Installation & handling manual RSI-50
Contents
1. DOOR OPERATOR FOR INDUSTRIAL USE INSTALLATION AND HANDLING MANUAL RSI 50 E gt CE Approved 1509001 2000 WARNING Please read the manual carefully before installation and use The installation of your new door opener must be carried out by a technically qualified or licensed person Attempting to install or repair the door opener without suitable technical qualification may result in severe personal injury death and or property damage RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE OUTLINE Safety instructions u u an A eee a Sia T bu ua usaq haw 3 s General ESCAP s w uu ua We ie Aa A eed Ae Su ee 3 Main technical parameters areni dianas a anant uqa RA away Qi sess 4 MAI SUCUT E l l A uki Ae Len wq SQ us ss 4 Dimensions and hand Chaim au u s au a o iy eer dee 5 1 1 11 11 111 17 euio saus aaa EE 6 WY 1111 O 8 161121 1101 1 tin ltd us 10 Maintenance a uku payaa k 12 28 0171611 111 16 11116 n 13 PACKING ISU y m mD aun hein eee he tdo 132. www ryterna eu 1 RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE Safety instructions It is important that you read all the following instruction 2 The door operator should be installed and put into operation by qualified personnel Otherwise serious personal injury or property damage may occur Open and close the door manually make sure the door can be moved smoothly The door must be equipped with balance springs otherwise the operator will be damaged Before installation of the door operator the door should be carefully checked for being kept well balance The door must be in good working order It is recommended to install limit devices on door tracks to prevent the door from sliding out of the tracks The operator motor may only be disengaged with the door closed This must be carried out by specialist personnel for maintenance purpose only Keep remote controls or button switch away from children to prevent the door operator from being activated involuntarily The operator should be switched off before repairing it or opening its cover When opening or closing the door do not attempt to walk or drive through the door The door should only be operated when it can be observed to avoid accidents Do not pull the hand chain during opening or closing the door General description RSI 50 door operator is applied widely to garages industrial or commercial buildings It is featured with compact structure safe and reliable per
3. in electrical operation Warning e ltis important to ensure that the chain is not fitted twisted If the chain is twisted malfunctions may occur when the hand chain is used e 5 essential to screw the hand chain firmly in place as shown in Fig 3 2 e Use the chain only in case of the power failure Do not pull the red handle during opening or closing the door electrically otherwise serious personal injury or property damage may occur e Do not pull the chain too hard otherwise the manual drive unit will be damaged www ryterna eu RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE Screw the hand chain lt S Pull right side or left side of hand chain lightly to carry out an automatic reset 5 1 2 Fig 3 6 Installation Before installing make sure the door is in good working order We advise to install the operator as follow see On shaft mounting section or Mounting via chain drive section 1 On shaft mounting standard accessories see page 13 Packing list 2nd spacer ring 151 spacer ring Wall bracket Bearing bracket o i ac J 2 NA m U 1 A A 444 LO o 3 PE E gt ee Fig 4 e Mount the wall bracket L shaped iron fitting onto the wall using screw The wall bracket can be placed from the left or from the right of the operator e Remove th
4. receiving the product you should make an unpack inspection in which you should check whether the product was damaged If you have any problem please contact our sales agent You should find the following items in our standard packing No ltem Quantity Door operator 1 Wall bracket 1 Spacer ring and screw Hexagonal wrench key Key Bolt Plain washer A N Four cores wire 6m i O O IN O A O IN Six cores wire 6m sk Control box wk Remote control k N User s manual www ryterna eu
5. can be purchased separately Mount the bigger sprocket wheel onto the door shaft end Fix the bracket on the wall with expansion bolts according to the length of the chain Attach the door operator on the bracket with 4 bolts M10 tension the chain having adjusted the position of the operator 7 Wiring Locate control box within sight of door but away from all moving parts of the door and at a height of more than 1 4m above the ground to avoid children reaching it Connect door operator output wires to control box in the same color See wiring chart and wiring Feed the cable through the screw fitting into the operator Wires within the cable shall be protected so that no damage can result from contact with any rough sharp part In order to protect electrical elements from water waterproof screw fitting must be tightened by turning the plastic nut In an emergency press the red emergency switch on the control box can cut off the power of control unit immediately Rotate the switch in arrow direction to make the switch return to its original position Motor Limit switch v U Blue V Brown W Black CL Red CO White OP Green NC CO NO Door operator terminal U V w CL CO OP Output signal Blue Brown Black Red White Green Control board terminal E U Vv CL CO OP Fig 7 www ryterna eu RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE x 0251 W V U N L3L2LI E N o o Oo lt 0
