User Manual English
Contents
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3. Filling with Chemicals TOT Replenisher Re Circulation PUMP Maintenance Trouble Shooting SER VICS LOG For machine Installation and Plumbing requirements refer trained technical personnel to sections 1 amp 3 in the Technical Manual ATTENTION Use only the hoses supplied with this machine October 2005 Medivance Instruments Limited All rights reserved Issue 6 OM14 I LIT3600M 14 18 23 OPERATION UJ lt lt gt TROUBLE SHOOTING Width W 510mm 20 Depth D 470mm 18 Inc Loader 740mm 29 Height H 340mm 1315 Weight Empty 21Kg 46 4lb Full Tanks 27Kg 59 51 Tank Capacity 3 8litres 634lmp Pints each Standard Supply 220 240v 50Hz Voltages 110 120v 60Hz Film Feed Speed 470mm 182 per min Max film width 260mm 1074 Processing time Dry 4 min approx Wet Endodontic 2 min approx VELOPEX 2 User Guide Remove White protective strip from sealing material Remove Black Covers from the studs on the front panel Slide Loader over projecting studs 3 VELOPEX EXTRA X User Guide 4 Release Locks and lift Lid SW SN Sec
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27. Extra X Xtender USA only Freedom Lynx Extra XE Operation and Maintenance manual WARNING Do not plug into the electrical mains power supply before reading this manual or before filling the machine with liquids Register your machine by returning the Warranty Card to enable full customer support INTERNATIONAL Machine serial number to be quoted on all correspondence Introduction Thank you for purchasing your automatic film processor from Velopex we certainly appreciate your business In order to maintain the quality of our product and your processing it is important that you pay close attention to the instructions contained in this user manual This will ensure a long life for your processor This manual is to be used with the following Velopex processors Extra X Extra XE Lynx Xtender Freedom The processor could be dangerous if incorrectly installed or maintained outside the guidelines set out in this manual and the warranty will be voided This equipment can only be serviced by technically qualified engineer trained on Velopex machines and is not designed to be serviced by the end user other than as specified by in this manual Caution Use assistance when unpacking and putting the machine in place Contacts USA MEDIVANCE INSTRUMENTS LTD VELOPEX INTERNATIONAL INC Barretts Green Road Harlesden 105 East 17th Street St Cloud London NW10 7AP UK Florida 3476
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33. Cleaning Place Dryer Module in container or sink filled with fresh cold water Add three Velopex Cleaning Tablets and soak for at least 10 minutes Rinse thoroughly with water to remove all cleaning solution WARNING Make sure you drip dry the module before replacing in the dryer compartment W lt lt Module cleaning Immerse the Modules in a tank sink filled with hot water and scrub with the supplied brush around the gears and roller ends TIP Use the turning tool turn the gears and belts by hand to assist in thorough cleaning WARNING DO NOT use boiling water it will damage the modules Use ONLY cold water when cleaning the machine tanks 17 User Guide Remove old film wrappers from 1 0 daylight loader Wipe clean the e interior of loader cr TIP The interior of the daylight loader should be cleaned with cold sterilising solution wipe dry after appropriate period Fill up with Chemicals See 1 1 section 9 page 5 For best results use VELOPEX chemicals Use the chart provided and keep a note of the date when chemicals were changed Process a Vischeck strip to produce the master reference strip and place in position on the Quality chart follow Vischeck instruction for use Sa Ss EXTRA X W lt LL lt gt 27 User Guide VELOPEX EXTRA ONILOOHS 31910
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38. 9 USA 44 0 20 8965 2913 Tel 888 835 6739 Fax 44 0 20 8963 1270 Fax 407 957 3927 www velopex com www velopexusa com Velopex Processor Exterior Velopex X Ray Film Processor Left Side Lid Lock Run Button Film Collector Viewer Cover Endo Slide On Off Power Switch Daylight Loader viewing Window Daylight Loader Lid Lock Hand entry port Glove Daylight Loader Lid Daylight Loader Left Side Daylight Loader Coupling Points Studs Film Entry Guide Transport Module Machine Accessories and Extras Supplied 9 9 D USA Chemical Container Cap Developer USA Chemical Container Cap Fixer Worldwide Developer Pourer Worldwide Fixer Pourer Cleaning Brush Turning Tool UK Electricity Supply Cord USA Electricity Supply Cord Continental Electricity Supply Cord Blank Endo Slide Table of Symbols Alternating Current Off Power Disconnect from the mains On Power Connect to the mains Type b equipment RUN Button Process switch Protective Earth Ground Symbols used within Manual T A Attention Warning Chemical Tubes Colour Coding Developer USA Red Worldwide Black 5 USA Blue IXer Worldwide Red USA White Worldwide Grey Blue Contents Install Daylight Loader Installation
