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Vacon X4 AC Drives User`s Manual

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1. Model Normal Duty Input current A Output current A Heavy Duty Input current A Output current A number HP kW 575 Vac 575 Vac HP kW 575 Vac 575 Vac X4C50010C 1 0 75 7 2 0 1 7 0 5 0 37 1 2 0 9 X4C50020C 2 1 5 3 6 2 7 1 0 75 2 0 1 7 X4C50030C 3 2 2 a 5 0 3 9 2 149 3 6 7 2 7 X4C50050C 5 4 7 6 z 6 1 3 2 2 5 0 3 9 X4C50075C 7 5 5 5 10 4 9 0 5 4 E 7 6 6 1 X4C50100C 10 7 5 14 1 2 11 0 258 85 5 10 4 9 0 X4C50150C 15 11 23 n 17 jM RES 14 1 11 X4C50200C 20 15 E 31 7 22 15 11 23 17 X4C50250C 25 18 37 7 27 20 15 2 31 22 X4C50300C 30 22 39 5 32 25 18 37 7 27 X4C50400C 40 30 49 x 41 30 22 x 39 5 32 X4C50500C 50 37 E 58 7 52 40 30 49 41 X4C50600C 60 45 68 62 50 37 58 52 X4C50750C 75 55 E 82 77 60 45 68 62 X4C51000C 100 75 107 5 99 5855 82 77 X4C51250D 125 90 125 5 125 100 75 99 99 X4C51500D 150 110 3 144 144 125 90 125 2 125 X4C52000D 200 132 192 192 150 110 144 144 2 3 Environmental Specifications For 2003 2005 5005 2030 4030 and 5030 models 10 to 35 C 14 F to 95 F For all other models 10 to 40 C 14 F to 104 F Operating temperature Storage temperature 20 C to 65 C 4 F to 149 F Humidity 096 to 9596 non condensing Altitud
2. Wire Size Manufacturer Manufacturer s P N Manufacturer Manufacturer s P N 3 AWG T amp B 54107 2 AWG T amp B 54107 1 AWG T amp B 54108 1 0 AWG T amp B 54152 TB Burndy YA25 L6BOX 2 0 AWG T amp B 54157 Burndy YA26 L5BOX 3 0 AWG T amp B 54162 TB Burndy YA27 LBOX 4 0 AWG Burndy YA28 LBOX 250 MCM Burndy YA29 LBOX 300 MCM Burndy YA30 L 350 MCM Burndy YA31 L 400 MCM Burndy YA32 L1 4 2 3 Considerations for Control Wiring Control wiring refers to the wires connected to the control terminal strip Select control wiring as follows e Shielded wire is recommended to prevent electrical noise interference from causing improper operation or nuisance tripping e Use only UL recognized wire Wire voltage rating must be at least 300 V for 230 Vac systems It must be at least 600 V for 460 or 5775 Vac systems See Table 4 3 below for a summary of control terminal wiring specifications Table 4 3 X4 Control Wiring Specifications X4 Size Models Specifications 4 4 in lbs maximum torque 12 24 awg wire 9 32 strip length All Sizes Models DPD00088A 26 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2009 Vacon Incorporated All Rights Reserved X4 AC Drive User s Manual Chapter 4 Connections 4 3 Input Line Requirements 4 3 1 Line Voltage
3. 84 7 4 2 Controlling the X4 Program Sequencer 84 7 4 3 Sequencer State Configuration Overview 86 7 4 4 Sequencer Status Indicators 89 7 4 5 Sample Sequencer Program 89 Blank Worksheet to Remove and Copy 91 Chapter 8 Troubleshooting and Fault Codes 93 Chapter 9 X4 AC Drive Options cece ccc cece cece cece cece hh n nnn 98 Appendix A Parameter 201 Options sss 99 DPDO0BBA viii 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 1 Introduction 1 1 Product Overview Although the X4 AC drive is small in size it is big on performance It is an economical yet powerful solution for many industrial applications It features remote communications capability using Modbus protocol a keypad for easy configuration and standard NEMA 4X IP66 and NEMA 12 IP55 enclosures that eliminate the need for mounting in a separate enclosure The X4 product family includes a wide variety of models to suit almost any input voltage requirement An x in the following table indicates what models are currently available Refer to Chapter 2 Technical Characteristics on page
4. 1 Follow all precautions and procedures in Chapter 3 Receiving and Installation on page 20 2 Find the motor nameplate and using parameters 509 Rated Mtr Volt 510 Rated Mtr FLA 511 Rated Mtr RPM and 515 Power Factor set up the motor parameters appropriately Parameter 514 Motor RS should also be set up accurately so the drive can run its routine to measure motor stator resistance See Measuring Stator Resistance RS Measurement on page 47 3 Apply AC power to the input terminals For about 2 seconds the display will show all segments active The display then changes to zeros 4 The factory settings are for keypad only operation in the forward direction that is the REV key is disabled Press the FWD key which causes the FWD indicator to illuminate 5 Press the INC key to increase the desired running frequency When the display gets to 0 1 Hz the drive starts to produce an output 6 When the motor starts to turn check the rotation If the motor is turning in the wrong direction press STOP remove AC power and wait for all indicators to go out After the STATUS indicator has gone out reverse any two of the motor leads at T1 U T2 V or T3 W 7 The X4 drive is preset to run a typical NEMA B 4 pole induction motor to a maximum speed of 60 0 Hz with both acceleration and deceleration times set to 5 0 seconds 8 Usethe INC and DEC keys to set the proper running speed of the motor and the FWD and
5. Model Normal Duty Input current A Output current A Heavy Duty Input current A Output current A number HP kW 380 Vac 460 Vac 380 Vac 460 Vac HP kW 380 Vac 460 Vac 380 Vac 460 Vac X4C40010C 1 0 75 3 2 4 2 4 2 1 0 5 10 37 1 6 1 3 1 3 1 1 X4C40020C 2 1 5 5 2 3 9 3 8 3 4 1 0 75 3 2 4 2 4 2 1 X4C40030C 3 2 2 7 2 5 6 5 1 4 8 2 15 5 2 3 9 3 8 3 4 X4C40050C 5 4 12 8 8 8 9 7 6 3 22 7 2 5 6 5 1 4 8 X4C40075C 7 5 5 5 15 12 8 12 11 5 4 12 8 8 8 9 7 6 X4C40100C 10 7 5 19 7 16 3 15 6 14 14 5 5 15 12 8 12 11 X4C40150C 15 11 30 9 25 8 23 21 10 7 5 19 7 16 3 15 6 14 X4C40200C 20 15 40 33 3 31 27 15 11 30 9 25 8 23 21 X4C40250C 25 18 46 3 40 37 34 20 15 40 33 3 31 27 X4C40300C 30 22 57 5 47 8 43 40 25 18 46 3 40 37 34 X4C40400C 40 30 73 2 62 4 61 52 30 22 57 5 47 8 43 40 X4C40500C 50 37 82 78 71 65 40 30 73 2 62 4 61 52 X4C40600C 60 45 94 80 86 77 50 37 82 78 71 65 X4C40750C 75 55 114 99 105 96 60 45 94 80 86 77 X4C41000C 100 75 149 129 140 124 VOSES 114 99 105 96 X4C41250D 125 90 168 156 168 156 100 75 140 124 140 124 X4C41500D 150 110 205 180 205 180 125 90 168 156 168 156 X4C42000D 200 132 240 240 240 240 150 110 205 180 205 180 DPDO0088A 19 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 2 Technical Characteristics 575 Vac Ratings
6. Parameter 203 the Stop Key Remote parameter configures how the Stop key on the keypad will operate when the keypad is not the drive s control source terminals SIO or SEQ The following data values may be assigned to this parameter Parameter Value Description Coast Drive will coast to a stop Ramp Drive will ramp to a stop using Decel 1 Disabled Stop key will have no function DPD00088A 62 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 4 of 25 204 Ref Select Default Vin1 Range text string Level 2 Parameter 204 the Ref Select parameter configures how the reference is determined when the reference source is configured to terminals The following data values may be assigned to this parameter Parameter Value Description Vint Vin1 terminal configured by parameter 205 Cin Cin terminal configured by parameter 208 Vin2 Vin2 terminal configured by parameter 211 Vini 6FS Vin1 terminal with 6x pulse train from an X4 WFC WF2 drive Vin1 48FSI3 Vin1 terminal with 48x pulse train from an X4 WFC WF2 drive Vin1 Cin Sum of signal at Vin1 and the signal at Cin Vin1 Vin2 Sum of signal at Vin1 and the signal at Vin2 Vin1 Cin Difference between the signal at Vin and the signal at Cin Vin1 Vin2 Differe
7. 1 sec Base 0 1 sec Seq Count X 1 82 hours 0 1 sec Base 0 01 sec Seq Count X 10 92 minutes 001 Pulse Count The current sequencer state will last until the number of pulses programmed into Seq Count X is detected on terminal Vin1 010 Low Analog Voltage Threshold The active sequencer state lasts until the voltage signal applied to terminal Vin2 is a value programmed into Seq Count X The value programmed into Seq Count X should be the percentage of input after span and offset are applied where 100 0096 10000 Note The of analog input after span and offset can be read in parameter 912 Vin2 Status 011 High Analog Voltage Threshold The active sequencer state lasts until the voltage signal applied to terminal Vin2 is gt a value programmed into Seq Count X The value programmed into Seq Count X should be the percentage of input after span and offset are applied where 100 0096 10000 Note The of analog input after span and offset can be read in parameter 912 Vin2 Status 100 Low Analog Current Threshold The active sequencer state lasts until the current signal applied to Cin terminals is a value programmed into Seq Count X The value programmed into Seq Count X should be the percentage of input after span and offset are applied where 100 0096 10000 Note The of analog input after span and offset can be read in parameter 911 Cin Status 101 Hi
8. Chapter 7 X4 Parameters 608 Restart Number 609 Restart Delay Default 0 Default 60 sec P608 Range 0 8 P609 Range 0 60 sec Level 2 You may configure the drive to attempt to re start a specified number of times after certain faults occur Chapter 8 lists all faults and notes which ones may be reset automatically The number of attempts at re starting is set with parameter 608 Restart Number A value of 0 prevents the drive from attempting a re start The time duration that must elapse between re start attempts is set with parameter 609 Restart Delay The type of start to be attempted is set with parameter 802 Start Options see page 78 If the number of attempted re starts is exceeded the drive will trip with a fault and will stop operating Resetting the fault can result in instant starting See page 93 for more information on faults and troubleshooting Note that for 2 wire operation the FWD or REV terminal must still be active for the drive to attempt a re start Also note that the counter for attempted re starts will not reset to zero until ten minutes after a successful re start A WARNING UNINTENDED EQUIPMENT ACTION Ensure that automatic re starting will not cause injury to personnel or damage to equipment Failure to observe this instruction can result in serious injury or equipment damage AVERTISSEMENT ACTIONNEMENT INVOLONTAIRE DE L APPAREIL Assurez vous qu un red marr
9. that will fault the drive The temperature of either the heatsink or the control board is nearing a low temperature limit that Low Temp A will fault the drive Vac Imblnce Either the drive has lost an input phase or the input voltage is unbalanced more than 2 Power Supp A power supply short occurred Seq Dwell The sequencer is active but the transition to the next step is halted Int Fan Err Either the internal fan is on and should be off or vice versa DB OverTemp The temperature of the DB Resistor is nearing a high temperature and will fault the drive ARCTIC Mode The ARCTIC DB Resistor mode is actively pulsing the DB Resistor CPU Warning A system error occurred in the software of the X4 Mtr Measure An RS Measurement is armed or active IR Active Valid IR communications are occurring Seq Running The program sequencer functionality is active DPD00088A Phone 800 894 44 2009 Vacon Incorporated All Rights Reserved 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 5 Programming with the X4 Keypad 5 4 5 3 3 Rights After Program mode is entered the operator s access rights are displayed Display Values P This indicates that while in Programming mode parameter data can be changed V If the drive is in Run mode FWD or REV when the PROG key was pressed ACCESS parameters can be viewed but not ch
10. Accel Decel Time 1 Speed Selection 7 00 Stopped 1 Accel Decel Time 2 000 Default Setpoint IE 01 Forward 001 Preset Speed 1 10 Reverse State Duration 010 Preset Speed 2 11 DC Inject 011 Preset Speed 3 Time Base 100 Preset Speed 4 Pulse Count Vin1 101 Preset Speed 5 Low Volt Thres Vin2 110 Preset Speed 6 High Volt Thres Vin2 111 Max Frequency Low Curr Thres Cin High Curr Thres Cin DI Compare Never Advance Figure 7 1 Seq Cntl Parameter Bit Definition DPD00088A 86 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters X4 Sequencer Speed Selection Table 7 5 gives more information on the speed selection options available in the X4 sequencer by programming bits 0 1 and 2 of each state s control parameter The options include any Preset Speed Max Frequency or allowing the reference to be determined in the normal X4 control path Table 7 5 Speed Selection Options Binary Value Definition Resulting Speed 000 Speed selection as in normal X4 operation as defined by parameters 204 Ref Select and 201 Input Mode 001 Value of parameter Preset Speed 1 303 010 Value of parameter Preset Speed 2 304 011 Value of parameter Preset Speed 3 305 100 Value of parameter Preset Speed 4 306 101 Value of parameter Pre
11. Email info clrwtr com X4 AC Drive User s Manual Chapter 3 Receiving and Installation 3 5 3 6 3 7 Serial Number Label All X4 AC drives are warranted for three years from date of manufacture or two years from the date of installation whichever comes first For a more detailed description of the warranty policy visit our web site To determine if your drive is within the warranty time frame find the bar code label or look in the lower left of the technical nameplate The serial number can be broken down as follows yyWWXXXX yy year of manufacture ww week of manufacture XXXX sequential number drive during that week Conduit Usage The X4 drive in the NEMA 4X IP66 enclosure is rated for 1000 psi washdown from 6 inches To keep this rating the use of a sealed conduit is required The use of a Romex type conduit will not prevent water entry into the enclosure If the approved conduit is not used all warranty claims against water damage will be void Condensation The washdown process of an X4 drive may create a temperature and humidity change in and around the drive If the unit is mounted in a cool environment and washed down with higher temperature water as the drive cools to room temperature condensation can form inside the drive especially around the display To prevent this from happening avoid using sealed connectors around rubber coated cables to seal the drive These do not allow any air transfer and hence
12. VACON DRIVEN BY DRIVES SERIES X4 AC DRIVE USER S MANUAL Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Need Help This manual answers most installation and startup questions that may arise However if you have any problems please let your first call be to us Vacon Inc Chambersburg PA 17202 Normal business hours North America 8 00 AM to 5 00 PM Eastern time 1 877 Vacon06 1 877 822 6606 After hours support is also available vacon and Vacon Inc are trademarks of Vacon Plc a member of Vacon Group All other product names are trademarks of their respective companies Copyright 2009 Vacon Incorporated All rights reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Summary of X4 Parameters cannot change in Run Bold type Level 1 parameter No Parameter Name Options Default User Setting See Page 001 Model Number Model Dependent Read only 60 002 Software Rev 0 00 99 99 Read only 60 003 Rated Current 0 0 200 0 A Read only 60 005 Serial No 1 0 65535 Read only 60 006 Serial No 2 0 65535 Read only 60 010 Last Fault text string Read only 60 025 4th Fault text string Read only 60 040 3rd Fault text string Read only 60 055 2nd Fault text string
13. 0 1 to 3200 0 s 402 Accel Time 1 Levels 1 2 Default 5 0 s This parameter configures the default length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected by parameter 401 Ramp Select Note that extremely short acceleration times may result in nuisance fault trips Range 0 1 to 3200 0 s 403 Decel Time 1 Levels 1 2 Default 5 0 s This parameter configures the default length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz The deceleration ramp is selected by parameter 401 Ramp Select Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit DPD00088A Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 66 2009 Vacon Incorporated All Rights Reserved X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 8 of 25 Range 0 1 to 3200 0 s 404 Accel Time 2 Default 3 0 s Level 2 This parameter provides an alternate ramping time for the drive when accelerating configuring the length of time to accelerate from 0 Hz to the value of parameter 302 Max Frequency This acceleration ramp is selected by parameter 401 Ramp Select or Sequencer configuration Note that extremely short acceleration times may result in nuisance fault
14. 2282 B ele E BE t5 5 G4 l50lo0 E5 Z z 5 2 2 1g8 lala ZI ioe O j gE 5 als Figure 4 6 Connections for Speed Potentiometer JHHEHHHFFRHHE 5 SI 616 Ej gt gt f wu a ls i a B 8 8 LT ProcessSigral Figure 4 7 Connections for Process Signal 4 6 4 Typical Connection Diagrams for Analog Outputs 2 2 8 l i g gt om x 5 a amp o0o o gt il gt iftelef a la It Se 0 lc 1 aA ala Figure 4 8 Connections for Process Meters DPD00088A 38 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections 4 6 5 Modbus Connection Diagram 24 Vdc Pin Number Signal 24Vdc ou k lies 1 2 3 4 7 urn di Le 2 NC S ESSI muc ni NC ESI UNE e SS es Pin 1 FRONT HA 1 Figure 4 9 RS 485 Connector Modbus Pinout 4 7 Reducing Current Surges and Voltage Transients Inrush currents to coils of magnetic contactors relays and solenoids associated with or near the drive can induce high current spikes in the power and control wiring causing faulty operation If this occurs a snubber network consisting of a series resistor and capacitor for AC loads or a free wheeling or flyback diode
15. 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 2 Technical Characteristics i F 4 places i D ex E H U fe 9 i m M 3 places Gm Gp m si il I p A B es FT A E i C Ho NE LE Figure 2 2 X4 Frame Size 1 Models at B 4 PLACES qT I SS N M 2 PLACES D I
16. Enterthe Macro programming mode of the X4 keypad by pressing and holding the PROG key until the parameter Appl Macro appears on the keypad This takes about two seconds 3 Scroll through the parameters of the X4 Macro programming mode and configure the following parameters to the data provided on the nameplate of the motor Rated Volt 509 Rated Mtr FLA 510 Rated Mtr RPM 511 Power Factor 515 4 Change parameter Find Mtr Data parameter 519 to a value of Motor RS At this point the RS Measurement will be armed 5 Exit the Macro programming mode by pressing the PROG key 6 The Operate screen shows in two ways that an RS Measurement is ready to be made First the Control path status field displays MEA Second a Mtr Measure warning flashes both of these signifying that a measurement is about to be taken DPD00088A 47 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 5 Programming with the X4 Keypad 10 11 5 6 2 DPD00088A Start the RS Measurement by pressing the FWD key The measurement can only be made with the FWD key The FWD REV terminals and the REV key will not work The measurement will begin as the drive injects voltage to the motor at zero frequency The test lasts about two seconds If the test was successful the drive will stop and return to the configured
17. No Level 1 2 The following data values may be assigned to this parameter Parameter Value Description No No Slip Compensation enabled Yes Slip Compensation enabled Parameter 516 permits activation of slip compensation for better speed regulation The motor rated speed must be entered into parameter 511 Rated Mtr RPM for best results 517 Single Phase Default No mange Putting The following data values may be assigned to this parameter Parameter Value Description No No single phase input operation Phase loss engaged Yes Single phase operation No phase loss 519 Find Mtr Data Range text string Macro This parameter activates the drive s ability to measure the stator resistance of the attached motor The automatic stator resistance measurement can be performed either through the keypad or through the serial link See Measuring Stator Resistance RS Measurement on page 47 for more information about this parameter The following data values may Default Not active be assigned Parameter Value Description Not Active No stator RS measurement Motor RS Automatic RS measurement using macro procedure 520 Filter FStator Range 1 100 ms Level 2 This parameter filters the stator frequency applied to the motor which can help tune the acceleration behavior of the motor This is particularly helpful when using short ramps and operating the motor at a frequency above the V
18. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 5 Programming with the X4 Keypad 5 3 LCD Displays The X4 drive s digital keypad display provides information such as source of drive control status mode and access rights 5 3 1 Control The first 3 characters of the display show the source of control for the drive Display Values Meaning LOC Local control via the keypad REM Remote control from the terminal strip SIO Remote control via the RS485 Serial SIO Link SQx Control via the Program Sequencer MEA The Stator Resistance Measurement is armed 5 3 2 X4 Keypad Status and Warning Messages Table 5 4 shows X4 keypad status messages that may appear during operation Table 5 4 Keypad Status States Page 1 of 2 Message Meaning Stopped The drive is not spinning the motor or injecting DC voltage The drive is ready to run when given the PP proper signal FWD Accel The drive is spinning the motor in the forward direction and the speed of the motor is increasing REV Accel The drive is spinning the motor in the reverse direction and the speed of the motor is increasing FWD Decel The drive is spinning the motor in the forward direction and the speed of the motor is decreasing REV Decel The drive is spinning the motor in the reverse direction and the speed of the motor is decreasing Jog FWD The
19. This parameter sets the current limiting point when the drive is in regenerative mode in the forward direction The limit is expressed as a percentage of the current capacity of the drive 604 Cur Lim Reg Rev Default 80 acl ee This parameter sets the current limiting point when the drive is in regenerative mode in the reverse direction The limit is expressed as a percentage of the current capacity of the drive 605 Cur Lim Freq Default 3 0 Hz Pede 400 0 Hz This parameter sets the frequency where current limit becomes active This value will also be the frequency point the drive will decelerate the motor to during Motoring Current Limit 606 Ramp Time CL Default 1 0 sec Range e s sec This parameter determines the ramp rate when the drive enters Current Limit and defines the ramping rate of the drive when in a current limiting mode If the drive is in regenerative current limit it is an acceleration time If the drive is in motoring current limit it is a deceleration time 607 Cur Lim Minimum Default 10 nange rae This parameter limits the lowest amount of current or torque limiting that can occur when the limit threshold is determined by an analog input DPD00088A 73 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Table 7 2 Description of X4 Parameters Page 15 of 25
20. _ x A l AA FR 3 C i j Te b d S7 L LL x NI SE z SERIES Ro NCA KI A ed Sj I AL T Ed T E ie K L Figure 2 3 X4 Frame Size 2 Models DPD00088A 17 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 2 Technical Characteristics Table 2 2 Dimensions and Weights for Frame Sizes 3 5 Frame 3 4 5 Voltage 230 Vac 460 Vac 575 Vac 460 Vac 575 Vac 460 Vac 575 Vac Horsepower 20 30 40 50 40 50 60 100 60 100 125 200 125 200 A 20 19 513 29 35 745 50 77 1290 51 02 1296 B 11 25 286 12 84 326 16 31 414 C 11 73 314 13 80 351 16 88 429 D 19 25 489 28 00 711 45 77 1163 E 7 88 200 7 88 200 7 65 194 F 0 28 7 11 0 42 11 0 42 11 Dimensions G 7 78 198 8 63 219 12 57 319 inches mm H N A 8 26 210 11 10 282 See the corresponding J 0 65 13 0 53 14 0 20 5 X4 diagrams k 2 29 58 2 69 68 2 32 59 on following pages L 3 95 100 3 94 100 3 82 97 M 1 69 44 2 44 62 2 94 75 N 0 88 22 0 88 22 0 88 22 P 5 60 142 5 19 132 5 32 135 Q 7 24 184 7 85 187 7 45 189 R N A 10 23 260 N A S N A 1 94 49 1 86 47 Weight Ib kg 50 0 22 68 95 0
21. where wis the code for the input voltage 19 115 Vac single phase 20 230 Vac three phase 40 460 Vac three phase 50 575 Vac three phase hh is of the horsepower Example 20020 230 Vac three phase 2 0 HP model horsepower and fis the fractional part 002 Software Rev Read Only Range 0 00 99 99 Level 2 Parameter 002 the Software Revision parameter displays the software revision that is installed in the drive Options 0 00 99 99 003 Rated Current Read Only Range 0 0 200 0 A Level 2 Parameter 003 the Rated Current parameter displays the normal duty curre nt rating of the model of drive 005 Serial No 1 Read Only Range 0 65535 Level 2 Parameter 005 Serial No 1 contains a number that corresponds to the year and week in which the drive was manufactured 006 Serial No 2 Read Only Range 0 65535 Level 2 Parameter 006 Serial No 2 contains a number that determines the number of the drive that was manufactured during the week of Serial No 1 Options 0 00 99 99 Range text string 010 Last Fault Read Only Level 1 2 Parameter 010 Last Fault lists the fault that occurred most recently For more information refer to Chapter 8 Troubleshooting beginning on page 93 Range text string 025 4th Fault Read Only Level 2 Parameter 025 4th Fault lists the fault that occurred 1 before the last fault
