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1. Analog YO Curert E amp Digtal lO ROUD S5l Encoder eser Recover Malo SERJ33B4L 35 zr _ Enable Shit F12 Ext Tongue Paslion 2 Ans Servo Drive ear ro Configuration Status UK NO ENABLE se Basic Setup B DRIVEQO PC Software Amplifier Iva nr KS277 Hardware Drive 3 amp Hardware Version 49 01 Regen Resistor Internal N6 30 DRIVE Rev created Sep 17 18 53 15 2004 Serial er Aes Field Bus Address Baud Rate CAN Bus 77027257 a 500 kBaud Run Time Auto Enable Ext wD 2 245 h DANES on 100 Ursts Acceleration Velocity Position msoVLIM VCMD Compatbiiy mode linc x me e wann Continued on next page Schneider Electric For Sercos communication with the PLC the address and watchdog Ext WD need to be entered under Amplifier In the application addresses 5 to 8 are used for the four amplifiers Entering a name for the amplifier makes it easier for the user to identify the device The units can also be selected according to the task The Sercos bus settings must also be made on the basic screen In order for the button to be enabled the Sercos card must be present in the amplifier In the Sercos settings the address is fixed according to the settings made above so only the baud rate and the overall bus length need to be specified Premium Lexium Altivar Sercos EN doc m Unwe Lenhiguiatian P
2. 164080F END IF The blocks are called in the section in which instantiation is takes place the simplest way to eds Axis U call a block is to use the Ctrl D or Ctrl I shortcut 2 LEX17 Axiz Position Once a block has been called its name must be entered The block can then be positioned Creating the In the example program the Ez Program application logic has been programmed as a function block diagram FBD Completed units form a section Yariables amp FE instances The section must be created Hl Communication first You do this in the project browser under Program in the associated task right click with the mouse to open the relevant menu Jew Section Animation Tal Greate builded Activat 3 Operator Scre ee Documentatic Add Hyperlink Once you have created a new section you will need to enter a General Localization Condition Comment name and programming OO em c lang Uage for It Language Protection Ore In the example programs with x the exception of automatic control all sections are Abbrechen ias programmed in FBD Premium Lexium Altivar Sercos EN doc Schneider Electric Creating the Program Contd The blocks Ctrl D or popup menu data selection can then be called up in the section Other elements such as links negations or comments can also be accessed in this menu or via shortcuts A separate section i
3. Demo Dewncalne Targo rat Cormg ste D equa fT 2 ron es P n e E Premium Lexium Altivar Sercos EN doc Schneider Electric 26 Create a New Project When Vijeo Designer starts up MEERE a selection window appears Select Create new Project You will be automatically guided through subsequent steps Enter a project name for the Create New Project application and a comment if required Next select the target device E used and enter a logical name Example project e Target name Platform1 e Target type XBTG Series e XBT G Model XBT G2330 Premium Lexium Altivar Sercos EN doc Schneider Electric Continued on next page 27 Create a New Project Contd In order to use the device s Ethernet interface you need to enter the IP address subnet mask and if applicable the gateway In order to be able to exchange data with the control system the Magelis terminal requires a communication driver To select a driver click on the Add button For communication with the PLC select Schneider Electric Industries SAS from the Manufacturer list Select Uni Telway as driver and Uni Telway Equipment under Equipment Once you have selected a communication driver you can complete the creation of the new project by clicking the OK button Premium Lexium Altivar Sercos EN doc Lieate New Project E Project Name to Create Project Project Name Target 1 1
4. by setting the UFt parameter accordingly in the Motor control menu If necessary other parameters such as those associated with the configuration of the inputs the setting of the ramps or the use of preset frequencies can also be modified in the same way If these parameters are also to be modified from the application they must be addressed accordingly via I O signals Premium Lexium Altivar Sercos EN doc Schneider Electric 54 Introduction ATV71 variable speed drive The ATV71 drive can only be configured via the graphic display terminal on the device This must also be used for setting up operation via I O signals The ATV71 has a number of different operating profiles which mainly apply to operation with a fieldbus There are two basic configurations e The ATV71 operates in the DSP402 profile in other words the DriveCom state machine is absolutely essential for fieldbus operation but is not necessary for operation with I O signals e The ATV71 operates in the IO profile individual functions e g forward travel are declared explicitly to the ATV71 via bus or I O signal and the setpoint velocity reference is also transmitted via the bus or as an analog signal In both cases it is possible to switch the control signals or setpoint velocity between different sources bus I O signals display terminal The following are available e Two control registers e Three velocity references Switchover can be independent
5. zs Il 1 i 1 gt i Oo AR x unm Eme ae ae Premium Lexium Altivar Sercos EN doc Schneider Electric 10 Notes The programming of this application can be used as a basis for plant and machinery needing a larger number of drives with a whole range of different requirements and acquiring their input and output data locally via the PLC The motors are controlled independently by the PLC via I O signals or in the case of the servo drives via the Sercos bus The components listed in the next chapter represent a selection of the components required In particular the number of motors used and their allocation to variable speed drives and servos are determined by the relevant application the number of inputs and outputs may also vary Safety Category 4 which is suggested here as one possible option is not necessarily binding not necessarily required for every application as a risk analysis must be produced and verified for each system in accordance with national and or international standards and regulations Premium Lexium Altivar Sercos EN doc Schneider Electric Hardware General e The components designed for installation in a control cabinet i e safety modules line circuit breakers contactors and motor circuit breakers can be snapped onto a 35 mm top hat rail e he master switch Premium PLC Phaseo power supply unit and Altivar variable speed drive are screwed directly onto the mounting plate If
6. 2 TbBKb Program Uritelwey TSz Po 254M 0200 572 768Kb Program Fipic Uritehway CS TSX PST 2634M 0200 572768Kb Program Ethemet TCP IP Unishsay The PS 308M gran 574 T 75Mb Progra Unitek f 5x Po 354M uz uu 57 3 1 75b Fingram Fpi Lirabeiwsy TSH PS 3534 200 57 3 1 75Mb Program Etheinel TOPAP Urilelwey TSKPSTa5 M 0200 57 4 2Mb Progam Fio USB Unkelway Dc Ta PS dd 0200 574 2b Program Ethemet TCOPAP USB Urikeka H TPM id 57 5 b Program Foo USE Unkehaay 57 5 hib Pian Elleiret TCPAP USB Linibeke TSX PSTCA 02 0200 57 0 126kb Program Config TID 220 AC L TSXPSTCO 02 0200 870 128b Program Config 24 VDE Sy Station Ej ab Conklgumaalon pev 55 J Derived Data Types LL Derived FB Types l Vaiiablos amp FE instances hy Elementary Yar sslex BB Deed tuites B Io Deed ranae a Elementai FE lre lanes e B Damal FE inslaccex I Commanication Sy Program Continued on next page Schneider Electric 38 Creating a New Project Contd If you are using a double width power supply you must drag amp drop the CPU to position 1 in order for the correct power supply to be inserted example project TSX PSU 3610 Drag amp drop is also used to move the individual modules to the right slots example project 112 digital inputs 64 digital outputs 8 analog inputs 8 analog outputs 7x TSX DEY16D2 4x TSX DSY 16T2 2x TSX AEY 414 2x TSX AS
7. Expand all olapse all Continued on next page Premium Lexium Altivar Sercos EN doc Schneider Electric 43 Ethernet Communi cation Contd In the Add Network dialog that now appears specify Ethernet as the network type and enter a name for the network under Change Name Click OK to create the network Open the network and make the following settings in the sequence described 1 Select the model family In the case of TSX P57 3634M you MUST select TCP IP 10 100 Normal connection Specify the IP address and subnet mask The final step consists of assigning the configured network to the hardware To do this switch to the hardware view and open the network con nection by double clicking on the CPU network connection Proceed as follows 1 Select the channel in this case channel 3 Select the function in this case ETH TCP IP Select the network link the configured connection Premium Lexium Altivar Sercos EN doc iT lt i Network Comment List of available Networks Ethernet r Change Name Etnernet_1 Schneider Electric 44 Address Overview appears below in list format Various hardware addresses as well as memory bits and memory words are used in the PLC example program To facilitate orientation an overview of the addresses used Digital inputs 9elr m x Analog inputs Analog outputs Sercos master CHr m c Data for Viewer MW2
8. L UV M V for TSX DSY 16T2 FU fast blow fuse 6 3 A for TSX DSY 15T2 Schneider Electric ATV31 Drive Control Control terminals I O signals Premium Lexium Altivar Sercos EN doc Y Common point C O contact R 1C of programmable relay R1 N O contact of programmable relay R2 COM Analog I O common Analog voltage input 10 V Power supply for setpoint potentiometer 1to 10 ko Analog voltage input Analog current input COM Analog I O common Analog voltage output AOV or Analog current output AOC Logic input power supply Logic inputs Logic inputs Continued on next page Schneider Electric 17 ATV71 Drive Control AT V31H018M2 incl supply and motor connection ub ome Terminal Function ontro DAN Protective ground connection terminal R L1 Terminal S L2 description TLS PO X N PB PCj Power supply DC bus DC bus polarity Locus EM to braking resistor polarity Output to braking resistor DC bus polarity Outputs to the motor ATV71 Drive Characteristics and functions of the control terminals Control Electrical characteristics Control terminals I O signals Premium Lexium Altivar Sercos EN doc Common point C O contact Minimum switching capacity 3 mA for 24 W RIC of programmable relay Maximum switching capacity on resistive load P 5 A for 250 V or 30 V Maximum switching PUR TE e inductive load cos p 04 and LUR
