SF SERIES GAS FRYERS USER`S MANUAL
Contents
1. Use care when operating cleaning and servicing the fryer Daily Clean your fryer regularly with the tank brush along with a damp cloth and polish with a soft dry cloth If regular cleaning is neglected grease will be burned on and discolorations may form Fingerprints are sometimes a problem on highly polished surfaces of stainless steel They can be minimized by applying a cleaner that will leave a thin oily or waxy film Clean all exterior surfaces of your fryer at least once daily Use a damp cloth with warm water and a mild soap or detergent NOTICE Do not use chlorine or sulfate sulfide cleaners Rinse thoroughly and then polish with a soft dry cloth Keep the fryer exterior clean and free of accumulated grease to prevent heavy stains from forming If regular cleaning is neglected grease will be burned on and discolorations may form 17 Remove discolorations by washing with any detergent or soap and water Use a self soaping non metallic scouring pad for particularly stubborn discolorations Always rub with the grain of the stainless steel Do not use a metallic scoring pad or harsh cleaners BOIL OUT PROCEDURE Weekly or as required 1 2 10 Drain the tank as described under DRAINING THE TANK Once the shortening has been drained flush out scraps and sediment with a small amount of warm shortening using tank brush Allow the tank to drain thoroughly Close the drain valve and fill tank w2. Valve Knob Gas Supply C Thermostat Knob Open the door Turn the thermostat OFF see figure below view A The thermostat is located behind the door Push the gas control valve knob and turn to OFF Wait 5 minutes for unburned gas to vent away Push and turn gas control valve knob to the L in PILOT see figure below view B While still holding the knob in light the pilot with a lit flame Continue to depress the knob until pilot remains lit when knob is released If the pilot does not remain lit repeat step 3 through 5 Depress and turn gas control knob to ON See figure below view C If gas supply is interrupted repeat steps 2 through 6 Gas Valve Knob View A Gas Valve Knob View B Gas Valve Knob View C Indicator Point All Views d 00OW gt 13 TURNING ON THE FRYER Set the temperature knob to desired temperature After the set temperature has been reached the thermostat shuts off the gas flow to burners The pilot remains lit The burners will cycle on and off maintaining the set temperature TURNING OFF THE FRYER Turn the thermostat OFF To keep the pilot lit turn the gas valve to L in Pilot To shut off all gas to the system including the pilot turn the gas valve knob to OFF EXTENDED SHUTDOWN Turn the thermostat knob to OFF Push in the pilot knob and turn to OFF Thoroughly drain the fryer Refer to DRAINING T
3. the gas valve off and extinguish the pilot If the fryer shuts down due to overheating DO NOT relights the pilot until the shortening temperature is below 300 F 149 C If an overheating situation persists contact your local Saturn authorized service office BEFORE FIRST USE Cleaning New units are wiped down at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process Before any food preparation thoroughly wipe protective oil from all surface parts and the tank interior with hot soapy water to remove any film residue and dust or debris NOTICE Do not use chlorine or sulfate sulfide cleaners Wash any accessories shipped with unit Rinse fryer and accessories thoroughly and drain the fryer Wipe tank completely dry with a soft clean cloth 11 NOTICE FILLING TANK WITH SHORTENING Solid shortening should NOT be used with fryers Melting solid shortening will damage the tank and void your warranty VH1052 Fryer Tank MIN and MAX Fill Level Lines Heat Pipes Cold Zone Drain Pipe gt Close the drain valve Fill the fryer tank with liquid shortening Shortening level should be between the min and max lines in the fryer tank Shortening will expand when heated Do not fill the fryer tank past the MAX line Add fresh shortening as needed to maintain oil level 12 LIGHTING THE PILOT A Gas
4. HE FRYER Clean the fryer according to CLEANING Turn off the main gas shutoff valve BASIC FRYING INSTRUCTION Set the desired temperature and allow shortening to heat up to that temperature Fry items that are about the same size together to ensure equal cooking Drain or wipe dry raw or wet foods to minimize splatter when lowering into hot shortening Add fresh shortening as needed 14 Fry Basket Guidelines Do not overfill baskets See table for recommended basket capacities below Carefully lower basket into oil When frying doughnuts and fritters turn food only once during frying When cooking French fries or onion rings shake the basket several times in a way that does not splatter the shortening Batter covered foods should be dropped carefully one by one into shortening or basket If you use the basket first dip the basket into the shortening to reduce batter build up on basket surfaces When frying is completed remove basket or product Hang basket on rear hanger Fry Basket Capacity SF40 SF50 Recommended pounds per basket are 1 5 Ibs 0 7 kg EXTENDING SHORTENING LIFE Shortening life can be extended by the following guidelines Do not salt foods over the fryer Use good quality shortening Filter shortening daily at a minimum Replace shortening if it becomes poorly flavored Keep equipment and surrounding clean Set thermostat co
