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INSTRUCTION MANUAL - Amazon Web Services

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1. 17 2 6 Bacteriologic filter sterilization Remove periodically the bacterial load sterilizing at 121 C At the end of the program screw it tightly in its support THE STERILIZATION PROCESS DOES NOT REMOVE OBSTRUCTIONS IN THE FILTER NOR EXTEND ITS LIFETIME IT IS EMPHASIZED TO FOLLOW THE INTERVALS FOR ITS REPLACEMENT DESCRIBED IN THE MAINTENANCE TABLE 17 2 7 Bacterlologic filter replacement After the recommended time of use or if evident deterioration or obstruction has been detected most of the times a greyish colour R Espinar S L Avda del Valles 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 39 48 R Espinar S L aupa AH21Bi 01 appearance unscrew the filter from the support and replace it with a new one 17 2 8 Loading a new paper roll in the printer To replace the paper roll proceed as follows 1 Open the lid by pressing the open button fig 1 15 or using the grooves fig 1 16 depending upon model Fig 1 15 Y Fig 1 16 Models with OPEN key Models with OPTION 0128 2 Move down the lid fig 1 17 Fig 1 17 ALAN 3 Place the paper roll making sure that it has been left in the right position fig 1 18 4 Take out the paper end and close the lid fig 1 19 Fi
2. 3 carga Dibujade de descarga pagad TOLERANCIAS 0 Combrobado as w yg naes Be e aes RS tongitases fPiano k 2016 Sustituye Hoja ba 01 01 Revision OO Sustitude por 46 48 Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a 16 5 Declaration of conformity R R Espinar S L Reyon AH21Bi 01 DECLARACI N DE CONFORMIDAD CE DECLARATION OF CONFORMITY El fabricante R ESPINAR S L The manufacturer Avda del Vall s 322 08227 TERRASSA Barcelona ESPA A declaramos bajo nuestra exclusiva responsabilidad que el producto s declare in our sole responsibility that the following product s AUTOCLAVES DE ESTERILIZACI N AHS STERILIZATION AUTOCLAVES AHS AH 21 N2 AH 21 S2 DRY AH 21 L AH 21 B PLUS y que esta declaraci n se refiere y es conforme a las siguientes Normas Internacionales to which this declaration relates to is in conformity whit the following Standards EN 61010 1 Requisitos de seguridad de equipos el ctricos de medida control y uso en laboratorio Parte 1 Requisitos generales safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN 61010 2 040 Parte 2 040 Requisitos particulares para au
3. Once completed the process the autoclave beeps After 8 minutes the forced ventilation is repeated The display shows FORCED VENTILATION Finish with STOP 58 52 0 15bar Levelling phase FORCED VENTILATION Levelling 55 32 o0 21bar lf for any reason and during the process the door is opened forced ventilation will finish and the autoclave will pass to Stanby ON status 12 FORCED STOP It takes place when a test or a sterilization cycle has been interrupted due to a failure or to an alarm Among the alarms the stop of the system due to a shutdown can be one of them The forced stop is displayed in the screen Vacuum Test NEGATIVE Stexrilization NEGATIVE Restart system Restart system A restart should be made 13 PREPARING THE PRODUCTS TO BE STERILIZED Ton assure the efficiency of the sterilization process the products to be sterilized should be handled in a proper way and distributed in some order inside the chamber TREATMENT OF THE PRODUCTS PRIOR TO STERILIZE To manipulate and to carry contaminated material it is advised to follow the instructions below R Espinar S L Avda del Valles 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 27 48 TRADE Use rubber gloves of a suitable thickness Use a tray to carry the material A
4. verify all thermodynamic parameters compared to reference values from suitable calibrated devices SEE SECTION AUTOCLAVE VALIDATION The regular maintenance described further on are easy manual operations or preventive operations IN THE CASE OF A COMPONENT REPLACEMENT ASK OR USE ORIGINAL SPARE PARTS 17 1 Standard maintenance See below a chart with the routine operations to have it in good working conditions In the case of a very intense use of the autoclave it is recommended to strengthen the maintenance intervals R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 36 48 DAILY Clean the gasket and inner side of the door Clean external surfaces WEEKLY Clean the sterilization chamber and accessories Disinfection of external surfaces MONTHLY Clean or replace the unloading filter eco erste EVERY 3 6 MONTHS upon Replace bacteriologic filter use EVERY 6 12 Safety valve maintenance MONTHS upon see specific section use YEARLY Autoclave validation see specific section Keep always in mind the following general advices Do not clean the autoclave using direct water jet Potencial infiltrations in electric and electronic components may affect even ina irreversible way the normal work of the instrument D
5. a a a o wl 5 a a h lt a 3 E A T m Lir a a 3 m OD 3 o a a z o a p lt Lars EN El a 3 m js le oi oy a m a 2 El P 3 g 2 3 s kai w a F a a a 3 ei 5 4 wits m m m m rm a L L lt aap l a Mi n A E Ki popuinbas a US ane ODMS YNANOSA Woon ed aprens b anyen BOOZ LOY 16 4 Piping diagram R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 45 48 AH21Bi 01 TRADE Raypa R Espinar S L A W3 EV5 3v AN N gt F Vi 2 A Aire 5 Ev amp NG MN mine Generador V2 Nk de vapor k Filtro descarga c mara po 41000 Filtro entrada de aire oa po 1 o v lvula de seguridad EJ 61031 4 V lvula de retenci n o pp sun Electrovalvula 1 BS7DVE 230v nee n Electrov lvula filtro esteril 1 sscve zavad 0 1 N C 61023 a Electrov lvula repartidora 24v CC 1 peoe 0 1 N C 61023 w k Electrov lvula descompresi n 4v CC z AS Electrov lvula compensaci n 4v OC 1 ornve ANL Electrov lvula ventilaci n 24v CC 1 peoe 3 Denominacion Cantidad Material N Plano Codigo Ev4 3V Proyecto Denominaci n AUTOCLAVE HORIZONTAL DIAGRAMA DE TUBERIAS CLINOCLAV B PLUS Dep sito me care eras
6. it in the sterilizing chamber centre of intermediate tray 10 USE OF STAND BY FUNCTION The function Stand by offers a sterilization chamber pre heating to save time during the sterilization cycles When pre heating the message Stand by ON is shown STEAM STERILIZER II Stand by ON 24 62 0 OObar 08 04 59 5 06 2007 The parameter TIME STAND BY ON from GENERAL menu should be programmed in the case of need Value 0 means no pre heating Pre heating operates with the door open or closed Pre heating operates m Alter switching on the autoclave m Alter ending a cycle or test and open the door lf Pre heating ends message Stand by ON will disappear m Ai the end of the programmed time a beep sounds m After solving a faulty status m in the case of a not started Vacuum test due to the remaining heat in the autoclave 11 FORCED VENTILATION It is intended to avoid condensations while the autoclave cools to ambient temperature with the lid closed It starts after ending a sterilization process or a Helix DB test and 8 minutes without opening the door R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espana Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 26 48 R Espinar S L AH21Bi 01 This ventilation is avoided in the case of a temperature lower than 45 C