9. box before starting the transfer Start the PLC with OK Premium Lexium Altivar Sercos EN doc Fie Edt View Services Tools Build PC Debug Window Help esaa e w desi sr Addres Is Lied des gg sears a Proje TTA 5 Sinnlaben Hede 3 Station am anster Project to PLC a a Configuration oe Tr aerer nen ron 3 Derived Data Types Transfer Data from File to PLC Derived FB Tapes Tranche TrRER Tree Ol Farle Trance Project bo MLE Xl PE Project llexicaither PLE Project Harme Slatin Heme mais piece wes B3 N e Las Au 108 2005 11 32 59 wana PLC Project Mame Station version O 0 22 Last Build 18 02 2005 11 32 53 Confirm Run on this Project cancel Schneider Electric 52 Introduction AT V31 Parameters Devices ATV31 variable speed drive The settings for the ATV31 variable speed drive can either be made manually using the control buttons on the device or by means of the PowerSuite configuration software Subsequently the configuration only is written via the control buttons in order to retain consistency between the parameter settings on the ATV31 and those on the ATV71 In order for the ATV31 to be controlled via I O signals the following settings must be made as a minimum e Assignment of the control profile and use of the I O signals e he line frequency and motor data in accordance with the rating plate All para
10. components CANopen taps with CAN cable Variable speed drives ATV31 230 V AC single phase all rating classes Variable speed drives ATV71 4000 V AC three phase all rating classes Lexium17 drive controllers 400 V AC three phase all rating classes Magelis XBTG touch panel all versions Premium Lexium Altivar Sercos EN doc Schneider Electric Component Features Components Premium PLC TSX P57 3634M A Premium PLC power base 3 Series is used in the example along with the associated modules for the inputs and outputs The performance characteristics for the PLC TSX P57 3634M are as follows e 1024 digital I O points 128 analog I O points e 32 special modules counter axis control etc e Program memory 192 kB with PCMCIA card up to 1792 kB e 3 fieldbuses Interbus Profibus 1 CANopen 8 ASi encoders 1 Ethernet e Serial interface and built in Ethernet link e 5 programming languages FBD LD SFC IL ST Sercos master module TSX CSY 84 Master interface module for Premium PLCs with the following technical specifications e Control of 2 or 4 MBaud Sercos ring e Control of axes e 8 real axes SER e 4 imaginary axes 2o uv m a i amp Bb amp 66 H NE OR uu xm LE ooa 8B EL EN GE I B m Hm m eeeeeeee Control of axis groups e 4 groups for master slave mode 2 to 8 axes e 4 groups for linear interpolation 2 to 8 axes Standard functions e Ele
11. g ROL Herover SE R33B4L35 Serva Dnve Anis Configuiation Status DE WEL ENABLED ANE IF12 c Enable Shift F T2 Dearie s g DRIVEDE fee Festen G dominant Tras Tieg 5 igne Tapger Level T ee rona mr fe a i fi E In zu Tirei Diane s NN LEN Trigger Poston Trigger E Edgs z saEEE e ed us zie zi Fusrpdux LI Shut Stop 1 Rees ried Close Schneider Electric 64 Startup with Unilink Contd Duplicating Other Drives For speed mode the best way to test the function is to use reversing mode which can be selected in the bottom left hand corner The direction of rotation will be inverted at specific intervals The parameters can be set on a drive specific basis by clicking on Parameters Click Start to activate reversing mode and Yes in the dialog box that appears next to enable it Once the function test has been completed the settings made can be saved by clicking on the floppy disk icon in the main screen Select Parameters and Motion Tasks in the next dialog box We recommend that you use the drive names you assigned in Basic Setup when saving data If the motor amplifier configuration is the same the data can be downloaded from a file to the drive Neither a hardware enable nor a software enable is required Disable F12 If the drive has been set to NO ENABLE circled in red the floppy disk icon will no longer be d
12. in the PLC to the following addresses The tables also show what the signals are used for m mma and aves sew am ie us ranse wanes was woos jue Roos woe moen mone us war waua wove sore 7 a IWO0 7 1 IW0 7 2 WOT3 fo Q1 7 1 Q1 7 3 Q1 7 5 Q1 7 7 ur saree waves xonsa romaa Wr wonsa rores uas home us wor morse won ro ur wore rrer xou ramponi us wawa worewaxe ma was war wa fr me was area ones forma sz wawss sowrsr wows Seeheg por mso umer owe Premium Lexium Altivar Sercos EN doc Schneider Electric 46 Creating the The application program logically simulates the machine and its function This document Application and the example application are only able to outline the basic framework for a program Program of this type The key steps required to create the application program are outlined below 1 Creation of variables and I O assignment 2 Creation of the controls for the servo drives via the Sercos bus 3 Application program and logic creation motor control mode control interfaces for visualization Creating Variables are declared and SET Variables assigned to inputs and outputs Pi 8E E aor DoT mo in the Data Editor The followi Ng z x qd Je z j penes S i T 00 rk n sdnmoda information is required for a ee ana nen H i Ed apik sin dagos snshled Nal ne i L
13. on the Unitelway network Premium Lexium Altivar Sercos EN doc Equipment Configuration X Address Network station ate Selector Connection Pt Module 254 Reference Channel Communication Optimizaton Preferred Frame Length Maximum Possible variables EC61131 Syntax 4 Double Word word order Low word first ASC Display byte order Low byte first ae oe Schneider Electric 31 Creating Variables To create new variables in the Navigator select the Variable tab at the bottom of the navigator Right click with the mouse on the target platform Platform1 here to access a popup menu and select New Variable gt New To create variables the following information must be entered Variable Name Data Type Data Source External Address in the PLC All memory types on the PLC can be addressed in addition to flags 96M words MW double words Ve MD and floating points MF also system bits 96S and words SW and constant bits and words K KW All data to be displayed on the Viewer must be transferred to one of these types The variables created are displayed in the Navigator along with their names and addresses In the example project all variables even Boolean variables are assigned to flag words the Visu section in the PLC program is associated with this Premium Lexium Altivar Sercos EN doc Navigator Mew Discrete Intege
14. only save close and generate the project after you have validated it Premium Lexium Altivar Sercos EN doc Schneider Electric Sercos Double click on the TSX CSY 84 Communi card to open the Sercos bus cation configuration 1612 las The Sercos bus addresses appear on the left of the configuration screen as a tree Various functions are assigned to the addresses The bus master TSX CSY 84 has address 0 the real axes used in the application are assigned to addresses 1 to 8 The parameters associated with the address selected in the tree appear on the right No settings need to be made for the master although the optical power can be modified Before you can parameterize an S55 H HETIEH COKT axis you must enable the function on the left hand side uo Mer ee fd fe a pp rase encom Now you can specify the limits ees 7 F stator Knee Lia 2 Fre pra iar eng 1 00 3 jan 3234 006 y Arsianden YXKIREE for position ve locity and TEES 1 rum pak Ki i Teudarks ee a i FST T T Fa Ure PETER a acceleration on the right hand side All settings marked in red are obligatory The following data are used in the project Limits max position 5 10 min position 5 10 velocity 1 2 10 Limits max acceleration 1 2 10 max deceleration 1 2 10 Units metric linear mm mm min um s Scale factor numerator 2 denominator 1 Motion destination window 1 2 104 acce
15. publication Premium Lexium Altivar Sercos EN doc 75
16. using fiber optic cables see above Magelis The connection to the PLC is made via the XBT G2200 cable XBTZ968 A 25 pin sub D connector is provided for this purpose on the HMI Premium Lexium Altivar Sercos EN doc Schneider Electric Implementation Introduction The implementation chapter describes all the steps necessary to initialise to configure to program and start up the system to achieve the application functions as listed below Function 1 With the exception of the safety functions the entire application is controlled via the PLC For this purpose in the PLC the input signals the information from the drives and the inputs are analyzed via the HMI and the drives are controlled and the outputs set on the basis of these data 2 Independently of the PLC the application features two Category 4 safety circuits for the emergency off and door safety functions When tripped these disconnect the power supply to the drives and PLC outputs and inform the PLC accordingly 3 The variable speed drives are controlled via I O signals to this end the signals for forward and reverse travel are sent to the digital inputs on the variable speed drives The required speed is sent as an analog value A fault signal and arrival at the setpoint are signaled to the PLC via the outputs The remaining free inputs on the drives are available for extended functions 4 Inthe case of the servo drives travel information is exchanged via the Ser
