizontal E g heating and mixing functions water au tomation and cooling function cannot be operated Blinking Lid on the mi
24. with acrylic filler after the installation T he main points concerning the installation of the surface frame are shown in the picture be low For more detailed installation instructions see the installation drawings metos 34 Installation 2 1 2009 Rev 4 0 Surface frame Concrete casting Fixing bolt for surface frame Finished floor surface Silicone mastic A crylic filler SY EN Od S 5 2 3 Installing the combi kettle on the frame The front and rear cover plates of the kettle s support and control pillar must be detached before installation Each plate has been fixed at its lower edge with two screws The rear plate of the control pillar has in addition two screws at the upper edge A fter detaching the support chain holds the front cover so that the ribbon cable would not accidentally be damaged A fter that itis also possible to detach the lead through plate of supply cables and water pipes located at the lower rear edge of the control panel by loosening four screws Installing the support pillar Start installing the combi kettle or kettle group by first positioning the left hand support pillar in place Lift the support pillar 1 on the installation frame 2 and adjust it by means of the adjusting bolts 3 located on the corners to a horizontal position and to a height of 900 mm measured from the top of the support pillar front edge to the floor W hen the support pillar 1 is in place fix
25. 09 Rev 4 0 Adjustment instructions 6 Adjustment instructions 6 1 Setting customer specific parameters G By setting the customer specific parameter itis possible to modify certain functions of the Proveno combi kettle to better suit a kitchen s or customer s individual needs In general the preset factory settings are well suited to most users so the settings need only be mod ified to meet the special conditions or modes of operation in a kitchen T he customer spe cific parameters are normally set by the person in charge of the kitchen activities The combi kettle has to be in the standby mode when starting to alter customer specific parameters This means that On is shown on the temperature display and the time on the timer display in case the kettle is fitted with a timer option N o functions are allowed to be in operation The customer parameter setting mode can be accessed as follows Simultaneously press the temperature and the tilting reverse buttons for 3 seconds CodU appears on the temperature display After this press temperature button for 3 seconds The first parameter Pr00 appears on the temperature display B y using the central dial search within 3 seconds the desired parameter be tween Pr00 Pr52 W hen the desired parameter appears on the display press briefly the tem perature button In case the parameter is in use its setting value is shown on the display of the f
26. G n r ak uyana 1 1 1 Symbols used in the bar ter Doo 1 1 2 Symbols used on the appliance Fon op ie ue T O Co pedet b tte teda 1 1 3 Checking the relationship of the appliance and the manual 1 1 3 1 Proveno combi kettle versions asutakaan v s Sm i takia De epum Seal 2 2 Safety u u u u uu dvi cu ID c 4 2 General T T 4 2 2 Construction of the corbI Kalle 5 2 3 Safe and correct tiu Rer PO e ad Rehd i vi a PR Y 7 23 1 ANGIdInO UES 8 2 3 2 Avoiding risks during mixing and tilting the kettle 8 2 3 3 Other instructions for correct and safe use 8 2 3 4 Changing the settings and adjustments 9 2 3 5 Safety instructions in the event of malfunction sse 10 2 4 Disposal of the appliance bere ant Verba den dl UP ei E E 10 2 5 Other prohibitions dangerous methods and procedures 10 3 Functional description 5 U u Q 11 3 1 Intended use of the appliance tason 1 3 1 1
27. G Press and keep pressed for about 2 seconds 4 2 11 Manual cooling option Cooling is based on cold tap water circulating in the kettle s steam jacket M ixing and use of scrapers make the cooling more efficient T he cooling time depends for example on the product and the amount to be cooled the product s initial and end temperature the flow rate and temperature of the cooling water as well as mixing operations Starting the cooling Set the temperature to 0 C Close the water tap Detach the spray gun from the cleaning hose and connect it to the connector of the emptying valve located under the kettle Open the emptying valve Turn the drain valve to the cooling position Open the cold water tap metos 25 2 1 2009 Rev 4 0 O peration instructions i Spray gun hose 2 Connector of emptying valve 3 Emptying valve 4 Drain valve Stopping the cooling Close the cold water tap D etach the hand spray hose from the connector of the emptying valve Turn the drain valve to the cooking position L et excess water flow out of the steam jacket into the drain W hen no more water is flowing from the steam jacket close the emptying valve 4 2 12 Possible power failure during timing or E asyRun program A message appears on the timer display indicating power failure during timing or during the starting or operation time of the EasyRun program Power failure during the starting time
28. IYANDOIJA JA 3NNVA JUL II 13UHV d S3NNVA 13 INNILIY JA 3VdNOS 30 SIINNK 3813 1N3AI00 NOLLV LN3HITV O INDIT 0 L YNIdYA LNINJHDNVUS 7 3LSNYVAYSITI 1384V A S3NNVA 13 INNILIY 30 JAVANOS JA SIINNK 3813 LNIAION SLP 3 09 WNWIXVW NV JONVHI 0 NOILJINNO 134YV 0 S3NNVA 13 INNILIH 30 JAVANOS JA SIINNN 3813 1N3AIOQ Z LH SL 301044 NV3 0 NOILIINNO I Z HINUISIY 105 31 UNS 35v 18V2 NA WSL 3001812313 LNINIHINVYG 5 4 SSVISNV YIONIZYISII NIN T9Z 10713 uvg MINYA XVW 2 18 SSVINII 83013783513 43539 NZ WW OZ CNIW X L HIDNIZYISII WNZ 138VASINNYINILS N3YIIAYISIY NZ ONNYHONYIA WWOZ ONIW X Z d22VH 13SVASINNIV LYIINNILVA 310SN0YZLNLS W30 NI SSV18VYISSVMSNIONOM N3083M NIHISYIA S I HLNJAS LIIHYIHIIS HLNJASINNUJANINGIANINUO 831113 NLNIAYYHIDSEV TLLN3AD V 1HJS1302 WINII LIN 1105 JINITYJONIYINZ YVE 0 L SSVINIJJAWVA N3Q83M NIHISYIA TlLN3A883dS8V HLNIAIVIHISNINY WINII LIN 1105 SL6 2 09 SN31SH20H 83770 SSNIHISNYYISSYMWYYM N30YIM NIHISYJA 111 59 ONN IHLNIADVIHISAINU WINII 1105 Z LU SLA SSTIHOSNVH3SSVMLTVM NISSVI 1384 NIGOISSNI YIAN 139VA TI WS L SSNIHISNYOHLYITI 9 Y LNO 331V 30I NIN T9Z uva 7 IYNSSIYd 27 84 NI YILYMII 03A33S33 38 LSNW 39NL 83A02 WW OZ JO Id L W31SAS XNY832I 01 318V2 1041NO 03Au3S3u 38 LSNW SIGNL 83A02 WW 02 NIW
29. T7T3WILLVYCONS VIIIILLNJANNINS NYSIVAVL VAVLLILSNYVA V NI10110AS YVE 01 XVW YLNYLIITAYAQH VINMLLNIANITINS Yf NYSIVAVL VAVLLILSNYVA SLO 3 09 SAVI YINYLIMISIANINWYT VTH1IILLN3An310S NYSIV V 1 VAVLLILSNYVA 218 SLO VINYLIIMISIAYWTAN VITIDVVMOMYHYS WSL V1SVI11V1 VAVLLIVSVA VINVLITIONHYS 1 Text part L00122 B3 LAUHDE CONDENSATE 4 1 Paineenalennusventtiili 1 Pressure reduction valve 2 Varoventtiili 2 Safety valve 3 Painemittari 3 Manometer 4 Sulkuventtiili 4 Shut off valve 5 Suodatin 5 Filter 6 Takaiskuventtiili mik li kyseess on 6 Non return valve in case of j hdytyksell varustettu laite a cooling eguipped appliance 7 Takaiskuventtiili 0 bar 7 Non return valve 0 bar 8 Lauhteenerotin Condensate remover Modul M Toleroimattomat mitat L T0603 uli Suunn 08 01 2004 HOYRYNSYOTTO SUOSITUS lt 000030A4 STEAM SUPPLY RECOMMENDATIONS 153 Steam supply recommendations 000030 A 4 Technical specifications 2 1 2009 Rev 4 0 Item Overall dimensions incl support pillar WxDxH Overall dimensions incl support pillar WxDxH Overall dimensions incl support pillar WxDxH Overall dimensions incl support pillar WxDxH Support pillar dimensions LxDxH Distance needed behind the kettle istance needed behind the kettle istance needed behind the kettle istance needed behind the kettle istance needed behind the kettle istance needed behin