7. mail raypa raypa com web site http www raypa com 43 48 TRADE R Espinar S L Raupa AH21Bi 01 e Languages Spanish English French 16 3 Electric diagram R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 44 48 R Espinar S L AH21Bi 01 CONECTOR DB 9 xz x Ku ki an clau 1448141 iow l yt La w Won P Eej Nivel maximo Pt 1 c mara a 7 E E A LOT gt tan Piti Ft 2 generador ez 2 BaF is a F y L gt a gat al mainline Pt 3 faja for P fl INE s Me Nivel marime pa 14 E ETI i may O gt carga Ft 4 pared 7 ra Transmisor presi n H F E 0 4 bar abs 4 20 ma EE a ri O bps pyare 10133915 popuniEss 01038050 1154 04 TS HeHldsT o ge Po a a L ai oo 3 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 3 ZO S a Z ALA L L L L L L L L l n QO T olololololotololplololololo un in 5 di a sl IE mon E mon E mon n mn 1 Li m n n E i E a 7 J a Er ha as laj Y HIS ALL tg xA We SMid 8 AWIDONNO am ey EAN ac 3 lt lt 10 in ES a m 52 z z z kan YA oo on a a su e a a
8. raypa com 9 48 R Espinar S L AH21Bi 01 5 1 Description of the microprocessor STEAM STERILIZER II 24 62 O O0bar 08 04 59 5 06 2007 A Display LCD LCD screen with a blue background with four lines of 20 characters Start Stop key yA To start or stop the current selected program To stop a sterilization cycle press the key during 2 seconds Programming mo By pressing the key the selected program is displayed By using 2 the increase decrease keys all existing programs can be displayed By keeping pressed more than 5 seconds configuration mode is enabled D E Increment key a and decrease Y In programming mode you can use them to increase decrease the value of the edited parameters or to change the menu Out of programming can be used to select the program or test F Tests key To select the Vacuum test or the Helix BD test When R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 10 48 R Espinar S L AH21Bi 01 programming can be used to escape from editions G Printer clock key 26 lt is used to print out sterilization tests reports It can be used to access to clock date configuration press during 2 seconds 6 STARTING SCREENS Once the autoclave has been connected to the mains press main s
9. 07 00007 TEST HELIX BD Test Helix BD COMPLETE Please stick here indicator paper control Explanation of printed codes in reports CS 1PV IPP 2PV SARP 3PV gs SE SPD EPD GE Cycle Start 1 Pulsation Vacuum 1 Pulsation Pressure 2 Pulsation Vacuum 2 Pulsation Pressure 3 Pulsation Vacuum Stabilization Start Sterilization End Start Process Dry End Process Dry Cycle End Max and min temperature values during sterilization are displayed as MAX y MIN Vacuum test report with positive result R Espinar S L Avda del Valles 322 Pol g Ind Els bellots 08227 Terrassatb STEAM STERILIZER II S N 03415 SW Version 1 0 N Tests 00018 00019 VACUUM TEST 10 06 2007 10 21 41 CS K1P F2P ESP CE 10 38 49 10 06 2007 POSITIVE Vacuum Test OPERATOR Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 34 48 TRADE Explanation of printed codes in a Vacuum test CS Cycle Start E1P End 1 Phase E2P End 2 Phase E3P End 3 Phase CE Cycle End 16 1 Connection RS 232 This autoclave has a 9 pins connector 12 in the back side to be able to connect a table top printer or a PC You should select if a printer or a PC see section 7 will be connected to the RS 232 In option connection sel
10. 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 42 48 61024 Electrovalve EV3 24V CC 61027 Pressure transducer 0 4 bar 4 20 mA Ten j Before any intervention in the instrument switch it off Contact your Distributor in the case of any fault NOTICE In the case of returning goods for repairing make sure of cleaning and decontaminating them before 19 WARRANTY This instrument has one year warranty against any manufacturing defect This warranty is not applicable in the case of an improper use or alien reasons to R Espinar Any manipulation of the instrument without previous agreement with R Espinar SL will cancel the warranty 20 APPENDIX 20 1 Technical data e Tank dimensions 0250 x 430 mm e External dimensions height x wide x deep 630x420x630 mm e Capacity 21 litros e Weight 30 kg e Power supply 230V 50 60Hz e Power 2300 W e Amperage 10 A e Fuses 16 A 6 3x32 mm e Class ofinsulation Class e Class of installation Class I e Noise level 60 dB A max e Total mass to sterilize Porous material 1 3 kg Solid material and or hollow non wrapped 6 3 kg Solid material and or hollow wrapped 3 8 kg e Ambient conditions 5 C 30 C max 80 HR R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e
11. 3 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 8 48 TRADE 5 CONTROL MICROPROCESSOR DESCRIPTION The autoclave includes a controller according to EN 13060 rules The sterilization control is done by a microprocessor capable of a continuous evaluation of thermodynamic variables of the process This microprocessor has 10 pre defined sterilization programs and 4 user free Among the functions of the microprocessor we can emphasize the folllowing ones Pre heating of the sterilization chamber out of any cycle stand by ON to get a quicker sterilization cycle Automatic distilled water re filling Automatic tests of e Vacuum To verify that the hydraulic circuit is hermetic with no pressure loss e Helix BD test This test allows a cycle at 134 C during 3 5 minutes and fractionated vacuum To evaluate penetration of the steam in objects with hollows BOWIE amp DICK test allows the evaluation of the steam penetration in porous objects to be sterilized Automatic recovery of ambient atmospheric pressure Forced ventilation cycle in the case of keeping the lid closed alter ending a cycle It avoids condensations along the cooling process of the autoclave R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www
