Controller CP93
Contents
1. centrifugal switch e g Hansa Matic Motor with COM Bm1 M 1 aye Card must be programmed for this configuration to work 7 IN In this mode the centrifugal switch has the same action as a beam if the motor stalls as a result of for example pushing E against an obstruction its path the CP93 will sense this on the beam 1 input the action will be a stop reverse sequence To implement the other modes such as CONDO and PIRAC it is still necessary to install a safety beam The time it takes for the centrifugal switch to come in after the motor has started is fixed to roughly one second in situations where the CP93 is to replace an existing board be sure that the motor does spin up within 1 second in other words the centrifugal switch must have been activated within a second after the motor is started Figure 26 Beam 1 Input Used for Motor with Centrifugal Contact Page 26 CP93 Programming Orientation in the CP93 Programming Interface The CP93 has a built in programming interface consisting of an LED display and three push buttons HEEL D12 D 3 The Display shows the information about the card s settings and allows t2. 0 5MM CABLE IN eMany different types of intercom exist The connections shown are only those that are necessary to interface to the Please consult the documentation of the intercom for full wiring diagrams Figure 15 Intercom Connections Page 19 SOLENOID MAGNETIC LOCK p Option Solenoid Lock J PSU Option B Magnetic Lock SS Mains L M vngY 24 i SoL sH io 9 D Mains Figure 16 Solenoid Magnetic Lock Page 20 LOCK RELEASE Solenoid Relay Contact Selector Select Normally Closed Contact Separate Power Supply PSU Maglock Figure 17 Magnetic Lock Release Solenoid Relay Contact Selector Select Normally Open Contact Separate Power Supply PSU Electric Lock Figure 18 Solenoid Lock Release Page 21 INFRA RED BEAMS TRANSMITTER RECEIVER 12V DC POWER SUPPLY 1 0 2mm Cable TRANSMITTER RECEIVER POWER 12V DC cre 1 18 4 5
3. eOpening safety beam is optional if the opening safety beam is not fitted place a wire bridge between BM1 pin 4 and common pin6 einput pin BM1 pin 4 cannot be used for a beam and as a motor stall collision sense input at the same time ensure that the mode of operation of this pin is correctly programmed for the intended configuration Make sure you use the normally closed contacts of the beam relay and not the normally open contacts as is the case with other products Figure 19 Infra Red Beams Page 22 PEDESTRIAN KEYSWITCH Signal Common 0 2mm CABLE Figure 20 Pedestrian Keyswitch FREE EXIT LOOP LD101 12V D Control Box ager loop detector unit EL EN T Twisted Wires loop 7 1 7 1 1 2 1 1 Nom oU SV SS g in relay base 9 Underground 57 VS 2 Supply Figure 21 Free Exit Loop Page 23 STATUS LED Fitted to Handset Base Separately UL Signal Common Status Led GATE CLOSED OFF GATE OPEN ON 0 2mm EE gt GATE OPENING SLOW EVEN FLASH Cable Dome n GATE CLOSING FAST EVEN FLASH PILLAR LAMP OVERRIDE 1 SHORT FLASH 2 SEC EMERGEN
4. QUICK ENTRY Press and hold UP or DOWN for 2 seconds to invoke fast scrolling Holding the key for a further 5 seconds invokes scrolling in units x10 3 8 Press ENTER to 3 9 Returns to the save the changes main menu at the same point you were last time Release key to stop Page 35 4 OPERATING MODE 4 1 Scroll until the 4 is 4 2 Press ENTER to 4 3 Menu name is 4 4 Current setting for displayed i e this select it for editing displayed in this menu is menu item abbreviated form displayed STANDARD MODE Standard feature set with start stop reverse sequencing CONDOMINIUM MODE Mode designed for communal living schemes PIRAC MODE Auto Close when broken safety beam is restored REVERSING MODE Variation of STANDARD mode with no stop stage in multiple triggers 4 5 Use UP and DOWN buttons to NT scroll through the Special mode allowing for control with pulse signalling from a PLC available options DEAD MAN MODE Special mode allowing for control with fail safe in event of signal loss HHH oo She See notes referring to F Do OPERATING MODE 4 6 Press ENTER to 4 7 Returns to the a on pg 55 save the changes main menu at the same point you were last time Page 36 5 PEDESTRIAN AU
5. options M See notes referring to 13 6 Press ENTER to 13 7 Returns to the Z LEAF ORDER SELECTION save the changes main menu at the pg 58 same point you were last time Page 45 14 LEAF DELAY TIME 14 1 Scroll until the 14 is displayed i e this menu 14 2 Press ENTER to select it for 14 3 Menu name is displayed in abbreviated form 14 5 Use UP and DOWN buttons to increase or decrease the time value 14 6 A Pressing the UP key B Pressing the DOWN key HAH wm 14 8 Press ENTER to save the changes 14 9 Returns to the main menu at the same point you were last time Page 46 14 4 Current setting for this menu is displayed 14 7 Programmable range for Leaf Delay Time is 1 second to 255 seconds Leaf delay mode is disabled with a setting of zero M E ZIAN See note referring to LEAF DELAY TIME on pg 58 NU 15 SOLENOID TIMER 505 co 15 1 Scroll until the 15 2 Press ENTER to 15 3 Menu is 15 4 Current setting for 15 is displayed select it for displayed in this menu is i e this menu abbreviated form displayed 15 5 Use UP and 15 6 A Pressing the
6. 18 3 Menu name 18 4 Current is displayed n 1 abbreviated form 10 units Page 50 setting for this menu is displayed 18 7 PFC Adjustment Range 10 to 18 5 Use UP and DOWN buttons to increase or decrease the PFC value 18 8 Press ENTER to save the changes 22 MAINS FREQUENCY 22 1 Scroll until the 2 22 2 Press 22 3 Menu name is 22 4 Current setting for is displayed i e select it for displayed in this menu is this menu item editing abbreviated form displayed 50Hz Mains frequency setting for RSA UK and most of Europe 60Hz Mains frequency setting for USA and Canada 22 5 Use UP and DOWN buttons to cycle through the options available Nen M of 22 6 Press ENTER to 22 7 Returns to the i save the changes main menu at the lead to product failure same point you were last time Page 51 23 PEDESTRIAN MODE ERROR COMPENSATION 23 1 Scroll until the 23 2 Press ENTER 23 3 Menu name is 23 4 Current setting for 16 is displayed select it for displayed in this menu is i e this menu abbreviated form displayed 23 5 Use UP and 23 6 A Pressing the UP key 23 7 Programmable ran
7. MECHANICAL Card Dimensions 166 mm x 145 mm 0 4mm Mounting Hole Diameters Hole Set A Hole Set B 112 5mm x 103 5mm between 4 5mm hole centres 136 5mm x 135mm between 4mm hole centres ENVIRONMENTAL Operating Temperature Range 50 C to 55 C Relative Humidity RH non condensing 20 80 OTHER SPECIFICATIONS Recommended Electric solenoid lock 12 24V AC or DC solenoid lock powered from a separate power source such as a transformer Warning Do not attempt to supply power to lock from the 12V auxillary supply The card will malfunction resulting in possible damage to the card and the gate operators Recommended Courtesy lamp 100 watts maximum incandescent To operate larger lamps use a contactor or additional relay Recommended Enclosure Plastic enclosure rated to IP 56 Internal metal baseplate is preferred and must be earthed Page 8 Product Identification CP93 V1 1 DUAL AC CONTROLLER by fg jg 012 013 pag r am o n y ISOLATE MAINS BEFORE 1 WORKING ON CARD UP DOWN ENTER 5 F B i 5 AMP mom af E EW Fa 5 Naan PERO 8 N 5 na TRG COM PED BM1 BM2 COM FRX COM STP LED MLO COM SLO COMSLC 12V COM T 3 m m z gt 2 a
8. PILLAR COURTESY LIGHT MU See notes referring to 9 TIMER on pg 55 6 8 Press ENTER to 6 9 Returns to the save the changes main menu at the same point you were last time Page 38 7 PEDESTRIAN AUTO CLOSE TIME PRE co 7 1 Scroll until the 7 is 7 2 Press ENTER to 7 3 Menu name is 7 4 Current setting for displayed i e this select it for editing displayed in this menu is menu item abbreviated form displayed 7 5 Use UP and 7 6 A Pressing the UP key 7 7 Programmable range for DOWN buttons to B Pressing the DOWN key Pedestrian Run Time is 1 second increase or to 255 seconds decrease the time value co lt PEDESTRIAN AUTO CLOSE M See notes referring to 9 TIME on pg 56 7 8 Press ENTER to 7 9 Returns to the save the changes main menu at the same point you were last time Page 39 8 AUTO CLOSE OVERRIDE TIMER co 8 1 Scroll until the 8 is 8 2 Press ENTER to 8 3 Menu name is 8 4 Current setting for displayed i e this select it for editing displayed in this menu is menu item abbreviated form displayed 8 5 Use UP and 8 6 the UP key 8 7 Programmable