17. written that can be used to enable and move the servo and return it to the home position Creating The definition of a DFB also Welse DOT Tupes Faini Flocke DFP Tomas DFBs starts in the Data Editor DFB BEE tab where the inputs and CFT m DB Simple CorkiohBlaek fo ATVN outputs as well as the internal LEGEN N mm Tomaten kom ATV Set matar tuening left variables of the DFB have to be Sur fa oo Sel molor tring ight Set fast speed j E lor Set aow speed defined Esop 7 eoo Emergency Stop Cammurication Ok amp ckraowledge Error The program sections of the DFB can also be created here ir i toutpuls 41 039 inzuls zulputs Simple Corti lac k for ATVI Continued on next page Premium Lexium Altivar Sercos EN doc Schneider Electric 48 The DFB is programmed as CT GEM see GONE Ae ee FBI BER CLR Ackrnj structured text In one section in IF TATY Error AND FBI 0 0 THEN the example program ATUS OUT CMD 1680080 END IF Programming is performed in ATY Set to Wait Mode the editor where code can be IF ATU Locked THEN entered ATY OUT CMO 15 0005 END IF Auxiliary functions for calling m OC GNMGEND Beer no Gad iw Mase ca individual blocks are also IF ATV Wait THEN available ATY OUT CMD 15 0007 END IF ATY Start Operation 3 IF ATV Ready AND Bight THEN ATY OUT CMD l164Z000F ELSIF ATV Ready AND Left THEN ATY OUT CMD
18. 00 to MW299 Digital outputs MW300 to MW399 Data from Viewer Premium Lexium Altivar Sercos_EN doc Digital inputs are specified on a hardware basis r indicates the rack number m the slot and x the input number Example Emergency off feedback 9610 3 0 Digital outputs are specified on a hardware basis r indicates the rack number m the slot and x the input number Example Indicator lamp for manual mode Q0 5 1 Analog inputs are specified on a hardware basis r indicates the rack number m the slot and c the channel number Example ATV feedback IWO 7 0 Analog outputs are specified on a hardware basis r indicates the rack number m the slot and c the channel number Example ATV setpoint QW0 8 0 Axis data via the Sercos bus are addressed ona hardware basis r indicates the rack number m the slot and c the Sercos address Example Axis at Sercos address 8 CHO 10 8 Sercos master data are addressed on a hardware basis r indicates the rack number m the slot and c the Sercos address Example Master CHO 10 0 type T CSY HING Data for Viewer are written to flag words Individual bits are written via block BIT TO WORD Example Motor velocity MW220 Data from Viewer are read by flag words Individual bits are extracted via block WORD TO BIT Example Motor velocity MW220 Schneider Electric 45 Altivar Addressing The I O signals for the variable speed drives are addressed
19. 7 m 2 A for 250 V or 30 V 10 V power supply for 10V 105V 05V Tto 100 potentiometer 10 mA max o Debendine on software Analog input 0 to 10 W configuration imax safe voltage 24 v impedance 30 kt or Analog voltage or current input Analog input X Y mA X and Y can be programmed from 0 to 20 mA Impedance 250 Q Depending on software Analog output 0 to 10 V min load impedance 470 Q configuration or Analog voltage or current Analog output X Y mA X and Y can be programmed from 0 to 20 t mA Max load impedance 500 2 Input for external 24 V 24 V min 19 V max 30 V control power supply Power 30 Watts 24 V max 30 V Ras 3 5 kid Depending on the position of LI the SW2 switch LI or PTC S oes characteristics as logic inputs LIM to LIS SW PTC Trip threshold 3 kQ reset threshold 1 8 kt Short circuit detection threshold 50 2 Int Si intemal Eas ME power supply 200 mA m SW1 switch in n Exi Sink position Input for external 24 W power supply for the logic inputs Power Removal safety 24 V max 30V function input Impedance 1 5 kil Schneider Electric 18 Lexium 17 Drive Control MHDA1008N00 SER39B4L3SR um FES pum BE na iris Lg wa a 1 1 1 d 4 H i i 1 1 Reference Safety sinus tors and Use As Directed fharrmal contml i 104 maad Lexium 17 Drive inchudad Analog Tim F setpoint Sina C
20. C and HMI Magelis graphic panel is made via a serial connection cable XBTZ968 and the devices communicate using the Unitelway protocol e An Ethernet port which can be used to exchange data with other systems other PLCs data acquisition systems etc is also available as an option on the PLC This port can also be used as a programming interface HMI The HMI is connected directly via the cable XBT Z968 at the AUX port Programming For the purpose of programming cable TSX PCX 1031 switch position 0 is used to establish a connection between the serial interfaces on the PC and PLC Alternatively an Ethernet link can be used once the Ethernet port has been configured Sercos The Sercos interface card TSX CSY 84 is installed in two slots on the rack The lower slot number must be an odd number The Sercos ring starts from the TX Send port and connects the servos in series After the last servo the ring is closed by connecting to the RX Receive port Premium Lexium Altivar Sercos EN doc i TSX GAY Premium or Canbalad motion C armen movemen TSE Framlam or Quantum Mees Quantum SERZOS malisxis moton controller SEPCOSG notwork The aight garno ae Fiber opli cala n Schneider Electric 22 Lexium17 The Sercos plug in card is installed in slot O une E oS Lo r C3 Wo J o ATTITE h SERCOSinteface y X11 in the drive controller The bus is wired GEB vis xa to the PLC
21. E Software ha DUO KS277 Power Supply Regen Resistor Internal max Hegen Power en My max Mains e 400 V Mains Phase missing warning PC Software pa DU KS277 Power Supply Regen Resistor Internal max Mains Volage 400 V SHE LEERE TIER warning Digtal 1 0 ROD S5 ncader Addresse Y Eaudrate Basic Setup B DRIVEQO Amplifier Hardware Drive 3 Hardens Version 43 01 Firmware VE 30 DRIVE Flev create d Sep 17 1853 15 2004 Serial Number _ Field Bus Address Baud Hate L 770272576 Run Time Auto Enable Ex D a r Units Acceleration Pastion ms gt YLIM VCMD Compatibility made ines ok Caca aw Basic Setup B DRIVEQO Amplifier Hardware Dive 35 Hardware Version 43 01 Firtrevare IVB 30 DRIVE Rev created Sep 17 16 54 15 2004 Serial Number Addes Field Bus Address Baud Hate CAN Bus 770272576 a g S00 kBaud Run Time Auto Enable Ext WD 2 ddr h anen on 100 r Urita z Cumeri te Feadbact Resolver SER38B4L35 E Eg AW EN Diese Fa Enable ShilteF 12 ee 4 SERCOS 7 DRIVEO L w L Lange fi 0 mi Fhase me Status Drive dis Power on SERCOS Service OF Abbrechen Continued on next page Schneider Electric 63 Configuration with Unilink Contd Startup with Unilink Startup with Unilink continued These settings now need to be saved in the am
22. Electric Hardware components Group 6 24 V power supplies Rev LIC NL NN 6 2 1 400 V AC three phase power supply ABL7UEQ24200 24 V DC 20A Hardware components Group 7 Variable speed drives servos and load components Rev tem Omen rum ir Auxiliary switch attachment 6AE o 0 7 3 4 Variable speed drive 0 37 kW ATV31H037M2 single phase 7 4 3 Variable speed drive 0 75 kW ATV31H075N4 three phase 7 5 18 Load contactor 9 A 24 V control LC1DO9BD voltage 4 4 4 4 76 la Lexium17 drive controller MHDA1008N00 Servo motor 0 6 kW SER39A4L7SRAA Software components Group 8 tom m Unity programming software XL V2 0 2 UNYSPUEFUCD21 Unity lt gt PLC programming cable Magelis XBT G programming software VJDSPULFUCDV1 1 4 2 0 Vijeo Designer OM 8 4 Magelis programming cable m Power cable 3 m LXACPAAA031 og Premium Lexium Altivar Sercos EN doc Schneider Electric 70 Component protection classes linstallation locations protection classes In the field Components on site IP 55 IP 65 Master switch NSC100 Emergency off switch housing XALK Preventa modules XPSAF5130 Position switch XCSA Single pushbutton housing XALD Illuminated pushbuttons and lamps all colors flat Contactors LC1 230 V AC or 24 V DC all ratings Miniature circuit breakers all types and ratings Motor protection switches all types and ratings Phaseo power supplies 24 V DC 20A Premium PLC
23. Encoder Anis Servo Drive Configuration Status 0K TNO Aw Et EN C Disable F121 Enable Shite 127 Motor B DRIVEO Current Advance elect l le max Max Speed n max Lim Phi elect 3000 rpm Pn 20 Number Name 2 700 n max Start Phi rpm Haldi E wathoust ee eee es Unilink SC I m tes Continued on next page page Schneider Electric 61 Configuration with Unilink Contd As the changes made are fundamental settings for the amplifier the data must first be saved and the amplifier reset The connection is lost during the reset To continue with parameter ization you will need to reconnect Once communication has been resumed click on Disable again to activate the input of basic settings Then click on Basic Setup In the Basic Setup screen settings must can be made in the fields with a white background Under max Mains Voltage blue you should select the max line voltage in this case 400 V The response of the servo to a power supply failure Mains Phase missing can also be selected here in this case Warning Premium Lexium Altivar Sercos EN doc j Amplifier B DRIVEO EDELEDISDBE Unitink A Save to the EEPROM amp Reset Amplifier Mo Connection to Amplifier Amplifier not connected or Faulty Cable A5 CLEAR M 11 i Anabg5peed v Speed
24. IO profile is Cmd channels CHCF Terminals IO selected The control word velocity and 1 6 COMMAND switchover sources can now be selected from those available Switchover takes place via input Cmd channel 2 Cd2 HMI LI6 Ref 1 channel Fr1 Al2Ref Cmd switching CCS _LI6 Cmd channel 1 Cd1 Terminals ter Continued on next page Premium Lexium Altivar Sercos EN doc Schneider Electric 58 ATV71 Now the individual ATV 1 5 INPUTS OUTPUTS CFG lO Profile functions must be assigned to H D01 rem the individual bits in the switch Be Ba type CDxx The inputs LIx 1 7 APPLICATION FUNCTIONS and bits are linked automatically Fast stop FSt CD02 eG eae ivald Ramp switching rPS CD03 Bit 1 LI2 Reverse l l l l a Note In the IO profile forward is assigned to bit d Sone O0 automatically for two wire control Bit 3 LI4 Ramp switchover For feedback from the variable 1 5 INPUTS OUTPUTS CFG speed drive data can also be l l e H1 1 VSD fault FL assigned to the two digital ASNN OTN SO SUINEN outputs in the Inputs Outputs R2 assignment r2 Frequency I O menu The variable seipoint reached speed drive fault message is SrA assigned to the first output by default Note These parameters represent a minimum configuration in order to be able to run the drive and the motor connected to it safely Depending on the application other parameters such as those associated with the confi
