know your parameters
Contents
1. testing or at which pressure part to be tested in bar After setting these parameters touch Green arrow key to go back to the home screen You can start testing now with changed parameters KNOW XOUR PARAMETERS On Home screen you ll find 2 more buttons as General Recipe Recipe Start Up Display ACTUAL FLOW 39 9 I min SET LEAKAGE RATE 999 99 CC7 Min PART 2 UN RESULT mm Ss Era 40 35 General Recipe is accessed without password and is used to change two parameter on existing recipe GENERAL RECIPE GENERAL RECIPE SET MASTER FLOW SET LEAK RATE Ex OK COUNTER KNOW XOUR PARAMETERS 1st is Set Master Flow rate in l min used for Blockage test ing oniv It sets the flow rate master for blockage testing Technicallv if flow is equal at both ends means No Blockage in part if flow being reduced means part is block 2nd is Set Leak rate in CC min In another words this is toler ance of Leakage Rate of part at what amount of leakage to be considered as actual If suppose we set 1 5 CC min as Leakage rate and start test ing then parts below 1 5 CC min leakage will be considered as O K and parts above 1 5 CC min will be considered as Not O K 3rd screen is for O K counter You can see the counter for all O K parts Next Button is Recipe as you can see on home screen This is password protected so you can not access this area without entering correct password When you touch butto2. ANJU TECHNO SERVICES OPERATING MANUAL ANJU TECHNO SERVICES PVT LTD 7A HSIDC INDUSTRIAL AREA SECTOR 31 FARIDABAD CONTENT 1 ABOUT WARRANTY DISCLAIMER SAFETY INSTRUCTIONS MECHANICAL SPECIFICATIONS ELECTRICAL SPECIFICATIONS OPERATING GUIDELINES BASIC ABOUT MACHINE PARAMETRS SETTING ABOUT Leakage testing machine is one of the best special purpose ma chines designed bv ANJU TECHO SERVICES This machine is used to check the leakage in rubber pipes and capable to trace minor leakage This manual provides the operating amp maintenance procedures for convenient and safe operation of the machine Please read this user manual carefully before operating the machine WARRANTV ANJU TECHNO SERVICES warrants for one vear from date of in stallation and or purchase anv of its products which do not perform satisfactorilv due to defect caused by faulty material or workmanship ATS s obligation under this warranty is limited to the repair or replacement of products which are de fective and which have not been misused carelessly handled or defaced by repair or repairs made or attempted by others DISCLAIMER ANJU TECHNO SERVICES DOES NOT ASSUME RESPONSIBILITY FOR ANY DEATH INJURY OR PROPERTY DAM AGE RESULTING FROM THE OPERATOR S NEGLIGENCE OR MIS USE OF THIS PRODUCT OR ITS ATTACHMENTS PRINCIPAL This Machine works on Differential Pressure principal We have a reference tank wit
3. es on testing fix ture 9 n case of any unusual behavior do not operate the ma chine 10 After installing machine at floor Lockup the wheel Locks Please contact ATS for any kind of support BASICS ABOUT THE MACHINE FULL ASSEMBLY VIEW OPERATING OVERVIEW 1 Connect Pressure with given incoming pressure line 2 Provide power connection Single phase 200 220 v 3 Set desired must not exceed max limit pressure in pressure switch 4 Switch On main ON OFF switch 5 Verify Power by Power On indicator 6 Select fixture no eg Single Double 7 Select Blockage on or bypass from the switch 8 Connect part into the fixture 9 Press Start button 10 Machine is automatic so you will see result when test ing completed by indicators O K or Not O K 11 For all O K parts a mark will be marked by marking tool 12 For Not O K parts red indicator with sound will glow 12 Machine is ready for second cycle Important Vou can see counter for all o k and not o k pieces Vou can select recipe as entered in program Machine is protected bv password for some features to save unauthorized handling of machine To access Control Panel vou need to unlock panel door bv kev PANEL DESCRIPTION Some of main features are described here 1 O K for O K parts 2 NOT O K for NOT OK parts 3 START to start the cycle 4 STOP to stop the cycle 5 SINGLE DOUBLE to
4. h series to testing part Reference tank is fixed in bottom panel Same pressure is applied to both part amp tank at same time and after a certain time contact between part amp tank is isolated by sol Valve and then pressure is measured for both parts if there is leakage rate per min of change in differential pres sure in ref tank and testing part increases and part is identified by red buzzer as leak part If there is no leakage rate per min of change in differential pressure is under limit and part is identified as O K as well as marked with a punch Specification Max Pressure 10 Bar Voltage 220 240 VAC Min Leakage Capacity 0 1 CC m Accuracy 0 05 SAFETV INSTRUCTIONS Go through these instructions carefully before installing operating the machine 1 Inspect Panel Box and machine visually for any damage and immediate inform ATS No any fixation work should be car ried out without permission of ATS 2 Person operating the machine must be authorized amp trained to operate the machine 3 Before installing please verify the actual and rated parame ters for power and pressure 4 Provide proper earthing before connecting power 5 Check incoming Pressure before connecting 6 water or any liquid should not be in contact with Panel box 7 PLC parameters should be entered by hands only do not use any pointed or metal surface to enter parameters in HMI 8 Do not put any weight other than the pip