9. Contact type can be selected as needed by changing the jumper on the card as shown Max Current capacity of SOLENOID relay contact is 1 AMP 24VDC Signal Terminals and Names TRG Trigger input signal from radio receiver PED Pedestrian mode activation signal BM1 Opening beam input motor error signal sovenoro e CENTURIO Figure 6 Normally Open N O soLENoiD CENTURIO SUD Figure 7 Normally Closed N C BM2 Standard safety beam input closing beam FRX Free Exit signal input from FREE EXIT Pushbutton STP Emergency Stop input LED Status LED output LIT Light Control button input signal MLO Master Gate Open Limit Switch MLC Master Gate Closed Limit Switch SLO Slave Gate Open Limit Switch SLC Slave Gate Closed Limit Switch 12V Auxillary 12 VDC supply output terminal COM Common terminal internally connected to Negative See Programming section for detailed explanation of the mode of operation of this pin Check max lamp wattage before using to determine if this relay contact is sufficiently rated to handle the lamp Page 15 Terminal Identification and numbering of the CP93 CP93 V1 1 DUAL AC CONTROLLER 7j R63 m D12 pg 03 eaa ISOLATE MAINS BEFORE WORKING ON CARD UP DOWN ENTER 1019
10. Relay 4 SLAVE OPEN Selection of the line frequency Lengthens the closing cycle in Pedestrian Mode to compensate for positioning error 1 255 seconds 0 disabled Delays motor activation for the preset time after the solenoid becomes active 1 255 seconds 0 disabled Enables Disables the solenoid lock strain relief routine that is executed each time the gate is opened 32 Programming each Menu Item 1 LIMIT SWITCH CONFIGURATION JERE 1 1 Scroll until the 1 1 2 Press ENTER to 1 3 Menu name is 1 4 Current setting for is displayed i e select it for editing displayed in this menu is this menu item abbreviated form displayed DOUBLE NORMALLY CLOSED CONTACTS Applicable to both sets of OPEN and CLOSED limit switches DOUBLE NORMALLY OPEN CONTACTS Applicable to both sets of OPEN and CLOSED limit switches SINGLE NORMALLY CLOSED CONTACTS Applicable to the single limit switch on each motor SINGLE NORMALLY OPEN CONTACTS Applicable to the single limit switch on each motor DON BURGI to e FREE RUN select desired No limit switches uses run times to determine limits configuration from the available HHH See page 18 for corresponding electrical configurations ASE Also see notes reroming to 1 6 Press ENTER to 1 7 R
11. UP key 15 7 Programmable range for DOWN buttons B Pressing the DOWN key Solenoid Energise Time is 1 to increase second to 255 seconds decrease the time value HASE wm l See note referring to X SOLENOID TIMER 15 8 Press ENTER to 15 9 Returns to the u on pg 59 save the changes main menu at the same point you were last time Page 47 16 MASTER MOTOR RUN TIME 16 1 Scroll until the 16 2 Press ENTER to 16 3 Menu name is 16 4 Current setting for 16 is displayed select it for displayed in this menu is i e this menu abbreviated form displayed 16 5 Use UP and 16 6 Pressing the UP key 16 7 Programmable range for DOWN buttons B Pressing the DOWN key Master Motor Run Time is 1 to increase second to 255 seconds decrease the time value MU See note referring to X Az MASTER MOTOR RUN TIME on pg 59 16 8 Press ENTER to 16 9 Returns to the save the changes main menu at the same point you were last time Page 48 17 SLAVE MOTOR RUN TIME BAEk co 17 1 Scroll until the 17 2 Press ENTER to 17 3 Menu name is 17 4 Current setting for 17 is displayed select it for displayed in this menu is i
12. d NORMALLY OPEN DELAYED A Configuration for centrifugal switch motor signal HANSA MATIC etc This is the special mode to accommodate gate motors which have a centrifugal switch Refer to page 26 for exact wiring details The connections from the switches of both motors may be connected in parallel The only drawback is that both gates will be reversed if an obstruction is encountered that stalls the motor For newer motors that do not have the centrifugal switch but have a magnetic pick up CENTURION provides an interface module to generate a compatible signal for this pin from the pick up signal Please contact CENTURION for more details and availability Figure 30 Normally Open Delayed Configuration PILLAR LAMP PRE FLASHING MODE Selecting any of the three pre flashing modes A B or C disables pillar lamp control via the button input terminal TERMINAL 11 Please note that if you change the pre flashing setting to OFF from a previous setting the light control button TERMINAL 11 may only begin to respond after the next gate cycle has occurred Pre flash MODE A turns the pillar lamp on only when the gate moves therefore the lamp control relay may be used to control warning lamps or other equipment that may be attached such as barriers indicators robots etc Pre flash MODE B flashes
13. in an existing installation to be retrofitted with a different locking mechanism This setting would allow you to change which gate opens first The standard setting of A B mode is the normal order which means that the MASTER motor is driven first then the SLAVE motor The alternate setting i e B A would result in the SLAVE motor being driven FIRST followed by the Figure 31 Leaf Order Selection MASTER motor Assuming the left gate s operator is connected to terminals DEF MASTER MOTOR on the CP93 the leaf order shown in the sketch is what will happen in A B mode If you select B A mode the opposite will happen The rightmost gate in the above sketch will move first DO NOT ATTEMPT TO RE ASSIGN THE LIMIT SWITCHES TO AN OPPOSITE MOTOR THE CP93 IS DESIGNED TO ASSOCIATE THE MASTER LIMIT SWITCHES WITH THE MASTER 14 LEAF DELAY TIME This value determines the delay of the one gate behind the other See run time programming section for details The delay must be checked by testing the system once the CP93 is completely installed Too short a delay could cause damage to the gate since the MASTER gate may not have sufficiently cleared the slave gate so soon after it has started moving In many applications leaf delay is not necessary and may be disabled by setting this option to zero Page 58 15 SOLENOID TIMER This value determines the length of time the solenoid is operated when the gate is opened The
14. inside the box and ensure that the card is connected to this EARTH Lightning protection is rendered ineffective if this rule is not observed Check the courtesy light if present Be careful that the wattage of this lamp does not exceed the switching current rating of the relay on this card Check the condition and suitability of the wiring at the existing site The use of two core norse cable where the earth conductor is used as a neutral leaving the motors un earthed is not acceptable for use with this product Replace the cable with a 4 core type if this is the case Page 12 New Installation Items and Cabling Requirements LIST OF ITEMS AND THEIR DETAILS System Components 1 2 93 Control unit in IP56 Enclosure Operator Linear type shown here may differ as per installer 5 choice Radio Receiver Radio receiver cable 3 core 0 5mm Multistranded Cabling Details A Mains cable three 3 core LIVE NEUTRAL EARTH Core area 8 5mm min increase this according to lamp wattage and operator size Intercom cable n1 6 core to house Slave motor cable 3 core earth conductor with core area of 3 5mm min DO NOT USE NORSE CABLE FOR THIS APPLICATION MOTORS MUST BE GROUNDED Courtesy Lamp Infra red safety beam Intercom Gooseneck Radio receiv