30. and the mixer is auto reversing Power mixing during mixing W hen the mixer is running press and keep pressed the mixer button A ro dl tating symbol appears on the whole display Power mixing is heavy auto reverse mixing which continues as long as the button is held down Power mixing can be used whenever the mixer is running also during the pre set mixing programs A M ake sure before using power mixing that possible splashes of food do not cause any dan ger to safety at work Pre set mixing programs P1 P6 dl Select the mixing function M essage 15 appears on the mixing display Select the desired mixing program P1 P6 l Start the mixing program The display shows the number and phase of the program in operation e g P2 2 The pre set programs are as follows P1 Gentle stirring with pause soups total time continuous max 5 hours P2 M eat cooking powerful auto reverse mixing total time 44 min whereof 6 min crumbling P3 M ashed potatoes powerful auto reverse mixing total time 13 min whereof 6 min mashing P4 D esserts total time 1 hour 20 min whereof last 40 min whipping P5 Porridges total time 1 hour 40 min P6 Doughs total time 6 min Interrupting continuing the mixer program l Press the start pause button once i The mixer stops according to the instructions also when thelid is opened Thecorrect way to stop the mixer is to press the stop or start pause but
31. ater by opening the emptying valve electric or the emptying valve for condensate steam There is air in the steam jacket which does flow out because the automatic vacuum valve does not function If the air does not exit through the automatic vacuum valve contact qualified technical per sonnel One of the fuses in the main fuse box is blown triggered Change excite the fuse Theforced 1 2 power control of the building is on N ormal operation Other technical fault Contact gualified technical personnel metos 50 Troubleshooting 2 1 2009 Rev 4 0 The kettle does not tilt The lid of the kettleis on and the mixer display shows a Lid signal Open the lid The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The ON OFF switch is not in the ON position Push the switch to the ON position Other technical fault Contact qualified technical personnel The mixer does not start The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The lid and the safety grid are not in their cor rect positions on the kettle the mixer display shows a Lid signal Place the lid and safety grid in their correct po sitions on the kettle and restart No mixer mode has been selected after select ing the mixer First select the mixer function and then select the mixing see the user manua
32. avoid corrosion metos 43 Installation 2 1 2009 Rev 4 0 5 5 Steam and condensate connections 5 6 Ventilation The steam and condensate connections of the Proveno combi kettle must be carried out by a person with professional competence in the field Improper connections and pipings may severely impact the correct function of the kettle The location of the steam and condensate connection points appears from the installation drawing The maximum steam pressure in the kettle is 1 bar The steam supply line must be fitted with a one way valve a shut off valve a filter a pressure reduction valve and a safety valve set at 1 5 bar The condensate pipe must be on the same floor as the kettle or go to the floor below L ead ing the condensate pipe to the floor above the kettle is not allowed as it creates a water trap that prevents normal function of the kettle The condensate pipe must be free from pressure created by other appliances The heat and steam load of the kettle must be taken into account in the kitchen s ventila tion plan A ventilation hood must be installed above the kettle because plenty of steam is released when the kettle lid is opened W hen dimensioning the ventilation hood the space requirement for opening the lid must be taken into account see installation draw ing 5 7 Other installations In case the combi kettle being installed is provided with a self control option and itis tak en into use t
33. button or by turning the mains switch to the OFF position The func tions become operable when the button is released by turning it to the right In case the reason for using the emergency stop switch is a serious malfunction jeopardizing safety at work contact an authorized service provider immediately T Emergency stop button 2 M ains switch 2 4 Disposal of the appliance W hen the appliance has reached the end of its useful life it must be disposed of in com pliance with the local rules and regulations T he best way of dealing with or recycling any substances which potentially have an adverse impact on the environment is to dispose of them through a proper waste company 25 Other prohibitions dangerous methods and procedures Deliberate disregard of safety devices is prohibited as it jeopardizes safe work in the kitchen The manufacturer does not take responsibility for damage caused by deliberate use of a defective appliance disregard of the safety precautions by modifying the de signed operation of the appliance or neglect of the technical condition maintenance or service of the appliance metos 10 2 1 2009 Rev 4 0 Functional description 3 Functional description 3 1 Intended useof the appliance The Proveno combi kettle is designed for professional food preparation U sing Proveno for other purposes is prohibited It is forbidden to put corrosive ingredients or substances reacting with each other in the ket
34. capacity is required the cold or soft water flow rate must be at least 20 I min All water connections are of size 215mm R 1 2 Water conductivity should be below 1000 5 Already when the conductivity is over 500uS cm a water analysis is recommended M aximum chloride concentration allowed is less than 60 mg l aximum chlorine concentration allowed is less than 0 2 mg l The pH value of the water should be between 6 5 and 9 5 Unit damages caused by chloride chlorine or pH values exceeding the stated limits are not covered by manufacturer warranty 5 4 2 Extreme water conditions When extreme water conditions not fulfilling the requirements above exist filters and wa ter treatment devices should be installed in order to ensure proper function of the unit and avoid corrosion W hen extreme water conditions are at hand a water quality analysis must be carried out D epending on the results of the analysis needed filters and water treatment devices are installed by the customer The most common filters and treatment equipment are 1 Particle filter A 5 15um particle filter is recommended when water contains sand iron particles or other suspended matters 2 Active carbon filter An active carbon filter must be used if the chlorine level exceeds 0 2 mg l 3 Reverse osmosis system A reverse osmosis system must be used if the chloride concentration exceeds 60 mg l This is very crucial in order to
35. d the kettle Tilting height from outer shell to floor ilting height from outer shell to floor Tilting height from outer shell to floor Tilting height from outer shell to floor Tilting height from outer shell to floor M aximum height of cover M aximum height of cover M aximum height of cover Distance needed for service Distance needed for service Distance needed for service Inner diameter Inner diameter Inner diameter Inner diameter M aterial of inner jacket and bottom Other parts of the kettle W eight with package W eight with package W eight with package W eight with package W eight with package W eight with package W eight with package W eight W eight W eight W eight W eight W eight O D D D D Type 40 60 80 100 150 200 300 40 60 80 100 150 200 300 40 60 80 100 150 200 300 40 60 80 100 150 200 300 40 60 80 100 150 200 300 40 60 80 100 150 200 300 40 60 80 100 150 200 300 40 60 80 100 150 200 A ccessory Specification 1037x800x900 1150 mm 1144x800x900 1150 mm 1350x920x900 1150 mm 1550x1160x900 1150 mm 140x500x900 mm 830 mm 910 mm 930 mm 970 mm 1050 mm 1090 mm 515 mm 515 mm 465 mm 460 mm 450 mm 1800 mm 1850 mm 1900 mm 400 mm 500 mm 600 mm 472 mm 545 mm 744 mm 944 mm Acid proof stainless steel AISI 316 Stainless steel AISI 304 215 kg 225 kg 240 kg 280 kg 325 kg 350 kg 570 kg 194 kg 204 kg 217