22. 3 1 Seq active 90 2009 Vacon Incorporated All Rights Reserved DPD00088A Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Worksheet for Sequencer Program Setup remove and make a copy for each machine as needed Speed Selection Ramp Selection State Duration Direction Selection Output Configuration o Fact Step 1 2 3 4 5 6 7 8 9 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 8 Troubleshooting 8 1 X4 Fault Codes Table 8 1 shows the fault codes that may be displayed during X4 AC drive operation along with suggestions for recovering from the fault condition When faults occur you can access the status parameters that are saved along with the fault Advanced Fault history To view these parameters which store the drive s status at the time of the fault view Fault History and select Last Fault Press the Shift key while viewing the last fault and then use the UP and DOWN arrow keys to scroll through the stored drive status parameters Press the Shift key again to return to the programming mode fault parameter Table 8 1 X4 Fault Codes Page 1 of 5 Adv Fault Code Fault Display Description Code Expla
23. 385 50050 3 7 120 212 110 8 607 231 50075 5 5 120 141 91 10 404 186 50100 7 5 120 106 91 10 404 139 50150 11 120 71 62 15 269 136 50200 15 120 53 62 15 269 102 50250 18 120 42 62 15 269 82 50300 22 120 35 62 15 269 68 50400 29 8 60 53 24 39 447 132 50500 37 3 60 42 24 39 447 106 50600 45 60 35 15 63 115 141 50750 55 60 28 15 63 115 113 51000 75 60 21 20 63 115 85 51250 90 60 17 10 94 672 102 51500 110 60 14 10 94 672 85 52000 132 60 11 10 94 672 63 DPDO008A 4m 83 2009 Vacon Incorporated Al Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections 4 6 Terminals Found on the X4 Control Board 4 6 1 Description of the Control Terminals Figure 4 3 shows the control terminals found on the I O board of the X4 AC drive See page 14 for specifications Table 4 8 on page 35 describes the control terminals The drive s control terminals are referenced to earth ground through a resistor capacitor network Use caution when connecting analog signals not referenced to earth ground especially if the communications port J3 is being used The J3 port includes a common reference that can be connected to earth ground through the host PLC or computer 2ze2z2dgz Figure 4 3 X4 Control Terminals DPD00088A 34 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrw
24. 70 511 Rated Mtr RPM 1750 rpm 70 514 Motor RS Model dependent 70 515 Power Factor 0 8 70 516 Slip Comp Enable No 71 519 Find Mtr Data Not Active 71 520 Filter FStator 8 mS 71 521 Start Field En No 71 522 Filter Time Slip 100 mS 71 523 Id Percent Read only 72 524 Iq Percent Read only 72 803 PWM Frequency 3 0 kHz 78 804 Display Mode Std Display 78 DPD00088A 57 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start 6 4 Quick Start The following procedure is for operators using simple applications who would like to get started quickly Be sure to read and understand all the sections in this chapter before proceeding with these instructions If you are using remote operators substitute the speed potentiometer for the INC and DEC keys up and down arrows and the remote Run Stop switch for the FWD key in the following instructions A CAUTION IMPROPER EQUIPMENT COORDINATION Verify that proper voltage is connected to the drive before applying power Failure to observe this instruction can result in injury or equipment damage A ATTENTION MAUVAISE COORDINATION DES APPAREILS V rifiez que l onduleur est raccord e la bonne tension avant de le mettre sous tension Si cette directive n est pas respect e cela peut entrainer des blessures corporelles ou des dommages mat riels
25. 77 X4C40200C 393 76 X4C40250C 459 78 X4C40300C 458 77 X4C40400C 695 95 X4C40500C 834 100 X4C40600C 776 130 X4C40750C 988 135 X4C41000C 1638 155 X4C41250D 1656 353 X4C41500D 1891 372 X4C42000D 2302 382 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 3 Receiving and Installation Table 3 1 Dissipation Requirement for X4 Models Page 2 of 2 Model Entirely Inside an Enclosure at Rated required Dissipation When Fins are Current 3KHz Carrier Frequency Watts X4C50010C 32 15 X4C50020C 50 22 X4C50030C 66 21 X4C50050C 112 33 X4C50075C 159 37 X4C50100C 187 54 X4C50150C 334 124 X4C50200C 431 143 X4C50250C 528 154 X4C50300C 597 155 X4C50400C 742 160 X4C50500C 877 170 X4C50600C 766 200 X4C50750C 913 200 X4C51000C 1542 275 X4C51250D 1988 337 X4C51500D 2282 349 X4C52000D 3043 355 3 4 Cover Assembly and Torque Specifications Figure 3 1 shows the locations of the X4 cover screws The torque range for the X4 covers is 18 26 in Ibs Cover screw locations Cover screw locations Figure 3 1 X4 Cover Assembly and Screw Locations Torque specifications for control terminals and power terminals are listed in General Wiring Information on pages 25 and 26 DPD00088A 22 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com
26. Hz Knee Freq parameter 503 value field weakening area Lower values allow dynamic currents to be produced but with greater peaks This could produce unstable states in the field weakening area Low values for this parameter can cause overcurrent faults while accelerating to frequencies over the Knee Frequency Higher values allow the drive to run more smoothly at frequencies over the Knee Frequency and protect the drive against overcurrents often the case when using special motors or spindle drives Default 8 ms 521 Start Field En Default No mangs te Hong Parameter Value Description No The shaft will begin rotating after receiving a Start command without delay If the application has heavy load conditions or short ramp times this setting can produce very large starting currents to overcome the inertia of the system This may produce nuisance trips when starting Yes The shaft will begin rotating after receiving a Start command with delay During this delay the drive is building up the magnetic field in the motor This allows the drive to start in vector mode with less starting current 522 Filter Time Slip Range 10 1000 ms Level 2 This parameter filters the slip frequency applied to the motor which can help improve the dynamic response of the drive This parameter produces the following results based on the parameter value If the parameter is configured to 100 ms the drive will produce stab
27. Range 100 1000 Level 2 This parameter operates as a percentage of the longest ramp time This time then defines the amount of time a deceleration to stop can take without causing a Regen Timeout fault For example if Decel Time 1 is 5 0 seconds Decel Time 2 is 10 0 seconds and Max Regen Ramp is 30095 a deceleration to stop that takes more than 30 seconds will cause a Regen Timeout fault in the drive DPD00088A 74 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 7 X4 Parameters X4 AC Drive User s Manual Table 7 2 Description of X4 Parameters Page 16 of 25 614 Stability Gain 615 Stability Rate Default Model dependent P 614 Range 0 10 P 615 Range 0 1000 Level 2 Both of these parameters can be used to resolve stability problems if they occur Use Parameter 615 if the load has significant inertia with respect to the motor itself 700 Vmet Config Default Freq Out Range text string Levels 1 2 This parameter configures the analog signal that will be applied to the Vmet output pin The following data values may be assigned to this parameter Para Value Description Range Limit Freq Out Output frequency of the drive Parameter max freq Voltage Out Voltage being supplied to the motor Rated motor voltage Current Out Current being supplied to the motor 20096 of drive r
28. STOP keys to control its operation Note that the X4 external cooling fans operate continuously for the first five minutes of power up time after this point they operate only as needed to control the operating temperature of the drive DPD00088A 58 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 7 X4 Parameters 7 1 Introduction The X4 AC drive incorporates a comprehensive set of parameters that allow you to configure the device to meet the requirements of your particular application Note that pressing the PROG key enters Level 1 programming Press SHIFT PROG to enter Level 2 programming Press ENTER PROG to show only those parameters that have changed from the factory default values This chapter describes the available parameters and the values that may be assigned to them The parameter summary table at the front of this manual provides a summary of all parameters including their ranges and default values Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 7 2 Level 1 Parameters The most commonly configured X4 parameters are stored in a group named Level 1 This group is easily accessed by pressing the PROG key as described in Chapter 5 Keypad Operation and Programming on page 40 The following table lists the pa
29. Select text string Linear Fixed 69 502 Voltage Boost 0 0 50 1 0 69 503 V Hz Knee Freq 25 0 400 0 Hz 60 0 Hz 69 504 Skip Freq Band 0 2 20 0 Hz 0 2 Hz 70 505 Skip Freq 1 Min Freq Max Freq 0 0 Hz 70 506 Skip Freq 2 Min Freq Max Freq 0 0 Hz 70 507 Skip Freq 3 Min Freq Max Freq 0 0 Hz 70 508 Skip Freq 4 Min Freq Max Freq 0 0 Hz 70 509 Rated Mtr Volt 100V 690V Model Dependent 70 510 Rated Mtr FLA 50 200 of ND Rating ND Rating 70 511 Rated Mtr RPM 0 24000 rpm 1750 rpm 70 512 Midpoint Freq 0 0 Hz V Hz Knee Freq 60 0 Hz 70 513 Midpoint Volt 0 0 100 0 100 0 70 514 Motor RS 0 0 655 35 Ohms Model Dependent 70 515 Power Factor 0 50 1 00 0 80 70 516 Slip Comp Enable text string No 71 517 Single Phase text string No 71 519 Find Mtr Data Not active Motor RS Not active 71 520 Filter FStator 1 100 ms 8ms 71 521 Start Field En Yes No No 71 522 Filter Time Slip 10 1000 ms 100 ms 71 523 Id Percent 0 200 Read only 72 524 Iq Percent 0 200 Read only 72 525 Power Fail Config text string CTS No Msg 72 526 UV Ride Thru En text string w LVT 72 600 Current Lim Sel text string Fixed Lvls 73 601 Cur Lim Mtr Fwd 5 150 120 73 602 Cur Lim Mtr Rev 5 150 120 73 603 Cur Lim Reg Fwd 5 150 80 73 604 Cur Lim Reg Rev 5 150 80 73 605 Cur Lim Freq 0 400 Hz 3 0 Hz 73 606 Ramp Time CL 0 1 3200 0 sec 1 0 sec 73 607 Cur Limit Minimum 0 50 10 73 608 Restart Number text string 0 74 609 Restart Delay 0 60 sec 60 sec 74 cont d Note that all paramet
30. and PI Error 2 parameters are read only they provide feedback on how the PI control is operating 857 PI High Corr Default 100 0096 pange RS eens This parameter sets the high limit of the PI output Range 0 00 100 00 858 PI Low Corr Default 0 00 Level 2 This parameter sets the low limit of the PI output Range text string 900 SIO Protocol Default RTU N81 Level 2 SIO This parameter defines the protocol and the parity of the SIO port The following data values may be assigned to this parameter Parameter Value Description RTU N81 No parity 8 data bits 1 stop bit RTU N82 No parity 8 data bits 2 stop bits RTU E81 Even parity 8 data bits 1 stop bit RTU 081 Odd parity 8 data bits 1 stop bit Range text string 901 SIO Baud Rate Default 9600 Level 2 SIO This parameter defines the baud rate of the SIO port The following data values may be assigned to this parameter Parameter Value 4800 9600 19200 38400 57600 Range 1 247 902 Comm Drop Default 1 Level 2 SIO This parameter defines the network drop number for both SIO and IRDA communications i Range 0 0 60 0 sec 903 SIO Timer Default 1 0 sec Level 2 SIO This parameter defines a watchdog timer that will require a valid communication in the specified time period while in SIO control If the requirement is not met a fault occurs DPD00088A 81 2009 Vacon Incorporated All Rights Reser
31. approximately 3mA 720 Active Logic Default Active High Range text string Level 2 This parameter configures the input state of all the digital inputs except the EN digital input The EN digital input is always active high The following data values may be assigned to this parameter Parameter Value Description Active Low Active High Low input is true pull down logic High input is true pull up logic DPD00088A 76 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 18 of 25 721 DI1 Configure Default Preset 1 722 DI2 Configure Default Preset 2 723 DI3 Configure Default Preset 3 Range text string 724 DI4 Configure Default Alt Ramp Level 2 725 DI5 Configure Default Fault Reset 727 MOL Configure Default MOL Parameters 721 725 configure the function that the digital inputs DI1 5 will perform when active Parameter 727 serves as the selection for the operation of the MOL terminal Polarity of the MOL digital input is still determined by parameter 726 MOL Polarity The options for these and all of the additional digital input parameters are as follows Parameter Value Description Preset 1 Preset Speed Input 1 PS1 Preset 2 Preset Speed Input 2 PS2 Preset 3 Preset Speed Input 3 PS3 Coa
32. code but is not necessary If an access code is entered you will not be able to view the values while scrolling through parameters Only after the Shift key is pressed will the actual value appear To enter an access code re program parameter 811 as you would any other parameter After the new value is stored you have 10 minutes of free access If you remove power and then restore it you will need to enter the access code to change any program parameter If you enter an incorrect access code the drive displays WRONG CODE and allows only viewing rights to the various parameters Once the correct code is entered you again have 10 minutes of free access unless power is removed and restored To disable the access code requirement set parameter 811 back to 000 812 Freq Ref Output Default 6FS Range text string The Frequency Reference Output parameter determines the frequency pulse train output from the DOP terminal This digital output is a pulse train that can be linked to another drive or to a field meter for speed indication The pulse train is a 50 duty cycle signal and requires a pull up resistor of approximately 4 7 kOhms The following data values may be assigned to this parameter Parameter Value 6FS 48FS Range 0 0 200 0 813 Speed Ratio Default 100 0 Level 2 The Master Follower Speed Ratio parameter allows the pulse train output of one X4 series drive master to be used to control the speed o
33. create a level of condensation and humidity that exceeds the drive s rating DPD00088A 23 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 4 Connections A DANGER HAZARDOUS VOLTAGE Read and understand this manual in its entirety before installing or operating the X4 AC drive Installation adjustment repair and maintenance of these drives must be performed by qualified personnel Disconnect all power before servicing the drive WAIT 5 MINUTES until the DC bus capacitors discharge DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present Install all covers before applying power or starting and stopping the drive The user is responsible for conforming to all applicable code require ments with respect to grounding all equipment Many parts in this drive including printed circuit boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools Before servicing the drive Disconnect all power Place a DO NOT TURN ON label on the drive disconnect Lock the disconnect in the open position Failure to observe these precautions will cause shock or burn resulting in severe personal injury or death A DANGER TENSION DANGEREUSE Lisez et comprenez ces directives dans leurs int gralit avant d installer ou de faire
34. drive is jogging in the forward direction Jog REV The drive is jogging in the reverse direction FWD At Spd The drive is spinning the motor in the forward direction and the speed of the motor is at the reference frequency The drive is spinning the motor in the reverse direction and the speed of the motor is at the reference REV At Spd frequency The drive has an active run signal but the motor is not spinning because the reference speed to the Zero Speed drive must be 0 0 Hz DC Inject The drive is injecting DC voltage into the motor Faulted The drive is faulted Reset Fit The drive is faulted but has the possibility of being automatically reset Line Start Lockout functionality has become active This means there was an active run signal LS Lockout during power up or when a fault was reset This run signal must be removed before the Line Start Lockout functionality will be removed Catch Fly The Catch on the Fly functionality is actively searching for the motor frequency DPD00088A 43 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 5 Programming with the X4 Keypad Table 5 4 Keypad Status States Page 2 of 2 Message Meaning The drive is running forward without accelerating decelerating or residing at the reference Forward frequency This means that something is keeping the drive fro
35. fonctionner le variateur de vitesse X4 L installation le r glage les r parations et l entretien des ces variateurs de vitesse doivent tre effectu es par du personnel qualifi Coupez toutes les alimentations avant de travailler sur le variateur de vitesse ATTENDEZ CINQ MINUTES pour que la d charge des condensateurs du bus cc s effectue NE court cuitez PAS les condensateurs du bus cc ou ne touchez pas aux composantes non blind es ou aux connexions des vis du bornier si l appareil est sous tension Installez tous les couvercles avant de mettre le variateur de vitesse sous tension de le mettre en marche ou de l arr ter L utilisateur est responsable de la conformit avec tous les codes lectriques en vigueur concernant la mise la terre de tous les appareils De nombreuses pi ces de ce variateur de vitesse y compris les cartes de circuits imprim s fonctionnent la tension du secteur N Y TOUCHEZ PAS N utilisez que des outils dot s d une isolation lectrique Avant tout entretien ou r paration sur le variateur de vitesse Coupez toutes les alimentations Placez une tiquette NE PAS METTRE SOUS TENSION sur le sectionneur du variateur de vitesse Verrouillez le sectionneur en position ouverte Si ces pr cautions ne sont pas respect es cela causera une lectrocution ou des br lures ce qui entrainera des blessures graves ou la mort DPD00088A 24 2009 Vacon Incorporated All Right
36. for DC loads can be placed across the relay coil to prevent this condition The following component values should be used for 115 VAC or 230 VAC relays or solenoids For Main Circuit Contactors and Solenoids For Auxiliary Control Circuit Relays C 0 2 MFD 500 VDC R 500 5 Watts C 0 1 MFD 500 VDC R 200 2 Watts AC DC e CE 5 AN 2 oO RC Type Freewheeling T Snubber cai Diode oT e OQ e Figure 4 10 Connection Diagram for AC and DC Relay Coils and Solenoids For magnetic contactors relays and solenoids energized from a DC source use a free wheeling diode of the high speed fast recovery type Connect the diode across the coil as shown above in Figure 4 10 The diode current and voltage should be selected using the following formulae Coil Capacity VA Rated Voltage of Coil V Diode Current Rating A Diode Voltage Rating Rated Voltage of Coil V x 2 DPD00088A 39 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 5 Keypad Operation and Programming 5 1 Introduction The X4 AC drive is pre programmed to run a standard 4 pole AC induction motor For many applications the drive is ready for use right out of the box with no additional programming needed The digital keypad controls all operations of the unit The ten input keys allow press and run operation
37. full range Direct action with full range with PI enabled by DI Reverse action with full range with PI enabled by DI 851 PI Feedback Range text string Default Vin1 Level 2 The PI Feedback parameter configures the feedback signal to be used in PI control The following data values may be assigned to this parameter Parameter Value Vini Cin Vin2 Description Vin1 is the PI feedback Cin is the PI feedback Vin2 is the PI feedback 852 PI Prop Gain Default 0 Range 0 2000 Level 2 The PI Proportional Gain parameter configures the proportional gain that is applied to the PI control Note Value must be greater than O for this to be active DPD00088A 60 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 22 of 25 853 PI Int Gain Default 0 Range 010900 The PI Integral Gain parameter configures the integral gain that is applied to the PI control Note Value must be greater than O for this to be active A Range 0 2000 854 PI Feed Gain Default 1000 Level 2 The PI Feed Gain parameter allows the feedback signal to be scaled A setting of 1000 indicates 100 0 855 PI Error 1 y Range 0 00 100 00 856 PI Error 2 Default Read Only Level 2 Both the PI Error 1
38. measure the stator resistance properly this fault occurs Try the routine again and if the fault occurs twice consult the factory 35 Fan Loss Loss of fan control or operation There is a problem with the heat sink fan There is a problem with the internal fan This occurs only on Size 4 and 5 models All other models display a fan error warning Note that this is lack of fan control so the fan can be spinning and this fault will still occur This can happen if the fan is on and should not be or if the fan feedback signals are obstructed from getting to the control board Consult factory Note Shaded faults are auto resettable except where noted DPD00088A 97 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 9 X4 AC Drive Options PDA trAC For Pocket PC The wireless optical interface on the X4 allows data transfer for X4 AC Drive settings using the PDA trAC to upload download edit and save drive parameters easily and conveniently This software can be downloaded from our web site or contact your sales representative WIN trAC and WIN trAC PRO Drive Supervisor This Windows based software program provides a simple and unique way to configure monitor diagnose control and manage drive applications WIN trAC for single drive point to point applications is provid
39. of operation To jog the motor in either direction press either the FWD or REV if REV is enabled in parameter 202 The motor will operate at the speed programmed in parameter 303 To exit Jog mode press the JOG key again When the drive is stopped pressing this key increases the desired running speed When the drive is running pressing this key increases the actual running speed in 0 1 Hz increments Holding the SHIFT key while pressing the INC UP arrow key moves the decimal place to the left with each press 0 1 Hz 1 0 Hz 10 0 Hz increments When the drive is stopped pressing this key decreases the desired running speed When the drive is running pressing the DEC down arrow key decreases the actual running speed in 0 1 Hz increments Holding the SHIFT key while pressing the DEC key moves the decimal place to the right with each press 10 0 Hz 1 0 Hz 0 1 Hz increments NOTE The operating speed for the drive is stored on Power Down n in Pressing this key while a parameter is displayed allows that parameter to have its value changed by use of the INC and DEC up and down arrow keys The P indicator flashes to show that the parameter can be programmed See also the descriptions for the INC and DEC keys to see how they work with the SHIFT key The ENTER key has no function when the drive is running or stopped ENTER can be used to store the speed command so that it is saved through a power down To enabl
40. of the drive Range 200 0 to 200 0 105 Drive Load Read Only Levels 1 2 Parameter 105 the Drive Load parameter shows the percentage torque of the drive when operating below the knee frequency It displays Load Torque if the frequency is below FKNEE and displays Power if above FKNEE The output current is measured with the motor power factor applied to an accuracy of 20 The parameter value is positive when the motor is pulling a load motoring mode and negative when being pulled by a load regenerative mode Range 200 0 200 0 106 Load Torque Read Only Levels 1 2 Parameter 106 the Load Torque parameter displays the load torque of the drive Range 20 0 to 200 0 C 107 Drive Temp Read Only Levels 1 2 Parameter 107 the Drive Temp parameter shows the actual temperature of the drive s heatsink The drive will fault when the internal temperature reaches 85 C Range 0 0 6553 5 h 108 Total Run Time Read Only Level 2 Parameter 108 Total Run Time is a resettable timer for drive operation To reset the timer enter 10 in parameter 801 Program Number Range 0 65535 h 2 109 Power On Hours Read Only Level Parameter 109 Power On Hours displays how long the drive has been powered up Range 0 0 400 0 Hz 110 Stator Freq Read Only Level 2 Parameter 110 Stator Frequency displays the frequency the drive is applying to the motor stato
