INSTALLATION / OPERATION MANUAL
Contents
1. Bowl Figure 2 Controls All models are fitted with an ON OFF switch and an emergency stop switch which controls power to the mixer The Electronic Timer is used in conjunction with the ON OFF switch for timed mixing operations and will stop the mixer when the desired timed has elapsed The Gear Shift Lever is used to change speeds Always stop the mixer before changing speeds To change speeds turn the switch OFF move the gear shift lever to the desired speed and turn the switch back ONT Speed 1 Low This speed is for heavy mixtures such as bread dough heavy batters and potatoes Speed 2 Medium This speed is for light dough which must rise quickly heavy batters and some whipping operations Speed 3 High This speed is fast speed for light work such as whipping cream beating eggs and mixing thin batters Operation Emergency Stop Button The Emergency Stop Button should only be used in cases of emergency and SHOULD NOT be used as the standard OPERATING method of stopping the mixer Located on the right hand side of the machine on the Control Panel Pressing this button will stop all movement of the machine ONLY ATTEMPT TO RE START AFTER THE FAULT IS CORRECTED The machine cannot be re started until The Emergency Stop Button is pulled up to release Mixing Bowl Agitators New mixers bowls and agitators beaters whip and dough arms should be thoroughly washed with hot2. kl o 72 sl Z 9 Mi H L LU du Assessor s signature Date 10 Daily Cleaning Competency Checklist Paramount Planetary Mixer Element Implement essential hygiene and sanitation procedures kd Assessment Criteria Can the operator Maintain sound personal hygiene at all times when working with the PARAMOUNT MIXER Use appropriate protective and work clothing while working with the PARAMOUNT MIXER fe a Identify e Product handling requirements during production process e Critical points in the process where contamination can be introduced e Why it is important to monitor hygiene and sanitation performance e The effect of poorly maintained equipment on the control of contamination and spoilage e Company policies and procedures regarding hygiene and sanitation e Actual and potential contamination and spoilage hazards e Solutions to rectify contamination and spoilage problems Use work practices and methods that reduce the risk of product contamination Remove contamination where appropriate in accordance with e Workplace hygiene and sanitation procedures e Procedures specific to the PARAMOUNT MIXER peal ie Comments To gain competency in the use of the PARAMOUNT PLANETARY MIXER the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements This form should be signed off only when the assessor is satisfied tha
3. Hub The hub is only for the BM2OHAT models Dimensions 516 318 Model BM20AT BM20HAT i 20 litre 40 litre 6 Description Mixer Mixer E with Hub H EEN 0 5 HP 0 375 kW kg Power Net Weight 98 Kg approx a GZ 8 Low 116 co N Agitator E Speed Med 210 REID High 383 d Io Installation A Before installing the mixer check that the available electrical supply match that of the mixer as stated on the mixer s rating plate Unpacking Immediately after unpacking the mixer check it for possible shipping damage If this machine is found to be damaged after unpacking save the packaging material and contact the carrier within one day of delivery Location Place the mixer in its operating location this should be a sturdy level surface There should be adequate space around the mixer for the user to operate the control and install and remove bowls Holes are provided in the base to permanently secure the mixer although this not necessary in normal installations Floor models must be leveled front back and side to side by sliding shims under the legs as required Electrical Connection The supply cord on this machine is provided with a three pin 13A fused and earthed plug It is imperative that the outlet to which this p
4. water and mild soap solution rinsed with either a mild soda or vinegar solution and thoroughly rinsed with clean water BEFORE being put into service This cleaning procedure should also be followed for bowls and agitators before whipping egg whites or whole eggs Fitting the Bowl The bowl must be installed before the agitator To install the bowl fully lower the bowl support Figure 2 Position the bowl so the alignment bracket on the back of the bowl is in the bowl retainer and the alignment pins on the front of the bowl support fit in the holes on the sides of the bowl Fitting the Agitators To install an agitator the bowl must be installed and fully lowered Place the agitator in the bowl push it up on the agitator shaft and turn it clockwise to seat the shaft pin in the slot of the agitator shank Dough Arm Fig 3 It is frequently used for heavy bread dough and preferable to be use at low speed The moisture content of heavy dough is a critical when selecting proper mixing speed You should never use 2 speed when mixing heavy dough with an Absorption Ratio AR of 50 or less Beater Fig 4 It is commonly used for thin batters cake and mashing potatoes like stuffing and preferable to be used at middle speed Whip Fig 5 It is best for whipping cream and beating eggs and preferable to be used at high speed Operation Attachments Optional To install an attachment loosen t