12. 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 7 48 TRADE 18 Connection for direct unloading of used water NOTE a pomo nanpas amani 19 Connection for direct unloading of distilled 11 are supplied They will enable you water reservoir to connect a flexible tube to these outlets and to drainpipe i i R Espinar S L Avda del Vall s 20 Selector PC Printer units with printer IT 4 INSTALLATION Once unpacked check that all components are in good conditions lt is important just in case of having any damage to be claimed to the forwarder distributor etc 4 1 Location The instrument will be placed in a suitable horizontal surface Due to safety reasons the distance between the instrument and the wall has to be no less than 6 cm A distance of 10 cm has to left to both sides of the machine Do not block the ventilation grille in the back of the instrument to assure a Suitable cooling of the heat exchanger 4 2 Connection to the mains A characteristics plate situated in the rear of the equipment shows voltage power etc Check that the supply has compatibility with the equipment The electrical connection has to be necessarily grounded It is forbidden to interrupt the ground wire to avoid any risk due to internal defects 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espana Tel 34 93 783 07 20 34 9
13. 7 5 Programming a new program 8 STERILIZATION CYCLE 8 1 Filling with water the reservoir 8 1 1 Manual filling 8 1 2 Automatic filling 8 2 Starting sterilization cycle 9 TEST PROGRAMS 9 1 Vacuum test 9 2 Helix BD test 10 USE OF STAND BY FUNCTION 11 FORCED VENTILATION 12 FORCED STOP 13 PREPARING THE PRODUCTS TO BE STERILIZED 14 LOADING THE AUTOCLAVE 15 WARNING MESSAGES AND ALARMS 16 DATA PRINT OUT 16 1 Connecting through the RS 232 port 17 MAINTENANCE 17 1 Standard maintenance 17 2 Description of several maintenance operations 17 2 1 Cleaning the gasket and inner part of the lid 17 2 2 Cleaning externally the autoclave 17 2 3 Cleaning the sterilization chamber and accessories 17 2 4 Disinfecting external surfaces 17 2 5 Cleaning replacement of the unloading filter 17 2 6 Sterilization of the bacteriologic filter 17 2 7 Replacing the bacteriologic filter 17 2 8 Loading a new paper roll in the printer 17 2 9 Maintenance of the safety valve 17 2 10 Periodic validation of the autoclave 18 REPAIRS AND SPARE PARTS 19 WARRANTY 20 APPENDIX 20 1 Technical data 20 2 Electric drawing 20 3 Piping circuit 20 4 Conformity Declaration R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com O oO Q O O O O OQ O W OH O 2 48 l y
14. Barcelona Espana Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 32 48 R Espinar S L AH21Bi 01 STEAM STERILIZER II S N 03415 SW Version 1 0 N Cycles 00016 00018 P1 POROUS 134 C 134 C 2 10bar 4 3 Pre vacuum 6 Drying 08 47 57 10 06 2007 00 00 09 22 09 27 09 38 09 45 10 14 11 50 12 50 L3 50 14 50 15 50 16 29 OS x 22 29 JIa CE 25 08 86 MAX 11 52 134 MIN 13 48 134 09 13 06 10 06 2007 Sterilization POSITIVE OPERATOR sa 26 5 2 sa 6 6 PWE 2 3 3 4 0 1 STEAM STERILIZER II S N 03415 SW Version 1 0 N Ciclos 00016 00019 Pl POROUS 134 C 134 C 2 10bar 4 3 Pre vacuum 6 Drying 37 46 10 06 2007 47 2 0 01 00 10 47 2 0 00 45 1 37 56 10 06 2007 Sterilization NEGATIVE FAILURE 27 Blocking door WARNING SEE USER MANUAL OPERATOR An extended report all probes differs in including temperature readings from all probes CS 00 00 30 2 0 01 31 3 30 5 IPV 09 22 75 6 0 80 181 2 147 8 IPP 09 27 76 5 0 40 180 6 147 9 A report from a Helix BD test differs in the following informations R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 33 48 R Espinar S L Reyon AH21Bi 01 N Tests 000
15. Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 17 48 TRADE This situation is maintained until the water level reaches the maximum Then a boozer advises The filling can be done in two ways MANUAL or AUTOMATICALLY The autoclave has been configured for a MANUAL filling 8 1 1 MANUAL filling Fill the container for the manual load 2 L with distilled water maintaining a horizontal position Connect the tube with the quick connection system into the female provided in the autoclave 5 pushing it until a click sounds Place the container in vertical position see figure on top the autoclave loosing the cap a little bit without spilling the contents The water will flow into the loading reservoir Continue to empty totally the container or until to hear the beep meaning that the reservoir is full warning message disappears Stop the process and place the container under connection height in horizontal position Pressing the tube with the fingers remove it from 5 by pressing the provided lever R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espana Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 18 48 R Espinar S L AH21Bi 01 8 1 2 AUTOMATIC filling To avoid manual fillings a bigger container can be used to feed dis
16. TRADE R Espinar S L Raupa AH21Bi 01 QMS Quality Management Systems TRADE Sau ia REGISTERED FIRM ISO 9001 R ESPINAR S L INSTRUCTION MANUAL AUTOCLAVE FOR STERILIZATION CLINOCLAV Model AH 21 B PLUS R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 1 48 R Espinar S L Raypa AH21Bi 01 This manual should be kept near the apparatus for cases of doubt in its This manual has been written for safety reasons read the instructions carefully before installing and or using this apparatus If this apparatus should be sold or transferred ensure that this manual Is given to the new owner for the correct use and installation use and for maintenance reasons INDEX 1 PACKING LIST amp ACCESSORIES 1 1 Included elements 1 2 Optional accessories 2 SAFETY 2 1 Symbols 2 2 Staff Qualification 2 3 Intended use 2 4 Improper use 2 5 Modifications 2 6 Safety measures 2 7 Operator submitted risks 3 DESCRIPTION OF THE EQUIPMENT 4 INSTALLATION 4 1Location 4 2 Connection to the mains 5 CONTROL MICROPTROCESSOR DESCRIPTION 5 1 Microprocessor description 6 STARTING SCREENS 7 USER CONFIGURATIONS 7 1 Configuration tree 7 2 Programs 7 3 Selecting a program from the menu 7 4 Defining and enabling a program
17. ate any of them press m thus the position P1 will store the wanted program To define and assign more programs proceed in the same manner In the case of assigning 4 programs P1 to P4 proceed to cancel programs P5 to P9 if having programs already Proceed as previously accessing through menu Erase with keys R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa Qraypa com web site http www raypa com 15 48 R Espinar S L Reyon AH21Bi 01 ERASED 7 5 Programming Modifying a program USER1 xxx 2C In the case of assigning a user free program you must have it configured To do this go to first screen STEAM STERILIZER II Stand by ON 24 62 O OObar 08 04 59 5 06 2007 Press key and the screen will show a program P1 POROUS 1342C 1342C 2 1O0bar 4 3 Pre vacuum 6 Drying Using keys a k look for the position having the user free program P4 USER 1 134 C 134 C 2 10bar 3 gt 3 Pre vacuum 1 Drying A program can be modified by the user when in the third line appears the symbol of an arrow pointing right To edit the program keep on pressing key M 0 2 seconds until edition screen is shown PROGRAM PRO Enter TEST Exit NOES Modify To edit the program press again mo and the selected will be displayed name of t