15. or send the card in for repair with a detailed report attached detailing under what circumstances the error occurred the nature of the site installation and full contact details Page 63 CENTURION THE AUTOMATIC CHOICE CENTURION SYSTEMS PTY LTD HEAD OFFICE TEL 27 0 11 699 2400 FAX 27 0 11 704 3412 or 462 6669 148 EPSOM AVENUE NORTH RIDING PO BOX 506 CRAMERVIEW 2060 SOUTH AFRICA WEB http www centsys co za X General information e mail info centsys co za n dGdDDBLL Oa eLb QGUOEDA CAAAALR S ECCALLALOLAHkGLLVLLLULUL A OGBGaA e btcd l c Q OG LLCGGCHLLGLQIU NGL GLL LLG FOR TECHNICAL SUPPORT CONTACT SOUTH AFRICA 011 397 6401 PORT ELIZABETH 041 581 6994 5 DURBAN 031 701 9583 EASTLONDON 043 743 4923 NELSPRUIT 013 752 8074 5 BLOEMFONTEIN 051 448 1714 012 362 8819 8893 KIMBERLEY 053 832 3231 021 447 1295 VEREENIGING 016 422 5667 AFRICA NAMIBIA N EE E BE ERE ace PEE Big Tel 61 220 8309 MOLECULAR CONSULTANTS NIGERIA o o 0000 e eee eee Tel 803 3123182 SECURITY DISTRIBUTORS ZIMBABWE ees Tel 4 795 873 SEKANYOLYA TIMBER WORKS UGANDA e e eee Tel 41 231 40 EUROPE AUTOMATISME BATIMENT FRANCE isses T
16. signalling inputs respectively The gate will freeze state i e gate stops completely if a signal should fall away before the gate has reached it s limits PLC and DEAD MAN mode cannot work without limit switches You must fit limit switches to the motors or gates if these modes are to be used successfully In both the PLC and DEAD MAN mode it is not possible to have a FREE EXIT button because that terminal is then reserved for controlling the gate Selecting either CONDO or PIRAC mode will force AUTO CLOSE to on the setting automatically In these modes it s not possible to turn it off in the menu 5 PEDESTRIAN AUTO CLOSE TIME This timer determines how long the gate will stay open for a pedestrian Care should be exercised to program it such that the gate does not remain open too long after it has opened for security but at the same time must be sufficiently long to allow pedestrians to walk through 6 PILLAR COURTESY LIGHT TIMER This timer determines how long the pillar lamp remains on after a gate cycle has completed It also specifies the length of on time when the light control button is pressed n other modes this time is the actual time the lamp remains on and is not related to pre flash times etc Page 55 7 PEDESTRIAN RUN TIME This timer determines how far the MASTER gate will open to allow a space for pedestrians to enter THIS TIMER MAY NEVER BE EQUAL TO OR LONGER THAN ANY OF THE MOTOR RU
17. CP93 DUAL AC CONTROLLER Product Code 1079 INSTALLATION MANUAL Latest Revision 17 12 2004 Document Ref No 1079 D 01 0001 3 CENTURION THE AUTOMATIC CHOICE Company Profile CENTURION SYSTEMS has been manufacturing automatic gate systems since 1987 and is committed to providing reliable cost effective solutions in the field of access automation CENTURION strives to give service and backup second to none Our engineers are available to give sales support installation training and answers to technical or installation problems The equipment is installed worldwide and is available through a network of distributors CENTURION is an ISO 9001 registered company continually looking at updating its products in line with world trends to ensure that its products will provide customer satisfaction Further information is available on our web site www centsys co za Centurion Systems Pty Ltd reserves the right to make changes to the products described in this manual without notice and without obligation of Centurion Systems Pty Ltd to notify any persons of any such revisions or changes Additionally Centurion Systems Pty Ltd makes no representations or warranties with respect to this manual No part of this document may be f copied stored in a retrieval system or transmitted in any form or by any means electronic mechanical optical or photographic without the express prior written consent of Centurion
18. CTIONS Programming the PF value to zero means the factory default setting is used If you are in any doubt it is better to set the PF value to zero and work from there Enough range is provided for the user to experiment How to determine the optimal value for PF Adjust the PF value in steps of 1 at a time beginning at 10 and observe the effect on the relay The closer you get to the optimal setting the smaller the arc across the contacts will become The optimal setting is the one that when incremented by one produces severe relay arcing Page 59 The moment you see severe arcing simply adjust the PF value back one notch This is the optimal setting Note in some cases you may not eliminate the spark completely but you will be able to reduce it to an insignificant amount that will not be detrimental to the life of the relay contacts In practice it has been observed that if the relay arcing cannot be eliminated there is a problem with the motor s start capacitor You are well advised to ensure that the capacitor of each motor is of the correct type is in good working order and is connected correctly 23 PEDESTRIAN MODE COMPENSATION This value allows the installer to lengthen the closing run time of the pedestrian gate to compensate for positioning error that occurs as a result of the gate running on for a short distance after it was stopped and other factors This is usually in cases where the unit is programmed in FREE RUN mod
19. CY STOP SHORT FLASHES POWER UP 5 EVEN FLASHES a 5 eThese flashes can also be observed on the status LED ofthe card 3 2 Figure 22 Status LED PILLAR COURTESY LAMP S t 0 5mm Norsk Cable or S W A 220V AC Supply or other voltage to suit type of globes used Figure 23 Pillar Courtesy Lamp s Page 24 PILLAR LIGHT CONTROL feat ian Press Turns Pillar Light on for Programmed Time Hold 3 Sec Turns Pillar Light on Permanently Push Button Switch is Shown Fitted to an Intercom Telephone See NEG Signal Common Normally Open Contact Push Button 0 2 gt r Cable E TO CP93 Figure 24 Pillar Light Control EMERGENCY STOP BUTTON OPTIONAL 1 Standard Emergency Stop Safety Button twist to reset 1 contacts yy Ifyou are not using this feature you must fit a wire link across pins 8 and 9 8 9 Card will not function if the link is not fitted Figure 25 Emergency Stop Button optional Page 25 BEAM 1 INPUT USED FOR MOTORS WITH CENTRIFUGAL CONTACT Single Slide Gate
20. DEATH KEEP CLEAR GATE MAY MOVE AT ANY TIME DO NOT ALLOW CHILDREN TO PLAY IN AREA OR OPERATE GATE MN 551 772 The following steps are provided for experienced installers and serve as a checklist to get the product up and running in the minimum amount of time More details are referred to in later sections in the manual Mechanical Setup Action Read and understand all safety instructions Gather required tools and equipment Heed necessary site considerations Check cabling requirements Mounting the card into the enclosure Page 5 hast Trach yr Electrical Setup Action Making Electrical Connections Page 15 Initial Programming Page 26 Configuring limit Switches Page 33 Configuring Safety Devices Page 41 Programming Mode of Operation Page 36 Configuring the leaf order Page 45 Programming operator run times Page 48 Page 6 General Description The CP93 Dual AC controller is a controller card designed to control a pair of gates driven by AC induction motors in various configurations The product is designed to allow full control of a set of double swing gates that interleave irrespective of the operator and with or without the use of limit switches Parameters such as the leaf delay and leaf order are fully programmable in addition to numerous other standard features such as the run time reversal delay and general mode of operation The CP93 comes complete with
21. E af 5 a a R2 LD1 man MAINS ON 5034 et RL2 im RLS et SIGNAL CONNECTIONS TRG COM PED BM1 BM2 COM FRX COM STP LED LIT MLC SLO COMSLC 12V COM 3 50 ID USE DESIGNATED FUSES ONLY R68 mn R69 j o R65 mm R66 cm ABCDEFGHIJKLM SOLENOID RELAY CONTACT POWER CONNECTION TERMINALS SELECTOR Figure 8 Terminal Identification Solenoid Relay Contacts SOLENOID 5 SOLENOID SVM SW CENTURIO N C CON Figure 9 Normally Open Contact Figure 10 Normally Closed Contact Page 16 Power Connection Terminals A Live L Solenoid Relay Contact B Neutral AC Mains Input M Solenoid Relay Contact C Earth D Master Motor REVERSE direction winding E Master Motor COMMON neutral F Master Motor FORWARD direction winding G Slave Motor REVERSE direction winding H Slave Motor COMMON neutral 55 20 6 Slave Motor FORWARD direction winding J Lamp Relay Contact Goi DES EOM hap Relay Contact Figure 11 Power Connection Terminals Signal Connections 1 TRIGGER INPUT 11 LIG