5. Hook amp Beater TBD Electronic Timer 13 Wiring Diagrams Single Phase Models AC IN IN e CONTROL BOX AC ONTROL PANEL sw LS2 LS1 T ee i SL S GUARD LIFTER D CHANGE ee Era d L SW STOP Three Phase Models E LL2L3 Je De a zZ a oO ag e lt CONTROL BOX CONTROL PANEL LS2 Si SE SE 8 E LSW GUARD Eege 7 LIFTER 14
6. any maintenance e Do not disable or remove any of the safety mechanisms included with this machine e Do not leave the machine in operation unattended e Observe all maintenance and safety inspection schedules e Ensure the machine and any accessories attachments are in stable upright position before operating e Ensure all safety features of the machine are fitted and operate correctly within the safety requirements and procedures before operating the machine Specifications Motor 12 HP 0 375kW powerful ball bearing ventilated within mixer enclosure Electrical Supply 230 240 Volts AC 50Hz 1P N E or 400 415 Volts AC 50Hz 3P E Transmission The gears are constant mesh gears in a special lubricant assuring long life transmission gears are of heat treated alloy steel of highly accurate construction All bearings are ball bearings Positive timing belt drive eliminates slip and speed variation Electronic Timer The timer will stop the mixer when the desired time has elapsed Emergency Stop Button Located on the Control Panel on the right hand side of the machine Pressing this button will stop all movement of the machine The Emergency Stop Button should only be used in cases of emergency and SHOULD NOT be used as the standard OPERATING method of stopping the mixer Safety Guard Stainless steel safety guard smoothly rotates open Fitted with a limit switch to shut off power immediately to protect the operator
7. INSTALLATION OPERATION MANUAL BM20 Planetary Mixer AN SSC N K F26291 6 INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited E Mail vsales moffat com au Main Office tel 03 9518 3888 fax 03 9518 3833 Service tel 1800 622 216 Spares tel 1800 337 963 Customer Service CANADA Serve Canada tel 1800 335 315 fax 1800 350 281 Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales blue seal co uk Sales tel 0121 327 5575 fax 0121 327 9711 Spares tel 0121 322 6640 fax 0121 327 9201 Service tel 0121 322 6644 fax 0121 327 6257 UNITED STATES Moffat Web www moffat com Sales tel 800 551 8795 Toll Free tel 336 661 1556 fax 336 661 9546 Service tel 800 858 4477 Toll Free tel 366 661 1556 fax 336 661 1660 REST OF WORLD Moffat Limited Web E Mail www moffat co nz export moffat co nz The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specificati
8. cedures Based on AS4360 1999 Risk Management Owners and Operators of Paramount Equipment Please Note The risk ratings and control measures as outlined in this manual must be incorporated into your safety management systems and procedures Ensure effective risk control by reinforcing these procedures with staff For example Never clean any electrical equipment with buckets of water or pressurised hoses Replacement Parts List Replacement Parts List IMPORTANT Only genuine authorized replacement parts should be used for the servicing and repair of this appliance The instructions supplied with the parts should be followed when replacing components For further information and servicing instructions contact your nearest authorized service branch contact details are as shown on the reverse of the front cover of this manual When ordering replacement parts please quote the part number and the description as listed below If the part required is not listed below request the part by description and quote model number and serial number which is shown on the Rating Plate located on the front lower corner of the right hand side panel Part No Description BM20AT 12 001 Stainless Steel Bowl BM20AT 12 003 Aluminium Hook BM20AT 12 004 Stainless Steel Wire Whip BM20AT 12 002 Batter Beater BM20AT 06 003 HUB Attachment Drive HL GL12SH Mincer HL VS12A Slicer Shredder BM20ATM 10 litre Reduction Kit includes Bowl
9. d or Roll Dough Hook Water Flour Light Medium 60 AR 2 6 kg 4 3 kg Bread or Roll Dough Heavy 55 AR 9 Hook Water Flour i 2 kg 3 6 kg Thin Pizza Dough Pasta Basic Egg Noodle Hook Water Flour 40 AR 5 min max mix time i 0 9 kg 2 25 kg Medium Pizza Dough 50 AR Hook Water Flour 1 3 kg 2 6 kg Thick Pizza Dough 60 AR Hook Water Flour aj 2 7 kg 4 5 kg Raised Donut Dough 65 AR Hook Water Flour 7 1 3 kg 2 kg Whole Wheat Dough 70 AR Hook Water Flour Xa 3 2 kg 4 5 kg 1 speed only Tt 15 speed amp 2 speed only If high gluten flour is used reduce above dough batch size by 10 7 Cleaning Maintenance Cleaning Guidelines CAUTION ALWAYS DISCONNECT FROM POWER SUPPLY BEFORE CLEANING OR MAINTENANCE THIS UNIT IS NOT WATER PROOF DO NOT USE WATER JET SPRAY TO CLEAN INTERIOR OR EXTERIOR OF THIS UNIT The mixer should be thoroughly cleaned daily with a clean damp cloth and plastic scraper metallic implements are not recommended Never use a metal or stiff brush to clean the mixer Never clean the mixer with a water hose or any fluid pressure Bowls and agitators should be removed from the mixer and cleaned in a sink The bowl guard should be removed periodically and wiped clean Maintenance Guidelines The Transmission Case and Planetary Mechanism should be inspected weekly for leaks damage etc Should it become necessary to repack the ball bearings an authorized service technician or t