18. d if necessary Dry the surfaces before using the autoclave again 17 2 3 Cleaning sterilization chamber and accessories Clean the sterilization chamber protecting tray and baskets using a cotton cloth moistened in water f necessary some neutral could be added to the water Rinse thoroughly with distilled water paying attention to any residue could be left DO NOT USE SHARP INSTRUMENTS TO REMOVE CHALKY STAINS IN THE STERILIZATION CHAMBER QUALITY OF DISTILLED WATER USED SHOULD BE CHECKED R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 38 48 TRADE R Espinar S L Raupa AH21Bi 01 17 2 4 Disinfection of external surfaces Use denatured alcohol 17 2 5 Cleaning replacement of unloading filter With the normal use different type of residues can remain in the filter and eventually obstruct the inner unloading tube To clean or replace the filter open the door and with _ Screwdriver unscrew the filter support 1 Remove the filter 2 from the support 1 and clean it carefully under a hot water jet If necessary a sharp instrument can be used to remove incrustations lf the filter appears to be useless replace it by a new one Place the filter in its support and screw the assembly into the autoclave
19. ect PC or printer Printer has to be able to print 40 rows as minimum and it should have interface RS 2321 at 9 600 bps 8 bits no parity 1 stop bit and a buffer of 150 characters minimum Connection cord to printer should be Cable Null modem with 9 pins connector Connection cord for a PC should be a standard one for serial port of 9 pins The instrument has specific software for PC connection optional In the case of not having in the PC a connection RS 232 a RS232 USB adapter should be used The installation CD has an Instruction manual to help the user Requirements Operative System Windows 98SE XP Vista Screen resolution 1024 x 768 pixels R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 35 48 TRADE IMPORTANT lf the autoclave has a installed printer ref IT you should select the switch 20 in position PC to connect to a computer and PRINTER to connect to the printer To use the printer ref IT after the PC move to PRINTER position and remove the communications cord 17 MAINTENANCE To assure a safe and efficient use along the autoclave lifetime it is advisable to run regularly some maintenance operations It is important to carry out periodically an autoclave validation to
20. ectrical accident if accessing to the zones indicated by this symbol or during operations indicated in this manual t BURN RISK BY CONTACT WITH HIGH TEMPERATURE ZONES l IMPORTANT INFORMATION gt lt To obtain good results or for an optimal functioning of the device m R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 4 48 R Espinar S L TRADE Raupa AH21Bi 01 i A 2 2 Staff qualification The device has to be manipulated only by personal able to evaluate the risk of using this machine All personal without the adequate training or in learning phase need a careful initiation The present user s instructions may be a suitable base for it 2 3 Intended use This sterilizer has been developped to be used at the Laboratory to sterilize solids porous and with cavities wrapped or unwrapped 2 4 Improper use Any different use from the one mentioned or any other no corresponding to the technical data is considered as improper use For any damages caused by this kind of uses the unique responsible will be the user The following uses are specially considered as improper e The use of this device in locals or dependences requiring anti deflagration devices e The use of this device to sterilize liquids 2 5 Modifications All
21. ed y P P Ambient pressure 0 45 bar Open door detector indicates door open during a cycle Door open w A P S a Stabilisation temperature lasts more than 10 N O 21 22 23 During Sterilisation temperature is out of range 121 0 C lt T lt 124 9 C o 134 0 C lt T lt 137 9 C for more than 10 sec Sterilization temp During Sterilisation pressure is out of range 1 03 bar lt P lt 1 30 bar o 2 02 bar lt P lt 2 39 bar for more than 10 sec Preheating lasts more than 60 Any of the vacuum pulses lasts more than 15 Any of the pressure pulses lasts more than 120 Sterilisation press Unloading time Any of the unloading steps lasts more than 10 Levelling time Any of the Levelling steps lasts more than 10 Uy N l Anomalous detection of level It detects max Level but Loading tank levels not low level Sterili Press Tem During the sterilisation phase the ratio pressure and its P theoretical value 1s out of range Theoretical Pres 0 05 R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 31 32 33 34 35 36 Yi 3 30 48 R Espinar S L TRADE AH21Bi 01 bar lt Pressure lt Theoretical Pres 0 25 bar for more than 10 sec Message Shutdown Ma
22. filling of the external container while the warning is displayed when the maximum level is reached the warning disappears and a beep is heard To use water exceeding contaminants as indicated in the below chart can lead to a shorter autoclave lifetime Also it can increase the oxidation process in sensible parts of the autoclave as well as salt deposits in the sterilization chamber and internal supports SUGGESTED MAX LEVEL OF CONTAMINANTS IN DISTILLED WATER AND WATER PROPERTIES OF WATER TO BE USED FOR STEAM STERILIZATION values condensated iron cadmium lead Aspect Clean Clean No sediment No sediment 0 02 mmol l 0 02 mmol l Try to purchase water compatible with indicated properties in the chart R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 20 48 R Espinar S L Reyon AH21Bi 01 8 2 Starting a sterilization cycle To run any cycle press y a and select the needed program with the keys a k If necessary Two counters are shown in the screen Number of cycles already done and finished OK Number of started cycles N Cycles 00231 00235 Cycle to execute P1 POROUS 1342C To start the sterilization cycle press again a lf the door is not closed the following message is displayed during 5 seconds Close the d