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42. ansport Modules carefully into their respective tanks Top up if required should be one inch 2 5cm below the top of the tank level with Drain Tube overflow WARNING Should there be any spillage of Fixer into Developer tank this MUST be wiped clean before filling Developer VELOPEX 6 User Guide Replace the lid lock into 1 position GENERAL PLUMBING LAYOUTS USA Re Circulation Plumbing Layout FIXER Worldwide Plumbing Layout without Replenisher Re circulation 7 VELOPEX EXTRA X User Guide Insert tubes hoses through holes in counter and into the appropriate chemical container water supplies and drain pipes TIP When attaching NEW chemical containers follow colour coding for appropriate chemicals Worldwide Plumbing otherwise contamination will occur WARNING Ensure that the tubes are in the correct chemical Developer USA Red Worldwide Black Fixer USA Blue Worldwide Red USA Plumbing The Replenisher Tube Straw 1 must be pushed to the bottom C of the container Cutaway image for instruction ONLY VELOPEX 8 User Guide Each time the machine is initiated a charge of chemical will be injected into the machine tank The overflow will return to the same containers The machine can be linked up in a replenishment mode by diverting the waste chemicals into separate containers for
43. both Developer and Fixer This mode of replenishment is more costly to run than re circulation Worldwide Re circulation layout VERY IMPORTANT When changing chemicals before draining chemical tanks in machine Remove full waste containers and replace with empty containers of at least 5 Litre 1 Gal capacity Machine tanks may then be drained by unscrewing the drain tubes in each tank While draining the machine tanks ensure the containers receiving the waste remain upright When machine chemical tanks are completely empty remove full waste containers and replace with those appropriate for the system in use Remove cap assemblies from containers and replace drain tubes in tanks Refill machine follow sections 6 16 9 User Guide Turn on Water Supply if not already on WARNING Make sure all hoses are connected properly and drain pipes are in place Always turn water supply off at night Plug in electric cord and switch on OPERATION TIP After approx eight minutes the processor will go into stand by mode by which time the water will have reached its correct level WARNING Always turn mains switch off at night Correct temperature is indicated when the red light is extinguished TIP The time taken to achieve the correct temperature depends on the room temperature usually 10 20 min VELOPEX EXTRA X 10 User Guide Image for i
44. h slot from the right on the film loading guide TIP When using a daylight loader it is easy to count the ribs on the entry slot and feel your way to the Fourth slot Image for instruction ONLY 13 VELOPEX EXTRA X User Guide Film Entry WARNING Make sure the film is fed in squarely and the short edge is the leading edge lt TT O r Remove film from ENDO slot 87 777777 1 3 47 MW pU TIP After film exits you can view and then wash it with water and hang it up to dry WARNING Make sure film does not fall back the Velopex remove it as soon as it emerges VELOPEX 14 User Guide OWEHNEK 8 Quality Assurance for ls armo 147 1 instructions refer to back of ie VISCHECK Quality Manager board supplied with your machine TIP Regular use of this product will ensure the quality of the film processing and reduce the risk of retakes Vischeck will also tell you when to change the chemicals Unlock and open Lid see section 6 page 4 WARNING Carry out the cleaning routine each chemical change or approx once every four weeks according to use If the Velopex is fitted with automatic replenishment the complete chemical change cycle will be only every 4 6 weeks according to use W lt lt Drain Tanks unscrewing drai
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46. n tubes refer to image in next section Remove Modules See section 8 page 4 TIP Tip the Module and lean it on the edge of the tank letting it drain before completely removing WARNING The Modules are wet with chemicals handle with care May cause staining or corrosion of surfaces skin and eye irritation Wipe away any spillage immediately or flush with copious amounts of water 15 VELOPEX EXTRA X User Guide Worldwide drain tube Replace Drain Tubes Hand screw the drain tubes in do not over tighten them Make sure the O Ring is at the bottom of the pipe WARNING Check that drain tubes are secure before refilling with Chemicals FINGER TIGHT Do Not Over Tighten Clean the Modules using the Velopex Cleaning Tablets Drain Chemical and Water tanks Re fill with fresh cold water WARNING Do not allow cleaning solution to drain into containers containing processing chemicals FOLLOW INSTRUCTIONS SUPPLIED WITH CLEANING TABLETS Replace the modules in their tanks and run for one cycle Drain tanks again remove Modules and re fill with fresh cold water WARNING Always return a Module to the tank it was removed from e g Developer to Developer VELOPEX EXTRA X 16 User Guide Add Velopex Cleaning Tablets three per tank Replace Modules and run for two cycles at operating temperature WARNING DO NOT FILL THE DRYER TANK WITH WATER Dryer Module