41. of the motor Operation mode and straightforward programming of the parameters Program mode 6 B Eo B Figure 5 1 The X4 Keypad To simplify programming the parameters are grouped into three levels 1 Enter Level 1 by pressing the Program PROG key at any time Level 1 allows you to access the most commonly used parameters 2 Enter Level 2 by holding down the SHIFT key while pressing the PROG key Level 2 allows access to all X4 parameters including those in Level 1 for applications which require more advanced features 3 Enter Macro mode by holding the Program PROG key down for more than 3 seconds The display then shows Hold PROG for Macro Mode See Chapter 6 Using Macro Mode starting on page 49 for more information The summary of parameters found before the Table of Contents notes whether a parameter is in Levell Chapter 7 X4 Parameters on page 59 gives full information about what level a parameter is in Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 Want to get started quickly See the Quick Start section on page 58 DPD00088A 40 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 5 Programming with the X4 Keypad 5 2 Keypad Operation Parameter 20
42. trips Range 0 1 to 3200 0 s 405 Decel Time 2 Default 3 0 s Level 2 This parameter provides an alternate ramping time for the drive when decelerating configuring the length of time to decelerate from the value of parameter 302 Max Frequency to 0 Hz This deceleration ramp is selected by parameter 401 Ramp Select or Sequencer configuration Note that extremely short deceleration times may result in nuisance fault trips or may require an external dynamic brake or regen current limit 406 DC Inject Config Default DC at Stop Range tod siring DC injection braking may be used to stop the motor more quickly than is possible by either a ramp to stop or a coast to stop The X4 drive allows DC braking to be initiated either when a digital input assigned to DC braking becomes true when a specified frequency is reached or when either of these events occurs When using a digital input for DC braking you must use one of the DI parameters to configure the selected digital input for DC braking The amount of braking force is set by parameter 408 DC Inject Level The length of time that the braking force is applied is determined by the time that the selected digital input is active The second type of DC injection braking supported by the X4 drive is where DC braking occurs at a specified frequency The duration of the braking is adjusted by parameter 407 DC Inject Time With this type of braking as the drive slows down aft
43. which the output is at full line voltage Normally this is set at the base frequency of the motor but it may be increased to enlarge the constant torque range on special motors Setting this parameter to a higher value can reduce motor losses at low frequencies DPD00088A 69 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 11 of 25 504 Skip Freq Band Default 0 2 Hz nange te oo Hz To reduce mechanical resonances in a drive system the drive may be configured to skip certain frequencies Once configured the drive will accelerate or decelerate through the prohibited frequency band without settling on any frequency in the band The X4 AC drive provides the capability to configure four prohibited frequency bands Parameter 504 Skip Freq Band the Skip Frequency Band parameter sets the width of the band above and below each of the prohibited frequencies set in parameters 505 506 507 and 508 Skip Freq 1 2 3 4 For example if this parameter is set to its default value of 1 Hz and parameter 505 Skip Freq 1 is set to 20 Hz a skip band from 19 to 21 Hz is established 505 Skip Freq 1 506 Skip Freq 2 Range Min Freq Max Freq 507 Skip Freq 3 perau UO RE Level 2 508 Skip Freq 4 As discussed in the descri
44. with a RS Meas Fail message Fault 34 If the test fails you may want to try the test again with a different Rated Mtr FLA or different Current Limit percentage If the measurement process fails for any reason it is possible to physically measure motor resistance by using an ohmmeter and dividing the result by 2 Then enter this value manually into parameter 514 Motor RS 48 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 6 Using Macro Mode and Getting a Quick Start A special Macro programming mode is available with the X4 series of AC drives The Macro programming mode allows you to customize quickly the most common parameters for your application in the Level 1 group Macro mode provides special parameters for activating modes of operation by macros program sequencer or serial communications Parameters important to the drive s operation are also included in Macro mode Although these parameters are also available with standard programming the Macro mode allows you to easily configure the drive with essential parameters Macros configure what advanced functions will be active in the drive A macro can also change the default or visibility of a parameter within the programming levels Parameter 490 Appl Macro configures what macro will be active in the drive Parameter 491 Seq Appl configures the visibility of sequencer para
45. 0 0 Hz 65 305 Preset Freq 3 Min Freq Max Freq 20 0 Hz 65 306 Preset Freq 4 Min Freq Max Freq 30 0 Hz 65 307 Preset Freq 5 Min Freq Max Freq 40 0 Hz 65 308 Preset Freq 6 Min Freq Max Freq 50 0 Hz 65 cont d Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD00088A 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Summary of X4 Parameters cannot change in Run Level 1 parameter No Parameter Name Options Default User Setting See Page 309 Cut Off Freq 0 0 5 0 Hz 0 0 Hz 66 401 Ramp Select text string ART DI 66 402 Accel Time 1 0 1 3200 0 sec 5 0 sec 66 403 Decel Time 1 0 1 3200 0 sec 5 0 sec 66 404 Accel Time 2 0 1 3200 0 sec 3 0 sec 67 405 Decel Time 2 0 1 3200 0 sec 3 0 sec 67 406 DC Inject Config text string DC at Stop 67 407 DC Inject Time 0 0 5 0 sec 0 2 sec 67 408 DC Inject Level 0 0 to 100 0 50 0 67 409 DC Inj Freq 0 0 to 20 0 Hz 0 0 Hz 68 410 DB Config text string Internal 68 414 S Ramp Rounding 1 100 25 68 490 App Macro text string Factory 50 491 Seq Appl text string Disabled 50 492 SIO Visible text string No 50 501 V Hz
46. 0 300 X4C50010C 6 X4C50020C 6 X4C50030C 10 X4C50050C 10 X4C50075C 15 X4C50100C 20 X4C50150C 30 X4C50200C 40 X4C50250C 50 X4C50300C 50 X4C50400C 70 X4C50500C 80 X4C50600C 90 X4C50750C 110 X4C51000C 150 X4C51250D 175 X4C51500D 200 X4C52000D 250 DPD00088A 31 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections 4 5 Dynamic Braking The X4 AC drive is supplied with an integrated dynamic braking DB resistor and is designed to have adequate dynamic braking for most applications In cases where short stopping times or high inertia loads require additional braking capacity install an external resistor Note External braking cannot be added to Size 0 models For Size 4 60 100 HP and Size 5 125 200 HP models additional external dynamic braking requires a kit that provides the connections to the braking transistors The XDBKITS4 and XDBKITSS kits can be purchased through local distributors Frame Sizes 3 5 have both the DC positive and negative bus te
47. 096 to 100 096 408 DC Inject Level Default 50 096 Level 2 Configures the amount of DC injection that will occur when direct current is injected into the motor windings which acts as a braking force The amount of current is expressed as a percentage of nominal motor current The braking force may be applied when starting or stopping If this parameter is set to 0 0 the DC injection is disabled DPD00088A 67 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 9 of 25 Range 0 0 to 20 0 Hz 409 DC Inj Freq Default 0 Hz Level 2 Configures the frequency under which direct current will be applied to the drive when DC Inject Config is set to DC on Freq If this parameter is set to 0 0 the parameter operates in the same way as DC at Stop 410 DB Config Default DB Internal nange D Determines whether an external or internal dynamic brake is utilized or disabled The drive provides an internal dynamic brake DB to assist in stopping If desired an external resistor can be connected to DB and B for additional capacity Note Size 0 models cannot have an external brake added The following data values may be assigned to this parameter Parameter Value Description DB Internal Internal dynamic braking activ
48. 1 Input Mode see page 62 determines whether the X4 AC drive accepts its Run Stop and speed commands from the digital keypad or from the input terminals Table 5 1 describes the function of the keys in Operation mode Table 5 1 Function of Keys in Operation Mode X4 Running or Stopped B Initiates forward run when pressed momentarily If the drive is running in reverse when FWD is pressed it will decelerate to zero speed change direction and accelerate to the set speed The green FWD designation in the key illuminates whenever a FWD command has been given When both the FWD and REV lights are on the DC braking function is active Initiates reverse run when pressed momentarily If the drive is running in forward when REV is pressed it will decelerate to zero speed change direction and accelerate to the set speed The green REV in the key illuminates whenever a REV command has been issued When both the FWD and REV lights are on the DC braking function is active Causes a Ramp to Stop when pressed Programmable to Coast to Stop by parameter 401 Ramp Select page 66 The red STOP indicator in the key illuminates whenever a STOP command has been given If the drive has stopped because of a fault this indicator flashes to call attention to the display The STOP key also functions as a fault RESET key BHD Press the JOG key to enter Jog mode The green JOG indicator in the key illuminates when the drive is in the JOG mode
49. 100 00 81 858 PI Low Corr 0 00 81 DPD00088A 54 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start Table 6 4 Pump Application Macro Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 62 204 Ref Select Vin 63 205 Vini Config 0 10 V 63 206 Vin1 Offset 0 0096 63 207 Vini Span 100 00 64 401 Ramp Select ART DI 66 501 V Hz Select Pump Fxd 69 608 Restart Number 0 74 609 Restart Delay 60 sec 74 702 Imet Config Current Out 75 703 Imet Span 100 0 75 704 Imet Offset 0 0 75 721 DI1 Configure Preset 1 Tr 722 DI2 Configure Preset 2 EFI 723 DI3 Configure Preset 3 77 724 DI4 Configure Ref Switch ee 725 DI5 Configure Fault Reset 77 803 PWM Frequency 16 0 kHz 78 804 Display Mode Output Freq 78 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start Table 6 5 Pump with PI Application Macro Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Re
50. 11 for help in interpreting model numbers Input Voltage Horsepower 115 Vac 230 Vac 460 Vac 575 Vac 1 Phase 3 Phase 3 Phase 3 Phase 1 x X x x 2 x x x 3 X X x 5 X X x 7 5 x X X 10 x x X 15 x x X 20 x X X 25 X x x 30 X x x 40 X X 50 X X 60 X X 75 X X 100 X x 125 X X 150 x x 200 x x 1 2 Overview of This Manual This manual contains specifications receiving and installation instructions configuration description of operation and troubleshooting procedures for X4 AC drive devices For experienced users a Quick Start section begins on page 58 A summary of parameters begins on page iii of this manual DPD00088A 9 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 1 Introduction 1 3 User s Manual Publication History Date Form Number Nature of Change June 2005 1428 First release Minor corrections throughout manual Clarification of technical information and specifications March 2006 1428B Added X4 models for Frame Size 2 Reformatted to larger page size document separated appendices from manual to be available on the web site Minor corrections and enhancements throughout manual Aug st 2006 Hon Added 40 and 50 HP models June 2007 1428D Added 60 200 HP models new parameters Minor corrections and refo
51. 43 10 305 0 138 35 E F 8 PLACES 4 df am T N 2 PLACES zi M 2 PLACES i i T H e D Figure 2 4 X4 Frame Size 3 Models DPD00088A 18 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 2 Technical Characteristics m 2 PLACES 2 PLACES ne E iw q eh a a E MEER T CR a hake Figure 2 5 X4 Frame Size 4 Models Mdh F 8 PLACES Mur uer urn zm r e m So N lt 2 PLACES M d 2PLACES G b S A T D J al K mt e e LH P Q i e e j 4 i iod Y Y mi B Figure 2 6 X4 Frame Size 5 Models DPD00088A 19 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 3 Receiving and Installation 3 1 Preliminary Inspection Before storing or installing the X4 AC drive thoroughly inspect the device for possible shipping damage Upon receipt jn Remove the drive from its package and inspect
52. 5 Vac are not designed to operate with ground fault circuit interrupters GFCI The GFCI breakers are designed for residential use to protect personnel from stray currents to ground Most GFCI breakers will shut off at 5 mA of leakage It is not uncommon for an AC drive to have 30 to 60 mA of leakage 4 3 6 Motor Lead Length Vacon Inc recommends that the total lead length should not exceed the motor manufacturer s guidelines Line disturbance and noise can be present in motor wiring of any distance As a rule of thumb any non inverter duty motor should have a reactor or filter added when the motor lead length exceeds 150 feet The carrier frequency for the drive should also be reduced using parameter 803 PWM Frequency Nuisance trips can occur due to capacitive current flow to ground These currents can cause shock to personnel and can create problems within the motor Care should be taken when working in these areas Some applications can have a restricted lead length because of type of wire motor type or wiring placement Consult the factory and the motor manufacturer for additional information 4 3 7 Using Output Contactors Contactors in the output wiring of an AC drive may be needed as part of the approved safety circuit Problems can arise if these contactors are opened for the safety circuit and the drive is left in run mode of operation When the contactor is open the drive is in a no load no resistance state but is still tryin
53. 55 Ez 20050 3 7 60 68 43 3 555 95 20075 5 5 60 45 30 5 096 91 20100 7 5 60 34 27 5 662 76 20150 11 60 23 20 7 644 68 20200 15 30 34 10 15 288 102 20250 18 30 27 10 15 288 82 40010 TES 500 163 40020 1 5 500 82 40030 2 2 500 54 40050 3 7 120 136 100 6 084 163 DPD00088A 32 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections Table 4 7 X4 Dynamic Braking Capacity Page 2 of 2 Note that the asterisked X4 model numbers cannot have external braking added Standard Resistance Standard DB Min Allowed Max Peak Max Ext DB Model KW ohms of Drive Power Res ohms Watts of Drive Power 40075 55 120 91 75 8 112 145 40100 7 5 120 68 75 8 112 109 40150 11 120 45 47 12 944 116 40200 15 120 34 47 12 944 87 40250 18 120 27 47 12 944 69 40300 22 120 23 39 15 600 70 40400 29 8 60 34 20 30 420 102 40500 37 3 60 27 20 30 420 82 40600 45 60 23 15 40 560 91 40750 55 60 18 10 60 840 109 41000 75 60 14 10 60 840 82 41250 90 60 11 10 60 840 65 41500 110 60 9 10 60 840 54 42000 132 60 7 10 60 840 41 50010 75 120 1058 110 8 607 1154 50020 1 5 120 529 110 8 607 577 50030 2 2 120 353 110 8 607
54. 65 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 7 of 25 Range 0 0 to 5 0 Hz 309 Cut Off Freq Level 2 Default 0 0 Hz This parameter sets the point where the drive no longer attempts to spin the motor The range of this parameter is 0 0 5 0 Hz When the parameter is configured to a value of 0 0 Hz the drive will operate with no Cut off Frequency If the function is enabled the drive will be able to ramp up through the cut off frequency range as in normal operation If the speed command falls below the cut off frequency the drive stops gating the outputs and coasts down to zero speed The keypad display will indicate Zero Speed and the Forward or Reverse LED will be lit depending on the command When the reference returns to a value greater than the cut off frequency the drive will ramp from 0 0 Hz to the reference frequency Range text string 401 Ramp Select Level 2 Default ART DI The Ramp Select parameter configures when the alternate ramps of the drive will be active and whether the drive ramps to stop or coasts to stop The following data values may be assigned to this parameter Parameter Value Type of Ramp Ramp Configured by ART DI Ramp to Stop 402 Accel Time 1 and 403 Decel Time 1 control t
55. 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 2 Technical Characteristics 2 2 Power and Current Ratings 115 Vac Ratings Model Normal Duty Input current A Output current A Heavy Duty Input current A Output current A number HP kW 115 Vac 230Vac HP kW 115 Vac 230 Vac X4C1S010C 1 0 75 15 4 2 0 5 0 37 11 0 2 2 230 Vac Ratings Model Normal Duty Input current A Output current A Heavy Duty Input current A Output current A number HP kW 200 Vac 230 Vac 200 Vac 230 Vac HP kW 200 Vac 230 Vac 200 Vac 230 Vac X4C20010C 1 0 75 5 6 4 8 4 8 4 2 0 5 0 37 2 9 2 5 2 5 2 2 X4C20020C 2 1 5 9 7 8 7 8 6 8 1 075 5 6 4 8 4 8 4 2 X4C20030C 3 2 2 12 7 11 11 9 6 2 14 9 7 8 7 8 6 8 X4C20050C 5 4 20 2 17 5 17 5 15 2 3 2 2 127 11 11 9 6 X4C20075C 7 5 5 5 29 2 25 3 25 3 22 5 4 20 2 17 5 17 5 15 2 X4C20100C 10 7 5 37 2 32 2 37 2 28 7 5 5 5 29 2 25 3 25 3 22 X4C20150C 15 11 52 1 46 4 48 3 42 10 7 5 37 2 32 2 37 2 28 X4C20200C 20 15 68 3 57 4 62 1 54 15 11 52 1 46 4 48 3 42 X4C20250C 25 18 5 82 3 73 8 78 2 68 20 15 68 3 57 4 62 1 54 NOTE All 230 Vac models can be operated at single phase with 50 derating 460 Vac Ratings
56. For more information refer to Chapter 8 Troubleshooting beginning on page 93 E Range text string 040 3rd Fault Read Only Level 2 Parameter 040 3rd Fault lists the fault that occurred 2 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 93 i Range text string 055 2nd Fault Read Only Level 2 Parameter 055 2nd Fault lists the fault that occurred 3 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 93 Range text string 070 1st Fault Read Only Level 2 Parameter 070 1st Fault lists the fault that occurred 4 before the last For more information refer to Chapter 8 Troubleshooting beginning on page 93 DPD00088A 60 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 2 of 25 Range 0 0 to 400 0 Hz 102 Output Freq Read Only Levels 1 2 Parameter 102 the Output Frequency parameter shows the frequency being applied to the motor connected to the drive ramp Range 0 to 600 V 103 Output Voltage Read Only Levels 1 2 Parameter 103 the Output Voltage parameter displays the output voltage of the drive Range 0 0 to 200 0 A 104 Output Current Read Only Levels 1 2 Parameter 104 the Output Current parameter displays the output current
57. N JJS JJN JJS JJN JJS JJS JJS X4C1S010C 20 X4C20010C 10 6 X4C20020C 15 10 X4C20030C 20 15 X4C20050C 30 25 X4C20075C 40 35 X4C20100C 50 40 X4C20150C 70 60 X4C20200C 90 80 X4C20250C 100 90 DPD00088A 30 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Table 4 6 Fuse Ratings Page 2 of 2 Chapter 4 Connections Fuse Size Fuse Size Fuse Size Fuse Size Fuse Size Fuse Size 115 Vac 208 Vac 230 Vac 380 Vac 460 Vac 575 Vac Model Number JJS JJN JJS JJN JJS JJN JJS JJS JJS X4C40010C 6 6 X4C40020C 10 6 X4C40030C 10 10 X4C40050C 15 15 X4C40075C 20 20 X4C40100C 25 20 X4C40150C 40 35 X4C40200C 50 40 X4C40250C 60 50 X4C40300C 80 60 X4C40400C 100 80 X4C40500C 110 100 X4C40600C 125 100 X4C40750C 150 125 X4C41000C 200 175 X4C41250D 225 200 X4C41500D 250 225 X4C42000D 30
58. Read only 60 070 1st Fault text string Read only 60 102 Output Freq 0 0 400 0 Hz Read only 61 103 Output Voltage 0 600 V Read only 61 104 Output Current 0 0 200 0 A Read only 61 105 Drive Load 200 0 200 0 Read only 61 106 Load Torque 200 0 200 0 Read only 61 107 Drive Temp 20 0 200 0 C Read only 61 108 Total Run Time 0 0 6553 5 h Read only 61 109 Power On Hours 0 65535 h Read only 61 110 Stator Freq 0 0 400 0 Hz Read only 61 111 DC Bus Voltage 0 1000 Vdc Read only 61 115 Drive Power Out 0 0 200 0 Read only 61 201 Input Mode text string Local Only 62 202 Rev Enable text string Forward 62 203 Stop Key Remote text string Coast 62 204 Ref Select text string Vin1 63 205 Vin1 Config text string 0 10V 63 206 Vin1 Offset 0 0 to 100 0 96 0 00 63 207 Vin1 Span 10 0 to 200 0 100 00 64 208 Cin Config text string 0 20mA 50 64 209 Cin Offset 0 0 to 100 0 0 0 64 210 Cin Span 10 0 to 200 0 100 0 64 211 Vin2 Config text string 0 10V 64 212 Vin2 Offset 0 0 to 100 0 0 00 64 213 Vin2 Span 10 0 to 200 0 100 00 64 214 Vin1 Filter Time 0 to 1000 ms 20 ms 64 215 Cin Filter Time 0 to 1000 ms 20 ms 64 216 Vin2 Filter Time 0 to 1000 ms 20 ms 65 217 Trim Ref Enable text string Disabled 65 218 Trim Factor 100 0 100 0 0 0 65 222 Ref Loss Config text string No Fault 65 301 Min Frequency 0 0 Max Freq 0 0 Hz 65 302 Max Frequency 0 0 400 0 Hz 60 0 Hz 65 303 Preset Freq 1 Min Freq Max Freq 5 0 Hz 65 304 Preset Freq 2 Min Freq Max Freq 1
59. Ride Thru Thresholds The following data values may be assigned to this parameter Parameter Value Description Disabled This turns off the Undervoltage Ride Thru function w LVT This enables the standard Ride Thru algorithm in the V Hz modes and allows the choice of algorithm in the Linear Auto and Vector modes w o LVT This option operates in the same way as w LVT except that the Line Voltage Tracker function of the Undervoltage Ride Thru is not active The Line Voltage will be estimated on powering up the drive No UV Fault With this option the drive will do all it can to provide uninterrupted operation through UV events but a UV fault will not be generated DPD00088A 72 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 14 of 25 g p Range text string 600 Current Lim Sel Default Fixed Lvls Level 2 The X4 drive provides a Current Limit feature With this feature enabled the drive s frequency is automatically reduced when operating in motoring mode to keep the measured torque within limits When operating in regenerative mode the output frequency can be automatically increased for the same reason In addition to the current limit parameters that activate the Current Limit mode more current limit parameters are available to
60. See Power and Current Ratings on page 12 for the allowable fluctuation of AC line voltage for your particular X4 model A supply voltage above or below the limits given in the table will cause the drive to trip with either an overvoltage or undervoltage fault Exercise caution when applying the X4 AC drive on low line conditions For example an X4 2000 series unit will operate properly on a 208 Vac line but the maximum output voltage will be limited to 208 Vac If a motor rated for 230 Vac line voltage is controlled by this drive higher motor currents and increased heating will result Therefore ensure that the voltage rating of the motor matches the applied line voltage 4 3 2 Line Capacity If the source of AC power to the X4 AC drive is greater than 10 times the kVA rating shown in Table 4 4 below an isolation transformer or line reactor is recommended Consult the factory for assistance in sizing the reactor Table 4 4 X4 Line Capacity kVA Drive HP 112131 517 5 10 15 20 25 30 40 50 60 75 100 125 150 200 ERE 2 4 5 9 13 18 23 28 36 42 57 70 90 112 150 180 220 250 Note X4 AC drive devices are suitable for use on a circuit capable of delivering not more than 65 000 rms symmetrical amperes at 10 above the maximum rated voltage 4 3 3 Phase Imbalance Phase voltage imbalance of the input AC source can cause unbalanced currents and excessive heat in the drive s input rectifier diodes and DC bus capacitors Pha
61. Selector When this terminal is connected to 24 or common depending upon Active Logic setting momentarily connecting either FWD or REV to 24 results in a latched run mode 3 wire operation MOL Motor Overload input terminal This requires a N O or N C contact for operation referenced to 24 or COM depending on Active Logic setting DPD00088A 35 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections Table 4 8 Description of X4 Control Terminals Page 2 of 2 Terminal Description EN Enable terminal A jumper is placed between this terminal and the 24 terminal at the factory You may replace this with a contact if desired The circuit from EN to 24 must be closed for the drive to operate Note that unlike all other terminals this terminal cannot be configured for pull down logic That is a high input to this terminal is always regarded as true and must be present for the drive to operate Dcom Digital Common for use with digital inputs and 24 internal power DI DI5 Digital inputs The function of a digital input is configured by the parameter with the same name as the digital input for example DI2 is configured by parameter 722 DI2 Configure see page 77 NC1 The first auxiliary relay NO1 The function of the relay is set by parameter 705 Relay 1 Sele