22. HT CONTROL BUTTON 2 COMMON 12 MASTER MOTOR OPEN LIMIT SWITCH 3 PEDESTRIAN 13 COMMON 4 BEAM 1 MOTOR COLLISION SENSET 14 MASTER MOTOR CLOSE LIMIT SWITCH 5 BEAM2 STANDARD SAFETY BEAM 15 SLAVE MOTOR OPEN LIMIT SWITCH 6 COMMON 16 COMMON 7 FREEEXIT 17 SLAVE MOTOR CLOSELIMIT SWITCH 8 COMMON 18 12V DC SUPPLYTt 9 STOP E M G STOP BUTTON 19 COMMON 0V GND 10 STATUS LED TRG COM PED BM1 BM2 COM FRX COM STP LED LIT MLO COM MLC SLO COMSLC 12V COM 12 3 4 5 6 7 8 9 101112 13 1415 16 17 18 19 Figure 12 Signal Connections LS e Configuration depends on programmed options refer to programming section later in this manual e This supply is limited and is only sufficient to supply power to a radio and two beams DO NOT USE FOR SOLENOID LOCK or ANY OTHER USE Page 17 MOTOR AND LIMIT SWITCH CONNECTIONS DOUBLE NORMALLY OPEN NORMALLY CLOSED LIMIT SWITCHES Master Motor Slave Motor Open Limit Switch Open Limit Switch T 06 eS 1 1 1 1 1 1 ea Q 8 y a 9 Closed Limit Switch S 9 Closed Limit Switch eS B 2 a D 12 4 15 16 v IN eCP93 must be programmed according to the type of limit switch you use If you install NORMALLY OPEN type switches you must program the card accordingly MOTOR AND LIMIT SWITCH CONNECTIONS SINGLE NORMALLY OPEN N
23. I E 2 A L LN E 5 E USE DESIGNATED FUSES ONLY perc O 0999590090990 iue Az KEY TO ITEMS Power Connector Solenoid Relay Contact Selector Signal Connector Jumper Test Trigger Button i Installer Programming Interface System Fuse QUICK BLOW Mounting Hole 8 x Motor Fuses 5A QUICK BLOW Mains ON Indicator Figure 2 Product Identification Page 9 Required Tools amp Equipment 7 6 Flat Screwdriver Crimper and Pin Lugs Standard and Long Nose Pliers S Connecting Wire 0 3 PCB Standoff Metal Plastic Mlultimeter Connector Block Figure 3 Required Tools and Equipment Page 10 Site Considerations Considerations for new installations 1 A suitable enclosure must be chosen for installation especially where the product is mounted outside This enclosure must be IP56 rated to prevent moisture problems and shock hazards The use of proper cable glands is mandatory If an existing mains supply is available ensure that it is fed from a separate circuit breaker on the distribution board of the premises Don t forget to install a double pole isolator switch if one does not exist If there is no mains supply you will have to install a cable from the distribution board to the installation point Please be very sure to comply with the relevant installation rules in this regard If in doubt con
24. N TIMES This timer is set typically that the gate will only open to about 30 45 degrees as shown The width of the opening allowed is just sufficient for people to enter Adjust the pedestrian run time to alter the size of this opening The closing cycle of the pedestrian mode is such that it will always attempt to close onto the limit switch In free run mode the pedestrian run time applies and may be compen sated to be longer than the opening run time in menu item 23 to cancel out the position error that occurs Figure 28 Gate Opening at 30 45 8 AUTO CLOSE OVERRIDE TIMER Setting this timer longer than the run time or cycle time of the gate or to zero will prevent auto close override from being invoked You may do this to disable the ACO feature for security reasons Auto Close override mode may only be invoked in STANDARD and REVERSING modes Note that this feature only works on a per cycle basis and is cleared once the gate cycle is completed 9 SAFETY TYPE CONFIGURATION OF BM1 TERMINAL 7 NORMALLY CLOSED MAL Configuration for OPENING beam on BM1 Terminal In this configuration connect an opening beam to the BM1 terminal as shown on page 22 If you do not want to use an opening beam simply fit a wire link between BM1 terminal and COM as shown below Figure 29 Wire Link Page 56 9 SAFETY TYPE CONFIGURATION OF 1 TERMINAL continued 10 n A
25. ORMALLY CLOSED LIMIT SWITCHES Master Motor Slave Motor Mer I 1 1 1 1 Single Limit Switch REVERSE FORWARD MLO REVERSE FORWARD LO 1 o Single Limit Switch 12 13 14 16 17 IN 9 must be programmed according to the type of limit switch you use If you install NORMALLY OPEN type switches you must program the card accordingly The wire links must be fitted as shown for this configuration as well as the appropriate limit switch mode programmed into the card Figure 13 Motor and Limit Switch Connections Double Normally Single Normally Page 18 RADIO CONNECTIONS CENTURION SMART RECEIVER gt AE 1 NO CODING 1 2 Rem SWITCHES F3 Gm Example 2 Using a generic radio TYPICAL RADIO RECEIVER TRANSMITTER 12 POWER s SUPPLY 9 amp 8 e I o Ey TRG M CODE SWITCHES Com Ase Refer to user manual of the product for programming details Optional ernal link if not internally fitted RECEIVER 03MM 11 Cable BL Figure 14 Radio Connections INTERCOM CONNECTIONS
26. STEMS for queries or informa tion about product firmware Page 62 Appendix C System Errors The CP93 provides safe trapping of serious system faults DATA CORRUPTION MEMORY FAILURE Corruption of the CP93 memory which may be caused by electrostatic discharge and severe lightning strikes will cause the firmware to load default values after it has reset itself In a situation like this you will typically find the product displays dEF but does not function In this case you should proceed as follows Reprogram customer s settings and power cycle the CP93 The dEF message should clear and normal operation resumes If the card persistently displays dEF i e the message is displayed permanently with power applied and does not clear after repeated power cycling this indicates memory failure Return the card to CENTURION SYSTEMS for repair MOTOR JAM EXCESSIVE COLLISIONS This applies to the NORMALLY OPEN DELAYED mode of operation i e motors with governers This message accompanied with loss of functionality will be displayed when the motor becomes jammed and the system has tried unsuccessfully to free the motor after 6 attempts The card flashes the STATUS LED in cycles of five flashes and the Er1 is displayed on the card To recover from this error Resolve the motor jam then power cycle the card Normal operation will resume OTHER ERROR MESSAGES In case of other error messages please contact CENTURION SYSTEMS
27. Systems Pty Ltd Page 2 Table of Contents Important Safety Instructions nett mm 4 Fast Trak ee No d Y oett ut any ae 5 General Description e Re ba Sok Rl PUERO RE ae eke 7 SDeGIfiCallOns ss RET Re Mise see tto eese E ate Meanings ntes 7 Product Identification cr eet er IR esr a eed E RR X NERA RE 9 Required Tools amp Equipment 10 Site Considerations E he te heb Deer trm den den E s ee 11 Cabling RequirerTients 2 XU ave rap UE UI ut f Y RAD CR 13 Controller Installation 2 6 en tenet mh 14 El6ctriGal Serup Manet ed EIS Sut OR elite gael 15 Connections Terminal Functions amp 15 Terminal Identification and 16 Motor and Limit Switch 18 Radio and Intercom Connections 0 0 cece n 19 Solenoid Magnetic Lock ilis mm 20 Infra Red Beams iesu xerit UE ee Rp e xe SE Ee REX AR EORR 22 Pedestrian Keyswitch and Free Exit Loop e 23 Status Led and Pillar Courtesy 5 24 Pillar Light Control and Emergency Stop Button Optional 25 Beam 1 Input Configuration
28. TO CLOSE TIME 5 1 Scroll until the 5 is 5 2 Press ENTER to 5 3 Menu name is 5 4 Current setting for displayed i e this select it for editing displayed in this menu is menu item abbreviated form displayed 5 5 Use UP and 5 6 A Pressing the UP key 5 7 Programmable range for DOWN buttons to B Pressing the DOWN key Pedestrian Auto Close time is 1 Increase or second to 255 seconds decrease the time value m lt PEDESTRIAN AUTO CLOSE M See notes referring to 9 TIME on pg 55 5 8 Press ENTER to 5 9 Returns to the save the changes main menu at the same point you were last time Page 37 6 PILLAR COURTESY LIGHT TIMER EER co 6 1 Scroll until the 6 is 6 2 Press ENTER to 6 3 Menu name is 6 4 Current setting for displayed i e this select it for editing displayed in this menu is menu item abbreviated form displayed 10 sec 2550 sec Seconds x10 6 5 Use UP and 6 6 A Pressing the UP key 6 7 Programmable range for Light DOWN buttons to 4 is 1 15 5 increase or B Pressing the DOWN key Num 0 seconds to 255 decrease the time value lt
