BP24012060-2ATS-DCC Manual V1,0
Contents
1. 1 GI III UU 13 TROUBLESHOOTING 15 SPECIFICATIONS TN IG RR HD 15 CONTACT INFORMATION 17 9 1 ADDITIONAL PURCHASES OR UPGRADES GLGC GI UN 17 92 QA WARRANTY QUESTIONS HALA 17 93 SOFTWARE QUESTIONS 2 22200202071200 02g 17 Always On THIS PAGE IS INTENTIONALLY BLANK vi Always On 1 Introduction Thank you for choosing the Always On UPS Redundancy and UPS Bypass Line Conditioner It is designed to provide a high degree of protection for the critical loads connected This manual is a guide to installing and using the Bypass System It includes important safety instructions for operation and correct installation Please read this manual in its entirety before setting up installing and powering up the eguipment This system is designed to allow for redundant switching between two UPS systems and an alternate AC source This system will automatically or manually transfer from one UPS to the other and also provide allowances to transfer from UPS power to the alternate AC source The UPS redundant switching provides automatic or manually initiated transfer from the Primary UPS UPS 1 to the Standby UPS UPS 2 in the event UPS 1 is shutdown or a critical failure has occurred This switching ensures redundant protection whi2. 100 150 Campion Road Kelowna BC VIX7SS Canada Please complete the following information for your records Model Number Serial Number Date of Installation Inspected By ii Always On THIS PAGE IS INTENTIONALLY BLANK PY gt Always On Table of Contents INTRODUCTION 1 BLOCK DIAGRAM cssscsssssocssssssoscovessssssacsssseconscessceviosensesseccessesssssisssnesssevsessosentessessetesestsacesseenscssissensessesseseesstss 3 LAY OUT 5 SITE PREPARATION NE ESEN EO EIKOKES ENSS FR HF 7 4 1 WBE TVEIR Y eu 7 42 7 4 3 7 4 4 LOCATION 8 NSLALLATTION S A L R R kasa 9 5 1 IBY PASS GA 9 9 2 OPTIONAL BATTERY rtr rtr r ng 9 5 3 PRIMARY UPS UPS 1 TT TT TT TT 9 5 4 STANDBY UPS UPS 72 n s s 10 OPERATION 11 61 STAR TWIP UD Yd E 11 6 2 SYSTEM SHUTDOWN NE NF FFY HE FN ED 11 6 3 51 REDUNDANCY TRANSFER 8 SE SE AAA UU 12 6 4 ATS2 BYPASS TRANSFER
3. Connect input cabling to the UPS as instructed in the included 6K 12KVA TN Series Operators Manual WARNING Do NOT apply utility at this time WARNING Do NOT turn UPS on at this time 10 6 Operation Always On 6 1 System Start Up 1 6 Ensure all connections are secure and correct as per Installation instructions Turn both switches on the Bypass to the Auto position Switch alternate utility source on Note Bypass will startup in Bypass mode Bypass Power Bypass and Output LED s will be illuminated Turn on UPS 2 Refer to 6 12 TN series Operators Manual for instructions Note Bypass will switch to UPS2 mode UPS2 Bypass Power and Output LED s will be illuminated Bypass LED will go out Turn on UPS 1 Refer to 6K 12KVA TN series Operators Manual for instructions Note Bypass will switch to UPSI mode UPS1 Bypass Power and Output LED s will be illuminated UPS2 LED will go out Turn on loads sequentially as required 6 2 System Shutdown 1 2 070253 Turn off 1oads sequentially as required Turn off UPS 1 Refer to 6K 12KVA TN Series Operators Manual for instructions Note Bypass will switch to UPS2 mode UPS2 Bypass Power and Output LED s will be illuminated UPSI LED will go out Turn off UPS 2 Refer to 6K 12KVA TN Series Operators Manual for instructions Note Bypass will switch to Bypass mode Bypass Power Bypass and Output LED s will be illuminated
4. or anything is missing contact the dealer from whom you purchased the unit and save the packaging for future shipment When the system has passed the initial inspection record the installation date on the back panel of the unit and in the space provided towards the front of this manual Included with Bypass System User manual Storage If the system is to be stored prior to installation it should be placed in a dry area where it will not be exposed to dirt moisture or other contaminants Extreme storage temperatures are 302 to 602 Always 4 4 Location The UPS is intended for installation in a temperature controlled indoor area free of conductive contaminants Oualified individuals should conduct installation Below is an example of one installation Note We recommend placing ID stickers on the systems to ensure proper user connections and operation Always On 5 Installation WARNING The Bypass system should be installed by a gualified technician or personnel and wired in accordance with local and national electrical codes Be sure the polarities and voltage match the rating of the unit Check that the loads being protected are within the capacity of the system Ensure no power has been applied to the systems and nothing has been turned on before proceeding 5 1 Bypass Note connections are available at the rear of the Bypass See Fi