62. Speed Reference EMOP 21 4 Terminal strip operation using Increase Decrease buttons EMOP2 3 4 Terminal strip operation using Increase Decrease buttons LOC EMOP 3 14 OCal Keypad Start Stop and Speed REMote Terminal strip operation using Increase Decrease LOC EMOP2 3 4 OCal Keypad Start Stop and Speed REMote Terminal strip operation using Increase Decrease Notes f Electronic Motor Operated Potentiometer EMOP simulates the INC DEC keys on keypad using external remote N O pushbuttons 2 Commanded output frequency returns to the value of parameter 301 Min Frequency when the drive is stopped 3 4 The parameters that set the functions of the designated digital inputs for EMOP must be configured as EMOP and EMOP to Commanded output frequency remains at the previous setpoint when the drive is stopped complete the implementation 202 Rev Enable Default Forward Range text string Levels 1 2 Parameter 202 the Rev Enable parameter configures whether the REV key on the keypad is functional If this parameter is configured to Forward then pressing the REV key on the keypad will have no effect Note that this parameter does not affect terminal strip operation The following data values may be assigned to this parameter Parameter Value Description Forward Forward Only REV key disabled FWD REV FWD and REV keys enabled 203 Stop Key Remote Default Coast mange s Zug
63. Summary of X4 Parameters cannot change in Run Bold type Level 1 parameter 7 No ParameterName Options Defaut UserSetting SeePage 908 Status Word text string Read only 82 909 DI Status text string Read only 82 910 Vin1 Status 0 00 100 00 Read only 83 911 Cin Status 0 00 100 00 Read only 83 912 Vin2 Status 0 00 100 00 Read only 83 913 Output Status text string Read only 83 914 Vmet Status 0 00 100 00 Read only 83 915 Imet Status 0 00 100 00 Read only 83 916 Infrared Baud n a 9600 83 931 Seq Cntl 1 n a 00000000000 83 932 Seq Cntl 2 n a 00000000000 83 933 Seq Cntl 3 n a 00000000000 83 934 Seq Cntl 4 n a 00000000000 83 935 Seq Cntl 5 n a 00000000000 83 936 Seq Cntl 6 n a 00000000000 83 937 Seq Cntl 7 n a 00000000000 83 938 Seq Cntl 8 n a 00000000000 83 939 Seq Cntl 9 n a 00000000000 83 951 Seq Count 1 0 65535 0 84 952 Seq Count 2 0 65535 0 84 953 Seq Count 3 0 65535 0 84 954 Seq Count 4 0 65535 0 84 955 Seq Count 5 0 65535 0 84 956 Seq Count 6 0 65535 0 84 957 Seq Count 7 0 65535 0 84 958 Seq Count 8 0 65535 0 84 959 Seq Count 9 0 65535 0 84 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD00088A vi 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www cl
64. adjust the drive s response to the load demands The following data values may be assigned to this parameter Parameter Value Description Fixed Lvls The fixed levels set in parameters 601 602 603 and 604 determine the current limit in each of the four quadrants of operation Vin2 Vin2 analog input sets the current limit value range 0 200 Cin Cin analog input sets the current limit value range 0 200 Vin2 Motor Vin2 analog input sets the motoring current limit value range 0 200 Cin Motor Cin analog input sets the motoring current limit value range 0 200 Vin2 F Mtr Vin2 analog input sets the FWD motoring current limit value range 0 200 Cin F Motor Cin analog input sets the FWD motoring current limit value range 0 200 Note Current limit is only available when Parameter 502 is set to Linear Auto If Parameter 502 is set to Vector then the Current Limiting values will actually be Torque Limiting values 601 Cur Lim Mtr Fwd Default 120 ea ere ae This parameter sets the current limiting point when the drive is in motoring mode in the forward direction The limit is expressed as a percentage of the current capacity of the drive 602 Cur Lim Mtr Rev Default 120 BAS This parameter sets the current limiting point when the drive is in motoring mode in the reverse direction The limit is expressed as a percentage of the current capacity of the drive F Range 5 150 603 Cur Lim Reg Fwd Default 8096 Level 2
65. age automatique n entrainera ni des blessures au personnel ni des dommages mat riels Si cette directive n est pas respect e cela peut entrainer des blessures graves ou des dommages mat riels 610 Timed OL Select Default Std Ind 60s Range text string Two parameters in the X4 work together to configure how the motor timed overload operates Parameter 510 Rated Mtr FLA and parameter 610 Timed OL Select Parameter 510 Rated Mtr FLA should be configured to the value on the nameplate of the motor This value is used in calculating the percentage of current at which the drive is operating Set parameter 610 to one of the following data values to configure the desired overload characteristic Options Trip Time Motor Type Motor Class Std Ind Shp 0 sec Standard Induction N A Std Ind 30s 30 sec Standard Induction 1 Std Ind 60s 60 sec Standard Induction 2 Std Ind 5mn 300 sec Standard Induction 10 In Duty Shp 0 sec Inverter Duty N A In Duty 30s 30 sec Inverter Duty 1 In Duty 60s 60 sec Inverter Duty 2 In Duty 5mn 300 sec Inverter Duty 10 Timed OL Select determines the graph of Trip Fault Time vs Percent Current that is used by the Motor TOL functionality This protective feature is speed dependent to handle standard induction motors whose cooling is limited by the shaft mounted fan Blower cooled motors and most inverter duty motors do not have this limitation 613 Max Regen Ramp Default 30096
66. ancement to the next step The options for advancement are time pulse input voltage threshold current threshold or digital input comparison After the advancement method is selected with these bits the threshold of advancement is determined by the state s count parameter see the next paragraph Sequencer State Advance Threshold via Count Parameter The sequencer count parameters work in conjunction with the state duration configuration in the control parameter to determine when to advance to the next state The function of this parameter is dependent on the state duration configuration as defined in Table 7 6 on page 88 The range of data DPD00088A 87 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters programmed into this parameter can be from 0 to 65 535 and can represent time pulse counts analog voltage thresholds analog current thresholds or digital comparison values Table 7 6 Seq Count Definition Based on Cntl Parameter Configuration Bits 4 5 6 of Seq Cntl Description of Seq Count Function 000 Time Base The current sequencer state will last for a time interval equal to the number Seq Count X multiplied by the time base configured in the Seq Appl parameter Seq Appl Setting Time to Advance Maximum Sequence Time 1 sec Base 1 sec Seq Count X 18 2 hours
67. and PI configuration parameters are available in Level 1 programming Vector The Vector macro activates the sensorless vector control algorithm When an operation requires low speed and high torque this macro should be activated DPD00088A 49 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start 6 2 Description of Parameters Used in Macro Mode Parameters 490 491 and 492 are used only in the Macro mode Parameters 509 510 511 801 and 810 are used in both Macro and Level 2 programming X4 parameters are described in Chapter 7 X4 Parameters on page 59 of this manual 490 Appl Macro Default Factory HAM B string This parameter configures what macro will be active in the drive A macro will change a default or visibility of a parameter The following data values may be assigned to this parameter Macro Description Factory Provides a simple way to restore factory default parameter listings Fan Provides a basic set up for Fan applications including V Hz curve and terminal strip operation in Level 1 programming Fan w PI Provides a simple set up for Fan applications that require process control Parameters such as V Hz curve terminal strip operation and PI configuration are available in Level 1 programming Pump Provides a basic set up for Pump applications includin
68. and all timing for the sequencer will be on a 1 second base The Sequencer mode ofthe X4 is active sequencer parameters are visible 1 sec base 2 ae in Level 2 and all timing for the sequencer will be on a 1 second base The Sequencer mode of the X4 is active sequencer parameters are visible 01 sec base 3 ee in Level 2 and all timing for the sequencer will be on a 01 second base 7 4 2 Controlling the X4 Program Sequencer The Program Sequencer can be activated and controlled from either the keypad or the terminal strip Itis not possible to control the sequencer through the serial link The control method of the program sequencer is determined by parameter 201 Input Mode Setting the Input Mode parameter also DPD00088A 84 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters allows switching from Sequencer mode to normal keypad operation by way of the Local Remote switch Table 7 4 illustrates possible program sequencer control configurations Table 7 4 Program Sequencer Control Configuration Input Mode Input Mode Local Operation Remote Operation Setting Value Sequencer control via keypad FWD Local Only 0 Stop N A Default Seq Ref is keypad Seq control via FWD terminal Remote Only 1 NA Default Seq Ref is Ref Select Normal X4 keypad operatio
69. anged RIGHTS The first character of the second line indicates if the particular parameter can be changed P or only examined V If an attempt is made to change data while in the View V mode the message NO ACCESS will appear for one second 5 3 4 Other Data The top line gives 16 character description of the parameter being accessed The parameter number will flash when data is being changed Up to 10 characters are used to display the information stored in the parameter Some parameters have a unit designator such as S Seconds h Hours C Degrees centigrade Hz Hertz Percent A Amperes When the drive stops because of a fault trip a unique error message will be displayed along with the flashing STOP indicator Pages or screens of information are available concerning the actual fault and drive status Chapter 8 Troubleshooting on page 93 gives information about fault codes and troubleshooting Keypad Display Window The keypad display provides information on drive operation and programming Special symbols provide further information about drive operation see the following section Figure 5 2 shows an example of the X4 keypad display Figure 5 2 X4 Keypad Display DPD00088A 45 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 5 Programming with the X4 Keypad 5 5 Pr
70. atch on the fly algorithm sweeps through frequencies only in the forward direction while searching for the operating frequency Catch on the fly algorithm sweeps through frequencies only in the reverse direction while searching for the operating frequency Catch on the fly algorithm sweeps through frequencies in both directions while searching for the operating frequency The direction that is chosen first depends on the direction of the command given to the drive Note that this option is slower than the other two modes of operation 850 PI Configure Range text string Default No PI Level 2 The PI Configure parameter determines what type of PI control is active in the drive PI can be active at all times or activated using a digital input If you select a digital input or function key as the means to enable PI control remember to configure the parameter that sets the function of the digital input or function key to enable PI control to complete the implementation The following data values may be assigned to this parameter Parameter Value Description No PI Dir F FWD Rev F FWD Dir F FWD E Rev F FWD E Dir Full Rev Full Dir Full E Rev Full E PI control is always inactive Direct action with feed forward Reverse action with feed forward Direct action with feed forward with PI enabled by DI Reverse action with feed forward with PI enabled by DI Direct action with full range Reverse action with
71. ating Drive Load Calculated percentage of drive rating 200 of drive rating Drive Temp Calculation of total drive temp rating 10096 of unit temp rating Stator Freq Commanded frequency 100 of input config Power Out Calculated power output of drive 250 of drive rating PI Fback Allows the analog output to produce a signal in proportion to the PI feedback received Load A 5v 50 offset is introduced into 200 of drive rating the Vmet output more positive outputs will be achieved with higher load values Range 0 0 200 0 701 Vmet Span Level 2 Default 10096 This parameter sets the span of the Vmet analog output Range text string Default Drive Load Level 2 702 Imet Config This parameter configures the analog signal that will be applied to the Imet output pin The following data values may be assigned to this parameter Para Value Description Range Limit Freq Out Output frequency of the drive Parameter max freq Voltage Out Voltage being supplied to the motor Rated motor voltage Current Out Current being supplied to the motor 20096 of drive rating Drive Load Calculated percentage of drive rating 200 of drive rating Drive Temp Calculation of total drive temp rating 10096 of unit temp rating Stator Freq Commanded frequency 100 of input config Power Out Calculated power output of drive 25096 of drive rating PI Fback Allows the analog output to produce 10096 of feedback signal a signal in pro
72. auge must be selected based on 12546 of the continuous input current rating of the drive Wire gauge must be selected from wire tables for 75 C insulation rating and must be of copper construction The 230 V 7 5 and 15 HP models and the 460 V 30 HP models require 90 C wire to meet UL requirements See Chapter 2 for the continuous output ratings for the drive Grounding must be in accordance with NEC and CEC If multiple X4 drives are installed near each other each must be connected to ground Take care not to form a ground loop See Table 4 1 on page 26 and Table 4 2 on page 26 for information on power terminal wiring specifications DPD00088A 25 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Table 4 1 X4 Power Terminal Wiring Specifications Chapter 4 Connections Specifications Frame Size Torque Nom Torque Max Max Wire Size Strip Length Size 0 12 in lbs 13 in lbs 12 24 AWG 5 16 0 3125 Size 1 16 in Ibs 18 in lbs 8 18 AWG 5 16 0 3125 Size 2 30 in lbs 6 8 AWG 3 8 0 38 Size 3 35 in lbs 3 AWG Size 4 65 in Ibs 3 0 AWG Size 5 132 in Ibs 400 MCM Note Wire type not specified by the manufacturer Some types of wire may not fit within the constraints of the conduit entry and bend radius inside the drive Table 4 2 User Supplied Terminal Cross Reference
73. ault 0 0 Range 0 0 Max Freq Parameter 301 Minimum Frequency configures the minimum frequency output of the drive This parameter governs the minimum frequency when operating from the keypad or from an analog input The preset speeds can be set lower than the minimum frequency in parameter 301 302 Max Frequency Default 60 Hz Range 0 0 to 400 0 Hz Parameter 302 the Maximum Frequency parameter configures the maximum frequency output of the drive 303 Preset Freq 1 Jog Ref Default 5 Hz 304 Preset Freq 2 Default 10 Hz MTM 305 Preset Freq 3 Default 20 Hz mange Min Max Freg Levels 1 2 for 303 306 Preset Freq 4 Default 30 Hz Level 2 for 304 308 307 Preset Freq 5 Default 40 Hz 308 Preset Freq 6 Default 50 Hz These parameters configure six preset speeds in addition to the normal reference speed of the drive as defined by parameters 201 Input Mode and 204 Ref Select and the maximum frequency of the drive as set with parameter 302 Max Frequency Thus in effect you may choose to operate the drive at up to eight different speeds The eight speeds are selected by a combination of three digital inputs PS1 PS2 PS3 A wiring scheme for utilizing preset speeds is provided on page 37 along with a truth table showing what combination of inputs results in the selection of which speeds Note that parameter Parameter 303 Preset Freq1 also serves as the reference frequency for jogging DPD00088A
74. aximum speed and increase in time in minutes up to the maximum scale of 6553 5 at minimum frequency DPD00088A 78 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 20 of 25 805 Display Units Default RPM 1 Hanger Sving This parameter determines the three character customer display units used when parameter 804 is set to User Units The last digit indicates the number of decimal places to be shown on the display Up to three decimal places are possible 809 Display Scale Default 1 Bom This parameter determines how the reference or output of the drive will be displayed to the user It selects the maximum scaling of the display when running at maximum frequency Range text string 810 Language Default English Level 2 Macro This parameter configures the language text strings will be displayed in The following data values may be assigned Parameter Value English Italian Spanish French German Range 0 9999 811 Access Code Default 0 Level 2 The security Access Code allows the user to control access to the programmable functions of the inverter The initial value of this parameter is 000 which signifies that no access code is necessary Any number between 001 and 999 may be used for an access
75. bk User Standard commanded frequency Output frequency actually sent to the motor Frequency of the stator Custom units display based on value in parameter 805 Custom speed display with RPM as units Custom speed display with GPM as units Custom speed display with FPM as units Custom speed display with MPM as units Custom speed display with PSI as units Custom display with degrees C Custom display with degrees F Custom display time in hours of operation Custom display time in minutes of operation Custom display time in seconds of operation Custom display time in seconds of operation Display is scaled to read in RPM based on the PI feedback input to an analog input Display is scaled to read in PSI based on the PI feedback input to an analog input Display is scaled to read in GPM based on the PI feedback input to an analog input Display is scaled to read in User units parameter 805 based on PI feedback input to an analog input When using any of the Time functions these refer to Retention Time Retention time is an inverse function as speed goes up time goes down and vice versa It is typically used in oven type applications The value set in parameter 809 Display Scale references the time of operation when running at Max Frequency For instance if parameter 302 Max Frequency is set for 60 Hz 804 Display Mode is set for Time min and 809 Display Scale is set for 600 the scales of the display will read 60 0 min at m
76. control path The Motor RS parameter will contain a new value that is the calculated resistance of the motor If the test was not successful the drive will fault with a RS Meas Fail message Fault 34 If the test fails you may want to try the test again with a different Rated Mtr FLA or different Current Limit percentage If the measurement process fails for any reason it is possible to physically measure motor resistance by using an ohmmeter and dividing the result by 2 Then enter this value manually into parameter 514 Motor RS Activating Automatic RS Measurement via Serial Link Modbus Make sure there is no load applied to the motor and that the motor shaft is free to spin without damage or injury Configure the following parameters to the data provided on the nameplate of the motor Rated Volt 509 Rated Mtr FLA 510 Rated Mtr RPM 511 Power Factor 515 Change parameter Find Mtr Data 519 to a value of Motor RS At this point the RS Measurement will be armed Start the RS Measurement by writing a value of 0x0007 to parameter SIO Cntl Word 904 The measurement begins as the drive injects voltage to the motor at zero frequency The test lasts about two seconds If the test was successful the drive will stop and return to the configured control path The Motor RS parameter will contain a new value that is the calculated resistance of the motor If the test was not successful the drive will fault
77. ct see page 76 the default RC1 setting is for the relay to activate when a fault occurs Drv Fault Terminal NO1 is the normally open contact which closes when the relay is activated Terminal NC1 is the normally closed contact which opens when the relay is activated Terminal RC1 is the common terminal NC2 The second auxiliary relay NO2 The function of the relay is set by parameter 706 Relay 2 Select see page 76 the default RC2 setting is for the relay to activate when the drive is running Drv Run Terminal NO2 is the normally open contact it will close when the relay is activated RC2 is the common terminal DO1 Digital Outputs 1 and 2 DO2 The function of the outputs is set by parameters 707 DO1 Select and 708 DO2 Select The default setting for DO1 is Drive Ready for DO2 it is At Speed See page 76 DOP Open collector transistor output that supplies a pulse train proportional to speed The frequency of the output is set by parameter 812 Freq Ref Output to either 6x or 48x the running frequency The output has a maximum rating of 28 Vdc and requires a pull up resistor 4 7 kOhms if using the drive s internal supply Note that if you are using a high impedance meter to this terminal the pull up resistor value may need to change Please consult the factory for more information DPD00088A 36 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Ema
78. damaging to the drive The drive has detected an Verify incoming line power is 0 overvoltage condition during within specification Add reactor power up not auto resettable or transformer to correct Verify incoming line power and Tne arvehas deteciedian check for regenerative load Overvoltage ee Reduce Regen load or add 18 OverVoltage n Le overvoltage condition during a z f condition E dynamic braking resistors Regen running condition en f Current Limit may help consult factory The drive has detected an Verify incoming line power is 2 overvoltage condition on power within specification Add reactor up on the load side or transformer to correct 0 The DB circuit is active on power Check for failed braking up not auto resettable transistor Consult factory The DB circuit is being activated Reduce braking cycle or increase 1 for too long possibly causing the capacity Activate current limit Dynamic brake resistor to overheat or fail consult factory 15 Dyn Brake overload The DB circuit is overloaded Reduce braking cycle or increase 2 because of too large a capacity Activate current limit regenerative load consult factory The DB circuit is faulty on power 3 4 5 up not auto resettable Consult factory me drive sensed an over urrent Check for failed output power 0 condition on power up not auto device or shorted motor resettable OverC Overcurrent 18 youen EIEN The drive sensed an overcurrent Reduc
79. dpoint through which the V Hz curve passes so a custom curve may be created for special motor applications Vector Activates the sensorless vector algorithm for high torque low speed operation A vector duty motor should be used for this mode of operation Vector mode does not use the Boost parameter parameter 502 502 Voltage Boost Default 1 0 fange 0 9 to 30 0 Parameter 502 Voltage Boost increases the motor voltage at low speed to increase the starting torque of the motor The parameter sets the amount of boost expressed as a percentage of the default boost to be applied at zero frequency The amount of boost decreases linearly with increasing speed This parameter is used when parameter 501 is set with fixed boost options CAUTION MOTOR OVERHEATING Too much boost may cause excessive motor currents and motor overheating Use only as much boost as is necessary to start the motor Failure to observe this instruction can result in equipment damage A ATTENTION SURCHAUFFE DU MOTEUR Une amplification de puissance excessive peut entra ner des surintensit s de courant et faire la surchauffe du moteur N utilisez que le niveau d amplification n c ssaire pour d marrer le moteur Si cette directive n est pas respect e cela peut entrainer des dommages mat riels 503 V Hz Knee Freq Default 60 Hz ae scene This parameter sets the point on the frequency scale of the V Hz curve at
80. e DB External External dynamic braking active No Dyn Brk Dynamic braking circuit disabled Int ARCTIC When DB Config is configured to Int ARCTIC dynamic braking becomes active if the drive temperature drops below 7 degrees C When the DB becomes active an ARCTIC Mode warning flashes on the keypad If the drive drops below 10 degrees C the drive will be disabled and not allowed to run The keypad will indicate a Not enabled state at this point If the drive heats up after being below 10 degrees C the drive must meet the following criteria before operating again a Drive temperature must be above 9 degrees C and b Drive temperature must stay above 9 degrees C until a time period has elapsed The time period is dependent on how far below 10 degrees C the drive was Each degree below 10 degrees C adds another 4 minutes before restart A CAUTION MOTOR OVERHEATING Do not use DC injection braking as a holding brake or excessive motor heating may result Failure to observe this instruction can result in equipment damage A ATTENTION SURCHAUFFE DU MOTEUR N utilisez pas le fraingres CC comme frein de maintien car cela peut entrainer une surchauffe excessive du moteur Si cette directive n est pas respect e cela peut entrainer des dommages mat riels Range 1 100 414 S Ramp Rounding Default 2596 Level 2 This parameter is used to define the amount of rounding or S curv