47. nstruction ONLY Lid is closed when operating machine The Velopex is equipped with automatic stand by mode To initiate processing press the RUN Button TIP From time to time the temperature light will illuminate for short intervals as the machine requires heat throughout the day WARNING Before placing in the machine intra oral film packets should be wiped clean of all mouth contaminants Open Daylight Loader and place film inside Close and lock Lid OPERATION WARNING Always remove old film wrappers from inside the loader Put hands through Loading Gloves and press RUN button Strip wrapping from film insert film into Entry Slot TIP Intra oral film can be processed via the film guides across the width of the film entry slot for ease of patient identification WARNING A second film can be inserted only after the first has fully entered the machine 11 VELOPEX EXTRA X User Guide SN SEN OPERATION TED Image for instruction ONLY Extra Oral films Ensure Loader Lid is correctly locked in place before loading cassette or processing film WARNING Extra Oral films are extremely light sensitive When loading Extra Oral film always have the viewer cover in place to avoid film fogging Make sure Chemical Level Indicators are NOT illuminated If Indicators are Illuminated top up Chemicals See Installation sections 6 12 TIP Before processing r
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49. un through clean up film or any spare extra oral film This helps to clean the transport system WARNING The same film may be used for this purpose for one week after which discard the old film and use a fresh one Feed films squarely into the film entry slot TIP Use this opportunity to reload your cassette to minimise handling time WARNING Do not remove hands from loading section until the film has completely entered the machine Remember to replace lid on the film storage box before removing hands VELOPEX EXTRA X 12 User Guide 2 Li 77 films are collected the 1 0 Film Catcher at the rear of the machine You will ind the small films i collected in pockets which are aligned with the entry slots on the front film entry guide WARNING At the end of the day turn off water and main electric switch For quick viewing of intra oral X Rays use the Endo Slide which Will halve the time of processing To use press the Endo Slide FULLY down by pressing the latch and lowering the slide OPERATION TIP This procedure is only Dry to Wet which means the film should be washed with water and hung up to dry when needed for archiving WARNING The Endo Slide must be returned to the up position Before further processing If not a jam could occur particularly with extra oral films When using Endo facility feed in Endo film through the Fourt
50. ure Loader with black ba knobs screwed onto Studs now positioned inside the Loader as illustrated in 5b AW Black knobs are located inside the Loader VELOPEX User Guide Unlock the Lid by means of the Lid Lock Bring the Lid to the upright position TIP The Lid can be kept in the upright position while the machine is open WARNING Remove internal and external transit packing from machine Remove modules starting with the Developer Lift Module slightly slide it to the left and lift it straight out WARNING BEFORE filling with chemicals run the machine with clean water in the Developer Fixer and Water tanks with Transport Modules in position for a complete running cycle 4 5 VELOPEX EXTRA X User Guide When Filling with ready to use chemicals the solution level required is marked by the longer rib inside the tank UseVELOPEX chemicals designed for your unit If unobtainable use ONLY a proprietary chemical available When using One Plus One chemical fill to lower rib in tank then top up to the higher rib level with water Always read and follow instructions on bottle WARNING DO NOT use Chemistry or Film designed for manual processing Fill Fixer and Developer tanks in that order with their respective chemical solutions WARNING Ensure machine is disconnected from mains power supply whilst filling Lower Tr
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