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User Manual PCL-733
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1. 17 PC I O Port Address Map nn 18 vii PCL 733 User Manual PCL 733 User Manual viii Chapter 1 Overview 1 1 Introduction The PCL 733 has 32 isolated bidirectional digital input channels which provide 2 500 Vpc of protection The PCL 733 offers two PC interrupts with jumper select able IRQ Each input channel corresponds to a bit in a PC I O port making the PCL 733 very easy to program 1 2 Features 32 isolated bidirectional digital input channels High voltage isolation 2 500 Voc Interrupt capacity D type connectors for isolated input channels 1 3 Applications Industrial ON OFF control Contact closure monitoring Switch status sensing BCD interfacing Digital I O control Industrial and lab automation PCL 733 User Manual 2 1 4 Specifications Input voltage 5 to 24 Voc Input resistance 3 KO 0 2 W Isolation voltage 2 500 Vpc Throughput 10 KHz max Interrupt level 2 3 5 7 10 11 12 15 Interrupt source Isolated input channel 0 and channel 16 Register format BASE 0 Isolated DIO DI7 BASE 1 Isolated DI8 DI15 BASE 2 Isolated DI16 DI23 BASE 3 Isolated DI24 DI31 Dimensions 185 mm x 100 mm Connectors DB 37 connector for isolated digital input Power consumption 5 V 320 mA typical 500 mA maximum 3 PCL 733 User Manual PCL 733 User Manual Chapter 2 Hardware Installation 2 1 2 2 Installation This chapter gives
2. User Manual PCL 733 32 channel Isolated Digital Input Card AD ANTECH eAutomation Copyright The documentation and the software included with this product are copyrighted 2008 by Advantech Co Ltd All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable How ever Advantech Co Ltd assumes no responsibility for its use nor for any infringe ments of the rights of third parties which may result from its use Acknowledgements Intel and Pentium are trademarks of Intel Corporation Microsoft Windows and MS DOS are registered trademarks of Microsoft Corp All other product names or trademarks are properties of their respective owners Product Warranty 2 years Advantech warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of pur chase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper installation Advantech assumes no liability under the t
3. For safety reasons the equipment should be opened only by qualified service personnel If one of the following situations arises get the equipment checked by service personnel The power cord or plug is damaged Liquid has penetrated into the equipment The equipment has been exposed to moisture PCL 733 User Manual iv 18 19 20 21 22 23 The equipment does not work well or you cannot get it to work according to the user s manual The equipment has been dropped and damaged The equipment has obvious signs of breakage DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE STORAGE TEMPERATURE MAY GO BELOW 20 C 4 F OR ABOVE 60 C 140 F THIS COULD DAMAGE THE EQUIPMENT THE EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER S INSTRUCTIONS The sound pressure level at the operator s position according to IEC 704 1 1982 is no more than 70 dB A Safety Precaution Static Electricity DISCLAIMER This set of instructions is given according to IEC 704 1 Advantech disclaims all responsibility for the accuracy of any statements contained herein Safety Precaution Static Electricity Follow these simple precautions to protect yourself from harm and the products from damage To avoid electrical shock always d
4. ufacturer Discard used batteries according to the manufacturer s instructions Document Feedback To assist us in making improvements to this manual we would welcome comments and constructive criticism Please send all such in writing to support advan tech com Safety Instructions 1 2 3 10 11 12 13 14 13 16 1 Read these safety instructions carefully Keep this User Manual for later reference Disconnect this equipment from any AC outlet before cleaning Use a damp cloth Do not use liquid or spray detergents for cleaning For plug in equipment the power outlet socket must be located near the equip ment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall may cause damage The openings on the enclosure are for air convection Protect the equipment from overheating DO NOT COVER THE OPENINGS Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Position the power cord so that people cannot step on it Do not place anything over the power cord All cautions and warnings on the equipment should be noted Ifthe equipment is not used for a long time disconnect it from the power source to avoid damage by transient overvoltage Never pour any liquid into an opening This may cause fire or electrical shock Never open the equipment
5. 2FF COM2 300 377 Reserved 3713 37F First Printer Port 380 3AF Reserved 3B0 3BF Mono Display Print Adapter 3C0 3CF Reserved 3D0 3DF Color Graphics 3E0 3EF Reserved 3F0 3F7 Floppy Disk Drive 3F8 3FF COM 1 PCL 733 User Manual 18 19 PCI 1730 1733 1734 User Manual AD ANTECH eAutomation www advantech com Please verify specifications before quoting This guide is intended for reference purposes only All product specifications are subject to change without notice No part of this publication may be reproduced in any form or by any means electronic photocopying recording or otherwise without prior written permis sion of the publisher All brand and product names are trademarks or registered trademarks of their respective companies O Advantech Co Ltd 2011