36. e 0 nd30 87 temperature nd30 perature difference fixed 100 C Pr16 Cooking temperature area 88 100 C heating Temperature Hd 0 Hd13 Hd13 temperature difference Pr20 Selection and deselection of the short pull back T emperature Fbon Pull back ON Fbon of the tilting done after releasing the tilting FboF Pull back OFF Pr21 Selection and deselection of the buzzer signal Temperature AL used when pausing and ending the mixer M ixer on Buzzer ON on oFF Buzzer OFF Pr30 W ater bypass time min of the automatic wa Temperature Fti ter filling system Used to empty long water Water fill 0 10 0 bypass flow 1 supply lines of possibly musty water done Pr31 W ater bypass interval hours of the automatic Temperature Fdi water filling system W hen the interval has W ater fill 0 24 0 bypass flow al 12 elapsed a new bypass flow is done ways done Pr40 Default cooling final Temperature CFt Info 0 100 30 Pr41 C5 cooling temperature setpoint when tap wa Temperature C2C3 0 C2 75 ter cooling is changed to Ice B ank Info 0 100 100 C3 Pr42 C5 cooling tap water emptying delay before Temperature C5td 0 notin use Ice Bank emptying delay Info 0 15 0 Pr43 Preset time min after which the cooling is Temperature Cdt2 0 cooling abor aborted if the temperature doesn t decrease Info 0 4 00 tion switched off 0 15 any more Pr50 No longer used Pr51 Appliance identification code for the Temperature HAC2 0
37. e lid so that the fixing cone is guided into the fixing part and the locking lever snaps in the locked position M ake sure that the lid is locked on the arm Put the safety grid and its cover in place metos 30 2 1 2009 Rev 4 0 O peration instructions 4 3 2 Periodic service Like a car a food preparation appliance should be kept in good working order with the help of preventive maintenance T his guarantees trouble free and safe operation of the ap pliance Depending on how much the kettle is used and in what kind of conditions it is operated the technical condition of the Proveno combi kettle should be checked accord ing to plan from time to time For example the amount of scale built up on the steam sys tem depends on the use of the kettle and the hardness of local water Contact your authorized service provider for recommendations on preventative maintenance to be per formed 4 3 3 Service recording K eep a record of all service and repair measures carried out for the Proveno combi kettle during its life cycle Service history may speed up future service measures help in con trolling the costs and in planning new investments The safety valve must be periodically checked as instructed in this manual Enter the check data in the M aintenance informa tion table contained in this manual metos 31 Installation 2 1 2009 Rev 4 0 5 Installation 5 1 General Please observe the instructions given in this
38. e plate where the mains switch is located must be removed and the cover of the electrical box underneath must be opened metos 39 2 1 2009 Rev 4 0 Installation A lt lt gt Front plate M ains switch U pper rear plate U pper side plate Screw Or Turn the mains switch 2 to the OFF position If the control pillar front plate 1 is in place it must be first detached by opening two screws 5 at the lower section of the plate Detach the upper rear plate 3 by opening the two screws 5 The cable of the lid switch hinders the plate being detached entirely but you can move the plate a little aside 4 Upper side plate 5 Screw Loosen the screws 5 located on the upper and lower corners of the upper side plates 4 metos 40 2 1 2009 Rev 4 0 Installation Turn the lower part of the upper side plate 4 cautiously outwards and after that straight downwards 1 Cover 2 Screw 3 Shaft Open the screws 2 on the electrical box cover 1 and remove the cover Be careful that the mains switch shaft 3 does not get loose from the switch Supply cable Lead through plate Cable bushing Mains switch N and PE cables Cover plate PRIE AKI D etach the cover plate 6 of mains switch by pulling Slip the supply cable 1 through the cable bushing 3 of the lead through plate 2 possibly detached and upwards via the lead through of the electrical box fu
39. elos COMBI KETTLE PROVENO S TYPE 40 1 60 1 80 1 100 1 150 1 200 1 300 1 400 1 BASIC COMBI Installation and Operation Manual S N 10910605090000 Rev 4 0 Basic S 4222037 4222038 4222039 4222040 4222041 4222042 4222043 Combi S 4222051 4222052 4222053 4222054 4222055 4222056 4222057 4215981 4215982 4215983 4215985 4215986 4215987 4215988 4215989 2 1 2009 Rev 4 0 D ear Customer Congratulations on deciding to choose a M etos appliance for your kitchen activities Y ou made an excellent choice W e will do our best to make you a satisfied M etos customer like thousands of customers we have around the world Please read this manual carefully Y ou will learn correct safe and efficient working meth ods in order to get the best possible benefit from the appliance T he instructions and hints in this manual will give you a quick and easy start and you will soon note how nice it is to use the M etos equipment All rights are reserved for technical changes Y ou will find the main technical data on the rating plate fixed to the equipment W hen you need service or technical help please let us know the serial number shown on the rating plate This will make it easier to provide you with correct service For your convenience space is provided below for you to record contact information for your local service provider METOS TEAM metos 2 1 2009 Rev 4 0 metos 2 1 2009 Rev 1
40. g option canere fred tod d enc evi rero opcre 25 4 2 12 Possible power failure during timing or EasyRun program 26 4 2 13 Self control option conie trt 27 4 37 A TUOT kunkanki u u pss 28 Sanga Ro enint d tard boule T 28 4 3 2 Perl0 AIE SERVICE dan PARS akat 31 4 3 3 SO VICO recording ive terii N CN 31 5 Installation aI an aaa 32 S L General A A 32 5 1 1 Operating conditions io oreste l l l Dr ep taa better es ed irat had es 32 5 1 2 Possible interference from the surroundings to the surroundings 32 5 143 AGL u a 32 5 1 4 Unpacking the appliance dann dedo veta cotta ot e oto de obo cna socio 33 5 1 5 Disposal or the package Oe no sea Aas Poe eaa eit 33 ETOIN n a 33 5 2 1 Subsurface frame cast into the floor sido snc enira nn nn n 33 5 2 2 Surface installation frame fixed to the floor seen 34 5 2 3 Installing the combi kettle on the frame sse 35 5 3 Electrical connecti0hSs P PI Ed 39 Bide Water connections deit dedu e ence 42 5 4 1 W a
41. he appliance service code manufacturing number model type year of purchase etc and to describe the problem as accurately as possible The manufacturer does not take responsibility for any damage in case the operation in structions and warnings contained in this manual are neglected metos Safety instructions 2 1 2009 Rev 4 0 2 3 1 Avoiding burns Beware of the inner surface the upper rim and the lid that may be hot Beware of hot steam when opening the lid Beware of the hot mixing tool after cooking Use protective gloves Do not open the bottom valve or the emptying valve of the steam generator when the kettle is hot pressurized Always make sure that the mixing speed is appropriate thus preventing foodstuffs from splashing up through the holes of the lid K eep the emptying valve of the steam generator closed Open it only when there is no pressure i e when you plan to empty the steam generator entirely or to re move the cooling water Beware of hot steam and hot surfaces when you add ingredients to the kettle or taste the food you are preparing When cooling the food water discharging from the steam generator may be hot at the beginning of the process 2 3 2 Avoiding risks during mixing and tilting the kettle Stop the mixer before opening the lid either with the O or button Do not push your fingers or utensils into the kettle when the mixer is in operation Do not wear scarfs ties etc hanging clot
