CE-S5 User Manual - Cleveland Equipment Cleveland Equipment
Contents
1. 0 000 This removes any offset in the scale so that anything you now put on the scale will be weighed from a value of zero fig 11 Check Calibration of the Scale Place a known weight on the scale and see if it is accurate If it is not you must calibrate the scale To calibrate the scale first tare the scale see above then put an object of known weight on the scale Press Home 3 1 to get to the Calibration screen You will be prompted to enter the weight of the object you put on the scale Enter the weight of the object and press Enter You will be returned to the main screen where you should see the correct weight for the object on the scale fig 12 Press Home 2 1 then 3 Dribble Cutoff 00 00 Fig 8 Dribble Cutoff edit screen Enter value here Current Enter gt Press Home 2 1 then 4 Fig 9 Dribble Speed edit screen Enter value here Dribble Current Enter gt Press Home 2 1 then 5 ig 10 Target Weight edit screen Enter value here Current Enter gt Target Weight 00 00 Press Home 1 Fig 11 Home screen indicating that scale has been tared to zero 1 Tare c Setup 3 Utilities 4 Job 2Us 0 000 Press Home 3 1 Fig 12 Calibration screen sh 1 00lbs entered as a calibration value Enter Cal Weight Enter gt 1 00 Adjust the Gate The height of the Gate will determine how freely the material flows into the container Free flowi2. can press C CE to clear your entry and reenter the parameter Enter the desired Dribble Cutoff weight and press Enter when you are done You will be returned to the parameter edit list You can use the arrow keys to view all of these parameters Press Home to return to the home screen Set the Dribble Speed Press Home 2 1 to get to the parameter edit list if you are not already in it Press 4 to edit the Dribble Speed fig 9 If you make a mistake while entering the parameter press C CE to clear your entry and reenter the parameter Enter the desired Dribble Speed and press Enter when you are done You will be returned to the parameter edit list You can use the arrow keys to view all of these parameters Press Home to return to the home screen Set the Target Weight Press Home 2 1 to get to the parameter edit list if you are not already in it You can use the up and down arrow keys to view all the parameters Press 5 to edit the Target Weight fig 10 If you make a mistake while entering the parameter press C CE to clear your entry and reenter the parameter Enter the desired target weight and press Enter when you are done You will be returned to the parameter edit list You can use the arrow keys to view all of these parameters Press Home to return to the home screen Tare the Scale With nothing on the Scale press Home 1 The display should read
3. Target Weight entry screen fig 19 This will prompt you for a target entry screen with 0 5 weight Enter 0 5 followed by the Enter key You will now be returned to entered the Run Parameter screen which shows all of the operating parameters Since Enter gt 0 3 we will be running in Automatic mode you will not have to change any of these other items You can uses the arrow keys to view all of these param eters Press Home to return to the home screen Target Weight Current 0 700 Turn On Learn Mode The last thing we need to do is to tell the controller to do a Learn cycle The Learn cycle is done the first time a new job is run in Automatic mode so the Controller can get a feel for how the material flows The Controller is actually learning on every cycle if it is running in Automatic mode but for the 2 Empty Hopper very first cycle we will tell it to very carefully learn the characteristics of the 3 Learn is On material and how it flows Press Home 3 then 3 to toggle mode Fig 20 Utility screen with Learn mode toggled to 1 Calibrate To tell the controller to learn on the first cycle press Home 3 to go to the Utility screen fig 20 and then press 3 to toggle the Learn mode from Off to On Press Home to return to the home screen Tare the Scale With nothing on the Scale press Home 1 The display should read 0 000 This removes any offset in the s