81. e 1000 m 3300 ft without derating Maximum vibration per EN50178 1g 57 150 Hz Acoustic noise 80 dba sound power at 1 m 3 ft maximum 1 to 5 HP models Natural convection Cooling 7 5 to 200 0 HP models Forced air Note 575Vac 5 HP model has a fan DPD00088A 13 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 2 Technical Characteristics 2 4 Electrical Specifications Input voltage X4C1Sx models 115 Vac 1 phase 10 X4C2x models 200 230 Vac 3 phase 15 X4C4x models 380 460 Vac 3 phase 15 X4C5x models 575Vac 3 phase 15 Line frequency 50 60 Hz 2 Hz Source kVA maximum 10 times the unit rated kVA see note below Control system DC bus voltage for 115 Vac models 230 Vac models 460 Vac models 575 Vac models Overvoltage trip 406 Vdc 406 Vdc 814 Vdc 1017 Vdc Dynamic brake activation 388 Vdc 388 Vdc 776 Vdc 970 Vdc Nominal undervoltage UV trip 199 Vdc 199 Vdc 397 Vdc 497 Vdc V Hz or SVC Carrier frequency 1 16 kHz programmable 8 kHz max for 125 200 HP models Output voltage 3 phase 0 to 100 of incoming line 0 230 Vac for 115 Vac models Overload capacity 120 of rated normal duty rms current for 60 seconds 150 of rated heavy duty rms current for 60 seconds Frequency range 0 1 to 400 Hz Freque
82. e load on motor Verify that condition during operation The current has exceeded the safe operation point of power devices Motor FLA is programmed correctly Check for mechanical binding and shock loading Note Shaded faults are auto resettable except where noted DPD00088A 94 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Table 8 1 X4 Fault Codes Page 3 of 5 Chapter 8 Troubleshooting Adv Fault Code Fault Display Description Code Explanation Suggestions for Recovery Check that ambient temperature The temperature of the heatsink ESI moi KG die 5 meting 0 ANE Check for fan operation exceeded a temperature limit assuming drive has fans installed Check that ambient temperature The temperature of the control does not exceed drive s rating Over temperature 1 board exceeded a temperature Check for fan operation 19 Over Temp sess limit assuming drive has fans installed The drive sensed the heatsink A d Check thermistor connections or 2 thermistor sensor is faulty or not replace Consult factory connected properly The drive sensed the control r i Check thermistor connections or 3 board thermistor sensor is faulty replace Consult factory or not connected properly Check load current demand Motor timed The drive detected an
83. e sequencer A sample operate screen where the sequencer is in state 1 is shown below When the sequencer is running a warning Seq Running will flash on the screen to indicate that the drive control state may change without user input For example When the sequencer is dwelling pausing in a state a warning Seq Dwell will flash on the screen to indicate that the sequencer will not advance For example iSitlolpipieidy 7 4 5 Sample Sequencer Program A machine is required to run in the forward direction at 50 Hz for one hour then quickly decelerate to a stop While stopped a digital output must be enabled to sound an alarm to an operator After two minutes the machine must accelerate in the reverse direction to 5 Hz until a limit switch is activated causing the drive to decelerate to a stop The following three sequential states can be programmed using only the drive Table 7 7 Sample Sequencer Program Requirements State 1 State 2 State 3 Direction Selection Forward Stop Reverse Speed Selection 50 Hz Zero speed 5 Hz Ramp Selection Primary Alternate Primary Output Configuration SeqOut 00 SeqOut 01 SeqOut 10 State Duration 1 hour 2 minutes Until DI active First since two of the sequential states are time based the proper setting of the Seq Appl parameter must be determined Since there is not time required that has resolution needed of less than one second the 1 s
84. e this function see the description for parameter 802 Start Options on page 78 Whether the drive is running or stopped pressing this key places the drive in Program mode See Table 5 2 on page 42 for more information on how this key functions E Pressing this key toggles drive control between the LOCal and REMote control modes as selected by parameter 201 Input Mode It can be configured to shift the Run Stop command either FWD or REV the speed reference signal both of the above It can also be set to disabled which is the factory setting It will operate either in Stop mode or while the drive is running If power is removed and reapplied the memory will retain the last selected function DPD00088A 41 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 5 Programming with the X4 Keypad You can access Program mode by stopping the X4 drive and pressing the Program PROG key for Level 1 access or holding down SHIFT while pressing PROG for Level 2 access Pressing and holding the Enter key and then pressing the Program key will show only those parameters that have been changed from the factory defaults Table 5 2 describes the function of the keys in Program mode Table 5 2 Function of Keys in Program Mode Press this key to have the drive enter Program mode and have Level 1 param
85. e to the Accel and Decel ramp The amount of rounding is split evenly between the beginning and the end of the ramp A value of 1 would mean that the rounding of the ramp is near linear A value of 50 would have 25 rounding at the start of the ramp and 25 at the end of the ramp Parameters 490 491 492 See Description of Parameters Used in Macro Mode on page 50 DPD00088A 68 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 10 of 25 NT Range 0 to 7 501 V Hz Select Default Linear Fxd Level 2 The V Hz Characteristic Selection parameter determines the characteristic of the V Hz curve and whether any boost will be applied at starting The following data values may be assigned Parameter Value Description Linear Auto The Linear Auto selection operates the Vector algorithm and activates torque limiting functionality Linear Fxd V Hz curve with the amount of boost fixed at the value set in parameter 502 Voltage Boost Pump Fxd V Hz curve with the amount of boost fixed at the value set in parameter 502 Voltage Boost Fan Fxd V Hz curve with the amount of boost fixed at the value set in parameter 502 Voltage Boost Linear 2pc Activates parameters 512 Midpoint Frq and 513 Midpoint Volt These parameters are used to define a mi
86. ec Base option is the easiest to use If greater resolution is needed for example if a state needed to last for 2 5 seconds another option should be chosen Since the sequence requires use of a digital input and a digital output two non sequencer parameters need to be used Set the parameter DI1 Configure to Seq1 and the parameter DO1 Configure to SeqOut 01 Since control of the sequencer is only needed from the keypad the configuration of the Input Mode parameter should be Local Only DPD00088A 89 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Required parameter modifications for this program are provided in Table 7 8 with explanations Table 7 8 Required Parameter Settings for Sample Sequencer Program Parameter Value Explanation Seq Appl 1 sec Base Sets 1 second time increments DI Configure Seg Allows DI to end state 3 DO1 Configure SeqOut 01 Allows DO1 to be active in state 2 Preset Speed 1 5 Hz Speed for state 3 Preset Speed 6 50 Hz Speed for state 1 Seq Cntl1 00010000110 aa Ramp Preset Seq Count 1 3600 1 hour 3600 seconds Seq Cntl 2 01000001000 Enable Output Stop Timed Alt Ramp Speed Ignored Seq Count 2 120 2 minutes 120 seconds Seq Cntl 3 00101100001 Se Value Primary Ramp Preset Seq Count
87. ed free with the SIOCOS adapter for drives WIN trAC PRO configured for multi drive applications must be registered for use Serial Communications Adapter Part Numbers SIOCO3 This adapter is required when you are connecting to a PC It converts the RS 232 serial output on the PC to RS 485 accepted by the drive Cables and our WIN trAC software package are bundled with this option Remote Keypad for X4 when used as a panel mounted drive Sizes 0 2 Part Number XRKPM This Remote Keypad kit can be used when a Size 0 2 X4 model is mounted inside a host enclosure and when programming and operation need to be done on the front of the enclosure The kit comes with a keypad and adapter assembly that replaces the standard keypad on the drive The original keypad assembly is removed and discarded or can be kept as a spare for other drive models not using the XRKPM option The option includes a standard 12 foot ribbon cable When installed properly the remote keypad meets NEMA 4x IP66 standards and the drive rating will be IP20 Remote Keypad for X4 when used as a wall mounted drive Sizes 0 2 Part Number XRKWM This Remote Keypad kit can be used when a Size 0 2 X4 model is mounted in a stand alone configuration and when programming and operation need to be done in another location The kit comes with a keypad and adapter assembly that replaces the standard keypad on the drive The remote keypad can be mounted up to 100 feet from the dri
88. ee Geos Sees e NV Res 23 3 0 C nd it Usage Tc 23 Sd ALOUGSISANON serene rsr SNA hier NT ei TANT ide held eine 23 Chapter 4 Connections cxieos4 prs Et RREORS E ERI REX S EERECOR RES cseeeeass ete 24 Zl In OOHOH ODE ou sacs pics pa cased na aai de d RR inside aie 25 4 2 General Wiring Information 25 4 2 1 Wiring Practices 25 4 2 2 Considerations for Power Wiring 25 4 2 3 Considerations for Control Wiring 26 4 3 Input Line Requirements 2e delere y PRU REX EU REX E E 21 4 3 1 Lane Volt gs xen ede Mabie eL pas aA 27 4 3 2 Lane Capacity oce egeo tege itus a eoo dete qai AD wages 27 4 3 3 Phase Imbalance 27 4 3 4 Single phase Operation 28 4 3 5 Ground Fault Circuit Interrupters 28 4 3 6 Motor Lead Length 28 4 3 7 Using Output Contactors 28 4 4 Terminals Found on the X4 Power Board 29 4 4 1 Description of the Terminals 29 4 4 2 Typical Power Connections 30 4 5 Dunange Braking 22e ru n die ia Co Ne id torse 32 4 6 Terminals Found o
89. eed potentiometer Terminal strip switch terminal strip signals network EMOP_EMOP2 Non None Terminal strip momentary Terminal strip switch pushbuttons network Terminal strip momentary Terminal strip switch LOC EMOP EMOP2 Keypad Keypad pushbuttons network DPD00088A 99 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com VACON DRIVEN BY DRIVES EU Declaration of Conformity WE Vacon Inc 3181 Black Gap Road Chambersburg PA 17202 USA hereby declare that the products Product Name Vacon X Series AC Drives Model Designation Vacon X4CxxxxxC or D and X5CxxxxxC or D and X5CxxxxxC09 have been designed and manufactured in accordance with standards Low Voltage Directive EN50178 Electronic equipment for use in power installations Electromagnetic compatibility The models listed above do not include internal EMC filters and external equipment must be used to achieve EN61800 3 compliance Units in the 380 460V range as denoted with a 1 suffix e g XxC4xxxxC1 include internal EMC filters and fulfill the requirements of the 2 environment EN61800 3 category C3 EN55011 class A2 XxC40750C through XxC42000D meet the 2nd environment requirements without added filters The products referenced above are for the use of control of the speed of AC motors Via i
90. eed to calculate it 512 Midpoint Freq Default 60 0 Hz Range 0 0 ae Knee Freq When parameter 501 V Hz Select is configured to Linear 2pc this parameter together with parameter 513 Midpoint Volt defines an additional point in the V Hz characteristic 513 Midpoint Volt Default 100 0 rr rS When parameter 501 V Hz Select is configured to Linear 2pc this parameter along with parameter 512 Midpoint Freq defines an additional point in the V Hz characteristic 514 Motor RS Default Model dependent Manga D Ohms This parameter allows direct entry of the Stator Resistance Rs of the motor for better vector performance The motor manufacturer can provide this information or you can physically measure this value with an ohmmeter From the line to line measurement of motor resistance enter half the measured value See page 47 for more information Range 0 50 1 00 515 Power Factor Default 0 80 Level 2 Macro This parameter allows direct entry of the motor s power factor for better vector performance The motor manufacturer can provide this information DPD00088A 70 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 12 of 25 Range text string 516 Slip Comp Enable Default
91. er 801 Program Number page 77 5 5 5 Viewing Parameters That Have Changed The X4 unit allows you to view only those parameters that have changed If you press the ENTER and PROG keys simultaneously only those parameters that have been changed from the factory defaults will be shown Note that all parameters regardless of Level 1 or 2 default location will be shown If other parameters need to be changed press the PROG key to exit this mode in either Level or 2 as needed 5 5 6 Using Macro Mode A special Macro programming mode is available with the X4 series of AC drives The Macro programming mode allows you to customize the most common parameters for your application in the Level 1 group Macro mode provides special parameters for activating modes of operation by macros program sequencer or serial communications Parameters that are important to the drive s operation are also included in the Macro mode Although these parameters are also available with standard programming the Macro mode allows you to quickly and easily configure the drive with essential parameters See Chapter 6 Using Macro Mode and Getting a Quick Start on page 49 for detailed information about using macros to program the X4 drive Measuring Stator Resistance RS Measurement 5 6 1 Activating Automatic RS Measurement Using the Keypad 1 Make sure there is no load applied to the motor and that the motor shaft is free to spin without damage or injury 2
92. er a Stop command DC braking begins when the frequency reaches the value set in parameter 409 DC Inj Freq If the frequency at the time of a Stop command is less than that of DC Inj Freq DC braking begins immediately The braking continues for the time period specified by parameter DC Inj Freq Once the time period elapses the drive may be restarted Parameter Value Description DC at Stop DC inject only on Stop DC at Start DC inject only on Start DC at Both DC inject only on both Start and Stop DC on Freq DC inject only on Stop below the set frequency 407 DC Inject Time Default 0 2 sec Range 0 9 MM If parameter 406 is set to DC at Stop see page 67 direct current is applied to the motor This parameter DC Inject Time determines how long the direct current will be applied and how long DC is applied at Start if programmed accordingly This parameter works in tandem with parameter 410 DC Inject Config and the other parameters associated with DC Inject Config That is the time period configured by this parameter DC Inject Time determines how long DC injection braking will be active When DC injection braking is controlled by a digital input the braking continues for as long as the digital input is true plus the time set by parameter 407 DC Inject Time When it is controlled by frequency however it continues for the length of time once the drive reaches the frequency set by parameter 409 DC Inj Freq Range 0
93. erload The drive sensed an overload that exceeded the drive rating Check that load conditions do not exceed the drive s rating 12096 for 60 seconds from nameplate current rating for normal duty and 150 or rated current for 60 seconds heavy duty 29 Stuck Key Stuck key error This fault occurs if a key press is detected upon power up This would occur because of a defective keypad or because someone was holding down a key when powering up the drive Check for stuck keypad and repair or replace Consult factory 30 Param Range Parameter out of range One of the customer parameters is out of range Check for a parameter value saved out of the standard range Reset parameters to factory default Consult factory 31 Pwr Wiring Power wiring error This fault flags a problem with the drive wiring This fault can occur if an IOC fault is detected during the power wiring test Check that input power wiring is not connected to load power terminals Consult factory Note Shaded faults are auto resettable except where noted DPD00088A 96 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Table 8 1 X4 Fault Codes Page 5 of 5 Code Fault Display Description Adv Fault Code Explanation Chapter 8 Troubleshooting Suggestions fo
94. ers can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD00088A iv 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Summary of X4 Parameters cannot cl hange in Run Bold type Level 1 parameter No Parameter Name Options Default User Setting See Page 610 Timed OL Select text string Std Ind 60s 74 613 Max Regen Ramp 100 100096 300 74 614 Stability Gain 0 10 Model Dependent 75 615 Stability Rate 0 1000 Model Dependent 75 700 Vmet Config text string Freq Out 75 701 Vmet Span 0 0 200 0 100 0 75 702 Imet Config text string Drive Load 75 703 Imet Span 0 0 200 0 100 0 75 704 Imet Offset 0 0 90 0 0 0 75 705 Relay 1 Select text string Drv Fault 76 706 Relay 2 Select text string Drive Run 76 707 DO1 Select text string Drv Ready 76 708 DO2 Select text string At Speed 76 720 Active Logic text string Active High 76 721 D1 Configure text string Preset 1 77 722 D2 Configure text string Preset 2 77 723 D3 Configure text string Preset 3 77 724 D4 Configure text string Alt Ramp 77 725 D5 Configure text string Fault Reset 77 726 MOL Polarity text string NO Opera
95. eter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes Pe E Range 0 to 1000 ms 215 Cin Filter Time Default 20 ms Level 2 This parameter configures the time constant of a filter of the Cin analog input When the parameter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes DPD00088A 64 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 6 of 25 216 Vin2 Filter Time Default 20 ms haa ooms This parameter configures the time constant of a filter for the Vin2 analog input When the parameter value is set to 0 ms there is no software filtering of the analog input A value above 0 ms causes the drive to filter the analog signal Note that long filter times will create a delay in the drive response to signal changes 217 Trim Ref Enable Default Disabled nange ea string This parameter enables or disables trimming of the drive reference by an analog input and selects which a
96. eters available To access Level 2 parameters hold down SHIFT while pressing this key to access Macro mode hold down the PROG key for more than 3 seconds Once Program mode is active pressing this key at any time returns the drive to the Operation mode If an Access Code has been programmed it must be entered to proceed with programming See Parameter 811 Access Code page 79 NOTE To see what parameters have changed from the factory default press ENTER PROG If the display flashes Factory Defaults no parameters have changed E3 E In the Program mode pressing this key scrolls forward through the parameters If the P indicator is flashing it increases the value of the parameter To change the scroll rate hold the SHIFT key at the same time to increase the scroll rate release the SHIFT key to return to the normal scroll rate Press the ENTER key to store the new value In the Program mode pressing this key scrolls backward through the parameters If the P indicator is flashing it decreases the value of the parameter To change the scroll rate hold the SHIFT key atthe same time to increase the scroll rate release the SHIFT key to return to the normal scroll rate Press the ENTER key to store the new value NOTE If the P indicator on the keypad display is flashing momentarily pressing and releasing both the INC and DEC keys at the same time restores the parameter to the factory default value Press ENTER to sto
97. exterior for shipping damage If damage is apparent notify the shipping agent and your sales representative Remove the cover and inspect the drive for any apparent damage or foreign objects See Figure 3 1 on page 22 for locations of cover screws Ensure that all mounting hardware and terminal connection hardware is properly seated securely fastened and undamaged Read the technical data label affixed to the drive and ensure that the correct horsepower and input voltage for the application has been purchased If you will be storing the drive after receipt place it in its original packaging and store it in a clean dry place free from direct sunlight or corrosive fumes where the ambient temperature is not less than 20 C 4 F or greater than 65 C 149 F A CAUTION EQUIPMENT DAMAGE HAZARD Do not operate or install any drive that appears damaged Failure to follow this instruction can result in injury or equipment damage A ATTENTION RISQUE DE DOMMAGES MATERIELS Ne faites pas fonctionner et n installez pas tout variateur de vitesse qui semble tre endommag Si cette directive n est pas respect e cela peut entrainer des blessures corporelles ou des dommages mat riels 3 2 Installation Precautions Improper installation of the X4 AC drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these precau
98. f up to 8 other follower drives The output of each follower can be individually programmed or trimmed ON THE FLY with this parameter The range of adjustment is 0 200 of the master This function only works when using the 6FS and 48FS functions in parameter 204 DPD00088A 79 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 21 of 25 814 Display Status Default Drive Load Range text string Level 2 This parameter allows configuration of the additional parameter status field on the operate screen The following fields can be configured Parameter Value Voltage Out Current Out Drive Load Drive Temp Power Out of FLA Description Voltage being supplied to the motor Current being supplied to the motor Calculated percentage of drive rating Calculation of total drive temp rating Calculated power output of drive Calculated percentage of drive rating Range Limit Rated motor voltage 200 of drive rating 20096 of drive rating 100 of unit temp rating 25096 of drive rating Percent of motor FLA 816 Fly Catch Mode Range text string Default Sweep Fwd Level 2 This parameter configures how the catch on the fly operates Parameter Value Sweep Fwd Sweep Rev Sweep F R Description C
99. g V Hz curve and terminal strip operation in Level 1 programming Pump w PI Provides a simple set up for Pump applications requiring process control Parameters such as V Hz curve terminal strip operation and PI configuration are available in Level 1 programming Vector Activates the sensorless vector control algorithm When an operation requires low speed and high torque this macro should be activated Note that in Vector control the drive automatically runs the Motor Rs measurements when leaving PROGram mode 491 Seq Appl Default Disabled pange it string This parameter configures sequencer parameters are visible and the time base of the sequencer The time base may change depending on the timing loops used The following data values may be assigned to this parameter Macro Value Description Disabled Sequencer disabled and parameters hidden 1sec Base Sequencer enabled and 1 second time base 1sec Base Sequencer enabled and 0 1 second time base 01sec Base Sequencer enabled and 0 01 second time base irs Range text string 492 SIO Visible Default No Macro This parameter configures whether SIO parameters are visible The following data values may be assigned to this parameter Macro Value Description No SIO parameters hidden Yes SIO parameters visible Range 100 V 690 V 509 Rated Mtr Volt Default Model dependent Level 2 Macro The Rated Motor Voltage parameter configures t
100. g has both Auto Start and Catch on the Fly enabled at the same time Line Start Lockout If maintained contact run operators are used they must be opened and then re closed for the drive to start after AC power is applied When AC power is applied if a Run command is present through the terminal strip the drive will start This setting has both LS Lockout and Catch on the Fly enabled at the same time This setting has both Auto Start and Catch on the Fly enabled at the same time 803 PWM Frequency Range 0 6 16 0 kHz Default 3 0 kHz Level 2 The PWM Carrier Frequency parameter sets the carrier frequency of the Pulse Width Modulation PWM waveform supplied to the motor Low carrier frequencies provide better low end torque but produce some audible noise from the motor Higher carrier frequencies produce less audible noise but cause more heating in the drive and motor 804 Display Mode Default Std Disply Range iing The Display Mode parameter determines how the reference or output of the drive will be displayed to the user If User Units is selected parameter 805 allows you to customize the 3 unit values on the display The following data values may be assigned to this parameter Parameter Value Description Std Disply Out Freq Stator Freq User Units RPM Units GPM Units FPM Units MPM Units PSI Units Degrees C Degrees F Time hrs Time min Time sec Time sec Fbk RPM Fbk PSI Fbk GPM F