42. he data cabling and the installation of the program must be carried out ac cording to the instructions in the Help file of the SafeT emp self control program 5 8 Procedures after installation 5 8 1 Adjusting the tilting Before refitting the cover plates on the combi kettle control panel you have to check and when needed adjust the operation of tilting On hydraulically tilted Proveno 200 and 300 combi kettles first check the rotation direc tion of the hydraulic pump The correct rotation direction is anticlockwise viewed from the motor s cooling fan end If the rotation direction is wrong two phases of the supply cable coming to the mains switch have to be exchanged N ext you have to ensure that the kettle is horizontal when it is in the cooking position Before that make sure that the combi kettle s control pillar has been installed horizontally Checking is done as follows metos 44 Installation 2 1 2009 Rev 4 0 First tilt the kettle at least half way and after that press the tilting reverse button as long as the kettle stops in the cooking position Check the kettle s horizontal by the upper rim of the kettle If the kettle is not horizontal the position of the mounting plate of the tilting limit switches must be adjusted as follows DE dx LO Tilt the kettle at least half way Loosen the locking nut for adjustment 5 and the fixing nut for the limit switch plate 6 so that the limit switch pla
43. he kettle if its protective cover plates are not properly in place 2 1 2009 Rev 4 0 Safety instructions Observe the cleaning instructions A void excessive use of water when cleaning the control pillar Use of a high pressure jet is prohibited Disconnect the control voltage of the kettle with the ON OFF switch and with the mains switch before cleaning the kettle 1 ON OFF switch 2 M ains switch M ake sure before use that the removable lid is properly in place M ake sure before use that the safety grid is properly in place Always open the lid to its extreme position and check the lid s secure before you bend down over the kettle Check the kettle s safety valve atregular intervals in the way explained in this man ual and keep a record of regular checks 2 3 4 Changing the settings and adjustments Only qualified persons with sufficient competence and expert knowledge of the appliance are allowed to change technical adjustments The user can adjust some functions of the appliance to make them better suit their food production see Setting customer specific parameters T he service parameters can only be adjusted by a qualified person having the required expert knowledge of the appliance metos Safety instructions 2 1 2009 Rev 4 0 2 3 5 Safety instructions in the event of malfunction In case of a serious emergency all functions of the appliance must be stopped by pressing the emergency stop
44. he timer display if the kettle is fitted with a timer function The appliance is now ready for use The same logic is repeated in all button functions of the control panel Selecting activating a function Press briefly the appropriate button and then set the value desired using the central dial for example o The appliance waits for the value for three seconds the selected display is blinking whereafter the appliance starts to perform the function according the set value In some functions e g in automatic water fill a second press is still needed to confirm and activate the function before the function starts to operate Stopping cancelling a function Press the appropriate button for a long time approx 2 seconds 4 2 2 Tilting the kettle It is not possible to tilt the kettle when the lid is closed In case you try to tilt the kettle with the lid in a closed position a blinking Lid message appears on the display Tilting the Proveno kettle is carried out by pressing the tilting button The kettle tilts as long as the button is held down In case the pull back function is on see A djustment instructions Setting customer specific parameters a slight reversing movement occurs after the button is released which decreases dripping of food from the the spout In case the kettle is tilted to its extreme position the reversing movement making the ket tle completely empty does not occur Tilting the kett
45. hing on the temperature display Select a final temperature that is possible to reach with the temperature of the cooling water at hand If there is a need for lower tempera tures please contact your dealer for informa tion on ice bank cooling systems metos 51 Troubleshooting 2 1 2009 Rev 4 0 metos 52 W hen you contact service personnel give the following information for the unit in ques tion what is the type and model of the unit what is the serial number of the unit and the date the unit has been installed a short description of the fault what function is not working what signals are the displays showing what happened was done immediately before the fault occurred 2 1 2009 Rev 4 0 Technical specifications 8 Technical specifications Connection diagram S00123 B3 Installation drawing L 00094 F 3 Text part L 00122 Steam supply recommendations 000030 A 4 metos 53 ERES LE H ECLOOS vuns sonny KEN WILSAS d22VH ONJAQYd JO dua ajes Mvvd EOOZILZ 9NIBONY S 8 INIW39NVHI S90 Y 501 5 8 VW3H S S9NIIdd0Y SY SY SYY SYY WYHDVIO NOILJINNO OIAVYNYININLAY lt 1 gt cIo ume CID 9IZOMVXZXY tooziu zi vs XXX iei J papepann 5 18191951011 101 910 1497 apyns NY LAYI 840 ONJAQYd VON3 83173 1515 N30 NOILISOd 90 1111 SV 1ddOX 587 59 311139
46. hing which may catch on the rotating mix er Protect your hair to prevent it from catching on the rotating mixer Do not touch the rotating mixer Operating the mixer when the lid is open is prevented prohibited under all circum stances safety regulations at work Ensure that nobody stands behind or in front of the kettle during tilting Do not stand in front of the kettle when you tilt the kettle or reverse it to a horizon tal position When tilting the kettle make sure there are no objects in the space between the ket tle and the pillars or that no objects can fall there when the kettle is being tilted W hen tilting the kettle make sure that nobody s fingers hands or other parts of their body are in danger of getting between the kettle and the pillars Always check that the mixing tool has been locked in place before starting to mix Always check that the scrapers have been properly attached to the mixing tool 2 3 3 Other instructions for correct and safe use metos Stop the mixer before opening the lid either with the O or l button Stopping the mixer by opening the lid activates the emergency stop function K eep the cleaning jet tap closed when the jet is not used The mixing tool is easier to position and remove from the kettle when the kettle is in atilted position ergonomics Protect yourself in an appropriate way when cleaning the kettle follow safety and handling instructions of the detergent Do not uset
47. ight position cooking position If the heating function is selected when the kettle is not in an upright position the message PoS appears on the display indicating that the heating will not switch on because the ket tle is not in the cooking position Open the lid and revert the kettle to the cooking position 4 2 5 Changing the temperature Press the temperature button Select the temperature desired 4 2 6 Stopping the cooking Press temperature button for long time approx 2 seconds The heating goes off when On appears on the display 4 2 7 Mixing functions Starting the mixer manual mixing o DE Switch on the appliance The temperature display indicates On dl Select the mixing function M essage 15 appears on the mixer display Start the mixer Y ou can adjust the mixing speed with the central dial while the mixer display is blinking C hanging the speed l W hen the mixer is running press the start pause button once Select the speed 15 140 rev min with the central dial NOTE Y ou cannot change the mixing speed if a mixing program P1 P6 is in operation However it is also possible to start power mixing when a mixing programs is running see Power mixing during mixing metos 20 2 1 2009 Rev 4 0 O peration instructions Auto reverse function W hen the mixer is running press the mixer button once A rotating symbol dl appears on the left hand side of the display