5. UPS2 LED will go out Disconnect the Bypass from the alternate utility source Disconnect the UPS 1 from utility Disconnect the UPS 2 from utility Disconnect the Battery Banks from utility if reguired Disconnect the Battery Banks from the UPS systems if reguired System is now shutdown 11 6 3 Always On ATSI Redundancy Transfer Switch Mode Switch in Auto Position This position provides an automatic transfer switch ATS between the Primary UPS UPS 1 and the Standby UPS UPS 2 Priority for output power selection is given to UPS 1 If UPS 1 power is removed UPS turned off UPS output off etc the ATS will transfer to UPS 2 mode automatically and maintain power to the critical loads The UPS2 indicator will illuminate and the UPS1 indicator will go out When UPS 1 power is re established the ATS will automatically switch back to normal mode and supply UPS 1 power to the loads The UPS1 indicator will illuminate and the UPS2 indicator will go out Mode Switch in Disable Position With the switch in this position the automatic transfer is disabled and the switch is locked in the UPS1 position The UPS 1 output is fed to the critical loads via ATS2 The loads can lose power if UPS 1 power is removed and Bypass Power is not present Mode Switch in the UPS2 Position This causes a manual transfer to UPS2 mode This swaps the Primary UPS and Standby UPS around which means UPS 2 is now s
6. locked to only supply UPS power to the loads The loads will lose power if both of the UPS s outputs lose power Mode Switch in Bypass Position This causes a manual transfer to Bypass mode UPS power is removed from the load and is conditioned by the Always On TVSS filter Bypass power is applied to the loads The Bypass indicator will be illuminated when ATS2 is operating in this mode Bypass mode relies on bypass power to be available and the switching action to bypass mode is inhibited if the bypass power is not present at the transfer switch If the Bypass indicator is not illuminated when the Mode switch is in this position then the transfer to Bypass mode has not occurred Therefore there is no Bypass power available to the Bypass Indicators Output LED Illuminated when output power is available to the load receptacles in either Normal or Bypass modes Bypass LED Illuminated when the transfer switch is in the Bypass position and bypass power is feeding the load Bypass Power LED Illuminated when Bypass power is available Bypass Power Indicator Bypass Indicator Illuminated when bypass power is available Illuminated when transfer switch is providing bypass power to the load s Owe 1 utput Power Indicator Illuminated when output power is available 3 Position Mode Select Switch 13 Always On THIS PAGE IS INTENTIONALL
7. Always On BP20812060 2A TS DCC UPS Redundancy And Bypass System UPS Redundancy Switching TVSS Filter Automatic Transfer Switch Dry Contact Status ersion Always On THIS PAGE IS INTENTIONALLY BLANK Always On Note The instructions contained in this manual are not intended to cover all of the details or variations in eguipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes please refer the matter directly to Always On UPS Systems Inc Any electrical or mechanical modifications to this eguipment without prior written consent of Always On UPS Systems Inc will void all warranties and may void UL cUL CSA listing Unauthorized modifications can also result in personal injury death or destruction of the eguipment Redundant Bypass System Please complete the below information and return it to Always On UPS Systems Inc This will activate the warranty If additional information or technical assistance is reguired call Always On UPS Systems Inc Sales and Technical Support Line Toll free at 1 877 259 2976 Ext 451 or 250 491 9777 Ext 451 or Fax 250 491 9775 Or E mail at sales alwaysonups com or visit our web site at www alwaysonups com Or write to Always On UPS Systems Inc
8. PUT UPSI UPS2 REDUNDANCY AUTO AUTO ICU DISABLE Wy UPS 2 BYPASS Figure 3 1 Front of the Bypass OWER INPUT A UTPUT TERM NAL Ra TRI DRY CONTACT HF gt O ICATIC a e x sen NC NO NC NO 12 ul 12 ul 12 N 12 AC INPUT UPSI INPUT UPS2 INPUT OUTPUT L GND GND LA l Figure 3 2 Back of the Bypass Always On THIS PAGE IS INTENTIONALLY BLANK Always On 4 Site Preparation 4 1 4 2 4 3 Delivery Upon receiving the Bypass system inspect the packaging integrity and the physical condition of the cabinet carefully In the event that physical damage is visible the carrier must be informed immediately and a claim filed with them Inform Always On as soon as the claim has been filed A copy of the claim should be faxed to Always On at 250 491 9775 A detailed report of the damage is necessary for carrier insurance claim Inspection Unpack the system carefully Be sure to notice the packing method and retain the box and packing material If you must return the system at any time you must repack it the way it was originally shipped Visually inspect the system for damage that may have occurred during shipment If there is damage