6. e plastic housing turn release handle by 180 degrees anticlockwise e Slot the 1st spacer ring onto the door shaft e Slot the door operator onto the door shaft ensure correct position of the key and screw onto the wall bracket e Slot the 2nd spacer ring onto the door shaft and push it close to the door operator Push the 1st spacer ring close to the operator and fix both rings www ryterna eu RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE Key Bearing bracket Door operator z Z M10 bolt and plain washer Spacer ring gt OO Door shaft Cable Plastic housing Fig 5 e You also can install the door operator as shown in Fig 5 e Drill four holes 011 on the shaft bearing bracket e Remove the plastic housing turn release handle by 180 degrees anticlockwise e Direct attach the door operator onto the door shaft end and screw onto the shaft bearing bracket ensure the correct position of the key e Adjust the position of the operator and ensure the hand chain hangs vertically e Slot the spacer ring onto the shaft and fix ring with screw 2 Mounting via chain drive Bracket Bigger sprocket wheel Door operator gt Chain Small sprocket wheel Hand chain Cable i a 89027 Optional accessories Fig 6 www ryterna eu RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE The optional accessories are not included in the standard package they
7. formance Main function Three buttons open close stop on the control box control the door separately The control system is fitted with wiring terminals for photocell safety edge etc Remote control hopping code technology prevents thieves from guessing your remote code Up to 25 remote controls may be used Emergency stop In an emergency press the emergency switch on the control box can cut off the power of control unit immediately Auto brake system it makes the motor stop fast and accurately Rotate the release handle 180 anticlockwise rele ase the door from the door operator immediately The operator motor may only be disengaged with the door closed In the event of power failure a release hand chain allows you to operate the door manually It has double limit switches to ensure the operator safety and reliability www ryterna eu 3 Main technical parameters RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE Model RSI 50 Max door area Up to 25 m Max continues working S3 25 Power supply frequency 380 V 50 Hz Max door height 5000 mm Output shaft aperture 25 4 mm Motor power 300 W Rated current consumption 2A Max output torque 50 N m Output shaft rotation speed 32 rpm Motor rotation speed 1400 rpm Ratio 43 1 Chain length 10m Operating temperature 20 C 60 C Thermal protection 120 Weight 12 kg Dimensions 370mm x 230mm x 100mm 4 Main struc
8. hort bridge must be removed See Fig 8 X3 X4 terminal block Connect external three button switch N O to K G T and S K open white G close yellow T stop red S common wire green See Fig 8 X3 terminal block D1 D2 alarm lamp AC220V 8 Adjustment 1 DIP switch Position ON OFF 1 Auto close enable Auto close disable 2 Inching close auto close disable Continuous close 3 Auto close time delay 7 seconds Auto close time delay 20 seconds Note DIP switch 1 must be set ON Note DIP switch 1 must be set ON www ryterna eu RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE 2 Limit switch Below are all of the available limit switches for RSI 50 door operator the limit switch came with your operator depends on your order You may select limit switch 1 or 2 according to your need If you have any problem please contact the dealer Adjusting bolt Adjusting bolt Red limit cam close Blue limit cam open Blue limit cam output signal Green limit cam open Yellow limit cam output signal Fig 9 Rough adjusting Setting of the close limit e Make sure that the operator is fixed rigidly close the door to fully closed position and observe the rotating direction of red limit cams during closing Loose the screws for rough adjustment of red cams then turn the cams in the same direction until the limit switches click finally tighten the scre
9. o dal 10050950900 BDO 106066 O vilo 8 pe LadOOLld 490 03 8 L 9 A 0 X 409 NO 5 p yO Pe TQ cx wooed SLOMAS lt za gt E 9 B Lx e YX NV O INV sx O 24V OV 5V Fig 8 RSI 50 Control board diagram www ryterna eu RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE Before carry out any wiring work it is essential to disconnect the control unit from the mains supply Type Wiring Connect phase wires 380V to L1 L2 L3 Connect neutral wire to N connect ground wire to E Note turn the power on if the LED2 is flashing disconnect from mains supply then reverse any two phase wires Connect motor wire blue brown black to U V W ground wire to E If door running direction is wrong please exchange wires U and V See Fig 8 X1 terminal block Connect close limit wire red to CL connect common wire white to CO RSI 50 connect open limit wire green to OP See Fig 8 X4 terminal block Connect signal wires of photocell N C to PT and CO and power wires to 24V and OV Connect safety edge switch wires to PT and CO Connect extral single button switch N O wires to DET and CO if connected the s