48. ip tap for cleaning jet Control panel Emergency stop button Cleaning jet W ater fill to kettle metos 2 1 2009 Rev 4 0 Safety instructions Lid 1 Safety lid 2 Lifting arm 3 Locking lever of the lid 4 Safety grid for fill opening 5 Safety switch 6 Cover for fill opening 1 2 Control panel and mains switch Control panel 2 Emergency stop button 3 M ains switch metos Safety instructions 2 1 2009 Rev 4 0 PROVENO BASIC Proveno Basic AutoPack 2 3 Safeand correct use Heating HACCP Display for heating ON OFF switch Error message lights Starting time Displays for timer and water fill Function time A utomatic water fill M anual water fill Kettle bowl tilting Return kettle bowl to upright position Central dial Use of the combi kettle is prohibited if you have not acquainted yourself with the user manual and the safety instructions its contains Observe the following instructions con cerning safe and correct use of the appliance In case of malfunction proceed as follows Check the nature of malfunction to be able to describe it and the situation where it occurs Also consult the user manual to make sure that the appliance really func tions against the operation instructions Review the troubleshooting table contained in this manual to find a possible cause and repair measures Contact your service provider B e ready to quote the data for easy identification of t
49. itch is not in the ON position Push the switch to the ON position On a kettle fitted with automatic cooling The draining of the cooling water is still unfinished W ait until time on the display next to the cool ing button runs out T he fuses in the main fuse box blown trig gered Change excite the fuses The kettle is not returned to an upright position after tilting the temperature display shows a PoS signal Press the tilting reverse button until the kettle is totally horizontal and the temperature dis play shows an On signal Electric kettle Not enough water in the steam generator the two red error lights on the con trol panel are illuminated Check that the shut off valve of the water sup ply line is in the OPEN position Steam kettle T he shut off valve of the steam input is closed Open the valve Other technical fault Contact gualified technical personnel Heating of the kettle is slow Electric kettle Too much water in the steam generator Check the water level of the steam generator according to the instructions by opening the emptying valve Steam kettle Condensate water gathered in thesteam jacket has not been emptied Remove the condensate by opening the empty ing valve which is in the steam jacket T he steam jacket of a kettle equipped with a manual cooling system C1 is full of cooling water which has not been emptied R emove the chilling w
50. kettleis in atilted position Pushthering on the mixing tool into the kettle s mixer axleand fitthe mixing tool in place while the lifting handle is straight so that the locking device of the lifting handle sets in the groove at the upper end of the mixer axle metos 18 2 1 2009 Rev 4 0 O peration instructions 4 2 4 Cooking k Then turn the handle aside Make sure that the mixing tool islocked in its place by trying to lift pull it out of its place by pulling at the mixer blade for example o gt Switch on the appliance On appears on the temperature display Press the temperature button once Select temperature with the central dial W hen the temperature starts to blink on the display you can select the desired temperature using the central dial The set value is automatically saved in the memory after about three seconds temperature blinking stops on the display and the kettle starts to heat If you did metos 19 2 1 2009 Rev 4 0 O peration instructions not manage to set the temperature while the temperature display was blinking press the temperature button again and select the desired temperature with the central dial i Temperature setting and temperatures displayed 0 50 C kettle inner surface temperature on the display 51 100 C food temperature on the display 101 120 C steam jacket temperature on the display i Heating is only switched on when the kettle is in an upr
51. l M ixing func tions T he fuses in the main fuse box are blown trig gered Change excite the fuses All above mentioned sections have been checked both red error lights on the control panel are flashing The safety switch of the safety grid is damaged and for safety reasons the operation of the mix er is inhibited Contact qualified technical per sonnel Other technical fault Contact qualified technical personnel The mixer stops during mixing The lid and the safety grid are not in their cor rect positions on the kettle the mixer display shows a Lid signal Place the lid and safety grid in their correct po sitions on the kettle and restart The emergency stop button has accidentally been pushed Release the emergency stop switch by turning it clockwise A pre set program including stopping of the mixer is in use Check if a pre set program is in use The stuff to be mixed is too thick or thereis too much contents in the kettle M ake the contents of the kettle thinner or re duce the amount and restart Other technical fault Contact qualified technical personnel Timing of the kettle not possible The kettle is not returned to an upright position after tilting the temperature display shows a PoS signal Press the tilting reverse button until the kettle is totally horizontal and the temperature dis play shows an On signal The lid and the safety grid are not in
52. lace ata temperature between 10 and 40 C The kettle should be kept in its transport package during storage If the applianceis stored in construction site conditions special care must be taken not to damage it through other operations on the site Protect the exterior of the combi kettle from scratches and knocks Protect the combi kettle from construction site dust 32 Installation 2 1 2009 Rev 4 0 Protect the combi kettle from sparks produced by welding grinding and abrasive cutting wheels These can later cause rust spots on the stainless steel surface of the appliance 5 14 Unpacking the appliance AN The combi kettle should be transported in its own package as close as possible to the in stallation place before final unpacking Do not remove the protective foils until after in stallation just before the first use of the kettle After removing from the transport pallet the combi kettle is not stable until it has been bolted down to the installation frame It is strictly forbidden to operate or tilt the kettle before it has been fixed to the floor according to the installation instructions W hen the combi kettle is removed from its transport pallet it must be supported to prevent it from falling before it is fixed to the floor If the kettle falls down this may cause injury to peo ple or damage to property 5 15 Disposal of the package In connection with unpacking all packing material must be sorted