9. Y BLANK 14 Always On 7 Troubleshooting Problem Possible Cause Action to Take Cannot be switched to Utility not available at Confirm Utility supply and Bypass Mode input of bypass system connection Cannot be switched to 1 UPS power not available Confirm UPS supply and UPS Mode connection e Turn UPS on 8 Specifications Bypass Input Voltage 208VAC Frequency 60Hz UPS 1 amp 2 Input Voltage 240 120VAC Frequency 60Hz Output Voltage 240 120VAC Capacity 62 5A Frequency 60 Hz Transfer Time Typical 8ms 1 2 cycle Maximum 16ms full cycle Protection Transient Suppression 275V Clamping Voltage 5700 20 000 Amps lt l ns response Options Automatic Transfer Switch 1 Redundancy ATS 1 Bypass ATS Dry Contact Interface Form C ATS1 and ATS2 15 Always THIS PAGE IS INTENTIONALLY BLANK Always 9 CONTACT INFORMATION 9 1 9 2 9 3 Additional Purchases or Upgrades Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada VIX 7S8 Phone 250 491 9777 Ext 451 Fax 250 491 9775 Email sales 9alwaysonups com Website www alwaysonups com OA Warranty Ouestions Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada VIX 7S8 Phone 250 491 9777 Ext 209 Fax 250 491 9775 Email alwaysonups com Website www alwaysonups com Software Questions A
10. gure 3 2 1 Connect the critical loads to the Output terminal strip on the Bypass 2 If reguired connect the user provided interface to the dry contact terminal strip on the Bypass 3 Connect input cabling from the alternate utility source to the Bypass input terminal block WARNING Do NOT apply utility at this time 4 Connect the output of the Primary UPS UPS 1 to the UPS 1 input on the Bypass Input terminal strip using appropriate cabling 5 Connect the output of the Standby UPS UPS 2 to the UPS 2 input on the Bypass Input terminal strip using appropriate cabling WARNING Do NOT turn UPS s on at this time 5 2 Optional Battery Banks 1 Refer to Battery Bank Operators Manual for installation instructions Quick reference guide Connect Battery Banks in a daisy chain fashion for each UPS system Connect charger input cord to a utility receptacle if applicable 5 3 Primary UPS UPS 1 1 If an optional Battery Bank has been purchased connect the Battery Bank to the UPS Refer to the Battery Bank Operators Manual for instructions 2 Connect input cabling to the UPS as instructed in the included 6K 12KVA TN Series Operators Manual WARNING Do NOT apply utility at this time WARNING Do NOT turn UPS on at this time Always On 5 4 Standby UPS UPS 2 1 Ifan optional Battery Bank has been purchased connect the Battery Bank to the UPS Refer to the Battery Bank Operators Manual for instructions 2
11. le maintaining noise free and back up AC power to all the critical loads connected The Bypass switching allows for maintenance or repair of the UPS systems without interruption of power to the critical loads This switching is also designed with an automatic feature so in the unlikely event of a shutdown of both UPS systems the Bypass will automatically transfer the supply to the alternate source When the system is in Bypass Mode the unit incorporates an Always On TVSS filter which will continue to filter the utility power to the critical loads ensuring clean power at all times The intelligence built into the Bypass recognizes which UPS is supplying power and in the event the UPS output power is lost and utility is still present it will automatically switch to bypass mode The Dry Contact communications will notify the connected eguipment that they are no longer running off the UPS power This will allow the user to program a switch in eguipment operation or to provide remote status So in the unlikely event of a power outage while the system is in bypass mode the connected loads can be prepared Always On THIS PAGE IS INTENTIONALLY BLANK Always On 2 Block Diagram 120Vac SE ARY MT INPUT AT Always On THIS PAGE IS INTENTIONALLY BLANK Always On 3 Layout BYPASS power BYPASS OUT
12. lways On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada VIX 7S8 Phone 250 491 9777 Ext 204 Fax 250 491 9775 Email webmaster alwaysonups com Website www alwaysonups com 17
13. upplying the load and UPS 1 is the Standby UPS The UPS2 indicator will illuminate indicating this mode has been selected This transfer can only occur if UPS 2 is operating and supplying power to the Bypass If the switch is in UPS2 position and the UPS2 LED is not illuminated then the transfer has not occurred Therefore UPS 2 is not supplying power to the Bypass Indicators UPS1 LED Illuminated when 51 is in UPS1 position UPS2 LED Illuminated when ATS1 is in UPS2 positi UPS1 Indicator Illuminated when UPS1 is providing power UPS2 Indicator J 7 DISABLE Illuminated when UPS2 s2 BYPASS is providing power 12 6 4 Always On ATS2 Bypass Transfer Switch Mode Switch in Auto Position This position provides an automatic transfer switch ATS between the UPS supplied power ATS1 and the Bypass or alternate power Priority for output power selection is given to the UPS supplied power ATS1 If the UPS power is removed both UPS s turned off UPS s outputs off etc the ATS will switch to Bypass mode automatically and maintain power to the loads The Bypass LED will illuminate When UPS power is re established the ATS will switch to UPS mode automatically and maintain power to the loads The Bypass LED will go out Mode Switch in Disable Position With the switch in this position the automatic transfer is disabled and the switch is
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