25. N HE xa Sia ren Digital outputs 151 24 wn SS SRT T BLE TSX DSY 16T2 Eight outputs are grouped in one channel Each channel 0 and 8 must be assigned to the task to be performed The behaviour of each channel ur inthe event of afault and on T EE restarting also needs to be His mosse defined In respect of behavior in the event of a fault a separate value can be defined for each output The inputs of channel 8 can also be disabled no function Schneider Electric Continued on next page 40 O Card Analog inputs ales MULTINGNGE Configuration TSX AEY 414 Contd Each input is considered as an Individual channel which must be assigned to the task to be performed The type of signal current frasi voltage thermo and a scale STORE also have to be entered The inputs can also be CECE sie smoothed using a filter function Analog outputs 38 24 DC OA SRC T DLE TSX AEY 414 E P Chancel B Each output is an individual channel which must be assigned to the task to be performed The type of signal current voltage and a scale also have to be entered In respect of faults a value to WR Mrz mo which the relevant output is set can be entered The configuration must thenbe TT e xj confirmed or validated You can do this by either closing the AN Do vou want to validate your modifications configuration window or selecting Validate from the Edit Note You can
26. O assignment 2 Parameterize the Lexium1 7 servo drives using the UniLink software Sercos parameters basic settings controller optimization operating modes 3 Program the PLC basic configuration communication variables blocks for drives manual mode automatic mode 4 Configure and program the HMI data areas communication data display operator controls Proceeding in the sequence described above will ensure that the relevant information can either be imported directly or entered manually from the previous action Premium Lexium Altivar Sercos EN doc Schneider Electric HMI Introduction In this application a Magelis XBT G 2330 HMI connected to the PLC via the Unitelway protocol is used Vijeo Designer software is used to configure and program the terminal The steps to be taken in order to create and upload a program are described on the following pages Proceed as follows to integrate the HMI Vijeo Designer function overview Create new project specify platform hardware communication Communication settings Set up new variables Set up animations Check the project and download it eA ub GL Iur xd Overview of example project Function The Vijeo Designer environment vnica aai Overview consists of the following elements 1 Navigator Information display Inspector Data list Feedback area Foncea l f al Toolbox p un E wal sie zt HA iuni Es E313 KE BA al mylest
27. Premium Lexium Altivar Sercos System User Guide source code 33003612 00 Schneider Electric Building a New Electric World Merlin Gerin Telemecanique Contents ABDICAUSM SOULCE COGO aspen dete versae omar race a 4 AV DICALADDIICANOINS nee RT Enn 5 SVSIOII Lu iei a edem IE MM i ETE IEEE 6 PREG IEC dU testes rece IE creamed IEEE EET DEED T 6 IST AM piper eet E 10 FAOW AUC RN ED ET LUI E T EE 12 DOW OL esce unte mitte E ME LA LL RSS 21 COMMUNIC QUO aa ee sense ee 22 ImDIeMentalon e n ee 24 PIA E RER 26 dp en Ren P 38 DEVICES D m NR NOME 53 Addend UM a aussehen 67 Description of the example program u zuuusuunaunannnnnunnunnunnununnunnnnnnnunnnnnnnunnnn nun nun nun 67 Detailed compOnentS ISt u nun eek 68 Component protection classes uu uu02u0 000n0nnunnnunnunannnnn nun nun nun nun nun nun nnnnnnnnnnnnun nun 71 Component Fealutes anne a 72 GONlacl a een 75 Introduction This document is intended to provide a quick introduction to the described System It is not intended to replace any specific product documentation On the contrary it offers additional information to the product documentation for installing configuring and starting up the system A detailed functional description or the specification for a specific user application is not part of this document Nevertheless th
28. Target Setup Iv Assign the following IP Address JS IP Address 182 168 100 52 ya SibnetMak 25 5 5 OO o 0 0 0 0 Create New Project Adds divers and equipment Define Mind in the Navigator properties window s Driver and Equipment New Driver Manufacturer Schneider Electric Industries 545 Driver Equipment Modbus RTL Modbus Plus Modbus TCPJP Uni Tehway Equipment Cancel Help Schneider Electric 28 Communi cation Settings Once you have created the project VijeoDesigner displays the workspace described above with an empty edit screen on the right hand side To download the project you must change the settings to Ethernet To do this right click with the mouse on the target in the Navigator and select Download in the Property Inspector In order that the project can be transferred to the Magelis HMI you must select Ethernet as well as the IP address and the subnet mask Premium Lexium Altivar Sercos EN doc Mame Description Type TargetColor ETG Model InitialPanelID Buzzer StartUpbelay sec ToConFiguration Cownload E IPAddress SubnetMask L DefaultGatew Printer Security Input Mode Alarm Banner Touchterminal ABTG Series 256 Colors ABTGZ330 320x240 1 Panell Enabled D 3 Comer Ethernet 192 168 100 73 255 255 255 l 0 0 0 0 Disabled Continued on next page Schneider Electric 29 Communi The interface paramet
29. V001V003 Premium Lexium Altivar Sercos EN doc Unilink Communication File Communication Edit View Window Service Help D a EAD e CoMe Offline Disconnect Interfaces XB Sub D 8 pin F LE H a Only for symmetry CTSIRTS alloca Continued on next page Schneider Electric 60 Configuration with Unilink Contd Once communication has been activated the device will read the parameters Once the parameters have been uploaded the basic screen will appear with the relevant data If the device has not yet been parameterized a motor will not yet have been configured In order that even basic settings can be made the motor must not be enabled It can be disabled by clicking on Disable F12 circled in blue You can now continue to configure the motor by clicking on NN marked in red The motor data are taken from the rating plate No other information is required for all drives listed Select the correct motor from the list e g SER39 B4 L3 SH It is not clear from the motor type whether or not the drive has a holding brake A corresponding prompt will therefore appear The example motor does not have a holding brake Premium Lexium Altivar Sercos EN doc Transferring Data 106 parameters uploaded Amplifier B DRIVEO s Eum xp pP DPM ODE h Analog Speed Torue E Analogl Foston 2 Cument 4 Speed Digril n ROD SSI
30. Y 410 The TSX CSY 84 card must be selected for the Sercos bus Although the card must be inserted in a slot with an even number it will also occupy the previous slot Double click on the CPU s upper PCMCIA slot A to open a window listing the permitted PCMCIA cards Enter memory card TSX MRP COO1M or higher if necessary for slot A Now save the project Premium Lexium Altivar Sercos EN doc 1503 bbs 1602 bbls I E STY DEY DEY DsY 1612 isD3 16T2 1502 1502 2 Communication FCS SCP 111 OPEN AS232 PCtHCIA CARD FES SCP 114 OPEN R5485 PCMCIA CARD CAHapen PEHCIA CARD t T54 FPP 10 FIG POMC CARD TS FPP 20 Fear PCPICIA CARD TSS FFFOED 200 Pla PORIEIS CARD T5MMBP 100 MODBUS PCMCIA CARD 754 BEP 111 358232 MP PCC CARD L T9KStPT2 0 L MP PCMCIA CARD T5 SCP 1174 1774 75455 MF F R DIA CARE SPAM Data siorage Schneider Electric 39 l O Card Configuration Premium Lexium Altivar Sercos EN doc Double click on the relevant module in the hardware view to open the configuration area for input and output cards Configure each card individually and confirm your settings on completion 1602 lab Digital inputs if 24 VIE SINE TABLE TSX DEY 16D2 Tr En karag Eight inputs are grouped in one channel Each channel 0 and 8 must be assigned to the task to be performed EEEDEDDDEBBBEGESE The inputs of channel 8 can also be disabled no function NE
31. acquisition of the various input and output data In the case of the variable speed drives the drives are linked to the control system via I O signals whereas the Sercos bus is used for the servo controllers It also features a graphic display terminal XBGT HMI that communicates with the PLC using the Unitelway protocol and is used for plant control Premium Lexium Altivar Sercos EN doc Schneider Electric Layout Magelis HMI 8 Veriable Speed Drives 4 Servo Drives ATV31 ATVT1 Lexium17 Premium Lexium Altivar Sercos EN doc Schneider Electric Components Hardware Master switch NSC100 Compact 24 V power supply Phaseo 20 A ATV31 and ATV71 variable speed drives Lexium17 drive controller incl motors servo Motor circuit breaker GV2 Category 4 safety modules Preventa Emergency off switch XALK and position switch XCSA Contactors LC1D Standard AC motor 7x Control system PLC incl I O cards TSX Premium Graphic display terminal Magelis XBTG Software Unity Pro 2 1 PLC Vijeo Designer 4 2 0 HMI UniLink 3 00 Lexium1 7 PowerSuite 2 0 ATV31 if applicable Quantities of The number of components needed to meet the requirements of the solution outlined Components in this document will vary A detailed list of the required components including quantities and part numbers can be found in the Appendix to this document Degree of Not all the components in this configuration are designed to wi
32. ameters motion tasks downloaded PE Software hanoksarr Power Suppl Regen Resistor Internal max Mains Volage 400 v i Mains Phase missing Amplifier Hardware Diive 3A Hardwere Version 49 01 Firmeeare V6 30 DRIVE Rev create d Sep 171853152004 Serial Number Field Bus Address Baud Ha 770272578 B y Aun Time Auto Enable Ex y D 246 ita Linitz Acceleration Velocity Position waning Ims gt YLIM VCMD Compatbiliymode linc x me m Schneider Electric 66 Addendum Description of the example program The example program relates to two traveling cranes which transfer packages from incoming belts 1 to 3 to outgoing belts A to D Each traveling crane requires two servos which execute movements in the x and y directions The belts are driven by motors with variable speed drives ATV31 or ATV71 The first traveling crane works with belts 1 2 A and B while the second uses belts 2 3 C and D In the illustration below the positions of the beginning and end of the belts are given as x and y co ordinates in meters The home positions of the traveling cranes are also shown E a 4114 3112 12110 3111 H 12110 ATVT1 ATV31 2 8 3 5 H Belt C ATVT1 82 ATV 1 x Home Position Premium Lexium Altivar Sercos EN doc Schneider Electric 67 Detailed components list Hardware components Group 1 Master switch m R