4. a question they will know what machine you have Once the splash screen has past the Home screen fig 15 will show a short menu a Job number an indication of whether the current job is Av Fi i 15 th H 1 Tare tomatic or Manual and the weight indicated by the scale The Job number 370M9 Job umber 2 Setup aren Automatic or User modes a is the job currently being used The Controller can store several jobs that the and weight of material 3 Utilities operator has setup and saved in its internal memory and the operator can currently on scale Job 0Us 0 000 recall those jobs later on A Job is a set of parameters that tell the Controller how to fill a particular container with a particular amount of material All jobs are saved when the power is removed Job Number Mode Indicator Current Weight There are 2 characters atter the job number They will either be Au indicating that the currently loaded job is an Automatic mode job or Us indicating the current job is a User mode job An automatic job means the Controller will constantly adjust the job parameters during operation and a User job will use fixed operator supplied parameters and will make no adjustments The weight of the material currently on the Scale will be shown on the bottom right side of the LCD screen If you connected the scale you should be Press Home 2 3 able to make this weight change by pressing on the Scale Fig 16 Load Job
5. measurements Setting the Scale to use Metric weight To set the S 5 to use metric weights simply use a known weight of metric value to calibrate the scale In other words if you have a known weight object that weighs 1 000 kilogram exactly then place that on the scale during calibration see section above and enter 1 000 as the calibration value The weight reading on the scale is now in kilograms Technical Support Cleveland Equipment is dedicated to supporting its customers If you have any questions concerning the operation of the S 5 please don t hesitate to contact us On the web www clevelandequipment com Via email support clevelandequipment com By phone 866 888 6327 Press Home 1 Fig 25 Home screen indicating that scale has Icke been tared to zero 2 Setup 3 Utilities Job 1Au 0 000 Press Home 3 1 Fig 26 Calibration screen shown 1 00lbs entered Enter Ca Weight as a calibration value Enter gt 1 000
6. sceen Pent aE NUE aN nter Jo umber Load a Job Current 0 We will load Job number 1 for this example Load the current job number 1 Enter 0 44 gt from the controller s memory by pressing Home 2 3 to get to the Load Job screen fig 16 You will be asked to enter the job number you want to load Press 1 and then Enter to load the parameters currently saved Press 1 Enter in job 1 After hitting Enter you will be returned to the Home screen fig Fig 17 Home screen 1 Tare 17 Notice that the bottom line of the display starts with Job 1 This is indicating Job 1 is current telling you that job number 1 is being used job number c Setup 3 Utilities Job 1Us 0 000 Setup Operating Modes Press Home 2 2 then press 1 to toggle mode Now we need to tell the Controller to use Automatic mode for this job This Fig 18 Edi ig 18 Edit Modes screen _ allows the Controller to try and optimize the running parameters while it is aah mode toggled to l Mode Auto running Press Home 2 2 to get to the Edit Modes menu The first item in Auto this menu should be Mode Press 1 to toggle the mode from Auto to User Toggle the mode to indicate Auto fig 18 Set Target Weight Since he going at in Automatic mode for this example the only pa Press Home 2 1 5 rameter we need to adjust is the Target Weight Press Home 2 1 5 to get Fig 19 Target Weight to the
7. 1 14 part of the message is indicating the software revi sion in the Controller 1 14 in this example Write this down so that if you need to call Logical Machines with a question they will know what machine you have Bulk Speed Bulk Cutoff Dribble Speed Dribble Cutoff these can be confusing terms You can think of it this way Imagine that you re piloting a motor boat across a big lake with a load of stuff As you re crossing the lake to your destination you want to go quickly so your boat s throttle is opened up and you re going fast your Bulk Speed As you approach the dock you have to start slowing down so you don t crash so you pull back on the throttle to get to a safe speed as you near the dock your Dribble Speed Bulk Cutoff simply refers to the weight at which the machine will go from Bulk Speed to its Dribble Speed you re approaching the dock Dribble Cutoff is the weight at which the motor shuts off you re at the dock allowing the last of the material in the feed pan to fall into the Scale Accumulation Hopper Example Starting Parameters Target weight 1 001b Bulk Cutoff 0 85lb Bulk Speed Dribble Cutoff 0 98lb Dribble Speed 40 You can uses these ratios as a starting point for most products Fig 1 Startup splash screen showing controller software version number Logical Machines Once the splash screen has past the next screen will show