29. an Installer User Interface or Installer UI for short that allows full customization of the various programming features easily and in a very straightforward manner This is the key feature of the product that allows the installer to rapidly make changes to operating modes and various parameters ofthe card in the field and without using other extensive methods Thanks to this extensive programming feature the product may be used as a replacement for other brands of controller card The installer UI consists of three push buttons and a three digit seven segment LED display The three buttons namely UP DOWN and ENTER allow full access to over 23 menu items and sub menus Each menu item corresponds to a particular setting of the card which may easily be selected and adjusted within seconds saving valuable installation time The product provides a means to resolve relay contact arcing which is a common problem when using relays to control AC induction motors Each relay has a PF setting which allows the installer to optimize the switching time of the relay such that the card will endeavour to make or break relay contacts when the motor current is tending or close to zero In this way it is possible to tune out contact arcing problems and allows the use of any kind of AC motor without detriment to the CP93 A factory default setting is provided which is sufficient in most cases but for those demanding installations these settings a
30. ay Time Solenoid Magnetic Lock Timer Master Motor run time Mode of Operation Programming of the Pre Flash Flash Modes of the Pillar Lamp Courtesy Light Length of time that the Pillar lamp pre flashes only applicable if preflashing mode has been selected Motor Reversal Delay Time Selection of which gate opens first i e which gate is defined as MASTER Time delay between master and slave gate to allow for leaf clearance Length of time that the card will energize the solenoid magnetic lock when opening the gate Length of time that the MASTER motor must run for to open the gate fully Page 31 Pre Flash PFF Mode A Mode B Mode C 1 second to 255 seconds 0 1 second to 25 5 seconds 1 second to 255 seconds 1 second to 255 seconds 1 second to 255 seconds Slave Motor run time Power Factor Relay 1 Power Factor Relay 2 Power Factor Relay 3 Power Factor Relay 4 Mains Frequency Pedestrian Mode Error Compensation Post Solenoid Delay Solenoid Lock Mode Pressure Release Abbrev inti D Length of time that the SLAVE 1 second motor mut run for to open the to gate fully 255 seconds Adjusts the phase angle of Relay 1 MASTER CLOSE Adjusts the phase angle of Relay 2 MASTER OPEN Adjusts the phase angle of Relay 3 SLAVE CLOSE Adjusts the phase angle of
31. ct must be done by a suitably qualified person Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people pets or other obstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE Always keep people and objects away from the gate and its area oftravel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do not allow children or pets near he gate area Secure all easily accessed gate opener controls in order to prevent unauthorized use ofthe gate Do not in any way modify the components of the automated system Do not install the equipment in an explosive atmosphere he presence of inflammable gas or fumes is a serious dangerto safety Before attempting any work on the system cut electrical power and disconnectthe batteries The mains power supply of the automated system must be itted with an all pole switch with contact opening distance of 3mm or greater Use of a 5A thermal breaker with all pole circuit break is recommended Make sure that an earth leakage circuit breaker with a hreshold of 30mA is fitted upstream of the system Never short circuit the battery and do not try to recharge he batteries with power supply units other than that supplied with the product or by Centurion Systems Make sure that the earthing system is correctly constructed and that all metal parts of the system are suitably earthed Safety devices must be fitted
32. d form displayed PREFLASHING OFF Pillar Lamp works as a standard courtesy lamp PREFLASHING MODE A Pillar Lamp is on only when the gates move PREFLASHING MODE B Lamp flashes for preset time before gate moves flashes while gate moves PREFLASHING MODE C Lamp turns on for preset time before gate moves on while gate moves 10 5 Use UP and DOWN buttons to select MU See notes referring to 10 6 Press ENTER to 10 7 Returns to the X PILLAR LAMP PREFLASHING save the changes main menu at the MODE on pg 57 same point you were last time Page 42 11 PREFLASHING TIME PRE co 11 1 Scroll until the 11 11 2 Press ENTER to 11 3 Menu name is 11 4 Current setting for is displayed i e selectitfor editing displayed in this menu is this menu item abbreviated form displayed 11 6 A Pressing the UP key 11 7 Programmable range for Pre gt i flashing ti is 1 to2 io increase B Pressing the DOWN key ieri is 1 second to 255 decrease the time value HAH l See notes referring to PRE FLASHING TIME on pg 58 NU 11 8 Press ENTER to 11 9 Returns to the save the changes main menu at the same point you were last time Pa
33. e this menu abbreviated form displayed 17 5 Use 17 6 A Pressing the UP key 17 7 Programmable range for Slave DOWN buttons B Pressing the DOWN key Motor Run Time is 1 second to to increase or 255 seconds decrease the time value She See note referring to SLAVE MOTOR RUN TIME on pg 59 17 8 Press ENTER to 17 9 Returns to the save the changes main menu at the same point you were last time Page 49 18 21 POWER FACTOR CORRECTIONS This feature allows you to adjust the power factor of each motor relay to eliminate contact arcing that may manifest itself with some types of AC induction motor used in some types of operator Menu Items 18 21 are named PF1 PF4 respectively Each of these four settings correspond to each of the motor relays on the card such that PF1 is the setting for RL1 and PF2 is the setting of RL2 and soon WARNING Incorrect programming of these items may lead to product failure See the example below Adjusting PFC of RL2 MASTER OPENING RELAY 18 1 Scroll until the 18 2 Press 19 is to displayed select it for which is the editing menu number of PF2 18 6 A Pressing the UP key B Pressing the DOWN key
34. e but has no effect when limit switches are used as the CP93 will close the gate onto the limit A setting of zero disables this feature 24 POST SOLENOID DELAY This function provides a programmable delay between the time that the solenoid lock operates and the gate begins to move This is used primarily to allow motorised locks sufficient time to open and prevents the gates from moving while the lock is operating A setting of zero disables this function 25 SOLENOID LOCK PRESSURE RELEASE FUNCTION This feature is a special routine that is performed every time the gate is commanded to open when fully closed The gates are driven forward momentarily into their closed limits while the solenoid lock operates This removes the mechanical pressure on the lock so that it can operate easily This is particularly useful for very heavy gates that are on a slight incline Page 60 Appendix Appendix A Resetting the product to the factory default settings If for any reason it becomes necessary to reset the CP93 to the factory default settings the following procedure may be followed to clear all memory and reset the entire product A WARNING ALL USER SETTINGS ARE LOST IF THIS PROCEDURE IS PERFORMED Step 1 POWER DOWN THE CARD Isolate the mains or simply unplug the connector Step 2 CONNECT TRIGGER FREE EXIT AND LIGHT TO COMMON Connect the TRIGGER FREE EXIT and LIGHT inputs together as shown Remove the original wires to do