5. must enter correct password everv time to access the param eters setting If your password is correct then you will be directed to the next screen which is for parameters setting and look like this SET PARAMETERS SET PARAMETERS SET BLOCKAGE TIME 39 99 SET BLOCKAGE PR 99 99 BAR SET FILLING TIME 199 99 SET STABLIZATION TIME 09999 SET TESTING TIME 99 99 SET EXHAUST TIME 199 99 99 99 SET LEAK PR 99 99 m Please note that unit of time for these setting is second In the first line you will set Blockage time in seconds If you KNOW XOUR PARAMETERS In next line vou can set Blockage pressure in bar This is the pressure at which vou want to Test Blockage parts If vou have selected Blockage Bvpass from Front Panel selec tor switch then Blockage time amp Blockage pressure also be in effective automatically In next line you can set filling time before testing For this pe riod of time air supply will continuously supplied to the test ing part After completing filling time pressure will be stabi lize and then start testing In next line find setting for stabilization time time period re quired to stable the pressure before testing In next line find setting for Testing time time period re quired for testing part In next line find setting for exhaust time time period re quired for exhaust of filled air after testing In next line find setting for Leakage pressure Pressure re quired for
6. n you ll be transported to the password screen You have to enter correct password to access the set tings if you enter wrong password you ll be back to home screen and again follow the steps to enter the password Preset Password is 456 When you enter correct password the next screen appear to choose recipe as shown KNOW XOUR PARAMETERS RECIPE ADD NEW RECIPE SELECT RECIPE 99 Text To Displav Text 1st button block is heading only 2nd button is Add New Recipe when you touch this button you ll be directed to Add New Recipe screen Which is like this ADD RECIPE NEW RECIPE NO 39 CUSTOMER Text_To_Display Text SET MASTER FLOW 99 9 lim SET LEAK RATE 9 9999 cc min SAVE KNOW XOUR PARAMETERS In this screen vou can create a new recipe with customized parameters First of all enter new recipe no in screen then enter custom er s name as shown in screen Next you have to set master flow amp leak rate Units amp procedure as explained earlier Then touch save button If vou directed back to recipe menu you have successfully created amp saved a new recipe You can see your new recipe by touching select recipe button in recipe menu You can see recipe list by touching UP or Down arrow keys The recipe number and recipe name will be displayed below select recipe as shown in image After selecting desired recipe touch RUN button and vou ll be directed to next screen where you can see the curren
7. select fixture nos 6 BLOCKAGE BYPASS to bypass blockage testing 7 POWER ON Indicates that machine is powered up KNOW XOUR PARAMETERS I Start Up Displav ACTUAL FLOW 99 9 l min SET LEAKAGE RATE 999 99 CC Min PART 2 RESULT PRESSURE LOW EE RESET 40 35 HOME SCREEN In this screen you will see the machine in Home position You can see your actual flow in l m this is the flow which is practically being used in testing Leakage rate can be set by touching Set Leakage Rate This is the Leakage rate at which you want to pursue testing And actual Leakage Rate will be displayed below Set Leakage Rate KNOW YOUR PARAMETERS In Fourth Line vou can see the Result eg O K Not O K In the next line there is an indication for Low Pressure If in coming pressure is less than set pressure machine will not start and this button as an error massage will be on screen As soon as the incoming pressure reach machine can operat ed Vou can see Counter for all O K parts in next line and also reset counting bv touching Reset button next to O K counter for 3 seconds If vou want to change parameters of vour machine for differ ent part you can touch Parameters button Which requires password to access the parameter change PARAMETERS PASSWORD ENTER PASSWORD KNOW XOUR PARAMETERS Vour preset password for Parameters is 123 Please note that vou can not change vour password and vou
8. t recipe as shown in image READ RECIPE RECIPE NO Text To Display Text 99 9 min 9 9999 cc per min KNOW XOUR PARAMETERS In this screen heading as read recipe you can see current rec ipe number customer s name Leak test and flow rate There is an important feature added in PLC that vou can see and store vou hourlv data record To see hourly data touch this icon in recipe screen RECIPE ADD NEW RECIPE You will be directed to password screen as earlier The screen appears as HOUR DATA PASSWORD Enter correct password succeeding which you ll be directed to the next screen Preset Password is 1011 You can not change the password and you must have to enter correct password failing which cannot access the data KNOW XOUR PARAMETERS After entering correct password you ll be directed to the Hourly Data screen as shown below HOURLY DATA HOURLY DATA T EJ a5 O K REJECT m CLEAR DATA You can see counter for all and Not parts on hourly basis upto last 99 hour Also data can be clear from this screen To clear data touch the CLEAR DATA button and all data Counter will be zero Ad Lo 91 jutechnoservice com
Download Pdf Manuals
Related Search