5. PPLY PIPING SYSTEM When test pressures exceed 1 2 PSI 3 5 kPa the fryer and its individual shutoff valve must be disconnected from the gas supply piping system When test pressures 2 PSI 3 5 kPa or less the fryer must be isolated from the gas supply piping system by closing its individual shutoff valve Fryers with Casters Separate instructions for installing casters are included in with the casters The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 or Connectors for Moveable Gas Appliances CAN CGA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI z21 41 or Quick Disconnect Devices for Use with Gas Fuel CANI 6 9 When installing a quick disconnect you must also install a means for limiting the movement of the fryer This device will prevent the gas line or quick disconnect from being pulled apart The restraining device can be attached to the cutout on the back panel See illustration for location In Australia use only the caster supplied by the manufacturer for the fryer device The fryer must be installed using a hose assembly restraining device to limit the movement of the appliance in accordance with AS1869 The fryer must be installed with a connector complying with the above codes The fryer gas line must be installed with restraining cable to guard
6. STMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS O IS DETECTED SHUT DOWN UNITS AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE Improper installation adjustment alteration service or maintenance may cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment INTRODUCTION GENERAL Saturn Fryers are produced with quality workmanship and materials Proper installation usage and maintenance will result in years of satisfactory performance Before installing the fryer thoroughly read this manual and carefully follow all instruction This manual is applicable to model listed on the cover page Procedures in this manual will apply to all models unless specified Pictures and illustrations can be of any model unless the picture or illustration needs to be model specific ORDERING PARTS Customers may order parts directly from their local authorized service center If not known call Saturn Equipment Primoris Inc Customer Service at 1 620 Greenwood Plaza Blvd Suit
7. Xe SATURN SF SERIES GAS FRYERS USER S MANUAL MODELS SF40 SF40 SF70 Conforms to ANSI STD 283 116 2009 Certified to CSA m Ss 1 8b 2009 e Intertek PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE Post in a prominent location Instructions to be followed in the event the user smells gas Saturn Equipment Primoris Inc Greenwood Plaza Suite Greenwood Village CO 80111 2409 Phone 303 801 0680 Model Dimensions mm SF40 394x769x1196 SF50 394x769x1196 SF70 533 769 1196 TABLE CONTENTS IMPORTANT FOR YOUR SAFETY INTRODUCTION ORDERING PARTS FRYER CAPACITIES UNPACKING INSTALLATION CLEARANCE LOCATION CODES AND STANDARDS ASSEMBLY FLUE CONNECTION GAS CONNECTION GAS PRESSURE TEST GAS SUPPLY FRYERS WITH CASTERS LEVELING THE FRYER OPERATION OVER TEMPERATURE SHUTDOWN BEFORE FIRST USE FILLING TANK WITH SHORTENING LIGHTING THE PILOT TURNING ON THE FRYER TURNING OFF THE FRYER EXTENDED SHUTDOWN BASIC FRYING INSTRUCTIONS FRY BASKET GUIDELINES EXTENDED SHORTENING LIFE DRAINING THE TANK DAILY FILTERING ALL MODELS CLEANING BOIL OUT PROCEDURE MAINTENANCE FLUE VENT INSPECTION TROUBLESHOOTING CHART EXPLODED VIEW PART LIST HH HBP IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PREFORM THE INITIAL FIELD START UP AND ADJU
8. against of strain to the connector See illustration Below Picture The fryer must be installed with the casters provided If the gas cable restraint is ever to be disconnected first turn the gas supply off CABLE RESTRAINT Please refer to the illustration below when installing cable restraint on all moveable gas fryers P j o4 i I boit is to be secured to the building using acceptable building construc tion practices DRY WALL CONSTRUCTION Secure I boit to a building stud Do not attach to dry wall only Also locate the I bolt at the same height as the gas service Preferred installation is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible gas line LEVELING THE FRYER Check the level of the fryer by placing a level on top of the fryer after gas connections have been made Ensure that the fryer is level front to back and side to side in the final installed position If using casters lock the casters after unit is level 10 OPERATION Hot oil and parts can cause burns Use care when operating WARNING cleaning and servicing the fryer Spilling hot frying compound can cause severe burns Do not move AWARNING gt m8 20t ity comp fryer without draining all frying compound from the tank OVER HEAT TEMPERATURE SHUTDOWN If the shortening becomes overheated a high temperature shutoff device will turn