35. el 1 697 93120 CROWN AXXESS LTD U K UNITED KINGDOM 00 0000 cece eee Tel 1483 450 011 NESTOR BELGIUM ios waned ein cok tate e e bey P E Ce E IURIS USE Tel 9 380 4020 NORTH AMERICA BILLY GATES CANADA ooo emer IN MADE LAE BR Du PUDE a Tel 250 334 1553 AUSTRALASIA ABA GATES WESTERN AUSTRALIA i i iiis e een Tel 8 933 03061 DOMINATOR SYSTEMS NEW ZEALAND sss e e e eee Tel 3 384 5145 IGBT VICTORIA eed I ER EIS II Ive AS Tel 3 933 54213 ROTECH QUEENSLAND i isse e ee Tel 7 326 47330 SA GATES SOUTHERN AUSTRALIA ee e ees Tel 8 826 64235 SECURITE DU PACIFIQUE NEW e eee Tel 283 760 INDIAN OCEAN SEGULOGIX ITD MAURITIUS Ree ie ERI RITE Te ERI QE IY E E Tel 467 8509 SECURITE AUTOMATISMES REUNION REUNION sssssssee Ie Tel 280 368 ASIA amp PACIFIC VAST VIDEO MALAYSIA n Rip P eh P Peter S adeps Salle d reed Tel 3 214 34931 BLT ASSOCIATES THAILAND T 36d eh AN ae daa NE De dad ede Tel 2 691 6793
36. er cable 3 core 0 5mm multistranded Pedestrian Keyswitch 2 core 0 5mm multistranded Infra red beams 3 core 0 5mm multistranded Intercom cable n2 2 core multistranded 0 5mm Figure 4 New Installation Items and Cabling Requirements Page 13 CP93 Controller Installation RECOMMENDED ENCLOSURE AND LAYOUT FOR NEW INSTALLATIONS fl IP56 ENCLOSURE LEGEND Enclosure bottom half 6 Mains supply cable from dwelling Baseplate plastic metal 7 Cables to gate operator motors CP93 Controller 8 Signal cable s beams radio receiver pedestrian keyswitch etc Compression cable gland gt Compression cable gland mains isolator solenoid lock transformer etc RECOMMENDED ACCESSORY PARTS 1 Enclosure Centurion Type GEWISS GW 44 207 SAREL 2 Compression Glands 3 Baseplate 1 2mm galvanised sheet metal cut and bent to suit enclosure the mains supply cable colour code must comply with local regulations Mount the box on a flat surface such as a wall Use suitable fastening devices i e screws and plugs In cases where the enclosure is to be embedded into the wall make sure that the top cover mates properly with the base and that the compression glands are properly fastened eThe isolator switch not shown may be mounted inside the enclosure if space permits Mount the card to the baseplate if fitted using recommended plastic stand offs The use of
37. eturns to the LIMIT SWITCH CONFIGURATION on pg 55 save the changes v were last time Page 33 2 AUTO CLOSE FUNCTION 2 1 Scroll until the 2 2 2 Press ENTER to 2 3 Menu name is 2 4 Current setting for is displayed i e select it for editing displayed in this menu is this menu item abbreviated form displayed AUTO CLOSE FUNCTION OFF Gate stays open has to be closed by command AUTO CLOSE FUNCTION ON Gate automatically closes after preset time 2 5 Use UP and DOWN buttons to select desired configuration from the available options M See notes referring to 2 6 Press ENTER to 2 7 Returns to the AUTO CLOSE FUNCTION save the changes main menu at the on pg 55 same point you were last time Page 34 3 AUTO CLOSE TIME 3 1 Scroll until the 3 3 2 Press ENTER to 3 3 Menu name is 3 4 Current setting for is displayed i e select it for editing displayed in this menu is this menu item abbreviated form displayed 3 5 Use UP and 3 6 A Pressing the UP key 3 7 Programmable range for Auto DOWN buttons i Close time is 1 second to 255 iginiGredco or B Pressing the DOWN key f decrease the time value Handy
38. for Centrifugal Contact 26 Programming sux Ex xh ey NR E EXTRAER LER QE ERE 27 Orientation in the CP93 Programming Interface 27 Basic Programming Menu 27 Programmable Options of the CP93 30 Programming Each Menu Item eee e 33 Programming Notes ht den Ene Pen t RR ERREUR QU RO sth 55 eee ey exe do Ave eerte E RIDE E ROREM eR e EROR LR INT UR ban 61 5 n e Fon CR Ren P DH Faye ero Pedes e ea te buh WEE dox eee e 61 Appendix Biest givist ee e EE HC eis ae Re eee n s C RD eee 62 pura naar eeu Ee ut Tuv Mp RM Be eee ats 63 Page 3 Important Safety Instructions ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people The installer being either professional or DIY is the last person on the site that can ensure that the operator is safely installed and that the whole system can be operated safely WARNINGS FOR THE INSTALLER CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install the product All installation repair and service work to this produ
39. ge 43 12 MOTOR REVERSAL DELAY TIME 12 1 Scroll until the 12 is displayed i e this menu 12 2 Press ENTER to select it for 12 3 Menu name is displayed in abbreviated form 12 5 Use UP and DOWN buttons to increase or decrease the time value 12 6 A Pressing the UP key B Pressing the DOWN key cag 12 8 Press ENTER to save the changes 12 9 Returns to the main menu at the same point you were last time Page 44 12 4 Current setting for this menu is displayed 25 5 sec Seconds x 0 1 12 7 Programmable range for Reversal Delay Time is 0 1 second to 25 5 seconds Setting of zero disables reversal delay timer She See note referring to _ MOTOR REVERSAL DELAY TIME on pg 58 13 LEAF ORDER SELECTION ARB co co 13 1 Scroll until the 13 13 2 Press ENTER to 13 3 Menu name is 13 4 Current setting for is displayed i e select it for editing displayed in this menu is this menu item abbreviated form displayed LEAF ORDER A B Standard Mode of Operation LEAF ORDER B A Reversed Mode of Operation 13 5 Use UP and DOWN buttons to select desired configuration from the available
40. ge for DOWN buttons i i j t increase or B Pressing the DOWN key Pedestrian Compensation Time is 1 second to 255 seconds A setting of zero disables turns off this feature decrease the time value 123 lt PEDESTRIAN MODE ERROR COMPENSATION on pg 60 See note referring to 23 8 Press ENTER to 23 9 Returns to the save the changes main menu at the same point you were last time Page 52 24 POST SOLENOID DELAY TIMER 24 1 Scroll until the 24 2 Press ENTER to 24 3 Menu name is 24 4 Current setting for 16 is displayed select it for displayed in this menu is i e this menu abbreviated form displayed 24 5 Use UP and 24 6 A Pressing the UP key 24 7 Programmable range for Post DOWN buttons B Pressing the DOWN key Solenoid Delay Timer is 1 to increase second to 255 seconds A decrease the time setting of zero disables this value feature fr HO She See note referring to y POST SOLENOID 24 8 Press ENTER to 24 9 Returns to the Ef DELAY save the changes main menu at the same point you were last time on pg 60 Page 53 25 SOLENOID LOCK PRESSURE RELEASE FUNCTION 25 1 Scroll until the 13 25 2 Press ENTER to 25 3 Men
41. he user to see what options are available to change the settings e The Push Buttons allow the user to m edit values change settings and to of u gain access to all the programmable Ll features of the product UP Figure 27 Programming Interface Basic Programming Menu Navigation The CP93 has a built in programming interface consisting of an LED display and three push buttons IMPORTANT Normal card operation is suspended when programming mode is selected Gates cannot be opened or closed whilst in programming mode Programming mode can only be invoked if the gate has completed it s current cycle 1 Invoking the Programming Menu Ta UP DOWN R 1 1 Press and hold the ENTER pushbutton for 2 1 2 Display turns on Release the ENTER seconds pushbutton Page 27 2 Selecting an Item for Editing Yeu Uu rfr r When the Programming l HB Hi i menu is invoked the display shows 1 This i is the first item in the el o main menu HEBE o 2 1 Press the UP or DOWN push buttons to 2 2 The main menu contains up to 25 items increment or decrement to the desired menu Scrolling upwards past 25 causes wrap to item number Hold the button for at least 1 number 1 while scroll
42. ing downwards past 1 second to scroll rapidly wraps to 25 3 Accessing the Selected Item GFE ENTER Ue 3 1 Press the ENTER pushbutton while the desired menu item number is displayed 3 3 Press the UP or DOWN push buttons to change the settings gt 4 x 2 im 3 2 The abbreviated name of the item being im E A edited is displayed for 1 second 2 x a alamo K HBB 1 3 4 Pressing UP DOWN cycles through the 3 2 The currently programmed value is various available options for the currently displayed selected menu item in a circular fashion BUT for menu items that contain numerical data the UP DOWN keys increment or decrement the displayed value Page 28 4 Saving your Changes to the Selected Item HHH SEE aria i 4 1 To save your change H H B UP DOWN or to return to the main menu if nothing has been changed simply press the ENTER push button 4 2 The changes are saved to non volatile storage with confirmation Set is briefly displayed and the display returns to the last selected position in the main menu Aborting the Programming Menu to Discard Changes If you have changed something and you are unsure about it and want to exit the menu