101. g to supply current to the motor However when the contactor closes the drive sees the motor resistance and instantly demands current This inrush of current when the contactor closes can fault or cause failure to the drive To prevent problems interlock an auxiliary contact to the drive s Run or Enable circuit to stop the drive when the contactor opens In this way the drive will be disabled and no inrush will occur when the contactor is closed again DPD00088A 28 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections 4 4 Terminals Found on the X4 Power Board 4 4 1 Description of the Terminals Table 4 5 describes the X4 power terminals Table 4 5 Description of X4 Power Terminals Terminal Description L1 R These terminals are the line connections for input power Single phase 115 and 230 Vac D 1 to 5 HP models connect to any two of these terminals T1 U T2 V These terminals are for motor connections T3 W Note that earth ground is on the terminal strip see Figure 4 1 below Dynamic brake DB connections are not on the terminal strip but on fast on spade connectors for models up to 30 HP and on the terminal strip for models 40 HP and larger See page 32 for specific information about dynamic braking AC Line Power Single or Three Phase Li Figure 4 1 X4 P
102. gh Analog Current Threshold The active sequencer state lasts until the current signal applied to Cin terminals is a value programmed into Seq Count X The value programmed into Seq Count X should be the percentage of input after span and offset are applied where 100 0096 10000 Note The of analog input after span and offset can be read in parameter 911 Cin Status 110 Digital Comparison The active sequencer state lasts until the binary value of digital inputs configured to Seg1 Seq2 and Seq3 is equal to the value programmed into Seq Count X Note For this option to work Dix Configure parameters must be set to Seg Seg2 and Seq3 Digital Input Terminals Seq Count Seq1 Seq2 Seq3 Description 0 0 0 0 No input active 1 1 0 Seq1 active Seq2 active 0 0 1 0 0 Seg1 amp Seq2 active 1 Seq3 active oj 1 Seg1 amp Seq3 active oO A O D o Seq2 amp Seq3 active Seq1 Seq2 Seq3 active 111 The sequencer will never advance if this option is selected DPD00088A 88 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters 7 4 4 Sequencer Status Indicators When the sequencer is enabled the control path indication field on the keypad will indicate SQx where x represents the active state of th
103. gure Ref Switch ae 725 DI5 Configure Fault Reset T7 803 PWM Frequency 16 0 kHz 78 804 Display Mode Output Freq 78 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start Table 6 3 Fan with PI Application Macro Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 62 204 Ref Select Vint 63 205 Vin1 Config 0 10 V 63 206 Vin1 Offset 0 00 63 207 Vin1 Span 100 00 64 208 Cin Config 0 20 mA 50 64 209 Cin Offset 0 0 64 210 Cin Span 100 0 64 211 Vin2 Config 0 10 V 64 212 Vin2 Offset 0 00 64 213 Vin2 Span 100 00 64 401 Ramp Select ART DI 66 406 DC Inject Config DC at Start 67 501 V Hz Select Fan Fixed 69 504 Skip Freq Band 0 2 Hz 70 505 Skip Freq 1 0 0 Hz 70 608 Restart Number 0 74 609 Restart Delay 60 sec 74 702 Imet Config Current Out 75 703 Imet Span 100 0 75 704 Imet Offset 0 0 75 721 DI1 Configure Preset 1 77 722 DI2 Configure Preset 2 77 723 DI3 Configure Preset 3 T 724 DI4 Configure Ref Switch T7 725 DI5 Configure PI Enable T7 803 PWM Frequency 16 0 kHz 78 804 Display Mode Output Freq 78 850 PI Configure No PI 80 851 PI Feedback Vin1 80 852 PI Prop Gain 0 80 853 PI Int Gain 0 81 854 PI Feed Gain 1000 81 857 PI High Corr
104. gured 0 Standard program 1 Reset all parameters to factory default values display SETP 2 Store customer parameter values display STOC 3 Load customer parameter values display SETC 4 Swap active parameters with customer stored settings 10 Reset Total Run Time parameter 108 DPD00088A 77 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 19 of 25 802 Start Options Range text string Default LS Lockout Level 2 The Start Options parameter configures the Line Start Lockout functionality of the drive All data values ending with 2 allow you to press the Enter key to store the customer speed reference value on the keypad You must press and hold the Enter key for two seconds to save the speed command The following data values may be assigned Data Value Description LS Lockout AutoStart LSL w FLY Auto w FLY LS Lockout2 AutoStart2 LSL w FLY 2 Auto w FLY2 Line Start Lockout If maintained contact run operators are used they must be opened and then re closed for the drive to start after AC power is applied When AC power is applied if a Run command is present through the terminal strip the drive will start This setting has both LS Lockout and Catch on the Fly enabled at the same time This settin
105. he Vin1 Span parameter is used to alter the input range span of the input signal for analog input Vin1 that will affect speed or torque limit functions For example if parameter 205 Vin1 Config selects the 0 to 10 Vdc input signal setting this parameter to 50 reduces it to 0 to 5 Vdc 208 Cin Config Default 0 20mA 50 Range text string Parameter 208 Cin Config selects the type of signal for analog input Cin Parameters 209 Cin Offset and 210 Cin Span may be used to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 4 20mA 50 4 to 20 mA current signal with 50 Ohm load 4 20mA 501 4 to 20 mA current signal with 50 Ohm load Inverted 0 20mA 50 0 to 20 mA current signal with 50 Ohm load 0 20mA 501 0 to 20 mA current signal with 50 Ohm load Inverted Inverted signal response means that minimum input signal produces maximum inverter output frequency and maximum input signal produces minimum output frequency 209 Cin Offset Default 0 0 Range ede ig 100 0 Parameter 209 Cin Offset configures the offset for analog input Cin expressed as a percentage of the maximum value of the input signal See parameter 222 for options related to the drive s response to loss of input signal 210 Cin Span Default 100 0 Range 10 0 to 200 0 Parameter 210 Cin Span is used to alter the range of the input signal for analog input Cin For example if
106. he operation until terminal strip intervention through a properly programmed digital input With an active digital input ramps 404 Accel Time 2 and 405 Decel Time 2 are active ART F R Ramp to Stop Running forward 402 Accel Time 1 and 403 Decel Time 1 Running reverse 404 Accel Time 2 and 405 Decel Tiime 2 ART Frq Ramp to Stop If the output frequency is less than preset frequency parameter 308 Preset Freq 6 the active ramp is set by 402 Accel Time 1 and 403 Decel Time 1 If the output frequency is equal to or greater than 308 Preset Freq 6 the active ramp is set by 404 Accel Time 2 and 405 Decel Time 2 ART Strt RS Ramp to Stop This setting uses the Alternate Ramp for Acceleration parameter 404 to the set speed then uses the Main ramps parameters 402 and 403 when the speeds are adjusted The drive will revert to the Alternate Decel ramp parameter 405 when a Stop command is given S Curve Ramp to Stop The drive uses 402 Accel Time 1 and 403 Decel Time 1 for total time and 414 as the S Ramp Rounding value The amount of rounding is the same for that start and stop of the ramp time ART DI CTS Coast to Stop Same as ART DI but with Coast to Stop ART F R CTS Coast to Stop Same as ART F R but with Coast to Stop ART Frq CTS Coast to Stop Same as ART Frq but with Coast to Stop ART Str CS Coast to Stop Same as ART Strt but with Coast to Stop S Curve CTS Coast to Stop Same as S Curve but with Coast to Stop Range
107. he rated motor voltage and allows a user to enter the rated voltage from the motor nameplate to provide optimal control and protection This is usually the amount of voltage delivered to the motor terminals at the setting of parameter 503 V Hz Knee Freq 510 Rated Mtr FLA Default ND Rating Range 50 of cae of ND rating The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor nameplate to provide optimal control and protection This parameter should be configured to the value on the nameplate of the motor as that value is used in calculating the percentage of current at which the drive is operating For information on motor timed overload operation and how parameter 510 works with it see page 74 DPD00088A 50 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com XA AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start 511 Rated Mtr RPM Default 1750 rpm Range 0 24000 rpm Level 2 Macro This parameter replaces the slip compensation parameter setting of the drive so the user does not need to calculate it 514 Motor RS Default Model dependent Range 0 00 655 35 Ohms Level 2 This parameter allows direct entry of the Stator Resistance Rs of the motor for better vector performance The motor manufacturer can provide this information or you can physically measure this val
108. il info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections 4 6 2 Typical Connection Diagrams for Digital Inputs gt a lt E Walz P Lm st a ci i n ra a aja a a g S T T a RUNSICP Typical connection for 2 wire control REV RiJ MOL H24 Dn DI2 DIS D4 DI5 FORVARC FWD REVERSE L Typical connection for 3 wire control Figure 4 4 Connections for 2 wire and 3 wire Control Table 4 9 Selection of Preset Speeds PS3 Bit 3 PS2 Bit 2 PS1 Bit 1 Speed Selected 0 0 0 Normal reference speed as defined by parameters 201 Input Mode and 204 Ref Select 0 0 1 Preset frequency F1 303 F1 0 1 0 Preset frequency F2 304 F2 0 1 1 Preset frequency F3 305 F3 1 0 0 Preset frequency F4 306 F4 1 0 1 Preset frequency F5 307 F5 1 1 0 Preset frequency F6 308 F6 1 1 1 Maximum frequency 302 Max Frequency 282 slaleia 8 2 5 Dcom PSI Figure 4 5 Connections for Preset Speeds DPD00088A 37 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections 4 6 3 Typical Connection Diagrams for Analog Inputs
109. le conditions to a change in load in most cases If the parameter is configured to less than 100 ms the drive will be able to react quickly to a change in load but may over compensate its reaction to the load Default 100 ms If the parameter is configured to greater than 100 ms the drive will react very slowly to a change in load and will need a longer time to compensate for the difference between the setpoint and the actual frequency DPD00088A 71 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 13 of 25 523 Id Percent Default Read only gun 400 This parameter shows the Flux producing current as a percentage of motor rated current that is being applied to the drive 524 Iq Percent Default Read only Ranga o 5007 This parameter shows the Torque producing current as a percentage of motor rated current that is being applied to the drive 525 Power Fail Config Default CTS No Msg Range text string Level 2 This parameter can be used to define how the drive responds to an undervoltage operation when parameter 501 is set for Vector or Linear Auto mode The following data values may be assigned to this parameter Parameter Value Description CTS No Msg The drive will coast to a stop when an undervo
110. ltage condition power down is detected Coast Stop The drive will coast to a stop when an undervoltage condition power down is detected In this mode however the drive will generate an undervoltage fault which will be registered in the fault log as F32 with an advanced fault code of 1 Ramp Down With this setting if power is lost the drive ramps the motor down at a decel rate of Decel 1 When the drive is fully ramped down the drive will generate an undervoltage fault If power is restored the drive will continue to ramp to a stop and will fault Quick Ramp Same as Ramp Down except the shorter ramp time Decel 1 or Decel 2 will be used Controlled With this setting if power is lost the drive decelerates the motor trying to regulate the bus voltage to the undervoltage level If power is restored the drive accelerates to the command frequency without faulting If the drive reaches the stopped condition it will generate an undervoltage fault F32 with an advanced fault code of 2 See X4 Fault Codes on page 93 ContrNoMsg Same as Controlled but without generating an undervoltage fault Note If parameter 501 is set to Vector then the Current Limiting values will actually be Torque Limiting values 526 UV Ride Thru En Default w LVT mange text string This parameter allows the function to disable either a undervoltage ride through or b continuous Line Voltage Tracking LVT that produces dynamic Undervoltage
111. m the reference frequency for example Current Limit The drive is running in reverse without accelerating decelerating or residing at the reference Reverse frequency This means that something is keeping the drive from the reference frequency for example Current Limit Not Enabled The drive is not allowed to run either because the digital input enable is not active or because ARCTIC mode has shut down the run operation Volt Ranae The drive has not met the input voltage voltage requirements that it needs to be able to run In other 9 words the Bus Voltage of the drive is either too low or too high Low Voltage The drive has reached an undervoltage state A stop command was given from the keypad when the keypad was not the active control source To Kpd Stop x remove this condition the run signal to the drive must be removed Table 5 5 shows X4 keypad warning messages that may appear during operation Table 5 5 Keypad Warnings Message Meaning DB Active The DB Resistor is being actively pulsed Curr Limit The drive is operating in current limit HS Fan Err Either the heatsink fan should be on and is off or vice versa Addr XXX This is the node address of the drive when it receives a valid message through the IR port address to another node The XXX will be replaced with the node address The temperature of either the heatsink or the control board is nearing a high temperature limit High Temp
112. meters and the time base of the sequencer Parameter 492 SIO Visible configures whether or not SIO parameters are visible See page 50 Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 6 1 Entering Macro Mode To enter the Macro mode press and hold the PROGram key for more than three seconds The drive then enters Macro mode and displays Hold PROG for Macro Mode Following is a list of the different macros available and their features A description of parameters used in Macro mode begins on page 50 Factory The Factory macro provides a simple way to restore the factory default parameter listings Fan The Fan macro provides a basic set up for Fan applications Parameters such as the V Hz curve and terminal strip operation are available in Level 1 programming Fan w PI The Fan w PI macro allows for a simple set up for Fan applications requiring process control Parameters such as the V Hz curve terminal strip operation and PI configuration parameters are available in Level 1 programming Pump The Pump macro provides a basic set up for Pump applications Parameters such as the V Hz curve and terminal strip operation are available in Level 1 programming Pump w PI The Pump w PI macro allows for a simple set up for Pump applications requiring process control Parameters such as the V Hz curve terminal strip operation
113. mote Coast 62 204 Ref Select Vint 63 205 Vini Config 0 10 V 63 206 Vin1 Offset 0 0096 63 207 Vin1 Span 100 00 64 208 Cin Config 0 20 mA 50 64 209 Cin Offset 0 0 64 210 Cin Span 100 0 64 211 Vin2 Config 0 10 V 64 212 Vin2 Offset 0 00 64 213 Vin2 Span 100 00 64 401 Ramp Select ART DI 66 406 DC Inject Config DC at Stop 67 501 V Hz Select Pump Fxd 69 504 Skip Freq Band 0 2 Hz 70 505 Skip Freq 1 0 0 Hz 70 608 Restart Number 0 74 609 Restart Delay 60 sec 74 702 Imet Config Current Out 75 703 Imet Span 100 0 75 704 Imet Offset 0 0 75 721 DI1 Configure Preset 1 f 722 DI2 Configure Preset 2 77 723 DI3 Configure Preset 3 77 724 DI4 Configure Ref Switch 77 725 DI5 Configure PI Enable 77 803 PWM Frequency 16 0 kHz 78 804 Display Mode Output Freq 78 850 PI Configure No PI 80 851 PI Feedback Vin1 80 852 PI Prop Gain 0 80 853 PI Int Gain 0 81 854 PI Feed Gain 1000 81 857 PI High Corr 100 00 81 858 PI Low Corr 0 00 81 DPD00088A 56 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start Table 6 6 Vector Application Macro Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 501 V Hz Select Vector 69 509 Rated Mtr Volt Model dependent 70 510 Rated Mtr FLA ND rating
114. n 9 SL Override 1 SLF Ref 10 Remote 2 FWD run 11 Curr Lim 3 REV run 12 DCI 4 FEXT2 13 Jogging 5 Accel 14 Zero Spd 6 Decel 15 Drive Flt 7 At Speed Range text string 909 DI Status Default Read Only Level 2 SIO This parameter provides a 10 bit status display The following bits are used with this parameter 918 7 6 5 4 3 2 11 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 5 DI3 Input 0 FWD Input 6 DI4 Input 1 REV Input 7 DI5 Input 2 R J Input 8 MOL Input 3 DI1 Input 9 EN Input 4 DI2 Input DPD00088A 82 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Tab le 7 2 Description of X4 Parameters Page 24 of 25 910 Vin1 Status 911 912 Vin2 Status Cin Status Default Read Only pein Parameter 910 provides the input percentage applied to the Vin1 terminal parameter 911 provides the input percentage applied to the Cin terminal and parameter 912 provides the input percentage applied to the Vin2 terminal 913 Output Status Default Read Only Range text string Level 2 SIO This parameter provides a 10 bit binary status display A 1 in the status word indicates that the output is active The following bits are used with this parameter 9 8 7 6 5 4 3 2 14 0 Bit When Set to 1 Signifies Bi
115. n Seq control via keypad FWD Stop Pe Rens Sequencer disabled Default Seq Ref is Ref Select Normal X4 keypad operation Seq control via FWD terminal LR REM e 8 Sequencer disabled Default Seq Ref is keypad Normal X4 keypad operation Seq control via FWD terminal LR Rem Bii Sequencer disabled Default Seq Ref is Ref Select EMOP 5 Sequencer not enabled Sequencer not enabled EMOP2 6 Sequencer not enabled Sequencer not enabled LOC EMOP 7 Sequencer not enabled Sequencer not enabled LOC EMOP2 8 Sequencer not enabled Sequencer not enabled Note If Input Mode is configured to any of the EMOP options the sequencer is not available Keypad Control Activation of the X4 Program Sequencer When activating or controlling the X4 Program Sequencer from the keypad pressing the FWD key commands the drive to cycle through the programmed states of the sequencer one time only one shot operation One shot operation will run the sequencer until state 9 is reached or until any state that is not changed from the default is reached Pressing the SHIFT and FWD keys simultaneously causes the programmed sequence to repeat until the Stop key is pressed continuous operation In continuous mode the sequencer runs until state 9 or any state that is not changed from the default is reached it then jumps back to state 1 Note that the REV key has no function in the sequencer mode Terminal Control of the X4 Program Sequencer When activati
116. n the X4 Control Board 34 4 6 1 Description of the Control Terminals 34 4 6 2 Typical Connection Diagrams for Digital Inputs 37 DPDO0008 A Avii 2009 Vacon Incorporated Al Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Table of Contents 4 6 3 Typical Connection Diagrams for Analog Inputs 38 4 6 4 Typical Connection Diagrams for Analog Outputs 38 4 65 Modbus Connection Diagram 39 4 7 Reducing Current Surges and Voltage Transients 39 Chapter 5 Keypad Operation and Programming 40 Del Introd cton isedsd6e Deesn teeeerberesvaa d ecd ud re Peu anti ane 40 5 2 Keypad Operation due VR Reg Ea de eR e ce Ea RR rais d 41 35 9 LCD Displays 422 x ER ERREUR Sage ceeds pa E cage bees RR E 43 5 3 1 Control 223 5248 ss a ec esa bey pe SE DEE Ro ee dk 0 43 5 3 2 X4 Keypad Status and Warning Messages 43 2 3 2 JRISlS tres ei apd Reda dad aden abe bp uS Fees E er Rea ert 45 5 34 Other Data sre Rede dd deuda eed peg uo and 45 5 4 Keypad Display Window es sous sua sud sense chasers er prac rw des 45 3 9 Programimit en nine e ERG did SERE RIA eho RE EE ida 46 5 5 1 Accessing Parameters l
117. nalog input will perform the trimming function Speed Reference Main reference Trim Factor value of Parameter 217 Max Frequency 100 Parameter Value Description Disabled No trimming of drive reference Vin Value of Vin1 will be used in the calculation above Vin2 Value of Vin2 will be used in the calculation above Cin Value of Cin will be used in the calculation above Fxd Trim 96 Value of Fxd Trim 96 will be used Drive Reference Drive Reference Trim Factor Max Frequency 100 Note that setting a parameter for a Bipolar input value allows trimming both positive and negative around the reference value Range 100 0 to 100 0 218 Trim Factor Default 0 0 Level 2 This parameter determines the percentage of the analog input signal selected in Parameter 217 Trim Ref Enable that will affect the reference signal Range text string 222 Ref Loss Config Default No Fault Level 2 This parameter allows for the control of the drive s response to a 4 20mA input on either the Vin1 or Cin input terminals when the input drops below approximately 3mA The default value is No Fault The options for this parameter are Retain Spd Hold the last operating speed Preset Spd2 Go to the speed programmed at address 304 Fault Drive faults with an F22 Reference Loss indication No Fault Drive does NOT fault operating frequency drops to the limit set at Parameter 301 Min Frequency 301 Min Frequency Def
118. nation Suggestions for Recovery 0 1 2 Internal microprocessor problem Consult factory for repair or replacement 1 System System fault dd Consult factory for repair or 3 Thermistor profile incorrect replacement 0 Memory problem when reflashing Reset drive to factory settings the drive s memory Consult factory 123 Conflict in drive s memory Reset drive to factory settings Consult factory Unable to write an EE parameter 4 after a parameter has been Reset drive to factory settings EE Checksum Checksum error changed through the keypad or Consult factory SIO The drive is receiving EE write requests faster than they can be f Slow down the frequency of 5 processed This would typically M Modbus writes be caused by writing parameters too frequently through Modbus 0 E calibration faulton phase Check the motor connections to the terminal strip of the drive 3 Curr Calibr Current calibration 1 Current calibration fault on phase and at the motor fault T2 V Have motor checked 2 Current calibration fault on phase sib ird a TERENU T3 W replacement of drive Increase resistance between 5V supply is below 4 Vdc for more REF and analog inputs RONSUSUDRS Fower Supply fault than 100 ms Check wiring to REF terminals Consult factory 0 Short circuit was detected on Remove the short from the 6 IOC Trip Instantaneous power up power wiring overcurrent trip Short circuit was detected during Check for
119. nce between the signal at Vin and the signal at Vin2 Max Input Greatest signal between Vin Vin2 and Cin Vint Cin DIC Switch between Vin and Cin using a Digital Input Vin1 2 DI Switch between Vin and Vin2 using a Digital Input Vint KYP DI Switch between Vin and Keypad reference using Digital Input Cin KYP DIU Switch between Cin and Keypad reference using Digital Input Notes 1 2 3 The parameter that sets the function of the designated digital input must be configured as Ref Switch to complete the implementation The Max Input option will compare the inputs of all three analog inputs Vin1 Vin2 Cin and take the analog input with the highest percentage input after span offset and inversion is applied When using a 6FS signal parameter 205 should be set to 0 10V 205 Vini Config Default 0 10V Haa i tring evel Parameter 205 Vin1 Config selects the type of signal for analog input Vin1 Vin1 can be voltage current or pulse train input This parameter also determines input range impedance and characteristics Use parameters 206 Vin1 Offset and 207 Vin1 Span to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 0 10V 0 10Vdc signal use with Vin1 6FS and Vin1 48FS options 0 10V Brk W 0 10Vdc signal with broken wire detection for speed pot operation 0 10V I 0 10Vdc signal Inverted 0 10V Bipol 0 10Vdc signal 5Vdc is
120. ncy stability 0 1 Hz digital 0 1 analog over 24 hours 10 C Frequency setting By keypad or by external signal Speed Pot 0 to 5 Vdc 0 to 10 Vdc 0 to 20 mA or 4 to 20 mA OR by pulse train up to 100 kHz Note Unit Rated kVA rated Voltage x rated Current x 1 732 DPD00088A 14 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 2 Technical Characteristics 2 5 Control Features Specifications 0 5 10 Vac 0 4 20 mAdc 250 Q load Vin1 reference input 6FS pulse train input 0 1 10 100 kHz pulse input inverted function 0 5 10 bipolar input broken wire detection Span and offset adjustment 0 5 10 Vdc 0 5 10 bipolar input inverted function broken wire detection span and Vina Terrence Input offset adjustment Programmable for frequency reference or current limit input 0 4 20 mAdc 50 Q load inverted function span and offset adjustment Ginreterenceinput Programmable for frequency reference or current limit input Reference voltage 10 Vdc 10 mAdc maximum Off 0 to 3 Vdc On 10 to 32 Vdc pullup logic selectable between pullup and Digital inputs 10 pulldown logic Digital supply voltage 24 Vde 150 mAdc maximum Preset frequencies 3 inputs for seven preset frequencies selectable 2 SPDT relay output 130 Vac 1 A 250 Vac 0 5 A Digital outpu