10. rectly balanced The door operator should be checked and maintained by a qualified technician e Keep operator clean at all times www ryterna eu 10 Troubleshooting RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE Error Cause for error Remedies The operator will not work 1 Power is OFF 2 The door is obstructed 3 The wires become loose 4 The emergency switch was pressed 5 The release handle is disengaged 1 Make sure that power is ON 2 Remove obstructions 3 Fasten the wires 4 Rotate the emergency switch to ensure that the button returns to its original position 5 Engage the release handle After using the hand chain the operator does not work after you press control box button or transmitter An automatic reset is not carried out Pull the hand chain see Fig 8 1 to carry out an automatic reset See Hand chain section The operator stops working suddenly Thermal overload protection in motor is active Allow the motor to cool down The door cannot be opened or closed fully Wrong adjusting of limit switch Readjust the limit switch Remote control does not work 1 Battery level may be low 2 Remote control is not suitable for receiver Wrong programming of remote control coding 1 Replace the battery inside the remote control 2 Erase remote controls and then re program the remote control 11 Packing list After
11. t should be re adjusted e The third blue limit cam yellow limit cam signal output www ryterna eu RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE Important note e Please use the control box button to adjust the limit switches do not use remote control e When the door reaches fully closed or opened position please ensure that the limit switches are active and the indicator light on the control box turns off If the light does not turn off please readjust the limit switch 3 Adding erase remote controls e Adding extra remote controls Learn Press the button AN1 on the control board the LED2 will be on and then turn off Press any remote control button the LED2 will be on and then turn off Press the same button again the LED2 will flash about 4 seconds at 1 2Hz frequency and then turn off this indicates the learning process is finished e Upto 25 remote controls may be used To erase all remoter controls press and hold AN1 button on the control board release the button once LED turns off automatically This indicates that all the remote controls have been erased completely The remote control works in three channel mode button 1 open button 2 close button 3 stop See Fig 10 Warning For safety and security we recommend that the factory setting be replaced with a personal code Fig 10 9 Maintenance e Make sure the door is in good working order and that is cor
12. ture 7 Fig 1 1 Reducer casing 2 Output shaft 3 Motor 4 Hand chain components 5 Hand chain 6 Cable 7 Wiring terminal block 8 Release handle 9 Limit switch www ryterna eu RSI 50 DOOR OPERATOR FOR INDUSTRIAL USE 5 Dimensions and hand chain r 10 55 1 I Without handle II with handle Fig 2 You may select hand chain type or type according to your needs The hand chain came with your operator depends on your order Hand chain without handle e Incase of power failure you may open or close the door manually by operating the hand chain e lfthe close indicator light on the control box flashes and the operator does not work by operating the control box button pull one side of hand chain lightly until a reset is carried out see Fig 3 1 the close indicator light turns off and now the control box can be used Hand chain with handle e Pull the red handle the door operator works in manual operation you may open or close the door manually by pulling the hand chain e Pull the green handle the door operator works in electrical operation you may open or close the door electrically Note e the close indicator light on the control box flashes this means the door operator works in manual operation please pull the green handle till the indicator light on the control box turns off now the door operator works
13. ws e lfthe gap between the door and its bottom position is larger than 20mm repeat this step until the door is less than 20mm from the closed position Fine adjusting Setting of the close limit e adjusting bolts are used for fine adjustment e After rough adjustment you can close the door and observe whether the door has successfully reached the closed position If need fine adjust the adjusting blots in the red limit cams carefully to make the door reach the closed position anticlockwise to close more clockwise to close less Rough adjusting Setting of the open limit e Put the door in completely open position observe the rotating direction of the two blue limit cams or green limit cam during opening Loose the screws of the two blue limit cams or green limit cam then turn them in the same direction i e on the opposite direction of the red cam until the limit switches click finally tighten the screws Fine adjusting Setting of the open limit e After rough adjustment you can open the door and observe whether the door has successfully reached the opened position If the door does not reach the fully opened position less than 20mm fine adjust the adjusting bolts in the two blue limit cams or green limit cam to make the door reach the opened position anticlockwise to open more clockwise to open less e lfthe distance between the door and its top position exceeds 20mm then the blue or green limit cam rough adjustmen
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