8. CS CLEVELAND EQUIPMENT amp MACHINERY COMPANY S 5 Bulk Filler System What is the S 5 Bulk Filler System The S 5 is used to fill containers with an operator specified amount weight of material from a Bulk Hopper It can be used in Automatic mode where the S 5 Logical Controller II tries to determine the operating parameters or in a Manual or User mode where the operator supplies the operating parameters In Automatic mode the operator simply tells the S 5 Logical Controller how much material he she would like in the container puts a container under the funnel and presses the foot switch The S 5 will automatically learn how to fill the container optimizing for accuracy and speed The S 5 can also be used in a User mode where the operator can manually enter all of the machine parameters This is usually used for difficult or unusual materials Unpacking and assembling your new S 5 You must do a small amount of setup when unpacking and assembling your S 5 for the first time Remove packing material e Install the 4 casters on the bottom of the machine Be sure to use the lock washers provided to ensure that the casters do not loosen over time Plug in the controller e Plug the power cord into a 120V outlet Cleveland Equipment amp Machinery Company 3889 E Raines Road Memphis TN 38118 866 888 6327 www clevelandequipment com Getting to know the S 5 Supply Hopper This large stainless steel hopper
9. Home screen S5 Rev 1 14 fig 2 a Job number an indication of whether the current job is Auto matic or Manual and the weight indicated by the scale The Job number is the job currently being used The Controller can store several jobs that the operator has setup and saved in its internal memory and the operator can recall those jobs later on A Job is a set of parameters that tell the Controller how to fill a particular container with a particular amount of material All jobs are saved when the power is removed There are 2 characters after the job number They will either be Au indicat ing that the currently loaded job is an Automatic mode job or Us indicating Fig 2 Home screen There the current job is a User mode job An Automatic job means the Controller will showing Job Number 3 Set constantly adjust the job parameters during operation and a user job will use AUfomatic or User modes See l d weight of material 3 Utilities fixed operator supplied parameters and will make no adjustments n currently on scale Job 0Us 0 000 The weight of the material currently on the Scale will be shown on the bot tom right side of the LCD screen If you connected the Scale you should be Job Number Mode Indicator Current Weight able to make this weight change by pressing on the Scale Load a Job Press Home 2 3 We will load job number 2 for this example Load the current job number 2 Fig 3 Load Job
10. cale so that anything you now put Press Home 1 on the scale will be weighed from a value of zero fig 21 Fig 21 Home screen 1 Tare Macary wat scale has gt Set een tared to zero setup Check Calibration of the Scale Tes 14h es Place a known weight on the scale and see if it is accurate If it is not you Job lAu 0 000 must calibrate the scale To calibrate the scale first tare the scale see above then put an object of known weight on the scale For this example we are using a known weight of 11b Press Home 3 1 to get to the Press Home 3 1 Calibration screen fig 22 You will be prompted to enter the weight of the Fig 22 Calibration screen object you put on the scale Enter the weight of the object and press Enter iy 1 00lbs entered Enter Cal Weight You will be returned to the main screen where you should see the correct as a calibration value Enter gt 1 00 weight for the object on the scale Adjust the Gate The height of the Gate will determine how freely the material flows into the container Free flowing materials in general need more restriction lower Gate and less free flowing material usually need less restriction higher Gate you will have to experiment with this setting Generally if the motor is running at a very high speed and it takes a long time to fill the container the restriction must be reduced raise Gate If the container overfills the restriction must be increased lo
11. e the job To do this simply press Home 2 4 fig 24 This 4u Save This Job will save all of the current parameters so that the next time you load this job from the controllers memory it will operate just as it did the last time you Be sure to Save your job The S 5 will saved the job tZ not do it for you Calibrating your S 5 Tare the Scale With nothing on the scale press the Home 1 to tare or zero out the scale After doing this the display should read 0 000 fig 25 Put a known weight on the Scale Place a known weight on the scale and see if it is accurate If it is not you must calibrate the scale To calibrate the scale first tare the scale see above then put an object of known weight on the scale Press Home 3 1 to get to the calibration screen You will be prompted to enter the weight of the object you put on the scale fig 26 Enter the weight of the object and press Enter You will be returned to the main screen where you should see the correct weight for the object on the scale What s a known weight A known weight can be any object a book a shoe your watch as long as you know how much it weighs The scale uses this weight as a base reference for calibration The accuracy of the S 5 depends on how accurate your known weight is If you know the weight of your known weight within a few thousanths of a pound the S 5 will be much more accurate in its