23. g 1 18 Fig 1 19 R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 40 48 R Espinar S L Reyon AH21Bi 01 5 Press the lid fig 1 20 6 Remove the excess of paper as in the figure fig 1 21 Fig 1 20 7 2 9 Safety valve maintenance This operation is needed to guarantee the correct work of the valve Notice Carry out this operation with the autoclave at ambient temperature and without pressure Make sure that the autoclave is completely switched off Access to the safety valve mounted in the back side by unscrewing the plate fig 1 Loose the knurled shell counter clockwise fig 2 until you hear a click and the consequent movement Screw clockwise and repeat this operation a couple of times Tighten the shell Verify that the shell has been properly screwed and tightened 17 2 10 Autoclave validation to guarantee a constant process safety along the time it is necessary verify periodically at least once per year the thermodinamic_ parameters of the process pressure and temperature checking that they are within the admitted minimal limits R Espinar S L Avda del Valles 322 Pol g Ind Els bellots 08227 Terrassa Barcelona E
24. he involved program blinks R Espinar S L Avda del Valles 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 16 48 R Espinar S L AH21Bi 01 P 4 1342C 2 10bar 3 3 Pre vacuum Iro Drying Using the key gt you will be able to select the different parameters they blink when selected and eventually modify the values by using the keys a A Using the keys a hd with the name of the program selected leads to the corresponding edition of the name where you will see the first letter blinking P4 SER 1 134 C pow Ul 234567789 ABCDEFGHIJKLMNO PORST UVWXYZ With the key a the next letter will be edited and with keys a v you will be able to modify the character To exit the editor press men The different values for the programmable parameters are m Sterilization temperature 121 C to 134 C m Sterilization time 3 40 m 103 pre vacuum m Drying time 0 20 8 STERILIZATION CYCLE 8 1 Filling with water the reservoir When using the autoclave for the first time or when the water level from the reservoir is LOW the following message is displayed ATTENTION Fill loading tank R Espinar S L Avda del Valles 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44
25. ill R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 23 48 R Espinar S L AH21Bi 01 show Vacuum Test should be done at colder temperature During the test the screen will show m he name of the step of the test m he temperature and pressure inside the chamber m Total test elapsed time right bottom in the screen m Partial step remaining time left bottom in the screen VACUUM TEST Vacuum pulse 24 22 0 72bar iW 2 Each Vacuum test includes the following steps m Vacuum pulse m Waiting time 5 m Verification 10 m Levelling m TEST END Ending steps Waiting time and Verification pressures and temperatures are checked to make sure that the test has been carried out without problems Otherwise a warning message is displayed see Section 15 Alarms and warning messages The test ends with a beep and asking for opening the door Once opened a report Is printed and the following message is displayed Vacuum Test POSITIVE lf for any reason and during the cycle an anomaly the control will pass to a FORCED STOP displaying VACUUM TEST NEGATIVE asking for a restart of the system consisting in a switch off switch on of the autoclave R Espinar S L Avda del Valles 322 Polig Ind Els bell
26. ing in the screen Printing Afterwards it shows the next message confirming a right sterilization cycle Sterilization POSITIVE lf for any reason and during the cycle an anomaly is detected the control will pass to a FORCED STOP displaying STERILIZATION NEGATIVE asking for a restart of the system consisting in a switch off switch on of the autoclave R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa Qraypa com web site http www raypa com 22 48 R Espinar S L Reyon AH21Bi 01 Sterilizationn NEGATIVE Restart the system Presi6n bar Pressure bar esterilizaci n esterilization 2 00 1 00 Tiempo Timer 0 00 min 0 80 1 00 vacio fraccionando secado fraccionated vacuum drying CICLO DE ESTERILIZACION STERILIZATION CYCLE 9 TEST PROGRAMS The autoclave is provided with automatic test programs to verify sterilization processes Vacuum test Helix Bowie Dick Test 9 1 How it works the Vacuum test To run the test press me to select the Vacuum test The screen shows two counters m Number of completed Vacuum tests m Number of initiated Vacuum tests N Tests 00035 00036 Test to execute VACUUM TEST To start the test press ll Temperature in the chamber should be lower than 45 C Otherwise the screen w
27. is reason you will see WARNING Among them the stop of a cycle by the user or due to a shutdown as well as warninas to fill empty reservoirs WARNING Fill external container R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 29 46 TRADE FAILURES Number I Chamber probe Pt 1 Steam probe Pt 2 jus l Breakage of probe PT100 Wall probe Pt 4 Pressure probe Ma Breakage of probe mA Wrong pressure In chamber when switching the Instrument and capturing Ambient pressure Out of range 0 47 bar lt P lt 0 05 bar possible variations of Ambient pressure atmospheric pressure due atmospheric conditions and up to 4000 meters The failure message and beep will disappear after 5 sec failure 20 Incorrect pressure will be checked Autoclave should be re started with the door open Wrong pressure in chamber out of any cycle test where pressure should be practically equal to ambient Incorrect pressure pressure Out of range Ambient pressure 0 05 bar lt P lt Ambient pressure 0 10 bar Autoclave should be re started with the door open E Presostato de seguridad activado fuera de un ciclo de Presostat activated AA esterilizaci n Safetv pressostat deactivates when chamber pressure gt Pressostat deactivat
28. ish French O 240 Manual Automatic Printer PC YEAR MONTH DAY SECONDS MINUTES HOURS l 9 See Chart below Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 13 48 R Espinar S L Reyon AH21Bi 01 7 2 Chart of Programs Pre Temp Pres Sterilization Type of San m Sterilization time cycle k EN 13060 m Mi i u Material Esterilizable Non wrapped porous objects Porous objects in one package Porous objects in a double package Solids and hollow objects in one package Solid and hollow Instrument in a double package Porous objects non wrapped Porous objects in one package Porous objects in a double package Hollow instrumental in one package Solid and hollow Instrument in a double package Porous objects non wrapped Porous objects in one package Porous objects in a double package Hollow instrumental in one package Solid and hollow Instrument in a double PRION 134 C 10 POROUS 121 C 121 C 1 1 bar 20 HOLLOW 134 C ABO 2 1 bar 2 1 bar 5 HOLLOW 121 C 121 C 1 1 bar 20 WRAPPED 134 C 13402 bar 2 1 bar 10 WRAPPED 121 C 121 C 1 1 bar 20 SOLIDS 121 C 121 C 1 1 bar 20 wrapped hollow instrumental Non wrapped hollow instrumental Solid Instrumental in one package Solid Instrumental in one package Solid instrumental non