121. ng or controlling the X4 Program Sequencer from terminals continuous and one shot operation is determined by whether the drive is wired for 2 wire or 3 wire control If the terminal is set up for 2 wire control the sequencer operates in continuous mode R J terminal inactive This will run the sequencer until the Forward command is removed If the terminal is set up for 3 wire control the sequencer runs one cycle when the FWD terminal is activated Note that the REV terminal has no function in sequencer mode X4 Sequencer Dwell Functionality The X4 sequencer has the capability to dwell or pause in a state and disregard any command to advance to the next state This can be done in two different ways and both methods can be used at the same time DPD00088A 85 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters If the sequencer is actively running and the Enter key is pressed from the Operate screen of the X4 keypad the sequencer will dwell in the current state it will never advance to the next state While the sequencer is dwelling a warning of Seq Dwell will flash on the Operate screen To leave the dwell state press the Enter key again from the Operate screen The sequencer Dwell mode can also be entered by programming a digital input to Seq Dwell The sequencer will then dwell in the c
122. nternal mechanisms and Quality Control it is verified that these products conform to the requirements of the Directive and applicable standards Chambersburg PA USA February 27 2009 Jat m Frank H Custis Product Marketing Manager Harsh Duty Drives Vacon Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
123. ogramming 5 5 1 Accessing Parameters When PROG or SHIFT PROG is pressed after application of power or a fault reset parameter 201 Input Mode is always the first parameter displayed Figure 5 3 shows a typical programming display Figure 5 3 Typical Programming Display If a different parameter is accessed and Program mode is exited that parameter is the first one displayed the next time Program mode is entered The drive remembers a different last parameter accessed for Levels 1 and 2 5 5 2 Changing the Display Scroll Rate Pressing the INC or DEC keys up or down arrows causes the display to scroll at a slow rate To increase the scroll rate hold the SHIFT key at the same time that you press the INC key Release the SHIFT key to return to the slow scroll rate This procedure works in all programming and operation modes 5 5 3 Programming Procedure To program the value of a parameter follow these steps 1 Press the Program PROG key to enter Level 1 Program mode To enter Level 2 press SHIFT PROG The P indicator will appear on the display You must enter one level of programming or the other you cannot switch between levels without exiting Program mode Note that some parameters cannot be changed in Run mode For example if you wish to program parameter 201 Input Mode you must stop the drive before beginning programming Refer to the Parameter Summary Table at the front of this manual to see which parameters canno
124. ons and Weights Chapter 2 Technical Characteristics Table 2 1 lists dimensions and weights for the X4 frame size 0 1 2 and 3 models Dimensions and weights for the X4 frame size 4 and 5 models are shown in Table 2 2 on page 18 See Figures 2 1 2 2 2 3 2 4 2 5 and 2 6 on pages 16 19 for locations of dimensions Dimensions A through Q are in inches millimeters in mm Weight is in pounds kilograms Ib kg Table 2 1 Dimensions and Weights for Frame Sizes 0 2 Frame 0 1 2 115 230 460 230 460 575 Voltage Vac Vac Vac 230 Vac 460 Vac 575 Vac Vac Vac Vac Horsepower 1 1 3 5 7 5 5 10 1 10 10 15 15 30 15 30 A 9 47 241 12 01 306 17 38 442 B 6 50 165 8 72 221 10 75 273 C 6 08 155 6 51 166 7 91 201 D 8 45 215 11 03 280 16 50 419 E 5 69 145 7 88 200 9 76 248 Dimensions F 0 28 7 11 0 28 7 11 0 41 10 inches mm G 3 84 98 4 05 103 4 72 120 See ds H 2 77 70 N A N A corresponding following pages K 2 85 72 3 94 100 4 84 123 L 3 75 95 5 56 1 41 6 88 175 M 0 88 22 0 88 22 1 38 35 N N A N A 1 13 29 P N A N A N A Q N A N A N A Weight Ib kg 8 5 3 85 14 0 6 35 29 5 13 38 DPD00088A Figure 2 1 X4 Frame Size 0 Models 16 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax
125. overload Verify Motor FLA is programmed 20 Motor TOL ovonoad tr 0 that exceeds the customer s to the correct value Verify TOL p defined overload setting characteristic is correct for the application This fault occurs if the Moya amps o Cae iE within the drive s specifications 21 Low Temp Low temperature 0 temperature of the heatsink falls increase the ambient temperature below 10 0 degrees C if necessary The drive detected the analog Check physical connections for Speed reference input was configured to fault if the reference signal Check that 22 Ref Loss p lose 0 input current went below the level programming for 4 20 mA signal specified by customer is correct Verify that signal to the parameters drive is correct The drive detected that the Check Md ij ccu 5 Broken wire iu qe connection to control terminals 23 Brk Wire 0 potentiometer circuit wiring detection Check that a proper value opened and generated a fault nate potentiometer is installed This fault occurs because of a problem with the keypad or a 0 keypad connection It occurs if the drive detects that it cannot read any key presses This fault occurs because of a Note The keypad is not intended problem with the keypad a for remote mounting without the keypad connection or the wrong use of an X4 Remote Keypad MEMBRE Lees Keypari less 1 keypad is being used It occurs if option See Chapter 9 for more the keypad ID for an X4 cannot be info
126. ower Terminals DPD00088A 29 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections LI LE WIRE TER TERMINAL SIZE LUG PN 60 75 DEGREE C COPPER WIRE ONLY POWER TERMINAL TORQUE 65 i is 7 34 N m MAX MO AWG L R L2 5 L3T d O TAU T2N TAN Figure 4 2 Power Terminals on Higher HP Models 4 4 2 Typical Power Connections See Section 4 3 starting on page 27 for input line requirements Note that when testing for a ground fault do not short any motor lead T1 U T2 V or T3 W back to an input phase L1 R L2 S or L3 T It is necessary to provide fuses and a disconnect switch for the input AC line in accordance with all applicable electrical codes The X4 AC drive is able to withstand a 150 overload for 60 seconds for heavy duty rating and 12046 overload for normal duty rating The fusing and input protection of the drive must always meet UL NEC National Electric Code and CEC Canadian Electric Code requirements All fuse ratings included in Table 4 6 below are for reference only and do not supersede code requirements The recommended supplier is Bussman Table 4 6 Fuse Ratings Page 1 of 2 Fuse Size FuseSize FuseSize FuseSize FuseSize Fuse Size 115 Vac 208 Vac 230 Vac 380 Vac 460 Vac 575 Vac Model Number JJS JJ
127. parameter 208 Cin Config selects the 0 to 20 mA input signal setting this parameter to 50 reduces it to 0 to 10 mA 211 Vin2 Config Default 0 10 V Range text string Parameter 211 Vin2 Config selects the type of signal for analog input Vin2 Parameters 212 Vin2 Offset and 213 Vin2 Span may be used to customize the selected range The following data values may be assigned to this parameter Parameter Value Description 0 10V 0 10Vdc signal 0 10V Brk W 0 10Vdc signal with broken wire detection for speed pot operation 0 10V I 0 10Vdc signal inverted 0 10V Bipol 0 10Vdc signal 5Vdc is stop with OVdc Full REV and 10Vdc Full FWD 0 5V 0 5Vdc signal 0 5V 0 5Vdc signal inverted 212 Vin2 Offset Default 0 0 i ak to 100 0 Parameter 212 Vin2 Offset configures the offset for analog input Vin2 expressed as a percentage of the maximum value of the input signal See parameter 222 for options related to the drive s response to loss of input signal 213 Vin2 Span Default 100 Range 10 0 to 200 0 Parameter 213 Vin2 Span is used to alter the range of the input signal for analog input Vin2 For example if parameter 211 Vin2 Config selects the 0 to 10Vdc input signal setting this parameter to 50 reduces it to 0 to 5Vdc n Range 0 to 1000 ms 214 Vin1 Filter Time Default 20 ms Level 2 This parameter configures the time constant of a filter for the Vin1 analog input When the param
128. portion to the PI feedback received Range 0 0 200 0 703 Imet Span Level 2 Default 10096 This parameter sets the span of the Imet analog output Range 0 0 90 0 704 Imet Offset Level 2 Default 0 096 This parameter sets the offset of the Imet analog output DPD00088A 75 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 17 of 25 705 Relay 1 Select 706 Relay 2 Select Default Drv Fault Default Drv Run Range text string 707 DO1 Select 708 DO2 Select Levels 1 2 for Parameters 705 706 Default Drv Ready Level 2 for Parameters 707 708 Default At Speed These four parameters configure what condition will cause relays R1 R2 DO1 and DO2 to activate Parameter 705 is associated with relay R1 parameter 706 with relay R2 parameter 707 with DO1 and parameter 708 with relay DO2 The following values may be assigned Parameter Value Description Drv Ready The drive is ready The relay will be open in Fault and Low Voltage conditions Drv Fault A fault occurs If automatic fault reset and re start is enabled only faults that cannot be reset will activate the relay The relay will also activate for faults that can be reset when the number of re start attempts exceeds the value se
129. ption of parameter 504 Skip Freq Band the drive may be configured to skip certain frequencies These three parameters set the center of the three skip frequency bands with the width of each band being twice the value of parameter 504 an equal amount above and below the skip frequency For example if parameter 504 is set to 2 5 Hz and parameter 508 Skip Freq 4 is set to 55 Hz a skip band from 52 5 to 57 5 Hz is established 509 Rated Mtr Volt Default Model dependent pange a P Mar v The Rated Motor Voltage parameter configures the rated motor voltage and allows a user to enter the rated voltage from the motor nameplate to provide optimal control and protection This is usually the amount of voltage delivered to the motor terminals at the setting of 503 V Hz Knee Freq 510 Rated Mtr FLA Default ND Rating Range ee oF ND rating The Rated Motor FLA parameter allows a user to enter the rated FLA from the motor nameplate to provide optimal control and protection This parameter should be configured to the value on the nameplate of the motor as that value is used in calculating the percentage of current at which the drive is operating For information on motor timed overload operation and how parameter 510 works with it see page 74 Range 0 24000 rpm 511 Rated Mtr RPM Default 1750 rpm Level 2 Macro This parameter replaces the slip compensation parameter setting of the drive so the user does not n
130. r Range 0 1000 Vdc 111 DC Bus Voltage Read Only Level 1 2 Parameter 111 DC Bus Voltage displays the voltage on the DC bus Range 0 0 200 0 115 Drive Power Out Read Only Level 2 This parameter displays the power being output by the drive in terms of drive rating The measurement is calculated by scaling the Load Torque value by the ratio of Volt Amps to Rated Volt Amps and adjusted by Output Frequency DPD00088A 61 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 3 of 25 201 Input Mode Default Local only Range text string Levels 1 2 Parameter 201 the Input Mode parameter configures local and remote control of the Start Stop source and the reference source Refer to Appendix A Parameter 201 Options on page 99 for more information The following data values may be assigned to this parameter Parameter Value Run Stop Control Local only Local keypad operation only Remote only Terminal strip operation only L R Rem Ref LOCal Keypad Start Stop and Speed REMote Keypad Start Stop Terminal Strip Speed Reference L R Rem Ctl LOCal Keypad Start Stop and Speed REMote Keypad Speed Reference Terminal Strip Start Stop L R Rem Bth LOCal Keypad Start Stop and Speed REMote Terminal Strip Start Stop and
131. r Recovery 32 Low Voltage Undervoltage Low voltage trip This fault occurs if a power dip occurs when the drive is operating and the drive is not able to ride through the power dip before shutting off outputs This fault occurs when an undervoltage condition power down is detected and when parameter 501 is set for Vector or Linear Auto mode with Coast Stop assigned as the parameter value In undervoltage conditions the drive coasts to a stop and generates an undervoltage fault This fault occurs when an undervoltage condition power down is detected and when parameter 501 is set for Vector or Linear Auto mode with Controlled assigned as the parameter value In undervoltage conditions the drive decelerates the motor If power is restored the drive accelerates to the command frequency without faulting if the drive stops it generates an undervoltage fault Verify that input line power is within the drive s specifications Add a transformer or reduce demands to power feed Consult factory 33 1Ph Overload 1Ph overload If the user configures parameter 517 Single Phase for single phase operation this fault occurs if the bus voltage ripple is outside the limit of the drive Check that input power demand does not exceed the drive s capacity for single phase operation Consult factory 34 RS Meas Fail Stator resistance measurement failed If the drive cannot
132. rameters in this group for further information on the parameter please turn to the indicated page Table 7 1 Parameters Available in Level 1 Programming Factory Macro See See Para Parameter Name Page Para Parameter Name Page 001 Model Number 60 303 Preset Freq 1 65 010 Last Fault 60 402 Accel Time 1 66 102 Output Freq 61 403 Decel Time 1 66 103 Output Voltage 61 502 Voltage Boost 69 104 Output Current 61 610 Timed OL Select 74 105 Drive Load 61 700 Vmet Config 75 106 Load Torque 61 705 Relay 1 Select 76 107 Drive Temp 61 706 Relay 2 Select 76 111 DC Bus Voltage 61 201 Input Mode 62 202 Rev Enable 62 301 Min Frequency 65 302 Max Frequency 65 DPDO008A s 59 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual 7 3 Description of Parameters Chapter 7 X4 Parameters Table 7 2 lists the X4 parameters in the order in which they appear in the keypad display For each parameter the table lists the default value and range and also describes the use of the parameter Table 7 2 Description of X4 Parameters Page 1 of 25 001 Model Number Read Only Range text string Level 1 2 Parameter 001 the Model Number parameter contains the portion of the X4 model number related to voltage and horsepower The number format is vvhhf
133. re the new value Pressing this key while a parameter is displayed allows that parameter to have its value changed by use of the INC and DEC up and down arrow keys The P indicator flashes to show that the parameter can be programmed See also the descriptions for the INC and DEC keys to see how they work with the SHIFT key This key must be pressed after the value of a parameter has been changed to store the new value The display will show stored for one second indicating that the new value has been entered into memory NOTE The X4 unit allows you to view only those parameters that have changed If you press keypad keys ENTER and PROGram simultaneously only those parameters that have been changed from the factory defaults will be shown Table 5 3 Function of Keys in Fault Mode In Fault mode pressing the INC up arrow and DEC down arrow keys allows the operator to view the drive s status immediately before the fault occurred Use the INC or DEC keys to scroll through 1 the status parameters Press the STOP Reset key to return to normal operation See Chapter 8 Troubleshooting on page 93 for information about viewing Advanced Fault Codes and understanding error codes The red STOP key functions as a reset button when in Fault mode If the drive has stopped because of a fault this light flashes to call attention to the display DPD00088A 42 2009 Vacon Incorporated All Rights Reserved
134. rmation on X4 Optional read Equipment This fault occurs because of a problem with the keypad or a 2 keypad connection It occurs if the drive detects that it cannot write to the LCD Note Shaded faults are auto resettable except where noted DPD00088A 95 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Table 8 1 X4 Fault Codes Page 4 of 5 Code Fault Display Description Adv Fault Code Explanation Chapter 8 Troubleshooting Suggestions for Recovery 25 Comm Loss Communication loss This fault occurs when the drive is in a serial link control path and the amount of time since the last Modbus comm exceeds the time set in parameter 903 SIO Timer Check connections to the Modbus port Adjust value of parameter 903 SIO Timer as needed 26 Regen Time Regen timeout This fault occurs if the drive takes more time to decelerate to a stop than is allowed The timeout is determined by the longest deceleration ramp time Decel1 or Decel2 plus the Regen Timeout parameter Reduce the amount of regenerative energy or iincrease the Regen timeout parameter 27 Pwr Bridge Power bridge fault 0 1 2 The drive detected a failure in the output power devices Check for failed input power device 28 Drive TOL Drive timed ov
135. rmatting throughout manual March 2008 1428E Minor changes to format copyright information and logo Minor corrections throughout manual May 2008 1428F Minor corrections throughout manual added new EU Declaration of Conformity June 2008 1428G Changed corporate information for Vacon Incorporated DPD00088 Changed installation diagrams to reflect changes in product changed photographs of product added information to Chapter 2 November 2008 1strelease under this y number on current surges and voltage transients deleted mention of Model X4C20300C other minor changes and corrections April 2009 DPD00088A Revised EU Declaration of Conformity DPD00088A 10 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Chapter 2 Technical Characteristics 2 4 Interpreting Model Numbers The model number of the X4 AC drive appears on the shipping carton label and on the technical data label affixed to the model The information provided by the model number is shown below X4 C 20 030 C X4 Series Torque C Constant Normal duty Input Voltage 1S 115 Vac Single phase 20 230 Vac Three phase 40 460 Vac Three phase 50 575 Vac Three phase Horsepower For example 010 1 0 HP and 075 7 5 HP Enclosure C NEMA 4X IP66 with keypad D NEMA 12 IP55 DPD00088A 11 2009 Vacon Incorporated All Rights Reserved Phone
136. rminals available making the drive compatible with either an external resistor or a combination resistor chopper type of dynamic braking kit If an external resistor is used for dynamic braking not applicable for Size 0 models the internal resistor must be disconnected Internal DB resistors are connected with fast on terminals To install an external resistor first disconnect the internal DB resistor or resistors in 460 and 575 Vac models and properly terminate the wires leading to it Then connect the external resistor fast on terminals where the internal resistor had been connected Changes to parameter 410 DB Config must be made when using external DB resistors Verify with the manufacturer of the selected resistor that the resistor is appropriate for your application Contact Vacon s Electronic Application Engineering see inside front cover of this manual for further assistance with other possible sizing limitations Refer to Table 4 7 on page 32 for information about dynamic braking capacity for each X4 model Table 4 7 X4 Dynamic Braking Capacity Page 1 of 2 Note that the asterisked X4 model numbers cannot have external braking added Standard Resistance Standard DB Min Allowed Max Peak Max Ext DB Model KW ohms of Drive Power Res ohms Watts of Drive Power 1S010 75 125 164 20010 75 125 164 B i E 20020 1 5 125 82 Le 20030 2 2 125
137. rs with customer stored settings SETP 810 Language Default English Range text string Level 2 Macro This parameter configures the language in which text strings will be displayed The following data values may be assigned to this parameter Parameter Value English Spanish German Italian French DPD00088A 51 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start 6 3 Macro Mode Applications and Included Parameters The tables below list the different applications and the Level 1 parameters included in the macro for that application The Factory Application macro is the core package listed in Table 6 1 the other macros include the Factory Application macro parameters as well as the ones listed in their respective tables Tables 6 2 6 3 6 4 6 5 and 6 6 The macro mode applications are as follows Factory Application Table 6 1 Fan Application Table 6 2 Fan with PI Application Table 6 3 Pump Application Table 6 4 Pump with PI Application Table 6 5 Vector Application Table 6 6 Table 6 1 Factory Application Macro Para Parameter Name Default See Page 001 Model Number Read only 60 010 Last Fault Read only 60 102 Output Freq Read only 61 103 Outpu
138. rwtr com Email info clrwtr com XA AC Drive User s Manual Table of Contents CONTENTS Summary of X4 Parameters 2424254544429 49 494aRAERRERATESSEAPATRERAYGREERREEEA RRS iii Chapter 1 Introduction icio des RR E RR RUHEWRSFE ERR Ped EE E RS E 9 1 1 JProOUUGL Overview Sie Lens Rad ACER ERR WOMEN ERE RN ee 9 1 2 Overview of This Manual iiu a sce acte so AL V CRITERIA CUR ACE RR d Ro aes 9 1 3 User s Manual Publication History 10 Chapter 2 Technical Characteristics sssssssss 11 2 1 Interpreting Model Numbers 2 0 c06esde0 o ER RR eden wees RR RAE 11 2 4 Power and Current Ratings 3 2 04 22 dudedaceledoee skied ED G RE Gu REA Ra E 12 2 4 Environmental Specifications 5 lt 0s sereoeerve radeon tere seers yer ks 13 2 4 Electrical Speciicalious 2541544 ssiu ados dealer midi aus E dE 14 2 5 Control Features Specifications 15 2 6 Dimensions and Websense une ER Hace Rp edd ado eed 16 Chapter 3 Receiving and Installation 20 3 1 Preliminary Inspection 6 44 42 oes 2k 20h oon RA oom E Nee reek eu PE wees 20 3 2 Installation Precautions 24 622 ke RE etek aSeesvee eat estheeset caver xe 20 3 3 Dissipation Requirements 5152 42r CROWE CERO aoa eed Ee ened as 2 3 4 Cover Assembly and Torque Specifications 22 3 5 meal Number Label fos ase dea ooh OLS aR R
139. s Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections 4 1 Introduction This chapter provides information on connecting power and control wiring to the X4 AC drive 4 2 General Wiring Information 4 2 1 Wiring Practices When making power and control connections observe these precautions e Never connect input AC power to the motor output terminals T1 U T2 V or T3 W Damage to the drive will result Power wiring to the motor must have the maximum possible separation from all other power wiring Do not run in the same conduit this separation reduces the possibility of coupling electrical noise between circuits Cross conduits at right angles whenever power and control wiring cross e Good wiring practice also requires separation of control circuit wiring from all power wiring Since power delivered from the drive contains high frequencies which may cause interference with other equipment do not run control wires in the same conduit or raceway with power or motor wiring 4 2 2 Considerations for Power Wiring Power wiring refers to the line and load connections made to terminals L1 R L2 S L3 T and T1 U T2 V T3 W respectively Select power wiring using these guidelines Use only UL recognized wire Wire voltage rating must be a minimum of 300 V for 230 Vac systems and 600 V Class 1 wire for 460 or 575 Vac systems Wire g
140. se imbalance can also damage motors running directly across the line The phase imbalance should not exceed 246 of the voltage rating A CAUTION EQUIPMENT DAMAGE HAZARD Never use power factor correction capacitors on motor terminals T1 U T2 V or T3 W of the X4 AC drive Doing so will damage the semiconductors Failure to follow this instruction can result in injury or equipment damage A ATTENTION RISQUE DE DOMMAGES MAT RIELS Ne raccordez jamais de condensateurs de correction du facteur de puissance aux bornes T1 U T2 V ou T3 W du moteur du variateur de vitesse X4 Car cela endommagera les semiconducteurs Si cette directive n est pas respect e cela peut entrainer des blessures corporelles ou des dommages mat riels DPD00088A 27 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections 4 3 4 Single phase Operation X4 AC drive 230 Vac models ranging from 1 to 5 HP are designed for both three phase and single phase input power If one of these models is operated with single phase power use any two line input terminals The output of the device will always be three phase The safe derating of the X4 series of drives is 5096 of the nominal current HP rating Consult the factory with the particular application details for exact derating by model 4 3 5 Ground Fault Circuit Interrupters X4 drives rated for 11