53. le to the cooking position is carried out by pressing the up tm right position button For safety reasons safety regulations the reversing movement lasts only as long as the button is pressed The upright position button must be pressed so long that the reversing movement stops and the kettle is in the cooking position In case the kettle is not reversed up to the cooking position a blinking PoS message appears on the display when you try to switch the heating or mixing on metos 17 2 1 2009 Rev 4 0 O peration instructions 4 2 3 Positioning the mixing tool and scrapers Attach the scrapers by placing the pins on the mixing tool into the holes on the scrapers After that turn the scraper into place by lifting the scraper s lower part Finally pull the scraper forward The bevel 1 will on the lower scraper point upwards and on the side scraper away from the mixer axle Lad J ia The mixing tool is equipped with 1 4 scrapers depending on the size of the tool Scraper 40 60 80 100 150 200 300 Scraper A2 1 1 2 1 2 1 Scraper B2 bottom 1 1 1 1 Scraper C2 bottom 1 1 1 1 2 Scrapers are not needed when preparing large quantities of mashed potatoes or when kneading dough U se scrapers in all other cooking modes to increase the efficiency of heat transfer and to help the cleaning of the kettle tis easiest to attach the mixing tool to the mixer axle when the
54. lume Dw Continue filling by pressing once W hen the automatic water fill is completed the filled amount is shown on the display for 10 seconds after which the display goes off The filled amount is saved in the memory until the kettle s control voltage is cut and it can be displayed by pressing the automatic water fill button once 4 2 10 Timer functions Setting the time Setting correct time by the clock is necessary to make timing and data collection possible Press simultaneously hold down for about 2 seconds Set the time Start selecting the time within three seconds after the timer display begins to blink W hen you have set the time it will be saved automatically in the memory after about three sec onds and the timer starts up Setting the date Setting the correct date is necessary to make the data collection possible e Press simultaneously keep pressed metos 23 2 1 2009 Rev 4 0 O peration instructions In about 2 seconds the timer display starts blinking Continue holding the button down until Y r blinks on the timer display and two last digits of the year illuminate Release the buttons If needed select a new year within 3 seconds A fter the year is locked M o and a month begin to blink on the timer display If needed select a new month within 3 seconds A fter the month is locked dY and a day of the week begins to blink on the timer display
55. ove of the mixer axle with the handle turned in a horizontal position Se cure fixing by trying to lift the tool out of the kettle by the upper blade Quarterly check safety valve Itistheresponsibility of the user to check the safety block of the combi kettle four times a year A sk a qualified person to carry out the check as follows Open the safety valve while the kettle is pressurized by lifting the safety valve le ver When the steam is discharging sound pressure gauge reading reduces allow the lever to return to the lower position A Beware of hot steam discharging from the safety valve metos 15 O peration instructions 2 1 2009 Rev 4 0 M aintenance information Combi kettle Quarterly safety valve check performed Serial No Taken into use date Date By Remarks Date By Remarks Y early maintenance performed Date By Remarks Date By Remarks Descaling performed Date By Remarks Date By Remarks 16 2 1 2009 Rev 4 0 O peration instructions 4 2 Operation procedures 4 2 1 Operating the control panel General W hen the appliance is started with the ON OFF switch all displays and indicator lights on the control panel illuminate for a short time display test A fter that On remains on the temperature display and the time on t
56. ping metos 28 2 1 2009 Rev 4 0 O peration instructions W ash the exterior of the appliance with running water only if necessary Wiping with a damp cloth will often suffice Consider the requirements of food hygiene when cleaning the kettle A bundant use of water for soaking increases water consumption H owever if you want to clean the kettle by soaking make use of the mixer to make soaking more ef ficient mixing slowly during soaking Cleaning procedures Switch the appliance off Cool down the kettle with cold water Scrape loose dirt with a plastic scraper accessory Spray detergent into the kettle then brush and spray the kettle with water until clean Dry the kettle Detaching the lid parts M ake sure the kettle is in an upright position Place the lid on the kettle Remove the cover of the safety grid and detach the safety grid Detach the solid lid from the lifting arm by pulling at the locking lever of the lid metos 29 2 1 2009 Rev 4 0 O peration instructions R efitting the lid parts Place the solid lid on the kettle approximately in the correct position Pull the lifting arm down over the lid Turn the solid lid so that the guiding pin lines up with the groove of the lifting arm 5 6 Solid lid Lifting arm Guiding pin Locking lever of the lid Safety grid for lid opening Cover for fill opening DAN Press the lid arm against th
57. r 1 isin position itis fixed to the installation frame 2 with four fixing bolts 4 Check that the space between the kettle section and the support and control pillars is the same both at the top and at the bottom metos 38 Installation 2 1 2009 Rev 4 0 Control pillar Installation frame A djusting bolt Fixing bolt ge DE In this phase the front and rear cover plates of the support pillar can be refitted Installing the following kettle section If a kettle group is being installed proceed as follows Before installing the next kettle section remove the bearing cover plate of the kettle al ready installed A fter this install the bearing unit and the axle lead through cover plate supplied with the kettle delivery exactly in the same way as it was installed on the support pillar The installation of the next kettle section on the control pillar of the previous kettle takes place in the same way as the installation of the first kettle on the support pillar 5 3 Electrical connections AN The electrical connections of the Proveno combi kettle can only be carried out by a gual ified electrician having the necessary competence for the installation and service of elec trical appliances The support pillar cover plate including the water tap is a fixed component not intended for detaching Do not force it upwards when removing the upper side plate To make the electrical connections the upper left hand sid
58. r efficient and safe installation use and maintenance of the appliance K eep this manual in a safe place for eventual use by other operators of the appliance Theinstallation of this appliance must be carried out in accordance with the manufactur er s instructions and following local regulations The connection of the appliance to the electric and water supply must be carried out by qualified persons only Persons using this appliance should be specifically trained in its operation Switch off the appliance in case of failure or malfunction The periodical function checks reguested in the manual must be carried out according to the instructions Have the appli ance serviced by a technically qualified person authorized by the manufacturer and using original spare parts N ot complying with the above may put the safety of the appliance in danger 1 1 Symbolsused in the manual This symbol informs about a situation where a safety risk might be at hand Given instruc tions are mandatory in order to prevent injury This symbol informs about the right way to perform in order to prevent bad results appli ance damage or hazardous situations i This symbol informs about recommendations and hints that help to get the best perform ance out of the appliance 12 Symbols used on the appliance A This symbol on a part informs about electrical terminals behind the part The removal of the part must be carried out by qualified persons only