29. modifications made in the instrument in its functioning and in its accessories or spare parts can expose the operator to some risks unforeseen in this manual Any modifications need the written consent of R Espinar S L R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 5 48 TRADE 2 6 Safety measures This equipment is provided with safety features to assure a suitable operation Safety valve protecting against over pressure in the sterilization chamber Safety Thermostat with manual rearm Steam generator Protection against over heating Safety thermostat with manual rearm against overheating of the heater in chamber Safety switch for a defective door closure avoids starting a sterilization cycle with an open door Blocking hydraulic device to avoid opening the door in the case of existing positive pressure inside the chamber Process evaluation integrated system continuous verification of sterilization parameters In the case of any anomaly it aborts program and generates the corresponding warning message 2 7 Operator submitted risks An autoclave operates with pressure temperature and electricity For this reason safety rules have to be followed to avoid any dangerous risk for the operator Due to the possibility of co
30. ntact with parts at temperatures higher than 60 C there is a potential risk of burns There is a risk of being exposed to steams There is an electric shock hazard R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 6 48 11 20 12 13 R Espinar S L AH21Bi 01 3 DESCRIPTION OF THE EQUIPMENT 10 FRONT 1 Microprocessor with LCD screen having 4 rows of 20 characters 2 Main switch Position switches all circuits and gets lighted on 3 Printer Optional 4 Cap and water unloading filter 5 Quick connection to load the distilled water reservoir 6 Quick connection to unload the used water reservoir 7 Bacteriologic filter 8 Hydraulic device It avoids opening the autoclave with any positive pressure inside 9 Safety switch Avoids starting a cycle with the door open or not properly closed BACK 10 Reservoir air vent 11 Safety valve oullet 12 Connection RS 232 port 13 Fuses 14 Power cord 15 Heater safety thermostat with manual rearm 16 Steam generator safety valve with manual rearm 17 Connection for automatic loading of distilled water reservoir R Espinar S L Avda del Valles 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20
31. nual stop P2 Pl gt 0 1 Bar T3 T2 gt 3 C P3 P2 gt 0 013 Bar Empty internal tank Empty external tank Fill loading tank Fill external tank ALARMS Possible cause There has been a shutdown during a sterilisation cycle or test The user has aborted the cycle test Vacuum Test Ending phase Walt 5 condition P2 PI lt 0 1 bar is not valid to continue the test Vacuum test Ending phase de Verification 10 condition Temp3 Temp2 lt 3 C is not valid to validate the test Vacuum test Ending the phase Verification 10 condition P3 P2 lt 0 02 Bar Is not valid to validate the test Warning of empty condensates reservoir full Warning of full condensates reservoir If FILLING Manual warning of low level in internal reservoir User has to refill to the maximum level If FILLING Automatic warning of an uncomplete filling in 5 Loading pump will remain turned off After a re start of the autoclave the pump will turn to work normally Check battery clock Wrong Date hour Check the value and the battery 16 DATA PRINT OUT In the case of the autoclave includes a printer accessory IT or a table top printer accessory ITS connected through the port RS 232 data from sterilizations or tests can be printed Reports about sterilization cycles and tests are printed automatically when door is open after ending the cycle test These report
32. o N TRADE 1 PACKING LIST AND ACCESSORIES 1 1 Included elements 1 Water steam Sterilizer AH 21 B PLUS 1 1 Tray support 2 3 Trays for instrumental 3 1 Trays holder 4 1 Container with quick connection to fill the distilled water reservoir 5 1 silicon tube with quick connection to unload water 6 1 Instructions manual 7 1 2 Optional accessories Table top printer Power supply 230 V Connection RS 232 lt uses standard paper Q50x57mm Ref ITS Built in printer This accessory must be installed at our facilities lt uses thermal paper of Q50x57mm Ref IT Kit of cords and control software Ref SOFT RS232 R Espinar S L Avda del Valles 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 3 48 TRADE R Espinar S L Er AH21Bi 01 2 SAFETY This sterilizer has been built in accordance to actual technology and respecting the safety regulations In spite of this the device can cause damages e lf itis used to unforeseen e lf itis manipulated by unskilled people or without the adequate training 2 1 Symbols They identify dangerous situations and precautions that have to be taken NOTICE Information of a risk that can be dangerous for the health or damage the device Proceed following the indicated procedure ELECTRIC RISK Risk of el
33. o not use abrasives metallic brushes or products for metal cleaning solids and liquids to clean the autoclave or the sterilization chamber Do not use chemicals or disinfectant substances to clean the sterilization chamber These products can lead to damages in the chamber Do not use acid cleaning agents chloride solvents or salt solutions for cleaning purposes Do not let to accumulate chalk residues in the sterilization chamber door and gasket remove them periodically With time all these residues can damage in parts of the R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espana Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 37 48 TRADE Instrument as well as affect to the normal work of components in the piping circuit BEFORE STARTING ANY REGULAR MAINTENANCE OPERATION CHECK THAT GENERAL SWITCH IS IN POSITION 0 SWITCHED OFF 17 2 Description of maintenance operations 17 2 1 Cleaning the gasket and inner part of the door To remove chalk traces from the gasket and inner pert of the door a cotton cloth embedded in a weak solution of water and acetic acid or vinegar Dry the surfaces and remove any residue left after using it 17 2 2 Cleaning external surfaces Clean all external surfaces using a cotton cloth slightly moistened in water some neutral detergent can be use