43. metal stand offs are permitted provided a metal baseplate is present and is earthed Metal standoffs overall diameter may not exceed 6mm eThis product MUST be earthed even if it is installed in a completely plastic enclosure The colour codes shown here are only for illustration Actual colour codes may vary according to the actual motor wires etc However Figure 5 CP93 Recommended Enclosure Page 14 CP93 Electrical Set up HAZARDOUS VOLTAGES REMOVE POWER WHEN MAKING CONNECTIONS The following pages describe details of the electrical connections that need to be made to the CP93 in order that it shall function as expected Please read the following section thoroughly Kindly also take note of any special instructions with regard to mains wiring CP93 Connections Terminal Functions amp Descriptions Power Terminals 1 ACMains L LIVE Live conductor of AC mains supply N NEUTRAL Neutral conductor of AC mains supply E EARTH Earth conductor of AC mains supply and building 2 Master Motor R REVERSE Reverse winding of motor COM COMMON Motor winding common neutral FORWARD Forward winding of motor 3 Slave Motor R REVERSE Reverse winding of motor COM COMMON Motor winding common neutral FORWARD Forward winding of motor 4 Light Potential free relay contact for controlling a courtesy lamp Normally open contact 5 Solenoid Selectable N O or N C potential free relay contact
44. pment may be necessary for example the use of contactors to control existing three phase motors In most cases the original mounting bosses in the enclosure will line up with the holes provided on this card If this is not the case install adhesive plastic standoffs or fit additional mounting bosses standoffs to securely mount the card Make sure that any existing equipment i e the radio beams solenoid lock etc are compatible with this product Many systems by other vendors operate all ancillary equipment i e radio beams loop detectors etc from a 24 volt supply This product provides a 12 volt supply You may have to reconfigure or replace some of the existing ancillary equipment to operate at 12 volts Also be aware that the 12 volt supply is NOT sufficient to drive solenoid locks In such a case you will have to fit an additional transformer to operate the solenoid lock exclusively Always document the existing connections before removing the existing board This will save you a lot of time should you need to put everything back the way it was for some reason Page 11 Site Considerations 8 10 11 You may have to extend the internal wiring inside the box This is often the case when replacing the existing board with a different product Use terminal block chockblock and lengths of wire to do this Ensure that the wire you use is sufficient to carry the rated currents Ensure that there is an EARTH connection
45. range for Auto DOWN buttons to B Pressing the DOWN key Close Override timer is 1 second increase or to 255 seconds decrease the time value She See notes referring to J AUTO CLOSE OVERRIDE 8 8 Press ENTER to 8 9 Returns to the TIMER 56 save the changes main menu at the same point you were last time Page 40 9 SAFETY TYPE CONFIGURATION OF 1 TERMINAL co 9 1 Scroll until the 9 is 9 2 Press ENTER to 9 3 Menu name is 9 4 Current setting for displayed i e this select it for editing displayed in this menu is menu item abbreviated form displayed NORMALLY CLOSED Configured for OPENING beam on BM1 Terminal NORMALLY OPEN DELAYED Configured for centrifugal switch motor signal 9 5 Use UP and DOWN buttons to select save the changes main menu at the 7 OF 1 TERMINAL same point you were last time See notes referrin n x SAFETY TYPE CONFIG ime 9 6 Press ENTER to 9 7 Returns to the on pg 56 Page 41 10 PILLAR LAMP PREFLASHING MODE co 10 1 Scroll until the 10 10 2 Press ENTER to 10 3 Menu name is 10 4 Current setting for is displayed i e selectitfor editing displayed in this menu is this menu item abbreviate
46. re fully adjustable by the installer The CP93 occupies a relatively compact footprint and easily retrofits into most existing enclosures Specifications l66mm Mounting Hole Standardization n CP93 V1 1 DUAL AC CONTROLLER nau m Hole Set A 112 5mm x 103 5mm between 04 5mm hole centres Hole Set B 156 5mm x 135mm between 04mm hole centres MLO COM MLC SLO COM SLC 12V COM For new installations please use Hole Set B for mounting BM2 COM FAX COM STF Maximum height 43mm Hole Diameters are TRG COM PED A Set 4 5mm fuses ONY p B Set 4 mm ALWAYS USE THE CORRECT SIZE STANDOFF AND FASTENER Figure 1 Overall Dimensions Page 7 SPECIFICATION ELECTRICAL Supply Voltage 230V 50 60Hz 10 Switching Capacity Max 5AMP per relay contact at rated voltage and power factor Auxillary Relay Solenoid and 10 AMP max with 24 volt AC DC solenoid Lamp switching capacity 100 watts max Lamp wattage at 230V AC Power Consumption in Standby Approximately 5 5 VA Auxillary Supply Output Voltage 12 15 2 V DC max unregulated Max Allowable current draw on Auxillary Supply 300mA 0 3 AMP Replacement Fuses F1 1 AMP Fast blow glass cartridge 5 x 20mm F2 F3 5 AMP Fast blow glass cartridge 5 x 20mm
47. solenoid will only be activated once per cycle and always at the start of the cycle i e when opening the gate from fully closed The point at which the timer starts taking effect is always when at the point when motors are activated The special features such as the POST SOLENOID DELAY mode do not affect this timer Measure the time it takes from the instant power is applied to the motor until the motor clears the slave gate This is the time needed to operate the solenoid lock to ensure that the master gate is unlocked from the slave gate 16 amp 17 MASTER amp SLAVE MOTOR RUN TIME These timers provide individual programming of the MASTER and SLAVE motor run times Motor run time is defined as the actual time the motor spends operating and is not affected nor offset by leaf delays or any other settings such as pre flashing modes MASTER MOTOR 15 seconds SLAVE MOTOR 15 seconds LEAF DELAY TRIGGER IS PRESSED Figure 32 Time Line Leaf Delay offsetting Individual Motor Cycles In the above time line it is clearly illustrated how the leaf delay offsets the individual motor cycles If leaf delay is disabled for the above example both motors stop at the same time This system allows you to set the end stop anywhere you like especially useful in scenarios where one gate opens more fully than the other due to some kind of obstruction such as a rock siding bird bath ornament etc 18 21 POWER FACTOR CORRE
48. strian AUTO CLOSE Time Pillar Courtesy Light Pedestrian RUN time Programmable Options for Limit Switch Types Turn Auto close function ON OFF Note This setting is forced to ON and is not editable in CONDO PIRAC mode Time delay that must expire before Auto Close function activates Selection of the OPERATING MODE of the product Time delay that must expire before a pedestrian gate is automatically closed Length of time that the Pillar Courtesy light remains on for after the gate is closed Length of time that the MASTER motor must run to open the gate sufficiently wide enough to allow pedestrians to enter Double N C Contact Double N O Contact Single N C Contact Single N O Contact Free Running 1 second to 255 seconds STANDARD MODE CONDO MODE PIRAC MODE REVERSING MODE PLC MODE DEADMAN MODE 1 second to 255 seconds 10 seconds to 255 seconds 1 second to 255 seconds 0 turned off Page 30 Abbrev nr Length of time that the TRIGGER 1 second button must be held to invoke to AUTO CLOSE override 255 seconds Auto Close Override Normally Closed for standard IR5 beam Normally Open Delayed Centrifugal switch Safety Type on BM1 Terminal Programs the functionality of the BM1 Terminal Pillar Lamp Pre flashing Pre Flashing Time Reversal Delay Time Leaf Delay Order Selection Leaf Del