33. and set ramps SRST ume Eee er by clicking on Set The status message and speed a Bats display act as feedback Premium Lexium Altivar Sercos EN doc Schneider Electric PLC Introduction This chapter describes how to create a PLC program including the logic for the example application using the Unity Pro software Proceed as follows to integrate the PLC Create visualization interface DU pr UE cue GS ID s Creating a After starting Unity the first thing New Project you need to do is create a new project To do this you must first select the correct PLC Select Configuration in the project browser to open the hardware configuration Modify the number and size of the racks accordingly example project 2 racks with 12 TSX RKY 12bX slots Premium Lexium Altivar Sercos EN doc Configure the inputs and outputs Configure Sercos communication Configure Ethernet communication Create new project and select hardware Create application program logic drives manual mode automatic mode Connect to PLC and download program Unity Pro XL File View Tools PLE Help Ctrl M Open C Erl a o Exit ess Project E Premium 0200 Fremam f Text PST adh n2 n 57 0 T2EKb Program C Noen Tse Po 104M 0200 57 1 Zdkb Program Uritelway i ope TSS Par 154M 0200 574 224Eb Program Fipic Ulnitekeag ioe Tax PS 164M 200 57T 224Khb Program Ehemet TCP AP Lrdebsog TS PST 204M n2 dn 57
34. ansport machines machines folding and cutting machines with several drives which need to be able to meet a variety of requirements for example positioning transport etc Device Used for controlling machines manufacture for assembling the various components of a device for example in this case for gluing skins into control cabinet doors The drives are responsible for transport positioning and pumping Premium Lexium Altivar Sercos EN doc Schneider Electric System Introduction The system chapter describes the architecture the dimensions the quantities and different types of components used within this system Architecture General The system comprises of a load component a safety component and a control component The load component is responsible for various requirements in respect of the drives with the result that a variety of types of variable speed controller ATV31 and ATV71 and servo drives are used A single phase or three phase 400 V or 230 V AC power supply is used appropriate motor circuit breakers are provided There is also a 24 V DC power supply for the various control units Servos safety PLC etc The safety component comprises two Category 4 safety circuits for an emergency off shutdown and for monitoring doors As well as door safety being an option the drives can be assigned to different safety circuits for the purpose of door monitoring The control system comprises a PLC with central
35. ate p c ontra sH ope E E to Manual Hode man Door 1 nn E rH Automatic Mode Auto B Door z gm Start Automatic SS Acknowledge 21 op Automat ic 5 t e z Error Lex ium ATur Alar Continued on next page Schneider Electric 34 Property Inspector Each animation element on the screen has its own Property Inspector right click on the object in the panel with the mouse with which all settings associated with the object can be viewed and modified Premium Lexium Altivar Sercos EN doc Property Inspector Mame Top Left Width Height BitmapDisplay Text Color Text Blink 30 Color 3D Blink Back Color Back Blink Line Color Line Blink Line Style Line Width Text TextFont TextOl 40 56 138 61 Ma U f255 255 255 Mone Mone ILL Transparent Mone E j Transparent Mone 0 SOLID 1 Vijeo Sans Serif Schneider Electric 35 Project Download Before being downloaded to the Touch Panel the project must first be analyzed To do this select Build gt Validate All The results are listed in the Feedback Zone Select Build gt Download All to transfer the application to the connected Magelis terminal The connection selected at the outset Ethernet is used Premium Lexium Altivar Sercos EN doc FR File Edit Build HMI Arrange Variable Report 1 8 gee Validating All alidating Services arget Plattform Platform Io Flatttarm1 Hil F File Edi
36. chneider Electric ATV71 The settings common to all speed drives regardless of the application profile selected Common are described here These include Settings e Setting of pulse or permanent signals 3 or 2 wire control e Setting of motor parameters in accordance with rating plate The signal type setting defines 1 5 INPUTS OUTPUTS CFG whether permanent signals 2 wire or pulse signals 3 wire are used for operation 2 3 wire control tCC 2 wire 2C The data associated with the 1 4 MOTOR CONTROL motor and illustrated on the rating plate have to be set in the Motor control menu Rated motor power nPr Output frequency bFr Rated motor volt UnS Rated drive current nCr Rated motor freq FrS Rated motor speed nSP ATV71 The settings to be made for a speed drive using the IO profile with switchover of the lO Profile control register are described here They represent an example that has also been implemented in the application supplied The following functions have been implemented for the control system e Profile setting with forward reverse travel and fast stop e Switchover between two ramps e Switchover of control register Unlike the control register which can be switched over between the ATV display HMI and the terminals the velocity setpoint in this example is preset only via an analog input signal The setting for the profile must 1 6 COMMAND be made first the
37. cos EN doc Schneider Electric Software General You will need to install the Unity Pro programming software for the Premium PLC and the UniLink software for configuring the servo motors You will also need the Vijeo Designer software for configuring the HMI and creating the necessary diagrams The PowerSuite software can be installed in order to maximize user friendliness in respect of parameterization archiving and simulation for the variable speed drive ATV31 However this is currently only supported by ATV31 drives and not ATV71 The following installation requirements apply in respect of all software packages e Operating system Windows 2000 SP1 minimum or Windows XP e Free hard disk memory At least 2 4 GB 4 4 GB recommended e User memory At least 512 MB 1024 MB recommended e Processor Pentium III or higher with min 800 MHz 1 2 GHz recommended e Interfaces Serial interfaces as a minimum USB recommended in addition e Additional software Internet Explorer 5 5 or higher Software Premium Lexium Altivar Sercos EN doc Schneider Electric 21 General Premium PLC TSX P57 3634 Communication e he Sercos bus is used for communication between the servo drive controllers Lexium17 and the PLC For this purpose a Sercos ring must be set up from the PLC to the individual controllers and back to the PLC The servos and the PLC card are connected directly via fiber optic cables e The connection between the PL
38. cos bus This generally involves sending direct positioning data and the velocity to the variable speed drives special commands and parameters can also be sent however 5 The application can run in automatic mode which is controlled via a sequencer and features one sequence for a variety of drive functions Regardless of the sequencer two drives are also configured for continuous operation 6 As well as displaying up to date information about the application the HMI provides access to application control functions This usually involves switching between manual and automatic mode The drives can be controlled individually in manual mode The PLC program therefore represents a framework for a typical application but without simulating any of the actual functions of a specific machine Note Both the ATV31 and the ATV71 can receive their control data from a choice of two sources For example both device types can be set so that they are controlled either via I O signals or via a fieldbus CANopen Fieldbus mode usually requires a state machine to be programmed however Premium Lexium Altivar Sercos EN doc Schneider Electric 24 Functional Layout PLC SX Premium XBIG Circuit E stop module Preventa 10 Drives l AIV 11 31 71 Procedure Proceed as follows to optimize the setup time of the individual products 1 Parameterize the ATV31 and ATV71 variable speed drives motor parameters control profile I
39. ctronic gears e Electronic cam disk e Diagnostics e Configuration via Unity Pro Preventa safety relays XPSAF5130 e Category 4 to EN 954 Part 1 e 24 V DC e 3 safety oriented switching contacts i A Rd Dg go al e 3 aes ST ams Bu eh a n d E s e Slimline design Continued on next page Premium Lexium Altivar Sercos EN doc Schneider Electric 72 Components Phaseo power supply unit ABL7UEQ24200 Contd e 400 V AC 24 V DC e 20 A secondary e Temperature range 10 to 50 C e Parallel or series circuit possible max 2 devices e Short circuit proof and protected against overload Altivar variable speed drive ATV31H037M2 e 0 37 kW 230 V AC single phase e Integrated class B EMC filter e Temperature range 10 to 50 C e Velocity range 0 to 200 Hz e Velocity control with flow vector check e Operation via Modbus or CANopen possible e 2 analog inputs plus 1 analog output e 6 digital inputs e 2 or 3 digital status outputs possible e Protection of drive and motor e Compact design side by side installation also possible on a DIN rail using bracket VW3A11852 Altivar variable speed drive ATV71H075N4 e 0 75 kW 400 V AC three phase e Integrated class B EMC filter e Temperature range 10 to 50 C e Speed range 0 to 1000 Hz e Graphic display for control and parameterization e Operation via Modbus CANopen or other buses possible e 2 analog inputs plus 1 analog output e 6 d
40. e Unity project is an import file which can be opened by selecting File 2Open and the file type xef e The Vijeo project is an import file which can be opened by selecting File gt Import Export and the file type vdz Extension FileType Sotware Tool Required x 17 De Device Independent Bitmap Syon Dop PoedHie MaglsXBIL EDs Electronic Data Sheet Device Defintion Industrial standard FE ene Ry SS GSD EDS fie Geracte Stamm Date Pis PB Profibus definitions Syon PoF Portable Document Format document Adobe Acrobat PRO PoedHie PSH8i CoeSs PS2 Ewollie Powesuleexorfie Z2 PoedHie Zesft Premium Lexium Altivar Sercos EN doc Schneider Electric Typical Applications Introduction Here you will find a list of the typical applications and their market segments where this system or subsystem can be applied e Medium and large scale packaging machines Machines for processing materials such as metal wood etc Medium and large scale textile machines Applications in the printing industry Assembly and production of devices Description Packaging Used for controlling various machines packaging machines for example in this case a palletizer for stacking goods on a pallet The drives need to be able to perform the following tasks Lift layers of jars Position layers Transport pallets Transport jars Textile Used for controlling tr