10. he manufacturer should be contacted Use of unproved grease or lubricants may lead to damage and void the unit s warranty The Bowl Lift Slides Figure 2 should be lubricated every six months or more often under heavy usage Disconnect the unit from the power supply before removing the top housing or apron The Drip Cup Figure 2 should be inspected periodically for moisture or lubricant dripping Remove the cup and wipe it with a soft cloth Any parts found to be damaged defective or worn out should be replaced immediately Fault Finding Fault Possible Cause Remedy The mixer does not operate The mains isolating switch on the Turn On the mixer wall circuit breaker or fuses are Off at the power board The mixer electronic timer is set Set time setting or set electronic to 0 timer to 0 to allow manual operation Mixer stops during operation Mixer overload tripped Single phase models Ensure that mixer is not being Press reset button at rear of overloaded refer to table on mixer previous page for capacity guide Three phase models Call service Competency Checklists Guide Sheets for Staff Training The pages in the following section of this manual should be copied and used when training staff to operate the Paramount mixers It is suggested that the competency assessment checklists be completed signed and a copy kept in the personnel files for future reference Supervisor
11. he thumb screw on the attachment hub and remove the plug Insert the attachment into the attachment hub making certain that the square shank of the attachment is in the square driver of the mixer Secure the attachment by tightening the thumb screw Move the gear shift lever to the desired speed and start the mixer to operate the attachment The meat and food chopper attachment should be operated in second or third speed If material in the cylinder stalls the mixer stop the mixer at once DO NOT attempt to restart the mixer in a lower speed remove the adjusting ring knife plate and worm and clear the obstruction Mixing Heavy Dough The moisture content of heavy dough is a critical factor when selecting proper mixing speed Do NOT use 2 speed when mixing heavy dough with an Absorption Ratio AR of 60 or less To determine the Absorption Ratio AR of a product the water weight divide by the flour weight Example Calculate the Absorption Ratio of a mixture containing 2 kg of water and 4 kg of flour AR 2 4 0 50 50 Co Product Agitator BM20 Egg Whites Whip 1 Itr Mashed Potatoes Beater 7 kg Mayonnaise Qts Oil Beater 10 ltrs Meringue Qts Water Whip 1 ltrs Waffle Pan cake Batter Beater 8 ltrs Whipped Cream Whip 4 ltrs Sheet Cake Batter Beater 9 kg Cup Cake Beater 22 doz Layer Cake Beater 9 kg Pound Cake Beater 9 5 kg Sugar Cookie Beater 30 doz Brea
12. lug is connected be properly earthed grounded Prior to installation test the electrical service to assure it agrees with the specifications on the machine data plate located on the back side of the pedestal Permissible voltage fluctuation is 10 of nominal voltage Components having adjustments protected e g paint sealed by the manufacturer are only allowed to be adjusted by an authorised service agent Rotation To start the motor push the ON button The speed selector handle must be at one of the numbers indicating a speed and not located between the numbers Figure 1 Operation Keep hands clothing and utensils out of the bowl whilst the machine is in operation A Failure to follovv the operation instructions or improper use of the mixer may result in damage to the mixer or cause injury to the operator Important Great care must be taken to minimise dust emission when handling dry ingredients such as flour Bags should opened in the lower part of the bowl and poured from as close to the base of the bowl as possible It is recommended that ingredients suppliers hazard data sheets are consulted prior to use The use of respiratory protective equipment may be required during loading of the bowl Emergency Stop Button Ki Gear Shift Lever Electronic Timer Drip Cup On Off Power Switch Guard Bowl Lift Handle Bowl Lift Slides
13. nterlocked with Major injuries Unlikely Moderate machine controls will not operate Service panels should not be removed Machine designed to be Major injuries Unlikely Moderate whilst the machine is in operation nor still accessed by authorised connected to the power supply The service technicians only machine must not be operated with any Warning signs clearly service access panel removed evident Hands or arms should not be placed Safe operating procedure Minor injuries Unlikely Low behind bowl whilst the machine is in reinforces this not to be operation done Warnings in place Hands should never be placed near dough Bowl guarded during Major injuries Unlikely Moderate hook whilst in motion operation Safe operating procedures highlight safe work Cleaning of the machine should not take Correct cleaning procedure Major injuries Unlikely Moderate place whilst it is in operation nor still detailed in training connected to the power supply procedure The machine should never be connected External plug designed to Major injuries Rare Moderate to alternate power source other than that Australian New Zealand which it has been designed for and standards for the appropriate specified within this manual power supply Warnings in manual Risk Rating Extreme Risk Immediate action required High Risk Senior management attention required Moderate Risk Management responsibility must be specified Low Risk Manage by routine pro