141. set Speed 5 307 110 Value of parameter Preset Speed 6 308 111 Value of parameter Max Frequency 302 X4 Sequencer Ramping Selection When the sequencer is active the active ramp is no longer determined by parameter Ramp Select The user however does have the choice of using the main ramps Accel Time 1 Decel Time1 or the alternate ramps Accel Time 2 Decel Time 2 for each independent state This is determined by bit 3 of the control parameter If bit 3 is set to 1 then the alternate ramps are used Accel Time 2 Decel Time 2 Sequencer Output Configuration The X4 Program Sequencer allows digital outputs to be activated during states of the sequencer This function could be used to activate other devices in a system or to signal to an operator when a part of the sequence is active The user sets the digital output by setting bits 9 and 10 of the control parameter with a binary value and then sets a digital output parameter with the option for that same binary value For example if a control state was output configured for a binary value of 11 then any digital output configured to SeqOut 11 would be activated during that time Sequencer Direction Selection The sequencer allows each state to be configured as running Forward Reverse Stopped or DC Injected by setting bits 7 and 8 of the control parameters Sequencer State Duration Bits 4 5 and 6 of each sequencer control parameter specify how that step will allow adv
142. shorted motor 1 operation Consult factory The MOL digital input was Reset MOL contact or remove 7 MOL MOL contact fault 0 activated depending on pull up or condition causing the MOL pull down logic configuration contact activation Note Shaded faults are auto resettable except where noted DPD00088A 93 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Table 8 1 X4 Fault Codes Page 2 of 5 Chapter 8 Troubleshooting Adv Fault Code Fault Display Description Code Explanation Suggestions for Recovery 8 Model ID ID out of range 0 1 2 Control board is not reading the Consult factory for repair or drive ID properly replacement The number of fault restarts is Check the actual fault in the fault 10 Res Lockout Restart lockout 0 greater than the limit defined in log and use the appropriate the customer parameter remedy The drive has detected current Check for unbalanced currents T Gro nd Ground fault 0 imbalance between output Check for grounded motor phases Imbalance determinedto leads or motor be current flow to ground Consult factory The drive has detected a single phase condition or a voltage 12 Vac Imblnce np vce 0 imbalance outside the drive s Cnel apua volteg emel aien imbalance P for imbalance and correct rating while running a load that could be
143. st Stop Activates a Coast to Stop condition DC Inject Begins DC injection braking Loc Rem Switches from Local to Remote mode Alt Ramp Activates Alternate Ramp Fault Reset Resets a fault EMOP EMOP increases speed EMOP EMOP decreases speed PI Enable Enables PI control Ref Switch Switches speed reference signals Cur Lim Dis Disables Current Limit mode CurLimIMax Sets all Current Limit inputs at the maximum value the drive will allow SL Override Takes control away from the serial link Seq 1 Sequencer input 1 Seq 2 Sequencer input 2 Seq 3 Sequencer input 3 Seq Dwell Sequencer dwell mode pause Seq Advance Sequencer advance skip FLY Dis Disable Catch on fly operation MOL Motor Overload input for external customer connection 726 MOL Polarity Default NO Operate Range tei sinn This parameter sets the Motor Overload input polarity The following data values may be assigned to this parameter Parameter Value Description NC Operate A normally closed NC connection allows the unit to operate the drive faults when the connection opens NO Operate A normally open NO connection allows the unit to operate the drive faults when the connection closes Range 0 to 9999 801 Program Number Default 0 Level 2 Macro This parameter Special Program Number provides a way of enabling hidden functions in the drive and storing parameters to the customer set Data Value Special Function Confi
144. stop with OVdc Full Rev and 10Vdc Full FWD 0 5V 0 5Vde signal 0 5V 0 5Vdc signal Inverted 0 20mA 250 0 to 20 mA current signal with 250 Ohm load 0 20mA 2501 0 to 20 mA current signal with 250 Ohm load Inverted 4 20mA 250 4 to 20 mA current signal with 250 Ohn load load 4 20mA 2501 4 to 20 mA current signal with 250 Ohm load Inverted PT 0 1kHz 0 to 1 kHz pulse train PT 0 10kHz 0 to 10 kHz pulse train PT 0 100kHz 0 to 100 kHz pulse train Inverted signal response means that minimum input signal produces maximum inverter output frequency and maximum input signal produces minimum output frequency 206 Vin1 Offset Default 0 00 Range 0 0 to 100 0 Level 2 Parameter 206 Vin1 Offset configures the input range offset for analog input Vin1 that will affect speed or torque limit functions It is expressed as a percentage of the maximum value of the input signal Note that if the input signal drops below the offset value or if the input signal is lost if no offset is configured fault 22 will be generated See parameter 222 for options related to the drive s response to loss of input signal DPD00088A 63 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters Table 7 2 Description of X4 Parameters Page 5 of 25 207 Vin1 Span Default 100 Range i DLL nl Parameter 207 t
145. supplied potentiometers The maximum load on this supply cannot exceed 10 mAdc Cin Cin Current Input The default input signal is 4 20 mA although this range may be adjusted by using parameters 209 Cin Offset which configures an offset for the range and 210 Cin Span to reduce or enlarge the range for example setting this parameter to 50 results in a range of 4 12 mA See page 64 for more information on these parameters The burden for this terminal is 50 Q Vin2 Voltage Input 2 which is used to provide speed references The default input signal is 0 to 10 Vdc the type of input signal is selected with parameter 211 Vin2 Config see page 64 Parameters 212 Vin2 Offset and 213 Vin2 Span may be used to offset the starting value of the range and the size of the range respectively see page 64 for more information A potentiometer with a range of 1 to 10 kQ is suggested for this input Acom Common for the Analog Inputs and Outputs Note that while there are three Acom common terminals they connect to the same electrical point 24 A source for positive nominal 24 Vdc voltage and has a source capacity of 150 mA FWD Forward Direction Selection terminal This may be connected for two wire maintained or three wire momentary operation REV Reverse Direction Selection Terminal This may be connected for two wire maintained or three wire momentary operation R J Run Jog
146. t 5 Default 0 Range OSE 956 Seq Count 6 957 Seq Count 7 958 Seq Count 8 959 Seq Count 9 These parameters configure the time number of pulses or analog level of sequencer steps 1 through 9 respectively See Using the X4 Program Sequencer on page 84 Using the X4 Program Sequencer The X4 AC drive offers functionality that allows users to program up to nine independent operation states of the drive This functionality is called the program sequencer because it allows the drive to sequence through the operation states programmed by the user The X4 Program Sequencer can be used in applications that would normally require external intelligence such as a simple programmable logic controller 7 4 1 Enabling the X4 Program Sequencer The X4 Program Sequencer can be enabled with parameter 491 Seq Appl found in the Application Macro programming mode of the X4 keypad This parameter configures e Whether the sequencer is enabled The time base used for all timing of the sequencer Whether other sequencer parameters are visible in Level 2 programming Table 7 3 shows the options for this parameter Table 7 3 Seq Appl Parameter Options Options Value Meaning The Sequencer mode of the X4 is not active and the sequencer Disabled 0 dud i parameters are not visible in Level 2 programming The Sequencer mode of the X4 is active sequencer parameters are visible 1 sec base 1 ae in Level 2
147. t Voltage Read only 61 104 Output Current Read only 61 105 Drive Load Read only 61 106 Load Torque Read only 61 107 Drive Temp Read only 61 111 DC Bus Voltage Read only 61 201 Input Mode Local Only 62 202 Rev Enable Forward 62 301 Min Frequency 0 0 Hz 65 302 Max Frequency 60 0 Hz 65 303 Preset Freq 1 5 0 Hz 65 402 Accel Time 1 5 0 sec 66 403 Decel Time 1 5 0 sec 66 502 Voltage Boost 0 096 69 610 Timed OL Select Std Ind 60s 74 700 Vmet Config Freq Out 75 705 Relay 1 Select Drv Fault 76 706 Relay 2 Select Drive Run 76 DPDO0088A B2 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 6 Using Macro Mode Quick Start Table 6 2 Fan Application Macro Core Factory Application from Table 6 1 plus the following parameters Para Parameter Name Default See Page 203 Stop Key Remote Coast 62 204 Ref Select Vint 63 205 Vini Config 0 10 V 63 206 Vin1 Offset 0 0096 63 207 Vini Span 100 0096 64 406 DC Inject Config DC at Start 67 501 V Hz Select Fan Fixed 69 504 Skip Freq Band 0 2 Hz 70 505 Skip Freq 1 0 0 Hz 70 608 Restart Number 0 74 609 Restart Delay 60 sec 74 702 Imet Config Current Out 75 703 Imet Span 100 096 75 704 Imet Offset 0 0 75 721 DI1 Configure Preset 1 oF 722 DI2 Configure Preset 2 FF 723 DI3 Configure Preset 3 77 724 DI4 Confi
148. t When Set to 1 Signifies 5 N A 0 R1 Output 6 N A 1 R2 Output 7 N A 2 DO1 Output 8 N A 3 DO2 Output 9 N A 4 N A 914 Vmet Status i Range 0 00 100 00 915 Imet Status Default Read Only Level 2 SIO Parameter 914 provides the output percentage applied to the Vmet terminal parameter 915 provides the output percentage applied to the Imet terminal 916 Range text string Infrared Baud Default 9600 Level 2 SIO This parameter defines the baud rate of the IRDA port The following data values may be assigned to this parameter Parameter Value 9600 19200 38400 57600 931 932 933 934 935 936 937 938 939 Seq Cntl 1 Seq Cntl 2 Seq Cntl 3 Seq Cntl 4 Range text string Seq Cntl 5 Default 00000000000 Level 2 SEQ Seq Cntl 6 Seq Cntl 7 Seq Cntl 8 Seq Cntl 9 These parameters each provide a 10 bit binary status display See Using the X4 Program Sequencer on page 84 The following bits are used with each of these parameters Bit 0 2 Speed Sel Bit 3 Accl Sel Bit 4 6 Event Length Bit 7 8 Dir Sel Bit 9 10 Output Sel DPD00088A 83 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 7 X4 Parameters 7 4 Table 7 2 Description of X4 Parameters Page 25 of 25 951 Seq Count 1 952 Seq Count 2 953 Seq Count 3 954 Seq Count 4 955 Seq Coun
149. t be changed in Run mode they appear as shaded entries in the table Press the INC or DEC keys to access the desired parameter Press the SHIFT key to allow the value to be changed The P indicator starts to blink Press the INC or DEC keys to select the new value Press the ENTER key to store the new value The display shows Stored for one second Press the PROG key to exit the Program mode or the INC or DEC keys to select a new parameter T E d e To program a text parameter follow these steps 1 Like other parameters text parameters use the INC DEC up down arrow and SHIFT keys for editing A line appears under the character that you are changing Press SHIFT to advance to the next character that you want to change 3 Use the INC or DEC keys to change the character value Press ENTER to store the edited text DPD00088A 46 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 5 Programming with the X4 Keypad 5 6 5 5 4 Restoring Factory Settings Whenever a parameter s value is being changed noted by the P indicator flashing the original factory setting for that parameter may be restored by pressing and releasing both the INC and DEC keys simultaneously and then pressing the ENTER key To restore ALL parameters to factory settings or to recall a previously stored parameter set see paramet
150. t e ceriose sus ter ep ehh acea ee d 46 5 5 2 Changing the Display Scroll Rate 46 5 5 3 Programming Procedure 46 5 5 4 Restoring Factory Settings 47 5 5 5 Viewing Parameters That Have Changed 47 5 5 6 Using Macro Mode 47 5 6 Measuring Stator Resistance RS Measurement 47 5 6 1 Activating Automatic RS Measurement Using the Keypad 47 5 6 2 Activating Automatic RS Measurement via Serial Link Modbus 48 Chapter 6 Using Macro Mode and Getting a Quick Start 49 6 Entering Macro MO ses seeds eereereteccoeeeseneae eed cecsedeaserss 49 6 2 Description of Parameters Used in Macro Mode 50 6 3 Macro Mode Applications and Included Parameters 52 me DUDEN roo HO PEG ERIGI dco a OCHO d QUod d dad rd 58 Chapter 7 X4 Parameters oes exire Gee cca Wives RENE RENE FEERE RASA T 59 JL InOOHOlOH cosine oudecwee REESE ESSERE E RR Su ee dd pinea etai da 59 Tl Leyel L Parameters 202584 hek RS RPEcAE De EVER RARE REDE ERE E EA 59 7 3 Description of Parameters 2 iss eoa res rot hide Nan bPRE UAE EE dde 60 7 4 Using the X4 Program Sequencer 84 7 4 1 Enabling the X4 Program Sequencer
151. t in parameter 608 Restart Number Drive Run The drive has received a direction command Running FWD The motor is running in Forward Running REV The motor is running in Reverse Zero Speed The drive is in Run mode but the speed reference is 0 Hz At Speed The drive has reached reference speed Freq Limit The drive limit is active when the speed commanded exceeds the value of parameter 306 Preset Freq 4 Freq Hyst This is active when the speed exceeds parameter 306 Preset Freq 4 but is less than parameter 307 Preset Freq 5 Current Lim Current Limit mode is active High Temp The temperature limit of the drive has been exceeded Local Mode The keypad is the control path for reference speed and control functions SeqOut 00 Programmed sequence step active SeqOut 00 SeqOut 01 SegOut 10 SeqOut 11 are all status SeqOut 01 outputs linked to a step in the program sequencer SeqOut 10 SeqOut 11 See Using the X4 Program Sequencer on page 84 for more information ARCTIC When a digital output is configured to use this option the output will be active when the Arctic Mode is turning on the DB resistor This option will turn on when the temperature drops below the Arctic mode entry point which is 7 degrees C This will work even if Arctic Mode is not enabled Ref Loss Independent of the status of parameter 222 Ref Loss Config this selection activates the digital output when a 4 20mA input to either the VIN1 or CIN inputs drop to
152. te 77 727 MOL Configure text string MOL 77 801 Program Number 0 9999 0 Vir 802 Start Options text string LS Lockout 78 803 PWM Frequency 0 6 16 0 kHz 3 0 kHz 78 804 Display Mode text string Std Disply 78 805 Display Units alphanumeric RPM 1 79 809 Display Scale 1 65535 1 79 810 Language text string English 79 811 Access Code 0 9999 0 79 812 Freq Ref Output text string 6FS 79 813 Speed Ratio 0 0 200 0 100 0 79 814 Display Status text string Drive load 80 816 Fly Catch Mode Sweep FWD REV F R Sweep FWD 80 850 PI Configure text string No PI 80 851 PI Feedback text string Vin 80 852 PI Prop Gain 0 2000 0 80 853 PI Int Gain 0 10000 0 81 854 PI Feed Gain 0 2000 1000 81 855 PI Error 1 0 00 100 00 Read only 81 856 PI Error 2 0 00 100 00 Read only 81 857 PI High Corr 0 00 100 00 100 00 81 858 PI Low Corr 0 00 100 00 0 00 81 900 SIO Protocol text string RTU N81 81 901 SIO Baud Rate text string 9600 81 902 Comm Drop 1 247 1 81 903 SIO Timer 0 0 60 0 sec 1 0 sec 81 904 SIO Cntl Word text string 0x0000 82 905 Ext Ref Freq Min Max Freq 0 0 Hz 82 906 Ext Ref Freq2 Min Max Freq 0 0 Hz 82 cont d Note that all parameters can be addressed by adding 40000 to the parameter number For example parameter 201 Input Mode can be addressed by Modbus address 40201 DPD00088A Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com V 2009 Vacon Incorporated All Rights Reserved X4 AC Drive User s Manual
153. tions may void the warranty See the inside front cover of this manual for more information about the warranty DPD00088A Do not install the drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles See Chapter 2 for temperature humidity and maximum vibration limits Do not mount the drive near heat radiating elements or in direct sunlight Mount the drive vertically and do not restrict the air flow to the heat sink fins The drive generates heat Allow sufficient space around the unit for heat dissipation See Dissipation Requirements on page 21 20 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Chapter 3 Receiving and Installation 3 3 Dissipation Requirements Table 3 1 Dissipation Requirement for X4 Models Page 1 of 2 Model Entirely Inside an Enclosure at Rated Resifed Dissipation When Fins are Current 3KHz Carrier Frequency Watts X4C1S010C 47 13 X4C20010C 48 14 X4C20020C 71 17 X4C20030C 92 16 X4C20050C 132 20 X4C20075C 177 23 X4C20100C 263 67 X4C20150C 362 68 X4C20200C 550 97 X4C20250C 653 96 X4C40010C 34 13 X4C40020C 46 16 X4C40030C 71 20 X4C40050C 91 21 X4C40075C 114 28 X4C40100C 155 30 X4C40150C 304
154. tr com Email info clrwtr com X4 AC Drive User s Manual Chapter 4 Connections Table 4 8 Description of X4 Control Terminals Page 1 of 2 Terminal Description Vmet Analog output 1 which is a dedicated voltage output The default signal range is from 0 to 10 Vdc 5 mA maximum It is proportional to the variable configured by parameter 700 Vmet Config see page 75 It may be calibrated while the drive is running via parameter 701 Vmet Span see page 75 Imet Analog output 2 which is a dedicated current output The default signal ranges from 0 to 20 mAdc 50 to 500 It is proportional to the variable configured by parameter 702 Imet Config see page 75 It may be calibrated while the drive is running via parameters 704 Imet Offset and 703 Imet Span see page 75 Vin1 Analog Input 1 which is used to provide speed references The default input signal is O to 10 Vdc the type of input signal is selected with parameter 205 Vin1 Config see page 63 Parameters 206 Vin1 Offset and 207 Vin1 Span may be used to offset the starting value of the range and the size of the range respectively see page 63 for more information If a 0 to 20 mAdc input signal is configured the burden is 250 Q If a 0 to 10 Vdc input signal is configured the input impedance is 475 kO A potentiometer with a range of 1 to 10 kQ is suggested for this input 10 This terminal is a 10 Vdc source for customer
155. ts 2 open collector outputs 50 mA per device Digital pulse train output Open collector output pulse train proportional to output frequency Vmet analog output 0 to 10 Vdc 5 mAdc maximum Imet analog output 0 20 mAdc output into a 500 Q load maximum At start stop by frequency with adjustable current level and time or continuous DC DC holding injection braking injection by digital input Current limit Four quadrant adjustable from 5 to 150 Speed ramps Primary and alternate adjustable from 0 1 to 3200 0 seconds Voltage boost Fixed boost adjustable from 0 to 50 or auto boost in Vector mode Voltage characteristic V Hz Linear pump fan or 2 piece linear Adjustable inverse time trip shear pin 30 sec 60 sec 5 min standard or inverter Timed overload duty motors Overcurrent overvoltage fault ground fault short circuit dynamic brake overload Protective features drive temperature power wiring fault drive timed overload input voltage quality overvoltage ridethrough Program Sequence Logic 9 step PLC type functionality that can control speed direction and ramps based on Controller PSLC time analog input digital input or pulse input Serial communications Modbus Standard RTU or ASCII DPD00088A 15 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual 2 6 Dimensi
156. ue with an ohmmeter From the line to line measurement of motor resistance enter half the measured value See Measuring Stator Resistance RS Measurement on page 47 515 Power Factor Default 0 80 Range 0 50 1 00 Level 2 This parameter allows direct entry of the motor s power factor f can provide this information or better vector performance The motor manufacturer 519 Find Mtr Data Default Not Active Range text string Macro This parameter activates the drive s ability to measure the stator resistance of the attached motor The automatic stator resistance measurement can be performed either through the keypad or through the serial link See Measuring Stator Resistance RS Measurement on page 47 for more information about this parameter The following data values may be assigned Parameter Value Not Active Motor RS Description No stator RS measurement Automatic RS measurement using macro procedure 801 Program Number Default 0 Range 0 to 9999 Level 2 Macro This parameter Special Program Number provides a method of enabling hidden functions in the drive and storing parameters to the customer set Data Value Special Function Configured 0 1 2 3 4 Standard program Reset all parameters to factory default values display Store customer parameter values display STOC Load customer parameter values display SETC Swap active paramete
157. urrent state for as long as the digital input is active X4 Sequencer Advance Functionality The sequencer has the ability to allow the user to advance to the next state without satisfying the conditions programmed to advance To do this program a digital input to Seq Advance When a digital input program to this option changes from inactive to active a running sequencer will advance one state This feature is useful when debugging a sequence with long time intervals 7 4 3 Sequencer State Configuration Overview Each state of the program sequencer is defined by five characteristics Direction in which the drive will operate Speed at which the drive will operate e Ramp selection of the drive e Output configuration relays and digital outputs of the drive How the sequencer advances to the next state These five characteristics are configured by two parameters for each state These parameters are named Seq Cntl X and Seq Count X where X represents the state number of the sequencer The Seq Cntl X parameter is a binary parameter that sets each of the five characteristics listed above Seq Count X configures the threshold that the sequencer will use in determining when to advance by the method programmed in the control parameter The bit patterns of the Seq Cntl X parameters are shown in Figure 7 1 Bit number 1019 8 7 6 5 4 3 2 1 0 Output Configuration 00 SeqOut 00 Direction Ramp Selection Selection 0
158. ve and requires a 15 conductor shielded cable to be supplied by the user When installed properly both the remote keypad and drive meet NEMA 4x IP66 standards Remote Keypad Mounting Kit for X4 Sizes 3 through 5 Part Number XRKMK This Remote Keypad kit can be used with a Size 3 4 or 5 X4 model to allow the keypad to be mounted in another location The kit comes with an adapter assembly to allow the existing keypad to be remotely mounted The remote keypad can be mounted up to 100 feet from the drive and requires a 15 conductor shielded cable to be supplied by the user When installed properly both the remote keypad and drive will meet the unit s core enclosure standards either NEMA 4x IP66 or NEMA 12 IP55 DPD00088A 98 2009 Vacon Incorporated All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Appendix A Parameter 201 Options The following table shows how parameter 201 Input Mode options function in local or remote mode Local Start Stop Control Parameter 201 Option Speed Control Speed Control Start Stop Control Local Only None None Remote Only None None Speed potentiometer Terminal strip switch terminal strip signals network Terminal strip switch L R Rem Ctl Keypad Keypad Keypad ewok Speed potentiometer L R Rem Ref Keypad Keypad terminal strip signals Keypad L R Rem Bth Keypad Keypad Sp
159. ved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com X4 AC Drive User s Manual Table 7 2 Description of X4 Parameters Page 23 of 25 Chapter 7 X4 Parameters 904 SIO Cntl Word Default 0x0000 Range text string Level 2 SIO The SIO Control Word parameter allows control of the drive through Modbus communications The following bits are used with this parameter 15 14 13 12 11 10 9 8 7 654 3 2 1 0 Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Alt Ramp 0 SLC Run 9 PI Enable 1 SLF Ref 10 Not Used 2 FWD 11 Cur Lim 3 REV 12 DCI 4 FEXT2 13 CTS 5 Preset Input 1 PS1 14 Ref Switch 6 Preset Input 2 PS2 15 Fault Reset 7 Preset Input 3 PS3 905 Ext Ref Freq 1 906 Ext Ref Freq 2 Default 0 0 Hz Range Min Freq Max Freq Level 2 SIO These parameters provide access for changing the frequency reference over the serial link 908 Status Word Default Read Only Range text string Level 2 SIO The Status Word parameter provides status of the drive operation to a serial link user The following bits are used with this parameter 15 14 13 12 11 10 9 amp 7 e 5 4 s 2 1 o Bit When Set to 1 Signifies Bit When Set to 1 Signifies 8 Alt Ramp 0 SLC Ru

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