9. ard of body 25 Gas distributing pipe 7 Lower rear cross beam 26 Injector pipe 8 Side board of body 27 Injector 9 Nut 28 Burner 10 Adjustable foot 29 Connecting plate for pilot 11 Inlet pipe 30 Fixing plate for pilot 12 Elbow pipe 3l Upper front cross beam 13 Valve 32 Exterior door plate 14 Inside connector 33 Supporting grid 15 Outside connector 34 Front decoration board 16 Inlet pipe connector 35 Mounting of distributing pipe 17 Oil drainage valve 36 Fixing plate for probe 18 Oil drainage pipe 37 Hanging basket 19 Supporting plate for door shaft 20
10. e 501 Greenwood Village Colorado 80111 2409 USA To speed up your order provide the model number serial number gas type item part number and quantity required FRYER CAPACITY Model of Heat mm BTU hr Width Inch cm Shortening 16 Tubes kg SF40 NG 3 39 2 5 90 000 15 5 39 35 40 16 18 Propane 3 43 1 6 90 000 15 5 39 35 40 16 18 SF50 NG 4 39 2 5 120 000 15 5 39 45 50 21 23 Propane 4 43 1 6 120 000 15 5 39 45 50 21 23 SE70 NG 5 39 2 5 150 000 21 0 53 65 70 29 32 Propane 3 43 1 6 150 000 21 0 53 65 70 29 32 UNPACKING This fryer was carefully inspected before leaving the factory Upon acceptance of the shipment the transportation company assumes full responsibility for safe delivery Immediately after unpacking the fryer check for possible shipping damage If the fryer is damaged save the packaging material and contact the carrier within 15 days of delivery Check that the following have been included Crumb Rack Drain Pipe Extension Basket Hanger Twin Fry Baskets 2 Adjustable Legs 4 Manual and Warranty Do not use the door or its handle to lift 4 INSTALLATION Before installing the fryer verify that the type of gas natural or propane agrees with the specifications on the fryer data plate which is located on the inside of the door panel Make sure the fryer is configured for the proper elevation Record your fryer m
11. ith non corrosive grease dissolving commercial cleaner Follow the manufacture s instructions Do not use chlorine or sulfate sulfide cleaners Add commercial boil out solution Solution level must be between the MIN and MAX levels on the fryer tank Set thermostat to the temperature recommended for the solution being used Allow solution to simmer for about 15 to 20 minutes Drain the cleaning solution from the tank Close the drain valve and refill the tank with water Add 1 cup 1 4 L of vinegar to neutralize alkaline left by the cleaner Solution level must be between the MIN and MAX level on the fryer tank Bring the solution to a simmer only turn the thermostat off Allow to stand for a few minutes Drain the tank according to DRAINING THE TANK Rinse thoroughly with clear hot water traces of cleaner must be removed Dry the tank thoroughly Close the drain valve and add shortening Follow the FILLING TANK WITH SHORTENING procedure in this manual The fryer is now ready for use 18 MAINTENANCE Hot oil and hot parts can cause burns Use carefully when operating cleaning and servicing the fryer Spilling hot fryer compound can cause severe burns Do not move fryer without draining all frying compound from the tank The fryer should be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid The means of restraint may be the manner of installation such as connec
12. ntained between the flue vent and the filters of the hood venting system Never make flue connections directly to the fryer Do not obstruct the flow of the gases from the appliance Proper air balance should be maintained in the room GAS CONNECTION gas supply connections and any pipe joint compound must be resistant to the action of propane gases The gas inlet is located on the lower rear of the fryer Codes require that a gas shutoff valve be installed in the gas line ahead of the fryer The gas supply line must be at least the equivalent of 1 2 X 12 7 mm iron pipe for single units and 1 1 4 31 75 mm for batteries If using the optional quick disconnect flex hose 4 X 19 mm iron pipe for single units and 1 1 4 31 75 cm iron pipe for batteries Make sure the pipes are clean and free of obstructions dirt and piping compound A battery requires one or two connections of appropriate size for the gas requirement Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame After piping has been checked for leaks fully purge gas pipes to remove air GAS PRESSURES ALL MODELS The gas pressure should be set at 4 W C Water Column 1 016 kPa of pressure for natural gas and 10 W C 2 54kPa of pressure for propane gas If incoming pressure exceeds 1 2 PSI 3 5 kPa an additional pressure regulator must be installed TESTING THE GAS SU