6. 3733000 Edition 1 Printed in Taiwan December 2011 PCL 733 User Manual ii Declaration of Conformity CE This product has passed the CE test for environmental specifications when shielded cables are used for external wiring We recommend the use of shielded cables This kind of cable is available from Advantech Please contact your local supplier for ordering information CE This product has passed the CE test for environmental specifications Test conditions for passing included the equipment being operated within an industrial enclosure In order to protect the product from being damaged by ESD Electrostatic Discharge and EMI leakage we strongly recommend the use of CE compliant industrial enclo sure products FCC Class B Note This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installa tion This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful inter ference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interfer ence to radio or television reception which can be determined by turning the equip ment off and on the user is enco
7. CIRCUITRY INTERNAL CIRCUITRY 1 vcc I 0 l Isolated Input 3KQ R IDIO IDI15 10 0 2W Pais p I DC 5 24V or weak PC814 SI d o XZEI GND Y D GND 13 PCL 733 User Manual PCL 733 User Manual 14 Appendix A Register Format A 1 Register Format Programming the PCL 733 is extremely simple Each I O channel corresponds to a bit in the card s registers To read an input port you simply read from the register The card requires four I O register addresses The address of each register is specified as an offset from the card s base address For example BASE 0 is the card s base address and BASE 2 is the base address two bytes If the card s base address is 300h the register s address is 302h See Chapter 2 for information on setting the card s base address Writing any value to BASE 0 or BASE 2 will clear the interrupt flag of DIO or DI16 respec tively enabling the next interrupt to be generated Table A 1 Register Assignment Address Write Read BASE 0 ClearDIOINT IDI bits 0 7 BASE 1 N A IDI bits 8 15 BASE 2 Clear DI16 INT IDI bits 16 23 BASE 3 N A IDI bits 24 31 PCL 733 User Manual 16 Appendix B PC I O Port Address NET B 1 PC I O Port Address Map Range hex Function 000 1FF Base System 200 Reserved 201 Came Control 202 277 Reserved 278 27F Second Printer Port 280 2F7 Reserved 2F8
8. ell how to configure the card PCL 733 32 channel Isolated Digital Input Card CN1 IRQ CH A 98765432 JP27 ce Ly Table 2 1 Connectors Jumpers and Switches Label Function CN1 Isolated output JP1 Interrupt level JP2 Interrupt trigger for DIO JP3 Interrupt source for DI16 SWI1 Card base address 7 PCL 733 User Manual 2 4 Base Address selection SW1 You control the PCL 733 s operation by reading or writing data to the PC s I O input output port addresses The PCL 733 requires four consecutive address locations Switch SW1 sets the card s base beginning address Valid base addresses range from Hex 200 to Hex 3F0 Other devices in your system may however be using some of these addresses We set the PCL 733 for a base address of Hex 300 at the factory If you need to adjust it to some other address range set switch SW1 as shown in the following table Card I O addresses SW1 Range hex Switch position 1 2 3 4 5 6 7 200 203 O e o e e e e 204 207 O O 300 303 O O gt e e 3FO 3F7 O O O O O O e O Off e 0n default Note Switches 1 8 control the PC bus address lines as shown below Switch 1 2 3 4 5 6 7 8 Line A9 A8 A7 AG A5 A4 A3 A2 PCL 733 User Manual 8 2 4 1 Interrupt level JP1 Jumper JP1 selects the interrupt levels for channel O and channel 16 IRQ 1512111075 3 2 sua 6 R 000000
9. erms of this warranty as a consequence of such events Because of Advantech s high quality control standards and rigorous testing most of our customers never need to use our repair service If an Advantech product is defec tive it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered For example CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any onscreen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your manual product and any helpful information readily available 3 If your product is diagnosed as defective obtain an RMA return merchandize authorization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for warranty service 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer Part Number 200
10. isconnect the power from your PC chassis before you work on it Don t touch any components on the CPU card or other cards while the PC is on Disconnect power before making any configuration changes The sudden rush of power as you connect a jumper or install a card may damage sensitive elec tronic components v PCL 733 User Manual PCL 733 User Manual vi Contents Chapter 1 1 1 1 1 DAWN Chapter 2 2 1 2 2 2 3 2 4 2 5 Chapter 3 3 1 3 2 3 3 Appendix A A 1 Appendix B B 1 OVEIVIEW sorrisi 1 INtFOCUGHION cilena 2 Features ana ii adi 2 Applications e 2 Specifications u a catarro eevvanddatdennaaracedne vans iii 3 Hardware Installation 5 Installation a asa pagi tila 6 Initial INSPECTION uses ee ad ka 6 Switch and Jumper Settings i 7 Table 2 1 Connectors Jumpers and Switches 7 Base Address selection SW1 nenn 8 24 1 Interrupt level PN nee 9 2 4 2 Interrupt triggering JP2 JIP3 nn 9 Hardware Installation nenne terteetenttnnnrnnnnnesteentennnnnnnnnn 10 Signal Connections 11 OVA iaa 12 Connector Pin Assignments rc niinniin 12 Isolated Input aria 13 Register Format ssssnnennzanenenzennn 15 Register Format ee a d be 16 Table A 1 Register Assignment eee ennnnnn 16 PC I O Port Address Map