41. e document outlines some typical applications where the system might be implemented Premium Lexium Altivar Sercos EN doc Schneider Electric 2 Abbreviations EDS HedwoncDaaShe OoOO Hi Human Machine Inerface PC C Phased Premium SE product name for a middle range family of PLCs PS 1 7727 OOOO se Sdm bredih O Vijeo Designer SE product name for a family of HMI Devices NM SE product name for a Network Interface Module MB SL SE name for a serial Modbus communications protocol SE product name for a middle range family of PLCs Premium Lexium Altivar Sercos EN doc Schneider Electric 3 Introduction Using the Example Software Application Source Code Examples of the source code and wiring diagrams used to attain the system function as described in this document can be downloaded from our Village website under this link The example source code is in the form of configuration application and import files Use the appropriate software tool to either open or import the files The example software includes a UniLink project for configuring the Lexium17 a Unity Pro project for the PLC and a Vijeo project for the HMI Please note e The communication interface must be switched to Offline in order to use the configuration data for Lexium17 with the UniLink software Once this has been done the configuration files file name 117 can be opened One file has been provided for each drive e h
42. ednp EBDIR 3M0 J o appi ep die oo 4 app nc i 3 or hare bir fed eb ob i apposen sppicaion satay Luectian actae a Type i nyel IDDL 10 21 spi yia eum 1 aped H p ssl EDO 10 32 appi sion doo 2 opened 1 1 tb pape EBODL 0 300501 sppicaion signal igh adomatic mode e Address if applicable p aree B wen Cuenta dein i pp ic L Al Lu 14 appicaaan si li l iuto ac moda 7 1 5 Mic je 310 34 application sich for manual made e Init value if applicable IX tiene densis baren decl ke appi aan sans brand onsin Li appt aon auomstic branes jump e Comment Ee soul ante sodio stetit Variables are created when they are entered in the Data Editor table In the example program as well Variables OOT Types Function Blacks DFE Types as eementary variables fr MART digital and analog data Type Comment structures are also used for data xd Type v Commen Struct gt ATY cotrol structure exchange with the variable speed drives These can be created on the a g EEA Bt H tl Elite ATY state structure DDT Types tab in the Data Editor As well as the name and su comment you need to declare ca EIE the individual elements of the T To sue EE structure T i4 mm Cap Paste Right click with the mouse and select Analyze type to complete the definition of the structure Delete Insert Mew The types can then be used in ERU See the context o
43. ers must J AIOP Evolutive 2 m m cation be declared to the Unitelway E ag can oe zal rapnical Panels Settings driver for communication with H Horra Contd the PLC E ATVSI Lexium ATY Alarm Bus Unitelway01 Application Scripts Bee Alarms EP Popup Windows m Languages JA Data Files z Recipes IO Manager REEL IniTelwav l Ge LIniTelwanya Right click with the mouse on and select Configuration Mew Equipment Insert za me i Configuration Delete Delete Rename Fe ST Vijeo FE Project Properties AlE Enter Pn i The interface parameters Driver Configuration required for successful Manufacturer Schneider Electric industries SAS Drier Uni Telway configuration are e COM1 COM Port comi Parity Ba e RS 485 Serial interface Stop Bi e 19 200 baud Fiow Control c ata Length e 8 data bits Transmission Speed 19200 Rev Time Out The configuration must match ia ue TxwatTime up to the PLC port Address Base Address Server a x No of Consecutive i J Addresses ana m Continued on next page Premium Lexium Altivar Sercos_EN doc Schneider Electric 30 Communi Finally call up the configuration cation for the device set under Settings Unitelway01 in the Navigator Contd UnitelwayDevice01 and check the settings The default settings can usually be used although you may need to modify the address if there are several devices
44. es Flip Align Selection Remove lab Group 217 Properties Alt Enter ee ar Ken Continued on next page Premium Lexium Altivar Sercos_EN doc Schneider Electric 33 Creating Images Contd Animation properties e Color e Position e Value e Visible After activation you can select a variable for the value animation and the display format The variable to be animated can be entered directly in the line or looked up by selecting the icon at the end of the line light bulb A variable name that has been entered but not recognized appears in red Additional functions e g value inversion can be executed by clicking on the calculator icon The display opposite shows the completed startup screen in which the separate properties for animation and actions appear Premium Lexium Altivar Sercos EN doc Color D Position MER Value Wish v Enable Value Animation Data Type iege Display Digi 6 n Format Dec M Zero Suppress m Enable Inout Mode Ej EIE iP i Oya ir LET 4 1 Expression Editor Pad Expression ives Mil Error code variable List p mi Ez xn amp amp A zi ae MI Error code teu MI Actual velocity 40004 a LIT MI Auto 00107 I LT1 MI Direction 00099 ZU Mi Error code 40155 LIT MI Fault 40001 03 LI MI Intemal limit 40001 11 L1 MI MANLIAL 00106 ur MI Made T 40151 1 Operating Mode safety St
45. ev tom oy sein m9 A 1 1 1 3 pin Compact master switch 28122 NSC100 1 4 1 Undervoltage release fuse and 230 V 25020 load contactor 1 A type C MCB DX IR onents Group 2 Emergency off Ci PME off switch with overload XALK178 G protection 1 Preventa Preventa safety relay 7535 relay XPSAF5130 3 N MN off safety fuse and 24 V 2an load contactor 3 A type C MCB 2 4 Redundant load contactor 25 A LC1D25P7 230 V control voltage 2 5 Redundant load contactor 12 A LC1D25P7 230 V control voltage 2 6 1 ACK and safety indicator pushbutton XB5AW 36B5 activated Premium Lexium Altivar Sercos EN doc Schneider Electric 68 Hardware components Group 3 Door safety Rev Preventa safety relay Door safety switch XCSA701 Actuator for door safety switch XCSZ02 ACK and safety indicator pushbutton XB5AW 36B5 activated Single pushbutton housing Hardware components Group 4 Control components aw omarion Pno S Primary fuse 3 A type C MCB _ set ea ces rose 48 12 mag oupa moue serene Tora 149 15 Pomaro moas prawo 410 Temmaingrosirs pova s Y Backplane comecioncabe Tora 412 17 ans moton cono soreo rare 419 ougora ee 6A type ZMH ze ws Troomnanse Atype ZMH mu Hardware components Group 5 Magelis HMI Rev so on mm ir 5 2 Magelis panel XBT G 2330 5 7 color XBTG2330 with Ethernet Premium Lexium Altivar Sercos EN doc Schneider
46. f variable declar Expand Data ation Analyze type Search Data Premium Lexium Altivar Sercos EN doc Schneider Electric 47 Controlling In order to control the servo the Servos drives via the Sercos bus you SERCOS must first initialize the bus and Axis D Axis D set the enables Init X Finished Drive 1 In the example program this is is done using the Sercos DFB Drive 4 Drive 5 Drive BG Driwe 7 f Movement to Balt B j Once the enables have been oce comp set motion commands canbe Xs san mn o Quies piter ictus i NE D Axis D7 Parem OHD Z i D transmitted to the servos using AED BT ARMS Ou i DA Scat Te wert DES RURLELUN it Axis D Barem CHD 4 sc speed Sart 3pe cr movement j the WRITE CMD function e channel 2 absolute noyement S Aetion cmd 312 Ss oka umaodiarts Mawvemmnt j The parameters differ according 5 2 Fari Movement type 0 AN3 MOVE j 03 Parem FD z D i Bert nob used Parem CKD 3 r ss belt h il Peed New Fosition absolute to the motion command The i 3 parem CKD 4 mc spesd Pari Speed fcr movement example shows an absolute positioning movement In the example project a distinction is made between automatic and manual mode for the servos 2 LEX17 Axis Axis O Axis_O Automatic mode is controlled via i i a sequencer in whose action sections motion commands are Position set using WRITE CMD For manual mode a DFB has been
47. guration of the inputs the setting of the ramps or the use of preset frequencies can also be modified in the same way If these parameters are also to be modified from the application they must be written accordingly as I O signals Premium Lexium Altivar Sercos EN doc Schneider Electric Introduction Configuration with Unilink Lexium 17 The settings on Lexium 17D servo drives can be made using the buttons on the front of the device and in the UniLink software tool In this application by way of example motion tasks are transmitted from the PLC to the servo controllers via the Sercos bus to demonstrate the interplay between servo and PLC The following motion tasks are dealt with in the application e Move to new position data e Move at a given velocity The sequence outlined below is based on the controller being online i e when there is a connection between the controller and the software and the configuration is made directly Offline mode can also be used although the text on buttons etc will vary When the software starts up the Communication dialog box appears You will see a list of interfaces Some will be enabled others not Select the appropriate interface e g COM1 to connect to the Lexium drive The COM 1 port on the computer must be connected to the X6 port on the Lexium or to X6A on the CANopen splitter interface The figure opposite shows the cable assignment or layout part number AMOCA