13. odel device and serial numbers for future reference in the space provided below This information can be found on the fryer data plate Fryer Model No Device Serial No Clearances Minimum clearance from combustible construction 6 15 from the sides of the fryer 6 15 from the back of the fryer The fryer may be installed on combustible floors Minimum clearance from noncombustible construction 6 from the sides of the fryer 6 from the back of the fryer Between the fryer and any open top flame units 16 41 cm Allow space for servicing and operation Location Install fryer in an area with sufficient air supply for gas combustion at fryer burners Do not obstruct the flow of combustion and ventilation air Provide adequate clearance for air openings into the combustion chamber Do not permit fans to blow directly onto fryer Avoid wall type fans which create cross currents within a room Avoid open windows next to sides or back CODES AND STANDARDS The fryer must be installed in accordance with In the United States State and local codes or in the absence of local codes with National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition Copies may be obtained from The American Gas Association Accredited Standards Committee 7223 400 Capital St NW Washington DC 20001 amp Secretary Standards Council NFPA Batterymarch Park Quincy MA 02169 7471 Standa
14. rd 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA In the commonwealth of Massachusetts all gas appliances vented through a ventilation hood or exhaust system with a damper or with a power means of exhaust shall comply with 248 CMR In Canada Local codes CAN CSA B149 1 Natural Gas Installation latest edition CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada MOW 183 ASSEMBLY The fryer must be restrained to prevent tipping and the splashing of hot liquid The means of restraint may be the manner of installation such as connection to a battery of appliances installing the fryer in an alcove or by separate means such as adequate ties Note The gas supply pressure at gas inlet should be less than 3 5 kPa FLUE CONNECTION Make the flue connection as follows Comply with Vapor Removal from Cooking Equipment ANSI NFPA Standard 96 latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 Locate the fryer under a hood with adequate connection to an exhaust duct The hood must extend 6 15 cm beyond fryer on both sides Clearance above the fryer should be adequate for combustion byproducts to be removed efficiently An 18 46 cm minimum clearance should be mai
15. rrectly Remove excess moisture and particles from food products before placing on fryer T5 DRAINING THE TANK Turn the thermostat to OFF 2 keep the pilot lit turn the gas valve to PILOT 3 Direct the drain spout into the container that you want to drain the shortening into 4 Openthe drain valve The oil will drain into the container When the container is full or the fryer tank is empty close the drain valve Repeat this step until the fryer is empty 5 If desired perform the weekly clean out as described under CLEANING 6 Once tank is completely empty add new shortening and set thermostat to desired temperature DAILY FILTERING Hot oil and hot parts can cause burns Use care when operating cleaning and servicing the fryer Filter shortening at least once a day Refer to the instructions provided with your filtering equipment A cold fryer will not drain properly Always filter shortening between 250F and 350F The shortening in the cold zone area will remain hard if the heat is only on for a few minutes If necessary use the clean out rod to carefully stir the hard shortening to an area above the cold zone where it will melt Use the tank brush to help clear sides and tubes of debris 16 gma MAX VH1052 Fryer Tank MIN and MAX Fill Level Lines Heat Pipes Cold Zone Drain Pipe moov gt CLEANING A WARNING Hot oil and hot parts can cause burns
16. tion to a battery of appliances or installing the fryer in an alcove or by separate means such as adequate ties FLUE VENT INSPECTION When the fryer is cool inspect annually Check the flue and clear any obstructions Service in the US and Canada Contact you local Saturn Service office or address on the front of this manual Troubleshooting Chart Problem Probable Cause No Heat Thermostat dial not turned on Pilot not lit Gas supply not turned on Wire connections loose call service Wires connections need cleaning call service Thermopile call service technician Insufficient or too much heat Thermostat dial not set to desired temperature High limit tripped call service technician Temperature probe call service technician Tank will not drain Shortening too cold Drain pipe clogged with debris 19 Exploded View o jo em AN A A 0 Part List NUMBER DESCRIPTION NUMBER DESCRIPTION 1 Plate for hanging basket 20 Thermostat knob 2 Tank assembly 21 Holder 3 Clamp for probe 2 22 Temperature 4 Clamp for probe 1 23 Thermostat 5 Fire damper plate 24 Test plug screw 6 Rear bo
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