59. rther to the mains switch 4 and connect the phase wires of the cable to the switch and N and PE cables 5 to the terminal blocks metos 41 Installation 2 1 2009 Rev 4 0 A fter that check phase order to make sure that the mixer and tilting motors rotate in the correct direction Close the lid and safety grid of the combi kettle but do not put the cover of the safety grid on Turn the mains switch to position and switch the combi kettle on with the o ON OFF switch Sl Start the mixer by first pressing the mixing function button and after that the mixer start button The mixer should rotate clockwise O Stop the mixer by pressing the red STOP button On hydraulically tilted Proveno 200 and 300 combi kettles you still have to check the ro tation direction of the hydraulic pump motor le O pen the kettle lid and tilt the kettle by pressing the tilting button The correct rotation direction is anticlockwise viewed from the motor s cooling fan end An arrow indicating the rotation direction is fixed to the motor on the same side where the connection box is located If the rotation direction in two foregoing points is wrong two phases of the supply cable coming to the mains switch have to be exchanged Tighten the screws of the cable connections and the cable bushing properly press the cov er plate of the mains switch in place refit the electrical box cover the upper rear plate and the upper side plate
60. rthermore it is recommended to place e g plywood strips betw een the fork lift trolley and the kettle bottom B efore the transport support of the kettle s left hand axle and the support pillar are detached from the transport pallet t should be observed that owing to the ball shaped bearing the kettle control pillar also moves sidew ays It is advisable to put a piece of foamed plastic or a rolled cellular board between the kettle and control pillar so that they do not hit each other The second alternative is to transfer the kettle by lifting the kettle section by its left hand axle and by a lifting bar pushed through the control pillar The lifting bar is positioned be low the cross supports located at the front and rear edge of the control pillar slightly above the bearings W hen pushing the support through the control pillar be careful not to damage the cables and water pipes metos 37 2 1 2009 Rev 4 0 Installation Before the left hand axle of the kettle is pushed into the support pillar bearing remember to put a gasket 1 on the axle M ake sure that the shoulder of the axle lines up with the bearing and lock the axle with a lock ring 2 and fixing bolts 3 2 1 3 1 Gasket 2 Lock ring 3 Locking screw N ext the control pillar 1 is adjusted by means of the adjusting bolts 3 located on the corners to a horizontal position and on the same level with the support pillar W hen the control pilla
61. sition and the kettle s mains switch is in position ON Switch the kettle on withthe ON OFF button Check that the kettle section 15 in the cooking position by pressing the tilting re verse button 5 9 2 Checking the safety block It is the responsibility of the user to check the safety block of the combi kettle four times a year A sk a gualified person to carry out the check as follows Open the safety valve while the kettle is pressurized by lifting the safety valve le ver When the steam is discharging sound pressure gauge reading reduces allow the lever to return to the lower position A Beware of hot steam discharging from the safety valve 5 10 Adjustments programming TheProveno combi kettle has been programmed in the factory with values suitable for the needs of professional kitchens The combi kettle is however provided with a CSFP technology Customer Specific Function Parameters which makes it possible to alter certain functions to better suit the specific needs of an individual customer or kitchen Should adjustments be needed see A djustment instructions for customer specific set ting values Parameter values for adjustment by authorized service personnel are given in a separate service manual 5 11 Staff training Before taking the Proveno combi kettle into use make sure that the operators have suffi cient information about the correct and safe use of the kettle metos 46 2 1 20
62. te 1 can be moved but after moving stays in the new point If the combi kettle in its cooking position is tilted too much towards the spout turn the limit switch plate 1 slightly downwards In case the kettle in its cooking po sition is tilted too much backwards turn the limit switch plate 1 slightly upwards Tighten the locking nut 5 slightly after adjustment press the tilting reverse button until the kettle tilting stops and check the kettle s horizontal again by the upper rim of the kettle Tighten both the fixing nut 6 and the locking nut 5 if the combi kettle is hori zontal in its cooking position Otherwise repeat the adjustment measures Tilting lever M ounting plate of limit switches Limit switch for cooking position Limit switch of tilting end position Locking nut for adjustment Fixing nut for bearing unit and limit switch plate 5 8 2 Fastening the mixer motor cover box On the large kettle models Proveno 150 200 300 the cover box of the mixing motor comes unattached inside the kettle The cover box is fastened after installation by using the screws supplied while the kettle is in tilted position meios 45 2 1 2009 Rev 4 0 Installation 5 9 First run and testing The following checks must be performed after the installation before taking the Proveno combi kettle into regular use 5 9 1 Switching the kettle on First check that the closing valves coming to the kettle are in the ON po
63. ter connection and quality requirements eere 43 5 4 2 Extreme water conditions asussa l l t eot ca vem atat 0000200 43 5 5 Steam and condensate Connections ren p ves 44 5 6 WOM AUTON usta a peus E S a PA c a 44 5 Other installations k u senti breed een dns 44 5 8 Procedures after installation rio seem eot d edenda 44 5 8 LA d justing the GUO oap deir 44 5 8 2 Fastening the mixer motor cover 45 SUIS EKUN and testing l A tedio oe asd Das 46 5 9 1 Switching the Kettle N pne et Phoen Tei P Lote p i io ds 46 5 9 2 Checking the safety block s coti dire uas Rar deis ra corani 46 5 10 Adjustments programming Sra ted bey a eet pte 46 5 11 Staff training cp a iri Diu 46 6 Adjustment instructions I 0 U U U U ra kir c ei 47 6 1 Setting customer specific parameters serene 47 6 2 Customer specific parameters settings and factory presets 48 7 Troubleshooting IIIa sassa 50 8 Technical specifications samaa vammastaan kannua E man sucus u u 53 metos 2 1 2009 Rev 4 0 G eneral 1 General Carefully read the instructions in this manual as they contain important information re garding prope
64. their cor rect positions on the kettle the mixer display shows a Lid signal Place the lid and safety grid in their correct po sitions on the kettle Other technical fault Contact qualified technical personnel The automatic water filling does not fill any water into the kettle The shut off valve of the water supply line isin the closed position or the whole water supply network is closed an Err message is blinking on the water fill display Open the shut off valve or wait until the water supply is restored and start the automatic wa ter fill again Other technical fault Contact qualified technical personnel It is not possible to acti vate the E asyR un gram The kettle is not returned to an upright position after tilting the temperature display shows a PoS signal Press the tilting reverse button until the kettle is totally horizontal and the temperature dis play shows On signal The lid and the safety grid are not in their cor rect positions on the kettle the mixer display shows a Lid signal Place the lid and safety grid in their correct po sitions on the kettle Other technical fault Contact qualified technical personnel The automatic cooling program is interrupted although the set temper ature is not reached T he temperature of the cooling water is so high that it is not possible to reach the set tempera ture the reached temperature is flas