14. ons and design without prior notice Copyright Moffat Ltd July 2010 Contents Introductton neen EK ERR KER ENKE ERR ENEE ERR ERE ER ENKER ERR E ENKER RE eee 2 Spechfications eene KEN EK NENNEN EEN E ENN EEN E ENEE NEEN E ENEE EEN En 3 Installation une KEK ER RK ER KEREN ERR ENKEN K ERR ERR E ER RER E eee 4 L E Le EE 5 Cleaning and Maintenance KEREN ER EEE KEREN seen eee KEEN E EE EEEKE RER K KK KEN 8 Competency CheciisStS 222222nannaaaaaaananaeanammnnannnannmnnnnnmnnnannnn 9 Operations Competency Checklist Daily Cleaning Competency Checklist Risk ASSeSssment nee NEE ENEE EEN ENEE ENEE NEEN E ENEE EEN EN En 12 Replacement Parts List eene NENNEN EEN ENN ENEE ENEE ENEE KENE EN Ek 13 Wiring Diagrams EE EERR ER RR ENEE KENE eee 14 Date Purchased Dealer Service Agent Introduction Introduction We are confident that you will be delighted with your PARAMOUNT MIXER and it will become a most valued appliance in your commercial kitchen A new mixer can seem very complex and confusing at first glance To ensure you receive the utmost benefit from your new Paramount there are two important things you can do Firstly Please read the instruction book carefully and follow the directions given The time taken will be well spent Secondly If you are unsure of any aspect of the installation instructions or performance of your oven contact your Paramount dealer promptly In many cases a phone call could answer yo
15. s to Ensure e Competency check lists are copied and completed as part of the training of staff e Correct training of staff to the required competency expectations e The verification section of the competency check list is signed off e A copy of the completed and signed competency check list is placed in personnel records as evidence of operator competence Operations Competency Checklist Paramount Planetary Mixer Element Implement safe work procedures kd Assessment Criteria Can the operator Di Identify the purpose and use Of e Equipment guards e Warning signs e Safety features Related to this equipment Identify e Machine related health and safety risks of this equipment e Emergency procedures to be used with this equipment Operate this equipment correctly in normal and emergency situations Es Identify e OH amp S reporting procedures related to hazard reporting for this machine Comments To gain competency in the use of the PARAMOUNT PLANETARY MIXER the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements This form should be signed off only when the assessor is satisfied that the employee trainee is competent to carry out all of the tasks described above Applicant s signature Date o 2 EI E E o W Es 0 D D o 8 vil HM a D Kei E kd W be kl e ds E D d i
16. t the employee trainee is competent to carry out all of the tasks described above Applicant s signature Date v E EI E E 1 W D 0 D La E o 8 vil Q ie a Kei E E ds IW Iw be kl e des E d des UV n Z 9 kel ke n H e LU du Assessor s signature Date 11 Risk Assessment The following risk assessment covers the reasonably foreseeable hazards to health and safety arising from the mixer and from systems of work associated with this machine Hazard Identified Existing Controls Likelihood Risk Rating Cleaning the machine with buckets of Safe work cleaning practices Catastrophic Rare water or hoses is extremely dangerous included in training manual and may lead to electrocution The local workplace rules and machine must be cleaned with a damp management cloth only Microswitch on safety guard should never Safe work guidelines Major injuries Rare Moderate be removed nor tampered with otherwise reinforce non authorised machine could continue working with tampering with the machine moving parts exposed Access to microswitches service item only Electrical isolation switch should be fully Dependent on bakery Major injuries Rare High accessible to the operator Recommend electrical policy no more than 1 5 metres above the floor and within easy access by the operator Safety guard should not be removed Microswitch i
17. ur question The Paramount BM20 is a dependable mixer for kneading and mixing all kinds of dough egg cream cookies mayonnaise etc The mixer works smoothly and reliably The Mixer has 3 speed selections and an electronic timer The mixer comes with various style attachments which can be used to obtain the best results These are made of alloy aluminum or are made of a food hygiene standard material The mixer is equipped with a powerful VG HP motor and strong belt amp gear drive design The gears are made of hardened alloy steel and a hardened steel worm wheel A stainless steel safety guard and electronic timer are available on all models With proper operation and maintenance this mixer will give you years of service and obtain the best results Safety Precautions Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Failure to do so may result in serious injury or damage e Keep hands and clothing away from the bowl and hob attachments when in operation e Keep rigid objects away from the bowl and hub attachments when in operation e Do not use this machine for any applications other than food processing e Use the machine only with the electrical supply specified on the rating plate e Disconnect the machine from its power source before carrying out
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