48. igital inputs 2 digital status outputs e 1 shutdown output emergency off function e Expansion cards for buses I O control e Protection of drive and motor e Compact design side by side installation possible Continued on next page Premium Lexium Altivar Sercos EN doc Schneider Electric 73 Components Lexium 17 drive controller Contd 3 6 A 400 V AC three phase 0 75 A 24 V DC auxiliary voltage Output current 3 A overload 6 A e Temperature range 0 to 40 C e Built in line filter with CE certification e Regulation Current 62 5 us velocity position 250 us e Controller can be configured for all brushless servo motors e Configuration and programming software with built in oscilloscope function e 2 digital inputs 5 digital outputs 2 analog inputs 2 analog outputs A e Built in serial and CANopen interface in e Expansion cards for communication e g Sercos possible Circuit breaker GV2L10 e 6 3A Short circuit protection Magnetic activation 33 5 A Lockable Premium Lexium Altivar Sercos EN doc Schneider Electric Contact Schneider Electric GmbH 49 6182 81 2555 cm systems de schneider electric com Customer amp Market System amp Architecture Architecture Definition Support Schneider Electric GmbH As standards specifications and formats Steinheimer Strasse 117 are changed from time to time please seek D 63500 Seligenstadt confirmation of the information contained Germany in this
49. in each configuration although the DSP402 profile also supports not separate switchover not separate mode Channel 1 Velocity Analog Input Channel 1 Control Reg ster erminals Display Bus Display Control ATV ae Start i Stop Turn right Channel 1b Velocity Analog Input Display COS Channel Switching Bug Farameter G tor Not Separate Mode Channel 2 Control Xeg ster Terminals Display Bus velocity Channel 2 Velocity Analog Input Display Bus rCb rFC Channel Swilching As shown in the figures above appropriate sources such as terminals or bus can be assigned to the channels for both the control register and the setpoint velocity owitchover parameters are available which can be assigned with a switch signal e g a digital input signal Taking into account the control options the following points are relevant in respect of the configuration of the ATV71 1 Setting of pulse or permanent signals 3 or 2 wire control 2 Setting of motor parameters in accordance with rating plate 3 Selection of the profile and if applicable the switchover type 4 Selection of sources for channels and of switchover signals In the application only the IO profile is used for the ATV71 since the DSP profile offers no advantages for operation with I O signals Premium Lexium Altivar Sercos EN doc Schneider Electric 55 ATV71 All parameters are set manually Parame
50. isabled and can be invoked Once you have selected the required file an info box will appear in which you can specify that particular parameters e g name are to be overwritten Premium Lexium Altivar Sercos EN doc Recording me amp we 7 7 o Sut Save Time Division E EEE V T Cancel Load zime NN i M Service Start Stop FS Save Parameters and or Motion T asks Motion T asks Parameters and Motion T asks Amplifier B DRIVEOE Eu Jm db ZZ a Teig Fi Analog Speed e Analog 0 Postion ka o Cwe A Speed Digill D RHOD SSI Encoder Feedback ROD Resolve Motor SER38B4L35 Servo Dene Configuration Status DE Unilink Overwrite the following parameters name reference offset Schneider Electric H esolution Channel Auto min 65 Duplicating Other Drives Contd Once you have clicked on OK to confirm this message data will begin to be downloaded to the drive As the download brings about significant changes the data in the amplifier must be saved and a restart performed Following the restart once the connection with the device has been re established the characteristic data for the Sercos bus and the device name will need to be checked in the Basic Setup screen Note The software enable must be reset in order to do this Premium Lexium Altivar Sercos EN doc Transferring Data 3355 312 par
51. leration 1 2 10 deceleration 1 2 10 Continued on next page Premium Lexium Altivar Sercos EN doc Schneider Electric 42 Sercos Communi cation Contd Ethernet Communi cation The configuration must be repeated for every axis requiring MT parameterization and then ONES x confirmed or validated You can do this by either closing the AN Do you want to validate your modifications configuration window or selecting Validate from the Edit Mo Cancel menu Note You can only save close and build the project after you have validated it In order to access the axis data you must create a T CSY IND IODDT type variable for each configured axis and assign itto TE a the appropriate channel HB axis_07 address Valid addresses are CHr m c where r indicates the With regard to the creation of variables see also rack number m the slot and c Creating Variables the Sercos address The addresses for the example project are shown opposite Note A variable can also be created for the master In this case it must be a T CSY RING type variable Select New Network under Project Browser E Communication Networks in the project browser Eee hy Configuration T D Derived Data Types be hy Derived FE Types E hy Variables amp FB instances peus Ep Communication cee hy Progi x hy Anim Add User Directory loin I Oper Add Hyperlink n nanmanna 4h Docu Zim aut
52. meters are set manually using the control buttons on the device Use the control buttons to select the Inputs Outputs IO submenu The I O signals are set here e tCC 2 or 3 wire operation e tct Edges or signals e rrS Signal for reverse 2 wire operation with edges is selected for the variable speed drives in the application Reverse travel is assigned to input LI2 Note Selecting 2 wire operation automatically assigns forward travel to input LI1 The source for the speed setting should be specified in the Control Ctl menu e Fri Frequency setpoint The analog current input AIS is selected for all variable speed drives in the application Premium Lexium Altivar Sercos EN doc Fran Tennant ndispissys cm Rahna ta the prawns 6 i T Taas m fha nex menu ar p a Hee LELI TA fis OR FP CANopen stars LEDS o ces Sule a meri ar porametec nr Menu of parameter ar pm inz displaye value Ic reranters ra diplayad z ram ha h m praias sioner walls EI IEEE S fen tek P I m o4 d o C Friera amani oc a paramnter parcela cc tees 7 Hh eich if Sans Ihe daphiysd ihe dispieyee valur LA P parameter ur walur r Motor frequency the factory setting is only visible Ez 4 the first time the drive is powered up ale sc seme sd Motor control l Menus f _ Ton flash save Eem Next parameter Schneider Electric 53 ATV31 Use the cont
53. n which directions can be controlled and parameters defined has been provided in the program for each individual drive Directions of rotation are controlled separately for each operating mode In the application section the operating modes are defined and general monitoring of the safety functions takes place A sequencer has been provided for automatic mode to control the machine sequence Actions and step enables in the next step must be defined for each individual step Premium Lexium Altivar Sercos EN doc mis Data Selection ex FFE Input Assistant SR Subroutine Link d Pini negation Jump JL Jump Label XE Return ix Comment Bad Ires wei mv FI Go To E Properties motor 10 donsard app_auto int Tra mel 30 eslap mat 10 right OUT our add mare interlockings hera CANopenm Bus zuparrizion and diagnosis app canbus s awe actw 3 INS app_canbus slawe aolw J 1 Schneider Electric mal 10 tud pos REACT app diag en Continued on next page 50 Creating the Program Contd Program Download Data are transferred between the PLC and Viewer in the visu section It is here that the necessary data are written to read from flag words The principle that logic functions can only be executed in the PLC applies Upon completion of programming the entire project must be rebuilt To do this select the relevant menu item or button You mu
54. osne I Circuit diagram functions Encoder Resolver fnarmal contin imnciudad Analog Com Analg z in Analog 2 in Analog Cut 1 Analog Com GND C C10 aad zetpoint referenzed to GHD Analog 1 GHD Analog Z et GND VO Cam em VO GND 24V rafarancad 1 OVES3ND Input 3 Input 4 input 1 npu z F Remova jumper if axinmal cna regen rezstor i comected 5 3 aS FA W Output 1 Digital Output 2 fm Digital Fault RA Fault KB Samy encadar evaluation COMIICOMZ E pi PE connecton protective eart Son Am E gan earned bor panel 2 amp shield connection via plug L1 Lz L3 PE oninia BE 1 aga FE BE El L X E l rae 1 b b 4 shield connacton at the Font pana v zs shielding if cable i B is longer fan 20er to other amplitara Continued on next page Premium Lexium Altivar Sercos EN doc Schneider Electric 19 Lexium 17 Drive x5 ROD SSI master slave X2 RESOLVER X1 ENCODER ATA 44E5 4 Up EV Terminal description of sss ln D n h wer i 3 B 008 OVIGND Al 7 8 iDATAIG B DATA 7 Reserved 8 View looking at the face of the built in connectors Analog Z In 7 Analog Qut1 8 Analog Qut2 ade 1 er t24Vdc 2 4 tide Com3i o ee amd Lexium 17 Drive Control AMOSERO01 V0O Sercos card Magelis Panel Display Terminal XBT G 2330 5 7 display Rear of XTB G Ring terminals Premium Lexium Altivar Ser
55. plifier by clicking on the icon opposite The device does not however need to be reset If the motor and amplifier have been connected using power and feedback cables the drive can be started up via Unilink In order that the function can be controlled via the software the external conditions must be set To do this connect a 24 V power supply to the Enable hardware contact at terminal 15 X3 which is associated with the connection and enabling of the power supply and connect a O V supply to terminal 18 You will also need to activate the SW Enable in the software The drive is supplied with power and you will hear it switch to position control Click Oscilloscope to open the oscilloscope window which enables individual values to be entered quickly and easily It is also possible to control the drive via Unilink in this screen and this is what we are going to do here Premium Lexium Altivar Sercos EN doc Please be sure that the motors are running off load in order not to put personnel and machinery at risk For more information see the safety instructions in the servo component manuals Analog 2 Ine Analog 2 In 7 Analog Qut 1 Analog Out zi Analog Com ngut 1 Input 2 1 npu 31 LL mi 1 m GM Eu T ENTE Amplifier a DRIVEOR BT TEEIESTFEI OPO DE T argue 1 Analog Speed Analog LO Position Cum ert Speed Digtal l0 R D SSI Encoder Feedback