12. er to fill the Gate may be too restrictive for the material in the Supply Hopper On the other hand if the container fills quickly but is not very accurate the Gate is not restrictive enough Generally the Feed Pan should contain one layer of material when the container is filling For example if you are filling a container with beans you should observe a continuous flow of beans in the Feed Pan one bean deep that flows smoothly and evenly If there are gaps or open spots where you can see the bottom of the Feed Pan you should open up the gate and or make the angle of the Feed Pan steeper Re entering the Learn Cycle If you make a major adjustment to the Bulk Hopper Gate you should force the S 5 Controller to start the Learn Cycle from the beginning To do this simply press Home 3 3 to toggle the learn cycle on You can usually make small adjustments to the Gate without re entering the Learn Cycle Be sure to re enter the Learn Cycle if you make major adjustments to the Supply Hopper Gate or Feed Pan angle g the Job re EE ET Press Home 2 4 After operating several cycles you should notice that the S 5 has figured out Fig 24 Set how to fill your containers quickly and accurately You should now save the oie coe hob L Edit This Job job so that the next time you turn the machine on all the current operating command 2 Edit Modes parameters are saved The 5 does not automatically save jobs 3 Load Job You must sav
13. he Job Press Home 2 4 You should now save the job so that the next time you turn the machine Fig 13 Setup screen on all the current operating parameters are saved The 5 does not showing Save This Job 1 Ed z t This Job automatically save jobs You must save the job To do this simply command c Edit Modes press Home 2 4 This will save all of the current parameters so that the 3 Load Job next time you load this job from the controllers memory it will operate just 4 Save This Job as it did the last time you saved the job fig 13 Mim Be sure to Save your job The S 5 will E not do it for you Operating your S 5 in Automatic Mode You are now ready to turn your S 5 on for the first time We will first setup a new job filling 0 50 Ib containers in Automatic mode This mode lets the controller adjust itself for optimum performance Turn on the Logical Controller II ee Every time the Controller is turned on using the power switch the LCD screen ns o Logical Machines displays a short splash screen fig 14 that indicates the model number onea amer 35 Rey 1 14 and revision number You should see a line like S5 Rev 1 14 If this first part shows S4 call Logical Machines for instructions on changing it to 95 The Rev 1 14 part of the message is indicating the software revi sion in the controller 1 14 in this example Write this down so that if you need to call Logical Machines with
14. is where you will put your bulk material Gate The Gate is attached to the Bulk Hopper with a single clamping knob that loosens and tightens Loosen the clamping knob and notice that the gate can be raised and lowered to limit the material flow down the Feed Pan The height of the Gate is another important adjustment in optimizing the S 5 s operation Feed Pan The bulk material flows down from the Supply Hopper onto the Feed Pan The Feed Pan is attached to the vibratory motor and requires no adjustment Logical Controller Il The Logical Controller II is the brain of the S 5 It contains a small computer that controls the speed of the vibrator motor and interfaces with the operator through the footswitch front panel switches and front panel LCD screen Table The Table raises and lowers to give the operator a place to put his her con tainer while the S 5 fills it It slides up and down in a guide tube and once at a comfortable height it can be locked in place with the Table locking screw located beneath the Table Loosen the Table locking screw and notice how the table moves up and down Scale The Scale sits on the Table It connects to the back of the Controller The operator places the container to be filled on top of the Scale while it is being filled by the S 5 The scale allows the Controller to weigh the amount of material in the container while the container is being filled Footswitch The footswitch will normally sit on