34. oor Please Cycle to execute P1 POROUS 134 C If during these 5 seconds the door is closed by the user the sterilization cycle will start automatically While the cycle is running the following information is displayed m Number and name of the program m Phase of the cycle m Temperature and pressure in the chamber m Cycle elapsed time right bottom in the screen Partial phase elapsed time left bottom in the screen POROUS 134 C P1 POROUS 1342C Pre heating Sterilization 38 02 0 01bar 134 32 Z lib ar 0 02 2 5 97 1 52 3 2 A sterilization cycle includes the following steps m Pre heating R Espinar S L Avda del Valles 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 21 48 R Espinar S L AH21Bi 01 m Vacuum pulse 1 m Pressure pulse 1 m Unloading 1 m Vacuum pulse 2 m Pressure pulse 2 m Unloading 2 m Vacuum pulse 3 m Pressure pulse 3 m Stabilization it starts when 121 0 C or 134 0 C are reached m Sterilization it starts when 121 8 C or 134 8 C are reached m Unloading m Drying m Cooling m Levelling m Cycle completed Total elapsed time starts at pre heating step and finishes at cycle completed step Sterilization cycle will end with a beep and asking for opening the door Once opened a sterilization report is printed show
35. ots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 24 48 R Espinar S L Reyon AH21Bi 01 Vacuum Test NEGATIVE Restart System Presi6n bar Pressure bar 2 00 1 00 Tiempo Timer min 0 00 5 minutos 10 minutos P2 P1 lt 0 1 bar P3 P2 lt 0 02 bar Fase de Fase de Medida de la perdida vacio espera Fase de verificaci n TEST DE VACIO VACUUM TEST 9 2 Helix BD Test Helix BD test involves a sterilization cycle with special programming m Sterilization temperature 134 C m Sterilization time 3 30 m 3pre vacuums m Drying time 4 To run the test press TWICE key to select Helix BD Two counters are displayed in the screen m Number of Helix BD test already done m Number of Helix BD test BD started N Tests 00035 00036 Test to execute TEST HELIX BD To start the test press key M R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 25 48 TRADE In the case of Helix test use device according to the rule EN 867 5 and place it in the sterilizing chamber centre of intermediate tray In the case of Bowie Dick test use a standard test package and place
36. pa com www raypa com R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 49 48
37. s are stored in memory and the last one can be re printed at any time During the printing the screen shows Printing Pressing the key 26 the last report is printed again Memory stores not only the last cycle test completed It has last cycle last vacuum test and the last Helix BD To print one of R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 31 48 R Espinar S L Reyon AH21Bi 01 them you should press 26 and select the one needed To print the last cycle N Cycles 00231 00235 Cycle to execute P1 POROUS 1342C P1 POROUS 1342C 1342C 2 10bar 4 3 Pre vacuum 6 Drying To print the last vacuum test N Tests 00035 00036 Test to execute VACUUM TEST To print the last Helix BD N Tests 00035 00036 Test to execute TEST HELIX BD Print out is not available while a test or a cycle is running Reports include all data according EN 13060 2002 Normal print out includes chamber pressure and temperature Data from other probes are printed in the case of a failure or eventually by pressing the key 26 and v at the same time Examples of a positive sterilization cycle report and a negative one failure R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa
38. s been elapsed already 7 USER CONFIGURATIONS To enter into the configuration screen is done by pressing the key B for 5 seconds until CONFIGURATION is shown Keep in mind that after 2 seconds might appear the menu to modify programs first line PROGRAM in this case keep on pressing until CONFIGURATION is shown in the first line CONFIGURATION Enter Exit Modify By pressing again the key B we will enter into the main configuration menu Notice that the first line is blinking HOUR DATE PROGRAM SELECTION lt indicates that first line is the selected option to continue by pressing again the key MN With ke s v we are able to select another line from the menu To exit press the keyi R Espinar S L Avda del Valles 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 12 48 R Espinar S L Reyon AH21Bi 01 7 1 Configuration tree See below the complete configuration tree HOUR DATE PROGRAM SELECTION LANGUAGE TIME STAND BY ON FILLING CONNECTION GENERAL PROGRAM SELECTION YEAR 08 04 59 5 06 5 06 2007 GENERAL HOUR DATE SOLIDS 1212C 121 C 1 10bar 20 1 Pre vacuum 3 Drying R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espana Spanish Engl
39. spa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 41 48 TRADE R Espinar S L Raupa AH21Bi 01 The re qualification of the autoclave is under user total responsibility Current European normative EN 554 Sterilization of medical devices Validation and routine control of sterilization by moist heat y EN 556 Sterilization of medical devices Requirements for medical devices to be designated STERILE provide an efficient tool to carry out these verifications in water steam sterilizers Given that such controls require some qualification and experience the use of specific tools or devices sensors and high precision probes data logger devices specific software etc properly controlled and calibrated it is emphasized to address to specialised Companies for this activity 18 REPAIRS AND SPARE PARTS Only original spare parts from RAYPA can guarantee a correct functioning and safety of the instrument Steam generator pump Automatic filling pump Vacuum pump Probe Pt100 tank wall Pt 4 Cooling fan Safety thermostat steam generator Safety thermostat tank belt heater 61025 Electrovalve EV2 24V CC 61015 Electrovalve EV6 230V CA Electrovalve EV1 24 V CC 61023 Electrovalve EV4 24V CC Electrovalve EV5 24V CC R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783
40. tilled water automatically To do this install a 25 L container Connect to the provided back connection 17 using a suitable tubing and clamps to assure a tight connection Loose the cap to allow a good flow To avoid emptying the used water reservoir you can connect 18 to the drainage by installing a tube with clamps Drainage should be under the autoclave base The tube cannot be left submerged or bended Fill the container with good quality distilled water Program the option of automatic filling at General Menu USER CONFIGURATION see section 7 Do not program this option before having the container connected m m and filled up with distilled water H When the water level is low a filling pump will provide water from the external container It will automatically stop when the reservoir is full Meanwhile the screen shows the following message Filling loading Tank In the case of not reaching the maximum level in 5 minutes the following message R Espinar S L Avda del Valles 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 19 48 TRADE Is displayed WARNING Fi1ill externalla container Restart System The loading pump will remain disabled until a restart will be made Afterwards the pump will start normally In the case of re