49. sultan electrician The product must be installed such that it is very difficult or impossible to tamper with it from the outside ofthe premises The installed product i e the card and it s enclosure should be installed in a manner that it does not obstruct the movement of the gates especially when for example a swing gate approaches a wall in thefully open position Ensure that the productis suitable for the intended application Key switches for the special features i e Pedestrian should be mounted inside as opposed to outside the premises The mass and length of the gate you intend operating should be within the combined specifications of this product and the operator you choose to install The operators you intend using with this product should be within the specification of this controller Using operators that exceed the specified ratings of this product may cause damage to this product and be apotential fire hazard Considerations for replacement upgrade of existing sites using other products 1 The existing enclosure must be adequate Check that there is enough space to mount this card without causing problems Ensure that the existing enclosure seals properly Check the seals and replace if necessary Has a double pole isolator been fitted If not install one This is a very necessary safety item The existing operators must be within the card s specifications If this is not the case the use of additional control equi
50. system and discard your changes there is an easy way to do this To exit the Programming menu and return to normal operation simply refrain from pressing any of the buttons for 20 seconds After 30 seconds have elapsed the menu will expire and the card will return to operational mode All changes made however will be lost and the previous set of settings will apply This only applied if you have an edited setting on the display and have NOT yet pressed ENTER 5 Exiting the Programming Menu after Changes have been made 5 1 To save all changes H A and exit the programming menu i e to go drj back into normal gy operational mode press the UP and ENTER push I buttons simulta neously wait 30 seconds 8 HHB 5 2 The display turns off and normal card operation resumes 5 3 Leave the card i e don t press any keys for at least 30 seconds and the card will exit the programming menu automatically Page 29 Programmable Options of the CP93 This is a table of all the programmable features of the CP93 For the convenience of the experienced installer this table includes the number of the page where the specific details of the feature may be found Abbrev a MEI me m Limit Switch Configuration Auto Close Function Auto Close Time OPERATING MODE Pede
51. the lamp for a pre set amount of time MENU 11 specifies this amount of time on page 43 The lamp flashes while the gate moves When the gate reaches a limit the lamps stops flashing In this mode the lamp is intended to be a warning lamp Pre flash MODE C turns the lamp on for a pre set amount of time MENU 11 specifies this amount of time on page 43 The lamp remains on while the gates move When the gates reach a limit the lamp is turned off Page 57 11 PRE FLASHING TIME Bear in mind that this timer does slow down the response of the gate to user command This means that the pre flashing time adds a delay from the time that the trigger is issued to the time that the gate begins to move Therefore program this value with care This value also determines how long the lamp flashes for warning when the gate is opened in the PEDESTRIAN mode Setting it to zero disables the pre flashing function for both the operating modes and pedestrian mode 12 MOTOR REVERSAL DELAY TIME This value depends on the characteristics of the operator motors used The factory default value is generally sufficient If you have problems with motor reversals ie motor takes a long time to stop after power is removed you may have to adjust this setting to a larger value A setting of zero disables reversal delay and is useful for certain special applications of the CP93 13 LEAF ORDER SELECTION This mode allows the leafing order of a given gate
52. this 1 2 3 4 5 6 7 8 9 10 4 12 i cd Step 3 POWER UP THE CARD Within seconds the CP93 will display dEF This signals that the EEPROM has been loaded with the factory default values ore f ee i5 Iu NI Step 4 POWER DOWN THE CARD AND REMOVE THE LINKS Remove power from the CP93 once again and remove the wire links shown above You may now re attach the original wires Step 5 POWER UP THE CARD The CP93 resumes normal operation Accessing the menus will reveal that the settings are set to the default values Page 61 Appendix B Determining the Firmware Revision The CP93 displays it s firmware revision level every time the card is powered up It is important to know the firmware revision as newer revisions may be available that address customer complaints or provide new functionality Contact CENTURION for details on firmware upgrade policy and procedures Products sent in for repair are upgraded with the latest firmware When the CP93 is powered up it displays the firmware revision on the display as follows MAJOR REVISION NUMBER MINOR REVISION NUMBER Figure 33 Firmware Revision Display The MAJOR REVISION NUMBER and MINOR REVISION NUMBER are documented in the format of V1 1 so therefore from the above it follows that the above displays shows V1 1 This is the format you should use in all correspondence with CENTURION SY
53. to the installation to guard against mechanical movement risks such as crushing dragging and shearing It is recommended that at least one warning indicator light be fitted to every system Always fit the warning signs visibly to the inside and outside of the gate The installer must explain and demonstrate the manual operation of the gate in case of an emergency and must hand the User Warnings guide over to the user Explain these safety instructions to all persons authorized to use this gate and be sure that they understand the hazards associated with automated gates Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Dispose of all waste products like packaging materials worn out batteries etc according to local regulations Always check the obstruction detection system and safety devices for correct operation Centurion Systems does not accept any liability caused by improper use of the product or for use other than that for which the automated system was intended This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger Everything not expressly specified in these instructions is not permitted WARNING Page 4 MOVING GATE CAN CAUSE SERIOUS INJURY OR
54. u name is 254 Current setting for is displayed i e select it for editing displayed in this menu is this menu item abbreviated form displayed LOCK PRESSURE RELEASE ROUTINE OFF Gate operates in the standard manner LOCK PRESSURE RELEASE ROUTINE ON Gates are pulled against limits to relieve strain on lock 25 5 Use UP and DOWN buttons to select desired configuration from the available options See notes referring to M 25 6 Press ENTER to 25 7 Returns to the As ey aa save the changes main menu at the FUNCTION on pg 60 same point you were last time Page 54 Programming Notes 1 LIMIT SWITCH CONFIGURATION In FREE RUN configuration you do not need to fit wire links to the limit switch terminals It is acceptable to leave them open 2 AUTO CLOSE FUNCTION This feature is forced to the setting and cannot be changed if the CONDO or PIRAC mode is selected You will not be able to make changes if these modes are programmed 4 OPERATING MODE PLC and DEADMAN mode require special electrical configurations In PLC mode the TRIGGER and FREE EXIT terminals become the control pulse inputs The TRIGGER pin accepts CLOSING command pulses and the FREE EXIT pin accepts OPENING command pulses The CP93 responds on the falling edge of the pulse The pulse width must be at least 500mS long In DEAD MAN mode the TRIGGER and FREE EXIT pins become CLOSE and OPEN
Download Pdf Manuals
Related Search