15. ng materials in general need more restriction lower Gate and less free flowing material usually need less restriction higher Gate You will have to experiment with this setting Generally if the motor is running at a very high speed and it takes a long time to fill the container the restriction must be reduced raise Gate If the container overfills the restriction must be increased lower Gate Gate Put some material in the Hopper Put your material in the Hopper It should flow down into the Feed Pan You may have to push some material down into the Feed Pan to get things started Press the Foot Switch Press the Foot Switch to start the fill cycle The Controller will use the sup plied parameters to fill the container When the container has been filled the display will indicate the weight of the material in the container Fine Tuning In User mode the operator controls all of the parameters of the S 5 The Bulk Cutoff weight Bulk Speed Dribble Cutoff weight and Dribble speed can be adjusted as described above In addition the Gate height can be adjusted Generally the Feed Pan should contain one layer of material when the container is filling For example if you are filling a container with beans you should observe a continuous flow of beans in the Feed Pan one bean deep that flows smoothly and evenly If there are gaps or open spots where you can see the bottom of the Feed Pan you should open up the gate Save t
16. nter the parameter Enter the desired Bulk Cutoff weight and press Enter when Press Home 2 1 then 1 you are done Your machine comes calibrated in pounds If you wish to Fig 6 Bulk Cutoff weight change to the metric system see the section on calibration listed below and od screen Enter value eutk Luter here Current 00 000 use a metric known weight You will be returned to the parameter edit list Enter gt You can use the arrow keys to view all of these parameters Press Home to return to the home screen Set the Bulk Speed Press Home 2 1 to get to the parameter edit list if you are not already in it Press 2 to edit the Bulk Motor Speed fig 7 If you make a mistake Press 2 1 then 2 while entering the parameter press C CE to clear your entry and reenter Fig 7 Bulk Speed edit the parameter Enter the desired bulk speed and press Enter when you are screen Enter value here Bulk Motor Speed done Both Bulk and Dribble speeds are displayed as a percentage of 100 Current 00 00 full speed You will be returned to the parameter edit list You can use the Enter gt arrow keys to view all of these parameters Press Home to return to the home screen Set the Dribble Cutoff Weight Press Home 2 1 to get to the parameter edit list if you are not already in it Press 3 to edit the Dribble Cutoff weight fig 8 If you make a mistake while entering the parameter
17. roller in User mode fills a container as follows It fills the major portion of the container at a high speed Bulk Speed until it reaches a certain weight Bulk Cutoff It then fills the remainder of the container at a slower speed Dribble Speed until it reaches a terminal weight Dribble Cutoff The terminal weight is usually a bit less than the final weight because a small amount of material falls into the container atter the vibrator motor turns off For example if the operator was filling bags with 5 pounds of rice he she might program the S 5 Controller to fill the first 4 75 pounds at a high vibra tor motor speed The Bulk Cutoff would be 4 75 pounds and the Bulk Speed might be 50 of full motor speed The remaining 0 25 pounds of material might then get filled at a lower vibrator motor speed The operator might program a Dribble Speed of 20 and a Dribble Cutoff of 4 98 pounds guess ing that the final 0 02 pounds will fall into the container after the controller turns off the vibrator motor The following is a step by step description of operating the S 5 in User Mode Turn on the Logical Controller II Every time the Controller is turned on using the power switch the LCD screen displays a short splash screen fig 1 that indicates the model number and revision number You should see a line like S5 Rev 1 14 If this first part shows S4 call Logical Machines for instructions on changing it to 95 The Rev
18. screen Entar Job Number from the Controller s memory by pressing Home 2 3 to get to the Load Job screen fig 3 You will be asked to enter the job number you want to load Press 2 and then Enter to load the parameters currently saved in job number 2 After hitting Enter you will be returned to the main screen Notice that the bottom line of the display starts with Job 2 This is telling you that job number 2 is being used fig 4 Current 0 Enter 0 99 gt Press 2 Enter Fig 4 Home screen Setup Operating Modes oo Job 2 is current i i Setu Now we need to tell the Controller to use User mode for this job This tells unre 3 Util A bieg the Controller to use operator supplied parameters while it is running Press Home 2 2 to get to the Edit Modes menu The first item in this menu should be Mode Press 1 to toggle the mode from Auto to User Toggle the mode to indicate User fig 5 Press Home 2 2 then press 1 to toggle mode Job 2cUs 0 000 Fig 5 Edit Modes screen Z Set the Bulk Cutoff Weight with mode toggedio Mlode User If we are running the job described above we will want to enter the Bulk User Cutoff weight of 4 75 Ibs Press Home 2 1 to get to the Parameter Edit list Press 1 to edit the Bulk Cutoff weight fig 6 If you make a mistake while entering the parameter press C CE to clear your entry and ree