41. toclaves de laboratorio Part 2 040 Particular requirements for laboratory autoclaves EN 61326 Material el ctrico para medida control y uso en laboratorio Requisitos de compatibilidad electromagnetica CEM Electrical equipement for measurement control and laboratory use EMC Requirements AD 2000 Merkblatt Recipientes a presi n Pressure vessels y que responden a los requisitos esenciales de las directivas therefore it follows the provisions of the directives 2006 95 CE Baja Tensi n Low Voltage 2004 108 CE Compatibilidad electromagn tica Electromagnetic Compatibility 97 23 CE Equipos a presion Pressure equipment R ESPINAR S L Ram n Espinar Ballet Director General General Manager Espinar S L Avda del Valles 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 47 48 R Espinar S L Reyon AH21Bi 01 R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 48 48 R Espinar S L AH21Bi 01 TRADE O apa R ESPINAR S L Avda del Vall s 322 Polig Ind Els Bellots 08227 TERRASSA Barcelona Spain Tel 34 93 783 07 20 34 93 783 03 44 Fax 93 731 37 17 raypa ray
42. vessels graduated cylinders etc leaning on a side to avoid water accumulation Do not overload the trays Do not stack the trays nor in direct contact with the wall Always use the trays support R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 28 48 TRADE PLASTIC AND RUBBER TUBES Rinse before use They should be clean washed and rinsed Place the tubes on the tray avoiding obstructions and bending Leave them as linear as possible PACKAGES AND WRAPPED PRODUCTS Place the packages not stacked and separately avoiding contact with the wall When wrapping an objet use a suitable paper sterilization paper paper towels etc closing with an autoclave indicator tape ENVELOPED OBJECTS Wrap the instruments separately or with the same composition together Seal the envelopes with an autoclave indicator tape or using a thermo sealer Do not use metallic staples pins or similar Place the envelopes on the tray with the plastic sheet side down Do not stack the envelopes between them 15 WARNING MESSAGES AND ALARMS In the case of a failure or alarm the corresponding message is displayed FAILURE 6 Pressure probe mA Failures have a code number Alarms are situations potentially due to a failure or not For th
43. void to carry any product directly in your hands Protect your hands against sharp objects Wash thoroughly your hands even with gloves once finished the manipulation Next proceed to clean the products removing any remaining residues To guarantee a convenient cleaning proceed as follows Rinse the instruments under tap water alter using them Divide the metallic instruments according to the composition carbon steel stainless steel aluminium brass etc to avoid an electrolytic oxidation reduction phenomenon Carry out a washing using an ultrasonic bath or manually with a solution of water and a germicidal For best results use a dedicated detergent for ultrasonic bath with a neutral pH After washing rinse and check If necessary repeat the process To avoid chalk stains last rinse should be made with distilled demineralised water lf you use tap water you should to dry the material 14 LOADING THE AUTOCLAVE For a correct sterilization distribute the objects as described below Instruments with different composition stainless steel carbon steel brass aluminium etc should be placed in different trays or with space between them When the instruments are made of stainless steel you should place an hydrophobic paper between the object and the tray to avoid direct contact In any case objects to be sterilized should be placed separately Always place the objects to sterilize in open position Place the
44. witch 2 it will get lighted on The display A from the microprocessor will show the following screens Welcome message RAYPA STEAM STERILIZER II S N 03415 In the case of maintaining pressed any key during the connection to the mains the version of the software and control checksum is displayed SW Version O Checksum AF4B Afterwards two beeps are heard and all pixels are displayed There is a self control to check any potential anomaly The user is asked to open the door if closed to automatically acquire ambient pressure data TEST CONTROL Open door The user should open the door and after a few seconds the system checks that pressure do not differs more than 0 01 bar from the stored one In the case of a difference bigger than 0 01 the systems enters the new detected value This pressure is called R Espinar S L Avda del Vall s 322 Polig Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 11 48 R Espinar S L AH21Bi 01 ambient pressure Afterwards it is displayed the following screen STEAM STERILIZER II Stand by ON 24 62 0 00bar 08 04 59 5 06 2007 STEAM STERILIZER II 24 62 0 00bar 08 04 59 5 06 2007 The line Stand by ON out of cycle heating it will not be shown unless a standby time has been programmed or this time ha
45. wrapped Solid instrumental non wrapped Solid instrumental non FLASH 134 C BWE 241 bar 2 1 bar 3 wrapped i X USER 1 xxx c USER 2 xxx c 121 C 1 1 bar O 134 C 2 1 bar USER 3 xxx c USER 4 xxx c Z zZ A Go O R Espinar S L Avda del Vall s 322 Pol g Ind Els bellots 08227 Terrassa Barcelona Espa a Tel 34 93 783 07 20 34 93 783 03 44 Fax 34 93 731 37 17 e mail raypa raypa com web site http www raypa com 14 48 R Espinar S L AH21Bi 01 7 3 Selecting a program from the menu When you enter into the menu Program Selection you can define the programs you are going to work with and enable them to let them as usable ones In the previous chart see 7 2 10 pre defined programs and 4 user free can be enabled to a maximum of 9 working programs P1 a P9 7 4 Defining and enabling a program From P1 to P9 you can assign a pre defined or user free program To do this proceed as follows Enter in User configuration see section 7 Using keys a M select line Program Selection and press Ea to enter in a specific program with its pre defined program The n of the program blinks With keys a y enter the number of program you want e g P1 In the case of assigning a different program to this position P1 press and the program configuration will start to blink By pressing a hi you will see all pre defined programs To valid

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