11. ly into the socket Secure the PCL 733 using the screw you removed in step 5 Attach any accessories to the PCL 733 Replace the system unit cover Connect the cables you removed in step 2 Turn the computer power on PCL 733 User Manual 10 Chapter 3 Signal Connections 3 1 Overview 3 2 Maintaining signal connections is one of the most important factors in ensuring that your application system is sending and receiving data correctly A good signal con nection can avoid unnecessary and costly damage to your PC and other hardware devices This chapter provides useful information about how to connect input and output signals to the PCL 733 via the I O connector Connector Pin Assignments The DB 37 connector is accessible from the card bracket Abbreviations IDI Isolated Digital Input El GND External ground for isolated input NC No connection IDIO 1 mn 2 zu mr 3 nn m s 4 m EI GND1 5 sole IDI9 6 si mi 7 e DI 8 si ee he EI GND2 mne 10 a mie u uns mio 12 mi IDI22 L i EI GND3 14 i DES 1B xl mre 1127 116 35 me 2 i al m IRI 118 37 BI GNDA NC 19 PCL 733 User Manual 12 3 3 Isolated Input The PCL 733 has 32 isolated digital inputs which accept 5 24V and have a resis tance of 3 kO Every 8 inputs share one external ground El GND The following fig ure shows how to connect an external input source to the card s isolated inputs EXTERNAL
12. olelo o o ofelo DIO lng 9 00 0 olelo To disable one or both of the interrupts simply remove the jumper clips which you may store in the jumper so they don t get lost See below IRQ 15121110 7 5 3 2 DI16 O O DIO O NL 2 4 2 Interrupt triggering JP2 JP3 Jumpers JP2 and JP3 select the trigger edge rising or falling on which DIO and DI16 respectively will trigger an interrupt Default jumper settings appear below JP2 Rising Edge Interrupt Triggering on DIO ea JP3 Falling Edge Interrupt Triggering on DI16 9 PCL 733 User Manual 2 5 Hardware Installation Warning TURN OFF your PC power supply whenever you install or remove the PCL 733 or connect and disconnect cables Turn the computer off Turn the power off to any peripheral devices such as printers and monitors Disconnect the power cord and any other cables from the back of the computer Remove the system unit cover see the user s guide for your chassis if neces sary Locate the expansion slots at the rear of the unit and choose any unused slot Remove the screw that secures the expansion slot cover to the system unit Save the screw to secure the interface card retaining bracket Carefully grasp the upper edge of the PCL 733 card Align the hole in the retain ing bracket with the hole on top of the expansion slot and align the gold striped edge connector with the expansion slot socket Press the board firm
13. uraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna m Increase the separation between the equipment and receiver E Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Mm Consult the dealer or an experienced radio TV technician for help Technical Support and Assistance 1 Visit the Advantech web site at www advantech com support where you can find the latest information about the product 2 Contact your distributor sales representative or Advantech s customer service center for technical support if you need additional assistance Please have the following information ready before you call Product name and serial number Description of your peripheral attachments Description of your software operating system version application software etc A complete description of the problem The exact wording of any error messages iii PCL 733 User Manual Warnings Cautions and Notes Warning Warnings indicate conditions which if not observed can cause personal i injury Caution Cautions are included to help you avoid damaging hardware or losing data e g A There is a danger of a new battery exploding if it is incorrectly installed Do not attempt to recharge force open or heat the battery Replace the battery only with the same or equivalent type recommended by the man
14. users a package item checklist proper instructions about unpack ing and step by step procedures for both driver and card installation Initial Inspection We carefully inspected the PCL 733 both mechanically and electrically before ship ment It should be free of marks and in perfect order on receipt As you unpack the PCL 733 check it for signs of shipping damage damaged box scratches dents etc If it is damaged or fails to meet specifications notify our ser vice department or your local sales representative immediately Also call the carrier immediately and retain the shipping carton and packing material for inspection by the carrier We will then make arrangements to repair or replace the unit Discharge any static electricity on your body before you touch the board by touching the back of the system unit grounded metal Remove the PCL 733 card from its protective packaging by grasping the rear metal panel Handle the card only by its edges to avoid static electric discharge which could damage its integrated circuits Keep the antistatic package Whenever you remove the card from the PC please store the card in this package for protection You should also avoid contact with materials that hold static electricity such as plas tic vinyl and styrofoam PCL 733 User Manual 6 2 3 Switch and Jumper Settings The PCL 733 has one function switch and three jumpers The table below lists their functions The following sections t
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