19. screw the fuse and visually inspect it to see if it is blown Replace it with a fuse of the correct value 4 amps Home Screen Controller Menu Tree 1 Tare zeros the scale 2 Setu 3 Utilities 1 Edit This Job 1 Bulk Cutoff Weight weight to end bulk part of fill cycle 2 Bulk Motor Speed motor speed for bulk part of fill cycle as a percent 3 Dribble Cutoff Weight weight to end the dribble part of the fill cycle 4 Dribble Motor Speed motor speed for dribble part of fill cycle as a percent 5 Target Weight desired net weight of the material 6 Check Hi adjust weight at which green ready light turns off 7 Check Lo adjust weight at which green ready light turns on 2 Edit Mode use button 1 to toggle between User and Auto modes 3 Load Job load a saved job 4 Save This Job saves current job parameters 1 Calibrate calibrate scale with a known weight 2 Empty Hopper 3 Learn is On Off use 3 key to toggle between Learn on off Power Switch Operating your S 5 in User Manual Mode There are times when the material in the Bulk Hopper does not lend itself very well to the Automatic mode of operation Materials that are sticky or inconsistent can fool the Controller in the automatic mode These materials usually run better in the User mode When using the Controller in this mode the operator must enter all of the operating parameters using keypad The Fill Process The S 5 Cont
20. the floor It is used by the operator to start a fill cycle If it is pressed before the container is filled the S 5 will pause Pressing the footswitch again will resume the fill cycle Supply Hopper Gate Logical Controller II Feed Pan Scale Footswitch Getting to know the ID Screen S 5 Logical Controller II Ready Power Switch The power switch is located on the bottom of the Controller LCD Screen The LCD screen is a 4 line by 16 character display that is used by the control ler to communicate to the user Keypad The Keypad has 16 keys and is used by the operator to communicate with Keypad the controller The keys 0 thru 9 and Enter keys are used to make menu selections and to enter values The C CE key is used to clear an erroneously entered value while entering a new parameter The up and down arrow keys are used for scrolling through menus or data The Home key takes you back to the main menu from any screen This last key keeps you from getting lost in the menus It also allows easier communications for our telephone technical support For example no matter what screen you are Lights in pressing Home 1 will tare the scale Pressing Home 2 4 will save the current job Fuse The fuse is located in the power entry block The power cord must be removed to replace the fuse If there is no display when the power switch is turned on un
21. wer Gate Gate Put some material in the Hopper Put your material in the Hopper It should flow down into the Feed Pan You may have to push some material down into the Feed Pan to get things started Put your container on the Scale Put your container on the Scale and press Home 1 to tare the scale Put your container on the Scale and adjust the height of the Table so that Press Home 1 the container is just below Feed Pan Funnel Bags need to extend up to the Fig 23 Home screen in angled part of the discharge funnel Press Home 1 to zero the scale and dicating that the container 1 Tare remove the weight of the container fig 23 has been tared to zero 2 Setup 3 Utilities Press the Footswitch Job lAu 0 000 Press the Footswitch to start the fill cycle The Controller will very slowly increase the power to the vibrator as it learns or tries to judge how to best fill this container with the given material During the first cycle the Con troller operates very slowly while it is trying to figure things out When the container has been filled the display will indicate the weight of the material on the Scale You will notice that after the Learn cycle each subsequent con tainer will fill a bit more quickly This is because the Controller is continuously trying to optimize the fill accuracy and speed Fine Tuning If you find the vibrator motor is running very fast and or it takes a long time for the contain
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