56. r Float Alt Enter String structure Import Variables Girl Export Variables Ctrl E Properties Block Integer Block Float Variable Properties Basic Properties Variable Name Data Type Discrete Data Source C intemal Extemal Address o zu Bil Previews Shiv ee NN pios app signal auto SoM z200 00 LFI app signal manual Mwe200 01 LIT app buserr amp 4MWw2D0 xD2 LP app safety 6 MW2D0 x03 3 LI1 app common err Mw z200 404 LFI app safety estop oM Z200 xps LI app safety doori MW200 06 Schneider Electric on ei gg nat A 32 Creating The process for creating animations on screens will now be described using an example Images text The functions are similar for other animation elements Example Enter text AJE md x Selection from the menu bar Plattform1 Panel6 Various icons and elements are available in the menu bar and the toolbox Example Edit text The following information is defined Font size Text content Language Font style Font etc Font Style Example Animate text Start by selecting the text element and calling up the dialog box by right clicking with Edit Text the mouse Next select the SSIES Ae Animation function Ctrl Copy Ctrl g Faste Cri V Duplicate You can also do this via the Properties screen described above Delete Delete Group Order Rotat
57. rol buttons to select Parameters the Motor control drC Logic inputs Contd submenu The motor Hot assigned parameters are set here Forward bFr Output frequency Das 4 preset speeds UnS Rated motor voltage a FrS Rated motor frequency nCr Rated motor current em J ati nSP Rated motor speed ln 5 n Switching for 2 current limit Cos Motor power factor All motor data must be taken from the rating plate For feedback from the variable speed drive data Can also be Control channel switching soe Motor switching assig ned to the two digital Limiting af forward motion limit switch outputs in the Inputs Outputs Limiting of reverse motion limit switch Fault inhibit 1 O menu The variable speed drive fault message is assigned to the first output by default Nomsged SSCS e ri Output 1 Motor frequency en e r2 Outpu In the application arrival at the Frequency threshold reached logic data setpoint Is assigned to the High speed HSP reached logic data Second output The chart Current threshold reached logic data opposite shows the possible functions for the inputs and Hon serene ers a outputs on the ATV31 Note The above parameters represent a minimum configuration in order to be able to run the drive and the motor connected to it safely Depending on the application we also recommend modifying regulation via the drive V f characteristic to the application e g pumps or constant torque
58. st define the PLC address before establishing a connection with the PLC In this case the UniTelway protocol UNTLW01 must be selected and the PLC SYS standard system address entered as the address The connection is established by selecting PLC Connect Or clicking on the icon in the toolbar Hemember the appropriate programming cable must be connected to the PLC Premium Lexium Altivar Sercos EN doc 1 2 BIT TO WORD w ORD TO INT zin signal auto apn app common arro Epp estop app safety da3ori app safety diol Analyze Ctrl ShiFk B Sa X gi Analvze Project k pK SSR S lt p o 7 Build Project Ctrl FE ee Rebuild All Project Fie Edit View Services Tools Build re Debug Window Help Set Address haa user Fa Structural view Cnmmnars set de See azia PLE rv Siea TM Bandeddh Addas Addess 5 e Test Connection badia Meda i Cancel Communicelion Psremsten gt Help Lemmuncahnn Persmeters File Edit View Services Tools Build PLC Debug Window Help ao lel ES hb oe T Connect Set Address Jis i T amp uf ff standard Mode Sy Simulation Mode p Structural view Compare Schneider Electric B Simulation Mode 51 Program The program can now transfer Download data to the PLC and the PLC Contd can be started up Note If you want the PLC to start as soon as the download is complete you must check the relevant
59. t Build HMI Arrange Variable F p Clean All validate All IR Build Al Glean Target validate Target Build Target Havigator Simulation Start Device Simulation Download All Schneider Electric 36 Application The example application features Overview a number of displays that can be AIOP Evolutive 2 nual selected by the user The display SaF Alarm futo opposite shows the main screen from where all other displays can g p y p Caontral WS m z E Stop be accessed The application overview providing access to Manual Hode man Door 1 error messages and safety i Automatic Made Door indicators as well as to the an E o selection ofthe operating mode dari Aukemdtie Eter Acknowledge also appears here pp Stop Automat ic Operating Mode safety State In principle all screens are structured in the same way and all essential system status data appear in the header You can switch from one screen to another by clicking the buttons in the footer d ATVS1 Lexium ATV I Al arr All drives can run in manual mode and be controlled directly AIOP Evolutive 2 Manual via the Viewer To do this you must first switch to the relevant Speed Fud Eud Stp Err screen 0000 There is one button for forward travel and another for reverse Notiafrud ee se mp l p travel p Motii Fud Bud Set 1234 For the ATV71 you can also oa ae SIM L L L L specify a velocity
60. tection GV2 L Premium Lexium Altivar Sercos EN doc APSAP with nmnngnney off wlth with 3 HC rnntarTs Lii CJ F1 Schneider Electric 13 Motor Contactors LC1D Premium PLC Processor v X ae B np TLX P57 3634M ED um i no A AE Eo mL Display LEDs Eject button for PCMCIA SRAM card Terminal port TER Slot for a memory expansion card PCMCIA Slot for a communication card PCMCIA RJ45 connector for Ethernet connection USB port RESET button Premium PLC Power Supply TSX PSY 3610 Pi Sensor pi fs Alarm E rela 4 4 110 220V l supply Supply 1 hu protective ra EM own EY gum Nd ud Power supply for an 1 AC supply Power P i a DC supply TSX PSY 2600 5500 8500 TSX PSY 1610 3610 5520 Premium Lexium Altivar Sercos EN doc Schneider Electric Premium PLC Sercos Bus TSX CSY 84 Premium PLC O cards TSX DEY16D2 Premium Lexium Altivar Sercos EN doc i State LED Sensors GU GO GO C9 0 ED G2 CS slelelelelelelele ea i FU1 0 5 A fast blow fuse Schneider Electric BJ i5 mel A IN a el EY ee e u Premium PLC O cards TSX DSY16T2 ATV31 Drive Control ATV31H037M2 incl supply and motor connection ATV31 Drive Control Terminal description Premium Lexium Altivar Sercos_EN doc Freactuators E i mm a E Ed d z EJ fe E e bl
61. ter using the control buttons on the Settings device Graphic display Function keys Start Stop button for manual mode Escape key Esc to reject a setting Fwd Rev Inversion of direction of rotation Navigation key for e Control in menus e Editing values e Confirming values Enter Description of the display Current values of the ATV71 Name of menu or submenu Menu elements Function key assignment Scroll down or up 6 Tem 0 00Hz 1 DRIVE MENU 1 1 SIMPLY START 1 2 MONITORING 1 3 SETTINGS 1 4 MOTOR CONTROL 1 5 IHPUTS OUTPUTS CFG Continued on next page Premium Lexium Altivar Sercos EN doc Schneider Electric 56 3 An example of how values are oer set via the graphic display Te ids Q Hz OA terminal appears opposite 1 DRIVE MENU li Y5 1 Use the navigation key to Ee TS EAT select the menu then press 1 2 MOMITORING the navigation key Enter 1 3 SETTINGS to confirm your selection 1 4 MOTOR CONTROL 2 he parameters associated 1 5 INPUTSDUTPUTS CFG with the menu appear Use the navigation key to select the value to be changed 3 Use the navigation key to change the value and then ESC save the value by pressing Enter or reject it by pressing Esc RDY Term D D0Hz QA 1 3 SETTINGS Ramo mcrement 01 Acceleration Deceleration Acceleration 2 Deceleration 2 RO Y Term 0 00Hz DA Max 33 38 Premium Lexium Altivar Sercos EN doc S
62. thstand the same Protection environmental conditions Some components may need additional protection in the form of housings depending on the environment in which you intend to use them For environmental details of the individual components please refer to the list in the appendix of this document and the appropriate user manual Premium Lexium Altivar Sercos EN doc Schneider Electric Technical Data Safety Notice Size Dimensions Supply voltage 400 V AC Total supply output 13 kW Speed drive rated powers 4x 0 37 kW 3x 0 75 kW 4x 1 6 kW Motor brake Not fitted Connector cross section 5x 2 5 mm L1 L2 L3 N PE Safety category Cat 4 emergency off and optional door monitoring The dimensions of the devices used e g the PLC variable speed drive and power supply support installation inside a control cabinet measuring 1200x1800x600 mm WxHxD ms Moreover the graphic display terminal the display elements used to indicate a group error emergency off acknowledgment and door safety acknowledgment can be built into the door of the control cabinet along with the emergency off switch Premium Lexium Altivar Sercos EN doc Schneider Electric Introduction Layout Installation This chapter describes the steps necessary to set up the hardware and configure the software required to fulfil the described function of the application D Ww i tiia ac e zn ee mn Ec 2 ur X PSY WE 2 af
63. you are using the Altivar 31 these components can also be snapped onto a top hat rail using an adapter The emergency off and door safety switches as well as the housing for display and acknowledge indicators are designed for backplane assembly in the field with the exception of the door safety switch all switches can also be installed directly in a control cabinet e g in cabinet door without their enclosing housings e There are two options for installing XB5 pushbuttons or indicator lamps These pushbuttons or switches can be installed either in a 22 mm hole e g drilled into the front door of the control cabinet or in an XALD type housing suitable for up to 5 pushbuttons or indicator lamps The XALD pushbutton housing is designed for backplane assembly or direct wall mounting The individual components must be interconnected in accordance with the detailed circuit diagram in order to ensure that they function correctly In addition to the wiring for the power circuits the I O signals are wired between the PLC and the variable speed drives and a Sercos ring circuit installed between the PLC and the servo controllers Mains switch NSC 100 Compact EMERGENCY OFF switch XALK178G Premium Lexium Altivar Sercos EN doc Schneider Electric Selector and Pushbutton Switch Safety Module Category 4 XPSAF5130 Safety Switch Door safety XCSA703 Motor Circuit Motor Circuit Breaker Breaker short circuit pro

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