65. tle Please observe that long term effect of some sub stances used in food preparation is corrosive Such substances are for example salt ace tic acid citric acid and lactic acid 3 1 1 Use for other purposes The manufacturer does not take responsibility for functional troubles or damages caused by misuse or use for other purposes than stated above 3 2 Construction The construction of the kettle is of stainless steel throughout AISI 304 T he inner bottom and jacket are of acid proof steel AISI 316 The kettle is triple jacketed and thermally insulated throughout 3 3 Operating principle TheProveno kettle is heated with direct steam provided from the facility s steam network The kettle tilts by means of a tilting motor 40 150 litre kettles L arger kettles 200 300 litres are eguipped with a hydraulic tilting mechanism The mixing functions accessory are performed by means of a gear motor Cooling accessory is based on cold water cir culating inside the kettle s steam jacket The control panel of the appliance is situated on the kettle s right hand pillar control pillar metos 11 2 1 2009 Rev 4 0 Functional description 3 4 Operation switches and indicator lights All Proveno s operation switches except for the central dial are push buttons T he buttons are activated by a light and gentle push or by holding a button down for some time 2 10 seconds depending on what function you plan to use V alues
66. ton O O pening the lid activates the emergency stop function metos 21 2 1 2009 Rev 4 0 O peration instructions G Stopping the mixer program O Press the stop button once The mixer stops according to the instructions also if the lid is opened The correct way to stop the mixer is to press the stop or start pause button O l Opening the lid activates the emergency stop function 4 2 8 Mixing while tilting R option This option enables forced mixing at the lowest mixing speed while the kettle is tilted With the help of this function it is possible to portion more homogenous batches of food into smaller bowls For safety reasons the mixer only operates at the lowest speed of 15 rev min The metal button for forced mixing located above the emergency stop button must be held down Do as follows Lift the kettle lid to an upper position Press the metal button for forced mixing and keep it pressed all the time Using a finger of your other hand press the mixing function button dl Press the mixer start button l gt The mixer starts to run at a speed of 15 rev min It is not possible to raise the speed Continue to keep the metal button for forced mixing pressed Press the tilting button tm with a finger of your other hand gt The kettle tilts and the mixer runs all the time at a speed of 15 rev min Release the metal button for forced mixing when you want to stop this funcion
67. top the mixer Kettle bowl tilting Return kettle bowl to upright position Central dial metos 2 1 2009 Rev 4 0 Safety instructions 2 Safety instructions 2 1 General The Proveno combi kettle has been designed and manufactured in compliance with the Directive regarding Safety of M achinery the Low Voltage Directive the Directive re garding Electromagnetic Compatibility and the Directive regarding Pressure E quipment currently in force The Proveno combi kettle is a pressurized vessel with a maximum operating pressure of 1 bar or 0 5 bar for certain markets Overpressure is prevented by means of both me chanical safety valve pressure switch and electronic control H eating mixing water filling or cooling do not function when the is tilted II func tions of the kettle are interrupted when the emergency stop switch is pressed The switch is released by turning it to the right The manufacturer does not take responsibility for consequences caused by incorrect use or use against the operation instructions metos 4 Safety instructions 2 1 2009 Rev 4 0 2 2 Construction of the combi kettle The main parts of the combi kettle are illustrated in the following pictures SO 09 70 opes KA Moo Support pillar Safety block M ixer and mixing tool accessory Strainer plate accessory Emptying valve for steam generator Safety lid Safety grid for fill opening One gr
68. tteet Produktens konstruktionskontrollcertifikat och anm lt organ som vervakar kvalitetssystemet endast Product design examination certificate and the notified body supervising the quality system only pressure vessels RS 489 02 Quality system DA 30289 2008 400E 30317 2009 4005 Inspecta Tarkastus Oy Helsinki Fintand Polartest Oy Vantaa Finland 0424 0875 Alla mainittu henkil on valtuutetiu kokoamaan teknisen tiedoston Nedan n mda person r bemyndigad att sammanst lla den tekniska dokumentfilen The person mentioned below is authorized to compile the technical file Rainer Keto Metos Oy Ab Ahjonkaarre 04220 Kerava Finland Antopaikka ja p iv Utf rdad p ort och datum Place and date of issue KERAVA 20 1 2010 Valtuutetun henkil n nimi Pekka M nkk nen Director of Business Unit asi Karhunen Manager
69. unction it relates to Functions have not been defined for all parameters The table at the end of this chapter specifies the parameters in use Change the parameter using the central dial Confirm the new setting by pressing the temperature button for 3 seconds W hen the displayed value goes out this indicates that the new setting has been saved in the memory metos 47 2 1 2009 Rev 4 0 Adjustment instructions Select a new parameter using the central dial and wait for 10 seconds so the combi kettle will revert to the standby mode 6 2 Customer specific parameters settings and factory presets The following table contains the parameter values starting from program revision Or54 The program revision is visible on the temperature display a short moment after switching the kettle on Pr code Function Display Value Facto ry pre set Pr10 Default cooking temperature Temperature hPt 80 Timing 0 120 Pr11 U sed temperature unit Temperature hEC Celsius hEC hE F Fahrenheit Pr12 Default H old temperature automatically set af Temperature hold ter the cooking process Timing 51 100 70 Pr13 Central dial selection delay sec after which Temperature td_2 td_7 td_5 the selected value is locked Pr14 Low temperature area 51 69 C heating tem Temperature hd 0 hd30 Hd10 perature difference Pr15 M id temperature area 70 87 C heating tem Temperatur
70. xer display the lid is open mixing is not possible safety regulations or the lid is closed when you try to tilt the kettle Err in the water automation function the appliance does not get water metos 13 Functional description 3 4 2 Error message lights There are two red indicator lights on the control panel to indicate an error or malfunction n 1 2 N Indicator light 1 2 Indicator light 2 Error malfunction Indicator light 1 Indicator light 2 Defective solenoid switch of the safety grid or the safety grid blinking blinking ison the kettle and the lid s lifting arm is in an upper position Remove the safety grid and press the STOP button Automatic water filling pulses missing illuminates Timing not succeeded long power failure illuminates Mixing motor overheated illuminates blinking Malfunction of external cooling equipment blinking illuminates Defect in temperature adjustment 124 C exceeded blinking by turns blinking by turns metos 14 2 1 2009 Rev 4 0 O peration instructions 4 Operation instructions 4 1 Beforeuse 411 Preparing the use Daily check before use Water supply hot cold is open No inappropriate objects in the kettle Scrapers are correctly attached to the mixing tool See Positioning the mixing tool and scraper The mixing tool has been locked in its place locking part one end of the handle in the gro

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